Vapour Line Dia Online Calculation For Juice Heater and Evaporator

4/30/22, 4:08 PM Vapour Line Dia Online Calculation for Juice Heater and Evaporator
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Vapour Line Dia Online Calculation for Juice Heater and Evaporator
Formulas to Find Juice Heater and Evaporator vapour Line Dia

Contents [hide]
1 Formulas to Find Juice Heater and Evaporator vapour Line Dia

1.1 Juice Heater Vapour Inlet Line Dia:
1.1.1 Required Data For Calculation:
1.1.2 Formula for Calculation:
1.2 Evaporator Body Vapour Inlet and Out Line Dia:
1.2.1 Required Data For Calculation:
1.2.1.1 Evaporator Bodies Vapour Velocities Recommended by E.Hugot
1.2.1.2 As Per E.Hugot Apparent Heat Transfer Coefficients for Evaporator Bodies
1.2.1.3 E.Hugot recommended for Evaporation Rate of The Several Vessels of a multiple effect working under the
condition of temperature drop from 120oC to 55oC
1.2.1.4 For General Consideration of evaporation rate taken for calculations
1.2.2 Formulas for calculation:
In Equipment Design Drawing of Sugar process Industry, vapour line dia is one of the
important Calculation. In this article provided formulas for calculate vapour line dia for
juice heater and evaporator and also having online calculator.
www.sugarprocesstech.com/vapour-line-dia-evaporator/ 1/17
Juice Heater Vapour Inlet Line Dia:

Required Data For Calculation:
1. Crushing Rate in TCH
2. Juice Percentage ( P) ( Like Mixed juice % cane ,Sulphited juice% Cane, Clear
juice% cane)
3. Specific heat of juice in Kcal/kg/ o C ( Cp )
The specific heat of sucrose solutions is given by the equation:
Cp = 1 – 0.006 B
B = brix of the solution. ( This equation is close approximation)
This formula may be applied without serious error to juices, syrups and molasses of
different purities.)
a) Juice inlet temperature ( Ti ) in o C
b) Juice outlet temperature ( To ) in o C
c) Juice heater inlet vapour Temperature ( Tv) in oC
d) Juice Heater inlet vapour velocity ( V ) in m/sec
e) Latent heat of vapour of inlet vapour ( λ ) in Kcal/ kg ( It taken from steam table
(https://www.sugarprocesstech.com/steam-properties/))
f) Specific Volume of inlet Vapour (Sp) in M 3 /kg ( It taken from steam table)
(https://www.sugarprocesstech.com/steam-properties/)
(https://www.sugarprocesstech.com/vapour-line-dia-evaporator/)
Formula for Calculation:

Heat received by juice = Heat rejected by vapour
Qj x Cp x ΔT = W x λ
Qj = Quantity of the juice in kg/hr (TCH x P x 1000/100)
ΔT = To – Ti
W = Required vapour quantity for juice heating getting in kg/hr after that it is to be
converted into M 3 /sec by multiplying the specific volume of vapour
( Note : Equipment flexibility purpose it is better to considered 10% extra vapour on

actual requirement )
I.e [ Qw = (W x Sp x 1.1) /3600]
Dia of vapour Line = SQRT [ Qw / (0.785 x Velocity of vapour) ]
Evaporator Body Vapour Inlet and Out Line Dia:

Required Data For Calculation:
a) Evaporator Body Heating Surface ( H ) in m 2
b) Evaporation Rate of the body ( E ) in Kg/ hr/ m 2 ( To be take maximum value for
calculating the vapour lines)
c) Temperature of evaporator body Inlet vapour ( Ti ) in o C
d) Temperature of evaporator body outlet vapour (To ) in o C
f) Velocity of evaporator body inlet vapour (V i) in m/sec
g) Velocity of evaporator body outlet vapour (V o) in m/sec
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Evaporator Bodies Vapour Velocities Recommended by E.Hugot

Triple in m/sec Quadruple in m/sec Quintuple in m/sec
Min Max Min Max Min Max
Exhaust steam to 1st effect 25 30 25 30 25 30
Vapour from 1st effect 30 35 30 35 30 35
Vapour from 2nd effect 40 45 35 40 30 35
Vapour from 3rd effect 50 60 40 45 35 40
Vapour from 4th effect 50 60 40 45
Vapour from 5th effect 50 60
As Per E.Hugot Apparent Heat Transfer Coefficients for Evaporator Bodies

Kcal/m2/oC/hr
Triple Effect Quadruple Effect Quintuple Effect
Min Max Min Max Min Max
1st effect 2000 2500 2000 2400 2000 2400
2nd effect 1500 1800 1400 1800 1400 1800
3rd effect 800 1000 1000 1400 1300 1500
4th effect 600 800 800 1000
5th effect 500 600
E.Hugot recommended for Evaporation Rate of The Several Vessels of a multiple

effect working under the condition of temperature drop from 120oC to 55oC
Triple Effect Quadruple Effect Quintuple Effect
Kg/m2/hr Lb/Ft2/hr Kg/m2/hr Lb/Ft2/hr Kg/m2/hr Lb/Ft2/hr
1st effect 53 11 37 7.6 28 5.7
2nd effect 48 9.8 35 7.2 26 5.3
3rd effect 43 8.8 32 6.6 25 5.1
4th effect 28 5.7 25 5.1
5th effect 17 3.5
For General Consideration of evaporation rate taken for calculations

Quadruple Effect in Kg/m2/hr Quintuple Effect in Kg/m2/hr
Max Min Max Min
1st effect 35 30 35 30
2nd effect 30 25 30 25
3rd effect 25 20 25 20
4th effect 25 20 20 15
5th effect 15 10
Formulas for calculation:

Specific volume of evaporator body inlet vapour ( Si ) in M 3 /kg(Taken from steam
table)
Specific volume (https://en.wikipedia.org/wiki/Specific_volume)of evaporator body

Outlet vapour ( So ) in M 3 /kg (Taken from steam table)
Volume of evaporator body inlet vapour in M 3 /sec = [ (H x E x Si) /3600]
Volume of evaporator body outlet vapour in M 3 /sec = [ (H x E x So) /3600]
( Note: Equipment flexibility purpose it is better to considered 10% extra vapour on

actual requirement )
Dia of vapour Line = SQRT [ Volume of vapour / (0.785 x Velocity of vapour) ]
(SQRT = square root)
Online Calculator for Juice Heater Vapour Pipe Dia
Click here
(http://siva.sugarprocesstech.com/JuiceHeaterVapourLineDia/JuiceHeaterVapourLineDia
.htm)
Online Calculator for Evaporator Vapour Pipe Dia
Click Here
(http://siva.sugarprocesstech.com/EvaporatorVapourPipeDia/EvaporatorVapourPipeDia.h
tm)
Related Articles:
Definition in steam properties like enthalpy, sensible heat , latent heat, total heat,
supersaturated steam. (https://www.sugarprocesstech.com/steam-properties/)
Design consideration parameters in Robert Evaporator Design.

(https://www.sugarprocesstech.com/evaporator-design-online-calculator/)
Direct Contact Heater (DCH) Design Calculation with Online Calculator.

(https://www.sugarprocesstech.com/direct-contact-heater-design/)
Flash Vapour Calculation | Flash Vapour Recovery Vessel Design Calculation.

(https://www.sugarprocesstech.com/flash-vapour-calculation/)
Shell and Tube Multipass Heat Exchanger Design | Tubular juice heater design
calculation with online calculator. (https://www.sugarprocesstech.com/tubular-juice-
heater/)
Thumb Rules for Sugar factory Equipment Design Sizing.

(https://www.sugarprocesstech.com/thumb-rules/)
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8 thoughts on “Vapour Line Dia Online Calculation for Juice Heater and
Evaporator”
Reply
Ramesh Chand Agarwal (http://No) (June 25, 2017 - 3:07 pm)
Calculation is scientific.Use ful for learners

Reply
Manjeet singh (http://No) (August 11, 2017 - 5:02 am)
This is very help full for sugar technogist it is good platform to find on line calculation
thanks for this
Reply
siva alluri (http://www.sugarprocesstech.com) (August 11, 2017 - 3:52 pm)
thank you very much sir

Reply
Kuldeep chaudhary (October 15, 2017 - 3:48 pm)
Very nice
Reply
siva alluri (http://www.sugarprocesstech.com) (October 16, 2017 - 12:40 pm)
Thank you sir

Reply
Anuj (June 27, 2018 - 11:03 am)
What do you mean by SQRT in formula

Reply
siva alluri (http://www.sugarprocesstech.com) (June 27, 2018 - 4:21 pm)
SQRT means Square root

Reply
ishaque mohammad (September 14, 2018 - 5:54 am)
thanx
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4/30/22, 4:08 PM Vapour Line Dia Online Calculation for Juice Heater and Evaporator

Formulas to Find Juice Heater and Evaporator vapour Line Dia

1 Formulas to Find Juice Heater and Evaporator vapour Line Dia

Juice Heater Vapour Inlet Line Dia:

3. Specific heat of juice in Kcal/kg/ o C ( Cp )

The specific heat of sucrose solutions is given by the equation:

B = brix of the solution. ( This equation is close approximation)

a) Juice inlet temperature ( Ti ) in o C

b) Juice outlet temperature ( To ) in o C

c) Juice heater inlet vapour Temperature ( Tv) in oC

d) Juice Heater inlet vapour velocity ( V ) in m/sec

Formula for Calculation:

Qj = Quantity of the juice in kg/hr (TCH x P x 1000/100)

( Note : Equipment flexibility purpose it is better to considered 10% extra vapour on

I.e [ Qw = (W x Sp x 1.1) /3600]

Dia of vapour Line = SQRT [ Qw / (0.785 x Velocity of vapour) ]

Evaporator Body Vapour Inlet and Out Line Dia:

c) Temperature of evaporator body Inlet vapour ( Ti ) in o C

d) Temperature of evaporator body outlet vapour (To ) in o C

f) Velocity of evaporator body inlet vapour (V i) in m/sec

g) Velocity of evaporator body outlet vapour (V o) in m/sec

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Evaporator Bodies Vapour Velocities Recommended by E.Hugot

As Per E.Hugot Apparent Heat Transfer Coefficients for Evaporator Bodies

E.Hugot recommended for Evaporation Rate of The Several Vessels of a multiple

For General Consideration of evaporation rate taken for calculations

Formulas for calculation:

Specific volume (https://en.wikipedia.org/wiki/Specific_volume)of evaporator body

Volume of evaporator body inlet vapour in M 3 /sec = [ (H x E x Si) /3600]

Volume of evaporator body outlet vapour in M 3 /sec = [ (H x E x So) /3600]

( Note: Equipment flexibility purpose it is better to considered 10% extra vapour on

Dia of vapour Line = SQRT [ Volume of vapour / (0.785 x Velocity of vapour) ]

(SQRT = square root)

Online Calculator for Juice Heater Vapour Pipe Dia

Online Calculator for Evaporator Vapour Pipe Dia

Design consideration parameters in Robert Evaporator Design.

Direct Contact Heater (DCH) Design Calculation with Online Calculator.

Flash Vapour Calculation | Flash Vapour Recovery Vessel Design Calculation.

Thumb Rules for Sugar factory Equipment Design Sizing.

Complete Work Management Suite

Tata Pravesh Doors & Windows

 Categories: Calculations in Clarification (https://www.sugarprocesstech.com/category/clarification/calculations-

clarification/), Calculations in Evaporation (https://www.sugarprocesstech.com/category/evaporation/calculations-evaporation/),

Capacity Calculations (https://www.sugarprocesstech.com/category/suagr-engineering/capacity-calculations/), Evaporation

(https://www.sugarprocesstech.com/category/evaporation/), Juice heating

(https://www.sugarprocesstech.com/category/clarification/juice-heating/), Sugar Engineering

Perimeter and Area Centrifugal section Mills and Diffusers

In this page provided In this article Sugar Plant Milling

articles-blog/), Capacity & EDD section/calculations-centrifuglas/), diffuser/), Sugar Articles

edd/), Capacity Calculations (https://www.sugarprocesstech.com/category/suagr-

engineering/capacity-calculations/) ... Centrifugal Section (https://www.sugarprocesstech.com/ca

Calculation is scientific.Use ful for learners

thank you very much sir

Thank you sir

What do you mean by SQRT in formula

SQRT means Square root

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