PD Pump Sizing
PD Pump Sizing
PD Pump Sizing
xls
1 of 11
rev. 1.4 1.4
Project Number & Name
Atmospheric Pressure 14.7 psia
Equipment Number & Name
Fluid Liq SO3
Case SS316
Preparer & Date Rohan Verma
Checker & Date
Total Pressure -798.2 ± 119.7 psig 0.0 ± 0.0 psig 798.2 ± 119.7 psi
Friction Pressure 1196.5 ± 119.7 psi 0.0 ± 0.0 psi 1196.5 ± 119.7 psi
Equipment, Instruments, and Piping Specialties 0.0 psi 0.0 psi 0.0 psi
Sizing Basis Flow 400 gpm 400 gpm
Sizing Basis Pressure Drop psi psi
Sizing Basis Density 120 lb/ft3 120 lb/ft3
Straight Pipe 1196.5 ± 119.7 psi 0.0 ± 0.0 psi 1196.5 ± 119.7 psi
Nominal Size 3 in 3 in
Schedule 5S, 10S, 40S, 80S, 160, PP, PTFE, Tube, or - 40S 40S
Diameter 3.068 in 3.068 in
Corroded or Like New
Roughness 0.0250 mm 0.0250 mm
Relative Roughness 0.00032 0.00032
Velocity 17.4 ft/s 17.4 ft/s
Reynolds Number 452,856 452,856
Fanning Friction Factor 0.0041 0.0041
Length 4724 ft ft
Fittings and Valves 4% 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Complexity Factor .3-.5 Simple, 1 Normal, 2-4 Complex 0.0
Flanged or Welded, or Threaded
Elbows
Long Radius, r/D=1.5
Standard Radius, r/D=1
Entrance ki .5 Flush, 1 Dip Pipe
Exit Pipe Diameter if Exiting Velocity Pressure Is Lost in
Increasers
Inlet Diameter 3.068 in 3.068 in
Outlet Diameter 3.068 in 3.068 in
Inlet Relative Roughness 0.00032 0.00032
Inlet Velocity 17.4 ft/s 17.4 ft/s
Inlet Reynolds Number 452,856 452,856
Inlet Fanning Friction Factor 0.0041 0.0041
Reducers
Inlet Diameter 3.068 in 3.068 in
Outlet Diameter 3.068 in 3.068 in
Inlet Velocity 17.4 ft/s 17.4 ft/s
Inlet Reynolds Number 452,856 452,856
Tees
Branch-Flow
1.4 Run-Through
Valves
Ball
Butterfly
Check, Swing Type
Diaphragm
Gate
Globe
Other Fitting or Valve k Value
"
Perry 1997 page 6-16
Total Pressure 0.0 ± 0.0 psig 0.0 ± 0.0 psig 0.0 ± 0.0 psi
Friction Pressure 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Equipment, Instruments, and Piping Specialties 0.0 psi 0.0 psi 0.0 psi
Sizing Basis Flow
Sizing Basis Pressure Drop
Sizing Basis Density
Straight Pipe 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Nominal Size 0 in 0 in
Schedule 5S, 10S, 40S, 80S, 160, PP, PTFE, Tube, or - 0 0
Diameter 0.000 in 0.000 in
Corroded or Like New 0 0
Roughness 0.0000 mm 0.0000 mm
Relative Roughness 0.00000 0.00000
Velocity 0.0 ft/s 0.0 ft/s
Reynolds Number 0 0
Fanning Friction Factor 0.0000 0.0000
Length 0 ft 0 ft
Fittings and Valves 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Complexity Factor .3-.5 Simple, 1 Normal, 2-4 Complex
Flanged or Welded, or Threaded 0 0
Elbows
1.2 Long Radius, r/D=1.5
Standard Radius, r/D=1
Entrance ki .5 Flush, 1 Dip Pipe
Exit Pipe Diameter if Exiting Velocity Pressure Is Lost
Increasers
Inlet Diameter
Outlet Diameter
Inlet Relative Roughness
Inlet Velocity
Inlet Reynolds Number
Inlet Fanning Friction Factor
Reducers
Inlet Diameter
Outlet Diameter
Inlet Velocity
Inlet Reynolds Number
Tees
Branch-Flow
Run-Through
Valves
Ball
Butterfly
Check, Swing Type
Diaphragm
Gate
Globe
Other Fitting or Valve k Value
Brake Horsepower ± hp
Pumping Power ± hp
Pump Efficiency 80%
"
HI 1990 page 79
"
"
HI 1990 page 79
"
"
"
"
"
"
"
Total Pressure Contributions 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Friction Pressure 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Equipment, Instrument, or Piping Specialty 0.0 psi 0.0 psi 0.0 psi
Sizing Basis Flow gpm gpm gpm
Sizing Basis Pressure Drop psi psi psi
Sizing Basis Density lb/ft3 lb/ft3 lb/ft3
Straight Pipe 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Nominal Size in in in
Schedule 5S, 10S, 40S, 80S, 160, PP, PTFE, Tube, or -
Diameter 0.000 in 0.000 in 0.000 in
Corroded or Like New
Roughness 0.0000 mm 0.0000 mm 0.0000 mm
Relative Roughness 0.00000 0.00000 0.00000
Velocity 0.0 ft/s 0.0 ft/s 0.0 ft/s
Reynolds Number 0 0 0
Fanning Friction Factor 0.0000 0.0000 0.0000
Length ft ft ft
Fittings and Valves 0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi
Complexity Factor .3-.5 Simple, 1 Normal, 2-4 Complex
Flanged or Welded, or Threaded
Elbows
Long Radius, r/D=1.5
Standard Radius, r/D=1
Entrance ki .5 Flush, 1 Dip Pipe
Exit Pipe Diameter if Exiting Velocity Pressure Is Lost in in in
Increasers
Inlet Diameter 0 in 0 in 0 in
Outlet Diameter 0 in 0 in 0 in
Inlet Relative Roughness 0.00000 0.00000 0.00000
Inlet Velocity 0.0 ft/s 0.0 ft/s 0.0 ft/s
Inlet Reynolds Number 0 0 0
Inlet Fanning Friction Factor 0.0000 0.0000 0.0000
Reducers
Inlet Diameter 0.000 in 0.000 in 0.000 in
Outlet Diameter 0.000 in 0.000 in 0.000 in
Inlet Velocity 0.0 ft/s 0.0 ft/s 0.0 ft/s
Inlet Reynolds Number 0 0 0
Tees
Branch-Flow
1.4 Run-Through
Valves
Ball
Butterfly
Check, Swing Type
Diaphragm
Gate
Globe
Other Fitting or Valve k Value
Pumping System Pressure Estimate v. 1.4 579451833.xls
6 of 11
1.4 1.4 1.2 1.4
in in in
0 in 0 in 0 in
0 in 0 in 0 in
0.00000 0.00000 0.00000
0.0 ft/s 0.0 ft/s 0.0 ft/s
0 0 0
0.0000 0.0000 0.0000
in in in
0 in 0 in 0 in
0 in 0 in 0 in
0.00000 0.00000 0.00000
0.0 ft/s 0.0 ft/s 0.0 ft/s
0 0 0
0.0000 0.0000 0.0000
0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi Karassik 1998 page 422, Perry 1997 page 10-22
0.0 psi 0.0 psi 0.0 psi Perry 1997 page 10-22
ft 0.0 psi ft 0.0 psi ft 0.0 psi "
psig 0.0 psi psig 0.0 psi psig 0.0 psi "
0.0 psi 0.0 psi 0.0 psi "
in in in
0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi "
0.0 psi 0.0 psi 0.0 psi Perry 1997 page 6-16
gpm gpm gpm
psi psi psi
lb/ft3 lb/ft3 lb/ft3
0.0 ± 0.0 psi 0.0 ± 0.0 psi 0.0 ± 0.0 psi Perry 1997 pages 6-9 and 6-10, HI 1990 page 25
in in in
General Anthony, James, Pumping System Head Estimation, Chemical Engineering Progress, February 2005
Abrams 1997 Abrams, Jack, Quickly Estimate Pipe Sizing with 'Jack's Cube', Chemical Engineering Progress 93(12), pp. 55-58, Dec 1997
Branan 1994 Branan, Carl, Rules of Thumb for Chemical Engineers, Gulf Publishing, Houston, Texas, pp. 4-6, 1994
Brown 1987 Brown, Grant S., How to predict pressure drop before designing the piping, Chemical Engineering 94(4), pp. 85-86, March 16, 1987
Crane 1988 Crane Valve, Flow of Fluids through Valves, Fittings, and Pipe, Technical Paper No. 410, p. A-29, 1988
Chen 1980 Chen, Ning Hsing, Comments on: An Explicit Equation for Friction Factor in Pipe, Industrial & Engineering Chemistry Fundamentals 19, pp. 228-
Chen 1979 230,
Chen,1980
Ning Hsing, An Explicit Equation for Friction Factor in Pipe, Industrial & Engineering Chemistry Fundamentals 18(3), pp. 296-297, 1979
Churchill 1977 Churchill, Stuart W., Friction-factor equation spans all fluid-flow regimes," Chemical Engineering 84(24), pp. 91-92, November 7, 1977
1.4 Darby 2008 Darby, Ron, Errata, Fluid Mechanics for Chemical Engineers, Second Edition - Second Printing, November 17, 2008
Darby 2001 Darby, Ron, Correlate Pressure Drops Through Fittings, Chemical Engineering 108(4), pp. 127-130, Apr 2001; 108(12), pp. 8-10, Nov 2001
Durand 1999 Durand, Alejandro Anaya, et al, Updated Rules for Pipe Sizing, Chemical Engineering, 106(5), pp. 153-156, May 1999
Goulds 2001 Goulds Pumps, B-3 Piping Design, http://www.gouldspumps.com/cat_technews.ihtml?pid=76&step=4, 2001
HI 1990 Hydraulic Institute, Hydraulic Institute Engineering Data Book, 2nd ed., Hydraulic Institute, Cleveland, OH, pp. 25, 47, 79, 1990
Hooper 1988 Hooper, William B., Calculate head loss caused by change in pipe size, Chemical Engineering, pp. 89-92, November 7, 1988
Hooper 1981 Hooper, William B., The two-K method predicts head losses in pipe fittings, Chemical Engineering, pp. 96-100, August 24, 1981
Idel'Chik 1994 Idel'Chik, I. E., Handbook of Hydraulic Resistance - 3rd ed., CRC, Boca Raton, Florida, pp. 105-109, 1994
IRS 2002 Internal Revenue Service, How To Depreciate Property, Publication 946, Cal. No. 13081F, http://www.irs.gov/pub/irs-pdf/p946.pdf, pp. 93-102,
Karassik 1998 2002
Karassik, Igor J., and McGuire, J. T., Centrifugal pumps: selection, operation, and maintenance, Chapman & Hall, New York, p. 422, 1998
Karassik 1976 Karassik, Igor J., Pump Handbook, McGraw-Hill, pp. 11-14 to 11-19, 1976
Lenz 1970 Lenz, R. E., Reliability Design in Process Plants, Chemical Engineering Progress 66(12), pp. 42-44, December 1970
McPherson 2000 McPherson, T., Improve CPVC Piping Reliability, Hydrocarbon Processing 79(1), pp. 65-68, Jan 2000
Miller 1990 Miller, Donald S., Internal flow systems - 2nd ed., BHRA, Cranfield, UK, pp. 190-191, 1990
NEMA 2001 NEMA, Energy Management Guide for Selection and Use of Fixed Frequency Medium AC Squirrel-Cage Polyphase Induction Motors, MG 10-
2001, http://www.nema.org/DocUploads/57D634E6-FF3C-4492-B3D73108C1E4F02D/MG10.pdf, p. 9, 2001
Perry 1997 Perry, Robert H., Green, Don W., and Maloney, James O'Hara, Perry's chemical engineers' handbook. - 7th ed., McGraw-Hill, New York, pp. 6-9,
6-10, 6-16, 9-13, 10-22, 10-23, 10-72 to 10-74, and 29-4, 1997
Resistoflex 2002 Resistoflex, Plastic-Lined Pipe Dimensions & Liner Thickness, http://www.resistoflex.com/pdf/thickness.pdf, 2002
Siegel 2002 Siegel, Jeremy, The Rise in Stock Values and Future Equity Returns, The Journal of Management Consulting, 7/1/2002
Stewart 1996 Stewart, Jesse C., and Seiberling, Dale, Clean in Place, Chemical Engineering 103(1), pp. 72-79, Jan 1996
U.S. Census Bureau 2002 U.S. Census Bureau, Statistical Abstract of the United States, http://www.census.gov/prod/2003pubs/02statab/energy.pdf, p. 572, 2002
Weast 1978 Weast, Robert C., Handbook of Chemistry and Physics, 59th Edition, Chemical Rubber Company, West Palm Beach, Florida, p. E-47, 1978
Pumping System Pressure Estimate v. 1.4 579451833.xls
11 of 11
rev.
Version Description Prepared Checked Approved
1.2 Corrected Multi sheet discharge column long radius elbows summary. James M. Anthony, P.E.
10/02/2005
1.3 Made Multi sheet discharge flow equal Multi sheet suction flow. James M. Anthony, P.E.
09/04/2007