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F21 24E1 Manual

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F21-2S/2D/4S/4SB/4D/E1/E1B

Table of Contents
Chapter 1 Warranty ------------------------------------------------ 2

Chapter 2 Attention & Precaution ------------------------------- 3

Chapter 3 Installation & Operation ------------------------------ 4

Chapter 4 Software Installation ---------------------------------- 8

Chapter 5 Software Instruction ---------------------------------- 11

Chapter 6 Supplement -------------------------------------------- 25


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Chapter 1. Warranty

Warranty
Lee’s Hi-Tech Enterprises Co., Ltd. guarantees that this product meets its
published specifications at the time of shipment from the factory. Under
proper installation it should work as expected.

Warranty Period
This equipment is warranted against defects in material and
manufacturing for a period of one year from the date of shipment. During
the warranty period, TELECRANE is responsible for necessary repairs as
long as the product can be proven to be defective.

For warranty service or repair this product must be returned to a service


facility designated by TELECRANE. Buyer will pay shipping charges to
TELECRANE while TELECRANE will pay return shipping charges.

Excluded Items
This warranty does not include consumable parts such as batteries, fuses,
buttons, relays. Also this warranty does not cover defects caused by
improper installation, improper or insufficient maintenance, unauthorized
modification, improper operation, ignorance of environmental
specifications, or improper software or interfacing.

Remarks
◎ No other warranty is expressed or implied, except for the above
mentioned.
◎ The remedies provided herein are the buyer’s sole and exclusive
remedies. TELECRANE shall not be liable for any direct, indirect,
special, incidental or consequential damages.

Chapter 2. Attention & Precaution


Attention
◎ Never dismantle the equipment by any unauthorized personnel, or it
may be damaged.
◎ After finishing operation of TELECRANE shut off main power to the
crane, power to receiver, and remove transmitter key. If the
transmitter’s power is controlled by a rotary key switch, turn the key to
“OFF” position first, then remove it.
◎ The crane should be equipped with main power relay, limit switch and
other safety devices.

Precaution
A. To avoid any interference, the Receiver must be away from motors,
frequency converter and power cable as far as possible.
B. The Receiver should be installed on the top of the electrical control
box. Don’t mount the receiver inside the electrical control box.
C. There are 4.3 billion ID Codes for each complete unit with an
unique one prior to shipment. To avoid any interference, please
manage the remote controls with the different ID Codes at a
working site when installing.
D. It is not allowed to use the same series models with the same
frequency in the range of 200 meters.

Procedures of emergency
In case of an Emergency, please follow the steps below and ask a
distributor for service immediately.
A. Press EMS button.
B. Turn the rotary key switch to the “OFF” position and remove the
magnetic key out of the transmitter.
C. Switch off the main power of crane.
D. Advise the distributor to find out the reason.

Chapter 3. Installation & Operation


General Operation
A. Remove the cover of battery box.
B. Install Fresh AA-size batteries in the battery box. Make sure the
“+” and “-” directions are correct.
C. Turn on the power according to the “Power-On Modes”.
Note: LED indicator will flash in red color if proper procedures are
not followed.
D. Operate transmitter by pressing each pushbutton.
E. After operation, perform the following procedures in sequence:
(1) Press EMS mushroom, (2) rotate key counter-clockwise to the
“OFF” position, (3) remove key and keep it in a safe place, (4)
remove batteries if not used for a long period.
Transmitter Batteries
The AA size alkaline batteries are required for the transmitter. DO
NOT use rechargeable batteries. The LED will flash green when the
battery power is sufficient. The LED will flash red when the battery
power is low, and it is required to replace with fresh batteries
immediately.
Receiver Power Supply
There are two type of receiver decoder/relays board for DC and AC
power supply.
A. The voltage range for the DC power supply is DC12 ~ 24V.
B. There are five different transformer with different voltages for the
AC power supply containing AC24/48, 48/110, 48/220, 110/220
and 220/380V, each transformer has two kind of voltage which will
be selected by a Jumper set at HI or LO position on the pc board as
shown on the following Fig.

JUMPER is used as
a voltage selector

Please find on the following, if the Jumper is set at HI position, the


voltages can be AC48, 110, 220, 220 or 380V; if the Jumper is set at
LO position, the voltage can be AC24, 48, 48, 110 and 220V.

TRANSFORMER AC24/ AC48/110 AC48/220 AC110/220 AC220/380


48V V V V V

JUMPER

LO AC24 AC48V AC48V AC110V AC220V


V
HI AC48 AC110V AC220V AC220V AC380V
V

Changing the Frequency


There are two different PC board for using in two different frequency
range were called VHF and UHF. For each frequency range, by
changing the Crystal of the transmitter and receiver can obtain the
required frequency/channel.
NOTE: Do not replace the crystal for VHF into the UHF PC board
and vice versa. The indication for VHF or UHF is shown
on the PC Board with a check mark “v”.
INSTRUCTIONS:
(1) Pry up the crystal unit with a flat screwdriver.
(2) Remove the crystal unit from the system.
(3) Use a needle nose pliers to straighten both pins of the new crystal
unit.
(4) Insert the new crystal unit vertically into the PC board.
(5) Press the new crystal down into the socket.

(1) (2)

(3) (4)

(5)

The frequencies shown on the same Crystal for the transmitter and
receiver will be different as below:

If this crystal is used for the transmitter,


T: 321MHz then the frequency is 321MHz for the
transmitter.
R: 331.7MHz
If this crystal is used for the receiver,
then the frequency is 331.7MHz for the
receiver.

Replacing the Fuse


Press the fuse cover and turn counter-clockwise with flat screwdriver
to open up the fuse cover, then remove the old fuse. Insert the new
correct fuse into the cover first, place this fuse along with cover into
the fuse holder base, and press the fuse cover and turn clockwise with
flat screwdriver.
LED Malfunction Alert
A. TX red LED is flashing quickly when any function pushbutton is
pressed, then the problem could be:
(a) One of the pushbutton is jammed.
(b) The EMS mushroom has not been released.
(c) The system is not properly powered on according to the
instructions. If a problem on the above is found, please contact
the distributor for repair.
B. TX LED will flash slowly if the memory of the transmitter is
defective. Please contact the distributor for repair.
C. RX Error LED will flash slowly if the memory of the receiver is
defective. Please contact the distributor for repair.

Troubleshooting
A. If TX LED remains with “ON” in red , please remove the batteries
and insert again.
B. If the RX does not respond at all, please turn off the power supply
for 20 seconds and then turn it on again to the receiver.
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Chapter 4. Software Installation

1-1. The installation function will run automatically after inserting the
software program CD into CD ROM.

Note: If the installation function doesn’t work automatically, please click


“SETUP.EXE” in “My Computer” to complete the software
program installation.

1-1-1. The software installation process is illustrated below:


a. The installation function runs automatically.
b. Click “OK” and continue the installation.

c. Click the Computer-like “icon” and continue the installation.


d. Select a title from “Existing Group” or renew a title in “Program
Group” and click ”Continue".

e. In process of copying all files of the installation program.

f. The software program installation is completed.


1-2. Preparation and Precaution
a. Connect one of the end 25-pin interface (program) cable with the
RS232 port on PC/Laptop. (Note: it isn’t the PRINT port.) Using
the adapter or extending wire cable if necessary. The other end of
the 6-pin interface (program) cable will be connected with the
Transmitter or Receiver when reading and writing the data.
b. Make sure the power supplied to the Transmitter and Receiver has
been switched off before the interface (program) cable is
connected with. .
c. Click the function block to select the required function when the
arrow cursor becomes a hand-like icon. In addition, it isn’t
available if the function block is shown as an icon in gray.
d. Select the correct COM PORT when using the software program
on PC or Laptop at first time, for instance, COM 1 or COM 2.
e. Click the left button on the mouse to select the required function
and don’t forget to write it to the Transmitter or Receiver to update
the data, or save it in a disk for keeping in file.
f. Do not remove the interface (program) cable during software
program setting.

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Chapter 5. Software Instruction


1-1. Click “start” go to “program” and select “F21-E1 SERIAL SETUP
PROGRAM (CRYSTAL)” and click “F21-E1 SERIAL SETUP
PROGRAM” to enter the software program.
1-2. The main page for Function Setting is shown as below.

1-3. Click “Tools” and go to “Language” to select other one if necessary.

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1-4. For instance, select “E1_CHT.ini”.


1-5. The words of Software program are shown in Chinese.

1-6. Select the correct COM PORT.

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1-7. It is shown as below after clicking “Read R/C”.


1-8. “Read R/C” is completed.

1-9. The message will pop up if one of the following item is occurred.
a. At an incorrect COM PORT
b. Interface (program) cable is disconnected.
c. Interface (program) cable is loose.
d. Interface (program) cable is broken.
e. Transmitter or receiver malfunctioned.

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1-10. After clicking “Write R/C”, the message will pop up. To select
“YES” to continue or “NO” to stop writing the data.

1-11. In process of writing the data.

1-12. “Write R/C” is completed.

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1-13. “File”: Select “load”, “save”, “printer” or “exit”.

1-14. “Tools”: Select “Read setup data”, “Write setup data” or


“Language”.

1-15. “Page”: Select “Setup Page” or “User Page”.

1-16. “About”: Check the version of the software program.

1-17. “Function Setting”: Read or write the data.

1-18. “User Information”: Check or record the user’s information.

1-19. “Load”: Open the existing files.

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1-20. “Save”: Save the updated data.

1-21. “Printer”: Print out an in-use page.

1-22. “Com Port”: Click and select a Com Port on PC/Laptop the
Interface (program) cable is connected with.

1-23. “Start Key Function”: Select “Normal”, “Toggle”, “Inching” or


“EMS(STOP)”.

a. “Normal”: The relative relay is “ON” when the pushbutton


(rotary key switch) is pressed (turned) and held; and
relay is “off” when the pushbutton (rotary key switch)
is released.
b. “Toggle”: The relay is operated by pressing (turning) and
releasing; press (turn) and release again to turn off the
relay.
c. “Inching”: Press (turn) and hold inching pushbutton (rotary key
switch) and press motion pushbutton to perform
inching motion. Once pushbutton (rotary key switch)
is pressed (turned) then the relative relay will be
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conducted within a certain time, in order to operate
with short and precision movement.
d. “EMS(STOP): This function is only selected by F21-2S/2D. If
set “EMS(STOP), the “Power On Mode” must be
set as “Any Pushbutton”; if not, the magnetic
key substitutes for the function of “EMS(STOP)”.

1-24. “ID RemoteSet”: “Enable” or “Disable”.

a. “Enable”: ID Code Remote setting allows you to overwrite only


ID code of Receiver when Receiver or Transmitter is
damaged. Before remote setting, one must make sure
both TX and RX are in same frequency channel. By
using remote setting, Receiver ID Code will be
overwriting by the Transmitter.
Note:
(1) All radios of same model within its radio operating distance,
might be affected by ID code remote setting.
(2) Transmitter ID code remote setting overwrite the ID code of
receiver only.
(3) Receiver will not accept ID code remote setting signal 4
minutes after main power being turned ON.
b. “Disable”: ID Code Remote setting is not available. So it is
required to use Copier or PC/Laptop to read and write
the same ID code and functions to the Transmitter or
Receiver.

1-25. “Power On Mode”: “Any Pushbutton” or “Start pushbutton/Key”.

a. “Any Pushbutton”: Pull out EMS button (mushroom) and remain


Rotary key switch in “on” position (for F21-
2S/2D/4SB/E1B, release EMS(STOP) button
and insert Magnetic key in its slot in the
Transmitter), the receiver will be “Power On”
once any pushbutton on transmitter is pressed.
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b. “Start pushbutton/Key”: Pull out EMS button (mushroom) and
turn Rotary key switch to “on” position
(for F21-2S/2D/4SB/E1B, release
EMS(STOP) button and insert Magnetic
key in its slot in the Transmitter), the
receiver will be “Power On” once
Rotary key switch is turned to “start”
position (for F21-2S/2D/4SB/E1B, once
Start pushbutton is pressed).
Note: “Power On” means that the coil of the MAIN relay
energizes and the contact of the MAIN relay
activates at the same time in the receiver.

1-26. “Powersaving”: “Enable” or “Disable”.

a. “Enable”: It is suitable for a particular application if a number of


Remote Controls having same frequency and different
ID codes used at a working site. In addition, by using
firmware to control frequency transmission cycle period
to reduce power consumption of transmitter.
Note: the operating distance will be decreased when the “Power
Saving” mode is activated.
b. “Disable”: It is suitable for a common (standard) application.

1-27. “Continuous(TX)”: “YES” or “NO”.

a. “YES”: Once Transmitter is powered on, it will continuously


send the signal until it is powered off.
b. “NO”: After Transmitter is powered on, it will send the signal
only when the pushbutton is pressed for saving
Transmitter’s battery power.
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1-28. “Auto Off Time(TX)”: This function is only available when the
“YES” mode of “Continuous(TX)” is
selected.

a. The transmitter will power off itself after a


given idle time for saving Transmitter’s battery
power.
b. Whether the transmitter will send the signal to
power off the MAIN relay in the receiver or not,
that would be verified by the function of “Auto
Off(EMS) set on “YES” or “NO”.

1-29. “Auto Off(EMS)”: “YES” or “NO”.

a. “YES”: The transmitter will send the signal to power


off the MAIN relay in the receiver after a
given idle time. To power on again
according to “Power On Mode”.
b. “NO”: The transmitter will not send the signal to
power off the receiver after a given idle time.

1-30. “LED On/Off”: “YES” or “NO”.

a. “YES”: The transmitter’s green LED glows


according to “LED Off Time” when
transmitting. If a warning such as an
insufficient battery power occurs, the
transmitter’s red LED will glows at the first
priority.
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b. “NO”: The transmitter’s green LED won’t glow
when transmitting. But the transmitter’s red
LED will glow if an warning occurs.

1-31. “LED Off Time”: This function is only available when the “YES”
mode of “LED On/Off” is selected. The interval
time can be selected from 0 ~ 4 seconds and the
LED glowing time is fixed at 0.4 second a time.

1-32. “READ R/C”: Read the data from transmitter or receiver on PC or


Laptop for verifying or renewing.

4-33. “WRITE R/C”: Write the data set to the transmitter or receiver.

1-34. “Model”: Display model number after reading the data.

1-35. “ID Code”: Display ID Code after reading the data which is an
unique code for each Remote Control, both transmitter
and receiver won’t work if they have different ID codes.

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1-36. “Select”: After clicking “Select”, the function modes will appear
for selecting.

1-37. The function modes contain “Normal”, “Interlock”, “Non-


Interlock”, “Toggle”, “Control by EMS”, “Bypass EMS”, “On”,
“Off” and “Combination” etc.

a. ”Normal”: The relative relay is “ON” when the pushbutton


(rotary key switch) is pressed (turned) and held; and
relay is “off” when the pushbutton (rotary key switch)
is released.
b. “Interlock”: The correspondent relay to the two pushbutton are
interlocked, it is not possible to operate two
opposite functions at same time.
c. “Non-Interlock”: The correspondent relays to the two pushbutton
can activate at the time.
d. “Toggle”: The relay is operated by pressing (turning) and
releasing the pushbutton (rotary key switch); press
(turn) and release again to turn off the relay.
e. “Control by EMS”: The correspondent relay to pushbutton is
controlled by an emergency stop signal.
f. “Bypass EMS”: The correspondent relay to pushbutton is not
controlled by an emergency stop signal and will
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remain its status as well.
g. “On & Off”: Both pushbuttons are used to operate the same relay.
Press the “On” pushbutton to activate and the “Off”
pushbutton to de-activate the same relay.
h. “Combination”: When 2 pushbuttons are being pressed
simultaneously, it would result for an
additional relay output (as toggle) to suit some
of the special application such as lighting
system. (No any extra pushbutton required to
save the space and cost)
Note: 1. “Combination” setting is prohibited for magnetic
devices.
2. Click “EXIT” back to the front main page.

1-38. “Interlock Delay”: This function is available when the “Interlock”


mode (Mode 1) is selected. It is the delay time
between 2 opposite pushbuttons being press one
after another. i.e. while Crane is moving one
direction (forward), moving opposite direction
(backward) immediately would be dangerous
specially when Crane is hooking up the heavy
object. The object may sway if Crane does not
completely stop before moving into opposite
direction. Therefore, the interlocked delay time
could potentially prevent it. Normally the
interlocked delay time should be larger than the
duration of Crane stop.

1-39. “Acc. Delay”: This function is only available for F21-2D/4D to


select the interval time between 1-speed and 2-speed
relay to prevent the Crane directly runs to highest
speed to damage the motor.

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1-40. “Passive Act”: This function ensures safe operations, including
when there are disturbances that may affect the
normal operating conditions. This assures that when
the machine operates, the control is not subject to
temporary and unexpected stops. Possible short
interferences are bypassed. The passive act can be
selected in 2 modes as below.

a. “Power Off”: If the interferences are larger than the pre-set time,
the receiver will turn off all the relays under
“Normal” function and “Control by EMS” including
MAIN relay. The receiver must be restart to operate
again, follow the “Power On” procedure to restart the
system.
b. “Relay Off”: If the interferences are larger than the pre-set time,
the receiver will turn off all the relay under “Normal”
function except the MAIN relay.

1-41. “Auto Off (RX)”: If select “YES”, the Receiver MAIN relay will be
turned off automatically after a given idle time.
Normally, this function is cooperated with “NO”
mode of “Continuous (TX)” to prevent any
unintentional radio.

1-42. “Auto Off Time (RX)”: This function is available when “YES”
mode of “Auto Off (RX)” is selected. It
allows you to select the time to execute
“Auto Off (RX)” or you can select “Not-
Execute”.
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1-43. “EXIT”: Click “EXIT” to close software program.

Remark: 1. After function settings is done, respectively write the same to


both Transmitter and Receiver.
2. Save function-setting and user-information prior to shipment.

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Chapter 6. Supplement

Independent COM Line


The new F21 crystal series provides the option of independent
(separate) COM lines for each model as below:
**F21-E1/E1B: 4 independent COM lines (Up/Down, East/West,
South/North and R0)
**F21-4D: 3 independent COM lines (Up/Down & U/D 2S, East/West
& E/W 2S and R0)
**F21-4S/4SB: 3 independent COM lines (Up/Down, East/West and
R0)
**F21-2D: 3 independent COM lines (Up 1S & 2S, Down 1S & 2S
and R0)
**F21-2S: 3 independent COM lines (Up, Down and R0)

Swapping COM & MAIN


According to the standard wiring diagram, all relays including the
MAIN relay will be turned off when the EMS is pressed. However, it
won’t work correctly when a pushbutton is programmed as a ”Toggle”
or “On/Off” function with “Bypass EMS”. Therefore, the MAIN and
COM must be swapped.

Changing R0/Start N.O. into N.C.


The N.O. (Normally Open) is a default output. If a N.C. (Normally
Closed) is necessary, to remove the wire No.11 (R0/Start, pink color)
and then insert it into the wire No.12 position on the wire cable
connector.

ID Code Remote Setting


ID Code Remote setting allows you to overwrite ID code of receiver
when Receiver or Transmitter is damaged. Before remote setting, one
must make sure both TX and RX are in same model and frequency
channel. By using remote setting, receiver ID code will be overwriting
by the transmitter.

Prior to remote setting, please follow the instruction below:


(a) Make sure both TX and RX are same model and in the same
frequency channel.

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(b) To avoid any interference during remote setting, place the
transmitter to RX as close as possible.
(c) Turn off the RX power completely (MAIN SWITCH) for 20
seconds and turn it on again.
(d) Complete the remote setting within 4 minutes after turning on the
RX. The RX will NOT accept the remote setting signal after 4
minutes.

Instruction:
1. Depress the TX Emergency Stop or remove the magnetic key (for
F21-E1B/4SB without a Mushroom style stop button that stays
depressed, please hold down the STOP pushbutton)
2. Press UP pushbutton and hold it.
3. Press DOWN pushbutton 4 times and release “STOP & UP”
pushbutton when red LED flash.
4. Start the system as usual.

Note:
(1) By following the procedures above, all radios of same model within
its radio operating distance might be affecting by ID code remote
setting.
(2) ID code remote setting only transmits data of ID code only.
(3) Receiver will not accept ID code remote setting signal 4 minutes after
main power being turned ON.

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