Thermocouple & PRT Cable: Selection Guide
Thermocouple & PRT Cable: Selection Guide
Thermocouple & PRT Cable: Selection Guide
com
Selecting sensor cables: Guide to insulation & covering Colour codes: thermocouple connectors, extension and
Which insulation material? Useable temperature range Application notes
compensating wires and cables
Good general purpose insulation for ‘light’ Former Standard
PVC -10°C to 105°C
environments. Waterproof and very flexible. British American German DIN IEC 60584-3(2007) Cable
Type Conductors +/-
Resistant to oils, acids, other adverse agents BS1843: 1952 ANSI/MC 96.1 43713 / 43714 BS EN60584-3(2008) Code
and fluids. Good mechanical strength and
PFA (Extruded) -75°C to 250°C Nickel chromium/Constantan
flexibility. PTFE better for steam/elevated pressure (Nickel, Chromium/Copper Nickel,
environments. EX EX
Chromel/Constantan, T1/Advance, NiCr/
Resistant to oils, acids, other adverse agents and Constantan)
PTFE (taped & wrapped) -75°C to 250/300°C
fluids. Good mechanical strength and flexibility. Iron*/Contantan
Good temperature range but will not prevent J
(Iron/Copper Nickel, Fe/Konst Iron/
JX
Glass fibre (Varnished) -60°C to 350/400°C ingress of fluids. Fairly flexible but does not provide Advance, Fe/Constantan I/C)
good mechanical protection.
Will withstand temperature up to 700°C but Nickel Chromium/Nickel Aluminium*
will not prevent ingress of fluids. Fairly flexible, (NC/NA, Chromel/Alumel, C/A, T1/T2,
High temperature glass fibre -60°C to 700°C K KX
doesn’t provide good protection against physical NiCr/Ni, NiCr/NiAL)
disturbance.
Will withstand high temperature, up to 1000°C. Will Nicrosil/Nisil
Ceramic Fibre 0 to 1000°C
not protect against fluids or physical disturbance. NX
N
Good resistance to physical disturbance and high NC
Glass fibre (varnished)
-60°C to 350/400°C temperature (up to 400°C). Will not prevent ingress
stainless steel overbraid
of fluids. Copper/Constantan
(Copper/Copper Nickel, Cu/Con,
Screened or unscreened? With long cable runs, the cable may need to be screened and earthed at one end (at the instrument) to T TX
minimise noise pick-up (interference) on the measuring circuit. Alternative types of screened cable construction are available, and these Copper/Advance)
include the use of copper or mylar screening. Twisted pair configurations are offered, and these can incorporate screening as required.
Copper/Constantan
(Low nickel) (Cu/Constantan)
Thermocouple accuracies Vx
Compensating for K (Cu/Constantan)
KCB
Note t = actual temperature Use the larger of the two deviation values B 0.033 0.787 3.154 4.834 6.786 10.099
Practical Bridge Circuits For 2, 3 And 4 Wire Thermometers Resistance V Temperature and Tolerances for Platinum Resistors
The connection between the thermometer assembly and the instrumentation. The cabling introduces electrical to IEC 751(1995)/BS EN60751(1996)
resistance which is placed in series with the resistance thermometer. The two resistances are therefore cumulative
and could be interpreted as an increased temperature if the lead resistance is not allowed for. The longer and/or Tolerance
the smaller the diameter of the cable, the greater the lead resistance will be and the measurement errors could be Temp Resistance
appreciable. In the case of a 2 wire connection, little can be done about this problem and some measurement error will Class A Class B
result according to the cabling and input circuit arrangement. (°C) (Ω) (±°C) (±Ω) (±°C) (±Ω)
For this reason, a 2 wire arrangement is only suitable for short cable lengths. If it is essential to use only 2 wires, ensure -200 18.52 0.55 0.24 1.3 0.56
that the largest possible diameter of conductors is specified and that the length of cable is minimised to keep cable
-100 60.26 0.35 0.14 0.8 0.32
resistance to as low a value as possible.
0 100.00 0.15 0.06 0.3 0.12
The use of 3 wires, when dictated either by probe construction or by the input termination of the measuring
100 138.51 0.35 0.13 0.8 0.30
instrument, will allow for a good level of lead resistance compensation. However the compensation technique is based
on the assumption that the resistance of all three leads 200 175.86 0.55 0.20 1.3 0.48
is identical and that they all reside at the same ambient 300 212.05 0.75 0.27 1.8 0.64
temperature; this is not always the case. Optimum 400 247.09 0.95 0.33 2.3 0.79
accuracy is therefore achieved with a 4 500 280.98 1.15 0.38 2.8 0.93
wire configuration.
2 Wire Connections 3 Wire Connections 4 Wire Connections 600 313.71 1.35 0.43 3.3 1.06
650 329.64 1.45 0.46 3.6 1.13
700 345.28 - - 3.8 1.17
Stem Conduction Self-heating 800 375.70 - - 4.3 1.28
850 390.48 - - 4.6 1.34
This is the mechanism by which heat is conducted In order to measure the voltage dropped across the
from or to the process medium by the probe itself; an Pt sensing resistor, a current must be passed through
apparent reduction or increase respectively in measured
temperature results. The immersion depth (the length
it. The measuring current produces heat dissipation
in the sensor. This results in an increased temperature
New Tolerance Classes for Resistors to IEC 60751(2008)
of that part of the probe which is directly in contact indication. It is necessary to minimise the current flow as For wire wound resistors For film resistors
with the medium) must be such as to ensure that the much as possible; 1mA or less is usually acceptable.
Temperature range of Temperature range of
“sensing” length is exceeded (double the sensing length If the sensor is immersed in flowing liquid or gas, the Tolerance class Tolerance class Tolerance valuea °C
validity °C validity °C
is recommended). Small immersion depths result in a effect is reduced because of more rapid heat removal.
large temperature gradient between the sensor and the Conversely, in still gas for example, the effect may be W 0.1 –100 to +350 F 0.1 0 - +150 ± ( 0.1 + 0.0017 | t | )
surroundings which results in a large heat flow. significant. The self-heating coefficient E is expressed as: W 0.15 –100 to +450 F 0.15 -30 - +300 ± ( 0.15 + 0.002 | t | )
The ideal immersion depth can be achieved in practice E = Δt / (R – I2) W 0.3 –196 to +660 F 0.3 -50 - +500 ± ( 0.3 + 0.005 | t | )
by moving the probe into or out of the process medium
incrementally; with each adjustment, note any apparent Where Δt = (indicated temperature) – (temperature of
W 0.6 –196 to +660 F 0.6 -50 - +600 ± ( 0.6 + 0.01 | t | )
change in indicated temperature. The correct depth the medium)
a
| t | = modulus of temperature in °C without regard to sign. For any value of R°
will result in no change in indicated temperature. R = Pt resistance
For calibration purposes 150 to 300mm immersion is
I = measurement current
required depending on the probe construction.
New Tolerance Classes for Thermometers to IEC 60751(2008)
Temperature range of validity °C
Recommended Termination Colour Codes IEC 751(1995) Tolerance class
Wire wound resistors Film resistors
Tolerance valuesa °C
For dual sensors, IEC 60751(2008) AA -50 to +250 0 to +150 ± ( 0.1 + 0.0017 | t |)
Red White Red Red White Red Red White White
specifies yellow & black(or grey)
A -100 to +450 -30 to +300 ± ( 0.15 + 0.002 | t | )
(instead of red & white as shown) to
be introduced for the additional sensing B -196 to +600 -50 to +500 ± ( 0.3 + 0.005 | t | )
resistor. 2 Wire 3 Wire 4 Wire C -196 to +600 - 50 to +600 ± ( 0.6 + 0.01 | t | )
a
| t | = modulus of temperature in °C without regard to sign. For any value of R°
PVC -10°C to 105°C Good general purpose insulation for ‘light’ environments. Waterproof and very flexible.
Resistant to oils, acids, other adverse agents and fluids. Good mechanical strength and flexibility. PTFE better for
PFA (Extruded) -75°C to 250°C
steam/elevated pressure environments.
PTFE (taped & wrapped) -75°C to 250/300°C Resistant to oils, acids, other adverse agents and fluids. Good mechanical strength and flexibility.
Good temperature range but will not prevent ingress of fluids. Fairly flexible but does not provide good mechanical
Glass fibre (Varnished) -60°C to 350/400°C
protection.
Will withstand temperature up to 700°C but will not prevent ingress of fluids. Fairly flexible, not good protection
High temperature glass fibre -60°C to 700°C
against physical disturbance.
Ceramic Fibre 0 to 1000°C Will withstand high temperature, up to 1000°C. Will not protect against fluids or physical disturbance.
For maximum accuracy extension cables should be used and terminals and connectors should be of thermocouple materials to maintain continuity
Type S – Platinum rhodium 10% Rh-Platinum: They are normally used in oxidising atmosphere up to Ceramic materials used for insulating the thermocouples inside the protection tube suffer a definite
1600°C. Their sensitivity is between 6 and 12 μV/°C. loss of insulation resistance above 800 to 1000°C. The effects described can therefore appear at high
temperatures even in thermocouples where the measuring junction is not welded to the protection tube.
Type R – Platinum rhodium 13% Rh-Platinum: Similar version to type S with a sensitivity between 6 Here again full isolation is strongly recommended.
and 14μV/°C.
With electrically heated furnaces in the high-temperature range it is also necessary to consider that
Type B – Platinum rhodium 30% Rh-Platinum rhodium 6% Rh: It allows measurements up to 1700°C. the increased conductivity of the ceramic insulating materials may cause the supply voltage to leak
Very stable thermocouple but less sensitive in the lower range. (Output is negligible at room into the thermocouple. Here again full isolation against supply and earth potential with an insulating
temperature). voltage exceeding the peak voltage of the supply (heater voltage) is essential.
Historically these thermocouples have been the basis of high temperature in spite of their high cost
and their low thermoelectric power. Until the launching of the Nicrosil-Nisil thermocouples, type N,
they remained the sole option for good thermoelectric stability.
TYPE CODE CONDUCTORS JACKET 10M REEL 25M REEL 50M REEL 100M REEL
TYPE CODE CONDUCTORS JACKET 10M REEL 25M REEL 50M REEL 100M REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of Mineral Insulated Thermocouples offered by RS PRO – Go online for the full range 6
Buy this and more at rspro.com
PFA THERMOCOUPLE CABLE (ANSI)
TYPE CODE CONDUCTORS JACKET 25 METRE REEL 50 METRE REEL 100 METRE REEL
TYPE CODE CONDUCTORS JACKET 25 METRE REEL 50 METRE REEL 100 METRE REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of PFA cable offered by RS PRO – Go online for the full range 7
Buy this and more at rspro.com
PTFE THERMOCOUPLE CABLE (IEC)
TYPE CODE CONDUCTORS JACKET 10 METRE REEL 25 METRE REEL 50 METRE REEL
TYPE CODE CONDUCTORS JACKET 10 METRE REEL 25 METRE REEL 50 METRE REEL 100 METRE REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of PTFE Thermocouple cable offered by RS PRO – Go online for the full range 8
Buy this and more at rspro.com
PVC INSULATED THERMOCOUPLE CABLE (IEC)
TYPE CODE CONDUCTORS JACKET 10 METRE REEL 25 METRE REEL 50 METRE REEL 100 METRE REEL 200 METRE REEL
TYPE CODE CONDUCTORS JACKET 10 METRE REEL 25 METRE REEL 50 METRE REEL 100 METRE REEL 200 METRE REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of PVC Thermocouple cable offered by RS PRO – Go online for the full range 9
Buy this and more at rspro.com
PVC INSULATED THERMOCOUPLE CABLE (ANSI)
TYPE CODE CONDUCTORS JACKET 25 METRE REEL 100 METRE REEL 200 METRE REEL
TYPE CODE CONDUCTORS JACKET 25 METRE REEL 100 METRE REEL 200 METRE REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of PVC Thermocouple cable offered by RS PRO – Go online for the full range 10
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GLASSFIBRE INSULATED THERMOCOUPLE CABLE (IEC / ANSI)
TYPE CODE CONDUCTORS JACKET 10 METRE REEL 25 METRE REEL 50 METRE REEL 100 METRE REEL 200 METRE REEL
TYPE CODE CONDUCTORS JACKET 10 METRE REEL 25 METRE REEL 50 METRE REEL 100 METRE REEL
TYPE CODE CONDUCTORS JACKET 25 METRE REEL 50 METRE REEL 100 METRE REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of Glassfibre Insulated Thermocouple cable offered by RS PRO – Go online for the full range 11
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PRT EXTENSION CABLE
TYPE CONDUCTORS JACKET CORES 10 METRE REEL 25 METRE REEL 50 METRE REEL
TYPE CODE JACKET CONDUCTORS 10 METRE REEL 25 METRE REEL 50 METRE REEL 100 METRE REEL
RS PRO Sensors - Thermocouple and PRT Cable This is just a small selection of PRT cable offered by RS PRO – Go online for the full range 12
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L60 THERMOCOUPLE & FINE WIRE WELDER
Use of the Thermocouple Welder does not require special skills and most operatives will be capable of producing
quality work with little practice. The instrument is supplied with a full range of user accessories including a
footswitch.
Suitable for use with wires of up to 1.1mm diameter an argon gas shield facility is included but a satisfactory
thermocouple junction is produced without the need for argon. The output energy of the L60 Thermocouple Welder
can be varied up to 60 Joules.
• Simple to use Thermocouple Welder
• Designed for the production of commercial grade thermocouple junctions (See below for range of thermocouple
cables)
• Also suitable for other fine wire work
• Front panel or footswitch operation
• Argon gas shield facility
COMPENSATING WIRES/CABLES
FORMER STANDARD
AMERICAN GERMAN DIN IEC 60584-3(2007) CABLE
Type CONDUCTORS +/- BRITISH BS1843:1952
ANSI/MC 96.1 43713/43714 BS ENG60584-3(2008) CODE
Iron*/Contantan
J (Iron/Copper Nickel, Fe/Konst Iron/ JX
Advance, Fe/Constantan I/C)
NX
N Nicrosil/Nisil
NC
Copper/Constantan
T (Copper/Copper Nickel, Cu/Con, TX
Copper/Advance)
Copper/Constantan
Vx (Low nickel) (Cu/Constantan) KCB
Compensating for K (Cu/Constantan)
*Magnetic For Thermocouple connectors body colours are similar to outer sheath colours
IEC
ANSI
JIS
All connectors use true thermocouple alloys for optimum accuracy, except for types R, S & B which use compensating alloys.