Dp1500i Maintenance Manual
Dp1500i Maintenance Manual
Dp1500i Maintenance Manual
900
1100
2 (62) C 05435 - 3 en 0200 / MAH
PREFACE
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1. INTRODUCTION TO MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2. Recommended operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1. Warning labels on the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2. Warning of injury risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3. Warning of damage to equipment or property . . . . . . . . . . . . . . . . . . . 13
2.4. Read the user or maintenance instructions . . . . . . . . . . . . . . . . . . . . . 13
2.5. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.6. Refilling fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7. Pneumatics maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8. Rock drills pressure accumulators maintenance . . . . . . . . . . . . . . . . . 16
2.9. Hydraulics maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10. Electric system maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.11. Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.12. Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3. IMPORTANCE OF PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1. General notes on maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2. First service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4. PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1. Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2. Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2.2. Rock drill HL 700, HL1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.3. Cylinder feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.4. Rod handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.2.5. Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2.6. Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.2.7. Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.8. Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.2.9. Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2.10. Air circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.2.11. Dust collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
1. INTRODUCTION TO MACHINE
1.1. Intended use
Pantera is intended for use at mines and quarries. It is an independently operated
hydraulic rig that drills vertical, inclined, and horizontal holes. The maximum hole depth
is 33 metres when 14 foot MF steels are used.
1.3. Components
FRONT SECTION
1. Rock drill
3 2 2. Feed
3. Rod handler
1
4. Boom
2. Feed
1. Hose reel
1
2. Pito
3. Movable suction head
4. Carriage
5
5. Feed cylinder
3. Rod changer
1. Rotation motor
1 2. Top jaw
3. Latch
4. Roller jaw (optional)
2 5. Lower jaw
4
5
4. Boom
1
5
2
MIDDLE SECTION
1. Cabin
2. Crawler base
4 3. Receivers
3
2 4. Drilling hydraulics
1
1. Cabin
1 1. Roof panel
2. Pressure gauges
3. Rod handling control
4. Tramming control
5. Left hand panel
6. Drilling control
2 7. Boom control
8. Right hand panel
3 6
7
4 8
2. Crawler base
2 1. Drive gear
2. Oscillation cylinder
1
3. Receivers
1 1. Hydraulic oil tank
2. Fuel tank
4. Drilling hydraulics
1. Pumps
2. Valve blocks
3. Drilling joystick
3 2 1
REAR SECTION
1. Power pack
2. Air system
2 3. Dust collection system
3
1
1. Power pack
1 1. Diesel engine
3 2. Gearbox
4 2 3. Compressor
4. Hydraulic pumps
2. Air circuit
1. Compressor
2. Oil/air receiver
4 3. Air filter
4. Dust collector
2
3
1
3. Dust collection
1 1. Dust collector
2. Primary cyclone
3. Suction head
2. SAFETY INSTRUCTIONS
2.1. Warning labels on the equipment
All the warning labels on the device will be presented in the instructions chapter
dealing with the warning labels.
! DANGE DANGER
R Immediate danger related to a feature of the device,
causing serious injury or death if the proper safety
precautions are not taken.
Hazardous voltage.
Disconnect main
supply cable before
A dangerous or unsafe manner of operation that may
servicing.
ID = 207 241 08
cause serious injury or death if the proper safety
precautions are not taken.
GB
2.5. General
We recommend that records be kept on services and wearing part replacements. Regular
maintenance at correct intervals increases reliability, economy, and safety of the
equipment.
Even maintenance work can be dangerous, unless caution is observed. Everybody
involved in maintenance work should understand the possible hazards, and use safe
working methods. Before starting any maintenance or repair work, read the
manufacturer’s instructions and follow them.
The person responsible for maintenance and repairs should be clearly defined.
-- Do not do any work that you are not authorized to do.
-- Inform the users of the equipment of the start of special and maintenance work.
-- Ensure the area around the rig is clear and safe before commencing maintenance
work.
-- If the equipment or a part of it has been stopped for maintenance or repair, make
sure that it cannot be started accidentally.
D Turn main switch off
D Remove ignition key
D Put a DANGER DO NOT START warning sign on the main switch. The sign must
only be removed by a person who is fully aware of the situation.
-- Clean and wash the equipment regularly, and always before maintenance and
repair work.
-- Before starting to clean the equipment with water, high-pressure washer, steam,
or other cleaning methods, protect all such openings and other points that can
cause danger or become broken. Electric motors, switchgear cabinets and and
electric boxes especially need to be protected.
-- If required, ensure suitable and safe ladders or working platforms are available for
repair and maintenance work.
-- Do not use parts of the equipment as steps. If maintenance work must be done high
up, or in an otherwise dangerous place or position, use necessary safety devices
to prevent falling.
-- All platforms, steps, grips, rails, ladders, and other similar parts must be kept clean
of oil, dirt, snow, and ice to prevent accidents caused by slipping.
-- Always use the correct tools for the maintenance task.
-- Before commencing maintenance or repair work ensure vehicle is on level ground,
with both tracks chocked.
-- Pay special attention to the exhaust piping and the exhaust gas cleaning system.
Ensure sufficient ventilation.
-- Overheating indicates a fault. Stop the engine and repair the fault before more
serious damage is caused. Make sure that the engine radiator is not covered, and
that it is not clogged.
-- When checking engine coolant level, stop the engine and allow it and the radiator
to cool down. If an overheated engine must be stopped, allow the radiator to cool
down before checking coolant level. If there is no time for that, use thick gloves and
protective clothing when opening the radiator filling cap. Stand to the side, turn your
face away, and open the cap a little. Wait until the pressure is released and coolant
stops running out, then open the cap slowly.
-- When replacing heavy parts, use correct lifting apparatus and techniques.
2.12. Welding
Before starting to weld, determine the material to be welded, and the welding method and
fillers. Contact TAMROCK Service, if necessary.
-- Do not repair steering equipment by welding.
-- Welding must be left to qualified personnel.
-- Disconnect both cables from the battery before starting to weld. The welding
voltage can damage electric devices.
-- Use a protective mask when welding.
-- Arrange adequate ventilation.
-- Arrange protection against fire.
Tighten the engine mounting, air intake and exhaust manifold bolts.
Check air suction hoses and connections.
CAUTION
4. PERIODIC MAINTENANCE
4.1. Schedule
EVERY completed
Working lights
Tramming lights
Oil leaks
EVERY completed
Accumulator pressures
EVERY completed
Cleaning of wires
Oiling of wires
Greasing points
Cylinder clearances
Greasing points
Accumulator pressure
EVERY completed
Greasing points
Accumulators pressures
Cradle clearances
Tension of tracks
Oscillation shafts
Operation of brakes
All weldings
Winch oil
EVERY completed
Engine oil
Coolant temperature
Engine coolant
V-- belts
Radiator core
Crankcase breather
Air filter
Safety filter
Valve clearances
Turbo charger S
Thermostat of cooling system
Water pump S
Starter motor S
Alternator S
Injector units
EVERY completed
Fuel amount
Breather
Fuel tank
DAILY 50 200 600 1200 1800 2400 3600 Y= N=
HYDRAULICS
Yes Note
Hydraulic oil
Radiator core
Temperature sensor
Breather
EVERY completed
Air filter
Compressor oil
Oil filter
Safety filter
Oil separator
Oil receiver
EVERY completed
Precyclone rubbers
Greasing points
Measuring accuracy
Mechanical condition
Breathers
4.2. Instructions
4.2.1. General
EVERY 50 HOURS
EVERY 50 HOURS
max.1 mm max.1 mm
Check shank adapter
The shank must be changed if the
2 mm bevel of the striking head or
Manufacturing 1 mm of the splines is worn out or
2 mm any other wear limit is execed.
Reject 1mm
Check coupling
Pull the coupling out from the rota-
tion bushing. Check and replace, if
the edges of the inner teeth are
worn sharp.
EVERY 50 HOURS
Check chuck.
The chuck inside the rotation bush-
ing must be changed if the wear is
over 1 mm (picture) or if there are
hairline cracks. The chuck is
changed by the hydraulic press
and punch.
EVERY 50 HOURS
2
Oil the wires.
1
2
EVERY 50 HOURS
Check the carriage sliding clear-
Adjusting screws ances and condition of slide
1.0 mm pieces. If the slide pieces clear-
3 pcs / side
ance is more than 3mm, the clear-
ance must be adjusted to the spe-
cified value.
1
Check condition of the retainer
centralizer jaws (1).
Replacing bearings
EVERY 50 HOURS
9
11
8
Top / lower jaw
13 7. Cylinder
8. Jaws
13
EVERY 50 HOURS
4.2.5. Boom
EVERY 50 HOURS
Grease the all nipples.
X=Grease once a week
x
xx x
x x x
x
x
x x
x x
4.2.6. Carrier
EVERY 50 HOURS
2
Grease the oscillation shafts (1) .
EVERY 50 HOURS
4.2.7. Engine
Refer to your engine operation and maintenance manual to get the detailed instructions.
EVERY 50 HOURS
4 1 3
PANTERA 1100
4 2
Change engine oil. Oil drain plug
(1). Oil fill (2). Dip stick (3).
EVERY 50 HOURS
c
Clean fuel transfer pump stainer
1. disconnect fuel hose (a)
2. remove nipple (b)
3. uncouple the strainer from
tube (c) (8 mm Allen key)
4. clean, dry and reinstall the
strainer
5. mount the nipple; replace
the o--ring if necessary
a 6. connect the fuel hose
1
Change fuel prefilter (1)
2
PANTERA 1100
4.2.9. Hydraulics
EVERY 50 HOURS
1
EVERY 50 HOURS
2
1 Clean the oil regeneration line filter
(1) and orifice (2)
2
1
1 PANTERA 1100
Change oil separator elements ( 1)
2 pcs
EVERY 50 HOURS