Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

BS en 1097-1-2011

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

BS EN 1097-1:2011

BSI Standards Publication

Tests for mechanical


and physical properties
of aggregates
Part 1: Determination of the resistance
to wear (micro-Deval)
BS EN 1097-1:2011 BRITISH STANDARD

National foreword
This British Standard is the UK implementation of EN 1097-1:2011. It
supersedes BS EN 1097-1:1996 which is withdrawn.
The UK participation in its preparation was entrusted to Technical
Committee B/502/6, Test methods.
A list of organizations represented on this committee can be
obtained on request to its secretary.
This publication does not purport to include all the necessary
provisions of a contract. Users are responsible for its correct
application.
© BSI 2011
ISBN 978 0 580 71031 5
ICS 91.100.15
Compliance with a British Standard cannot confer immunity from
legal obligations.
This British Standard was published under the authority of the
Standards Policy and Strategy Committee on 28 February 2011.
Amendments issued since publication
Date Text affected
BS EN 1097-1:2011

EUROPEAN STANDARD EN 1097-1


NORME EUROPÉENNE
EUROPÄISCHE NORM January 2011

ICS 91.100.15 Supersedes EN 1097-1:1996

English Version

Tests for mechanical and physical properties of aggregates -


Part 1: Determination of the resistance to wear (micro-Deval)

Essais pour déterminer les caractéristiques mécaniques et Prüfverfahren für mechanische und physikalische
physiques des granulats - Partie 1: Détermination de la Eigenschaften von Gesteinskörnungen - Teil 1:
résistance à l'usure (micro-Deval) Bestimmung des Widerstandes gegen Verschleiß (Micro-
Deval)

This European Standard was approved by CEN on 11 December 2010.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same
status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION


COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: Avenue Marnix 17, B-1000 Brussels

© 2011 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 1097-1:2011: E
worldwide for CEN national Members.
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Contents Page

Foreword ..............................................................................................................................................................3
1 Scope ......................................................................................................................................................4
2 Normative references ............................................................................................................................4
3 Terms and definitions ...........................................................................................................................4
4 Principle ..................................................................................................................................................4
5 Apparatus ...............................................................................................................................................5
5.1 General apparatus .................................................................................................................................5
5.2 Additional apparatus required for the determination of the micro-Deval coefficient of
aggregate ................................................................................................................................................5
6 Preparation of the test specimens .......................................................................................................7
7 Test procedure .......................................................................................................................................7
8 Calculation and expression of results .................................................................................................8
9 Test report ..............................................................................................................................................8
Annex A (normative) Determination of the resistance to wear (micro-Deval) of railway ballast ................9
5 Apparatus ...............................................................................................................................................9
6 Preparation of the test specimens .......................................................................................................9
7 Test procedure .......................................................................................................................................9
8 Calculation and expression of results .................................................................................................9
9 Test report ........................................................................................................................................... 10
Annex B (informative) Determination of micro-Deval coefficient in the dry condition ............................. 11 
B.1 Introduction ......................................................................................................................................... 11
B.2 Apparatus ............................................................................................................................................ 11
B.3 Preparation of sample for testing ..................................................................................................... 11
B.4 Test procedure .................................................................................................................................... 11
B.5 Calculation and expression of results .............................................................................................. 11
B.6 Report .................................................................................................................................................. 11
Annex C (informative) Alternative narrow range classification for the micro-Deval test ......................... 12
9 Test report ........................................................................................................................................... 12
Annex D (informative) Precision ..................................................................................................................... 13
Bibliography ..................................................................................................................................................... 14

2
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Foreword
This document (EN 1097-1:2011) has been prepared by Technical Committee CEN/TC 154 “Aggregates”, the
secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by July 2011, and conflicting national standards shall be withdrawn at the
latest by July 2011.

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.

This document replaces EN 1097-1:1996.

This standard forms part of a series of tests for mechanical and physical properties of aggregates. Test
methods for other properties of aggregates will be covered by the following European Standards:

− EN 932 (all parts), Tests for general properties of aggregates;

− EN 933 (all parts), Tests for geometrical properties of aggregates;

− EN 1367 (all parts), Tests for thermal and weathering properties of aggregates;

− EN 1744 (all parts), Tests for chemical properties of aggregates;

− EN 13179 (all parts), Tests for filler aggregate used in bituminous mixtures.

The other Parts of EN 1097 will be:

− Part 2: Methods for the determination of resistance to fragmentation;

− Part 3: Determination of loose bulk density and voids;

− Part 4: Determination of the voids of dry compacted filler;

− Part 5: Determination of the water content by drying in a ventilated oven;

− Part 6: Determination of particle density and water absorption;

− Part 7: Determination of the particle density of filler — Pyknometer method;

− Part 8: Determination of the polished stone value;

− Part 9: Determination of the resistance to wear by abrasion from studded tyres  Nordic test;

− Part 10: Determination of water suction height.

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.

3
BS EN 1097-1:2011
EN 1097-1:2011 (E)

1 Scope
This European Standard describes the reference method used for type testing and in case of dispute for
determining the resistance to wear of coarse aggregates (main text) and aggregates for railway ballast (Annex
A). For other purposes, in particular factory production control, other methods may be used provided that an
appropriate working relationship with the reference method has been established. The sample is normally
tested in a wet condition, but the test may also be carried out in a dry condition. This European Standard
applies to natural, manufactured or recycled aggregates used in building or civil engineering.

2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

EN 932-2, Tests for general properties of aggregates — Part 2: Methods for reducing laboratory samples

EN 932-5, Tests for general properties of aggregates — Part 5: Common equipment and calibration

EN 933-1:1997, Tests for geometrical properties of aggregates — Part 1: Determination of particle size
distribution — Sieving method

EN ISO 4788, Laboratory glassware — Graduated measuring cylinders (ISO 4788:2005)

ISO 3290-1, Rolling bearings — Balls — Part 1: Steel balls

3 Terms and definitions


For the purposes of this document, the following terms and definitions apply:

3.1
test portion
sample used as a whole in a single test

3.2
test specimen
sample used in a single determination when a test method requires more than one determination of a property

3.3
laboratory sample
reduced sample derived from a bulk sample for laboratory testing

3.4
constant mass
mass determined by successive weightings performed at least 1 h apart and not differing by more than 0,1%

NOTE In many cases, constant mass can be achieved after a test portion has been dried for a pre-determined period
in a specified oven at (110 ± 5) °C. Test laboratories can determine the time required to achieve constant mass for specific
types and sizes of sample dependent upon the drying capacity of the oven used.

4 Principle
The test determines the micro-Deval coefficient which is the percentage of the original sample reduced to a
size smaller than 1,6 mm during rolling.

4
BS EN 1097-1:2011
EN 1097-1:2011 (E)

The test consists of measuring the wear produced by friction between the aggregates and an abrasive charge
in a rotating drum under defined conditions.

When rolling is complete, the percentage retained on a 1,6 mm sieve is used to calculate the micro-Deval
coefficient.

The test method described in this European Standard is the reference method and is carried out with dry
aggregate with the addition of water to give a value of MDE. Annex B gives details of how the test can be
performed without the addition of water, to give a value of MDS.

NOTE A lower value of the micro-Deval coefficient indicates a better resistance to wear.

5 Apparatus
Unless otherwise stated, all apparatus shall conform to the general requirements of EN 932-5.

5.1 General apparatus

5.1.1 Balance, capable of weighing both the test specimen and the charge to an accuracy of 0,1 % of the
mass of the test portion.

5.1.2 Test sieves: 1,6 mm, 8 mm, 10 mm, 11,2 mm (or 12,5 mm) and 14 mm.

5.1.3 Ventilated oven, controlled to maintain a temperature of (110 ± 5) °C.

5.1.4 Means of washing the sieved sample.

5.1.5 Equipment for reducing the laboratory samples to a test portion, as described in EN 932-2.

5.1.6 Graduated glass measuring cylinder (or cylinders), conforming to EN ISO 4788, or other means
of measuring (2,5 ± 0,05) l of water.

5.2 Additional apparatus required for the determination of the micro-Deval coefficient of
aggregate

5.2.1 A typical micro-Deval apparatus as shown in Figure 1. A micro-Deval apparatus shall have the
following essential characteristics as specified in 5.2.2, 5.2.3, 5.2.4, 5.2.5 and 5.2.6.

5
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Key

1 drums
2 electric motor and reduction gearing
3 fixed shaft
4 frame
5 flexible coupling
6 drive wheel
7 cross section of a drum

Figure 1 — Diagram of typical apparatus

5.2.2 It shall consist of one of four hollow drums, closed at one end, having an inside diameter of
(200 ± 1) mm and an internal length measured from the base to the inside of the lid of (154 ± 1) mm. The
drums shall be made of stainless steel at least 3 mm thick which are placed on two shafts which rotate on a
horizontal axis.

5.2.3 The insides of drums shall be free of protrusions resulting from welding or the method of attachment.
The drums shall be closed by flat lids at least 8 mm thick and fitted with watertight and dust tight seals.

5.2.4 The abrasive charge shall consist of steel balls complying with ISO 3290-1 (10 ± 0,5) mm in diameter.

NOTE The diameter of the balls can be checked quickly by passing them over parallel bars 9,5 mm apart.

6
BS EN 1097-1:2011
EN 1097-1:2011 (E)

5.2.5 A suitable motor (a capacity of about 1 kW is typical) to drive the drums at a regular speed of rotation
of (100 ± r/min).

5.2.6 A counter or other device shall be fitted, which automatically stops the motor after the specified
number of revolutions.

6 Preparation of the test specimens


The mass of the sample sent to the laboratory shall have at least 2 kg of particles in the 10 mm to 14 mm size
range.

NOTE Alternative size fractions for different end uses are given in Annex C. Testing other size fractions may produce
results different from those obtained using the 10/14 mm size fraction and the size fraction used should be given in the
test report.

The test shall be carried out on aggregate passing the 14 mm sieve and retained on the 10 mm sieve. In
addition, the grading of the test portion shall comply with at least one of the following requirements:

a) between 30 % and 40 % passing a 11,2 mm sieve; or

b) between 60 % and 70 % passing a 12,5 mm sieve.

Sieve the laboratory sample using the 10 mm, 11,2 mm (or 12,5 mm) and 14 mm sieves to give separate
fractions in the range 10 mm to 11,2 mm (or 12,5 mm) and 11,2 mm (or 12,5 mm) to 14 mm. Wash each
fraction separately, in accordance with 7.1 of EN 933-1:1997, and dry them in the oven at (110 ± 5) °C to
constant mass.

Allow the fractions to cool to ambient temperature. Mix the two fractions to provide a modified 10 mm to
14 mm laboratory sample which complies with the appropriate additional grading requirements given in
paragraph 2 of this clause.

Reduce the modified laboratory sample prepared from the mixed fractions to test portion size in accordance
with the requirements of EN 932-2. The test portion shall consist of two test specimens, each having a mass
of (500 ± 2) g.

7 Test procedure
Place each test specimen into a separate drum. Add (5 000 ± 5) g of steel balls to each drum.

NOTE When testing alternative size fractions according to Annex C, the mass of ball load in Table C.1 should be
used.

Add (2,5 ± 0,05) l of water to each drum.

Fit a lid to each drum, and place each drum on the two shafts.

Rotate the drums at a speed of (100 ± 5) min–1 for (12 000 ± 10) revolutions.

After the test, collect the aggregate and the steel balls in a pan, taking care to avoid the loss of any aggregate.
Using a washing bottle, carefully wash the inside of the drum and the lid, and retain the washings.

Empty the material and all the washings on to the 1,6 mm sieve protected by an 8 mm guard sieve. Wash the
materials in a stream of clean water.

7
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Carefully separate the aggregate particles retained on the 8 mm guard sieve from the steel balls, taking care
not to lose any aggregate particles. The aggregate particles may be picked out by hand, or the balls may be
removed from the sieve using a magnet.

Place the aggregate particles retained on the 8 mm guard sieve onto a tray. Add the material retained on the
1,6 mm sieve to the same tray.

Dry the tray and its contents in the oven at (110 ± 5) °C. Complete the determination of the mass retained on
the 1,6 mm sieve in accordance with EN 933-1.

Record the mass (m) retained on the 1,6 mm sieve to the nearest gram.

8 Calculation and expression of results


For each test specimen calculate the micro-Deval coefficient, MDE, to the nearest 0,1 units using the following
equation:

500 − m
M DE =
5

where:

MDE is the micro-Deval coefficient (in the wet condition);

m is the mass of the oversize fraction retained on a 1,6 mm sieve, in grams.

Using the values obtained for the two test specimens, calculate the mean value of micro-Deval coefficient.

Report the mean value as the micro-Deval coefficient for the sample submitted to the laboratory. Express the
mean value to the nearest whole number.

NOTE A statement on the precision of the micro-Deval test is given in Annex D.

9 Test report
The test report shall affirm that the micro-Deval value was determined in accordance with this European
Standard.

The test report shall contain at least the following information:

a) Name and source of sample;

b) Grading class of the sample submitted for testing;

c) The type of test (wet or dry);

d) Test result(s) for the test, including the value for each test specimen and the mean value;

e) Date of test.

8
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Annex A
(normative)

Determination of the resistance to wear (micro-Deval) of railway ballast

NOTE The following clause numbers refer to the corresponding clauses in the main document. These clauses
express additions or modifications to main text clauses.

5 Apparatus

5.1 General apparatus

5.1.2 Test sieves

10 mm, 11,2 mm (or 12,5 mm) and 14 mm sieve sizes shall be replaced by 31,5 mm, 40 mm and 50 mm
sieve sizes.

5.2.2 The internal length of each hollow drum shall be (400 ± 2) mm.

5.2.4 The abrasive charge is not required.

6 Preparation of the test specimens


The mass of the sample sent to the laboratory shall have at least 25 kg of particles in the 31,5 mm to 50 mm
size fraction. The test portion shall consist of two test specimens.

Sieve the laboratory sample using the 31,5 mm, 40 mm and 50 mm to give the separate size fractions in the
ranges 31,5 mm to 40 mm and 40 mm to 50 mm. Wash each fraction separately, in accordance with EN 933-1
and dry it in the oven at (110 ± 5) °C to constant mass. Allow the fractions to cool to ambient temperature.

Divide and reduce the mass of the 31,5 mm to 40 mm size fraction as specified in EN 932-2, so as to create
two size fractions, each with a mass of (5 000 ± 50) g. Repeat for the 40 mm to 50 mm size fraction.

Combine one 31,5 mm to 40 mm size fraction with one 40 mm to 50 mm size fraction to produce a test
specimen with a total dry mass of (10 000 ± 100) g. Repeat for the second two size fractions.

7 Test procedure
Do not use steel balls. Add (2,0 ± 0,05) l of water to each drum and rotate the drums for
(14 000 ± 10) revolutions.

8 Calculation and expression of results

Calculate the Micro-Deval coefficient MDE,RB from the following equation:

10 000 − m
MDE,RB =
100

9
BS EN 1097-1:2011
EN 1097-1:2011 (E)

9 Test report
The test report shall mention that the Micro-Deval test was carried out in accordance with Annex A of this
standard. It shall include the following information:

a) Micro-Deval coefficient MDE,RB

10
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Annex B
(informative)

Determination of micro-Deval coefficient in the dry condition

B.1 Introduction
This annex describes a variation of the method given in this standard, which is carried out without the addition
of water to each drum, to give a value of MDS. This method can provide additional information about the
characteristics of the test specimen, but should not be used in place of the reference method.

NOTE The determination of micro-Deval coefficient in the dry condition can be carried out at the same time as the
reference method, if the shafts described in 5.2.2 are long enough to hold four drums.

B.2 Apparatus
The apparatus described in Clause 5 should be used, except that the means of measuring the volume of
added water (see 5.1.6) is not required.

B.3 Preparation of sample for testing


Two oven dry test specimens should be prepared, each having a mass of (500 ± 2) g, as described in
Clause 6.

B.4 Test procedure


The test as described in Clause 7 should be carried out, except that water is not added to the test portion in
each drum.

B.5 Calculation and expression of results


The micro-Deval coefficient as described in Clause 8 should be calculated, except replace MDE with MDS, the
micro-Deval coefficient for aggregate in a dry condition.

B.6 Report
The test report should be in accordance with Clause 9, and should state that the test was carried out with the
aggregate in a dry condition.

11
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Annex C
(informative)

Alternative narrow range classification for the micro-Deval test

The following variations to the reference test (see Clause 6) may provide additional information for certain end
uses.

The alternative narrow range classifications for the Micro-Deval test stated in Table C.1 provide a
methodology for testing size fractions other than the standard 10/14 mm size fraction in the reference test.
Different masses of ball loads are given for each range classification. These have been selected in order to
produce results from the non-standard fractions close to those from the standard 10/14 mm fraction, although
the mass of ball load may be amended to suit the type of aggregate tested.

NOTE The relationship is not the same for all aggregates and the alternative size fractions should not be expected to
give results identical to those from the 10/14 mm reference method.

Test sieves of the appropriate size, instead of those specified in Clause 6, should be used to match the range
classification. An appropriate size for the guard sieve specified in Clause 7 should also be used.

Table C.1 — Alternative narrow range classifications to the 10/14 mm size fraction

Range Intermediate Percentage passing


classification sieve size intermediate sieve Mass of ball load
mm mm % g

4 to 6,3 5 30 to 40 2 000 ± 5

4 to 8 6,3 60 to 70 2 800 ± 5

6,3 to 10 8 30 to 40 4 000 ± 5

8 to 11,2 10 60 to 70 4 400 ± 5

11,2 to 16 14 60 to 70 5 400 ± 5

9 Test report
The test report shall mention that the Micro-Deval test was carried out in accordance with Annex C of this
standard. It shall include the following information:

a) Micro-Deval coefficient MDE;

b) Range classification and mass of ball load;

c) Date of test.

12
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Annex D
(informative)

Precision

The repeatability r and reproducibility R have been determined on the basis of two repetitions of tests on each
of the three materials tested by 20 laboratories from 11 European countries.

The results established using the 10/14 mm size fraction for levels 5 to 25 are as follows (wet conditions):

 Repeatability r = 0,893 + 0,003 x

 Reproducibility R = 0,260 + 0,137 x

where:

x is the level of the value.

The results were interpreted in accordance with ISO 5725-2:1994.

13
BS EN 1097-1:2011
EN 1097-1:2011 (E)

Bibliography

[1] ISO 5725-2:1994, Accuracy (trueness and precision) of measurement methods and results — Part 2:
Basic method for the determination of repeatability and reproducibility of a standard measurement method

[2] NF P18-572:1990, Granulats — Essai d’usure micro-Deval

14
This page deliberately left blank
NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW

British Standards Institution (BSI)


BSI is the national body responsible for preparing British Standards and other
standards-related publications, information and services.
BSI is incorporated by Royal Charter. British Standards and other standardization
products are published by BSI Standards Limited.

About us Revisions
We bring together business, industry, government, consumers, innovators Our British Standards and other publications are updated by amendment or revision.
and others to shape their combined experience and expertise into standards We continually improve the quality of our products and services to benefit your
-based solutions. business. If you find an inaccuracy or ambiguity within a British Standard or other
The knowledge embodied in our standards has been carefully assembled in BSI publication please inform the Knowledge Centre.
a dependable format and refined through our open consultation process.
Organizations of all sizes and across all sectors choose standards to help Copyright
them achieve their goals. All the data, software and documentation set out in all British Standards and
other BSI publications are the property of and copyrighted by BSI, or some person
Information on standards or entity that owns copyright in the information used (such as the international
We can provide you with the knowledge that your organization needs standardization bodies) and has formally licensed such information to BSI for
to succeed. Find out more about British Standards by visiting our website at commercial publication and use. Except as permitted under the Copyright, Designs
bsigroup.com/standards or contacting our Customer Services team or and Patents Act 1988 no extract may be reproduced, stored in a retrieval system
Knowledge Centre. or transmitted in any form or by any means – electronic, photocopying, recording
or otherwise – without prior written permission from BSI. Details and advice can
Buying standards be obtained from the Copyright & Licensing Department.
You can buy and download PDF versions of BSI publications, including British
and adopted European and international standards, through our website at Useful Contacts:
bsigroup.com/shop, where hard copies can also be purchased. Customer Services
If you need international and foreign standards from other Standards Development Tel: +44 845 086 9001
Organizations, hard copies can be ordered from our Customer Services team. Email (orders): orders@bsigroup.com
Email (enquiries): cservices@bsigroup.com
Subscriptions
Subscriptions
Our range of subscription services are designed to make using standards
Tel: +44 845 086 9001
easier for you. For further information on our subscription products go to
Email: subscriptions@bsigroup.com
bsigroup.com/subscriptions.
With British Standards Online (BSOL) you’ll have instant access to over 55,000 Knowledge Centre
British and adopted European and international standards from your desktop. Tel: +44 20 8996 7004
It’s available 24/7 and is refreshed daily so you’ll always be up to date. Email: knowledgecentre@bsigroup.com
You can keep in touch with standards developments and receive substantial
Copyright & Licensing
discounts on the purchase price of standards, both in single copy and subscription
format, by becoming a BSI Subscribing Member. Tel: +44 20 8996 7070
Email: copyright@bsigroup.com
PLUS is an updating service exclusive to BSI Subscribing Members. You will
automatically receive the latest hard copy of your standards when they’re
revised or replaced.
To find out more about becoming a BSI Subscribing Member and the benefits
of membership, please visit bsigroup.com/shop.
With a Multi-User Network Licence (MUNL) you are able to host standards
publications on your intranet. Licences can cover as few or as many users as you
wish. With updates supplied as soon as they’re available, you can be sure your
documentation is current. For further information, email bsmusales@bsigroup.com.

BSI Group Headquarters


389 Chiswick High Road London W4 4AL UK

You might also like