STOD-GEN-AED-0000-PR-DAT-0008 - Anaguid Test Separator Data Sheet
STOD-GEN-AED-0000-PR-DAT-0008 - Anaguid Test Separator Data Sheet
STOD-GEN-AED-0000-PR-DAT-0008 - Anaguid Test Separator Data Sheet
DATA SHEET
CLIENT: OMV (Tunesien) Production GmbH DOCUMENT NO: STOD-GEN-AED-0000-PR-DAT-0008 REV NO: 000
LOCATION: Southern Tunisia EQUIPMENT TITLE: Test Separator
SERVICE: AGP Test Separation ITEM NO: AED-200-V-0003 NO. REQUIRED: 1
PROJECT: STOD-AED P.O. NO: P.O. DATE:
PROJ. NO: J-08651/B ENQUIRY NO: PAGE: 2 OF 6
REV. PROCESS NOTES
1 1.1 Flow rates based on highest expected gas, oil, and water rates from any of the wells under AED (Ref. AED Project FEED Basis of Design,
000 2 STOD-GEN-AED-0000-PR-BOD-0001, Table 8.1). These rates are not coincident from any one of the wells.
3 1.2 Operating conditions based on lowest expected pressure and highest expected temperature (for maximum gas volumetric rate).
4 1.3 A 10% design margin on flow rates is included.
5 1.4 Separator shall be protected from overpressure by a PSV.
6 1.5 A slug volume allowance of 2 m3 is included in the vessel sizing.
000 7 1.6 Maximum water case for Mona and Dorra Testing.
000 8 1.7 Vessel dimensions and levels are indicative and shall be checked and confirmed by the Supplier/EPC Contractor.
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25 MECHANICAL NOTES
26 2.1 The separator shall be designed in accordance with ASME VIII, div.1 and Specification for Anaguid Test Separator STOD-GENAED-0000-ME-SPE-0009
27 2.2 Supplier shall ensure separator materials are in accordance with the requirements of the ASME II and references listed therein.
28 2.3 All standard nozzles flanges shall be in compliance with ASME B 16.5. Flange bolt holes to straddle natural centrelines. Nozzles shall remain in the
29 horizontal / vertical plane irrespective of vessel slope.
000 30 2.4 Supplier is to calculate and select wall thickness of shell and heads to withstand all loading in addition to pressure such as nozzle loads, environmental and
31 transportation loads.
000 32 2.5 For environmental data refer to the FEED Basis of Design STOD-GEN-AED-0000-PR-BOD-0001. For available utilities, refer to Utilities Systems
000 33 Specification STOD-GEN-AED-0000-PR-SPE-0002.
34 2.6 The separator shall be designed for wind and seismic loads as per FEED Basis of Design STOD-GEN-AED-0000-PR-BOD-0001 requirements.
35 2.7 Coating and painting shall be carried out in accordance with project specification STOD-GEN-AED-0000-YL-SPE-0012. Supplier can provide their
36 standard painting system suitable for the installation environment for Contractor/Company approval.
37 2.8 Separator to be supplied with inside clean and free of dirt and debris.
38 2.9 ASME VIII, div.1 U-stamp is required.
000 39 2.10 Supplier shall complete all missing information and confirm Contractor data supplied. All data shall be approved by COMPANY.
40 2.11 The design life and the overall availability and reliability of the equipment shall be demonstrated by the Supplier, if the EPC Contractor chooses to purchase
41 the Vessel as a package (including all necessary instrumentation, valves, supports, ladders, platforms, etc.).
000 42 2.12 To minimise the CAPEX, Supplier standard design equipment/package is preferred where this is suitable for the environment, duty and service. Supplier to
43 provide a list of deviations / exceptions to the specifications and this data sheet and where applicable, an additional cost / schedule impact to comply with
44 the requirements.
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49 STC : Supplier to Confirm
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51 HOLDS LIST
52 1 Deleted
53 2 Requirement for fireproofing (pending safety study by EPC Contractor).
54 3 Details to be verified during the bid phase by EPC and Supplier
000 55 4 Utilities data (such as: fuel gas, instrument air, nitrogen, etc.) to be defined by EPC Contrator during detailed engineering phase.
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ANAGUID TEST SEPARATOR
DATA SHEET
CLIENT: OMV (Tunesien) Production GmbH DOCUMENT NO: STOD-GEN-AED-0000-PR-DAT-0008 REV NO: 000
LOCATION: Southern Tunisia EQUIPMENT TITLE: Test Separator
SERVICE: AGP Test Separation ITEM NO: AED-200-V-0003 NO. REQUIRED: 1
PROJECT: STOD-AED P.O. NO: P.O. DATE:
PROJ. NO: J-08651/B ENQUIRY NO: PAGE: 3 OF 6
REV. PROCESS DATA
1 ORIENTATION Horizontal Vertical
2 PROCESS FLUIDS Hydrocarbon oil and gas and produced water
3 CORROSIVE / EROSIVE COMPOUNDS CO2, high concentration of chlorides
4 PERFORMANCE GUARANTEE REQUIRED Yes
5 NUMBER OF VESSEL 1
6 TAG NO. AED-200-V-0003
7 SEPARATOR TYPE 3 phase separator
8 RESIDENCE TIME 5 minutes
9 INTERNALS (STC) GAS CONDENSATE LIQUID
UNITS
000 10 VANE PACK: YES NO LEVELS (Note 1.7)
000 11 WEIR: YES NO LHH 1150 mm
000 12 DEMISTER: YES NO HIGH 1050 mm
000 13 INLET NOZZLE ATTACHMENTS: YES NO NORMAL 950 mm
14 VORTEX BREAKERS: YES NO LOW - mm
15 NOZZLE STANDINS: YES NO LLL - mm
16 JETTING FACILITIES: YES NO PRODUCED WATER LIQUID
UNITS
000 17 LEVELS (Note 1.7)
000 18 LHH 750 mm
000 19 HIGH 650 mm
20 UNITS PRESSURE TEMPERATURE NORMAL 450 mm
21 OPERATING CONDITIONS barg / °C 6.5 50.0 LOW 300 mm
22 DESIGN CONDITIONS barg / °C 10 (Note 1.4) -10 to 85 LLL 150 mm
23 VACUUM DESIGN barg / °C - HEIGHTS ABOVE BOTTOM INSIDE
24 SURFACE
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26 FLUID PROPERTIES (AT OPERATING TEMP. AND PRESSURE)
27 UNITS
28 (Note 1.1) (Note 1.6)
29 Operating Conditions
30 Pressure barg 6.5 6.5
31 Temperature °C 50.0 50.0
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33 Total Stream Data
34 Standard Volume Flowrate MMSCFD -
35 Mass Flowrate kg/h 23583 16561.0
36 Molar Flowrate kmol/h 530 715.0
37 Density kg/m3 76.9 1160.8
38 Molecular weight kg/kgmol 44.52 23.17
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40 Vapour (Produced Gas) Data
41 Standard Volume Flowrate MMSCFD 1.63 0.50
42 Actual Volume Flowrate m3/h 282 85.8
43 Mass Flowrate kg/h 2169 627.0
44 Density kg/m3 7.70 7.3
45 Molecular weight kg/kgmol 26.63 25.36
46 Viscosity cP 0.012 0.017
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48 Oil (Gas Condensate) Data
49 Volume Flowrate BPD 2697 721.0
50 Actual Volume Flowrate m3/h 18.2 4.9
51 Mass Flowrate kg/h 14859 3928.0
52 Density kg/m3 817 805.6
53 Viscosity cP 2.00 1.62
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55 Water (Produced Water) Data
56 Volume Flowrate BPD 990 1815.0
57 Actual Volume Flowrate m3/h 6.7 12.4
58 Mass Flowrate kg/h 6555 12006.0
59 Density kg/m3 972 972.0
60 Viscosity cP 0.54 0.54
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ANAGUID TEST SEPARATOR
DATA SHEET
CLIENT: OMV (Tunesien) Production GmbH DOCUMENT NO: STOD-GEN-AED-0000-PR-DAT-0008 REV NO: 000
LOCATION: Southern Tunisia EQUIPMENT TITLE: Test Separator
SERVICE: AGP Test Separation ITEM NO: AED-200-V-0003 NO. REQUIRED: 1
PROJECT: STOD-AED P.O. NO: P.O. DATE:
PROJ. NO: J-08651/B ENQUIRY NO: PAGE: 4 OF 6
REV. MECHANICAL DATA
1 DESIGN SPECIFICATION STOD-GEN-AED-0000-ME-SPE-0009
2 DESIGN CODE ASME VIII div.1, U-Stamp
3 CORROSION ALLOWANCE 3 mm
4 SHOP HYDROTEST PRESSURE As per code
5 WIND LOADING Refer to Basis of Design STOD-GEN-AED-0000-PR-BOD-0001
6 SEISMIC LOADING Refer to Basis of Design STOD-GEN-AED-0000-PR-BOD-0001
7 BLAST LOADING None
8 NOZZLE LOADING Refer to Functional Specification STOD-GEN-AED-0000-ME-SPE-0009
9 TRANSPORTATION LOADING Refer to Functional Specification STOD-GEN-AED-0000-ME-SPE-0009
10 PRESSURE CYCLING Not applicable
11 MECHANICAL FATIGUE LOADING Not applicable
12 OUTDOORS Yes
13 EXPOSED Yes
VESSEL LOCATION -
14 TYPE OF SUPPORT Saddle supports designed by Supplier
15 FOUNDATION Reinforced concrete (provided by Others)
16 DISHED HEAD FORM 2:1 semi-ellipsoidal
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22 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
23 CE MARKING Not required
24 INDEPENDENT DESIGN AND FABRICATION REVIEW Yes
25 THIRD PARTY INSPECTION Yes
26 FABRICATION TOLERANCES As per code
27 PED CLASSIFICATION N/A
28 PED CATEGORY N/A
29 PED MODULE / FLUID GROUP / CHART N/A
30 TRACEABILITY CERTIFICATION Refer to Functional Specification STOD-GEN-AED-0000-ME-SPE-0009
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34 NON-DESTRUCTIVE AND MATERIAL TESTING
35 RADIOGRAPHY - RT 10% spot, as minimum.
36 ULTRASONIC - UT As per code
37 MAGNETIC PARTICLE - MT As per code
38 DYE PENETRANT - PT As per code
39 POST WELD HEAT TREATMENT - PWHT As per code
40 PRODUCTION TEST PLATES As per code
41 IMPACT TESTING As per code
42 POSITIVE MATERIAL IDENTIFICATION - PMI Not required
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ANAGUID TEST SEPARATOR
DATA SHEET
CLIENT: OMV (Tunesien) Production GmbH DOCUMENT NO: STOD-GEN-AED-0000-PR-DAT-0008 REV NO: 000
LOCATION: Southern Tunisia EQUIPMENT TITLE: Test Separator
SERVICE: AGP Test Separation ITEM NO: AED-200-V-0003 NO. REQUIRED: 1
PROJECT: STOD-AED P.O. NO: P.O. DATE:
PROJ. NO: J-08651/B ENQUIRY NO: PAGE: 5 OF 6
REV. MATERIALS DATA
1 SHELL PLATE Carbon Steel
2 DISHED HEADS Carbon Steel
3 CLADDING / WELD OVERLAY OF SHELL AND HEADS Carbon Steel
4 NOZZLE FORGINGS Carbon Steel
5 NOZZLE NECKS Carbon Steel
6 WELDED NOZZLE FITTINGS Carbon Steel
7 BRANCH OPENING REINFORCEMENT - PLATE Carbon Steel
8 BRANCH OPENING REINFORCEMENT - FORGINGS Carbon Steel
9 BLIND FLANGES Carbon Steel
10 EXTERNAL ATTACHMENTS WELDED TO PRESSURE SHELL Carbon Steel
000 11 BOLTS FOR EXTERNAL (PRESSURE) JOINTS As per STOD-GEN-AED-0000-ME-SPE-0001 Piping Material Specification
000 12 NUTS FOR EXTERNAL (PRESSURE) JOINTS As per STOD-GEN-AED-0000-ME-SPE-0001 Piping Material Specification
13 SUPPORTS AND BASE PLATES Carbon Steel
000 14 GASKETS FOR EXTERNAL (PRESSURE) JOINTS As per STOD-GEN-AED-0000-ME-SPE-0001 Piping Material Specification
000 15 INTERNALS (PARTS REMOVABLES) Stainless steel (AISI 316L as minimum)
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24 SURFACE PREPARATION AND CONSERVATION
25 INSIDE (Note 2.8)
26 OUTSIDE In accordance with painting specification STOD-GEN-AED-0000-YL-SPE-0012.
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28 INSULATION - SUPPLIED AND INSTALLED BY OTHERS Not required
29 FIREPROOFING - SUPPLIED AND INSTALLED BY OTHERS HOLD 2
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33 STANDARD CONSTRUCTION DETAILS
34 SUPPORT SADDLES Required - Supplier Design ANODIC/CATHODIC PROTECTION Not required
35 LIFTING ATTACHMENTS Required - Supplier Design INSULATION SUPPORTS / RINGS Not required
36 NAMEPLATE Required FIREPROOFING CLIPS HOLD 2
37 EARTH BOSSES 2 off required PLATFORM CLIPS As required
38 MANWAY DAVIT Required LADDER CLIPS As required
39 INTERNAL MANWAY GRAB RUNGS Required PLATFORMS As required
40 INTERNAL RUNGS Required LADDERS As required
41 PIPING CLIPS As required
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43 ESTIMATED WEIGHTS AND CAPACITIES - (STC)
44 ERECTION WEIGHT 2700 kg HYDROTEST WEIGHT kg
45 WEIGHT OF REMOVABLE INTERNALS kg OPERATING WEIGHT 7100 kg
46 WEIGHT OF INSULATION / FIREPROOFING kg GROSS CAPACITY 7.2 m3
000 47 NET (USABLE) CAPACITY m3
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50 FOUNDATION LOADS AT POINT OF SUPPORT
51 SHEAR FORCE N OVERTURNING MOMENT Nm
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ANAGUID TEST SEPARATOR
DATA SHEET
CLIENT: OMV (Tunesien) Production GmbH DOCUMENT NO: STOD-GEN-AED-0000-PR-DAT-0008 REV NO: 000
LOCATION: Southern Tunisia EQUIPMENT TITLE: Test Separator
SERVICE: AGP Test Separation ITEM NO: AED-200-V-0003 NO. REQUIRED: 1
PROJECT: STOD-AED P.O. NO: P.O. DATE:
PROJ. NO: J-08651/B ENQUIRY NO: PAGE: 6 OF 6
REV. SKETCH - HOLD 3
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2 Vessel Orientation HORIZONTAL
000 3 Vessel Diameter (mm) 1400 (Note 1.7)
000 4 Vessel Tan / Tan (mm) 4200 (Note 1.7)
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14 N1 N5 K1 N6 K3B K4B N2
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K2B K4B
K5B
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M1
20 Weir height = 800 mm
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25 N7 N9 N3 K3A K4A N8 N4
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36 NOZZLE SCHEDULE
37 SIZE FLANGE STANDOUT
38 MARK No OFF (INCH RATING TYPE FROM CENTRE SERVICE REMARKS
39 NB) LB / TL (mm (STA)
40 N1 1 4" 150 WN,RF Multiphase fluid inlet Nozzle with inlet deflector
41 N2 1 3" 150 WN,RF Gas outlet Nozzle with demister
42 N3 1 2" 150 WN,RF Produced water outlet Nozzle with vortex breaker
43 N4 1 4" 150 WN,RF Oil outlet Nozzle with vortex breaker
44 N5 1 2" 150 WN,RF Local vent
45 N6 1 4" 150 WN,RF Safety vent
46 N7 1 2" 150 WN,RF Drain
47 N8 1 2" 150 WN,RF Drain
48 N9 1 2" 150 WN,RF Utility connection
49 K1 1 2" 150 WN,RF Pressure transmitter/gauge (Trip)
50 K2 A/B 2 3" 150 WN,RF Standpipe for level transmitter/gauge
51 K3 A/B 2 2" 150 WN,RF Level transmitter/gauge (Trip)
52 K4 A/B 2 2" 150 WN,RF Level transmitter/gauge (Trip)
53 K5 A/B 2 3" 150 WN,RF Standpipe for level transmitter/gauge
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56 M1 1 24" 150 Manway c/w davit, blind flange, gasket and bolting
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59 Supplier shall confirm all process and instrument/utility connection details for the vessel.
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