MTF Civ CA 0041 Rev 0 (Afc)

CALCULATION NUMBER
MTF-CIV-CA-0042
Project PETRODAR Operating Co.: Bashayer 2 Marine Terminal Project No. 21060602
Title AIR COMPRESSOR Sheet 2 OF 17
Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0
TABLE OF CONTENT
1. PURPOSE ..................................................................................................................... 3
2. SCOPE .......................................................................................................................... 3
3. REFERENCES .............................................................................................................. 4
4. MACHINE PARAMETERS ............................................................................................ 4

4.1 SOIL AND FOUNDATION PARAMETERS ....................................................................... 4
5. FOUNDATION CONFIGURATION................................................................................ 6
6. GEOTECHNICAL CAPACITY OF BORED PILE.......................................................... 8

6.1 REINFORCEMENT DESIGN FOR FOUNDATION ........................................................... 10
6.2 REINFORCEMENT DESIGN FOR BORED PILE ............................................................ 11
7. DESIGN CHECK LIST ................................................................................................ 12
8. CONCLUSION............................................................................................................. 12
10. REINFORCEMENT .................................................................................................. 13
11. APPENDIX............................................................................................................... 15
CALCULATION NUMBER
MTF-CIV-CA-0042
AIR COMPRESSOR K-30501 A/B

FOUNDATION – CALCULATION SHEETS
1. PURPOSE
This air compressor require an adequate foundation, which will be designed in the
following calculation sheets.
2. SCOPE
According to Soil Report recommendations, the foundations may be designed as a

deep foundation because the soil condition at site indicate that shallow foundation
will result in unacceptable permanent settlement. The foundation will consist of a
thick slab of reinforced concrete directly supported by an array of concrete piles.
The solutions are based on the assumption of the elastic fully embedded vertical
piles interacting with uniform elastic soil. The pile tip will be fixed against motion.
The structural form of concrete block is determined by the information provided by

the Air Compressor manufacturer (ATLAS COPCO ), shown in the dimensional
drawing model GA 110-13 No. MTF-MEC-05-3001 & MTF-MEC-05-3002 & MTF-
MEC-05-3010-3009(Refer Appendix B) and MTF-01-CIV-0918.
The magnitudes of forces generated by Air Compressor is small and,

consequently the resulting vibration response is negligible.
CALCULATION NUMBER
MTF-CIV-CA-0042
3. REFERENCES
1. Drawings No. K04917-M-051-Rev A Dimension Sheet Heater IT-27000-135-H
2. Report MARINE TERMINAL FACILITIES – Soil

Investigation Reports
3. Books a) Joseph E.Bowels

Foundation Analysis and Design, 5th
Edition.
b) Anil K.Copra
Dynamics of Structures.
c) W.H.Mosley and J.H.Bungey
Reinforced Concrete Design, 4th Edition
4. ACI 318-02 Building Code Requirement for Structural
Concrete.
5. ACI 207.2R-95 Effect of Restraint, Volume Change and
Reinforcement on Cracking of Mass
Concrete.
4. Machine Parameters
The Air Compressor Shed supplies the following information: (See Referenced
Drawings)
AIR COMPRESSOR SHED
• Dimension for Transport

Length = 12,600mm, Width = 5,200mm, Height = 4,440mm
• Weight (Refer vendor data) 2x 3000kg W = 60 kN
4.1 Soil and Foundation Parameters
The soil and foundation parameters are obtained from the “Geotechnical
Investigation Report carried out by Sudan Pile/ITGAN”.
• Plan finished slab on grade El. +5.5 m.
• Top of foundation El. +5.8 m.
• Bottom of foundation Base El. +3.8 m.

CALCULATION NUMBER
MTF-CIV-CA-0042
• SOIL
• Type Silty sands,clays & Coralline Deposits
• Density γs = 19 KN/m3
• Poisson’s Ratio(Dense Sand) ν = 0.4
• Poisson’s Ratio(Loose Sand) ν = 0.2
• Max Unit Base Resistance(Corraline deposits) = 5,000 kN/m2
• Young’s Modulus(Loose Strata) E = 25,000 kN/m2
• Shear Modulus of soil (Loose) G = 10,420 kN/m2 (=E/2(1+ν))
• Young’s Modulus(Hard Sandy Layer) E = 50,000 kN/m2
• Shear Modulus of soil (Hard Sandy Layer) G = 17,857 kN/m2 (=E/2(1+ν))
• SITE CONDITIONS
• Backfill density γs = 19 KN/m3
• Seismic Zone 1 (ITB)
• Seismic Factor Z = 0.075(ITB)

CALCULATION NUMBER
MTF-CIV-CA-0042
5. FOUNDATION CONFIGURATION
L = 5.5m
B = 3.6m
MSL MSL
5.8m
5.5m
2.0m
3.8m
4φ 600mm
Bored Pile
24m(Min)
2.4m
4.3m
HARD STRATUM
Figure No. 1
CALCULATION NUMBER
MTF-CIV-CA-0042
• Weight of foundation block
W f = B.L.H .γ c = 3.6 x5.5 x 2 x 24 = 950.4 KN
Where γc is the concrete density γc = 24.0 KN/m3
• Total Static Load
WT = W f + Wm = 950.4 + 60 = 1,010 KN
• Total Dynamic Load
Dynamic Load = 0 kN. (Refer vendor Data- Appendix B))
Thus, the total loads to be supported by the bored piles are:-
Total Foundation Load = 1010 + 0
= 1010 kN.
• Pile geometrical characteristics
DE = 24” = 0.60 m
CONCRETE
• Concrete Section Area AP = 0.2827 m2
• Concrete Young’s Modulus EP = 25X106 KN/m2
• Pile density
γ P = 24 KN / m 3
CALCULATION NUMBER
MTF-CIV-CA-0042
6. GEOTECHNICAL CAPACITY OF BORED PILE
A competent strata will support the tip of the piles. The soil is composed by silty
sands, clay and coralline deposits.
• Bored cast in place piles.
SPT N − Values N = 50 Blows Foot at the tip of the pile.

• Since the soil condition at this site consist of clayey and sandy materials,
thus empirical equations derived by Meyerhof for cohesionless(sandy) soil
layer and alpha method for cohesive soil(clayey) were introduced for
evaluating the geotechnical carrying capacity of bored piles. Below are the
empirical equations used the said purposes:-
Unit Skin Resistance( fsu )
fsu = 2 N (kN/m2) for sandy soil.
fsu = α Cu (kN/m2) for clayey material.
Unit Base Resistance( fbu )
fbu = 100 N (kN/m2) for sandy soil.
fbu = 9Cu (kN/m2) for clayey material.
Where N = SPT values
Cu = Undrained shear strength
α = Adhesion factor for cohesiveness
α= 1 if Cu < 25 kN/m2
α = 0.5 if Cu > 75 kN/m2
α = 1 – 0.5(Cu - 25)/50 if 25 <Cu < 75 kN/m2

CALCULATION NUMBER
MTF-CIV-CA-0042
The Ultimate Capacity , Qu = Qsu + Qbu (kN)
= (∑ fsu )x As + fbu x Ab
Where As = Shaft Area (m2)
Ab = Base Area (m2)
Qsu = Skin Friction (kN)
Qbu = Base Resistance (kN)
Factor of Safety
For Skin Friction = 2
For Base Resistance = 3
Thus, the Allowable Geotechnical Capacity, Qa =( Qsu / 2 )+ ( Qbu / 3 )
The Allowable Structural Capacity of Bored Pile, Qst = 0.25 fcu x Asc
Where fcu = Grade of concrete ( N/mm2)
Asc = Concrete cross-sectional area.
The analysis of the pile capacity based on geotechnical and structural aspect
is shown in Appendix A . The soil investigation results from BH 17 and BH 19
were used as a basis for analysis of geotechnical capacity.
From the analysis, the maximum allowable geotechnical capacity of 600mm dia
bored pile would be 845 kN at the depth of hard stratum.
Thus, number of pile to be used :-
= 1010/845
= 1.2 Nos.
Provide 4 Nos. of 600mm diameter bored pile. Thus pile reaction is 1010/4 =
CALCULATION NUMBER
MTF-CIV-CA-0042
253 kN.
Actual Geotechnical Capacity to be resisted by per pile,
P = self weight of pile + (1010/4)
=[ π x( 0.60^2)/4 x 24 x 24] + 253
= 163 kN + 253 kN
= 416 kN. < 845 kN O.K (Refer Appendix A)
6.1 Reinforcement Design for Foundation

Note : Since the foundation block of 2m thick were introduced to reduce
vibration that causes resonance if any, thus with the load of 60kN from air
compressor which were spread over the base block of 5.5m x 3.6m, the value
of bending moment and shear force is very minimal . No further check on
punching shear due to a very thick base thickness that provides a very high
resistance towards punching shear. As such, only minimum reinforcement
were introduced as below.
a) In X – direction, b = 3600 mm and h = 2000 mm
Provide nominal reinforcement = 0.13% bh

= 0.13 / 100 X 3,600 X 2000
=9,360 sq.mm (20 T 25) 20 # 8 (25mm) @ 7 ” c/c
b) In Y – direction, b = 5,500 mm and h = 2000 mm
Provide nominal reinforcement = 0.13% bh

= 0.13 / 100 X 5,500 X 2000
= 14,300 sq.mm (30T 25) # 8 (25mm) @ 7” c/c
6.2 Reinforcement Design for Bored Pile

CALCULATION NUMBER
MTF-CIV-CA-0042
Since the bored pile is not subjected to any lateral forces, thus no moment have
been transferred to the pile. Also due to high rigidity of pilecap, it is further confimed
that almost no moment been induced to the pile.
M/h3 ≈ 0. N/h2 = 1.5x252x103/ 6002 = 1.05
From the chart from Design of circular column, provide As = 0.5% of the pile cross-
sectional area.
Note : Code recommendation for circular column is 0.4% of cross-sectional

area only.
As = 0.5% of cross-sectional area
= 0.5/100 x 3.142 x 6002 / 4
= 1,414 mm2
Use 8 T 20 ; thus Asprov = 2,512 > 1,414 O.K
Helical Bar
Ø = Main bar size / 4
= 20/4
= 5 mm
Use 10mm dia. O.K
Spacing = 12 Ø
= 12 x 20
= 240mm
Use 200mm c/c O.K

CALCULATION NUMBER
MTF-CIV-CA-0042
7 DESIGN CHECK LIST
Pile Capacity: Working load for bored pile is higher than its reaction
from vertical load. ( Working Load = 845kN compare to reaction = 253 kN, thus
O.K.)
8 CONCLUSION
According to the results the foundation is predicted to perform in an acceptable

manner. The static analyses confirm the adequacy of the proposed foundation
configuration and, therefore, the design is acceptable.
CALCULATION NUMBER
MTF-CIV-CA-0042
9 REINFORCEMENT
The concrete block foundation is classified as mass concrete due the dimensions.
Measures shall be taken to cope with the generation of heat and attendant volume
changes to minimize the cracking. Reinforcement is utilized to limit crack widths that
may be caused by volume change due the thermal changes or drying shrinkage. The
procedure follow for calculating this reinforcement is described in ACI 207.2R-95.
“Effect of Restraint, Volume Change, and Reinforcement on Cracking of Mass
Concrete”.
CONCRETE BLOCK DIMENSIONS
L= 5.5
B=3.6
H=2.00
• For L/H >2.5 Degree of Restraint KR at any point may be approximated by:
K R = [( L / H − 2) /( L / H + 1]
h/H
Where:
L/H = 5.5/2 = 2.75
h = 0.6 m (h ≅3/10H; The bottom layer of reinforcement will be installed below this
height.)
K R = [( 2 .75 − 2 ) /( 2 .75 + 1]
0 . 6 / 2 .0
= 0 .617
• Permissible Crack Width. For exterior exposure w = 0.0145” according to ACI-318

10.6.4
• Linear Thermal Coefficient for Concrete CT = 5X10-6 in/in/ °F

• Design Temperature Drop TE = 98 °F (=37°C)
CALCULATION NUMBER
MTF-CIV-CA-0042
• Tensile strength of concrete:
ft' = 6 f C' = 6 5000 = 424 psi
• Modulus of elasticity of concrete:
EC = 57000 f C' = 4.03 X 106 psi
• Stress on reinforcing steel can be determined using the Georgely-Lutz width

formula:Refer ACI 207.2R-18 Clause 6.3 eq. 6.2
w S
fS =
0.0763 d c A
2 dc
dc
A = 2 . d c . S = 2 x 6 " x 7 " = 84 in 2
0.0145 x103
fS = = 23,974 psi
0.0763 6 x84
• Average distance between cracks: Clause 6.3 eq. 6.4
w 0.0145
L' = = −6
= 4.09 ft.
18( K R .CT .TE − f 't / Ec ) 18(0.617 x5 X 10 x98 − 424 / 4.03 X 106 )
• Reinforcing steel required area:
f 't  L'  360  4.09 

ρb = 0.20 1 −  = 0.20 1 −  = 0.00207
f S  2H  23,974  2 x6.56 
AS = ρb .B.d = 0.00207 x3600 x1875 = 13,973mm 2 = 6,987 mm 2 / Face
20 # 8 ( 25) mm @ 175 mm (As = 20 x 491 = 9,820 mm2 > 6,987 mm2 .OK)
USE #8 (25) mm @ 190 mm ALL FACES BOTH DIRECTIONS

CALCULATION NUMBER
MTF-CIV-CA-0042
10 APPENDIX
A GEOTECHNICAL CAPACITY OF BORED PILE
B Vendor Data
CALCULATION NUMBER
MTF-CIV-CA-0042
APPENDIX A
CALCULATION NUMBER
MTF-CIV-CA-0042
APPENDIX B

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CALCULATION NUMBER

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

4. MACHINE PARAMETERS ............................................................................................ 4

6. GEOTECHNICAL CAPACITY OF BORED PILE.......................................................... 8

10. REINFORCEMENT .................................................................................................. 13

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

AIR COMPRESSOR K-30501 A/B

According to Soil Report recommendations, the foundations may be designed as a

The structural form of concrete block is determined by the information provided by

The magnitudes of forces generated by Air Compressor is small and,

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

2. Report MARINE TERMINAL FACILITIES – Soil

3. Books a) Joseph E.Bowels

AIR COMPRESSOR SHED

• Dimension for Transport

4.1 Soil and Foundation Parameters

• Plan finished slab on grade El. +5.5 m.

• Top of foundation El. +5.8 m.

• Bottom of foundation Base El. +3.8 m.

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

• Type Silty sands,clays & Coralline Deposits

• Poisson’s Ratio(Dense Sand) ν = 0.4

• Poisson’s Ratio(Loose Sand) ν = 0.2

• Max Unit Base Resistance(Corraline deposits) = 5,000 kN/m2

• Young’s Modulus(Loose Strata) E = 25,000 kN/m2

• Shear Modulus of soil (Loose) G = 10,420 kN/m2 (=E/2(1+ν))

• Young’s Modulus(Hard Sandy Layer) E = 50,000 kN/m2

• Shear Modulus of soil (Hard Sandy Layer) G = 17,857 kN/m2 (=E/2(1+ν))

• Backfill density γs = 19 KN/m3

• Seismic Zone 1 (ITB)

• Seismic Factor Z = 0.075(ITB)

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

• Weight of foundation block

W f = B.L.H .γ c = 3.6 x5.5 x 2 x 24 = 950.4 KN

Where γc is the concrete density γc = 24.0 KN/m3

• Total Static Load

• Total Dynamic Load

Dynamic Load = 0 kN. (Refer vendor Data- Appendix B))

Thus, the total loads to be supported by the bored piles are:-

Total Foundation Load = 1010 + 0

• Pile geometrical characteristics

• Concrete Young’s Modulus EP = 25X106 KN/m2

Signatures GM/OL/JD JD Date 18-Mar-05 Rev. 0

6. GEOTECHNICAL CAPACITY OF BORED PILE

• Bored cast in place piles.

SPT N − Values N = 50 Blows Foot at the tip of the pile.

Unit Skin Resistance( fsu )

fsu = 2 N (kN/m2) for sandy soil.

fsu = α Cu (kN/m2) for clayey material.

Unit Base Resistance( fbu )

fbu = 100 N (kN/m2) for sandy soil.

fbu = 9Cu (kN/m2) for clayey material.

Where N = SPT values

Cu = Undrained shear strength

α = Adhesion factor for cohesiveness

α = 0.5 if Cu > 75 kN/m2

α = 1 – 0.5(Cu - 25)/50 if 25 <Cu < 75 kN/m2