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    Raj
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    3.Material

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    59 views15 pages

    3 Material

    Uploaded by

    Raj
    Type of material

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xlsx, pdf, or txt
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    S.N
    Equipment Name Specifications Material
    o.
    Tyre 1:- Ø ID 3143
    ØOD 3770
    Width 380
    Tyre 2:- ØID 3145 Tyre 1st,2nd & 3rd :-
    1 Kiln Tyre ØOD 3570 IS 2708
    Width 380 Gr. 3
    Tyre 3:- ØID 3145
    ØOD 3570
    Width 380
    Roller 1:- Ø 1180
    Width 430 All Supporting
    Roller 2:- Ø 1000 Roller :-
    2 Supporting Roller Width 430 IS 2708 Gr.3 ~
    Roller 3:- Ø 1000 GS60N
    Width 430
    Kiln Shell Thickness
    Tyre1,2&3rd:-50mm (in
    2400mm) and 32mm (left
    3 Kiln Shell
    & right of tyre 1st & 2nd of IS 2002 Gr.2,
    32mm in 2450mm but 3rd
    tyre in left 1435mm & right
    Boiler Plate
    1950mm of 32mm) (20,22,
    25 mm)

    Number of Teeth :136 IS-2664 GR-2/


    4 Kiln Girth Gear Standard Module : 32 CS-700/
    Angle of Mesh : 20° GS-34CrMo4V
    Number of Teeth : 18 IS-2664 GR-2/
    5 Pinion Standard Module : 32 CS-700/
    Angle of Mesh : 20° 30CrNiM+QT

    6 Pinion Shaft C45E


    Kiln Supportting
    7
    Roller Beaaring
    All beanring bush half IS-318 GR-3

    PCD : 240
    8 Apron Feeder Pinion No. of Teeth : 20 EN8
    Module : 12
    PCD : 960
    Apron Feeder
    9
    GearWheel
    No. of Teeth : 80 CS IS:1030
    Module : 12
    PCD : 500
    Apron Feeder
    10
    Sprocket
    No. of Teeth :6 CS IS:1031
    Pitch : 250

    Apron Feeder Shaft


    11
    (Head/Tail/Counter) IS:1570 Gr.45C8

    Apron Feeder Pan &


    12
    Base Frame IS:2062 Gr.E250

    13 (Rotor & Counter ) Shaft 45C8

    LS Crusher

    Housing,Impact Wall,Drive IS:2062 Gr.E250


    14
    Frame BR
    15 Impact Blade Chrome Moly
    16 Impact Wall Liner Chrome Moly
    17 Housing Liner Mn.Steel Gr.III
    Speed:18 rpm/0.4rpm IS:2664
    18 Raw Mill Girth Gear No. of Teeth:172
    Module:30 Gr. CS-700
    Speed:139 rpm/2.8rpm IS:2644
    19 Raw Mill Pinion No. of Teeth:22
    Module:31 Gr. CS-700
    Raw Mill Pinion
    20
    Shaft EN8
    Shell Thick:32mm
    21 Raw Mill Shell
    Flange Thick:60mm
    IS:2062
    High Quality
    22
    Raw Mill End Cover Cast Iron
    With Trunnion IS:1030
    Gr.280-520W

    High Chrome
    Shell Liner
    23 Raw Mill Grinding Media Steel
    (HRC 56-63)
    Home
    Material Composition UTS YS MPT CT

    690 MPa 495 MPa


    (Normalized steel )
    Carbon 0.25 to 0.33 ,
    Silicon 0.60 ,
    Manganese 1.20 - 1.60,
    Sulphur 0.050 &
    Phosphorus 0.050
    Brinell Hardness, HB 201-255

    (Normalized steel ) 690 MPa 495 MPa


    Carbon 0.25 to 0.33,
    Silicon 0.60 ,
    Manganese 1.20 - 1.60 ,
    Sulphur 0.050 &
    Phosphorus 0.050
    Brinell Hardness, HB 201-256

    Carbon 0.22,
    Silicon 0.40,
    Manganese 1.50, 410 MPa 240 MPa
    Sulphur 0.045 &
    Phosphorus 0.045
    A B C
    P .050 .045 .040
    C .23 .22 .20
    Si .40 .40 .40
    Ma 1.50 1.50 1.50
    S .050 .045 .040

    Carbon 0.43
    Silicon 0.22 ,
    Manganese 0.74,
    Sulphur 0.023 &
    Phosphorus 0.030
    Carbon 0.25
    Silicon 0.60 ,
    Manganese 1.20,
    Sulphur 0.035 & 520 MPa 280 Mpa
    Phosphorus 0.040
    Elongation % : 18
    Impact Strength : 22J
    Next
    Equivalent grades: Remarks
    45C8 Carbon steels have carbon as
    the key alloying element in their
    composition. They also contain up to
    EN8,EN8A, EN8B, EN8C & 0.4% silicon and 1.2% manganese.
    EN8D In addition, residual elements such
    as copper, molybdenum, aluminum,
    chromium, and nickel are present in
    these steels.
    Next

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