Grinding Lab Manual

Objective: Finishing of a surface on surface –grinding machine.
Apparatus: Steel rule Try square, Vernier caliper
Theory:
Surface grinding machines are useful to produce and finish flat and plane surface.
Types of grinding machines: Horizontal and Cylindrical grinding machine.
The horizontal spindle surface grinder has a horizontal spindle. The horizontal
spindle provides primary motion to the wheel. The worktable reciprocates. This
is the principal feed motion. The work is mounted on the worktable. This motion
is known as ‘Traverse’ motion. This is brought hydraulically. The wheel head can
be moved up & down. This feed motion of the wheel head is known as ‘Cross –
Feed”. This feed motion also is operated hydraulically. This feed motion is
applied after each stroke (or) pass of the table.
Job diagram:
Procedure:
1. Ensure the proper wheel for the stock is being used. There are different
grinding wheels for aluminum, stainless steel, and titanium.
2. Clean the bed before placing the workpiece onto it. This will prevent
interference with the magnetic chuck.
3. Place magnetic parallels around the workpiece to ensure the workpiece does
not shift during grinding.
4. The positioning of the work piece is aligned at right angles to the grinding
wheel and exactly parallel to the sides of the magnetic chuck by using slip
gauges if necessary
5. The magnetic chuck is switched on and the powerful electromagnet holds the
job firmly in position
6. Now the spindle is turned on and the grinding wheel is just touched the
workpiece surface to mark its zero / reference position
7. Now the required feed, either totally or in steps, is given to the grinding
wheel and the wheel is traversed all over the work piece
8. Same procedure is repeated until the required dimensions are achieved
9. Care should be taken for maintaining the surface finish
10. Finally the dimensions are checked using either a Vernier calliper or a screw
gauge
Safety Precautions
Besides regular machine shop safety rules, these are some tips on how to use
this machine safely:
• Always wear safety glasses as this machine may send shavings in all directions.
• Always wait for the wheel to reach maximum speed before using it, as there
may be
• Never strike the wheel against the material as this could cause faults in the
wheel, which may result in a loss of integrity and it may fly apart.
• Always make sure that the guard is in place over the grinding wheel, as this
protects the user from the shavings that are removed from the material.
• Always make sure the material is securely fastened in place.
• Always make sure the magnetic table is clean before placing material on it, as
shavings may scratch your material or even cause the material to slide wheel you
are using the grinder.
• Ensure that the grinder has a start/stop button within easy reach of the operator.
• Check the grinding wheel before mounting it. Make sure it is properly
maintained and in good working order.
• Follow the manufacturer’s instructions for mounting grinding wheels.
• Keep face of the wheel evenly dressed.
• Ensure that the wheel guard covers at least one half of the grinding wheel.
• File off any burrs on the surface of work that is placed on the magnetic chuck.
• Clean the magnetic chuck with a cloth and then wipe with the palm of your
hand.
• Place a piece of paper slightly larger than workpiece in the center of chuck.
• Position work on the paper and turn on the power to the magnetic chuck.
• Check that the magnetic chuck has been turned on by trying to remove work
from the chuck.
• Check that the wheel clears the work before starting the grinder.
• Run a new grinding wheel for about one minute before engaging the wheel into
the work.
• Wait for the wheel to reach maximum speed before using it as there may be
unseen faults in the wheel.
• Stand to one side of the wheel before starting the grinder.
• Turn off coolant before stopping the wheel to avoid creating an out-of-balance
condition.
• Keep the working surface clear of scraps, tools and materials.
• Keep the floor around the grinder clean and free of oil and grease.
• Use an appropriate ventilation exhaust system to reduce inhalation of dusts,
debris, and coolant mists. Exhaust systems must be designed and maintained
appropriately.
• Follow lockout procedures when performing maintenance work
Result: Thus the square section is grinded to the required accuracy in grinding
machine.

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Objective: Finishing of a surface on surface –grinding machine.

Apparatus: Steel rule Try square, Vernier caliper

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