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TRANSMISSION/TRANSAXLE

AUTOMATIC TRANSMISSION
SECTION AT B

AT

E
CONTENTS
5AT: RE5R05A Engine Brake Control ..............................................43 F
Control Valve ...........................................................43
SERVICE INFORMATION ............................ 9
ON BOARD DIAGNOSTIC (OBD) SYSTEM
G
APPLICATION NOTICE ...................................... 9 (FOR TYPE 2) ................................................... 45
How to Check Vehicle Type ...................................... 9 Introduction ..............................................................45
OBD Function for A/T System .................................45
INDEX FOR DTC ................................................10 One or Two Trip Detection Logic of OBD ................45 H
Alphabetical Index ................................................... 10 OBD Diagnostic Trouble Code (DTC) .....................45
DTC No. Index ........................................................ 11 Malfunction Indicator Lamp (MIL) ............................46
PRECAUTIONS ..................................................14 I
TROUBLE DIAGNOSIS .................................... 48
Precaution for Supplemental Restraint System DTC Inspection Priority Chart ..................................48
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Fail-Safe ..................................................................48
SIONER" ................................................................. 14 J
How to Perform Trouble Diagnosis for Quick and
Precaution for On Board Diagnosis (OBD) System Accurate Repair .......................................................49
of A/T and Engine (For Type 2) ............................... 14 A/T Electrical Parts Location ...................................56
Precaution ............................................................... 14 Circuit Diagram ........................................................58 K
Service Notice or Precaution ................................... 15 Inspections Before Trouble Diagnosis .....................58
PREPARATION ..................................................16 Road Test ................................................................61
Special Service Tool ............................................... 16 Vehicle Speed at Which Gear Shifting Occurs ........67 L
Commercial Service Tool ........................................ 17 Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................68
A/T FLUID ...........................................................18 Symptom Chart ........................................................69
M
Changing A/T Fluid ................................................. 18 TCM Input/Output Signal Reference Value .............96
Adjusting A/T Fluid .................................................. 19 CONSULT Function (TRANSMISSION) ..................97
Diagnosis Procedure without CONSULT ............... 106
A/T CONTROL SYSTEM ....................................21 N
Cross-Sectional View (YD25DDTi Models for U1000 CAN COMM CIRCUIT ......................... 109
2WD) ....................................................................... 21 Description ............................................................. 109
Cross-Sectional View (YD25DDTi Models for On Board Diagnosis Logic ..................................... 109 O
4WD) ....................................................................... 22 Possible Cause ...................................................... 109
Cross-Sectional View (VQ40DE Models for 2WD).... 23 DTC Confirmation Procedure ................................ 109
Cross-Sectional View (VQ40DE Models for 4WD).... 24 Wiring Diagram - AT - CAN ................................... 110
Diagnosis Procedure ............................................. 111 P
Shift Mechanism ...................................................... 24
TCM Function .......................................................... 36
CAN Communication ............................................... 38
P0615 STARTER RELAY ............................... 112
Input/Output Signal of TCM ..................................... 39 Description ............................................................. 112
Line Pressure Control ............................................. 39 CONSULT Reference Value in Data Monitor
Mode ...................................................................... 112
Shift Control ............................................................ 41
On Board Diagnosis Logic ..................................... 112
Lock-up Control ....................................................... 42

AT-1
Possible Cause ......................................................112 Possible Cause ..................................................... 133
DTC Confirmation Procedure ................................112 DTC Confirmation Procedure ................................ 133
Wiring Diagram - AT - STSIG ................................113 Diagnosis Procedure ............................................. 134
Diagnosis Procedure .............................................114
P0733 3GR INCORRECT RATIO ..................... 136
P0700 TRANSMISSION CONTROL ................ 116 Description ............................................................ 136
Description .............................................................116 On Board Diagnosis Logic .................................... 136
On Board Diagnosis Logic .....................................116 Possible Cause ..................................................... 136
Possible Cause ......................................................116 DTC Confirmation Procedure ................................ 136
DTC Confirmation Procedure ................................116 Diagnosis Procedure ............................................. 137
Diagnosis Procedure .............................................116
P0734 4GR INCORRECT RATIO ..................... 139
P0705 TRANSMISSION RANGE SENSOR A . 117 Description ............................................................ 139
Description .............................................................117 On Board Diagnosis Logic .................................... 139
CONSULT Reference Value in Data Monitor Possible Cause ..................................................... 139
Mode ......................................................................117 DTC Confirmation Procedure ................................ 139
On Board Diagnosis Logic .....................................117 Diagnosis Procedure ............................................. 140
Possible Cause ......................................................117
DTC Confirmation Procedure ................................117 P0735 5GR INCORRECT RATIO ..................... 142
Wiring Diagram - AT - TM/SW ...............................118 Description ............................................................ 142
Diagnosis Procedure .............................................118 On Board Diagnosis Logic .................................... 142
Possible Cause ..................................................... 142
P0717 INPUT SPEED SENSOR A .................. 121 DTC Confirmation Procedure ................................ 142
Description .............................................................121 Diagnosis Procedure ............................................. 143
CONSULT Reference Value in Data Monitor
Mode ......................................................................121 P0740 TORQUE CONVERTER ........................ 145
On Board Diagnosis Logic .....................................121 Description ............................................................ 145
Possible Cause ......................................................121 CONSULT Reference Value in Data Monitor
DTC Confirmation Procedure ................................121 Mode ..................................................................... 145
Diagnosis Procedure .............................................122 On Board Diagnosis Logic .................................... 145
Possible Cause ..................................................... 145
P0720 OUTPUT SPEED SENSOR .................. 123 DTC Confirmation Procedure ................................ 145
Description .............................................................123 Diagnosis Procedure ............................................. 146
CONSULT Reference Value in Data Monitor
Mode ......................................................................123 P0744 TORQUE CONVERTER ........................ 147
On Board Diagnosis Logic .....................................123 Description ............................................................ 147
Possible Cause ......................................................123 CONSULT Reference Value in Data Monitor
DTC Confirmation Procedure ................................123 Mode ..................................................................... 147
Wiring Diagram - AT - VSSA/T ..............................125 On Board Diagnosis Logic .................................... 147
Diagnosis Procedure .............................................125 Possible Cause ..................................................... 147
DTC Confirmation Procedure ................................ 147
P0725 ENGINE SPEED ................................... 128 Diagnosis Procedure ............................................. 148
Description .............................................................128
CONSULT Reference Value in Data Monitor P0745 PRESSURE CONTROL SOLENOID A.. 149
Mode ......................................................................128 Description ............................................................ 149
On Board Diagnosis Logic .....................................128 CONSULT Reference Value in Data Monitor
Possible Cause ......................................................128 Mode ..................................................................... 149
DTC Confirmation Procedure ................................128 On Board Diagnosis Logic .................................... 149
Diagnosis Procedure .............................................128 Possible Cause ..................................................... 149
DTC Confirmation Procedure ................................ 149
P0731 1GR INCORRECT RATIO .................... 130 Diagnosis Procedure ............................................. 149
Description .............................................................130
On Board Diagnosis Logic .....................................130 P1705 TP SENSOR .......................................... 151
Possible Cause ......................................................130 Description ............................................................ 151
DTC Confirmation Procedure ................................130 CONSULT Reference Value in Data Monitor
Diagnosis Procedure .............................................131 Mode ..................................................................... 151
On Board Diagnosis Logic .................................... 151
P0732 2GR INCORRECT RATIO .................... 133 Possible Cause ..................................................... 151
Description .............................................................133 DTC Confirmation Procedure ................................ 151
On Board Diagnosis Logic .....................................133 Diagnosis Procedure ............................................. 151

AT-2
P1710 TRANSMISSION FLUID TEMPERA- On Board Diagnosis Logic ..................................... 167
TURE SENSOR ................................................ 153 Possible Cause ...................................................... 167 A
Description ............................................................ 153 DTC Confirmation Procedure ................................ 167
CONSULT Reference Value in Data Monitor Diagnosis Procedure ............................................. 168
Mode ..................................................................... 153 B
On Board Diagnosis Logic .................................... 153
P1767 HIGH AND LOW REVERSE CLUTCH
Possible Cause ..................................................... 153 SOLENOID ...................................................... 169
DTC Confirmation Procedure ................................ 153 Description ............................................................. 169
CONSULT Reference Value in Data Monitor AT
Wiring Diagram - AT - FTS .................................... 154
Diagnosis Procedure ............................................. 154 Mode ...................................................................... 169
Component Inspection .......................................... 155 On Board Diagnosis Logic ..................................... 169
Possible Cause ...................................................... 169 D
P1721 VEHICLE SPEED SIGNAL ................... 157 DTC Confirmation Procedure ................................ 169
Description ............................................................ 157 Diagnosis Procedure ............................................. 170
CONSULT Reference Value in Data Monitor E
Mode ..................................................................... 157 P1772 LOW COAST BRAKE SOLENOID ...... 171
On Board Diagnosis Logic .................................... 157 Description ............................................................. 171
Possible Cause ..................................................... 157 CONSULT Reference Value in Data Monitor
DTC Confirmation Procedure ................................ 157 Mode ...................................................................... 171 F
Diagnosis Procedure ............................................. 157 On Board Diagnosis Logic ..................................... 171
Possible Cause ...................................................... 171
P1730 INTERLOCK .......................................... 159 DTC Confirmation Procedure ................................ 171 G
Description ............................................................ 159 Diagnosis Procedure ............................................. 172
On Board Diagnosis Logic .................................... 159
Possible Cause ..................................................... 159 P1774 LOW COAST BRAKE SOLENOID ...... 173
Description ............................................................. 173 H
DTC Confirmation Procedure ................................ 159
Judgment of A/T Interlock ..................................... 159 CONSULT Reference Value in Data Monitor
Diagnosis Procedure ............................................. 159 Mode ...................................................................... 173
On Board Diagnosis Logic ..................................... 173 I
P1731 1ST ENGINE BRAKING ....................... 161 Possible Cause ...................................................... 173
Description ............................................................ 161 DTC Confirmation Procedure ................................ 173
CONSULT Reference Value in Data Monitor Diagnosis Procedure ............................................. 174
J
Mode ..................................................................... 161
On Board Diagnosis Logic .................................... 161 P1815 M-MODE SWITCH ............................... 175
Possible Cause ..................................................... 161 Description ............................................................. 175
DTC Confirmation Procedure ................................ 161 CONSULT Reference Value in Data Monitor K
Diagnosis Procedure ............................................. 162 Mode ...................................................................... 175
On Board Diagnosis Logic ..................................... 175
P1752 INPUT CLUTCH SOLENOID ................ 163 Possible Cause ...................................................... 175 L
Description ............................................................ 163 DTC Confirmation Procedure ................................ 175
CONSULT Reference Value in Data Monitor Wiring Diagram - AT - MMSW ............................... 176
Mode ..................................................................... 163 Diagnosis Procedure ............................................. 177
On Board Diagnosis Logic .................................... 163 Component Inspection ........................................... 178 M
Possible Cause ..................................................... 163
DTC Confirmation Procedure ................................ 163 MAIN POWER SUPPLY AND GROUND CIR-
Diagnosis Procedure ............................................. 164 CUIT ................................................................ 179 N
Wiring Diagram - AT - MAIN .................................. 179
P1757 FRONT BRAKE SOLENOID ................. 165 Diagnosis Procedure ............................................. 180
Description ............................................................ 165
CLOSED THROTTLE POSITION AND WIDE O
CONSULT Reference Value in Data Monitor
Mode ..................................................................... 165 OPEN THROTTLE POSITION CIRCUIT ......... 183
On Board Diagnosis Logic .................................... 165 CONSULT Reference Value in Data Monitor
Possible Cause ..................................................... 165 Mode ...................................................................... 183 P
DTC Confirmation Procedure ................................ 165 Diagnosis Procedure ............................................. 183
Diagnosis Procedure ............................................. 166
BRAKE SIGNAL CIRCUIT .............................. 184
P1762 DIRECT CLUTCH SOLENOID .............. 167 CONSULT Reference Value in Data Monitor
Description ............................................................ 167 Mode ...................................................................... 184
CONSULT Reference Value in Data Monitor Diagnosis Procedure ............................................. 184
Mode ..................................................................... 167

AT-3
1ST POSITION SWITCH ................................. 185 Rear Oil Seal ......................................................... 247
CONSULT Reference Value in Data Monitor Output Speed Sensor Component (2WD Models
Mode ......................................................................185 Only) ..................................................................... 248
Diagnosis Procedure .............................................185
AIR BREATHER HOSE .................................... 254
OVERDRIVE CONTROL SWITCH .................. 187 Removal and Installation ....................................... 254
CONSULT Reference Value in Data Monitor
Mode ......................................................................187 A/T FLUID COOLER ........................................ 256
Diagnosis Procedure .............................................187 Removal and Installation ....................................... 256

A/T INDICATOR CIRCUIT ............................... 189 TRANSMISSION ASSEMBLY .......................... 259


Description .............................................................189 Removal and Installation (YD25DDTi Models) ..... 259
CONSULT Reference Value in Data Monitor Removal and Installation (VQ40DE Models) ........ 262
Mode ......................................................................189 OVERHAUL ...................................................... 267
Diagnosis Procedure .............................................189
Component ........................................................... 267
TROUBLE DIAGNOSIS FOR SYMPTOMS ..... 190 Oil Channel ........................................................... 277
Wiring Diagram - AT - NONDTC ............................190 Location of Adjusting Shims, Needle Bearings,
A/T CHECK Indicator Lamp Does Not Come On .. 193 Thrust Washers and Snap Rings .......................... 279
Engine Cannot Be Started in "P" or "N" Position ..193 DISASSEMBLY ................................................ 283
In "P" Position, Vehicle Moves When Pushed .......194 Disassembly .......................................................... 283
In "N" Position, Vehicle Moves ..............................194
Large Shock ("N" to "D" Position) ..........................195 REPAIR FOR COMPONENT PARTS .............. 301
Vehicle Does Not Creep Backward in "R" Position..197 Oil Pump ............................................................... 301
Vehicle Does Not Creep Forward in "D" Position ..199 Front Sun Gear, 3rd One-Way Clutch ................... 303
Vehicle Cannot Be Started from D1 .......................200 Front Carrier, Input Clutch, Rear Internal Gear ..... 305
A/T Does Not Shift: D1→ D2 ..................................202 Mid Sun Gear, Rear Sun Gear, High and Low Re-
A/T Does Not Shift: D2→ D3 ..................................204 verse Clutch Hub .................................................. 311
A/T Does Not Shift: D3→ D4 ..................................205 High and Low Reverse Clutch .............................. 317
A/T Does Not Shift: D4→ D5 ..................................207 Direct Clutch ......................................................... 319
A/T Does Not Lock-up ...........................................209
A/T Does Not Hold Lock-up Condition ...................210 ASSEMBLY ...................................................... 323
Lock-up Is Not Released .......................................211 Assembly (1) ......................................................... 323
Engine Speed Does Not Return to Idle .................212 Adjustment ............................................................ 336
A/T Does Not Shift: 5GR → 4GR ...........................213 Assembly (2) ......................................................... 338
A/T Does Not Shift: 4GR → 3GR ...........................214
A/T Does Not Shift: 3GR → 2GR ...........................216 SERVICE DATA AND SPECIFICATIONS
A/T Does Not Shift: 2GR → 1GR ...........................217 (SDS) ................................................................ 345
Vehicle Does Not Decelerate by Engine Brake .....218 General Specification ............................................ 345
Cannot Be Changed to Manual Mode ...................220 Vehicle Speed at Which Gear Shifting Occurs ..... 345
Vehicle Speed at Which Lock-up Occurs/Releas-
SHIFT CONTROL SYSTEM ............................ 221 es .......................................................................... 346
A/T Shift Selector Removal and Installation ..........221 Stall Speed ............................................................ 347
Control Cable Removal and Installation ................223 Line Pressure ........................................................ 347
Adjustment of A/T Position ....................................225 A/T Fluid Temperature Sensor .............................. 347
Checking of A/T Position .......................................225 Output Speed Sensor ........................................... 347
Input Speed Sensor .............................................. 347
A/T SHIFT LOCK SYSTEM ............................. 227 Reverse Brake ...................................................... 347
Description .............................................................227 Total End Play ....................................................... 348
Shift Lock System Electrical Parts Location ..........227 7AT: RE7R01B
Wiring Diagram - A/T - SHIFT ................................228
Diagnosis Procedure .............................................228 HOW TO USE THIS MANUAL .................. 349
KEY INTERLOCK CABLE ............................... 231 APPLICATION NOTICE ................................... 349
Removal and Installation .......................................231 How to Check A/T Type ........................................ 349
ON-VEHICLE SERVICE .................................. 233 PRECAUTION ........................................... 350
Control Valve with TCM .........................................233
Parking Component (2WD Models Only) ...............240 PRECAUTIONS ................................................ 350

AT-4
Precaution for Supplemental Restraint System TRANSMISSION : System Diagram ...................... 360
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- TRANSMISSION : System Description ................. 360 A
SIONER" ............................................................... 350 TRANSMISSION : Component Description ........... 383
Precaution for Battery Service (for V9X Models) .. 350
General Precautions ............................................. 350 FLUID COOLER SYSTEM ....................................... 383
FLUID COOLER SYSTEM : System Description .. 383 B
PREPARATION ......................................... 352
SYSTEM .......................................................... 386
PREPARATION ................................................ 352 AT
A/T CONTROL SYSTEM ......................................... 386
Special Service Tool ............................................. 352
A/T CONTROL SYSTEM : System Diagram ......... 386
Commercial Service Tool ...................................... 353
A/T CONTROL SYSTEM : System Description ..... 386
SYSTEM DESCRIPTION ........................... 354 A/T CONTROL SYSTEM : Fail-Safe ..................... 387 D
A/T CONTROL SYSTEM : Protection Control ....... 389
COMPONENT PARTS ..................................... 354
LINE PRESSURE CONTROL .................................. 390
E
A/T CONTROL SYSTEM ......................................... 354 LINE PRESSURE CONTROL : System Diagram.. 390
A/T CONTROL SYSTEM : Component Parts Lo- LINE PRESSURE CONTROL : System Descrip-
cation ..................................................................... 354 tion ......................................................................... 391
A/T CONTROL SYSTEM : Component Descrip- F
SHIFT CHANGE CONTROL .................................... 392
tion ........................................................................ 355
SHIFT CHANGE CONTROL : System Diagram .... 393
A/T CONTROL SYSTEM : TCM ........................... 355
SHIFT CHANGE CONTROL : System Description
A/T CONTROL SYSTEM : Transmission Range G
.. 394
Switch .................................................................... 355
A/T CONTROL SYSTEM : Output Speed Sensor.. 356 SHIFT PATTERN CONTROL .................................. 396
A/T CONTROL SYSTEM : Input Speed Sensor .. 356 SHIFT PATTERN CONTROL : System Diagram .. 397 H
A/T CONTROL SYSTEM : A/T Fluid Temperature SHIFT PATTERN CONTROL : System Descrip-
Sensor ................................................................... 356 tion ......................................................................... 397
A/T CONTROL SYSTEM : Input Clutch Solenoid
Valve ..................................................................... 356 LOCK-UP CONTROL .............................................. 398 I
A/T CONTROL SYSTEM : Front Brake Solenoid LOCK-UP CONTROL : System Diagram .............. 399
Valve ..................................................................... 356 LOCK-UP CONTROL : System Description .......... 399
A/T CONTROL SYSTEM : Direct Clutch Solenoid J
A/T SHIFT LOCK SYSTEM ..................................... 400
Valve ..................................................................... 356
A/T SHIFT LOCK SYSTEM : System Description.. 400
A/T CONTROL SYSTEM : High and Low Reverse
Clutch Solenoid Valve ........................................... 356 KEY LOCK SYSTEM ............................................... 401 K
A/T CONTROL SYSTEM : Low Brake Solenoid KEY LOCK SYSTEM : System Description ........... 401
Valve ..................................................................... 356
A/T CONTROL SYSTEM : Anti-interlock Solenoid ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 402
L
Valve ..................................................................... 357 Diagnosis Description ............................................ 402
A/T CONTROL SYSTEM : 2346 Brake Solenoid
Valve ..................................................................... 357 DIAGNOSIS SYSTEM (TCM) .......................... 403
A/T CONTROL SYSTEM : Torque Converter CONSULT Function ............................................... 403 M
Clutch Solenoid Valve ........................................... 357
A/T CONTROL SYSTEM : Line Pressure Solenoid
ECU DIAGNOSIS INFORMATION ............ 410
Valve ..................................................................... 357 TCM ................................................................. 410 N
A/T CONTROL SYSTEM : Accelerator Pedal Po- Reference Value .................................................... 410
sition Sensor ......................................................... 357 Fail-Safe ................................................................ 416
A/T CONTROL SYSTEM : Manual Mode Switch .. 357 Protection Control .................................................. 419 O
A/T CONTROL SYSTEM : G Sensor .................... 357 DTC Inspection Priority Chart ................................ 420
A/T SHIFT LOCK SYSTEM ..................................... 357 DTC Index ............................................................. 421
A/T SHIFT LOCK SYSTEM : Component Parts P
WIRING DIAGRAM .................................... 423
Location ................................................................. 358
A/T SHIFT LOCK SYSTEM : Component Descrip- A/T CONTROL SYSTEM ................................ 423
tion ........................................................................ 358 Wiring Diagram ...................................................... 423
STRUCTURE AND OPERATION ..................... 359 A/T SHIFT LOCK SYSTEM ............................. 429
Wiring Diagram ...................................................... 429
TRANSMISSION ...................................................... 359
TRANSMISSION : Cross-Sectional View .............. 359

AT-5
BASIC INSPECTION .................................. 431 Diagnosis Procedure ............................................. 450

DIAGNOSIS AND REPAIR WORK FLOW ...... 431 P0725 ENGINE SPEED .................................... 452
Diagnosis Flow ......................................................431 Description ............................................................ 452
Question sheet ......................................................432 DTC Logic ............................................................. 452
Diagnosis Procedure ............................................. 452
ADDITIONAL SERVICE WHEN REPLACING
TRANSMISSION ASSEMBLY ......................... 434 P0729 6GR INCORRECT RATIO ..................... 454
Description .............................................................434 Description ............................................................ 454
Special Repair Requirement ..................................434 DTC Logic ............................................................. 454
Diagnosis Procedure ............................................. 455
ADDITIONAL SERVICE WHEN REPLACING
CONTROL VALVE & TCM .............................. 435 P0730 INCORRECT GEAR RATIO .................. 456
Description .............................................................435 Description ............................................................ 456
Special Repair Requirement ..................................435 DTC Logic ............................................................. 456
Diagnosis Procedure ............................................. 456
G SENSOR CALIBRATION ............................. 436
Description .............................................................436 P0731 1GR INCORRECT RATIO ..................... 458
Special Repair Requirement ..................................436 Description ............................................................ 458
DTC Logic ............................................................. 458
A/T FLUID ........................................................ 437 Diagnosis Procedure ............................................. 459
Changing ...............................................................437
Adjustment .............................................................438 P0732 2GR INCORRECT RATIO ..................... 460
Description ............................................................ 460
STALL TEST .................................................... 440 DTC Logic ............................................................. 460
Inspection and Judgment ......................................440 Diagnosis Procedure ............................................. 461

A/T POSITION ................................................. 441 P0733 3GR INCORRECT RATIO ..................... 462
Inspection and Adjustment ....................................441 Description ............................................................ 462
DTC Logic ............................................................. 462
DTC/CIRCUIT DIAGNOSIS ........................ 442 Diagnosis Procedure ............................................. 463
U0300 CAN COMMUNICATION DATA ........... 442 P0734 4GR INCORRECT RATIO ..................... 464
Description .............................................................442 Description ............................................................ 464
DTC Logic ..............................................................442 DTC Logic ............................................................. 464
Diagnosis Procedure .............................................442 Diagnosis Procedure ............................................. 465
U1000 CAN COMM CIRCUIT .......................... 443 P0735 5GR INCORRECT RATIO ..................... 466
Description .............................................................443 Description ............................................................ 466
DTC Logic ..............................................................443 DTC Logic ............................................................. 466
Diagnosis Procedure .............................................443 Diagnosis Procedure ............................................. 467
P0615 STARTER RELAY ................................ 444 P0740 TORQUE CONVERTER ........................ 468
Description .............................................................444 DTC Logic ............................................................. 468
DTC Logic ..............................................................444 Diagnosis Procedure ............................................. 468
Diagnosis Procedure .............................................444
P0744 TORQUE CONVERTER ........................ 469
P0705 TRANSMISSION RANGE SENSOR A . 446 Description ............................................................ 469
DTC Logic ..............................................................446 DTC Logic ............................................................. 469
Diagnosis Procedure .............................................446 Diagnosis Procedure ............................................. 469
P0710 TRANSMISSION FLUID TEMPERA- P0745 PRESSURE CONTROL SOLENOID A.. 470
TURE SENSOR A ............................................ 447 DTC Logic ............................................................. 470
DTC Logic ..............................................................447 Diagnosis Procedure ............................................. 470
Diagnosis Procedure .............................................447
P0750 SHIFT SOLENOID A ............................. 471
P0717 INPUT SPEED SENSOR A .................. 449 DTC Logic ............................................................. 471
DTC Logic ..............................................................449 Diagnosis Procedure ............................................. 471
Diagnosis Procedure .............................................449
P0775 PRESSURE CONTROL SOLENOID B.. 472
P0720 OUTPUT SPEED SENSOR .................. 450 DTC Logic ............................................................. 472
DTC Logic ..............................................................450 Diagnosis Procedure ............................................. 472

AT-6
P0780 SHIFT .................................................... 473 Diagnosis Procedure ............................................. 495
Description ............................................................ 473 A
DTC Logic ............................................................. 473 SHIFT LOCK SYSTEM ................................... 496
Diagnosis Procedure ............................................. 473 Component Function Check .................................. 496
Diagnosis Procedure ............................................. 496
B
P0795 PRESSURE CONTROL SOLENOID C.. 475 Component Inspection (Stop Lamp Switch) .......... 498
DTC Logic ............................................................. 475 Component Inspection (Park Position Switch) ...... 498
Diagnosis Procedure ............................................. 475 Component Inspection (Shift Lock Solenoid) ........ 498
AT
P1585 G SENSOR ............................................ 476 SYMPTOM DIAGNOSIS ............................ 500
DTC Logic ............................................................. 476
Diagnosis Procedure ............................................. 476 SYSTEM SYMPTOM ....................................... 500
Symptom Table ..................................................... 500 D
Special Repair Requirement ................................. 478

P1705 TP SENSOR .......................................... 479 REMOVAL AND INSTALLATION ............. 510


DTC Logic ............................................................. 479 E
Diagnosis Procedure ............................................. 479
A/T SHIFT SELECTOR ................................... 510
Exploded View ....................................................... 510
P1721 VEHICLE SPEED SIGNAL ................... 480 Removal and Installation ....................................... 510
Inspection and Adjustment .................................... 511 F
Description ............................................................ 480
DTC Logic ............................................................. 480
Diagnosis Procedure ............................................. 481
CONTROL CABLE .......................................... 512
Exploded View ....................................................... 512 G
P1730 INTERLOCK .......................................... 482 Removal and Installation ....................................... 512
Description ............................................................ 482 Inspection and Adjustment .................................... 513
DTC Logic ............................................................. 482 H
Judgment of Interlock ............................................ 482
KEY INTERLOCK CABLE .............................. 514
Exploded View ....................................................... 514
Diagnosis Procedure ............................................. 483
Removal and Installation ....................................... 514
P1734 7GR INCORRECT RATIO ..................... 484 Inspection and Adjustment .................................... 515 I
Description ............................................................ 484
DTC Logic ............................................................. 484
G SENSOR ...................................................... 516
Exploded View ....................................................... 516
Diagnosis Procedure ............................................. 485 J
Removal and Installation ....................................... 516
P1815 M-MODE SWITCH ................................ 486 Adjustment ............................................................. 516
DTC Logic ............................................................. 486
Diagnosis Procedure ............................................. 486
CONTROL VALVE & TCM .............................. 517 K
Exploded View ....................................................... 517
Component Inspection (Manual Mode Switch) ..... 488
Removal and Installation ....................................... 517
P2713 PRESSURE CONTROL SOLENOID D.. 489 Inspection and Adjustment .................................... 521
L
DTC Logic ............................................................. 489
Diagnosis Procedure ............................................. 489
AIR BREATHER HOSE .................................. 522
Exploded View ....................................................... 522
P2722 PRESSURE CONTROL SOLENOID E.. 490 Removal and Installation ....................................... 522 M
DTC Logic ............................................................. 490
Diagnosis Procedure ............................................. 490
FLUID COOLER SYSTEM .............................. 524
Exploded View ....................................................... 524
Removal and Installation ....................................... 525 N
P2731 PRESSURE CONTROL SOLENOID F.. 491
DTC Logic ............................................................. 491 Inspection and Adjustment .................................... 526
Diagnosis Procedure ............................................. 491
UNIT REMOVAL AND INSTALLATION .... 527 O
P2807 PRESSURE CONTROL SOLENOID G.. 492
DTC Logic ............................................................. 492 TRANSMISSION ASSEMBLY ........................ 527
Diagnosis Procedure ............................................. 492 Exploded View ....................................................... 527
Removal and Installation ....................................... 527 P
MAIN POWER SUPPLY AND GROUND CIR- Inspection and Adjustment .................................... 529
CUIT .................................................................. 493
Diagnosis Procedure ............................................. 493 UNIT DISASSEMBLY AND ASSEMBLY . 530

A/T INDICATOR CIRCUIT ................................ 495 TRANSMISSION ASSEMBLY ........................ 530


Description ............................................................ 495 Exploded View ....................................................... 530
Component Function Check .................................. 495 Oil Channel ............................................................ 538

AT-7
Location of Needle Bearings and Bearing Races .. 539 Assembly .............................................................. 601
Location of Snap Rings .........................................540 Inspection .............................................................. 603
Disassembly ..........................................................540
Assembly ...............................................................556 HIGH AND LOW REVERSE CLUTCH ............. 604
Inspection ..............................................................578 Exploded View ...................................................... 604
Disassembly .......................................................... 605
OIL PUMP, 2346 BRAKE, FRONT BRAKE Assembly .............................................................. 605
PISTON ............................................................ 581 Inspection .............................................................. 606
Exploded View .......................................................581
Disassembly ..........................................................581 DIRECT CLUTCH ............................................. 607
Assembly ...............................................................585 Exploded View ...................................................... 607
Inspection and Adjustment ....................................588 Disassembly .......................................................... 607
Assembly .............................................................. 607
UNDER DRIVE CARRIER, FRONT BRAKE Inspection .............................................................. 608
HUB .................................................................. 590
Exploded View .......................................................590 SERVICE DATA AND SPECIFICATIONS
Disassembly ..........................................................590 (SDS) ......................................................... 609
Assembly ...............................................................591
Inspection ..............................................................591
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................ 609
FRONT CARRIER, INPUT CLUTCH, REAR General Specification ............................................ 609
INTERNAL GEAR ............................................ 593 Vehicle Speed at Which Gear Shifting Occurs ..... 609
Exploded View .......................................................593 Vehicle Speed at Which Lock-up Occurs/Releas-
Disassembly ..........................................................595 es .......................................................................... 610
Assembly ...............................................................596 Stall Speed ............................................................ 610
Inspection ..............................................................598 Torque Converter .................................................. 610
Total End Play ....................................................... 610
MID SUN GEAR, REAR SUN GEAR, HIGH Reverse Brake Clearance ..................................... 610
AND LOW REVERSE CLUTCH HUB ............. 599 Front Brake Clearance .......................................... 610
Exploded View .......................................................599 2346 Brake Clearance .......................................... 611
Disassembly ..........................................................599

AT-8
APPLICATION NOTICE
< SERVICE INFORMATION > [5AT: RE5R05A]

SERVICE INFORMATION A
APPLICATION NOTICE
How to Check Vehicle Type INFOID:0000000005443593
B
Check the vehicle type to confirm the service information in AT section.

Service information Remarks AT


TYPE 1 Without EURO-OBD. Refer to GI-48, "Identification Number".
TYPE 2 With EURO-OBD. Refer to GI-48, "Identification Number".
D

AT-9
INDEX FOR DTC
< SERVICE INFORMATION > [5AT: RE5R05A]
INDEX FOR DTC
Alphabetical Index INFOID:0000000005443594

NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-109.
TYPE 1

Items
DTC Reference page
(CONSULT screen terms)
1GR INCORRECT RATIO P0731 AT-130
1ST E/BRAKING P1731 AT-161
2GR INCORRECT RATIO P0732 AT-133
3GR INCORRECT RATIO P0733 AT-136
4GR INCORRECT RATIO P0734 AT-139
5GR INCORRECT RATIO P0735 AT-142
CAN COMM CIRCUIT U1000 AT-109
DRCT CLUTCH SOLENOID P1762 AT-167
ENGINE SPEED P0725 AT-128
FR BRAKE SOLENOID P1757 AT-165
HLR CLUTCH SOLENOID P1767 AT-169
INPUT CLUTCH SOLENOID P1752 AT-163
INPUT SPEED SENSOR A P0717 AT-121
INTERLOCK P1730 AT-159
L C BRAKE SOLENOID P1772 AT-171
L C BRAKE SOLENOID P1774 AT-173
M-MODE SWITCH P1815 AT-175
OUTPUT SPEED SENSOR P0720 AT-123
PC SOLENOID A P0745 AT-149
STARTER RELAY P0615 AT-112
T/M RANGE SENSOR A P0705 AT-117
TORQUE CONVERTER P0740 AT-145
TORQUE CONVERTER P0744 AT-147
TP SENSOR P1705 AT-151
TRANS FLUID TEMP SEN P1710 AT-153
TRANSMISSION CONT P0700 AT-116
VEHICLE SPEED SIGNAL P1721 AT-157

TYPE 2

DTC*1
Items
MIL*2, “ENGINE” CONSULT Reference page
(CONSULT screen terms) only “TRANSMIS-
with CONSULT or
GST SION”
1GR INCORRECT RATIO P0731 P0731 AT-130
1ST E/BRAKING — P1731 AT-161
2GR INCORRECT RATIO P0732 P0732 AT-133
3GR INCORRECT RATIO P0733 P0733 AT-136

AT-10
INDEX FOR DTC
< SERVICE INFORMATION > [5AT: RE5R05A]

DTC*1
A
Items
MIL*2, “ENGINE” CONSULT Reference page
(CONSULT screen terms) only “TRANSMIS-
with CONSULT or
GST SION”
B
4GR INCORRECT RATIO P0734 P0734 AT-139
5GR INCORRECT RATIO P0735 P0735 AT-142
CAN COMM CIRCUIT U1000 U1000 AT-109 AT
DRCT CLUTCH SOLENOID P1762 P1762 AT-167
ENGINE SPEED — P0725 AT-128
FR BRAKE SOLENOID P1757 P1757 AT-165
D

HLR CLUTCH SOLENOID P1767 P1767 AT-169


INPUT CLUTCH SOLENOID P1752 P1752 AT-163 E
INPUT SPEED SENSOR A P0717 P0717 AT-121
INTERLOCK P1730 P1730 AT-159
L C BRAKE SOLENOID P1772 P1772 AT-171 F
L C BRAKE SOLENOID P1774*3 P1774 AT-173
M-MODE SWITCH — P1815 AT-175 G
OUTPUT SPEED SENSOR P0720 P0720 AT-123
PC SOLENOID A P0745 P0745 AT-149
STARTER RELAY — P0615 AT-112 H
T/M RANGE SENSOR A P0705 P0705 AT-117
TORQUE CONVERTER P0740 P0740 AT-145
I
TORQUE CONVERTER P0744 P0744 AT-147
TP SENSOR — P1705 AT-151
TRANS FLUID TEMP SEN P0710 P1710 AT-153 J
TRANSMISSION CONT P0700 P0700 AT-116
VEHICLE SPEED SIGNAL — P1721 AT-157
K
*1: These numbers are prescribed by ISO 15031-5.
*2: Refer to AT-46, "Malfunction Indicator Lamp (MIL)".
*3: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.
L
DTC No. Index INFOID:0000000005443595

NOTE: M
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-109.
TYPE 1 N

Items
DTC Reference page
(CONSULT screen terms)
O
P0615 STARTER RELAY AT-112
P0700 TRANSMISSION CONT AT-116
P0705 T/M RANGE SENSOR A AT-117 P
P0717 INPUT SPEED SENSOR A AT-121
P0720 OUTPUT SPEED SENSOR AT-123
P0725 ENGINE SPEED AT-128
P0731 1GR INCORRECT RATIO AT-130
P0732 2GR INCORRECT RATIO AT-133

AT-11
INDEX FOR DTC
< SERVICE INFORMATION > [5AT: RE5R05A]
Items
DTC Reference page
(CONSULT screen terms)
P0733 3GR INCORRECT RATIO AT-136
P0734 4GR INCORRECT RATIO AT-139
P0735 5GR INCORRECT RATIO AT-142
P0740 TORQUE CONVERTER AT-145
P0744 TORQUE CONVERTER AT-147
P0745 PC SOLENOID A AT-149
P1705 TP SENSOR AT-151
P1710 TRANS FLUID TEMP SEN AT-153
P1721 VEHICLE SPEED SIGNAL AT-157
P1730 INTERLOCK AT-159
P1731 1ST E/BRAKING AT-161
P1752 INPUT CLUTCH SOLENOID AT-163
P1757 FR BRAKE SOLENOID AT-165
P1762 DRCT CLUTCH SOLENOID AT-167
P1767 HLR CLUTCH SOLENOID AT-169
P1772 L C BRAKE SOLENOID AT-171
P1774 L C BRAKE SOLENOID AT-173
P1815 M-MODE SWITCH AT-175
U1000 CAN COMM CIRCUIT AT-109

TYPE 2

DTC*1
OBD Except OBD
Items
Reference page
MIL*2, “ENGINE” with CONSULT only
(CONSULT screen terms)
CONSULT or “TRANSMISSION”
GST
— P0615 STARTER RELAY AT-112
P0700 P0700 TRANSMISSION CONT AT-116
P0705 P0705 T/M RANGE SENSOR A AT-117
P0717 P0717 INPUT SPEED SENSOR A AT-153
P0720 P0720 OUTPUT SPEED SENSOR AT-121
— P0725 ENGINE SPEED AT-123
P0731 P0731 1GR INCORRECT RATIO AT-128
P0732 P0732 2GR INCORRECT RATIO AT-130
P0733 P0733 3GR INCORRECT RATIO AT-133
P0734 P0734 4GR INCORRECT RATIO AT-136
P0735 P0735 5GR INCORRECT RATIO AT-139
P0740 P0740 TORQUE CONVERTER AT-142
P0744 P0744 TORQUE CONVERTER AT-145
P0745 P0745 PC SOLENOID A AT-147
— P1705 TP SENSOR AT-149
P0710 P1710 TRANS FLUID TEMP SEN AT-151
— P1721 VEHICLE SPEED SIGNAL AT-157
P1730 P1730 INTERLOCK AT-159

AT-12
INDEX FOR DTC
< SERVICE INFORMATION > [5AT: RE5R05A]

DTC*1
A
OBD Except OBD
Items
Reference page
MIL*2, “ENGINE” with CONSULT only
(CONSULT screen terms)
CONSULT or “TRANSMISSION” B
GST
— P1731 1ST E/BRAKING AT-161
P1752 P1752 INPUT CLUTCH SOLENOID AT-163 AT
P1757 P1757 FR BRAKE SOLENOID AT-165
P1762 P1762 DRCT CLUTCH SOLENOID AT-167
P1767 P1767 HLR CLUTCH SOLENOID AT-169
D

P1772 P1772 L C BRAKE SOLENOID AT-171

P1774*3 P1774 L C BRAKE SOLENOID AT-173 E


— P1815 M-MODE SWITCH AT-175
U1000 U1000 CAN COMM CIRCUIT AT-109
F
*1: These numbers are prescribed by ISO 15031-5.
*2: Refer to AT-46, "Malfunction Indicator Lamp (MIL)".
*3: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.
G

AT-13
PRECAUTIONS
< SERVICE INFORMATION > [5AT: RE5R05A]
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000005443596

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for On Board Diagnosis (OBD) System of A/T and Engine (For Type 2)
INFOID:0000000005443597

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/short circuit of related switches, sensors, solenoid
valves, etc. Will cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. May cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EGR system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Precaution INFOID:0000000005443598

• Before connecting or disconnecting the A/T assembly har-


ness connector, turn ignition switch OFF and disconnect the
battery cable from the negative terminal. Because battery
voltage is applied to TCM even if ignition switch is turned
OFF.
• After performing each TROUBLE DIAGNOSIS, perform “DTC
Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
• Always use the specified brand of ATF. Refer to MA-25.
• Use lint-free paper not cloth rags during work.
SEF289H
• After replacing ATF, dispose of the waste oil using the methods
prescribed by law, ordinance, etc.
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to pre-
vent the internal parts from becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
• Place disassembled parts in order for easier and proper assembly.

AT-14
PRECAUTIONS
< SERVICE INFORMATION > [5AT: RE5R05A]
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly. A
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
B
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and AT
seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• After overhaul, refill the transmission with new ATF. D
• When the drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque converter
and A/T fluid cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT-18, "Changing A/T Fluid". E

Service Notice or Precaution INFOID:0000000005443599

F
OBD SELF-DIAGNOSIS (FOR TYPE 2)
• A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the A/T CHECK indicator or the malfunction indicator lamp (MIL). Refer to the table on
AT-97, "CONSULT Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result. G
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on AT-45, "OBD Diagnostic Trouble Code (DTC)" to complete the H
repair and avoid unnecessary blinking of the MIL.
For details of OBD, refer to EC-553.
• Certain systems and components, especially those related to OBD, may use the new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to PG-82. I

AT-15
PREPARATION
< SERVICE INFORMATION > [5AT: RE5R05A]
PREPARATION
Special Service Tool INFOID:0000000005443600

Tool number
Description
Tool name
ST2505S001 Measuring line pressure
Oil pressure gauge set
1. ST25051001
Oil pressure gauge
2. ST25052000
Hose
3. ST25053000
Joint pipe
4. ST25054000
Adapter SCIA3695J
5. ST25055000
Adapter
KV31103600 Measuring line pressure
Joint pipe adapter
(With ST25054000)

ZZA1227D

ST33400001 • Installing rear oil seal (2WD models)


Drift • Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

NT086

KV31102400 Installing reverse brake return spring retainer


Clutch spring compressor
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)

NT423

ST25850000 Remove oil pump assembly


Sliding hammer
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75P

NT422

AT-16
PREPARATION
< SERVICE INFORMATION > [5AT: RE5R05A]
Commercial Service Tool INFOID:0000000005443601

Tool name Description


Drift Installing manual shaft oil seals B
a: 22 mm (0.87 in) dia.

AT

NT083 D
Drift Installing rear oil seal (4WD models)
a: 64 mm (2.52 in) dia.
E

F
SCIA5338E

1. 315268E000* A/T fluid changing and adjustment


O-ring G
2. 310811EA5A*
Charging pipe
H

JSDIA1332ZZ
I
*: Always check with the Parts Department for the latest parts information.

AT-17
A/T FLUID
< SERVICE INFORMATION > [5AT: RE5R05A]
A/T FLUID
Changing A/T Fluid INFOID:0000000005443602

Recommended fluid and fluid capacity : Refer to AT-345, "General Specification".


CAUTION:
• If Genuine NISSAN Matic S ATF is not available, Genuine NISSAN Matic J ATF may also be used.
• Using ATF other than Genuine NISSAN Matic S ATF will cause deterioration in driveability and A/T
durability, and may damage the A/T, which is not covered by the warranty.
• When filling ATF, be careful not to scatter heat generating parts such as exhaust.
1. Step 1
a. Install the O-ring (315268E000) (A) to the charging pipe
(310811EA5A) (B).

JSDIA1334ZZ

2. Step 2
a. Use CONSULT to check that the ATF temperature is 40°C (104°F) or less.
b. Lift up the vehicle.
c. Remove the drain plug from the oil pan, and then drain the ATF.
d. When the ATF starts to drip, temporarily tighten the drain plug to the oil pan.
NOTE:
Never replace drain plug and drain plug gasket with new ones yet.
e. Remove overflow plug from oil pan.
f. Install the charging pipe (A) to the overflow plug hole.
CAUTION:
Tighten the charging pipe by hand.
g. Install the bucket pump hose (B) to the charging pipe.
CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe.
h. Fill approximately 3 liters (2-5/8 lmp qt) of the ATF.
i. Remove the bucket pump hose to remove the charging pipe,
and then temporarily tighten the overflow plug to the oil pan.
CAUTION: JSDIA1335ZZ

Quickly perform the procedure to avoid ATF leakage from


the oil pan.
j. Lift down the vehicle.
k. Start the engine and wait for approximately 3 minutes.
l. Stop the engine.
3. Step 3
a. Repeat “Step 2”.
4. Final Step
a. Use CONSULT to check that the ATF temperature is 40°C (104°F) or less.
b. Lift up the vehicle.
c. Remove the drain plug from the oil pan, and then drain the ATF.

AT-18
A/T FLUID
< SERVICE INFORMATION > [5AT: RE5R05A]
d. When the ATF starts to drip, tighten the drain plug to the oil pan to the specified torque. Refer to AT-233,
"Control Valve with TCM". A
CAUTION:
Never reuse drain plug and drain plug gasket.
e. Remove overflow plug from oil pan. B
f. Install the charging pipe (A) to the overflow plug hole.
CAUTION:
Tighten the charging pipe by hand.
AT
g. Install the bucket pump hose (B) to the charging pipe.
CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe. D
h. Fill approximately 3 liters (2-5/8 lmp qt) of the ATF.
i. Remove the bucket pump hose to remove the charging pipe,
E
and then temporarily tighten the overflow plug to the oil pan.
CAUTION: JSDIA1335ZZ

Quickly perform the procedure to avoid ATF leakage from


the oil pan. F
j. Lift down the vehicle.
k. Start the engine.
l. Make the ATF temperature approximately 40°C (104°F). G
NOTE:
The ATF level is greatly affected by the temperature. Always check the ATF temperature on “ATF TEMP
1” of “Data Monitor” using CONSULT. H
m. Park vehicle on level surface and set parking brake.
n. Shift the selector lever through each gear position. Leave selector lever in “P” position.
o. Lift up the vehicle when the ATF temperature reaches 40°C (104°F), and then remove the overflow plug I
from the oil pan.
p. When the ATF starts to drip, tighten the overflow plug to the oil pan to the specified torque. Refer to AT-
233, "Control Valve with TCM". J
CAUTION:
Never reuse overflow plug.
Adjusting A/T Fluid INFOID:0000000006081259 K

Recommended fluid and fluid capacity : Refer to AT-345, "General Specification". L


CAUTION:
• If Genuine NISSAN Matic S ATF is not available, Genuine NISSAN Matic J ATF may also be used.
• Using ATF other than Genuine NISSAN Matic S ATF will cause deterioration in driveability and A/T M
durability, and may damage the A/T, which is not covered by the warranty.
• When filling ATF, be careful not to scatter heat generating parts such as exhaust.
• Always maintain the ATF temperature within between 35°C (95°F) and 45°C (113°F) while checking
with CONSULT when the ATF level adjustment is performed. N
1. Install the O-ring (315268E000) (A) to the charging pipe
(310811EA5A) (B).
2. Start the engine. O
3. Make the ATF temperature approximately 40°C (104°F).
NOTE:
The ATF level is greatly affected by the temperature. Always P
check the ATF temperature on “ATF TEMP 1” of “Data Monitor”
using CONSULT.
4. Park vehicle on level surface and set parking brake.
5. Shift the selector lever through each gear position. Leave selec- JSDIA1334ZZ
tor lever in “P” position.
6. Lift up the vehicle.

AT-19
A/T FLUID
< SERVICE INFORMATION > [5AT: RE5R05A]
7. Check the ATF leakage from transmission.
8. Remove overflow plug from oil pan.
9. Install the charging pipe (A) to the overflow plug hole.
CAUTION:
Tighten the charging pipe by hand.
10. Install the bucket pump hose (B) to the charging pipe.
CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe.
11. Fill approximately 0.5 liters (1/2 lmp qt) of the ATF.
12. Check that the ATF leaks when removing the charging pipe and
the bucket pump hose. If the ATF does not leak, refill the ATF.
JSDIA1335ZZ
13. When the ATF starts to drip, tighten the overflow plug to the oil
pan to the specified torque. Refer to AT-233, "Control Valve with TCM".
CAUTION:
Never reuse overflow plug.

AT-20
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
A/T CONTROL SYSTEM
A
Cross-Sectional View (YD25DDTi Models for 2WD) INFOID:0000000005443604

AT

I
SCIA7318E

1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear J


4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump K
13. 3rd one-way clutch 14. Front brake 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft L

AT-21
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Cross-Sectional View (YD25DDTi Models for 4WD) INFOID:0000000005443605

SCIA5268E

1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear


4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft

AT-22
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Cross-Sectional View (VQ40DE Models for 2WD) INFOID:0000000005443606

AT

SCIA6946E
I
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake J
10. Input shaft 11. Torque converter 12. Oil pump
13. 3rd one-way clutch 14. Front brake 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch K
19. Rear extension 20. Output shaft

AT-23
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Cross-Sectional View (VQ40DE Models for 4WD) INFOID:0000000005443607

SCIA6947E

1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear


4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. 3rd one-way clutch 14. Front brake 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Adapter case 20. Output shaft

Shift Mechanism INFOID:0000000005443608

The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION

AT-24
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

PCIA0002J F

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake
G
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier H
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl I
FUNCTION OF CLUTCH AND BRAKE

Name of the Part Abbreviation Function J


Front brake (1) FR/B Fastens the front sun gear (11)
Connects the input shaft (12), the front internal gear (14) and the mid internal gear
Input clutch (2) I/C
(13)
K

Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16)
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16) L
Reverse brake (5) R/B Fastens the rear carrier (15)
Forward brake (6) Fwd/B Fastens the mid sun gear (17)
Low coast brake (7) LC/B Fastens the mid sun gear (17) M
Allows the rear sun gear (16) to turn freely forward relative to the mid sun gear (17)
1st one-way clutch (8) 1st OWC
but fastens it for reverse rotation
Allows the mid sun gear (17) to turn freely in the forward direction but fastens it for
N
Forward one-way clutch (9) Fwd OWC
reverse rotation
Allows the front sun gear (11) to turn freely in the forward direction but fastens it for
3rd one-way clutch (10) 3rd OWC
reverse rotation O

CLUTCH AND BAND CHART


Without Manual Mode P

1st Fwd 3rd


Shift position I/C HLR/C D/C R/B FR/B LC/B Fwd/B Remarks
OWC OWC OWC
P PARK POSITION
REVERSE POSI-
R
TION

AT-25
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
1st Fwd 3rd
Shift position I/C HLR/C D/C R/B FR/B LC/B Fwd/B Remarks
OWC OWC OWC
NEUTRAL POSI-
N
TION
1st

2nd
Automatic shift
D*1 3rd
1⇔2⇔3⇔4⇔5
4th

5th

1st

2nd Automatic shift


3
3rd 1⇔2⇔3⇐4

4th

1st

2nd Automatic shift


2
3rd 1⇔2⇐3⇐4

4th

1st
Locks (held sta-
2nd tionary in 1st
1
3rd gear)
1⇐2⇐3⇐4
4th

• —Operates
• —Operates during “progressive” acceleration.
• —Operates and effects power transmission while coasting.
• —Line pressure is applied but does not affect power transmission.
• —Operates under conditions shown in HLR/C Operating Condition
• —Operates under conditions shown in LC/B Operating Condition. Delay control is applied during “D” (4,3,2,1) ⇒“N” shift.
• *1: A/T will not shift to 5th when OD OFF. (OD OFF indicator lamp is on.)

SCIA5642E

With Manual Mode

1st Fwd 3rd


Shift position I/C HLR/C D/C R/B FR/B LC/B Fwd/B Remarks
OWC OWC OWC
P PARK POSITION
REVERSE PO-
R
SITION

AT-26
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
1st Fwd 3rd
Shift position I/C HLR/C D/C R/B FR/B LC/B Fwd/B Remarks
OWC OWC OWC A
NEUTRAL POSI-
N
TION
1st B

2nd
Automatic shift
D 3rd AT
1⇔2⇔3⇔4⇔5
4th

5th D
1st

2nd
E
Automatic shift
M5 3rd
1⇔2⇔3⇔4⇔5
4th
F
5th

1st
G
2nd Automatic shift
M4
3rd 1⇔2⇔3⇔4

4th H

1st
Automatic shift
M3 2nd I
1⇔2⇔3
3rd

1st Automatic shift J


M2
2nd 1⇔2

1st Locks (held sta-


M1 K
2nd tionary in 1GR)

• —Operates
L
• —Operates during “progressive” acceleration.
• —Operates and effects power transmission while coasting.
• —Line pressure is applied but does not affect power transmission. M
• —Operates under conditions shown in HLR/C Operating Condition
• —Operates under conditions shown in LC/B Operating Condition. Delay control is applied during D (4,3,2,1) ⇒N shift.
N

SCIA5642E

POWER TRANSMISSION
“N” Position

AT-27
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Since both the forward brake and the reverse brake are released, torque from the input shaft drive is not trans-
mitted to the output shaft.
“P” Position
• The same as for the “N” position, both the forward brake and the reverse brake are released, so torque from
the input shaft drive is not transmitted to the output shaft.
• The parking pawl linked with the select lever meshes with the parking gear and fastens the output shaft
mechanically.

PCIA0003J

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl

“D”, “3” and “2” Positions 1st Gear (Without Manual Mode)/“D” Position 1st Gear (With Manual Mode)
• The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
• The 1st one-way clutch regulates reverse rotation of the rear sun gear.
• The 3rd one-way clutch regulates reverse rotation of the front sun gear.
• During deceleration, the mid sun gear turns forward, so the forward one-way clutch idles and the engine
brake is not activated.

AT-28
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

H
SCIA1512E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake I
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier J
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl K

“1” Position 1st Gear (Without Manual Mode)/“M1” Position 1st Gear (With Manual Mode)
• The front brake fastens the front sun gear. L
• The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
• High and low reverse clutch connects the rear sun gear and the mid sun gear.
• The low coast brake fastens the mid sun gear.
• During deceleration, the low coast brake regulates forward rotation of the mid sun gear and the engine brake M
functions.

AT-29
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

SCIA1513E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl

“D” and “3” Positions 2nd Gear (Without Manual Mode)/“D” Position 2nd Gear (With Manual Mode)
• The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
• The 3rd one-way clutch regulates reverse rotation of the front sun gear.
• The direct clutch is coupled and the rear carrier and rear sun gear are connected.
• During deceleration, the mid sun gear turns forward, so the forward one-way clutch idles and engine brake is
not activated.

AT-30
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

H
SCIA1514E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake I
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier J
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl K

“2” and “1” Positions 2nd Gear (Without Manual Mode)/ “M2” Position 2st Gear (With Manual Mode)
• The front brake fastens the front sun gear. L
• The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
• The direct clutch is coupled, and the rear carrier and rear sun gear are connected.
• The low coast brake fastens the mid sun gear.
• During deceleration, the low coast brake regulates forward rotation of the mid sun gear and the engine brake M
functions.

AT-31
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

SCIA1515E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl

“D” and “3” Positions 3rd Gear (Without Manual Mode)/“D” and “M3” Positions 3rd Gear (With Manual Mode)
• The front brake fastens the front sun gear.
• The direct clutch is coupled, and the rear carrier and rear sun gear are connected.
• The high and low reverse clutch is coupled and the mid sun gear and rear sun gear are connected.

AT-32
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

H
SCIA1516E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake I
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier J
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl K

“D” Position 4th Gear (Without Manual Mode)/“D” and “M4” Positions 4th Gear (With Manual Mode)
• The direct clutch is coupled, and the rear carrier and rear sun gear are connected. L
• The high and low reverse clutch is coupled and the mid sun gear and rear sun gear are connected.
• The input clutch is coupled and the front internal gear and mid internal gear are connected.
• The drive power is conveyed to the front internal gear, mid internal gear, and rear carrier and the three plan-
etary gears rotate forward as one unit. M

AT-33
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

SCIA1517E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl

“D” Position 5th Gear (Without Manual Mode)/ “D” and “M5” Positions 5th Gear (With Manual Mode)
• The front brake fastens the front sun gear.
• The input clutch is coupled and the front internal gear and mid internal gear are connected.
• The high and low reverse clutch is coupled and the mid sun gear and rear sun gear are connected.

AT-34
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

H
SCIA1518E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake I
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier J
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl K

“R” position
• The front brake fastens the front sun gear. L
• The high and low reverse clutch is coupled and the mid sun gear and rear sun gear are connected.
• The reverse brake fastens the rear carrier.
M

AT-35
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

SCIA1519E

1. Front brake 2. Input clutch 3. Direct clutch


4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl

TCM Function INFOID:0000000005443609

The function of the TCM is to:


• Receive input signals sent from various switches and sensors.
• Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
• Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The A/T senses vehicle operating conditions through various sensors or signals. It always controls the opti-
mum shift position and reduces shifting and lock-up shocks.
Without Manual Mode

AT-36
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

SENSORS (or SIGNALS) TCM ACTUATORS A


Transmission range switch
Input clutch solenoid valve
Accelerator pedal position signal
Shift control Direct clutch solenoid valve
Closed throttle position signal
Line pressure control Front brake solenoid valve B
Wide open throttle position signal
Lock-up control High and low reverse clutch solenoid
Engine speed signal
Engine brake control valve
A/T fluid temperature sensor ⇒ ⇒
Timing control Low coast brake solenoid valve
Output speed sensor AT
Fail-safe control Torque converter clutch solenoid valve
Vehicle speed signal
Self-diagnosis Line pressure solenoid valve
1st position switch signal
CONSULT communication line OD OFF indicator lamp
Overdrive control switch signal
Duet-EA control A/T CHECK indicator lamp
Stop lamp switch signal
CAN system Starter relay
D
Input speed sensor
Back-up lamp relay
ATF pressure switch

With Manual Mode E

SENSORS (or SIGNALS) TCM ACTUATORS


Transmission range switch F
Input clutch solenoid valve
Accelerator pedal position signal Shift control
Direct clutch solenoid valve
Closed throttle position signal Line pressure control
Front brake solenoid valve
Wide open throttle position signal Lock-up control
High and low reverse clutch solenoid G
Engine speed signal Engine brake control
⇒ ⇒ valve
A/T fluid temperature sensor Timing control
Low coast brake solenoid valve
Output speed sensor Fail-safe control
Torque converter clutch solenoid valve
Vehicle speed signal Self-diagnosis H
Line pressure solenoid valve
Manual mode switch signal CONSULT communication line
A/T CHECK indicator lamp
Stop lamp switch signal Duet-EA control
Starter relay
Input speed sensor CAN system
Back-up lamp relay
ATF pressure switch I
CONTROL SYSTEM DIAGRAM
Without Manual Mode J

JSDIA1974GB

AT-37
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
With Manual Mode

JSDIA1735GB

CAN Communication INFOID:0000000005443610

SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-46,
"CAN System Specification Chart".

AT-38
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Input/Output Signal of TCM INFOID:0000000005443611

Line Vehicle Engine Fail-safe Self-diag-


Shift Lock-up function
Control item pressure speed brake nostics B
control control (*3)
control control control function

Accelerator pedal position signal(*5) X X X X X X X


Output speed sensor X X X X X X X AT
Vehicle speed signal (combination
X
meter)(*1)(*5)
D
Closed throttle position signal(*5) X (*2) X X X X (*4)

Wide open throttle position signal(*5) X X (*4)


Input speed sensor 1 X X X X X E
Input
Input speed sensor 2
X X X X X
(for 4th speed only)

Engine speed signals(*5) X X X X X X X F

Stop lamp switch signal(*5) X X X X (*4)


A/T fluid temperature sensors X X X X X X G
Operation signal(*5) X X X
ASCD
Overdrive cancel signal(*5) X
H
Direct clutch solenoid X X X X
Input clutch solenoid X X X X
High and low reverse clutch solenoid X X X X I
Front brake solenoid X X X X
Output Low coast brake solenoid
X X X X X J
(ATF pressure switch 2)
Line pressure solenoid X X X X X X X
TCC solenoid X X X
K
Self-diagnosis table(*6) X
Starter relay X X
*1: Spare for output speed sensor
L
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnosis; if self-diagnosis are not started, it is judged that there is some kind of error. M
*5: Input by CAN communications.
*6: Output by CAN communications.
N
Line Pressure Control INFOID:0000000005443612

• When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM
controls the line pressure solenoid. O

AT-39
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
• This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the pres-
sure of the operating oil discharged from the oil pump to the line pressure most appropriate to the driving
state.

PCIA0007E

LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PAT-
TERN
• The TCM has stored in memory a number of patterns for the optimum line pressure characteristic for the
driving state.
• In order to obtain the most appropriate line pressure characteristic to meet the current driving state, the TCM
controls the line pressure solenoid current value and thus controls the line pressure.
Normal Control
Each clutch is adjusted to the necessary pressure to match the
engine drive force.

PCIA0008E

Back-up Control (Engine Brake)


When the select operation is performed during driving and the A/T is
shifted down, the line pressure is set according to the vehicle speed.

PCIA0009E

During Shift Change

AT-40
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input A
torque and gearshift selection. Also, line pressure characteristic is
set according to engine speed, during engine brake operation.
B

AT

G
PCIA0010E

At Low Fluid Temperature


When the A/T fluid temperature drops below the prescribed tempera- H
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
I

PCIA0011E K
Shift Control INFOID:0000000005443613

The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the L
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained. M

PCIA0012E
P
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram

AT-41
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

PCIA0013E

*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
Lock-up Control INFOID:0000000005443614

The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the torque converter clutch control valve engages or releases
the torque converter clutch piston.
Lock-up Operation Condition Table (For YD25DDTi Engine Models)
selector lever D position M position
Gear position 5 4 3 2 5 4 3 2
Lock-up × × × – × × × ×
Slip lock-up × × × – × × × ×

Lock-up Operation Condition Table [For VQ40DE Engine Models (With Manual Mode)]
selector lever “D” position “M” position
Gear position 5 4 5 4 3 2
Lock-up × – × × × ×

Lock-up Operation Condition Table [For VQ40DE Engine Models (Without Manual Mode)]
selector lever “D” position “3” position “2” position
Gear position 5 4 3 2
Lock-up × – – –

TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL


Lock-up Control System Diagram

PCIA0014E

AT-42
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Lock-up Released
In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the A
torque converter clutch solenoid and the lock-up apply pressure is drained.
In this way, the torque converter clutch piston is not coupled.
Lock-up Applied B
In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the torque
converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled. AT
SMOOTH LOCK-UP CONTROL
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the D
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.
Half-clutched State
The current output from the TCM to the torque converter clutch solenoid is varied to gradually increase the E
torque converter clutch solenoid pressure.
In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into
half-clutched status, the torque converter clutch piston operating pressure is increased and the coupling is
F
completed smoothly.
Slip Lock-up Control
In the slip region, the torque converter clutch solenoid current is controlled with the TCM to put it into the half- G
clutched state. This absorbs the engine torque fluctuation and lock-up operates from low speed.
This raises the fuel efficiency for 4th and 5th gears at both low speed and when the accelerator has a low
degree of opening.
H
Engine Brake Control INFOID:0000000005443615

• The forward one-way clutch transmits the drive force from the engine to the rear wheels. But the reverse
drive from the rear wheels is not transmitted to the engine because the one-way clutch is idling. I
Therefore, the low coast brake solenoid is operated to prevent the forward one-way clutch from idling and
the engine brake is operated in the same manner as conventionally.
J

SCIA1520E O
• The operation of the low coast brake solenoid switches the low coast brake switching valve and controls the
coupling and releasing of the low coast brake.
The low coast brake reducing valve controls the low coast brake coupling force.
P
Control Valve INFOID:0000000005443616

FUNCTION OF CONTROL VALVE

AT-43
A/T CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

Name Function
In order to prevent the pressure supplied to the torque converter from being excessive, the
Torque converter regulator valve
line pressure is adjusted to the optimum pressure (torque converter operating pressure).
Pressure regulator valve
Adjusts the oil discharged from the oil pump to the optimum pressure (line pressure) for the
Pressure regulator plug
driving state.
Pressure regulator sleeve
When the front brake is coupled, adjusts the line pressure to the optimum pressure (front
Front brake control valve brake pressure) and supplies it to the front brake. (In 1GR, 2GR, 3GR, and 5GR, adjusts
the clutch pressure.)
Adjusts the pressure (accumulator control pressure) acting on the accumulator piston and
Accumulator control valve
low coast reducing valve to the pressure appropriate to the driving state.
Adjusts the line pressure and produces the constant pressure (pilot pressure) required for
Pilot valve A
line pressure control, shift change control, and lock-up control.
Adjusts the line pressure and produces the constant pressure (pilot pressure) required for
Pilot valve B
shift change control.
Low coast brake switching valve During engine braking, supplies the line pressure to the low coast brake reducing valve.
When the low coast brake is coupled, adjusts the line pressure to the optimum pressure
Low coast brake reducing valve
(low coast brake pressure) and supplies it to the low coast brake.
N-R accumulator Produces the stabilizing pressure for when N-R is selected.
Direct clutch piston switching valve Operates in 4GR and switches the direct clutch coupling capacity.
When the high and low reverse clutch is coupled, adjusts the line pressure to the optimum
High and low reverse clutch control valve pressure (high and low reverse clutch pressure) and supplies it to the high and low reverse
clutch. (In 1GR, 3GR, 4GR and 5GR, adjusts the clutch pressure.)
When the input clutch is coupled, adjusts the line pressure to the optimum pressure (input
Input clutch control valve clutch pressure) and supplies it to the input clutch. (In 4GR and 5GR, adjusts the clutch
pressure.)
When the direct clutch is coupled, adjusts the line pressure to the optimum pressure (direct
Direct clutch control valve clutch pressure) and supplies it to the direct clutch. (In 2GR, 3GR, and 4GR, adjusts the
clutch pressure.)
TCC control valve
Switches the lock-up to operating or released. Also, by performing the lock-up operation
TCC control plug
transiently, lock-up smoothly.
TCC control sleeve
Operates during lock-up to switch the torque converter, cooling, and lubrication system oil
Torque converter lubrication valve
path.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Sends line pressure to each circuit according to the select position. The circuits to which
Manual valve
the line pressure is not sent drain.

FUNCTION OF PRESSURE SWITCH

Name Function
Detects any malfunction in the low coast brake hydraulic pressure. When it detects any malfunc-
ATF pressure switch 2 (LC/B)
tion, it puts the system into fail-safe mode.

AT-44
ON BOARD DIAGNOSTIC (OBD) SYSTEM (FOR TYPE 2)
< SERVICE INFORMATION > [5AT: RE5R05A]
ON BOARD DIAGNOSTIC (OBD) SYSTEM (FOR TYPE 2)
A
Introduction INFOID:0000000005443617

The A/T system has two self-diagnostic systems. B


The first is the emission-related on board diagnostic system (OBD) performed by the TCM in combination with
the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in the
ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the A/T CHECK indicator lamp. The malfunction is AT
stored in the TCM memory. The detected items are overlapped with OBD self-diagnostic items. For detail,
refer to AT-97, "CONSULT Function (TRANSMISSION)".
D
OBD Function for A/T System INFOID:0000000005443618

The ECM provides emission-related on board diagnostic (OBD) functions for the A/T system. One function is
to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the ECM E
when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a diagnos-
tic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches and
solenoid valves are used as sensing elements.
F
The MIL automatically illuminates in “One or Two Trip Detection Logic” when a malfunction is sensed in rela-
tion to A/T system parts.
One or Two Trip Detection Logic of OBD INFOID:0000000005443619
G

ONE TRIP DETECTION LOGIC


If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in H
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC I
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
J
The “Trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD Diagnostic Trouble Code (DTC) INFOID:0000000005443620
K

HOW TO READ DTC AND 1ST TRIP DTC


DTC and 1st trip DTC can be read by the following methods. L
( with CONSULT or GST) CONSULT or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by ISO 15031-5.
(CONSULT also displays the malfunctioning component or system.)
• 1st trip DTC No. is the same as DTC No. M
• Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal. N
CONSULT can identify them as shown below, therefore, CONSULT (if available) is recommended.
- DTC or 1st trip DTC of a malfunction is displayed in “SELF-DIAGNOSTIC RESULTS” mode for “ENGINE”
with CONSULT. Time data indicates how many times the vehicle was driven after the last detection of a
O
DTC.
- If the DTC is being detected currently, the time data will be “0”.
- If a 1st trip DTC is stored in the ECM, the time data will be “1t”.
P
Freeze Frame Data and 1st Trip Freeze Frame Data
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, base fuel schedule and intake
air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT screen, not on the GST.

AT-45
ON BOARD DIAGNOSTIC (OBD) SYSTEM (FOR TYPE 2)
< SERVICE INFORMATION > [5AT: RE5R05A]
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.

Priority Items
Misfire — DTC: P0300 - P0306
1
Freeze frame data Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT, GST or ECM DIAGNOSTIC TEST MODE as
described following.
• If the battery cable is disconnected, the diagnostic trouble code will be lost within 24 hours.
• When you erase the DTC, using CONSULT or GST is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD. For details, refer to EC-553, "Emission-Related Diagnostic Information".
• Diagnostic trouble codes (DTC)
• 1st trip diagnostic trouble codes (1st trip DTC)
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values

HOW TO ERASE DTC (WITH CONSULT)


The emission related diagnostic information in the TCM and ECM can be erased by selecting “All Erase” in the
“Description” of “FINAL CHECK” mode with CONSULT.

HOW TO ERASE DTC (WITH GST)


1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Perform “Erase Self-diagnosis”. Refer to AT-106, "Diagnosis Procedure without CONSULT". (The engine
warm-up step can be skipped when performing the diagnosis only to erase the DTC.)
3. Perform “How to Erase DTC (With GST)”. Refer to EC-53, "Emission-related Diagnostic Information" (for
VQ40DE engine TYPE 1) or EC-941, "Diagnosis Description" (for YD25DDTi engine).
HOW TO ERASE DTC (NO TOOLS)
The A/T CHECK indicator lamp is located on the instrument panel.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Perform “Erase Self-diagnosis”. Refer to AT-106, "Diagnosis Procedure without CONSULT". (The engine
warm-up step can be skipped when performing the diagnosis only to erase the DTC.)
3. Perform “How to Erase DTC (No Tool)”. Refer to EC-53, "Emission-related Diagnostic Information" (for
VQ40DE engine TYPE 1) or EC-941, "Diagnosis Description" (for YD25DDTi engine).
Malfunction Indicator Lamp (MIL) INFOID:0000000005443621

DESCRIPTION

AT-46
ON BOARD DIAGNOSTIC (OBD) SYSTEM (FOR TYPE 2)
< SERVICE INFORMATION > [5AT: RE5R05A]
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with- A
out the engine running. This is a bulb check.
• If the MIL does not light up, refer to DI-28, or see EC-907.
2. When the engine is started, the MIL should go off. B
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
AT

SEF217U

AT-47
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
TROUBLE DIAGNOSIS
DTC Inspection Priority Chart INFOID:0000000005443622

If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-109.

Priority Detected items (DTC)


1 U1000 CAN communication line
2 Except above

Fail-Safe INFOID:0000000005443623

The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode A/T is fixed in 2GR, 4GR or 5GR (depend-
ing on the breakdown position), so the customer should feel “slipping” or “poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to “WORK
FLOW” (Refer to AT-49, "How to Perform Trouble Diagnosis for Quick and Accurate Repair").
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Output Speed Sensor
Signals are input from two systems - from output speed sensor installed on the transmission and from combi-
nation meter so normal driving is possible even if there is a malfunction in one of the systems. And if output
speed sensor has unusual cases, 5GR is prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor (VQ40DE Model Only)
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre-determined accelerator opening) in order to make driving
possible.
Transmission Range Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-up
lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
A/T Interlock
• If there is an interlock judgment malfunction, the transmission is fixed in 2GR to make driving possible.
NOTE:
When the vehicle is driven fixed in 2GR, a input speed sensor malfunction is displayed, but this is
not a input speed sensor malfunction.
• When interlock is detected at the 3GR or more, it is locked at the 2GR.
1st Engine Braking
When there is an 1st engine brake judgment malfunction, the low coast brake solenoid is switched “OFF” to
avoid the engine brake operation.

AT-48
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Line Pressure Solenoid
The solenoid is switched OFF and the line pressure is set to the maximum hydraulic pressure to make driving A
possible.
Torque Converter Clutch Solenoid
The solenoid is switched OFF to release the lock-up. B
Low Coast Brake Solenoid
When a malfunction (electrical or functional) occurs, in order to make driving possible. If the solenoid is ON,
the A/T is held in 2GR. If the solenoid is OFF, the A/T is held in 4GR. (Engine brake is not applied in 1GR and AT
2GR.)
Input Clutch Solenoid
If a malfunction (electrical or functional) occurs with the solenoid either ON or OFF, the A/T is held in 4GR to D
make driving possible.
Direct Clutch Solenoid
E
If a malfunction (electrical or functional) occurs with the solenoid either ON or OFF, the A/T is held in 4GR to
make driving possible.
Front Brake Solenoid
F
If a malfunction (electrical or functional) occurs with the solenoid ON, in order to make driving possible, the A/
T is held in 5GR. If the solenoid is OFF, the A/T 4GR.
High and Low Reverse Clutch Solenoid
G
If a malfunction (electrical or functional) occurs with the solenoid either ON or OFF, the A/T is held in 4GR to
make driving possible.
Input Speed Sensor 1 or 2 H
The control is the same as if there were no input speed sensors, 5GR is prohibited.
How to Perform Trouble Diagnosis for Quick and Accurate Repair INFOID:0000000005443624

I
INTRODUCTION
The TCM receives a signal from the output speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or transmission J
range switch and provides shift control or lock-up control via A/T
solenoid valves.
The TCM also communicates with the ECM by means of a signal
K
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory. (For TYPE 2) L
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
SAT631IB
ating condition and be free of valve seizure, solenoid valve malfunc- M
tion, etc.

It is much more difficult to diagnose an error that occurs intermit-


N
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts. O
A visual check only may not find the cause of the errors. A road test
with CONSULT (or GST*) or a circuit tester connected should be per-
formed. Follow the "WORK FLOW". P
*
: TYPE 2 only.

SAT632I

AT-49
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to "DIAGNOSTIC WORKSHEET")
should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SEF234G

WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, "Information from Customer" and "Diagnostic Worksheet Chart", to
perform the best troubleshooting possible.
Work Flow Chart

AT-50
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
For Type 1
A

AT

L
SCIA7851E

*1. "Information from Customer" *2. "Diagnostic Worksheet Chart" *3. AT-48 M
*4. AT-58 *5. AT-58 *6. AT-58
*7. AT-97 *8. AT-106 *9. AT-109
*10. AT-173 *11. AT-190 *12. AT-69 N
*13. AT-97 *14. AT-106 *15. AT-109
*16. AT-173
O

AT-51
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
For Type 2

SCIA7146E

*1. "Information from Customer" *2. "Diagnostic Worksheet Chart" *3. AT-48
*4. AT-58 *5. AT-58 *6. AT-58
*7. AT-97 *8. AT-97 *9. AT-48
*10. AT-109 *11. AT-173 *12. AT-190
*13. AT-69 *14. AT-45 *15. AT-109
*16. AT-173 *17. EC-553

DIAGNOSTIC WORKSHEET
Information from Customer

KEY POINTS
• WHAT..... Vehicle & A/T model
• WHEN..... Date, Frequencies
• WHERE..... Road conditions
• HOW..... Operating conditions, Symptoms

AT-52
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

Customer name MR/MS Model & Year VIN A


Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency † Continuous † Intermittent (times a day)
B

Symptoms † Vehicle does not move. († Any position † Particular position)


† No up-shift († 1st → 2nd † 2nd → 3rd † 3rd → 4th † 4th → 5th) AT
† No down-shift († 5th → 4th † 4th → 3rd † 3rd → 2nd † 2nd → 1st)
† Lock-up malfunction
† Shift point too high or too low. D
† Shift shock or slip († N → D † Lock-up † Any drive position)
† Noise or vibration
E
† No kick down
† No pattern select
† Others F
( )
A/T CHECK indicator lamp † Continuously lit † Not lit
Malfunction indicator lamp (MIL)* † Continuously lit † Not lit G
*: Type 2 only

Diagnostic Worksheet Chart H

1 † Read the item on cautions concerning fail-safe and understand the customer's complaint. AT-48
† A/T fluid inspection I
2
† Leak (Repair leak location.)
† Stall test and line pressure test AT-58
† Stall test
J

† Torque converter one-way clutch


† 1st one-way clutch
† Front brake
† 3rd one-way clutch K
3 † High and low reverse clutch
† Engine
† Low coast brake
† Line pressure low
† Forward brake
† Except for input clutch and direct
† Reverse brake
clutch, clutches and brakes OK L
† Forward one-way clutch
† Line pressure inspection - Suspected part:

AT-53
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
† Perform all road tests and enter checks in required inspection items. AT-61
Check Before Engine Is Started AT-61
† AT-193, "A/T CHECK Indicator Lamp Does Not Come On"
† Perform self-diagnosis. Enter checks for detected items. AT-97, AT-106
† DTC U1000 CAN COMMUNICATION LINE AT-109
† DTC P0615 STARTER RELAY AT-112
† DTC P0700 TRANSMISSION CONTROL AT-116
† DTC P0705 TRANSMISSION RANGE SWITCH A AT-117
† DTC P0717 INPUT SPEED SENSOR A AT-121
† DTC P0720 OUTPUT SPEED SENSOR AT-123
† DTC P0725 ENGINE SPEED AT-128
† DTC P0731 1GR INCORRECT RATIO AT-130
† DTC P0732 2GR INCORRECT RATIO AT-133
† DTC P0733 3GR INCORRECT RATIO AT-136
† DTC P0734 4GR INCORRECT RATIO AT-139
4-1 † DTC P0735 5GR INCORRECT RATIO AT-142
† DTC P0740 TORQUE CONVERTER AT-145
† DTC P0744 TORQUE CONVERTER AT-147
† DTC P0745 PRESSURE CONTROL SOLENOID A AT-149
† DTC P1705 TP SENSOR AT-151
† DTC P1710 TRANSMISSION FLUID TEMPERATURE SENSOR AT-153
† DTC P1721 VEHICLE SPEED SIGNAL AT-157
† DTC P1730 INTERLOCK AT-159
† DTC P1731 1ST ENGINE BRAKING AT-161
† DTC P1752 INPUT CLUTCH SOLENOID AT-163
4
† DTC P1757 FRONT BRAKE SOLENOID AT-165
† DTC P1762 DIRECT CLUTCH SOLENOID AT-167
† DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID AT-169
† DTC P1772 LOW COAST BRAKE SOLENOID AT-171
† DTC P1774 LOW COAST BRAKE SOLENOID AT-173
† DTC P1815 M-MODE SWITCH AT-175
Check at Idle AT-61
† AT-193, "Engine Cannot Be Started in "P" or "N" Position"
† AT-194, "In "P" Position, Vehicle Moves When Pushed"
4-2 † AT-194, "In "N" Position, Vehicle Moves"
† AT-195, "Large Shock ("N" to "D" Position)"
† AT-197, "Vehicle Does Not Creep Backward in "R" Position"
† AT-199, "Vehicle Does Not Creep Forward in "D" Position"
Cruise Test AT-61
Part 1
† AT-200, "Vehicle Cannot Be Started from D1"
† AT-202, "A/T Does Not Shift: D1→ D2"
† AT-204, "A/T Does Not Shift: D2→ D3"
4-3
† AT-205, "A/T Does Not Shift: D3→ D4"
† AT-207, "A/T Does Not Shift: D4→ D5"
† AT-209, "A/T Does Not Lock-up"
† AT-210, "A/T Does Not Hold Lock-up Condition"
† AT-211, "Lock-up Is Not Released"
† AT-212, "Engine Speed Does Not Return to Idle"

AT-54
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Part 2 AT-61
A
† AT-200, "Vehicle Cannot Be Started from D1"
† AT-202, "A/T Does Not Shift: D1→ D2"
† AT-204, "A/T Does Not Shift: D2→ D3"
† AT-205, "A/T Does Not Shift: D3→ D4" B
Part 3 AT-61
† AT-213, "A/T Does Not Shift: 5GR → 4GR"
† AT-214, "A/T Does Not Shift: 4GR → 3GR" AT
† AT-216, "A/T Does Not Shift: 3GR → 2GR"
† AT-217, "A/T Does Not Shift: 2GR → 1GR"
† AT-218, "Vehicle Does Not Decelerate by Engine Brake"
† Perform self-diagnosis. Enter checks for detected items. AT-97, AT-106 D
† DTC U1000 CAN COMMUNICATION LINE AT-109
† DTC P0615 STARTER RELAY AT-112
† DTC P0700 TRANSMISSION CONTROL AT-116 E
† DTC P0705 TRANSMISSION RANGE SWITCH A AT-117
† DTC P0717 INPUT SPEED SENSOR A AT-121
† DTC P0720 OUTPUT SPEED SENSOR AT-123
4 4-3 † DTC P0725 ENGINE SPEED AT-128 F
† DTC P0731 1GR INCORRECT RATIO AT-130
† DTC P0732 2GR INCORRECT RATIO AT-133
† DTC P0733 3GR INCORRECT RATIO AT-136
† DTC P0734 4GR INCORRECT RATIO AT-139 G
† DTC P0735 5GR INCORRECT RATIO AT-142
† DTC P0740 TORQUE CONVERTER AT-145
† DTC P0744 TORQUE CONVERTER AT-147
H
† DTC P0745 PRESSURE CONTROL SOLENOID A AT-149
† DTC P1705 TP SENSOR AT-151
† DTC P1710 TRANSMISSION FLUID TEMPERATURE SENSOR AT-153
† DTC P1721 VEHICLE SPEED SIGNAL AT-157 I
† DTC P1730 INTERLOCK AT-159
† DTC P1731 1ST ENGINE BRAKING AT-161
† DTC P1752 INPUT CLUTCH SOLENOID AT-163
† DTC P1757 FRONT BRAKE SOLENOID AT-165 J
† DTC P1762 DIRECT CLUTCH SOLENOID AT-167
† DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID AT-169
† DTC P1772 LOW COAST BRAKE SOLENOID AT-171
† DTC P1774 LOW COAST BRAKE SOLENOID AT-173 K
† DTC P1815 M-MODE SWITCH AT-175
5 † Inspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts.
6 † Perform all road tests and enter the checks again for the required items. AT-58 L
† For any remaining NG items, perform the “Diagnosis Procedure” and repair or replace the malfunctioning AT-69
7 parts. See the chart for diagnosis by symptoms. (This chart also contains other symptoms and inspection pro-
cedures.) M
AT-97, EC-
53 (for
VQ40DE N
engine
8 † Erase the results of the self-diagnostics from TCM and ECM*. TYPE 1)*,
EC-941 (for
YD25DDTi O
engine)*
*: TYPE 2 only.
P

AT-55
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
A/T Electrical Parts Location INFOID:0000000005443625

Without Manual Mode

JSDIA1983GB

AT-56
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
With Manual Mode
A

AT

JSDIA1911GB

AT-57
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Circuit Diagram INFOID:0000000005443626

JMCWA0073GB

Inspections Before Trouble Diagnosis INFOID:0000000005443627

STALL TEST
Stall Test Procedure

AT-58
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/ A
T fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of ATF. Replenish if necessary.
B

AT

SAT647B
D

3. Securely engage the parking brake so that the tires do not turn.
4. Engine start, apply foot brake, and place selector lever in “D” E
position.

SAT513G

H
5. While holding down the foot brake, gradually press down the
accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot I
from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test. J

Stall speed
YD25DDTi: 2,800 - 3,200 rpm K
SAT514G
VQ40DE: 2,200 - 2,500 rpm
7. Move selector lever to the “N” position. L
8. Cool down the ATF.
CAUTION:
Run the engine at idle for at least 1 minute. M
9. Repeat steps 5 through 8 with selector lever in “R” positions.
Judgment of Stall Test
N
Selector lever position
Expected problem location
D R
• Forward brake O
• Forward one-way clutch
H O
• 1st one-way clutch
• 3rd one-way clutch
Stall rotation P
O H • Reverse brake
L L • Engine and torque converter one-way clutch
H H • Line pressure low
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value

AT-59
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Stall test standard value position
Does not shift-up “D” position 1 → 2 Slipping in 2GR, 3GR or 4GR Direct clutch slippage
Does not shift-up “D” position 2 → 3 Slipping in 3GR, 4GR or 5GR High and low reverse clutch slippage
Does not shift-up “D” position 3 → 4 Slipping in 4GR or 5GR Input clutch slippage
Does not shift-up “D” position 4 → 5 Slipping in 5GR Front brake slippage

LINE PRESSURE TEST


Line Pressure Test Port

SCIA2187E

Line Pressure Test Procedure


1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the ATF reaches in range of 50 to 80°C (122 to
176°F), then inspect the amount of ATF and replenish if necessary.
NOTE:
The A/T fluid temperature rises in range of 50 to 80°C (122 to 176°F) during 10 minutes of driving.
3. After warming up remove the oil pressure detection plug and
install the oil pressure gauge (ST2505S001).
CAUTION:
When using the oil pressure gauge, be sure to use O-ring
attached to the oil pressure detection plug.

SCIA0574E

4. Securely engage the parking brake so that the tires do not turn.

SAT513G

AT-60
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
5. Start the engine, then measure the line pressure at both idle and
the stall speed. A
CAUTION:
• Keep the brake pedal pressed all the way down during
measurement.
B
• When measuring the line pressure at the stall speed.
Refer to "STALL TEST".
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the specified torque. Refer to AT- AT
267, "Component".
CAUTION: SAT493G
• Do not reuse O-ring. D
• Apply ATF to O-ring.
Line Pressure
E
2
Line pressure [kPa (bar, kg/cm , psi)]
Engine speed
“R” position “D” position
At idle speed 425 - 465 (4.3 - 4.6, 4.3 - 4.7, 62 - 67) 379 - 428 (3.8 - 4.3, 3.9 - 4.4, 55 - 62)
F

At stall speed 1,605 - 1,950 (16.0 - 19.5, 16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.1 - 15.0, 13.4 - 15.3, 190 - 218)

Judgment of Line Pressure Test G

Judgment Possible cause


Possible causes include malfunctions in the pressure supply system and low oil pump output. H
For example
Low for all positions • Oil pump wear
(“P”, “R”, “N” and “D”) • Pressure regulator valve or plug sticking or spring fatigue
• Oil strainer ⇒ oil pump ⇒ pressure regulator valve passage oil leak I
• Engine idle speed too low
Only low for a specific Possible causes include an oil pressure leak in a passage or device related to the position after
Idle speed position the pressure is distributed by the manual valve. J
Possible causes include a sensor malfunction or malfunction in the line pressure adjustment
function.
For example K
High • Accelerator pedal position signal malfunction
• A/T fluid temperature sensor malfunction
• Line pressure solenoid malfunction (sticking in OFF state, filter clog, cut line)
• Pressure regulator valve or plug sticking L
Possible causes include a sensor malfunction or malfunction in the pressure adjustment func-
tion.
For example
Oil pressure does not M
• Accelerator pedal position signal malfunction
rise higher than the oil
• TCM malfunction
pressure for idle.
• Line pressure solenoid malfunction (shorting, sticking in ON state)
• Pressure regulator valve or plug sticking N
• Pilot valve sticking or pilot filter clogged
Stall speed Possible causes include malfunctions in the pressure supply system and malfunction in the
pressure adjustment function.
The pressure rises, but For example
O
does not enter the stan- • Accelerator pedal position signal malfunction
dard position. • Line pressure solenoid malfunction (sticking, filter clog)
• Pressure regulator valve or plug sticking P
• Pilot valve sticking or pilot filter clogged
Only low for a specific Possible causes include an oil pressure leak in a passage or device related to the position after
position the pressure is distributed by the manual valve.

Road Test INFOID:0000000005443628

DESCRIPTION

AT-61
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
• The road test inspects overall performance of A/T and analyzes possible malfunction causes.
• The road test is perform in the following three stages.
1. Check before engine is started.
2. Check at idle.
3. Cruise test.
• Inspect all the items from Part 1 to Part 3.
• Before beginning the road test, check the test procedure and inspection items.
• Test all inspection items until the symptom is uncovered. Include NG items in “Diagnostic Worksheet Chart”
(Refer to AT-49). Perform a diagnosis of the NG items after the completion of all the road tests.
CHECK BEFORE ENGINE STARTED
1.CHECK A/T CHECI INDICATOR
1. Park vehicle on level surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does A/T CHECK indicator lamp light up for about 2 seconds?
YES-1 >> With CONSULT
1. Turn ignition switch OFF.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT and record all
NG items on “Diagnostic Worksheet Chart”.
3. Go to “CHECK AT IDLE”.
YES-2 >> Without CONSULT
1. Turn ignition switch OFF.
2. Perform the self-diagnosis and record all NG items on “Diagnostic Worksheet Chart”. Refer to
AT-106, "Diagnosis Procedure without CONSULT".
3. Go to “CHECK AT IDLE”.
NO >> Stop the road test and go to AT-193, "A/T CHECK Indicator Lamp Does Not Come On".
CHECK AT IDLE
1.CHECK STARTING THE ENGINE
1. Park vehicle on level surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Start the engine.
Does the engine start?
YES >> GO TO 2.
NO >> Stop the road test and go to AT-193, "Engine Cannot Be Started in "P" or "N" Position".
2.CHECK VEHICLE EQUIPMENT
Is vehicle equipped with manual mode shifter?
YES or NO?
YES >> GO TO 3.
NO >> GO TO 4.
3.CHECK STARTING THE ENGINE (WITH MANUAL MODE)
1. Turn ignition switch ON. (Do not start engine.)
2. Move selector lever in “D”, “M” or “R” position.
3. Start the engine.
Does the engine start in any positions?
YES >> Stop the road test and go to AT-193, "Engine Cannot Be Started in "P" or "N" Position".
NO >> GO TO 5.
4.CHECK STARTING THE ENGINE (WITHOUT MANUAL MODE)
1. Turn ignition switch ON. (Do not start engine.)
2. Move selector lever in “D”, “3”, “2”, “1” or “R” position.
3. Start the engine.

AT-62
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Does the engine start in any positions?
YES >> Stop the road test and go to AT-193, "Engine Cannot Be Started in "P" or "N" Position". A
NO >> GO TO 5.
5.CHECK “P” POSITION FUNCTIONS
B
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release the parking brake.
4. Push the vehicle forward or backward. AT
5. Engage the parking brake.
When you push the vehicle with the parking brake released, does it move?
YES >> Enter a check mark at AT-194, "In "P" Position, Vehicle Moves When Pushed" on “Diagnostic D
Worksheet Chart”, GO TO 6.
NO >> GO TO 6.
6.CHECK “N” POSITION FUNCTIONS E

1. Start the engine.


2. Move selector lever to “N” position.
3. Release the parking brake. F
Does vehicle move forward or backward?
YES >> Enter a check mark at AT-194, "In "N" Position, Vehicle Moves" on “Diagnostic Worksheet Chart”,
G
GO TO 7.
NO >> GO TO 7.
7.CHECK SHIFT SHOCK H
1. Engage the brake.
2. Move selector lever to “D” position.
When the A/T is shifted from “N” to “D”, is there an excessive shock? I
YES >> Enter a check mark at AT-195, "Large Shock ("N" to "D" Position)" on “Diagnostic Worksheet
Chart”the diagnosis worksheet, GO TO 6.
NO >> GO TO 8. J
8.CHECK “R” POSITION FUNCTIONS
1. Engage the brake.
2. Move selector lever to “R” position. K
3. Release the brake for 4 to 5 seconds.
Does the vehicle creep backward?
YES >> GO TO 9. L
NO >> Enter a check mark at AT-197, "Vehicle Does Not Creep Backward in "R" Position" on “Diagnostic
Worksheet Chart”, GO TO 7.
9.CHECK “D” POSITION FUNCTIONS M

Inspect whether the vehicle creep forward when the A/T is put into the “D” position.
Does the vehicle creep forward in “D” position? N
YES >> Go to “CRUISE TEST-PART 1”.
NO >> Enter a check mark at AT-199, "Vehicle Does Not Creep Forward in "D" Position" on “Diagnostic
Worksheet Chart”, then continue the road test. Go to “CRUISE TEST-PART 1”.
O
CRUISE TEST-PART 1
1.CHECK STARTING OUT FROM D1
P
1. Drive the vehicle for about 10 minutes to warm up the engine oil and ATF.
Appropriate temperature for the ATF: 50 to 80°C (122 to 176°F)
2. Park the vehicle on a level surface.
3. Move selector lever to “P” position.
4. Start the engine.
5. Move selector lever to “D” position.
6. Press accelerator pedal about half-way down to accelerate the vehicle.
With CONSULT
AT-63
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Read the value of “GEAR” with “DATA MONITOR” mode.
Starts from D1?
YES >> GO TO 2.
NO >> Enter a check mark at AT-200, "Vehicle Cannot Be Started from D1" on “Diagnostic Worksheet
Chart”, GO TO 2.
2.CHECK SHIFT-UP D1 → D2
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D1 → D2) at the appropriate
speed. Refer to AT-67, "Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT
Read the value of “GEAR”, “ACCELE POS”I and “VEHICLE SPEED” with “DATA MONITOR” mode.
Does the A/T shift-up D1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at AT-202, "A/T Does Not Shift: D1→ D2" on “Diagnostic Worksheet Chart”,
GO TO 3.
3.CHECK SHIFT-UP D2 → D3
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D2 → D3) at the appropriate
speed. Refer to AT-67, "Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT
Read the value of “GEAR”, “ACCELE POS”I and “VEHICLE SPEED” with “DATA MONITOR” mode.
Does the A/T shift-up D2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at AT-204, "A/T Does Not Shift: D2→ D3" on “Diagnostic Worksheet Chart”,
GO TO 4.
4.CHECK SHIFT-UP D3 → D4
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D3 → D4) at the appropriate
speed. Refer to AT-67, "Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT
Read the value of “GEAR”, “ACCELE POS”I and “VEHICLE SPEED” with “DATA MONITOR” mode.
Does the A/T shift-up D3 → D4 at the correct speed?
YES >> GO TO 5.
NO >> Enter a check mark at AT-205, "A/T Does Not Shift: D3→ D4" on “Diagnostic Worksheet Chart”,
GO TO 5.
5.CHECK SHIFT-UP D4 → D5
Press down accelerator pedal about half-way and inspect if the vehicle shifts up (D4 → D5) at the appropriate
speed. Refer to AT-67, "Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT
Read the value of “GEAR”, “ACCELE POS”I and “VEHICLE SPEED” with “DATA MONITOR” mode.
Does the A/T shift-up D4 → D5 at the correct speed?
YES >> GO TO 6.
NO >> Enter a check mark at AT-207, "A/T Does Not Shift: D4→ D5" on “Diagnostic Worksheet Chart”,
GO TO 6.
6.CHECK LOCK-UP
When releasing accelerator pedal (closed throttle position signal: OFF) from D5, check lock-up from D5 to L/U.
Refer to AT-68, "Vehicle Speed at Which Lock-up Occurs/Releases".
With CONSULT
Read the value of “TCC SOLENOID” with “DATA MONITOR” mode. Refer to AT-97, "CONSULT Function
(TRANSMISSION)".
Does it lock-up?
YES >> GO TO 7.
NO >> Enter a check mark at AT-209, "A/T Does Not Lock-up" on “Diagnostic Worksheet Chart”, GO TO
7.

AT-64
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

7.CHECK LOCK-UP HOLD A


Check hold lock-up.
With CONSULT
Read the value of “TCC SOLENOID” with “DATA MONITOR” mode. Refer to AT-97, "CONSULT Function B
(TRANSMISSION)".
Does it maintain lock-up status?
YES >> GO TO 8. AT
NO >> Enter a check mark at AT-210, "A/T Does Not Hold Lock-up Condition" on “Diagnostic Worksheet
Chart”, GO TO 8.
8.CHECK LOCK-UP RELEASE D
Check lock-up cancellation by depressing brake pedal lightly to decelerate.
With CONSULT
Read the value of “TCC SOLENOID” with “DATA MONITOR” mode. Refer to AT-97, "CONSULT Function E
(TRANSMISSION)".
Does lock-up cancel?
YES >> GO TO 9. F
NO >> Enter a check mark at AT-211, "Lock-up Is Not Released" on “Diagnostic Worksheet Chart”, GO
TO 9.
9.CHECK SHIFT-DOWN D5 → D4 G

Decelerate by pressing lightly on brake pedal.


With CONSULT H
Read the value of “GEAR” and “ENGINE SPEED” with “DATA MONITOR” mode.
When the A/T shift-down D5 → D4, does the engine speed drop smoothly back to idle?
YES >> 1. Stop the vehicle. I
2. Go to “CRUISE TEST-PART 2”.
NO >> Enter a check mark at AT-212, "Engine Speed Does Not Return to Idle" on “Diagnostic Worksheet
Chart”, then continue the road test. Go to “CRUISE TEST-PART 2”.
J
CRUISE TEST-PART 2
1.CHECK STARTING FROM D1
K
1. Move selector lever to “D” position.
2. Accelerate at half throttle.
With CONSULT L
Read the value of “GEAR” with “DATA MONITOR” mode.
Does it start from D1?
YES >> GO TO 2. M
NO >> Enter a check mark at AT-200, "Vehicle Cannot Be Started from D1" on “Diagnostic Worksheet
Chart”, GO TO 2.
2.CHECK SHIFT-UP D1 → D2 N
Press accelerator pedal down all the way and inspect whether or not the A/T shifts up (D1 → D2) at the correct
speed. Refer to AT-67, "Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT O
Read the value of “GEAR”, “ACCELE POSI” and “VEHICLE SPEED” with “DATA MONITOR” mode.
Does the A/T shift-up D1 → D2 at the correct speed?
YES >> GO TO 3. P
NO >> Enter a check mark at AT-202, "A/T Does Not Shift: D1→ D2" on “Diagnostic Worksheet Chart”,
GO TO 3.
3.CHECK SHIFT-UP D2 → D3
Press accelerator pedal down all the way and inspect whether or not the A/T shifts up (D2 → D3) at the correct
speed. Refer to AT-67, "Vehicle Speed at Which Gear Shifting Occurs".
With CONSULT

AT-65
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Read the value of “GEAR”, “ACCELE POSI” and “VEHICLE SPEED” with “DATA MONITOR” mode.
Does the A/T shift-up D2 → D3 at the correct speed?
YES >> GO TO 4.
NO >> Enter a check mark at AT-204, "A/T Does Not Shift: D2→ D3" on “Diagnostic Worksheet Chart”,
GO TO 4.
4.CHECK SHIFT-UP D3 → D4 AND ENGINE BRAKE
When the A/T changes speed D3 → D4, return accelerator pedal.
With CONSULT
Read the value of “GEAR” with “DATA MONITOR” mode.
Does the A/T shift-up D3 → D4 and apply the engine brake?
YES >> 1. Stop the vehicle.
2. Go to “CRUISE TEST-PART 3”.
NO >> Enter a check mark at AT-205, "A/T Does Not Shift: D3→ D4" on “Diagnostic Worksheet Chart”,
then continue the road test. Go to “CRUISE TEST-PART 3”.
CRUISE TEST-PART 3
1.CHECK VEHICLE EQUIPMENT
Is vehicle equipped with manual mode shifter?
YES or NO?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK MANUAL MODE FUNCTION (WITH MANUAL MODE)
Move to manual mode from “D” position.
Does it switch to manual mode?
YES >> GO TO 3.
NO >> Continue road test and add chicanery to AT-220, "Cannot Be Changed to Manual Mode" on “Diag-
nostic Worksheet Chart”, GO TO 3.
3.CHECK SHIFT-DOWN (WITH MANUAL MODE)
During manual mode driving, is downshift from M5 → M4 → M3 → M2 → M1 performed?
With CONSULT
Read the value of “GEAR” with “DATA MONITOR” mode.
Is downshifting correctly performed?
YES >> GO TO 6.
NO >> Enter a check mark at “A/T Does Not Shift” at the corresponding position (5th → 4th, 4th → 3rd,
3rd → 2nd, 2nd → 1st) on “Diagnostic Worksheet Chart”, GO TO 6.
4.CHECK SHIFT-DOWN (WITHOUT MANUAL MODE)
1. Push overdrive control switch. (OD OFF indicator lamp is off.)
2. Confirm gear selector lever is in “D” position.
3. Accelerate vehicle using half throttle to D5.
4. Release accelerator pedal.
5. Push overdrive control switch. (OD OFF indicator lamp is on.) while driving in D5.
With CONSULT
Read the value of “GEAR” with “DATA MONITOR” mode.
Does A/T shift from D5 to D4 (OD OFF)?
YES >> GO TO 5.
NO >> Enter a check mark at AT-213, "A/T Does Not Shift: 5GR → 4GR" on the “Diagnostic Worksheet
Chart”, GO TO 5.
5.CHECK SHIFT-DOWN (WITHOUT MANUAL MODE)
During D4 driving, is downshift from “D” → “3” → “2” → “1” performed?
With CONSULT
Read the value of “GEAR” with “DATA MONITOR” mode.

AT-66
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Is downshifting correctly performed?
YES >> GO TO 6. A
NO >> Enter a check mark at “A/T does not shift” at the corresponding position (4th → 3rd, 3rd → 2nd,
2nd → 1st) on the “Diagnostic Worksheet Chart”, GO TO 6.
6.CHECK ENGINE BRAKE B
Check engine brake.
Does engine braking effectively reduce speed in M1 position (With manual mode) or 11 position (Without man-
AT
ual mode)?
YES - 1>> With CONSULT
1. Stop the vehicle.
2. Select “SELF-DIAG RESULTS” in “TRANSMISSION”. D
YES - 2>> Without CONSULT
1. Stop the vehicle.
2. Perform self-diagnostics. Refer to AT-106, "Diagnosis Procedure without CONSULT". E
NO - 1 >> With CONSULT
1. Enter a check mark at AT-218, "Vehicle Does Not Decelerate by Engine Brake" on the “Diag-
nostic Worksheet Chart”.
2. Select “SELF-DIAG RESULTS” in “TRANSMISSION”. F
NO - 2 >> Without CONSULT
1. Enter a check mark at AT-218, "Vehicle Does Not Decelerate by Engine Brake" on the “Diag-
nostic Worksheet Chart”. G
2. Perform self-diagnostics. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Vehicle Speed at Which Gear Shifting Occurs INFOID:0000000006135051
H
2WD MODELS

Engine model YD25DDTi I


Vehicle speed [km/h (MPH)]
Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
J
41 - 45 65 - 73 107 - 117 158 - 168 154 - 164 97 - 107 50 - 58 19 - 23
Full throttle
(25 - 28) (41 - 46) (67 - 73) (99 - 105) (96 - 103) (61 - 67) (31 - 38) (12 - 14)
30 - 34 48 - 52 73 - 81 105 - 113 58 - 66 41 - 49 23 - 29 8 - 12 K
Half throttle
(19 - 21) (29 - 33) (46 - 51) (66 - 71) (36 - 41) (26 - 31) (14 - 18) (5 - 8)
• At half throttle, the accelerator opening is 4/8 of the full opening.
L
Engine model VQ40DE
Vehicle speed [km/h (MPH)]
Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1 M
62 - 66 100 - 108 156 - 166 241 - 251 237 - 247 145 - 155 88 - 96 42 - 46
Full throttle
(39 - 41) (63 - 68) (98 - 104) (151 - 157) (148 - 154) (91 - 97) (55 - 60) (26 - 29)
50 - 54 82 - 88 126 - 134 153 - 161 117 - 125 71 - 79 50 - 56 11 - 15 N
Half throttle
(31 - 34) (51 - 55) (79 - 84) (96 - 101) (73 - 78) (44 - 49) (31 - 35) (7 - 9)
• At half throttle, the accelerator opening is 4/8 of the full opening.
O
4WD MODELS

Engine model YD25DDTi


P
Vehicle speed [km/h (MPH)]
Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
38 - 42 61 - 69 101 - 111 149 - 159 145 - 155 92 - 102 47 - 55 18 - 22
Full throttle
(24 - 26) (38 - 43) (63 - 69) (93 - 99) (91 - 97) (58 - 64) (29 - 34) (11 - 14)
28 - 32 43 - 49 69 - 77 99 - 107 55 - 63 41 - 49 23 - 29 8 - 12
Half throttle
(18 - 20) (27 - 31) (43 - 48) (62 - 67) (34 - 39) (26 - 31) (14 - 18) (5 - 8)

AT-67
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
• At half throttle, the accelerator opening is 4/8 of the full opening.

Engine model VQ40DE

Throttle Vehicle speed [km/h (MPH)]


Tire size
position D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
Full 55 - 59 89 - 97 138 - 148 214 - 224 210 - 220 128 - 138 77 - 85 36 - 40
throttle (34 - 37) (56 - 61) (86 - 93) (134 - 140) (131 - 138) (80 - 86) (48 - 53) (23 - 25)
235/70 R16
Half 44 - 48 72 - 78 112 - 120 136 - 144 104 - 112 63 - 71 45 - 51 11 - 15
throttle (28 - 30) (45 - 49) (70 - 75) (85 - 90) (65 - 70) (39 - 44) (28 - 32) (7 - 9)
Full 59 - 63 95 - 103 147 - 157 228 - 238 224 - 234 137 - 147 83 - 91 40 - 44
255/70 R16 throttle (37 - 39) (59 - 64) (92 - 98) (143 - 149) (140 - 146) (86 - 92) (52 - 57) (25 - 28)
255/65 R17 Half 47 - 51 77 - 83 119 - 127 144 - 152 111 - 119 67 - 75 48 - 54 11 - 15
throttle (29 - 32) (48 - 52) (74 - 79) (90 - 95) (69 - 74) (42 - 47) (30 - 34) (7 - 9)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Vehicle Speed at Which Lock-up Occurs/Releases INFOID:0000000006135052

2WD MODELS

Engine model YD25DDTi


Vehicle speed [km/h (MPH)]
Throttle position
Lock-up ON Lock-up OFF
Closed throttle 29 - 37 (18 - 23) 26 - 34 (16 - 21)
Half throttle 128 - 136 (80 - 85) 109 - 117 (68 - 73)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Engine model VQ40DE


Vehicle speed [km/h (MPH)]
Throttle position
Lock-up “ON” Lock-up “OFF”
Closed throttle 68 - 76 (43 - 48) 65 - 73 (41 - 46)
Half throttle 194 - 202 (121 - 126) 151 - 159 (94 - 99)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening.

4WD MODELS

Engine model YD25DDTi


Vehicle speed [km/h (MPH)]
Throttle position
Lock-up ON Lock-up OFF
Closed throttle 27 - 35 (17 - 21) 24 - 32 (15 - 20)
Half throttle 121 - 129 (75 - 80) 103 - 111 (64 - 69)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Engine model VQ40DE


Vehicle speed [km/h (MPH)]
Tire size Throttle position
Lock-up “ON” Lock-up “OFF”
Closed throttle 60 - 68 (37 - 42) 57 - 65 (36 - 41)
235/70 R16
Half throttle 173 - 181 (108 - 113) 134 - 142 (84 - 89)

AT-68
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Engine model VQ40DE
A
Vehicle speed [km/h (MPH)]
Tire size Throttle position
Lock-up “ON” Lock-up “OFF”

255/70 R16 Closed throttle 64 - 72 (40 - 45) 61 - 69 (38 - 43) B


255/65 R17 Half throttle 184 - 192 (115 - 120) 143 - 151 (89 - 94)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening. AT

Symptom Chart INFOID:0000000005443631

• The diagnostic item numbers show the sequence for inspection. Inspect in order from item 1. D
• Overhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer to AT-58, "Inspections
Before Trouble Diagnosis".
E

AT-69
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

Reference
No. Items Symptom Condition Diagnostic Item
page
EC-1036
(for
YD25DDTi
engine),
EC-76 (for
VQ40DE
1. Engine idle speed engine
type 1*) or
EC-560
(for
VQ40DE
engine
type 2*)
ON vehicle
Large shock. (“N”→“D” 2. Engine speed signal AT-128
position) 3. Accelerator pedal position sensor AT-151
1 Refer to AT-195,
"Large Shock ("N" to 4. A/T position AT-225
"D" Position)". 5. A/T fluid temperature sensor AT-153
6. Front brake solenoid valve AT-165
7. CAN communication line AT-109
8. A/T fluid leakage —
Shift
Shock 9. Line pressure test AT-58
10. Control valve with TCM AT-233
11. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
OFF vehicle AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225
3. Direct clutch solenoid valve AT-167
4. CAN communication line AT-109

Shock is too large 5. Engine speed signal AT-128


ON vehicle
2 when changing 6. Input speed sensor AT-121
D1→D2.
AT-123,
7. Output speed sensor and vehicle speed signal
AT-157
8. A/T fluid leakage —
9. Control valve with TCM AT-233
OFF vehicle 10. Direct clutch AT-319

AT-70
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225
B
3. High and low reverse clutch solenoid valve AT-169
4. CAN communication line AT-109

Shock is too large 5. Engine speed signal AT-128 AT


ON vehicle
3 when changing 6. Input speed sensor AT-121
D2→D3.
AT-123,
7. Output speed sensor and vehicle speed signal
AT-157 D
8. A/T fluid leakage —
9. Control valve with TCM AT-233
E
OFF vehicle 10. High and low reverse clutch AT-317
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225 F
3. Input clutch solenoid valve AT-163
4. CAN communication line AT-109
5. Engine speed signal AT-128
G
Shock is too large ON vehicle
4 Shift when changing 6. Input speed sensor AT-121
Shock D3→D4.
AT-123, H
7. Output speed sensor and vehicle speed signal
AT-157
8. A/T fluid leakage —
9. Control valve with TCM AT-233 I
OFF vehicle 10. Input clutch AT-305
1. Accelerator pedal position sensor AT-151
J
2. A/T position AT-225
3. Front brake solenoid valve AT-165
4. CAN communication line AT-109 K
5. Engine speed signal AT-128
ON vehicle
Shock is too large
6. Input speed sensor AT-121
5 when changing
D4→D5. AT-123, L
7. Output speed sensor and vehicle speed signal
AT-157
8. A/T fluid leakage —
9. Control valve with TCM AT-233
M

10. Front brake (brake band) AT-267


OFF vehicle
11. Input clutch AT-305 N

AT-71
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225
3. CAN communication line AT-109
4. Engine speed signal AT-128
ON vehicle 5. Input speed sensor AT-121
Shock is too large for AT-123,
downshift when accel- 6. Output speed sensor and vehicle speed signal
6 AT-157
erator pedal is
pressed. 7. A/T fluid leakage —
8. Control valve with TCM AT-233
9. Front brake (brake band) AT-267
10. Input clutch AT-305
OFF vehicle
11. High and low reverse clutch AT-317
12. Direct clutch AT-319
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225
3. Engine speed signal AT-128
4. CAN communication line AT-109
ON vehicle 5. Input speed sensor AT-121
Shift
Shock Shock is too large for AT-123,
6. Output speed sensor and vehicle speed signal
7 upshift when accelera- AT-157
tor pedal is released. 7. A/T fluid leakage —
8. Control valve with TCM AT-233
9. Front brake (brake band) AT-267
10. Input clutch AT-305
OFF vehicle
11. High and low reverse clutch AT-317
12. Direct clutch AT-319
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225
3. Engine speed signal AT-128
4. CAN communication line AT-109
5. Input speed sensor AT-121
Shock is too large for ON vehicle
8 AT-123,
lock-up. 6. Output speed sensor and vehicle speed signal
AT-157
7. Torque converter clutch solenoid valve AT-145
8. A/T fluid leakage —
9. Control valve with TCM AT-233
OFF vehicle 10. Torque converter AT-283

AT-72
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. Accelerator pedal position sensor AT-151
2. A/T position AT-225
B
ON vehicle 3. CAN communication line AT-109
4. A/T fluid leakage —
Shift Shock is too large dur-
9 5. Control valve with TCM AT-233 AT
Shock ing engine brake.
6. Front brake (brake band) AT-267
7. Input clutch AT-305
OFF vehicle D
8. High and low reverse clutch AT-317
9. Direct clutch AT-319
1. A/T fluid leakage — E
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
Gear does not change
from D1→D2. ON vehicle 3. Direct clutch solenoid valve AT-167 F
10 Refer to AT-202, "A/T
4. Line pressure test AT-58
Does Not Shift: D1→
D2". 5. CAN communication line AT-109
6. Control valve with TCM AT-233
G

OFF vehicle 7. Direct clutch AT-319


1. A/T fluid leakage — H
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
Gear does not change
from D2→D3. ON vehicle 3. High and low reverse clutch solenoid valve AT-169 I
11
No Up Refer to AT-204, "A/T
4. Line pressure test AT-58
Shift Does Not Shift: D2→
D3". 5. CAN communication line AT-109
J
6. Control valve with TCM AT-233
OFF vehicle 7. High and low reverse clutch AT-317
1. A/T fluid leakage — K
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
Gear does not change 3. Input clutch solenoid valve AT-163 L
from D3→D4. ON vehicle
12 Refer to AT-205, "A/T 4. Front brake solenoid valve AT-165
Does Not Shift: D3→ 5. Line pressure test AT-58
D4". M
6. CAN communication line AT-109
7. Control valve with TCM AT-233
OFF vehicle 8. Input clutch AT-305 N

AT-73
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
2. Overdrive control switch AT-187
AT-123,
3. Output speed sensor and vehicle speed signal
AT-157
4. Front brake solenoid valve AT-165
Gear does not change
ON vehicle
from D4→D5. 5. Direct clutch solenoid valve AT-167
No Up
13 Refer to AT-207, "A/T
Shift 6. Input speed sensor AT-121
Does Not Shift: D4→
D5". 7. Line pressure test AT-58
8. CAN communication line AT-109
9. Control valve with TCM AT-233
10. Front brake (brake band) AT-283
OFF vehicle
11. Input clutch AT-305
1. A/T fluid leakage —
• In “D” or “M” position, AT-123,
2. Output speed sensor and vehicle speed signal
does not downshift AT-157
to 4GR. (With manu-
3. Front brake solenoid valve AT-165
al mode)
ON vehicle
• In “D” position, does 4. Direct clutch solenoid valve AT-167
14 not downshift to
5. CAN communication line AT-109
4GR. (Without man-
ual mode) 6. Line pressure test AT-58
Refer to AT-213, "A/T
7. Control valve with TCM AT-233
Does Not Shift: 5GR →
4GR". 8. Front brake (brake band) AT-283
No Down OFF vehicle
9. Input clutch AT-305
Shift
1. A/T fluid leakage —
• In “D” or “M” position,
does not downshift AT-123,
2. Output speed sensor and vehicle speed signal
to 3GR. (With manu- AT-157
al mode) 3. Input clutch solenoid valve AT-163
• In “D” or “3” position, ON vehicle
15 does not downshift 4. Front brake solenoid valve AT-165
to 3GR. (Without 5. CAN communication line AT-109
manual mode)
Refer to AT-214, "A/T 6. Line pressure test AT-58
Does Not Shift: 4GR → 7. Control valve with TCM AT-233
3GR".
OFF vehicle 8. Input clutch AT-305

AT-74
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
• In “D” or “M” position, 1. A/T fluid leakage —
does not downshift
AT-123,
to 2GR. (With manu- 2. Output speed sensor and vehicle speed signal B
AT-157
al mode)
• In “D” or “2” position, ON vehicle 3. High and low reverse clutch solenoid valve AT-169
16 does not downshift
4. CAN communication line AT-109
to 2GR. (Without AT
manual mode) 5. Line pressure test AT-58
Refer to AT-216, "A/T 6. Control valve with TCM AT-233
Does Not Shift: 3GR →
No Down 2GR". OFF vehicle 7. High and low reverse clutch AT-317 D
Shift • In “D” or “M” position, 1. A/T fluid leakage —
does not downshift
AT-123,
to 1GR. (With manu- 2. Output speed sensor and vehicle speed signal E
AT-157
al mode)
• In “D” or “1” position, ON vehicle 3. Direct clutch solenoid valve AT-167
17 does not downshift
4. CAN communication line AT-109
to 1GR. (Without F
manual mode) 5. Line pressure test AT-58
Refer to AT-217, "A/T 6. Control valve with TCM AT-233
Does Not Shift: 2GR →
1GR". OFF vehicle 7. Direct clutch AT-319 G
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal H
AT-157

ON vehicle 3. Direct clutch solenoid valve AT-167


4. Line pressure test AT-58
I
5. CAN communication line AT-109
6. Control valve with TCM AT-233
7. 3rd one-way clutch AT-303 J
8. 1st one-way clutch AT-311
Slips/Will 9. Gear system AT-267
When “D” position, re- K
18 Not En-
mains in 1GR. 10. Reverse brake AT-283
gage
11. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21, L
"Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
OFF vehicle AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".) M
12. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283 N
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
O

AT-75
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157

ON vehicle 3. Low coast brake solenoid valve AT-171


4. Line pressure test AT-58
5. CAN communication line AT-109
6. Control valve with TCM AT-233
When “D” position, re-
19 7. 3rd one-way clutch AT-303
mains in 2GR.
8. Gear system AT-267
9. Direct clutch AT-319

OFF vehicle 10. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
Slips/Will
Not En- AT-123,
2. Output speed sensor and vehicle speed signal
gage AT-157
ON vehicle
3. Line pressure test AT-58
4. CAN communication line AT-109
5. Control valve with TCM AT-233
6. 3rd one-way clutch AT-303
7. Gear system AT-267
When “D” position, re- 8. High and low reverse clutch AT-317
20 mains in 3GR.
9. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21,
"Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
OFF vehicle
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
10. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)

AT-76
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal B
AT-157
3. Input clutch solenoid valve AT-163
4. Direct clutch solenoid valve AT-167
AT
ON vehicle 5. High and low reverse clutch solenoid valve AT-169
6. Low coast brake solenoid valve AT-171
When “D” position, re- 7. Front brake solenoid valve AT-165 D
21
mains in 4GR.
8. Line pressure test AT-58
9. CAN communication line AT-109
E
10. Control valve with TCM AT-233
11. Input clutch AT-305
Slips/Will 12. Gear system AT-267 F
Not En- OFF vehicle
gage 13. High and low reverse clutch AT-317
14. Direct clutch AT-319
1. A/T fluid leakage —
G

AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
H
ON vehicle 3. Front brake solenoid valve AT-165
4. Line pressure test AT-58
When “D” position, re- 5. CAN communication line AT-109
22 I
mains in 5GR.
6. Control valve with TCM AT-233
7. Front brake (brake band) AT-283
J
8. Input clutch AT-305
OFF vehicle
9. Gear system AT-267
10. High and low reverse clutch AT-317 K

AT-77
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
2. Accelerator pedal position sensor AT-151
ON vehicle 3. Line pressure test AT-58
4. CAN communication line AT-109
5. Control valve with TCM AT-233
6. Torque converter AT-283
7. Oil pump assembly AT-301
8. 3rd one-way clutch AT-303
Vehicle cannot be 9. 1st one-way clutch AT-311
started from D1.
10. Gear system AT-267
23 Refer to AT-200, "Vehi-
cle Cannot Be Started 11. Reverse brake AT-283
from D1". 12. Forward one-way clutch (Parts behind drum support is im-
OFF vehicle possible to perform inspection by disassembly. Refer to AT-21,
"Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
Slips/Will "Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
Not En- "Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
gage "Cross-Sectional View (VQ40DE Models for 4WD)".)
13. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Engine speed signal AT-128
ON vehicle 4. Input speed sensor AT-121
Does not lock-up.
24 Refer to AT-209, "A/T 5. Torque converter clutch solenoid valve AT-145
Does Not Lock-up".
6. CAN communication line AT-109
7. Control valve with TCM AT-233
8. Torque converter AT-283
OFF vehicle
9. Oil pump assembly AT-301

AT-78
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
2. Line pressure test AT-58
B
3. Engine speed signal AT-128
Does not hold lock-up
ON vehicle 4. Input speed sensor AT-121
condition.
25 Refer to AT-210, "A/T 5. Torque converter clutch solenoid valve AT-145 AT
Does Not Hold Lock-up
6. CAN communication line AT-109
Condition".
7. Control valve with TCM AT-233
D
8. Torque converter AT-283
OFF vehicle
9. Oil pump assembly AT-301
1. A/T fluid leakage — E
2. Line pressure test AT-58
3. Engine speed signal AT-128
Lock-up is not re- ON vehicle 4. Input speed sensor AT-121 F
leased.
26 5. Torque converter clutch solenoid valve AT-145
Refer to AT-211, "Lock-
up Is Not Released". 6. CAN communication line AT-109
G
7. Control valve with TCM AT-233
Slips/Will 8. Torque converter AT-283
Not En- OFF vehicle
gage 9. Oil pump assembly AT-301 H
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal I
AT-157

ON vehicle 3. Direct clutch solenoid valve AT-167


4. CAN communication line AT-109
J
5. Line pressure test AT-58
6. Control valve with TCM AT-233
No shock at all or the 7. Torque converter AT-283 K
clutch slips when vehi-
27 8. Oil pump assembly AT-301
cle changes speed
D1→D2. 9. 3rd one-way clutch AT-303
L
10. Gear system AT-267

OFF vehicle 11. Direct clutch AT-319


12. Forward brake (Parts behind drum support is impossible to M
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24, N
"Cross-Sectional View (VQ40DE Models for 4WD)".)

AT-79
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157

ON vehicle 3. High and low reverse clutch solenoid valve AT-169


4. CAN communication line AT-109
5. Line pressure test AT-58
6. Control valve with TCM AT-233
7. Torque converter AT-283
8. Oil pump assembly AT-301
No shock at all or the 9. 3rd one-way clutch AT-303
clutch slips when vehi-
28 10. Gear system AT-267
cle changes speed
D2→D3. 11. High and low reverse clutch AT-317
12. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21,
OFF vehicle "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
Slips/Will 13. Forward brake (Parts behind drum support is impossible to
Not En- perform inspection by disassembly. Refer to AT-21, "Cross-
gage Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
3. Input clutch solenoid valve AT-163
ON vehicle
4. Front brake solenoid valve AT-165
5. CAN communication line AT-109
No shock at all or the
6. Line pressure test AT-58
clutch slips when vehi-
29
cle changes speed 7. Control valve with TCM AT-233
D3→D4.
8. Torque converter AT-283
9. Oil pump assembly AT-301
10. Input clutch AT-305
OFF vehicle
11. Gear system AT-267
12. High and low reverse clutch AT-317
13. Direct clutch AT-319

AT-80
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal B
AT-157
3. Front brake solenoid valve AT-165
ON vehicle
4. Direct clutch solenoid valve AT-167
AT
5. CAN communication line AT-109
No shock at all or the
6. Line pressure test AT-58
clutch slips when vehi-
30
cle changes speed 7. Control valve with TCM AT-233 D
D4→D5.
8. Torque converter AT-283
9. Oil pump assembly AT-301
E
10. Front brake (brake band) AT-283
OFF vehicle
11. Input clutch AT-305
12. Gear system AT-267 F
Slips/Will 13. High and low reverse clutch AT-317
Not En-
gage 1. A/T fluid leakage —
AT-123,
G
2. Output speed sensor and vehicle speed signal
AT-157
3. Front brake solenoid valve AT-165
ON vehicle H
4. Direct clutch solenoid valve AT-167
5. CAN communication line AT-109
When you press the
accelerator pedal and 6. Line pressure test AT-58 I
31 shift speed D5→D4 the
7. Control valve with TCM AT-233
engine idles or the A/T
slips. 8. Torque converter AT-283
J
9. Oil pump assembly AT-301
10. Input clutch AT-305
OFF vehicle
11. Gear system AT-267 K
12. High and low reverse clutch AT-317
13. Direct clutch AT-319
L

AT-81
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
3. Input clutch solenoid valve AT-163
ON vehicle
4. Front brake solenoid valve AT-165
5. CAN communication line AT-109
6. Line pressure test AT-58
7. Control valve with TCM AT-233
8. Torque converter AT-283

When you press the 9. Oil pump assembly AT-301


accelerator pedal and 10. 3rd one-way clutch AT-303
32 shift speed D4→D3 the
engine idles or the A/T 11. Gear system AT-267
slips. 12. High and low reverse clutch AT-317
13. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21,
OFF vehicle "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
14. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Slips/Will
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
Not En- AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
gage
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal
AT-157
3. High and low reverse clutch solenoid valve AT-169
ON vehicle
4. Direct clutch solenoid valve AT-167
5. CAN communication line AT-109
6. Line pressure test AT-58
When you press the 7. Control valve with TCM AT-233
accelerator pedal and
8. Torque converter AT-283
33 shift speed D3→D2 the
engine idles or the A/T 9. Oil pump assembly AT-301
slips.
10. 3rd one-way clutch AT-303
11. Gear system AT-267

OFF vehicle 12. Direct clutch AT-319


13. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)

AT-82
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
AT-123,
2. Output speed sensor and vehicle speed signal B
AT-157

ON vehicle 3. Direct clutch solenoid valve AT-167


4. CAN communication line AT-109
AT
5. Line pressure test AT-58
6. Control valve with TCM AT-233
7. Torque converter AT-283 D
8. Oil pump assembly AT-301

When you press the 9. 3rd one-way clutch AT-303


E
Slips/Will accelerator pedal and 10. 1st one-way clutch AT-311
34 Not En- shift speed D2→D1 the
gage engine idles or the A/T 11. Gear system AT-267
slips. 12. Reverse brake AT-283 F
13. Forward one-way clutch (Parts behind drum support is im-
OFF vehicle possible to perform inspection by disassembly. Refer to AT-21,
"Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283 G
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
14. Forward brake (Parts behind drum support is impossible to H
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
I
"Cross-Sectional View (VQ40DE Models for 4WD)".)

AT-83
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151
ON vehicle 4. CAN communication line AT-109
5. Transmission range switch AT-117
6. A/T position AT-225
7. Control valve with TCM AT-233
8. Torque converter AT-283
9. Oil pump assembly AT-301

With selector lever in 10. 1st one-way clutch AT-311


35 “D” position, accelera- 11. Gear system AT-267
tion is extremely poor.
12. Reverse brake AT-283
13. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21,
OFF vehicle "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
Slips/Will "Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
Not En- "Cross-Sectional View (VQ40DE Models for 4WD)".)
gage
14. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151
4. High and low reverse clutch solenoid valve AT-169
ON vehicle
5. CAN communication line AT-109
With selector lever in
36 “R” position, accelera- 6. Transmission range switch AT-117
tion is extremely poor.
7. A/T position AT-225
8. Control valve with TCM AT-233
9. Gear system AT-267
OFF vehicle 10. Output shaft AT-283
11. Reverse brake AT-283

AT-84
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
2. Line pressure test AT-58
B
ON vehicle 3. Accelerator pedal position sensor AT-151
4. CAN communication line AT-109
5. Control valve with TCM AT-233 AT
6. Torque converter AT-283
7. Oil pump assembly AT-301
D
8. 3rd one-way clutch AT-303
9. 1st one-way clutch AT-311
While starting off by ac-
celerating in 1GR, en- 10. Gear system AT-267 E
37
gine races or slippage
11. Reverse brake AT-283
occurs.
12. Forward one-way clutch (Parts behind drum support is im-
OFF vehicle possible to perform inspection by disassembly. Refer to AT-21, F
"Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".) G
13. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Slips/Will
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross- H
Not En- AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
gage
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
I
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151 J
ON vehicle
4. CAN communication line AT-109
5. Direct clutch solenoid valve AT-167
6. Control valve with TCM AT-233 K
7. Torque converter AT-283
While accelerating in
38 2GR, engine races or 8. Oil pump assembly AT-301
L
slippage occurs. 9. 3rd one-way clutch AT-303
10. Gear system AT-267

OFF vehicle 11. Direct clutch AT-319 M


12. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross- N
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)", AT-24, "Cross-
Sectional View (VQ40DE Models for 4WD)".)
O

AT-85
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151
ON vehicle
4. CAN communication line AT-109
5. High and low reverse clutch solenoid valve AT-169
6. Control valve with TCM AT-233
7. Torque converter AT-283
8. Oil pump assembly AT-301
9. 3rd one-way clutch AT-303
While accelerating in
10. Gear system AT-267
39 3GR, engine races or
slippage occurs. 11. High and low reverse clutch AT-317
12. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21,
OFF vehicle "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)", AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
Slips/Will
Not En- 13. Forward brake (Parts behind drum support is impossible to
gage perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)", AT-24, "Cross-
Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151
ON vehicle
4. CAN communication line AT-109
5. Input clutch solenoid valve AT-163
While accelerating in 6. Control valve with TCM AT-233
40 4GR, engine races or
slippage occurs. 7. Torque converter AT-283
8. Oil pump assembly AT-301
9. Input clutch AT-305
OFF vehicle
10. Gear system AT-267
11. High and low reverse clutch AT-317
12. Direct clutch AT-319

AT-86
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
2. Line pressure test AT-58
B
3. Accelerator pedal position sensor AT-151
ON vehicle
4. CAN communication line AT-109
5. Front brake solenoid valve AT-165 AT
While accelerating in 6. Control valve with TCM AT-233
41 5GR, engine races or
slippage occurs. 7. Torque converter AT-283
D
8. Oil pump assembly AT-301
9. Front brake (brake band) AT-283
OFF vehicle
10. Input clutch AT-305 E
Slips/Will
Not En- 11. Gear system AT-267
gage
12. High and low reverse clutch AT-317
1. A/T fluid leakage — F
2. Line pressure test AT-58
3. Engine speed signal AT-128
G
ON vehicle 4. Input speed sensor AT-121
42 Slips at lock-up. 5. Torque converter clutch solenoid valve AT-145
6. CAN communication line AT-109 H
7. Control valve with TCM AT-233
8. Torque converter AT-283
OFF vehicle I
9. Oil pump assembly AT-301

AT-87
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151
4. Direct clutch solenoid valve 0AT-167
ON vehicle
5. Transmission range switch AT-117
6. CAN communication line AT-109
7. A/T position AT-225
8. Control valve with TCM AT-233
9. Torque converter AT-283
No creep at all. 10. Oil pump assembly AT-301
Refer to AT-197, "Vehi-
cle Does Not Creep 11. 1st one-way clutch AT-311
43 Backward in "R" Posi- 12. Gear system AT-267
tion", AT-199, "Vehicle
Does Not Creep For- 13. Reverse brake AT-283
ward in "D" Position" 14. Direct clutch AT-319

Slips/Will 15. Forward one-way clutch (Parts behind drum support is im-
Not En- OFF vehicle possible to perform inspection by disassembly. Refer to AT-21,
gage "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
16. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
2. Line pressure test AT-58
ON vehicle 3. Transmission range switch AT-117

Vehicle cannot run in 4. A/T position AT-225


44
all positions. 5. Control valve with TCM AT-233
6. Oil pump assembly AT-301
OFF vehicle 7. Gear system AT-267
8. Output shaft AT-283

AT-88
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
2. Line pressure test AT-58
B
ON vehicle 3. Transmission range switch AT-117
4. A/T position AT-225
5. Control valve with TCM AT-233 AT
6. Torque converter AT-283
7. Oil pump assembly AT-301
D
8. 1st one-way clutch AT-311

With selector lever in 9. Gear system AT-267


45 “D” position, driving is 10. Reverse brake AT-283 E
not possible.
11. Forward one-way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to AT-21,
OFF vehicle "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283 F
Slips/Will "Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
Not En- "Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
gage "Cross-Sectional View (VQ40DE Models for 4WD)".)
12. Forward brake (Parts behind drum support is impossible to G
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24, H
"Cross-Sectional View (VQ40DE Models for 4WD)".)
1. A/T fluid leakage —
2. Line pressure test AT-58
I
ON vehicle 3. Transmission range switch AT-117
With selector lever in 4. A/T position AT-225
46 “R” position, driving is J
not possible. 5. Control valve with TCM AT-233
6. Gear system AT-267
OFF vehicle 7. Output shaft AT-283 K
8. Reverse brake AT-283
1. Transmission range switch AT-117
L
2. A/T fluid leakage —
Does not change
M5→M4. (With manual 3. A/T position AT-225
47 mode) ON vehicle
4. Manual mode switch AT-175 M
Refer to AT-213, "A/T
Does Not Shift: 5GR → 5. CAN communication line AT-109
4GR".
6. Control valve with TCM AT-233
N
OFF vehicle 7. Front brake (brake band) AT-283
Does Not
1. Transmission range switch AT-117
Change
2. A/T fluid leakage — O
Does not change 3. A/T position AT-225
ON vehicle
M4→M3. (With manual
mode) 4. Manual mode switch AT-175
48 P
Refer to AT-214, "A/T 5. CAN communication line AT-109
Does Not Shift: 4GR →
3GR". 6. Control valve with TCM AT-233
7. Front brake (brake band) AT-283
OFF vehicle
8. Input clutch AT-305

AT-89
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. Transmission range switch AT-117
2. A/T fluid leakage —

ON vehicle 3. A/T position AT-225


Does not change
M3→M2. (With manual 4. Manual mode switch AT-175
mode)
49 5. CAN communication line AT-109
Refer to AT-216, "A/T
Does Not Shift: 3GR → 6. Control valve with TCM AT-233
2GR".
7. Front brake (brake band) AT-283
OFF vehicle 8. Input clutch AT-305
9. High and low reverse clutch AT-317
1. Transmission range switch AT-117
2. A/T fluid leakage —
Does Not
Change ON vehicle 3. A/T position AT-225
Does not change
M2→M1. (With manual 4. Manual mode switch AT-175
mode)
50 5. CAN communication line AT-109
Refer to AT-217, "A/T
Does Not Shift: 2GR → 6. Control valve with TCM AT-233
1GR".
7. Input clutch AT-305
OFF vehicle 8. High and low reverse clutch AT-317
9. Direct clutch AT-319
Cannot be changed to 1. Manual mode switch AT-175
manual mode. (With
2. Input speed sensor AT-121
manual mode)
51 ON vehicle
Refer to AT-220, "Can-
not Be Changed to 3. CAN communication line AT-109
Manual Mode".
AT-123,
1. Output speed sensor and vehicle speed signal
AT-157
2. Accelerator pedal position sensor AT-151
Shift point is high in “D”
52 ON vehicle
position. 3. CAN communication line AT-109
4. A/T fluid temperature sensor AT-153
Others 5. Control valve with TCM AT-233
AT-123,
1. Output speed sensor and vehicle speed signal
AT-157
Shift point is low in “D” 2. Accelerator pedal position sensor AT-151
53 ON vehicle
position.
3. CAN communication line AT-109
4. Control valve with TCM AT-233

AT-90
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid leakage —
2. Engine speed signal AT-128
B
3. Input speed sensor AT-121
AT-123,
4. Output speed sensor and vehicle speed signal
ON vehicle AT-157
Judder occurs during AT
54
lock-up. 5. Accelerator pedal position sensor AT-151
6. CAN communication line AT-109
7. Torque converter clutch solenoid valve AT-145 D
8. Control valve with TCM AT-233
OFF vehicle 9. Torque converter AT-283
E
1. A/T fluid leakage —
2. Engine speed signal AT-128
ON vehicle
3. CAN communication line AT-109 F
4. Control valve with TCM AT-233
Strange noise in “R”
55 5. Torque converter AT-283
position.
6. Oil pump assembly AT-301
G

OFF vehicle 7. Gear system AT-267


8. High and low reverse clutch AT-317 H
9. Reverse brake AT-283
Others
1. A/T fluid leakage —
2. Engine speed signal AT-128 I
ON vehicle
3. CAN communication line AT-109
Strange noise in “N”
56 4. Control valve with TCM AT-233
position. J
5. Torque converter AT-283
OFF vehicle 6. Oil pump assembly AT-301
7. Gear system AT-267 K
1. A/T fluid leakage —
2. Engine speed signal AT-128
ON vehicle L
3. CAN communication line AT-109
4. Control valve with TCM AT-233
5. Torque converter AT-283 M
Strange noise in “D” 6. Oil pump assembly AT-301
57
position.
7. Gear system AT-267
N
OFF vehicle 8. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross- O
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)

AT-91
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. Transmission range switch AT-117
2. A/T fluid leakage —
3. A/T position AT-225
AT-185
(Without
ON vehicle manual
Vehicle dose not decel- 4. 1st position switch (Without manual mode) or manual mode
mode), AT-
erate by engine brake. switch (With manual mode)
175 (With
58 Refer to AT-218, "Vehi-
manual
cle Does Not Deceler-
mode)
ate by Engine Brake".
5. CAN communication line AT-109
6. Control valve with TCM AT-233
7. Input clutch AT-305
OFF vehicle 8. High and low reverse clutch AT-317
9. Direct clutch AT-319
1. Transmission range switch AT-117
2. A/T fluid leakage —
ON vehicle 3. A/T position AT-225
Engine brake does not
work operate in “2” po- 4. CAN communication line AT-109
59
sition. (Without manual 5. Control valve with TCM AT-233
mode)
6. Front brake (brake band) AT-283
Others
OFF vehicle 7. Input clutch AT-305
8. High and low reverse clutch AT-317
1. Transmission range switch AT-117
2. A/T fluid leakage —
3. A/T position AT-225
ON vehicle
Engine brake does not 4. 1st position switch AT-185
work operate in “1” po-
60 5. CAN communication line AT-109
sition. (Without manual
mode) 6. Control valve with TCM AT-233
7. Input clutch AT-305
OFF vehicle 8. High and low reverse clutch AT-317
9. Direct clutch AT-319
1. Transmission range switch AT-117
2. A/T fluid leakage —
3. A/T position AT-225
ON vehicle
Engine brake does not 4. Manual mode switch AT-175
61 work M5→M4. (With
manual mode) 5. CAN communication line AT-109
6. Control valve with TCM AT-233
7. Front brake (brake band) AT-283
OFF vehicle
8. Input clutch AT-305

AT-92
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. Transmission range switch AT-117
2. A/T fluid leakage —
B
3. A/T position AT-225
ON vehicle
Engine brake does not 4. Manual mode switch AT-175
62 work M4→M3. (With
manual mode) 5. CAN communication line AT-109 AT
6. Control valve with TCM AT-233
7. Front brake (brake band) AT-283
OFF vehicle D
8. Input clutch AT-305
1. Transmission range switch AT-117
2. A/T fluid leakage — E
3. A/T position AT-225
ON vehicle
4. Manual mode switch AT-175
Engine brake does not
63 work M3→M2. (With 5. CAN communication line AT-109 F
Others manual mode)
6. Control valve with TCM AT-233
7. Front brake (brake band) AT-283
G
OFF vehicle 8. Input clutch AT-305
9. High and low reverse clutch AT-317
1. Transmission range switch AT-117 H
2. A/T fluid leakage —
3. A/T position AT-225
ON vehicle I
4. Manual mode switch AT-175
Engine brake does not
64 5. CAN communication line AT-109
work M2→M1.
6. Control valve with TCM AT-233 J
7. Input clutch AT-305
OFF vehicle 8. High and low reverse clutch AT-317
K
9. Direct clutch AT-319

AT-93
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid leakage —
2. Line pressure test AT-58
3. Accelerator pedal position sensor AT-151
ON vehicle
4. CAN communication line AT-109
5. Direct clutch solenoid valve AT-167
6. Control valve with TCM AT-233
7. Torque converter AT-283
8. Oil pump assembly AT-301
9. Input clutch AT-305
10. Gear system AT-267
65 Maximum speed low. 11. High and low reverse clutch AT-317
12. Direct clutch AT-319
13. Forward one-way clutch (Parts behind drum support is im-
OFF vehicle possible to perform inspection by disassembly. Refer to AT-21,
"Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22,
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
Others "Cross-Sectional View (VQ40DE Models for 4WD)".)
14. Forward brake (Parts behind drum support is impossible to
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
EC-1036
(for
YD25DDTi
engine),
EC-76 (for
VQ40DE
1. Engine idle speed engine
ON vehicle type 1*) or
66 Extremely large creep.
EC-560
(for
VQ40DE
engine
type 2*)
2. CAN communication line AT-109
OFF vehicle 3. Torque converter AT-283

AT-94
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page A
With selector lever in 1. Transmission range switch AT-117
“P” position, vehicle ON vehicle
2. A/T position AT-225
does not enter parking B
condition or, with selec-
tor lever in another po- AT-248
67 sition, parking (2WD
condition is not can-
OFF vehicle 3. Parking pawl components
models) or AT
celled. AT-
Refer to AT-194, "In "P" 283(4WD
Position, Vehicle models)
Moves When Pushed". D
1. Transmission range switch AT-117
2. A/T fluid leakage —
ON vehicle E
3. A/T position AT-225
4. Control valve with TCM AT-233
Vehicle runs with A/T in AT-248 F
68
“P” position. (2WD
models) or
5. Parking pawl components
OFF vehicle AT-
283(4WD G
models)
6. Gear system AT-267
1. Transmission range switch AT-117 H

Others 2. A/T fluid leakage —


ON vehicle
3. A/T position AT-225
I
4. Control valve with TCM AT-233
5. Input clutch AT-305
6. Gear system AT-267 J
7. Direct clutch AT-319
Vehicle runs with A/T in
“N” position. 8. Reverse brake AT-283
K
69 Refer to AT-194, "In "N" 9. Forward one-way clutch (Parts behind drum support is im-
Position, Vehicle possible to perform inspection by disassembly. Refer to AT-21,
Moves". "Cross-Sectional View (YD25DDTi Models for 2WD)", AT-23,
OFF vehicle AT-283
"Cross-Sectional View (VQ40DE Models for 2WD)", AT-22, L
"Cross-Sectional View (YD25DDTi Models for 4WD)" or AT-24,
"Cross-Sectional View (VQ40DE Models for 4WD)".)
10. Forward brake (Parts behind drum support is impossible to M
perform inspection by disassembly. Refer to AT-21, "Cross-
Sectional View (YD25DDTi Models for 2WD)", AT-23, "Cross-
AT-283
Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-
Sectional View (YD25DDTi Models for 4WD)" or AT-24, N
"Cross-Sectional View (VQ40DE Models for 4WD)".)
Engine does not start in PG-5, SC-
1. Ignition switch and starter
“N” or “P” position. 35
O
70 Refer to AT-193, "En- ON vehicle
2. A/T position AT-225
gine Cannot Be Started
in "P" or "N" Position". 3. Transmission range switch AT-117
P

AT-95
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Reference
No. Items Symptom Condition Diagnostic Item
page
PG-5, SC-
1. Ignition switch and starter
Engine starts in posi- 35
71 tions other than “N” or ON vehicle
2. A/T position AT-225
“P”.
3. Transmission range switch AT-117
1. A/T fluid leakage —
2. Engine speed signal AT-128
3. Input speed sensor AT-121
ON vehicle
72 Engine stall. 4. Torque converter clutch solenoid valve AT-145
5. CAN communication line AT-109
6. Control valve with TCM AT-233
OFF vehicle 7. Torque converter AT-283
1. A/T fluid leakage —
2. Engine speed signal AT-128
3. Input speed sensor AT-121
Others Engine stalls when se- ON vehicle
73 lector lever shifted 4. Torque converter clutch solenoid valve AT-145
“N”→“D”, “R”.
5. CAN communication line AT-109
6. Control valve with TCM AT-233
OFF vehicle 7. Torque converter AT-283
1. A/T fluid leakage —
2. Direct clutch solenoid valve AT-167
3. Front brake solenoid valve AT-165
Engine speed does not 4. Accelerator pedal position sensor AT-151
ON vehicle
return to idle.
AT-123,
74 Refer to AT-212, "En- 5. Output speed sensor and vehicle speed signal
AT-157
gine Speed Does Not
Return to Idle". 6. CAN communication line AT-109
7. Control valve with TCM AT-233
8. Front brake (brake band) AT-283
OFF vehicle
9. Direct clutch AT-319
*: Refer to EC-23.

TCM Input/Output Signal Reference Value INFOID:0000000005443632

A/T ASSEMBLY HARNESS CONNECTOR TERMINAL LAYOUT

SCIA1658E

TCM INSPECTION TABLE

AT-96
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Data are reference value and are measured between each terminal and ground.
Wire A
Terminal Item Condition Data (Approx.)
color
Power supply
1 SB Always Battery voltage
(Memory back-up)
B
Power supply
2 R Always Battery voltage
(Memory back-up)
3 L CAN-H — — AT
K-line (CONSULT
4 GR The terminal is connected to the data link connector for CONSULT. —
signal)
5 B Ground Always 0V D

— Battery voltage
E
6 Y Power supply

— 0V
F
Selector lever in “R” position 0V
Back-up lamp re-
7 LG
lay Selector lever in other positions Battery voltage
G
8 P CAN-L — —
Selector lever in “N” and “P” positions Battery voltage
9 BR Starter relay H
Selector lever in other positions 0V

10 B Ground Always 0V
I
CONSULT Function (TRANSMISSION) INFOID:0000000005443633

CONSULT can display each diagnostic item using the diagnostic test modes shown following.
J
FUNCTION

Diagnostic test mode Function K


This mode enables a technician to adjust some devices faster and more accurately by following the in-
Work support
dications on CONSULT.
Self-diagnostic results Self-diagnostic results can be read and erased quickly. L
Data monitor Input/Output data in the TCM can be read.
CAN diagnostic support mon-
The results of transmit/receive diagnosis of CAN communication can be read. M
itor
DTC work support Select the operating condition to confirm Diagnostic Trouble Codes.
ECU part number TCM part number can be read.
N
CONSULT REFERENCE VALUE
NOTE:
1. The CONSULT electrically displays shift timing and lock-up timing (that is, operation timing of each sole- O
noid).
Check for time difference between actual shift timing and the CONSULT display. If the difference is notice-
able, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical parts
using applicable diagnostic procedures. P
2. Shift schedule (which implies gear position) displayed on CONSULT and that indicated in Service Manual
may differ slightly. This occurs because of the following reasons:
- Actual shift schedule has more or less tolerance or allowance,
- Shift schedule indicated in Service Manual refers to the point where shifts start, and
- Gear position displayed on CONSULT indicates the point where shifts are completed.
3. Display of solenoid valves on CONSULT changes at the start of shifting, while gear position is displayed
upon completion of shifting (which is computed by TCM).

AT-97
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

Item name Condition Display value (Approx.)


VHCL/S SE-A/T Approximately matches the speed-
During driving
VHCL/S SE-MTR ometer reading.

Released accelerator pedal. 0.0/8


ACCELE POSI
Fully depressed accelerator pedal. 8.0/8
Released accelerator pedal. ON
CLSD THL POS
Fully depressed accelerator pedal. OFF
Fully depressed accelerator pedal. ON
W/O THL POS
Released accelerator pedal. OFF
Depressed brake pedal. ON
BRAKE SW
Released brake pedal. OFF
Closely matches the tachometer
ENGINE SPEED Engine running
reading.
Approximately matches the engine
TURBINE REV During driving (lock-up ON)
speed.
ATF TEMP SE 1 0°C (32° F) - 20°C (68°F) - 80°C (176°F) 3.3 - 2.7 - 0.9 V
Temperature of ATF in the oil pan is
ATF TEMP 1 Turn ignition switch ON.
indicated.
TCC SOLENOID Lock-up is active 0.4 - 0.6 A
LINE PRES SOL During driving 0.2 - 0.6 A
Front brake engaged. Refer to AT-24 0.6 - 0.8 A
FR/B SOLENOID
Front brake disengaged. Refer to AT-24 0 - 0.05 A
Input clutch disengaged. Refer to AT-24 0.6 - 0.8 A
I/C SOLENOID
Input clutch engaged. Refer to AT-24 0 - 0.05 A
Direct clutch disengaged. Refer to AT-24 0.6 - 0.8 A
D/C SOLENOID
Direct clutch engaged. Refer to AT-24 0 - 0.05 A
High and low reverse clutch disengaged. Refer to AT-24 0.6 - 0.8 A
HLR/C SOL
High and low reverse clutch engaged. Refer to AT-24 0 - 0.05 A
Selector lever in “N” and “P” positions ON
STARTER RELAY
Selector lever in other positions OFF
Selector lever in “N” and “P” positions N/P
Selector lever in “R” position R
Selector lever in “D” position D
Selector lever in “3” position 3
Selector lever in “2” position 2
SLCT LVR POSI Selector lever in “1” position 1
Selector lever in “M” position: 5GR D
Selector lever in “M” position: 4GR 4
Selector lever in “M” position: 3GR 3
Selector lever in “M” position: 2GR 2
Selector lever in “M” position: 1GR 1
Low coast brake engaged. Refer to AT-24 ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-24 OFF
Manual shift gate position (neutral) ON
MANU MODE SW
Other than the above OFF

AT-98
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Item name Condition Display value (Approx.)
A
Manual shift gate position OFF
NON M-MODE SW
Other than the above ON
Selector lever: + side ON B
UP SW LEVER
Other than the above OFF
Selector lever: - side ON
DOWN SW LEVER AT
Other than the above OFF
Front brake engaged. Refer to AT-24 ON
ATF PRES SW 1
Front brake disengaged. Refer to AT-24 OFF
D
Low coast brake engaged. Refer to AT-24 ON
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-24 OFF
Input clutch engaged. Refer to AT-24 ON E
ATF PRES SW 3
Input clutch disengaged. Refer to AT-24 OFF
Direct clutch engaged. Refer to AT-24 ON
ATF PRES SW 5 F
Direct clutch disengaged. Refer to AT-24 OFF
High and low reverse clutch engaged. Refer to AT-24 ON
ATF PRES SW 6
High and low reverse clutch disengaged. Refer to AT-24 OFF G
Selector lever in “1” position ON
1 POSITION SW
Selector lever in other positions OFF
H
Holding overdrive control switch. ON
OD CONT SW
Releasing overdrive control switch. OFF
GEAR During driving 1, 2, 3, 4, 5 I
SELF-DIAGNOSTIC RESULT MODE
Display Items List (Type 1) J
X: Applicable, —: Not applicable

TCM self-diag-
Items (CONSULT screen nosis
Malfunction is detected when... Reference page K
terms)
DTC
When TCM is not transmitting or receiving CAN communica-
CAN COMM CIRCUIT U1000 AT-109
tion signal for 2 seconds or more. L
If this signal is ON other than in “P” or “N” position, this is
judged to be a malfunction.
STARTER RELAY P0615 AT-112
(And if it is OFF in “P” or “N” position, this too is judged to be M
a malfunction.)
TRANSMISSION CONTROL TCM is malfunctioning P0700 AT-116
• Transmission range switch 1-4 signals input with impossible N
pattern.
T/M RANGE SENSOR A P0705 AT-117
• “P” position is detected from “N” position without any other
position being detected in between.
• TCM does not receive the proper voltage signal from the
O
sensor.
INPUT SPEED SENSOR A P0717 AT-121
• TCM detects an irregularity only at position of 4GR for input
speed sensor 2. P
• Signal from output speed sensor not input due to cut line or
the like.
OUTPUT SPEED SENSOR • Unexpected signal input during running. P0720 AT-123
• After ignition switch is turned ON, unexpected signal input
from vehicle speed signal before the vehicle starts moving.
TCM does not receive the CAN communication signal from
ENGINE SPEED P0725 AT-128
the ECM.

AT-99
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
TCM self-diag-
Items (CONSULT screen nosis
Malfunction is detected when... Reference page
terms)
DTC
1GR INCORRECT RATIO A/T cannot shift to 1GR. P0731 AT-130
2GR INCORRECT RATIO A/T cannot shift to 2GR. P0732 AT-133
3GR INCORRECT RATIO A/T cannot shift to 3GR. P0733 AT-136
4GR INCORRECT RATIO A/T cannot shift to 4GR. P0734 AT-139
5GR INCORRECT RATIO A/T cannot shift to 5GR. P0735 AT-142
Normal voltage not applied to solenoid due to cut line, short,
TORQUE CONVERTER P0740 AT-145
or the like.
• A/T cannot perform lock-up even if electrical circuit is good.
TORQUE CONVERTER • TCM detects as irregular by comparing difference value P0744 AT-147
with slip rotation.
• Normal voltage not applied to solenoid due to cut line, short,
or the like.
PC SOLENOID A P0745 AT-149
• TCM detects as irregular by comparing target value with
monitor value.
TCM does not receive the proper accelerator pedal position
TP SENSOR P1705 AT-151
signals (input by CAN communication) from ECM.
During running, the A/T fluid temperature sensor signal volt-
FLUID TEMP SENSOR P1710 AT-153
age is excessively high or low.
• Signal (CAN communication) from vehicle speed signal not
VEHICLE SPEED SIGNAL input due to cut line or the like. P1721 AT-157
• Unexpected signal input during running.
Except during shift change, the gear position and ATF pres-
INTERLOCK sure switch states are monitored and comparative judgement P1730 AT-159
made.
Each ATF pressure switch and solenoid current is monitored
1ST E/BRAKING and if a pattern is detected having engine braking 1GR other P1731 AT-161
than in the M1 position, a malfunction is detected.
• Normal voltage not applied to solenoid due to functional
malfunction, cut line, short, or the like.
INPUT CLUTCH SOLENOID P1752 AT-163
• TCM detects as irregular by comparing target value with
monitor value.
• Normal voltage not applied to solenoid due to functional
malfunction, cut line, short, or the like.
FR BRAKE SOLENOID P1757 AT-165
• TCM detects as irregular by comparing target value with
monitor value.
• Normal voltage not applied to solenoid due to cut line, short,
or the like.
DRCT CLUTCH SOLENOID P1762 AT-167
• TCM detects as irregular by comparing target value with
monitor value.
• Normal voltage not applied to solenoid due to functional
malfunction, cut line, short, or the like.
HLR CLUTCH SOLENOID P1767 AT-169
• TCM detects as irregular by comparing target value with
monitor value.
Normal voltage not applied to solenoid due to functional mal-
L C BRAKE SOLENOID P1772 AT-171
function, cut line, short, or the like.
• TCM detects an improper voltage drop when it tries to oper-
ate the solenoid valve.
L C BRAKE SOLENOID • Condition of ATF pressure switch 2 is different from monitor P1774 AT-173
value, and relation between gear position and actual gear
ratio is irregular.

A T -1 0 0
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
TCM self-diag-
Items (CONSULT screen nosis A
Malfunction is detected when... Reference page
terms)
DTC
When an impossible pattern of switch signals is detected, a
M-MODE SWITCH P1815 AT-175 B
malfunction is detected.
NO DTC IS DETECTED FUR-
THER TESTING MAY BE RE- No NG item has been detected. X —
QUIRED AT
Display Items List (Type 2)
X: Applicable, —: Not applicable
D
DTC*1

Items (CONSULT screen “TRANSMIS- MIL*2, “EN- Reference


Malfunction is detected when...
terms) SION” with GINE” with page E
CONSULT CONSULT or
GST
When TCM is not transmitting or receiving CAN commu-
CAN COMM CIRCUIT
nication signal for 2 seconds or more.
U1000 U1000 AT-109 F
If this signal is ON other than in “P” or “N” position, this
is judged to be a malfunction.
STARTER RELAY P0615 — AT-112 G
(And if it is OFF in “P” or “N” position, this too is judged
to be a malfunction.)
TRANSMISSION CON-
TCM is malfunctioning P0700 P0700 AT-116
TROL H
• Transmission range switch 1-4 signals input with im-
possible pattern.
T/M RANGE SENSOR A P0705 P0705 AT-117
• “P” position is detected from “N” position without any
I
other position being detected in between.
• TCM does not receive the proper voltage signal from
INPUT SPEED SENSOR the sensor.
P0717 P0717 AT-121 J
A • TCM detects an irregularity only at position of 4GR for
input speed sensor 2.
• Signal from output speed sensor not input due to cut
line or the like. K
OUTPUT SPEED SEN- • Unexpected signal input during running.
P0720 P0720 AT-123
SOR • After ignition switch is turned ON, unexpected signal
input from vehicle speed signal before the vehicle
starts moving. L
TCM does not receive the CAN communication signal
ENGINE SPEED P0725 — AT-128
from the ECM.
1GR INCORRECT RATIO A/T cannot shift to 1GR. P0731 P0731 AT-130 M
2GR INCORRECT RATIO A/T cannot shift to 2GR. P0732 P0732 AT-133
3GR INCORRECT RATIO A/T cannot shift to 3GR. P0733 P0733 AT-136
N
4GR INCORRECT RATIO A/T cannot shift to 4GR. P0734 P0734 AT-139
5GR INCORRECT RATIO A/T cannot shift to 5GR. P0735 P0735 AT-142
Normal voltage not applied to solenoid due to cut line, O
TORQUE CONVERTER P0740 P0740 AT-145
short, or the like.
• A/T cannot perform lock-up even if electrical circuit is
good. P
TORQUE CONVERTER P0744 P0744 AT-147
• TCM detects as irregular by comparing difference val-
ue with slip rotation.
• Normal voltage not applied to solenoid due to cut line,
short, or the like.
PC SOLENOID A P0745 P0745 AT-149
• TCM detects as irregular by comparing target value
with monitor value.

AT-101
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

DTC*1

Items (CONSULT screen “TRANSMIS- MIL*2, “EN- Reference


Malfunction is detected when...
terms) SION” with GINE” with page
CONSULT CONSULT or
GST
TCM does not receive the proper accelerator pedal po-
TP SENSOR P1705 — AT-151
sition signals (input by CAN communication) from ECM.
During running, the A/T fluid temperature sensor signal
FLUID TEMP SENSOR P1710 P0710 AT-153
voltage is excessively high or low.
• Signal (CAN communication) from vehicle speed sig-
VEHICLE SPEED SIG-
nal not input due to cut line or the like. P1721 — AT-157
NAL
• Unexpected signal input during running.
Except during shift change, the gear position and ATF
INTERLOCK pressure switch states are monitored and comparative P1730 P1730 AT-159
judgement made.
Each ATF pressure switch and solenoid current is mon-
itored and if a pattern is detected having engine braking
1ST E/BRAKING P1731 — AT-161
1GR other than in the M1 position, a malfunction is de-
tected.
• Normal voltage not applied to solenoid due to func-
INPUT CLUTCH SOLE- tional malfunction, cut line, short, or the like.
P1752 P1752 AT-163
NOID • TCM detects as irregular by comparing target value
with monitor value.
• Normal voltage not applied to solenoid due to func-
tional malfunction, cut line, short, or the like.
FR BRAKE SOLENOID P1757 P1757 AT-165
• TCM detects as irregular by comparing target value
with monitor value.
• Normal voltage not applied to solenoid due to cut line,
DRCT CLUTCH SOLE- short, or the like.
P1762 P1762 AT-167
NOID • TCM detects as irregular by comparing target value
with monitor value.
• Normal voltage not applied to solenoid due to func-
HLR CLUTCH SOLE- tional malfunction, cut line, short, or the like.
P1767 P1767 AT-169
NOID • TCM detects as irregular by comparing target value
with monitor value.
Normal voltage not applied to solenoid due to functional
L C BRAKE SOLENOID P1772 P1772 AT-171
malfunction, cut line, short, or the like.
• TCM detects an improper voltage drop when it tries to
operate the solenoid valve.
L C BRAKE SOLENOID • Condition of ATF pressure switch 2 is different from P1774 P1774*3 AT-173
monitor value, and relation between gear position and
actual gear ratio is irregular.
When an impossible pattern of switch signals is detect-
M-MODE SWITCH P1815 — AT-175
ed, a malfunction is detected.
NO DTC IS DETECTED
FURTHER TESTING No NG item has been detected. X X —
MAY BE REQUIRED
*1: These numbers are prescribed by ISO 15031-5.
*2: Refer to AT-46, "Malfunction Indicator Lamp (MIL)".
*3: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.

DATA MONITOR MODE


Display Items List

AT-102
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
X: Standard, —: Not applicable, : Option
Monitor Item Selection A
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS
NALS FROM B
ITEM
VHCL/S SE-A/T (km/h) X X Output speed sensor
AT
VHCL/S SE-MTR (km/h) X —

ACCELE POSI (0.0/8) X — Accelerator pedal position signal

THROTTLE POSI (0.0/8) X X D

CLSD THL POS (ON/OFF) X —


Signal input with CAN communications
W/O THL POS (ON/OFF) X — E
BRAKE SW (ON/OFF) X — Stop lamp switch

Gear position recognized by the TCM updated


GEAR — X
after gear-shifting
F

ENGINE SPEED (rpm) X X

INPUT SPEED (rpm) X X G


OUTPUT REV (rpm) X X

GEAR RATIO — X H
Difference between engine speed and torque
TC SLIP SPEED (rpm) — X
converter input shaft speed

F SUN GR REV (rpm) — — I

F CARR GR REV (rpm) — —

ATF TEMP SE 1 (V) X — J


ATF TEMP SE 2 (V) X —

ATF TEMP 1 (°C) — X Temperature of ATF in the oil pan. K


Temperature of ATF at the exit of torque convert-
ATF TEMP 2 (°C) — X
er.
BATTERY VOLT (V) X — L
ATF PRES SW 1 (ON/OFF) X X

ATF PRES SW 2 (ON/OFF) X X (for LC/B solenoid) M


ATF PRES SW 3 (ON/OFF) X X

ATF PRES SW 5 (ON/OFF) X X


N
ATF PRES SW 6 (ON/OFF) X X

RANGE SW 1 (ON/OFF) X —
O
RANGE SW 2 (ON/OFF) X —

RANGE SW 3 (ON/OFF) X —
P
RANGE SW 4 (ON/OFF) X —

1 POSITION SW (ON/OFF) X — 1st position switch


Selector lever position is recognized by TCM.
SLCT LVR POSI — X For fail-safe operation, the specific value used
for control is displayed.
OD CONT SW (ON/OFF) X —

AT-103
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Monitor Item Selection
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM
POWERSHIFT SW (ON/OFF) X —
Not mounted but displayed.
HOLD SW (ON/OFF) X —

MANU MODE SW (ON/OFF) X —

NON M-MODE SW (ON/OFF) X —

UP SW LEVER (ON/OFF) X —

DOWN SW LEVER (ON/OFF) X —

SFT UP ST SW (ON/OFF) — —
Not mounted but displayed.
SFT DWN ST SW (ON/OFF) — —

ASCD-OD CUT (ON/OFF) — —

ASCD-CRUISE (ON/OFF) — —

ABS SIGNAL (ON/OFF) — —

ACC OD CUT (ON/OFF) — —


Not mounted but displayed.
ACC SIGNAL (ON/OFF) — —

TCS GR/P KEEP (ON/OFF) — —

TCS SIGNAL 2 (ON/OFF) — —

TCS SIGNAL 1 (ON/OFF) — —

TCC SOLENOID (A) — X

LINE PRES SOL (A) — X

I/C SOLENOID (A) — X

FR/B SOLENOID (A) — X

D/C SOLENOID (A) — X

HLR/C SOL (A) — X

ON OFF SOL (ON/OFF) — — LC/B solenoid

TCC SOL MON (A) — —

L/P SOL MON (A) — —

I/C SOL MON (A) — —

FR/B SOL MON (A) — —

D/C SOL MON (A) — —

HLR/C SOL MON (A) — —

ONOFF SOL MON (ON/OFF) — — LC/B solenoid

P POSI IND (ON/OFF) — —

R POSI IND (ON/OFF) — —

N POSI IND (ON/OFF) — —

D POSI IND (ON/OFF) — —

4TH POSI IND (ON/OFF) — —

AT-104
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
Monitor Item Selection
A
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM B
3RD POSI IND (ON/OFF) — —

2ND POSI IND (ON/OFF) — —


AT
1ST POSI IND (ON/OFF) — —

MANU MODE IND (ON/OFF) — —


D
POWER M LAMP (ON/OFF) — — Not mounted but displayed.

F-SAFE IND/L (ON/OFF) — —


E
ATF WARN LAMP (ON/OFF) — —

BACK-UP LAMP (ON/OFF) — —

STARTER RELAY (ON/OFF) — — F


RANGE SW3 MON (ON/OFF) — —

C/V CLB ID1 — — G


C/V CLB ID2 — —

C/V CLB ID3 — — H


UNIT CLB ID1 — —

UNIT CLB ID2 — —


I
UNIT CLB ID3 — —

TRGT GR RATIO — —
J
TRGT PRES TCC (kPa) — —

TRGT PRES L/P (kPa) — —


K
TRGT PRES I/C (kPa) — —

TRGT PRE FR/B (kPa) — —

TRGT PRES D/C (kPa) — — L

TRG PRE HLR/C (kPa) — —

SHIFT PATTERN — — M
DRV CST JUDGE — —

START RLY MON — — N


NEXT GR POSI — —

SHIFT MODE — —
O
MANU GR POSI — —

VEHICLE SPEED (km/h) — X Vehicle speed recognized by TCM.


P
DTC WORK SUPPORT MODE
Display Items List

AT-105
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

DTC work support item Description Check item


Following items for “1GR incorrect ratio” can be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
1ST GR FNCTN P0731
or not)
• Self-diagnostic results (OK or NG)
Following items for “2GR incorrect ratio” can be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
2ND GR FNCTN P0732
or not)
• Self-diagnostic results (OK or NG) • Input clutch solenoid valve
• Front brake solenoid valve
Following items for “3GR incorrect ratio” can be confirmed.
• Direct clutch solenoid valve
• Self-diagnosis status (whether the diagnosis is being performed
3RD GR FNCTN P0733 • High and low reverse clutch
or not)
solenoid valve
• Self-diagnostic results (OK or NG)
• Each clutch
Following items for “4GR incorrect ratio” can be confirmed. • Hydraulic control circuit
• Self-diagnosis status (whether the diagnosis is being performed
4TH GR FNCTN P0734
or not)
• Self-diagnostic results (OK or NG)
Following items for “5GR incorrect ratio” can be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
5TH GR FNCTN P0735
or not)
• Self-diagnostic results (OK or NG)

Diagnosis Procedure without CONSULT INFOID:0000000005443634

OBD SELF-DIAGNOSTIC PROCEDURE (WITH GST)


Refer to EC-124, "Generic Scan Tool (GST) Function" (for VQ40DE engine Type 1) or EC-952,
"Diagnosis Tool Function" (for YD25DDTi engine).

OBD SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)


Refer to EC-68, "Malfunction Indicator Lamp (MIL)" (for VQ40DE engine Type 1) or EC-941, "Diagnosis
Description" (for YD25DDTi engine).
TCM SELF-DIAGNOSTIC PROCEDURE (WITHOUT CONSULT)
Description
When the ignition switch is turned ON, the A/T CHECK indicator lamp lights up for 2 seconds. As a method for
locating the suspect circuit, when the self-diagnostics start signal is input, the memory for the malfunction
location is output and A/T CHECK indicator lamp flashes to display the corresponding DTC.
Diagnostic Procedure
1.CHECK A/T CHECK INDICATOR LAMP
1. Start the engine with selector lever in “P” position. Warm engine to normal operating temperature.
2. Turn ignition switch ON and OFF at least twice, then leave it in the OFF position.
3. Wait 10 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does A/T CHECK indicator lamp come on for about 2 seconds?
YES >> GO TO 2.
NO >> Go to AT-193, "A/T CHECK Indicator Lamp Does Not Come On".
2.JUDGEMNT PROCEDURE
Without Manual Mode
1. Turn ignition switch OFF.
2. Keep pressing shift lock release button.
3. Move selector lever from “P” to “D” position.
4. Release accelerator pedal. (Set the closed throttle position signal ON.)
5. Depress brake pedal. (Stop lamp switch signal ON.)
6. Turn ignition switch ON. (Do not start engine.)
7. Wait 3 seconds.

AT-106
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]
8. Move selector lever from “D” to “3” position.
9. Release brake pedal. (Stop lamp switch signal OFF.) A
10. Move selector lever from “3” to “2” position.
11. Depress brake pedal. (Stop lamp switch signal ON.)
12. Release brake pedal. (Stop lamp switch signal OFF.)
B
13. Depress accelerator pedal fully and release it.
With Manual Mode
1. Turn ignition switch OFF. AT
2. Keep pressing shift lock release button.
3. Move selector lever from “P” to “D” position.
4. Release accelerator pedal. (Set the closed throttle position signal ON.)
5. Depress brake pedal. (Stop lamp switch signal ON.) D
6. Turn ignition switch ON. (Do not start engine.)
7. Wait 3 seconds.
8. Move selector lever to the manual shift gate side. (Manual mode signal ON.) E
9. Release brake pedal. (Stop lamp switch signal OFF.)
10. Move selector lever to “D” position. (Manual mode signal OFF.)
11. Depress brake pedal. (Stop lamp switch signal ON.)
12. Release brake pedal. (Stop lamp switch signal OFF.) F
13. Depress accelerator pedal fully and release it.

>> GO TO 3. G

3.CHECK SELF-DIAGNOSIS CODE


Check A/T CHECK indicator lamp. Refer to "Judgment Self-diagnosis Code". H
If the system does not go into self-diagnosis. Refer to AT-117, AT-183, AT-184.

>> DIAGNOSIS END I


Judgment Self-diagnosis Code
If there is a malfunction, the lamp lights up for the time corresponding to the suspect circuit.
J
No. Malfunctioning item No. Malfunctioning item
1. Output speed sensor AT-123 12. Interlock AT-159
2. Direct clutch solenoid AT-167 13. 1st engine braking AT-161
K

3. Torque converter AT-145 14. Starter relay AT-112


4. Line pressure solenoid AT-149 15. Accelerator pedal position sensor AT-151 L
5. Input clutch solenoid AT-163 16. Engine speed AT-128
6. Front brake solenoid AT-165 17. CAN communication line AT-109
7. Low coast brake solenoid AT-171, AT-173 18. 1GR incorrect ratio AT-130 M
8. High and low reverse clutch solenoid AT-169 19. 2GR incorrect ratio AT-133
9. Transmission range switch AT-117 20. 3GR incorrect ratio AT-136
N
10. A/T fluid temperature sensor AT-153 21. 4GR incorrect ratio AT-139
11. Input speed sensor AT-121 22. 5GR incorrect ratio AT-142
O

AT-107
TROUBLE DIAGNOSIS
< SERVICE INFORMATION > [5AT: RE5R05A]

JPDIA0024GB

Erase Self-diagnosis
• In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
• However, this information is erased by turning ignition switch OFF after executing self-diagnosis or by eras-
ing the memory using the CONSULT.

AT-108
U1000 CAN COMM CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
U1000 CAN COMM CIRCUIT
A
Description INFOID:0000000005443635

CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission AT
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic INFOID:0000000005443636
D
Diagnostic trouble code “U1000” with CONSULT or 17th judgment flicker without CONSULT is detected when
TCM cannot communicate to other control units.
E
Possible Cause INFOID:0000000005443637

Harness or connectors
(CAN communication line is open or shorted.) F

DTC Confirmation Procedure INFOID:0000000005443638

NOTE: G
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. H
WITH CONSULT
1. Start the engine and wait for at least 6 seconds.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION with CONSULT. I
3. If DTC is detected, go to AT-111, "Diagnosis Procedure".
WITH GST
J
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine and wait for at least 6 seconds. K
2. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
3. If the check result is NG, go to AT-111, "Diagnosis Procedure".
L

AT-109
U1000 CAN COMM CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - AT - CAN INFOID:0000000005443639

MCWA0194E

Data are reference value and are measured between each terminal and ground.
Terminal Wire color Item Condition Data (Approx.)
3 L CAN-H — —
8 P CAN-L — —

AT-110
U1000 CAN COMM CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
Diagnosis Procedure INFOID:0000000005443640

A
1.CHECK CAN COMMUNICATION CIRCUIT
With CONSULT
B
1. Start the engine.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
Is “U1000 CAN COMM CIRCUIT” indicated?
AT
YES >> Go to LAN section. Refer to LAN-46, "CAN System Specification Chart".
NO >> INSPECTION END

AT-111
P0615 STARTER RELAY
< SERVICE INFORMATION > [5AT: RE5R05A]
P0615 STARTER RELAY
Description INFOID:0000000005443641

TCM prohibits cranking other than at “P” or “N” position.


CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443642

Item name Condition Display value


Selector lever in “N” and “P” positions ON
STARTER RELAY
Selector lever in other positions OFF

On Board Diagnosis Logic INFOID:0000000005443643

Diagnostic trouble code “P0615” with CONSULT or 14th judgment flicker without CONSULT is detected when
starter relay is switched ON other than at “P” or “N” position. (Or when switched OFF at “P” or “N” position).
Possible Cause INFOID:0000000005443644

• Harness or connectors
(starter relay and TCM circuit is open or shorted.)
• Starter relay
DTC Confirmation Procedure INFOID:0000000005443645

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Shift the selector lever to “P” or “N” position.
2. Turn ignition switch ON and wait for at least 2 consecutive seconds.
3. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
4. If DTC is detected, go to AT-114, "Diagnosis Procedure".
WITHOUT CONSULT
1. Shift the selector lever to “P” or “N” position.
2. Turn ignition switch ON and wait for at least 2 consecutive seconds.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-114, "Diagnosis Procedure".

AT-112
P0615 STARTER RELAY
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - AT - STSIG INFOID:0000000005443646

AT

P
JMCWA0020GB

Data are reference value and are measured between each terminal and ground.
Terminal Wire color Item Condition Data (Approx.)
Selector lever in “N” and “P” positions Battery voltage
9 BR Starter relay
Selector lever in other positions 0V

AT-113
P0615 STARTER RELAY
< SERVICE INFORMATION > [5AT: RE5R05A]
Diagnosis Procedure INFOID:0000000005443647

1.CHECK STARTER RELAY


With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT and check monitor “STARTER
RELAY” ON/OFF.

Item name Condition Display value


Selector lever in “N” and “P” positions ON
STARTER RELAY
Selector lever in other positions OFF

Without CONSULT
1. Turn ignition switch ON.
2. Check voltage between IPDM E/R connector and ground.

Voltage (Ap-
Name Connector Terminal Shift position
prox.)
“N” and “P” Battery voltage
Starter relay E17 48 − Ground Other than
0V
the above.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2. SCIA7211E

2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector and IPDM E/R connector.
3. Check continuity between A/T assembly harness connector and
IPDM E/R connector.

Item Connector Terminal Continuity


A/T assembly harness connector F36 9
Yes
IPDM E/R connector E17 48
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
SCIA6254E
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK TERMINAL CORD ASSEMBLY
1. Remove control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disconnect A/T assembly harness connector and TCM connector.
3. Check continuity between A/T assembly harness connector ter-
minal and TCM connector terminal.

Item Connector Terminal Continuity


A/T assembly harness connector F36 9
Yes
TCM connector F502 8
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
SCIA5440E
OK >> GO TO 4.
AT-114
P0615 STARTER RELAY
< SERVICE INFORMATION > [5AT: RE5R05A]
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
4.DETECT MALFUNCTIONING ITEM A

Check the following.


• Starter relay, Refer to SC-35.
B
• IPDM E/R, Refer to PG-26.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
AT
NG >> Repair or replace damaged parts.
5.CHECK DTC
Perform AT-112, "DTC Confirmation Procedure". D
OK or NG
OK >> INSPECTION END
NG >> GO TO 2. E

AT-115
P0700 TRANSMISSION CONTROL
< SERVICE INFORMATION > [5AT: RE5R05A]
P0700 TRANSMISSION CONTROL
Description INFOID:0000000005443648

TCM consists of a microcomputer and connectors for signal input and output and for power supply. TCM con-
trols A/T.
On Board Diagnosis Logic INFOID:0000000005443649

Diagnostic trouble code “P0700” with CONSULT is detected when TCM is malfunctioning.
Possible Cause INFOID:0000000005443650

TCM
DTC Confirmation Procedure INFOID:0000000005443651

NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine and wait for at least 2 consecutive seconds at idle speed.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
3. If DTC is detected, go to AT-116, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT”
Diagnosis Procedure INFOID:0000000005443652

1.CHECK DTC
With CONSULT
1. Turn ignition switch ON.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
3. Touch “ERASE”.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Perform AT-116, "DTC Confirmation Procedure".
Is “P0700” displayed again?
YES >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NO >> INSPECTION END

AT-116
P0705 TRANSMISSION RANGE SENSOR A
< SERVICE INFORMATION > [5AT: RE5R05A]
P0705 TRANSMISSION RANGE SENSOR A
A
Description INFOID:0000000005443653

• The PNP switch includes a transmission range switch. B


• The transmission range switch detects the selector lever position and sends a signal to TCM.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443654

AT

Item name Condition Display value


Selector lever in “N” and “P” positions N/P D
Selector lever in “R” position R
Selector lever in “D” position D
SLCT LVR POSI E
Selector lever in “3” position 3
Selector lever in “2” position 2
Selector lever in “1” position 1 F
On Board Diagnosis Logic INFOID:0000000005443655

Diagnostic trouble code “P0705” with CONSULT or 9th judgment flicker without CONSULT is detected under G
the following conditions.
• When TCM does not receive the correct voltage signal from transmission range switches 1, 2, 3 and 4 based
on the gear position. H
• When no other position but “P” position is detected from “N” position.
Possible Cause INFOID:0000000005443656

I
• Harness or connectors
(Transmission range switches 1, 2, 3 and 4 and TCM circuit is open or shorted.)
• Transmission range switches 1, 2, 3 and 4 J
DTC Confirmation Procedure INFOID:0000000005443657

CAUTION: K
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. L
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
M
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
N
ACCELE POSI : More than 1.0/8
4. If DTC is detected, go to AT-118, "Diagnosis Procedure".
O
WITH GST
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT P
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.

Accelerator opening : More than 1.0/8


3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-118, "Diagnosis Procedure".

AT-117
P0705 TRANSMISSION RANGE SENSOR A
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - AT - TM/SW INFOID:0000000005443658

JMCWA0027GB

Diagnosis Procedure INFOID:0000000005443659

1.CHECK TRANSMISSION RANGE SW CIRCUIT


With CONSULT
1. Turn ignition switch ON.
AT-118
P0705 TRANSMISSION RANGE SENSOR A
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Check if correct selector lever position (N/P, R, D, 3, 2 or 1) is displayed as selector lever is moved into A
each position.

Item name Condition Display value B


Selector lever in “N” and “P” positions N/P
Selector lever in “R” position R
AT
Selector lever in “D” position D
SLCT LVR POSI
Selector lever in “3” position 3
Selector lever in “2” position 2 D
Selector lever in “1” position 1
OK or NG
OK >> GO TO 5. E
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT F
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3. G
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
H
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.
I
NG >> Repair or replace damaged parts.
4.CHECK SUB-HARNESS
1. Remove control valve with TCM. Refer to AT-233, "Control Valve with TCM". J
2. Disconnect transmission range switch connector and TCM connector.
3. Check continuity between transmission range switch connector
(A) terminals and TCM connector (B) terminals. K

Item Connector Terminal Continuity


Transmission range switch L
F505 1
connector Yes
TCM connector F503 13
Transmission range switch M
F505 2
connector Yes
TCM connector F503 11 JSDIA1328GB

Transmission range switch N


F505 3
connector Yes
TCM connector F503 12
Transmission range switch
O
F505 5
connector Yes
TCM connector F503 14
P
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
5.CHECK DTC
AT-119
P0705 TRANSMISSION RANGE SENSOR A
< SERVICE INFORMATION > [5AT: RE5R05A]
Perform AT-117, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-120
P0717 INPUT SPEED SENSOR A
< SERVICE INFORMATION > [5AT: RE5R05A]
P0717 INPUT SPEED SENSOR A
A
Description INFOID:0000000005443660

Input speed sensor detects input shaft rpm (revolutions per minute). It is located on the input side of automatic B
transmission. Monitors revolution of sensor 1 and sensor 2 for non-standard conditions.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443661

AT

Item name Condition Display value


INPUT SPEED During driving (lock-up ON) Approximately matches the engine speed. D

On Board Diagnosis Logic INFOID:0000000005443662

Diagnostic trouble code “P0717” with CONSULT or 11th judgment flicker without CONSULT is detected under E
the following conditions.
• When TCM does not receive the proper voltage signal from the sensor.
• When TCM detects an irregularity only at position of 4GR for input speed sensor 2. F
Possible Cause INFOID:0000000005443663

• Harness or connectors G
(The sensor circuit is open or shorted.)
• Input speed sensor 1 and/or 2
DTC Confirmation Procedure INFOID:0000000005443664
H

CAUTION:
• Always drive vehicle at a safe speed. I
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
J
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT K
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
L
SLCT LVR POSI : “D” position
VHCL/S SE-A/T : 40 km/h (25 MPH) or more
ENGINE SPEED : 1,500 rpm or more M
ACCELE POSI : More than 0.5/8
GEAR (Input speed sensor 1) : “4” or “5” position
GEAR (Input speed sensor 2) : All positions N
: Driving the vehicle uphill (increased engine load) will help maintain the driving
Driving location
conditions required for this test.
4. If DTC is detected, go to AT-122, "Diagnosis Procedure". O

WITH GST
Follow the procedure “WITH CONSULT” P
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

Selector lever position : “D” position


Vehicle speed : 40 km/h (25 MPH) or more

AT-121
P0717 INPUT SPEED SENSOR A
< SERVICE INFORMATION > [5AT: RE5R05A]
Engine speed : 1,500 rpm or more
Accelerator opening : More than 0.5/8
Gear (Input speed sensor 1) : “4” or “5” position
Gear (Input speed sensor 2) : All positions
: Driving the vehicle uphill (increased engine load) will help maintain the driving
Driving location
conditions required for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-122, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443665

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Start vehicle and read the value of “INPUT SPEED”.

Item name Condition Display value


INPUT SPEED During driving (lock-up ON) Approximately matches the engine speed.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-121, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-122
P0720 OUTPUT SPEED SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
P0720 OUTPUT SPEED SENSOR
A
Description INFOID:0000000005443666

Output speed sensor detects the revolution of the parking gear and emits a pulse signal. The pulse signal is B
sent to TCM which converts it into vehicle speed.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443667

AT

Item name Condition Display value


VHCL/S SE-A/T During driving Approximately matches the speedometer reading. D

On Board Diagnosis Logic INFOID:0000000005443668

Diagnostic trouble code “P0720” with CONSULT or 1st judgment flicker without CONSULT is detected under E
the following conditions.
• When TCM does not receive the proper voltage signal from the sensor.
• After ignition switch is turned ON, irregular vehicle speed signal input from combination meter before the F
vehicle starts moving.
Possible Cause INFOID:0000000005443669
G
• Harness or connectors
(The sensor circuit is open or shorted.)
• Output speed sensor H
• Vehicle speed signal (combination meter)
DTC Confirmation Procedure INFOID:0000000005443670

I
CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
J
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. K
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. L
3. Drive vehicle and check for an increase of “VHCL/S SE-A/T” value in response to “VHCL/S SE-MTR”
value.
If the check result is NG, go to AT-125, "Diagnosis Procedure". M
If the check result is OK, go to following step.
4. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
5. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
N
SLCT LVR POSI : “D” position
VHCL/S SE-A/T : 30 km/h (19 MPH) or more
ACCELE POSI : More than 1.0/8 O
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions re-
Driving location
quired for this test.
If DTC is detected, go to AT-125, "Diagnosis Procedure". P
If the check result is OK, go to following step.
6. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

SLCT LVR POSI : “D” position


ENGINE SPEED : 3,500 rpm or more

AT-123
P0720 OUTPUT SPEED SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
ACCELE POSI : More than 1.0/8
Driving the vehicle uphill (increased engine load) will help maintain the driving conditions re-
Driving location
quired for this test.
If DTC is detected, go to AT-125, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

Selector lever position : “D” position


Vehicle speed : 30 km/h (19 MPH) or more
Accelerator opening : More than 1.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving condi-
Driving location
tions required for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-125, "Diagnosis Procedure".

AT-124
P0720 OUTPUT SPEED SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - AT - VSSA/T INFOID:0000000005443671

AT

P
JMCWA0011GB

Diagnosis Procedure INFOID:0000000005443672

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
AT-125
P0720 OUTPUT SPEED SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “VHCL/S SE-A/T” while driving.
Check the value changes according to driving speed.

Item name Condition Display value


VHCL/S SE-A/T During driving Approximately matches the speedometer reading.
OK or NG
OK >> GO TO 6.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK SUB-HARNESS
1. Remove control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disconnect transmission range switch connector and TCM connector.
3. Check continuity between transmission range switch connector
(A) terminals and TCM connector (B) terminals.

Item Connector Terminal Continuity


Transmission range switch con-
F505 8
nector Yes
TCM connector F503 20
Transmission range switch con-
F505 9
nector Yes
TCM connector F503 17 JSDIA1329GB

Transmission range switch con-


F505 10
nector Yes
TCM connector F503 16
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 5.
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
5.REPLACE THE OUTPUT SPEED SENSOR AND CHECK DTC
1. Replace output speed sensor. Refer to AT-248, "Output Speed Sensor Component (2WD Models Only)"
(2WD models), AT-283, AT-267, "Component" (4WD models).
2. Perform AT-123, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
6.CHECK DTC
Perform AT-123, "DTC Confirmation Procedure".
OK or NG
AT-126
P0720 OUTPUT SPEED SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> INSPECTION END
NG >> GO TO 2. A

AT

AT-127
P0725 ENGINE SPEED
< SERVICE INFORMATION > [5AT: RE5R05A]
P0725 ENGINE SPEED
Description INFOID:0000000005443673

The engine speed signal is sent from ECM to TCM.


CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443674

Item name Condition Display value


ENGINE SPEED Engine running Closely matches the tachometer reading.

On Board Diagnosis Logic INFOID:0000000005443675

Diagnostic trouble code “P0725” with CONSULT or 16th judgment flicker without CONSULT is detected when
TCM does not receive the ignition signal from ECM during engine cranking or running.
Possible Cause INFOID:0000000005443676

Harness or connectors
(ECM to TCM circuit is open or shorted.)
DTC Confirmation Procedure INFOID:0000000005443677

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 10 consecutive seconds.

SLCT LVR POSI : “D” position


VHCL/S SE-A/T : 10 km/h (6 MPH) or more
ACCELE POSI : More than 1.0/8
4. If DTC is detected, go to AT-128, "Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 10 consecutive seconds.

Selector lever position : “D” position


Vehicle speed : 10 km/h (6 MPH) or more
Accelerator opening : More than 1.0/8
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-128, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443678

1.CHECK CAN COMMUNICATION LINE


With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

AT-128
P0725 ENGINE SPEED
< SERVICE INFORMATION > [5AT: RE5R05A]
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". A
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2. B
2.CHECK INPUT SIGNAL
With CONSULT AT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. While monitoring engine speed, check for engine speed change corresponding to wide-open throttle posi-
tion signal. D

Item name Condition Display value


E
ENGINE SPEED Engine running Closely matches the tachometer reading.
OK or NG
OK >> GO TO 3. F
NG >> Select “SELF-DIAG RESULTS” mode for “ENGINE” with CONSULT.
• Refer to EC-947, "CONSULT Function" (for YD25DDTi engine), EC-117, "CONSULT Function
(ENGINE)" (for VQ40DE engine type 1*) or EC-600, "CONSULT Function (ENGINE)" (for
G
VQ40DE engine type 2*).
*: Refer to EC-23.
3.CHECK DTC H
Perform AT-128, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END I
NG >> GO TO 4.
4.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
J
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 5. K
NG >> Repair or replace damaged parts.
5.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector. L
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts. M

AT-129
P0731 1GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
P0731 1GR INCORRECT RATIO
Description INFOID:0000000005443679

This malfunction is detected when the A/T does not shift into 1GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis Logic INFOID:0000000005443680

Diagnostic trouble code “P0731” with CONSULT or 18th judgment flicker without CONSULT is detected when
TCM detects any inconsistency in the actual gear ratio.
Possible Cause INFOID:0000000005443681

• Input clutch solenoid valve


• Front brake solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch solenoid valve
• Each clutch
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000005443682

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
2. Make sure that “ATF TEMP 1” is within the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)


If out of range, drive vehicle to warm ATF or stop engine to cool ATF.
3. Select “1ST GR FNCTN P0731” of “DTC WORK SUPPORT” mode for “TRANSMISSION” with CONSULT.
4. Drive vehicle and maintain the following conditions.
- Without manual mode

SLCT LVR POSI : “1” position


GEAE : “1” position
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more
INPUT SPEED : 300 rpm or more
- With manual mode

MANU MODE SW : ON
GEAE : “1” position
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more
INPUT SPEED : 300 rpm or more
5. Keep the current driving status for at least 5 consecutive seconds if CONSULT screen changes from
“OUT OF CONDITION” to “TESTING”.
CAUTION:

AT-130
P0731 1GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
If “TESTING” does not appear on CONSULT for a long time, select “SELF-DIAG RESULTS”. In case
a 1st trip DTC other than P0731 is shown, refer to “AT-97, "CONSULT Function (TRANSMIS- A
SION)"”.
If “COMPLETED RESULT NG” is detected, go to AT-131, "Diagnosis Procedure".
If “STOP VEHICLE” is detected, go to the following step.
B
6. Stop vehicle.
7. Drive vehicle in “D” position allowing it to shift from 1GR to 5GR and check shift timing and shift shock.
- Touch “OK” to complete the inspection when normally shifted from the 1GR to 5GR.
- Touch “NG” when an unusual shift shock, etc. occurs in spite of shifting from the 1GR to 5GR. Go to AT- AT
61, "Road Test".
- Perform “SELF-DIAG RESULTS” mode when not shifted from the 1GR to 5GR. (Neither “OK” nor “NG”
are indicated.) D
WITH GST
Follow the procedure “WITHOUT CONSULT”.
E
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds. F
- Without manual mode

Selector lever position : “1” position G


Gear position : “1” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more H
- With manual mode

Selector lever position : “M” position I


Gear position : “1” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more J
4. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
5. If the check result is NG, go to AT-131, "Diagnosis Procedure".
K
Diagnosis Procedure INFOID:0000000005443683

1.CHECK CAN COMMUNICATION LINE L


With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
M
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results? N
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT O
Check TCM power supply and ground circuit. Refer to AT-180.
OK or NG
P
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTION ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.

AT-131
P0731 1GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
NG >> Repair or replace damaged parts.
4.REPLACE CONTROL VALVE WITH TCM
1. Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Perform AT-130, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> Confirm malfunction phenomena by “Road Test” to repair malfunctioning part. Refer to AT-61,
"Road Test".

AT-132
P0732 2GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
P0732 2GR INCORRECT RATIO
A
Description INFOID:0000000005443684

This malfunction is detected when the A/T does not shift into 2GR position as instructed by TCM. This is not B
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis Logic INFOID:0000000005443685 AT

Diagnostic trouble code “P0732” with CONSULT or 19th judgment flicker without CONSULT is detected when
TCM detects any inconsistency in the actual gear ratio.
D
Possible Cause INFOID:0000000005443686

• Input clutch solenoid valve E


• Front brake solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch solenoid valve
• Each clutch F
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000005443687
G
CAUTION:
Always drive vehicle at a safe speed.
NOTE: H
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
I
WITH CONSULT
1. Start the engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
2. Make sure that “ATF TEMP 1” is within the following range. J

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)


If out of range, drive vehicle to warm ATF or stop engine to cool ATF. K
3. Select “2ND GR FNCTN P0732” of “DTC WORK SUPPORT” mode for “TRANSMISSION” with CON-
SULT.
4. Drive vehicle and maintain the following conditions.
- Without manual mode L

SLCT LVR POSI : “2” position


GEAE : “2” position M
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more N
INPUT SPEED : 300 rpm or more
- With manual mode
O
MANU MODE SW : ON
GEAE : “2” position
ACCELE POSI : 0.6/8 or more P
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more
INPUT SPEED : 300 rpm or more
5. Keep the current driving status for at least 5 consecutive seconds if CONSULT screen changes from
“OUT OF CONDITION” to “TESTING”.
CAUTION:

AT-133
P0732 2GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
If “TESTING” does not appear on CONSULT for a long time, select “SELF-DIAG RESULTS”. In case
a 1st trip DTC other than P0732 is shown, refer to “AT-97, "CONSULT Function (TRANSMIS-
SION)"”.
If “COMPLETED RESULT NG” is detected, go to AT-134, "Diagnosis Procedure".
If “STOP VEHICLE” is detected, go to the following step.
6. Stop vehicle.
7. Drive vehicle in “D” position allowing it to shift from 1GR to 5GR and check shift timing and shift shock.
- Touch “OK” to complete the inspection when normally shifted from the 1GR to 5GR.
- Touch “NG” when an unusual shift shock, etc. occurs in spite of shifting from the 1GR to 5GR. Go to AT-
61, "Road Test".
- Perform “SELF-DIAG RESULTS” mode when not shifted from the 1GR to 5GR. (Neither “OK” nor “NG”
are indicated.)
WITH GST
Follow the procedure “WITHOUT CONSULT”.
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
- Without manual mode

Selector lever position : “2” position


Gear position : “2” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more
- With manual mode

Selector lever position : “M” position


Gear position : “2” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more
4. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
5. If the check result is NG, go to AT-134, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443688

1.CHECK CAN COMMUNICATION LINE


With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-180.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTION ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.

AT-134
P0732 2GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
NG >> Repair or replace damaged parts.
4.REPLACE CONTROL VALVE WITH TCM A

1. Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Perform AT-133, "DTC Confirmation Procedure".
B
OK or NG
OK >> INSPECTION END
NG >> Confirm malfunction phenomena by “Road Test” to repair malfunctioning part. Refer to AT-61,
AT
"Road Test".

AT-135
P0733 3GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
P0733 3GR INCORRECT RATIO
Description INFOID:0000000005443689

This malfunction is detected when the A/T does not shift into 3GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis Logic INFOID:0000000005443690

Diagnostic trouble code “P0733” with CONSULT or 20th judgment flicker without CONSULT is detected when
TCM detects any inconsistency in the actual gear ratio.
Possible Cause INFOID:0000000005443691

• Input clutch solenoid valve


• Front brake solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch solenoid valve
• Each clutch
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000005443692

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
2. Make sure that “ATF TEMP 1” is within the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)


If out of range, drive vehicle to warm ATF or stop engine to cool ATF.
3. Select “3RD GR FNCTN P0733” of “DTC WORK SUPPORT” mode for “TRANSMISSION” with CON-
SULT.
4. Drive vehicle and maintain the following conditions.
- Without manual mode

SLCT LVR POSI : “3” position


GEAE : “3” position
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more
INPUT SPEED : 300 rpm or more
- With manual mode

MANU MODE SW : ON
GEAE : “3” position
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more
INPUT SPEED : 300 rpm or more
5. Keep the current driving status for at least 5 consecutive seconds if CONSULT screen changes from
“OUT OF CONDITION” to “TESTING”.
CAUTION:

AT-136
P0733 3GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
If “TESTING” does not appear on CONSULT for a long time, select “SELF-DIAG RESULTS”. In case
a 1st trip DTC other than P0733 is shown, refer to “AT-97, "CONSULT Function (TRANSMIS- A
SION)"”.
If “COMPLETED RESULT NG” is detected, go to AT-137, "Diagnosis Procedure".
If “STOP VEHICLE” is detected, go to the following step.
B
6. Stop vehicle.
7. Drive vehicle in “D” position allowing it to shift from 1GR to 5GR and check shift timing and shift shock.
- Touch “OK” to complete the inspection when normally shifted from the 1GR to 5GR.
- Touch “NG” when an unusual shift shock, etc. occurs in spite of shifting from the 1GR to 5GR. Go to AT- AT
61, "Road Test".
- Perform “SELF-DIAG RESULTS” mode when not shifted from the 1GR to 5GR. (Neither “OK” nor “NG”
are indicated.) D
WITH GST
Follow the procedure “WITHOUT CONSULT”.
E
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds. F
- Without manual mode

Selector lever position : “3” position G


Gear position : “3” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more H
- With manual mode

Selector lever position : “M” position I


Gear position : “3” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more J
4. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
5. If the check result is NG, go to AT-137, "Diagnosis Procedure".
K
Diagnosis Procedure INFOID:0000000005443693

1.CHECK CAN COMMUNICATION LINE L


With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
M
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results? N
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT O
Check TCM power supply and ground circuit. Refer to AT-180.
OK or NG
P
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTION ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.

AT-137
P0733 3GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
NG >> Repair or replace damaged parts.
4.REPLACE CONTROL VALVE WITH TCM
1. Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Perform AT-136, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> Confirm malfunction phenomena by “Road Test” to repair malfunctioning part. Refer to AT-61,
"Road Test".

AT-138
P0734 4GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
P0734 4GR INCORRECT RATIO
A
Description INFOID:0000000005443694

This malfunction is detected when the A/T does not shift into 4GR position as instructed by TCM. This is not B
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis Logic INFOID:0000000005443695 AT

Diagnostic trouble code “P0734” with CONSULT or 21st judgment flicker without CONSULT is detected when
TCM detects any inconsistency in the actual gear ratio.
D
Possible Cause INFOID:0000000005443696

• Input clutch solenoid valve E


• Front brake solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch solenoid valve
• Each clutch F
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000005443697
G
CAUTION:
Always drive vehicle at a safe speed.
NOTE: H
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
I
WITH CONSULT
1. Start the engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
2. Make sure that “ATF TEMP 1” is within the following range. J

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)


If out of range, drive vehicle to warm ATF or stop engine to cool ATF. K
3. Select “4TH GR FNCTN P0734” of “DTC WORK SUPPORT” mode for “TRANSMISSION” with CONSULT.
4. Drive vehicle and maintain the following conditions.
- Without manual mode
L
SLCT LVR POSI : “D” position
O/D OFF indicator lamp : ON
GEAE : “4” position M
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more N
INPUT SPEED : 300 rpm or more
- With manual mode
O
MANU MODE SW : “M” position
GEAE : “4” position
ACCELE POSI : 0.6/8 or more
P
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : INPUT SPEED − 50 rpm or more
INPUT SPEED : 300 rpm or more
5. Keep the current driving status for at least 5 consecutive seconds if CONSULT screen changes from
“OUT OF CONDITION” to “TESTING”.
CAUTION:

AT-139
P0734 4GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
If “TESTING” does not appear on CONSULT for a long time, select “SELF-DIAG RESULTS”. In case
a 1st trip DTC other than P0734 is shown, refer to “AT-97, "CONSULT Function (TRANSMIS-
SION)"”.
If “COMPLETED RESULT NG” is detected, go to AT-140, "Diagnosis Procedure".
If “STOP VEHICLE” is detected, go to the following step.
6. Stop vehicle.
7. Drive vehicle in “D” position allowing it to shift from 1GR to 5GR and check shift timing and shift shock.
- Touch “OK” to complete the inspection when normally shifted from the 1GR to 5GR.
- Touch “NG” when an unusual shift shock, etc. occurs in spite of shifting from the 1GR to 5GR. Go to AT-
61, "Road Test".
- Perform “SELF-DIAG RESULTS” mode when not shifted from the 1GR to 5GR. (Neither “OK” nor “NG”
are indicated.)
WITH GST
Follow the procedure “WITHOUT CONSULT”.
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
- Without manual mode

Selector lever position : “D” position


O/D OFF indicator lamp : ON
Gear position : “4” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more
- With manual mode

Selector lever position : “M” position


Gear position : “4” position
Accelerator opening : 0.6/8 or more
Vehicle speed : 10 km/h (6 MPH) or more
4. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
5. If the check result is NG, go to AT-140, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443698

1.CHECK CAN COMMUNICATION LINE


With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-180.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTION ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG

AT-140
P0734 4GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 4.
NG >> Repair or replace damaged parts. A
4.REPLACE CONTROL VALVE WITH TCM
1. Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
B
2. Perform AT-139, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
AT
NG >> Confirm malfunction phenomena by “Road Test” to repair malfunctioning part. Refer to AT-61,
"Road Test".

AT-141
P0735 5GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
P0735 5GR INCORRECT RATIO
Description INFOID:0000000005443699

This malfunction is detected when the A/T does not shift into 5GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
On Board Diagnosis Logic INFOID:0000000005443700

Diagnostic trouble code “P0735” with CONSULT or 22nd judgment flicker without CONSULT is detected when
TCM detects any inconsistency in the actual gear ratio.
Possible Cause INFOID:0000000005443701

• Input clutch solenoid valve


• Front brake solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch solenoid valve
• Each clutch
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000005443702

CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine and select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
2. Make sure that “ATF TEMP 1” is within the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)


If out of range, drive vehicle to warm ATF or stop engine to cool ATF.
3. Select “5TH GR FNCTN P0735” of “DTC WORK SUPPORT” mode for “TRANSMISSION” with CONSULT.
4. Drive vehicle and maintain the following conditions.
- Without manual mode

SLCT LVR POSI : “D” position


O/D OFF indicator lamp : OFF
GEAE : “5” position
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : TURBINE REV − 50 rpm or more
TURBINE REV : 300 rpm or more
- With manual mode

MANU MODE SW : “M” position


GEAE : “5” position
ACCELE POSI : 0.6/8 or more
VEHICLE SPEED : 10 km/h (6 MPH) or more
ENGINE SPEED : TURBINE REV − 50 rpm or more
TURBINE REV : 300 rpm or more
5. Keep the current driving status for at least 5 consecutive seconds if CONSULT screen changes from
“OUT OF CONDITION” to “TESTING”.
CAUTION:

AT-142
P0735 5GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
If “TESTING” does not appear on CONSULT for a long time, select “SELF-DIAG RESULTS”. In case
a 1st trip DTC other than P0735 is shown, refer to “AT-97, "CONSULT Function (TRANSMIS- A
SION)"”.
If “COMPLETED RESULT NG” is detected, go to AT-143, "Diagnosis Procedure".
If “STOP VEHICLE” is detected, go to the following step.
B
6. Stop vehicle.
7. Drive vehicle in “D” position allowing it to shift from 1GR to 5GR and check shift timing and shift shock.
- Touch “OK” to complete the inspection when normally shifted from the 1GR to 5GR.
- Touch “NG” when an unusual shift shock, etc. occurs in spite of shifting from the 1GR to 5GR. Go to AT- AT
61, "Road Test".
- Perform “SELF-DIAG RESULTS” mode when not shifted from the 1GR to 5GR. (Neither “OK” nor “NG”
are indicated.) D
WITH GST
Follow the procedure “WITHOUT CONSULT”.
E
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds. F
- Without manual mode

Selector lever position : “D” position G


O/D OFF indicator lamp : OFF
Gear position : “5” position
Accelerator opening : 0.6/8 or more H
Vehicle speed : 10 km/h (6 MPH) or more
- With manual mode
I
Selector lever position : “M” position
Gear position : “5” position
Accelerator opening : 0.6/8 or more J
Vehicle speed : 10 km/h (6 MPH) or more
4. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
5. If the check result is NG, go to AT-143, "Diagnosis Procedure". K

Diagnosis Procedure INFOID:0000000005443703

L
1.CHECK CAN COMMUNICATION LINE
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. M

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". N
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2. O
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-180.
P
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTION ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG

AT-143
P0735 5GR INCORRECT RATIO
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.REPLACE CONTROL VALVE WITH TCM
1. Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Perform AT-142, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> Confirm malfunction phenomena by “Road Test” to repair malfunctioning part. Refer to AT-61,
"Road Test".

AT-144
P0740 TORQUE CONVERTER
< SERVICE INFORMATION > [5AT: RE5R05A]
P0740 TORQUE CONVERTER
A
Description INFOID:0000000005443704

• The torque converter clutch solenoid valve is activated, with the gear in D3, D4, D5, M2, M3, M4 and M5 (for B
YD25DDTi engine) / D5, M2, M3, M4 and M5 [for VQ40DE engine (with manual mode)] / D5 [for VQ40DE
engine (without manual mode)] by the TCM in response to signals sent from the output speed sensor and
accelerator pedal position sensor (throttle position sensor). Torque converter clutch piston operation will then
be controlled. AT
• Lock-up operation, however, is prohibited when A/T fluid temperature is too low.
• When the accelerator pedal is depressed (less than 1.0/8) in lock-up condition, the engine speed should not
change abruptly. If there is a big jump in engine speed, there is no lock-up. D
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443705

E
Item name Condition Display value (Approx.)
TCC SOLENOID Lock-up is active 0.4 - 0.6 A
F
On Board Diagnosis Logic INFOID:0000000005443706

Diagnostic trouble code “P0740 TCC SOLENOID/CIRC” with CONSULT or 3rd judgment flicker without CON-
G
SULT is detected under the following conditions.
• When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
• When TCM detects as irregular by comparing target value with monitor value.
H
Possible Cause INFOID:0000000005443707

• Torque converter clutch solenoid valve


• Harness or connectors I
(The solenoid circuit is open or shorted.)
DTC Confirmation Procedure INFOID:0000000005443708
J
CAUTION:
Always drive vehicle at a safe speed.
NOTE: K
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. L
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. M
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

SLCT LVR POSI : “D” position


N
VHCL/S SE-A/T : 80 km/h (50 MPH) or more
ACCELE POSI : 0.5/8 – 1.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location
for this test.
O

4. If DTC is detected go to AT-146, "Diagnosis Procedure".


WITH GST P
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

AT-145
P0740 TORQUE CONVERTER
< SERVICE INFORMATION > [5AT: RE5R05A]

Selector lever position : “D” position


Vehicle speed : 80 km/h (50 MPH) or more
Accelerator opening : 0.5/8 – 1.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions
Driving location
required for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-146, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443709

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “TCC SOLENOID” while driving.

Item name Condition Display value (Approx.)


TCC SOLENOID Lock-up is active 0.4 - 0.6 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-145, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-146
P0744 TORQUE CONVERTER
< SERVICE INFORMATION > [5AT: RE5R05A]
P0744 TORQUE CONVERTER
A
Description INFOID:0000000005443710

This malfunction is detected when the A/T does not lock-up. This is not only caused by electrical malfunction B
(circuits open or shorted) but also by mechanical malfunction such as control valve sticking, improper solenoid
valve operation, etc.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443711 AT

Item name Condition Display value (Approx.)


D
TCC SOLENOID Lock-up is active 0.4 - 0.6 A

On Board Diagnosis Logic INFOID:0000000005443712


E
Diagnostic trouble code “P0744” with CONSULT or 3rd judgment flicker without CONSULT is detected under
the following conditions.
• When A/T cannot perform lock-up even if electrical circuit is good. F
• When TCM detects as irregular by comparing difference value with slip rotation.
Possible Cause INFOID:0000000005443713
G
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Torque converter clutch solenoid valve H
• Hydraulic control circuit
DTC Confirmation Procedure INFOID:0000000005443714

I
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
J
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
K
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 30 seconds. L

SLCT LVR POSI : “D” position


ACCELE POSI : More than 1.0/8 M
TCC SOLENOID : 0.4 – 0.6 A
VEHICLE SPEED : 80 km/h (50 MPH) or more
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions re- N
Driving location
quired for this test
- For shift schedule, refer to AT-346, "Vehicle Speed at Which Lock-up Occurs/Releases".
4. If DTC is detected, go to AT-148, "Diagnosis Procedure". O
WITH GST
Follow the procedure “WITH CONSULT”
P
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 30 consecutive seconds.

Selector lever position : “D” position


Vehicle speed : 80 km/h (50 MPH) or more

AT-147
P0744 TORQUE CONVERTER
< SERVICE INFORMATION > [5AT: RE5R05A]
Accelerator opening : More than 1.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions
Driving location
required for this test
- For shift schedule, refer to AT-346, "Vehicle Speed at Which Lock-up Occurs/Releases".
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-148, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443715

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “TCC SOLENOID” while driving.

Item name Condition Display value (Approx.)


TCC SOLENOID Lock-up is active 0.4 - 0.6 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-147, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-148
P0745 PRESSURE CONTROL SOLENOID A
< SERVICE INFORMATION > [5AT: RE5R05A]
P0745 PRESSURE CONTROL SOLENOID A
A
Description INFOID:0000000005443716

Line pressure solenoid valve regulates oil pump discharge pressure to suit the driving condition in response to B
a signal sent from TCM.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443717

AT

Item name Condition Display value (Approx.)


LINE PRES SOL During driving 0.2 - 0.6 A D

On Board Diagnosis Logic INFOID:0000000005443718

Diagnostic trouble code “P0745” with CONSULT or 4th judgment flicker without CONSULT is detected under E
the following conditions.
• When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
• When TCM detects as irregular by comparing target value with monitor value. F
Possible Cause INFOID:0000000005443719

• Harness or connectors G
(The solenoid circuit is open or shorted.)
• Line pressure solenoid valve
DTC Confirmation Procedure INFOID:0000000005443720
H

NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and I
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT J
1. Start the engine and wait for at least 5 seconds.
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
3. If DTC is detected, go to AT-149, "Diagnosis Procedure". K
WITH GST
Follow the procedure “WITH CONSULT”
L
WITHOUT CONSULT
1. Start the engine and wait for at least 5 seconds.
2. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
3. If the check result is NG, go to AT-149, "Diagnosis Procedure". M

Diagnosis Procedure INFOID:0000000005443721

N
1.CHECK INPUT SIGNAL
With CONSULT
1. Start the engine. O
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “LINE PRES SOL” while driving.
P
Item name Condition Display value (Approx.)
LINE PRES SOL During driving 0.2 - 0.6 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.

AT-149
P0745 PRESSURE CONTROL SOLENOID A
< SERVICE INFORMATION > [5AT: RE5R05A]

2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT


Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-149, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-150
P1705 TP SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
P1705 TP SENSOR
A
Description INFOID:0000000005443722

The accelerator pedal position sensor sends a signal to ECM, and ECM sends signals to TCM with CAN com- B
munication.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443723

AT

Item name Condition Display value


Released accelerator pedal. 0.0/8 D
ACCELE POSI
Fully depressed accelerator pedal. 8.0/8

On Board Diagnosis Logic INFOID:0000000005443724 E

Diagnostic trouble code “P1705” with CONSULT or 15th judgment flicker without CONSULT is detected when
TCM does not receive the proper accelerator pedal position signals (input by CAN communication) from ECM.
F
Possible Cause INFOID:0000000005443725

Harness or connectors
G
(The sensor circuit is open or shorted.)
DTC Confirmation Procedure INFOID:0000000005443726

H
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. I

WITH CONSULT
1. Start the engine and let it idle for 1 seconds. J
2. Select “SELF-DIAG RESULTS” mode for “TRANSMISISON” with CONSULT.
3. If DTC is detected, go to AT-151, "Diagnosis Procedure".
WITH GST K
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine and let it idle for 1 seconds. L
2. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
3. If the check result is NG, go to AT-151, "Diagnosis Procedure".
M
Diagnosis Procedure INFOID:0000000005443727

1.CHECK CAN COMMUNICATION LINE


N
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISISON” with CONSULT.
O
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results? P
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK DTC WITH TCM
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.

AT-151
P1705 TP SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Depress accelerator pedal and read the value of “ACCELE POSI”.

Item name Condition Display value


Released accelerator pedal. 0.0/8
ACCELE POSI
Fully depressed accelerator pedal. 8.0/8
4. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. Refer to AT-97, "CONSULT
Function (TRANSMISSION)".
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.CHECK DTC WITH ECM
With CONSULT
1. Turn ignition switch ON.
2. Select “SELF-DIAG RESULTS” mode for “ENGINE” with CONSULT. Refer to EC-947, "CONSULT Func-
tion" (for YD25DDTi engine), EC-117, "CONSULT Function (ENGINE)" (for VQ40DE engine type 1*) or
EC-600, "CONSULT Function (ENGINE)" (for VQ40DE engine type 2*).
*: Refer to EC-23.
OK or NG
OK >> GO TO 4.
NG >> Check the DTC detected item.
• Refer to EC-947, "CONSULT Function" (for YD25DDTi engine), EC-117, "CONSULT Function
(ENGINE)" (for VQ40DE engine type 1*) or EC-600, "CONSULT Function (ENGINE)" (for
VQ40DE engine type 2*).
*: Refer to EC-23.
• If CAN communication line is detected, go to AT-109.
4.CHECK DTC
Perform AT-151, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
5.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.

AT-152
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR
A
Description INFOID:0000000005443728

A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to TCM. B
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443729

AT
Item name Condition °C (°F) Display value (Approx.)
ATF TEMP SE 1 0 (32) - 20 (68) - 80 (176) 3.3 - 2.7 - 0.9 V
D
On Board Diagnosis Logic INFOID:0000000005443730

Diagnostic trouble code “P1710” with CONSULT or 10th judgment flicker without CONSULT is detected when
TCM receives an excessively low or high voltage from the sensor. E

Possible Cause INFOID:0000000005443731

F
• Harness or connectors
(The sensor circuit is open or shorted.)
• A/T fluid temperature sensors
G
DTC Confirmation Procedure INFOID:0000000005443732

CAUTION:
Always drive vehicle at a safe speed. H
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. I
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine J
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 10 minutes (Total). (It is not necessary to
maintain continuously.) K

SLCT LVR POSI : “D” position


VHCL/S SE-A/T : 10 km/h (6 MPH) or more
L
ACCELE POSI : More than 1.0/8
4. If DTC is detected, go to AT-154, "Diagnosis Procedure".
WITH GST M
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT N
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 10 minutes (Total). (It is not necessary to
maintain continuously.)
O
Selector lever position : “D” position
Vehicle speed : 10 km/h (6 MPH) or more
Accelerator opening : More than 1.0/8 P
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-154, "Diagnosis Procedure".

AT-153
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - AT - FTS INFOID:0000000005443733

JMCWA0028GB

Diagnosis Procedure INFOID:0000000005443734

1.CHECK A/T FLUID TEMPERATURE SENSOR SIGNAL


With CONSULT
1. Start the engine.
AT-154
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “ATF TEMP SE 1”. A

Item name Condition °C (°F) Display value (Approx.)


ATF TEMP SE 1 0 (32) - 20 (68) - 80 (176) 3.3 - 2.7 - 0.9 V B
OK or NG
OK >> GO TO 5.
AT
NG >> GO TO 2.
2.CHECK A/T FLUID TEMPERATURE SENSOR
Check AT-155, "Component Inspection". D
OK or NG
OK >> GO TO 3.
NG >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM". E
3.CHECK SUB-HARNESS
1. Disconnect transmission range switch connector and TCM connector. F
2. Check continuity between transmission range switch connector
(A) terminals and TCM connector (B) terminals.

G
Item Connector Terminal Continuity
Transmission range switch
F505 6
connector Yes H
TCM connector F503 19
Transmission range switch
F505 7
connector Yes I
TCM connector F503 18 JSDIA1330ZZ

3. If OK, check harness for short to ground and short to power.


OK or NG J
OK >> GO TO 4.
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
4.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT K

1. Check TCM power supply and ground circuit. Refer to AT-179.


2. Reinstall any part removed. L
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts. M
5.CHECK DTC
Perform AT-153, "DTC Confirmation Procedure".
OK or NG N
OK >> INSPECTION END
NG >> GO TO 1.
O
Component Inspection INFOID:0000000005443735

A/T FLUID TEMPERATURE SENSOR P


1. Remove control valve with TCM. Refer to AT-233, "Control Valve with TCM".

AT-155
P1710 TRANSMISSION FLUID TEMPERATURE SENSOR
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Check resistance between transmission range switch connector
(A) terminals.

Temperature Resistance
Name Connector Terminal
[°C (°F)] (Approx.)
0 (32) 15 kΩ
A/T fluid temperature
F505 6-7 20 (68) 6.5 kΩ
sensor
80 (176) 0.9 kΩ
3. If NG, replace control valve with TCM. Refer to AT-233, "Control
JSDIA1331ZZ
Valve with TCM".

AT-156
P1721 VEHICLE SPEED SIGNAL
< SERVICE INFORMATION > [5AT: RE5R05A]
P1721 VEHICLE SPEED SIGNAL
A
Description INFOID:0000000005443736

The vehicle speed signal is transmitted from combination meter to TCM by CAN communication line. The sig- B
nal functions as an auxiliary device to output speed sensor when it is malfunctioning. TCM will then use the
vehicle speed signal.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443737 AT

Item name Condition Display value


D
VHCL/S SE-MTR During driving Approximately matches the speedometer reading.

On Board Diagnosis Logic INFOID:0000000005443738


E
Diagnostic trouble code “P1721” with CONSULT is detected when TCM does not receive the proper vehicle
speed signal (input by CAN communication) from combination meter.
F
Possible Cause INFOID:0000000005443739

Harness or connectors
(The sensor circuit is open or shorted.) G

DTC Confirmation Procedure INFOID:0000000005443740

CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and I
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT J
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds. K

ACCELE POSI : 1.0/8 or less


VHCL/S SE-MTR : 30 km/h (17 MPH) or more
L
4. If DTC is detected, go to AT-157, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443741
M
1.CHECK CAN COMMUNICATION LINE
With CONSULT N
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT O
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is malfunction in the CAN communication indicated in the result?
YES >> Check CAN communication line. Refer to AT-109. P
NO >> GO TO 2.
2.CHECK INPUT SIGNAL
With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and read out the value of “VHCL/S SE-MTR”.

AT-157
P1721 VEHICLE SPEED SIGNAL
< SERVICE INFORMATION > [5AT: RE5R05A]

Item name Condition Display value


VHCL/S SE-MTR During driving Approximately matches the speedometer reading.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.CHECK COMBINATION METER
Check combination meter. Refer to DI-4.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-157, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
5.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.

AT-158
P1730 INTERLOCK
< SERVICE INFORMATION > [5AT: RE5R05A]
P1730 INTERLOCK
A
Description INFOID:0000000005443742

Fail-safe function to detect interlock conditions. B


On Board Diagnosis Logic INFOID:0000000005443743

• Diagnostic trouble code “P1730” with CONSULT or 12th judgment flicker without CONSULT is detected AT
when TCM does not receive the proper voltage signal from the sensor and switch.
• TCM monitors and compares gear position and conditions of each ATF pressure switch when gear is steady.
Possible Cause INFOID:0000000005443744 D

• Harness or connectors
(The solenoid and switch circuit is open or shorted.) E
• Low coast brake solenoid valve
• ATF pressure switch 2
DTC Confirmation Procedure INFOID:0000000005443745 F

CAUTION:
Always drive vehicle at a safe speed.
NOTE: G
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. H
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. I
3. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.

SLCT LVR POSI : “D” position J


4. If DTC is detected, go to AT-159, "Diagnosis Procedure".
WITH GST
K
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine. L
2. Drive vehicle and maintain the following condition for at least 2 consecutive seconds.

Selector lever position : “D” position


M
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-159, "Diagnosis Procedure".
Judgment of A/T Interlock INFOID:0000000005443746 N

• When A/T Interlock is judged to be malfunctioning, the vehicle should be fixed in 2GR, and should be set in
a condition in which it can travel. O
NOTE:
When the vehicle is driven fixed in 2GR, a input speed sensor malfunction is displayed, but this is
not a input speed sensor malfunction.
• When interlock is detected at the 3GR or more, it is locked at the 2GR. P

Diagnosis Procedure INFOID:0000000005443747

1.CHECK SELF-DIAGNOSTIC RESULTS


With CONSULT
1. Drive vehicle.
2. Stop vehicle and turn ignition switch OFF.
AT-159
P1730 INTERLOCK
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Turn ignition switch ON.
4. Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
1. Drive vehicle.
2. Stop vehicle and turn ignition switch OFF.
3. Turn ignition switch ON.
4. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
OK or NG
OK >> GO TO 2.
NG >> Check low coast brake solenoid valve circuit and function. Refer to AT-171 (DTC P1772), AT-173
(DTC P1774).
2.CHECK DTC
Perform AT-159, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.

AT-160
P1731 1ST ENGINE BRAKING
< SERVICE INFORMATION > [5AT: RE5R05A]
P1731 1ST ENGINE BRAKING
A
Description INFOID:0000000005443748

• Without manual mode B


Fail-safe function to prevent sudden decrease in speed by 1st engine brake other than at “1” position.
• With manual mode
Fail-safe function to prevent sudden decrease in speed by 1st engine brake other than at “M1” position.
- AT

CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443749

D
Item name Condition Display value
Low coast brake engaged. Refer to AT-24. ON
ON OFF SOL E
Low coast brake disengaged. Refer to AT-24. OFF
Low coast brake engaged. Refer to AT-24. ON
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-24. OFF F

On Board Diagnosis Logic INFOID:0000000005443750

Diagnostic trouble code “P1731” with CONSULT or 13th judgment flicker without CONSULT is detected under G
the following conditions.
• When TCM does not receive the proper voltage signal from the sensor.
• When TCM monitors each ATF pressure switch and solenoid monitor value, and detects as irregular when H
engine brake of 1GR acts other than at “1” position. (Without manual mode)
• When TCM monitors each ATF pressure switch and solenoid monitor value, and detects as irregular when
engine brake of 1GR acts other than at “M1” position. (With manual mode)
I
Possible Cause INFOID:0000000005443751

• Harness or connectors J
(The sensor circuit is open or shorted.)
• Low coast brake solenoid valve
• ATF pressure switch 2
K
DTC Confirmation Procedure INFOID:0000000005443752

CAUTION:
• Always drive vehicle at a safe speed. L
• Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously preformed, always turn ignition switch OFF and M
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT N
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds. O
- Without manual mode

SLCT LVR POSI : “1” position


P
GEAR : “1” position
ENGINE SPEED : 1,200 rpm or more
- With manual mode

MANU MODE SW : ON
GEAR : “1” position
ENGINE SPEED : 1,200 rpm or more

AT-161
P1731 1ST ENGINE BRAKING
< SERVICE INFORMATION > [5AT: RE5R05A]
4. If DTC is detected, go to AT-162, "Diagnosis Procedure".
WITHOUT CONSULT
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
- Without manual mode

Selector lever position : “1” position


Gear position : “1” position
Engine speed : 1,200 rpm or more
- With manual mode

Selector lever position : “M” position


Gear position : “1” position
Engine speed : 1,200 rpm or more
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-162, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443753

1.CHECK INPUT SIGNALS


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle in the “1” position (1st gear) (Without manual mode) or “M” position (1st gear) (With manual
mode), and confirm the ON/OFF actuation of “ATF PRES SW 2” and “ON OFF SOL”.

Item name Condition Display value


Low coast brake engaged. Refer to AT-24. ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-24. OFF
Low coast brake engaged. Refer to AT-24. ON
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-24. OFF
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-161, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-162
P1752 INPUT CLUTCH SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
P1752 INPUT CLUTCH SOLENOID
A
Description INFOID:0000000005443754

Input clutch solenoid valve is controlled by TCM in response to signals sent from transmission range switch, B
output speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted
to the optimum position.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443755 AT

Item name Condition Display value (Approx.)


D
Input clutch disengaged. Refer to AT-24. 0.6 - 0.8 A
I/C SOLENOID
Input clutch engaged. Refer to AT-24. 0 - 0.05 A
E
On Board Diagnosis Logic INFOID:0000000005443756

Diagnostic trouble code “P1752” with CONSULT or 5th judgment flicker without CONSULT is detected under
the following conditions. F
• When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
• When TCM detects as irregular by comparing target value with monitor value.
G
Possible Cause INFOID:0000000005443757

• Harness or connectors
(The solenoid circuit is open or shorted.) H
• Input clutch solenoid valve
DTC Confirmation Procedure INFOID:0000000005443758
I
CAUTION:
Always drive vehicle at a safe speed.
NOTE: J
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
K
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. L
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

SLCT LVR POSI : “D” position


GEAR : “3” ⇒ “4” (I/C ON/OFF)
M
ACCELE POSI : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions re-
Driving location N
quired for this test.
4. If DTC is detected go to AT-164, "Diagnosis Procedure".
WITH GST O
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine. P
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

Selector lever position : “D” position


Gear position : “3” ⇒ “4” (I/C ON/OFF)

AT-163
P1752 INPUT CLUTCH SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
Accelerator opening : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions
Driving location
required for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-164, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443759

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “I/C SOLENOID” while driving.

Display value
Item name Condition
(Approx.)
Input clutch disengaged. Refer to AT-24. 0.6 - 0.8 A
I/C SOLENOID
Input clutch engaged. Refer to AT-24. 0 - 0.05 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-163, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-164
P1757 FRONT BRAKE SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
P1757 FRONT BRAKE SOLENOID
A
Description INFOID:0000000005443760

Front brake solenoid valve is controlled by TCM in response to signals sent from transmission range switch, B
output speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted
to the optimum position.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443761 AT

Item name Condition Display value (Approx.)


D
Front brake engaged. Refer to AT-24. 0.6 - 0.8 A
FR/B SOLENOID
Front brake disengaged. Refer to AT-24. 0 - 0.05 A
E
On Board Diagnosis Logic INFOID:0000000005443762

Diagnostic trouble code “P1757” with CONSULT or 6th judgment flicker without CONSULT is detected under
the following conditions. F
• When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
• When TCM detects as irregular by comparing target value with monitor value.
G
Possible Cause INFOID:0000000005443763

• Harness or connectors
(The solenoid circuit is open or shorted.) H
• Front brake solenoid valve
DTC Confirmation Procedure INFOID:0000000005443764
I
CAUTION:
Always drive vehicle at a safe speed.
NOTE: J
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
K
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. L
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

SLCT LVR POSI : “D” position


GEAR : “3” ⇒ “4” (FR/B ON/OFF)
M
ACCELE POSI : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location N
for this test.
4. If DTC is detected go to AT-166, "Diagnosis Procedure".
WITH GST O
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine. P
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

Selector lever position : “D” position


Gear position : “3” ⇒ “4” (FR/B ON/OFF)

AT-165
P1757 FRONT BRAKE SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
Accelerator opening : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location
for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-166, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443765

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “FR/B SOLENOID” while driving.

Display value
Item name Condition
(Approx.)
Front brake engaged. Refer to AT-24. 0.6 - 0.8 A
FR/B SOLENOID
Front brake disengaged. Refer to AT-24. 0 - 0.05 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-165, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-166
P1762 DIRECT CLUTCH SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
P1762 DIRECT CLUTCH SOLENOID
A
Description INFOID:0000000005443766

Direct clutch solenoid valve is controlled by TCM in response to signals sent from transmission range switch, B
output speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted
to the optimum position.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443767 AT

Item name Condition Display value (Approx.)


D
Direct clutch disengaged. Refer to AT-24. 0.6 - 0.8 A
D/C SOLENOID
Direct clutch engaged. Refer to AT-24. 0 - 0.05 A
E
On Board Diagnosis Logic INFOID:0000000005443768

Diagnostic trouble code “P1762” with CONSULT or 2nd judgment flicker without CONSULT is detected under
the following conditions. F
• When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
• When TCM detects as irregular by comparing target value with monitor value.
G
Possible Cause INFOID:0000000005443769

• Harness or connectors
(The solenoid circuit is open or shorted.) H
• Direct clutch solenoid valve
DTC Confirmation Procedure INFOID:0000000005443770
I
CAUTION:
Always drive vehicle at a safe speed.
NOTE: J
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
K
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. L
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

SLCT LVR POSI : “D” position


GEAR : “1” ⇒ “2” (D/C ON/OFF)
M
ACCELE POSI : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location N
for this test.
4. If DTC is detected, go to AT-168, "Diagnosis Procedure".
WITH GST O
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine. P
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

Selector lever position : “D” position


Gear position : “1” ⇒ “2” (D/C ON/OFF)

AT-167
P1762 DIRECT CLUTCH SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
Accelerator opening : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location
for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-168, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443771

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “D/C SOLENOID” while driving.

Display value
Item name Condition
(Approx.)
Direct clutch disengaged. Refer to AT-24. 0.6 - 0.8 A
D/C SOLENOID
Direct clutch engaged. Refer to AT-24. 0 - 0.05 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-167, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-168
P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID
A
Description INFOID:0000000005443772

High and low reverse clutch solenoid valve is controlled by TCM in response to signals sent from transmission B
range switch, output speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will
then be shifted to the optimum position.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443773 AT

Item name Condition Display value (Approx.)


D
High and low reverse clutch disengaged. Refer to AT-24. 0.6 - 0.8 A
HLR/C SOL
High and low reverse clutch engaged. Refer to AT-24. 0 - 0.05 A
E
On Board Diagnosis Logic INFOID:0000000005443774

Diagnostic trouble code “P1767” with CONSULT or 8th judgment flicker without CONSULT is detected under
the following conditions. F
• When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
• When TCM detects as irregular by comparing target value with monitor value.
G
Possible Cause INFOID:0000000005443775

• Harness or connectors
(The solenoid circuit is open or shorted.) H
• High and low reverse clutch solenoid valve
DTC Confirmation Procedure INFOID:0000000005443776
I
CAUTION:
Always drive vehicle at a safe speed.
NOTE: J
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
K
WITH CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT. L
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

SLCT LVR POSI : “D” position


GEAR : “2” ⇒ “3” (HLR/C ON/OFF)
M
ACCELE POSI : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location N
for this test.
4. If DTC is detected, go to AT-170, "Diagnosis Procedure".
WITH GST O
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine. P
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.

Selector lever position : “D” position


Gear position : “2” ⇒ “3” (HLR/C ON/OFF)

AT-169
P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
Accelerator opening : 1.5/8 – 2.0/8
: Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required
Driving location
for this test.
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-170, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443777

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISISON” with CONSULT.
3. Read the value of “HLR/C SOLENOID” while driving.

Display value
Item name Condition
(Approx.)
High and low reverse clutch disengaged. Refer to AT-24. 0.6 - 0.8 A
HLR/C SOL
High and low reverse clutch engaged. Refer to AT-24. 0 - 0.05 A
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-169, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-170
P1772 LOW COAST BRAKE SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
P1772 LOW COAST BRAKE SOLENOID
A
Description INFOID:0000000005443778

Low coast brake solenoid valve is turned ON or OFF by TCM in response to signals sent from transmission B
range switch, output speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will
then be shifted to the optimum position.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443779 AT

Item name Condition Display value


D
Low coast brake engaged. Refer to AT-24. ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-24. OFF
E
On Board Diagnosis Logic INFOID:0000000005443780

Diagnostic trouble code “P1772” with CONSULT or 7th judgment flicker without CONSULT is detected when
TCM detects an improper voltage drop when it tries to operate the solenoid valve. F

Possible Cause INFOID:0000000005443781

G
• Harness or connectors
(The solenoid circuit is open or shorted.)
• Low coast brake solenoid valve
H
DTC Confirmation Procedure INFOID:0000000005443782

CAUTION:
Always drive vehicle at a safe speed. I
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. J
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT
1. Start the engine. K
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
- Without manual mode L
SLCT LVR POSI : “1” or “2” position
GEAR : “1” or “2” (LC/B ON/OFF)
M
- With manual mode

MANU MODE SW : ON
N
GEAR : “1” or “2” (LC/B ON/OFF)
4. If DTC is detected, go to AT-172, "Diagnosis Procedure".
WITH GST O
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT P
1. Start the engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
- Without manual mode

Selector lever position : “1” or “2” position


Gear position : “1” or “2” (LC/B ON/OFF)
- With manual mode

AT-171
P1772 LOW COAST BRAKE SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]

Selector lever position : “M” position


Gear position : “1” or “2” (LC/B ON/OFF)
3. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
4. If the check result is NG, go to AT-172, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443783

1.CHECK INPUT SIGNAL


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the value of “ON OFF SOL” while driving.

Item name Condition Display value


Low coast brake engaged. Refer to AT-24. ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-24. OFF
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-171, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-172
P1774 LOW COAST BRAKE SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
P1774 LOW COAST BRAKE SOLENOID
A
Description INFOID:0000000005443784

• Low coast brake solenoid valve is turned ON or OFF by TCM in response to signals sent from transmission B
range switch, output speed sensor and accelerator pedal position sensor (throttle position sensor). Gears
will then be shifted to the optimum position.
• This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical malfunc-
tion such as control valve sticking, improper solenoid valve operation. AT

CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443785

D
Item name Condition Display value
Low coast brake engaged. Refer to AT-24. ON
ON OFF SOL E
Low coast brake disengaged. Refer to AT-24. OFF
Low coast brake engaged. Refer to AT-24. ON
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-24. OFF F

On Board Diagnosis Logic INFOID:0000000005443786

G
Diagnostic trouble code “P1774” with CONSULT or 7th judgment flicker without CONSULT is detected under
the following conditions.
• When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 2 is irregular during depressing accelerator pedal. (Other than during shift change) H
• When TCM detects that relation between gear position and condition of ATF pressure switch 2 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause INFOID:0000000005443787
I

• Harness or connectors
(The solenoid and switch circuits are open or shorted.) J
• Low coast brake solenoid valve
• ATF pressure switch 2
DTC Confirmation Procedure INFOID:0000000005443788 K

CAUTION:
Always drive vehicle at a safe speed. L
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. M

WITH CONSULT
1. Start the engine.
2. Accelerate vehicle to maintain the following conditions. N
- Without manual mode

SLCT LVR POSI : “1” or “2” position O


GEAR : “1” or “2” (LC/B ON/OFF)
-
P
MANU MODE SW : ON
GEAR : “1” or “2” (LC/B ON/OFF)
3. Perform step 2 again.
4. Turn ignition switch OFF, then perform step 1 to 3 again.
5. Check “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
If DTC (P1774) is detected, go to AT-174, "Diagnosis Procedure".
If DTC (P1772) is detected, go to AT-172, "Diagnosis Procedure".
AT-173
P1774 LOW COAST BRAKE SOLENOID
< SERVICE INFORMATION > [5AT: RE5R05A]
WITH GST
Follow the procedure “WITH CONSULT”
WITHOUT CONSULT
1. Start the engine.
2. Accelerate vehicle to maintain the following conditions.
- Without manual mode

Selector lever position : “1” or “2” position


Gear position : “1” or “2” (LC/B ON/OFF)
-

Selector lever position : “M” position


Gear position : “1” or “2” (LC/B ON/OFF)
3. Perform step 2 again.
4. Turn ignition switch OFF position, then perform step 1 to 3 again.
5. Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
6. If the check result is NG, go to AT-174, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000005443789

1.CHECK INPUT SIGNALS


With CONSULT
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle in the “1” / “2” position (11 or 22 gear) (Without manual mode) or “M” position (1GR or 2GR)
(With manual mode), and confirm the ON/OFF actuation of “ATF PRES SW 2” and “ON OFF SOL”.

Item name Condition Display value


Low coast brake engaged. Refer to AT-24. ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-24. OFF
Low coast brake engaged. Refer to AT-24. ON
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-24. OFF
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
4.CHECK DTC
Perform AT-173, "DTC Confirmation Procedure".
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.

AT-174
P1815 M-MODE SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
P1815 M-MODE SWITCH
A
Description INFOID:0000000006081251

Manual mode switch is installed in A/T shift selector. It sends manual mode switch, shift-up and shift-down B
switch signals to TCM.
TCM sends the switch signals to combination meter. by CAN communication line. Then manual mode switch
position is indicated on A/T position indicator. For inspection, refer to AT-189.
AT
CONSULT Reference Value in Data Monitor Mode INFOID:0000000006081252

D
Item name Condition Display value
Manual shift gate position (neutral) ON
MANU MODE SW
Other than the above OFF E
Manual shift gate position OFF
NON M-MODE SW
Other than the above ON
Selector lever: + side ON F
UP SW LEVER
Other than the above OFF
Selector lever: - side ON
DOWN SW LEVER G
Other than the above OFF

On Board Diagnosis Logic INFOID:0000000006081253


H
Diagnostic trouble code “P1815” with CONSULT is detected when TCM monitors Manual mode, Non manual
mode, Up or Down switch signal, and detects as irregular when impossible input pattern occurs 1 second or
more. I
Possible Cause INFOID:0000000006081254

• Harness or connectors. J
(These switches circuit is open or shorted.)
• Manual mode select switch. (Into A/T shift selector)
• Manual mode position select switch. (Into A/T shift selector) K
DTC Confirmation Procedure INFOID:0000000006081255

CAUTION: L
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
M
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT N
1. Start the engine.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
O
MANU MODE SW : ON
4. If DTC is detected, go to AT-177, "Diagnosis Procedure".
P

AT-175
P1815 M-MODE SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - AT - MMSW INFOID:0000000006081256

JMCWA0013GB

Data are reference value and are measured between each terminal and ground.
Wire col-
Terminal Item Condition Data (Approx.)
or
3 L CAN-H — —
8 P CAN-L — —

AT-176
P1815 M-MODE SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
Diagnosis Procedure INFOID:0000000006081257

A
1.CHECK CAN COMMUNICATION LINE
With CONSULT
B
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT AT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109. D
NO >> GO TO 2.
2.CHECK MANUAL MODE SWITCH CIRCUIT
With CONSULT E
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the ON/OFF switching action of “MANU MODE SW”, “NON M-MODE SW”, “UP SW LEVER” and F
“DOWN SW LEVER”.

Item name Condition Display Value G


Manual shift gate position (neutral) ON
MANU MODE SW
Other than the above OFF
H
Manual shift gate position OFF
NON M-MODE SW
Other than the above ON
selector lever: +side ON I
UP SW LEVER
Other than the above OFF
selector lever: -side ON
DOWN SW LEVER
Other than the above OFF J

Without CONSULT
Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of the K
position mutually coincide when selector lever is shifted to the “+ (up)” or “- (down)” side (1st ⇔ 5th gear).
OK or NG
OK >> GO TO 4. L
NG >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM M
Check the following.
• Manual mode switch. Refer to AT-178, "Component Inspection".
• Pin terminals for damage or loose connection with harness connector.
• Open circuit or short to ground or short to power in harness or connector for A/T shift selector (manual mode N
switch).
• Combination meter. Refer to DI-4.
OK or NG O
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK DTC P

Perform AT-175, "DTC Confirmation Procedure".


OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
5.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
AT-177
P1815 M-MODE SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector
OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Repair or replace damaged parts.
Component Inspection INFOID:0000000006081258

MANUAL MODE SWITCH


Check continuity between A/T shift selector connector (A) terminals.

Item Position Terminal Continuity


Auto 9 – 10
Manual mode select switch
Manual 6–9
Yes
UP 8–9
Manual mode position select switch
DOWN 7–9

JSDIA1485GB

AT-178
MAIN POWER SUPPLY AND GROUND CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
MAIN POWER SUPPLY AND GROUND CIRCUIT
A
Wiring Diagram - AT - MAIN INFOID:0000000005443790

AT

JMCWA0021GB

AT-179
MAIN POWER SUPPLY AND GROUND CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
Data are reference value and are measured between each terminal and ground.
Terminal Wire color Item Condition Data (Approx.)
Power supply
1 SB Always Battery voltage
(Memory back-up)
Power supply
2 R Always Battery voltage
(Memory back-up)
5 B Ground Always 0V

— Battery voltage

6 Y Power supply

— 0V

10 B Ground Always 0V

Diagnosis Procedure INFOID:0000000005443791

1.CHECK TCM POWER SOURCE STEP 1


1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector.
3. Check voltage between A/T assembly harness connector termi-
nals and ground.

Voltage (Ap-
Item Connector Terminal
prox.)
1 - Ground
Battery voltage
TCM F36 2 - Ground
6 - Ground 0V
OK or NG
SCIA2104E
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK TCM POWER SOURCE STEP 2
1. Disconnect A/T assembly harness connector.
2. Turn ignition switch ON.
3. Check voltage between A/T assembly harness connector termi-
nals and ground.

Voltage (Ap-
Item Connector Terminal
prox.)
1 - Ground
TCM F36 2 - Ground Battery voltage
6 - Ground
OK or NG
SCIA2105E
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING ITEM
Check the following.
• Harness for short or open between battery and A/T assembly harness connector F36 terminals 1, 2
• Harness for short or open between ignition switch and A/T assembly harness connector F36 terminal 6
• 10 A fuse (No. 25, located in fuse and fusible link block) and 10 A fuse (No. 49, located in IPDM E/R)
• Ignition switch, Refer to PG-5.
OK or NG

AT-180
MAIN POWER SUPPLY AND GROUND CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 4.
NG >> Repair or replace damaged parts. A
4.CHECK TCM GROUND CIRCUIT
1. Turn ignition switch OFF.
B
2. Disconnect A/T assembly harness connector.
3. Check continuity between A/T assembly harness connector ter-
minals and ground.
AT
Item Connector Terminal Continuity
TCM F36 5, 10 - Ground Yes
D
If OK, check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5. E
NG >> Repair open circuit or short to ground or short to power
in harness or connectors. SCIA2106E

5.DETECT MALFUNCTIONING ITEM F


Check A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
G
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.PERFORM SELF-DIAGNOSIS H
With CONSULT
Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
OK or NG I
OK >> INSPECTION END
NG - 1 >> Self-diagnosis does not activate: GO TO 7.
NG - 2 >> DTC is displayed: Check the malfunctioning system. Refer to AT-97, "CONSULT Function J
(TRANSMISSION)".
7.CHECK TERMINAL CORD ASSEMBLY
1. Remove control valve with TCM. Refer to AT-233, "Control Valve with TCM". K
2. Disconnect A/T assembly harness connector and TCM connector.
3. Check continuity between A/T assembly harness connector ter-
minals and TCM connector terminals. L

Item Connector Terminal Continuity


A/T assembly harness connector F36 1 M
Yes
TCM connector F502 9
A/T assembly harness connector F36 2
Yes N
TCM connector F502 10
A/T assembly harness connector F36 6 SCIA5464E
Yes
TCM connector F502 4 O

AT-181
MAIN POWER SUPPLY AND GROUND CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
4. Check continuity between A/T assembly harness connector ter-
minals and TCM connector terminals.

Item Connector Terminal Continuity


A/T assembly harness connector F36 5
Yes
TCM connector F504 21
A/T assembly harness connector F36 10
Yes
TCM connector F504 22
5. If OK, check harness for short to ground and short to power. SCIA5465E

OK or NG
OK >> Replace control valve with TCM. Refer to AT-233, "Control Valve with TCM".
NG >> Replace open circuit or short to ground and short to power in harness or connectors.

AT-182
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION
A
CIRCUIT
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443792
B

Item name Condition Display value


Released accelerator pedal. ON AT
CLSD THL POS
Fully depressed accelerator pedal. OFF
Fully depressed accelerator pedal. ON
W/O THL POS D
Released accelerator pedal. OFF

Diagnosis Procedure INFOID:0000000005443793


E
1.CHECK CAN COMMUNICATION LINE
With CONSULT F
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT G
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109. H
NO >> GO TO 2.
2.CHECK THROTTLE POSITION SIGNAL CIRCUIT
I
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Depress accelerator pedal and read the value of “CLSD THL POS” and “W/O THL POS”. J

Item name
Accelerator pedal operation K
CLSD THL POS W/O THL POS
Released ON OFF
Fully depressed OFF ON L
OK or NG
OK >> INSPECTION END
NG >> Check the following. If NG, repair or replace damaged parts. M
• Select “SELF-DIAG RESULTS” mode for “ENGINE” with CONSULT. Refer to EC-947, "CON-
SULT Function" (for YD25DDTi engine), EC-117, "CONSULT Function (ENGINE)" (for VQ40DE
engine type 1*), EC-600, "CONSULT Function (ENGINE)" (for VQ40DE engine type 2*).
N
*: Refer to EC-23.
• Open circuit or short to ground or short to power in harness or connectors.
• Pin terminals for damage or loose connection with harness connector.
O

AT-183
BRAKE SIGNAL CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
BRAKE SIGNAL CIRCUIT
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443794

Item name Condition Display value


Depressed brake pedal. ON
BRAKE SW
Released brake pedal. OFF

Diagnosis Procedure INFOID:0000000005443795

1.CHECK CAN COMMUNICATION LINE


With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK STOP LAMP SWITCH CIRCUIT
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read the ON/OFF switching action of “BRAKE SW”.

Item name Condition Display value


Depressed brake pedal. ON
BRAKE SW
Released brake pedal. OFF
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3.CHECK STOP LAMP SWITCH
Check continuity between stop lamp switch harness connector E109
terminals 1 and 2. Refer to AT-190, "Wiring Diagram - AT - NON-
DTC".

Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
Check stop lamp switch after adjusting brake pedal — refer to
BR-5.
SCIA2144E
OK or NG
OK >> Check the following. If NG, repair or replace damaged parts.
• Harness for short or open between battery and stop lamp switch.
• Harness for short or open between stop lamp switch and combination meter.
• 10 A fuse (No. 20, located in fuse block).
NG >> Repair or replace stop lamp switch.

AT-184
1ST POSITION SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
1ST POSITION SWITCH
A
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443796

B
Item name Condition Display value
Selector lever in “1” position. ON
1 POSITION SW
Selector lever in other positions. OFF AT

Diagnosis Procedure INFOID:0000000005443797

D
1.CHECK CAN COMMUNICATION LINE
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. E

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". F
Is any malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2. G
2.CHECK 1ST POSITION SWITCH CIRCUIT
With CONSULT H
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read out “1 POSITION SW”.
Check the signal of the 1st position switch is indicated properly. I

Item name Condition Display value


Selector lever in “1” position. ON J
1 POSITION SW
Selector lever in other positions. OFF

K
Without CONSULT
1. Turn ignition switch ON.
2. Check voltage between A/T shift selector connector terminal and ground. Refer to AT-190, "Wiring Dia-
gram - AT - NONDTC". L

Item Connector Terminal Condition Data (Approx.)


M
Selector lever in “1” position. 0V
A/T device M79 9 - Ground
Selector lever in other positions. Battery voltage
OK or NG N
OK >> GO TO 5.
NG >> GO TO 3.
3.CHECK 1ST POSITION SWITCH O
1. Turn ignition switch OFF.
2. Disconnect A/T shift selector connector.
3. Check continuity between A/T shift selector connector M79 terminals 9 and 10. P

Condition Continuity
Selector lever in “1” position. Yes
Selector lever in other positions. No
OK or NG

AT-185
1ST POSITION SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 4.
NG >> Repair or replace 1st position switch.
4.DETECT MALFUNCTIONING ITEM
Check the following. If any items are damaged, repair or replace damaged parts.
• Harness for short or open between combination meter connector M23 terminal 18 and A/T shift selector con-
nector M79 terminal 9.
• Harness for short or open between A/T shift selector connector M79 terminal 10 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK COMBINATION METER
Check the combination meter. Refer to DI-16, "Trouble Diagnosis".
OK or NG
OK >> INSPECTION END
NO >> Repair or replace damaged parts.

AT-186
OVERDRIVE CONTROL SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
OVERDRIVE CONTROL SWITCH
A
CONSULT Reference Value in Data Monitor Mode INFOID:0000000005443798

B
Item name Condition Display value
Holding overdrive control switch ON
OD CONT SW
Releasing overdrive control switch OFF AT

Diagnosis Procedure INFOID:0000000005443799

D
1.CHECK CAN COMMUNICATION LINE
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. E

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". F
Is any malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2. G
2.CHECK OVERDRIVE CONTOROL SWITCH CIRCUIT
With CONSULT H
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Read out “OD CONT SW”.
Check the signal of the overdrive control switch is indicated properly. I

Item name Condition Display value


Holding overdrive control switch ON J
OD CONT SW
Releasing overdrive control switch OFF

K
Without CONSULT
1. Turn ignition switch ON.
2. Check voltage between A/T shift selector connector terminal and ground. Refer to AT-190, "Wiring Dia-
L
gram - AT - NONDTC".

Item Connector Terminal Condition Data (Approx.)


M
A/T shift selec- Releasing overdrive control switch Battery voltage
M79 7 - Ground
tor Holding overdrive control switch 0V
OK or NG N
OK >> GO TO 5.
NG >> GO TO 3.
3.CHECK OVERDRIVE CONTROL SWITCH O

1. Turn ignition switch OFF.


2. Disconnect A/T shift selector connector.
3. Check continuity between A/T shift selector connector M79 terminals 7 and 8. P

Condition Continuity
Holding overdrive control switch Yes
Releasing overdrive control switch No
OK or NG

AT-187
OVERDRIVE CONTROL SWITCH
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 4.
NG >> Repair or replace overdrive control switch.
4.DETECT MALFUNCTIONING ITEM
Check the following. If any items are damaged, repair or replace damaged parts.
• Harness for short or open between combination meter connector M23 terminal 20 and A/T shift selector con-
nector M79 terminal 7.
• Harness for short or open between A/T shift selector connector M79 terminal 8 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK COMBINATION METER
Check the combination meter. Refer to DI-16, "Trouble Diagnosis".
OK or NG
OK >> INSPECTION END
NO >> Repair or replace damaged parts.

AT-188
A/T INDICATOR CIRCUIT
< SERVICE INFORMATION > [5AT: RE5R05A]
A/T INDICATOR CIRCUIT
A
Description INFOID:0000000006135060

TCM sends the switch signals to combination meters. by CAN communication line. Then selector lever posi- B
tion is indicated on the A/T indicator.
CONSULT Reference Value in Data Monitor Mode INFOID:0000000006135061

AT

Item name Condition Display value


Selector lever in “N” and “P” positions N/P D
Selector lever in “R” position R
Selector lever in “D” position D
E
Selector lever in “3” position 3
Selector lever in “2” position 2
SLCT LVR POSI Selector lever in “1” position 1 F
Selector lever in “M” position: 5GR D
Selector lever in “M” position: 4GR 4
Selector lever in “M” position: 3GR 3 G
Selector lever in “M” position: 2GR 2
Selector lever in “M” position: 1GR 1
H
Diagnosis Procedure INFOID:0000000006135062

1.CHECK INPUT SIGNALS I

With CONSULT
1. Start the engine.
J
2. Select “SLCT LVR POSI” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT.
3. Check the actual selector lever position (“P”, “R”, “N” and “D”) and the indication of the A/T indicator mutu-
ally coincide. Refer to AT-97, "CONSULT Function (TRANSMISSION)".
4. Check the following. K
- With manual mode
Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of the
position mutually coincide when selector lever is shifted to the “+ (up)” or “- (down)” side (1GR ⇔ 5GR). L
- Without manual mode
Check the actual selector lever position (“3”, “2” and “1”) and the indication of the A/T indicator mutually coin-
cide. Refer to AT-97, "CONSULT Function (TRANSMISSION)".
OK or NG M
OK >> INSPECTION END
NG >> Check the following.
N
A/T INDICATOR SYMPTOM CHART

Items Possible location of malfunction


O
• The actual gear position does not change. Manual mode switch (With manual mode)
• Shifting into the manual mode is not possible (no gear shifting in • Refer to AT-175.
the manual mode possible). (With manual mode) A/T main system (Fail-safe function actuated)
• The A/T indicator is not indicated. • Refer to AT-97, "CONSULT Function (TRANSMISSION)". P
The actual gear position changes, but the A/T indicator is not indi- Perform the self-diagnosis function.
cated. • Refer to AT-97, "CONSULT Function (TRANSMISSION)".
The actual gear position and the indication on the A/T indicator do Perform the self-diagnosis function.
not coincide. • Refer to AT-97, "CONSULT Function (TRANSMISSION)".
Only a specific position or positions is/are not indicated on the A/T Check combination meter.
indicator. • Refer to DI-4.

AT-189
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Wiring Diagram - AT - NONDTC INFOID:0000000005443800

JMCWA0074GB

AT-190
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

JMCWA0023GB

AT-191
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

JMCWA0026GB

Data are reference value and are measured between each terminal and ground.
Wire
Terminal Item Condition Data (Approx.)
color
3 L CAN-H — —
K-line (CONSULT
4 GR The terminal is connected to the data link connector for CONSULT. —
signal)

AT-192
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
Wire
Terminal Item Condition Data (Approx.)
color A
Selector lever in “R” position 0V
Back-up lamp re-
7 LG
lay Selector lever in other positions Battery voltage B
8 P CAN-L — —
Selector lever in “N” and “P” positions Battery voltage
9 BR Starter relay AT
Selector lever in other positions 0V

A/T CHECK Indicator Lamp Does Not Come On INFOID:0000000005443801


D

SYMPTOM:
A/T CHECK indicator lamp does not come on for about 2 seconds when turning ignition switch ON. E
DIAGNOSTIC PROCEDURE
1.CHECK CAN COMMUNICATION LINE F
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
G
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is a malfunction in the CAN communication indicated in the results? H
YES >> Check CAN communication line. Refer to AT-109.
NO >> GO TO 2.
2.CHECK A/T CHECK INDICATOR LAMP CIRCUIT I
Check combination meter. Refer to DI-4.
OK or NG
J
OK >> GO TO 3
NG >> Repair or replace damaged parts.
3.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT K
Check TCM power supply and ground circuit. Refer to AT-179.
OK or NG
OK >> INSPECTION END L
NG >> Repair or replace damaged parts.
Engine Cannot Be Started in "P" or "N" Position INFOID:0000000005443802
M

SYMPTOM:
• Engine cannot be started with selector lever in “P” or “N” position.
N
• Engine can be started with selector lever in “R”, “D” position. (With manual mode)
• Engine can be started with selector lever in “R”, “D”, “3”, “2” or “1” position. (Without manual mode)
DIAGNOSTIC PROCEDURE O
1.CHECK SELF-DIAGNOSIS RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. P

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Do the self-diagnosis results indicate transmission range switch?
YES >> Check malfunctioning system. Refer to AT-117.
NO >> GO TO 2.

AT-193
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

2.CHECK A/T POSITION


Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
3.CHECK STARTING SYSTEM
Check starting system. Refer to SC-35.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
In "P" Position, Vehicle Moves When Pushed INFOID:0000000005443803

SYMPTOM:
Even though selector lever is set in the “P” position, the parking mechanism is not actuated, allowing
the vehicle to be moved when it is pushed.
DIAGNOSTIC PROCEDURE
1.CHECK A/T POSITION
Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK >> GO TO 2.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
2.CHECK PARKING COMPONENTS
Check parking components. Refer to AT-240, "Parking Component (2WD Models Only)" (2WD models), AT-
283 (4WD models).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> INSPECTION END
NG >> Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-
69, "Symptom Chart" (Symptom No. 58)
In "N" Position, Vehicle Moves INFOID:0000000005443804

SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1.CHECK TRANSMISSION RANGE SWITCH CIRCUIT
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Do the self-diagnostic results indicate transmission range switch?
YES >> Check malfunctioning system. Refer to AT-117.
NO >> GO TO 2.

AT-194
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

2.CHECK A/T POSITION A


Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK >> GO TO 3. B
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
3.CHECK A/T FLUID LEAKAGE
AT
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4. D
NG >> Repair damaged parts to refill ATF.
4.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM". E
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 5. F
NG >> Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-
69, "Symptom Chart" (Symptom No. 69).
5.CHECK SYMPTOM G
Check again. Refer to AT-61, "Road Test".
OK or NG H
OK >> INSPECTION END
NG >> GO TO 6.
6.CHECK TCM I
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. J
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. K
Large Shock ("N" to "D" Position) INFOID:0000000005443805

L
SYMPTOM:
A noticeable shock occurs when selector lever is shifted from the “N” to “D” position.
DIAGNOSTIC PROCEDURE M
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
N
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
O
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106, P
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK ENGINE IDLE SPEED
Check engine idle speed. Refer to EC-1036, "Work Procedure" (for YD25DDTi engine), EC-80, "Idle Speed
and Ignition Timing Check" (for VQ40DE engine type 1*), EC-564, "Idle Speed and Ignition Timing Check" (for
VQ40DE engine type 2*).
*: Refer to EC-23.
AT-195
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK or NG
OK >> GO TO 3.
NG >> Adjust engine idle speed.
• Refer to EC-1036, "Work Procedure" (for YD25DDTi engine), EC-76, "Basic Inspection" (for
VQ40DE engine type 1*), EC-560, "Basic Inspection" (for VQ40DE engine type 2*).
*: Refer to EC-23.
3.CHECK A/T POSITION
Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK >> GO TO 4.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
4.CHECK A/T FLUID LEAKAGE
Check A/T fluid leakage.
OK or NG
OK >> GO TO 5.
NG >> Repair damaged parts to refill ATF.
5.CHECK LINE PRESSURE
Check line pressure at idle with selector lever in “D” position. Refer to AT-58, "Inspections Before Trouble
Diagnosis".
OK or NG
OK >> GO TO 8.
NG - 1 >> Line pressure high: GO TO 6.
NG - 2 >> Line pressure low: GO TO 7.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 1).
OK or NG
AT-196
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 10.
NG >> Repair or replace damaged parts. A
10.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
B
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
AT
11.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness D
connector.
OK or NG
OK >> INSPECTION END E
NG >> Repair or replace damaged parts.
Vehicle Does Not Creep Backward in "R" Position INFOID:0000000005443806
F
SYMPTOM:
The vehicle does not creep in the “R” position. Or an extreme lack of acceleration is observed.
G
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
H
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
I
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results? J
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT"
NO >> GO TO 2.
K
2.CHECK A/T POSITION
Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG L
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
3.CHECK A/T FLUID LEAKAGE M

Check A/T fluid leakage.


OK or NG N
OK >> GO TO 4.
NG >> Repair damaged parts to refill ATF.
4.CHECK STALL TEST O
Check stall revolution with selector lever in “D” and “R” positions. Refer to AT-58, "Inspections Before Trouble
Diagnosis".
OK or NG P
OK >> GO TO 6.
OK in “D” position, NG in “R” position>>GO TO 5.
NG in both “1” and “R” positions>>GO TO 8.
5.DETECT MALFUNCTIONING ITEM
1. Disassemble A/T. Refer to AT-283.
2. Check the following items:
AT-197
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
- Reverse brake. Refer to AT-283.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
6.CHECK LINE PRESSURE
Check line pressure with the engine idling. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 9.
NG - 1 >> Line pressure high. GO TO 7.
NG - 2 >> Line pressure low. GO TO 8.
7.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
8.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 10.
NG >> GO TO 13.
10.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 43).
OK or NG
OK >> GO TO 11.
NG >> Repair or replace damaged parts.
11.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 12.
12.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG

AT-198
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> INSPECTION END
NG >> Repair or replace damaged parts. A
13.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
B
tom Chart" (Symptom No. 43).
OK or NG
OK >> GO TO 11.
AT
NG >> Repair or replace damaged parts.
Vehicle Does Not Creep Forward in "D" Position INFOID:0000000005443807

D
SYMPTOM:
Vehicle does not creep forward when selecting “D” position.
DIAGNOSTIC PROCEDURE E

1.CHECK SELF-DIAGNOSTIC RESULTS


With CONSULT F
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT G
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106, H
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK A/T POSITION I

Check A/T position. Refer to AT-225, "Checking of A/T Position".


OK or NG J
OK >> GO TO 3.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
3.CHECK A/T FLUID LEAKAGE K
Check A/T fluid leakage.
OK or NG
L
OK >> GO TO 4.
NG >> Repair damaged parts to refill ATF.
4.CHECK STALL TEST M
Check stall revolution with selector lever in “D” position. Refer to AT-58, "Inspections Before Trouble Diagno-
sis".
OK or NG N
OK >> GO TO 5.
NG >> GO TO 7.
5.CHECK LINE PRESSURE O
Check line pressure at idle with selector lever in “D” position. Refer to AT-58, "Inspections Before Trouble
Diagnosis".
OK or NG P
OK >> GO TO 8.
NG - 1 >> Line pressure high. GO TO 6.
NG - 2 >> Line pressure low. GO TO 7.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
AT-199
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Check the following items:
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 9.
NG >> GO TO 12.
9.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 43).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
11.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
12.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No.43).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
Vehicle Cannot Be Started from D1 INFOID:0000000005443808

SYMPTOM:
Vehicle cannot be started from D1 on “Cruise Test - Part 1” and “Cruise Test - Part 2”.
DIAGNOSTIC PROCEDURE

AT-200
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

1.CONFIRM THE SYMPTOM A


Check if vehicle creeps in “R” position.
OK or NG
OK >> GO TO 2. B
NG >> Refer to AT-197, "Vehicle Does Not Creep Backward in "R" Position".
2.CHECK SELF-DIAGNOSTIC RESULTS
AT
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
D
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results? E
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 3.
F
3.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to AT-151.
OK or NG G
OK >> GO TO 4.
NG >> Repair or replace accelerator pedal position sensor.
4.CHECK A/T FLUID LEAKAGE H

Check A/T fluid leakage.


OK or NG I
OK >> GO TO 5.
NG >> Repair damaged parts to refill ATF.
5.CHECK LINE PRESSURE J
Check line pressure at the engine stall point. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
K
OK >> GO TO 8.
NG - 1 >> Line pressure high. GO TO 6.
NG - 2 >> Line pressure low. GO TO 7.
L
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283. M
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
N
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM O
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following. P
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.

AT-201
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

8.CHECK A/T FLUID CONDITION


1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 9.
NG >> GO TO 12.
9.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 23).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.
11.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
12.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 23).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D1→ D2 INFOID:0000000005443809

SYMPTOM:
The vehicle does not shift-up from D1 to D2 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-199, "Vehicle Does Not Creep Forward in "D" Position", AT-200, "Vehicle Cannot Be
Started from D1".
2.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?

AT-202
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT". A
NO >> GO TO 3.
3.CHECK A/T FLUID LEAKAGE
B
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4.
AT
NG >> Repair damaged parts to refill ATF.
4.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-58, "Inspections Before Trouble Diagnosis". D
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5. E
NG - 2 >> Line pressure low. GO TO 6.
5.DETECT MALFUNCTIONING ITEM
F
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump". G
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts. H

6.DETECT MALFUNCTIONING ITEM


1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM". I
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283. J
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 7. K
NG >> Repair or replace damaged parts.
7.CHECK A/T FLUID CONDITION L
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG M
OK >> GO TO 8.
NG >> GO TO 11.
8.DETECT MALFUNCTIONING ITEM N
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 10).
OK or NG O
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
P
9.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 10.
10.CHECK TCM
AT-203
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
11.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 10).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D2→ D3 INFOID:0000000005443810

SYMPTOM:
The vehicle does not shift-up from D2 to D3 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-199, "Vehicle Does Not Creep Forward in "D" Position", AT-200, "Vehicle Cannot Be
Started from D1".
2.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 3.
3.CHECK A/T FLUID LEAKAGE
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4.
NG >> Repair damaged parts to refill ATF.
4.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5.
NG - 2 >> Line pressure low. GO TO 6.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".

AT-204
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK or NG
OK >> GO TO 7. A
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
B
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump". AT
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG D
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK A/T FLUID CONDITION E

1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".


2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
G
8.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 11). H
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts. I
9.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test". J
OK or NG
OK >> INSPECTION END
NG >> GO TO 10. K
10.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness L
connector.
OK or NG
OK >> INSPECTION END M
NG >> Repair or replace damaged parts.
11.DETECT MALFUNCTIONING ITEM N
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 11).
OK or NG O
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: D3→ D4 INFOID:0000000005443811 P

SYMPTOM:
The vehicle does not shift-up from D3 to D4 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM
AT-205
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-199, "Vehicle Does Not Creep Forward in "D" Position", AT-200, "Vehicle Cannot Be
Started from D1".
2.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 3.
3.CHECK A/T FLUID LEAKAGE
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4.
NG >> Repair damaged parts to refill ATF.
4.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5.
NG - 2 >> Line pressure low. GO TO 6.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.

AT-206
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

8.DETECT MALFUNCTIONING ITEM A


Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 12).
OK or NG B
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9.CHECK SYMPTOM AT
Check again. Refer to AT-61, "Road Test".
OK or NG
D
OK >> INSPECTION END
NG >> GO TO 10.
10.CHECK TCM E
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. F
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. G
11.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 12). H
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts. I

A/T Does Not Shift: D4→ D5 INFOID:0000000005443812

J
SYMPTOM:
• The vehicle does not shift-up from D4 to D5 gear at the specified speed.
• The vehicle does not shift-up from D4 to D5 gear unless A/T is warmed up.
K
DIAGNOSTIC PROCEDURE
1.CONFIRM THE SYMPTOM L
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2. M
NG >> Refer to AT-199, "Vehicle Does Not Creep Forward in "D" Position", AT-200, "Vehicle Cannot Be
Started from D1".
2.CHECK SELF-DIAGNOSTIC RESULTS N
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.
O
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results? P
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 3.
3.CHECK OVERDRIVE CONTROL SWITCH CIRCUIT
Check overdrive control switch circuit. Refer to AT-187.

AT-207
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4.CHECK A/T FLUID LEAKAGE
Check A/T fluid leakage.
OK or NG
OK >> GO TO 5.
NG >> Repair damaged parts to refill ATF.
5.CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 8.
NG - 1 >> Line pressure high. GO TO 6.
NG - 2 >> Line pressure low. GO TO 7.
6.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 9.
NG >> GO TO 12.
9.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 13).
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts.
10.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 11.

AT-208
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

11.CHECK TCM A
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
B
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT
12.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 13). D
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. E

A/T Does Not Lock-up INFOID:0000000005443813

F
SYMPTOM:
A/T does not lock-up at the specified speed.
DIAGNOSTIC PROCEDURE G
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT H
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT I
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106, J
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK A/T FLUID LEAKAGE K
Check A/T fluid leakage.
OK or NG
L
OK >> GO TO 3.
NG >> Repair damaged parts to refill ATF.
3.CHECK LINE PRESSURE M
Check line pressure at the engine stall point. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 6. N
NG - 1 >> Line pressure high. GO TO 4.
NG - 2 >> Line pressure low. GO TO 5.
4.DETECT MALFUNCTIONING ITEM O
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
2. Disassemble A/T. Refer to AT-283.
3. Check the following. P
- Oil pump assembly. Refer to AT-301, "Oil Pump".
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5.DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-233, "Control Valve with TCM".
AT-209
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Disassemble A/T. Refer to AT-283.
3. Check the following.
- Oil pump assembly. Refer to AT-301, "Oil Pump".
- Power train system. Refer to AT-283.
- Transmission case. Refer to AT-283.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
7.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 24).
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
10.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 24).
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
A/T Does Not Hold Lock-up Condition INFOID:0000000005443814

SYMPTOM:
The lock-up condition cannot be maintained for more than 30 seconds.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".

AT-210
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106, A
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK A/T FLUID LEAKAGE B
Check A/T fluid leakage.
OK or NG
AT
OK >> GO TO 3.
NG >> Repair damaged parts to refill ATF.
3.CHECK A/T FLUID CONDITION D
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG E
OK >> GO TO 4.
NG >> GO TO 7.
4.DETECT MALFUNCTIONING ITEM F

Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 25).
G
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts. H
5.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG I
OK >> INSPECTION END
NG >> GO TO 6.
J
6.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness K
connector.
OK or NG
OK >> INSPECTION END L
NG >> Repair or replace damaged parts.
7.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp- M
tom Chart" (Symptom No. 25).
OK or NG
OK >> GO TO 5. N
NG >> Repair or replace damaged parts.
Lock-up Is Not Released INFOID:0000000005443815
O

SYMPTOM:
The lock-up condition cannot be cancelled even after releasing accelerator pedal.
P
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Perform “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

AT-211
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to Idle INFOID:0000000005443816

SYMPTOM:
When a shift-down is performed, the engine speed does not smoothly return to the idling speed.
DIAGNOSTIC PROCEDURE
1.CHECK A/T FLUID LEAKAGE
Check A/T fluid leakage.
OK or NG
OK >> GO TO 2.
NG >> Repair damaged parts to refill ATF.
2.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 3.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 4.
NG >> GO TO 7.
4.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 74).
OK or NG
OK >> GO TO 5.

AT-212
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
NG >> Repair or replace damaged parts.
5.CHECK SYMPTOM A

Check again. Refer to AT-61, "Road Test".


OK or NG B
OK >> INSPECTION END
NG >> GO TO 6.
6.CHECK TCM AT
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. D
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. E
7.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp- F
tom Chart" (Symptom No. 74).
OK or NG
OK >> GO TO 5. G
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 5GR → 4GR INFOID:0000000005443817

H
SYMPTOM:
• When shifted from D5 to D4 position, does not downshift from 5GR to 4GR. (Without manual mode)
• When shifted from M5 to M4 position in manual mode, does not downshift from 5GR to 4GR. (With I
manual mode)
DIAGNOSTIC PROCEDURE
J
1.CHECK SELF-DIAGNOSIS RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. K

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". L
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT". M
NO-1 (Without manual mode)>>GO TO 2.
NO-2 (With manual mode)>>GO TO 3.
2.CHECK OVERDRIVE CONTROL SWITCH CIRCUIT (WITHOUT MANUAL MODE) N
Check overdrive control switch circuit. Refer to AT-187.
OK or NG
O
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID LEAKAGE P
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4.
NG >> Repair damaged parts to refill ATF.
4.CHECK A/T POSITION
Check A/T position. Refer to AT-225, "Checking of A/T Position".
AT-213
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK or NG
OK-1 (Without manual mode)>>GO TO 6.
OK-2 (With manual mode)>>GO TO 5.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
5.CHECK MANUAL MODE SWITCH (WITH MANUAL MODE)
Check manual mode switch. Refer to AT-175.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
7.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 14 (Without manual mode) or symptom No. 47 (With manual mode)].
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
10.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 14 (Without manual mode) or symptom No. 47 (With manual mode)].
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 4GR → 3GR INFOID:0000000005443818

SYMPTOM:
• When shifted from D4 to 33 position, does not downshift from 4GR to 3GR. (Without manual mode)
• When shifted from M4 to M3 position in manual mode, does not downshift from 4GR to 3GR. (With
manual mode)
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

AT-214
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]

Without CONSULT A
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106, B
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK A/T FLUID LEAKAGE AT
Check A/T fluid leakage.
OK or NG
OK >> GO TO 3. D
NG >> Repair damaged parts to refill ATF.
3.CHECK A/T POSITION E
Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK-1 (Without manual mode)>>GO TO 5. F
OK-2 (With manual mode)>>GO TO 4.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
4.CHECK MANUAL MODE SWITCH (WITH MANUAL MODE) G
Check manual mode switch. Refer to AT-175.
OK or NG
H
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK A/T FLUID CONDITION I
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG J
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM K

Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 15 (Without manual mode) or symptom No. 48 (With manual mode)].
L
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
M
7.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG N
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM O

1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
P
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM

AT-215
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 15 (Without manual mode) or symptom No. 48 (With manual mode)].
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 3GR → 2GR INFOID:0000000005443819

SYMPTOM:
• When shifted from 33 to 22 position, does not downshift from 3GR to 2GR. (Without manual mode)
• When shifted from M3 to M2 position in manual mode, does not downshift from 3GR to 2GR. (With
manual mode)
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT".
NO >> GO TO 2.
2.CHECK A/T FLUID LEAKAGE
Check A/T fluid leakage.
OK or NG
OK >> GO TO 3.
NG >> Repair damaged parts to refill ATF.
3.CHECK A/T POSITION
Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK-1 (Without manual mode)>>GO TO 5.
OK-2 (With manual mode)>>GO TO 4.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
4.CHECK MANUAL MODE SWITCH (WITH MANUAL MODE)
Check manual mode switch. Refer to AT-175.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
5.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 6.
NG >> GO TO 9.
6.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 16 (Without manual mode) or symptom No. 49 (With manual mode)].
OK or NG
OK >> GO TO 7.

AT-216
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
NG >> Repair or replace damaged parts.
7.CHECK SYMPTOM A

Check again. Refer to AT-61, "Road Test".


OK or NG B
OK >> INSPECTION END
NG >> GO TO 8.
8.CHECK TCM AT
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. D
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. E
9.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp- F
tom Chart" [Symptom No. 16 (Without manual mode) or symptom No. 49 (With manual mode)].
OK or NG
OK >> GO TO 7. G
NG >> Repair or replace damaged parts.
A/T Does Not Shift: 2GR → 1GR INFOID:0000000005443820

H
SYMPTOM:
• When shifted from 22 to 11 position, does not downshift from 2GR to 1GR. (Without manual mode)
• When shifted from M2 to M1 position in manual mode, does not downshift from 2GR to 1GR. (With I
manual mode)
DIAGNOSTIC PROCEDURE
J
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT. K

Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". L
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT". M
NO-1 (Without manual mode)>>GO TO 2.
NO-1 (With manual mode)>>GO TO 3.
2.CHECK 1ST POSITION SWITCH CIRCUIT (WITHOUT MANUAL MODE) N
Check 1st position switch circuit. Refer to AT-185.
OK or NG
O
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID LEAKAGE P
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4.
NG >> Repair damaged parts to refill ATF.
4.CHECK A/T POSITION
Check A/T position. Refer to AT-225, "Checking of A/T Position".
AT-217
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK or NG
OK-1 (Without manual mode)>>GO TO 6.
OK-2 (With manual mode)>>GO TO 5.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
5.CHECK MANUAL MODE SWITCH (WITH MANUAL MODE)
Check manual mode switch. Refer to AT-175.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
7.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 17 (Without manual mode) or symptom No. 50 (With manual mode)].
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG
OK >> INSPECTION END
NG >> GO TO 9.
9.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
10.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" [Symptom No. 17 (Without manual mode) or symptom No. 50 (With manual mode)].
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
Vehicle Does Not Decelerate by Engine Brake INFOID:0000000005443821

SYMPTOM:
• No engine brake is applied when the gear is shifted from the 22 to 11 gear. (Without manual mode)
• No engine brake is applied when the gear is shifted from the 2GR to 1GR. (With manual mode)
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
With CONSULT
• Select “SELF-DIAG RESULTS” mode for “TRANSMISSION” with CONSULT.

AT-218
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
Without CONSULT
• Perform the self-diagnosis. Refer to AT-106, "Diagnosis Procedure without CONSULT". A
Is any malfunction detected by self-diagnostic results?
YES >> Check malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106,
"Diagnosis Procedure without CONSULT". B
NO-1 (Without manual mode)>>GO TO 2.
NO-2 (With manual mode)>>GO TO 3.
2.CHECK 1ST POSITION SWITCH CIRCUIT (WITHOUT MANUAL MODE) AT
Check 1st position switch circuit. Refer to AT-185.
OK or NG
D
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3.CHECK A/T FLUID LEAKAGE E
Check A/T fluid leakage.
OK or NG
OK >> GO TO 4. F
NG >> Repair damaged parts to refill ATF.
4.CHECK A/T POSITION G
Check A/T position. Refer to AT-225, "Checking of A/T Position".
OK or NG
OK-1 (Without manual mode)>>GO TO 6. H
OK-2 (With manual mode)>>GO TO 5.
NG >> Adjust A/T position. Refer to AT-225, "Adjustment of A/T Position".
5.CHECK MANUAL MODE SWITCH (WITH MANUAL MODE) I
Check manual mode switch. Refer to AT-175.
OK or NG
J
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.CHECK A/T FLUID CONDITION K
1. Remove oil pan. Refer to AT-233, "Control Valve with TCM".
2. Check A/T fluid condition. Refer to AT-58, "Inspections Before Trouble Diagnosis".
OK or NG L
OK >> GO TO 7.
NG >> GO TO 10.
7.DETECT MALFUNCTIONING ITEM M
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 58).
N
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
O
8.CHECK SYMPTOM
Check again. Refer to AT-61, "Road Test".
OK or NG P
OK >> INSPECTION END
NG >> GO TO 9.
9.CHECK TCM
1. Check TCM input/output signals. Refer to AT-96, "TCM Input/Output Signal Reference Value".
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.

AT-219
TROUBLE DIAGNOSIS FOR SYMPTOMS
< SERVICE INFORMATION > [5AT: RE5R05A]
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
10.DETECT MALFUNCTIONING ITEM
Check malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-69, "Symp-
tom Chart" (Symptom No. 58).
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
Cannot Be Changed to Manual Mode INFOID:0000000006135049

SYMPTOM:
Does not change to manual mode when manual shift gate is used.
DIAGNOSTIC PROCEDURE
1.CHECK MANUAL MODE SWITCH
Check manual mode switch. Refer to AT-177, "Diagnosis Procedure".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-97, "CONSULT Function (TRANSMISSION)", AT-106, "Diagnosis Proce-
dure without CONSULT".
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-97, "CONSULT Function (TRANSMISSION)".
NO >> INSPECTION END

AT-220
SHIFT CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
SHIFT CONTROL SYSTEM
A
A/T Shift Selector Removal and Installation INFOID:0000000005443822

COMPONENTS B
Without Manual Mode
AT

SCIA7212E K

1. Selector button 2. Selector spring 3. Overdrive control switch


4. Lock pin 5. Selector lever knob 6. Position indicator plate L
7. A/T shift selector assembly 8. A/T device harness connector 9. Shift lock solenoid and park posi-
tion switch assembly
10. Position lamp
M
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

AT-221
SHIFT CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
With Manual Mode

SCIA6979E

1. Selector lever knob 2. Lock pin 3. Knob cover


4. A/T shift selector harness connector 5. Lock plate 6. Control cable
7. Key interlock cable 8. Shift lock solenoid and park position 9. A/T shift selector assembly
switch assembly
10. Slide plate 11. Position lamp 12. Position indicator plate

REMOVAL
CAUTION:
Make sure that parking brake is applied before removal/installation.
1. Remove knob cover (2) below selector lever knob (1) downward.
• Without manual mode

SCIA7296E

AT-222
SHIFT CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
• With manual mode
A

AT

JSDIA1739ZZ

D
2. Pull lock pin (3) out of selector lever knob (1).
3. Remove selector lever knob (1) and knob cover (2).
4. Remove center console. Refer to IP-11, "Removal and Installation". E

5. Disconnect A/T shift selector harness connector (1).


6. Disconnect key interlock cable (4) from A/T shift selector assem- F
bly. Refer to AT-231, "Removal and Installation".
7. Remove lock plate (2) from control cable (3).
8. Disconnect control cable (3) from A/T shift selector assembly. G

SCIA7297E

I
9. Remove A/T shift selector assembly.
: Bolt (4)
J

L
SCIA7298E

INSTALLATION
Note the following, and install in the reverse order of removal. M
CAUTION:
When installing selector lever knob, shift the selector lever to the “N” position.
After installation is completed, adjust and check A/T position. Refer to AT-225, "Adjustment of A/T Position"
and AT-225, "Checking of A/T Position". N

Control Cable Removal and Installation INFOID:0000000005443823

O
COMPONENTS

AT-223
SHIFT CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]

SCIA7295E

1. A/T shift selector assembly 2. A/T assembly 3. Manual lever


4. Lock plate 5. Bracket 6. Floor panel
7. Control cable 8. Lock plate
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

REMOVAL
1. Disconnect control cable from A/T shift selector assembly. Refer to AT-221, "A/T Shift Selector Removal
and Installation".
2. Remove control cable from manual lever.
3. Remove lock plate from control cable.
4. Remove control cable from bracket.
5. Remove bracket from A/T assembly.
6. Remove manual lever from A/T assembly.

SCIA6784E

7. Remove control cable from floor panel.

SCIA6785E

INSTALLATION
Note the following, and install in the reverse order of removal.
• After installation is completed, adjust and check A/T position. Refer to AT-225, "Adjustment of A/T Position"
and AT-225, "Checking of A/T Position".

AT-224
SHIFT CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Adjustment of A/T Position INFOID:0000000005443824

A
1. Loosen nut of control cable.
2. Place manual lever and selector lever in “P” position.
3. Push control cable in the direction shown with a force of 9.8 N (1 B
kg, 2.2 lb), release it. This is in the natural state, tighten nut to
the specified torque. Refer to AT-223, "Control Cable Removal
and Installation". AT

D
SCIA6789E

Checking of A/T Position INFOID:0000000005443825


E

1. Place selector lever in “P” position, and turn ignition switch ON.
2. Check selector lever can be shifted to other than “P” position when brake pedal is depressed. Also check F
selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move selector lever and check for excessive effort, sticking, noise or rattle.
4. Check selector lever stops at each position with the feel of engagement when it is moved through all the G
positions. Check whether or not the actual position selector lever is in matches the position shown by the
shift position indicator and the A/T body.
5. The method of operating the selector lever to individual positions correctly should be as shown in the fig- H
ure.
• Without manual mode
I

SCIA7316E

L
• With manual mode

O
SCIA3906E

6. When selector button is pressed in “P”, “R”, or “N” position without applying forward/backward force to P
selector lever, check button operation for sticking.
7. Check back-up lamps illuminate only when selector lever is placed in the “R” position. Check back-up
lamps does not illuminate when selector lever is pushed against “R” position in the “P” or “N” position.
8. Check engine can only be started with selector lever in the “P” and “N” positions.
9. Check A/T is locked completely in “P” position.
10. When selector lever is set to manual shift gate, check manual mode is displayed on combination meter.

AT-225
SHIFT CONTROL SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Shift selector lever to “+” and “-” sides, and check set shift position changes (Only while a vehicle is oper-
ating). (With manual mode)

AT-226
A/T SHIFT LOCK SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
A/T SHIFT LOCK SYSTEM
A
Description INFOID:0000000005443826

• The mechanical key interlock mechanism also operates as a shift lock: B


With the ignition switch turned to ON, selector lever cannot be shifted from “P” position to any other position
unless brake pedal is depressed.
With the key removed, selector lever cannot be shifted from “P” position to any other position.
The key cannot be removed unless selector lever is placed in “P” position. AT
• The shift lock and key interlock mechanisms are controlled by ON-OFF operation of the shift lock solenoid
and by the operation of the rotator and slider located inside the key cylinder, respectively.
D
Shift Lock System Electrical Parts Location INFOID:0000000005443827

JSDIA1629GB

AT-227
A/T SHIFT LOCK SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
Wiring Diagram - A/T - SHIFT INFOID:0000000005443828

JMCWA0018GB

Diagnosis Procedure INFOID:0000000005443829

SYMPTOM 1:
• Selector lever cannot be moved from “P” position with key in ON position and brake pedal applied.
• Selector lever can be moved from “P” position with key in ON position and brake pedal released.

AT-228
A/T SHIFT LOCK SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
• Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2: A
• Ignition key cannot be removed when selector lever is set to “P” position.
• Ignition key can be removed when selector lever is set to any position except “P” position.
1.CHECK KEY INTERLOCK CABLE B
Check key interlock cable for damage.
OK or NG
AT
OK >> GO TO 2.
NG >> Repair or replace key interlock cable. Refer to AT-231, "Removal and Installation".
2.CHECK SELECTOR LEVER POSITION D
Check selector lever position for damage. Refer to AT-225, "Checking of A/T Position"
OK or NG
OK >> GO TO 3. E
NG >> Adjust control cable. Refer to AT-225, "Adjustment of A/T Position".
3.CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
F
1. Connect A/T shift selector harness connector.
2. Turn ignition switch ON.
3. Selector lever is set in “P” position.
4. Check operation. G

Condition Brake pedal Operation


H
When ignition switch is turned to ON and selector lever is Depressed Yes
set in “P” position. Released No
OK or NG I
OK >> INSPECTION END
NG >> GO TO 4.
4.CHECK POWER SOURCE J
1. Turn ignition switch ON.
2. Check voltage between A/T shift selector harness connector
M79 terminal 1 and ground. K

Condition Brake pedal Data (Approx.)


L
When ignition switch is turned to Depressed Battery voltage
ON. Released 0V
OK or NG M
OK >> GO TO 7.
NG >> GO TO 5.
JSDIA1630ZZ
N
5.CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector. O
3. Check continuity between stop lamp switch harness connector
E109 terminals 3 and 4.
P
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
Check stop lamp switch after adjusting brake pedal — refer to
BR-5.
OK or NG
SCIA2126E

AT-229
A/T SHIFT LOCK SYSTEM
< SERVICE INFORMATION > [5AT: RE5R05A]
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM
Check following items. If any items are damaged, repair or replace damaged parts.
• Harness for short or open between ignition switch and stop lamp switch harness connector E109 terminal 3.
• Harness for short or open between stop lamp switch harness connector E109 terminal 4 and A/T shift selec-
tor harness connector M79 terminal 1.
• 10 A fuse [No. 12, located in fuse block (J/B)].
• Ignition switch.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
7.CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect A/T shift selector harness connector.
3. Check continuity between A/T shift selector harness connector
M79 terminal 2 and ground.

Continuity should exist.


OK or NG
OK >> Replace shift lock solenoid and park position switch
assembly.
NG >> Repair open circuit in harness or connectors.

JSDIA1631ZZ

AT-230
KEY INTERLOCK CABLE
< SERVICE INFORMATION > [5AT: RE5R05A]
KEY INTERLOCK CABLE
A
Removal and Installation INFOID:0000000005443830

COMPONENTS B

AT

SCIA6791E

CAUTION: J
• Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or interfer-
ence with adjacent parts.
• After installing key interlock cable to A/T shift selector, make sure that casing cap and bracket are K
firmly secured in their positions. If casing cap can be removed with an external load of less than 39
N (4.0 kg, 8.8 lb), replace key interlock cable with new one.
REMOVAL L
1. Remove center console. Refer to IP-11, "Removal and Installation".
2. Remove lower instrument panel RH and cluster lid A. Refer to IP-11, "Removal and Installation".
3. Unlock slider by squeezing lock tabs on slider from adjuster M
holder.
4. Remove casing cap from bracket of A/T shift selector assembly
and remove interlock rod from adjuster holder. N

P
SCIA6793E

AT-231
KEY INTERLOCK CABLE
< SERVICE INFORMATION > [5AT: RE5R05A]
5. Remove holder from key cylinder and remove key interlock
cable.

SCIA6900E

INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Turn ignition key to lock position.
3. Set selector lever to “P” position.

SCIA6900E

4. Insert interlock rod into adjuster holder.


5. Install casing cap to bracket.
6. Move slider in order to secure adjuster holder to interlock rod.
CAUTION:
Do not touch any other areas than slider or apply any force
to slider except in the sliding direction.
7. Install lower instrument panel RH and cluster lid A. Refer to IP-
11, "Removal and Installation".
8. Install center console. Refer to IP-11, "Removal and Installa-
tion". SCIA1232E

AT-232
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
ON-VEHICLE SERVICE
A
Control Valve with TCM INFOID:0000000005443831

COMPONENTS B

AT

JSDIA1578GB
M
1. A/T 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. O-ring
7. Plug 8. Oil pan gasket 9. Clip (For YD25DDTi engine) N
10. Oil pan mounting bolt 11. Overflow plug 12. Oil pan
13. Magnet 14. Drain plug 15. Drain plug gasket
16. Terminal cord assembly 17. O-ring O
A. Tightening must be done following the installation procedure. Refer to “Installation”.
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
P
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain hole.
3. Remove control cable from A/T assembly. Refer to AT-223, "Control Cable Removal and Installation".
4. Disconnect A/T assembly harness connector.

AT-233
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
5. Remove snap ring from A/T assembly harness connector.

SCIA5021E

6. Push A/T assembly harness connector.


CAUTION:
Be careful not to damage connector.

SCIA5022E

7. Remove clips (1) (for YD25DDTi engine), oil pan (2) and oil pan
gasket.
• : Vehicle front
• : Bolt (22)
• Drain plug (3)

JSDIA1579ZZ

8. Check foreign materials in oil pan to help determine cause of


malfunction. If the ATF is very dark, smell burned or contains
foreign particles, friction material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
• If friction material is detected, replace radiator after repair
of A/T. Refer to CO-41, "Component" (for YD25DDTi
engine), CO-13, "Component" (for VQ40DE engine).

SCIA5199E

9. Remove magnets from oil pan.

SCIA5200E

AT-234
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]

10. Straighten terminal clip ( ) to free the output speed sensor har-
ness. A
11. Disconnect output speed sensor connector (1).
CAUTION:
Do not damage connector. B

AT

JSDIA1316ZZ
D
12. Remove bolts (A), (B) and (C) from control valve with TCM.
• : Vehicle front
E
Bolt symbol Length [mm (in)] Number of bolts
A 42 (1.65) 5
F
B 55 (2.17) 6
C 40 (1.57) 1

G
SCIA8074E

13. Remove control valve with TCM from transmission case. H


CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
I

SCIA5142E K

14. Remove plug (1) with bracket (2) from control valve with TCM.
L
: Bolt

JSDIA1311ZZ

15. Remove bracket (1) from plug (2). O

JSDIA1312ZZ

AT-235
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
16. Remove O-ring (1) from plug (2).

JSDIA1313ZZ

17. Remove O-ring from A/T assembly harness connector.

SCIA5155E

18. Disconnect TCM connectors.


CAUTION:
Be careful not to damage connectors.

SCIA5447E

19. Remove A/T assembly harness connector from control valve


with TCM using flat-blade screwdriver.

SCIA5448E

20. Disconnect TCM connector (1) and transmission range switch


connector (2).
CAUTION:
Do not damage connectors.

JSDIA1317ZZ

AT-236
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
Installation
CAUTION: A
After completing installation, check A/T fluid leakage and A/T fluid leakage. Refer to AT-225, "Checking
of A/T Position".
1. Connect TCM connector (1) and transmission range switch con- B
nector (2).

AT

JSDIA1317ZZ E

2. Install A/T assembly harness connector to control valve with


TCM.
F

SCIA5450E

3. Connect TCM connectors. I

L
SCIA5447E

4. Install O-ring in A/T assembly harness connector.


M

SCIA5155E

AT-237
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
5. Install new O-ring (1) in plug (2).
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
• O-ring should be free of contamination.

JSDIA1313ZZ

6. Install plug (2) to bracket (1).

JSDIA1312ZZ

7. Install plug (1) [with bracket (2)] to control valve with TCM.
Tighten plug bolt ( ) to the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.

JSDIA1311ZZ

8. Install control valve with TCM in transmission case.

1 : Brake band
CAUTION:
• Make sure that input speed sensor is securely installed
into input speed sensor hole (A).
• Hang down output speed sensor harness toward outside
so as not to disturb installation of control valve with TCM.
• Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
JSDIA1318ZZ

• Assemble it so that manual valve cutout is engaged with


manual plate projection.

SCIA5142E

AT-238
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
9. Install bolts (A), (B) and (C) in control valve with TCM.
A
: Front

B
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6 AT
C 40 (1.57) 1
SCIA8074E
D
10. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation.
After that tighten them in order (1 → 2 → 3). Then tighten other
bolts. Tighten control valve with TCM bolts to the specified
E
torque.

: Front
F

Bolt symbol A B C
Number of bolts 5 6 1 G
SCIA8075E
Length mm (in) 42 (1.65) 55 (2.17) 40 (1.57)

Tightening torque With ATF applied


7.9 (0.81, 70) H
N·m (km-g, in-lb) 7.9 (0.81, 70)
11. Securely fasten output speed sensor (1) harness with terminal
clip ( ). I
12. Connect output speed sensor connector.

JSDIA1316ZZ

L
13. Install magnets onto oil pan.

O
SCIA5200E

14. Install oil pan to transmission case.


a. Install oil pan gasket to oil pan. P
CAUTION:
• Do not reuse oil pan gasket.
• Install it in the direction to align hole positions.
• Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.

AT-239
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
b. Install oil pan (2) (with oil pan gasket) and clips (1) (for
YD25DDTi engine) to transmission case.
• : Vehicle front
• : Bolt (22)
CAUTION:
• Install it so that drain plug (3) comes to the position as
shown in the figure.
• Be careful not to pinch harnesses.
• Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
JSDIA1579ZZ

c. Tighten oil pan mounting bolts to the specified torque in numeri-


cal order shown in the figure after temporarily tightening them.
Tighten necessary oil pan mounting bolts with specified torque.
Refer to "COMPONENTS".
CAUTION:
Do not reuse oil pan mounting bolts.
15. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer to "COMPO-
NENTS".
CAUTION:
Do not reuse drain plug gasket. SCIA4113E

16. Pull up A/T assembly harness connector.


CAUTION:
Be careful not to damage connector.

SCIA5038E

17. Install snap ring to A/T assembly harness connector.


18. Connect A/T assembly harness connector.
19. Install control cable to A/T assembly. Refer to AT-223, "Control
Cable Removal and Installation".
20. Pour ATF into A/T assembly. Refer to AT-18, "Changing A/T
Fluid".
21. Connect the battery cable from the negative terminal.

SCIA5039E

Parking Component (2WD Models Only) INFOID:0000000005443832

REMOVAL AND INSTALLATION


Components

AT-240
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

I
SCIA7030E

1. Rear oil seal 2. Rear extension 3. Parking actuator support


J
4. Return spring 5. Parking pawl 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
K
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
However, refer to the following symbols for others.
*
: Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent.
L
Removal
1. Drain ATF through drain hole.
M
2. Remove rear propeller shaft. Refer to PR-7, "Removal and Installation".
3. Remove control cable from A/T assembly. Refer to AT-223, "Control Cable Removal and Installation".
4. Support A/T assembly using a transmission jack. N
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
5. Remove A/T cross member. Refer to AT-259, "Removal and Installation (YD25DDTi Models)" (for
O
YD25DDTi models) or AT-262, "Removal and Installation (VQ40DE Models)" (for VQ40DE models).
6. Remove engine mounting insulator (rear). Refer to AT-259, "Removal and Installation (YD25DDTi Mod-
els)" (for YD25DDTi models) or AT-262, "Removal and Installation (VQ40DE Models)" (for VQ40DE mod-
els). P

AT-241
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
7. Remove tightening bolts for rear extension assembly and trans-
mission case.
• Self-sealing bolt (1)
• : Bolt (10)

SCIA7176J

8. Tap rear extension assembly with a soft hammer.

SCIA3432E

9. Remove rear extension assembly from transmission case. (With


needle bearing.)

SCIA3431E

10. Remove bearing race (1) from output shaft (2).

JPDIA0057ZZ

11. Remove output shaft from transmission case by rotating left/


right.

SCIA5246E

AT-242
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
12. Remove parking gear from output shaft.
A

AT

SCIA5247E
D
13. Remove seal rings from output shaft.

G
SCIA5209E

14. Remove needle bearing (1) from rear extension. H

SCIA6179J K

15. Remove parking actuator support from rear extension.


L

SCIA3423E

16. Remove parking pawl (with return spring) and pawl shaft from O
rear extension.

SCIA3424E

AT-243
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
17. Remove return spring (1) from parking pawl (2).

SCIA6180J

18. Remove rear oil seal from rear extension.


CAUTION:
Be careful not to scratch rear extension.

SCIA3524E

Inspection
• If the contact surface on parking actuator support, parking pawl,
etc. has excessive wear, abrasion, bend, or any other damage,
replace the components.

SCIA5143E

SCIA5144E

Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/T position. Refer to AT-225, "Checking of
A/T Position".

AT-244
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
1. As shown in the figure, use a drift to drive rear oil seal into the
rear extension until it is flush. A
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
B

AT

SCIA6694E

D
2. Install return spring (1) to parking pawl (2).

G
SCIA6180J

3. Install parking pawl (with return spring) and pawl shaft to rear
H
extension.

SCIA3424E
K
4. Install parking actuator support to rear extension.

N
SCIA3423E

5. Install needle bearing (1) to rear extension. O


CAUTION:
Take care with the direction of needle bearing. Refer to AT-
279, "Location of Adjusting Shims, Needle Bearings, Thrust P
Washers and Snap Rings".

SCIA6179J

AT-245
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
6. Install seal rings to output shaft.

SCIA5209E

7. Install parking gear to output shaft

SCIA5247E

8. Install output shaft in transmission case.

SCIA5246E

9. Install bearing race (1) to output shaft (2).

JPDIA0057ZZ

10. Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent to


rear extension assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.

SCIA8156E

AT-246
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
11. Install rear extension assembly to transmission case. (With nee-
dle bearing.) A
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear B
extension assembly.

AT

SCIA3431E
D
12. Tighten rear extension assembly bolts to the specified torque.
Refer to "Components".
• Self-sealing bolt (1) E
• : Bolt (10)

G
SCIA7176J

13. Install engine mounting insulator (rear). Refer to AT-259, "Removal and Installation (YD25DDTi Models)" H
(for YD25DDTi models) or AT-262, "Removal and Installation (VQ40DE Models)" (for VQ40DE models).
14. Install A/T cross member. Refer to AT-259, "Removal and Installation (YD25DDTi Models)" (for YD25DDTi
models) or AT-262, "Removal and Installation (VQ40DE Models)" (for VQ40DE models). I
15. Install control cable to A/T assembly. Refer to AT-223, "Control Cable Removal and Installation".
16. Install rear propeller shaft. Refer to PR-7, "Removal and Installation".
17. Install drain plug gasket and drain plug to oil pan. Tighten a necessary drain plug with specified torque. J
Refer to AT-233, "Control Valve with TCM".
CAUTION:
Do not reuse drain plug gasket.
K
18. Pour ATF into A/T assembly. Refer to AT-18, "Changing A/T Fluid".
Rear Oil Seal INFOID:0000000005443833

L
REMOVAL AND INSTALLATION
Removal
M

AT-247
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
1. Remove rear propeller shaft. Refer to PR-7, "Removal and
Installation".
2. Remove front propeller shaft (4WD models). Refer to PR-3,
"Removal and Installation".
3. Remove transfer assembly from A/T assembly (4WD models).
Refer to TF-108, "Removal and Installation".
4. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).

SCIA5254E

Installation
CAUTION:
After completing installation, check for A/T fluid leakage.
1. As shown in the figure, use the drift to drive rear oil seal into rear
extension assembly (2WD models) or adapter case assembly
(4WD models) until it is flush.
CAUTION:
• Do not reuse rear oil seal.
• Apply ATF to rear oil seal.
2. Install transfer assembly to A/T assembly (4WD models). Refer
to TF-108, "Removal and Installation".
3. Install front propeller shaft (4WD models). Refer to PR-3,
"Removal and Installation".
4. Install rear propeller shaft. Refer to PR-7, "Removal and Installa-
tion".
5. Adjust A/T fluid level. Refer to AT-19, "Adjusting A/T Fluid".

SCIA7121E

Output Speed Sensor Component (2WD Models Only) INFOID:0000000005443834

REMOVAL AND INSTALLATION


Components

AT-248
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

I
JSDIA1740GB

1. Rear extension 2. A/T 3. Output speed sensor


J
4. Oil pan gasket 5. Clip (for YD25DDTi models) 6. Oil pan mounting bolt
7. Overflow plug 8. Oil pan 9. Magnet
10. Drain plug 11. Drain plug gasket 12. Drain plug gasket
K
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
However, refer to the following symbols for others.
*
: Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent.
L
Removal
1. Disconnect the battery cable from the negative terminal.
M
2. Drain ATF through drain hole.
3. Remove rear propeller shaft. Refer to PR-7, "Removal and Installation".
4. Remove control cable from A/T assembly. Refer to AT-223, "Control Cable Removal and Installation". N
5. Remove clips (1) (for YD25DDTi models)), oil pan (2) and oil pan
gasket.
• : Vehicle front O
• : Bolt (22)
• Drain plug (3)
P

JSDIA1579ZZ

AT-249
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
6. Check foreign materials in oil pan to help determine cause of
malfunction. If the ATF is very dark, smell burned or contains
foreign particles, friction material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
• If friction material is detected, replace radiator after repair
of A/T. Refer to CO-41, "Component" (for YD25DDTi
engine), CO-13, "Component" (for VQ40DE engine).

SCIA5199E

7. Support A/T assembly using a transmission jack.


CAUTION:
When setting transmission jack, place wooden blocks to prevent from damaging control valve
with TCM and transmission case.
8. Remove A/T cross member. Refer to AT-259, "Removal and Installation (YD25DDTi Models)" (for
YD25DDTi models) or AT-262, "Removal and Installation (VQ40DE Models)" (for VQ40DE models).
9. Remove tightening bolts for rear extension assembly and trans-
mission case.
• Self-sealing bolt (1)
• : Bolt (10)

SCIA7176J

10. Tap rear extension assembly with a soft hammer.

SCIA3432E

11. Remove rear extension assembly from transmission case. (With


needle bearing.)

SCIA3431E

AT-250
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
12. Straighten terminal clip ( ) to free the output speed sensor har-
ness. A
13. Disconnect output speed sensor connector (1).
CAUTION:
Do not damage connector. B

AT

JSDIA1316ZZ

D
14. Remove output speed sensor (1) from transmission case.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
E
• Do not disassemble.
• Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Do not place in an area affected by magnetism. F

G
JPDIA0041ZZ

Installation
CAUTION: H
After completing installation, check A/T fluid leakage and A/T position. Refer to AT-225, "Checking of
A/T Position".
1. Install output speed sensor (1) in transmission case. Tighten a I
necessary bolt for output speed sensor with specified torque.
Refer to "REMOVAL AND INSTALLATION".
CAUTION:
J
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area. K
• Do not place in an area affected by magnetism.

JPDIA0041ZZ L

2. Securely fasten output speed sensor (1) harness with terminal


clip ( ). M
3. Connect output speed sensor connector.

JSDIA1316ZZ

AT-251
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
4. Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent to
rear extension assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.

SCIA8156E

5. Install rear extension assembly to transmission case. (With nee-


dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.

SCIA3431E

6. Tighten rear extension assembly bolts to the specified torque.


Refer to "Components".
• Self-sealing bolt (1)
: Bolt (10)
7. Install A/T cross member. Refer to AT-259, "Removal and Instal-
lation (YD25DDTi Models)" (for YD25DDTi models) or AT-262,
"Removal and Installation (VQ40DE Models)" (for VQ40DE
models).
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
SCIA7176J
CAUTION:
• Do not reuse oil pan gasket.
• Install it in the direction to align hole positions.
• Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (2) (with oil pan gasket) and clips (1) (for
YD25DDTi models) to transmission case.
• : Vehicle front
• : Bolt (22)
CAUTION:
• Install it so that drain plug (3) comes to the position as
shown in the figure.
• Be careful not to pinch harnesses.
• Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
JSDIA1579ZZ

AT-252
ON-VEHICLE SERVICE
< SERVICE INFORMATION > [5AT: RE5R05A]
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them. A
Tighten necessary oil pan mounting bolts with specified torque.
Refer to "COMPONENTS".
CAUTION:
B
Do not reuse oil pan mounting bolts.
9. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer to "Compo-
nents". AT
CAUTION:
Do not reuse drain plug gasket. SCIA4113E

10. Install control cable to A/T assembly. Refer to AT-223, "Control D


Cable Removal and Installation".
11. Install rear propeller shaft. Refer to PR-7, "Removal and Installation".
12. Pour ATF into A/T assembly. Refer to AT-18, "Changing A/T Fluid". E
13. Connect the battery cable to the negative terminal.

AT-253
AIR BREATHER HOSE
< SERVICE INFORMATION > [5AT: RE5R05A]
AIR BREATHER HOSE
Removal and Installation INFOID:0000000005443835

YD25DDTI MODELS
Refer to the figure below for A/T air breather hose removal and installation procedure.

SCIA7258E

1. Air breather tube bracket 2. Clip 3. Bracket


4. A/T air breather hose 5. Air breather tube
A. Paint mark
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

CAUTION:
• When installing A/T air breather hose, do not to crush or block by folding or bending the hose.
• When inserting A/T air breather hose to air breather tube, be sure to insert it fully until its end
reaches the tube bend portion.
• Install A/T air breather hose to air breather tube so that the paint mark is facing upward.
• Ensure clips are securely installed to brackets when installing A/T air breather hose to brackets.
• Install A/T air breather hose (1) to A/T breather tube bracket
(2) so that the paint mark (A) is facing upward as shown in the
figure.
NOTE:
• The paint mark (A) on A/T air breather hose (1) indicates “1”.
• The paint mark (A) on transfer control device air breather hose (3)
indicates “2”. (4WD models)
• The paint mark (A) on transfer air breather hose (4) indicates “3”.
(4WD models)

SCIA7312E

VQ40DE MODELS
Refer to the figure below for air breather hose removal and installation procedure.

AT-254
AIR BREATHER HOSE
< SERVICE INFORMATION > [5AT: RE5R05A]

AT

H
SCIA7122E

1. Air breather tube bracket 2. Bracket 3. Clip


4. A/T air breather hose 5. Air breather tube I
A. Paint mark
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
J
CAUTION:
• When installing A/T air breather hose, do not to crush or block by folding or bending the hose.
• When inserting A/T air breather hose to air breather tube, be sure to insert it fully until its end
reaches the tube bend portion. K
• Install A/T air breather hose to air breather tube so that the paint mark is facing upward.
• Ensure clips are securely installed to brackets when installing A/T air breather hose to brackets.
• Install A/T air breather hose (1) to air breather tube bracket (2) L
so that the paint mark (A) is facing upward as shown in the
figure.
NOTE:
• The paint mark (A) on A/T air breather hose (1) indicates “1”. M
• The paint mark (A) on transfer control device air breather hose (3)
indicates “2”. (4WD models)
• The paint mark (A) on transfer air breather hose (4) indicates “3”. N
(4WD models)

SCIA7123E O

AT-255
A/T FLUID COOLER
< SERVICE INFORMATION > [5AT: RE5R05A]
A/T FLUID COOLER
Removal and Installation INFOID:0000000005443836

COMPONENTS

SCIA7214E

1. Radiator core support lower 2. Hose clamp 3. A/T fluid cooler hose (fluid cooler
tube to A/T)
4. Fluid cooler tube 5. A/T fluid cooler hose (lower) 6. A/T fluid cooler hose (upper)
7. A/T fluid cooler hose (radiator to fluid 8. A/T fluid cooler 9. Radiator
cooler tube)

REMOVAL
1. Remove front bumper. Refer to EI-12, "Removal and Installation".
2. Remove A/T fluid cooler hose (upper) and A/T fluid cooler hose
(lower) from A/T fluid cooler.

SCIA6897E

AT-256
A/T FLUID COOLER
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Pull A/T fluid cooler (1) toward the front of the vehicle to release
from radiator core support lower (2), and then slide A/T fluid A
cooler (1) downward to remove radiator (3).

AT

SCIA7257E

D
INSTALLATION
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-19, "Adjusting A/T E
Fluid".
Note the following, and install in the reverse order of removal.
F
Hose name Hose end Paint mark Position of hose clamp*

A/T fluid cooler hose (fluid cooler A/T side Facing upward A
tube to A/T) Fluid cooler tube side Facing to the right of the vehicle B G
A/T fluid cooler side Facing upward B
A/T fluid cooler hose (lower)
Fluid cooler tube side Facing upward C
A/T fluid cooler side Facing upward B
H
A/T fluid cooler hose (upper)
Fluid cooler tube side Facing upward A

A/T fluid cooler hose (radiator to fluid Radiator side Facing upward D
I
cooler tube) Fluid cooler tube side Facing upward E
*: Refer to the illustrations for the specific position each hose clamp tab.
• The illustrations indicate the view from the hose ends. J
• When installing hose clamps center line of each clamp tab should
be positioned as shown in the figure.
K

SCIA6914E

AT-257
A/T FLUID COOLER
< SERVICE INFORMATION > [5AT: RE5R05A]
• Set hose clamps at 5 - 9 mm (0.20 - 0.35 in) from the edge of A/T
fluid cooler hose.

Distance “A”: 5 - 9 mm (0.20 - 0.35 in)


• Hose clamp should not interfere with the bulge of A/T fluid cooler
tube.

SCIA6919E

• Insert A/T fluid cooler hose (1) 30 - 33 mm (1.18 - 1.30 in) from the
end of A/T fluid cooler tube (2).

Distance “A”: 30 - 33 mm (1.18 - 1.30 in)

SCIA7203E

AT-258
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
TRANSMISSION ASSEMBLY
A
Removal and Installation (YD25DDTi Models) INFOID:0000000005443837

COMPONENTS B
2WD models
AT

JSDIA1581GB K

1. Engine mounting insulator (rear) 2. A/T cross member 3. Copper washer


4. Fluid cooler tube 5. Bracket 6. Front cross member L
7. A/T assembly
A. For tightening torque, refer to "INSTALLATION".
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component". M

AT-259
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
4WD models

JSDIA1741GB

1. Engine mounting insulator (rear) 2. A/T cross member 3. Copper washer


4. Fluid cooler tube 5. Bracket 6. Front cross member
7. A/T assembly
A. For tightening torque, refer to "INSTALLATION".
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

REMOVAL
CAUTION:
When removing A/T assembly from engine, first remove the crankshaft position sensor (POS) from A/
T assembly.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover. Refer to EM-164, "Removal and Installation".
3. Remove crankshaft position sensor (POS) from the A/T assem-
bly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Do not place in an area affected by magnetism.
4. Remove front spoiler center and front engine undercover. Refer
to EI-12.
5. Remove front cross member. SCIA6827E

6. Remove main muffler. Refer to EX-6, "Component (YD Engine


Models without DPF)" or EX-8, "Component (YD Engine Models with DPF)".
7. Remove rear propeller shaft. Refer to PR-7, "Removal and Installation".
8. Remove front propeller shaft. (4WD models) Refer to PR-3, "Removal and Installation".

AT-260
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
9. Remove starter motor. Refer to SC-41, "Removal and Installation".
10. Remove control cable and bracket. Refer to AT-223, "Control Cable Removal and Installation". A
11. Disconnect fluid cooler tube.
12. Remove rear plate cover from rear plate.
B
13. Turn crankshaft to access and remove the four bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from AT
the front of engine.
14. Support A/T assembly using a transmission jack.
CAUTION: D
When setting transmission jack, be careful not to allow it to
collide against drain plug.
15. Remove A/T cross member. E
16. Remove engine mounting insulator (rear) from A/T assembly. SCIA6828E

17. Disconnect the following:


• A/T assembly harness connector F
• ATP switch connector (4WD models)
• 4LO switch connector (4WD models)
• Wait detection switch connector (4WD models)
• Transfer control device connector (4WD models) G
18. Support transfer assembly using a transmission jack. (4WD models)
19. Remove the wiring harness from bracket.
H
20. Remove bolts fixing A/T assembly to engine assembly.
21. Remove A/T assembly from the vehicle.
CAUTION:
• Secure torque converter to prevent it from dropping. I
• Secure A/T assembly to a transmission jack.
22. Remove A/T air breather hose. Refer to AT-254, "Removal and
Installation". J
23. Remove transfer assembly from A/T assembly. (4WD models)
Refer to TF-108, "Removal and Installation".
K

SCIA2203E

INSPECTION L

Installation and Inspection of Torque Converter


• After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit. M

Distance “A”: 25.0 mm (0.98 in) or more


N

SCIA5694E
P
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.

AT-261
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
• When installing A/T assembly to engine assembly, tighten bolts to
the specified torque using sequence shown.

Bolt No. 1 2*
Number of bolts 9 1
Tightening torque
44 (4.5, 32)
N·m (kg-m, ft-lb)
*: Tightening the bolt with air breather tube bracket.

SCIA7217E

• Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to "COMPO-
NENTS".
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of engine.
• When tightening the tightening bolts for the torque converter
after fixing the crankshaft pulley bolts, be sure to confirm the
tightening torque of the crankshaft pulley mounting bolts.
• After converter is installed to drive plate, rotate crankshaft
SCIA6828E
several turns and check to be sure that A/T rotates freely with-
out binding.
• Install crankshaft position sensor (POS).
• After completing installation, check A/T fluid leakage, A/T fluid level, and A/T positions of A/T. Refer to AT-19,
"Adjusting A/T Fluid", AT-225, "Checking of A/T Position".
Removal and Installation (VQ40DE Models) INFOID:0000000005443838

COMPONENTS

AT-262
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
2WD models
A

AT

I
JSDIA1742GB

1. Engine mounting insulator (rear) 2. A/T cross member 3. Copper washer


J
4. Bracket 5. Fluid cooler tube 6. Bracket
A. For tightening torque, refer to "INSTALLATION".
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
K

AT-263
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
4WD models

JSDIA1743GB

1. Engine mounting insulator (rear) 2. A/T cross member 3. Copper washer


4. Fluid cooler tube 5. Bracket 6. Bracket
7. Front cross member 8. A/T assembly
A. For tightening torque, refer to "INSTALLATION".
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
A/T assembly.
1. Disconnect the battery cable from the negative terminal.
2. Remove the LH fender protector.
3. Remove crankshaft position sensor (POS) from the A/T assem-
bly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Do not place in an area affected by magnetism.
4. Remove from spoiler center and front engine undercover. Refer
to EI-12.
5. Remove front cross member. LCIA0367E

6. Remove starter motor. Refer to EX-4, "Removal and Installa-


tion".
7. Remove rear propeller shaft. Refer to PR-7, "Removal and Installation".
8. Remove front propeller shaft. (4WD models) Refer to PR-3, "Removal and Installation".

AT-264
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
9. Remove left and right exhaust front tubes. Refer to EX-3, "Component (VQ Engine Models)".
10. Remove control cable and bracket. Refer to AT-223, "Control Cable Removal and Installation". A
11. Disconnect fluid cooler tube.
12. Remove rear cover plate.
B
13. Turn the crankshaft to access and remove the four bolts for drive
plate and torque converter.
CAUTION:
When turning the crankshaft, turn it clockwise as viewed AT
from the front of the engine.
14. Support A/T assembly using a transmission jack.
CAUTION: D
When setting transmission jack, be careful not to allow it to
collide against drain plug.
15. Remove A/T cross member. E
16. Remove engine mounting insulator (rear) from A/T assembly. LCIA0335E

17. Tilt the A/T slightly to gain clearance between the body and the A/T, then disconnect the air breather
hoses. Refer to AT-254, "Removal and Installation". F
18. Disconnect the following:
• A/T assembly harness connector
• Transfer control device connector (4WD models)
G
• Wait detection switch connector (4WD models)
• ATP switch connector (4WD models)
• 4LO switch connector (4WD models)
19. Support transfer assembly using a transmission jack. (4WD models) H
20. Remove the wiring harness from the retainers.
21. Remove bolts fixing A/T assembly to engine assembly.
I
22. Remove A/T assembly with transfer from the vehicle.
CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure the A/T assembly to a transmission jack. J
23. Remove transfer from A/T assembly. (4WD models) Refer to TF-
108, "Removal and Installation".
K

L
SCIA2203E

INSPECTION
M
Installation and Inspection of Torque Converter
• After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
N
Distance “A”: 25.0 mm (0.98 in) or more

P
SCIA5694E

INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.

AT-265
TRANSMISSION ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
• When installing A/T assembly to engine assembly, tighten bolts to
the specified torque using sequence shown.

Transmission bolts: 75 N·m (7.7 kg-m, 55 ft-lb)

LCIA0370E

• Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts, and then
tighten the bolts with the specified torque. Refer to "COMPO-
NENTS".
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of engine.
• When tightening the tightening bolts for the torque converter
after fixing the crankshaft pulley bolts, be sure to confirm the
tightening torque of the crankshaft pulley mounting bolts.
Refer to EM-54, "Removal and Installation".
LCIA0335E
• After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that A/T rotates freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation, check A/T fluid leakage, A/T fluid level, and A/T positions of A/T. Refer to AT-19,
"Adjusting A/T Fluid", AT-225, "Checking of A/T Position".

AT-266
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
OVERHAUL
A
Component INFOID:0000000005443839

YD25DDTi models B

AT

SCIA8028E

1. O-ring 2. Oil pump cover 3. O-ring


4. Oil pump housing 5. Self-sealing bolt 6. Torque converter
7. Converter housing 8. Oil pump housing oil seal 9. Bearing race

AT-267
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
10. Needle bearing 11. O-ring 12. Front carrier assembly
13. Needle bearing 14. Snap ring 15. Front sun gear
16. 3rd one-way clutch 17. Snap ring 18. Bearing race
19. Needle bearing 20. Seal ring 21. Input clutch assembly
22. Needle bearing 23. Rear internal gear 24. Brake band
25. Mid carrier assembly 26. Needle bearing 27. Bearing race
28. Rear carrier assembly 29. Needle bearing 30. Mid sun gear
31. Seal ring 32. Rear sun gear 33. 1st one-way clutch
34. Snap ring 35. Needle bearing 36. High and low reverse clutch hub
37. Snap ring 38. Bearing race 39. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
However, refer to the following symbols for others.
: Apply Liquid Gasket (Three Bond 1215) or equivalent.

AT-268
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
VQ40DE models
A

AT

SCIA7983E

P
1. O-ring 2. Oil pump cover 3. O-ring
4. Oil pump housing 5. Self-sealing bolt 6. Torque converter
7. Converter housing 8. Oil pump housing oil seal 9. Bearing race
10. Needle bearing 11. O-ring 12. Front carrier assembly
13. Needle bearing 14. Snap ring 15. Front sun gear
16. 3rd one-way clutch 17. Snap ring 18. Bearing race

AT-269
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
19. Needle bearing 20. Seal ring 21. Input clutch assembly
22. Needle bearing 23. Rear internal gear 24. Brake band
25. Mid carrier assembly 26. Needle bearing 27. Bearing race
28. Rear carrier assembly 29. Needle bearing 30. Mid sun gear
31. Seal ring 32. Rear sun gear 33. 1st one-way clutch
34. Snap ring 35. Needle bearing 36. High and low reverse clutch hub
37. Snap ring 38. Bearing race 39. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
However, refer to the following symbols for others.
: Apply Liquid Gasket (Three Bond 1215) or equivalent.

AT-270
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
YD25DDTi models
A

AT

SCIA6982E

P
1. Bearing race 2. High and low reverse clutch assembly 3. Needle bearing
4. Direct clutch assembly 5. Needle bearing 6. Reverse brake dish plate
7. Reverse brake dish plate 8. Reverse brake driven plate 9. N-spring
10. Snap ring 11. Reverse brake retaining plate 12. Reverse brake drive plate
13. Snap ring 14. Spring retainer 15. Return spring

AT-271
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
16. Reverse brake piston 17. D-ring 18. D-ring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

VQ40DE models

SCIA7001E

1. Needle bearing 2. Bearing race 3. High and low reverse clutch assembly
4. Needle bearing 5. Direct clutch assembly 6. Reverse brake dish plate
7. Reverse brake dish plate 8. Reverse brake driven plate 9. N-spring
10. Reverse brake drive plate 11. Reverse brake retaining plate 12. Snap ring

AT-272
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
13. D-ring 14. D-ring 15. Reverse brake piston
16. Return spring 17. Spring retainer 18. Snap ring A
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

2WD models B

AT

JSDIA1583GB

1. Rear oil seal 2. Self-sealing bolt 3. Rear extension


4. Parking actuator support 5. Parking pawl 6. Return spring
7. Pawl shaft 8. Seal ring 9. Needle bearing

AT-273
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
10. Output speed sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. Return spring 26. O-ring 27. Servo assembly
28. Snap ring 29. Sub-harness 30. Control valve with TCM
31. Bracket 32. O-ring 33. Plug
34. Clip (for YD25DDTi models) 35. Oil pan mounting bolt 36. Overflow plug
37. Oil pan 38. Magnet 39. Drain plug
40. Drain plug gasket 41. Oil pan gasket 42. Terminal cord assembly
43. O-ring 44. Retaining pin 45. Transmission case
A. For tightening torque, refer to AT-
338, "Assembly (2)".
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
However, refer to the following symbols for others.
*: Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent.

AT-274
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
4WD models
A

AT

JSDIA1584GB

P
1. Self-sealing bolt 2. Terminal bracket 3. Adapter case
4. Parking actuator support 5. Parking pawl 6. Return spring
7. Pawl shaft 8. Rear oil seal 9. Seal ring
10. Needle bearing 11. Gasket 12. Output speed sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod

AT-275
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Return spring 27. O-ring
28. Servo assembly 29. Snap ring 30. Snap ring
31. Sub-harness 32. Control valve with TCM 33. Bracket
34. O-ring 35. Plug 36. Clip (for YD25DDTi models)
37. Oil pan mounting bolt 38. Overflow plug 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan gasket 44. Terminal cord assembly 45. O-ring
46. Retaining pin 47. Transmission case
A. For tightening torque, refer to AT-
338, "Assembly (2)".
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

AT-276
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
Oil Channel INFOID:0000000005443840

A
2WD models

AT

P
SCIA5185E

AT-277
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
4WD models

SCIA5189E

AT-278
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
Location of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings
INFOID:0000000005443841 A

YD25DDTi models for 2WD


B

AT

SCIA7317E

AT-279
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
VQ40DE models for 2WD

SCIA7409E

AT-280
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
YD25DDTi models for 4WD
A

AT

SCIA7336E

AT-281
OVERHAUL
< SERVICE INFORMATION > [5AT: RE5R05A]
VQ40DE models for 4WD

SCIA7446E

AT-282
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
DISASSEMBLY
A
Disassembly INFOID:0000000005443842

CAUTION: B
Do not disassemble parts behind drum support. Refer to AT-21, "Cross-Sectional View (YD25DDTi
Models for 2WD)", AT-23, "Cross-Sectional View (VQ40DE Models for 2WD)", AT-22, "Cross-Sectional
View (YD25DDTi Models for 4WD)" or AT-24, "Cross-Sectional View (VQ40DE Models for 4WD)".
AT
1. Drain ATF through drain hole.
2. Remove torque converter by holding it firmly and turning while
pulling straight out.
D

SCIA5010E

3. Check torque converter one-way clutch using a check tool as G


shown in the figure.
a. Insert a check tool into the groove of bearing support built into
one-way clutch outer race. H
b. When fixing bearing support with a check tool, rotate one-way
clutch spline using a screwdriver.
c. Make sure that inner race rotates clockwise only. If not, replace I
torque converter assembly.

SCIA3171E

N
4. Remove tightening bolts (1) for converter housing and transmis-
sion case.
• Self-sealing bolts (2)
• : Bolt (8) O
5. Remove converter housing from transmission case.
CAUTION:
Be careful not to scratch converter housing. P

SCIA8029E

AT-283
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
6. Remove O-ring from input clutch assembly.

SCIA5011E

7. Remove tightening bolts for oil pump assembly and transmis-


sion case.

SCIA2300E

8. Attach the sliding hammers to oil pump assembly and extract it


evenly from transmission case.
CAUTION:
• Fully tighten the sliding hammer screws.
• Make sure that bearing race is installed to oil pump
assembly edge surface.

SCIA4608E

9. Remove O-ring from oil pump assembly.

SCIA5172E

AT-284
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
10. Remove bearing race from oil pump assembly.
A

AT

SCIA6529E

D
11. Remove needle bearing from front sun gear.

G
SCIA2808E

12. Remove front sun gear assembly from front carrier assembly. H
NOTE:
Remove front sun gear by rotating left/right.

SCIA5014E
K
13. Remove seal rings from input clutch assembly.

N
SCIA2470E

14. Remove front carrier assembly, input clutch assembly and rear O
internal gear as a unit.
CAUTION:
Be careful to remove it with needle bearing. P

SCIA5173E

AT-285
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
15. Loosen lock nut and remove band servo anchor end pin from
transmission case.

SCIA6512E

16. Remove brake band from transmission case.

SCIA2580E

• To prevent brake linings from cracking or peeling, do not


stretch the flexible band unnecessarily. When removing
brake band, always secure it with a clip as shown in the
figure at right.
Leave the clip in position after removing the brake band.
• Check brake band facing for damage, cracks, wear or
burns.

SAT655

17. Remove mid carrier assembly and rear carrier assembly as a


unit.

SCIA5017E

18. Remove mid carrier assembly from rear carrier assembly.

SCIA5174E

AT-286
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
19. Remove needle bearing (front side) from mid carrier assembly.
A

AT

SCIA5176E
D
20. Remove needle bearing (rear side) from mid carrier assembly.

G
SCIA5177E

21. Remove bearing race from rear carrier assembly. H

SCIA5178E K

22. Remove needle bearing from rear carrier assembly.


L

SCIA5179E

23. Remove mid sun gear assembly, rear sun gear assembly and O
high and low reverse clutch hub as a unit.
CAUTION:
Be careful to remove them with bearing races and needle P
bearing.

SCIA5018E

AT-287
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
24. Remove high and low reverse clutch assembly from direct clutch
assembly.
CAUTION:
Make sure that needle bearing is installed to high and low
reverse clutch assembly edge surface.

SCIA2306E

25. Remove direct clutch assembly from reverse brake.

SCIA5019E

26. Remove needle bearing from drum support.

SCIA5198E

27. Remove snap ring from A/T assembly harness connector.

SCIA5021E

28. Push A/T assembly harness connector.


CAUTION:
Be careful not to damage connector.

SCIA5022E

AT-288
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
29. Remove clips (1) (for YD25DDTi engine), oil pan (2) and oil pan
gasket. A
• : Front
• : Bolt (22)
• Drain plug (3) B

AT

SCIA8068E
D
30. Check foreign materials in oil pan to help determine causes of
malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band) E
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
• If friction material is detected, replace radiator after repair F
of A/T. Refer to CO-41 (for YD25DDTi engine) or CO-13 (for
VQ40DE engine).
G
SCIA5199E

31. Remove magnets from oil pan. H

SCIA5200E K

32. Disconnect output speed sensor connector (1).


CAUTION:
Be careful not to damage connector. L

JSDIA1319ZZ

O
33. Straighten terminal clip ( ) to free output speed sensor har-
ness.

JSDIA1320ZZ

AT-289
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
34. Remove bolts A, B and C from control valve with TCM.
• : Front

Bolt symbol Length [mm (in)] Number of bolts


A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1

SCIA8077E

35. Remove control valve with TCM from transmission case.


CAUTION:
When removing, be careful with manual valve notch and
manual plate height. Remove it vertically.

SCIA5260E

36. Remove plug (1) with bracket (2) from control valve with TCM.

JSDIA1311ZZ

37. Remove bracket (1) from plug (2).

JSDIA1312ZZ

38. Remove O-ring (1) from plug (2).

JSDIA1313ZZ

AT-290
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
39. Remove O-ring from A/T assembly harness connector.
A

AT

SCIA5155E
D
40. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors. E

G
SCIA5447E

41. Remove A/T assembly harness connector from control valve H


with TCM using a flat-bladed screwdriver.

SCIA5448E K

42. Disconnect TCM connector (1) and transmission range switch


connector (2).
CAUTION: L
Do not damage connectors.

JSDIA1317ZZ

43. Remove rear extension assembly (2WD models) or adapter case assembly (4WD models) according to O
the following procedures.

AT-291
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
a. 2WD models
i. Remove tightening bolts for rear extension assembly and trans-
mission case.
• Self-sealing bolt (1)
• : Bolt (10)

SCIA7176J

ii. Tap rear extension assembly with soft hammer.

SCIA5028E

iii. Remove rear extension assembly from transmission case. (With


needle bearing.)

SCIA5029E

b. 4WD models
i. Remove tightening bolts (1) for adapter case assembly and
transmission case. [With terminal bracket (2).]
• Self-sealing bolt (3)

SCIA7220E

AT-292
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
ii. Tap adapter case assembly using a soft hammer.
A

AT

SCIA5204E

D
iii. Remove adapter case assembly from transmission case. (With
needle bearing)
E

G
SCIA5205E

iv. Remove gasket from transmission case. H

SCIA5231E
K
44. Remove bearing race from output shaft.

N
SCIA5245E

45. Remove output shaft from transmission case by rotating left/ O


right.

SCIA5030E

AT-293
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
46. Remove parking gear from output shaft.

SCIA5247E

47. Remove seal rings from output shaft.

SCIA5209E

48. Remove needle bearing from transmission case.

SCIA5031E

49. Remove output speed sensor (1) from transmission case.

: Bolt

CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
• Do not place in an area affected by magnetism.
JSDIA1321ZZ

50. Remove reverse brake snap ring (fixing plate) using 2 flat-
bladed screwdrivers.
NOTE:
Press out snap ring from transmission case oil pan side
gap using a flat-bladed screwdriver, and remove it using
another screwdriver.
51. Remove reverse brake retaining plate from transmission case.
• Check facing for burns, cracks or damage. If necessary,
replace the plate.

SCIA5032E

AT-294
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
52. Remove N-spring from transmission case.
A

AT

SCIA5214E
D
53. Remove reverse brake drive plates, driven plates and dish plate
from transmission case.
• Check facing for burns, cracks or damage. If necessary, E
replace the plate.

G
SCIA2322E

54. Set SST on spring retainer and remove snap ring (fixing spring H
retainer) from transmission case while compressing return
spring.
I

N
SCIA6843E

55. Remove spring retainer and return spring from transmission O


case.

SCIA2324E

AT-295
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
56. Remove seal rings from drum support.

SCIA3333E

57. Remove needle bearing from drum support edge surface.

SCIA2796E

58. Remove reverse brake piston from transmission case with com-
pressed air. Refer to AT-277, "Oil Channel".
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.

SCIA5047E

59. Remove D-rings from reverse brake piston.

SCIA6330E

AT-296
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
60. Knock out retaining pin using a pin punch [commercial service
tool: 4 mm (0.16 in) dia.]. A

AT

SCIA2328E
D
61. Remove manual shaft retaining pin using pair of pliers.

G
SCIA5218E

62. Remove manual plate (with parking rod) from manual shaft. H

SCIA5219E K

63. Remove parking rod from manual plate.


L

SCIA5220E

64. Remove manual shaft from transmission case. O

SCIA5716E

AT-297
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
65. Remove manual shaft oil seals using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transmission case.

SCIA2331E

66. Remove detent spring and spacer from transmission case.

SCIA5248E

67. Remove snap ring from transmission case using pair of snap
ring pliers.

SCIA2333E

68. Remove servo assembly (with return spring) from transmission


case.

SCIA5679E

69. Remove return spring from servo assembly.

SCIA5717E

AT-298
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
70. Remove O-rings from servo assembly.
A

AT

SCIA5719E
D
71. Remove needle bearing (1) from rear extension (2WD models)
or adapter case (4WD models).
E

G
SCIA6179J

72. Remove parking actuator support from rear extension (2WD H


models) or adapter case (4WD models).

SCIA3423E K

73. Remove parking pawl (with return spring) and pawl shaft from
rear extension (2WD models) or adapter case (4WD models).
L

SCIA3424E

74. Remove return spring (1) from parking pawl (2). O

SCIA6180J

AT-299
DISASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
75. Remove rear oil seal from rear extension (2WD models) or
adapter case (4WD models).
CAUTION:
Be careful not to scratch rear extension (2WD models) or
adapter case (4WD models).

SCIA7219E

AT-300
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
REPAIR FOR COMPONENT PARTS
A
Oil Pump INFOID:0000000005443843

COMPONENTS B

AT

SCIA6920E

H
1. O-ring 2. Oil pump cover 3. O-ring
4. Oil pump housing 5. Oil pump housing oil seal

DISASSEMBLY I
1. Remove oil pump housing from oil pump cover.

L
SCIA5228E

2. Remove oil pump housing oil seal using a flat-bladed screw- M


driver.
CAUTION:
Be careful not to scratch oil pump housing. N

SCIA2840E P

AT-301
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Remove O-ring from oil pump housing.

SCIA2841E

4. Remove O-ring from oil pump cover.

SCIA5230E

ASSEMBLY
1. Install O-ring to oil pump cover.

SCIA5230E

2. Install O-ring to oil pump housing.

SCIA2841E

AT-302
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Install oil pump housing oil seal to oil pump housing until it is
flush using the drift. A
CAUTION:
• Do not reuse oil seal.
• Apply ATF to oil seal.
B

AT

SCIA4609E

D
4. Install oil pump housing to oil pump cover.
5. Tighten bolts to the specified torque in numerical order shown in
the figure after temporarily tightening them. Refer to "COMPO- E
NENTS".

G
SCIA6388E

Front Sun Gear, 3rd One-Way Clutch INFOID:0000000005443844 H

COMPONENTS
I

N
SCIA3114E

1. Front sun gear 2. 3rd one-way clutch 3. Snap ring


O
DISASSEMBLY

AT-303
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
1. Remove snap ring from front sun gear using a flat-bladed screw-
driver

SCIA3110E

2. Remove 3rd one-way clutch from front sun gear.

SCIA3111E

INSPECTION
3rd One-way Clutch
• Check frictional surface for wear or damage.
CAUTION:
If necessary, replace 3rd one-way clutch.
Front Sun Gear Snap Ring
• Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace snap ring.
Front Sun Gear
• Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace front sun gear.

ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.

SCIA3111E

AT-304
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Install snap ring in front sun gear using a flat-bladed screwdriver.
A

AT

SCIA3110E

D
3. Check operation of 3rd one-way clutch.
a. Hold oil pump assembly and turn front sun gear.
b. Check 3rd one-way clutch for correct locking and unlocking E
directions.
CAUTION:
If not as shown in figure, check installation direction of 3rd
F
one-way clutch.

SCIA3131E

H
Front Carrier, Input Clutch, Rear Internal Gear INFOID:0000000005443845

COMPONENTS I

AT-305
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
YD25DDTi models

SCIA7070E

1. Seal ring 2. O-ring 3. Needle bearing


4. Bearing race 5. Front carrier assembly 6. Needle bearing
7. Snap ring 8. Snap ring 9. Retaining plate
10. Driven plate 11. Input clutch drum 12. Drive plate
13. Rear internal gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

AT-306
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
VQ40DE models
A

AT

L
SCIA6734E

1. Seal ring 2. O-ring 3. Needle bearing M


4. Bearing race 5. Front carrier assembly 6. Snap ring
7. Snap ring 8. Snap ring 9. Retaining plate
10. Driven plate 11. Input clutch drum 12. Drive plate N
13. Rear internal gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".
O
DISASSEMBLY

AT-307
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
1. Compress snap ring using 2 flat-bladed screwdrivers.
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly.

SCIA5339E

a. Remove bearing race from front carrier assembly.

SCIA5232E

b. Remove needle bearing from front carrier assembly.

SCIA5233E

c. Remove snap ring from front carrier assembly.


CAUTION:
Do not expand snap ring excessively.

SCIA5234E

4. Disassemble input clutch assembly.


a. Remove O-ring and seal rings from input clutch assembly.

SCIA5235E

AT-308
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
b. Remove needle bearing from input clutch assembly.
A

AT

SCIA2853E
D
c. Remove snap ring from input clutch drum using a flat-bladed
screwdriver
d. Remove retaining plate, drive plates and driven plates from input E
clutch drum.

G
SCIA2864E

INSPECTION H

Front Carrier Snap Ring


• Check for deformation, fatigue or damage.
CAUTION: I
If necessary, replace snap ring.
Input Clutch Snap Ring
J
• Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace input clutch assembly.
K
Input Clutch Drum
• Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace input clutch assembly. L
Input Clutch Drive Plates
• Check facing for burns, cracks or damage.
CAUTION: M
If necessary, replace input clutch assembly.
Input Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage. N
CAUTION:
If necessary, replace input clutch assembly.
Front Carrier O
• Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace front carrier assembly. P
Rear Internal Gear
• Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace rear internal gear assembly.

ASSEMBLY

AT-309
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
1. Install input clutch.
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
• Snap ring (1)
• Retaining plate (2)
• Drive plate (3)
• Driven plate (4)
• Drive plate/Driven plate: 7/7
CAUTION:
Take care with order of plates.

SCIA7133E

b. Install snap ring in input clutch drum using a flat-bladed screw-


driver.

SCIA2864E

c. Install needle bearing in input clutch assembly.

SCIA2853E

d. Install O-ring and seal rings in input clutch assembly.

SCIA5235E

AT-310
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Install front carrier assembly.
a. Install snap ring to front carrier assembly. A
CAUTION:
Do not expand snap ring excessively.
B

AT

SCIA5234E

D
b. Install needle bearing in front carrier assembly.
CAUTION:
Take care with the direction of needle bearing. Refer to AT-
E
279, "Location of Adjusting Shims, Needle Bearings, Thrust
Washers and Snap Rings".

G
SCIA5233E

c. Install bearing race in front carrier assembly.


H
d. Install front carrier assembly to input clutch assembly.

SCIA5232E
K
3. Compress snap ring using 2 flat-bladed screwdrivers.
4. Install front carrier assembly and input clutch assembly in rear
internal gear. L

N
SCIA5339E

Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub INFOID:0000000005443846 O

COMPONENTS
P

AT-311
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
YD25DDTi models

SCIA7072E

1. Needle bearing 2. Bearing race 3. Snap ring


4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

VQ40DE models

SCIA7071E

1. Needle bearing 2. Bearing race 3. Snap ring


4. High and low reverse clutch hub 5. Needle bearing 6. Snap ring
7. 1st one-way clutch 8. Rear sun gear 9. Seal ring
10. Mid sun gear
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-9, "Component".

DISASSEMBLY
1. Remove needle bearing and bearing races from high and low reverse clutch hub.

AT-312
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
• YD25DDTi models
A

AT

SCIA5238E

D
• VQ40DE models

G
SCIA2854E

2. Remove snap ring from mid sun gear assembly using pair of H
snap ring pliers.
CAUTION:
Do not expand snap ring excessively.
I

SCIA2855E K

3. Remove high and low reverse clutch hub from mid sun gear
assembly. L

SCIA2856E

AT-313
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
a. Remove needle bearing from high and low reverse clutch hub.

SCIA2857E

4. Remove rear sun gear assembly (1) from mid sun gear assem-
bly.

SCIA8155E

a. Remove snap ring from rear sun gear using a flat-bladed screw-
driver.

SCIA2859E

b. Remove 1st one-way clutch from rear sun gear.

SCIA4633E

5. Remove seal rings from mid sun gear.

SCIA2861E

AT-314
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]

INSPECTION
A
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring
• Check for deformation, fatigue or damage.
CAUTION: B
If necessary, replace snap ring.
1st One-way Clutch
• Check frictional surface for wear or damage. AT
CAUTION:
If necessary, replace 1st one-way clutch.
Mid Sun Gear D
• Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace mid sun gear.
E
Rear Sun Gear
• Check for deformation, fatigue or damage.
CAUTION: F
If necessary, replace rear sun gear.
High and Low Reverse Clutch Hub
• Check for deformation, fatigue or damage. G
CAUTION:
If necessary, replace high and low reverse clutch hub.
H
ASSEMBLY
1. Install seal rings to mid sun gear.
I

SCIA2861E

L
2. Install 1st one-way clutch to rear sun gear.

O
SCIA4633E

AT-315
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Install snap ring to rear sun gear using a flat-bladed screwdriver.

SCIA2859E

4. Install rear sun gear assembly (1) to mid sun gear assembly.

SCIA8155E

5. Install needle bearing to high and low reverse clutch hub.


CAUTION:
Take care with the direction of needle bearing. Refer to AT-
279, "Location of Adjusting Shims, Needle Bearings, Thrust
Washers and Snap Rings".

SCIA2857E

6. Install high and low reverse clutch hub to mid sun gear assem-
bly.

SCIA2856E

7. Install snap ring to mid sun gear assembly using pair of snap
ring pliers.
CAUTION:
Do not expand snap ring excessively.

SCIA2855E

AT-316
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
8. Check operation of 1st one-way clutch.
A
a. Hold mid sun gear and turn rear sun gear.
b. Check 1st one-way clutch for correct locking and unlocking
directions.
CAUTION: B
If not as shown in the figure, check installation direction of
1st one-way clutch.
AT

SCIA3132E
D
9. Install needle bearing and bearing races to high and low reverse clutch hub.
CAUTION:
Take care with order of bearing races. E
• YD25DDTi models

H
SCIA5238E

• VQ40DE models I

SCIA2854E L
High and Low Reverse Clutch INFOID:0000000005443847

COMPONENTS M

AT-317
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]

SCIA5239E

1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race

DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.

SCIA5240E

2. Remove snap ring from high and low reverse clutch drum using
a flat-bladed screwdriver.
3. Remove retaining plate, drive plates and driven plates from high
and low reverse clutch drum.

SCIA2868E

INSPECTION
• Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
• Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
• Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage.

AT-318
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
ASSEMBLY
1. Install driven plates, drive plates and retaining plate in high and low reverse clutch drum. A
CAUTION:
Take care with order of plates.
• YD25DDTi models B
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
AT
- Driven plate (4)
- Drive plate/Driven plate: 4/4

SCIA6735E E

• VQ40DE models
- Snap ring (1) F
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Drive plate/Driven plate: 5/5 G

SCIA7134E

I
2. Install snap ring in high and low reverse clutch drum using a flat-
bladed screwdriver.
J

L
SCIA2868E

3. Install bearing race to high and low reverse clutch drum.


M

SCIA5240E
P
Direct Clutch INFOID:0000000005443848

COMPONENTS

AT-319
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
YD25DDTi models

SCIA7213E

1. Direct clutch drum 2. Driven plate 3. Retaining plate


4. Snap ring 5. Drive plate

VQ40DE models

SCIA7128E

1. Direct clutch drum 2. Driven plate 3. Retaining plate


4. Snap ring 5. Drive plate

DISASSEMBLY
1. Remove snap rings from direct clutch drum using a flat-bladed
screwdriver.
2. Remove retaining plate, drive plates and driven plates from
direct clutch drum.

SCIA2868E

INSPECTION

AT-320
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
• Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Rings A
• Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
B
• Check facing for burns, cracks or damage.
Direct Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage. AT

ASSEMBLY
1. Install driven plates, drive plates and retaining plate in direct clutch drum. D
CAUTION:
Take care with order of plates.
• YD25DDTi models E

K
SCIA5243E

• VQ40DE models L
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3) M
- Driven plate (4)
- Drive plate/Driven plate: 5/5
N

O
SCIA7407E

AT-321
REPAIR FOR COMPONENT PARTS
< SERVICE INFORMATION > [5AT: RE5R05A]
2. Install snap rings in direct clutch drum using a flat-bladed screw-
driver.

SCIA2868E

AT-322
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
ASSEMBLY
A
Assembly (1) INFOID:0000000005443849

1. As shown in the figure, use a drift [commercial service tool: 22 B


mm (0.87 in) dia.] to drive manual shaft oil seals into transmis-
sion case until it is flush.
CAUTION:
AT
• Do not reuse manual shaft oil seals.
• Apply ATF to manual shaft oil seals.

SCIA5259E E

2. Install detent spring and spacer to transmission case and then


tighten mounting dolts to the specified torque. Refer to AT-267,
F
"Component".

SCIA5248E

I
3. Install manual shaft to transmission case.

L
SCIA5716E

4. Install parking rod to manual plate.


M

SCIA5220E
P

AT-323
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
5. Install manual plate (with parking rod) to manual shaft.

SCIA5219E

6. Install retaining pin into manual plate and manual shaft.


a. Fit pinhole of manual plate to pinhole of manual shaft with a pin
punch.
b. Tap retaining pin into manual plate using a hammer.
CAUTION:
Drive retaining pin to 2 ± 0.5 mm (0.08 ± 0.020 in) over man-
ual plate.

SCIA7165E

7. Install retaining pin into transmission case and manual shaft.


a. Fit pinhole of transmission case to pinhole of manual shaft with a
pin punch.
b. Tap retaining pin into the transmission case using a hammer.
CAUTION:
Drive retaining pin to 5 ± 1 mm (0.20 ± 0.04 in) over trans-
mission case.

SCIA2427E

8. Install O-rings to servo assembly.

SCIA7166E

9. Install return spring to servo assembly.

SCIA5717E

AT-324
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
10. Install servo assembly in transmission case.
A

AT

SCIA5679E
D
11. Install snap ring to transmission case using pair of snap ring pli-
ers.
E

G
SCIA2333E

12. Install D-rings in reverse brake piston. H

SCIA6330E K

13. Install reverse brake piston in transmission case.


L

SCIA2325E

14. Install needle bearing to drum support edge surface. O

SCIA2796E

AT-325
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
15. Install seal rings to drum support.

SCIA3333E

16. Install return spring and spring retainer in transmission case.

SCIA2324E

17. Set the SST on spring retainer and install snap ring (fixing spring
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.

SCIA6843E

18. Install reverse brake dish plates, driven plates and drive plates
in transmission case.
CAUTION:
Take care with order and direction of plates.
• YD25DDTi models
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
- Driven plate (4)
- Driven plate (5)
- Dish plate (6)
SCIA8087E
- Dish plate (7)
AT-326
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
- Drive plate/Driven plate: 7/7(1+6)
• VQ40DE models A
- Snap ring (1)
- Retaining plate (2)
- Drive plate (3)
B
- Driven plate (4)
- Dish plate (5)
- Dish plate (6)
- Drive plate/Driven plate: 6/6 AT

SCIA8088E D

19. Assemble N-spring.


20. Install reverse brake retaining plate in transmission case. E

SCIA5249E
K

21. Install snap ring in transmission case.


L

SCIA2439E

O
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate selection.
P
Specified clearance “A”
Standard: Refer to AT-347, "Reverse Brake".

SCIA3129E

AT-327
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
23. Install needle bearing to transmission case.
CAUTION:
Take care with the direction of needle bearing. Refer to AT-
279, "Location of Adjusting Shims, Needle Bearings, Thrust
Washers and Snap Rings".

SCIA5031E

24. Install output speed sensor (1) to transmission case and tighten
bolt ( ) to specified torque. Refer to AT-267, "Component".
CAUTION:
• Do not subject sensor to impact by dropping or hitting it.
• Do not disassemble sensor.
• Do not allow metal filings or any foreign material to get on
the sensor's front edge magnetic area.
• Do not place sensor in an area affected by magnetism.

JSDIA1321ZZ

25. As shown in the figure, drive to rear oil seal into rear extension
(2WD models) or adapter case (4WD models) until it is flush
using a drift.

SCIA7221E

26. Install return spring (1) to parking pawl (2).

SCIA6180J

AT-328
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
27. Install parking pawl (with return spring) and pawl shaft to rear
extension (2WD models) or adapter case (4WD models). A

AT

SCIA3424E
D
28. Install parking actuator support to rear extension (2WD models)
or adapter case (4WD models).
E

G
SCIA3423E

29. Install needle bearing (1) to rear extension (2WD models) or H


adapter case (4WD models).

SCIA6179J K

30. Install seal rings to output shaft.


L

SCIA5209E

31. Install parking gear to output shaft. O

SCIA5247E

AT-329
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
32. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
look similar. (Thinner end is front side.)

SCIA5030E

33. Install bearing race to output shaft.

SCIA5245E

34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the
following procedures.
a. 2WD models
i. Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent to
rear extension assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.

SCIA8156E

ii. Install rear extension assembly to transmission case.


CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.

SCIA5029E

AT-330
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
iii. Tighten rear extension assembly mounting bolts to the specified
torque. Refer to AT-267, "Component". A
• Self-sealing bolt (1)
• : Bolt (10)
B

AT

SCIA7176J

D
b. 4WD models
i. Install gasket onto transmission case.
CAUTION: E
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
F

G
SCIA5231E

ii. Install adapter case assembly to transmission case. H


CAUTION:
Insert the tip of parking rod between parking pawl and park-
ing actuator support when assembling adapter case assem-
bly. I

SCIA5205E
K
iii. Tighten adapter case assembly mounting bolts (1) to the speci-
fied torque [With terminal bracket (2)]. Refer to AT-267, "Compo-
nent". L
• Self-sealing bolt (3)

SCIA7220E

AT-331
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
35. Install needle bearing in drum support edge surface.

SCIA5198E

36. Install direct clutch assembly in reverse brake.


CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.

SCIA5019E

37. Install high and low reverse clutch assembly in direct clutch.

SCIA2306E

38. Align drive plate using a flat-bladed screwdriver.

SCIA3169E

39. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.

SCIA5018E

AT-332
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]

CAUTION: A
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
B

AT

D
SCIA3130E

40. Install needle bearing in rear carrier assembly.


E

SCIA5179E
H
41. Install bearing race in rear carrier assembly.

K
SCIA5178E

42. Install rear carrier assembly in direct clutch drum. L

SCIA2462E O

AT-333
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
43. Install needle bearing (rear side) in mid carrier assembly.

SCIA5177E

44. Install needle bearing (front side) to mid carrier assembly.

SCIA5176E

45. Install mid carrier assembly in rear carrier assembly.

SCIA5017E

46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.

SCIA5173E

47. Install seal rings in input clutch assembly.

SCIA5269E

AT-334
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
48. Install band servo anchor end pin and lock nut in transmission
case. A

AT

SCIA6512E
D
49. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa- E
tion faces servo side.

G
SCIA5498E

50. Install front sun gear to front carrier assembly. H


CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
I

SCIA5014E K

51. Install needle bearing to front sun gear.


L

SCIA2808E

52. Adjust brake band tilting using a clip so that brake band contacts O
front sun gear drum evenly.

SCIA5033E

AT-335
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.

: 5.0 N·m (0.51 kg-m, 44 in-lb)


c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec-
ified torque. Refer to AT-267, "Component".
SCIA5498E

Adjustment INFOID:0000000005443850

TOTAL END PLAY


• Measure clearance between front sun gear and bearing race for oil
pump cover.
• Select proper thickness of bearing race so that end play is within
specifications.

SCIA2810E

1. Measure dimensions “K” and “L” and then calculate dimension


“J”.

SCIA7073E

a. Measure dimension “K”.

SCIA7074E

AT-336
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
b. Measure dimension “L”.
c. Calculate dimension “J”. A

“J”: Distance between oil pump fitting surface of


transmission case and needle bearing mating B
surface of front sun gear.
J=K–L
AT

SCIA5352E

D
2. Measure dimensions “M1” and “M2” and then calculate dimen-
sion “M”.
E

G
SCIA3125E

a. Place bearing race and needle bearing on oil pump assembly. H

SCIA3124E K
b. Measure dimension “M1”.
L

SCIA3126E

c. Measure dimension “M2”. O

SCIA3127E

AT-337
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
d. Calculate dimension “M”.

“M”: Distance between transmission case fitting sur-


face of oil pump and needle bearing on oil pump.
M = M1 – M2

SCIA3125E

3. Adjust total end play “T1”.

T1 = J – M
Total end play “T1”: Refer to AT-348, "Total End Play".
• Select proper thickness of bearing race so that total end play
is within specifications. Refer to “Parts Information” for bearing
race selection.

SCIA2810E

Assembly (2) INFOID:0000000005443851

1. Install O-ring to oil pump assembly.

SCIA5172E

2. Install bearing race to oil pump assembly.

SCIA6529E

AT-338
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
3. Install oil pump assembly in transmission case.
CAUTION: A
Apply ATF to oil pump bearing.

AT

SCIA2811E

D
4. Apply Liquid Gasket (Three Bond 1215) or equivalent to oil
pump assembly as shown in the figure.
CAUTION:
E
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
F

G
SCIA4636E

5. Tighten oil pump mounting bolts to the specified torque. Refer to


H
AT-267, "Component".
CAUTION:
Apply ATF to oil pump bushing.
I

SCIA2300E
K
6. Install O-ring to input clutch assembly.

N
SCIA5011E

7. Install converter housing to transmission case. Tighten con- O


verter housing bolts (1) to the specified torque. Refer to AT-267,
"Component".
• : Bolt (8) P
CAUTION:
Do not reuse self-sealing bolts (2).

SCIA8029E

AT-339
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
8. Make sure that brake band (1) does not close input speed sen-
sor hole (A).

JSDIA1318ZZ

9. Connect TCM connector (1) and transmission range switch con-


nector (2).

JSDIA1317ZZ

10. Install A/T assembly harness connector to control valve with


TCM.

SCIA5450E

11. Connect TCM connectors.

SCIA5447E

12. Install O-ring to A/T assembly harness connector.

SCIA5155E

AT-340
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
13. Install new O-ring (1) in plug (2).
A

AT

JSDIA1313ZZ
D
14. Install plug (2) to bracket (1).

G
JSDIA1312ZZ

15. Install plug (1) [with bracket (2)] to control valve with TCM and H
tighten bolt ( ) to specified torque. Refer to AT-267, "Compo-
nent".
CAUTION:
I
Adjust bolt hole of bracket to bolt hole of control valve.

JSDIA1311ZZ K

16. Install control valve with TCM in transmission case.

1 : Brake band
L

CAUTION:
• Make sure that input speed sensor is securely installed
into input speed sensor hole (A). M
• Hang down output speed sensor harness toward outside
so as not to disturb installation of control valve with TCM.
• Adjust A/T assembly harness connector of control valve N
with TCM to terminal hole of transmission case.
JSDIA1318ZZ

O
• Assemble it so that manual valve cutout is engaged with
manual plate projection.
P

SCIA5035E

AT-341
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
17. Install bolts (A), (B) and (C) to control valve with TCM.

: Front

Bolt symbol Length mm (in) Number of bolts


A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA8077E

18. Tighten bolt (1), (2) and (3) temporarily to prevent dislocation.
After that tighten them in order (A → B → C), and then tighten
other bolts. Tighten control valve with TCM bolts to the specified
torque.

: Front

Bolt symbol A B C
Number of bolts 5 6 1
SCIA8078E
Length mm (in) 42 (1.65) 55 (2.17) 40 (1.57)

Tightening torque With ATF applied


7.9 (0.81, 70)
N·m (km-g, in-lb) 7.9 (0.81, 70)

19. Connect output speed sensor connector (1).

JSDIA1319ZZ

20. Securely fasten output speed sensor harness with terminal clip
( ).

JSDIA1320ZZ

AT-342
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
21. Pull down A/T assembly harness connector.
CAUTION: A
Be careful not to damage connector.

AT

SCIA5299E

D
22. Install snap ring to A/T assembly harness connector.

G
SCIA5300E

23. Install magnets onto oil pan.


H

SCIA5200E
K
24. Install oil pan to transmission case.
a. Install oil pan gasket to transmission case.
CAUTION: L
• Do not reuse oil pan gasket.
• Install it in the direction to align hole positions.
• Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface. M
b. Install oil pan (2) (with oil pan gasket) and clips (1) (for
YD25DDTi models) to transmission case.
• : Vehicle front N
• : Bolt (22)
CAUTION:
• Install it so that drain plug (3) comes to the position as
O
shown in the figure.
• Be careful not to pinch harnesses.
• Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface. P
JSDIA1579ZZ

AT-343
ASSEMBLY
< SERVICE INFORMATION > [5AT: RE5R05A]
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT-267, "Component".
CAUTION:
Do not reuse oil pan mounting bolts.
25. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer to AT-267,
"Component".
CAUTION:
Do not reuse drain plug gasket.
SCIA4113E

26. Install torque converter.


a. Pour ATF into torque converter.
• Approximately 2 liter (1-3/4 Imp qt) of ATF is required for a
new torque converter.
• When reusing old torque converter, add the same amount
of ATF as was drained.

SAT428DA

b. Install torque converter while aligning notches of torque con-


verter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.

SCIA5010E

c. Measure distance “A” to make sure that torque converter is in


proper position.

Distance “A”: 25.0 mm (0.98 in) or more

SCIA5694E

AT-344
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION > [5AT: RE5R05A]
SERVICE DATA AND SPECIFICATIONS (SDS)
A
General Specification INFOID:0000000005443852

B
YD25DDTi engine VQ40DE engine
Applied model
2WD 4WD 2WD 4WD
Automatic transmission model RE5R05A AT
3FX4C, 3FX4D,
Transmission model code number 94X7B 94X5E, 3DX8E 3FX5A, 3FX9A
3FX9D
Stall torque ratio 2.0 : 1 1.76 : 1 D
1st 3.827 3.842
2nd 2.368 2.353
E
3rd 1.519 1.529
Transmission gear ratio
4th 1.000 1.000
5th 0.834 0.839 F
Reverse 2.613 2.765
Recommended fluid Genuine NISSAN Matic S ATF*
G
Fluid capacity 10.3 liter (9-1/8 Imp qt)
CAUTION:
If Genuine NISSAN Matic S ATF is not available, Genuine NISSAN Matic J ATF may also be used. Using automatic transmis-
H
sion fluid other than Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration in driveability and automatic trans-
mission durability, and may damage the automatic transmission, which is not covered by the warranty.
*: Refer to MA-25.
I
Vehicle Speed at Which Gear Shifting Occurs INFOID:0000000005443853

2WD MODELS J

Engine model YD25DDTi


Vehicle speed [km/h (MPH)] K
Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
41 - 45 65 - 73 107 - 117 158 - 168 154 - 164 97 - 107 50 - 58 19 - 23
Full throttle L
(25 - 28) (41 - 46) (67 - 73) (99 - 105) (96 - 103) (61 - 67) (31 - 38) (12 - 14)
30 - 34 48 - 52 73 - 81 105 - 113 58 - 66 41 - 49 23 - 29 8 - 12
Half throttle
(19 - 21) (29 - 33) (46 - 51) (66 - 71) (36 - 41) (26 - 31) (14 - 18) (5 - 8)
• At half throttle, the accelerator opening is 4/8 of the full opening.
M

Engine model VQ40DE


N
Vehicle speed [km/h (MPH)]
Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
62 - 66 100 - 108 156 - 166 241 - 251 237 - 247 145 - 155 88 - 96 42 - 46 O
Full throttle
(39 - 41) (63 - 68) (98 - 104) (151 - 157) (148 - 154) (91 - 97) (55 - 60) (26 - 29)
50 - 54 82 - 88 126 - 134 153 - 161 117 - 125 71 - 79 50 - 56 11 - 15
Half throttle
(31 - 34) (51 - 55) (79 - 84) (96 - 101) (73 - 78) (44 - 49) (31 - 35) (7 - 9)
P
• At half throttle, the accelerator opening is 4/8 of the full opening.

4WD MODELS

AT-345
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION > [5AT: RE5R05A]

Engine model YD25DDTi


Vehicle speed [km/h (MPH)]
Throttle position
D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
38 - 42 61 - 69 101 - 111 149 - 159 145 - 155 92 - 102 47 - 55 18 - 22
Full throttle
(24 - 26) (38 - 43) (63 - 69) (93 - 99) (91 - 97) (58 - 64) (29 - 34) (11 - 14)
28 - 32 43 - 49 69 - 77 99 - 107 55 - 63 41 - 49 23 - 29 8 - 12
Half throttle
(18 - 20) (27 - 31) (43 - 48) (62 - 67) (34 - 39) (26 - 31) (14 - 18) (5 - 8)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Engine model VQ40DE

Throttle Vehicle speed [km/h (MPH)]


Tire size
position D1 → D2 D2 → D3 D3 → D4 D4 → D5 D5 → D4 D4 → D3 D3 → D2 D2 → D1
Full 55 - 59 89 - 97 138 - 148 214 - 224 210 - 220 128 - 138 77 - 85 36 - 40
throttle (34 - 37) (56 - 61) (86 - 93) (134 - 140) (131 - 138) (80 - 86) (48 - 53) (23 - 25)
235/70 R16
Half 44 - 48 72 - 78 112 - 120 136 - 144 104 - 112 63 - 71 45 - 51 11 - 15
throttle (28 - 30) (45 - 49) (70 - 75) (85 - 90) (65 - 70) (39 - 44) (28 - 32) (7 - 9)
Full 59 - 63 95 - 103 147 - 157 228 - 238 224 - 234 137 - 147 83 - 91 40 - 44
255/70 R16 throttle (37 - 39) (59 - 64) (92 - 98) (143 - 149) (140 - 146) (86 - 92) (52 - 57) (25 - 28)
255/65 R17 Half 47 - 51 77 - 83 119 - 127 144 - 152 111 - 119 67 - 75 48 - 54 11 - 15
throttle (29 - 32) (48 - 52) (74 - 79) (90 - 95) (69 - 74) (42 - 47) (30 - 34) (7 - 9)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Vehicle Speed at Which Lock-up Occurs/Releases INFOID:0000000005443854

2WD MODELS

Engine model YD25DDTi


Vehicle speed [km/h (MPH)]
Throttle position
Lock-up ON Lock-up OFF
Closed throttle 29 - 37 (18 - 23) 26 - 34 (16 - 21)
Half throttle 128 - 136 (80 - 85) 109 - 117 (68 - 73)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Engine model VQ40DE


Vehicle speed [km/h (MPH)]
Throttle position
Lock-up “ON” Lock-up “OFF”
Closed throttle 68 - 76 (43 - 48) 65 - 73 (41 - 46)
Half throttle 194 - 202 (121 - 126) 151 - 159 (94 - 99)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening.

4WD MODELS

Engine model YD25DDTi


Vehicle speed [km/h (MPH)]
Throttle position
Lock-up ON Lock-up OFF
Closed throttle 27 - 35 (17 - 21) 24 - 32 (15 - 20)
Half throttle 121 - 129 (75 - 80) 103 - 111 (64 - 69)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)

AT-346
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION > [5AT: RE5R05A]
• At half throttle, the accelerator opening is 4/8 of the full opening.
A
Engine model VQ40DE
Vehicle speed [km/h (MPH)]
Tire size Throttle position
Lock-up “ON” Lock-up “OFF” B
Closed throttle 60 - 68 (37 - 42) 57 - 65 (36 - 41)
235/70 R16
Half throttle 173 - 181 (108 - 113) 134 - 142 (84 - 89)
AT
255/70 R16 Closed throttle 64 - 72 (40 - 45) 61 - 69 (38 - 43)
255/65 R17 Half throttle 184 - 192 (115 - 120) 143 - 151 (89 - 94)
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF) D
• At half throttle, the accelerator opening is 4/8 of the full opening.

Stall Speed INFOID:0000000005443855


E

Applied model YD25DDTi VQ40DE


F
Stall speed 2,800 - 3,200 rpm 2,200 - 2,500 rpm

Line Pressure INFOID:0000000005443856

Line pressure [kPa (bar, kg/cm2, psi)]


Engine speed
“R” position “D” position H
At idle speed 425 - 465 (4.3 - 4.6, 4.3 - 4.7, 62 - 67) 379 - 428 (3.8 - 4.3, 3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.0 - 19.5, 16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.1 - 15.0, 13.4 - 15.3, 190 - 218)
I
A/T Fluid Temperature Sensor INFOID:0000000005443857

J
Name Condition CONSULT “DATA MONITOR” (Approx.) Resistance (Approx.)
0°C (32°F) 3.3 V 15 kΩ
A/T fluid temperature sensor 20°C (68°F) 2.7 V 6.5 kΩ K
80°C (176°F) 0.9 V 0.9 kΩ

Output Speed Sensor INFOID:0000000005443858


L

Name Condition Data (Approx.)


M
Output speed sensor When moving at 20 km/h (12 MPH). 185 Hz

Input Speed Sensor INFOID:0000000005443859

Data (Ap-
Name Condition
prox.)
O
Input speed sensor 1 When running at 50 km/h (31 MPH) in 4th gear with the closed throttle position signal “OFF”.
1.3 kHz
Input speed sensor 2 When running at 20 km/h (12 MPH) in 1st gear with the closed throttle position signal “OFF”.
P
Reverse Brake INFOID:0000000005443860

Model code number 94X5E. 94X7B 3FX4C, 3FX4D, 3FX5A


Number of drive plates 7 6

AT-347
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION > [5AT: RE5R05A]
Model code number 94X5E. 94X7B 3FX4C, 3FX4D, 3FX5A
Number of driven plates 7(1+6) 6
Clearance mm (in) Standard 0.7 - 1.1 (0.028 - 0.043)
Always check with the Parts Department for the latest parts information.

Total End Play INFOID:0000000005443861

Total end play [mm (in)] 0.25 - 0.55 (0.0098 - 0.0217)

AT-348
APPLICATION NOTICE
< HOW TO USE THIS MANUAL > [7AT: RE7R01B]

HOW TO USE THIS MANUAL A


APPLICATION NOTICE
How to Check A/T Type INFOID:0000000008197552
B
Check the A/T type to confirm the service information in TM section.
AT
A/T type
Service information
Input clutch dish plate High and low reverse clutch dish plate
RE7R01B (TYPE 1) Not installed Not installed D
RE7R01B (TYPE 2) Installed Installed
*: Refer to AT-609, "General Specification" for the application of each dish plate.
E

AT-349
PRECAUTIONS
< PRECAUTION > [7AT: RE7R01B]

PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000006362983

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SUPPLEMENTAL
RESTRAINT SYSTEM” and “SEAT BELTS” of this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SUPPLEMENTAL RESTRAINT SYSTEM”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Battery Service (for V9X Models) INFOID:0000000006362984

When disconnect the battery cable, pay attention to the following.


• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is run-
ning.
• Before disconnecting battery cables, turn ignition switch OFF
and wait at least 4 minutes.
• After high-load driving, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery cable.
NOTE:
• Turbocharger cooling pump may operate in a few minutes after
the ignition switch is turned OFF.
SEF289H
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
General Precautions INFOID:0000000006362985

• Turn ignition switch OFF and disconnect the battery cable


from the negative terminal before connecting or disconnect-
ing the A/T assembly harness connector. Because battery
voltage is applied to TCM even if ignition switch is turned
OFF.

SEF289H

AT-350
PRECAUTIONS
< PRECAUTION > [7AT: RE7R01B]

• Perform “DTC (Diagnostic Trouble Code) CONFIRMATION A


PROCEDURE” after performing each TROUBLE DIAGNOSIS.
If the repair is completed DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of ATF. Refer to MA-25, "Fluids B
and Lubricants".
• Use lint-free paper not cloth rags during work.
• Dispose of the waste oil using the methods prescribed by law, ordi- AT
nance, etc. after replacing the ATF.
• Before proceeding with disassembly, thoroughly clean the outside
of the transmission. It is important to prevent the internal parts from
becoming contaminated by dirt or other foreign matter.
SAT652J
D
• Disassembly should be done in a clean work area.
• Use lint-free paper or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission. E
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Gaskets, seals and O-rings should be replaced any time the A/T is disassembled. F
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs G
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
H
seals, or hold bearings and washers in place during assembly. Never use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• When the A/T drain plug is removed, only some of the ATF is drained. Old ATF will remain in torque con-
verter and ATF cooling system. I
Always follow the procedures under “Changing” when changing ATF. Refer to AT-437, "Changing".
• Occasionally, the parking gear may be locked with the torque insufficiently released, when stopping the vehi-
cle by shifting the selector lever from “D” or “R” to “P” position with the brake pedal depressed. J
In this case, the shock with a thud caused by the abrupt release of torque may occur when shifting the selec-
tor lever from “P” position to other positions.
However, this symptom is not a malfunction witch results in the damage of parts.
K

AT-351
PREPARATION
< PREPARATION > [7AT: RE7R01B]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000006362986

Tool number
(Kent-Moore No.) Description
Tool name
ST33400001 • Installing rear oil seal (2WD)
(J-26082) • Installing oil pump housing oil seal
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

NT086

KV31102400 • Installing reverse brake return spring retainer


(J-34285 and J-34285-87) • Removing and installing 2346 brake spring retain-
Clutch spring compressor er
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)

NT423

KV31103800 Removing and installing front brake spring retainer


Clutch spring compressor
1. M12×1.75P

JSDIA1749ZZ

ST25850000 Remove oil pump assembly


(J-25721-A)
Sliding hammer
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75P
NT422

AT-352
PREPARATION
< PREPARATION > [7AT: RE7R01B]
Commercial Service Tool INFOID:0000000006362987

Tool name Description


Power tool Loosening bolts and nuts B

AT

PBIC0190E D
Drift Installing manual shaft oil seals
a: 22 mm (0.87 in) dia.
E

F
NT083

Drift Installing rear oil seal (4WD)


a: 64 mm (2.52 in) dia. G

SCIA5338E
I
Pin punch Remove retaining pin
a: 4 mm (0.16 in) dia.

K
NT410

1. 315268E000* A/T fluid changing and adjustment


O-ring
2. 310811EA5A* L
Charging pipe

JSDIA1332ZZ

*: Always check with the Parts Department for the latest parts information. N

AT-353
COMPONENT PARTS
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

SYSTEM DESCRIPTION
COMPONENT PARTS
A/T CONTROL SYSTEM
A/T CONTROL SYSTEM : Component Parts Location INFOID:0000000006362988

JSDIA1910GB

1. A/T position indicator 2. A/T CHECK indicator lamp 3. Accelerator pedal position sensor
4. Stop lamp switch 5. Joint connector 6. Output speed sensor*1
7. Control valve & TCM*2 8. Manual mode position select switch 9. Manual mode position select switch
(shift-down) (shift-up)
10. Manual mode select switch 11. G sensor
A. Combination meter B. Accelerator pedal, upper C. Brake pedal, upper
D. A/T assembly E. A/T shift selector assembly F. Under center console
*1 : Output speed sensor is installed in A/T assembly.
*2 : Control valve & TCM is installed in A/T assembly.

NOTE:
The following components are included in the control valve & TCM (7).
• TCM
• Input speed sensor 1, 2
• A/T fluid temperature sensor
AT-354
COMPONENT PARTS
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
• Transmission range switch
• Direct clutch solenoid valve A
• High and low reverse clutch solenoid valve
• Input clutch solenoid valve
• Front brake solenoid valve
B
• Low brake solenoid valve
• Anti-interlock solenoid valve
• 2346 brake solenoid valve
• Line pressure solenoid valve AT
• Torque converter clutch solenoid valve
A/T CONTROL SYSTEM : Component Description INFOID:0000000006362989
D

Name Function
TCM AT-355, "A/T CONTROL SYSTEM : TCM" E
Transmission range switch AT-355, "A/T CONTROL SYSTEM : Transmission Range Switch"
Output speed sensor AT-356, "A/T CONTROL SYSTEM : Output Speed Sensor"
F
Input speed sensor 1
AT-356, "A/T CONTROL SYSTEM : Input Speed Sensor"
Input speed sensor 2
A/T fluid temperature sensor AT-356, "A/T CONTROL SYSTEM : A/T Fluid Temperature Sensor" G
Input clutch solenoid valve AT-356, "A/T CONTROL SYSTEM : Input Clutch Solenoid Valve"
Front brake solenoid valve AT-356, "A/T CONTROL SYSTEM : Front Brake Solenoid Valve"
H
Direct clutch solenoid valve AT-356, "A/T CONTROL SYSTEM : Direct Clutch Solenoid Valve"
High and low reverse clutch solenoid valve AT-356, "A/T CONTROL SYSTEM : High and Low Reverse Clutch Solenoid Valve"
Low brake solenoid valve AT-356, "A/T CONTROL SYSTEM : Low Brake Solenoid Valve" I
Anti-interlock solenoid valve AT-357, "A/T CONTROL SYSTEM : Anti-interlock Solenoid Valve"
2346 brake solenoid valve AT-357, "A/T CONTROL SYSTEM : 2346 Brake Solenoid Valve"
J
Line pressure solenoid valve AT-357, "A/T CONTROL SYSTEM : Line Pressure Solenoid Valve"
Torque converter clutch solenoid valve AT-357, "A/T CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve"
Accelerator pedal position sensor AT-357, "A/T CONTROL SYSTEM : Accelerator Pedal Position Sensor" K
Manual mode switch AT-357, "A/T CONTROL SYSTEM : Manual Mode Switch"
G sensor AT-357, "A/T CONTROL SYSTEM : G Sensor"
A/T CHECK indicator lamp When the ignition switch is pushed to the ON position, the light comes on for 2 seconds. L
Starter relay SC-35, "System Description"
Stop lamp switch AT-358, "A/T SHIFT LOCK SYSTEM : Component Description"
M
ECM EC-1238, "ENGINE CONTROL SYSTEM : System Diagram"
BCM BCS-4, "System Description"
Combination meter DI-4, "System Description" N
ABS actuator and electric unit (control unit) BRC-8, "Functions"

A/T CONTROL SYSTEM : TCM INFOID:0000000006362990 O

• The TCM consists of a microcomputer and connectors for signal input and output and for power supply. The
TCM controls the A/T.
P
• The TCM is integral with the control valve assembly and built into the A/T assembly.
A/T CONTROL SYSTEM : Transmission Range Switch INFOID:0000000006362991

• The transmission range switch incorporates four contact switches. Each contact switch transmits an ON/
OFF signal to the TCM.
• The TCM judges a select lever position from a combination of ON/OFF signals transmitted from each con-
tact switch.

AT-355
COMPONENT PARTS
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

Transmission range switch


Select lever position
SW1 SW2 SW3 SW4
P OFF OFF OFF OFF
R ON OFF OFF ON
N ON ON OFF OFF
D and M ON ON ON ON

A/T CONTROL SYSTEM : Output Speed Sensor INFOID:0000000006362992

The output speed sensor detects the revolution of the parking gear and emits a pulse signal. The pulse signal
is transmitted to the TCM which converts it into vehicle speed.
A/T CONTROL SYSTEM : Input Speed Sensor INFOID:0000000006362993

The input speed sensor detects input shaft rpm (revolutions per minute). It is located on the input side of the A/
T. Monitors revolution of sensor 1 and sensor 2 for non-standard conditions.
A/T CONTROL SYSTEM : A/T Fluid Temperature Sensor INFOID:0000000006362994

The A/T fluid temperature sensor detects the A/T fluid temperature and transmits a signal to the TCM.
A/T CONTROL SYSTEM : Input Clutch Solenoid Valve INFOID:0000000006362995

• The Input clutch solenoid valve is controlled by the TCM in response to signals transmitted from the trans-
mission range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted
to the optimum position.
• The Input clutch solenoid valve controls the input clutch control valve in response to a signal transmitted
from the TCM.
A/T CONTROL SYSTEM : Front Brake Solenoid Valve INFOID:0000000006362996

• The front brake solenoid valve is controlled by the TCM in response to signals transmitted from the transmis-
sion range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted to
the optimum position.
• The front brake solenoid valve controls the front brake control valve in response to a signal transmitted from
the TCM.
A/T CONTROL SYSTEM : Direct Clutch Solenoid Valve INFOID:0000000006362997

• The direct clutch solenoid valve is controlled by the TCM in response to signals transmitted from the trans-
mission range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted
to the optimum position.
• The direct clutch solenoid valve controls the direct clutch control valve in response to a signal transmitted
from the TCM.
A/T CONTROL SYSTEM : High and Low Reverse Clutch Solenoid Valve INFOID:0000000006362998

• The high and low reverse clutch solenoid valve is controlled by the TCM in response to signals transmitted
from the transmission range switch, output speed sensor and accelerator pedal position sensor. Gears will
then be shifted to the optimum position.
• The high and low reverse clutch solenoid valve controls the high and low reverse clutch control valve in
response to a signal transmitted from the TCM.
A/T CONTROL SYSTEM : Low Brake Solenoid Valve INFOID:0000000006362999

• The low brake solenoid valve is controlled by the TCM in response to signals transmitted from the transmis-
sion range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted to
the optimum position.
• The low brake solenoid valve controls the low brake control valve in response to a signal transmitted from
the TCM.

AT-356
COMPONENT PARTS
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
A/T CONTROL SYSTEM : Anti-interlock Solenoid Valve INFOID:0000000006363000

A
• Anti-interlock solenoid valve prevents the simultaneous activation of the input clutch and the low brake.
• The anti-interlock solenoid valve is an ON/OFF type solenoid valve.
A/T CONTROL SYSTEM : 2346 Brake Solenoid Valve INFOID:0000000006363001
B

• The 2346 brake solenoid valve is controlled by the TCM in response to signals transmitted from the trans-
mission range switch, output speed sensor and accelerator pedal position sensor. Gears will then be shifted AT
to the optimum position.
• The 2346 brake solenoid valve controls the 2346 brake control valve in response to a signal transmitted from
the TCM.
D
A/T CONTROL SYSTEM : Torque Converter Clutch Solenoid Valve INFOID:0000000006363002

The torque converter clutch solenoid valve is activated, with the gear in D2, D3, D4, D5, D6, D7, M2, M3, M4, E
M5, M6 and M7 by the TCM in response to signals transmitted from the output speed sensor and accelerator
pedal position sensor. Torque converter clutch piston operation will then be controlled.
A/T CONTROL SYSTEM : Line Pressure Solenoid Valve INFOID:0000000006363003
F
The line pressure solenoid valve regulates the oil pump discharge pressure to suit the driving condition in
response to a signal transmitted from the TCM.
G
A/T CONTROL SYSTEM : Accelerator Pedal Position Sensor INFOID:0000000006363004

• The accelerator pedal position sensor is installed on the upper end of the accelerator pedal assembly.
H
• The accelerator pedal position sensor detects the accelerator position.
• The accelerator pedal position sensor transform the accelerator pedal position into output voltage, and emit
the voltage signal to the ECM. Then, the TCM receives accelerator pedal position signal from the ECM via
CAN communication. I
A/T CONTROL SYSTEM : Manual Mode Switch INFOID:0000000006363005

• The manual mode switch [mode select switch and position select switch (shift-up/shift-down)] is installed in J
the A/T shift selector assembly.
• The mode select switch detects the position (the main shift gate side or manual shift gate side) of the selec-
tor lever and transmits a manual mode signal or a non-manual mode signal to the combination meter. Then, K
the TCM receives a manual mode signal or non-manual mode signal from the combination meter.
• The position select switch (shift-up) detects that the selector lever is shifted to the shift-up side of the manual
shift gate and transmits a manual mode shift up signal to the combination meter. Then, the TCM receives a
manual mode shift up signal from the combination meter. L
• The position select switch (shift-down) detects that the selector lever is shifted to the shift-down side of the
manual shift gate and transmits a manual mode shift down signal to the combination meter. Then, the TCM
receives a manual mode shift down signal from the combination meter. M
A/T CONTROL SYSTEM : G Sensor INFOID:0000000006363006

• The G sensor detects the inclination angle and acceleration of the vehicle. N
• The G sensor converts the inclination angle and acceleration to the voltage signal and transmits it to ECM.
The TCM calculates the voltage signal that is received from ECM via CAN communication line and judges
the inclination angle and acceleration of the vehicle. O
A/T SHIFT LOCK SYSTEM

AT-357
COMPONENT PARTS
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
A/T SHIFT LOCK SYSTEM : Component Parts Location INFOID:0000000006363007

JSDIA1851ZZ

1. Shift lock release button 2. Shift lock solenoid 3. Park position switch
4. Stop lamp switch
A. A/T shift selector assembly B. Shift lock unit C. Brake pedal, upper

A/T SHIFT LOCK SYSTEM : Component Description INFOID:0000000006363008

Component Function
Shift lock solenoid It operates according to the signal from the stop lamp switch and moves the lock lever.
Park position switch It detects that the selector lever is in “P” position.
It moves according to the operation of the shift lock solenoid and performs the release of the shift
Lock lever
lock.
Detent rod It links with the selector button and restricts the selector lever movement.
Shift lock release button It moves the lock lever forcibly.

AT-358
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
STRUCTURE AND OPERATION
A
TRANSMISSION
TRANSMISSION : Cross-Sectional View INFOID:0000000006363009
B

AT

JSDIA1774ZZ
J
1. Low brake 2. Drum support 3. Reverse brake
4. Direct clutch 5. High and low reverse clutch 6. 2nd one-way clutch
7.*1 Rear carrier 8. Mid carrier 9. Input clutch K

10.*2 Front sun gear 11.*3 Front carrier 12. Under drive carrier
13. 1st one-way clutch 14. Front brake 15. 2346 brake
L
16.*4 Input shaft 17. Torque converter 18. Oil pump

19.*2 Under drive sun gear 20.*3 Under drive internal gear 21.*4 Front internal gear
22. Mid sun gear 23.*1 Mid internal gear 24. Rear sun gear M
25. Rear internal gear 26. High and low reverse clutch hub 27. Control valve & TCM
28. Parking gear 29. Adapter case 30. Output shaft
*1: 7 and 23 are one unit. N
*2: 10 and 19 are one unit.
*3: 11 and 20 are one unit.
*4: 16 and 21 are one unit. O

AT-359
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
TRANSMISSION : System Diagram INFOID:0000000006363010

JSDIA0877GB

TRANSMISSION : System Description INFOID:0000000006363011

DESCRIPTION

AT-360
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
With the use of 4 sets of planetary gears, A/T enables 7-speed transmission for forward and 1-speed transmis-
sion for backward, depending on the combination of 3 sets of multiple-disc clutches, 4 sets of multiple-disc A
brakes and 2 sets of one-way clutches.
CLUTCH AND BRAKE CHART
B

AT

L
JSDIA1402GB

POWER TRANSMISSION M
“N” Position

AT-361
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0880GB

Since the low brake is released, torque from the input shaft drive is not transmitted to the output shaft.
“P” Position

AT-362
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

AT

JSDIA1277GB

• The same as for the “N” position, since the low brake is released, so torque from the input shaft drive is not P
transmitted to the output shaft.
• The parking pawl linked with the selector lever meshes with the parking gear and fastens the output shaft
mechanically.
“D1” and “DS1” Positions

AT-363
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0866GB

• The 1st one-way clutch regulates counterclockwise rotation of the under drive carrier.
• The 2nd one-way clutch regulates counterclockwise rotation of the rear sun gear.
• The mid sun gear is fixed by the low brake.
• Each planetary gear enters the state described below.

AT-364
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition — Output Input
Direction of rotation Counterclockwise revolution Clockwise revolution Clockwise revolution
Deceleration from front internal Deceleration from front internal Same number of revolution as the
B
Number of revolutions
gear gear input shaft

Under drive planetary gear


AT
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition — Fixed Input/Output
Direction of rotation Counterclockwise revolution — Clockwise revolution D
Acceleration from under drive in- Same number of revolution as the
Number of revolutions —
ternal gear front carrier

Rear planetary gear E


Name Rear sun gear Rear carrier Rear internal gear
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution F
Deceleration from rear internal Same number of revolution as the
Number of revolutions —
gear under drive internal gear
G
Mid planetary gear
Name Mid sun gear Mid carrier Mid internal gear
Condition Fixed Output Input
H
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from mid internal Same number of revolution as the
Number of revolutions —
gear rear carrier I
“M1” Position

AT-365
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0867GB

• The 1st one-way clutch and the front brake regulate counterclockwise rotation of the under drive carrier.
NOTE:
The front brake operates only while coasting.
• The 2nd one-way clutch and the high and low reverse clutch regulate counterclockwise rotation of the rear
sun gear.
NOTE:
The high and low reverse clutch operates only while coasting.
• The mid sun gear is fixed by the low brake.

AT-366
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
• Each planetary gear enters the state described below.
Front planetary gear A
Name Front sun gear Front carrier Front internal gear
Condition — Output Input
B
Direction of rotation Counterclockwise revolution Clockwise revolution Clockwise revolution
Deceleration from front internal Deceleration from front internal Same number of revolution as the
Number of revolutions
gear gear input shaft
AT
Under drive planetary gear
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition — Fixed Input/Output D
Direction of rotation Counterclockwise revolution — Clockwise revolution
Acceleration from under drive in- Same number of revolution as the
Number of revolutions —
ternal gear front carrier E
Rear planetary gear
Name Rear sun gear Rear carrier Rear internal gear
Condition Fixed Output Input
F

Direction of rotation — Clockwise revolution Clockwise revolution


Deceleration from rear internal Same number of revolution as the G
Number of revolutions —
gear under drive internal gear

Mid planetary gear


Name Mid sun gear Mid carrier Mid internal gear H
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from mid internal Same number of revolution as the I
Number of revolutions —
gear rear carrier

“D2” and “DS2” Positions


J

AT-367
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0868GB

• The front sun gear and the under drive sun gear are fixed by the 2346 brake.
• The 2nd one-way clutch regulates counterclockwise rotation of the rear sun gear.
• The mid sun gear is fixed by the low brake.
• Each planetary gear enters the state described below.

AT-368
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from front internal Same number of revolution as the
B
Number of revolutions —
gear input shaft

Under drive planetary gear


AT
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition Fixed — Input/Output
Direction of rotation — Clockwise revolution Clockwise revolution D
Deceleration from under drive in- Same number of revolution as the
Number of revolutions —
ternal gear front carrier

Rear planetary gear E


Name Rear sun gear Rear carrier Rear internal gear
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution F
Deceleration from rear internal Same number of revolution as the
Number of revolutions —
gear under drive internal gear
G
Mid planetary gear
Name Mid sun gear Mid carrier Mid internal gear
Condition Fixed Output Input
H
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from mid internal Same number of revolution as the
Number of revolutions —
gear rear carrier I
“M2” Position

AT-369
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0869GB

• The front sun gear and the under drive sun gear are fixed by the 2346 brake.
• The 2nd one-way clutch and the high and low reverse clutch regulate counterclockwise rotation of the rear
sun gear.
NOTE:
The high and low reverse clutch operates only while coasting.
• The mid sun gear is fixed by the low brake.
• Each planetary gear enters the state described below.

AT-370
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from front internal Same number of revolution as the
B
Number of revolutions —
gear input shaft

Under drive planetary gear


AT
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition Fixed — Input/Output
Direction of rotation — Clockwise revolution Clockwise revolution D
Deceleration from under drive in- Same number of revolution as the
Number of revolutions —
ternal gear front carrier

Rear planetary gear E


Name Rear sun gear Rear carrier Rear internal gear
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution F
Deceleration from rear internal Same number of revolution as the
Number of revolutions —
gear under drive internal gear
G
Mid planetary gear
Name Mid sun gear Mid carrier Mid internal gear
Condition Fixed Output Input
H
Direction of rotation — Clockwise revolution Clockwise revolution
Same number of revolution as the
Number of revolutions — Deceleration from mid internal gear
rear carrier I
“D3”, “DS3” and “M3” Positions

AT-371
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0870GB

• The front sun gear and the under drive sun gear are fixed by the 2346 brake.
• The direct clutch gets engaged and connects the rear sun gear with the rear carrier.
• The mid sun gear is fixed by the low brake.
• Each planetary gear enters the state described below.

AT-372
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from front internal Same number of revolution as the
B
Number of revolutions —
gear input shaft

Under drive planetary gear


AT
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition Fixed — Input/Output
Direction of rotation — Clockwise revolution Clockwise revolution D
Deceleration from under drive in- Same number of revolution as the
Number of revolutions —
ternal gear front carrier

Rear planetary gear E


Name Rear sun gear Rear carrier Rear internal gear
Condition — Output Input
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution F
Same number of revolution as the Same number of revolution as the Same number of revolution as the
Number of revolutions
rear internal gear rear internal gear under drive internal gear
G
Mid planetary gear
Name Mid sun gear Mid carrier Mid internal gear
Condition Fixed Output Input
H
Direction of rotation — Clockwise revolution Clockwise revolution
Same number of revolution as the
Number of revolutions — Deceleration from mid internal gear
rear carrier I
“D4”, “DS4” and “M4” Positions

AT-373
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0871GB

• The front sun gear and the under drive sun gear are fixed by the 2346 brake.
• The direct clutch gets engaged and connects the rear sun gear with the rear carrier.
• The high and low reverse clutch gets engaged and connects the rear sun gear with the mid sun gear.
• Each planetary gear enters the state described below.

AT-374
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from front internal Same number of revolution as the
B
Number of revolutions —
gear input shaft

Under drive planetary gear


AT
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition Fixed — Input/Output
Direction of rotation — Clockwise revolution Clockwise revolution D
Deceleration from under drive in- Same number of revolution as the
Number of revolutions —
ternal gear front carrier

Rear planetary gear E


Name Rear sun gear Rear carrier Rear internal gear
Condition — Output Input
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution F
Same number of revolution as the Same number of revolution as the Same number of revolution as the
Number of revolutions
rear internal gear rear internal gear under drive internal gear
G
Mid planetary gear
Name Mid sun gear Mid carrier Mid internal gear
Condition — Output Input
H
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution
Same number of revolution as the Same number of revolution as the Same number of revolution as the
Number of revolutions
mid internal gear mid internal gear rear carrier I
“D5”, “DS5” and “M5” Positions

AT-375
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0872GB

• The input clutch gets engaged and connects the mid internal gear with the rear carrier.
• The direct clutch gets engaged and connects the rear sun gear with the rear carrier.
• The high and low reverse clutch gets engaged and connects the rear sun gear with the mid sun gear.
• Each planetary gear enters the state described below.

AT-376
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Rear planetary gear
Name Rear sun gear Rear carrier Rear internal gear A
Condition — input/Output —
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution
Same number of revolution as the Same number of revolution as the Same number of revolution as the
B
Number of revolutions
rear carrier input shaft rear carrier

Mid planetary gear


AT
Name Mid sun gear Mid carrier Mid internal gear
Condition — Output Input
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution D
Same number of revolution as the Same number of revolution as the Same number of revolution as the
Number of revolutions
mid internal gear mid internal gear input shaft

“D6”, “DS6” and “M6” Positions E

AT-377
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0873GB

• The front sun gear and the under drive sun gear are fixed by the 2346 brake.
• The input clutch gets engaged and connects the mid internal gear with the rear carrier.
• The high and low reverse clutch gets engaged and connects the rear sun gear with the mid sun gear.
• Each planetary gear enters the state described below.

AT-378
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition Fixed Output Input
Direction of rotation — Clockwise revolution Clockwise revolution
Deceleration from front internal Same number of revolution as the
B
Number of revolutions —
gear input shaft

Rear planetary gear


AT
Name Rear sun gear Rear carrier Rear internal gear
Condition — Input/Output Input
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution D
Same number of revolution as the Same number of revolution as the
Number of revolutions Acceleration from rear carrier
input shaft front carrier

Mid planetary gear E


Name Mid sun gear Mid carrier Mid internal gear
Condition — Output Input
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution F
Same number of revolution as the
Number of revolutions Acceleration from mid internal gear Acceleration from mid internal gear
input shaft
G
“D7”, “DS7” and “M7” Positions

AT-379
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0874GB

• The under drive carrier is fixed by the front brake.


• The input clutch gets engaged and connects the mid internal gear with the rear carrier.
• The high and low reverse clutch gets engaged and connects the rear sun gear with the mid sun gear.
• Each planetary gear enters state described below.

AT-380
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Front planetary gear
Name Front sun gear Front carrier Front internal gear A
Condition — Output Input
Direction of rotation Counterclockwise revolution Clockwise revolution Clockwise revolution
Deceleration from front internal Deceleration from front internal Same number of revolution as the
B
Number of revolutions
gear gear input shaft

Under drive planetary gear


AT
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition — Fixed Input/Output
Direction of rotation Counterclockwise revolution — Clockwise revolution D
Acceleration from under drive inter- Same number of revolution as the
Number of revolutions —
nal gear front carrier

Rear planetary gear E


Name Rear sun gear Rear carrier Rear internal gear
Condition — Input/Output Input
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution F
Same number of revolution as the Same number of revolution as the
Number of revolutions Acceleration from rear carrier
input shaft under drive internal gear
G
Mid planetary gear
Name Mid sun gear Mid carrier Mid internal gear
Condition — Output Input
H
Direction of rotation Clockwise revolution Clockwise revolution Clockwise revolution
Same number of revolution as the
Number of revolutions Acceleration from mid internal gear Acceleration from mid internal gear
input shaft I
“R” Position

AT-381
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

JSDIA0875GB

• The 1st one-way clutch and the front brake regulate counterclockwise rotation of the under drive carrier.
NOTE:
The front brake operates at the fixed speed or less.
• The rear carrier and the mid internal gear are fixed by the reverse brake.
• The mid sun gear rotates at the same speed as the rear sun gear by operation of the 2nd one-way clutch
and the high and low reverse clutch.
NOTE:
The high and low reverse clutch operates at the fixed speed or less.

AT-382
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
• Each planetary gear enters the state described below.
Front planetary gear A
Name Front sun gear Front carrier Front internal gear
Condition — Output Input
B
Direction of rotation Counterclockwise revolution Clockwise revolution Clockwise revolution
Deceleration from front internal Deceleration from front internal Same number of revolution as the
Number of revolutions
gear gear input shaft
AT
Under drive planetary gear
Name Under drive sun gear Under drive carrier Under drive internal gear
Condition — Fixed Input/Output D
Direction of rotation Counterclockwise revolution — Clockwise revolution
Acceleration from under drive inter- Same number of revolution as the
Number of revolutions —
nal gear front carrier E
Rear planetary gear
Name Rear sun gear Rear carrier Rear internal gear
Condition Output Fixed Input
F

Direction of rotation Counterclockwise revolution — Clockwise revolution


Acceleration from rear internal Same number of revolution as the G
Number of revolutions —
gear under drive internal gear

Mid planetary gear


Name Mid sun gear Mid carrier Mid internal gear H
Condition Input Output Fixed
Direction of rotation Counterclockwise revolution Counterclockwise revolution —
Same number of revolution as the I
Number of revolutions Deceleration from mid sun gear —
rear sun gear

TRANSMISSION : Component Description INFOID:0000000006363012


J

Name of the Part (Abbreviation) Function


K
Front brake (FR/B) Fastens the under drive carrier.
Input clutch (I/C) Connects the input shaft, the mid internal gear and the rear carrier.
Direct clutch (D/C) Connects the rear carrier and the rear sun gear. L
High and low reverse clutch (HLR/C) Connects the rear sun gear and the mid sun gear.
Reverse brake (R/B) Fastens the rear carrier.
Low brake (L/B) Fastens the mid sun gear.
M
2346 brake (2346/B) Fastens the under drive sun gear.
Allows the under drive carrier to turn freely in the forward direction but fastens it for reverse
1st one-way clutch (1st OWC) N
rotation.
Allows the rear sun gear to turn freely in the forward direction but fastens it for reverse ro-
2nd one-way clutch (2nd OWC)
tation.
O
Torque converter Amplifies driving force the engine, and transmits it to transmission input shaft.
Driven by the engine, oil pump supplies oil to torque converter, control valve assembly, and
Oil pump
each lubricating system.
P
FLUID COOLER SYSTEM
FLUID COOLER SYSTEM : System Description INFOID:0000000006363013

The A/T fluid temperature is controlled to an appropriate level by the A/T fluid cooler.

AT-383
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
A/T FLUID COOLER SCHEMATIC

JSDIA1848GB

COMPONENT DESCRIPTION
A/T fluid cooler (water-cooling type)
• A/T fluid cooler (water-cooling type) is mounted at the lower part of the radiator.
• ATF flowing in the A/T fluid cooler (water-cooling type) is cooled by the engine coolant cooled by the radiator.
A/T fluid cooler (air-cooling type)
• A/T fluid cooler (air-cooling type) is installed in the front of radiator and condenser.
• A/T fluid cooler is provided with a bypass valve that controls ATF flow. Bypass valve operates by thermo wax
and a return spring. Bypass valve fully opens when A/T fluid temperature is approximately 50°C (122°F) and
fully closes when A/T fluid temperature is approximately 60°C (140°F).

• When A/T fluid temperature is low, the bypass valve is open. Most of ATF therefore returns to the transmis-
sion without flowing into the cooler core that has larger flow resistance.

JSDIA1846GB

AT-384
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
• When A/T fluid temperature rises [to approximately 60°C (140°F)], bypass valve closes and allows ATF to
flow into cooler core. ATF flowing into cooler core is cooled by air stream caused by vehicle travel and A
returned to transmission.

AT

JSDIA1847GB
F

AT-385
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
SYSTEM
A/T CONTROL SYSTEM
A/T CONTROL SYSTEM : System Diagram INFOID:0000000006363014

JSDIA1891GB

A/T CONTROL SYSTEM : System Description INFOID:0000000006363015

INPUT/OUTPUT SIGNAL CHART

Sensor (or signal) TCM function Actuator


Transmission range switch Line pressure control (AT-390) Input clutch solenoid valve
Accelerator pedal position signal Shift change control (AT-393) Direct clutch solenoid valve
Closed throttle position signal Shift pattern control (AT-397) Front brake solenoid valve
Wide open throttle position signal Lock-up control (AT-399) High and low reverse clutch solenoid valve
Engine speed signal Fail-safe control (AT-416) Low brake solenoid valve
A/T fluid temperature sensor ⇒ Self-diagnosis (AT-403) ⇒ Torque converter clutch solenoid valve
Output speed sensor CONSULT communication line (AT-403) Line pressure solenoid valve
Vehicle speed signal CAN communication line (AT-443) Anti-interlock solenoid valve
Manual mode switch signal 2346 brake solenoid valve
Stop lamp switch signal A/T CHECK indicator lamp
Side G sensor signal Back-up lamp relay
Input speed sensor 1, 2 Starter relay
G sensor signal

SYSTEM DESCRIPTION
• The A/T senses vehicle operating conditions through various sensors or signals. It always controls the opti-
mum shift position and reduces shifting and lock-up shocks.
• Receive input signals transmitted from various switches and sensors.
• Determine required line pressure, shifting point, lock-up operation, etc.
• Transmit required output signals to the respective solenoids.

AT-386
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
A/T CONTROL SYSTEM : Fail-Safe INFOID:0000000006363016

A
TCM has the electrical fail-safe mode. The mode is divided into a maximum of 3 phases (1st fail-safe, 2nd fail-
safe and final fail-safe) and functions so that the operation can be continued even if the signal circuit of the
main electronically controlled input/output parts is damaged. B
Even if the electronic circuit is normal, the fail-safe mode may start under special conditions (such as when the
brake pedal is depressed suddenly from a hard wheel spin status to stop the rotation of wheels). In this case,
turn the ignition switch OFF and back to ON after 5 seconds to resume the normal shift pattern.
Consequently, the customer's vehicle may already return to the normal condition. Refer to AT-431, "Diagnosis AT
Flow".

The mode that the vehicle can stop safely, to prompt the driver to stop if the malfunction occurs and to shift to D
1st Fail-Safe
2nd fail-safe early. It shifts to 2nd fail-safe or final fail-safe after the vehicle stopped.
The mode that the vehicle shifts to final fail-safe without changing the behavior, by identifying the malfunction-
2nd Fail-Safe
ing parts in the condition that the driving force required for the driving is secured.
E
• Selects the shifting pattern that the malfunctioning parts identified at 1st fail-safe and 2nd fail-safe are not
Final Fail-Safe used, and then secure the driving force that is required for the driving.
• The mode that the shifting performance does not decrease by normal shift control.
F
FAIL-SAFE FUNCTION

Vehicle behavior for 1st fail- Vehicle behavior for 2nd fail- Vehicle behavior for final fail- G
DTC Vehicle condition
safe safe safe
P0615 — Starter is disabled — Starter is disabled
• Fixed in the “D” position • Fixed in the “D” position H
(The shifting can be per- (The shifting can be per-
formed) formed)
• 30 km/h (19MPH) or less • 30 km/h (19 MPH) or less
• Lock-up is prohibited • Lock-up is prohibited I
• The shifting between the • The shifting between the
gears of 3 - 4 - 5 - 6 - 7 can gears of 3 - 4 - 5 - 6 - 7 can
P0705 — be performed — be performed
• Manual mode is prohibited • Manual mode is prohibited
J
• Shift position indicator is • Shift position indicator is
switched OFF switched OFF
• Starter relay is switched • Starter relay is switched K
OFF (starter is disabled) OFF (starter is disabled)
• Back-up lamp is OFF • Back-up lamp is OFF
• Large shift shock • Large shift shock
• The shifting between the L
gears of 1 - 2 - 3 can be • The shifting between the
Between the gears of 1 - 2 - 3 —
performed gears of 1 - 2 - 3 can be
P0710 • Manual mode is prohibited performed M
Between the gears of 4 - 5 - 6 • Fix the gear while driving • Manual mode is prohibited

-7 • Manual mode is prohibited
• The shifting between the N
gears of 1 - 2 - 3 can be • The shifting between the
Between the gears of 1 - 2 - 3 —
performed gears of 1 - 2 - 3 can be
P0717 • Manual mode is prohibited performed
Between the gears of 4 - 5 - 6 • Fix the gear while driving • Manual mode is prohibited O

-7 • Manual mode is prohibited

AT-387
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Vehicle behavior for 1st fail- Vehicle behavior for 2nd fail- Vehicle behavior for final fail-
DTC Vehicle condition
safe safe safe
• Only downshift can be per-
formed
• Manual mode is prohibited
Between the gears of 1 - 2 - 3 • A vehicle speed signal —
from the unified meter and
A/C amp. is regarded as • The shifting between the
an effective signal gears of 1 - 2 - 3 can be
P0720
performed
• Fix the gear at driving • Manual mode is prohibited
• Manual mode is prohibited
Between the gears of 4 - 5 - 6 • A vehicle speed signal

-7 from the unified meter and
A/C amp. is regarded as
an effective signal
Engine torque limit: Max Engine torque limit: Max
Small gear ratio difference —
150Nm 150Nm
• Locks in 1GR
• The shifting between the
gears of 1 - 2 can be per-
Neutral mal- formed
• Locks in 2GR, 3GR or
function be- • The shifting between the
4GR
tween the — gears of 1 - 2 - 3 can be
• Manual mode is prohibited
gears of 1 - 2 performed
• Neutral
- 3 and 7 • The shifting between the
gears of 4 - 5 - 6 can be
performed
P0729
• Manual mode is prohibited
P0731
P0732 • Locks in 1GR
P0733 Great gear • The shifting between the
P0734 ratio differ- gears of 1 - 2 can be per-
P0735 ence formed
P1734 • Driving with the gear ratio • The shifting between the
between 1GR and 2GR gears of 1 - 2 - 3 can be
• Driving with the gear ratio performed
• The shifting between the
between 2GR and 3GR • The shifting between the
Other than gears of 1 - 2 - 3 can be
• Locks in 1GR, 2GR, 3GR, gears of 2 - 3 - 4 can be
the above performed
4GR,5GR or 6GR performed
• Manual mode is prohibited
• Fix the gear while driving • The shifting between the
• Manual mode is prohibited gears of 3 - 4 can be per-
• Neutral formed
• The shifting between the
gears of 4 - 5 - 6 can be
performed
• Manual mode is prohibited
• Locks in 1GR
• The shifting between the
• Locks in 5GR, 6GR or • The shifting between the gears of 1 - 2 can be per-
7GR gears of 1 - 2 - 3 can be formed
P0730 —
• Manual mode is prohibited performed • The shifting between the
• Neutral • Manual mode is prohibited gears of 1 - 2 - 3 can be
performed
• Manual mode is prohibited
• Lock-up is prohibited • Lock-up is prohibited
P0740 — —
• Slip lock-up is prohibited • Slip lock-up is prohibited
• Lock-up is prohibited • Lock-up is prohibited
P0744 — —
• Slip lock-up is prohibited • Slip lock-up is prohibited

AT-388
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Vehicle behavior for 1st fail- Vehicle behavior for 2nd fail- Vehicle behavior for final fail-
DTC Vehicle condition
safe safe safe A
• Locks in 1GR
• The shifting between the
gears of 1 - 2 - 3 can be B
performed
P0750
• The shifting between the
P0775
gears of 3 - 4 - 5 can be
P0795 • Locks in 2GR, 3GR, 4GR,
P2713 — 5GR, 6GR or 7GR —
performed AT
• The shifting between the
P2722 • Manual mode is prohibited
gears of 4 - 5 - 6 can be
P2731
performed
P2807 D
• The shifting between the
gears of 1 - 2 - 3 - 4 - 5 - 6
can be performed
• Manual mode is prohibited
E
• The shifting between the
• Locks in 3GR
gears of 1 - 2 - 3 can be
P0780 — • Manual mode is prohibited —
performed
• Neutral
• Manual mode is prohibited F
Idle neutral control is prohib- Idle neutral control is prohibit-
P1585 — —
ited ed
• Downshift when accelera- • Downshift when accelera- • Downshift when accelera- G
tor pedal is depressed is tor pedal is depressed is tor pedal is depressed is
prohibited prohibited prohibited
P1705 — • Upshift when accelerator • Upshift when accelerator • Upshift when accelerator
H
pedal is released is prohib- pedal is released is prohib- pedal is released is prohib-
ited ited ited
• Manual mode is prohibited • Manual mode is prohibited • Manual mode is prohibited
• Locks in 1GR I
• The shifting between the
gears of 2 - 3 - 4 can be
performed
• Locks in 1GR, 2GR, 3GR, • The shifting between the J
• The shifting between the
4GR,5GR, 6GR or 7GR gears of 1 - 2 - 3 can be
P1730 — gears of 3 - 4 can be per-
• Neutral performed
formed
• Manual mode is prohibited • Manual mode is prohibited
• The shifting between the
K
gears of 4 - 5 - 6 can be
performed
• Manual mode is prohibited
P1815 — Manual mode is prohibited — Manual mode is prohibited L
• The shifting between the • The shifting between the
gears of 1 - 2 - 3 can be gears of 1 - 2 - 3 can be
Between the gears of 1 - 2 - 3 —
U0300
performed performed M
• Manual mode is prohibited • Line pressure is set to the
U1000
maximum hydraulic pres-
Between the gears of 4 - 5 - 6 • Fix the gear at driving sure

-7 • Manual mode is prohibited • Manual mode is prohibited N
P0720
and — Locks in 5GR — Locks in 5GR
P1721 O

A/T CONTROL SYSTEM : Protection Control INFOID:0000000006363017

The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and P
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
REVERSE INHIBIT CONTROL
Intercepts the torque transmission and shift to the neutral status if the selector lever is shifted to “R” position
while the vehicle moves forward at the vehicle speed 10 km/h (7 MPH) or more.

AT-389
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]

Malfunction detection condition Vehicle speed: 10 km/h (7 MPH) or more


Control at malfunction Neutral
• Vehicle speed: 8 km/h (5 MPH) or less
Normal return condition and
• Engine speed: 2,200 rpm or less
• The torque transmission cannot be performed
Vehicle behavior
• There is a shock just before a vehicle stop

1ST ENGINE BRAKE PROTECTION CONTROL


Controls the engine brake so as not to make effective by turning the front brake solenoid output to OFF when
each solenoid becomes the electricity pattern of 1st engine brake during driving at the vehicle speed 25 km/h
or more in any positions other than “R” position and 1GR.

• Select lever and gear: Any position other than “R” position and 1GR
Malfunction detection condition and
• Vehicle speed: More than 25 km/h (16 MPH)
Control at malfunction Front brake solenoid output signal; OFF
Normal return condition Other than detection condition of malfunction
Vehicle behavior Does not exist

TCM HIGH TEMPERATURE PROTECTION CONTROL


Limit the accelerator opening and forcibly control the vehicle to the low torque driving when the electronic sub-
strate in TCM reaches the high temperature.

TCM electronic substrate temperature


• 145°C (293°F) and 120 seconds
Malfunction detection condition
or
• 150°C (302°F)
Control at malfunction Accelerator opening: 0.5/8 or less
• TCM electronic substrate temperature: Less than 140°C (284°F)
Normal return condition and
• Vehicle speed: 5 km/h (3 MPH) or less
Vehicle behavior Accelerator opening: output torque of approximately 0.5/8

LINE PRESSURE CONTROL


LINE PRESSURE CONTROL : System Diagram INFOID:0000000006363018

JSDIA1345GB

AT-390
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
LINE PRESSURE CONTROL : System Description INFOID:0000000006363019

A
• When an engine and A/T integrated control signal (engine torque) equivalent to the engine drive force is
transmitted from the ECM to the TCM, the TCM controls the line pressure solenoid valve.
This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the pres- B
sure of the operating oil discharged from the oil pump to the line pressure most appropriate to the driving
state.
• The TCM has stored in memory a number of patterns for the optimum line pressure characteristic for the
driving state. AT
• In order to obtain the most appropriate line pressure characteristic to meet the current driving state, the TCM
controls the line pressure solenoid current value and thus controls the line pressure.
Normal Control D
Each clutch is adjusted to the necessary pressure to match the
engine drive force.
E

G
PCIA0008E

Back-up Control (Engine Brake) H


When the select operation is performed during driving and the A/T is
shifted down, the line pressure is set according to the vehicle speed.
I

K
PCIA0009E

During Shift Change


L

AT-391
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to engine
torque and gearshift selection. Also, line pressure characteristic cor-
responds to engine speed, during engine brake operation.

PCIA0010E

At Low Fluid Temperature


When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.

PCIA0011E

SHIFT CHANGE CONTROL

AT-392
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
SHIFT CHANGE CONTROL : System Diagram INFOID:0000000006363020

AT

JSDIA1892GB
M

AT-393
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
SHIFT CHANGE CONTROL : System Description INFOID:0000000006363021

Input/Output Signal Chart


Item Signal TCM function Actuator
Input speed sensor 1, 2 Input speed • High and low reverse
clutch solenoid valve
Output speed sensor Vehicle speed
• Direct clutch solenoid
A/T fluid temperature sensor ATF temperature valve
• Input clutch solenoid valve
Engine speed signal*
• Low brake solenoid valve
Accelerator pedal position signal* • 2346 brake solenoid valve
Shift change control
ECM Closed throttle position signal* • Front brake solenoid valve
• Torque converter clutch so-
Engine and A/T integrated control signal lenoid valve
(Engine torque)* • Line pressure solenoid
valve
BCM Stop lamp switch signal* • Anti-interlock solenoid
valve
*: This signal is transmitted via communication line.
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.

PCIA0012E

The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa-
tion, etc.
Shift Change System Diagram

PCIA0013E

*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure in real-time to achieve the best gear ratio.
BLIPPING CONTROL
This system makes transmission clutch engage readily by controlling (synchronizing) engine revolution
according to the (calculation of) engine revolution after shifting down.
• “BLIPPING CONTROL” functions.
AT-394
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
- When downshifting by accelerator pedal depression.
- When downshifting by the manual mode. A

AT

JSDIA0826GB

• TCM selects “BLIPPING CONTROL” or “NORMAL SHIFT CONTROL” according to the gear position, the F
selector lever position, the engine torque and the speed when accelerating by pedal depression.
• Engine speed control demand signal is transmitted from TCM to ECM under “BLIPPING CONTROL”.
• ECM synchronizes the engine speed according to the engine speed control demand signal.
G
Downshifting by accelerator pedal depression

JSDIA0815GB

Downshifting by the manual mode M

JSDIA0817GB

AT-395
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
IDLE NEUTRAL CONTROL (EXCEPT FOR RUSSIA)
Input/Output Signal Chart
Signal
Item Each sensor, switch and TCM function Actuator
TCM ⇒ ECM ECM ⇒ TCM
control unit ⇒ TCM
Input speed sensor 1, 2 Input speed
Output speed sensor Output shaft revolution
A/T fluid temperature
ATF temperature
sensor
Transmission range
Selector lever position
switch
Engine speed signal*
Accelerator pedal posi- N idle instruction
N idle instruction Idle neutral con- Low brake sole-
tion signal* signal (Standby sig-
ECM signal (Start signal)* trol noid valve
nal)*
Throttle position signal*
G sensor signal*
Stop lamp switch signal*
BCM
Turn indicator signal*
ABS actuator electric
Pressure sensor signal*
unit (control unit)
Combination meter Vehicle speed signal*
*: This signal is transmitted via communication line.
The TCM activates low brake solenoid valve and controls the low brake oil pressure to the low pressure level
if the driver does not intend to start the vehicle while the vehicle is being stopped in the “D” or “DS” position.
Therefore, the low brake is in the release (slip) status and the power transmission route of A/T is the same sta-
tus as the “N” position. This can decrease the engine load and improves the fuel economy because the drive
force of engine is not transmitted to the output shaft of A/T.
Idle Neutral Control Start Condition
Idle neutral control starts when all of the following conditions are satisfied. However, the control ends when
any one of the following conditions becomes insufficient during idle neutral control.

Driving location : Level road and gentle slope


Selector lever position : “D” and “DS” position
Vehicle speed : 0 km/h (0 MPH)
Accelerator pedal opening : 0.0 / 8
Brake pedal : Depress
Engine speed : Idle speed
Turn signal lamp and hazard warning lamp : OFF
NOTE:
The idle neutral control is terminated or prohibited when the TCM and ECM detect that the vehicle is in any of
the conditions as per the following.
• Engine cooling water temperature and A/T fluid temperature are below or above a prescribed temperature.
• A/T malfunction occurs.
• DTC is detected.
• Fail-safe mode activates.
• Idle neutral control is performed continuously for a certain period of time.
Idle Neutral Control Resume Condition
Idle neutral control can be resumed when its start condition is fulfilled after any of the following operations is
performed (unless a malfunction occurs in the vehicle).
• After driving at more than a prescribed speed.
• When idle neutral control start conditions are fulfilled for a certain period of time.
SHIFT PATTERN CONTROL

AT-396
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
SHIFT PATTERN CONTROL : System Diagram INFOID:0000000006363022

AT

K
JSDIA1893GB

SHIFT PATTERN CONTROL : System Description INFOID:0000000006363023


L
It automatically selects the shift pattern (such as road environment and driving style) suitable for the various
situations so as to allow the vehicle to be driven efficiently and smoothly.
M
ASC (ADAPTIVE SHIFT CONTROL)
Input/Output Signal Chart
Item Signal TCM function Actuator N
Input speed sensor 1, 2 Input speed
• High and low reverse
Output speed sensor Vehicle speed clutch solenoid valve
• Direct clutch solenoid O
A/T fluid temperature sensor ATF temperature
valve
Engine speed signal* • Input clutch solenoid valve
• Low brake solenoid valve
Accelerator pedal position signal* P
ASC (Adaptive shift • 2346 brake solenoid valve
ECM Closed throttle position signal* control) • Front brake solenoid valve
• Torque converter clutch so-
Engine and A/T integrated control signal
lenoid valve
(engine torque)*
• Line pressure solenoid
ABS actuator and electric unit valve
Side G sensor signal*
(control unit) • Anti-interlock solenoid
valve
BCM Stop lamp switch signal*

AT-397
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
*: This signal is transmitted via CAN communication line.
• When driving on an up/down slope
ASC judges up/down slope according to engine torque data transmitted from the ECM and vehicle speed.
Fixing at 4GR, 5GR or 6GR on an up-slope prevents shift hunting and controls the vehicle to gain optimum
driving force. On a down-slope, automatic shift-down to 4GR, 5GR or 6GR controls to gain optimum engine
brake.
• When driving on a curve
TCM receives the side G sensor signal from the ABS actuator and electric unit (control unit). It locks to 4GR,
5GR or 6GR position in moderate cornering or to 3GR position in sharp cornering based on this signal. This
prevents any upshift and kickdown during cornering, maintaining smooth vehicle travel.

JSDIA1362GB

DS Mode
• Changes to the shift schedule that mainly utilizes the high engine speed zone when ASC is active.
• DS mode can be switched according to the following method.
- When the selector lever is in the “D” position, shifting the selector lever to manual shift gate enables switch-
ing to DS mode.
- When in DS mode, shifting the selector lever to the main shift gate enables to cancel DS mode.
MANUAL MODE
Input/Output Signal Chart
Item Signal TCM function Actuator
Output speed sensor Vehicle speed
• High and low reverse clutch
A/T fluid temperature sensor ATF temperature solenoid valve
Engine speed signal* • Direct clutch solenoid valve
• Input clutch solenoid valve
ECM Accelerator pedal position sig- • Low brake solenoid valve
nal* Manual mode • 2346 brake solenoid valve
Manual mode signal* • Front brake solenoid valve
• Torque converter clutch sole-
Non-manual mode signal* noid valve
Combination meter
Manual mode shift up signal* • Line pressure solenoid valve
• Anti-interlock solenoid valve
Manual mode shift down signal*
*: This signal is transmitted via CAN communication line.
• The TCM receives the manual mode signal, non-manual mode signal, manual mode shift up signal and
manual mode shift down signal from combination meter via CAN communication line. The TCM shifts shift
pattern control to the manual mode based on these signals, and then shifts the A/T by operating each sole-
noid valve according to the shift operation of the driver.
• The TCM prohibits the manual mode while being in fail-safe mode due to an A/T malfunction, etc. Refer to
AT-416, "Fail-Safe".
LOCK-UP CONTROL

AT-398
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
LOCK-UP CONTROL : System Diagram INFOID:0000000006363024

AT

JSDIA1350GB F

LOCK-UP CONTROL : System Description INFOID:0000000006363025


G
• The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency.
• Lock-up operation, however, is prohibited when A/T fluid temperature is too low. H
• The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid
valve, which is controlled by a signal from TCM, and the torque converter clutch control valve engages or
releases the torque converter clutch piston.
I

JSDIA0847GB L
Lock-up Operation Condition Table
Selector lever “D” position “M” position
Gear position 7 6 5 4 3 2 7 6 5 4 3 2
M
Lock-up × – – – – – × × × × × ×
Slip lock-up × × × × × × × × × × × ×
N
Lock-up released
• In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the
torque converter clutch solenoid and the lock-up apply pressure is drained. O
in this way, the torque converter clutch piston is not coupled.
Lock-up Applied
• In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the P
torque converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled.
Smooth Lock-up Control
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.

AT-399
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Half-clutched State
• The current output from the TCM to the torque converter clutch solenoid is varied to steadily increase the
torque converter clutch solenoid pressure.
In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into
half-clutched states, the torque converter clutch piston operating pressure is increased and the coupling is
completed smoothly.
Slip Lock-up Control
• In the slip region, the torque converter clutch solenoid current is controlled with the TCM to put it into the
half-clutched state. This absorbs the engine torque fluctuation and lock-up operates from low speed.
This raises the fuel efficiency for 2GR, 3GR, 4GR, 5GR, 6GR and 7GR.
A/T SHIFT LOCK SYSTEM
A/T SHIFT LOCK SYSTEM : System Description INFOID:0000000006363026

The selector lever cannot be shifted from the “P” position unless the
brake pedal is depressed while the ignition switch is set to ON. The
shift lock is unlocked by turning the shift lock solenoid ON when the
ignition switch is set to ON, the park position switch is turned ON
(selector lever is in “P” position), and the stop lamp switch is turned
ON (brake pedal is depressed) as shown in the operation chart in the
figure. Therefore, the shift lock solenoid receives no ON signal and
the shift lock remains locked if all of the above conditions are not ful-
filled. (However, selector operation is allowed if the shift lock release
button is pressed.)

JPDIA0624GB

SHIFT LOCK OPERATION AT “P” POSITION


When Brake Pedal Is Not Depressed (No Selector Operation Allowed)
The shift lock solenoid (A) is turned OFF (not energized) and the
solenoid rod (B) is extended with the spring when the brake pedal is
not depressed (no selector operation allowed) with the ignition
switch ON.
The connecting lock lever (C) is located at the position shown in the
figure when the solenoid rod is extended. It prevents the movement
of the detent rod (D). For these reasons, the selector lever cannot be
shifted from the “P” position.

JPDIA1165ZZ

When Brake Pedal Is Depressed (Shift Operation Allowed)

AT-400
SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
The shift lock solenoid (A) is turned ON (energized) when the brake
pedal is depressed with the ignition switch ON. The solenoid rod (B) A
is compressed by the electromagnetic force. The connecting lock
lever (C) rotates when the solenoid is activated. Therefore, the
detent rod (D) can be moved. For these reasons, the selector lever
B
can be shifted to other positions.

AT

JPDIA1166ZZ

D
“P” POSITION HOLD MECHANISM (IGNITION SWITCH LOCK)
The shift lock solenoid (A) is not energized when the ignition switch
is in any position other than ON. In this condition, the shift mecha-
nism is locked and “P” position is held. The operation cannot be per- E
formed from “P” position if the brake pedal is depressed with the
ignition switch ON when the operation system of shift lock solenoid is
malfunctioning. However, the lock lever (B) is forcibly rotated and the F
shift lock is released when the shift lock release button (C) is
pressed from above. Then the selector operation from “P” position
can be performed.
G
D : Detent rod
JPDIA1167ZZ

CAUTION:
Use the shift lock release button only when the selector lever cannot be operated even if the brake H
pedal is depressed with the ignition switch ON.
KEY LOCK SYSTEM
I
KEY LOCK SYSTEM : System Description INFOID:0000000006363027

The key cannot be set to LOCK when the selector lever is not selected to “P” position. This prevents the key J
from being removed from the key cylinder.
KEY LOCK STATUS
The slider (B) in the key cylinder (A) is moved to the left side of the K
figure when the selector lever is in any positions other than “P” posi-
tion. The rotator (D) that rotates together with the key (C) cannot be
rotated for this reason. The key cannot be removed from the key cyl-
inder because it cannot be turned to LOCK (E). L

JSDIA1154ZZ N
KEY UNLOCK STATUS
The slider (B) in the key cylinder (A) is moved to the right side of the
figure when the selector lever is in “P” position and the finger is O
removed from the selector button. The rotator (C) can be rotated for
this reason. The key (D) can be removed from key cylinder because
it can be turned to LOCK (E). P

JSDIA1155ZZ

AT-401
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Diagnosis Description INFOID:0000000006363028

The A/T system has two self-diagnostic systems.


The first is the emission-related on board diagnostic system (OBD) performed by the TCM in combination with
the ECM. A malfunction is indicated by the MI (malfunction indicator) and is stored as a DTC in the ECM mem-
ory and in the TCM memory.
The second is the TCM original self-diagnosis indicated by the TCM. A malfunction history is stored in the
TCM memory. The detected items are overlapped with OBD self-diagnostic items. For details, refer to AT-421,
"DTC Index".
OBD FUNCTION
The ECM provides emission-related on board diagnostic (OBD) functions for the A/T system.
One function is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is
sent to the ECM when a malfunction occurs in the corresponding OBD-related part.
The other function is to indicate a diagnostic result by means of the MI (malfunction indicator) on the instru-
ment panel. Sensors, switches and solenoid valves are used as sensing elements.
The MI automatically illuminates in “One or Two Trip Detection Logic” when a malfunction is sensed in relation
to A/T system parts. For details, refer to EC-1262, "Diagnosis Description".

AT-402
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
DIAGNOSIS SYSTEM (TCM)
A
CONSULT Function INFOID:0000000006363029

CONSULT APPLICATION ITEMS B

Diagnostic test mode Function


Work Support This mode enables a technician to adjust some devices faster and more accurately. AT
Self Diagnostic Results Retrieve DTC from ECU and display diagnostic items.
Data Monitor Monitor the input/output signal of the control unit in real time.
D
CAN Diagnosis This mode displays a network diagnosis result about CAN by a diagram.
CAN Diagnostic Support
It monitors the status of CAN communication.
Monitor
E
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
ECU Identification Display the ECU identification number (part number etc.) of the selected system.
This mode can show results of self-diagnosis of ECU with either “OK” or “NG”. For engine, more prac- F
Function Test*
tical tests regarding sensors/switches and/or actuators are available.
Special Function* Other results or histories, etc. that are recorded in ECU are displayed.
*: Although “Function Test” and “Special Function” are selectable, do not use its. G

WORK SUPPORT
H
Item name Description
G SENSOR CALIBRATION Calibrates G sensor.

SELF-DIAGNOSTIC RESULTS I
Refer to AT-421, "DTC Index".
IGN Counter
J
The IGN counter is indicated in Freeze frame data (FFD) and indicates the number of times that the ignition
switch is turned ON after returning to the normal state from DTC.
• CAN malfunction
- The number is 0 when a malfunction is detected now. K
- The number increases like 1 → 2 → 3...38 → 39 after returning to the normal condition whenever ignition
switch OFF → ON.
- The number is fixed to 39 until the self-diagnosis results are erased if it is over 39. L
• Other than CAN malfunction
- The number is 0 when a malfunction is detected now.
- The number increases like 1 → 2 → 3...254 → 255 after returning to the normal condition whenever ignition
switch OFF → ON. M
- The number is fixed to255 until the self-diagnosis results are erased if it is over 255.
DATA MONITOR
N
X: Standard, —: Not applicable, : Option
Monitor Item Selection
SELEC- O
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM
Displays the vehicle speed calculated by the P
VHCL/S SE-A/T (km/h or mph) X X
TCM from the output shaft revolution.
Displays the vehicle speed signal received via
ESTM VSP SIG (km/h or mph) X —
CAN communication.
Displays the output speed calculated from the
OUTPUT REV (rpm) X X
pulse signal of output speed sensor.

AT-403
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Monitor Item Selection
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM
Displays the input speed calculated from front
INPUT SPEED (rpm) X X
sun gear revolution and front carrier revolution.
Displays the front sun gear revolution calculat-
F SUN GR REV (rpm) — — ed from the pulse signal of input speed sensor
1.
Displays the front carrier gear revolution calcu-
F CARR GR REV (rpm) — — lated from the pulse signal of input speed sen-
sor 2.
Displays the engine speed received via CAN
ENGINE SPEED (rpm) X X
communication.
Displays the revolution difference between in-
TC SLIP SPEED (rpm) — X
put speed and engine speed.
Displays the accelerator position estimated val-
ACCELE POSI (0.0/8) X —
ue received via CAN communication.
Displays the throttle position received via CAN
THROTTLE POSI (0.0/8) X X
communication.
Displays the ATF temperature of oil pan calcu-
ATF TEMP 1 (°C or °F) X X lated from the signal voltage of A/T fluid tem-
perature sensor.
Displays the ATF temperature estimated value
ATF TEMP 2 (°C or °F) X X of torque converter outlet calculated from the
signal voltage of A/T fluid temperature sensor.
Displays the signal voltage of A/T fluid temper-
ATF TEMP SE 1 (V) — —
ature sensor.

BATTERY VOLT (V) X — Displays the power supply voltage of TCM.


Displays the command current from TCM to the
LINE PRES SOL (A) — X
line pressure solenoid.
Displays the command current from TCM to the
TCC SOLENOID (A) — X
torque converter clutch solenoid.
Displays the command current from TCM to the
L/B SOLENOID (A) — X
low brake solenoid.
Displays the command current from TCM to the
FR/B SOLENOID (A) — X
front brake solenoid.
Displays the command current from TCM to the
HLR/C SOL (A) — X
high and low reverse clutch solenoid.
Displays the command current from TCM to the
I/C SOLENOID (A) — X
input clutch solenoid.
Displays the command current from TCM to the
D/C SOLENOID (A) — X
direct clutch solenoid.
Displays the command current from TCM to the
2346/B SOL (A) — X
2346 brake solenoid.
Monitors the command current from TCM to the
L/P SOL MON (A) — — line pressure solenoid, and displays the moni-
tor value.
Monitors the command current from TCM to the
TCC SOL MON (A) — — torque converter clutch solenoid, and displays
the monitor value.
Monitors the command current from TCM to the
L/B SOL MON (A) — — low brake solenoid, and displays the monitor
value.

AT-404
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Monitor Item Selection
A
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM B
Monitors the command current from TCM to the
FR/B SOL MON (A) — — front brake solenoid, and displays the monitor
value.
AT
Monitors the command current from TCM to the
HLR/C SOL MON (A) — — high and low reverse clutch solenoid, and dis-
plays the monitor value.
D
Monitors the command current from TCM to the
I/C SOL MON (A) — — input clutch solenoid, and displays the monitor
value.
Monitors the command current from TCM to the E
D/C SOL MON (A) — — direct clutch solenoid, and displays the monitor
value.
Monitors the command current from TCM to the F
2346/B SOL MON (A) — — 2346 brake solenoid, and displays the monitor
value.
Displays the gear ratio calculated from input G
GEAR RATIO — X
speed and output speed.
Displays the engine torque estimated value re-
ENGINE TORQUE (Nm) — —
ceived via CAN communication.
H
Displays the engine torque estimated value re-
ENG TORQUE D (Nm) — — flected the requested torque of each control
unit received via CAN communication.
I
Displays the input torque using for the oil pres-
INPUT TRQ S (Nm) — — sure calculation process of shift change con-
trol.
Displays the input torque using for the oil pres- J
INPUT TRQ L/P (Nm) — — sure calculation process of line pressure con-
trol.
Displays the target oil pressure value of torque K
2 converter clutch solenoid valve calculated by
TRGT PRES L/P (kPa, kg/cm or psi) — —
the oil pressure calculation process of lock-up
control.
L
Displays the target oil pressure value of torque
converter clutch solenoid valve calculated by
TRGT PRES TCC (kPa, kg/cm2 or psi) — —
the oil pressure calculation process of shift
change control. M
Displays the target oil pressure value of low
brake solenoid valve calculated by the oil pres-
TRGT PRES L/B (kPa, kg/cm2 or psi) — —
sure calculation process of shift change con-
N
trol.
Displays the target oil pressure value of front
2 brake solenoid valve calculated by the oil pres-
TRGT PRE FR/B (kPa, kg/cm or psi) — — O
sure calculation process of shift change con-
trol.
Displays the target oil pressure value of high
and low reverse clutch solenoid valve calculat- P
TRG PRE HLR/C (kPa, kg/cm2 or psi) — —
ed by the oil pressure calculation process of
shift change control.
Displays the target oil pressure value of input
clutch solenoid valve calculated by the oil pres-
TRGT PRES I/C (kPa, kg/cm2 or psi) — —
sure calculation process of shift change con-
trol.

AT-405
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Monitor Item Selection
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM
Displays the target oil pressure value of direct
clutch solenoid valve calculated by the oil pres-
TRGT PRES D/C (kPa, kg/cm2 or psi) — —
sure calculation process of shift change con-
trol.
Displays the target oil pressure value of 2346
brake solenoid valve calculated by the oil pres-
TRG PRE 2346/B (kPa, kg/cm2 or psi) — —
sure calculation process of shift change con-
trol.
Displays the gear change data using the shift
SHIFT PATTERN — —
pattern control.
Displays the vehicle speed for control using the
VEHICLE SPEED (km/h or mph) — —
control of TCM.
Displays the inclination angle calculated by the
G SEN SLOPE (%) X — G sensor signal received via CAN communica-
tion.
Displays the operation status of transmission
RANGE SW 4 (ON/OFF) X —
range switch 4.
Displays the operation status of transmission
RANGE SW 3 (ON/OFF) X —
range switch 3.
Displays the operation status of transmission
RANGE SW 2 (ON/OFF) X —
range switch 2.
Displays the operation status of transmission
RANGE SW 1 (ON/OFF) X —
range switch 1.
• Displays the operation status of paddle
SFT DWN ST SW (ON/OFF) X — shifter (down switch).
• Not mounted but displayed.
• Displays the operation status of paddle
SFT UP ST SW (ON/OFF) X — shifter (up switch).
• Not mounted but displayed.
Displays the operation status of selector lever
DOWN SW LEVER (ON/OFF) X —
(down switch).
Displays the operation status of selector lever
UP SW LEVER (ON/OFF) X —
(up switch).
Displays whether the selector lever is in any
NON M-MODE SW (ON/OFF) X —
position other than manual shift gate position.
Displays whether the selector lever is in the
MANU MODE SW (ON/OFF) X —
manual shift gate position.
• Displays the reception status of tow mode
TOW MODE SW (ON/OFF) — — signal received via CAN communication.
• Not mounted but displayed.

DS RANGE (ON/OFF) — — Displays whether it is the DS mode.


• Displays the reception status of 1 position
switch signal received via CAN communica-
1 POSITION SW (ON/OFF) X —
tion.
• Not mounted but displayed.
• Displays the reception status of overdrive
control switch signal received via CAN com-
OD CONT SW (ON/OFF) X —
munication.
• Not mounted but displayed.

AT-406
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Monitor Item Selection
A
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM B
Displays the reception status of stop lamp
BRAKESW (ON/OFF) X — switch signal received via CAN communica-
tion.
AT
• Displays the reception status of POWER
mode signal received via CAN communica-
POWERSHIFT SW (ON/OFF) X —
tion.
• Not mounted but displayed. D
Displays the reception status of ASCD OD can-
ASCD-OD CUT (ON/OFF) X — cel request signal received via CAN communi-
cation. E
Displays the reception status of ASCD opera-
ASCD-CRUISE (ON/OFF) X —
tion signal received via CAN communication.

ABS SIGNAL (ON/OFF) X —


Displays the reception status of ABS operation F
signal received via CAN communication.
Displays the reception status of TCS gear keep
TCS GR/P KEEP (ON/OFF) X — request signal received via CAN communica- G
tion.
Displays whether the reception value of A/T
TCS SIGNAL 2 (ON/OFF) X — shift schedule change demand signal received
via CAN communication is “cold”. H
Displays whether the reception value of A/T
TCS SIGNAL 1 (ON/OFF) X — shift schedule change demand signal received
via CAN communication is “warm”. I
In “Final fail-safe” mode, displays whether the
LOW/B PARTS (FAIL/NOTFAIL) — — identified malfunction point judged by TCM is
the related parts of low brake. J
In “Final fail-safe” mode, displays whether the
identified malfunction point judged by TCM is
HC/IC/FRB PARTS (FAIL/NOTFAIL) — —
the related parts of high and low reversed
clutch, input clutch or front brake.
K
In “Final fail-safe” mode, displays whether the
IC/FRB PARTS (FAIL/NOTFAIL) — — identified malfunction point judged by TCM is
the related parts of input clutch or front brake. L
In “Final fail-safe” mode, displays whether the
identified malfunction point judged by TCM is
HLR/C PARTS (FAIL/NOTFAIL) — —
the related parts of high and low reversed M
clutch.
Displays the kickdown condition signal status
W/O THL POS (ON/OFF) X —
received via CAN communication.
N
Displays the idling status signal status received
CLSD THL POS (ON/OFF) X —
via CAN communication.
Displays the judgment results of “driving” or O
DRV CST JUDGE (DRIVE/COAST) — —
“coasting” judged by TCM.
Displays the transmission value of shift position
SHIFT IND SIGNAL — —
signal transmitted via CAN communication.
P
Displays the command status from TCM to
STARTER RELAY (ON/OFF) — —
starter relay.
Displays the transmission status of A/T CHECK
F-SAFE IND/L (ON/OFF) — — indicator lamp signal transmitted via CAN com-
munication.

AT-407
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Monitor Item Selection
SELEC-
Monitored item (Unit) ECU IN- Remarks
MAIN SIG- TION
PUT SIG-
NALS FROM
NALS
ITEM
Displays the transmission status of ATF tem-
ATF WARN LAMP (ON/OFF) — — perature signal transmitted via CAN communi-
cation.
Displays the transmission status of manual
MANU MODE IND (ON/OFF) — — mode signal transmitted via CAN communica-
tion.
Monitors the command value from TCM to the
ON OFF SOL MON (ON/OFF) — — anti-interlock solenoid, and displays the moni-
tor status.
Monitors the command value from TCM to the
START RLY MON (ON/OFF) — —
starter relay, and displays the monitor status.
Displays the command status from TCM to
ON OFF SOL (ON/OFF) — —
anti-interlock solenoid.

SLCT LVR POSI — X Displays the shift positions recognized by TCM.


Displays the current transmission gear position
GEAR — X
recognized by TCM.
Displays the target gear position of gear
NEXT GR POSI — — change that is calculated based on the vehicle
speed information and throttle information.
Displays the transmission driving mode recog-
SHIFT MODE — —
nized by TCM.
In “Final fail-safe” mode, displays whether the
D/C PARTS (FAIL/NOTFAIL) — — identified malfunction point judged by TCM is
the related parts of direct clutch.
In “Final fail-safe” mode, displays whether the
FR/B PARTS (FAIL/NOTFAIL) — — identified malfunction point judged by TCM is
the related parts of front brake.
In “Final fail-safe” mode, displays whether the
2346/B PARTS (FAIL/NOTFAIL) — — identified malfunction point judged by TCM is
the related parts of 2346 brake.
In “Final fail-safe” mode, displays whether the
2346B/DC PARTS (FAIL/NOTFAIL) — — identified malfunction point judged by TCM is
the related parts of 2346 brake or direct clutch.
Displays the control status of idle neutral con-
N IDLE STATUS (ON/OFF) — —
trol.

DTC & SRT CONFIRMATION

AT-408
DIAGNOSIS SYSTEM (TCM)
< SYSTEM DESCRIPTION > [7AT: RE7R01B]
Item Description Check item
A
Following items for “1GR incorrect ratio” can be confirmed.
1ST GR FNCTN P0731 • Self-diagnosis status (whether the diagnosis is being performed or not)
• Self-diagnostic results (OK or NG)
• Input clutch solenoid B
Following items for “2GR incorrect ratio” can be confirmed.
valve
2ND GR FNCTN P0732 • Self-diagnosis status (whether the diagnosis is being performed or not)
• Front brake solenoid
• Self-diagnostic results (OK or NG)
valve
Following items for “3GR incorrect ratio” can be confirmed. • Direct clutch solenoid AT
3RD GR FNCTN P0733 • Self-diagnosis status (whether the diagnosis is being performed or not) valve
• Self-diagnostic results (OK or NG) • High and low reverse
clutch solenoid valve
Following items for “4GR incorrect ratio” can be confirmed. D
• Low brake solenoid
4TH GR FNCTN P0734 • Self-diagnosis status (whether the diagnosis is being performed or not)
valve
• Self-diagnostic results (OK or NG)
• 2346 brake solenoid
Following items for “5GR incorrect ratio” can be confirmed. valve
5TH GR FNCTN P0735 • Self-diagnosis status (whether the diagnosis is being performed or not) • Anti-interlock sole- E
• Self-diagnostic results (OK or NG) noid valve
• Reverse brake
Following items for “6GR incorrect ratio” can be confirmed.
• Each clutch
6TH GR FNCTN P0729 • Self-diagnosis status (whether the diagnosis is being performed or not)
• Hydraulic control cir-
F
• Self-diagnostic results (OK or NG)
cuit
Following items for “7GR incorrect ratio” can be confirmed.
7TH GR FNCTN P1734 • Self-diagnosis status (whether the diagnosis is being performed or not) G
• Self-diagnostic results (OK or NG)
• Harness or connec-
tors
• Torque converter H
Following items for “TCC solenoid function” can be confirmed. clutch solenoid valve
TCC SOL FUNCTN CHECK • Self-diagnosis status (whether the diagnosis is being performed or not) • Torque converter
• Self-diagnostic results (OK or NG) • Input speed sensor 1,
I
2
• Hydraulic control cir-
cuit
J

AT-409
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]

ECU DIAGNOSIS INFORMATION


TCM
Reference Value INFOID:0000000006363030

VALUES ON THE DIAGNOSIS TOOL


NOTE:
1. The CONSULT electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT display. If the difference is notice-
able, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical parts
in accordance with the specified diagnostic procedures.
2. Shift schedule (that implies gear position) on CONSULT may slightly differ from that is described in Ser-
vice Manual. This occurs because of the reason as per the following:
- Actual shift schedule has more or less tolerance or allowance
- Shift schedule indicated in Service Manual refers to the point where shifts start
- Gear position displayed on CONSULT indicates the point where shifts are completed
3. Display of solenoid valves on CONSULT changes at the start of shifting, while gear position is displayed
upon completion of shifting (which is computed by TCM).
CONSULT MONITOR ITEM
Item name Condition Value / Status (Approx.)
Approximately equals the speedome-
VHCL/S SE-A/T During driving
ter reading.
Approximately equals the speedome-
ESTM VSP SIG During driving
ter reading.
OUTPUT REV During driving (lock-up ON) Tachometer / Gear ratio
Approximately equals the engine
INPUT SPEED During driving (lock-up ON)
speed.
Revolution of front sun gear is indicat-
F SUN GR REV During driving
ed.
F CARR GR REV During driving Revolution of front carrier is indicated.
Closely equals the tachometer read-
ENGINE SPEED Engine running
ing.
TC SLIP SPEED During driving Engine speed − Input speed
Accelerator pedal is released 0.0/8
ACCELE POSI
Accelerator pedal is fully depressed 8.0/8
Accelerator pedal is released 0.0/8
THROTTLE POSI
Accelerator pedal is fully depressed 8.0/8
Temperature of ATF in the oil pan is in-
ATF TEMP 1 Ignition switch ON
dicated.
Temperature of ATF at the exit of
ATF TEMP 2 Ignition switch ON
torque converter.
ATF TEMP SE 1 0°C (32° F) – 20°C (68°F) – 80°C (176°F) 3.3 – 2.7 – 0.9 V
BATTERY VOLT Ignition switch ON Battery voltage (11 V – 14 V)
LINE PRES SOL During driving 0.2 – 0.6 A
Slip lock-up is active 0.2 – 0.8 A
TCC SOLENOID Lock-up is active 0.8 A
Other than the above 0A
Low brake is engaged 0.6 – 0.8 A
L/B SOLENOID
Low brake is disengaged 0 – 0.05 A

AT-410
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Item name Condition Value / Status (Approx.)
A
Front brake is engaged 0.6 – 0.8 A
FR/B SOLENOID
Front brake is disengaged 0 – 0.05 A
High and low reverse clutch is disengaged 0.6 – 0.8 A B
HLR/C SOL
High and low reverse clutch is engaged 0 – 0.05 A
Input clutch is disengaged 0.6 – 0.8 A
I/C SOLENOID AT
Input clutch is engaged 0 – 0.05 A
Direct clutch is disengaged 0.6 – 0.8 A
D/C SOLENOID
Direct clutch is engaged 0 – 0.05 A
D
2346 brake is engaged 0.6 – 0.8 A
2346/B SOL
2346 brake is disengaged 0 – 0.05 A
L/P SOL MON During driving 0.2 – 0.6 A E
Slip lock-up is active 0.2 – 0.8 A
TCC SOL MON Lock-up is active 0.8 A
F
Other than the above 0A
Low brake is engaged 0.6 – 0.8 A
L/B SOL MON
Low brake is disengaged 0 – 0.05 A G
Front brake is engaged 0.6 – 0.8 A
FR/B SOL MON
Front brake is disengaged 0 – 0.05 A
H
High and low reverse clutch is disengaged 0.6 – 0.8 A
HLR/C SOL MON
High and low reverse clutch is engaged 0 – 0.05 A
Input clutch is disengaged 0.6 – 0.8 A I
I/C SOL MON
Input clutch is engaged 0 – 0.05 A
Direct clutch is disengaged 0.6 – 0.8 A
D/C SOL MON J
Direct clutch is engaged 0 – 0.05 A
2346 brake is engaged 0.6 – 0.8 A
2346/B SOL MON
2346 brake is disengaged 0 – 0.05 A
K
Driving with 1GR 4.887
Driving with 2GR 3.170
Driving with 3GR 2.027 L
GEAR RATIO Driving with 4GR 1.412
Driving with 5GR 1.000
M
Driving with 6GR 0.864
Driving with 7GR 0.775
Changes the value according to the ac- N
ENGINE TORQUE During driving
celeration or deceleration.
Changes the value according to the ac-
ENG TORQUE D During driving
celeration or deceleration. O
Changes the value according to the ac-
INPUT TRQ S During driving
celeration or deceleration.
Changes the value according to the ac- P
INPUT TRQ L/P During driving
celeration or deceleration.
Selector lever in “P” and “N” positions 490 kPa
TRGT PRES L/P
Other than the above 490 – 1370 kPa
Slip lock-up is active 0 – 600 kPa
TRGT PRES TCC Lock-up is active 600 kPa
Other than the above 0 kPa

AT-411
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Item name Condition Value / Status (Approx.)
Low brake is engaged 1370 kPa
TRGT PRES L/B
Low brake is disengaged 0 kPa
Front brake is engaged 1370 kPa
TRGT PRES FR/B
Front brake is disengaged 0 kPa
High and low reverse clutch is disengaged 1370 kPa
TRG PRE HLR/C
High and low reverse clutch is engaged 0 kPa
Input clutch is disengaged 1370 kPa
TRGT PRES I/C
Input clutch is engaged 0 kPa
Direct clutch is disengaged 1370 kPa
TRGT PRES D/C
Direct clutch is engaged 0 kPa
2346 brake is engaged 1370 kPa
TRG PRE 2346/B
2346 brake is disengaged 0 kPa
SHIFT PATTERN During normal driving (without shift changes) FF
Approximately equals the speedome-
VEHICLE SPEED During driving
ter reading.
Level road 0%
G SEN SLOPE Uphill slope Positive value (maximum 40.45%)
Downhill slope Negative value (minimum −40.45%)
Selector lever in “P” and “N” positions OFF
RANGE SW 4
Other than the above ON
Selector lever in “P”, “R” and “N” positions OFF
RANGE SW 3
Other than the above ON
Selector lever in “P” and “R” positions OFF
RANGE SW 2
Other than the above ON
Selector lever in “P” position OFF
RANGE SW 1
Other than the above ON
Paddle shifter (shift-down) is pulled to − side ON
SFT DWN ST SW*
Other than the above OFF
Paddle shifter (shift-up) is pulled to + side ON
SFT UP ST SW*
Other than the above OFF
Selector lever is shifted to − side ON
DOWN SW LEVER
Other than the above OFF
Selector lever is shifted to + side ON
UP SW LEVER
Other than the above OFF
Selector lever is shifted to manual shift gate side OFF
NON M-MODE SW
Other than the above ON
Selector lever is shifted to manual shift gate side ON
MANU MODE SW
Other than the above OFF
Tow mode ON
TOW MODE SW*
Other than the above OFF
Driving with DS mode ON
DS RANGE
Other than the above OFF
Selector lever in “1” position ON
1 POSITION SW*
Other than the above OFF

AT-412
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Item name Condition Value / Status (Approx.)
A
When overdrive control switch is depressed ON
OD CONT SW*
When overdrive control switch is released OFF
Brake pedal is depressed ON B
BRAKESW
Brake pedal is released OFF
Power mode ON
POWERSHIFT SW* AT
Other than the above OFF
When TCM receives ASCD OD cancel request signal ON
ASCD-OD CUT
Other than the above OFF
D
ASCD operate ON
ASCD-CRUISE
Other than the above OFF
ABS operate ON E
ABS SIGNAL
Other than the above OFF
When TCM receives TCS gear keep request signal ON
TCS GR/P KEEP F
Other than the above OFF
When the reception value of A/T shift schedule change de-
ON
TCS SIGNAL 2 mand signal is “cold”
G
Other than the above OFF
When the reception value of A/T shift schedule change de-
ON
TCS SIGNAL 1 mand signal is “warm” H
Other than the above OFF
At 4GR - 5GR - 6GR shift control FAIL
LOW/B PARTS
Other than the above NOTFAIL I
At 1GR - 2GR - 3GR shift control FAIL
HC/IC/FRB PARTS
Other than the above NOTFAIL
J
At 4GR - 5GR - 6GR shift control FAIL
IC/FRB PARTS
Other than the above NOTFAIL
At 4GR - 5GR - 6GR shift control FAIL K
HLR/C PARTS
Other than the above NOTFAIL
Accelerator pedal is fully depressed ON
W/O THL POS L
Accelerator pedal is released OFF
Accelerator pedal is released ON
CLSD THL POS
Accelerator pedal is fully depressed OFF M
Accelerator pedal is depressed DRIVE
DRV CST JUDGE
Accelerator pedal is released COAST
N

AT-413
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Item name Condition Value / Status (Approx.)
When the selector lever is positioned in between each posi-
OFF
tion
Selector lever in “P” position P
Selector lever in “R” position R
Selector lever in “N” position N
Selector lever in “D” position
D
Selector lever in “D” position: 7GR
Selector lever in “D” position: 6GR 6
Selector lever in “D” position: 5GR 5
Selector lever in “D” position: 4GR 4

SHIFT IND SIGNAL Selector lever in “D” position: 3GR 3


Selector lever in “D” position: 2GR 2
Selector lever in “D” position: 1GR 1
Selector lever in “M” position: 1GR M1
Selector lever in “M” position: 2GR M2
Selector lever in “M” position: 3GR M3
Selector lever in “M” position: 4GR M4
Selector lever in “M” position: 5GR M5
Selector lever in “M” position: 6GR M6
Selector lever in “M” position: 7GR M7
Driving with DS mode DS
Selector lever in “P” and “N” positions ON
STARTER RELAY
Other than the above OFF
For 2 seconds after the ignition switch is turned ON ON
F-SAFE IND/L
Other than the above OFF
When TCM transmits the ATF indicator lamp signal ON
ATF WARN LAMP
Other than the above OFF
Driving with manual mode ON
MANU MODE IND
Other than the above OFF
Selector lever in “P” and “N” positions
ON
ON OFF SOL MON Driving with 1GR to 3GR
Other than the above OFF
Selector lever in “P” and “N” positions ON
START RLY MON
Other than the above OFF
Selector lever in “P” and “N” positions
ON
ON OFF SOL Driving with 1GR to 3GR
Other than the above OFF

AT-414
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Item name Condition Value / Status (Approx.)
A
Selector lever in “N” and “P” positions N/P
Selector lever in “R” position R
Selector lever in “D” and “DS” positions B
D
Selector lever in “M” position: 7GR
Selector lever in “M” position: 6GR 6
SLCT LVR POSI AT
Selector lever in “M” position: 5GR 5
Selector lever in “M” position: 4GR 4
Selector lever in “M” position: 3GR 3
D
Selector lever in “M” position: 2GR 2
Selector lever in “M” position: 1GR 1
GEAR During driving 1st, 2nd, 3rd, 4th, 5th, 6th, 7th E
NEXT GR POSI During driving 1st, 2nd, 3rd, 4th, 5th, 6th, 7th
Driving with the D position 0 or 3
SHIFT MODE F
Driving with the manual mode 4 or 8
At 1GR - 2GR shift control FAIL
D/C PARTS
Other than the above NOTFAIL G
At control fixed to 1GR FAIL
FR/B PARTS
Other than the above NOTFAIL
H
At control fixed to 1GR FAIL
2346/B PARTS
Other than the above NOTFAIL
At 2GR - 3GR - 4GR shift control FAIL I
2346B/DC PARTS
Other than the above NOTFAIL
Idle neutral control is active ON
N IDLE STATUS J
Other than the above OFF
*: Not mounted but always display as OFF.
TERMINAL LAYOUT K

N
SCIA1658E

PHYSICAL VALUES
O
Terminal
Description
(Wire color) Value (Ap-
Condition
Input/ prox.) P
+ − Signal name
Output
Battery
1 Ignition switch ON
Ground Power supply Input voltage
(SB)
Ignition switch OFF 0V
2 Power supply Battery
Ground Input Always
(R) (Memory back-up) voltage

AT-415
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Terminal
Description
(Wire color) Value (Ap-
Condition
Input/ prox.)
+ − Signal name
Output
3 Input/
— CAN-H — —
(L) Output
4 K-line (CONSULT Input/
— — —
(GR) signal) Output
5
Ground Ground Output Always 0V
(B)
Battery
6 Ignition switch ON
Ground Power supply Input voltage
(Y)
Ignition switch OFF 0V
Selector lever in “R” position. 0V
7
Ground Back-up lamp relay Input Ignition switch ON Battery
(LG) Selector lever in other positions.
voltage
8 Input/
— CAN-L — —
(P) Output
Battery
9 Selector lever in “N” and “P” positions.
Ground Starter relay Output Ignition switch ON voltage
(BR)
Selector lever in other positions. 0V
10
Ground Ground Output Always 0V
(B)

Fail-Safe INFOID:0000000006363031

TCM has the electrical fail-safe mode. The mode is divided into a maximum of 3 phases (1st fail-safe, 2nd fail-
safe and final fail-safe) and functions so that the operation can be continued even if the signal circuit of the
main electronically controlled input/output parts is damaged.
Even if the electronic circuit is normal, the fail-safe mode may start under special conditions (such as when the
brake pedal is depressed suddenly from a hard wheel spin status to stop the rotation of wheels). In this case,
turn the ignition switch OFF and back to ON after 5 seconds to resume the normal shift pattern.
Consequently, the customer's vehicle may already return to the normal condition. Refer to AT-431, "Diagnosis
Flow".

The mode that the vehicle can stop safely, to prompt the driver to stop if the malfunction occurs and to shift to
1st Fail-Safe
2nd fail-safe early. It shifts to 2nd fail-safe or final fail-safe after the vehicle stopped.
The mode that the vehicle shifts to final fail-safe without changing the behavior, by identifying the malfunction-
2nd Fail-Safe
ing parts in the condition that the driving force required for the driving is secured.
• Selects the shifting pattern that the malfunctioning parts identified at 1st fail-safe and 2nd fail-safe are not
Final Fail-Safe used, and then secure the driving force that is required for the driving.
• The mode that the shifting performance does not decrease by normal shift control.

FAIL-SAFE FUNCTION

AT-416
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]

Vehicle behavior for 1st fail- Vehicle behavior for 2nd fail- Vehicle behavior for final fail- A
DTC Vehicle condition
safe safe safe
P0615 — Starter is disabled — Starter is disabled
• Fixed in the “D” position • Fixed in the “D” position B
(The shifting can be per- (The shifting can be per-
formed) formed)
• 30 km/h (19MPH) or less • 30 km/h (19 MPH) or less
• Lock-up is prohibited • Lock-up is prohibited AT
• The shifting between the • The shifting between the
gears of 3 - 4 - 5 - 6 - 7 can gears of 3 - 4 - 5 - 6 - 7 can
P0705 — be performed — be performed
• Manual mode is prohibited • Manual mode is prohibited
D
• Shift position indicator is • Shift position indicator is
switched OFF switched OFF
• Starter relay is switched • Starter relay is switched E
OFF (starter is disabled) OFF (starter is disabled)
• Back-up lamp is OFF • Back-up lamp is OFF
• Large shift shock • Large shift shock
• The shifting between the F
gears of 1 - 2 - 3 can be • The shifting between the
Between the gears of 1 - 2 - 3 —
performed gears of 1 - 2 - 3 can be
P0710 • Manual mode is prohibited performed G
Between the gears of 4 - 5 - 6 • Fix the gear while driving • Manual mode is prohibited

-7 • Manual mode is prohibited
• The shifting between the H
gears of 1 - 2 - 3 can be • The shifting between the
Between the gears of 1 - 2 - 3 —
performed gears of 1 - 2 - 3 can be
P0717 • Manual mode is prohibited performed
Between the gears of 4 - 5 - 6 • Fix the gear while driving • Manual mode is prohibited I

-7 • Manual mode is prohibited
• Only downshift can be per-
formed J
• Manual mode is prohibited
Between the gears of 1 - 2 - 3 • A vehicle speed signal —
from the unified meter and
A/C amp. is regarded as • The shifting between the K
an effective signal gears of 1 - 2 - 3 can be
P0720
performed
• Fix the gear at driving • Manual mode is prohibited
• Manual mode is prohibited L
Between the gears of 4 - 5 - 6 • A vehicle speed signal

-7 from the unified meter and
A/C amp. is regarded as
an effective signal M

AT-417
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Vehicle behavior for 1st fail- Vehicle behavior for 2nd fail- Vehicle behavior for final fail-
DTC Vehicle condition
safe safe safe
Engine torque limit: Max Engine torque limit: Max
Small gear ratio difference —
150Nm 150Nm
• Locks in 1GR
• The shifting between the
gears of 1 - 2 can be per-
Neutral mal- formed
• Locks in 2GR, 3GR or
function be- • The shifting between the
4GR
tween the — gears of 1 - 2 - 3 can be
• Manual mode is prohibited
gears of 1 - 2 performed
• Neutral
- 3 and 7 • The shifting between the
gears of 4 - 5 - 6 can be
performed
P0729
• Manual mode is prohibited
P0731
P0732 • Locks in 1GR
P0733 Great gear • The shifting between the
P0734 ratio differ- gears of 1 - 2 can be per-
P0735 ence formed
P1734 • Driving with the gear ratio • The shifting between the
between 1GR and 2GR gears of 1 - 2 - 3 can be
• Driving with the gear ratio performed
• The shifting between the
between 2GR and 3GR • The shifting between the
Other than gears of 1 - 2 - 3 can be
• Locks in 1GR, 2GR, 3GR, gears of 2 - 3 - 4 can be
the above performed
4GR,5GR or 6GR performed
• Manual mode is prohibited
• Fix the gear while driving • The shifting between the
• Manual mode is prohibited gears of 3 - 4 can be per-
• Neutral formed
• The shifting between the
gears of 4 - 5 - 6 can be
performed
• Manual mode is prohibited
• Locks in 1GR
• The shifting between the
• Locks in 5GR, 6GR or • The shifting between the gears of 1 - 2 can be per-
7GR gears of 1 - 2 - 3 can be formed
P0730 —
• Manual mode is prohibited performed • The shifting between the
• Neutral • Manual mode is prohibited gears of 1 - 2 - 3 can be
performed
• Manual mode is prohibited
• Lock-up is prohibited • Lock-up is prohibited
P0740 — —
• Slip lock-up is prohibited • Slip lock-up is prohibited
• Lock-up is prohibited • Lock-up is prohibited
P0744 — —
• Slip lock-up is prohibited • Slip lock-up is prohibited
• Locks in 1GR
• The shifting between the
gears of 1 - 2 - 3 can be
performed
P0750
• The shifting between the
P0775
gears of 3 - 4 - 5 can be
P0795 • Locks in 2GR, 3GR, 4GR,
performed
P2713 — 5GR, 6GR or 7GR —
• The shifting between the
P2722 • Manual mode is prohibited
gears of 4 - 5 - 6 can be
P2731
performed
P2807
• The shifting between the
gears of 1 - 2 - 3 - 4 - 5 - 6
can be performed
• Manual mode is prohibited
• The shifting between the
• Locks in 3GR
gears of 1 - 2 - 3 can be
P0780 — • Manual mode is prohibited —
performed
• Neutral
• Manual mode is prohibited

AT-418
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Vehicle behavior for 1st fail- Vehicle behavior for 2nd fail- Vehicle behavior for final fail-
DTC Vehicle condition
safe safe safe A
Idle neutral control is prohib- Idle neutral control is prohibit-
P1585 — —
ited ed
• Downshift when accelera- • Downshift when accelera- • Downshift when accelera- B
tor pedal is depressed is tor pedal is depressed is tor pedal is depressed is
prohibited prohibited prohibited
P1705 — • Upshift when accelerator • Upshift when accelerator • Upshift when accelerator
pedal is released is prohib- pedal is released is prohib- pedal is released is prohib-
AT
ited ited ited
• Manual mode is prohibited • Manual mode is prohibited • Manual mode is prohibited
• Locks in 1GR D
• The shifting between the
gears of 2 - 3 - 4 can be
performed
• Locks in 1GR, 2GR, 3GR, • The shifting between the E
• The shifting between the
4GR,5GR, 6GR or 7GR gears of 1 - 2 - 3 can be
P1730 — gears of 3 - 4 can be per-
• Neutral performed
formed
• Manual mode is prohibited • Manual mode is prohibited
• The shifting between the
F
gears of 4 - 5 - 6 can be
performed
• Manual mode is prohibited
P1815 — Manual mode is prohibited — Manual mode is prohibited G
• The shifting between the • The shifting between the
gears of 1 - 2 - 3 can be gears of 1 - 2 - 3 can be
Between the gears of 1 - 2 - 3 —
U0300
performed performed H
• Manual mode is prohibited • Line pressure is set to the
U1000
maximum hydraulic pres-
Between the gears of 4 - 5 - 6 • Fix the gear at driving sure

-7 • Manual mode is prohibited • Manual mode is prohibited I
P0720
and — Locks in 5GR — Locks in 5GR
P1721 J

Protection Control INFOID:0000000006363032

The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and K
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
L
REVERSE INHIBIT CONTROL
Intercepts the torque transmission and shift to the neutral status if the selector lever is shifted to “R” position
while the vehicle moves forward at the vehicle speed 10 km/h (7 MPH) or more.
M
Malfunction detection condition Vehicle speed: 10 km/h (7 MPH) or more
Control at malfunction Neutral
N
• Vehicle speed: 8 km/h (5 MPH) or less
Normal return condition and
• Engine speed: 2,200 rpm or less
• The torque transmission cannot be performed O
Vehicle behavior
• There is a shock just before a vehicle stop

1ST ENGINE BRAKE PROTECTION CONTROL P


Controls the engine brake so as not to make effective by turning the front brake solenoid output to OFF when
each solenoid becomes the electricity pattern of 1st engine brake during driving at the vehicle speed 25 km/h
or more in any positions other than “R” position and 1GR.

AT-419
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]

• Select lever and gear: Any position other than “R” position and 1GR
Malfunction detection condition and
• Vehicle speed: More than 25 km/h (16 MPH)
Control at malfunction Front brake solenoid output signal; OFF
Normal return condition Other than detection condition of malfunction
Vehicle behavior Does not exist

TCM HIGH TEMPERATURE PROTECTION CONTROL


Limit the accelerator opening and forcibly control the vehicle to the low torque driving when the electronic sub-
strate in TCM reaches the high temperature.

TCM electronic substrate temperature


• 145°C (293°F) and 120 seconds
Malfunction detection condition
or
• 150°C (302°F)
Control at malfunction Accelerator opening: 0.5/8 or less
• TCM electronic substrate temperature: Less than 140°C (284°F)
Normal return condition and
• Vehicle speed: 5 km/h (3 MPH) or less
Vehicle behavior Accelerator opening: output torque of approximately 0.5/8

DTC Inspection Priority Chart INFOID:0000000006363033

If some DTCs are displayed at the same time, perform inspections one by one based on the priority as per the
following list.

Priority Detected items (DTC) Reference


1 U1000 CAN COMM CIRCUIT AT-443
P0615 STARTER RELAY AT-444
P0705 T/M RANGE SENSOR A AT-446
P0710 FLUID TEMP SENSOR A AT-447
P0717 INPUT SPEED SENSOR A AT-449
P0720 OUTPUT SPEED SENSOR AT-450
P0740 TORQUE CONVERTER AT-468
P0745 PC SOLENOID A AT-470
2
P0750 SHIFT SOLENOID A AT-471
P0775 PC SOLENOID B AT-472
P0795 PC SOLENOID C AT-475
P2713 PC SOLENOID D AT-489
P2722 PC SOLENOID E AT-490
P2731 PC SOLENOID F AT-491
P2807 PC SOLENOID G AT-492

AT-420
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]
Priority Detected items (DTC) Reference
A
P0729 6GR INCORRECT RATIO AT-454
P0730 INCORRECT GR RATIO AT-456
P0731 1GR INCORRECT RATIO AT-458 B
P0732 2GR INCORRECT RATIO AT-460
P0733 3GR INCORRECT RATIO AT-462
3 P0734 4GR INCORRECT RATIO AT-464 AT
P0735 5GR INCORRECT RATIO AT-466
P0744 TORQUE CONVERTER AT-469
D
P0780 SHIFT AT-473
P1730 INTERLOCK AT-482
P1734 7GR INCORRECT RATIO AT-484 E
U0300 CAN COMM DATA AT-442
P0725 ENGINE SPEED AT-452
F
P1585 G SENSOR AT-476
4
P1705 TP SENSOR AT-479
P1721 VEHICLE SPEED SIGNAL AT-480 G
P1815 M-MODE SWITCH AT-486

DTC Index INFOID:0000000006363034


H
NOTE:
• If some DTCs are displayed at the same time, perform inspections one by one based on the priority as per
the following list. Refer to AT-420, "DTC Inspection Priority Chart". I
• The IGN counter is indicated in Freeze frame data (FFD). Refer to AT-403, "CONSULT Function".

DTC*2 J
Items
Reference
(CONSULT screen terms) MI*1, “ENGINE” with CON- CONSULT only “TRANS-
SULT or GST MISSION”
STARTER RELAY — P0615 AT-444 K
T/M RANGE SENSOR A P0705 P0705 AT-446
FLUID TEMP SENSOR A P0710 P0710 AT-447 L
INPUT SPEED SENSOR A P0717 P0717 AT-449
OUTPUT SPEED SENSOR P0720 P0720 AT-450
ENGINE SPEED — P0725 AT-452 M
6GR INCORRECT RATIO P0729 P0729 AT-454
INCORRECT GR RATIO P0730 P0730 AT-456
N
1GR INCORRECT RATIO P0731 P0731 AT-458
2GR INCORRECT RATIO P0732 P0732 AT-460
3GR INCORRECT RATIO P0733 P0733 AT-462 O
4GR INCORRECT RATIO P0734 P0734 AT-464
5GR INCORRECT RATIO P0735 P0735 AT-466
P
TORQUE CONVERTER P0740 P0740 AT-468
TORQUE CONVERTER P0744 P0744 AT-469
PC SOLENOID A P0745 P0745 AT-470
SHIFT SOLENOID A P0750 P0750 AT-471
PC SOLENOID B P0775 P0775 AT-472
SHIFT P0780 P0780 AT-473

AT-421
TCM
< ECU DIAGNOSIS INFORMATION > [7AT: RE7R01B]

DTC*2
Items
Reference
(CONSULT screen terms) MI*1, “ENGINE” with CON- CONSULT only “TRANS-
SULT or GST MISSION”
PC SOLENOID C P0795 P0795 AT-475
G SENSOR — P1585 AT-476
TP SENSOR — P1705 AT-479
VEHICLE SPEED SIGNAL — P1721 AT-480
INTERLOCK P1730 P1730 AT-482
7GR INCORRECT RATIO P1734 P1734 AT-484
M-MODE SWITCH — P1815 AT-486
PC SOLENOID D P2713 P2713 AT-489
PC SOLENOID E P2722 P2722 AT-490
PC SOLENOID F P2731 P2731 AT-491
PC SOLENOID G P2807 P2807 AT-492
CAN COMM DATA — U0300 AT-442
CAN COMM CIRCUIT U1000 U1000 AT-443
*1: Refer to AT-402, "Diagnosis Description".
*2: These numbers are prescribed by ISO 15031-5.

AT-422
A/T CONTROL SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

WIRING DIAGRAM A
A/T CONTROL SYSTEM
Wiring Diagram INFOID:0000000006363035
B

AT

JMCWA0075GB

AT-423
A/T CONTROL SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

JMCWA0032GB

AT-424
A/T CONTROL SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

AT

JMCWA0076GB

AT-425
A/T CONTROL SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

JMCWA0077GB

AT-426
A/T CONTROL SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

AT

JMCWA0078GB

AT-427
A/T CONTROL SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

JMCWA0079GB

AT-428
A/T SHIFT LOCK SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]
A/T SHIFT LOCK SYSTEM
A
Wiring Diagram INFOID:0000000006363036

AT

JMCWA0029GB

AT-429
A/T SHIFT LOCK SYSTEM
< WIRING DIAGRAM > [7AT: RE7R01B]

JMCWA0030GB

AT-430
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [7AT: RE7R01B]

BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Diagnosis Flow INFOID:0000000006363037
B

1.OBTAIN INFORMATION ABOUT SYMPTOM


1. Refer to AT-432, "Question sheet" and interview the customer to obtain the malfunction information (con- AT
ditions and environment when the malfunction occurred) as much as possible when the customer brings
in the vehicle.
2. Check the following:
D
- Service history
- Harnesses and connectors malfunction. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electri-
cal Incident".
E
>> GO TO 2.
2.CHECK DTC F
1. Before checking the malfunction, check whether any DTC exists.
2. If DTC exists, perform the following operations.
- Record the DTC and freeze frame data. (Print out the data CONSULT and affix it to the Work Order G
Sheet.)
- Erase DTCs.
- Check the relationship between the cause that is clarified with DTC and the malfunction information
described by the customer. AT-500, "Symptom Table" is effective. H
3. Check the information of related service bulletins and others also.
Do malfunction information and DTC exist?
Malfunction information and DTC exists. >>GO TO 3. I
Malfunction information exists, but no DTC. >>GO TO 4.
No malfunction information, but DTC exists. >>GO TO 5.
3.REPRODUCE MALFUNCTION SYMPTOM J

Check any malfunction described by a customer, except those with DTC on the vehicle.
Also investigate whether the symptom is a fail-safe or normal operation. Refer to AT-416, "Fail-Safe".
When a malfunction symptom is reproduced, the question sheet is effective. Refer to AT-432, "Question K
sheet".
Verify the relationship between the symptom and the conditions in which the malfunction described by the cus-
tomer occurs. L

>> GO TO 5.
4.REPRODUCE MALFUNCTION SYMPTOM M

Check the malfunction described by the customer on the vehicle.


Also investigate whether the symptom is a fail-safe or normal operation. Refer to AT-416, "Fail-Safe".
N
When a malfunction symptom is reproduced, the question sheet is effective. Refer to AT-432, "Question
sheet".
Verify the relationship between the symptom and the conditions in which the malfunction described by the cus-
tomer occurs. O

>> GO TO 6.
P
5.PERFORM “DTC CONFIRMATION PROCEDURE”
Perform “DTC CONFIRMATION PROCEDURE” of the appropriate DTC to check if DTC is detected again.
Refer to AT-420, "DTC Inspection Priority Chart" when multiple DTCs are detected, and then determine the
order for performing the diagnosis.
NOTE:
If no DTC is detected, refer to the freeze frame data.
Is any DTC detected?

AT-431
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [7AT: RE7R01B]
YES >> GO TO 7.
NO >> Check according to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
6.IDENTIFY MALFUNCTIONING SYSTEM WITH “DIAGNOSIS CHART BY SYMPTOM”
Use AT-500, "Symptom Table" from the symptom inspection result in step 4. Then identify where to start per-
forming the diagnosis based on possible causes and symptoms.

>> GO TO 8.
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the detected malfunctioning parts.
Reconnect parts or connector after repairing or replacing, and then erase DTC if necessary.

>> GO TO 8.
8.FINAL CHECK
Perform “DTC CONFIRMATION PROCEDURE” again to make sure that the repair is correctly performed.
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 3 or 4.
Is DTC or malfunction symptom reproduced?
YES-1 >> DTC is reproduced: GO TO 5.
YES-2 >> Malfunction symptom is reproduced: GO TO 6.
NO >> Before delivering the vehicle to the customer, make sure that DTC is erased.
Question sheet INFOID:0000000006363038

DESCRIPTION
There are many operating conditions that may cause a malfunction
of the transmission parts. By understanding those conditions prop-
erly, a quick and exact diagnosis can be achieved.
In general, customers have their own criteria for a problem. There-
fore, it is important to understand the symptom and status well
enough by asking the customer about the concerns carefully. In
order to systemize all the information for the diagnosis, prepare the
question sheet referring to the question points.

SEF907L

WORKSHEET SAMPLE

Question Sheet
Customer name MR/MS Engine # Manuf. Date
Incident Date VIN
Model & Year In Service Date
Trans. Mileage Km / Mile

AT-432
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [7AT: RE7R01B]
Question Sheet
A
Symptoms † Vehicle does not move († Any position † Particular position )
† No up shift († 1GR → 2GR † 2GR → 3GR † 3GR → 4GR † 4GR → 5GR † 5GR →
6GR † 6GR → 7GR)
B
† No down shift († 7GR → 6GR † 6GR → 5GR † 5GR → 4GR † 4GR → 3GR † 3GR →
2GR † 2GR → 1GR)
† Lock-up malfunction
AT
† Shift point too high or too low
† Shift shock or slip
† Noise or vibration D
† No kick down
† No pattern select
E
† Others

Frequency † All the time † Under certain conditions † Sometimes ( times a day) F
Weather conditions † Not affected
Weather † Fine † Clouding † Raining † Snowing † Other ( )
† Temp. [Approx. °C (
G
Temp. † Hot † Warm † Cool † Cold
°F)]
Humidity † High † Middle † Low
H
Transmission conditions † Not affected
† Cold † During warm-up † After warm-up
† Engine speed ( rpm) I
Road conditions † Not affected
† In town † In suburbs † Freeway † Off road (Up / Down)
J
Driving conditions † Not affected
† While cruis-
† At starting † While idling † While engine racing † At racing
ing
K
† While accelerating † While decelerating † While turning (Right / Left)
† Vehicle speed [ km/h ( MPH)]
Other conditions L

AT-433
ADDITIONAL SERVICE WHEN REPLACING TRANSMISSION ASSEMBLY
< BASIC INSPECTION > [7AT: RE7R01B]
ADDITIONAL SERVICE WHEN REPLACING TRANSMISSION ASSEMBLY
Description INFOID:0000000006363039

G sensor calibration must be performed when replacing transmission assembly.


Special Repair Requirement INFOID:0000000006363040

1.PREPARATION BEFORE CALIBRATION PROCEDURE


1. Park the vehicle on a flat road.
2. Adjust pressure in all tires to the specified value. Refer to WT-6, "Tire".

>> GO TO 2.
2.PERFORM CALIBRATION
With CONSULT
1. Turn ignition switch ON.
CAUTION:
Never start the engine.
2. Select “G SENSOR CALIBRATION” in “Work Support” in “TRANSMISSION”.
3. Touch “START”.
CAUTION:
Never give any motion to the vehicle during the calibration.
Is “completed” displayed?
YES >> GO TO 3.
NO >> Perform the calibration again.
3.CHECK DTC
With CONSULT
1. Turn ignition switch OFF and wait 10 seconds or more.
2. Turn ignition switch ON.
3. Select “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1585” detected?
YES >> Refer to AT-476, "Diagnosis Procedure".
NO >> Calibration end.

AT-434
ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE & TCM
< BASIC INSPECTION > [7AT: RE7R01B]
ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE & TCM
A
Description INFOID:0000000006363041

G sensor calibration must be performed when replacing control valve & TCM. B
Special Repair Requirement INFOID:0000000006363042

1.PREPARATION BEFORE CALIBRATION PROCEDURE AT


1. Park the vehicle on a flat road.
2. Adjust pressure in all tires to the specified value. Refer to WT-6, "Tire".
D
>> GO TO 2.
2.PERFORM CALIBRATION E
With CONSULT
1. Turn ignition switch ON.
CAUTION: F
Never start the engine.
2. Select “G SENSOR CALIBRATION” in “Work Support” in “TRANSMISSION”.
3. Touch “START”.
CAUTION: G
Never give any motion to the vehicle during the calibration.
Is “completed” displayed?
H
YES >> GO TO 3.
NO >> Perform the calibration again.
3.CHECK DTC I
With CONSULT
1. Turn ignition switch OFF and wait 10 seconds or more.
2. Turn ignition switch ON. J
3. Select “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1585” detected?
YES >> Refer to AT-476, "Diagnosis Procedure". K
NO >> Calibration end.

AT-435
G SENSOR CALIBRATION
< BASIC INSPECTION > [7AT: RE7R01B]
G SENSOR CALIBRATION
Description INFOID:0000000006363043

G sensor calibration must be performed when the following operation is performed.


• Removal and installation or replacement of G sensor
• Replacement of transmission assembly
• Replacement of control valve & TCM
• Replacement of ECM
Special Repair Requirement INFOID:0000000006363044

1.PREPARATION BEFORE CALIBRATION PROCEDURE


1. Park the vehicle on a flat road.
2. Adjust pressure in all tires to the specified value. Refer to WT-6, "Tire".

>> GO TO 2.
2.PERFORM CALIBRATION
With CONSULT
1. Turn ignition switch ON.
CAUTION:
Never start the engine.
2. Select “G SENSOR CALIBRATION” in “Work Support” in “TRANSMISSION”.
3. Touch “START”.
CAUTION:
Never give any motion to the vehicle during the calibration.
Is “completed” displayed?
YES >> GO TO 3.
NO >> Perform the calibration again.
3.CHECK DTC
With CONSULT
1. Turn ignition switch OFF and wait 10 seconds or more.
2. Turn ignition switch ON.
3. Select “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1585” detected?
YES >> Refer to AT-476, "Diagnosis Procedure".
NO >> Calibration end.

AT-436
A/T FLUID
< BASIC INSPECTION > [7AT: RE7R01B]
A/T FLUID
A
Changing INFOID:0000000006363045

B
Recommended fluid and fluid capacity : Refer to AT-609, "General Specification".
CAUTION:
• Use only Genuine NISSAN Matic S ATF. Never mix with other ATF. AT
• Using ATF other than Genuine NISSAN Matic S ATF will cause deterioration in driveability and A/T
durability, and may damage the A/T, which is not covered by the warranty.
• When filling ATF, be careful not to scatter heat generating parts such as exhaust.
D
1. Step 1
a. Install the O-ring (315268E000) (A) to the charging pipe
(310811EA5A) (B).
E

JSDIA1334ZZ

2. Step 2 H
a. Use CONSULT to check that the ATF temperature is 40°C (104°F) or less.
b. Lift up the vehicle.
I
c. Remove the drain plug from the oil pan and drain the ATF.
d. When the ATF starts to drip, temporarily tighten the drain plug to the oil pan.
NOTE:
J
Never replace drain plug and drain plug gasket with new ones yet.
e. Remove overflow plug from oil pan.
f. Install the charging pipe (A) to the overflow plug hole. K
CAUTION:
Tighten the charging pipe by hand.
g. Install the bucket pump hose (B) to the charging pipe.
CAUTION: L
Insert the bucket pump hose all the way to the end of the
charging pipe.
h. Fill approximately 3 liters (2-5/8 lmp qt) of the ATF. M
i. Remove the bucket pump hose to remove the charging pipe and
temporarily tighten the overflow plug to the oil pan.
CAUTION: JSDIA1335ZZ
N
Quickly perform the procedure to avoid ATF leakage from
the oil pan.
j. Lift down the vehicle. O
k. Start the engine and wait for approximately 3 minutes.
l. Stop the engine.
3. Step 3 P
a. Repeat “Step 2”.
4. Final Step
a. Use CONSULT to check that the ATF temperature is 40°C (104°F) or less.
b. Lift up the vehicle.
c. Remove the drain plug from the oil pan and drain the ATF.

AT-437
A/T FLUID
< BASIC INSPECTION > [7AT: RE7R01B]
d. When the ATF starts to drip, tighten the drain plug to the oil pan to the specified torque. Refer to AT-517,
"Exploded View".
CAUTION:
Never reuse drain plug and drain plug gasket.
e. Remove overflow plug from oil pan.
f. Install the charging pipe (A) to the overflow plug hole.
CAUTION:
Tighten the charging pipe by hand.
g. Install the bucket pump hose (B) to the charging pipe.
CAUTION:
Insert the bucket pump hose all the way to the end of the
charging pipe.
h. Fill approximately 3 liters (2-5/8 lmp qt) of the ATF.
i. Remove the bucket pump hose to remove the charging pipe and
temporarily tighten the overflow plug to the oil pan.
CAUTION: JSDIA1335ZZ

Quickly perform the procedure to avoid ATF leakage from


the oil pan.
j. Lift down the vehicle.
k. Start the engine.
l. Make the ATF temperature approximately 40°C (104°F).
NOTE:
The ATF level is greatly affected by the temperature. Always check the ATF temperature on “ATF TEMP
1” of “Data Monitor” using CONSULT.
m. Park vehicle on level surface and set parking brake.
n. Shift the selector lever through each gear position. Leave selector lever in “P” position.
o. Lift up the vehicle when the ATF temperature reaches 40°C (104°F) and remove the overflow plug from
the oil pan.
p. When the ATF starts to drip, tighten the overflow plug to the oil pan to the specified torque. Refer to AT-
517, "Exploded View".
CAUTION:
Never reuse overflow plug.
Adjustment INFOID:0000000006363046

Recommended fluid and fluid capacity : Refer to AT-609, "General Specification".


CAUTION:
• Use only Genuine NISSAN Matic S ATF. Never mix with other ATF.
• Using ATF other than Genuine NISSAN Matic S ATF will cause deterioration in driveability and A/T
durability, and may damage the A/T, which is not covered by the warranty.
• When filling ATF, be careful not to scatter heat generating parts such as exhaust.
• Always maintain the ATF temperature within between 35°C (95°F) and 45°C (113°F) while checking
with CONSULT when the ATF level adjustment is performed.
1. Install the O-ring (315268E000) (A) to the charging pipe
(310811EA5A) (B).
2. Start the engine.
3. Make the ATF temperature approximately 40°C (104°F).
NOTE:
The ATF level is greatly affected by the temperature. Always
check the ATF temperature on “ATF TEMP 1” of “Data Monitor”
using CONSULT.
4. Park vehicle on level surface and set parking brake.
5. Shift the selector lever through each gear position. Leave selec- JSDIA1334ZZ
tor lever in “P” position.
6. Lift up the vehicle.

AT-438
A/T FLUID
< BASIC INSPECTION > [7AT: RE7R01B]
7. Check the ATF leakage from transmission.
8. Remove overflow plug from oil pan. A
9. Install the charging pipe (A) to the overflow plug hole.
CAUTION:
Tighten the charging pipe by hand. B
10. Install the bucket pump hose (B) to the charging pipe.
CAUTION:
Insert the bucket pump hose all the way to the end of the AT
charging pipe.
11. Fill approximately 0.5 liters (1/2 lmp qt) of the ATF.
12. Check that the ATF leaks when removing the charging pipe and D
the bucket pump hose. If the ATF does not leak, refill the ATF.
JSDIA1335ZZ
13. When the ATF starts to drip, tighten the overflow plug to the oil
pan to the specified torque. Refer to AT-517, "Exploded View". E
CAUTION:
Never reuse overflow plug.

AT-439
STALL TEST
< BASIC INSPECTION > [7AT: RE7R01B]
STALL TEST
Inspection and Judgment INFOID:0000000006363047

INSPECTION
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/T fluid temperature is 50 to 80°C (122 to
176°F). Inspect the amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Start the engine, apply foot brake, and place selector lever in “D” position.
5. Gradually press down the accelerator pedal while holding down the foot brake.
6. Quickly read off the stall speed, and quickly remove your foot from the accelerator pedal.
CAUTION:
Never hold down the accelerator pedal for more than 5 seconds during this test.

Stall speed : Refer to AT-610, "Stall Speed".


7. Shift the selector lever to “N” position.
8. Cool down the ATF.
CAUTION:
Run the engine at idle for at least 1 minute.
9. Repeat steps 5 through 8 with selector lever in “R” position.
JUDGMENT OF STALL TEST

Selector lever position


Possible location of malfunction
“D” and “M” “R”
• Low brake
H O • 1st one-way clutch
• 2nd one-way clutch
• Reverse brake
Stall speed O H • 1st one-way clutch
• 2nd one-way clutch
L L • Engine and torque converter one-way clutch
H H • Line pressure low
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
Does not shift-up “D” or “M” position 1 → 2 Slipping in 2GR, 3GR, 4GR or 6GR 2346 brake slippage
Does not shift-up “D” or “M” position 2 → 3 Slipping in 3GR, 4GR or 5GR Direct clutch slippage
Does not shift-up “D” or “M” position 3 → 4 Slipping in 4GR, 5GR, 6GR or 7GR High and low reverse clutch slippage
Does not shift-up “D” or “M” position 4 → 5 Slipping in 5GR, 6GR or 7GR Input clutch slippage
Does not shift-up “D” or “M” position 5 → 6 Slipping in 2GR, 3GR, 4GR or 6GR 2346 brake slippage
Does not shift-up “D” or “M” position 6 → 7 Slipping in 7GR Front brake slippage

AT-440
A/T POSITION
< BASIC INSPECTION > [7AT: RE7R01B]
A/T POSITION
A
Inspection and Adjustment INFOID:0000000006363048

INSPECTION B
1. Place selector lever in “P” position, and turn ignition switch ON (engine stop).
2. Check that selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
check that selector lever can be shifted from “P” position only when brake pedal is depressed. AT
3. Shift the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm that the selector lever stops at each position by feeling the engagement when it is moved through
all the positions. Check whether or not the actual position the selector lever matches the position shown D
by the A/T position indicator and the A/T body.
5. The method of operating the lever to individual positions cor-
rectly is shown in the figure. E
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking. F
7. Confirm that the back-up lamps illuminate only when lever is
placed in the “R” position. Confirm that the back-up lamps does
not illuminate when selector lever is pushed against “R” position G
in the “P” or “N” position.
8. Confirm that the engine can only be started with the selector
lever in the “P” and “N” positions. (With selector lever in the “P” JSDIA0790GB
H
position, engine can be started even when selector lever is
moved forward and backward.)
9. Make sure that A/T is locked completely in “P” position.
I
10. DS mode must be indicated on the combination meter when the selector lever is shifted to the manual
shift gate. When the selector lever is shifted to the “+” or “−” side in the DS mode, manual mode should be
indicated on the combination meter.
In addition, a set shift position must be changed when the selector lever is shifted to the “+” or “−” side in J
the manual mode. (Only while driving.)
ADJUSTMENT
K
1. Loosen nut of control cable.
2. Place manual lever and selector lever in “P” position.
3. Push control cable in the direction shown with a force of 9.8 N L
(1kg, 2.2 lb), release it. This is in the natural state, tighten nut to
the specified torque. Refer to AT-512, "Exploded View".
M

N
SCIA6789E

AT-441
U0300 CAN COMMUNICATION DATA
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

DTC/CIRCUIT DIAGNOSIS
U0300 CAN COMMUNICATION DATA
Description INFOID:0000000006363049

The amount of data transmitted from each control unit is read.


DTC Logic INFOID:0000000006363050

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


When the amount of data trans-
Internal Control Module Soft- mitted from each control unit is
U0300 Control units other than TCM.
ware Incompatibility smaller than the specified
amount.

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn ignition switch ON and wait 2 seconds or more.
2. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “U0300” detected?
YES >> Go to AT-442, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363051

1.CHECK CONTROL UNIT


Check the number of control units replaced before detecting “U0300”.
Is the number of replaced control units one?
YES >> Since the replaced control unit may be out of specifications, check the part number and specifica-
tions.
NO >> GO TO 2.
2.INSPECTION CONTROL UNIT
With CONSULT
1. Remove one of the replaced control units.
2. Install the previous control unit mounted before replacement.
3. Turn ignition switch ON and wait 2 seconds or more.
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “U0300” detected?
YES >> Turn OFF the ignition switch to check the other control units in the same method.
NO >> Since the removed control unit may be out of specifications, check the part number and specifica-
tions.

AT-442
U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
U1000 CAN COMM CIRCUIT
A
Description INFOID:0000000006363052

CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independently). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission AT
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
DTC Logic INFOID:0000000006363053
D

DTC DETECTION LOGIC


E
DTC Trouble diagnosis name DTC is detected if... Possible cause
• Harness or connectors
TCM is not transmitting or re-
(CAN communication line is
U1000 CAN Communication Line ceiving CAN communication F
open or shorted.)
signal for 2 seconds or more.
• TCM

DTC CONFIRMATION PROCEDURE G


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test. H

>> GO TO 2.
I
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. J
2. Run engine for at least 2 consecutive seconds at idle speed.
3. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST K
Follow the procedure “With CONSULT”.
Is “U1000” detected?
YES >> Go to AT-443, "Diagnosis Procedure". L
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363054

M
Go to LAN-14, "Trouble Diagnosis Flow Chart".

AT-443
P0615 STARTER RELAY
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0615 STARTER RELAY
Description INFOID:0000000006363055

TCM prohibits cranking other than at “P” or “N” position.


DTC Logic INFOID:0000000006363056

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Harness or connectors
The starter monitor value is
(Starter relay and TCM circuit
P0615 Starter Relay Circuit OFF when the ignition switch is
is open or shorted.)
ON at the “P” and “N” positions.
• Starter relay circuit

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Shift the selector lever to “P” and “N” positions.
2. Turn ignition switch ON and wait 2 seconds or more.
3. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P0615” detected?
YES >> Go to AT-444, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363057

1.CHECK STARTER RELAY SIGNAL


1. Turn ignition switch ON.
2. Check voltage between IPDM E/R connector terminal and ground.

IPDM E/R connector


Condition Voltage (Approx.)
Connector Terminal

Ground Selector lever in “P” and


Battery voltage
“N” positions.
E17 48
Selector lever in other
0V
positions.
Is the inspection result normal?
YES >> Check starter relay circuit. Refer to SC-35, "Wiring Diagram - START -".
NO >> GO TO 2.
2. CHECK HARNESS BETWEEN A/T ASSEMBLY AND IPDM E/R (PART 1)
1. Turn ignition switch OFF.
2. Disconnect A/T assembly connector and IPDM E/R connector.
3. Check the continuity between A/T assembly vehicle side harness connector terminal and IPDM E/R vehi-
cle side harness connector terminal.

AT-444
P0615 STARTER RELAY
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

A/T assembly vehicle side harness connector IPDM E/R vehicle side harness connector A
Continuity
Connector Terminal Connector Terminal
F36 9 E17 48 Existed
B
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
AT
3.CHECK HARNESS BETWEEN A/T ASSEMBLY AND IPDM E/R (PART 2)
Check the continuity between A/T assembly vehicle side harness connector terminal and ground.
D
A/T assembly vehicle side harness connector
Continuity
Connector Terminal Ground
F51 9 Not existed E
Is the inspection result normal?
YES >> GO TO 4.
F
NO >> Repair or replace damaged parts.
4.CHECK JOINT CONNECTOR
1. Remove joint connector. Refer to AT-517, "Exploded View". G
2. Check the continuity between joint connector terminals.

A/T assembly harness connector side TCM harness connector side H


Continuity
Terminal Terminal
9 9 Existed
Is the inspection result normal? I
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
J
5.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal? K
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
L

AT-445
P0705 TRANSMISSION RANGE SENSOR A
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0705 TRANSMISSION RANGE SENSOR A
DTC Logic INFOID:0000000006363058

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC detected if... Possible cause


The TCM detects an ON/OFF
combination pattern other than
• Harness or connectors
that of the transmission range
(Transmission range switch-
switches 1, 2, 3 and 4. (For ON/
Transmission Range Switch A es 1, 2, 3, 4 and TCM circuit
P0705 OFF combination patterns of
Circuit (PRNDL Input) is open or shorted.)
transmission range switches,
• Transmission range switches
refer to AT-355, "A/T CON-
1, 2, 3 and 4
TROL SYSTEM : Transmission
Range Switch".)

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “ACCELE POSI” and “VHCL/S SE-A/T” in “Data Monitor” in “TRANSMISSION”.
3. Shift the selector lever throughout the entire shift position from “P” to “D”. (Hold the selector lever at each
position for 2 seconds or more)
4. Drive vehicle and maintain the following conditions for 2 seconds or more.

ACCELE POSI : More than 1.0/8


VHCL/S SE-A/T : 10 km/h (7 MPH) or more
5. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
Is “P0705” detected?
YES >> Go to AT-446, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363059

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-446
P0710 TRANSMISSION FLUID TEMPERATURE SENSOR A
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0710 TRANSMISSION FLUID TEMPERATURE SENSOR A
A
DTC Logic INFOID:0000000006363060

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Harness or connectors AT
TCM judges that the A/T fluid temperature is -40 °C (-40
(Sensor circuit is open.)
°F) or less continuously for 5 seconds while driving at 10
• A/T fluid temperature
km/h (7 MPH) or more.
sensor
D
• Harness or connectors
TCM judges that the A/T fluid temperature is 180 °C (356 (Sensor circuit is short.)
°F) or more continuously for 5 seconds. • A/T fluid temperature
sensor E
Transmission Fluid Tempera- TCM judges the following conditions while driving the ve-
P0710
ture Sensor A Circuit hicle at 10 km/h (7 MPH) or more:
• The time required for A/T fluid temperature to rise by F
1 °C (1.8 °F) exceeds 14 minutes when A/T fluid tem-
• Harness or connectors
perature is -20 °C (-4 °F) or less.
(Sensor circuit is stuck.)
• The time required for A/T fluid temperature to rise by
• A/T fluid temperature
1 °C (1.8 °F) exceeds 7 minutes when A/T fluid tem- G
sensor
perature is between -19 °C (-2 °F) and 0 °C (32 °F).
• The time required for A/T fluid temperature to rise by
1 °C (1.8 °F) exceeds 4 minutes when A/T fluid tem-
perature is between 1 °C (34 °F) and 20 °C (68 °F). H

DTC CONFIRMATION PROCEDURE


CAUTION:
I
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at J
least 10 seconds before performing the next test.

>> GO TO 2. K
2.CHECK DTC DETECTION
With CONSULT L
1. Start the engine.
2. Select “SLCT LVR POSI” and “VHCL/S SE-A/T” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 14 minutes or more.
M
SLCT LVR POSI :D
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
N
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
Is “P0710” detected? O
YES >> Go to AT-447, "Diagnosis Procedure".
NO >> INSPECTION END
P
Diagnosis Procedure INFOID:0000000006363061

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".

AT-447
P0710 TRANSMISSION FLUID TEMPERATURE SENSOR A
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
NO >> Repair or replace damaged parts.

AT-448
P0717 INPUT SPEED SENSOR A
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0717 INPUT SPEED SENSOR A
A
DTC Logic INFOID:0000000006363062

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Harness or connectors AT
The revolution of input speed
Input/Turbine Speed Sensor A (Sensor circuit is open.)
P0717 sensor 1 and/or 2 is 270 rpm or
Circuit No Signal • Input speed sensor 1 and/or
less.
2
D
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. E
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test. F

>> GO TO 2.
G
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. H
2. Select “SLCT LVR POSI”, “GEAR”, “VHCL/S SE-A/T”, “CLSD THL POS” and “ENGINE SPEED” in “Data
Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more. I
CAUTION:
Keep the same gear position.
NOTE:
Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this J
test.

SLCT LVR POSI :D K


GEAR : 2nd, 3rd, 4th, 5th or 6th
VHCL/S SE-A/T : More than 40 km/h (25 MPH)
CLSD THL POS : OFF L
ENGINE SPEED : More than 1,500 rpm
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST M
Follow the procedure “With CONSULT”.
Is “P0717” detected?
YES >> Go to AT-449, "Diagnosis Procedure". N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363063
O
1.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident". P
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-449
P0720 OUTPUT SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0720 OUTPUT SPEED SENSOR
DTC Logic INFOID:0000000006363064

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• The vehicle speed detected
by the output speed sensor is
5 km/h (3MPH) or less when
the vehicle speed transmitted
from the combination meter
to TCM is 20 km/h (12 MPH)
or more. (Only when starts af-
ter the ignition switch is
turned ON.)
• The vehicle speed transmit-
ted from the combination • Harness or connectors
P0720 Output Speed Sensor Circuit meter to TCM does not de- (Sensor circuit is open.)
crease despite the 36 km/h • Output speed sensor
(23 MPH) or more of deceler-
ation in vehicle speed detect-
ed by the output speed
sensor. when the vehicle
speed detected by the output
speed sensor is 36 km/h (23
MPH) or more and the vehicle
speed transmitted from the
combination meter to TCM is
24 (15 MPH) or more.

DTC CONFIRMATION PROCEDURE


CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “ESTM VSP SIG” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 60 seconds or more.

ESTM VSP SIG : 40 km/h (25 MPH) or more


4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
Is “P0720” detected?
YES >> Go to AT-450, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363065

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".

AT-450
P0720 OUTPUT SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
Is the inspection result normal?
YES >> GO TO 2. A
NO >> Repair or replace damaged parts.
2.REPLACE OUTPUT SPEED SENSOR AND CHECK DTC
B
1. Replace output speed sensor. Refer to AT-530, "Exploded View".
2. Perform “DTC CONFIRMATION PROCEDURE”. Refer to AT-450, "DTC Logic".
Is the inspection result normal?
AT
YES >> INSPECTION END
NO >> Replace control valve & TCM. Refer to AT-517, "Exploded View".
D

AT-451
P0725 ENGINE SPEED
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0725 ENGINE SPEED
Description INFOID:0000000006363066

The engine speed signal is transmitted from the ECM to the TCM via CAN communication line.
DTC Logic INFOID:0000000006363067

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• TCM does not receive the
CAN communication signal
from the ECM. Harness or connectors
P0725 Engine Speed Input Circuit • The engine speed is more (ECM to TCM circuit is open or
less 150 rpm even if the vehi- shorted.)
cle speed is more than 10 km/
h (7 MPH).

DTC CONFIRMATION PROCEDURE


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “SLCT LVR POSI” and “VHCL/S SE-A/T” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

SLCT LVR POSI :D


VHCL/S SE-A/T : More than 10km/h (7 MPH)
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P0725” detected?
YES >> Go to AT-452, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363068

1.CHECK DTC OF ECM


With CONSULT
1. Turn ignition switch ON.
2. Perform “Self Diagnostic Results” in “ENGINE”.
Is any DTC detected?
YES >> Check DTC detected item. Refer to EC-1288, "DTC Index".
NO >> GO TO 2.
2.CHECK DTC OF TCM
With CONSULT
Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is any DTC other than “P0725” detected?
YES >> Check DTC detected item. Refer to AT-421, "DTC Index".
NO >> GO TO 3.
AT-452
P0725 ENGINE SPEED
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

3.CHECK INTERMITTENT INCIDENT A


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View". B
NO >> Repair or replace damaged parts.

AT

AT-453
P0729 6GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0729 6GR INCORRECT RATIO
Description INFOID:0000000006363069

This malfunction is detected when the A/T does not shift into 6GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363070

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P0729 Gear 6 Incorrect Ratio • 0.915 or more
• 2346 brake solenoid valve
• 0.813 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-455, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “6TH GR FNCTN P0729” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-454
P0729 6GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 6th A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P0729” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 6th E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P0729”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-455, "Diagnosis Procedure".
YES-4 (“P0729” is detected)>>Go to AT-455, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363071

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-530, "Exploded View".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-454,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-455
P0730 INCORRECT GEAR RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0730 INCORRECT GEAR RATIO
Description INFOID:0000000006363072

• TCM detects a high-rpm state of the under drive sun gear.


• The number of revolutions of the under drive sun gear is calculated with the input speed sensor 1 and 2.
DTC Logic INFOID:0000000006363073

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


The revolution of under drive
sun gear is 8,000 rpm or more.
• 2346 brake solenoid valve
NOTE:
P0730 Incorrect Gear Ratio • Front brake solenoid valve
Not detected when in “P” or “N”
• Input speed sensor 2
position and during a shift to “P”
or “N” position.

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-456, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “Self Diagnostic Results” in “ENGINE”.
3. Drive vehicle under the similar conditions to (1st trip) Freeze Frame Data for 10 minutes. Refer to the
table below.
Hold the accelerator pedal as steady as possible.

ENGINE SPEED Same value as the Freeze Frame Data.


VEHICLE SPEED Same value as the Freeze Frame Data.
B/FUEL SCHDL Same value as the Freeze Frame Data.

With GST
Follow the procedure “With CONSULT”.
Is “P0730” detected?
YES >> Go to AT-456, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363074

1.DETECT MALFUNCTIONING ITEM


Disassemble the A/T assembly to check component parts. Refer to AT-530, "Exploded View".
NOTE:
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-456,
"DTC Logic".
Is the inspection result normal?
AT-456
P0730 INCORRECT GEAR RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts. A

AT

AT-457
P0731 1GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0731 1GR INCORRECT RATIO
Description INFOID:0000000006363075

This malfunction is detected when the A/T does not shift into 1GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363076

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P0731 Gear 1 Incorrect Ratio • 5.180 or more
• 2346 brake solenoid valve
• 4.594 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-459, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “1ST GR FNCTN P0731” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-458
P0731 1GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 1st A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P0731” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 1st E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P0731”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-459, "Diagnosis Procedure".
YES-4 (“P0731” is detected)>>Go to AT-459, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363077

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-530, "Exploded View".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-458,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-459
P0732 2GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0732 2GR INCORRECT RATIO
Description INFOID:0000000006363078

This malfunction is detected when the A/T does not shift into 2GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363079

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P0732 Gear 2 Incorrect Ratio • 3.360 or more
• 2346 brake solenoid valve
• 2.980 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-461, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “2ND GR FNCTN P0732” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-460
P0732 2GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 2nd A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P0732” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 2nd E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P0732”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-461, "Diagnosis Procedure".
YES-4 (“P0732” is detected)>>Go to AT-461, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363080

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-530, "Exploded View".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-460,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-461
P0733 3GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0733 3GR INCORRECT RATIO
Description INFOID:0000000006363081

This malfunction is detected when the A/T does not shift into 3GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363082

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P0733 Gear 3 Incorrect Ratio • 2.148 or more
• 2346 brake solenoid valve
• 1.906 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-463, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “3RD GR FNCTN P0733” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-462
P0733 3GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 3rd A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P0733” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 3rd E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P0733”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-463, "Diagnosis Procedure".
YES-4 (“P0733” is detected)>>Go to AT-463, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363083

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-462,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-463
P0734 4GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0734 4GR INCORRECT RATIO
Description INFOID:0000000006363084

This malfunction is detected when the A/T does not shift into 4GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363085

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P0734 Gear 4 Incorrect Ratio • 1.496 or more
• 2346 brake solenoid valve
• 1.328 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-465, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “4TH GR FNCTN P0734” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-464
P0734 4GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 4th A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P0734” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 4th E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P0734”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-465, "Diagnosis Procedure".
YES-4 (“P0734” is detected)>>Go to AT-465, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363086

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-464,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the transmission case and control valve & TCM. Refer to AT-530, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-465
P0735 5GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0735 5GR INCORRECT RATIO
Description INFOID:0000000006363087

This malfunction is detected when the A/T does not shift into 5GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363088

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P0735 Gear 5 Incorrect Circuit • 1.060 or more
• 2346 brake solenoid valve
• 0.940 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-467, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “5TH GR FNCTN P0735” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-466
P0735 5GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 5th A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P0735” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 5th E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P0735”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-467, "Diagnosis Procedure".
YES-4 (“P0735” is detected)>>Go to AT-467, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363089

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-466,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-467
P0740 TORQUE CONVERTER
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0740 TORQUE CONVERTER
DTC Logic INFOID:0000000006363090

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


The torque converter clutch so-
• Harness or connectors
lenoid valve monitor value is 0.4
(Solenoid valve circuit is
Torque Converter Clutch Cir- A or less when the torque con-
P0740 open or shorted.)
cuit/Open verter clutch solenoid valve
• Torque converter clutch sole-
command value is more than
noid valve
0.75 A.

DTC CONFIRMATION PROCEDURE


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “MANU MODE SW”, “GEAR” and “VEHICLE SPEED” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 30 seconds or more.
NOTE:
Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this
test.

MANU MODE SW : ON
GEAR : 2nd
VEHICLE SPEED : 40 km/h (25 MPH) or more
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P0740” detected?
YES >> Go to AT-468, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363091

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-468
P0744 TORQUE CONVERTER
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0744 TORQUE CONVERTER
A
Description INFOID:0000000006363092

This malfunction is detected when the A/T does not lock-up. This is not only caused by electrical malfunction B
(circuits open or shorted) but also by mechanical malfunction such as control valve sticking, improper solenoid
valve operation, etc.
DTC Logic INFOID:0000000006363093 AT

DTC DETECTION LOGIC


D
DTC Trouble diagnosis name DTC is detected if... Possible cause
• Harness or connectors
• Torque converter clutch sole- E
Torque Converter Clutch Circuit The lock-up is not performed in noid valve
P0744
Intermittent spite of within the lock-up area. • Torque converter
• Input speed sensor 1, 2
• Hydraulic control circuit F

DTC CONFIRMATION PROCEDURE


CAUTION:
G
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at H
least 10 seconds before performing the next test.

>> GO TO 2. I
2.CHECK DTC DETECTION
With CONSULT J
1. Start the engine.
2. Select “MANU MODE SW”, “GEAR” and “VEHICLE SPEED” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 10 seconds or more.
NOTE: K
Driving the vehicle uphill (increased engine load) will help maintain the driving conditions required for this
test.
L
MANU MODE SW : ON
GEAR : 2nd
VEHICLE SPEED : 40 km/h (25 MPH) or more M
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P0744” detected?
YES >> Go to AT-469, "Diagnosis Procedure". N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363094
O
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly". P
NOTE:
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-469,
"DTC Logic".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-469
P0745 PRESSURE CONTROL SOLENOID A
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0745 PRESSURE CONTROL SOLENOID A
DTC Logic INFOID:0000000006363095

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


The line pressure solenoid
• Harness or connectors
valve monitor value is 0.4 A or
(Solenoid valve circuit is
P0745 Pressure Control Solenoid A less when the line pressure so-
open or shorted.)
lenoid valve command value is
• Line pressure solenoid valve
more than 0.75 A.

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Wait for 5 seconds or more at idle speed in “N” position.
3. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “CONSULT”.
Is “P0745” detected?
YES >> Go to AT-470, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363096

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-470
P0750 SHIFT SOLENOID A
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0750 SHIFT SOLENOID A
A
DTC Logic INFOID:0000000006363097

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


• The anti-interlock solenoid AT
valve monitor value is ON
when the anti-interlock sole-
noid valve command value is • Harness or connectors
OFF. (Solenoid valve circuit is D
P0750 Shift Solenoid A
• The anti-interlock solenoid open or shorted.)
valve monitor value is OFF • Anti-interlock solenoid valve
when the anti-interlock sole-
E
noid valve command value is
ON.

DTC CONFIRMATION PROCEDURE F


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING G
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.
H
>> GO TO 2.
2.CHECK DTC DETECTION I
With CONSULT
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in J
“TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more K


MANU MODE SW : ON
GEAR : 1st
L
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST M
Follow the procedure “CONSULT”.
Is “P0750” detected?
YES >> Go to AT-471, "Diagnosis Procedure". N
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363098

O
1.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal? P
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-471
P0775 PRESSURE CONTROL SOLENOID B
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0775 PRESSURE CONTROL SOLENOID B
DTC Logic INFOID:0000000006363099

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


The input clutch solenoid valve
• Harness or connectors
monitor value is 0.4 A or less
(Solenoid valve circuit is
P0775 Pressure Control Solenoid B when the input clutch solenoid
open or shorted.)
valve command value is more
• Input clutch solenoid valve
than 0.75 A.

DTC CONFIRMATION PROCEDURE


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in
“TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more


MANU MODE SW : ON
GEAR : 1st
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “CONSULT”.
Is “P0775” detected?
YES >> Go to AT-472, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363100

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-472
P0780 SHIFT
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0780 SHIFT
A
Description INFOID:0000000006363101

The TCM detects the malfunction of low brake solenoid valve. This is not only caused by electrical malfunction B
(circuits open or shorted) but also by mechanical such as control valve sticking, improper solenoid valve oper-
ation, etc.
DTC Logic INFOID:0000000006363102 AT

DTC DETECTION LOGIC


D
DTC Trouble diagnosis name DTC is detected if... Possible cause
• When shifting from 3GR to
4GR with the selector lever in E
“D” position, the gear ratio
does not shift to 1.412 (gear • Anti-interlock solenoid valve
P0780 Shift Error ratio of 4th). • Low brake solenoid valve
• When shifting from 5GR to • Hydraulic control circuit F
6GR or 6GR to 7GR, the en-
gine speed exceeds the pre-
scribed speed.
G
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed. H
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test. I

>> GO TO 2.
J
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. K
2. Select “SLCT LVR POSI”, “ACCELE POSI” and “GEAR” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions.
L
SLCT LVR POSI :D
ACCELE POSI : More than 1.0/8
GEAR : 3rd → 4th
M
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “CONSULT”. N
Is “P0780” detected?
YES >> Go to AT-473, "Diagnosis Procedure".
NO >> INSPECTION END O
Diagnosis Procedure INFOID:0000000006363103

1.DETECT MALFUNCTIONING ITEM P


Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly".
NOTE:
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-473,
"DTC Logic".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".

AT-473
P0780 SHIFT
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
NO >> Repair or replace damaged parts.

AT-474
P0795 PRESSURE CONTROL SOLENOID C
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P0795 PRESSURE CONTROL SOLENOID C
A
DTC Logic INFOID:0000000006363104

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


The front brake solenoid valve AT
• Harness or connectors
monitor value is 0.4 A or less
(Solenoid valve circuit is
P0795 Pressure Control Solenoid C when the front brake solenoid
open or shorted.)
valve command value is more
• Front brake solenoid valve D
than 0.75 A.

DTC CONFIRMATION PROCEDURE


CAUTION: E
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at F
least 10 seconds before performing the next test.

>> GO TO 2. G

2.CHECK DTC DETECTION


With CONSULT H
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in
“TRANSMISSION”. I
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more


MANU MODE SW : ON
J
GEAR : 7th
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
K
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “CONSULT”.
L
Is “P0795” detected?
YES >> Go to AT-475, "Diagnosis Procedure".
NO >> INSPECTION END
M
Diagnosis Procedure INFOID:0000000006363105

1.CHECK INTERMITTENT INCIDENT N


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
O
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-475
P1585 G SENSOR
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P1585 G SENSOR
DTC Logic INFOID:0000000006363106

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• The output voltage value of G
sensor is outside the stan-
dard for the specified period
of time caused by open cir- • G sensor
cuit, short circuit, or malfunc- • Harness or connector
P1585 G Sensor Circuit
tion of G sensor. (Sensor circuit is open or
• The movable gauging com- shorted.)
ponent of G sensor is stuck
for the specified period of
time during driving.

DTC CONFIRMATION PROCEDURE


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “VEHICLE SPEED” in “Data Monitor” in “TRANSMISSION”.
3. Shift the selector lever to manual shift gate side.
4. Start up in M1, and then upshift M2.
5. Accelerate the vehicle speed regularly from approximately 20 km/h (13 MPH) to approximately 50 km/h
(31 MPH) for 8 seconds in M2.
6. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1585” detected?
YES >> Go to AT-476, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363107

1.CHECK G SENSOR SIGNAL


1. Park vehicle on level surface.
2. Turn ignition switch ON.
3. Select “G SEN SLOPE” in “Data Monitor” in “TRANSMISSION”.
4. Swing the vehicle body and check that the value varies between −40.45 – 40.45%.

Monitor item Condition Status


Level road 0%
G SEN SLOPE Uphill slope Positive value (maximum 40.45%)
Downhill slope Negative value (minimum −40.45%)
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3.
2.PERFORM CALIBRATION (PART 1)
AT-476
P1585 G SENSOR
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
1. Select “Self Diagnostic Results” in “TRANSMISSION”.
2. Touch “Erase”. A
3. Perform calibration of G sensor. Refer to AT-436, "Special Repair Requirement".
4. Perform “DTC CONFIRMATION PROCEDURE”. Refer to AT-476, "DTC Logic".
Is the inspection result normal? B
YES >> INSPECTION END
NO >> Check intermittent incident. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical
Incident".
AT
3. CHECK G SENSOR POWER
1. Turn ignition switch OFF.
2. Disconnect G sensor connector. D
3. Turn ignition switch ON.
4. Check voltage between G sensor vehicle side harness connector terminals and ground.
E
G sensor vehicle side harness connector
Voltage (Approx.)
Connector Terminal Ground
B46 3 5V F
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 8. G
4.CHECK HARNESS BETWEEN ECM AND G SENSOR (PART 1)
1. Turn ignition switch OFF. H
2. Disconnect ECM connectors.
3. Check continuity between ECM vehicle side harness connector terminals and G sensor vehicle side har-
ness connector terminals.
I
ECM vehicle side harness connector G sensor vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
J
76 1
E207 B46 Existed
77 2
Is the inspection result normal? K
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK HARNESS BETWEEN ECM AND G SENSOR (PART 2) L

Check continuity between ECM vehicle side harness connector terminals and ground.
M
ECM vehicle side harness connector
Continuity
Connector Terminal
Ground
76 N
E207 Not existed
77
Is the inspection result normal?
YES >> GO TO 6. O
NO >> Repair or replace damaged parts.
6.CHECK G SENSOR P
1. Remove G sensor. Refer to AT-516, "Exploded View".
2. Reconnect all the connectors.
3. Turn ignition switch ON.

AT-477
P1585 G SENSOR
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
4. Check voltage between ECM connector terminal and ground.

: Direction of gravitational force

ECM connector
Condition Voltage (Approx.)
Connector Terminal
Ground Vertical (–1G) (A) 1.17 V
E207 76 Horizontal (B) 2.5 V
Vertical (1G) (C) 3.83 V
SCIA8343J

Is the inspection result normal?


YES >> GO TO 7.
NO >> Replace G sensor. Refer to AT-516, "Exploded View".
7.PERFORM CALIBRATION (PART 2)
1. Install G sensor. Refer to AT-516, "Exploded View".
2. Select “Self Diagnostic Results” in “TRANSMISSION”.
3. Touch “Erase”.
4. Perform calibration of G sensor. Refer to AT-436, "Special Repair Requirement".
5. Perform “DTC CONFIRMATION PROCEDURE”. Refer to AT-476, "DTC Logic".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Check intermittent incident. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical
Incident".
8.CHECK HARNESS BETWEEN ECM AND G SENSOR (SENSOR POWER CIRCUIT) (PART 1)
1. Turn ignition switch OFF.
2. Disconnect ECM connectors.
3. Check continuity between ECM vehicle side harness connector terminal and G sensor vehicle side har-
ness connector terminal.

ECM vehicle side harness connector G sensor vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
E207 54 B36 3 Existed
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace damaged parts.
9.CHECK HARNESS BETWEEN ECM AND G SENSOR (SENSOR POWER CIRCUIT) (PART 2)
Check continuity between ECM vehicle side harness connector terminal and ground.

ECM vehicle side harness connector


Continuity
Terminal Connector Ground
E207 54 Not existed
Is the inspection result normal?
YES >> Check ECM power supply and ground circuit. Refer to EC-1325, "Diagnosis Procedure".
NO >> Repair or replace damaged parts.
Special Repair Requirement INFOID:0000000006363108

G sensor calibration must be performed when removing or replacing the G sensor.


1.PERFORM CALIBRATION
Perform G sensor calibration.

>> Refer to AT-436, "Special Repair Requirement".

AT-478
P1705 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P1705 TP SENSOR
A
DTC Logic INFOID:0000000006363109

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


TCM detects the difference be- AT
Harness or connectors
Accelerator Pedal Position Sen- tween two accelerator pedal po-
P1705 (Sensor circuit is open or short-
sor Signal Circuit sition signals received from
ed.)
ECM via CAN communication.
D
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING E
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.
F
>> GO TO 2.
2.CHECK DTC DETECTION
G
With CONSULT
1. Start the engine.
2. Select “SLCT LVR POSI” and “VHCL/S SE-A/T” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more. H

SLCT LVR POSI :D


VHCL/S SE-A/T : 5 km/h (3 MPH) or more I
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1705” detected?
J
YES >> Go to AT-479, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363110
K

1.CHECK DTC OF ECM


With CONSULT L
1. Turn ignition switch ON.
2. Perform “Self Diagnostic Results” in “ENGINE”.
Is any DTC detected? M
YES >> Check DTC detected item. Refer to EC-1288, "DTC Index".
NO >> GO TO 2.
2.CHECK DTC OF TCM N

With CONSULT
Perform “Self Diagnostic Results” in “TRANSMISSION”.
O
Is any DTC other than “P1705” detected?
YES >> Check DTC detected item. Refer to AT-421, "DTC Index".
NO >> GO TO 3.
P
3.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-479
P1721 VEHICLE SPEED SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P1721 VEHICLE SPEED SIGNAL
Description INFOID:0000000006363111

The vehicle speed signal is transmitted from combination meter to TCM via CAN communication line. The sig-
nal functions as an auxiliary device to the output speed sensor when it is malfunctioning. The TCM will then
use the vehicle speed signal.
DTC Logic INFOID:0000000006363112

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• The vehicle speed transmit-
ted from the combination
meter to TCM is 5 km/h
(3MPH) or less when the ve-
hicle speed detected by the
output speed sensor is 20
km/h (12 MPH) or more.
(Only when starts after the ig-
nition switch is turned ON.)
• The vehicle speed detected
by the output speed sensor Harness or connectors
P1721 Vehicle Speed Signal Circuit does not decrease despite (Sensor circuit is open or short-
the 36 km/h (23 MPH) or ed.)
more of deceleration in vehi-
cle speed received from the
combination meter when the
vehicle speed transmitted
from the combination meter
to TCM is 36 km/h (23 MPH)
or more and the vehicle
speed detected by the output
speed sensor is 24 (15 MPH)
or more.

DTC CONFIRMATION PROCEDURE


CAUTION:
• Always drive vehicle at a safe speed.
• Be careful not to rev engine into the red zone on the tachometer.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “VHCL/S SE-AT” in “Data Monitor” in “TRANSMISSION”
3. Drive vehicle and maintain the following conditions for 60 seconds or more.

VHCL/S SE-A/T : 40 km/h (25 MPH) or more


4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1721” detected?
YES >> Go to AT-481, "Diagnosis Procedure".
NO >> INSPECTION END

AT-480
P1721 VEHICLE SPEED SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
Diagnosis Procedure INFOID:0000000006363113

A
1.CHECK DTC OF COMBINATION METER
With CONSULT
B
Perform “Self Diagnostic Results” in “METER/M&A”.
Is any DTC detected?
YES >> Check DTC detected item.
AT
NO >> GO TO 2.
2.CHECK DTC OF TCM
With CONSULT D
Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is any DTC other than “P1721” detected?
YES >> Check DTC detected item. Refer to AT-421, "DTC Index". E
NO >> GO TO 3.
3.CHECK INTERMITTENT INCIDENT
F
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View". G
NO >> Repair or replace damaged parts.

AT-481
P1730 INTERLOCK
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P1730 INTERLOCK
Description INFOID:0000000006363114

Fail-safe function to detect interlock conditions.


DTC Logic INFOID:0000000006363115

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Harness or connectors
(Solenoid valve circuit is open
or shorted.)
• Input clutch solenoid valve
• Direct clutch solenoid valve
The output speed sensor de-
• High and low reverse clutch
tects the deceleration of 12 km/
P1730 Interlock solenoid valve
h (7 MPH) or more for 1 sec-
• Front brake solenoid valve
ond.
• Low brake solenoid valve
• 2346 brake solenoid valve
• Anti-interlock solenoid valve
• Each clutch
• Hydraulic control circuit
NOTE:
When the vehicle is driven fixed in 2GR, an input speed sensor malfunction is displayed, but this is
not an input speed sensor malfunction.
DTC CONFIRMATION PROCEDURE
CAUTION:
• “AT-483, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “SLCT LVR POSI” and “GEAR” in “Data Monitor” in “TRANSMISSION”.
3. Drive vehicle the following condition.

SLCT LVR POSI :D


GEAR : 1st through 7th
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
Is “P1730” detected?
YES >> Go to AT-483, "Diagnosis Procedure".
NO >> INSPECTION END
Judgment of Interlock INFOID:0000000006363116

Refer to AT-416, "Fail-Safe".

AT-482
P1730 INTERLOCK
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
Diagnosis Procedure INFOID:0000000006363117

A
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly".
NOTE: B
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-482,
"DTC Logic".
Is the inspection result normal? AT
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
D

AT-483
P1734 7GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P1734 7GR INCORRECT RATIO
Description INFOID:0000000006363118

This malfunction is detected when the A/T does not shift into 7GR position as instructed by TCM. This is not
only caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such as control
valve sticking, improper solenoid valve operation, etc.
DTC Logic INFOID:0000000006363119

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


• Input clutch solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch
solenoid valve
• Front brake solenoid valve
The gear ratio is:
• Low brake solenoid valve
P1734 Gear 7 Incorrect Ratio • 0.821 or more
• 2346 brake solenoid valve
• 0.729 or less
• Anti-interlock solenoid valve
• Each clutch and brake
• Output speed sensor
• Input speed sensor 1, 2
• Hydraulic control circuit

DTC CONFIRMATION PROCEDURE


CAUTION:
• “AT-485, "Diagnosis Procedure"” must be performed before starting “DTC CONFIRMATION PROCE-
DURE”.
• Never perform “DTC CONFIRMATION PROCEDURE” before completing the repair, which may cause
secondary malfunction.
• Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK ATF TEMPERATURE
With CONSULT
1. Start the engine.
2. Select “ATF TEMP 1” in “Data Monitor” in “TRANSMISSION”.
3. Check ATF temperature is in the following range.

ATF TEMP 1 : 20°C (68°F) – 140°C (284°F)

With GST
1. Start the engine.
2. Drive vehicle for approximately 5 minutes in urban areas.
Is ATF temperature within specified range?
YES >> GO TO 3.
NO >> Drive vehicle to warm ATF or stop engine to cool ATF.
3.CHECK SYMPTOM (PART 1)
With CONSULT
1. Select “7TH GR FNCTN P1734” in “DTC & SRT confirmation” in “TRANSMISSION”.
2. Drive vehicle with manual mode and maintain the following conditions.

AT-484
P1734 7GR INCORRECT RATIO
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

GEAR : 7th A
ACCELE POSI : 0.7/8 or more
VEHICLE SPEED : 10 km/h (7 MPH) or more
3. Keep the current driving status for 2 seconds or more if CONSULT screen changes from “OUT OF CON- B
DITION” to “TESTING”.
CAUTION:
When “TESTING” is not indicated on CONSULT for a long time, check “Self Diagnostic Results” in AT
“TRANSMISSION”. When a DTC other than “P1734” is detected, check the DTC. Refer to AT-421,
"DTC Index".
With GST
1. Drive vehicle and maintain the following conditions for 2 seconds or more. D

Selector lever : “M” position


Gear position : 7th E
Accelerator pedal opening : 0.7/8 or more
Vehicle speed : 10 km/h (7 MPH) or more
2. Check DTC. F
Is “OUT OF CONDITION”, “STOP VEHICLE” or “COMPLETED RESULT NG” displayed? / Is “P1734”
detected?
G
YES-1 (OUT OF CONDITION)>>Perform “Step 3” again.
YES-2 (STOP VEHICLE)>>GO TO 4.
YES-3 (COMPLETED RESULT NG)>>Go to AT-485, "Diagnosis Procedure".
YES-4 (“P1734” is detected)>>Go to AT-485, "Diagnosis Procedure". H
NO >> GO TO 4.
4.CHECK SYMPTOM (PART 2)
I
1. Stop vehicle.
2. Drive vehicle in “D” position allowing it to shift from 1GR to 7GR and check shift timing and shift shock.

J
>> INSPECTION END
Diagnosis Procedure INFOID:0000000006363120

K
1.DETECT MALFUNCTIONING ITEM
Disassemble the A/T assembly to check component parts. Refer to AT-540, "Disassembly".
NOTE: L
Check the component parts, referring to “Possible cause” in “DTC DETECTION LOGIC”. Refer to AT-484,
"DTC Logic".
Is the inspection result normal? M
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
N

AT-485
P1815 M-MODE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P1815 M-MODE SWITCH
DTC Logic INFOID:0000000006363121

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


TCM monitors manual mode,
non manual mode, up or down • Harness or connectors
switch signal, and detects as ir- (These switches circuit is
P1815 Manual Mode Switch Circuit
regular when impossible input open or shorted.)
pattern occurs 2 second or • Manual mode switch
more.

DTC CONFIRMATION PROCEDURE


1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn ignition switch ON.
2. Select “SLCT LVR POSI” and “MANU MODE SW” in “Data Monitor” in “TRANSMISSION”.
3. Maintain the following each conditions more than 2 seconds.

SLCT LVR POSI :D


MANU MODE SW : ON
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
Is “P1815” detected?
YES >> Go to AT-486, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363122

1.CHECK MANUAL MODE SWITCH CIRCUIT


1. Turn ignition switch OFF.
2. Disconnect A/T shift selector connector.
3. Turn ignition switch ON.
4. Check voltage between A/T shift selector vehicle side harness connector terminals.

A/T shift selector vehicle side harness connector


Terminal Voltage (Approx.)
Connector
+ −
6
7
M79 9 Battery voltage
8
10
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK MANUAL MODE SWITCH
AT-486
P1815 M-MODE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
1. Turn ignition switch OFF.
2. Check manual mode switch. Refer to AT-488, "Component Inspection (Manual Mode Switch)". A
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts. B
3.CHECK GROUND CIRCUIT (MANUAL MODE SWITCH CIRCUIT)
1. Turn ignition switch OFF.
AT
2. Check continuity between A/T shift selector vehicle side harness connector terminal and ground.

A/T shift selector vehicle side harness connector


Continuity D
Connector Terminal Ground
M79 9 Existed
Is the inspection result normal? E
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK HARNESS BETWEEN A/T SHIFT SELECTOR AND COMBINATION METER (PART 1) F
1. Disconnect combination meter connector.
2. Check continuity between A/T shift selector vehicle side harness connector terminals and combination
meter vehicle side harness connector terminals. G

A/T shift selector vehicle side harness connector Combination meter vehicle side harness connector
Continuity
Connector Terminal Connector Terminal H
6 43
7 46
M79 M22 Existed I
8 45
10 44
Is the inspection result normal? J
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK HARNESS BETWEEN A/T SHIFT SELECTOR AND COMBINATION METER (PART 2) K

Check continuity between A/T shift selector vehicle side harness connector terminals and ground.
L
A/T shift selector vehicle side harness connector
Continuity
Connector Terminal
6 M
Ground
7
M79 Not existed
8
10
N

Is the inspection result normal?


YES >> GO TO 6. O
NO >> Repair or replace damaged parts.
6.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident". P
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace damaged parts.
7.CHECK COMBINATION METER
1. Reconnect all the connectors.
2. Turn ignition switch ON.
AT-487
P1815 M-MODE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
3. Select “M RANGE SW”, “NM RANGE SW”, “AT SFT UP SW” and “AT SFT DWN SW” in “Data Monitor” in
“METER/M&A”.
4. Check the ON/OFF operations of each monitor item. Refer to DI-14, "CONSULT Function (METER/
M&A)".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Replace combination meter. Refer to DI-27, "Removal and Installation of Combination Meter".
Component Inspection (Manual Mode Switch) INFOID:0000000006363123

1.CHECK MANUAL MODE SWITCH


Check continuity between A/T shift selector connector terminals.

A/T shift selector connector


Condition Continuity
Connector Terminal
Selector lever is shifted to manual shift gate side Existed
6
Other than the above Not existed
Selector lever is shifted to − side Existed
7
Other than the above Not existed
M79 9
Selector lever is shifted to + side Existed
8
Other than the above Not existed
Selector lever is shifted to manual shift gate side Not existed
10
Other than the above Existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace damaged parts. Refer to AT-510, "Exploded View".

AT-488
P2713 PRESSURE CONTROL SOLENOID D
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P2713 PRESSURE CONTROL SOLENOID D
A
DTC Logic INFOID:0000000006363124

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


The high and low reverse clutch AT
• Harness or connectors
solenoid valve monitor value is
(Solenoid valve circuit is
0.4 A or less when the high and
P2713 Pressure Control Solenoid D open or shorted.)
low reverse clutch solenoid
• High and low reverse clutch D
valve command value is more
solenoid valve
than 0.75 A.

DTC CONFIRMATION PROCEDURE E


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING F
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.
G
>> GO TO 2.
2.CHECK DTC DETECTION H
With CONSULT
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in I
“TRANSMISSION”.
3. Drive the vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more J


MANU MODE SW : ON
GEAR : 3rd
VHCL/S SE-A/T : 10 km/h (7 MPH) or more K
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”. L
Is “P2713” detected?
YES >> Go to AT-489, "Diagnosis Procedure".
NO >> INSPECTION END M

Diagnosis Procedure INFOID:0000000006363125

N
1.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal? O
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
P

AT-489
P2722 PRESSURE CONTROL SOLENOID E
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P2722 PRESSURE CONTROL SOLENOID E
DTC Logic INFOID:0000000006363126

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


The low brake solenoid valve
• Harness or connectors
monitor value is 0.4 A or less
(Solenoid valve circuit is
P2722 Pressure Control Solenoid E when the low brake solenoid
open or shorted.)
valve command value is more
• Low brake solenoid valve
than 0.75 A.

DTC CONFIRMATION PROCEDURE


CAUTION:
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in
“TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more


MANU MODE SW : ON
GEAR : 1st
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
Is “P2722” detected?
YES >> Go to AT-490, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363127

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-490
P2731 PRESSURE CONTROL SOLENOID F
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P2731 PRESSURE CONTROL SOLENOID F
A
DTC Logic INFOID:0000000006363128

DTC DETECTION LOGIC B

DTC Trouble diagnosis name DTC is detected if... Possible cause


The 2346 brake solenoid valve AT
• Harness or connectors
monitor value is 0.4 A or less
(Solenoid valve circuit is
P2731 Pressure Control Solenoid F when the 2346 brake solenoid
open or shorted.)
valve command value is more
• 2346 brake solenoid valve D
than 0.75 A.

DTC CONFIRMATION PROCEDURE


CAUTION: E
Always drive vehicle at a safe speed.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at F
least 10 seconds before performing the next test.

>> GO TO 2. G

2.CHECK DTC DETECTION


With CONSULT H
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in
“TRANSMISSION”. I
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more


MANU MODE SW : ON
J
GEAR : 2nd
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
K
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
L
Is “P2731” detected?
YES >> Go to AT-491, "Diagnosis Procedure".
NO >> INSPECTION END
M
Diagnosis Procedure INFOID:0000000006363129

1.CHECK INTERMITTENT INCIDENT N


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
O
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-491
P2807 PRESSURE CONTROL SOLENOID G
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
P2807 PRESSURE CONTROL SOLENOID G
DTC Logic INFOID:0000000006363130

DTC DETECTION LOGIC

DTC Trouble diagnosis name DTC is detected if... Possible cause


The direct clutch solenoid valve
• Harness or connectors
monitor value is 0.4 A or less
(Solenoid valve circuit is
P2807 Pressure Control Solenoid G when the direct clutch solenoid
open or shorted.)
valve command value is more
• Direct clutch solenoid valve
than 0.75 A.

DTC CONFIRMATION PROCEDURE


CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC CONFIRMATION PROCEDURE” has been previously performed, always turn ignition switch
OFF. Then wait at least 10 seconds before performing the next test.
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” is previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before performing the next test.

>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine.
2. Select “BATTERY VOLT”, “MANU MODE SW”, “GEAR” and “VHCL/S SE-A/T” in “Data Monitor” in
“TRANSMISSION”.
3. Drive vehicle and maintain the following conditions for 5 seconds or more.

BATTERY VOLT : 9 V or more


MANU MODE SW : ON
GEAR : 1st
VHCL/S SE-A/T : 10 km/h (7 MPH) or more
4. Perform “Self Diagnostic Results” in “TRANSMISSION”.
With GST
Follow the procedure “With CONSULT”.
Is “P2807” detected?
YES >> Go to AT-492, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis Procedure INFOID:0000000006363131

1.CHECK INTERMITTENT INCIDENT


Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.

AT-492
MAIN POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
MAIN POWER SUPPLY AND GROUND CIRCUIT
A
Diagnosis Procedure INFOID:0000000006363132

1.CHECK TCM POWER SOURCE (PART 1) B


1. Turn ignition switch OFF.
2. Disconnect A/T assembly connector.
3. Check voltage between A/T assembly vehicle side harness connector terminal and ground. AT

A/T assembly vehicle side harness connector


Condition Voltage (Approx.)
Connector Terminal Ground D
F36 2 Always Battery voltage
Is the inspection result normal?
E
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK TCM POWER SOURCE (PART 2) F
Check voltage between A/T assembly vehicle side harness connector terminals and ground.

A/T assembly vehicle side harness connector G


Condition Voltage (Approx.)
Connector Terminal
Turn ignition switch ON Battery voltage
1 Ground H
Turn ignition switch OFF 0V
F36
Turn ignition switch ON Battery voltage
6
Turn ignition switch OFF 0V
I
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 7. J
3.CHECK TCM GROUND CIRCUIT
Check continuity between A/T assembly vehicle side harness connector terminals and ground.
K
A/T assembly vehicle side harness connector
Continuity
Connector Terminal
Ground L
5
F36 Existed
10
Is the inspection result normal? M
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.CHECK JOINT CONNECTOR N

1. Remove joint connector. Refer to AT-517, "Exploded View".


2. Check the continuity between joint connector terminals.
O
A/T assembly harness connector side TCM harness connector side
Continuity
Terminal Terminal
P
1 1
2 2
5 5 Existed
6 6
10 10
Is the inspection result normal?
AT-493
MAIN POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.CHECK INTERMITTENT INCIDENT
Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical Incident".
Is the inspection result normal?
YES >> Replace the control valve & TCM. Refer to AT-517, "Exploded View".
NO >> Repair or replace damaged parts.
6.DETECT MALFUNCTIONING ITEM (PART 1)
Check the following.
• Harness for short or open between battery positive terminal and A/T assembly vehicle side harness connec-
tor terminal 2. Refer to PG-16, "V9X ENGINE MODELS : Wiring Diagram - POWER -".
• Battery
• 10A fuse (No.25, located in the fuse and fusible link box). Refer to PG-90, "Terminal Arrangement".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical
Incident".
NO >> Repair or replace damaged parts.
7.CHECK HARNESS BETWEEN IPDM E/R AND A/T ASSEMBLY (PART 1)
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R vehicle side harness connector terminal and A/T assembly vehicle
side harness connector terminals.

IPDM E/R vehicle side harness connector A/T assembly vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
1
E12 14 F36 Existed
6
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace damaged parts.
8.CHECK HARNESS BETWEEN IPDM E/R AND A/T ASSEMBLY (PART 2)
Check continuity between A/T assembly vehicle side harness connector terminal and ground.

A/T assembly vehicle side harness connector


Continuity
Connector Terminal
Ground
1
F36 Not existed
6
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace damaged parts.
9.DETECT MALFUNCTIONING ITEM (PART 2)
Check the following.
• Harness for short or open between ignition switch and IPDM E/R. Refer to PG-16, "V9X ENGINE MODELS :
Wiring Diagram - POWER -".
• Ignition switch
• 10A fuse (No.59, located in the IPDM E/R). Refer to PG-33, "IPDM E/R Terminal Arrangement".
• IPDM E/R (ignition relay)
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical
Incident".
NO >> Repair or replace damaged parts.

AT-494
A/T INDICATOR CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
A/T INDICATOR CIRCUIT
A
Description INFOID:0000000006363133

TCM transmits a A/T position indicator signal and a manual mode indicator signal to combination meter. via B
CAN communication line. While the vehicle is running, combination meter displays a shift position on the com-
bination meter, according to these signals.
Component Function Check INFOID:0000000006363134 AT

1.CHECK A/T INDICATOR


CAUTION: D
Always drive vehicle at a safe speed.
1. Start the engine.
2. Check the actual selector lever position (“P”, “R”, “N”, “D” and “DS”) and the indication of the A/T indicator E
mutually coincide.
3. Drive vehicle in the manual mode, and then check that the actual gear position and the indication of the A/
T indicator mutually coincide when the selector lever is shifted to “UP (+ side)” or “DOWN (− side)” side
(1GR ⇔ 7GR). F
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to AT-495, "Diagnosis Procedure". G

Diagnosis Procedure INFOID:0000000006363135

H
1.CHECK INPUT SIGNALS
With CONSULT
CAUTION: I
Always drive vehicle at a safe speed.
1. Start the engine.
2. Select “SLCT LVR POSI” in “Data Monitor” in “TRANSMISSION”.
J
3. Check the actual selector lever position (“P”, “R”, “N”, “D” and “DS”) and the indication of the “SLCT LVR
POSI” mutually coincide. Refer to AT-410, "Reference Value".
4. Drive vehicle in the manual mode, and then check that the actual gear position and the indication of the
“SLCT LVR POSI” mutually coincide when the selector lever is shifted to the “UP (+ side)” or “DOWN (− K
side)” side (1GR ⇔ 7GR). Refer to AT-410, "Reference Value".
Is the inspection result normal?
YES >> INSPECTION END L
NO-1 [The actual gear position does not change, or shifting into the manual mode is not possible (no gear
shifting in the manual mode possible). Or the A/T indicator is not indicated.]>>•Check manual mode switch.
Refer to AT-488, "Component Inspection (Manual Mode Switch)". M
• Check A/T main system. Refer to AT-416, "Fail-Safe".
- Perform “Self Diagnostic Results” in “TRANSMISSION”. Refer to AT-421, "DTC Index".
NO-2 (The actual gear position changes, but the A/T indicator is not indicated.)>>•Perform “Self Diagnostic
Results” in “TRANSMISSION”. Refer to AT-421, "DTC Index". N
NO-3 (The actual gear position and the indication on the A/T indicator do not coincide.)>>•Perform “Self
Diagnostic Results” in “TRANSMISSION”. Refer to AT-421, "DTC Index".
NO-4 (Only a specific position or positions is/are not indicated on the A/T indicator)>>•Check the combina- O
tion meter. Refer to DI-12, "Terminal and Reference Value for Combination Meter".

AT-495
SHIFT LOCK SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
SHIFT LOCK SYSTEM
Component Function Check INFOID:0000000006363136

1.CHECK A/T SHIFT LOCK OPERATION (PART 1)


1. Turn ignition switch ON.
2. Shift the selector lever to “P” position.
3. Attempt to shift the selector lever to any other position with the brake pedal released.
Can the selector lever be shifted to any other position?
YES >> Go to AT-496, "Diagnosis Procedure".
NO >> GO TO 2.
2.CHECK A/T SHIFT LOCK OPERATION (PART 2)
Attempt to shift the selector lever to any other position with the brake pedal depressed.
Can the selector lever be shifted to any other position?
YES >> INSPECTION END
NO >> Go to AT-496, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000006363137

1. CHECK POWER SOURCE


1. Turn ignition switch OFF.
2. Disconnect fuse block (J/B) connector.
3. Turn ignition switch ON.
4. Check voltage between fuse block (J/B) connector terminal and ground.

Fuse block (J/B) connector


Voltage (Approx.)
Connector Terminal Ground
M88 2A Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check the following.
• 10A fuse [No. 12, located in fuse block (J/B)]. Refer to PG-89, "Terminal Arrangement".
• Harness for short or open between ignition switch and fuse block (J/B). Refer to PG-16, "V9X
ENGINE MODELS : Wiring Diagram - POWER -".
• Ignition switch
2.CHECK HARNESS BETWEEN FUSE BLOCK (J/B) AND STOP LAMP SWITCH (PART 1)
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector.
3. Check continuity between fuse block (J/B) vehicle side harness connector terminal and stop lamp switch
vehicle side harness connector terminal.

Fuse block (J/B) vehicle side harness connector Stop lamp switch vehicle side harness connector
Continuity
Connector Terminal Connector Terminal
M88 2A E109 3 Existed
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK HARNESS BETWEEN FUSE BLOCK (J/B) AND STOP LAMP SWITCH (PART 2)
Check continuity between stop lamp switch vehicle side harness connector terminal and ground.

AT-496
SHIFT LOCK SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

Stop lamp switch vehicle side harness connector A


Continuity
Connector Terminal Ground
E109 3 Not existed
B
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
AT
4.CHECK STOP LAMP SWITCH (PART 1)
Check stop lamp switch. Refer to AT-498, "Component Inspection (Stop Lamp Switch)".
Is the inspection result normal? D
YES >> GO TO 5.
NO >> GO TO 10.
5.CHECK HARNESS BETWEEN STOP LAMP SWITCH AND A/T SHIFT SELECTOR (PART 1) E

1. Disconnect A/T shift selector connector.


2. Check continuity between stop lamp switch vehicle side harness connector terminal and A/T shift selector
F
vehicle side harness connector terminal.

Stop lamp switch vehicle side harness connector A/T shift selector vehicle side harness connector
G
Terminal Terminal Continuity
Connector Connector
+ –
E109 4 M79 1 Existed H
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace damaged parts. I
6.CHECK HARNESS BETWEEN STOP LAMP SWITCH AND A/T SHIFT SELECTOR (PART 2)
Check continuity between control vehicle side harness connector terminal and ground. J
A/T shift selector vehicle side harness connector
Continuity
Connector Terminal Ground
K
M79 1 Not existed
Is the inspection result normal?
YES >> GO TO 7. L
NO >> Repair or replace damaged parts.
7.CHECK GROUND CIRCUIT
M
Check continuity between A/T shift selector vehicle side harness connector terminal and ground.

A/T shift selector vehicle side harness connector


Continuity N
Connector Terminal Ground
M79 2 Existed
Is the inspection result normal? O
YES >> GO TO 8.
NO >> Repair or replace damaged parts.
8.CHECK PARK POSITION SWITCH P

Check park position switch. Refer to AT-498, "Component Inspection (Park Position Switch)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace damaged parts.
9.CHECK SHIFT LOCK SOLENOID
AT-497
SHIFT LOCK SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]
Check shift lock solenoid. Refer to AT-498, "Component Inspection (Shift Lock Solenoid)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-23, "How to Perform Efficient Diagnosis for an Electrical
Incident".
NO >> Repair or replace damaged parts.
10.CHECK INSTALLATION POSITION OF STOP LAMP SWITCH
Adjust stop lamp switch position. Refer to BR-5, "Inspection and Adjustment".

>> GO TO 11.
11.CHECK STOP LAMP SWITCH (PART 2)
Check stop lamp switch. Refer to AT-498, "Component Inspection (Stop Lamp Switch)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace stop lamp switch. Refer to BR-6, "Removal and Installation".
Component Inspection (Stop Lamp Switch) INFOID:0000000006363138

1.CHECK STOP LAMP SWITCH


Check continuity between stop lamp switch connector terminals.

Stop lamp switch connector


Condition Continuity
Terminal
Depressed brake pedal Existed
3 4
Released brake pedal Not existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace stop lamp switch. Refer to BR-6, "Removal and Installation".
Component Inspection (Park Position Switch) INFOID:0000000006363139

1.CHECK PARK POSITION SWITCH


Check continuity between A/T shift selector connector terminals.

A/T shift selector connector


Condition Continuity
Terminal
Selector lever in “P” position. Existed
1 2
Other than the above. Not existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace A/T shift selector assembly. Refer to AT-510, "Exploded View".
Component Inspection (Shift Lock Solenoid) INFOID:0000000006363140

1.CHECK SHIFT LOCK SOLENOID


Apply voltage to A/T shift selector connector terminals and check that shift lock solenoid is activated.
CAUTION:
Connect the fuse between the terminals when applying the voltage.

AT-498
SHIFT LOCK SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [7AT: RE7R01B]

A/T shift selector connector A


Terminal Condition Status
+ (fuse) –
• Selector lever in “P” position.
B
1 2 • Apply 12 V direct current between Shift lock solenoid operates
terminals 1 and 2.
Is the inspection result normal? AT
YES >> INSPECTION END
NO >> Replace A/T shift selector assembly. Refer to AT-510, "Exploded View".
D

AT-499
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]

SYMPTOM DIAGNOSIS
SYSTEM SYMPTOM
Symptom Table INFOID:0000000006363141

• The diagnostics item numbers show the sequence for inspection. Inspect in order from item 1.
• Perform diagnoses of symptom table 1 before symptom table 2.
SYMPTOM TABLE 1

Diagnostic item

High and low reverse clutch solenoid valve


Accelerator pedal position sensor

Torque converter solenoid valve


Line pressure solenoid valve
A/T fluid temperature sensor

Anti-interlock solenoid valve


Direct clutch solenoid valve
Transmission range switch

Front brake solenoid valve

Input clutch solenoid valve

2346 brake solenoid valve


Low brake solenoid valve
Output speed sensor
Vehicle speed signal

CAN communication
Manual mode switch
Engine speed signal
Input speed sensor
Symptom

Stop lamp switch


Battery voltage
Control cable

Starter relay
AT-441
AT-450
AT-480
AT-479
AT-452
AT-449
AT-447
AT-493
AT-446
AT-486
AT-498
AT-470
AT-468
AT-490
AT-475
AT-489
AT-472
AT-492
AT-491
AT-471
AT-444
AT-443
Shift point is high in “D” position. 1 2 3
Shift point is low in “D” position. 1 2
→ “D” position 4 7 6 6 5 3 2 3 1
→ “R” position 4 7 6 6 5 3 2 1
1GR ⇔ 2GR 4 2 5 4 4 3 1
2GR ⇔ 3GR 4 2 5 4 4 3 1
3GR ⇔ 4GR 4 2 5 4 4 3 3 1

Driving 4GR ⇔ 5GR 4 2 5 4 4 3 3 1


perfor- When
Large 5GR ⇔ 6GR 4 2 5 4 4 3 3 1
mance shifting
shock
Poor gears 6GR ⇔ 7GR 4 2 5 4 4 3 3 1
perfor- Downshift when
mance accelerator ped- 3 2 4 3 3 1
al is depressed
Upshift when ac-
celerator pedal 3 2 4 3 3 1
is released
Lock-up 4 2 4 4 4 3 1
Judder Lock-up 2 1 1 4 3
In “R” position 2 1
In “N” position 2 1
Strange noise
In “D” position 2 1
Engine at idle 2 1

AT-500
tion
Func-

trouble
Gear

change
does no

tion
“M” posi-
“D” position
Symptom
< SYMPTOM DIAGNOSIS >

2GR → 1GR
3GR → 2GR
4GR → 3GR
5GR → 4GR
6GR → 7GR
5GR → 6GR
4GR → 5GR
3GR → 4GR
2GR → 3GR
1GR → 2GR

6GR ⇔ 7GR
5GR ⇔ 6GR
4GR ⇔ 5GR
3GR ⇔ 4GR
2GR ⇔ 3GR
1GR ⇔ 2GR
Locks in 7GR
Locks in 6GR
Locks in 5GR
Locks in 4GR
Locks in 3GR
Locks in 2GR
Locks in 1GR

Does not lock-up


AT-441 Control cable
1

3
3
3
3
3
3
2
2
1
AT-450 Output speed sensor
AT-480 Vehicle speed signal
AT-479 Accelerator pedal position sensor

AT-501
AT-452 Engine speed signal
AT-449 Input speed sensor

3 3
3 3
3 3
3 3
3 3
3 3
2 2
AT-447 A/T fluid temperature sensor
SYSTEM SYMPTOM

1
AT-493 Battery voltage

2 2 2 4 5
1
1
AT-446 Transmission range switch

3 2
3 2
3 2
3 2
3 2
3 2
AT-486 Manual mode switch
AT-498 Stop lamp switch
AT-470 Line pressure solenoid valve
AT-468 Torque converter solenoid valve
Diagnostic item

1
AT-490 Low brake solenoid valve
1

AT-475 Front brake solenoid valve

1
AT-489 High and low reverse clutch solenoid valve
1

1
1 1 1 1
2 2 2 2
1

AT-472 Input clutch solenoid valve

3 3 3 3 3 3 3
3 3 3 3 3 3 3
3 3 3 3 3 3 3
3 3 3 3 3 3 3
3 3 3 3 3 3 3
3 3 3 3 3 3 3
3 2 2 2 2 2 2 2
1
1
1
1
1

AT-492 Direct clutch solenoid valve


1

3
3
3
3
3
3
2
1
1
1

AT-491 2346 brake solenoid valve

3
3
3
3
3
3
2
1
1

AT-471 Anti-interlock solenoid valve


AT-444 Starter relay

1
1
1
1
1
1
1
1
[7AT: RE7R01B]

AT-443 CAN communication


I

L
AT

P
K
E
B
A

N
H
D

O
G

M
ble
Func-
tion trou-
Poor
shifting

not
Slip

work
does
brake
Engine
Symptom
< SYMPTOM DIAGNOSIS >

tion

sition
gears
When
shifting

“M” po-

2GR → 1GR
3GR → 2GR
4GR → 3GR
5GR → 4GR
6GR → 5GR
7GR → 6GR
6GR ⇔ 7GR
5GR ⇔ 6GR
4GR ⇔ 5GR
3GR ⇔ 4GR
2GR ⇔ 3GR
1GR ⇔ 2GR

“D” position → “M” posi-


AT-441 Control cable

5
5
5
5
5
5
5
3
3
3
3
3
3 AT-450 Output speed sensor
AT-480 Vehicle speed signal
AT-479 Accelerator pedal position sensor

AT-502
AT-452 Engine speed signal
AT-449 Input speed sensor

5 5 6
5 5 6
5 5 6
5 5 6
5 5 6
5 5 6
5 5 6
3 3 4
3 3 4
3 3 4
3 3 4
3 3 4
3 3 4

AT-447 A/T fluid temperature sensor


SYSTEM SYMPTOM

AT-493 Battery voltage


AT-446 Transmission range switch

4 2
4 2
4 2
4 2
4 2
4 2
4 2 AT-486 Manual mode switch
AT-498 Stop lamp switch

3
3
3
3
3
3
3
2
2
2
2
2
2

AT-470 Line pressure solenoid valve


AT-468 Torque converter clutch solenoid valve
Diagnostic item

3
2

AT-490 Low brake solenoid valve

3
3
3
2

AT-475 Front brake solenoid valve


3
3
3
2

AT-489 High and low reverse clutch solenoid valve


3
2

AT-472 Input clutch solenoid valve


3
2

AT-492 Direct clutch solenoid valve


3
3
3 3
3
2
2 2
2
2

AT-491 2346 brake solenoid valve


3
2

AT-471 Anti-interlock solenoid valve


AT-444 Starter relay
[7AT: RE7R01B]

1
1
1
1
1
1
1
1
1
1
1
1
1

AT-443 CAN communication


SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]
Diagnostic item
A

High and low reverse clutch solenoid valve


Torque converter clutch solenoid valve
B

Accelerator pedal position sensor

Line pressure solenoid valve


A/T fluid temperature sensor

Anti-interlock solenoid valve


Direct clutch solenoid valve
Transmission range switch

Front brake solenoid valve

Input clutch solenoid valve

2346 brake solenoid valve


Low brake solenoid valve
AT

Output speed sensor

Manual mode switch


Vehicle speed signal

CAN communication
Engine speed signal
Input speed sensor
Symptom

Stop lamp switch


Battery voltage
Control cable
D

Starter relay
E

AT-441
AT-450
AT-480
AT-479
AT-452
AT-449
AT-447
AT-493
AT-446
AT-486
AT-498
AT-470
AT-468
AT-490
AT-475
AT-489
AT-472
AT-492
AT-491
AT-471
AT-444
AT-443
F
With selector
lever in “D”
position, ac- G
5 3 3 3 4 2 2 2 1
celeration is
extremely
poor.
With selector
H
lever in “R”
position, ac-
5 3 3 3 4 2 2 2 1
celeration is I
extremely
poor.
While starting
off by acceler- J
3 3 3 4 2 2 2 1
ating in 1GR,
engine races.
While acceler- K
ating in 2GR, 3 3 3 4 2 2 2 2 1
engine races.
Poor
Func- While acceler-
power L
tion trou- Slip ating in 3GR, 3 3 3 4 2 2 2 2 1
trans-
ble engine races.
mission
While acceler-
ating in 4GR, 3 3 3 4 2 2 2 2 1
M
engine races.
While acceler-
ating in 5GR, 3 3 3 4 2 2 2 2 2 1 N
engine races.
While acceler-
ating in 6GR, 3 3 3 4 2 2 2 2 2 1 O
engine races.
While acceler-
ating in 7GR, 3 3 3 4 2 2 2 2 2 1
engine races.
P

Lock-up 3 3 3 4 2 2 1
No creep at
1 1 1 1 1 1 1 1 1
all.
Extremely
1
large creep.

AT-503
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]

Diagnostic item

High and low reverse clutch solenoid valve


Torque converter clutch solenoid valve
Accelerator pedal position sensor

Line pressure solenoid valve


A/T fluid temperature sensor

Anti-interlock solenoid valve


Direct clutch solenoid valve
Transmission range switch

Input clutch solenoid valve


Front brake solenoid valve

2346 brake solenoid valve


Low brake solenoid valve
Output speed sensor
Vehicle speed signal

Manual mode switch

CAN communication
Engine speed signal
Input speed sensor
Symptom

Stop lamp switch


Battery voltage
Control cable

Starter relay
AT-441
AT-450
AT-480
AT-479
AT-452
AT-449
AT-447
AT-493
AT-446
AT-486
AT-498
AT-470
AT-468
AT-490
AT-475
AT-489
AT-472
AT-492
AT-491
AT-471
AT-444
AT-443
Vehicle cannot run in all
3 2 1 1 1 1 1 1 1 1 1
position.
Driving is not possible in
3 2 1 1 1 1 1 1 1 1 1
“D” position.
Driving is not possible in
3 2 1 1 1
“R” position.
Power transmis-
Engine stall 4 5 5 6 3 2 1
sion cannot be
performed Engine stalls when selec-
tor lever shifted “N” → “D” 4 5 5 3 2 1
or “R”.
Engine does not start in
3 1 2 1
“N” or “P” position.
Function Engine starts in position
3 2 1
trouble other than “N” or “P”.
Vehicle does not enter
1 2
parking condition.
Parking condition is not
1 2
cancelled.
Vehicle runs with A/T in
1 2
“P” position.
Poor operation
Vehicle moves forward
1 2
with the “R” position.
Vehicle runs with A/T in
1 2
“N” position.
Vehicle moves backward
1 2
with the “D” position.

SYMPTOM TABLE 2

AT-504
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]

Diagnostic item A

High and low reverse clutch


B

2nd one-way clutch

Parking component
1st one-way clutch
Torque converter

Reverse brake

control valve
Direct clutch
Front brake

Input clutch
Symptom

2346 brake
Low brake*
AT

Oil pump

gear
D

AT-581

AT-530

AT-530

AT-530

AT-604

AT-593

AT-607

AT-581

AT-530

AT-530

AT-599

AT-530

AT-517

AT-530
E
Shift point is high in “D” position.
Shift point is low in “D” position.
→ “D” position 1 2 2 F
→ “R” position 1 1 2
1GR ⇔ 2GR 1 2
G
2GR ⇔ 3GR 1 2
3GR ⇔ 4GR 2 1 2
Driving 4GR ⇔ 5GR 1 1 2
When H
perfor- Large
mance shifting 5GR ⇔ 6GR 1 1 2
shock
Poor gears
6GR ⇔ 7GR 1 1 2
perfor- I
mance Downshift when accel-
erator pedal is de- 2 1 1 1 1 1 1 1 2
pressed
Upshift when accelera- J
2 1 1 1 1 1 1 1 2
tor pedal is released
Lock-up 1 2
Judder Lock-up 1 2 K
In “R” position 1 1 1 1 2
In “N” position 1 1 1 2
Strange noise L
In “D” position 1 1 1 1 2
Engine at idle 1 1 1 2
*: Parts behind drum support is impossible to perform inspection by disassembly. Refer to AT-359, "TRANSMISSION : Cross-Sectional M
View".

AT-505
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]

Diagnostic item

High and low reverse clutch

2nd one-way clutch

Parking component
1st one-way clutch
Torque converter

Reverse brake

control valve
Direct clutch
Front brake

Input clutch
Symptom

2346 brake
Low brake*
Oil pump

gear
AT-581

AT-530

AT-530

AT-530

AT-604

AT-593

AT-607

AT-581

AT-530

AT-530

AT-599

AT-530

AT-517

AT-530
Locks in 1GR 1 1 1 2
Locks in 2GR 1
Locks in 3GR 1
Locks in 4GR 1
Locks in 5GR 1
Locks in 6GR 1
Locks in 7GR 1
1GR → 2GR 1 1 1 2

“D” posi- 2GR → 3GR 1 2


tion 3GR → 4GR 2 1 1 1 2
4GR → 5GR 1 1 2
Func- Gear 5GR → 6GR 1 2
tion does no
trouble change 6GR → 7GR 2 1 1 1 2
5GR → 4GR 1 2
4GR → 3GR 2 1 2
3GR → 2GR 1 1 2
2GR → 1GR 1 1 1 2
Does not lock-up 1 2 1 1 1 1 1 1 1 2
1GR ⇔ 2GR 2 1 1 1 1 1 1 1 2
2GR ⇔ 3GR 2 1 1 1 1 1 1 1 2

“M” posi- 3GR ⇔ 4GR 2 1 1 1 1 1 1 1 2


tion 4GR ⇔ 5GR 2 1 1 1 1 1 1 1 2
5GR ⇔ 6GR 2 1 1 1 1 1 1 1 2
6GR ⇔ 7GR 2 1 1 1 1 1 1 1 2
*: Parts behind drum support is impossible to perform inspection by disassembly. Refer to AT-359, "TRANSMISSION : Cross-Sectional
View".

AT-506
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]

Diagnostic item A

High and low reverse clutch


B

2nd one-way clutch

Parking component
1st one-way clutch
Torque converter

Reverse brake

control valve
Direct clutch
Front brake

Input clutch
Symptom

2346 brake
Low brake*
AT

Oil pump

gear
D

AT-581

AT-530

AT-530

AT-530

AT-604

AT-593

AT-607

AT-581

AT-530

AT-530

AT-599

AT-530

AT-517

AT-530
E
1GR ⇔ 2GR 1 1 1 2
2GR ⇔ 3GR 1 1 2
When 3GR ⇔ 4GR 1 2 1 2 F
Slip shifting
gears 4GR ⇔ 5GR 1 1 1 2
5GR ⇔ 6GR 1 1 1 2
G
6GR ⇔ 7GR 1 1 1 2
Func- Poor
tion shift- “D” position → “M” position 1 1 1 1 1 2
trouble ing
7GR → 6GR 1 1 1 2 H
En-
6GR → 5GR 1 1 1 2
gine
brake “M” posi- 5GR → 4GR 1 1 1 2
does tion I
4GR → 3GR 1 2 1 2
not
work 3GR → 2GR 1 1 1 1 1 2
2GR → 1GR 1 1 1 1 2
J

AT-507
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]
Diagnostic item

High and low reverse clutch

2nd one-way clutch

Parking component
1st one-way clutch
Torque converter

Reverse brake

control valve
Direct clutch
Front brake

Input clutch
Symptom

Low brake*

2346 brake
Oil pump

gear
AT-581

AT-530

AT-530

AT-530

AT-604

AT-593

AT-607

AT-581

AT-530

AT-530

AT-599

AT-530

AT-517

AT-530
With selector lever
in “D” position, ac-
1 1 2 1 1 2
celeration is ex-
tremely poor.
With selector lever
in “R” position, ac-
1 1 1 1 1 1 2
celeration is ex-
tremely poor.
While starting off
by accelerating in
1 1 2 1 1 1 2
1GR, engine rac-
es.
While accelerating
in 2GR, engine 1 2 1 1 1 2
races.
Poor While accelerating
pow- in 3GR, engine 1 2 1 1 1 2
Func-
er races.
tion Slip
trans-
trouble While accelerating
mis-
sion in 4GR, engine 1 1 1 1 1 2
races.
While accelerating
in 5GR, engine 1 1 1 1 1 2
races.
While accelerating
in 6GR, engine 1 1 1 1 1 2
races.
While accelerating
in 7GR, engine 1 1 1 1 2
races.
Lock-up 1 1 1 2
No creep at all. 1 1 2 1 1 1 1 1 1 1 1 2 1
Extremely large
1
creep.
*: Parts behind drum support is impossible to perform inspection by disassembly. Refer to AT-359, "TRANSMISSION : Cross-Sectional
View".

AT-508
SYSTEM SYMPTOM
< SYMPTOM DIAGNOSIS > [7AT: RE7R01B]

Diagnostic item A

High and low reverse clutch


B

2nd one-way clutch

Parking component
1st one-way clutch
Torque converter

Reverse brake

control valve
Direct clutch
Front brake

Input clutch
Symptom

2346 brake
Low brake*
AT

Oil pump

gear
D

AT-581

AT-530

AT-530

AT-530

AT-604

AT-593

AT-607

AT-581

AT-530

AT-530

AT-599

AT-530

AT-517

AT-530
E
Vehicle cannot run in all position. 1 1 2 1 1 1 1 1 1 2 1
Driving is not possible in “D” posi-
1 1 2 1 1 1 1 1 1 1 1 2 1
tion.
F
Driving is not possible in “R” posi-
1 1 1 1 1 2 1
tion.
Power trans-
Engine stall 1
mission cannot G
be performed Engine stalls when selector lever
1
shifted “N” → “D” or “R”.
Engine does not start in “N” or “P” H
1
position.
Engine starts in position other
Function
than “N” or “P”.
trouble I
Vehicle does not enter parking
1
condition.
Parking condition is not cancelled. 1 J
Vehicle runs with A/T in “P” posi-
2 1 1 1 1 1 1 2 1
tion.
Poor operation Vehicle moves forward with the
2 1 1 1 1 1 2 K
“R” position.
Vehicle runs with A/T in “N” posi-
2 1 1 1 1 1 1 2
tion.
L
Vehicle moves backward with the
1 2
“D” position.
*: Parts behind drum support is impossible to perform inspection by disassembly. Refer to AT-359, "TRANSMISSION : Cross-Sectional M
View".

AT-509
A/T SHIFT SELECTOR
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]

REMOVAL AND INSTALLATION


A/T SHIFT SELECTOR
Exploded View INFOID:0000000006363142

SCIA6979E

1. Selector lever knob 2. Lock pin 3. Knob cover


4. A/T shift selector harness connector 5. Lock plate 6. Control cable
7. Key interlock cable 8. Shift lock solenoid and park position 9. A/T shift selector assembly
switch assembly
10. Slide plate 11. Position lamp 12. Position indicator plate

Removal and Installation INFOID:0000000006363143

REMOVAL

AT-510
A/T SHIFT SELECTOR
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
1. Remove knob cover below selector lever downward.
2. Pull lock pin out of selector lever knob. A
3. Remove selector lever knob and knob cover.
4. Remove center console. Refer to IP-11, "Removal and Installa-
tion". B

AT

SCIA6898E

D
5. Disconnect A/T shift selector harness connector.
6. Disconnect key interlock cable from A/T shift selector assembly.
Refer to AT-514, "Removal and Installation". E
7. Remove lock plate from control cable.
8. Disconnect control cable from A/T shift selector assembly.
F

G
JSDIA1628GB

9. Remove A/T shift selector assembly. H

SCIA6899E
K
INSTALLATION
Note the following, and Install in the reverse order of removal.
L
Inspection and Adjustment INFOID:0000000006363144

INSPECTION AFTER INSTALLATION


M
Check the A/T position after adjusting A/T position. Refer to AT-441, "Inspection and Adjustment".
ADJUSTMENT AFTER INSTALLATION
Adjust the A/T position. Refer to AT-441, "Inspection and Adjustment". N

AT-511
CONTROL CABLE
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
CONTROL CABLE
Exploded View INFOID:0000000006363145

JSDIA1834GB

1. Control cable 2. A/T shift selector assembly 3. Lock plate


4. Manual lever 5. Washer 6. Lock plate
7. Bracket 8. A/T assembly
A. Retainer
Refer to GI-9, "Component" for symbols in the figure.

Removal and Installation INFOID:0000000006363146

REMOVAL
1. Disconnect control cable from A/T shift selector assembly. Refer to AT-510, "Removal and Installation".

AT-512
CONTROL CABLE
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
2. Remove control cable from manual lever.
3. Remove lock plate from control cable. A
4. Remove control cable from bracket.
5. Remove bracket from A/T assembly.
B
6. Remove manual lever from A/T assembly.

AT

SCIA6784E

D
7. Remove control cable from floor panel.

G
SCIA6785E

INSTALLATION H
Install in the reverse order of removal.
Inspection and Adjustment INFOID:0000000006363147
I
INSPECTION AFTER INSTALLATION
Check A/T position after adjusting A/T position. Refer to AT-441, "Inspection and Adjustment".
J
ADJUSTMENT AFTER INSTALLATION
Adjust A/T position. Refer to AT-441, "Inspection and Adjustment".
K

AT-513
KEY INTERLOCK CABLE
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
KEY INTERLOCK CABLE
Exploded View INFOID:0000000006363148

JSDIA1861ZZ

1. Key interlock cable 2. A/T shift selector assembly


A. Key cylinder

Removal and Installation INFOID:0000000006363149

REMOVAL
1. Remove center console assembly. Refer to IP-11, "Removal and Installation".
2. Remove lower instrument panel LH (LHD models) or lower instrument panel RH (RHD models). Refer to
IP-11, "Removal and Installation".
3. Remove cluster lid A. Refer to IP-11, "Removal and Installation".
4. Unlock slider by squeezing lock tabs on slider from adjuster
holder.
5. Remove casing cap from bracket of A/T shift selector assembly
and remove interlock rod from adjuster holder.

SCIA6793E

AT-514
KEY INTERLOCK CABLE
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
6. Remove holder from key cylinder and remove key interlock
cable. A

AT

SCIA6900E

D
INSTALLATION
Note the following and install in the reverse order of removal.
CAUTION:
Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or interfer- E
ence with adjacent parts.
• Refer to the following when installing the key interlock cable.
1. Set key interlock cable to key cylinder and install holder. F
2. Turn ignition key to “lock” position.
3. Set selector lever to “P” position.
G

SCIA6900E I

4. Insert interlock rod into adjuster holder.


5. Install casing cap to bracket. J
6. Move slider in order to secure adjuster holder to interlock rod.
CAUTION:
Never touch any other areas than slider or apply any force K
to slider except in the sliding direction.

SCIA1232E

Inspection and Adjustment INFOID:0000000006363150


M

INSPECTION AFTER INSTALLATION


After installing key interlock cable to A/T shift selector, make sure that casing cap and bracket are firmly N
secured in their positions. If casing cap can be removed with an external load of less than 39 N (4.0 kg, 8.8 lb),
replace key interlock cable with new one.
O

AT-515
G SENSOR
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
G SENSOR
Exploded View INFOID:0000000006363151

JPDIA1162GB

1. G sensor 2. Bracket
: Vehicle front
Refer to GI-9, "Component" for symbols in the figure.

CAUTION:
• Perform G sensor calibration when removing or replacing G sensor. Refer to AT-434, "Description".
• Never drop or strike G sensor, because it has little tolerance for impact.
• Never use power tool to avoid impact.
Removal and Installation INFOID:0000000006363152

CAUTION:
• Perform G sensor calibration when removing or replacing G sensor. Refer to AT-434, "Description".
• Never drop or strike G sensor, because it has little tolerance for impact.
• Never use power tool to avoid impact.
REMOVAL
1. Remove center console. Refer to IP-11, "Removal and Installation".
2. Disconnect G sensor connector.
3. Remove G sensor from bracket.
4. Remove bracket from the vehicle.
INSTALLATION
Note the following, and Install in the reverse order of removal.
CAUTION:
Install bracket with care of correct installation direction.
Adjustment INFOID:0000000006363153

ADJUSTMENT AFTER INSTALLATION


Perform G sensor calibration. Refer to AT-436, "Special Repair Requirement".

AT-516
CONTROL VALVE & TCM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
CONTROL VALVE & TCM
A
Exploded View INFOID:0000000006363154

AT

JSDIA1872GB

N
1. A/T 2. Snap ring 3. Control valve & TCM
4. Oil pan gasket 5. Oil pan 6. Overflow plug
7. Drain plug 8. Drain plug gasket 9. Oil pan mounting bolt O
10. Magnet 11. Clip 12. Joint connector
Refer to GI-9, "Component" for symbols in the figure.
P
Removal and Installation INFOID:0000000006363155

REMOVAL
1. Drain ATF through drain plug.

AT-517
CONTROL VALVE & TCM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
2. Remove oil pan (1) and oil pan gasket.

: Vehicle front
: Oil pan mounting bolt

JPDIA1073ZZ

3. Remove magnets (1) from oil pan.

JPDIA0009ZZ

4. Remove snap ring (1) from joint connector (2).

JSDIA1756ZZ

5. Push joint connector (1).

JSDIA1757ZZ

6. Disconnect output speed sensor connector (A).


CAUTION:
Be careful not to damage connector.
7. Disengage terminal clip ( ).

JPDIA1104ZZ

AT-518
CONTROL VALVE & TCM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
8. Remove bolts and clip (1) from the control valve & TCM.
A
: Vehicle front

B
Bolt symbol Length mm (in) Number of bolts
A 43 (1.69) 3
B 40 (1.57) 2 AT
C 54 (2.13) 6
D 50 (1.97) 2 JPDIA1105ZZ

E* 50 (1.97) 1 D
*: Reamer bolt
9. Remove the control valve & TCM from transmission case. E
CAUTION:
When removing, be careful with the manual valve (1) notch
and manual plate (2) height. Remove it vertically.
F

JPDIA0012ZZ
H
10. Remove joint connector (1) from the control valve & TCM using
a flat-bladed screwdriver (A).
I

K
JSDIA1718ZZ

11. Disconnect TCM connector (A). L


CAUTION:
Be careful not to damage connector.
M

JSDIA1813ZZ
O

INSTALLATION
Note the following, and install in the reverse order of removal. P
CAUTION:
• Be careful not to damage connector when installing any connector.
• Never reuse joint connector.
• Apply ATF to O-ring of joint connector.
• Never reuse drain plug and drain plug gasket. In addition, install new drain plug and drain plug gas-
ket after adjustment of A/T fluid filling.
• Refer to the following when installing the control valve & TCM to transmission case.

AT-519
CONTROL VALVE & TCM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
CAUTION:
• Make sure that turbine revolution sensor securely installs
input speed sensor holes (A).
• Hang down output speed sensor harness toward outside so
as not to disturb installation of the control valve & TCM.
• Adjust A/T assembly harness connector of the control valve
& TCM to terminal hole of transmission case.

JPDIA1106ZZ

• Assemble it so that manual valve (1) cutout is engaged with


manual plate (2) projection.

JPDIA0012ZZ

- Install bolts and clip (1) to the control valve & TCM. Tighten bolt (E)
to the specified torque before tightening the other than bolts.

: Vehicle front

Bolt symbol Length mm (in) Number of bolts


A 43 (1.69) 3
B 40 (1.57) 2
C 54 (2.13) 6
JPDIA1105ZZ

D 50 (1.97) 2
E* 50 (1.97) 1
*: Reamer bolt
• Refer to the following when installing oil pan to transmission case.
CAUTION:
• Clean foreign materials (gear wear particles) that adhere on the inside of the oil pan and on the
magnet, and then assembly.
• Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface of
transmission case and oil pan.
• Never reuse oil pan gasket and oil pan mounting bolts.
• Install oil pan gasket in the direction to align hole position.
- Tighten the oil pan mounting bolts to the specified torque in the
numerical order as shown in the figure after temporarily tightening
them.

: Vehicle front

JPDIA1074ZZ

AT-520
CONTROL VALVE & TCM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
Inspection and Adjustment INFOID:0000000006363156

A
INSPECTION AFTER REMOVAL
Check foreign materials in oil pan to help determine causes of mal-
function. If the ATF is very dark, smells burned, or contains foreign B
particles, the frictional material (clutches, band) may need replace-
ment. A tacky film that will not wipe clean indicates varnish build up.
Varnish can cause valves, servo, and clutches to stick and can AT
inhibit pump pressure.
• If frictional material is detected, replace radiator after repair of
A/T. Refer to CO-70, "Exploded View".
D

SCIA5199E
E
INSPECTION AFTER INSTALLATION
Check A/T fluid leakage.
ADJUSTMENT AFTER INSTALLATION F
Adjust A/T fluid level. Refer to AT-438, "Adjustment".

AT-521
AIR BREATHER HOSE
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
AIR BREATHER HOSE
Exploded View INFOID:0000000006363157

JPDIA1160ZZ

1. Air breather tube 2. A/T assembly 3. A/T air breather hose


A. A/T air breather tube
B. Tightening must be done following the installation procedure. Refer to AT-527, "Removal and Installation".
Refer to GI-9, "Component" for symbols in the figure.

Removal and Installation INFOID:0000000006363158

REMOVAL
1. Remove rear engine undercover.
2. Remove oxydation catalytic converter. Refer to EX-15, "WITHOUT DPF (DIESEL PARTICULATE FILTER)
MODELS : Exploded View".
3. Remove exhaust front tube. Refer to EX-15, "WITHOUT DPF (DIESEL PARTICULATE FILTER) MODELS
: Exploded View".
4. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow it to collide against the drain plug and
overflow plug.
5. Remove front cross member. Refer to AT-527, "Exploded View".
6. Remove A/T cross member. Refer to AT-527, "Exploded View".
7. Lower transmission jack to the position where air breather can be removed.
8. Disconnect A/T air breather hose.
9. Disconnect transfer air breather hose and transfer control device air breather hose. Refer to TF-103,
"Removal and Installation".
10. Remove air breather tube from converter housing.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
• Never bend the A/T air breather hose to prevent damage to the hose.
• Insert A/T air breather hose to A/T air breather tube all the way to the curve of the tube.

AT-522
AIR BREATHER HOSE
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
• When inserting A/T air breather hose (1) to the air breather
tube (for A/T), be sure to insert it fully until its end reaches the A
spool (A) portion.

2 : Transfer air breather hose


B
3 : Transfer control device air breather hose
• Install A/T air breather hose to air breather tube (for A/T) so
that the paint mark (B) is facing upward. AT

JPDIA1172ZZ

AT-523
FLUID COOLER SYSTEM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
FLUID COOLER SYSTEM
Exploded View INFOID:0000000006363159

JPDIA1161GB

1. A/T assembly 2. Copper washer 3. A/T fluid cooler tube A


4. A/T fluid cooler tube D 5. Clip 6. Bracket
7. Hose clamp 8. A/T fluid cooler hose A 9. A/T fluid cooler hose G
10. A/T fluid cooler hose F 11. A/T fluid cooler tube B 12. A/T fluid cooler hose B
13. A/T fluid cooler hose E 14. A/T fluid cooler 15. A/T fluid cooler tube C
16. A/T fluid cooler hose C 17. A/T fluid cooler hose D 18. Radiator core support
B. To radiator
: Vehicle front
Refer to GI-9, "Component" for symbols in the figure.

AT-524
FLUID COOLER SYSTEM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]
Removal and Installation INFOID:0000000006363160

A
REMOVAL
1. Remove front grille. Refer to EI-16, "Removal and Installation".
B
2. Remove food lock assembly. Refer to BL-15, "Removal and Installation of Hood Lock Control".
3. Remove steering pipe brackets (A), (B) and (C).
4. Remove A/T fluid cooler hoses from A/T fluid cooler. AT
5. Remove A/T fluid cooler mounting bolts (D) and nuts (E).
6. Remove A/T fluid cooler bracket from radiator core support.
7. Remove A/T fluid cooler from the vehicle. D
8. Remove control cable mounting bracket.
9. Remove front undercover.
10. Remove A/T fluid cooler hoses and A/T fluid cooler tubes. E
CAUTION:
Be careful not to bend A/T fluid cooler tubes. JSDIA1869ZZ

NOTE: F
Cap or plug openings to prevent fluid from spilling.
INSTALLATION
Note the following, and Install in the reverse order of removal. G
CAUTION:
Never reuse copper washer.
• Refer to the following when installing A/T fluid cooler hoses. H

Hose name Hose end Direction of paint mark Direction of hose clamp tab
A/T fluid cooler tube A side Upward Upward
A/T fluid cooler hose A I
A/T fluid cooler tube B side Rightward Rightward
A/T fluid cooler tube B side Frontward Frontward
A/T fluid cooler hose B
A/T fluid cooler tube C side Frontward Frontward J
A/T fluid cooler tube C side Frontward Frontward
A/T fluid cooler hose C
A/T fluid cooler Upward Upward
K
A/T fluid cooler Upward Upward and 45° backward
A/T fluid cooler hose D
A/T fluid cooler tube C side Frontward Frontward
A/T fluid cooler tube C side Frontward Frontward L
A/T fluid cooler hose E
A/T fluid cooler tube B side Frontward Frontward
A/T fluid cooler tube B side Upward Downward
A/T fluid cooler hose F M
Radiator Upward Downward
Radiator Downward Downward
A/T fluid cooler hose G
A/T fluid cooler tube D side Upward Rightward N
- Insert A/T fluid cooler hose according to dimension “L” described below.

AT-525
FLUID COOLER SYSTEM
< REMOVAL AND INSTALLATION > [7AT: RE7R01B]

A/T fluid cooler Tube


Insertion side tube (2) Dimension “L”
hose (1) type

A/T fluid cooler A/T fluid cooler tube A side


hose A A/T fluid cooler tube B side

A/T fluid cooler A/T fluid cooler tube B side


hose B A/T fluid cooler tube C side

A/T fluid cooler A/T fluid cooler tube C side


30 mm (1.18 in) [End
hose C A/T fluid cooler A reaches the 2-stage
bulge (C).]
A/T fluid cooler A/T fluid cooler
hose D A/T fluid cooler tube C side

A/T fluid cooler A/T fluid cooler tube C side


hose E A/T fluid cooler tube B side

A/T fluid cooler A/T fluid cooler tube B side


hose F Radiator Insert the hose until
B the hose touches A/T
Radiator fluid warmer.
A/T fluid cooler
30 mm (1.18 in) [End
hose G
A/T fluid cooler tube D side A reaches the 2-stage JSDIA1640ZZ
bulge (C).]

- Set hose clamps (1) at the both ends of A/T fluid cooler hoses (2)
with dimension “A” from the hose edge.

Dimension “A” : 5 – 9 mm (0.20 – 0.35 in)


- Hose clamp should not interfere with the bulge of fluid cooler tube.

SCIA8123E

Inspection and Adjustment INFOID:0000000006363161

INSPECTION AFTER INSTALLATION


Check for A/T fluid leakage.
ADJUSTMENT AFTER INSTALLATION
Adjust A/T fluid level. Refer to AT-438, "Adjustment".

AT-526
TRANSMISSION ASSEMBLY
< UNIT REMOVAL AND INSTALLATION > [7AT: RE7R01B]

UNIT REMOVAL AND INSTALLATION A


TRANSMISSION ASSEMBLY
Exploded View INFOID:0000000006363162
B

AT

JPDIA1173GB K

1. A/T assembly 2. Front cross member 3. A/T cross member


4. Engine mounting insulator (rear) L
A. Tightening must be done following the installation procedure. Refer to AT-527, "Removal and Installation".
Refer to GI-9, "Component" for symbols in the figure.
M
Removal and Installation INFOID:0000000006363163

REMOVAL N
CAUTION:
• When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)
from the A/T assembly.
• Be careful not to damage sensor edge. O
1. Shift the selector lever to “P” position, and then release the parking brake.
2. Disconnect the battery cable from the negative terminal.
P
3. Remove rear engine undercover.
4. Remove front right wheel and tire assembly.
5. Remove front mudguard RH. Refer to EI-21, "Removal and Installation".
6. Remove front fender protector RH. Refer to EI-19, "Removal and Installation of Front Fender Protector".

AT-527
TRANSMISSION ASSEMBLY
< UNIT REMOVAL AND INSTALLATION > [7AT: RE7R01B]
7. Remove crankshaft position sensor (POS) (1) from A/T assem-
bly. Refer to EM-377, "Exploded View".

: Bolt

CAUTION:
• Never subject it to impact by dropping or hitting it.
• Never disassemble.
• Never allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Never place in an area affected by magnetism.
JSDIA1870ZZ
8. Remove starter motor. Refer to SC-41, "Removal and Installa-
tion".
9. Turn crankshaft, and remove six tightening bolts ( ) of the drive
plate and the torque converter.
CAUTION:
When turning the crankshaft, turn it clockwise as viewed
from the front of the engine.
10. Remove oxydation catalytic converter. Refer to EX-15, "WITH-
OUT DPF (DIESEL PARTICULATE FILTER) MODELS :
Exploded View".
11. Remove exhaust front tube. Refer to EX-15, "WITHOUT DPF
(DIESEL PARTICULATE FILTER) MODELS : Exploded View".
JSDIA1883ZZ
12. Remove oxidation catalytic converter. Refer to EM-309,
"Exploded View".
13. Disconnect A/T fluid cooler tube. Refer to AT-524, "Exploded View".
14. Put aside A/T fluid cooler tube from A/T assembly. Refer to AT-524, "Exploded View".
NOTE:
Cap or plug openings to prevent fluid from spilling.
15. Remove the control cable from A/T assembly. Refer to AT-512, "Exploded View".
16. Remove the front propeller shaft. Refer to PR-3, "Removal and Installation".
17. Remove the rear propeller shaft. Refer to PR-7, "Removal and Installation".
18. Disconnect all the connector on A/T assembly and transfer assembly.
19. Put aside A/T wiring harness.
20. Support A/T assembly using a transmission jack.
CAUTION:
When setting a transmission jack, be careful not to allow it to collide against the drain plug and
overflow plug.
21. Remove A/T cross member.
22. Remove engine mounting insulator (rear) from A/T assembly.
23. Support transfer assembly using a transmission jack.
24. Remove front cross member.
25. Disconnect A/T, transfer and transfer control device air breather hose. Refer to AT-522, "Exploded View".
26. Remove bolts fixing A/T assembly to engine.
27. Remove the A/T assembly with transfer from the vehicle.
CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure A/T assembly to a transmission jack.
28. Remove A/T air breather hose. Refer to AT-522, "Exploded View".
29. Remove transfer assembly from A/T assembly. Refer to TF-108, "Removal and Installation".
NOTE:
Cap or plug openings to prevent fluid from spilling.
INSTALLATION
Note the following, and Install in the reverse order of removal.

AT-528
TRANSMISSION ASSEMBLY
< UNIT REMOVAL AND INSTALLATION > [7AT: RE7R01B]
• Check fitting of the dowel pins ( ).
A

AT

JSDIA1689ZZ

D
• When installing A/T assembly to the engine, be sure to check
dimension “A” to ensure it is within the reference value limit.
E
B : Scale
C : Straightedge
F
Dimension “A” : Refer to AT-610, "Torque Convert-
er".
G
JPDIA0042ZZ

• When installing A/T assembly to the engine, attach the fixing bolts H
in accordance with the following standard.

Bolt position A I
Insertion direction A/T assembly to engine
Number of bolts 10
J
Bolt length “L”
60 (2.36)
mm (in)
Tightening torque
N·m (kg-m, ft-lb)
44.1 (4.5, 33) JSDIA1833ZZ
K

*: Tightening the bolt with bracket of air breather tube. Refer to AT-522, "Exploded View".
• Align the positions of tightening bolts for drive plate with those of the torque converter, and temporarily
L
tighten the bolts. Then, tighten the bolts with the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• When tightening the tightening bolts for the torque converter after fixing the crankshaft pulley M
bolts, be sure to confirm the tightening torque of the crankshaft pulley mounting bolts. Refer to
EM-323, "Removal and Installation".
• Rotate crankshaft several turns and check to be sure that A/T rotates freely without binding after
N
converter is installed to drive plate.
Inspection and Adjustment INFOID:0000000006363164

O
INSPECTION AFTER INSTALLATION
• Check A/T fluid leakage.
• Check A/T position after adjusting A/T position. Refer to AT-441, "Inspection and Adjustment". P
ADJUSTMENT AFTER INSTALLATION
• Adjust A/T fluid level. Refer to AT-438, "Adjustment".
• Adjust A/T position. Refer to AT-441, "Inspection and Adjustment".
• Perform G sensor calibration when replacing A/T assembly. Refer to AT-436, "Special Repair Requirement".

AT-529
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]

UNIT DISASSEMBLY AND ASSEMBLY


TRANSMISSION ASSEMBLY
Exploded View INFOID:0000000006363165

JPDIA1140GB

AT-530
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]

1. Torque converter 2. Converter housing 3. Oil pump housing oil seal A


4. Oil pump housing 5. O-ring 6. Oil pump cover
7. O-ring 8. D-ring 9. D-ring
10. Front brake piston 11. Front brake spring retainer 12. Snap ring B
13. D-ring 14. D-ring 15. 2346 brake piston
16. 2346 brake spring retainer 17. Snap ring 18. Seal ring
19. 2346 brake dish plate 20. 2346 brake driven plate 21. 2346 brake drive plate AT
22. 2346 brake retaining plate 23. Snap ring 24. Bearing race
25. Needle bearing 26. Under drive sun gear 27. Needle bearing
28. Front brake retaining plate 29. Front brake drive plate 30. Front brake driven plate D
31. Front brake retaining plate 32. Snap ring 33. 1st one-way clutch
34. Snap ring 35. Under drive carrier assembly 36. Front brake hub assembly
: Apply Liquid Gasket (Three Bond 1215) or equivalent. E
Refer to GI-9, "Component" for symbols not described on the above.

TYPE 1 F

JPDIA1141ZZ

AT-531
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]

1. Needle bearing 2. Snap ring 3. Front carrier assembly


4. Needle bearing 5. O-ring 6. Seal ring
7. Input clutch assembly 8. Rear internal gear 9. Needle bearing
10. Mid carrier assembly 11. Needle bearing 12. Bearing race
13. Rear carrier assembly 14. Needle bearing 15. Mid sun gear
16. Seal ring 17. Rear sun gear 18. 2nd one-way clutch
19. Snap ring 20. Needle bearing 21. High and low reverse clutch hub
22. Snap ring 23. Bearing race 24. Bearing race
25. Needle bearing
Refer to GI-9, "Component" for symbols not described on the above.

TYPE 2

JPDIA1204ZZ

1. Needle bearing 2. Snap ring 3. Front carrier assembly


4. Needle bearing 5. O-ring 6. Seal ring
7. Input clutch assembly 8. Rear internal gear 9. Needle bearing
10. Mid carrier assembly 11. Needle bearing 12. Bearing race
13. Rear carrier assembly 14. Needle bearing 15. Mid sun gear

A T - 5 3 2
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
16. Seal ring 17. Rear sun gear 18. 2nd one-way clutch
19. Snap ring 20. Needle bearing 21. High and low reverse clutch hub A
22. Snap ring 23. Bearing race 24. Bearing race
25. Needle bearing
Refer to GI-9, "Component" for symbols not described on the above. B

TYPE 1
AT

JSDIA1895ZZ

AT-533
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]

1. Bearing race 2. High and low reverse clutch as- 3. Needle bearing
sembly
4. Direct clutch assembly 5. Needle bearing 6. Reverse brake dish plate
7. Reverse brake dish plate 8. Reverse brake driven plate 9. N-spring
10. Snap ring 11. Reverse brake retaining plate 12. Reverse brake drive plate
13. Snap ring 14. Reverse brake spring retainer 15. Reverse brake return spring
16. Reverse brake piston 17. D-ring 18. D-ring
Refer to GI-9, "Component" for symbols in the figure.

AT-534
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
TYPE 2
A

AT

JPDIA1205ZZ

P
1. Bearing race 2. High and low reverse clutch as- 3. Needle bearing
sembly
4. Direct clutch assembly 5. Needle bearing 6. Reverse brake dish plate
7. Reverse brake dish plate 8. Reverse brake driven plate 9. N-spring
10. Snap ring 11. Reverse brake retaining plate 12. Reverse brake drive plate
13. Snap ring 14. Reverse brake spring retainer 15. Reverse brake return spring

AT-535
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
16. Reverse brake piston 17. D-ring 18. D-ring
Refer to GI-9, "Component" for symbols in the figure.

JSDIA1927GB

1. Parking rod 2. Manual plate 3. Manual shaft


4. Retaining pin 5. Detent spring 6. Oil seal
7. Bracket 8. O-ring 9. Self-sealing bolt
10. Baffle plate 11. O-ring 12. Seal ring

AT-536
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
13. Snap ring 14. Oil pan gasket 15. Oil pan
16. Overflow plug 17. Drain plug 18. Drain plug gasket A
19. Oil pan mounting bolt 20. Magnet 21. Clip
22. Control valve & TCM 23. Joint connector 24. Transmission case
25. Retaining pin 26. Output speed sensor 27. Gasket B
28. Needle bearing 29. Parking gear 30. Seal ring
31. Output shaft 32. Bearing race
Refer to GI-9, "Component" for symbols in the figure.
AT

JPDIA1168ZZ
I
1. Parking actuator support 2. Parking pawl 3. Pawl shaft
4. Return spring 5. Needle bearing 6. Adapter case
7. Self-sealing bolt 8. Rear oil seal 9. Bracket
J
10. Bracket
Refer to GI-9, "Component" for symbols in the figure.
K

AT-537
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Oil Channel INFOID:0000000006363166

JSDIA1716GB

AT-538
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Location of Needle Bearings and Bearing Races INFOID:0000000006363167

AT

JSDIA1732ZZ

L
Location Item Outer diameter mm (in)
A (1) Needle bearing 94 (3.701)
(2) Bearing race 58.6 (2.307) M
B
(3) Needle bearing 60 (2.362)
C (4) Needle bearing 84.6 (3.331)
N
D (5) Needle bearing 77 (3.031)
E (6) Needle bearing 47 (1.850)
(7) Needle bearing 84 (3.307) O
F
(8) Bearing race 82 (3.228)
G (9) Needle bearing 80 (3.150)
P
H (10) Needle bearing 92 (3.622)
(11) Bearing race 60 (2.362)
(12) Bearing race 61.1 (2.406)
I
(13) Needle bearing 60 (2.362)
(14) Bearing race 61.9 (2.437)
J (15) Needle bearing 62.8 (2.472)

AT-539
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Location Item Outer diameter mm (in)
K (16) Needle bearing 92 (3.622)
L (17) Needle bearing 65 (2.559)
(18) Bearing race 58 (2.283)
M
(19) Needle bearing 60 (2.362)

Location of Snap Rings INFOID:0000000006363168

JSDIA1734ZZ

Location Shape of snap ring Outer diameter mm (in)


1 A 159.9 (6.295)
2 B 159 (6.260)
3 B 216 (8.504)
4 B 180.4 (7.102)
5 C 171.5 (6.752)
6 B 169 (6.654)
7 B 180.5 (7.106)
8 B 181.0 (7.126)
9 D 64.6 (2.543)
10 B 136 (5.354)
11 E 70.5 (2.776)
12 B 135 (5.315)
13 A 48.4 (1.906)

Disassembly INFOID:0000000006363169

CAUTION:
Never disassemble parts behind drum support. Refer to AT-359, "TRANSMISSION : Cross-Sectional
View".
AT-540
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turning while A
pulling straight out.

AT

SCIA5010E
D

3. Remove tightening bolts ( ) for converter housing and trans-


mission case. E
4. Remove converter housing from transmission case.
CAUTION:
Be careful not to scratch converter housing. F

JPDIA1107ZZ

H
5. Remove O-ring from input clutch assembly.

K
SCIA5011E

6. Remove tightening bolts ( ) for oil pump assembly and trans-


L
mission case.

JPDIA1108ZZ
O

AT-541
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
7. Attach the sliding hammers (SST: ST25850000) (A) to oil pump
assembly (1) and extract it evenly from transmission case.

B : Sliding hammer attachment position


CAUTION:
• Fully tighten the sliding hammer screws.
• Make sure that bearing race is installed to the oil pump
assembly edge surface.

JPDIA1109ZZ

8. Remove O-ring (1) from oil pump assembly.

JPDIA1110ZZ

9. Remove bearing race (1) from oil pump assembly.

JPDIA1111ZZ

10. Remove seal ring (1) from oil pump assembly.

JSDIA1721ZZ

AT-542
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
11. Remove under drive sun gear (1) from under drive carrier
assembly. A

AT

JPDIA1112ZZ

D
12. Remove needle bearing (1) from under drive sun gear.

G
JPDIA1113ZZ

13. Remove needle bearing (1) from under drive carrier assembly.
H

JPDIA1114ZZ
K
14. Remove front brake component part (retaining plates, drive
plates, and driven plate) from transmission case by using a wire
(A) with its tip bent like a hook. L

N
JPDIA1115ZZ

15. Remove snap ring (1) from transmission case using a flat- O
bladed screwdriver.
CAUTION:
• Be careful not to scratch transmission case and 1st one- P
way clutch.
• Be careful not to damage snap ring.

JPDIA1116ZZ

AT-543
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
16. Remove input clutch assembly (with 1st one-way clutch, under
drive carrier assembly, front brake hub, front carrier assembly,
and rear internal gear) (1) from transmission case.

JPDIA1117ZZ

17. Remove 1st one-way clutch (1) from front brake hub.

JPDIA1118ZZ

18. Remove under drive carrier assembly (with front brake hub) (1)
from front carrier assembly.

JPDIA1119ZZ

19. Remove needle bearing (1) from front carrier assembly.

JPDIA1120ZZ

20. Remove seal rings (1) from input clutch assembly.

JPDIA1121ZZ

AT-544
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
21. Remove mid carrier assembly and rear carrier assembly as a
unit. A

AT

SCIA5017E
D
22. Remove mid carrier assembly from rear carrier assembly.

G
SCIA5697E

23. Remove needle bearing (front side) from mid carrier assembly. H

SCIA2805E K

24. Remove needle bearing (rear side) from mid carrier assembly.
L

SCIA2804E

25. Remove bearing race from rear carrier assembly. O

SCIA5175E

AT-545
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
26. Remove needle bearing from rear carrier assembly.

SCIA2803E

27. Remove mid sun gear assembly, rear sun gear assembly, and
high and low reverse clutch hub as a unit.
CAUTION:
Be careful to remove then with bearing race and needle
bearing.

SCIA5018E

28. Remove high and low reverse clutch assembly from direct clutch
assembly.
CAUTION:
Make sure that needle bearing is installed to the high and
low reverse clutch assembly edge surface.

SCIA2306E

29. Remove direct clutch assembly from reverse brake.

SCIA5019E

30. Remove needle bearing from drum support.

SCIA5198E

AT-546
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
31. Remove snap ring (1) from joint connector (A).
A

AT

JPDIA0007ZZ
D
32. Push joint connector (A).
CAUTION:
Be careful not to damage connector. E

G
JPDIA0008ZZ

33. Remove oil pan (1) and oil pan gasket. H

: Vehicle front
: Oil pan mounting bolt I

JPDIA1073ZZ K
34. Remove magnets (1) from oil pan.

N
JPDIA0009ZZ

35. Disconnect output speed sensor connector (A). O


CAUTION:
Be careful not to damage connector.
36. Disengage terminal clips ( ). P

JPDIA1104ZZ

AT-547
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
37. Remove control valve & TCM mounting bolts and clip (1) from
the control valve & TCM.

: Front

Bolt symbol Length mm (in) Number of bolts


A 43 (1.69) 3
B 40 (1.57) 2
C 54 (2.13) 6
JPDIA1105ZZ

D 50 (1.97) 2
E* 50 (1.97) 1
*: Reamer bolt
38. Remove the control valve & TCM (1) from transmission case.
CAUTION:
When removing, never with the manual valve notch and
manual plate height. Remove it vertically.

JSDIA1823ZZ

39. Remove joint connector (1) from the control valve & TCM using
a flat-bladed screwdriver (A).

JSDIA1718ZZ

40. Disconnect TCM connector (A).


CAUTION:
Be careful not to damage connector.

JSDIA1813ZZ

AT-548
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
41. Remove bracket (1) from adapter case assembly.
A

AT

JSDIA1908ZZ

D
42. Remove tightening bolts for adapter case assembly and trans-
mission case.
E
1 : Bracket
A : Bolt
B : Self-sealing bolt
F

JPDIA1155ZZ
K
43. Tap adapter case assembly using a soft hammer.
CAUTION:
Be careful not to damage adapter case. L

N
SCIA5201E

44. Remove adapter case assembly from transmission case. (With O


needle bearing)

SCIA5186E

AT-549
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
45. Remove gasket from transmission case.

SCIA5231E

46. Remove bearing race from output shaft.

SCIA5245E

47. Remove output shaft from transmission case by rotating left/


right.

SCIA5030E

48. Remove parking gear (1) from output shaft (2).

JPDIA0029ZZ

49. Remove seal rings (1) from output shaft.

JPDIA0030ZZ

AT-550
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
50. Remove needle bearing from transmission case.
A

AT

SCIA5031E
D
51. Remove output speed sensor (1) from transmission case.

: Bolt E
CAUTION:
• Never subject it to impact by dropping or hitting it.
• Never disassemble. F
• Never allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Never place in an area affected by magnetism.
G
JSDIA1321ZZ

52. Remove reverse brake snap ring (fixing plate) with 2 flat-bladed H
screwdrivers.
CAUTION:
• Be careful not to scratch transmission case and reverse
brake retaining plate. I
• Be careful not to damage snap ring.
NOTE:
Press out snap ring from the transmission case oil pan side gap J
with a flat-bladed screwdriver, and remove it using a another
screwdriver.
53. Remove reverse brake retaining plate from transmission case. SCIA5032E K

54. Remove N-spring from transmission case.


L

SCIA5214E

55. Remove reverse brake component part (drive plates, driven O


plates, and dish plates) from transmission case.

SCIA2322E

AT-551
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
56. Remove snap ring (fixing spring retainer) using a flat-bladed
screwdriver.
CAUTION:
• Be careful not to scratch transmission case and spring
retainer.
• Be careful not to damage snap ring.

SCIA2323E

57. Remove reverse brake spring retainer and reverse brake return
spring from transmission case.

SCIA2324E

58. Remove seal rings from drum support.

SCIA3333E

59. Remove needle bearing from drum support edge surface.

SCIA2796E

AT-552
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
60. Remove reverse brake piston (1) from transmission case with
compressed air. Refer to AT-538, "Oil Channel". A

A : Reverse brake pressure hole


CAUTION: B
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
AT

G
JSDIA1819ZZ

61. Remove D-rings from reverse brake piston.


H

SCIA6330E
K
62. Remove manual shaft retaining pin with pair of nippers.
CAUTION:
Be careful not to cut retaining pin. L

N
SCIA2329E

63. Remove manual plate (1) from detent spring (2). O


64. Remove parking rod (3) from manual plate.
65. Install manual plate to detent spring.
P

JPDIA1131ZZ

AT-553
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
66. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to
knock out retaining pin (1).

JPDIA1132ZZ

67. Remove manual plate from manual shaft.

SCIA5715E

68. Remove manual shaft from transmission case.

SCIA5716E

69. Remove manual shaft oil seals using a flat-bladed screwdriver.


CAUTION:
Be careful not to scratch transmission case.

SCIA2331E

70. Remove detent spring (1) from transmission case.

: Bolt

JPDIA1134ZZ

AT-554
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
71. Remove needle bearing (1) from adapter case.
A

AT

SCIA6179J

D
72. Remove parking actuator support from adapter case.

G
SCIA3423E

73. Remove parking pawl (with return spring) and pawl shaft from H
adapter case.

SCIA3424E
K
74. Remove return spring (1) from parking pawl (2).

N
SCIA6180J

75. Remove rear oil seal from adapter case using a flat-bladed O
screwdriver (A).
CAUTION:
Be careful not to scratch adapter case. P

JPDIA0247ZZ

AT-555
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]

Assembly INFOID:0000000006363170

1. As shown in the figure, use a drift [22 mm (0.87 in) dia. commer-
cial service tool] to drive manual shaft oil seals into the transmis-
sion case until it is flush.
CAUTION:
• Never reuse manual shaft oil seals.
• Apply ATF to manual shaft oil seals.

SCIA5259E

2. Install detent spring to transmission case. Tighten detent spring


bolt to the specified torque.

: Bolt

JPDIA1134ZZ

3. Install manual shaft to transmission case.

SCIA5716E

4. Install parking rod (1) to manual plate (2).

JSDIA1820ZZ

AT-556
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
5. Install manual plate (with parking rod) to manual shaft.
A

AT

SCIA5715E

D
6. Install retaining pin (1) into the manual plate and manual shaft.
a. Fit pinhole of the manual plate to pinhole of the manual shaft
with a pin punch. E
b. Use a hammer to tap the retaining pin into the manual plate.

A : Approx. 2 mm (0.08in) F
CAUTION:
Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the
manual plate. G
JPDIA1133ZZ

7. Install retaining pin into the transmission case and manual shaft.
H
a. Fit pinhole of the transmission case to pinhole of the manual
shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the transmission I
case.
CAUTION:
Drive retaining pin to 5±1 mm (0.20±0.04 in) over the trans-
mission case. J

SCIA2427E
K
8. Install D-rings to reverse brake piston.

N
SCIA6330E

9. Install reverse brake piston to transmission case. O

SCIA2325E

AT-557
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
10. Install needle bearing to drum support edge surface.
CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

SCIA2796E

11. Install seal rings to drum support.

SCIA3333E

12. Install reverse brake spring retainer and reverse brake return
spring to transmission case.

SCIA2324E

13. Set the clutch spring compressor (SST: KV31102400) on


reverse brake spring retainer and install snap ring (fixing spring
retainer) to transmission case while compressing return spring.
CAUTION:
• Securely assemble them using a flat-bladed screwdriver
so that snap ring tension is slightly weak.
• Be careful not to damage snap ring.

SCIA6700E

AT-558
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
14. Install reverse brake component part (drive plates, driven plates,
and dish plates) to transmission case. A

1 : Snap ring
2 : Retaining plate B
3 : Drive plate (eight pieces)
4 : Driven plate (eight pieces)
5 : Dish plate AT
6 : Dish plate
CAUTION: JSDIA1858ZZ
Check order of plates. D

15. Assemble N-spring.


16. Install reverse brake retaining plate to transmission case. E

K
SCIA5249E

17. Install snap ring to transmission case.


CAUTION: L
Be careful not to damage snap ring.

SCIA2439E

AT-559
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
18. Measure clearance between reverse brake retaining plate and
snap ring. If not within specified clearance, select proper retain-
ing plate.

Specified reverse brake clearance “A”


Standard: AT-610, "Reverse Brake Clearance".
Retaining plate: Refer to AT-610, "Reverse Brake Clear-
ance"

SCIA3129E

19. Install needle bearing to transmission case.


CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

SCIA5031E

20. Install output speed sensor (1) to transmission case and tighten
output speed sensor mounting bolt ( ) to the specified torque.
CAUTION:
• Never subject it to impact by dropping or hitting it.
• Never disassemble.
• Never allow metal filings, etc. to get on the sensor's front
edge magnetic area.
• Never place in an area affected by magnetism.

JSDIA1321ZZ

21. As shown in the figure, use the drift [64 mm (2.52 in) dia. com-
mercial service tool] (A) to drive rear oil seal into adapter case
until it is flush.
CAUTION:
• Never reuse rear oil seal.
• Apply ATF to rear oil seal.

JSDIA0247ZZ

22. Install return spring (1) to parking pawl (2).

SCIA6180J

AT-560
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
23. Install parking pawl (with return spring) and pawl shaft to adapter
case. A

AT

SCIA3424E

D
24. Install parking actuator support to adapter case.

G
SCIA3423E

25. Install needle bearing (1) to adapter case.


H
CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".
I

SCIA6179J
K
26. Install seal rings (1) to output shaft.

N
JPDIA0030ZZ

27. Install parking gear (1) to output shaft (2). O

JPDIA0029ZZ

AT-561
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
28. Install output shaft to transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)

SCIA5030E

29. Install bearing race to output shaft.

SCIA5245E

30. Install gasket onto transmission case.


CAUTION:
• Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
• Never reuse gasket.

SCIA5231E

31. Install adapter case assembly to transmission case.


CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the adapter
case assembly.

SCIA5186E

AT-562
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
32. Tighten adapter case assembly bolts to the specified torque.
A
1 : Bracket
A : Bolt
B : Self-sealing bolt B

AT

G
JPDIA1155ZZ

33. Install bracket (1) to adapter case assembly. Tighten bracket


bolts to the specified torque. H

JSDIA1908ZZ

K
34. Install needle bearing to drum support.
CAUTION:
Check the direction of needle bearing. Refer to AT-539, L
"Location of Needle Bearings and Bearing Races".

N
SCIA5198E

35. Install direct clutch assembly to reverse brake.


O
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
P

SCIA5019E

AT-563
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
36. Install high and low reverse clutch assembly to direct clutch.

SCIA2306E

37. Align the drive plate using a flat-bladed screwdriver.

SCIA3169E

38. Install high and low reverse clutch hub, mid sun gear assembly,
and rear sun gear assembly as a unit.

SCIA5018E

CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.

SCIA3130E

AT-564
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
39. Install needle bearing to rear carrier assembly.
CAUTION: A
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".
B

AT

SCIA2803E

D
40. Install bearing race to rear carrier assembly.
CAUTION:
Check the direction of needle bearing. Refer to AT-539,
E
"Location of Needle Bearings and Bearing Races".

G
SCIA5175E

41. Install rear carrier assembly to direct clutch drum.


H

SCIA2462E
K
42. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:
Check the direction of needle bearing. Refer to AT-539, L
"Location of Needle Bearings and Bearing Races".

N
SCIA2804E

43. Install needle bearing (front side) to mid carrier assembly. O


CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races". P

SCIA2805E

AT-565
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
44. Install mid carrier assembly to rear carrier assembly.

SCIA5017E

45. Install seal rings (1) to input clutch assembly.

JPDIA1121ZZ

46. Install needle bearing (1) to front carrier assembly.


CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

JPDIA1120ZZ

AT-566
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
47. Install input clutch assembly (with front carrier assembly and
rear internal gear) (1) to transmission case. A
CAUTION:
Check that the needle bearing (2) is securely positioned. If
the needle bearing position is misaligned, adjust it to the
B
specified position.

AT

G
JSDIA1714ZZ

48. Install 1st one-way clutch (1) to front brake hub (with under drive
carrier) (2). H
49. Check operation of 1st one-way clutch.
a. Hold 1st one-way clutch.
I
b. Check front brake hub for correct locking and unlocking direc-
tions.

: Unlocked J
: Locked
JSDIA1713ZZ
CAUTION: K
If not shown in figure, check installation direction of 1st one-way clutch.

50. Install under drive carrier (with 1st one-way clutch) (1) to trans-
mission case. L

JSDIA1715ZZ
O

AT-567
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
51. Install snap ring (1) to transmission case.
CAUTION:
Be careful not to damage snap ring.

JPDIA1116ZZ

52. Install front brake component part (retaining plates, drive plates,
and driven plate) to transmission case.

1 : Retaining plate (thin)


2 : Drive plate
3 : Driven plate
4 : Retaining plate (thick)
: Front

CAUTION:
Check order of plates. JPDIA1154ZZ

53. Install needle bearing (1) to under drive carrier assembly.


CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

JPDIA1114ZZ

54. Install under drive sun gear (1) to under drive carrier assembly.

JPDIA1112ZZ

55. Adjustment of total end play “T”.


• Measure clearance between bearing race (1) and oil pump
cover (2).
• Select proper thickness of bearing race so that end play is
within specifications.

JSDIA1696ZZ

AT-568
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]

a. Measure dimensions “K” and “L”, and calculate dimension “J”. A


1 : Transmission case
2 : Under drive sun gear
B
A : Straightedge

“J”: Distance between the oil pump fitting surface


AT
of transmission case and the needle bearing
mating surface of under drive sun gear.
J=K–L JSDIA1697ZZ
D
i. Measure dimension “K” between the converter housing fitting
surface of transmission case (1) and the needle bearing mating
surface of under drive sun gear (2). E
CAUTION:
• Never change the straightedge (A) installation position
before the completion of “L” measurement.
• Measure dimension “K” in at least three places, and take F
the average.

G
JSDIA1698ZZ

ii. Measure dimension “L” between the converter housing fitting H


surface of transmission case and the oil pump fitting surface of
transmission case.
CAUTION:
Measure dimension “L” in at least three places, and take I
the average.
iii. Calculate dimension “J”.
J
J=K–L

JSDIA1699ZZ
K
b. Measure dimensions “M1” and “M2”, and calculate dimension
“M”.
L
1 : Bearing race
2 : Needle bearing
3 : Oil pump assembly M
A : Straightedge

“M” : Distance between the transmission case fit- N


ting surface of oil pump and the needle bearing JSDIA1700ZZ
on oil pump.
M = M1 – M 2 O

AT-569
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
i. Place bearing race (1) and needle bearing (2) on oil pump
assembly (3).

JSDIA1701ZZ

ii. Measure dimension “M1” between the transmission case fitting


surface of oil pump and the end of oil pump.

1 : Bearing race
2 : Needle bearing
3 : Oil pump assembly
A : Straightedge
CAUTION:
Measure dimension “M1” in at least three places, and take
the average.
JSDIA1702ZZ

iii. Measure dimension “M2” between the needle bearing on oil


pump and the end of oil pump.

1 : Bearing race
2 : Needle bearing
3 : Oil pump assembly
A : Straightedge
CAUTION:
Measure dimension “M2” in at least three places, and take
the average.
JSDIA1703ZZ
iv. Calculate dimension “M”.

M = M1– M2

c. Adjust total end play “T”.

1 : Bearing race
2 : Oil pump assembly

T=J–M
Total end play “T” : Refer to AT-610, "Total End Play".
• Select proper thickness of bearing race so that total end play
is within specifications.
JSDIA1696ZZ

Bearing races : Refer to AT-610, "Total End Play".

AT-570
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
56. Adjustment of front brake clearance “C”.
• Measure clearance between front brake piston (1) and front A
brake retaining plate (2).
• Select proper thickness of front brake retaining plat so that
clearance is within specifications.
B

AT

JSDIA1704ZZ

D
a. Measure dimensions “O” and “P”, and calculate dimension “N”.

1 : Transmission case E
2 : Front brake retaining plate
A : Straightedge
F
“N”: Distance between the oil pump fitting surface
of transmission case and the front brake retain-
ing plate. G
N=O–P JSDIA1705ZZ

i. Measure dimension “O” between the converter housing fitting H


surface of transmission case (1) and the front brake retaining
plate (2).
I
1 : Transmission case
2 : Front brake retaining plate
A : Straightedge J
CAUTION:
• Never change the straightedge (A) installation position
before the completion of “P” measurement. K
• Measure dimension “O” in at least three places, and take JSDIA1706ZZ

the average.

ii. Measure dimension “P” between the converter housing fitting L


surface of transmission case and the oil pump fitting surface of
transmission case.
M
1 : Transmission case
A : Straightedge
CAUTION: N
Measure dimension “P” in at least three places, and take
the average.
iii. Calculate dimension “N”. O
JSDIA1707ZZ

N=O–P
P

AT-571
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
b. Measure dimensions “Q1” and “Q2”, and calculate dimension
“Q”.

1 : Front brake piston


2 : Oil pump assembly
A : Straightedge

“Q” : Distance between the transmission case fit-


ting surface of oil pump and the front brake pis-
ton.
JSDIA1708ZZ
Q = Q1– Q2

i. Measure dimension “Q1” between the transmission case fitting


surface of oil pump and the straightedge on front brake piston.

1 : Front brake piston


2 : Oil pump assembly
A : Straightedge
CAUTION:
Measure dimension “Q1” in at least three places, and take
the average.
JSDIA1709ZZ

ii. Measure dimension “Q2” of the straightedge.

1 : Front brake piston


2 : Oil pump assembly
A : Straightedge
iii. Calculate dimension “Q”.

Q = Q1– Q2

JSDIA1711ZZ

c. Adjust front brake clearance “C”.

1 : Front brake piston


2 : Front brake retaining plate

C=N–Q
Front brake clearance “C” : Refer to AT-610, "Front
Brake Clearance".
• Select proper thickness of front brake retaining plate so that
front brake clearance is within specifications. JSDIA1704ZZ

Retaining plate : Refer to AT-610, "Front Brake Clearance".

AT-572
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
57. Remove under drive sun gear (1) from under drive carrier
assembly. A

AT

JPDIA1112ZZ

D
58. Install needle bearing (1) to under drive sun gear.
CAUTION:
Check the direction of needle bearing. Refer to AT-539,
E
"Location of Needle Bearings and Bearing Races".

G
JPDIA1113ZZ

59. Install O-ring (1) to oil pump assembly.


H

JPDIA1110ZZ
K
60. Install seal ring (1) to oil pump assembly.

N
JSDIA1721ZZ

61. Install bearing race (1) to oil pump assembly. O

JPDIA1111ZZ

AT-573
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
62. Install under drive sun gear (with needle bearing) (1) to oil pump
assembly (2).

JSDIA1712ZZ

63. Install oil pump assembly (with under drive sun gear) to trans-
mission case.
CAUTION:
Apply ATF to oil pump bearing.

SCIA2811E

64. Apply recommended sealant to oil pump assembly as shown in


the figure.

: Liquid Gasket (Three Bond 1215) or equivalent.

CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.

JSDIA1720ZZ

65. Tighten oil pump bolts ( ) to the specified torque.


CAUTION:
Apply ATF to oil pump bushing.

JPDIA1108ZZ

66. Install O-ring to input clutch assembly.

SCIA5011E

AT-574
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
67. Install converter housing to transmission case, and tighten con-
verter housing bolts ( ) to the specified torque. A

AT

JPDIA1107ZZ
D
68. Connect TCM connector (A).

G
JSDIA1813ZZ

69. Install joint connector (1) to the control valve & TCM. H
CAUTION:
Apply ATF to O-ring of joint connector.
I

JSDIA1719ZZ K

70. Install the control valve & TCM (1) to transmission case.
L

JSDIA1823ZZ

O
CAUTION:

AT-575
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
• Make sure that input speed sensor securely installs input
speed sensor holes (A).
• Hang down output speed sensor harness toward outside
so as not to disturb installation of the control valve &
TCM.
• Adjust joint connector of the control valve & TCM to ter-
minal hole of transmission case.

JPDIA1106ZZ

• Assemble it so that manual valve cutout is engaged with


manual plate projection.

SCIA5035E

71. Install bolts and clip (1) to the control valve & TCM. Tighten bolt
(E) to the specified torque before tightening the other than bolts.

: Front

Bolt symbol Length mm (in) Number of bolts


A 43 (1.69) 3
B 40 (1.57) 2
C 54 (2.13) 6
JPDIA1105ZZ

D 50 (1.97) 2
E* 50 (1.97) 1
*: Reamer bolt
72. Connect output speed sensor connector (A).
73. Engage output speed sensor harness with terminal clips ( ).

JPDIA1104ZZ

AT-576
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
74. Pull down joint connector (1).
CAUTION: A
Be careful not to damage connector.

AT

JSDIA1764ZZ

D
75. Install snap ring (1) to joint connector (2).

G
JSDIA1765ZZ

76. Install magnets (1) to oil pan.


H
77. Install oil pan gasket to transmission case.
CAUTION:
• Never reuse oil pan gasket.
• Install it in the direction to align hole positions. I
• Completely remove all moisture, oil and old gasket, etc.
from oil pan gasket mounting surface.
J

JPDIA0009ZZ
K
78. Install oil pan (1) to transmission case.

: Front L
: Oil pan mounting bolt

CAUTION: M
• Be careful not to pinch harnesses.
• Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
N
JPDIA1073ZZ

79. Tighten oil pan mounting bolts to the specified torque in numeri- O
cal order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque.
P
: Front

CAUTION:
Never reuse oil pan mounting bolts.
80. Install drain plug to oil pan. Tighten drain plug to the specified
torque.
CAUTION:
JPDIA1074ZZ
Never reuse drain plug gasket.
AT-577
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
81. Pour ATF into torque converter.
• Approximately 2 liter (1-3/4 Imp qt) of ATF is required for a
new torque converter.
• When reusing old torque converter, add the same amount
of ATF as was drained.

SAT428DA

82. Install torque converter while aligning notches of torque con-


verter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.

SCIA5010E

83. Measure dimension “A” to make sure that torque converter is in


proper position.

B : Scale
C : Straightedge

Dimension “A” : Refer to AT-610, "Torque Converter".

JPDIA0042ZZ

Inspection INFOID:0000000006363171

INSPECTION AFTER REMOVAL


Oil Pan
Check foreign materials in oil pan to help determine causes of mal-
function. If the ATF is very dark, smells burned, or contains foreign
particles, the frictional material (clutches, band) may need replace-
ment. A tacky film that will not wipe clean indicates varnish build up.
Varnish can cause valves, servo, and clutches to stick and can
inhibit pump pressure.
• If frictional material is detected, replace radiator. Refer to CO-
70, "Exploded View".

SCIA5199E

Torque Converter

AT-578
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Check torque converter one-way clutch using a check tool as shown
at figure. A
1. Insert a check tool into the groove of bearing support built into
one-way clutch outer race.
2. When fixing bearing support with a check tool, rotate one-way B
clutch spline using a screwdriver.
3.
Make sure that inner race rotates clockwise only. If not, replace AT
torque converter assembly.

G
SCIA3171E

1st One-way Clutch


Check operation of 1st one-way clutch. H
1. Install 1st one-way clutch (1) to front brake hub (with under drive
carrier).
2. Hold 1st one-way clutch. I
3. Check front brake hub for correct locking and unlocking direc-
tions. If necessary, replace 1st one-way clutch.
J
: Unlocked
: Locked
JSDIA1713ZZ K
Under Drive Sun Gear
Check for deformation, fatigue or damage. If necessary, replace the under drive sun gear.
L
Mid Carrier Assembly
Check for deformation, fatigue or damage. If necessary, replace the mid carrier assembly.
Rear Carrier Assembly M
Check for deformation, fatigue or damage. If necessary, replace the rear carrier assembly.
Reverse Brake Drive Plates
Check facing for burns, cracks or damage. If necessary, replace the plate. N
Reverse Brake Retaining Plate, Driven Plates and Dish Plates
Check facing for burns, cracks or damage. If necessary, replace the plate.
O
Each Snap Ring
Check for deformation, fatigue or damage. If necessary, replace the snap ring.
Parking Actuator Support and Parking Pawl
P

AT-579
TRANSMISSION ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
If the contact surface on parking actuator support and parking pawl
has excessive wear, abrasion, bend or any other damage, replace
the components.

SCIA5143E

SCIA5144E

AT-580
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
A
Exploded View INFOID:0000000006363172

AT

J
JPDIA1089GB

1. Oil pump housing oil seal 2. Oil pump housing 3. O-ring K


4. Oil pump cover 5. O-ring 6. D-ring
7. D-ring 8. Front brake piston 9. Front brake spring retainer
10. Snap ring 11. D-ring 12. D-ring L
13. 2346 brake piston 14. 2346 brake spring retainer 15. Snap ring
16. Seal ring 17. 2346 brake dish plate 18. 2346 brake driven plate
19. 2346 brake drive plate 20. 2346 brake retaining plate 21. Snap ring M
: Apply Liquid Gasket (Three Bond 1215) or equivalent.
Refer to GI-9, "Component" for symbols not described on the above.
N
Disassembly INFOID:0000000006363173

1. Remove snap ring (1) from oil pump assembly using a flat- O
bladed screwdriver (A).
CAUTION:
• Be careful not to scratch oil pump cover and 2346 brake P
retaining plate.
• Be careful not to damage snap ring.

JPDIA1090ZZ

AT-581
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
2. Remove 2346 brake component part (retaining plate, drive
plates, driven plates, and dish plate) (1) from oil pump assembly.

JPDIA1091ZZ

3. Remove seal ring (1) from oil pump assembly.

JPDIA1092ZZ

4. Set the clutch spring compressor (SST: KV31103800) (A) on


front brake spring retainer and remove snap ring (fixing front
brake spring retainer) (1) from oil pump assembly while com-
pressing return spring.
CAUTION:
Be careful not to expand snap ring excessively.

JSDIA1729ZZ

5. Remove front brake spring retainer (1) from oil pump assembly.

JPDIA1094ZZ

6. Set the clutch spring compressor (SST: KV31102400) (A) on


2346 brake spring retainer and remove snap ring (fixing 2346
brake spring retainer) (1) from oil pump assembly while com-
pressing return spring.

B : Press
CAUTION:
Be careful not to expand snap ring excessively.

JSDIA1730ZZ

AT-582
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
7. Remove 2346 brake spring retainer (1) from oil pump assembly.
A

AT

JPDIA1096ZZ
D
8. Remove front brake piston (1) from oil pump assembly with
compressed air. Refer to AT-538, "Oil Channel".
E
A : Front brake pressure hole
CAUTION:
Care should be taken not to abruptly blow air. It makes pis- F
ton incline, as the result, it becomes hard to disassemble
the piston.
G

JPDIA1097ZZ
K
9. Remove D-ring (inner) (1) and D-ring (outer) (2) from front brake
piston.
L

N
JPDIA1098ZZ

AT-583
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
10. Remove 2346 brake piston (1) from oil pump assembly with
compressed air. Refer to AT-538, "Oil Channel".

A : 2346 brake pressure hole


CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
ton incline, as the result, it becomes hard to disassemble
the piston.

JPDIA1099ZZ

11. Remove D-ring (large) (1) and D-ring (small) (2) from 2346
brake piston.

JPDIA1100ZZ

12. loosen bolts in numerical order shown in the figure and remove
oil pump housing from oil pump cover.

: Bolt

JPDIA1101ZZ

13. Remove oil pump housing oil seal using a flat-bladed screw-
driver.
CAUTION:
Be careful not to scratch oil pump housing.

SCIA2840E

AT-584
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
14. Remove O-ring from oil pump housing.
A

AT

SCIA2841E

D
15. Remove O-ring (1) from oil pump cover.

G
JPDIA1102ZZ

Assembly INFOID:0000000006363174 H

1. Install O-ring (1) to oil pump cover.


I

JPDIA1102ZZ

L
2. Install O-ring to oil pump housing.

O
SCIA2841E

AT-585
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
3. Using the drift, install oil pump housing oil seal to the oil pump
housing until it is flush.
CAUTION:
• Never reuse oil seal.
• Apply ATF to oil seal.

SCIA5313E

4. Install oil pump housing to oil pump cover and tighten bolts ( )
to the specified torque in numerical order shown in the figure
after temporarily tightening them.

JPDIA1101ZZ

5. Install D-ring (large) (1) and D-ring (small) (2) to 2346 brake pis-
ton.

JPDIA1100ZZ

6. Install 2346 brake piston (1) to oil pump assembly.

JSDIA1722ZZ

7. Install D-ring (inner) (1) and D-ring (outer) (2) to front brake pis-
ton.

JPDIA1098ZZ

AT-586
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
8. Install front brake piston (1) to oil pump assembly.
A

AT

JSDIA1723ZZ
D
9. Install 2346 brake spring retainer (1) to oil pump assembly.

G
JPDIA1096ZZ

10. Set the clutch spring compressor (SST: KV31102400) (A) on H


2346 brake spring retainer and install snap ring (fixing 2346
brake spring retainer) (1) to oil pump assembly while compress-
ing return spring.
I
B : Press
CAUTION:
Be careful not to expand snap ring excessively. J

JSDIA1730ZZ K

11. Install front brake spring retainer (1) to oil pump assembly.
L

JPDIA1094ZZ

12. Set the clutch spring compressor (SST: KV31103800) (A) on O


front brake spring retainer and install snap ring (fixing front
brake spring retainer) (1) to oil pump assembly while compress-
ing return spring. P
CAUTION:
Be careful not to expand snap ring excessively.

JSDIA1729ZZ

AT-587
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
13. Install seal ring (1) to oil pump assembly.

JPDIA1092ZZ

14. Install 2346 brake component part (retaining plate, drive plates,
driven plates, dish plate, and snap ring) to oil pump assembly.

1 : Dish plate
2 : Driven plate (five pieces)
3 : Drive plate (five pieces)
4 : Retaining plate
5 : Snap ring
CAUTION:
• Check the order of plates. JPDIA1153ZZ

• Never install snap ring mating part (A) to the clearance


groove [(B) shown in the figure] of oil pump cover.

JSDIA1724ZZ

Inspection and Adjustment INFOID:0000000006363175

INSPECTION AFTER DISASSEMBLY


Each Snap Ring
Check for deformation, fatigue or damage. If necessary, replace snap ring.
Each Spring Retainer
Check for deformation, fatigue or damage. If necessary, replace spring retainer.
2346 Brake Drive Plates
Check facing for burns, cracks or damage. If necessary, replace drive plates and driven plates.
2346 Brake Retaining Plate, Driven Plates and Dish Plate
Check facing for burns, cracks or damage. If necessary, replace retaining plate and dish plate.
INSPECTION AFTER ASSEMBLY
2346 Brake Clearance

AT-588
OIL PUMP, 2346 BRAKE, FRONT BRAKE PISTON
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Set a dial indicator (A) as shown in the figure. Blow air into 2346
brake oil pressure hole (B), and measure 2346 brake clearance. If A
clearance is outside the specified value, adjust clearance by select-
ing an appropriate snap ring (1). Refer to AT-538, "Oil Channel".
B
Air pressure : 300 kPa (3 bar, 3.06 kg/cm2, 43.5 psi)
2346 brake : Refer to AT-611, "2346 Brake Clear-
clearance ance". AT
CAUTION:
Never exceed the specified air pressure value. JPDIA1148ZZ

AT-589
UNDER DRIVE CARRIER, FRONT BRAKE HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
UNDER DRIVE CARRIER, FRONT BRAKE HUB
Exploded View INFOID:0000000006363176

JPDIA1127ZZ

1. Snap ring 2. Under drive carrier assembly 3. Front brake hub

Disassembly INFOID:0000000006363177

1. Remove snap ring (1) from front brake hub using a flat-bladed
screwdriver.
CAUTION:
• Be careful not to scratch front brake hub and under drive
carrier assembly.
• Be careful not to damage snap ring.

JPDIA1128ZZ

2. Remove under drive carrier assembly (1) from front brake hub.

JPDIA1129ZZ

AT-590
UNDER DRIVE CARRIER, FRONT BRAKE HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
3. Remove snap ring (1) from front brake hub using a flat-bladed
screwdriver. A
CAUTION:
• Be careful not to scratch front brake hub.
• Be careful not to damage snap ring.
B

AT

JPDIA1130ZZ

D
Assembly INFOID:0000000006363178

1. Install snap ring (1) to front brake hub. E


CAUTION:
Be careful not to damage snap ring.
F

JPDIA1130ZZ
H

2. Install under drive carrier assembly (1) to front brake hub.


I

JPDIA1129ZZ

L
3. Install snap ring (1) to front brake hub using a flat-bladed screw-
driver.
CAUTION:
• Be careful not to scratch front brake hub. M
• Be careful not to damage snap ring.

O
JPDIA1128ZZ

Inspection INFOID:0000000006363179
P

INSPECTION AFTER REMOVAL


• Each Snap Ring
Check for deformation, fatigue or damage. If necessary, replace snap ring.
• Under Drive Carrier Assembly
Check for deformation, fatigue or damage. If necessary, replace under drive carrier assembly.
• Front Brake Hub

AT-591
UNDER DRIVE CARRIER, FRONT BRAKE HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Check for deformation, fatigue or damage. If necessary, replace front brake hub.

AT-592
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
A
Exploded View INFOID:0000000006363180

TYPE 1 B

AT

JPDIA1122GB
N
1. Needle bearing 2. Snap ring 3. Front carrier assembly
4. Needle bearing 5. O-ring 6. Seal ring
7. Input clutch drum 8. Input clutch driven plate 9. Input clutch drive plate O
10. Input clutch retaining plate 11. Snap ring 12. Rear internal gear
Refer to GI-9, "Component" for symbols in the figure.
P

AT-593
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
TYPE 2

JPDIA1189ZZ

1. Needle bearing 2. Snap ring 3. Front carrier assembly


4. Needle bearing 5. O-ring 6. Seal ring
7. Input clutch drum 8. Input clutch dish plate 9. Input clutch driven plate
10. Input clutch drive plate 11. Input clutch retaining plate 12. Snap ring
13. Rear internal gear
Refer to GI-9, "Component" for symbols in the figure.

AT-594
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Disassembly INFOID:0000000006363181

A
1. Remove needle bearing (1) from front carrier assembly.

AT

D
JPDIA1120ZZ

2. Compress snap ring (1) using flat-bladed screwdrivers (A). E


CAUTION:
• Be careful not to scratch rear internal gear.
• Be careful not to damage snap ring.
F
3. Remove front carrier assembly and input clutch assembly from
rear internal gear.
4. Remove front carrier assembly from input clutch assembly.
G

JPDIA1123ZZ H
5.

6. Remove snap ring (1) from front carrier assembly.


CAUTION: I
Be careful not to expand snap ring excessively.

JPDIA1159ZZ

L
7. Remove O-ring (1) and seal rings (2) from input clutch assem-
bly.
M

O
JPDIA1124ZZ

AT-595
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
8. Remove needle bearing from input clutch assembly.

SCIA2853E

9. Remove snap ring from input clutch drum using a flat-bladed


screwdriver.
CAUTION:
• Be careful not to scratch rear input clutch drum and input
clutch retaining plate.
• Be careful not to damage snap ring.
10. Remove input clutch component part (drive plates, driven plates,
retaining plate and dish plate*) from input clutch drum.
*: Type 2 only

SCIA2864E

Assembly INFOID:0000000006363182

1. Install input clutch component part (drive plates, driven plates,


and retaining plate) to input clutch drum. (Type 1)

1 : Snap ring
2 : Retaining plate
3 : Drive plate (seven pieces)
4 : Driven plate (seven pieces)
CAUTION:
Check order of plates.
JPDIA1125ZZ

2. Install input clutch component part (dish plate, drive plates,


driven plates, and retaining plate) to input clutch drum. (Type 2)

1 : Snap ring
2 : Retaining plate
3 : Drive plate (seven pieces)
4 : Driven plate (seven pieces)
5 : Dish plate
CAUTION:
Check order of plates. JPDIA1193ZZ

AT-596
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
3. Install snap ring to input clutch drum using a flat-bladed screw-
driver. A
CAUTION:
• Be careful not to scratch input clutch drum and input
clutch retaining plate.
B
• Be careful not to damage snap ring.

AT

SCIA2864E

D
4. Install needle bearing to input clutch assembly.
CAUTION:
Check the direction of needle bearing. Refer to AT-539,
E
"Location of Needle Bearings and Bearing Races".

G
SCIA2853E

5. Install O-ring (1) and seal rings (2) to input clutch assembly.
H

JPDIA1124ZZ
K
6. Install snap ring (1) to front carrier assembly.
CAUTION:
Be careful not to expand snap ring excessively. L

N
JPDIA1159ZZ

7. Compress snap ring (1) using flat-bladed screwdrivers (A). O


CAUTION:
• Be careful not to scratch rear internal gear.
• Be careful not to damage snap ring. P
8. Install front carrier assembly and input clutch assembly to rear
internal gear.

JPDIA1123ZZ

AT-597
FRONT CARRIER, INPUT CLUTCH, REAR INTERNAL GEAR
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
9. Install needle bearing (1) to front carrier assembly.
CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

JPDIA1120ZZ

Inspection INFOID:0000000006363183

INSPECTION AFTER REMOVAL


Front Carrier Snap Ring
Check for deformation, fatigue or damage. If necessary, replace the snap ring.
Input Clutch Snap Ring
Check for deformation, fatigue or damage. If necessary, replace input clutch assembly.
Input Clutch Drum
Check for deformation, fatigue or damage or burns. If necessary, replace input clutch assembly.
Input Clutch Drive Plates
Check facing for burns, cracks or damage. If necessary, replace input clutch assembly.
Input Clutch Dish Plate (Type 2)
Check facing for burns, cracks or damage. If necessary, replace input clutch assembly.
Input Clutch Retaining Plate and Driven Plates
Check facing for burns, cracks or damage. If necessary, replace input clutch assembly.
Front Carrier
Check for deformation, fatigue or damage. If necessary, replace front carrier assembly.
Rear Internal Gear
Check for deformation, fatigue or damage. If necessary, replace rear internal gear.

AT-598
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH
A
HUB
Exploded View INFOID:0000000006363184
B

AT

JSDIA1758ZZ

H
1. Mid sun gear 2. Seal ring 3. Rear sun gear
4. 2nd one-way clutch 5. Snap ring 6. Needle bearing
7. High and low reverse clutch hub 8. Snap ring 9. Bearing race
I
10. Bearing race 11. Needle bearing
Refer to GI-9, "Component" for symbols in the figure.
J
Disassembly INFOID:0000000006363185

1. Remove needle bearing and bearing races from high and low
reverse clutch hub. K

SCIA5238E
N
2. Remove snap ring from mid sun gear assembly using pair of
snap ring pliers.
CAUTION: O
Be careful not to expand snap ring excessively.

SCIA2855E

AT-599
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
3. Remove high and low reverse clutch hub from mid sun gear
assembly.

SCIA2856E

4. Remove needle bearing from high and low reverse clutch hub.

SCIA2857E

5. Remove rear sun gear assembly from mid sun gear assembly.

SCIA7018E

6. Remove snap ring from rear sun gear using a flat-bladed screw-
driver.
CAUTION:
• Be careful not to scratch rear sun gear and 2nd one-way
clutch.
• Be careful not to damage snap ring.

SCIA2859E

7. Remove 2nd one-way clutch from rear sun gear.

JSDIA1817ZZ

AT-600
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
8. Remove seal rings from mid sun gear.
A

AT

SCIA2861E
D
Assembly INFOID:0000000006363186

1. Install seal rings to mid sun gear. E

H
SCIA2861E

2. Install 2nd one-way clutch to rear sun gear.


I

JSDIA1817ZZ
L
3. Install snap ring to rear sun gear using a flat-bladed screwdriver.
CAUTION:
• Be careful not to scratch rear sun gear and 2nd one-way M
clutch.
• Be careful not to damage snap ring.

O
SCIA2859E

AT-601
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
4. Install rear sun gear assembly to mid sun gear assembly.

SCIA7018E

5. Install needle bearing to high and low reverse clutch hub.


CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

SCIA2857E

6. Install high and low reverse clutch hub to mid sun gear assem-
bly.

SCIA2856E

7. Install snap ring to mid sun gear assembly using pair of snap
ring pliers.
CAUTION:
Be careful not to expand snap ring excessively.

SCIA2855E

8. Check operation of 2nd one-way clutch.

AT-602
MID SUN GEAR, REAR SUN GEAR, HIGH AND LOW REVERSE CLUTCH HUB
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
a. Hold mid sun gear and turn rear sun gear.
b. Check 2nd one-way clutch for correct locking and unlocking A
directions.
CAUTION:
If not as shown in the figure, check installation direction of B
2nd one-way clutch.

AT

SCIA3132E

D
9. Install needle bearing and bearing races to high and low reverse
clutch hub.
CAUTION:
E
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

G
SCIA5238E

Inspection INFOID:0000000006363187 H

INSPECTION AFTER REMOVAL


2nd One-way Clutch I
1. Hold mid sun gear and turn rear sun gear.
2. Check 2nd one-way clutch for correct locking and unlocking J
directions. If necessary, replace 2nd one-way clutch.

SCIA3132E

High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring M
Check for deformation, fatigue or damage. If necessary, replace the snap ring.
2nd One-way Clutch
Check frictional surface for wear or damage. If necessary, replace the 2nd one-way clutch. N
Mid Sun Gear
Check for deformation, fatigue or damage. If necessary, replace the mid sun gear.
O
Rear Sun Gear
Check for deformation, fatigue or damage. If necessary, replace the rear sun gear.
High and Low Reverse Clutch Hub P
Check for deformation, fatigue or damage. If necessary, replace the high and low reverse clutch hub.

AT-603
HIGH AND LOW REVERSE CLUTCH
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
HIGH AND LOW REVERSE CLUTCH
Exploded View INFOID:0000000006363188

TYPE 1

SCIA5239E

1. High and low reverse clutch drum 2. High and low reverse clutch driven 3. High and low reverse clutch retaining
plate plate
4. Snap ring 5. High and low reverse clutch drive 6. Bearing race
plate

TYPE 2

JPDIA1191ZZ

1. Snap ring 2. High and low reverse clutch retaining 3. High and low reverse clutch drive
plate plate
4. High and low reverse clutch driven 5. High and low reverse clutch dish 6. Bearing race
plate plate
7. High and low reverse clutch drum
Refer to GI-9, "Component" for symbols in the figure.

AT-604
HIGH AND LOW REVERSE CLUTCH
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
Disassembly INFOID:0000000006363189

A
1. Remove bearing race from high and low reverse clutch drum.

AT

D
SCIA5215E

2. Remove snap ring from high and low reverse clutch drum using E
a flat-bladed screwdriver.
CAUTION:
• Be careful not to scratch high and low reverse clutch
drum. F
• Be careful not to damage snap ring.
3. Remove high and low reverse clutch component part (drive
plates, driven plates, retaining plate, and dish plate*) from high G
and low reverse clutch drum.
*: Type 2 only
SCIA2868E H
Assembly INFOID:0000000006363190

1. Install high and low reverse clutch component part (drive plates, I
driven plates, and retaining plate) to high and low reverse clutch
drum. (Type 1)
J
1 : Snap ring
2 : Retaining plate
3 : Drive plate (five pieces) K
4 : Driven plate (five pieces)
CAUTION:
Check the order of plates. L
SCIA7134E

2. Install high and low reverse clutch component part (dish plate,
drive plates, driven plates, and retaining plate) to high and low M
reverse clutch drum. (Type 2)

1 : Snap ring
N
2 : Retaining plate
3 : Drive plate (five pieces)
4 : Driven plate (five pieces)
O
5 : Dish plate
CAUTION: JPDIA1195ZZ
Check the order of plates. P

AT-605
HIGH AND LOW REVERSE CLUTCH
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
3. Install snap ring to high and low reverse clutch drum using a flat-
bladed screwdriver.
CAUTION:
• Be careful not to scratch high and low reverse clutch
drum.
• Be careful not to damage snap ring.

SCIA2868E

4. Install bearing race to high and low reverse clutch drum.


CAUTION:
Check the direction of needle bearing. Refer to AT-539,
"Location of Needle Bearings and Bearing Races".

SCIA5215E

Inspection INFOID:0000000006363191

INSPECTION AFTER REMOVAL


Check the following items. If necessary, replace high and low reverse clutch assembly.
High and Low Reverse Clutch Snap Ring
Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
Check facing for burns, cracks or damage.
High and Low Reverse Clutch Dish Plate (Type 2)
Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plate and Driven Plates
Check facing for burns, cracks or damage.

AT-606
DIRECT CLUTCH
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
DIRECT CLUTCH
A
Exploded View INFOID:0000000006363192

AT

G
SCIA6983E

1. Direct clutch drum 2. Direct clutch driven plate 3. Direct clutch retaining plate
4. Snap ring 5. Direct clutch drive plate 6. Direct clutch dish plate
H

Disassembly INFOID:0000000006363193

I
1. Remove snap rings from direct clutch drum using a flat-bladed
screwdriver.
CAUTION: J
• Be careful not to scratch direct clutch drum and direct
clutch retaining plate.
• Be careful not to damage snap ring.
2. Remove direct clutch component part (drive plates, driven K
plates, retaining plate, and dish plate) from direct clutch drum.

L
SCIA2868E

Assembly INFOID:0000000006363194 M

1. Install direct clutch component part (dish plate, drive plates,


driven plates, and retaining plate) to direct clutch drum. N

1 : Snap ring
2 : Retaining plate
O
3 : Drive plate (six pieces)
4 : Driven plate (six pieces)
5 : Dish plate
P
CAUTION:
Check the order of plates. SCIA6951E

AT-607
DIRECT CLUTCH
< UNIT DISASSEMBLY AND ASSEMBLY > [7AT: RE7R01B]
2. Install snap rings to direct clutch drum using a flat-bladed screw-
driver.
CAUTION:
• Be careful not to scratch direct clutch drum and direct
clutch retaining plate.
• Be careful not to damage snap ring.

SCIA2868E

Inspection INFOID:0000000006363195

INSPECTION AFTER REMOVAL


Check the following items. If necessary, replace direct clutch assembly.
Direct Clutch Snap Rings
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
Check facing for burns, cracks or damage.
Direct Clutch Dish Plate
Check facing for burns, cracks or damage.
Direct Clutch Retaining Plate and Driven Plates
Check facing for burns, cracks or damage.

AT-608
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [7AT: RE7R01B]

SERVICE DATA AND SPECIFICATIONS (SDS) A


SERVICE DATA AND SPECIFICATIONS (SDS)
General Specification INFOID:0000000006363196
B

Engine models V9X


AT
Transmission model code number 1XR8C, X412E X413E
Stall torque ratio 2.03 : 1
1st 4.887 D
2nd 3.170
3rd 2.027
E
4th 1.412
Transmission gear ratio
5th 1.000
6th 0.864 F
7th 0.775
Reverse 4.041
Input clutch dish plate No installed Installed G
Remarks High and low reverse
No installed Installed
clutch dish plate
H
Recommended fluid Genuine NISSAN Matic S ATF*1
Fluid capacity 10.0 liter (8-6/8 Imp qt)*2
CAUTION: I
• Use only Genuine NISSAN Matic S ATF. Never mix with other ATF.
• Using ATF other than Genuine NISSAN Matic S ATF will cause deterioration driveability and A/T durability, and may damage
the A/T, which is not covered by the warranty.
J
*1: Refer to MA-25, "Fluids and Lubricants".
*2: The fluid capacity is the reference value.
Vehicle Speed at Which Gear Shifting Occurs INFOID:0000000006363197 K

km/h (MPH)
Throttle position L
Gear position
Full throttle Half throttle
D1 → D2 32 – 36 (20 – 22) 28 – 32 (17 – 20)
D2 → D3 52 – 60 (32 – 37) 44 – 52 (27 – 32)
M
D3 → D4 85 – 95 (53 – 59) 68 – 78 (42 – 48)
D4 → D5 124 – 134 (77 – 83) 88 – 98 (55 – 61)
N
D5 → D6 177 – 187 (110 – 116) 115 – 125 (71 – 78)
D6 → D7 206 – 216 (128 – 134) 141 – 151 (88 – 94)
D7 → D6 196 – 206 (122 – 128) 79 – 89 (49 – 55) O
D6 → D5 167 – 177 (104 – 110) 63 – 73 (39 – 45)
D5 → D4 114 – 124 (71 – 77) 48 – 58 (30 – 36)
P
D4 → D3 73 – 83 (45 – 52) 32 – 42 (20 – 26)
D3 → D2 37 – 45 (23 – 28) 22 – 26 (14 – 16)
D2 → D1 6 – 10 (4 – 6) 6 – 10 (4 – 6)

• At half throttle, the accelerator opening is 4/8 of the full opening.

AT-609
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [7AT: RE7R01B]
Vehicle Speed at Which Lock-up Occurs/Releases INFOID:0000000006363198

Vehicle speed km/h (MPH)


Throttle position
Lock-up ON Lock-up OFF
Closed throttle 64 – 72 (40 – 45) 64 – 72 (40 – 45)
Half throttle 121 – 129 (75 – 80) 121 – 129 (75 – 80)
• Vehicle speed with D5 position.
• At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal OFF)
• At half throttle, the accelerator opening is 4/8 of the full opening.

Stall Speed INFOID:0000000006363199

Stall speed 2,315 – 2,615 rpm

Torque Converter INFOID:0000000006363200

Dimension between end of converter housing and torque converter 32.83 mm (1.293 in)

Total End Play INFOID:0000000006363201

Unit: mm (in)

Total end play Standard 0.25 – 0.55 (0.0098 – 0.0217)


1.0 (0.039)
1.2 (0.047)
1.4 (0.055)
Thickness of bearing race for adjusting total end play 1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
2.2 (0.087)

Reverse Brake Clearance INFOID:0000000006363202

Unit: mm (in)

Reverse brake clearance Standard 0.8 – 1.2 (0.031 – 0.047)


4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
Thickness of retaining plate for adjusting reverse brake clearance 5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
6.0 (0.236)

Front Brake Clearance INFOID:0000000006363203

Unit: mm (in)

Front brake clearance Standard 0.7 – 1.1 (0.028 – 0.043)


2.0 (0.079)
2.2 (0.087)
Thickness of retaining plate for adjusting front brake clearance 2.4 (0.094)
2.6 (0.102)
2.8 (0.110)

AT-610
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [7AT: RE7R01B]
2346 Brake Clearance INFOID:0000000006363204

A
Unit: mm (in)

2346 brake clearance Standard 1.5 – 1.9 (0.059 – 0.075)


2.0 (0.079)
B
2.2 (0.087)
2.4 (0.094)
Thickness of snap ring for adjusting 2346 brake clearance
2.6 (0.102) AT
2.8 (0.110)
3.0 (0.118)

AT-611

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