Vibration Analysis Report On

VIBRATION ANALYSIS REPORT ON
EXHAUST BLOWER (BPP-FAE-622)
AT AUTO ALLIANCE (THAILAND) CO., LTD.
Condition: Off Load
PREPARED FOR: SWINBURNE ENGINEERING CO., LTD.

ATTENTION: MR. SAKDA LEELASRIBANCHONG
PREPARED BY: MR. SOMMAI TONGPHASOOK
REPORT NO.: P-SWB-06-01
REPORTED DATE: 16/04/06

REPORTED BY: SOMMAI TONGPHASOOK
SIGNED: _______________________ DATE: _________________________
APPROVED BY: SOMMAI TONGPHASOOK
SIGNED: _____________________ DATE: _________________________
General Data
Job Order No : ST02 Reported Date : April 16, 06
Plant : AutoAlliance (Thailand) Co., Ltd. Unit : -
Equipment : BPP-FAE-622 Speed : 1050 rpm.
Motor : 15 kW. Speed : 1450 rpm.
Coupling : Belt Drive.
Technical Data
Vibration Equipment : VB3000
Vibration Transducer : " WILLCROKSON " 787A
Unit : mm/s rms
Operation Condition : Of load test
Code Explanation
Position Code Explanation

1 Non drive end bearing of the Motor
2 Drive end bearing of the Motor
3 Drive end bearing of the Fan
4 Non drive end bearing of the Fan
Direction Code Explanation

V Vertical direction of the vibration detection
H Horizontal direction of the vibration detection
A Axial direction of the vibration detection
ISO Code Explanation

ISO 10816-3 Group 2: Medium machine with flexible support
Severity Code for Group 1 on Flex. foundation Explanation

Good < 2.3 mm/srms Good
Admissible 2.3-4.5 mm/srms Admissible
Still Admissible 4.5-7.1 mm/srms Still Admissible
Inadmissible > 7.1 mm/srms Inadmissible
Page 1 of 6
Last Measurement Report
Folder: Swinburne Engineering - Navanakorn - AAT
Machine: BPP-FAE-622
Location Type Date Current

MTR.NDE.BRG1 - Horizontal Acceleration 10/1/2006 0.04 g rms
Velocity 10/1/2006 2.017 mm/s rms
MTR.NDE.BRG1 - Vertical Velocity 10/1/2006 1.998 mm/s rms
MTR.NDE.BRG1 - Axial Velocity 10/1/2006 6.812 mm/s rms
MTR.DE.BRG2 - Horizontal Acceleration 10/1/2006 0.049 g rms
MTR.DE.BRG2 - Vertical Velocity 10/1/2006 6.011 mm/s rms
MTR.DE.BRG2 - Axial Velocity 10/1/2006 6.775 mm/s rms
FAN.DE.BRG3 - Horizontal Acceleration 10/1/2006 0.036 g rms
FAN.DE.BRG3 - Vertical Velocity 10/1/2006 9.644 mm/s rms
FAN.DE.BRG3 - Axial Velocity 10/1/2006 30.968 mm/s rms
FAN.NDE.BRG4 - Horizontal Acceleration 10/1/2006 0.038 g rms
FAN.NDE.BRG4 - Vertical Velocity 10/1/2006 7.474 mm/s rms
FAN.NDE.BRG4 - Axial Velocity 10/1/2006 33.491 mm/s rms
Page 2 of 6
Machine Severity
Refer to ISO 10816-3; this machine is classified in the machine group 2; flexible foundation, the machine severity is
“Inadmissible” (> 7.1 mm/srms as the above data) condition.
Analyze for
The vibration high at 3A and 4A and they are much more than the other points as called “Directional Vibration”. Main
source of these vibrations are only the synchronous speed of the fan speed 17.5 Hz (1050 rpm) as the spectrum
attached figure 1. This is the effect of “Resonance” on the machine.
In order to confirm the Resonance Phenomenon, we have performed “Bump Test” on the machine to find out the
resonant part and found that the Natural frequency of the Pedestal is 15.25 Hz as the spectrum attachment figure 2. This
Natural frequency is close up the main source at 3A and 4A. The excitation force at 17.5 Hz is higher than the Natural
frequency at 15.25 only 2.25 Hz or 14.75 % of the Natural frequency. So the “Bump Test” result is confirmed that this is
the “Resonance Phenomenon”
Recommendation
Due to the vibration severity for this blower is in “Inadmissible”, it is recommended to solve this vibration problem.
The solution of this vibration high could be done in many methods as the following.
1) The first recommendation is solving at the excitation frequency of the fan. Recommend to speed up the fan to
be 1200 rpm or slightly more than if this modification is not effect to the production process.
2) If the first recommendation could not be done, recommend to trial add the axial direction stiffness of the
pedestal. The pedestal ribs are recommended to be added. After the stiffness adding, please confirm the new
natural frequency by Bump Test again. This vibration problem will be solved if the new natural frequency is shift
up to more than 22.75 Hz.
3) If the second recommendation is not work, adding mass to the pedestal is recommended to be done. How ever,
in this solution method could be done by adjust the adding mass and try to test run till the system vibration go
down. This method will shift the natural frequency of the pedestal down as the figure 3 as attachment.
The other solutions may be adding “Dynamics absorber” or get rid off the excitation for 1x is not recommended because
it is not effectiveness to solve this problem.
Page 3 of 6
Attachment
Spectrum Analysis
Of
EXHAUST BLOWER (BPP-FAE-622)
Page 4 of 6
Fig. 1 Spectrum Signature at 3A. And 4A.
BPP-FAE-622 - FAN.DE.BRG3 - Axial - Vel Freq 200 Hz

10/1/2006 10:25:15
Cursor A: 1 orders 17.5 Hz 29.963 mm/s
30 O/All 30.968 mm/s rms
25
20
mm/s rms
15
10
0 2 4 6 8 10 12
orders
10/1/2006 10:25:15 O/All 30.968 mm/s rms 1050 RPM
BPP-FAE-622 - FAN.NDE.BRG4 - Axial - Vel Freq 200 Hz

10/1/2006 10:22:41
Cursor A: 1 orders 17.5 Hz 32.376 mm/s
O/All 33.491 mm/s rms
30
25
20
mm/s rms
15
10
0 2 4 6 8 10 12
orders
10/1/2006 10:22:41 O/All 33.491 mm/s rms 1050 RPM
Page 5 of 6
Fig. 2 Spectrum Signature at 3A. as “Bump Test” at the top of Pedestal
BPP-FAE-622 - 3A - Axial - Vel Freq 100 Hz

9/4/2006 13:14:57
Cursor A: 0.871 orders 15.25 Hz 2.437 mm/s
2.4 Cursor B: 1.314 orders 23 Hz 1.057 mm/s
Diff: 0.443 orders 7.75 Hz
2.2
1.8
1.6
1.4
mm/s rms
1.2
0.8
0.6
0.4
0.2
0 2 4 6 8 10 12
orders
9/4/2006 13:14:57 O/All 3.643 mm/s rms 1050 RPM
Fig. 3 Spectrum Signature at 3A. as “Bump Test” at the top of Pedestal with added mass ~100 kg. at the Pedestal
BPP-FAE-622 - 3A (add mass) - Axial - Vel Freq 100 Hz
9/4/2006 13:27:00
1
Cursor A: 0.829 orders 14.5 Hz 0.96 mm/s
0.8
0.6
mm/s rms
0.4
0.2
0 2 4 6 8 10 12
orders
9/4/2006 13:27:00 O/All 2.181 mm/s rms 1050 RPM
Page 6 of 6

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VIBRATION ANALYSIS REPORT ON

EXHAUST BLOWER (BPP-FAE-622)

AT AUTO ALLIANCE (THAILAND) CO., LTD.

Condition: Off Load

PREPARED FOR: SWINBURNE ENGINEERING CO., LTD.

REPORTED DATE: 16/04/06

Position Code Explanation

Direction Code Explanation

ISO Code Explanation

Severity Code for Group 1 on Flex. foundation Explanation

Location Type Date Current

BPP-FAE-622 - FAN.DE.BRG3 - Axial - Vel Freq 200 Hz

BPP-FAE-622 - FAN.NDE.BRG4 - Axial - Vel Freq 200 Hz

BPP-FAE-622 - 3A - Axial - Vel Freq 100 Hz

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