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    Reciprocating Air Compressors

    Uploaded by

    Aatish Chandrawar
    Most reciprocating air compressors are designed to operate above 40°F and can be damaged by freezing temperatures. To prepare for winter, complete preventative maintenance like changing filters and oil, cleaning the exterior, and checking dryers and drains for moisture. It is also important to weatherproof the compressor room and maintain the temperature around 45°F to prevent freezing and moisture damage that can compromise equipment. Following the manufacturer's winter maintenance guidelines helps ensure consistent operation with limited downtime and reduced costs during cold weather.

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    Reciprocating Air Compressors

    Uploaded by

    Aatish Chandrawar
    24 views4 pages
    Most reciprocating air compressors are designed to operate above 40°F and can be damaged by freezing temperatures. To prepare for winter, complete preventative maintenance like changing filters and oil, cleaning the exterior, and checking dryers and drains for moisture. It is also important to weatherproof the compressor room and maintain the temperature around 45°F to prevent freezing and moisture damage that can compromise equipment. Following the manufacturer's winter maintenance guidelines helps ensure consistent operation with limited downtime and reduced costs during cold weather.

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    Most reciprocating air compressors are designed to operate above 40°F and can be damaged by freezing temperatures. To prepare for winter, complete preventative maintenance like changing filters and oil, cleaning the exterior, and checking dryers and drains for moisture. It is also important to weatherproof the compressor room and maintain the temperature around 45°F to prevent freezing and moisture damage that can compromise equipment. Following the manufacturer's winter maintenance guidelines helps ensure consistent operation with limited downtime and reduced costs during cold weather.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views4 pages

    Reciprocating Air Compressors

    Uploaded by

    Aatish Chandrawar
    Most reciprocating air compressors are designed to operate above 40°F and can be damaged by freezing temperatures. To prepare for winter, complete preventative maintenance like changing filters and oil, cleaning the exterior, and checking dryers and drains for moisture. It is also important to weatherproof the compressor room and maintain the temperature around 45°F to prevent freezing and moisture damage that can compromise equipment. Following the manufacturer's winter maintenance guidelines helps ensure consistent operation with limited downtime and reduced costs during cold weather.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Preparing Reciprocating Air Compressors for Winter

    | Compressed Air Best Practices


    https://www.airbestpractices.com/technology/air-compressors/preparing-reciprocating-air-
    compressors-winter

    By the Compressed Air & Gas Institute

    Are you preparing for winter? Your reciprocating air


    compressor needs to as well.

    The colder months are upon us, and your compressed air system
    maintenance routine can be more complex in colder climates. Freezing
    temperatures can have negative effects on your reciprocating air
    compressor, dryer, and many accessories. One of the best practices to adopt
    is keeping a detailed maintenance log. At the end of each season, take note
    of the condition your equipment is in, and address it promptly using the
    manufacturer’s instructions to keep it operating smoothly and efficiently.

    Most reciprocating compressors are designed to operate in temperatures


    above 40°F (4°C). If your system is not in a temperature-controlled indoor
    environment, your machine could sustain short-term and long-lasting
    damage.
    Most reciprocating compressors are designed to operate in
    temperatures above 40°F (4°C).

    Here is a list of best practices for preventative maintenance in cold weather


    in order to maintain efficiency and ensure consistent operations: 

    1. Change Filters and Oil

    Clear air filters are essential to your system’s operation. A clog can lead to
    contamination and cause pressure drops. Ensure your oil is rated for
    ambient temperatures and consistently remains fluid throughout the
    season. Lubricant can thicken during colder weather, causing your
    reciprocating compressor to be less effective and overload the motor,
    putting undue wear on the compressor.

    2. Clean the Exterior


    Keeping the outside of your reciprocating compressor clean can prevent
    corrosion and make it easier to spot oil leaks. It also allows you to examine
    all the air compressor’s components for safety concerns, as well as wear
    and tear. Along with the exterior, check the feet and mounting of the
    reciprocating compressor. Worn or damaged feet can cause unnecessary
    vibration, which could lead to operational issues.

    Maintaining air compressor room temperature around 45°F (7°C) will


    significantly assist in keeping your system up and running.

    1. Check Compressed Air Dryers, System Drains, and Tanks for


    Moisture
    In cold weather conditions, dryers and drains must be closely monitored, as
    ℉
    they cannot properly operate below 32 (0°C) without proper freeze
    protection. The heat exchanger in a dryer can become damaged and
    blocked when moisture is allowed to freeze. Freezing in a refrigeration
    dryer can also cause cracking and damage to components.  In extremely
    cold weather, drain valves can also freeze open or closed, preventing
    proper operation. Freezing in drain valves can also cause cracking in the
    housing, requiring repair resulting in downtime. Tanks can also collect
    condensation that is susceptible to freezing, and therefore, it must be
    checked regularly during the colder months.

    2. Weatherproof the Air Compressor Room

    Consider providing ambient temperatures around your compressed air


    system by installing heaters or proper ventilation methods. This space does
    not need to be heated to the same levels required for human comfort.
    However, maintaining the room temperature around 45°F (7°C) will
    significantly assist in keeping your system up and running. Freezing
    weather can cause frozen moisture to accumulate on or in your
    reciprocating air compressor. This freezing and thawing of the moisture
    will cause stress on the components of the equipment. The stress from
    freezing and thawing can compromise the equipment’s structure and
    weaken it prematurely.

    When you properly prepare and maintain your compressed air system
    during the colder months, you and your company will benefit from the
    following:

    Consistent production and limited downtime


    Reduced operational or repair costs
    Reduced moisture damage on products
    Energy savings
    Environmentally sound operation

    Every manufacturer has a specific maintenance schedule and safety


    requirements to do proper service. Always refer to the original
    manufacturer’s operator manual before performing service or repairs.

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