MasterFlow® 648

Epoxy based, high strength grout

DESCRIPTION ● Steel and aluminium manufacturing

MasterFlow® 648 is an epoxy resin-based precision grout ● Mining
used to secure critical equipment for proper alignment and ● Other heavy industry
transmission of static and dynamic loads. With carefully
balanced physical properties and excellent resistance to MIXING RATIO
chemical attack, vibration and torque, MasterFlow® 648 MasterFlow® 648 Part A Part B Part C
is formulated for easy installation, with good flow Mixing Ratios
characteristics suitable for pouring or pumping, low dust Flowable 5.136 kg 1.614 kg 22,7 kg x 2
Fluid 5.136 kg 1.614 kg 22,7 kg x 1,5
generation and soap and water cleanup. MasterFlow®
648 is available in all regions of the world, supported by
trained Master Builders Solutions Construction PACKAGING
Chemicals sales and technical personnel with experience 52.15 kg set (~ 26 litre)
in the specification and installation of epoxy grouts on MasterFlow® 648 Part A : 5,136 kg tin
every continent. MasterFlow® 648 Part B : 1,614 kg tin
MasterFlow® 648 Part C : 2x22,7 kg Kraft Bag
FEATURES AND BENEFITS
● High early and ultimate strengths for rapidturnaround WATCH POINTS
● Low exothermic – can be used for grouting at high ● Do not add any solvent etc. into the mixture duringthe
ambient and surface temperatures up to 45°C application
● Low creep maintains equipment alignment ● Do not change the mixing ratios.
● Low-dusting for added worker comfort and safety ● Contact your local representative for a pre-
● Non shrinkage jobconference to plan the installation
● Excellent flowability with high bearing area for even ● Always use a head box
load distribution ● Do not apply at temperatures below +5 ºC
● Excellent adhesion to concrete for optimum load ● For exterior surface applications, the surface mustbe
transfer and vibration dampening protected from sun, wind, rain or frost for the first24
● Chemical resistance for use in challenging hours.
environments ● Make sure that the material is mixed in the
● Resistance to water and chloride intrusion in wet and correctmixing ratio.
aggressive environments ● Resinous materials’ pot life and curing times
● Resistance to impact and dampens torque to protect varydepending on the relative humidity, substrate
equipment and extend service life andambient temperature. Reaction gets slow in
● Pumpable for maximum productivity on large grout lowtemperatures and it causes to extension on pot
installations lifeand working time. On the other hand
● Globally available for consistent project results hightemperatures speed up the reaction, which
resultsto short pot life and working time. For full curing
FIELD OF APPLICATION ofmaterial, both the substrate and ambienttemperature
● Precision alignment of compressors, generators, shouldn’t be under allowed applicationtemperature.
pumps, fans and electric motors ● Do not use vibrator for compacting the grout.
● Crane rail grouting ● Ensure material is conditioned by storing at
● Grouting of rolling, stamping, grinding, crushing, ambienttemperatures up to 25°C for a minimum of 48
drawing and finishing mills, forging hammers and other hoursbefore use. Failure to do so will result in
equipment subject to high torque, impact and vibration significantreduction in pot life at elevated temperatures
* MasterFlow® 648 can be used in the following ● Cold material will exhibit decreased flowability
industries; andreduced strength development
The following list consists of only examples and does not ● Consult Master Builders Solutions technical
form a complete and comprehensive list. Please contact services representativebefore placing lifts above the
Master Builders Solutions Construction Chemicals for specified range.
further information on the application possibilities. ● Chamfering the concrete edge helps reduce
● Chemical processing thermalcracking. Following proper installation
● Oil and Gas extraction, refining, processing proceduresalso reduces the potential for cracking
● and distribution ● Proper application is the responsibility of theinstaller
● Power generation
● LNG production, storage and transmission
● Pulp and paper production

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MasterFlow® 648
Epoxy based, high strength grout

FINISHING AND CLEANING HEALTH AND SAFETY PRECAUTIONS

Tools and mixer must be cleaned immediately after use It is dangerous to approach the application sites. During
with suitable solvents. Cured material can only be the application, a protective apparel, protective gloves,
removed mechanically. goggles and masks which comply with the Occupational
Health and Safety Rules should be used. Due to the
STORAGE irritation effect of the uncured materials, the mixture
should not come into contact with skin and eyes; in case
It should be stored in its original unopened package in a
of a contact, the affected area should be washed with
dry and closed environment at + 5 °C to + 25 °C. For short-
plenty of water and soap; in case of swallowing, a
term storage, a maximum of 3 pallets should be placed on
physician should be consulted immediately. No food or
top of each other and should be shipped with the first in
beverages should be brought to the application area. The
first out system. For long-term storage, pallets should not
product should be stored and kept out of reach of children.
be stacked on top of each other.
For detailed information please consult the Material Safety
Data Sheet.
SHELF LIFE
Shelf life is 12 months when stored as above in original
sealed bags.

Technical Proporties
Data
Property Standard Unit
Flowable Fluid
1,974
Density EN 1015-6 g/cm³ 1,891
Compressive Strength
>75 >70
1 day ASTM C 579 MPa
>100 >85
7 days
Flexural Strength (7 gün) EN 196-1 MPa >25 >17
Modulus of Elasticity (7 gün) TS EN 13412 GPa >16 >15
Adhesion Strength (28 gün) TS EN 1542 MPa Concrete failure Concrete failure
Pull-out Strength EN 1881
0,12
dry (Displacement at 75 kN mm
0,08
wet load ≤ 0,6 mm)
EN 1544
Creep Under Sustained Tensile Load
(Replacement after 3 0,11 0,16
dry mm
months under load of 50 0,13 0,11
wet
kN ≤ 0,6 mm)
Bearing Area ASTM C 1339 % >85
Pot Life +23°C minites 60 50
mm/mm. -6
Thermal Expansion Coefficient EN 1770 23,9x10 31,1x10-6
°C
EN 1015-17
Chloride ion content % yok yok
(≤ %0,05)
Min.100 Min. 20
Application Thickness - mm
Max. 300 Max. 150
Application Temperature - - +5°C +35°C
Recoatable after +23°C hours 18-24
Fully cured +23°C days 7

Typical values are obtained from the test results in 23°C and 50% relative humidity conditions. High temperatures shorten the curing and working time,
lower temperatures extends the durations.

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MasterFlow® 648
Epoxy based, high strength grout

DISCLAIMER
The technical information given in this publication is based
on the present state of our best scientific and practical
knowledge. Master Builders Solutions Yapı
Kimyasalları Sanayi ve Ticaret Ltd. Ști. is only
responsible for the quality of the product Master Builders
Solutions Yapı Kimyasalları Sanayi ve Ticaret Ltd. Ști. 1020
is not responsible for results that may occur because the Master Builders Solutions Yapı Kimyasalları
product is used other than advised and/or out of Sanayi ve Ticaret Ltd. Ști.
instructions regarding the place and the method of use. Adres: Barbaros Mah. Begonya Sok. Nidakule Kuzey Atașehir, C
Kapısı No:3 E/5, 34746 Atașehir İstanbul / Türkiye
This technical form is valid only till a new version is 20
implemented and nullifies the old ones. DOP NO: 02.1504.6.007
1020 – CPR – 040 065838
EN 1504-6:2006
CONTACT INFORMATION MASTERFLOW 648
Çelik Donatı Çubuğunun Ankranjlanması
Master Builders Solutions Yapı Kimyasalları (Anchoring of reinforcing steel bar)
Sanayi ve Ticaret Ltd. Ști. Çekip Çıkma Dayanımı : 75kN yük
Adres: Barbaros Mah. Begonya Sok. etkisiyle yerdeğiştirme ≤0,6mm
(Pull out strength displacement: at load
Nidakule Kuzey Atașehir, C Kapısı of 75kN)
No:3 E/5, 34746 Atașehir İstanbul / Türkiye Klorür İçeriği ≤%0,05
(Chloride ion Content)
Tel: 0216 217 88 00 Camsıya geçiş sıcaklığı ≥45ºC
Mail: mbs.tr@mbcc-group.com (Glass transition temperatures)
Çekme yükü etkisiyle sünme : 50kN ≥0,6 mm
Web: www.master-builders-solutions.com/tr-tr yükün sürekli şekilde 3 ay
uygulanmasından sonra yer değiştirme
(Creep under tensile load displacement:
® Registered trademark of a MBCC Group member in after continuous loading of 50kN for 3
many countries of the world months)
Yangına tepki D-s2,d0
(Reaction to fire)
MasterFlow® 648 Technical Data Sheet -Revision Date: Tehlikeli maddeler Madde 5.3'e uygun
12/2020 (Dangerous substances) (Comply with clause 5.3)

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