Month Apr'21 May'21 Jun'21 Jul'21 Aug'21 Sep'21

1F (working days) 24 24 20 25 24 25
Type Model Location 2F (working days) 24 24 20 25 24 25
3F (working days) 23 19 25 25 25 25
4F (working days) 24 20 25 25 24 25
2F Prod. Plan 1510 1471 1723 1670 1629 1516
<Tapukara>
Capacity Readiness 1661 1618 1895 1837 1792 1668
3F Prod. Plan 2165 1900 2185 2387 3202 3064
<Narsapura>
K0PA Capacity Readiness 2382 2090 2404 2626 3522 3370
(Activa) 4F Prod. Plan 3086 2988 3208 3257 3094 2982
<Vithalapur>
Capacity Readiness 3395 3287 3529 3583 3403 3280
Prod. Plan 6761 6359 7116 7314 7925 7562
Total
Capacity Readiness 7437 6995 7828 8045 8718 8318
3F Prod. Plan 235 500 215 300 373 511
<Narsapura>
Capacity Readiness 259 550 237 330 410 562

K0YA 4F Prod. Plan 879 800 912 921 820 769

(Dio) <Vithalapur>
Capacity Readiness 967 880 1003 1013 902 846
Prod. Plan 1114 1300 1127 1221 1193 1280
Total
Capacity Readiness 1225 1430 1240 1343 1312 1408
2F Prod. Plan 480 520 250 350 350 460
<Tapukara>
Capacity Readiness 528 572 275 385 385 506
3F Prod. Plan 500 500 702 637 588 500
<Narsapura>
K0LA Capacity Readiness 550 550 772 701 647 550
(Activa 125) 4F Prod. Plan 500 600 378 333 496 600
SCOOTER

<Vithalapur>
Capacity Readiness 550 660 416 366 546 660
Prod. Plan 1480 1620 1330 1320 1434 1560
Total
Capacity Readiness 1628 1782 1463 1452 1577 1716
K1JA 4F Prod. Plan 296 350 280 280 313 380
(Grazia) <Vithalapur>
Capacity Readiness 326 385 308 308 344 418
2F Prod. Plan 105 93 92 71 72 87
<Tapukara>
Capacity Readiness 116 102 101 78 79 96

KZK 4F Prod. Plan 105 122 88 79 147 128

(Dio) <Vithalapur>
Capacity Readiness 115 135 97 87 162 141
Prod. Plan 210 215 180 150 219 215
Total
Capacity Readiness 231 237 198 165 241 236
K24 4F Prod. Plan 14 12 14 10 10 18
(Activa 125) <Vithalapur>
Capacity Readiness 15 13 15 11 11 20
K86 4F Prod. Plan 20 28 20 20 20 23
(Grazia) <Vithalapur>
Capacity Readiness 22 31 22 22 22 25
KVT 2F Prod. Plan 20 24 20 16 17 23
(Aviator) <Tapukara>
Capacity Readiness 22 26 22 18 19 25
K74 (NAVI) 2F Prod. Plan 185 192 215 193 232 214
<Tapukara>
Capacity Readiness 204 211 237 212 255 235
Prod. Plan 10100 10100 10302 10524 11363 11275
Total Scooter
Capacity Readiness 11110 11110 11332 11576 12499 12402
2F Prod. Plan 1671 1679 1672 1698 1694 1666
<Tapukara>
Capacity Readiness 1838 1847 1839 1868 1863 1833

K0VA 3F Prod. Plan 1213 1430 1240 1126 816 855

(Shine ) <Narsapura>
Capacity Readiness 1334 1573 1364 1239 898 941
Prod. Plan 2884 3109 2912 2824 2510 2521
Total
Capacity Readiness 3172 3420 3203 3106 2761 2773
2F Prod. Plan 500 500 500 500 500 500
<Tapukara>
Capacity Readiness 550 550 550 550 550 550
MOTORCYCLE

K0NA 3F Prod. Plan 2019 1646 1857 1785 1732 1197

(Shine SP) <Narsapura>
Capacity Readiness 2221 1811 2043 1964 1905 1317
Prod. Plan 2519 2146 2357 2285 2232 1697
Total
Capacity Readiness 2771 2361 2593 2514 2455 1867
 MOTORCYCL
K0NA HII CKD 2F Prod. Plan 21 21 0 0 0 20
(Shine SP) <Tapukara>
Capacity Readiness 23 23 0 0 0 22
K0ZA BS6 1F Prod. Plan 163 161 192 156 200 350
<Manesar>
Capacity Readiness 179 177 211 172 220 385
K0ZA CKD BS6 1F Prod. Plan 11 11 14 7 10 4
<Manesar>
Capacity Readiness 12 12 15 8 11 4

Month Apr'21 May'21 Jun'21 Jul'21 Aug'21 Sep'21

1F (working days) 24 24 20 25 24 25
Type Model Location 2F (working days) 24 24 20 25 24 25
3F (working days) 23 19 25 25 25 25
4F (working days) 24 20 25 25 24 25
K23 2F Prod. Plan 45 37 53 42 44 42
(Dream Neo) <Tapukara>
Capacity Readiness 50 41 58 46 48 46
MOTORCYCLE

K55 2F Prod. Plan 63 63 75 60 63 72

(Livo) <Tapukara>
Capacity Readiness 69 69 83 66 69 79
Prod. Plan 5706 5548 5603 5374 5058 4706
Total Motorcycle
Capacity Readiness 6277 6103 6163 5912 5564 5176
Total Average/Day SC+MC (1F+2F+3F+4F) Prod. Plan 15806 15648 15905 15898 16421 15980
Capacity Readiness 17386 17212 17495 17488 18063 17578
 HMSI Capacity Requirment Policy
> Calculate daily requirement of each part based on your SOB & model wise part's applicability with respect to our all factories (1F, 2F, 3F & 4F)
> Quantity: Production plan + 10% (SPD & Vol. Fluctuation)
> Please add daily actual part wise rejection quantity at your end to HMSI capacity requirements
> Overall Capacity readiness should be at N-2 months basis

 The volume mentioned above are for your necessary planning, the figures may change based on market situation
 Actual receiving will be as per our monthly delivery schedules
 In case of any clarification required on above, please contact your respective Buyer/Section Manager/ Deptt. Manager in HMSI Procurement division
 Oct'21 Nov'21 Dec'21 Jan'22 Feb'22 Mar'22
23 21 15 23 22 23
23 21 15 23 22 23
22 21 15 22 22 25
22 21 16 22 22 23
1248 1433 1340 1417 1507 1436
1373 1576 1474 1559 1658 1580
3075 2677 3271 3459 2096 1911
3383 2945 3598 3805 2306 2102
2980 2983 3100 2982 2985 2990
3278 3281 3410 3280 3284 3289
7303 7093 7711 7858 6588 6337
8033 7802 8482 8644 7247 6971
500 319 100 170 41 118
550 351 110 187 45 130
696 824 816 821 873 852
766 906 898 903 960 937
1196 1143 916 991 914 970
1316 1257 1008 1090 1005 1067
622 500 500 605 519 605
684 550 550 666 571 666
497 138 150 200 200 153
547 152 165 220 220 168
603 601 485 600 600 599
663 661 534 660 660 659
1722 1239 1135 1405 1319 1357
1894 1363 1249 1546 1451 1493
432 310 250 319 273 305
475 341 275 351 300 336
188 101 105 79 75 74
207 111 116 87 83 81
135 131 184 121 121 108
148 144 202 133 133 119
323 232 289 200 196 182
355 255 318 220 216 200
17 16 15 18 15 11
19 18 17 20 17 12
37 35 50 39 33 35
41 39 55 43 36 39
35 35 54 25 15 14
39 39 59 28 17 15
207 231 301 174 184 171
227 255 331 191 203 188
11271 10334 10720 11029 9538 9382
12399 11368 11792 12132 10491 10320
1658 1643 1583 1669 1651 1687
1824 1807 1741 1836 1816 1856
1014 1009 745 530 622 623
1115 1110 820 583 684 685
2672 2652 2328 2199 2273 2310
2939 2917 2561 2419 2500 2541
500 500 500 500 500 500
550 550 550 550 550 550
753 1310 1434 1113 1137 1340
828 1441 1577 1224 1251 1474
1253 1810 1934 1613 1637 1840
1378 1991 2127 1774 1801 2024
 22 24 33 22 23 0
24 26 37 24 25 0
355 376 244 311 334 331
391 414 268 342 367 364
7 20 12 13 17 10
7 22 13 14 19 11

Oct'21 Nov'21 Dec'21 Jan'22 Feb'22 Mar'22

23 21 15 23 22 23
23 21 15 23 22 23
22 21 15 22 22 25
22 21 16 22 22 23
50 53 77 44 58 44
56 58 84 48 64 48
70 81 107 65 68 70
77 89 117 72 75 77
4428 5015 4735 4267 4411 4605
4871 5517 5208 4693 4852 5065
15700 15350 15455 15296 13948 13986
17270 16885 17001 16825 15343 15385

& 4F)

ement division
 working days

Type Model REAR SPRING Rear No off FF SPRING FF No off Month

K0PA Prod. Plan
(Activa) K0LA 1 K0LA 2
K0YA Prod. Plan
K0LA 1 K0LA 2
(Dio)
K0LA Prod. Plan
K0LA 1 K0LA 2
(Activa 125)
K1JA Prod. Plan
(Grazia) K0LA 1 K0LA 2
SCOOTER

KZK Prod. Plan

(Dio) K0LA 1 K0LA 2
K24 Prod. Plan
(Activa 125) K0LA 1 K0LA 2
K86 Prod. Plan
(Grazia) K0LA 1 K0LA 2
KVT Prod. Plan
(Aviator) K0LA 1 K0LA 2
K74 (NAVI) Prod. Plan

Prod. Plan
Total Scooter

K0VA Prod. Plan

(Shine ) K55 2 KTE 2
K0NA Prod. Plan
K55 2 KTE 2
(Shine SP)
K0NA HII CKD K55 2 Prod. Plan
(Shine SP) KTE 2
Motorcycles

K0ZA BS6 Mono 1 KOZA FF 2 Prod. Plan

K0ZA CKD BS6 Mono 1 K0ZA FF 2 Prod. Plan

K23 K23 K23 2 Prod. Plan

(Dream Neo)
K55 K55 2 KTE 2 Prod. Plan
(Livo)
Prod. Plan
Total Motorcycle
GRAND TOTAL Prod. Plan
 24 24 25 25 25 25 23 21 16 23 22

Apr'21 May'21 Jun'21 Jul'21 Aug'21 Sep'21 Oct'21 Nov'21 Dec'21 Jan'22 Feb'22
6,761 6,359 7,116 7,314 7,925 7,562 7,303 7,093 7,711 7,858 6,588

1,114 1,300 1,127 1,221 1,193 1,280 1,196 1,143 916 991 914

1,480 1,620 1,330 1,320 1,434 1,560 1,722 1,239 1,135 1,405 1,319

296 350 280 280 313 380 432 310 250 319 273

210 215 180 150 219 215 323 232 289 200 196

14 12 14 10 10 18 17 16 15 18 15

20 28 20 20 20 23 37 35 50 39 33

20 24 20 16 17 23 35 35 54 25 15

185 192 215 193 232 214 207 231 301 174 184

10,100 10,100 10,302 10,524 3,438 3,713 3,969 3,241 3,010 3,171 2,949

2,884 3,109 2,912 2,824 2,510 2,521 2,672 2,652 2,328 2,199 2,273

2,519 2,146 2,357 2,285 2,232 1,697 1,253 1,810 1,934 1,613 1,637

21 21 - - - 20 22 24 33 22 23

163 161 192 156 200 350 355 376 244 311 334

11 11 14 7 10 4 7 20 12 13 17

45 37 53 42 44 42 50 53 77 44 58

63 63 75 60 63 72 70 81 107 65 68

5,706 5,548 5,603 5,374 5,059 4,706 4,429 5,016 4,735 4,267 4,410

15,806 15,648 15,905 15,898 8,497 8,419 8,398 8,257 7,745 7,438 7,359
 25 MAIN SPRING REQUIREMENT :

Mar'22 ETL SOB% Apr'21 May'21 Jun'21 Jul'21 Aug'21 Sep'21 Oct'21 Nov'21 Dec'21
6,337 70% 227,170 213,662 249,060 255,990 277,375 264,670 235,157 208,534 172,726

970 70% 37,430 43,680 39,445 42,735 41,755 44,800 38,511 33,604 20,518

1,357 70% 49,728 54,432 46,550 46,200 50,190 54,600 55,448 36,427 25,424

305 70% 9,946 11,760 9,800 9,800 10,955 13,300 13,910 9,114 5,600

182 70% 7,056 7,224 6,300 5,250 7,665 7,525 10,401 6,821 6,474

11 70% 470 403 490 350 350 630 547 470 336

35 70% 672 941 700 700 700 805 1,191 1,029 1,120

14 70% 672 806 700 560 595 805 1,127 1,029 1,210

171 70% - - - - - - - - -

3,045 333,144 332,909 353,045 361,585 389,585 387,135 356,293 297,028 233,408

2,310 70% 96,902 104,462 101,920 98,840 87,850 88,235 86,038 77,969 52,147

1,840 70% 84,638 72,106 82,495 79,975 78,120 59,395 40,347 53,214 43,322

- 70% 706 706 - - - 700 708 706 739

331 70% 5,477 5,410 6,720 5,460 7,000 12,250 11,431 11,054 5,466

10 70% 370 370 490 245 350 140 225 588 269

44 70% 1,512 1,243 1,855 1,470 1,540 1,470 1,610 1,558 1,725

70 70% 2,117 2,117 2,625 2,100 2,205 2,520 2,254 2,381 2,397

4,605 191,722 186,413 196,105 188,090 177,065 164,710 142,614 147,470 106,064

7,650 524,866 519,322 549,150 549,675 566,650 551,845 498,907 444,499 339,472
 REAR SUSPENSION BUSINESS :

Jan'22 Feb'22 Mar'22 ETL SOB% Apr'21 May'21 Jun'21 Jul'21 Aug'21 Sep'21 Oct'21
253,028 202,910 221,795 70% 113,585 106,831 124,530 127,995 138,688 132,335 117,578

31,910 28,151 33,950 70% 18,715 21,840 19,723 21,368 20,878 22,400 19,256

45,241 40,625 47,495 70% 24,864 27,216 23,275 23,100 25,095 27,300 27,724

10,272 8,408 10,675 70% 4,973 5,880 4,900 4,900 5,478 6,650 6,955

6,440 6,037 6,370 70% 3,528 3,612 3,150 2,625 3,833 3,763 5,200

580 462 385 70% 235 202 245 175 175 315 274

1,256 1,016 1,225 70% 336 470 350 350 350 403 596

805 462 490 70% 336 403 350 280 298 403 564

- - - 70% - - - - - - -

349,531 288,072 322,385 166,572 166,454 176,523 180,793 194,793 193,568 178,147

70,808 70,008 80,850 70% 96,902 104,462 101,920 98,840 87,850 88,235 86,038

51,939 50,420 64,400 70% 84,638 72,106 82,495 79,975 78,120 59,395 40,347

708 708 - 70% 706 706 - - - 700 708

10,014 10,287 11,585 70% 2,738 2,705 3,360 2,730 3,500 6,125 5,716

419 524 350 70% 185 185 245 123 175 70 113

1,417 1,786 1,540 70% - - - - - - -

2,093 2,094 2,450 70% 2,117 2,117 2,625 2,100 2,205 2,520 2,254

137,397 135,828 161,175 187,286 182,280 190,645 183,768 171,850 157,045 135,176

486,928 423,900 483,560 353,858 348,734 367,168 364,560 366,643 350,613 313,322
Nov'21 Dec'21 Jan'22 Feb'22 Mar'22
104,267 86,363 126,514 101,455 110,898

16,802 10,259 15,955 14,076 16,975

18,213 12,712 22,621 20,313 23,748

4,557 2,800 5,136 4,204 5,338

3,410 3,237 3,220 3,018 3,185

235 168 290 231 193

515 560 628 508 613

515 605 403 231 245

- - - - -

148,514 116,704 174,766 144,036 161,193

77,969 52,147 70,808 70,008 80,850

53,214 43,322 51,939 50,420 64,400

706 739 708 708 -

5,527 2,733 5,007 5,144 5,793

294 134 209 262 175

- - - - -

2,381 2,397 2,093 2,094 2,450

140,091 101,472 130,764 128,636 153,668

288,605 218,176 305,530 272,672 314,860

 Month Apr'21 May'21 Jun'21 Jul'21
1F (working days) 24 24 20 25
Type Model Location 2F (working days) 24 24 20 25
3F (working days) 23 19 25 25
4F (working days) 24 20 25 25
Model Type Location *** Apr'21 May'21 Jun'21 Jul'21
Scooter 2F Prod. Plan 1510 1471 1723 1670
K0PA <Tapukara>
(Activa) Scooter 3F Prod. Plan 2165 1900 2185 2387
<Narsapura>
Scooter 4F Prod. Plan 3086 2988 3208 3257
<Vithalapur>
K0YA Scooter 3F Prod. Plan 235 500 215 300
(Dio) <Narsapura>
Scooter 4F Prod. Plan 879 800 912 921
<Vithalapur>
Scooter 2F Prod. Plan 480 520 250 350
K0LA <Tapukara>
Scooter 3F Prod. Plan 500 500 702 637
SCOOTER

(Activa 125) <Narsapura>

Scooter 4F Prod. Plan 500 600 378 333
<Vithalapur>
K1JA Scooter 4F Prod. Plan 296 350 280 280
(Grazia) <Vithalapur>
KZK Scooter 2F Prod. Plan 105 93 92 71
(Dio) <Tapukara>
Scooter 4F Prod. Plan 105 122 88 79
<Vithalapur>
K24 Scooter 4F Prod. Plan 14 12 14 10
(Activa 125) <Vithalapur>
K86 Scooter 4F Prod. Plan 20 28 20 20
(Grazia) <Vithalapur>
KVT Scooter 2F Prod. Plan 20 24 20 16
(Aviator) <Tapukara>
K74 (NAVI) Scooter 2F Prod. Plan 185 192 215 193
<Tapukara>
K0VA Twin Motorcycle 2F Prod. Plan 1671 1679 1672 1698
(Shine ) <Tapukara>
Twin Motorcycle 3F Prod. Plan 1213 1430 1240 1126
MOTORCYCLE

<Narsapura>
K0NA Twin Motorcycle 2F Prod. Plan 500 500 500 500
(Shine SP) <Tapukara>
Twin Motorcycle 3F Prod. Plan 2019 1646 1857 1785
<Narsapura>
K0NA HII CKD Mono Motorcycle 2F Prod. Plan 21 21 0 0
(Shine SP) <Tapukara>
K0ZA BS6 Mono Motorcycle 1F Prod. Plan 163 161 192 156
<Manesar>
K0ZA CKD BS6 Mono Motorcycle 1F Prod. Plan 11 11 14 7
<Manesar>
K23 Twin Motorcycle 2F Prod. Plan 45 37 53 42
MOTORC

(Dream Neo) <Tapukara>

K55 Twin Motorcycle 2F Prod. Plan 63 63 75 60
YCLE

(Livo) <Tapukara>
Total Motorcycle Prod. Plan 5706 5548 5603 5374
Total Average/Day SC+MC (1F+2F+3F+4F) Prod. Plan 15806 15648 15905 15898
Aug'21 Sep'21 Oct'21 Nov'21 Dec'21 Jan'22 Feb'22 Mar'22
24 25 23 21 15 23 22 23
24 25 23 21 15 23 22 23
25 25 22 21 15 22 22 25
24 25 22 21 16 22 22 23
Aug'21 Sep'21 Oct'21 Nov'21 Dec'21 Jan'22 Feb'22 Mar'22 Total
1629 1516 1248 1433 1340 1417 1507 1436 17900
3202 3064 3075 2677 3271 3459 2096 1911 31392
3094 2982 2980 2983 3100 2982 2985 2990 36635
373 511 500 319 100 170 41 118 3382
820 769 696 824 816 821 873 852 9983
350 460 622 500 500 605 519 605 5761
588 500 497 138 150 200 200 153 4765
496 600 603 601 485 600 600 599 6395
313 380 432 310 250 319 273 305 3788
72 87 188 101 105 79 75 74 1142
147 128 135 131 184 121 121 108 1469
10 18 17 16 15 18 15 11 170
20 23 37 35 50 39 33 35 360
17 23 35 35 54 25 15 14 298
232 214 207 231 301 174 184 171 2499
1694 1666 1658 1643 1583 1669 1651 1687 19971
816 855 1014 1009 745 530 622 623 11223
500 500 500 500 500 500 500 500 6000
1732 1197 753 1310 1434 1113 1137 1340 17323
0 20 22 24 33 22 23 0 186
200 350 355 376 244 311 334 331 3173
10 4 7 20 12 13 17 10 136
44 42 50 53 77 44 58 44 589
63 72 70 81 107 65 68 70 857
5058 4706 4428 5015 4735 4267 4411 4605 59456
16421 15980 15700 15350 15455 15296 13948 13986 185393
Type Location Sum of Total
Mono Motorcycle 3495
1F<Manesar> 3309
2F<Tapukara> 186
Scooter 125939
2F<Tapukara> 27600
3F<Narsapura 39539
4F<Vithalapur 58800
Twin Motorcycle 55963
2F<Tapukara> 27417
3F<Narsapura 28546
Total Result 185397