Woods CZ2252K EN
Woods CZ2252K EN
Woods CZ2252K EN
MOW’N MACHINE
CZ2048K
872298G
20HP KAW W/48” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
CZ2252K
872299G
22HP KAW W/52” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
CZ2361B
872404G
23HP B&S W/61” SIDE DISCHARGE (S/N
000050 AND ABOVE)
CZ2461K
872405G
24HP KAW W/61” SIDE DISCHARGE
(S/N 000050 AND ABOVE)
MAN0863
RF4166219
CALIFORNIA
Proposition 65 Warning WARNING
Diesel engine exhaust and some of
The engine exhaust from this product
its constituents are known to the State
contains chemicals known to the State
of California to cause cancer, birth
of California to cause cancer, birth
defects and other reproductive harm.
defects or other reproductive harm.
California Advertencia
de la Proposicion 65
ADVERTENCIA
El estado de California hace saber que los
El estado de California hace saber que
gases de escape de este producto contienen
los gases de escape de los motores diesel
productos quÍmicos que producen cáncer,
y algunos de sus componentes producen
defectos de nacimiento y otros daños en
cáncer, defectos de nacimiento y otros da-
el proceso de reproducción humana.
ños en el proceso de reproducción humana.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring
insulation, and related accessories
contain lead and lead compounds,
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
WOODS
IMPORTANT MESSAGE
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual
instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in
the Set-Up instructions are completed before releasing equipment to the owner.
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the
mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product
does not diminish customer’s warranty rights.
TO THE OWNER:
Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare
you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read
the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before
attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate
your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and
Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable
and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as
specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards
required for safe and satisfactory operation. Record the model number and serial number of your equipment
in the spaces provided:
Serial Number: (located on left side panel near cut-off switch.) ________________________________
ALITEC™
BMP®
CENTRAL FABRICATORS®
GANNON®
GILL®
WAIN-ROY®
WOODS®
12-2010 3
WOODS
TABLE OF CONTENTS FIGURES PAGE
SAFETY........................................................................................................................................................ 5-11
SET-UP INSTRUCTIONS...........................................................................................................................12-13
LABELS......................................................................................................................................................14-17
CONTROLS................................................................................................................................................18-21
PRE-OPERATION CHECKLIST...................................................................................................................... 22
OPERATION...............................................................................................................................................23-25
MAINTENANCE CHART................................................................................................................................. 26
MAINTENANCE RECORD.............................................................................................................................. 27
MAINTENANCE.........................................................................................................................................28-34
ADJUSTMENTS.........................................................................................................................................35-39
BELT REPLACEMENT...............................................................................................................................40-41
PAGE INTENTIONALLY LEFT BLANK........................................................................................................... 42
PARTS SECTION............................................................................................................................................ 43
FRAME-ENGINE/CLUTCH ASSY........................ FIGURE 1.................................................................... 44, 45
TRANSAXLE ASSY.............................................. FIGURE 2.................................................................... 46, 47
FUEL TANK/BUMPER & CONTROL PANEL....... FIGURE 3.................................................................... 48, 49
FUEL VALVE & COVER PLATE........................... FIGURE 4.................................................................... 50, 51
DECK LIFT ASSEMBLY....................................... FIGURE 5.................................................................... 52, 53
CASTER ASSEMBLY........................................... FIGURE 6.................................................................... 54, 55
KICKPLATE/SEAT ASSEMBLY............................ FIGURE 7.................................................................... 56, 57
STEERING........................................................... FIGURE 8.................................................................... 58, 59
PARKING BRAKE................................................ FIGURE 9.................................................................... 60, 61
WIRE HARNESS.................................................. FIGURE 10.................................................................. 62, 63
48" SIDE DISCHARGE........................................ FIGURE 11.................................................................. 64, 65
52" SIDE DISCHARGE........................................ FIGURE 12.................................................................. 66, 67
61" SIDE DISCHARGE........................................ FIGURE 13.................................................................. 68, 69
BELTS-CUTTERDECK......................................... FIGURE 14.................................................................. 70, 71
DECALS-POWERUNIT........................................ FIGURE 15.................................................................. 72, 73
4
SAFETY
WOODS
CAUTION indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
5
SAFETY
WOODS
PREPARING FOR SAFE OPERATION
Operator preparation and training
Read the Operation & Safety
WARNING
Manual
- If an operator or mechanic
cannot read English, it is
the owner's responsibility
to explain this material to
them. If any portion of this
material is unclear, contact
your factory representative for clarification.
- Become familiar with the safe operation of the All rotary lawnmowers are potentially
equipment, operator controls and safety signs. dangerous. They can amputate hands and
Know how to stop the engine and attachments feet and throw objects. Failure to follow
quickly in an emergency. Do not operate or allow these safety and operating instructions
another person to operate this machine if there could result in serious injury or death.
are any questions about safety.
- All operators and mechanics should be trained. Site preparation and circumstances
The owner is responsible for training the users.
- Evaluate the terrain to determine what
- Wear appropriate clothing, including long accessories and attachments are needed to
trousers and safety goggles or safety glasses properly and safely perform the job. Only use
with side shields when operating mower. Do not accessories and attachments approved by the
operate barefoot or wearing open sandals. Long manufacturer.
hair, loose clothing or jewelry may get tangled in
- Clear the area to be mowed of objects such as
moving parts.
rocks, toys, wire or other debris that may be
- Wear hearing protection. picked up or thrown by the mower.
- Never allow underage children, unskilled - Be sure the area is clear of pets and people,
or improperly trained people operate this especially young children. Never assume they
equipment. Local regulations can restrict the age will remain where you last saw them. Stop the
of the operator. machine if any enter the area.
- Data indicates that those operators age 60 years - Mow only in daylight or in good artificial light.
and above are involved in a large percentage of
- Do not mow wet grass as tires may lose traction.
riding mower-related injuries. Those operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from injury.
- Do not carry passengers, especially small
children. They may fall off and be seriously
injured.
- Keep warning labels and this operator's manual
legible and intact. Replacement labels and
manuals are available from the factory.
- Do not operate machine while under the
influence of drugs or alcohol.
- The owner/user can prevent and is responsible
for accidents or injuries occurring to themselves,
other people or property.
6
SAFETY
WOODS
Machine preparation OPERATING SAFELY
- Check operator presence interlock system and In general
brake operation. Adjust or repair any problems - Use extra care when loading or unloading the
before using. machine into a trailer or truck.
- Do not tamper with or defeat safety devices. - Slow down and use caution when making turns
Keep guards, shields and interlock safety devices and crossing roads and sidewalks. Stop blades if
in place and in proper working condition. They not mowing.
are for your protection.
- Do not run the engine in an enclosed area where
- Keep all fasteners such as nuts, bolts and pins dangerous carbon monoxide fumes can collect.
well secured.
- Do not place your foot on the ground while
- Visually inspect blades, blade bolts and the cutter operating the machine.
assembly for wear or damage. Replace worn or
- Before operating, lower the discharge chute,
damaged blades and bolts to preserve balance.
install the mulcher or put the entire grass catcher
- Verify that machine and attachments, if any, are in place.
in good operating condition.
- Keep clear of the discharge opening at all times.
- Do not engage blades until ready to mow. Never direct the discharge toward a bystander.
Stop operation if someone approaches.
- Keep washout ports and other mower housing
service openings closed when mowing.
- Use care when pulling loads or using heavy
equipment.
- Use only approved drawbar hitch points.
- Limit loads to those you can safely control.
- Do not turn sharply. Use care when reversing.
- Use counterweight(s) or wheel weights when
suggested in the operator's manual.
- Never leave a machine unattended. Always turn
off blades, set parking brake, stop engine and
remove key before dismounting.
7
SAFETY
WOODS
Starting Interrupting operation
- Start only according to instructions in this manual - Before leaving the operator's position:
or on the machine. - Park on level ground.
- Before attempting to start the engine, make sure: - Disengage the PTO.
- the parking brake is on; - Set the parking brake.
- the PTO is disengaged; - Shut off the engine and remove the key.
- the traction drive is in NEUTRAL. - Disengage the PTO and wait until the blades quit
- When starting the engine, make sure hands and rotating:
feet are clear of the blades. - before raising cutterdeck;
- when not mowing;
- Do not start the machine while standing in front
- for transport;
of the discharge chute or with the chute directed
- when crossing surfaces other than grass.
at someone.
- Stop the engine, disengage the PTO, set parking
- Do not engage PTO at full throttle. Throttle to
brake and wait until the blades quit rotating and
idle or lowest possible engine speed.
lower cutting unit:
- Do not change engine governor settings or - before refueling;
overspeed the engine. Operating the engine - before removing grass catcher;
at excessive speed can increase the hazard of - before making height adjustment unless the
personal injury. adjustment can be made from the operator's
position.
- Stop the engine, disengage the PTO, set parking
brake and disconnect the spark plug wire(s) or
remove the key:
- before clearing blockages or unclogging chute;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the
machine for damage and make repairs before
restarting;
- if the machine begins to vibrate abnormally:
shut off machine immediately. Inspect and
make repairs as needed before restarting;
- except for repairs or adjustments as specifically
noted, such as for carburetor adjustment,
where the engine must be running. Keep
hands and feet clear of moving parts in these
circumstances.
- Allow the blades to come to a complete stop
when stopping operation to clear blockages,
unclog, inspect the machine, do maintenance or
repair.
- Reduce the throttle setting during engine shut-
down and, if the engine is provided with a shut-
off valve, turn the fuel off at the conclusion of
mowing.
8
SAFETY
WOODS
MANEUVERING SAFELY
In general
- Slow down before turning. - Use extra care with grass catchers or other
attachments. These can change the stability of
- Do not mow in reverse unless absolutely
the machine.
necessary. Always look behind and down
for small children and pets before and during - Remove obstacles such as rocks, tree limbs etc.
backing. - Avoid driving over obstacles such as ruts, holes,
- Be aware when approaching blind corners, rocks and roots whenever possible. Be alert to
shrubs, trees, tall grass or other objects that may dips and rises. Uneven terrain can overturn a
obscure vision. mower or cause it to slide. Tall grasses can hide
obstacles.
- If tires lose traction, disengage the blades. If on
a slope, head downhill. - Do not mow drop-offs, ditches or embankments.
The machine could suddenly turn over if a wheel
runs over the edge or an edge caves in.
Mowing slopes WARNING
- Follow the manufacturer's recommendations
Slopes are a major factor in for wheel weights or counterweights to improve
loss-of-control and tip over stability.
accidents that sometimes lead - Do not mow slopes when grass is wet. Reduced
to severe injury or death. All traction could cause sliding.
slopes require extra caution.
- Do not mow on slopes if uneasy or uncertain.
Ultimate responsibility for safe operation on
slopes rests with the operator.
- Do not mow excessively steep slopes.
- On zero turn machines, mow across slopes, not
up and down.
- Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and proceed
slowly straight down the slope.
- With a zero turn machine, if tires lose traction
going down a slope, steering control may be
regained by speeding up.
- Mid-mount zero turns (belly mounted deck) have
much greater traction pointed up slope than
down slope. Be aware that traction may be lost
going down a slope. Do not operate a mid-mount
zero turn on slopes it cannot back up.
- Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
- Do not turn on slopes unless necessary, and then
turn slowly and downhill when possible.
- Stay away from slopes if the ground is loose or if
caught in the rain during mowing.
- Use lower speeds on a slope to avoid stopping or
shifting.
9
SAFETY
WOODS
WARNING
MAINTENANCE SAFETY Blades
In general - Mower blades are sharp and
can cut. Use extra caution
- Maintain machine according to manufacturer's
when handling. Remove ob-
schedule and instructions for maximum safety
structions with care. Wrap the
and best mowing results.
blade(s) or wear gloves.
- Park machine on level ground.
- Be aware that rotating one blade on multi blade
- Never allow untrained personnel to service ma- mowers can cause other blades to rotate.
chine.
- Only replace blades. Never straighten or weld
- Adjust or repair only after the engine has been them.
stopped and the blades have quit rotating.
- Keep other persons away from blades.
- Inspect grass catcher components regularly. If
worn, damaged or deteriorated, they may expose WARNING
moving parts or allow objects to be thrown. Fuel
- Replace parts if worn, damaged or faulty. - Gasoline and diesel fuels are
For best results, always replace with parts flammable; gasoline vapors
recommended by the manufacturer. are explosive. Use extra care
- Disconnect battery or remove spark plug wire(s) when handling.
before making any repairs. Disconnect the - Store only in containers specifi-
negative terminal first and the positive last. Re- cally designed for fuel.
connect positive first and negative last. - When refueling or checking fuel level:
- Do not dismantle the machine without releasing - Stop the engine and allow to cool;
or restraining forces which may cause parts to - Do not smoke;
move suddenly. - Refuel outdoors only;
- Provide adequate support, e.g. jack stands for - Use a funnel;
lifted machine or parts if working beneath. - Do not overfill;
- If fuel is spilled, do not attempt to start the
- Do not put hands or feet near or under rotating
engine until the spill is cleaned up and vapors
parts.
have cleared.
- Clean up spilled oil or fuel thoroughly.
- Replace faulty mufflers. Sparks from static electricity can start fires or cause
explosions. Flowing fuel can generate static
- To reduce fire hazards, keep the engine, muffler,
electricity. To prevent static electricity sparks:
battery compartment and fuel storage area free
- Keep containers electrically grounded. Do not fill
of grass, leaves, debris buildup or grease.
containers in a vehicle or on a truck or trailer bed
- Hydraulic fluid can penetrate skin, use paper with a plastic liner. Fill containers on the ground
to check for leaks. Relieve hydraulic pressure away from the vehicle.
before disconnecting hoses. Make sure
- When practical, remove gas powered equip-
connections are tight and hoses are in good
ment from the truck or trailer and refuel it on the
condition.
ground. If equipment must be refueled on the
truck or trailer, refuel from a portable container
rather than a dispenser nozzle.
- Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling
is complete. Do not use a nozzle lock-open
device.
- Replace caps on fuel cans and tanks securely.
10
SAFETY
WOODS
BATTERY WARNING
JUMP STARTING
Battery acid is caustic and fumes
are explosive and can cause 1. Be sure the jumper cables are in good condition.
serious injury or death. Turn off the ignition and all electrical accessories
To reduce the risk of personal on both machines.
injury when working near a bat- 2. Position the machine with a good (charged) bat-
tery: tery next to but not touching the machine with the
- When working with battery dead battery so jumper cables will reach.
acid, use protective equipment 3. When making cable connections:
such as, but not limited to, goggles, face shield,
- make sure the clamps do not touch anywhere
rubber gloves and apron.
except to intended metal parts,
- Avoid leaning over a battery. - Never connect a positive ("+" or red) terminal
- Do not expose a battery to open flames or to a negative ("–" or black) terminal.
sparks. - Make sure the cables won't get caught in any
- Be sure batteries with filler caps are properly parts after the engines are started.
filled with fluid. 4. Connect one end of the first jumper cable to the
- Do not allow battery acid to contact eyes or skin. positive terminal on one battery. Connect the
Flush any contacted area with water immediately other end to the positive terminal on the other
and get medical help. battery.
- Charge batteries in an open, well ventilated area, 5. Connect one end of the other cable to the
away from sparks and flames. Unplug charger negative terminal of the machine with a good
before connecting or disconnecting from battery. (charged) battery. Make the final connection on
the engine of the machine to be started, away
from the battery.
6. Start the vehicle with the good battery, then the
STORAGE AND TRANSPORTATION machine with the discharged battery.
- Stop the engine and allow to cool before storing. 7. Remove the cables in the exact reverse order of
- Drain the fuel tank outdoors only. installation. When removing each clamp, take
care it does not touch any other metal parts while
- Store fuel in an approved container in a cool, dry
the other end remains attached.
place.
- Keep the machine and fuel containers in a locked
storage place to prevent tampering and to keep
children from playing with them.
- When the machine is to be parked, stored or left
unattended, lower the cutterdeck unless a posi-
tive mechanical lock is used.
- Do not store the machine or fuel container near
heating appliances with an open flame such as a
water heater or an appliance with a pilot light.
- Keep gasoline storage area free of grass, leaves
and excessive grease to reduce fire hazard.
- Clean grass and debris from cutting units, drives,
mufflers and engine to help prevent fires.
11
SET UP INSTRUCTIONS
WOODS
TOOLS REQUIRED FOR ASSEMBLY
- Wrecking bar
- Claw hammer
- Sockets: 1/2”, 15/16
- Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”
- Tire pressure gauge
NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.
1. UNCRATE UNIT
a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping
brackets.
Discard shipping brackets.
b) Re-install and tighten bumper bolts.
c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs.
2. TIRE PRESSURE
a) Set tire pressures to 14 lbs/in2 (1.0 kg/cm2). Tires are overinflated for shipping.
3. TRACTION LEVERS
a) Tighten bolt A.
b) Sit on the machine. Levers C may be moved to
upper set of holes in bar B for a better operator
fit.
12
SETUP INSTRUCTIONS
WOODS
4. FINAL PREPARATIONS
- Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil
for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. See engine operation manual
for specified motor oil viscosity.
- Charge battery and properly connect cables. See steps below.
Battery acid is caustic. Fumes are explosive and can cause serious injury or death.
Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries.
Read and obey the battery manufacturer’s instructions.
Be certain the ignition switch is OFF and the key has been removed before servicing the battery.
b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the
ground, BLACK, negative ( - ) cable last.
c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to
terminals and cable ends to prevent corrosion. Keep terminal covers in place.
- Read Operation and Safety Manual before starting. Operator Manual is located under the seat. Tilt seat
forward to access manual.
- If deck does not cut level, see deck leveling procedure in the adjustments section of this manual.
- Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated
before load is applied.
- Check the hydro stat neutral adjustment. Neutral is set at the factory but may require readjustment. See
adjustments section of this manual.
- Do not use the machine without an approved grass collector, the grass discharge chute or mulching
plates correctly fitted.
13
LABELS
bORDER IS NOT BLUE,
BORDER IS WHITE.
WOODS
PTO SWITCH
F F
N N N N
4165662
4165615
R R
4165616
14
LABELS
WOODS
15
LABELS
WOODS
16
LABELS
WOODS
17
CONTROLS
WOODS
KEYSWITCH (K) - The keyswitch has three
positions: OFF, RUN, and START. Insert the key
and turn it clockwise to move the switch from OFF to
RUN. Turn it further to START and hold to engage
the starter. Release the key and the switch will return
to RUN from START. Turn the key counterclockwise
to OFF to stop the engine.
CHOKE (C)
For Kawasaki Engines, pull the choke control out to
set the choke ON. Push it in to set the choke OFF.
18
CONTROLS
WOODS
FUEL SELECTOR VALVE (U)
19
CONTROLS
WOODS
Reverse movement - To move the machine straight
back, pull both traction levers back equally from their
neutral position. Reverse speed increases as the
levers are moved back farther. Maximum reverse
speed is reached when the levers hit the rear of the
forward-reverse slot. When moving in reverse, push-
ing the levers forward slows the machine, and the
machine stops when the neutral position is reached.
LIFT LEVER (F) - Used to raise the cutterdeck to Turns during forward movement:
maximum height for transport, curb climbing or blade - Right turn - move the right traction lever back
changing. To return to preset height of cut, lower lift toward neutral to slow the right drive wheel.
lever until it contacts height of cut pin A.
- Left turn - move the left traction lever back to-
TRACTION LEVERS (L) - Each of the two ward neutral to slow the left drive wheel.
traction levers controls the drive wheel located on Turns during reverse movement:
the same side. They control the forward and reverse
movement of the machine, provide steering and also - Reverse right turn - move the right traction lever
provide dynamic braking. forward toward neutral to slow the right drive
wheel.
The operator must be in the seat and the parking - Reverse left turn - move the left traction lever
brake must be OFF to engage the traction drive. forward toward neutral to slow the left drive
To engage traction drive, move the traction levers wheel.
toward the center of the machine until they are out of
neutral lock slot S. Slow, sweeping turns are made with both traction
levers on the same side of neutral and slightly
Forward movement - To move the machine straight apart. True zero radius turns about the center of the
ahead, push both traction levers forward equally from machine are made by having one lever in reverse
their neutral position. Forward speed increases as while the other is in forward. By varying the relative
the levers are moved farther forward from the neutral positions of the two levers, the rate of turn is varied to
position. Maximum forward speed is reached when suit the mowing situation.
the levers hit the front of the forward-reverse slot.
When traveling forward, pulling the traction levers
rearward slows the machine. The machine stops
when the neutral position is reached. Slow down before making sharp turns. The machine
is capable of turning very rapidly when the levers are
moved further apart from each other. Loss of control
and/or turf damage may result.
20
CONTROLS
WOODS
PARKING BRAKE (R) - Pull the parking brake
lever up and back to put the parking brake ON. Push
it forward and down to put the parking brake OFF.
21
PRE-OPERATION CHECK LIST
WOODS
PRE-OPERATION CHECK LIST
(OPERATOR’S RESPONSIBILITY)
___ Review and follow all safety rules and safety ___ Never allow riders.
decal instructions. ___ Inspect area and remove stones, branches or
___ Check that all safety decals are installed and in other hard objects that might be thrown,
good condition. Replace if damaged. causing injury or damage.
___ Check to make sure all shields and guards ___ Clean area around oil fill dipstick. Remove
are properly installed and in good condition. dipstick and check to be sure oil is in operating
Be sure that either the discharge shield or range (between marks on dipstick). Add oil if
complete vacuum attachment is installed. necessary but Do Not Overfill. Install dipstick
___ Check that all hardware is properly installed. assembly firmly until cap bottoms out on tube.
and secured. Dipstick assembly must always be secured into
___ Check that equipment is properly and securely fill tube when engine is running.
attached to power unit. ___ Check all lubrication points and grease as
___ Check to be sure engine is free of dirt and instructed in manual.
debris. Pay particular attention to the cooling ___ Check hydrostatic fluid level. Check to be sure
fins, governor parts and muffler. Clean air cooling fins on hydro stat are clean.
intake screen. Check air cleaner; service if ___ Perform a functional check of the safety
necessary. interlock system each time you operate the
unit.
22
OPERATION
WOODS
FUELING OPERATOR PRESENCE
INTERLOCK SYSTEM
- Fill fuel tank with good quality, clean, unleaded
regular gasoline. Do not use hi-test fuel. To start the engine:
- Use a funnel to avoid spilling. - The PTO switch must be OFF.
- Both traction levers must be in the neutral lock
position.
- The parking brake must be ON.
WARNING
To operate the machine:
1. The operator must be in the seat or engaging the
PTO will kill the engine.
2. The parking brake must be OFF and the opera-
TO CHECK OR ADD FUEL: tor must be in the seat, or moving a traction lever
– Do it outdoors from the neutral lock position will kill the engine.
– Do not smoke
– Stop engine; allow to cool
STARTING THE ENGINE
– Fill to one inch below bottom
of filler neck
1. Turn the key to operate the electric starter to start
– Do not overfill
the engine. Release the key when the engine
– Clean up spilled fuel starts.
2. If the engine does not start immediately, do not
crank for more than 10 seconds at a time. Allow
BEFORE STARTING THE ENGINE 60 seconds for the starter motor to cool down
between starting attempts to prevent the starter
- Be familiar with all controls, how each functions motor from burning out.
and what each operates. 3. If the choke is ON when the engine starts,
- Check the engine oil level and add if necessary. gradually back it off until the engine runs with no
Using the fuel selector valve, select which tank choke at all.
will supply fuel
- Choke: For cold starts, set the throttle lever to the
half-open position and pull the choke out to the
ON position. For warm starts set the throttle to
the half-open position and the choke to the OFF
position.
23
OPERATION
WOODS
OPERATING NOTES DRIVING
- Practice at slow engine and travel speeds with the 1. With the PTO disengaged, move the parking
PTO off until fully familiar with the controls. brake to OFF.
- For normal cutting the throttle should be set at the 2. Move both traction levers out of neutral lock.
full open position. By using the traction levers to 3. Push both traction levers forward evenly to drive
speed up or slow down the machine during use, forward in a straight line. Pull both traction levers
maximum control and cutting efficiency can be back evenly to drive backward in a straight line.
maintained. 4. Steering - Move one lever forward and one back.
- Using the machine at less than full throttle in
Turns during forward movement:
heavy conditions will cause the engine to labor
and result in excessive wear and can cause dam- - Right turn - move the right traction lever back
age to the transaxles. toward neutral to slow the right drive wheel.
- Left turn - move the left traction lever back to-
ward neutral to slow the left drive wheel.
Turns during reverse movement:
- Reverse right turn - move the right traction lever
forward toward neutral to slow the right drive
wheel.
- Reverse left turn - move the left traction lever
forward toward neutral to slow the left drive
wheel.
24
OPERATION
WOODS
CUTTING
1. Place the discharge chute in the down position or
correctly fit a grass collector or mulcher plate.
DANGER
2. Sit in the seat.
3. Start the engine. ROTATING BLADES
– KEEP HANDS AND FEET AWAY.
4. Turn the blades on by pulling up on the PTO – STOP ENGINE AND LET BLADES STOP
switch. Do not start the blades at full throttle. BEFORE REMOVING GRASS COLLEC-
TOR OR UNCLOGGING.
Instead, use the slowest throttle setting that will al-
low the engine to pick up the blade load to reduce
the wear on the belts and electric clutch.
5. After the blades are rotating, set the throttle to
maximum. Use the traction levers to obtain the
required cutting speed, to steer around obstacles
and to turn at the end of a cut.
WARNING
THROWN OBJECTS
25
MAINTENANCE CHART
WOODS
Maintenance is an ongoing job. These intervals are maximum times betw een
maintenance operations. Perform more often under severe conditions.
MAINTENANCE
OPERATION FIRST 5
BEFORE EVERY EVERY EVERY EVERY
EACH 25 50 100 200 YEARLY
HOURS
U SE HOURS HOURS HOURS HOURS
ENGINE
Consult the engine manual for additional information and instructions
Check/Top Up
X
Oil Level
C h eck F o r L eaks X
Clean Air Intake
X
Screen
Clean Air Cleaner
X
Precleaner
Clean Air Cleaner
X
Element
Clean Cooling Fins X
Change Oil And
X See engine manufacturer's manual
Filter
Check/Replace
X
Spark Plugs
TRANSAXLE
Check Oil Level X
C h eck F o r L eaks X
Change Oil And
X
Filter
MACHINE
Check Interlock
X
Operation
Check Tire
X
Pressures
Check/Top Up
X
Battery
Lubricate All Points X
26
MAINTENANCE RECORD
WOODS
NOTES
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
________________________________________________
GENERAL DATE HRS DATE HRS DATE HRS DATE HRS D ATE HRS DATE HRS
C h ec k T i r e P r es s u r es
L u b r i c at e A l l P o i n t s
C h ec k N u t s & B o l t s
ENGINE
Ch ec k Oil L ev el
Ch an g e Oil
C l ean
A i r C l ean er E l em en t
C l ean C o o l i n g F i n s
R ep l ac e
A i r C l ean er E l em en t
TR A N S A X L E
Ch an g e Oil An d Filt er
27
MAINTENANCE
WOODS
CHECK DAILY
Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or
run. Contact your authorized WOODS, Inc. dealer.
Hardware
Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other prob-
lems before operating.
Tire pressure
Tires should be kept inflated to 14 lbs/in2 (1.0 kg/cm2). Improper tire inflation can cause rapid tire wear and
poor traction. Uneven inflation can cause uneven cutting. Overinflation of caster tires can cause casters to
"wobble" on hard surfaces.
BATTERY
28
MAINTENANCE
WOODS
LUBRICATION
Every 50 hours of operation, lubricate the following points (1-3) with grease:
1. Deck lift lever (1 point)
2. Deck lift pivots (4 points)
3. Pull arms (2 points located at the front of the cutterdeck)
4. Caster wheel pivots (2 points)
(Lubricate every 500 hours or once a year)
29
MAINTENANCE
WOODS
ENGINE OIL
Do not perform engine maintenance without the
engine off, spark plug wires disconnected and PTO
disengaged.
DAILY
1. Check oil level with the dipstick.
2. If oil is needed, add fresh oil of proper PERIODIC OIL CHANGES
viscosity and grade. See engine manual for oil
1. See engine manual for oil and filter change inter-
specifications. Do not overfill.
vals after the break-in period.
3. Replace dipstick before starting engine.
2. Follow instructions for first oil change, above.
SPARK PLUGS
Remove each plug and check condition.
- Good operating conditions are indicated if the plug has a light coating of grey or tan deposit.
- A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both
may be caused by a clogged air cleaner or improper carburetor adjustment.
- Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are
obtained with a new plug.
- Set plug gap as specified in engine manual..
FUEL FILTER
An in-line fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and
unobstructed. Replace if dirty.
30
MAINTENANCE
WOODS
AIR CLEANER
Clean and replace the air cleaner element as speci-
fied in the service chart. Uneven running, lack of
power or black exhaust may indicate a dirty air
cleaner.
31
MAINTENANCE
WOODS
ENGINE COOLING
Continued operation with a clogged cooling system
will cause severe overheating and can result in en-
gine damage.
- Daily: Clean air intake screen V.
- Every 100 hours: Clean cooling fins beneath
blower housing H with reference to information in
the engine manufacturer's manual.
32
MAINTENANCE
WOODS
TRANSAXLES
33
MAINTENANCE
WOODS
BLADE REMOVAL BLADE BALANCE
Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in (19.4
blade removal: g-cm) or less. Failure to keep blades balanced
1. Loosen with a box wrench or a socket and long causes excess vibration, wear, and shortened life of
breaker bar. To gain additional leverage, slip a most components of the machine.
long pipe or thick-walled tube over breaker bar or
wrench. To balance a blade:
2. Insert wood block A as shown, with grain 1. Sharpen blade first.
perpendicular to blade, to prevent blade from 2. Balance the blade at the center.
turning when loosening. 3. Attach a 1/8 oz (3.9 g) weight at a distance 5"
3. Wear thickly padded gloves. Keep hands clear (127 mm) from center on the light end. This
of blade path. Blades may rotate when bolt should make the light end the heavy end:
releases. - If it does, the blade is balanced.
- If does not, file or grind the heavy end until
the addition of the weight makes the light end
the heavy end.
BLADE INSTALLATION
1. Wear thickly padded gloves to prevent cuts from
the sharp blade.
2. Insert the blade bolt, in order, through the conical
washer (cup side toward the blade, as shown),
the blade, and the blade spacer.
3. Install assembly on the blade spindle.
4. Torque the blade bolt to 70 ft-lbs.
SHARPENING
Blades may be sharpened by filing or grinding.
- Inspect blades before sharpening.
- Replace bent or cracked blades.
- Replace blades when the lift portion has worn
thin.
o
- Maintain cut angle at 30 .
- Do not overheat blades when sharpening.
- Always use WOODS, Inc.blades. Use of another
manufacturer’s blades may be dangerous.
34
ADJUSTMENTS
WOODS
DECK LEVELING
1. Park the machine on a smooth, level surface.
Raise the deck to the transport position.
2. Lower the deck onto a set of equal height blocks
under the rear corners of the deck. Place an-
other set of blocks under the front of the deck so
that the deck top is pitched forward 1/8".
NOTE: The front and rear of the deck are at different
heights.
3. Measure the height of the blade cutting edge
above the ground. Remove pin B and set the
height of cut lever E to that height
4. Loosen nuts on bolts G. Move bolts in slot to
remove slack in chain. Tighten nuts on bolts G.
HEIGHT OF CUT
The height of cut is set by moving height of cut pin B
to the hole designated for the height of cut desired.
NOTES:
- Height of cut may vary due to the amount of
tread on the tires, tire diameter or inflation pres-
sure.
DECK ROLLERS
The deck rollers are adjustable up and down to
provide improved deck flotation and scalping protec-
tion at various heights of cut. They are not intended
to ride continuously on the ground. Adjust no closer
than 3/8" (10mm) to the ground.
35
ADJUSTMENTS
WOODS
PARKING BRAKE
FOR 36", 48", AND 52" MODELS
NOTE: There are 2 brakes, 1 on each transaxle.
The parking brake should keep the machine from
moving. To check the parking brake, park the ma-
chine on a level surface, open the bypass valves and
set the parking brake to ON. Attempt to move the
machine forward and backward by pushing it. If the
machine moves, adjust the parking brake linkage as
follows:
8. Tighten nut X.
FIGURE 2
36
ADJUSTMENTS
WOODS
PARKING BRAKE
FOR 61" MODELS
NOTE: There are 2 brakes, 1 on each transaxle.
The parking brake should keep the machine from
moving. To check the parking brake, park the ma-
chine on a level surface, open the bypass valves and
set the parking brake to ON. Attempt to move the
machine forward and backward by pushing it. If the
machine moves, adjust the parking brake linkage as
follows:
8. Tighten nut X.
FIGURE 2
37
ADJUSTMENTS
WOODS
HYDROSTATIC TRANSAXLE ADJUST-
MENTS
A turnbuckle style hydro stat neutral adjustment is
provided.
Neutral:
1. Support the machine with the rear wheels off
the ground. Use jack stands or equivalent sup-
port. Do not rely only on mechanical or hydraulic
jacks.
2. Move the traction levers out into the neutral lock
position and raise the seat.
3. Disconnect the seat switch wire and temporarily
connect the two terminals with jumper wire J as
shown.
4. Start the engine and run at low speed.
5. Move parking brake to the OFF position.
6. Loosen jam nuts K at both ends of the control
rod L.
7. Rotate the control rod until the corresponding
wheel stops turning. Lock the control rod jam
nuts. Run the engine up to high idle and stroke
the traction levers forward and back to check the
adjustment. Move traction levers back to neutral
and readjust if necessary.
8. Repeat steps 6 and 7 for the opposite side.
9. Remove the jumper wire and reconnect the seat
switch.
38
ADJUSTMENTS
WOODS
ARM REST HEIGHT ADJUSTMENTS
1. Remove acorn nuts 1, plastic washers 2, arm
rest 3 and second set of plastic washers 4.
4 5
1 2
SEAT ADJUSTMENT
The seat plate allows from some seat adjustment
either forward or backward.
39
BELT REPLACEMENT
WOODS
NOTE: Always use WOODS. replacement belts, not general purpose belts. WOODS, Inc.
belts are specially designed for use on this mower and will normally last longer.
CUTTERDECK BELT
1. Remove floorplate.
2. Set the cutterdeck in a middle height-of-cut posi-
tion.
3. Use a 3/8" ratchet and extension to back
tensioning idler off to remove belt from idler.
Remove belt from cutterdeck pulleys.
40
BELT REPLACEMENT
WOODS
NOTE: Always use WOODS, Inc. replacement belts, not general purpose belts. WOODS,
Inc. belts are specially designed for use on this mower and will normally last longer.
41
PARTS SECTION
WOODS
PARTS
SECTION
43
FRAME-ENGINE/CLUTCH ASSY
FIGURE 1
WOODS
KAW ENGINE
ONLY
B & S ENGINE
ONLY
10
15
16 17
1
16
JUMPER HARNESS 13
27
27
24
21 28
26
3 22
23
4 29
11
18
31
5
8 32
19
14 30
12 7
9
6
20
25 10
44
FRAME-ENGINE/CLUTCH ASSY
WOODS FIGURE 1
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164366 ENGINE-20HP KAW 1 16 64163-55 WSHR .328X.75X14 GA 1
38666.W FILTER-FUEL 17 64223-11 SCH CAPSCREW M8-1.25X16 1
4164537 FILTER-OIL (USED ON MODEL 872404G ONLY)
4164329 FILTER-AIR
(USED ON MODELS 872298G) 18 4144112.7 WLDMT-CLUTCH BRACKET 1
19 4163309 PULLEY-ENGINE 1
4164366 ENGINE-22HP KAW 1 20 64123-78 BOLT-HEX 7/16-20X2-1/2 1
4164367 ENGINE-24HP KAW 1 (USED ON 872299G, 872404G & 872405G)
38666.W FILTER-FUEL
4164630 FILTER-AIR 21 69053-13 HOSE-HTDRO, 3/8X14" 1
4164631 FILTER-SAFETY
4164537 FILTER-OIL (ITEMS 22-24 USED ON KAW ENGINES ONLY)
(USED ON MODELS 872299G & 872405G) 22 64266-02 NUT-FL LOCK M8-1.25 2
23 64263-002 BLT-FLG HD M6-1.0 X 16 6
4163987 ENGINE-23HP B&S 1 24 4164442.7 BRKT-MUFFLER LH 1
38666.W FILTER-FUEL * 4164443.7 BRKT-MUFFLER RH 1
4164152 ELEMENT-AIR
4164153 FILTER-OIL 25 64123-55 BLT-HEX 5/16-18X3 1
(USED ON MODEL 872404G) (USED ON MODEL 872404G & 872405G ONLY)
2 4164386 MUFFLER-KAW 1 26 4164251 VAILVE-OIL DRAIN 1
(USED ON MODEL 872298G) 27 88042-03 CLAMP-HOSE 2
28 4164252-001 FITTING-3/8NP TO BARB 1
4164385 MUFFLER -KAW 1
(USED ON MODELS 872299G & 872405G) 29 11061-7061 GASKET-MUFFLER 2
(AVAILABLE FROM KAWASAKI DEALER)
4163913 MUFFLER-B&S 1
(USED ON MODEL 872404G) 806425 GASKET-MUFFLER
(AVAILABLE FROM B&S DEALER)
3 64152-23 1/4-20X3/8 LG SP SCREW 2
4 38665.W SOLENOID 1 (ITEMS 30-32 USED ON KAWASAKI UNITS ONLY)
(ITEMS 3 & 4 USED ON 872299G, 872404G, & 30 64123-16 BLT-HEX 3/8-16X1-1/4 4
872405G) 31 64163-31 WSHR 25/64X1X12 2
32 64006-03 LOCKWSHR-3/8 HELICAL 4
5 38304-03 BRG-FLANGED PLASTIC 1
6 2721331.7 WLDMT-CLUTCH STOP 1
7 64265-04 LOCKNUT-M8-1.25 2
8 64164-12 KEY-1/4X1/4X1 SQ END 1
9 64006-06 LOCKWASHER-HEL 7/16 1
10 64205-001 BLT-MET M8-1.25X20 3 * NOT ILLUSTRATED
11 4164049 S-FRAME W/ LABELS 1
12 4144116 CLUTCH-ENGINE PULLEY 1
13 48412-01 CLAMP 1
14 64197-005 BLT-TDFM 3/8-16X1-1/4 4
15 64006-02 LOCKWASHER-HELICAL 5/16 1
(USED ON MODEL 872404G ONLY)
45
TRANSAXLE ASSY
FIGURE 2
WOODS
42
46
TRANSAXLE ASSY
WOODS FIGURE 2
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164049 S-FRAME W/LABELS 1
2 4162973 SHAFT-PULLARM MOUNT 1 33 4142752 TIRE-ASSY 20 X 8 - 10 4 PLY 2
3 4163957.7 WLDMT-PULL ARM 2 4142752-01 20X8-10 4 PLY MULTI TRAC TIRE
4 4163819 ARM-CONTROL 2 4132433-03 WHEEL-10X7
5 4156464 AXLE-LH 1 (USED ON 48" DECKS ONLY)
(INCLUDES ITEMS 4, 25, 26, 27, 32, 39 & 40)
(USED ON 48" AND 52" DECKS ONLY) 4155841 TIRE-ASSY 20 X 10-10 2
4132433-01 TIRE-20X10-10 4PLY TURFMASTER
6 64163-29 WASHER 2 4155841-01 WHEEL-10X7
7 64123-68 BOLT-HEX 5/16-18X1 2 (USED ON 52" DECKS ONLY)
8 64025-02 NUT-HEX 5/16-18 2
9 64270-01 BOLT-MET, HEX M10-1.5x30 1 4163964 TIRE-ASSY 23X10.50-12 2
10 64123-54 BOLT, 5/16-18X3/4 HEX 2 4158422-01 WHEEEL -4-HOLE W/VALVE
11 64163-55 WASHER .328X.75X14 GA 6 (USED ON 61" DECKS ONLY)
12 4164128 SPRING-TENSION 1
13 64123-67 BLT-HEX 3/8-16 X 2 1 34 64187-03 WHEEL NUT 1/2-20 8
14 4128001 END CAP-24 X 7 1 35 4133302 S-ASSY-IDLER ARM PUMP 1
15 64268-02 NUT-FL NYLON LOCK 5/16-18 10 (INCLUDES ITEMS 36-38)
16 2228016 PULLEY-IDLER PUMP 1
17 64163-31 WASHER, 25/64X1X12 12 36 4128004 BEARING-BALL 10X26X8 2
18 64123-55 BLT-HEX 5/16-18X3 4 37 64144-40 SNAP RING-26MM INTERNAL 1
19 64229-03 LOCKNUT-NYLON 3/8-16 1 38 4128000 SEAL-16X26X7 1
20 4156465 AXLE-RH 1 39 64163-61 WASHER 2
(INCLUDES ITEMS 4, 25, 26, 27, 32, 39 & 40) 40 4163299.7 TRAY-BATTERY 1
(USED ON 48" AND 52" DECKS ONLY) 41 64197-022 BLT-TDFM 3/8-16X3/4 3
42 4163264-01 ADAPTER-90 #6 MAORB/#6 FORB 1
21 4143636 BELT-TRANSAXLE 1 43 4163307 ASSY-EXPANSION TANK 2
22 4163276 ROD-BATTERY CLAMP 2 44 4142808-01 CAP-HYDRO TANK 2
23 108055.W BATTERY 1 45 64268-03 NUT-FL NYLON LOCK 3/8-16 4
24 64123-88 BLT-HEX 3/8-16X2-3/4 4 46 4163772 TRANSAXLE-LH 1
25* 4142045-06 FILTER-TRANSAXLE 2 (USED ON 61" DECK ONLY)
26* 4163819 SPRING-CONTROL ARM 2
27 4163820 ARM-BRAKE 2 47 4163771 TRANSAXLE-RH 1
28 64123-168 BLT-HEX 5/8-11X2-1/2 2 (USED ON 61" DECK ONLY)
29 64163-93 WSHR-.635 X 1.12 X.062 4
30 85010N ZERK, 1/4-28 4 48* 4164227 CHARGE PUMP COVER KIT 1
31 64229-06 LOCKNUT, NYLON 5/8-11 2 (USED ON KAWASAKI ENGINES ONLY)
32 4164048 KIT-FAN/PULLEY TRANSAXLE 2
(USED ON 48", AND 52" DECKS ONLY) *4164228 CHARGE PUMP COVER KIT 1
4164129 KIT-FAN/PULLEY TRANSAXLE 2 (USED ON B & S ENGINES ONLY)
(USED ON 61" DECKS ONLY)
* NOT ILLUSTRATED
47
FUEL TANK/BUMPER & CONTROL PANEL
FIGURE 3
WOODS
34
8 19
6
12 7
14
14
5
11
22
35
13
10
9 2
30
3
16 15 29
17
16 15
17
30
26
32
28
33
25 31
24
18 / 27
23 4
21
1
21
18
48
FUEL TANK/BUMPER & CONTROL PANEL
WOODS FIGURE 3
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164049 S-FRAME W/LABS 1
2 4165504-1 TANK-FUEL RH 1
3 4165503-1 TANK-FUEL LH 1
4 4163041.7 BUMPER 1
(USED ON 42", 48" AND 52" DECKS)
4164221.7 BUMPER 1
(USED ON 61" DECKS ONLY)
* NOT ILLUSTRATED
49
FUEL VALVE & COVER PLATE
FIGURE 4
WOODS
13 13
6 6
12 14 12
16 16
16 6
18
15 TO
9
17 ENGINE
6
8 10
10
3 7 11
2
11 7
5 4
7
1
6
TO
ENGINE
50
FUEL VALVE & COVER PLATE
WOODS FIGURE 4
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164049 S-FRAME W/LABS 1
2 4165504-1 TANK-FUEL RH WOODS 1
3 4165503-1 TANK-FUEL LH WOODS 1
4 64197-001 BLT-TDFM 5/16-18X3/4 4
5 4146655.7 COVER-FRAME, REAR 1
6 88042N HOSE CLAMP 12
7 4162977-001 HOSE-1/4 FUEL LINE 24" 3
8 2188161 VALVE-TANK SELECTOR 1
9 4165291 CAP-FUEL TANK 2
10 4132325 GROMMET-FUEL TANK 2
11 4165667 FITTING-BARBED 90 DEG 2
12 4165387 GROMMET-ROLL OVER 2
13 4165763 ROLLOVER VENT 2
14 4165863 TEE-FITTING 1/4"HOSE 1
15 4165864 FITTING-HOSE 1/4" TO 3/16" 1
16 4162977-020 HOSE-FUEL LINE 3
17 4162989-001 HOSE-FUEL LINE 1
18 88042-01 CLAMP 2
19* 4165692-01 FUEL-LINE TANK 2
20* 4165668 FILTER-FUEL 2
51
DECK LIFT ASSEMBLY
FIGURE 5
WOODS
30
28
32
9
10 25
17
16
8 9
34 10
24 20
22
33
21
19
29 27
16
21 18
11 26
6 11 19
7 11
31
2
15
14
5
14
23
4
14
14
6
3 16
17
14 12
2 15 14
12 11
13 11
CUTTERDECK
52
DECK LIFT ASSEMBLY
WOODS FIGURE 5
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
53
CASTER ASSEMBLY
FIGURE 6
WOODS
19
20
54
CASTER ASSEMBLY
WOODS FIGURE 6
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164049 S-FRAME W/LABS 1
2 4162986 DUST COVER 2
3 85010N ZERK-1/4-28 2
4 64025-20 NUT-HEX 3/4-16 SLOT U 2
5 64163-26 WASHER 2
6 48043-03C CUP-OUTER BEARING 4
7 48043-04C CONE-OUTER BEARING 4
8 48480.W SEAL 2
9 4143675.7 WLDMT-CASTER 2
(USED ON 48" AND 52" DECKS ONLY)
2721306.7 WLDMT-CASTER
(USED ON 61" DECKS ONLY)
10 64229-06 LOCKNUT-NYLON 5/8-11 2
(USED ON 48" AND 52" ONLY)
11 64123-212 BOLT-5/8-11X6.00 2
(USED ON 48" AND 52" ONLY)
12 2722231 SPACER-END 4
13 2722233 WHEEL-11"ASSY-LT TYPE 2
(USED ON 48" AND 52" ONLY)
2722228 WHEEL-ASSY 13x5.00-6 2
(USED ON 61" ONLY)
55
KICKPLATE/SEAT ASSEMBLY
FIGURE 7
WOODS
5 5
3 18 20
13 23
12
8 24
19
22
9 8
7
26
1 15
11
12
9
12
10
16
17 14
21
56
KICKPLATE/SEAT ASSEMBLY
WOODS FIGURE 7
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164049 S-FRAME W/LABS, 1
2 4163703 SEAT ASSY. 1
*4163703-01 SEAT BACK 1
*4163703-02 SEAT BOTTOM 1
*4163703-03 ARM REST PAD 2
*4163703-04 LH ARM MOUNTING BRKT 1
*4163703-05 RH ARM MOUNTING BRKT 1
3 4163281.7 PLATE-SEAT 1
4 4124009 SWITCH-SEAT NO 1
5 64268-02 NUT-NY LOCK 5/16-18 4
6 33138-09 PIN-CLEVIS GRVD .38 X 1.31 2
7 64144-30 SNAP RING .375 2
8 4143354 BUMPER, SEAT MOUNTING 4
9 64141-6 NUT-5/16-18 4
10 2722325 RELAY-40AMP SEALED 3
11 148082-20 FUSE-20 AMP 2
12 64197-015 BLT-TDFM 10-32X1/2 7
13 2188154 MODULE-DELAY 1
14 64123-16 BLT-HEX 3/8-16X1-1/4 2
15 64229-03 NUT-NYL LOCK 3/8-16 2
16 4164549.25 PLATE-FRONT REMOVABLE 1
17 64197-005 BLT-TDFM 3/8-16X1-1/4 2
18 4166247 S-FOOT PLATE 1
19 4165945 MAT-FOOT PLATE LH UPPER 1
20 4165931 MAT-FOOT PLATE LOWER 1
21 4142266 CONNECTOR-12V RECEPT 1
22 64152-27 1/4-20X5/8 LG SP SCREW 2
23 4129802 TUBE-DOCUMENT 1
24 38061A CAP-VINYL 1
25 970391 KIT-LIGHT ACCESSORY 1
26 4165944 MAT-FOOTPLATE RH UPPER 1
* NOT ILLUSTRATED
57
STEERING
FIGURE 8
WOODS
58
STEERING
WOODS FIGURE 8
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4144705 GRIP-HANDLE 2 30 64123-69 BOLT-5/16-18X1-1/2 HEX 2
2 4156297.7 LEVER-TRACTION CNTRL 2 31 64123-68 BOLT-HEX 5/16-18X1 2
3 4156295 WLDMT-CONTROL BAR, RH 1 32 64123-50 BLT-HEX 3/8-16X1 4
* 4156294 WLDMT-CONTROL BAR, LH 1 33 64123-105 BLT-HEX 1/4-20X1-5/8 2
34 64237-05 LOCKNUT-NYLON M8-1.25 4
4 4143673.7 WLDMT-CONTROL BOX RH 1 35 4133156 SPACER 2
5 4143674.7 WLDMT-CONTROL BOX LH 1 36 64061-25 ROLL PIN 2
6 108208.W SWITCH DBL POLE 2 37 4143595-01 ROD END-FEMALE RH 2
7 64197-015 BLT-TDFM 10-32X1/2 TORX 4 38 4143595-02 ROD END-FEMALE LH 2
8 4127142 BSHG-CONTROL ARM 5 39 64025-03 NUT-HEX 5/16-24 2
9 64221-03 E-RING 19MM/.750 6 40 64144-30 SNAP RING 2
10 4143676 BAR-CONTROL PIVOT 1 41 64229-02 LOCKNUT-NYLON 5/16-18 4
11 2721246 DAMPENER 2 42 4147116.7 LINK-BRAKE 1
12 4143571 ROD-CONTROL 2 43 4155482.7 WLDMT-BRAKE ARM 1
13 4144525 ROD-PARKING BRAKE 2 44 4147196 SPACER 1
(USED ON 48" AND 52" ONLY) 45 41-010 SPRING-TENSION 1
46 64268-01 NUT-FL NYLON LOCK 1/4-20 2
14 4155661.7 LINK-PARKING BRAKE RH 1 47 64251-002 WASHER-M6 2
* 4155660.7 LINK-PARKING BRAKE LH 1 48 4164075 WLDMT-ROD PARKING BRAKE 2
(USED ON 61" ONLY)
15 4145589 SWIVEL-3/8-16 2
(USED ON 48" AND 52" ONLY) 49 4164024 ROD-PARKING BRAKE 2
(USED ON 61" ONLY)
16 4155481 SPRING-COMPRESSION 2
17 64268-03 LOCKNUT-NYLON 3/8-16 2
18 64025-05 NUT-3/8-16 HEX 2
19 4156465 TRANSAXLE-RH 1
(USED ON 48", AND 52" ONLY) * NOT ILLUSTRATED
4163772 TRANSAXLE-RH
(USED ON 61" ONLY)
20 4156464 TRANSAXLE-LH 1
(USED ON 48" AND 52" ONLY)
4163771 TRANSAXLE-LH
(USED ON 61" ONLY)
59
PARKING BRAKE
FIGURE 9
WOODS
2
17
60
PARKING BRAKE
WOODS FIGURE 9
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164049 S-FRAME W/LABST 1
2 4156464 TRANSAXLE, RH 1
(USED ON 48", AND 52" ONLY)
61
WIRE HARNESS
FIGURE 10
WOODS
1 2
20 ELECTRIC
CLUTCH 11
15 WIRE COLORS
2.0 EXP
ENGINE
3 4 W WHITE
MAGNETO W
SOLENOID STARTER STARTER SOL YBWB WHITE W/ BLACK STRIPE
DB
B
GROUND
YB
(RED)
OB ORANGE W/ BLACK STRIPE
2.0 EXP
W
R
P
TO SOLENOID (2) PO PURPLE W/ ORANGE STRIPE
14 GA
OP ORANGE W/ PURPLE STRIPE
B
16
14 GA
B
DB DARK BLUE
12.0 EXP
14 GA
B BLACK
G GREEN
R RED
Y YELLOW
YB YELLOW W/ BLACK STRIPE
RW RED W/ WHITE STRIPE
5.0 EXP
GY GREEN W/ YELLOW STRIPE
8 BR BROWN
NO BRY BROWN W/ YELLOW STRIPE
87
BRY
BLADES &
NC
87A
B B
TRACTION
86
85
RELAY
BR
B B
30
8
NO
87
YB
STARTER
NC
87A
B B
12
RELAY
86
85
BR
TO ENGINE BLOCK
BR
30
(GROUND)
Y
BATTERY
8 BATTERY
RW
W W
NO
87
NC
DELAY
87A
O O
6
RELAY
86
85
B B
3
30
(RED)
(BLACK)
BRY
DELAY
RW
MODULE
18
B
B
A B C D E F GY
9 ENGINE BLOCK
(GROUND) 16
7.0 EXP
14 GA
FUSES
14 GA
R R
2
14 GA
14 GA
P P
7
14 GA
5.0 EXP
14 GA
14 GA
SWITCH
KEY OFF M+G
RUN B+L
START B+L+S
Y
W W P
14 GA
14 GA
O
B B
14 GA
R
BD
7.0 EXP
14 GA
BO
10
O
O
14 GA.
SWITCH
CLUTCH
G
O
HOUR
CARB METER
SOLENOID
6.0 EXP
MAGNETO
PACKARD
#02962793
5
2.0 EXP
VOLTAGE
REGULATOR
B
12V
W P P
B
ADAPTER
19
14 GA
O O
14 GA
G
TO SOLENOID (3) Y
SWITCH
TRACTION
CONTROL
13
OB
NO
PO
B
NC
4
WB
2.0 EXP
O O
SWITCH
SEAT
GY
21
2.0 EXP
PO
NO
OP
13
B WB
NC
WB
SWITCH
TRACTION
CONTROL
2.0 EXP
2.0 EXP.
14
W
BR
OP
WB
SWITCH
BRAKE
NO
NO
62
WIRE HARNESS
WOODS FIGURE 10
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4154880 HARNESS-MAIN WIRE 1
2 148082-20 FUSE 20 AMP 2
3 30-419 CABLE-BATT 4 GA BLK 29" 1
4 4124009 SWITCH-SEAT NO 1
5 4136792 METER-HOUR 1
6 30-180 CABLE-BATT 4 GA RED 29" 1
(USED ON 22HP, 23HP, AND 24HP ONLY)
16 2308095 COVER-TERMINAL 3
17 108061-04 CABLE-BATTERY 20 RED 1
(USED ON 22HP, 23HP, AND 24HP ONLY)
18 2188225 WIRE-GROUND 1
(USED ON 22HP, 23HP, AND 24HP ONLY)
19 2188224 HARNESS-JUMPER 1
(USED ON 22HP AND 24HP ENGINES ONLY)
2722013 HARNESS-JUMPER 1
(USED ON 23HP B&S ENGINES ONLY)
4164496 HARNESS-JUMPER 1
(USED ON 20HP ENGINES ONLY)
20 2720949 ASSY-CLUTCH WIRE 1
21 158136 WIRE-SEAT SWITCH 1
22* 56-081-36 SLEEVING, ID 0.77 NYLON 1
* NOT ILLUSTRATED
63
48" SIDE DISCHARGE
FIGURE 11
WOODS
23 20
14 15
19
16 34
11 33
49 23
32 23
57 14
13 31 14
15 11 15
25
17 11
26 50 24
37 49
29 49
16
25 13 18
30
27 13
28 25 35
18 26
29
18 25 51
27
28
2
1
TO DECKLIFT 9 56
5
9 45
16 54
10 5
8 53 55
51
5 21
55
5 36 5 7
52 6 47
41 14 12
5
7 22 TORQUE TO
70 FT-LBS
4
44
46
46 58
48
43 42
58
58 7
46 CENTER ROLLER
46
39
38 6 40
64
48" SIDE DISCHARGE
WOODS FIGURE 11
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4152583 S-48 DECK W/LABELS 1 41 4165971.7 BAFFLE-FRONT LH 1
2 4146596.25 GUARD-LH 48" DECK 1 42 4165972.7 BAFFLE-FRONT CENTER 1
3 4146595.25 GUARD-RH 48" DECK 1 43 4165973.7 BAFFLE-RIGHT FRONT 1
4 4147115 CHUTE-RUBBER 1 44 4120208.7 BAFFLE-DISCHARGE 1
5 64123-50 BOLT-HEX 3/8-16X1 9 45 64018-3 BOLT-3/8-16X1 CARRIAGE 1
6 64018-11 BOLT-CRG 1/2-13X3LG 2 46 64268-03 NUT-FL NYLON LOCK 3/8-16 10
7 64229-03 LOCKNUT-NYLON 3/8-16 25 47 64018-2 BLT-CRG 1/4-20X3/4 7
8 64205-029 BLT-MET M12X1.75X40 8 48 64229-01 LOCKNUT-1/4-20 NYLON 7
9 64246-04 NUT-WHIZ M12-1.75 16 49 64163-84 WASHER 6
10 2188127 CHAIN-6.35 (.250) 5 LINKS 4 50 64163-19 WASHER A/R
11 4144947 PULLEY-SPINDLE 3 51 38524 KNOB-4 PRONG 2
12 112111-01KT BLADE 16.25 OFFST HLFT 3 52 4149017.7 HINGE-CHUTE_RUBBER 1
13 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 53 64144-36 E-CLIP 1
14 64209-03 SPRING WASHER.67 ID 6 54 4163332 ROLLER-ANTI SCALP 2
15 64164-12 KEY-1/4X1/4X1 SQ END 3 55 64141-13 NUT WLF 1/2-13 4
16 128169 PULLEY, IDLER 5.50 3 56 64123-31 BLT-HEX 1/2-13X3 2
17 4147896 ARM-DECK IDLER ASSY 1 57 4163514.7 GUIDE-BELT 1
(INCLUDES ITEMS 30-32) 58 4165955.7 BRKT-BAFFLE MNTG 3
65
52" SIDE DISCHARGE
FIGURE 12
WOODS
23
15 20
14
19
11 16 34 33 23
49
23 14
32
13 54 14 15
31 11
25 15
11
26 17 49
24 37
50 49
29 16 13
18
25
27 30 13
25
28 35
18 26
29
18 25
27 51
28
TO DECKLIFT 2
9 1
9 45
10 16 38
8 53 5
7 7
3 40
5 39
21
5
51 5
6 41
5 36 7 47
52 14 12
55
44 22
5 46 46 TORQUE TO
4 70 FT-LBS
48
42
46
47
55
56
43
46 48
48
66
52" SIDE DISCHARGE
WOODS FIGURE 12
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4152582 S-52 DECK W/LABELS 1 41 4165965.7 BAFFLE-FRONT LH 1
2 4143552.25 GUARD-LH 52" DECK 1 42 4165966.7 BAFFLE-FRONT CENTER 1
3 4143553.25 GUARD-RH 52" DECK 1 43 4165967.7 BAFFLE-RIGHT FRONT 1
4 4147115 CHUTE-RUBBER ASSY 1 44 4115864.7 BAFFLE-DISCHARGE 1
5 64123-50 BOLT-HEX 3/8-16X1 9 45 64018-3 BOLT-3/8-16X1 CARRIAGE 1
6 64018-11 BOLT-CRG 1/2-13X3LG 2 46 64268-03 NUT-FL NYLON LOCK 3/8-16 10
7 64229-03 LOCKNUT-NYLON 3/8-16 24 47 64018-2 BLT-CRG 1/4-20 X 3/4 4
8 64205-029 BLT-MET M12X1.75X40 8 48 64229-01 LOCKNUT-1/4-20 NYLON 4
9 64246-04 NUT-WHIZ M12-1.75 16 49 64163-84 WASHER 6
10 2188127 CHAIN-6.35 (.250) 5 LINKS 4 50 64163-19 WASHER A/R
11 4144947 PULLEY-SPINDLE 3 51 38524 KNOB-4 PRONG 2
12 112111-02KT BLADE 18.00 OFFST HLFT 3 52 4149017.7 HINGE-CHUTE_RUBBER 1
13 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 53 64144-36 E-CLIP 1
14 64209-03 SPRING WASHER.67 ID 6 54 4163514.7 GUIDE-BELT 1
15 64164-12 KEY-1/4X1/4X1 SQ END 3 55 4165955.7 BRKT-BAFFLE MOUNTING 2
16 128169 PULLEY, IDLER 5.50 3 56 4165870.7 BRKT-BAFFLE MOUNTING 1
17 4147896 ARM-DECK IDLER ASSY 1
(INCLUDES ITEMS 30-32)
67
61" SIDE DISCHARGE
FIGURE 13
WOODS
40
69 22
19
32
18
11 33
14
70
17 27 57
55
41 58
66 24
25 44 62
15
57
10 67 36 59
28 52
21 60
11 54 21 6
35 11
34
63
38 34
38 3
4
16
7 39
23 8
30
31 9 13
35
29
7
2 56
35 45
26 35 37
35 7
7 53 69
64 43 45 12
4 65 20 45 16 47 40
TORQUE TO
51 70 FT. LBS
53
5
61 47
47
53 46 50
49
46
71
48
71 48 53
48 53
42
53
72
48
68
61" SIDE DISCHARGE
WOODS FIGURE 13
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4164356 S-61" DECK 1 43 64163-55 WSHR .328X.75X14 GA 1
2 4163809.25 BELT COVER RH 1 44 4163586 SPRING-EXTENSION 1
3 4163808.25 BELT COVER LH 1 45 64123-114 BLT-HEX 1/4-20X1 7
4 38524 KNOB-4 PRONG 3/8-16 2 46 64018-2 BLT-CRG 1/4-20X3/4 4
5 4147399 CHUTE-RUBBER ASSY 1 47 64141-2 NUT-WLF 1/4-20 7
6 64158-08 EYE BOLT 1 48 64229-01 LOCKNUT-1/4-20 NYLON 4
7 64229-03 LOCKNUT NYLON 3/8-16 28 49 4165969.7 BAFFLE-FRONT CTR 61 1
8 64123-31 BLT-HEX 1/2-13X3 2 50 4165968.7 BAFFLE-FRONT LH 1
9 2721512 ROLLER-5X2.75 CENTERED 5 51 4163441.7 EXTENSION-61IN, LH 1
10 548138 BRG NDL.88 1.12 1.00 OPEN END 2 52 4163014 SPACER 1
11 128169 PULLEY IDLER 5.50 3 53 64268-03 NUT-FL NYLN LOCK 3/8-16 10
12 112111-03KT BLADE 21.00 OFFST HLFT 3 54 4163155 INNER RING 2
13 2720685 SPACER-ROLLER 5 55 64144-40 SNAP RING 1
14 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 18 56 64018-3 BOLT-3/8-16X1 CARRIAGE 1
15 4164094.7 WLDMT-IDLER ARM 1 57 38348-01 BEARING-SPINDLE SEALED 6
16 64018-33 BLT-CRG 1/2-13 X 4-1/2 2 58 4164948 HOUSING-SPINDLE 6 HOLE 3
17 4163514.7 GUIDE-BELT 1 59 64144-38 SNAP RING 3
18 64006-05 LOCKWSHR-1/2 HELICAL 1 60 38315 NUT-SPINDLE 3
19 64123-90 BLT-HEX 1/2-20X2 1 61 4163440.7 EXTENSION-61IN, RH 1
20 4115864.7 BAFFLE-DISCHARGE 1 62 2183070-01 SHAFT-SPINDLE LONG 3
21 64268-05 NUT-FL NYLON LOCK 1/2-13 2 63 4163030.7 WLDMT-IDLER PIN 1
22 64164-12 1/4X1/4X1 SQ END KEY 3 64 64262-013 BLT-FLG HD 3/8-16 X 1-1/2 2
23 4163332 ROLLER, ANTI-SCALP 2 65 4149017.7 HINGE-CHUTE RUBBER 1
24 4165022 S-ASSYSPNDL ZT200 CNTR 3 66 85010N ZERK-1/4-28 STR SLF THRD 1
(INCLUDES ITEMS 57-60, & 62) 67 64141-6 NUT-WLF 5/16-18 1
68* 64123-217 BLT-HEX 3/8-16X4 - 1/4 1
25 4164095 ASSY-IDLER ARM 1 (USED ON REAR CENTER ANTI-SCALP ROLLER)
(INCLUDES ITEMS 10, 15, 28, 41, 55, 66)
69 64209-03 SPRING WASHER .67 ID 6
26 64141-13 NUT-WLF 3/8-24 4 70 4128002 END CAP- 26X7 4
27 64270-02 BOLT-HEX M10-1.5X30 ISOCL10.9 1 71 4165955.7 BRKT-BAFFLE MNTG 2
28 521438 GREASE SEAL 1 72 4165871.7 BRKT-BAFFLE MNTNG, RH 1
29 64205-029 BLT-METRIC M12X1.75X40 4
30 2188127 CHAIN-6.35 (.250) 5 LINKS 4
31 64246-04 NUT-WHIZ M12-1.75 8
32 4149197 PULLEY-SPINDLE 3 *NOT ILLUSTRATED
33 4163804 SPACER-1.015X1.75X1.50 3
34 4163802 SPACER-1.0X.516X1-15/16 2
35 64123-50 BOLT-HEX 3/8-16X1 12
36 64229-02 LOCKNUT-NYLON 5/18 1
37 4118314 SPACER-BLADE 16MM 3
38 64163-74 WSHR-.516X2X.25THK PLT 2
39 64018-30 BLT-CRG 3/8-16 X 4-1/2 4
40 64123-208 BLT-HEX 5/8-18X1.5 3
41 4128004 BEARING 1
42 4165970.7 BAFFLE-RIGHT FRONT 1
69
BELTS-CUTTERDECK
FIGURE 14
WOODS
70
BELTS-CUTTERDECK
WOODS
FIGURE 14
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
1 4143733 BELT-52" CUTTERDECK 1
4147095 BELT-48" CUTTERDECK 1
4163569 BELT-61" CUTTERDECK 1
71
DECALS-POWERUNIT
FIGURE 15
WOODS
5 (UNDER SEAT)
16
2
6
9
8 4
15
10
14
17
12
3
11 (UNDER FOOTPLATE)
13
72
DECALS-POWERUNIT
WOODS FIGURE 15
ITM PART NO. DESCRIPTION QTY ITM PART NO. DESCRIPTION QTY
73
LIMITED WARRANTY
(Mow’n Machine Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM TM
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn TM
mowers and attachments and Woods Boundary utility vehicles, accessories and attachments to be free
TM
from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the
product to the original purchaser.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party
purchaser in any way. There are no third party beneficiaries of this Warranty.
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure
or loss caused by improper operation, improper maintenance, misuse, or an accident.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The
product must be returned to WOODS with proof of purchase within thirty (30) days after such
defect or noncompliance is discovered or should have been discovered, routed through the dealer
and distributor from whom the purchase was made, transportation charges prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,
arising directly or indirectly from the product, whether such claim is based upon breach of
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is
authorized to alter, modify, or enlarge this Warranty.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
©2008 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks
of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.