Volvo Reman
Volvo Reman
Volvo Reman
With Volvo Penta Reman components, you’re assured of a perfect fit and quick Reman,
as well as reduced ownership and operating costs — without compromising on quality,
durability or performance.
2
CONTENTS
4 REMANUFACTURING FOR GOOD REASONS
5 COMPONENT DESCRIPTION
CORE RETURN AND CORE FEE
6 HIGHLIGHTS
MARINE ENGINES AND DRIVES
8 DIESEL ENGINES
9 D1
10 D2
11 D3
16 D4
18 D6
21 D8
22 D9
24 D11
25 D12
27 D16
28 IPS
29 IPS 1
30 IPS 10
31 IPS 15
32 IPS 2
33 IPS 20
34 IPS 3
35 IPS 30
36 GASOLINE ENGINES
37 4.3L
38 5.0L
38 5.7L
The Volvo Penta Reman system gives you
39 V8 – 8.1L
access to a comprehensive range of factory
remanufactured components – from injectors INDUSTRIAL OFF-ROAD AND POWER
and turbos to longblocks and IPS drive units G ENERATION ENGINES
– offering a cost-effective alternative to repair 40 VE ENGINES
41 D5
and overhaul.
42 D6
43 D7
44 D8
45 D9
46 D11
47 D12
48 D13
50 D16
52 GE ENGINES
53 D5
54 D7
55 D9
NOTE! This catalogue is a quick reference guide of
56 D12
the Volvo Penta Reman system.
57 D13
Please always consult Volvo Penta electronic parts
catalogue (EPC) for the latest information regarding 58 D16
Reman components.
If you are a customer, please contact your Volvo Penta OLDER ENGINES
dealer to order Reman components. 60 Marine
66 Industrial
CONTENT 3
Remanufacturing
– for good reasons
It all starts with the used component, the core, which is the raw material of the remanu-
facturing process. The cores are completely disassembled, thoroughly cleaned and in-
spected in order to determine their condition. Cores not fulfilling our stringent require-
ments are discarded and the raw materials recycled.
Components fulfilling the criteria are restored to Finally, the component is painted, to give it the
what is, technically, new condition. Wear parts and same finish as a new part.
those not fulfilling the criteria are replaced with
new genuine parts. All components are organized In all aspects, Volvo Penta Reman components are
to correspond to the bill of material, which contains technically new. And what’s more - used compo-
all design changes to secure that what is remanu- nents have been given a new life as Reman compo-
factured always fulfills our latest technical specifica- nents – up to 85 per cent of the raw material has
tions. When the components are reassembled, they been recycled through the remanufacturing process.
are carefully tested to verify product performance.
4 R E M A N U FA C T U R I N G F O R G O O D R E A S O N S
Component description
Core return
Volvo Penta Reman System is based on an recycle program where you
return a corresponding worn component (the core) in return for an new
Reman component. The program allows you to return the worn compo-
nent once the new component is installed and the engine is running again.
Core fee
When buying an Reman component, a core fee will be added on the
invoice. The core fee is refunded as soon as the worn component (the
core) is returned.
D6
D6-G Longblock and components added Page 20
D5
TAD550VE TAD551VE TAD552VE Engine added Page 41-42
TAD570VE TAD571VE TAD572VE Engine added Page 41-42
D8
TAD840VE TAD841VE TAD842VE Engine added Page 44
TAD850VE TAD851VE TAD852VE Engine added Page 44
TAD870VE TAD871VE TAD872VE Engine added Page 44
D11
TAD1140VE TAD1141VE TAD1142VE Engine added Page 46
TAD1150VE TAD1151VE TAD1152VE Engine added Page 46
TAD1170VE TAD1171VE TAD1172VE Engine added – production both in EU and in the US Page 46
D13
TAD1360VE TAD1361VE TAD1362VE Engine added – production both in EU and in the US Page 48
TAD1370VE TAD1371VE TAD1372VE
Engine added – production both in EU and in the US Page 48
TAD1373VE TAD1374VE TAD1375VE
6 HIGHLIGHTS
Volvo Penta IPS
IPS 10
Drive and components added Page 30
IPS 15
Drive and components added Page 31
IPS 2
Drive and components added Page 32
IPS 20
Drive and components added Page 33
IPS 30
Drive and components added Page 35
HIGHLIGHTS 7
Marine Diesel Engines
Reman components
D2-55F
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801333
Injector/UI 3803442
Injection pump 3801531
Turbocharger N/A
Circulationpump 3801345
D2-75F
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801334
Injector/UI 3803442
Injection pump N/A
Turbocharger 3801341
Circulationpump 3801345
D3-130A-A / D3-160A-A
Part Reman no Notes
Longblock 3801175
Shortblock N/A
Cylinder head 3801742
Injector/UI 3801329 For cylinder 1-3
Injector/UI 3801330 For cylinder 4-5
Injection pump N/A
Turbocharger 3801270
Circulationpump N/A
D3-190I-B
Part Reman no Notes
Longblock 3801151
Shortblock N/A
Cylinder head 3801444
Injector/UI 3801259 For cylinder 1-3
Injector/UI 3801260 For cylinder 4-5
Injection pump N/A
Turbocharger 3801271
Circulationpump N/A
D3-130A-B / D3-160A-B
Part Reman no Notes
Longblock 3801151
Shortblock N/A
Cylinder head 3801444
Injector/UI 3801259 For cylinder 1-3
Injector/UI 3801260 For cylinder 4-5
Injection pump N/A
Turbocharger 3801270
Circulationpump N/A
D3-190A-B
Part Reman no Notes
Longblock 3801151
Shortblock N/A
Cylinder head 3801444
Injector/UI 3801259 For cylinder 1-3
Injector/UI 3801260 For cylinder 4-5
Injection pump N/A
Turbocharger 3801271
Circulationpump N/A
D3-190I-C
Part Reman no Notes
Longblock 3801151
Shortblock N/A
Cylinder head 3801444
Injector/UI 3801259 For cylinder 1-3
Injector/UI 3801260 For cylinder 4-5
Injection pump N/A
Turbocharger 3801271
Circulationpump N/A
D3-200I-G / D3-220I-G
Part Reman no Notes
Longblock 3801634
Shortblock N/A
Cylinder head 3801563
Cylinder head
Injector/UI 3801385
Injection pump N/A
Turbocharger 3801387
Circulationpump N/A
D3-140A-G / D3-170A-G
Part Reman no Notes
Longblock 3801634
Shortblock N/A
Cylinder head 3801745
Cylinder head
Injector/UI 3801385
Injection pump N/A
Turbocharger 3801387
Circulationpump N/A
D3-200A-G / D3-220A-G
Part Reman no Notes
Longblock 3801634
Shortblock N/A
Cylinder head 3801563
Cylinder head
Injector/UI 3801385
Injection pump N/A
Turbocharger 3801387
Circulationpump N/A
D3-200I-H / D3-220I-H
Part Reman no Notes
Longblock 3801634
Shortblock N/A
Cylinder head 3801563
Cylinder head
Injector/UI 3801385
Injection pump N/A
Turbocharger 3801387
Circulationpump N/A
D3-140A-H / D3-170A-H
Part Reman no Notes
Longblock 3801634
Shortblock N/A
Cylinder head 3801745
Cylinder head
Injector/UI 3801385
Injection pump N/A
Turbocharger 3801387
Circulationpump N/A
D3-200A-H / D3-220A-H
Part Reman no Notes
Longblock 3801634
Shortblock N/A
Cylinder head 3801563
Cylinder head
Injector/UI 3801385
Injection pump N/A
Turbocharger 3801387
Circulationpump N/A
D4-180I-B/C/D/E
Part Reman no Notes
Longblock 3801701
Shortblock N/A
Cylinder head 3801889
Injector/UI 3801857
Injection pump N/A
Turbocharger 3802150
Circulationpump 3801900
D4-180I-F
Part Reman no Notes
Longblock 3801701
Shortblock N/A
Cylinder head 3801889
Injector/UI 3801857
Injection pump N/A
Turbocharger 3802150
Circulationpump 3801900
D4-210I-A/B / D4-210A-A/B
Part Reman no Notes
Longblock 3801701
Shortblock N/A
Cylinder head 3801889
Injector/UI 3801857
Injection pump N/A
Turbocharger 3802150
Circulationpump 3801900
D4-225I-B/C/D / D4-225A-B/C/D
Part Reman no Notes
Longblock 3801701
Shortblock N/A
Cylinder head 3801889
Injector/UI 3801857
Injection pump N/A
Turbocharger 3802150
Circulationpump 3801900
D4-225I-F / D4-225A-F
Part Reman no Notes
Longblock 3801701
Shortblock N/A
Cylinder head 3801889
Injector/UI 3801858
Injection pump N/A
Turbocharger 3802150
Circulationpump 3801900
D6-300A-F / D6-300D-F
Part Reman no Notes
Longblock 3801703
Shortblock N/A
Cylinder head 3801887
Injector/UI 3801858
Injection pump N/A
Turbocharger 3802152
Circulationpump 3801900
D6-350A-A/B SN -2006003696
Part Reman no Notes
Longblock 3801703
Shortblock N/A
Cylinder head 3801887
Injector/UI 3801857
Injection pump N/A
Turbocharger 3802152
Circulationpump 3801900
D6-350A-A/B SN 2006003697-
Part Reman no Notes
Longblock 3801703
Shortblock N/A
Cylinder head 3801887
Injector/UI 3801858
Injection pump N/A
Turbocharger 3802152
Circulationpump 3801900
D6-400A-F / D6-435D-F
Part Reman no Notes
Longblock 3801704
Shortblock N/A
Cylinder head 3801888
Injector/UI 3801859
Injection pump N/A
Turbocharger 3801138
Circulationpump 3801900
D9-MG
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump 3803930 For RC
Circulationpump 3803844 For HE/KC
D9-MH - SN1009163095
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump 3803844
D9-MH SN1009163096 -
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump N/A
D9-425 - SN1009163095
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump 3803844
D9-425 SN1009163096 -
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump N/A
D9-500 - SN1009163095
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump 3803844
D9-500 SN1009163096 -
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump N/A
D9-575 - SN1009163095
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump 3803844
D9-575 SN1009163096 -
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801441
Injection pump N/A
Turbocharger 3801114
Circulationpump N/A
D11A-A/B/C/D/E
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801429
Injector/UI 3801433
Injection pump N/A
Turbocharger 3801486
Circulationpump N/A
D11A-C/D IPS
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801429
Injector/UI 3801433
Injection pump N/A
Turbocharger 3801486
Circulationpump N/A
D12D-A/E MG
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803666
Injector/UI 3801293
Injection pump N/A
Turbocharger 3802144
Circulationpump 3803909
D12D-A MH SN -1012638799
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803666
Injector/UI 3803491
Injection pump N/A
Turbocharger 3802116
Circulationpump 3803909
D12D-A MH SN 1012638800-
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803666
Injector/UI 3803570
Injection pump N/A
Turbocharger 3802116
Circulationpump 3803909
D12D-B/C/E/G MH
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803666
Injector/UI 3801293
Injection pump N/A
Turbocharger 3802116
Circulationpump 3803909
D12C-A MP
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803665
Injector/UI 3803491
Injection pump N/A
Turbocharger 3802116
Circulationpump 3803909
D12D-A MP
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803666
Injector/UI 3801482
Injection pump N/A
Turbocharger 3802116
Circulationpump 3803909
D12D-B/C/D/E/F/G/H MP
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803666
Injector/UI 3801134
Injection pump N/A
Turbocharger 3802116
Control unit 3801782
Circulationpump 3803909
D16C-A MG
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801605
Injector/UI 3801925
Injection pump N/A
Turbocharger 3801925
Circulationpump N/A
D16C-A/B/C MH
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801605
Injector/UI 3803637
Injection pump N/A
Turbocharger 3801381
Circulationpump N/A
Reman components
28 IPS
IPS 1
IPS 1 29
IPS 10
30 IPS 15
IPS 15
IPS 2 31
IPS 2-B/C
32 IPS 20
IPS 20
IPS 3 33
IPS 3
34 IPS 30
IPS 30
35
Gasoline engines
Reman components
gasoline engines
ENGINE PAGE
4.3L 37
5.0L 38
5.7L 38
V8 – 8.1L 39
36 GASOLINE ENGINES
4.3L
38 G A S O L I N E E N G I N E S 5 . 0 L – 5 .7 L
V8 – 8.1L
V8-350/380
Aluminum engine- 2012 and newer
V8-430
Aluminum engine- 2013 and newer
G A S O L I N E E N G I N E S 8 .1 L 39
VE industrial
Reman components
ve industrial
ENGINE PAGE
D5 41-42
D6 42
D7 43
D8 44
D9 45
D11 46
D12 47
D13 48
D16 50
40 VE INDUSTRIAL
VE D5
TAD520VE Tier2
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803988
Injector/UI 3803958
Turbocharger 3802191
Circulationpump N/A
VE INDUSTRIAL – D 5 41
VE D5
VE D6
TAD650VE
Part Reman no Notes
Engine 3801476
Longblock N/A
Shortblock N/A
Cylinder head 3801894
Injector/UI 3803976
Turbocharger 3801140
Circulationpump N/A
TAD660VE
Part Reman no Notes
Engine 3801477
Longblock N/A
Shortblock N/A
Cylinder head 3803974
Injector/UI 3803976
Turbocharger 3801140
Circulationpump N/A
42 VE INDUSTRIAL – D 6
VE D7
TAD722VE Tier2
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801430
Injector/UI 3803948
Turbocharger 3802190 Variants exist, check your serial number in our webshop or with your dealer
Circulationpump N/A
TAD750VE
Part Reman no Notes
Engine 3801478
Longblock N/A
Shortblock N/A
Cylinder head 3803975
Injector/UI 3803977
Turbocharger 3801533
Circulationpump N/A
TAD760VE
Part Reman no Notes
Engine 3801479
Longblock N/A
Shortblock N/A
Cylinder head 3803975
Injector/UI 3803977
Turbocharger 3801533
Circulationpump N/A
VE INDUSTRIAL – D7 43
VE D8
44 VE INDUSTRIAL – D 8
VE D9
TAD940VE / TAD941VE
Part Reman no Notes
Engine 3801591 TAD941VE
Longblock 3801502
Shortblock N/A
Cylinder head 3801427
Injector/UI 3803874
Turbocharger 3801679
Circulationpump 3803930
TAD942VE / TAD943VE
Part Reman no Notes
Longblock 3801502
Shortblock N/A
Cylinder head 3801427
Injector/UI 3801437
Turbocharger 3801679
Circulationpump 3803930
VE INDUSTRIAL – D 9 45
VE D11
46 VE INDUSTRIAL – D11
VE D12
TWD1240VE
Part Reman no Notes
Longblock 3801111
Shortblock N/A
Cylinder head 3803667
Injector/UI 3803568
Turbocharger 3802134
Control unit 3801782
Circulationpump 3803909
TAD1241VE / TAD1242VE
Part Reman no Notes
Longblock 3801111
Shortblock N/A
Cylinder head 3803667
Injector/UI 3803569
Turbocharger 3802135
Control unit 3801782
Circulationpump 3803909
VE INDUSTRIAL – D12 47
VE D13
TAD1345VE
Part Reman no Notes
Longblock 3801506
Shortblock N/A
Cylinder head 3801571
Injector/UI 3801369
Turbocharger 3801266
Circulationpump N/A
TAD1350VE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801571
Injector/UI 3801368
Turbocharger 3801470
Circulationpump N/A
48 VE INDUSTRIAL – D13
VE D13
VE INDUSTRIAL – D13 49
VE D16
TAD1643VE
Part Reman no Notes
Engine 3801966 Coming 2022
Longblock 3801513
Shortblock N/A
Cylinder head 3801395
Injector/UI 3803637
Turbocharger 3801390
Circulationpump N/A
TAD1643VE-B
Part Reman no Notes
Engine 381965 Coming 2022
Longblock
Shortblock N/A
Cylinder head 3801805 Without VCB
Cylinder head 3801806 With VCB
Injector/UI 3801371
Turbocharger 3801669
Circulationpump N/A
50 VE INDUSTRIAL – D16
VE D16
TAD1650VE
Part Reman no Notes
Longblock 3801514
Shortblock N/A
Cylinder head 3801357
Injector/UI 3801263
Turbocharger 3801677
Circulationpump N/A
TAD1650VE-B / TAD1651VE
Part Reman no Notes
Longblock 3801688 Without VCB
Shortblock N/A
Cylinder head 3801804
Injector/UI 3801652
Turbocharger 3801625
Circulationpump N/A
TWD1683VE
Part Reman no Notes
Engine 3801952 Coming 2022
Longblock N/A
Shortblock N/A
Cylinder head 3801803 Without VCB
Injector/UI 3801907
Turbocharger 3801910
Circulationpump N/A
VE INDUSTRIAL – D16 51
GE industrial
Reman components
ge industrial
ENGINE PAGE
D5 53
D7 54
D9 55
D12 56
D13 57
D16 58
Older engines 66
52 GE INDUSTRIAL
GE D5
TAD520GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803988
Injector/UI 3803948
Turbocharger 3802191
Circulationpump 3801578
TAD550GE / TAD551GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801436
Injector/UI 3803977
Turbocharger 3801245
Circulationpump 3801578
GE INDUSTRIAL – D 5 53
GE D7
TAD720GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803664
Injector/UI 3803948
Turbocharger 3802178
Circulationpump 3801578
TAD721GE / TAD722GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803965
Injector/UI 3803948
Turbocharger 3802178
Circulationpump N/A
TAD750GE / TAD751GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3803975
Injector/UI 3803977
Turbocharger 3801533
Circulationpump N/A
TAD752GE / TAD753GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801588
Injector/UI 3801246
Turbocharger 3801468
Circulationpump 3801577
TAD754GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801588
Injector/UI 3801246
Turbocharger 3801163
Circulationpump 3801577
54 GE INDUSTRIAL – D7
GE D9
TAD940GE
Part Reman no Notes
Longblock 3801502
Shortblock N/A
Cylinder head 3801389
Injector/UI 3801437
Turbocharger 3801679
Circulationpump 3803930
TAD941GE
Part Reman no Notes
Longblock 3801504
Shortblock N/A
Cylinder head 3801426
Injector/UI 3801440
Turbocharger 3802156
Circulationpump 3803930
GE INDUSTRIAL – D 9 55
GE D12
TAD1240GE
Part Reman no Notes
Longblock 3801111
Shortblock N/A
Cylinder head 3803667
Injector/UI 3803568
Turbocharger 3802135
Circulationpump 3803909
56 GE INDUSTRIAL – D12
GE D13
TAD1344GE / TAD1345GE
Part Reman no Notes
Longblock 3801506
Shortblock N/A
Cylinder head 3801649 Check our web shop or with your dealer for additional parts needed
Injector/UI 3801369
Turbocharger 3801266
Circulationpump N/A
TAD1353GE
Part Reman no Notes
Longblock 3801511
Shortblock N/A
Cylinder head 3801649 Check our web shop or with your dealer for additional parts needed
Injector/UI 3801369
Turbocharger 3801266
Circulationpump N/A
TAD1354GE / TAD1355GE
Part Reman no Notes
Longblock 3801510
Shortblock N/A
Cylinder head 3801649 Check our web shop or with your dealer for additional parts needed
Injector/UI 3801368
Turbocharger 3801235
Circulationpump N/A
GE INDUSTRIAL – D13 57
GE D16
TAD1640GE SN -2016010024
Part Reman no Notes
Longblock 3801513
Shortblock N/A
Cylinder head 3801395
Injector/UI 3803638
Turbocharger 3802140
Circulationpump 3801418
TAD1640GE SN 2016010025-
Part Reman no Notes
Longblock 3801513
Shortblock N/A
Cylinder head 3801394
Injector/UI 3803638
Turbocharger 3802140
Circulationpump 3801418
58 GE INDUSTRIAL – D16
GE D16
TAD1650GE / TAD1651GE
Part Reman no Notes
Longblock 3801518
Shortblock N/A
Cylinder head 3801803
Injector/UI 3801263
Turbocharger 3801406
Circulationpump 3801418
TWD1663GE
Part Reman no Notes
Longblock N/A
Shortblock N/A
Cylinder head 3801803
Injector/UI 3801144
Turbocharger 3801142 High pressure
Turbocharger 3801141 Low pressure
Circulationpump 3801418
TWD1672GE / TWD1673GE
Part Reman no Notes
Longblock 3801658
Shortblock N/A
Cylinder head 3801803
Injector/UI 3801144
Turbocharger 3801142 High pressure
Turbocharger 3801754 Low pressure
Circulationpump N/A
GE INDUSTRIAL – D16 59
Marine – older engines
Reman components
PAGE
Cylinder head 61
Injection pump 62
Injector 63
Turbocharger 64
Circulation pump 65
Reman components
PAGE
Cylinder head 67
Injector pump 68
Injector 69
Turbocharger 70
Circulation pump 71
Please contact your local Volvo Penta dealer for further information. Please note that products illustrated may differ from production models. Not all models and accessories are available in all
markets, and standard equipment may vary between different markets. Every effort has been made to ensure that facts and figures are correct at the time of publication. However, Volvo Penta
reserves the right to make changes without prior notice at any time.
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