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Design Calculation of 61kld STP

This document provides the design calculations for a 61 KLD sewage treatment plant. It details the sizing and parameters for the major unit processes, including a bar screen chamber, pre-treatment tank, buffer tank, sequencing batch reactor tank, filter feed/contact clarification tank, dual media filter, activated carbon filter, chlorination, treated water tank, and return activated sludge pumping. Key design considerations addressed include flow rates, detention times, oxygen requirements, filtration rates, and pump capacities. The plant is designed to treat domestic wastewater to meet specified discharge standards.

Uploaded by

Aminur Rahman
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© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
1K views

Design Calculation of 61kld STP

This document provides the design calculations for a 61 KLD sewage treatment plant. It details the sizing and parameters for the major unit processes, including a bar screen chamber, pre-treatment tank, buffer tank, sequencing batch reactor tank, filter feed/contact clarification tank, dual media filter, activated carbon filter, chlorination, treated water tank, and return activated sludge pumping. Key design considerations addressed include flow rates, detention times, oxygen requirements, filtration rates, and pump capacities. The plant is designed to treat domestic wastewater to meet specified discharge standards.

Uploaded by

Aminur Rahman
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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DESIGN CALCULATION OF 61KLD STP

FOR

WORK NAME - Design, Manufacture, Supply, Inspection,


Installation, Testing and Commissioning of
Prefabricated Modular Type Sewage Treatment Plant 61
KLD including O& M for 5 years at Construction of
Command Control Centre, Auditorium & Convention
Centre and Tribal Museum at ABD area in Rourkela,
Odisha.

EXECUTING AGENCY
Engineering Projects (India) Limited

Contractor - JRMS Engineering Works

Designed by - JRMS Engineering Works


DESIGN PARAMETERS
PARAMETER INFLUENT SEWAGE QUALITY TREATED WATER QUALITY /AS PER TD
S /AS PER TD
QUANTITY UNIT QUANTITY UNIT
pH 6.5-8.5 mg/l 6.5-8.5 mg/l
BOD 250-300 mg/l <10 mg/l
COD 400-500 mg/l <50 mg/l
TSS 300-400 mg/l <10 mg/l
O&G 10 to 20 mg/l <10 mg/l

DESIGN CALCULATION OF STP UNIT

1). Bar screen chamber

Design flow = 0.7 m3/sec


Assume detention time = 30sec
Volume of receiving chamber = 0.35 m3
Chamber size = 1m x 0.6m x 0.6m
Adopting screen of bar for Fine screen - 10mm, Opening 10 mm
Adopting screen of bar for Coarse Screen 8mm, Opening 6 mm

2). Pre-Treatment Tank

Avg. Flow Rate = 61m3/d /24 = 2.541cum/hr.


Detention Time – 4.29hr.
Operating time - 24hr.
Tank Volume – 10.925 cum
Tank Size – 1.9 x 2.5 x 2.3mtr(SWD)+0.3mtr F.B

3). Buffer Tank

Avg. Flow Rate = 61m3/24 = 2.541cum/hr.


Operating time - 24hr.
Tank Volume – 4.6 cum
Tank Size – 0.8 x 2.5 x 2.3mtr(SWD)+0.3mtr F.B

4). SBR Tank


A) Design of SBR tank
Design Flow = 61 m3/day
Inlet BOD = 250 mg/lt
Assume F/M ratio - 0.20 for design calculations
Volume Tank = Q(Flow/day) x BOD(mg/l) / MLSS x F/M
= (61 x 250) / (0.2 x 4000) = 19.06 say 19 m3 .

Designed by - JRMS Engineering Works


So, provide a Reactor of 19m3 effective volume + Free board
Size of Tank: 3.3x 2.5 x 2.3(SWD) + 0.3m F.B.

A) Calculation of Reaction time


Operating hour - 20hr
Retention time = Tank Volume/Flow m3/hr = 19/3.05 = 6.22 say 6.0hr/batch
B) Oxygen requirement for Removing of Bod - 2.0kg O2 per Kg Of Bod
In our design of 61kld or 0.061mld:
Organic Load: Inlet bod (250mg/l, As per TD) = 250x0.061 = 15.25kg/day (Total Bod load)
O2 Required – 15.25x1.5 = 22.875 say 23kg O2/day =23/20hr=1.15kg/hr
Assume the Oxygen transfer efficiency of disc type diffuser - 3.0%
Total SWD of the reactor = 2.3 m
Overall Efficiency = 2.3 x 3.0 = 6.9 %
Oxygen to be supplied = 1.15 / 0.069 = 16.66 say 17 Kg /Hour
Air contains:
23% O2 (23kg O2 / 100kg Air)
Density of Air 1.225kg/m3
Air required will be - O2 requirement / (O2 % in Air x Density of Air) = 17 kg O2 per hr / 0.23kg O2 x1.225 kg m3 =
60.33 say 60cum/hr
4). Filter Feed Tank/CC Tank
Avg. Flow Rate = 3.05cum/hr.
Detention Time – 1.5hr.
Operating time - 20hr.
Tank Volume – 4.575 say 4.6cum
Tank Size – 0.8*2.5*2.3mtr(swd)+0.3mtr free board

DESIGN CALCULATION OF TERTIARY UNIT


5). Dual Media Filter
Assuming 20 Hours of operation in a day average flow rate = 3.05 Cum /h
Considering one DMF with the period of filtration of 20 hr/ day
Flow rate = 3.05 m3/hour
Filter type = Vertical type sand filter
Rate of Filtration = 20 m3/m2.hour
Cross section area of Filter = 3.05/15= 0.203 m2
Filter dia. = 0.496 m
Provide Filter size= 0.5 m dia. x 1.2 m ht – 1 nos
6). Activated Carbon Filter
Assuming 20 Hours of operation in a day average flow rate = 3.05 Cum /h
Considering one ACF with the period of filtration of 20 hr/ day
Flow rate = 3.05 m3/hour
Filter type = Vertical type CARBON filter
Rate of Filtration = 20 m3/m2.hour
Cross section area of Filter = 3.05/15= 0.203 m2
Filter dia. = 0.496 m say 0.5m
Provide Filter size= 0.5 m dia. x 1.2 m ht – 1 nos

Designed by - JRMS Engineering Works


8). Chlorination
Dosing throughput flow - 61m3/day
Design maximum chlorine Dose - 10ppm/1000 = 0.01kg/cum
Total chlorine dose per day - 61cumx0.01cum/kg = 0.61kg/cum
Chlorine Strength - 15%
Total chlorine dose per day - 0.61/0.15 = 4.06 say 4.0kg
9). Treated Water Tank
Avg. Flow Rate = 3.05cum/hr.
Detention Time – 1.5hr.
Operating time - 20hr.
Tank Volume – 4.575 say 4.6cum
Tank Size – 0.8x2.5x2.3mtr(swd)+0.3mtr free board

10). Return Activated Sludge


Assume Ras Ratio - 0.25
Total Ras Quantity - 61m3 x 25/100 = 15.25cum/day = 0.762 cum/hr

Required Pumps
A. Providing 2 Nos. sewage transfer pumps (one working and one standby)
Capacity : 3.05m3/hr @ 10 m head
Type : Centrifugal pumps
Solid handling capacity : Up to 10 mm
Purpose : To pump the sewage from the Buffer tank to SBR tank.

B. Provide 1 No. Sludge Transfer pump


Capacity : 1m3/hr @ 20 m head
Type : Centrifugal pumps
Solid handling capacity : Up to 25 mm
Purpose: To pump the sludge from the SBR tank to Sludge drying bed

C. Provide 2 Nos Filter feed pumps


Capacity : 3.05 @ 30 m head
Type : Centrifugal pumps,
Solid handling capacity : Up to 5 mm
Purpose : To pump the treated effluent from the FF/CC tank through Sand & Carbon filters.

Designed by - JRMS Engineering Works

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