The document is a lab report submitted by a student describing operations performed on a drill machine. It details 7 operations conducted including drilling, boring, reaming, counterboring, threading, step boring, and large hole operations. It also provides descriptions of the main parts of a drill machine including the base, column, table, radial arm, drill head, and spindle speed and feed mechanisms. Finally, it distinguishes between different types of drilling machines and defines common drilling machine operations.
The document is a lab report submitted by a student describing operations performed on a drill machine. It details 7 operations conducted including drilling, boring, reaming, counterboring, threading, step boring, and large hole operations. It also provides descriptions of the main parts of a drill machine including the base, column, table, radial arm, drill head, and spindle speed and feed mechanisms. Finally, it distinguishes between different types of drilling machines and defines common drilling machine operations.
The document is a lab report submitted by a student describing operations performed on a drill machine. It details 7 operations conducted including drilling, boring, reaming, counterboring, threading, step boring, and large hole operations. It also provides descriptions of the main parts of a drill machine including the base, column, table, radial arm, drill head, and spindle speed and feed mechanisms. Finally, it distinguishes between different types of drilling machines and defines common drilling machine operations.
The document is a lab report submitted by a student describing operations performed on a drill machine. It details 7 operations conducted including drilling, boring, reaming, counterboring, threading, step boring, and large hole operations. It also provides descriptions of the main parts of a drill machine including the base, column, table, radial arm, drill head, and spindle speed and feed mechanisms. Finally, it distinguishes between different types of drilling machines and defines common drilling machine operations.
Session: 2017-2021 OPERATIONS THAT’S WE PERFORMED ON DRILL MACHINE
Sr.# LIST OF PRACTICAL
1. Drilling Operation Performed On Drill Press. 2. Boring Operation Performed On Drill Press. 3. Reaming Operation Performed On Drill Press. 4. Counter Bring Operation Performed On Drill Press. 5. Treading Operation Performed On Drill Press. 6. Step Boring Operation Performed On Drill Press. 7. Large Hole Operation Performed On Drill Press. 8. Counter Sinking Operation Performed On Drill Press. 9. Spot Facing Operation Performed On Drill Press. Drill press: Drill press is a tool primarily used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driver, depending on application, secured by a chuck. Some powered drills also include a hammer function. Drills vary widely in speed, power, and size.
Parts of Drilling Machine
Base: The base is that part of the machine on which the vertical column is mounted. The base is made of casting. A base supports the column and worktable with other attachments. The top of the base is round column section type upright drilling machined and has T-slots on it so that large work pieces and work holding devices may be set up and bolted to it. The base of the machine may be mounted on a bench or on the floor.
Column: The Column is the vertical member of the machine which supports the table and the head containing all the driving mechanism. It is a cylindrical casting mounted vertically at one end of the base and supports the radial arm, which slides up and down. An electric motor at the top of the column helps in the vertical adjustment of the arm by rotating a screw passing through a nut attached to the arm.
Table: The table is mounted on the column and is provided with T-slots for clamping the work directly on its face. A table is round or rectangular in shape.
Radial Arm: It is mounted on the column and extends horizontally over the base. It has guideways on which drill head slides. The radial arm moves around the column.
Drill head: It is mounted on the redial arm and drives the drill spindle. In some of the drill machines, the drill head may be adjusted up or down for accommodating different heights of the work in addition to the table adjustment. It encloses all the mechanism for driving the drill at a different speed and feeds. In lighter machines, the driving motor is mounted at the rear end of the head counterbalancing the weight of the drill spindle. Spindle speed and feed mechanism: The motor at the top of the drill head drives the horizontal spindle and the motion is transmitted to the drill head through a group of bevel gears. With another group of gears, different spindle speed and feed are obtained. The main advantage of this types of drilling machine is that holes of variable sizes at any point and at any angles can be drilled on the large-sized workpiece without moving the workpiece.
Multiple speed of the spindle may be obtained as follows:
o By step cone pulley drive
o By step cone pulley drive with one or more back gears o Gearing.
1. Drilling: Drilling is the operation of producing a cylindrical hole by removing metal from the rotating edge of a cutting tool called the drill. 2. Reaming: Reaming is an accurate way of sizing and finishing a hole which has been previously drilled. In order to finish a hole and to bring it to the accurate size, the hole is drilled slightly undersize.
3. Boring: To enlarge a hole by means of an adjustable cutting tool with only one cutting edge. This is necessary where the suitable sized drill is not available or where the hole diameter is so large that it cannot be ordinarily drilled. Used to finish a hole accurately and to bring it to the required size.
4. Counter boring: Counter boring is the operation of enlarging the end of a hole cylindrically. The enlarged hole forms a square shoulder with the original hole. This is necessary in some cases to accommodate the heads of bolts, studs and pins.
5. Counter sinking: Countersinking is the operation of making a cone-shaped enlargement of the end of a hole to provide a recess for a flat head screw or countersunk rivet fitted into the hole.
6. Spot facing: Spot facing is the operation of smoothing and squaring the surface around a hole for the seat for a nut or the head of a screw. A counterbore or a special spot facing tool may be employed for this purpose.
