EMX4i Soft Starter: User Manual

USER MANUAL
EMX4i Soft Starter

CONTENTS
Contents
5.6 USB Save & Load ........................................ 36
1. About This Manual..................................... 3
5.7 Auto-Start/Stop........................................... 38
1.1 Disclaimer ......................................................3
5.8 Network Address ........................................ 38
2. Caution Statements .................................. 4 5.9 Digital I/O State ........................................... 39
2.1 Electrical shock risk......................................4 5.10 Analog I/O State .......................................... 39
2.2 Unexpected Operation ..................................5 5.11 Serial Number & Rating ............................ 39
2.3 Avertissements à l'attention des clients 5.12 Software Versions....................................... 40
canadiens........................................................6 5.13 Thermistor Reset........................................ 40
5.14 Reset Thermal Model................................. 40
3. System Design ........................................... 8
3.1 Feature List ....................................................8 6. Logs .......................................................... 41
3.2 Model Code.....................................................9 6.1 Event Log ..................................................... 41
3.3 Model Selection .............................................9 6.2 Counters....................................................... 41
3.4 Current Ratings .......................................... 10 6.3 QR Code........................................................ 41
3.5 Dimensions and Weights .......................... 13
7. Keypad and Feedback ............................. 42
3.6 Physical Installation ................................... 14
7.1 The Keypad .................................................. 42
3.7 Accessories ................................................. 14
7.2 Remote Keypad ........................................... 43
3.8 Main Contactor ........................................... 15
7.3 Lighten/Darken the Display ...................... 43
3.9 Circuit Breaker ........................................... 15
7.4 Starter status LEDs .................................... 44
3.10 Power Factor Correction........................... 16
7.5 Displays ........................................................ 44
3.11 Short Circuit Protection Devices (SCPD) 16
3.12 IEC Coordination with Short Circuit 8. Operation ................................................. 46
Protection Devices ..................................... 17 8.1 Start, Stop and Reset Commands............ 46
3.13 UL Coordination with Short Circuit 8.2 Command Override .................................... 46
Protection Devices ..................................... 18 8.3 Auto-Start/Stop........................................... 46
3.14 Fuse Selection for Type 2 Coordination .. 21 8.4 PowerThrough ............................................ 47
3.15 Specifications .............................................. 22 8.5 Emergency Mode ........................................ 48
3.16 Disposal Instructions ................................. 23 8.6 Auxiliary Trip ................................................ 48
4. Installation ............................................... 24 8.7 Typical Control Methods ............................ 49
4.1 Command Source ...................................... 24 8.8 Soft Start Methods...................................... 50
4.2 Setup Procedure Overview ....................... 24 8.9 Stop Methods .............................................. 53
4.3 Inputs............................................................ 25 8.10 Pump Clean ................................................. 57
4.4 Outputs......................................................... 27 8.11 Reverse Direction Operation..................... 57
4.5 Control Voltage ........................................... 28 8.12 Jog Operation .............................................. 58
4.6 Power Terminations .................................. 28 8.13 Inside Delta Operation ............................... 59
4.7 Typical Installation ..................................... 31 8.14 Secondary Motor Set .................................. 60
4.8 Quick Setup ................................................. 33 9. Programmable Parameters .................. 61
5. Setup Tools .............................................. 34 9.1 Main Menu ................................................... 61
5.1 Set Date and Time ...................................... 34 9.2 Altering Parameter Values ....................... 61
5.2 Command Source ...................................... 34 9.3 Adjustment Lock ......................................... 61
5.3 Commissioning........................................... 34 9.4 Parameter List ............................................ 62
5.4 Run simulation............................................ 35 9.5 1 Motor Details ............................................ 70
5.5 Load/Save Settings .................................... 36 9.6 2 Motor Start/Stop ...................................... 71
710-14888-00C EMX4i User Manual 1

CONTENTS
9.7 3 Motor Start/Stop-2 .................................. 74

9.8 4 Auto-Start/Stop ....................................... 77
9.9 5 Protection Levels..................................... 80
9.10 6 Protection Action ..................................... 82
9.11 7 Inputs......................................................... 86
9.12 8 Relay Outputs ........................................... 89
9.13 9 Analog Output .......................................... 91
9.14 10 Display..................................................... 92
9.15 11 Pump Clean............................................ 95
9.16 12 Communications Card ......................... 96
9.17 20 Advanced ................................................ 99
9.18 30 Pump Input Configuration ................. 100
9.19 31 Flow Protection ................................... 102
9.20 32 Pressure Protection ........................... 103
9.21 33 Pressure Control................................. 104
9.22 34 Depth Protection ................................. 105
9.23 35 Thermal Protection............................. 105
9.24 36 Pump Trip Action................................. 106
10. Application Examples............................ 108

10.1 Smart Card - Pump Control and
Protection .................................................. 108
10.2 Smart Card - Level Controlled Pump
Activation ................................................... 110
11. Troubleshooting .................................... 112

11.1 Protection Responses.............................. 112
11.2 Trip Messages........................................... 112
11.3 General Faults .......................................... 121
2 EMX4i User Manual 710-14888-00C

ABOUT THIS MANUAL
1. About This Manual

WARNING
Indicates a hazard that may cause personal injury or death.
CAUTION
Indicates a hazard that may damage the equipment or installation.
NOTE
Provides helpful information.
1.1 Disclaimer
The examples and diagrams in this manual are included solely for illustrative
purposes.
The information contained in this manual is subject to change at any time and
without prior notice. In no event will responsibility or liability be accepted for direct,
indirect or consequential damages resulting from the use or application of this
equipment.
© 2018 AuCom Electronics Ltd. All Rights Reserved.

As AuCom is continuously improving its products it reserves the right to modify or change the specification
of its products at any time without notice. The text, diagrams, images and any other literary or artistic works
appearing in this document are protected by copyright. Users may copy some of the material for their
personal reference but may not copy or use material for any other purpose without the prior consent of
AuCom Electronics Ltd. AuCom endeavours to ensure that the information contained in this document
including images is correct but does not accept any liability for error, omission or differences with the
finished product.

CAUTION STATEMENTS
2. Caution Statements
Caution Statements cannot cover every potential cause of equipment damage but
can highlight common causes of damage. It is the installer's responsibility to read
and understand all instructions in this manual prior to installing, operating or
maintaining the equipment, to follow good electrical practice including applying
appropriate personal protective equipment and to seek advice before operating this
equipment in a manner other than as described in this manual.
NOTE
The EMX4i is not user serviceable. The unit should only be serviced by
authorised service personnel. Unauthorised tampering with the unit will
void the product warranty.
FOR YOUR SAFETY
• The STOP function of the soft starter does not isolate dangerous voltages
from the output of the starter. The soft starter must be disconnected by
an approved electrical isolation device before accessing electrical
connections.
• Soft starter protection features apply to motor protection only. It is the
user’s responsibility to ensure safety of personnel operating machinery.
• The soft starter is a component designed for integration within an
electrical system; it is therefore the responsibility of the system
designer/user to ensure the system is safe and designed to comply with
relevant local safety standards.
2.1 Electrical shock risk

WARNING – ELECTRICAL SHOCK RISK
The voltages present in the following locations can cause severe electric
shock and may be lethal:
• AC supply cables and connections
• Output cables and connections
• Many internal parts of the starter
SHORT CIRCUIT
The EMX4i is not short circuit proof. After severe overload or short circuit,
the operation of the EMX4i should be fully tested by an authorised service
agent.

CAUTION STATEMENTS
GROUNDING AND BRANCH CIRCUIT PROTECTION

It is the responsibility of the user or person installing the EMX4i to provide
proper grounding and branch circuit protection according to local electrical
safety codes.
2.2 Unexpected Operation

WARNING – ACCIDENTAL STARTS
In some installations, accidental starts may pose an increased risk to safety
of personnel or damage to the machines being driven. In such cases, it is
recommended that the power supply to the soft starter is fitted with an
isolating switch and a circuit-breaking device (eg power contactor)
controllable through an external safety system (eg emergency stop, fault
detector).
WARNING – STARTER MAY START OR STOP UNEXPECTEDLY
The EMX4i will respond to control commands from various sources, and
could start or stop unexpectedly. Always disconnect the soft starter from
mains voltage before accessing the starter or load.
WARNING – DISCONNECT MAINS BEFORE ACCESSING STARTER OR
LOAD
The soft starter has built-in protections which can trip the starter in the
event of faults and thus stop the motor. Voltage fluctuations, power cuts and
motor jams may also cause the motor to trip.
The motor could restart after the causes of shutdown are rectified, which
may be dangerous for personnel. Always disconnect the soft starter from
mains voltage before accessing the starter or load.
CAUTION – MECHANICAL DAMAGE FROM UNEXPECTED RESTART
The motor could restart after the causes of shutdown are rectified, which
may be dangerous for certain machines or installations. In such cases, it is
essential that appropriate arrangements are made against restarting after
unscheduled stops of the motor.

CAUTION STATEMENTS
2.3 Avertissements à l'attention des clients canadiens

AVERTISSEMENT
L'icône AVERTISSEMENT ci-contre signale les informations concernant des
risques pouvant entraîner des blessures graves, voire mortelles. Pour votre
sécurité, veuillez consulter les avertissements sur cette page ou demander
une copie du présent manuel en français auprès de votre distributeur local.
AVERTISSEMENT – RISQUE DE CHOC ÉLECTRIQUE
Les zones suivantes sont soumises à des tensions pouvant provoquer des
risques de chocs électriques graves, voire mortels :
• Raccordement et câbles d'alimentation AC
• Câbles et raccordements de sortie
• De nombreuses pièces internes du démarreur
PAR SÉCURITÉ
• La fonction STOP du démarreur progressif n'isole pas des tensions
dangereuses de la sortie du démarreur. Le démarreur progressif doit
être déconnecté par un dispositif d'isolement électrique approprié avant
d'accéder aux connexions électriques.
• Les fonctions de protection du démarreur progressif ne concernent que
la protection du moteur. Il relève de la responsabilité de l'utilisateur
d'assurer la sécurité des personnes travaillant sur les machines.
• Le démarreur progressif est un appareil conçu pour s'intégrer dans un
système électrique ; il relève donc de la responsabilité du concepteur ou
de l'utilisateur de veiller à ce que ce système soit sûr et conçu selon les
normes de sécurité locales en vigueur.
AVERTISSEMENT – DÉMARRAGES ACCIDENTELS

Dans certaines installations, des démarrages accidentels peuvent
provoquer un risque supplémentaire pour la sécurité des personnes ou
endommager les machines contrôlées. Dans de tels cas, il est
recommandé de doter l'alimentation du démarreur progressif d'un
interrupteur d'isolement et d'un coupe-circuit (par exemple, un disjoncteur)
contrôlable à partir d'un système de sécurité externe (par exemple, un arrêt
d'urgence, un détecteur de défaut).

CAUTION STATEMENTS
AVERTISSEMENT – LE DÉMARREUR PEUT DÉMARRER OU S'ARRÊTER À

TOUT MOMENT
L’EMX4i répond aux commandes de contrôle de différentes origines et peut
par conséquent démarrer ou s'arrêter à tout moment. Toujours
déconnecter le démarreur de la tension secteur avant d'accéder au
démarreur ou à la charge.
AVERTISSEMENT – DÉCONNECTER L'ALIMENTATION PRINCIPALE
AVANT D'ACCÉDER AU DÉMARREUR OU À LA CHARGE
Le démarreur progressif comporte des protections intégrées qui peuvent
déclencher des mises en sécurité dans l'éventualité de défauts et ainsi
arrêter le moteur. Des fluctuations de tension, des coupures d'alimentation
et des blocages du moteur peuvent produire des mises en sécurité de
celui-ci.
Le moteur pourrait redémarrer une fois que les causes de l'arrêt ont été
résolues, ce qui pourrait mettre en danger le personnel. Toujours
déconnecter le démarreur de la tension secteur avant d'accéder au
démarreur ou à la charge.
AVERTISSEMENT
Ne pas appliquer la tension du secteur au démarreur tant que tout le
câblage n'est pas terminé.
AVERTISSEMENT
Toujours appliquer la tension de commande avant (ou en même temps que)
la tension secteur.
AVERTISSEMENT
Lors du raccordement de l’EMX4i en connexion 6 fils, toujours installer un
contacteur principal ou un disjoncteur magnéto-thermique à bobine de
déclenchement.
AVERTISSEMENT
Si l'entrée de démarrage est fermée lorsque la tension de commande est
appliquée, le démarreur tentera d'effectuer un démarrage.
Vérifier que l'entrée de démarrage/arrêt est ouverte avant d'appliquer la
tension de commande.

SYSTEM DESIGN
3. System Design
3.1 Feature List
Streamlined setup process Versatile starting and stopping
• Configuration profiles for common options
applications • Scheduled start/stop
• Built-in metering and inputs/outputs • Adaptive Control
• Constant Current
Easy to understand interface • Current Ramp
• Multi-language menus and displays • Kickstart
• Descriptive option names and feedback • Pump Clean
messages • Timed voltage ramp start/stop
• Real-time performance graphs • Coast To Stop
• DC Brake
Supports energy efficiency • Soft Brake
• IE3 compatible • Reverse Direction
• 99% energy efficient when running
• Internal bypass Customisable protection
• Soft start technology avoids harmonic • Motor overload
distortion • Excess Start Time
• Undercurrent/Overcurrent
Extensive range of models • Underpower/Overpower
• 24 A~580 A (nominal) • Undervoltage/Overvoltage
• 200~525 VAC • Current imbalance
• 380~690 VAC • Input Trip
• Inside delta installation • Motor thermistor
Extensive input and output options Optional features for advanced

• Remote control inputs applications
(2 x fixed, 2 x programmable) • Smart cards
• Relay outputs • Communication options:
(1 x fixed, 2 x programmable) DeviceNet, Ethernet/IP, Modbus
• Analog output RTU, Modbus TCP, Profibus,
Profinet

SYSTEM DESIGN
3.2 Model Code

EMX4i- 0 0 6 9 – –
Control voltage
C1 = 110~120 VAC or 220~240 VAC
C2 = 24 VAC/VDC
Mains voltage
V5 = 200~525 VAC
V7 = 380~690 VAC
Bypass
B = internally bypassed
Nominal current rating
3.3 Model Selection

Starter sizing
The soft starter must be the correct size for the motor and the application.
Select a soft starter that has a current rating at least equal to the motor's full load
current (nameplate) rating, at the start duty.
The soft starter's current rating determines the maximum motor size it can be used
with. The soft starter's rating depends on the number of starts per hour, the length
and current level of the start, and the amount of time the soft starter will be off (not
passing current) between starts.
The soft starter's current rating is only valid when used in the conditions specified in
the AC53b code - the soft starter may have a higher or lower current rating in
different operating conditions.

SYSTEM DESIGN
3.4 Current Ratings

For operating conditions not covered by these ratings charts, download AuCom's
free WinStart selection application, or contact your local supplier.
IEC ratings
• AC53b format
80 A : AC-53b 3.5 - 15 : 345
Off time (seconds)
Start time (seconds)
Start current
(multiple of motor full load current)
Starter current rating (amperes)
• Ratings
All ratings are calculated at altitude of 1000 metres and ambient temperature of 40 ºC.
 In-line installation
3.0-10:350 3.5-15:345 4.0-10:350 4.0-20:340 5.0-5:355
EMX4i-0024B 24 20 19 16 17
EMX4i-0042B 42 34 34 27 32
EMX4i-0052B 52 42 39 35 34
3.0-10:590 3.5-15:585 4.0-10:590 4.0-20:580 5.0-5:595
EMX4i-0064B 64 63 60 51 54
EMX4i-0069B 69 69 69 62 65
EMX4i-0105B 105 86 84 69 77
EMX4i-0115B 115 108 105 86 95
EMX4i-0135B 135 129 126 103 115
EMX4i-0184B 184 144 139 116 127
EMX4i-0200B 200 171 165 138 150
EMX4i-0229B 229 194 187 157 170
EMX4i-0250B 250 244 230 200 202
EMX4i-0352B 352 287 277 234 258
EMX4i-0397B 397 323 311 263 289
EMX4i-0410B 410 410 410 380 400
EMX4i-0550B 550 527 506 427 464
EMX4i-0580B 580 579 555 470 508

SYSTEM DESIGN
 Inside delta installation

3.0-10:350 3.5-15:345 4.0-10:350 4.0-20:340 5.0-5:355
EMX4i-0024B 36 30 28 24 25
EMX4i-0042B 63 51 51 40 48
EMX4i-0052B 78 63 58 52 51
3.0-10:590 3.5-15:585 4.0-10:590 4.0-20:580 5.0-5:595
EMX4i-0064B 96 94 90 76 81
EMX4i-0069B 103 103 103 93 97
EMX4i-0105B 157 129 126 103 115
EMX4i-0115B 172 162 157 129 142
EMX4i-0135B 202 193 189 154 172
EMX4i-0184B 276 216 208 174 190
EMX4i-0200B 300 256 247 207 225
EMX4i-0229B 343 291 280 235 255
EMX4i-0250B 375 366 345 300 303
EMX4i-0352B 528 430 415 351 387
EMX4i-0397B 595 484 466 394 433
EMX4i-0410B 615 615 615 570 600
EMX4i-0550B 825 790 759 640 696
EMX4i-0580B 870 868 832 705 762

SYSTEM DESIGN
NEMA motor ratings

All ratings are calculated at altitude of 1000 metres and ambient temperature of 50 ºC.
Light Normal Heavy
300%, 10 s, 350%, 30 s, 450%, 30 s,
6 starts per hour 4 starts per hour 4 starts per hour
A HP HP HP A HP HP HP A HP HP HP
@230 @460 @575 @230 @460 @575 @230 @460 @575
VAC VAC VAC VAC VAC VAC VAC VAC VAC
EMX4i-0024B 24 7.5 15 20 17 5 10 15 14 3 10 10
EMX4i-0042B 42 15 30 40 28 10 20 25 22 7.5 15 20
EMX4i-0052B 52 15 30 50 35 10 25 30 28 10 20 25
EMX4i-0064B 64 20 50 60 52 15 30 40 40 10 25 30
EMX4i-0069B 69 25 50 60 59 20 40 50 46 15 30 40
EMX4i-0105B 100 30 75 100 77 25 50 60 52 15 40 50
EMX4i-0115B 115 40 75 100 81 30 60 75 65 20 50 60
EMX4i-0135B 135 50 100 125 99 30 75 100 77 25 60 75
EMX4i-0184B 164 60 125 150 124 40 75 100 96 30 60 75
EMX4i-0200B 200 75 150 200 131 50 100 125 104 40 75 100
EMX4i-0229B 229 75 150 200 156 60 125 150 124 40 100 100
EMX4i-0250B 250 100 200 250 195 75 150 200 156 60 125 150
EMX4i-0352B 341 125 250 350 240 75 150 200 180 60 150 150
EMX4i-0397B 389 150 300 400 261 100 200 250 203 75 150 200
EMX4i-0410B 410 150 300 450 377 150 300 350 302 100 250 300
EMX4i-0550B 550 200 450 500 414 150 350 450 321 125 250 300
EMX4i-0580B 580 200 500 500 477 200 400 500 361 150 300 350

SYSTEM DESIGN
3.5 Dimensions and Weights

A A
B E B E
C D C D
17043.B
Width Height Depth Weight
mm (inch) mm (inch) mm (inch) kg (lb)
A B C D E
EMX4i-0024B 4.8
EMX4i-0042B (10.7)
EMX4i-0052B 4.9
EMX4i-0064B 152 92 336 307 231 (10.9)
EMX4i-0069B (6.0) (3.6) (13.2) (12.1) (9.1)
EMX4i-0105B 5.5
EMX4i-0115B (12.1)
EMX4i-0135B
EMX4i-0184B
EMX4i-0200B 495 12.7
EMX4i-0229B 216 180 (19.5) 450 243 (28.0)
EMX4i-0250B (8.5) (7.1) (17.7) (9.6)
EMX4i-0352B 15.5
EMX4i-0397B 523 (34.2)
EMX4i-0410B (20.6)
EMX4i-0550B 19.0
EMX4i-0580B (41.9)

SYSTEM DESIGN
3.6 Physical Installation
A B C
D D
17044.B
C
Between starters Solid surfaces

A B C D
> 100 mm (3.9 inch) > 10 mm (0.4 inch) > 100 mm (3.9 inch) > 10 mm (0.4 inch)
3.7 Accessories
Expansion Cards
The EMX4i offers expansion cards for users requiring additional inputs and outputs
or advanced functionality. Each EMX4i can support a maximum of one expansion
card.
• Smart Card
The smart card has been designed to support integration with pumping applications
and provides the following additional inputs and outputs:
• 3 x digital inputs
• 3 x 4-20 mA transducer inputs
• 1 x RTD input
• 1 x USB-B port
• Remote keypad connector
• Communication Expansion Cards
The EMX4i supports network communication via easy-to-install communications
expansion cards. Each communications card includes a remote keypad connector
port.
Available protocols:
DeviceNet, Ethernet/IP, Modbus RTU, Modbus TCP, Profibus, Profinet.

SYSTEM DESIGN
Remote Keypad
EMX4 starters can be used with a remote keypad, mounted up to 3 metres away
from the starter. Each expansion card includes a keypad connection port, or a
dedicated keypad connector card is available.
Finger Guard Kit

Finger guards may be specified for personnel safety. Finger guards fit over the soft
starter terminals to prevent accidental contact with live terminals. Finger guards
provide IP20 protection when used with cable of diameter 22 mm or greater.
Finger guards are compatible with models EMX4i-0184B ~ EMX4i-0580B.
Soft Starter Management Software

PC software can provide real-time or offline management of soft starters.
• For real-time management in a network of up to 254 starters, the
software must connect to the soft starter via a Modbus TCP or Modbus
RTU card. The software can monitor, control and program the starter
across the network.
• The software can be used to program the starter via the USB port on the
pumping smart card.
• For offline management, a configuration file generated in the software
can be loaded into the starter via the USB port.
3.8 Main Contactor

A main contactor is recommended to protect the soft starter from voltage
disturbances on the network, while stopped. Select a contactor with an AC3 rating
greater than or equal to the full load current rating of the connected motor.
Use the main contactor output (33, 34) to control the contactor.
WARNING
When connecting the EMX4i in inside delta configuration, always install a
main contactor or shunt trip circuit breaker.
3.9 Circuit Breaker

A shunt trip circuit breaker may be used instead of a main contactor to isolate the
motor circuit in the event of a soft starter trip. The shunt trip mechanism must be
powered from the supply side of the circuit breaker or from a separate control
supply.

SYSTEM DESIGN
3.10 Power Factor Correction

If power factor correction is used, a dedicated contactor should be used to switch in
the capacitors.
To use the EMX4i to control power factor correction, connect the PFC contactor to a
programmable relay set to Run. When the motor reaches full speed, the relay will
close and power factor correction will be switched in. Do not use the soft starter
relay output to directly switch in power factor correction.
1
20234.A
K1 3 2
K1
1 Soft starter
2 Programmable output (set = Run)
3 Power factor correction contactor
4 Power factor correction
CAUTION
Power factor correction capacitors must be connected to the input side of
the soft starter. Connecting power factor correction capacitors to the output
side will damage the soft starter.
3.11 Short Circuit Protection Devices (SCPD)

Fuses may be installed to protect the soft starter or the installation.
Type 1 Coordination
Type 1 coordination requires that, in the event of a short circuit on the output side of
a soft starter, the fault must be cleared without risk of injury to personnel. There is
no requirement that the soft starter must remain operational after the fault.
HRC fuses (such as Ferraz/Mersen AJT fuses) can be used for Type 1 coordination
according to IEC 60947-4-2 standard.
Type 2 Coordination
Type 2 coordination requires that in the event of a short circuit on the output side of
a soft starter, the fault must be cleared without risk of injury to personnel or
damage to the soft starter.
Semiconductor fuses for Type 2 circuit protection are additional to HRC fuses or
MCCBs that form part of the motor branch circuit protection.

SYSTEM DESIGN
CAUTION
DC Brake: A high brake torque setting can result in peak currents up to
motor DOL being drawn while the motor is stopping. Ensure protection
fuses installed in the motor branch circuit are selected appropriately.
CAUTION
Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with
the National Electrical Code and any additional local codes.
3.12 IEC Coordination with Short Circuit Protection Devices

These fuses were selected based on start current of 300% FLC for 10 seconds.
Nominal Rating SCR I2t (A2s) Type 1 Type 2
(A) coordination coordination
480 VAC, 65 kA 690 VAC, 65 kA
Bussmann NH Bussmann
fuse links DIN 43 653
EMX4i-0024B 24 1150 40NHG000B 170M3010
EMX4i-0042B 42 7200 63NHG000B 170M3013
EMX4i-0052B 52 80NHG000B
EMX4i-0064B 64 15000 100NHG000B 170M3014
EMX4i-0069B 69
EMX4i-0105B 105 80000 170M3015
EMX4i-0115B 115 160NHG00B
EMX4i-0135B 135 125000 170M3016
EMX4i-0184B 184 250NHG2B
EMX4i-0200B 200 320000 170M3020
EMX4i-0229B 229 315NHG2B
EMX4i-0250B 250 170M3021
EMX4i-0352B 352 202000 355NHG2B 170M6009
EMX4i-0397B 397 400NHG2B
EMX4i-0410B 410 320000 425NHG2B 170M6010
EMX4i-0550B 550 781000 630NHG3B 170M6012
EMX4i-0580B 580

SYSTEM DESIGN
3.13 UL Coordination with Short Circuit Protection Devices

Standard Fault Short Circuit Current Ratings
Suitable for use on a circuit capable of delivering not more than the stated level of
amperes (symmetrical rms, refer ##1 in table), 600 VAC maximum.
• Maximum fuse rating (A) – Standard fault short circuit current
3 cycle short cct rating
Model Nominal Rating (A)
@600 VAC ##1 †
EMX4i-0024B 24 5 kA
EMX4i-0042B 42
EMX4i-0052B 52
EMX4i-0064B 64
EMX4i-0069B 69 10 kA
EMX4i-0105B 105
EMX4i-0115B 120
EMX4i-0135B 135
EMX4i-0184B 184
EMX4i-0200B 225
EMX4i-0229B 229 18 kA
EMX4i-0250B 250
EMX4i-0352B 352
EMX4i-0397B 397
EMX4i-0410B 410
EMX4i-0550B 550 30 kA
EMX4i-0580B 580
† Suitable for use in a circuit with the prospective current noted, when protected by
any Listed fuses or Listed circuit breakers sized according to the NEC.

SYSTEM DESIGN
High Fault Short Circuit Current Ratings

• Maximum fuse rating (A) – High fault short circuit current
Suitable for use on a circuit capable of delivering not more than 65,000 rms
symmetrical amperes, 480 VAC maximum, when protected by fuses of the stated
class and rating (refer ##2 and ##3 in table).
Short Circuit Listed fuse rating
Nominal Fuse class
Model Rating @ 480 VAC (A)
Rating (A) ##2
max. ##3
EMX4i-0024B 24 30
EMX4i-0042B 42 50 Any
EMX4i-0052B 52 60 (J, T, K-1, RK1,
EMX4i-0064B 64 80 RK5)
EMX4i-0069B 69 80
EMX4i-0105B 105 125
EMX4i-0115B 120 65 kA 125 J, T, K-1, RK1
EMX4i-0135B 135 150
EMX4i-0184B 184 200
EMX4i-0200B 225 225 J, T
EMX4i-0229B 229 250
EMX4i-0250B 250 300
EMX4i-0352B 352 400
EMX4i-0397B 397 450 Any
EMX4i-0410B 410 450 (J, T, K-1, RK1,
EMX4i-0550B 550 600 RK5)
EMX4i-0580B 580 600

SYSTEM DESIGN
• Circuit breakers – High fault short circuit current

Suitable for use on a circuit capable of delivering not more than 65,000 rms
symmetrical amperes, 480 VAC maximum, when protected by circuit breaker
models noted in ##4, ##5 or ##6.
Breaker 1: Eaton Breaker 2: GE Breaker 3: LS
Nominal
Model (rating, A) (rating, A) (rating, A) 1
Rating (A)
##4 ##5 ##6
UTS150H-xxU-040
EMX4i-0024B 24 HFD3030 (30 A)
(40 A)
SELA36AT0060 UTS150H-xxU-050
EMX4i-0042B 42 HFD3050 (50 A)
(60 A) (50 A)
UTS150H-xxU-060
EMX4i-0052B 52 HFD3060 (60 A)
(60 A)
EMX4i-0064B 64 UTS150H-xxU-100
HFD3100 (100 A)
EMX4i-0069B 69 (100 A)
EMX4i-0105B 105 SELA36AT0150 UTS150H-xxU-125
HFD3125 (125 A)
EMX4i-0115B 120 (150 A) (125 A)
UTS150H-xxU-150
EMX4i-0135B 135 HFD3150 (150 A)
(150 A)
EMX4i-0184B 184
EMX4i-0200B 225 HFD3250 (250 A)
(250 A) (250 A)
EMX4i-0229B 229
EMX4i-0250B 250 HFD3300 (300 A)
(400 A) (300 A)
EMX4i-0352B 352 UTS150H-xxU-400
HFD3400 (400 A)
EMX4i-0397B 397 (400 A)
UTS150H-xxU-600
EMX4i-0410B 410 SELA36AT0600
(600 A)
(600 A)
HFD3600 (600 A) UTS150H-xxU-800
EMX4i-0550B 550
(800 A)
EMX4i-0580B 580 UTS150H-NG0-800
1 For LS breakers, xx represents FM, FT or AT.

SYSTEM DESIGN
3.14 Fuse Selection for Type 2 Coordination

Type 2 coordination is achieved by using semiconductor fuses. These fuses must be
able to carry motor start current and have a total clearing I2t less than the I2t of the
soft starter SCRs.
When selecting semiconductor fuses for EMX4i, use the I2t values in the table.
For further information on selecting semiconductor fuses, contact your local
distributor.
I2t values for Type 2 coordination
Model SCR I2t (A2s)
EMX4i-0024B 1150
EMX4i-0042B
7200
EMX4i-0052B
EMX4i-0064B
15000
EMX4i-0069B
EMX4i-0105B
80000
EMX4i-0115B
EMX4i-0135B 125000
EMX4i-0184B
EMX4i-0200B
320000
EMX4i-0229B
EMX4i-0250B
EMX4i-0352B
202000
EMX4i-0397B
EMX4i-0410B 320000
EMX4i-0550B
781000
EMX4i-0580B

SYSTEM DESIGN
3.15 Specifications
Supply
Mains voltage (L1, L2, L3)
EMX4i-xxxxB-V5 ....................................................... 200~525 VAC (± 10%)
EMX4i-xxxxB-V7 ....................................................... 380~690 VAC (± 10%)
Control voltage (A1, A2, A3)
EMX4i-xxxxB-xx-C1 (A1, A2) ........... 110~120 VAC (+10%/-15%), 600 mA
EMX4i-xxxxB-xx-C1 (A2, A3) ........... 220~240 VAC (+10%/-15%), 600 mA
EMX4i-xxxxB-xx-C2 (A1, A2) ........................... 24 VAC/VDC (± 20%), 2.8 A
Mains frequency .............................................................. 50 Hz~60 Hz (±5 Hz)
Rated insulation voltage to earth ....................................................... 600 VAC
Rated impulse withstand voltage ............................................................. 6 kV
Form designation ..................................................................................................
................. Bypassed or continuous, semiconductor motor starter form 1
Short circuit capability

Coordination with semiconductor fuses .............................................. Type 2
Coordination with HRC fuses ................................................................ Type 1
Electromagnetic capability (compliant with EU Directive 2014/35/EU)

EMC Immunity .......................................................................... IEC 60947-4-2
EMC Emissions ........................................................... IEC 60947-4-2 Class B
Inputs
Input rating ......................................................... Active 24 VDC, 8 mA approx
Motor thermistor (B4, B5) .................................. Trip >3.6 kΩ, reset <1.6 kΩ
Outputs
Relay outputs .............. 10 A @ 250 VAC resistive, 5A @ 250 VAC AC15 pf 0.3
Main contactor (33, 34) ...................................................... Normally Open
Relay output A (41, 42, 44) ...................................................... Changeover
Relay output B (53, 54) ....................................................... Normally Open
Analog output (21, 22)
Maximum load ................................................... 600 Ω (12 VDC @ 20 mA)
Accuracy .............................................................................................. ± 5%

SYSTEM DESIGN
Environmental
Operating temperature ................ -10 ˚C~60 ˚C, above 40 ˚C with derating
Storage temperature .............................................................. -25 °C~+ 60 °C
Operating Altitude ........................... 0~1000 m, above 1000 m with derating
Humidity ............................................................... 5%~95% Relative Humidity
Pollution degree ................................................................ Pollution Degree 3
Vibration .................................................................................... IEC 60068-2-6
Protection
EMX4i-0024B~EMX4i-0135B .............................................................. IP20
EMX4i-0184B~EMX4i-0580B .............................................................. IP00
Heat dissipation
During Start .................................................................. 4.5 watts per ampere
During Run
EMX4i-0024B~EMX4i-0052B ........................................ ≤ 35 watts approx
EMX4i-0064B~EMX4i-0135B ........................................ ≤ 50 watts approx
EMX4i-0184B~EMX4i-0250B ...................................... ≤ 120 watts approx
EMX4i-0352B~EMX4i-0580B ...................................... ≤ 140 watts approx
Motor Overload Protection

Default: The default settings of parameters 1D, 1E and 1F provide Motor Overload
Protection: Class 10, Trip Current 105% of FLA (full load amperage) or equivalent.
Certification
CCC ................................................................................................... GB 14048.6
CE .................................................................................................... EN 60947-4-2
C-UL ...................................................................................... C22.2 Nº 60947-4-2
UL ..................................................................................................... UL 60947-4-2
Marine
Lloyds ................................................... Lloyds Marine No 1 Specification
ABS .................................................................... Steel Vessels Rules 2010
RCM ......................................................................................... IEC 60947-4-2
Operational life (internal bypass contacts)
.......................................................................................... 100 000 operations
3.16 Disposal Instructions

Equipment containing electrical components may not be
disposed of together with domestic waste.
It must be collected separately as electrical and electronic waste
according to local and currently valid legislation.

INSTALLATION
4. Installation
WARNING
Do not apply mains voltage to the starter until all wiring is complete.
WARNING
Always apply control voltage before (or with) mains voltage.
4.1 Command Source

The EMX4i can be started and stopped via the digital inputs, remote keypad,
communication network, smart card or scheduled auto-start/stop. The command
source can be set via the Setup Tools, or using parameter 1A Command Source.
4.2 Setup Procedure Overview

1. Mount the soft starter (refer to Physical Installation on page 14 for details).
2. Connect control wiring (refer to Input Terminals on page 25 for details).
3. Apply control voltage to the starter.
4. Configure your application:
1. Press MENU to open the Menu.
2. Press to open the Quick Setup menu.
3. Scroll through the list to find your application, then press to begin the
configuration process (refer to Quick Setup on page 33 for details).
5. If your application is not listed in Quick Setup:
1. Press to return to the Menu.
2. Use to scroll to Main Menu and press .
3. Scroll to Motor Details and press , then press again to edit
parameter 1B Motor Full Load Current.
4. Set parameter 1B to match the motor's full load current (FLC).
5. Press to save the setting.
6. Close the Menu by pressing repeatedly.
7. (Optional) Use the built-in simulation tools to check that the control wiring is
connected correctly (refer to Run simulation on page 35).
8. Power off the soft starter.
9. Connect the motor cables to starter output terminals 2/T1, 4/T2, 6/T3.
10. Connect mains supply cables to starter input terminals 1/L1, 3/L2, 5/L3 (refer
to Power Terminations on page 28).
The soft starter is now ready to control the motor.

INSTALLATION
4.3 Inputs
CAUTION
The control inputs are powered by the soft starter. Do not apply external
voltage to the control input terminals.
NOTE
Cables to the control inputs must be segregated from mains voltage and
motor cabling.
Input Terminals
B4 B5 10 11 12 13 14 15 21 22
B4, B5 Motor thermistor input

10, 11 Reset input
11, 12 Start/stop input
13, 14 Programmable input A
(default = Input Trip (N/O))
13, 15 Programmable input B
USB port
Motor Thermistor
Motor thermistors can be connected directly to the EMX4i. The soft starter will trip
when the resistance of the thermistor circuit exceeds approximately 3.6 kΩ or falls
below 20 Ω.

INSTALLATION
The thermistors must be wired in series. The thermistor circuit should be run in
screened cable and must be electrically isolated from earth and all other power and
control circuits.
NOTE
The thermistor input is disabled by default, but activates automatically
when a thermistor is detected. If thermistors have previously been
connected to the EMX4i but are no longer required, use the Thermistor
Reset function to disable the thermistor. Thermistor Reset is accessed via
the Setup Tools.
Reset/Starter Disable
The reset input (10, 11) is normally closed by default. The EMX4i will not perform a
start if the reset input is open. The display will show "Not Ready".
If the reset input opens while the EMX4i is running, the starter will remove power
and allow the motor to coast to stop.
NOTE
The reset input can be configured for normally open or normally closed
operation. Use parameter 7I Reset/Enable Logic.
Start/Stop
The EMX4 requires two-wire control.
A
A Reset
B Start/Stop
17622.A
WARNING
If the start input is closed when control voltage is applied, the starter will
attempt to start.
Check that the start/stop input is open before applying control voltage.
NOTE
The EMX4i will only accept commands from the control inputs if parameter
1A Command Source is set to Digital Input.
Programmable Inputs
The programmable inputs (13, 14 and 13, 15) allow external equipment to control
the starter.
The operation of the programmable inputs is controlled by parameters 7A~7H.

INSTALLATION
USB Port
The USB port can be used to upload a configuration file, or download parameter
settings and event log information from the starter. Refer to USB Save & Load on
page 36 for details.
4.4 Outputs
Output Terminals
B4 B5 10 11 12 13 14 15 21 22
33 34 41 42 44 53 54
21, 22 Analog output

33, 34 Main contactor output
41, 42, 44 Relay output A (default = Run)
53, 54 Relay output B (default = Run)
Analog Output
The EMX4i has an analog output, which can be connected to associated equipment
to monitor motor performance.
The operation of the analog output is controlled by parameters 9A~9D.
Main Contactor Output

The main contactor output (33, 34) closes as soon as the soft starter receives a start
command and remains closed while the soft starter is controlling the motor (until
the motor starts a coast to stop, or until the end of a soft stop). The main contactor
output will also open if the soft starter trips.
CAUTION
Some electronic contactor coils are not suitable for direct switching with
PCB mount relays. Consult the contactor manufacturer/supplier to
confirm suitability.

INSTALLATION
Programmable Outputs
The programmable outputs (41, 42, 44 and 53, 54) can report the status of the
starter, or can be used to control associated equipment.
The operation of the programmable outputs is controlled by parameters 8A~8F.
4.5 Control Voltage

Control Voltage Terminals
A3 A1 A2
Connect the control supply according to the supply voltage being used.
• EMX4i-xxxxB-xx-C1 (110~120 VAC): A1, A2
• EMX4i-xxxxB-xx-C1 (220~240 VAC): A2, A3
• EMX4i-xxxxB-xx-C2 (24 VAC/VDC): A1, A2
UL Compliant Installation
For models EMX4i-0184B to EMX4i-0580B to be UL compliant, supplementary or
branch overcurrent protection must be used on the control circuit supply (A1, A2,
A3), in accordance with the electrical code applicable at the installation location.
4.6 Power Terminations

NOTE
Some units use aluminium busbars. When connecting power terminations,
we recommend cleaning the surface contact area thoroughly (using an
emery or stainless steel brush) and using an appropriate jointing compound
to prevent corrosion.

INSTALLATION
The power input and output terminals for EMX4 are at the bottom of the unit.
• Models EMX4i-0024B~EMX4i-0135B use cage clamps. Use only copper
stranded or solid conductors, rated for 75 ºC or higher.
• Models EMX4i-0184B~EMX4i-0580B use busbars. Use copper or
aluminium conductors, stranded or solid, rated for 60 ºC/75 ºC.
EMX4i-0024B~EMX4i-0135B
Cable size: Torx T20 x 150
05966.E
6-70 mm2 (AWG 10-2/0)

Torque: 4 Nm (2.9 ft-lb) Flat 7 mm x 150
14 mm (0.55 inch)
11290 .A
EMX4i-0184B~EMX4i-0250B EMX4i-0352B~EMX4i-0580B
19 Nm (14.0 ft-lb) 66 Nm (49.0 ft-lb)
9 mm 13 mm
(M8) (M12)
17045.A
17047.A
20 mm 6 mm
34 mm 6 mm
NOTE
If the installation requires large diameter cables, it is possible to complete
each termination with two smaller cables, one on each side of the busbar.
UL Compliant Installation
For models EMX4i-0184B to EMX4i-0580B to be UL compliant, you must use the
recommended pressure terminal/connector.
Model Recommended lugs part No.
EMX4i-0184B
EMX4i-0200B OPHD 185-10
EMX4i-0229B
EMX4i-0250B
EMX4i-0352B
EMX4i-0397B OPHD 150-12
EMX4i-0410B
EMX4i-0550B OPHD 240-12
EMX4i-0580B

INSTALLATION
Motor Connection
The EMX4i can be connected to the motor in-line or inside delta (also called
three-wire and six-wire connection). When connecting in inside delta, enter the
motor full load current (FLC) for parameter 1B. The EMX4i will automatically detect
whether the motor is connected in-line or inside delta and will calculate the correct
inside delta current level.
NOTE
If the starter is not correctly detecting the motor connection, use parameter
20F Motor Connection.
• In-line installation
F1 K1
1/L1 2/T1
3/L2 4/T2 M
3
5/L3 6/T3
K1 33
34
K1 Main contactor (strongly recommended)

F1 Fuses or circuit breaker (optional)
• Inside delta installation
F1 K1
1/L1 2/T1
U1(1) U2(4)
3/L2 4/T2 V1(2) M V2(5)

3
W1(3) W2(6)
5/L3 6/T3
K1 33
34
K1 Main contactor
F1 Fuses or circuit breaker (optional)

INSTALLATION
4.7 Typical Installation

The EMX4i is installed with a main contactor (AC3 rated). Control voltage must be
supplied from the input side of the contactor.
The main contactor is controlled by the main contactor output (33, 34).
1 2
K1 F1
1/L1 2/T1
3/L2 4/T2
M
5/L3 6/T3
A3
A1
3 10
A2
8
(L/+)
S1 10 33
11 34
S2 12 41 K1
4
13 42
6
14 44
15
53 9
54
21
A +
B4
B5 5 7 22
17674.B

INSTALLATION
1 Three-phase supply K1 Main contactor

2 Motor F1 Semiconductor fuses
(optional)
3 Control voltage (soft starter) 10, 11 (S1) Reset
4 Digital inputs 11, 12 (S2) Start/Stop
5 Motor thermistor input 13, 14 Programmable input A
6 Relay outputs 13, 15 Programmable input B
7 Analog output B4, B5 Motor thermistor input
8 Control voltage (external 33, 34 Main contactor output
equipment)
9 Pilot lamps 41, 42, 44 Relay output A (default = Run)
10 Communications / Smart 53, 54 Relay output B (default = Run)
card expansion port
21, 22 Analog output

INSTALLATION
4.8 Quick Setup

The Quick Setup Menu makes it easy to configure the EMX4i for common
applications. The EMX4i guides you through the most common installation
parameters, and suggests a typical setting for the application. You can adjust each
parameter to suit your exact requirements.
All other parameters remain at default values. To change other parameter values
or review the default settings, use the menu (refer to Parameter List for details).
Always set parameter 1B Motor Full Load Current to match the motor's nameplate
full load current.
Initial Current (%)
Current Limit (%)

Start Ramp Time
Adaptive Start
Adaptive Stop
Start Mode
Stop Mode
Stop Time
(seconds)
(seconds)
Profile
Profile
Application
Pump Centrifugal Adaptive 10 200 500 Early Adaptive 15 Late
Control accel. Control decel.
Pump bore Adaptive 3 200 500 Early Adaptive 3 Late
Control accel. Control decel.
Pump Hydraulic Constant 2 200 350 n/a Coast To n/a n/a
Current Stop
Fan Damped Constant 2 200 350 n/a Coast To n/a n/a
Current Stop
Fan Undamped Constant 2 200 450 n/a Coast To n/a n/a
Current Stop
Compressor Constant 2 200 400 n/a Coast To n/a n/a
Screw Current Stop
Compressor Constant 2 200 450 n/a Coast To n/a n/a
Recip Current Stop
Conveyor Constant 5 200 450 n/a Coast To n/a n/a
Current Stop
Bow thruster Constant 5 100 400 n/a Coast To n/a n/a
Current Stop
Bandsaw Constant 2 200 450 n/a Coast To n/a n/a
Current Stop
NOTE
The Adaptive Start and Stop Profile settings only apply when using Adaptive
Control. The settings are ignored for all other start and stop modes.

SETUP TOOLS
5. Setup Tools
Setup Tools includes options to load or save parameters to a backup file, set the
starter's network address, check the status of the inputs and outputs, reset the
thermal models or test operation using the Run Simulation.
To access the Setup Tools, press MENU to open the Menu then select Setup Tools.
5.1 Set Date and Time

To set the date and time:
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Set Date & Time.
3. Press the button to enter edit mode.
4. Press the and buttons to select which part of the date or time to edit.
5. Use the and buttons to change the value.
6. Press after the last digit to save the setting. When the action has been
completed, the screen will briefly display a confirmation message, then
return to the previous menu level.
5.2 Command Source

If the remote keypad is installed, the LOCAL/REMOTE button provides shortcut
access to the Command Source function in Setup Tools.
5.3 Commissioning
Commissioning lets the starter be started and stopped via the local keypad. Use the
and buttons to select a function, then press to send the selected
command to the starter. The available functions are:
• Quick stop (coast to stop)/Reset
• Start
• Stop

SETUP TOOLS
5.4 Run simulation

The run simulation simulates a motor starting, running and stopping to confirm
that the soft starter and associated equipment have been installed correctly.
NOTE
The soft starter must be disconnected from mains voltage.
The simulation is only available when the soft starter is in Ready state.
To use the run simulation:
1. Press MENU to open the menu then select Setup
Tools.
2. Scroll to Run Simulation and press . Run Simulation
Ready
Apply Start Signal
3. Apply a start command from the selected Run Simulation
command source. The EMX4i simulates its Pre-Start Checks
pre-start checks and closes the main contactor MENU to Continue
relay. The Run LED flashes.
NOTE Run Simulation

If mains voltage is connected, an error ATTENTION!
Remove Mains Volts
message is shown.
MENU to Continue
4. Press . The EMX4i simulates starting. The Run Run Simulation
LED flashes. Starting X:XXs
MENU to Continue
5. Press . The EMX4i simulates running. Run Simulation
Running
Apply Stop Signal
6. Apply a stop command from the selected Run Simulation
command source. The EMX4i simulates stopping. Stopping X:XXs
The Run LED flashes. MENU to Continue
7. Press . The Ready LED flashes and the main Run Simulation
contactor relay opens. Stopped
MENU to Continue
8. Press . The EMX4i activates then deactivates Run Simulation
each programmable output. Prog Relay A
On
MENU to Continue
9. Press to return to the Setup Tools.

SETUP TOOLS
5.5 Load/Save Settings

Load/Save Settings allows users to:
• Reset the EMX4i's parameters to default values
• Load parameter settings from an internal file
• Save the current parameter settings to an internal file
The internal file contains default values until a user file is saved.
To load or save parameter settings:
Tools.
2. Scroll to Load/Save Settings and press the Load/Save Settings
button. Load Defaults
3. Scroll to the required function and press the Load User Set
button. Save User Set
4. At the confirmation prompt, select YES to confirm Load Defaults

or NO to cancel, then press to proceed. No
Yes
When the action has been completed, the screen
will briefly display a confirmation message, then
5.6 USB Save & Load

The USB Save & Load menu lets you:
• Save parameter settings and all event log entries to an external file (CSV
format)
• Save parameter settings to an external file (proprietary format)
• Load parameter settings from a previously saved external file
• Load custom messages to display on the keypad when a programmable
input is active
NOTE
The EMX4 supports FAT32 file systems. The EMX4's USB functions are not
compatible with NTFS file systems.

SETUP TOOLS
Save & Load Procedure

1. Connect the external drive to the USB port.
Tools.
3. Scroll to USB Save & Load and press the button. USB Save & Load
4. Scroll to the required function and press the Save Params and Logs
button. Save Master Params
Load Master Params
5. At the confirmation prompt, select YES to confirm Save Params and Logs
or NO to cancel, then press to proceed. No
Yes
When the action has been completed, the screen
will briefly display a confirmation message, then
File Locations and Formats

Save Parameters and Logs: The EMX4i will create a directory at the top level of the
USB drive, named with the soft starter's serial number. The event log and
parameter settings are saved as individual CSV files, and the soft starter's software
and system information are saved to a text file.
Save Master Parameters: The EMX4i will create a file called
Master_Parameters.par, in the top level of the USB drive.
Load Master Parameters: The EMX4i will load the file Master_Parameters.par from
the top level of the USB drive. This file can be created or edited using WinMaster
management software.
Load Custom Message: The EMX4i will load the files Custom_Message_A.txt and
Custom_Message_B.txt from the top level of the USB drive.

SETUP TOOLS
5.7 Auto-Start/Stop
The EMX4i can be configured to automatically start and/or stop the motor at a
particular time, or run it in cycles of a specified duration.
The Auto-Start/Stop option in Setup Tools gives quick access to the auto-start/stop
parameters.
Tools.
2. Scroll to Auto-Start/Stop and press the button. Auto-Start/Stop
3. Scroll to the required function and press the Start/Stop Mode
button. Start/Stop Sunday
Start/Stop Monday
4. Adjust the settings as required: Start/Stop Sunday
Press the and buttons to select which Start/Stop Disable
information to edit. Start Time: 00:00
Use the and buttons to change the value. Stop Time: 00:00
5. To save changes, press the button. The EMX4i will confirm the changes.
To cancel changes, press the button.
5.8 Network Address

To use the EMX4i on an Ethernet network, separate addresses must be configured
for:
• IP Address
• Gateway Address
• Subnet Mask
To set the network addresses:
1. Press MENU to open the menu then select Setup Tools.
2. Scroll to Network Address and press the button.
3. Scroll to the required function and press the button.
4. The first digit of the address will be highlighted. Set IP Address
5. Use and to select which digit to alter. 192.168.000.002
Use the and buttons to change the value.
6. Press after the last digit to save the setting.
When the action has been completed, the screen will
briefly display a confirmation message, then return to
the previous menu level.

SETUP TOOLS
NOTE
The network address can also be set using parameters 12H~12S.
NOTE
To configure the EMX4i for use with other communication protocols, use
parameters 12A~12G.
5.9 Digital I/O State

The top line of the screen shows the start/stop, reset Digital I/O State
and programmable inputs. Inputs: 00000000
The bottom line of the screen shows the fixed Main Outputs: 00000000
Contactor output, then programmable outputs A and B.
1 2 3 4 5 6 7
10 11 12 13 14 15 21 22 33 34 41 42 44 53 54
1 10, 11: Reset input 5 33, 34: Main contactor output

2 11, 12: Start/stop input 6 41, 42, 44: Relay output A
3 13, 14: Programmable input A 7 53, 54: Relay output B
4 13, 15: Programmable input B
5.10 Analog I/O State

The top line of the screen shows the state of the Analog I/O State
motor thermistor input. Thermistor: 0
The bottom line of the screen shows the value of the 4-20mA Output: 04.0 mA
analog output.
Thermistor input:
S = Short
H = Hot
C = Cold
O = Open
5.11 Serial Number & Rating
The top line of the screen shows the product name. Serial Number & Rating
The middle line shows the unit's serial number. EMX4i
The bottom line of the screen shows the model number. 123456-123
0410-V5-S1-C1

SETUP TOOLS
5.12 Software Versions

The software versions screen reports the version of each software component in
the starter:
• user interface
• motor control
• remote keypad (if connected)
• parameter list
• bootloader
• expansion card (if fitted)
NOTE
Updated software, including alternative languages, can be loaded into the
starter via the USB port if required. Contact your local supplier for further
information.
5.13 Thermistor Reset

The thermistor input is disabled by default, but activates automatically when a
thermistor is detected. If thermistors have previously been connected to the EMX4i
but are no longer required, use the Thermistor Reset function to disable the
thermistor.
5.14 Reset Thermal Model

The soft starter's thermal modelling software constantly monitors the motor's
performance. This allows the starter to calculate the motor's temperature and
ability to start successfully at any time.
The thermal model can be reset if required.
CAUTION
Resetting the motor thermal model will compromise thermal model
protection and may compromise motor life. Only reset the thermal model in
an emergency.

LOGS
6. Logs
The Logs Menu provides information on events, trips and starter performance.
To access the Logs Menu on the local keypad, press MENU to open the Menu then
select Logs. On the remote keypad, press LOGS.
6.1 Event Log

The Event Log stores details of the starter's most recent trips, warnings, and
operations (including starts, stops and configuration changes).
Event 1 is the most recent and event 384 is the oldest stored event.
NOTE
The event log can be exported to an external file for analysis away from the
starter. Refer to USB Save & Load on page 36 for details.
6.2 Counters
The counters store statistics on the starter's operation:
• Hours run (lifetime and since counter last reset)
• Number of starts (lifetime and since counter last reset)
• Number of times the thermal model has been reset
To view the counters:
1. Open the Logs.
2. Scroll to counters and press .
3. Use the and buttons to scroll through the counters. Press to view
details.
4. To reset a counter, press then use the and buttons to select
Reset/Do Not Reset. Press STORE to confirm the action.
To close the counter and return to the Logs, press .
6.3 QR Code
The EMX4i can generate a QR code which allows a smartphone to display key
information about the starter, including serial number, firmware versions and
installed options, plus details of the starter’s three most recent trips. This
information can be useful when requesting assistance from your local supplier.
NOTE
You must install AuCom's free Pocket Technician app in order to read the
QR code.

KEYPAD AND FEEDBACK
7. Keypad and Feedback

7.1 The Keypad
Local keypad Remote keypad (if installed)
1 1
Ready Run Trip Local 2

2
Start Stop Reset
LCL 4
RMT
5
3 Exit Menu
Reset Store
Menu
3 Exit
Store
17692.B
17691.C
Logs Alt Tools 6
1 Four-line display for status and programming details.

2 Status LEDs
3 Menu navigation buttons:
: Exit the menu or parameter, or cancel a parameter change. On the local
keypad, this button also resets a trip.
: Enter a menu or parameter, or save a parameter change.
: Scroll to the next or previous menu or parameter, change the setting of
the current parameter or scroll through the status screens.
4 Shortcut to the command source menu in Setup Tools.
5 Soft starter local control buttons
6 Shortcut buttons for quick access to common tasks.
LOGS: Open the Logs Menu.
ALT: Select which graph to view, or pause/restart the graph (hold longer than
0.5 seconds)
TOOLS: Open the Setup Tools.

KEYPAD AND FEEDBACK
7.2 Remote Keypad

The remote keypad can be used to control the soft starter if parameter 1A
Command Source is set to 'Remote Keypad'.
• If the remote keypad is not selected as the command source, the START,
STOP and RESET buttons will have no effect.
• The menu navigation buttons and display on the remote keypad are
always active.
• If a button is pressed on the starter's local keypad, the display on the
remote keypad will update to match.
NOTE
The remote keypad can be safely connected or removed while the starter
is running. It is not necessary to remove mains or control voltage.
NOTE
If parameter 1A Command Source is set to Remote Keypad, removing the
remote keypad will cause a trip.
7.3 Lighten/Darken the Display

The backlight on the display can be adjusted:
• to lighten the display, hold down the button and press the key
• to darken the display, hold down the button and press the key
NOTE
The local and remote keypads can be adjusted independently.

KEYPAD AND FEEDBACK
7.4 Starter status LEDs
Ready Run Trip Local
17694.A
LED On Flashing
name
Ready The motor is stopped and the The motor is stopped and the
starter is ready to start. starter is not ready to start:
• waiting for the Restart Delay
(parameter 5P)
• the thermal models indicate the
starter and/or motor are too hot
to start safely
• the reset input (10, 11) is open
Run The motor is in run state (receiving The motor is starting or stopping.
full voltage).
Trip The starter has tripped. The starter is in warning state.
Local The starter is being controlled via –
a remote keypad.
If all LEDs are off, the starter is not receiving control voltage.
7.5 Displays
The keypad displays a wide range of performance information about the soft starter.
To scroll through the feedback screens, press the and buttons.
Starter information
At power-up, the starter information screen shows details of the starter's rating,
software versions and serial number.
Welcome
01.01/01.00/01.00 Software versions: user interface, motor control, remote keypad
EMX4i-0069B-V5-S1-C1 Model code: current rating, mains voltage, frame size, control voltage
(remote keypad software version is only displayed when a remote
keypad is connected)
Starter status screen
69.0 A motor running current

Running Starter status
69.0 A 415 V Parameters 10H User Parameter 1 and 10I User Parameter 2

KEYPAD AND FEEDBACK
Current
The current screen shows real-time line current on each phase.
Phase Currents
000.0A 000.0A 000.0A
Last Start Information
The last start information screen shows details of the most recent successful start:
• start duration (seconds)
• maximum start current drawn (as a percentage of motor full load
current)
• calculated rise in motor temperature
Last start 010 s
350 % FLC ∆ Temp 5%
User configurable screen
The programmable screen can be configured to show the most important
information for the particular application. Use parameters 10J ~ 10M to select
which information to display.
Mains Frequency 59.7 Hz
Motor pf 1.01
Motor Power 37.0 kW
Motor Temp 85%
Date and Time
The date/time screen shows the current system date and time (24 hour format). For
details on setting the date and time, refer to Set Date and Time on page 34.
Performance Graph
The performance graph provides a real-time display of operating performance.
Use parameters 10B~10E to format the graph.
The display on the main keypad shows information for motor current.
000.0 A 0-400%
05050.C
If a remote keypad is connected, press ALT to change the graph data. The graph can
show:
• motor current
• motor temperature
• motor pf
• analog input data from the smart card (if installed)

OPERATION
8. Operation
8.1 Start, Stop and Reset Commands
• The EMX4i will only accept Start and Reset commands from the
designated command source.
• The EMX4i will accept Stop commands from the designated command
source, but can be forced to stop by opening the reset input, or by opening
the start/stop input during an auto-start/stop cycle.
• The programmable input can be used to override the selected command
source (refer to parameter 7A Input A Function).
8.2 Command Override

The programmable input (13, 14) can be used to override the command source, for
situations where the normal control mechanism has been lost. Set parameter 7A
Input A Function to the alternative command source (eg 'Command Override:
Keypad').
While the input is active, the starter will only accept commands from the selected
override source. To restore control to the command source selected in parameter
1A Command Source, reopen the input.
8.3 Auto-Start/Stop
NOTE
Start delay, restart delay and auto-reset delay all apply to auto-start operation.
Clock mode
The starter can start and/or stop the motor once per day.
For clock mode to operate:
• parameter 4A Auto-Start/Stop Mode must be set to 'Enable'
• parameter 1A Command Source must be set to 'Clock'
• the reset input must be closed
• the start input (11, 12) must be active. This allows the EMX4i to be stopped
via the digital inputs in an emergency.
Clock mode operation is controlled by parameters 4D ~ 4X.

OPERATION
Timer mode
The starter can automatically stop the motor after a specified run time, then restart
it after a specified off (stopped) time. The starter will repeat the cycle while the start
signal remains active.
For timer mode to operate:
• parameter 4A Auto-Start/Stop Mode must be set to 'Enable'
• parameter 1A Command Source must be set to 'Timer'
• the reset input must be closed
• the first start must be commanded by a start signal
Timer mode operation is controlled by parameters 4B ~ 4C.
8.4 PowerThrough
PowerThrough allows the soft starter to control the motor even if the soft starter is
damaged on one phase. The EMX4i will use two-phase control techniques to soft
start and soft stop the motor.
NOTE
The starter will trip on Lx-Tx Shorted on the first start attempt after control
power is applied. PowerThrough will not operate if control power is cycled
between starts.
• PowerThrough is only available with in-line installations. If the starter is
installed inside delta, PowerThrough will not operate.
• PowerThrough remains active until '3-Phase Control Only' is reselected.
While operating in PowerThrough, the trip LED will flash and the display
will indicate ‘2 Phase - Damaged SCR'.
PowerThrough operation does not support Adaptive Control soft starting or

soft stopping. In PowerThrough, the EMX4i will automatically select
constant current soft starting and timed voltage ramp soft stopping. If
PowerThrough is enabled, parameters 2C and 2D must be set
appropriately.
CAUTION
PowerThrough uses a two-phase soft start technology and additional care is
required when sizing circuit breakers and protection. Contact your local
supplier for assistance.

OPERATION
8.5 Emergency Mode

Emergency mode allows the EMX4i to run the motor and ignore trip conditions.
Emergency mode is controlled via a programmable input (input A 13, 14 or input B
13, 15) and parameter 7A Input A Function/7E Input B Function must be set to
'Emergency Mode'. A closed circuit across 13, 14 activates emergency mode.
When the EMX4i receives a start command, it will continue to run until a stop
command is received, ignoring all trips and warnings.
Emergency mode can be used in conjunction with any command source.
NOTE
Although emergency mode operation satisfies the functionality
requirements of Fire Mode, AuCom does not recommend its use in
situations that require testing and/or compliance with specific standards as
it is not certified.
CAUTION
Continued use of emergency mode is not recommended. Emergency mode
may compromise the starter and/or motor life as all protections and trips
are disabled.
Using the starter in emergency mode will void the product warranty.
8.6 Auxiliary Trip

An external trip circuit (such as a low pressure alarm switch for a pumping system)
can be used to trip the soft starter and stop the motor. The external circuit is
connected to a programmable input (input A 13, 14 or input B 13, 15). To control the
behaviour of the trip, set the following parameters:
• Parameter 7A Input A Function: select 'Input Trip (N/O)'.
• Parameter 7B Input A Trip: set as required. For example, 'Run Only' limits
the input trip to when the soft starter is running only.
• Parameter 7C Input A Trip Delay: sets a delay between the input
activating and the soft starter tripping.
• Parameter 7D Input A Initial Delay: sets a delay before the soft starter
monitors the state of the input, after the start signal. For example, a delay
may be required to allow time for pipeline pressure to build up.
• Parameter 7J Input A Name: select a name, eg 'Input A Trip' (optional).

OPERATION
8.7 Typical Control Methods

The requirements of an application differ between each installation, but the
methods listed below are often a good starting point for common applications.
Time (seconds)
Initial Current
Current Limit
Start Ramp
Stop Time
(seconds)
(%FLC)
(%FLC)
Application Start Mode Stop Mode
Bow thruster Constant Current 5 100 400 Coast To Stop n/a
Centrifuge (Separator) Constant Current 1 200 450 Coast To Stop n/a
Chipper Constant Current 1 200 450 Coast To Stop n/a
Compressor - reciprocating
Constant Current 1 200 450 Coast To Stop n/a
- loaded
Compressor - reciprocating
- unloaded
Compressor - screw -
loaded
Compressor - screw -
unloaded
Conveyor - horizontal Constant Current 5 200 400 TVR Soft Stop 10
Conveyor - inclined Constant Current 2 200 450 Coast To Stop n/a
Conveyor - vertical (bucket) Constant Current 2 200 450 Coast To Stop n/a
Crusher - cone Constant Current 1 200 350 Coast To Stop n/a
Crusher - jaw Constant Current 1 200 450 Coast To Stop n/a
Crusher - rotary Constant Current 1 200 400 Coast To Stop n/a
Debarker Constant Current 1 200 350 Coast To Stop n/a
Fan - axial (damped) Constant Current 1 200 350 Coast To Stop n/a
Fan - axial (undamped) Constant Current 1 200 450 Coast To Stop n/a
Fan - centrifugal (damped) Constant Current 1 200 350 Coast To Stop n/a
Fan - centrifugal
(undamped)
Fan - high pressure Constant Current 1 200 450 Coast To Stop n/a
Mill - ball Constant Current 1 200 450 Coast To Stop n/a
Mill - hammer Constant Current 1 200 450 Coast To Stop n/a
Adaptive Control Adaptive Control
Pump - bore 3 n/a 500 3
(Early accel.) (Late decel.)
Pump - centrifugal 10 n/a 500 15
Pump - Hydraulic Constant Current 2 200 350 Coast To Stop n/a
Pump - positive Adaptive Control Adaptive Control
10 n/a 400 10
displacement (Const. accel.) (Const. decel.)

OPERATION
Time (seconds)
Initial Current
Current Limit
Start Ramp
Stop Time
(seconds)
(%FLC)
(%FLC)
Application Start Mode Stop Mode
Pump - submersible 5 n/a 500 5
Saw - bandsaw Constant Current 1 200 450 Coast To Stop n/a
Saw - circular Constant Current 1 200 350 Coast To Stop n/a
Shredder Constant Current 1 200 450 Coast To Stop n/a
8.8 Soft Start Methods

Constant Current
Constant current is the traditional form of soft starting, which raises the current
from zero to a specified level and keeps the current stable at that level until the
motor has accelerated.
Constant current starting is ideal for applications where the start current must be
kept below a particular level.
700% 3
(%motor full load current)
600%
1: Initial Current (parameter 2C)

500%
Current
400%
2: Current Limit (parameter 2D)
2
300%
200%
1
3: Full voltage current
100%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Rotor speed (% full speed)
Constant Current with Current Ramp

Current ramp soft starting raises the current from a specified starting level (1) to a
maximum limit (3), over an extended period of time (2).
Current ramp starting can be useful for applications where:
• the load can vary between starts (for example a conveyor which may start
loaded or unloaded). Set the initial current (parameter 2C) to a level that
will start the motor with a light load, and the current limit (parameter 2D)
to a level that will start the motor with a heavy load.
• the load breaks away easily, but starting time needs to be extended (for
example a centrifugal pump where pipeline pressure needs to build up
slowly).
• the electricity supply is limited (for example a generator set), and a slower
application of load will allow greater time for the supply to respond.

OPERATION
4

700%
600%
2: Start Ramp Time (parameter 2B)
500% 2
Current
400%
3
300%
200% 4: Full voltage current

100% 1
Time
Constant Current with Kickstart
Kickstart provides a short boost of extra torque at the beginning of a start, and can
be used in conjunction with current ramp or constant current starting.
Kickstart can be useful to help start loads that require high breakaway torque but
then accelerate easily (for example helical rotor pumps).
6
2
1: Kickstart Level (parameter 2G)
1
2: Kickstart Time (parameter 2F)
Current
4
5
3
6: Full voltage current

Rotor speed (% full speed)
Timed Voltage Ramp
Timed voltage ramp (TVR) soft starting ramps the application of voltage to the
motor over a defined time period. The voltage ramp reduces the initial starting
torque and slows the motor's rate of acceleration.
TVR starting can be useful for applications where multiple motors of different sizes
are connected in parallel, and/or the loads are not mechanically linked.
NOTE
TVR soft starting is not suitable for high inertia loads (such as fans), which
require a high level of voltage to accelerate the load.
NOTE
For multiple motors of the same sizes, and/or mechanically coupled loads,
use constant current starting.
For a timed voltage ramp start, the following are typical values and can be adjusted
to suit your specific application:
• Add the FLC value of all the connected motors. Use this combined value
to set parameter 1B Motor Full Load Current. (Note that the combined
value must not exceed the starter rating.)

OPERATION
• Set parameter 2C Initial Current to 100%, parameter 2D Current Limit to

500% and set the ramp time as required (parameter 2B Start Ramp
Time).
3 1: Initial Current (parameter 2C)
2
4
4: Full voltage
5
1
6 5: Motor 1 current
09294.B
6: Motor 2 current
Time
Adaptive Control for Starting
In an adaptive control soft start, the EMX4i adjusts the current in order to start the
motor within a specified time and using a selected acceleration profile.
NOTE
The EMX4i will apply the current limit on all soft starts, including adaptive
control. If the current limit is too low or the start ramp time (parameter 2B)
is too short, the motor may not start successfully.
4
100%
90% Adaptive Start Profile (parameter 2E):
80%
70% 1. Early Acceleration
Speed
1
2. Constant Acceleration
60%
50%
3. Late Acceleration
40% 2
30%
20%
3 4. Start Ramp Time (parameter 2B)
04827.C
10%
0
Time
• Fine-tuning Adaptive Control
If the motor does not start or stop smoothly, adjust the adaptive control gain
(parameter 2L). The gain setting determines how much the EMX4i will adjust future
adaptive control starts and stops, based on information from the previous start. The
gain setting affects both starting and stopping performance.
• If the motor accelerates or decelerates too quickly at the end of a start or
stop, increase the gain setting by 5%~10%.
• If the motor speed fluctuates during starting or stopping, decrease the
gain setting slightly.
NOTE
The EMX4i tunes Adaptive Control to match the motor. Changing the
following parameters will reset Adaptive Control and the first start/stop
cycle will use constant current start/timed voltage ramp stop: 1B Motor Full
Load Current, 2D Current Limit, 2L Adaptive Control Gain.
OPERATION
8.9 Stop Methods

Coast to Stop
Coast to stop lets the motor slow at its natural rate, with no control from the soft
starter. The time required to stop will depend on the type of load.
Timed Voltage Ramp Soft Stop
Timed voltage ramp reduces the voltage to the motor gradually over a defined time.
This can extend the stopping time of the motor and may avoid transients on
generator set supplies.
NOTE
The load may continue to run after the stop ramp is complete.
1
Voltage (% full voltage)
1: Stop Time (parameter 2J)
Time
Adaptive Control for Stopping

In an adaptive control soft stop, the EMX4i controls the current in order to stop the
motor within a specified time and using a selected deceleration profile. Adaptive
Control can be useful in extending the stopping time of low inertia loads.
If adaptive control is selected, the first soft stop will use timed voltage ramp. This
allows the EMX4i to learn the characteristics of the connected motor. This motor
data is used by the EMX4i during subsequent adaptive control stops.
NOTE
Adaptive control does not actively slow the motor down and will not stop the
motor faster than a coast to stop. To shorten the stopping time of high
inertia loads, use brake.
CAUTION
Adaptive Control controls the motor's speed profile, within the programmed
time limit. This may result in a higher level of current than traditional
control methods.
If replacing a motor connected to an EMX4i programmed for Adaptive Control
starting or stopping, the starter will need to learn the characteristics of the new
motor. Change the value of parameter 1B Motor Full Load Current or parameter 2L

OPERATION
Adaptive Control Gain to initiate the re-learning process. The next start will use
constant current and the next stop will use timed voltage ramp.
4
100%
90% Adaptive Stop Profile (parameter 2K):
80%
70% 1. Early Deceleration
Speed
1 2 3
2. Constant Deceleration
60%
50%
3. Late Deceleration
40%
30%
20%
4. Stop Time (parameter 2J)
04835.C
10%
0
Time
Adaptive Control is ideal for pumping applications, where it can minimise the
damaging effects of fluid hammer. We recommend testing the three profiles to
identify the best profile for the application.
Adaptive Stop Profile Application
Late Deceleration High head systems where even a small decrease in
motor/pump speed results in a rapid transition between
forward flow and reverse flow.
Constant Deceleration Low to medium head, high flow applications where the fluid
has high momentum.
Early Deceleration Open pump systems where fluid must drain back through
the pump without driving the pump in reverse.
DC Brake
Brake reduces the time required to stop the motor.
During braking an increased noise level from the motor may be audible. This is a
normal part of motor braking.
CAUTION
When using DC brake, the mains supply must be connected to the soft
starter (input terminals L1, L2, L3) in positive phase sequence.
CAUTION
If the brake torque is set too high, the motor will stop before the end of the
brake time and the motor will suffer unnecessary heating which could
result in damage. Careful configuration is required to ensure safe operation
of the starter and motor.
A high brake torque setting can result in peak currents up to motor DOL
being drawn while the motor is stopping. Ensure protection fuses installed
in the motor branch circuit are selected appropriately.

OPERATION
CAUTION
Brake operation causes the motor to heat faster than the rate calculated by
the motor thermal model. If you are using brake, install a motor thermistor
or allow sufficient restart delay (parameter 5P).
100%
75%
3 1: Stop Time (parameter 2J)

Speed
50%
2: Brake Time (parameter 2P)

25%
3: Coast to stop time
0%
2
1
Time
Parameter settings:
• Parameter 2I Stop Mode: set to 'DC Brake'.
• Parameter 2J Stop Time: This is the total braking time (1) and must be set
sufficiently longer than the brake time (parameter 2P) to allow the
pre-braking stage to reduce motor speed to approximately 70%. If the
stop time is too short, braking will not be successful and the motor will
coast to stop.
• Parameter 2O DC Brake Torque: set as required to slow the load. If set
too low, the motor will not stop completely and will coast to stop after the
end of the braking period.
• Parameter 2P DC Brake Time: Set Brake Time (parameter 2P) to
approximately one quarter of the programmed Stop Time. This sets the
time for the Full Brake stage (2).
DC Brake with External Zero Speed Sensor

For loads which may vary between braking cycles, install an external zero-speed
sensor to ensure the soft starter ends DC braking when the motor has reached a
standstill. This avoids unnecessary motor heating.
Configure DC brake for the longest braking time required, and also set parameter
7A Input A Function to 'Zero Speed Sensor'. When the motor reaches a standstill,
the zero speed sensor opens the circuit across 13, 14 and the soft starter
terminates the stop.

OPERATION
Soft Brake
For applications with high inertia and/or a variable load requiring the maximum
possible braking torque, the EMX4i can be configured for soft braking.
The EMX4i uses a changeover relay to control forward run and braking contactors.
While braking, the EMX4i reverses the phase sequence to the motor and supplies
reduced current, gently slowing the load.
When motor speed approaches zero, the zero speed sensor (A2) stops the soft
starter and opens the braking contactor (K2).
Soft braking can be used with both the primary and secondary motor sets, and must
be configured separately for each.
Parameter settings:
• Parameter 2I Stop Mode: set to 'Soft Brake'
• Parameter 2Q Brake Current Limit: set as required to slow the load
• Parameter 2R Soft Brake Delay: controls the time the soft starter will wait
after a stop signal is received, before it begins to supply braking current
to the motor. Set to allow time for K1 and K2 to switch.
• Parameter 7A Input A Function: set to 'Zero Speed Sensor'
• Parameter 8A Relay A Function: set to 'Soft Brake Relay'
1
5
2
44 3
1 Three-phase supply K1 Line contactor (Run)

2 Motor terminals K2 Line contactor (Brake)
3 Relay output A A2 Zero speed sensor
4 K1/K2 coil supply
5 Programmable input A

OPERATION
8.10 Pump Clean

The starter can perform a pump clean function before soft starting the motor. This
can help dislodge debris from the impeller.
Pump clean starts the motor in reverse then forward direction, then stops the
motor. Pump clean can be configured to repeat the process up to 5 times. After the
specified number of cleaning cycles, the starter performs the programmed soft
start.
Pump clean operation is controlled by the start/stop input (11, 12). A programmable
input must be set to pump clean (refer to parameter 7A Input A Function for details)
and the input must be closed when the start signal is applied.
1: Reverse Torque (parameter 11A)
400% 2: Reverse Time (parameter 11B)
Forward current (%FLC)
7
8
3: Forward Current Limit
Reverse torque/
300% 6
(parameter 11C)
5
200%
4: Forward Time (parameter 11D)
4
100% 5: Pump Stop Time (parameter 11F)
3
6: Cleaning cycle
0% 20124.A
7: Pump Clean Cycles (parameter
25% 1
11G)
50%
2 8: Programmed soft start
Time
8.11 Reverse Direction Operation

The starter can control a reversing contactor, to operate the motor in reverse
direction. When reverse operation is selected, the starter will perform a soft start
using the opposite phase sequence from normal operation.
Reverse operation is controlled by the start/stop input (11, 12). A programmable
input must be set to reverse direction (parameter 7A Input A Function) and an
output must be set to reversing contactor (parameter 8A Relay A Function).
The input must be closed when the start signal is applied. The starter will keep the
reverse relay in the same state until the end of the starting/stopping cycle.
This example shows a simple installation, but many different configurations are
possible depending on your application requirements. Contact your local supplier
for an application note showing more installation options.
NOTE
The first start after the direction is changed will be constant current.
NOTE
If phase sequence protection is required, install the reversing contactor on
the output (motor) side of the soft starter.
OPERATION
1
3
2
44 4
1 Three-phase supply K1 Forward run contactor

2 Motor terminals K2 Reversing contactor
3 Programmable input A
(set = Reverse Direction)
4 Relay output A
(set = Reversing Contactor)
5 K1/K2 coil supply
8.12 Jog Operation

Jog runs the motor at reduced speed, to allow alignment of the load or to assist
servicing. The motor can be jogged in either forward or reverse direction.
Jog is only available when the starter is controlled via the digital inputs (parameter
1A Command Source = 'Digital Input'). To operate in jog, a programmable input
must be set to jog (refer to parameter 7A for details) and the input must be closed
when the start signal is applied.
CAUTION
Slow speed running is not intended for continuous operation due to reduced
motor cooling.
Jog operation causes the motor to heat faster than the rate calculated by
the motor thermal model. If you are using jog, install a motor thermistor or
allow sufficient restart delay (parameter 5P).

OPERATION
The maximum available torque for jog forward is approximately 50%~75% of motor
full load torque (FLT) depending on the motor. The torque when the motor is jogged
in reverse is approximately 25% to 50% of FLT.
Parameters 2H and 3J Jog Torque control how much of the maximum available jog
torque the soft starter will apply to the motor.
NOTE
Torque settings above 50% may cause increased shaft vibration.
100%
90%
Available torque
80%
70%
60% 1. Motor FLT
50%
40% 2. Jog forward maximum torque
3. Jog reverse maximum torque
30%
20%
10%
0%
05723.D
8.13 Inside Delta Operation

When connecting in inside delta, enter the motor full load current (FLC) for
parameter 1B. The EMX4i will automatically detect whether the motor is connected
in-line or inside delta and will calculate the correct inside delta current level.
Adaptive Control, Jog, Brake and PowerThrough functions are not supported with
inside delta (six-wire) operation. If these functions are programmed when the
starter is connected inside delta the behaviour is as given below:
Adaptive Control Start The starter performs a constant current start.
Adaptive Control Stop The starter performs a TVR soft stop if parameter 2J Stop
Time is >0 secs.
If parameter 2J is set to 0 secs the starter performs a coast
to stop.
Jog The starter issues a warning with the error message
Unsupported option.
DC Brake The starter performs a coast to stop.
Soft Brake The starter performs a coast to stop.
PowerThrough The starter trips with the error message Lx-Tx Shorted.
NOTE
When connected in inside delta, the EMX4i will not detect phase loss on T2
during run.
NOTE
If the starter is not correctly detecting the motor connection, use parameter
20F Motor Connection.
OPERATION
8.14 Secondary Motor Set

The EMX4i can be programmed with two separate starting and stopping profiles.
This allows the soft starter to control the motor in two different starting and
stopping configurations.
The secondary motor set is ideal for dual winding (Dahlander) motors, multi-motor
applications, or situations where the motor may start in two different conditions
(such as loaded and unloaded conveyors).
The secondary motor set can also be used for duty/standby applications.
NOTE
For duty/standby applications, set parameter 6Q Motor Overtemperature to
Log Only and install temperature protection for each motor.
To use the secondary motor set, a programmable input must be set to 'Motor Set
Select' and the input must be closed when a start command is given (refer to 7A
Input A Function and 7E Input B Function). The EMX4i checks which motor set to
use at a start, and will use that motor set for the entire start/stop cycle.

PROGRAMMABLE PARAMETERS
9. Programmable Parameters
9.1 Main Menu
The main menu lets you view and change programmable parameters that control
how the EMX4i operates.
To open the main menu, press the MENU button then scroll to Main Menu and
press MENU again.
NOTE
Parameters for smart card functions are only visible in the parameter list if
the smart card is installed.
9.2 Altering Parameter Values

To change a parameter value:
• scroll to the appropriate parameter in the main menu and press to
enter edit mode.
• to alter the parameter setting, use the and buttons. Pressing
or once will increase or decrease the value by one unit. If the button is
held for longer than five seconds, the value will increase or decrease at a
faster rate.
• to save changes, press STORE. The setting shown on the display will be
saved and the keypad will return to the parameter list.
• to cancel changes, press EXIT. The keypad will ask for confirmation, then
return to the parameter list without saving changes.
9.3 Adjustment Lock

You can prevent users from altering parameter settings by turning on the
adjustment lock (parameter 10G Adjustment Lock).
If a user attempts to change a parameter value when the adjustment lock is active,
an error message is displayed:
Access Denied
Adj Lock is On

9.4 Parameter List

Parameter Group Default Setting
1 Motor Details
1A Command Source Digital Input
1B Motor Full Load Current Model dependent
1C Motor kW 0 kW
1D Locked Rotor Time 00:10 (mm:ss)
1E Locked Rotor Current 600%
1F Motor Service Factor 105%
1G Reserved
2 Motor Start/Stop
2A Start Mode Constant Current
2B Start Ramp Time 00:10 (mm:ss)
2C Initial Current 200%
2D Current Limit 350%
2E Adaptive Start Profile Constant Acceleration
2F Kickstart Time 000 ms
2G Kickstart Level 500%
2H Jog Torque 50%
2I Stop Mode TVR Soft Stop
2J Stop Time 00:00 (mm:ss)
2K Adaptive Stop Profile Constant Deceleration
2L Adaptive Control Gain 75%
2M Multi Pump Single Pump
2N Start Delay 00:00 (mm:ss)
2O DC Brake Torque 20%
2P DC Brake Time 00:01 (mm:ss)
2Q Brake Current Limit 250%
2R Soft Brake Delay 400 ms
3 Motor Start/Stop 2
3A Motor Full Load Current-2 Model dependent
3B Motor kW-2 0 kW
3C Start Mode-2 Constant Current
3D Start Ramp Time-2 00:10 (mm:ss)


3E Initial Current-2 200%
3F Current Limit-2 350%
3G Adaptive Start Profile-2 Constant Acceleration
3H Kickstart Time-2 000 ms
3I Kickstart Level-2 500%
3J Jog Torque-2 50%
3K Stop Mode-2 TVR Soft Stop
3L Stop Time-2 00:00 (mm:ss)
3M Adaptive Stop Profile-2 Constant Deceleration
3N Adaptive Control Gain-2 75%
3O Multi Pump-2 Single Pump
3P Start Delay-2 00:00 (mm:ss)
3Q DC Brake Torque-2 20%
3R DC Brake Time-2 00:01 (mm:ss)
3S Brake Current Limit-2 250%
3T Soft Brake Delay-2 400 ms
4 Auto-Start/Stop
4A Auto-Start/Stop Mode Disable
4B Run Time 00:00 (hh:mm)
4C Stopped Time 00:00 (hh:mm)
4D Sunday Mode Start/Stop Disable
4E Sunday Start Time 00:00 (hh:mm)
4F Sunday Stop Time 00:00 (hh:mm)
4G Monday Mode Start/Stop Disable
4H Monday Start Time 00:00 (hh:mm)
4I Monday Stop Time 00:00 (hh:mm)
4J Tuesday Mode Start/Stop Disable
4K Tuesday Start Time 00:00 (hh:mm)
4L Tuesday Stop Time 00:00 (hh:mm)
4M Wednesday Mode Start/Stop Disable
4N Wednesday Start Time 00:00 (hh:mm)
4O Wednesday Stop Time 00:00 (hh:mm)
4P Thursday Mode Start/Stop Disable
4Q Thursday Start Time 00:00 (hh:mm)


4R Thursday Stop Time 00:00 (hh:mm)
4S Friday Mode Start/Stop Disable
4T Friday Start Time 00:00 (hh:mm)
4U Friday Stop Time 00:00 (hh:mm)
4V Saturday Mode Start/Stop Disable
4W Saturday Start Time 00:00 (hh:mm)
4X Saturday Stop Time 00:00 (hh:mm)
5 Protection Levels
5A Current Imbalance 30%
5B Current Imbalance Delay 00:03 (mm:ss)
5C Undercurrent 20%
5D Undercurrent Delay 00:05 (mm:ss)
5E Overcurrent 400%
5F Overcurrent Delay 00:00 (mm:ss)
5G Undervoltage 350 V
5H Undervoltage Delay 00:01 (mm:ss)
5I Overvoltage 500 V
5J Overvoltage Delay 00:01 (mm:ss)
5K Underpower 10%
5L Underpower Delay 00:01 (mm:ss)
5M Overpower 150%
5N Overpower Delay 00:01 (mm:ss)
5O Excess Start Time 00:20 (mm:ss)
5P Restart Delay 00:10 (mm:ss)
5Q Starts per Hour 0
5R Phase Sequence Any Sequence
6 Protection Actions
6A Auto-Reset Count 0
6B Auto-Reset Delay 00:05 (mm:ss)
6C Current Imbalance Soft Trip and Log
6D Undercurrent Soft Trip and Log
6E Overcurrent Soft Trip and Log
6F Undervoltage Soft Trip and Log
6G Overvoltage Soft Trip and Log


6H Underpower Log Only
6I Overpower Log Only
6J Excess Start Time Soft Trip and Log
6K Input A Trip Soft Trip and Log
6L Input B Trip Soft Trip and Log
6M Network Communications Soft Trip and Log
6N Remote Keypad Fault Soft Trip and Log
6O Frequency Soft Trip and Log
6P Phase Sequence Soft Trip and Log
6Q Motor Overtemperature Soft Trip and Log
6R Motor Thermistor Circuit Soft Trip and Log
6S Shorted SCR Action 3-Phase Control Only
6T Battery/Clock Soft Trip and Log
7 Inputs
7A Input A Function Input Trip (N/O)
7B Input A Trip Operating Only
7C Input A Trip Delay 00:00 (mm:ss)
7D Input A Initial Delay 00:00 (mm:ss)
7E Input B Function Input Trip (N/O)
7F Input B Trip Operating Only
7G Input B Trip Delay 00:00 (mm:ss)
7H Input B Initial Delay 00:00 (mm:ss)
7I Reset/Enable Logic Normally Closed (N/C)
7J Input A Name Input A Trip
7K Input B Name Input B Trip
8 Relay Outputs
8A Relay A Function Run
8B Relay A On Delay 00:00 (mm:ss)
8C Relay A Off Delay 00:00 (mm:ss)
8D Relay B Function Run
8E Relay B On Delay 00:00 (mm:ss)
8F Relay B Off Delay 00:00 (mm:ss)
8G Low Current Flag 50%
8H High Current Flag 100%


8I Motor Temperature Flag 80%
8J Main Contactor Time 400 ms
9 Analog Output
9A Analog Output A Current (% FLC)
9B Analog A Scale 4-20 mA
9C Analog A Maximum Adjustment 100%
9D Analog A Minimum Adjustment 000%
10 Display
10A Language English
10B Temperature Scale Celsius
10C Graph Timebase 30 seconds
10D Graph Maximum Adjustment 400%
10E Graph Minimum Adjustment 0%
10F Current Calibration 100%
10G Adjustment Lock Read & Write
10H User Parameter 1 Current
10I User Parameter 2 Motor Voltage
10J User Parameter 3 Mains Frequency
10K User Parameter 4 Motor pf
10L User Parameter 5 Motor Power
10M User Parameter 6 Motor Temp (%)
11 Pump Clean
11A Reverse Torque 20%
11B Reverse Time 00:10 (mm:ss)
11C Forward Current Limit 100%
11D Forward Time 00:10 (mm:ss)
11E Pump Stop Mode Coast To Stop
11F Pump Stop Time 00:10 (mm:ss)
11G Pump Clean Cycles 1
12 Communications Card
12A Modbus Address 1
12B Modbus Baud Rate 9600
12C Modbus Parity None
12D Modbus Timeout Off


12E Devicenet Address 0
12F Devicenet Baud Rate 125kB
12G Profibus Address 1
12H Gateway Address 192
12I Gateway Address 2 168
12J Gateway Address 3 0
12K Gateway Address 4 100
12L IP Address 192
12M IP Address 2 168
12N IP Address 3 0
12O IP Address 4 2
12P Subnet Mask 255
12Q Subnet Mask 2 255
12R Subnet Mask 3 255
12S Subnet Mask 4 0
12T DHCP Disable
12U Location ID 0
20 Advanced
20A Tracking Gain 50%
20B Pedestal Detect 80%
20C Bypass Contactor Delay 150 ms
20D Model Rating Model dependent
20E Screen Timeout 1 minute
20F Motor Connection Auto-detect
30 Pump Input Configuration
30A Pressure Sensor Type None
30B Pressure Units kPa
30C Pressure at 4 mA 0
30D Pressure at 20 mA 0
30E Flow Sensor Type None
30F Flow Units litres/second
30G Flow at 4 mA 0
30H Flow at 20 mA 0
30I Units per Minute at Max Flow 0


30J Pulses per Minute at Max Flow 0
30K Units per Pulse 0
30L Depth Sensor Type None
30M Depth Units metres
30N Depth at 4 mA 0
30O Depth at 20 mA 0
31 Flow Protection
31A High Flow Trip Level 10
31B Low Flow Trip Level 5
31C Flow Start Delay 00:00:50 (mm:ss:ms)
31D Flow Response Delay 00:00:50 (mm:ss:ms)
32 Pressure Protection
32A High Pressure Trip Level 10
32B High Pressure Start Delay 00:00:50 (mm:ss:ms)
32C High Pressure Response Delay 00:00:50 (mm:ss:ms)
32D Low Pressure Trip Level 5
32E Low Pressure Start Delay 00:00:50 (mm:ss:ms)
32F Low Pressure Response Delay 00:00:50 (mm:ss:ms)
33 Pressure Control
33A Pressure Control Mode Off
33B Start Pressure Level 5
33C Start Response Delay 00:00:50 (mm:ss:ms)
33D Stop Pressure Level 10
33E Stop Response Delay 00:00:50 (mm:ss:ms)
34 Depth Protection
34A Depth Trip Level 5
34B Depth Reset Level 10
34C Depth Start Delay 00:00:50 (mm:ss:ms)
34D Depth Response Delay 00:00:50 (mm:ss:ms)
35 Thermal Protection
35A Temperature Sensor Type None
35B Temperature Trip Level 40


36 Pump Trip Action
36A Pressure Sensor Soft Trip and Log
36B Flow Sensor Soft Trip and Log
36C Depth Sensor Soft Trip and Log
36D High Pressure Soft Trip and Log
36E Low Pressure Soft Trip and Log
36F High Flow Soft Trip and Log
36G Low Flow Soft Trip and Log
36H Flow Switch Soft Trip and Log
36I Well Depth Soft Trip and Log
36J RTD/PT100 B Soft Trip and Log

9.5 1 Motor Details

1A – Command Source
Options: Digital Input The EMX4i will accept start and stop
(default) commands from the digital inputs.
Network The EMX4i will accept start and stop
commands from the communication
expansion card.
Remote Keypad The EMX4i will accept start and stop
commands from the Remote Keypad.
Clock The EMX4i will start and stop as scheduled in
parameters 4D to 4X.
Smart Card The EMX4i will accept start and stop
commands from the smart card.
Smart Card + The EMX4i will accept start commands from
Clock the smart card if they are within the operating
schedule set in parameters 4A to 4X. A stop
command from the smart card will be
accepted regardless of the schedule.
Timer After a start signal is received, the EMX4i will
start and stop the motor according to the
timers set in parameters 4B and 4C.
Description: Selects the command source for controlling the soft starter.
1B – Motor Full Load Current
Range: Model dependent
Description: Matches the starter to the connected motor's full load current.
Set to the full load current (FLC) rating shown on the motor
nameplate.
1C – Motor kW
Range: 0 - 9999 kW Default: 0
Description: Sets the running power of the connected motor, in kilowatts.
This setting is the basis for power reporting and protection.
NOTE
The motor nameplate may state different power ratings for different supply
voltages or power connections. Ensure that the motor kW setting is
accurate for the installation.

1D – Locked Rotor Time

Range: 0:01 - 2:00 (minutes:seconds) Default: 10 seconds
Description: Sets the maximum length of time the motor can sustain locked
rotor current from cold before reaching its maximum
temperature. Set according to the motor datasheet.
1E – Locked Rotor Current
Range: 400% - 1200% FLC Default: 600%
Description: Sets the locked rotor current of the connected motor, as a
percentage of full load current. Set according to the motor
datasheet.
1F – Motor Service Factor
Range: 100% - 130% Default: 105%
Description: Sets the motor service factor used by the thermal model. If the
motor runs at full load current, it will reach 100%. Set according
to the motor datasheet.
NOTE
Parameters 1D, 1E and 1F determine the trip current for motor overload
protection. The default settings of parameters 1D, 1E and 1F provide Motor
Overload Protection: Class 10, Trip Current 105% of FLA (full load
amperage) or equivalent.
1G – Reserved
Description: This parameter is reserved for future use.
9.6 2 Motor Start/Stop

2A – Start Mode
Options: Constant Current (default)
Adaptive Control
Description: Selects the soft start mode.
NOTE
2B – Start Ramp Time
Description: Sets the total start time for an Adaptive Control start or the
ramp time for current ramp starting (from the initial current to
the current limit).

2C – Initial Current
Description: Sets the initial start current level for current ramp starting, as a
percentage of motor full load current. Set so that the motor
begins to accelerate immediately after a start is initiated.
If current ramp starting is not required, set the initial current
equal to the current limit.
2D – Current Limit
Description: Sets the current limit for constant current and current ramp
soft starting, as a percentage of motor full load current.
2E – Adaptive Start Profile
Options: Early Acceleration
Constant Acceleration (default)
Late Acceleration
Description: Selects which profile the EMX4i will use for an Adaptive Control
soft start.
NOTE
2F – Kickstart Time
Range: 0 – 2000 milliseconds Default: 0000 milliseconds
Description: Sets the kickstart duration. A setting of 0 disables kickstart.
2G – Kickstart Level
Description: Sets the level of the kickstart current.
CAUTION
Kickstart subjects the mechanical equipment to increased torque levels.
Ensure the motor, load and couplings can handle the additional torque
before using this feature.
2H – Jog Torque
The EMX4i can jog the motor at a reduced speed, which allows precise positioning
of belts and flywheels. Jog can be used for either forward or reverse operation.
Range: 20% - 100% Default: 50%
Description: Sets the current limit for jog operation.

2I – Stop Mode
Options: Coast To Stop
TVR Soft Stop (default)
Adaptive Control
DC Brake
Soft Brake
Description: Selects the stop mode.
2J – Stop Time
Range: 0:00 - 4:00 (minutes:seconds) Default: 0 second
Description: Sets the time for soft stopping the motor using timed voltage
ramp or Adaptive Control.
If a main contactor is installed, the contactor must remain
closed until the end of the stop time. Use the main contactor
output (33, 34) to control the main contactor.
2K – Adaptive Stop Profile
Options: Early Deceleration
Constant Deceleration (default)
Late Deceleration
soft stop.
2L – Adaptive Control Gain
Description: Adjusts the performance of Adaptive Control. This setting
affects both starting and stopping control.
2M – Multi Pump
Options: Single Pump (default)
Manifold Pump
Description: Adjusts the performance of adaptive control to suit installations
with multiple pumps connected to a common outlet manifold.
2N – Start Delay
Description: Sets a delay after the starter receives a start command, before it
starts the motor.

2O – DC Brake Torque
Description: Sets the amount of brake torque the EMX4i will use to slow the
motor.
2P – DC Brake Time
Description: Sets the duration for DC injection during a braking stop.
2Q – Brake Current Limit
Description: Sets the current limit for soft brake.
2R – Soft Brake Delay
Range: 400 - 2000 milliseconds Default: 400 milliseconds
Description: Sets the time the soft starter will wait after a stop signal is
received, before it begins to supply braking current to the motor.
Set to allow time for K1 and K2 to switch.
9.7 3 Motor Start/Stop-2

The parameters in this group control the operation of the secondary configuration
of the motor. Use the programmable input to select the active motor set.
Refer to Secondary Motor Set on page 60 for details.
3A – Motor Full Load Current-2
Range: Model dependent
Description: Sets the secondary motor's full load current.
3B – Motor kW-2
Range: 0 - 9999 kW Default: 0
Description: Sets the running power of the secondary motor, in kilowatts.
3C – Start Mode-2
Options: Constant Current (default)
Adaptive Control
Description: Selects the soft start mode.
3D – Start Ramp Time-2
Description: Sets the total start time for an Adaptive Control start or the
ramp time for current ramp starting (from the initial current to
the current limit).

3E – Initial Current-2
Description: Sets the initial start current level for current ramp starting, as a
percentage of motor full load current. Set so that the motor
begins to accelerate immediately after a start is initiated.
If current ramp starting is not required, set the initial current
equal to the current limit.
3F – Current Limit-2
Description: Sets the current limit for constant current and current ramp
soft starting, as a percentage of motor full load current.
NOTE
control. lf the current limit is too low or the start ramp time (parameter 2B)
3G – Adaptive Start Profile-2
Options: Early Acceleration
Constant Acceleration (default)
Late Acceleration
soft start.
3H – Kickstart Time-2
Description: Sets the kickstart duration. A setting of 0 disables kickstart.
3I – Kickstart Level-2
Description: Sets the level of the kickstart current.
3J – Jog Torque-2
Description: Sets the current limit for jog operation.
3K – Stop Mode-2
Options: Coast To Stop DC Brake
TVR Soft Stop (default) Soft Brake
Adaptive Control
Description: Selects the stop mode.

3L – Stop Time-2
Description: Sets the time for soft stopping the motor using timed voltage
ramp or Adaptive Control.
If a main contactor is installed, the contactor must remain
closed until the end of the stop time. Use the main contactor
output (33, 34) to control the main contactor.
3M – Adaptive Stop Profile-2
Options: Early Deceleration
Constant Deceleration (default)
Late Deceleration
soft stop.
3N – Adaptive Control Gain-2
Range: 1%~200% Default: 75%
Description: Adjusts the performance of Adaptive Control. This setting
affects both starting and stopping control.
3O – Multi Pump-2
Options: Single Pump (default)
Manifold Pump
Description: Adjusts the performance of adaptive control to suit installations
with multiple pumps connected to a common outlet manifold.
3P – Start Delay-2
Description: Sets a delay after the starter receives a start command, before it
starts the motor.
3Q – DC Brake Torque-2
Description: Sets the amount of brake torque the EMX4i will use to slow the
motor.
3R – DC Brake Time-2
Description: Sets the duration for DC injection during a braking stop.

3S – Brake Current Limit-2

Description: Sets the current limit for soft brake.
3T – Soft Brake Delay-2
Range: 400 - 2000 milliseconds Default: 400 milliseconds
Description: Sets the time the soft starter will wait after a stop signal is
received, before it begins to supply braking current to the motor.
Set to allow time for K1 and K2 to switch.
9.8 4 Auto-Start/Stop
4A – Auto-Start/Stop Mode
Options: Disable (default) Enable Timer Mode
Enable Clock Mode
Description: Enable or disable auto-start/stop operation.
4B – Run Time
Range: 00:00 - 23:59 hh:mm Default: 00:00
Description: Sets the duration for the starter to run, after a timer mode
auto-start.
4C – Stopped Time
Range: 00:00 - 23:59 hh:mm Default: 00:00
Description: Sets the duration for the starter to remain stopped, when
operating in timer mode.
4D – Sunday Mode
Options: Start/Stop Disables auto-start/stop control. Any times
Disable (default) scheduled in parameters 4E or 4F will be
ignored.
Start Only Enables auto-start control. Any auto-stop
Enable times scheduled in parameter 4F will be
ignored.
Stop Only Enables auto-stop control. Any auto-start
Enable times scheduled in parameter 4E will be
ignored.
Start/Stop Enables auto-start and auto-stop control.
Enable
Description: Enables or disables auto-start/stop for Sunday.

4E – Sunday Start Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Sunday (24 hour format).
4F – Sunday Stop Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Sunday (24 hour format).
4G – Monday Mode
Options: Start/Stop Disable (default) Stop Only Enable
Start Only Enable Start/Stop Enable
Description: Enables or disables auto-start/stop for Monday.
4H – Monday Start Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Monday (24 hour format).
4I – Monday Stop Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Monday (24 hour format).
4J – Tuesday Mode
Description: Enables or disables auto-start/stop for Tuesday.
4K – Tuesday Start Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Tuesday (24 hour format).
4L – Tuesday Stop Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Tuesday (24 hour format).
4M – Wednesday Mode
Description: Enables or disables auto-start/stop for Wednesday.
4N – Wednesday Start Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Wednesday (24 hour format).

4O – Wednesday Stop Time

Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Wednesday (24 hour format).
4P – Thursday Mode
Description: Enables or disables auto-start/stop for Thursday.
4Q – Thursday Start Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Thursday (24 hour format).
4R – Thursday Stop Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Thursday (24 hour format).
4S – Friday Mode
Description: Enables or disables auto-start/stop for Friday.
4T – Friday Start Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Friday (24 hour format).
4U – Friday Stop Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Friday (24 hour format).
4V – Saturday Mode
Description: Enables or disables auto-start/stop for Saturday.
4W – Saturday Start Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-start time for Saturday (24 hour format).
4X – Saturday Stop Time
Range: 00:00 - 23:59 Default: 00:00
Description: Sets the auto-stop time for Saturday (24 hour format).

9.9 5 Protection Levels

5A – Current Imbalance
Description: Sets the trip point for current imbalance protection.
5B – Current Imbalance Delay
Description: Slows the EMX4i's response to current imbalance, avoiding trips
due to momentary fluctuations.
5C – Undercurrent
Description: Sets the trip point for undercurrent protection, as a percentage
of motor full load current. Set to a level between the motor's
normal working range and the motor's magnetising (no load)
current (typically 25% to 35% of full load current). A setting of
0% disables undercurrent protection.
5D – Undercurrent Delay
Description: Slows the EMX4i's response to undercurrent, avoiding trips due
to momentary fluctuations.
5E – Overcurrent
Range: 80% - 600% Default: 400%
Description: Sets the trip point for overcurrent protection, as a percentage of
motor full load current.
5F – Overcurrent Delay
Description: Slows the EMX4i's response to overcurrent, avoiding trips due to
momentary overcurrent events.
5G – Undervoltage
Range: 100 - 1000 V Default: 350
Description: Sets the trip point for undervoltage protection. Set as required.
NOTE
Voltage protections will not operate correctly until the starter is in Run mode.

5H – Undervoltage Delay
Description: Slows the EMX4i's response to undervoltage, avoiding trips due
5I – Overvoltage
Range: 100 - 1000 V Default: 500
Description: Sets the trip point for overvoltage protection. Set as required.
5J – Overvoltage Delay
Description: Slows the EMX4i's response to overvoltage, avoiding trips due to
momentary fluctuations.
5K – Underpower
Range: 10% -120% Default: 10%
Description: Sets the trip point for underpower protection. Set as required.
5L – Underpower Delay
Description: Slows the EMX4i's response to underpower, avoiding trips due
5M – Overpower
Range: 80% -200% Default: 150%
Description: Sets the trip point for overpower protection. Set as required.
5N – Overpower Delay
Description: Slows the EMX4i's response to overpower, avoiding trips due to
momentary fluctuations.
5O – Excess Start Time
Description: Excess start time is the maximum time the EMX4i will attempt
to start the motor. If the motor does not transition to Run mode
within the programmed limit, the starter will trip. Set for a
period slightly longer than required for a normal healthy start. A
setting of 0 disables excess start time protection.

5P – Restart Delay
Description: The EMX4i can be configured to force a delay between the end of
a stop and the beginning of the next start. During the restart
delay period, the display shows the time remaining before
another start can be attempted.
5Q – Starts per Hour
Range: 0 - 10 Default: 0
Description: Sets the maximum number of starts the EMX4i will attempt in a
60 minute period. A setting of 0 disables this protection.
5R – Phase Sequence
Options: Any Sequence (default)
Positive Only
Negative Only
Description: Selects which phase sequences the soft starter will allow at a
start. During its pre-start checks, the starter examines the
sequence of the phases at its input terminals and trips if the
actual sequence does not match the selected option.
CAUTION
When using DC brake, the mains supply must be connected to the soft
starter (input terminals L1, L2, L3) in positive phase sequence and
parameter 5R Phase Sequence must be set to Positive Only.
9.10 6 Protection Action

6A – Auto-Reset Count
Range: 0–5 Default: 0
Description: Sets how many times the soft starter will auto-reset, if it
continues to trip.
The reset counter increases by one each time the soft starter
auto-resets, and resets after a successful start.
Setting 6A to zero disables auto-reset.
6B – Auto-Reset Delay
Description: Sets a delay before the soft starter will auto-reset a trip.

6C – Current Imbalance
Options: Soft Trip and The soft starter will stop the motor as
Log (default) selected in parameter 2I or 3K Stop Mode,
then enter trip state. The trip must be reset
before the EMX4i can restart.
Soft Trip and The soft starter will stop the motor as
Reset selected in parameter 2I or 3K Stop Mode,
then enter trip state. The trip will reset after
the auto-reset delay
Trip Starter The soft starter will remove power and the
motor will coast to stop. The trip must be
reset before the EMX4i can restart.
Trip and Reset The soft starter will remove power and the
motor will coast to stop. The trip will reset
after the auto-reset delay
Warn and Log The protection will be written to the event log
and the display will show a warning message,
but the soft starter will continue to operate.
Log Only The protection will be written to the event log
but the soft starter will continue to operate.
Description: Selects the soft starter's response to each protection. All
protection events are written to the event log.
6D – Undercurrent
Options: Soft Trip and Log (default) Trip and Reset
Soft Trip and Reset Warn and Log
Trip Starter Log Only
Description: Selects the soft starter's response to the protection event.
6E – Overcurrent
6F – Undervoltage

6G – Overvoltage
6H – Underpower
Options: Log Only (default) Trip Starter
Soft Trip and Log Trip and Reset
6I – Overpower
Options: Log Only (default) Trip Starter
Soft Trip and Log Trip and Reset
6J – Excess Start Time
6K – Input A Trip
6L – Input B Trip
6M – Network Communications
Options: Soft Trip and Log (default) Warn and Log
Soft Trip and Reset Log Only
Trip Starter Stop
Trip and Reset

Description: Selects the soft starter's response to the protection event. If set
to Stop, the EMX4i will perform a soft stop, then can be restarted
without a reset.
6N – Remote Keypad Fault
6O – Frequency
6P – Phase Sequence
6Q – Motor Overtemperature
6R – Motor Thermistor Circuit
6S – Shorted SCR Action
Options: 3-Phase Control Only (default)
PowerThrough
Description: Selects whether the soft starter will allow PowerThrough
operation, if the soft starter is damaged on one phase. The soft
starter will use two-phase control, allowing the motor to
continue operating in critical applications. Refer to
PowerThrough on page 47 for further information.

6T – Battery/Clock
9.11 7 Inputs
7A – Input A Function
Options: Command Overrides the setting of 1A and sets the
Override: command source to the communications
Network network.
Command Overrides the setting of 1A and sets the
Override: Digital command source to the digital inputs.
Command Overrides the setting of 1A and sets the
Override: command source to the remote keypad.
Keypad
Input Trip (N/O) A closed circuit across 13, 14 trips the soft
(default) starter.
Input Trip (N/C) An open circuit across 13, 14 trips the soft
starter.
Emergency A closed circuit across 13, 14 activates
Mode emergency mode. When the EMX4i receives a
start command, it will continue to run until a
stop command is received, ignoring all trips
and warnings.
Jog Forward Activates jog operation in a forward direction.
Jog Reverse Activates jog operation in reverse direction.
Zero Speed An open circuit across 13, 14 indicates to the
Sensor soft starter that the motor has reached a
standstill. The soft starter requires a normally
open zero speed sensor.
Motor Set Select A closed circuit across 13, 14 instructs the
starter to use the secondary motor
configuration for the next start/stop cycle.
Reverse A closed circuit across 13, 14 instructs the
Direction starter to reverse the phase sequence for the
next start.
Pump Clean Activates the pump clean function.
Description: Selects the function of Input A.

7B – Input A Trip
Options: Always Active A trip can occur at any time when the soft
starter is receiving power.
Operating Only A trip can occur while the soft starter is
(default) running, stopping or starting.
Run Only A trip can only occur while the soft starter is
running.
Description: Selects when an input trip can occur.
7C – Input A Trip Delay
Description: Sets a delay between the input activating and the soft starter
tripping.
7D – Input A Initial Delay
Description: Sets a delay before an input trip can occur. The initial delay is
counted from the time a start signal is received. The state of the
input is ignored until the initial delay has elapsed.
7E – Input B Function
Options: Input Trip (N/O) (default) Zero Speed Sensor
Input Trip (N/C) Motor Set Select
Emergency Mode Reverse Direction
Jog Forward Pump Clean
Jog Reverse
Description: Selects the function of Input B. Refer to parameter 7A Input A
Function for details.
7F – Input B Trip
Options: Always Active
Operating Only (default)
Run Only
Description: Selects when an input trip can occur.
7G – Input B Trip Delay
Description: Sets a delay between the input activating and the soft starter
tripping.

7H – Input B Initial Delay

Description: Sets a delay before an input trip can occur. The initial delay is
counted from the time a start signal is received. The state of the
input is ignored until the initial delay has elapsed.
7I – Reset/Enable Logic
Options: Normally Closed (default)
Normally Open
Description: Selects whether the reset input (10, 11) is normally open or
normally closed.
NOTE
If the reset input is active, the starter will not operate.
7J – Input A Name
Options: Input A Trip (default) Controller
Low Pressure PLC
High Pressure Vibration Alarm
Pump Fault Field Trip
Low Level Interlock Trip
High Level Motor Temperature
No Flow Motor Protection
Starter Disable Feeder Protection
Custom Message
Description: Selects a message for the keypad to display when Input A is active.
The custom message can be loaded via the USB port. Refer to
USB Save & Load on page 36 for details.
7K – Input B Name
Options: Input B Trip (default) Controller
Low Pressure PLC
High Pressure Vibration Alarm
Pump Fault Field Trip
Low Level Interlock Trip
High Level Motor Temperature
No Flow Motor Protection
Starter Disable Feeder Protection
Custom Message
Description: Selects a message for the keypad to display when Input B is active.

9.12 8 Relay Outputs

8A – Relay A Function
Options: Off Relay A is not used.
Ready The relay is closed when the starter is in
Ready state.
Run (default) The Run output closes when the soft start is
complete (when the starting current falls
below 120% of the programmed motor full
load current) and remains closed until the
beginning of a stop (either soft stop or coast to
stop).
Warning The relay closes when the starter issues a
warning (refer to 6 Protection Action on page
82).
Trip The relay closes when the starter trips (refer
to 6 Protection Action on page 82).
Low Current The relay closes when the low current flag
Flag activates while the motor is running (refer to
parameter 8G Low Current Flag).
High Current The relay closes when the high current flag
Flag activates while the motor is running (refer to
parameter 8H High Current Flag).
Motor The relay closes when the motor temperature
Temperature flag activates (refer to parameter 8I Motor
Flag Temperature Flag).
Soft Brake Relay The relay closes when the soft starter
receives a stop signal, and remains closed
until the end of soft brake.
Reversing The relay will control an external contactor,
Contactor for reverse operation. Refer to Reverse
Direction Operation on page 53 for details.
Description: Selects the function of Relay A. Relay A is a changeover relay.
8B – Relay A On Delay
Description: Sets the delay for changing the state of Relay A.

8C – Relay A Off Delay

Description: Sets the delay for changing the state of Relay A.
8D – Relay B Function
Options: Off Low Current Flag
Ready High Current Flag
Run (default) Motor Temperature Flag
Warning Soft Brake Relay
Trip Reversing Contactor
Description: Selects the function of Relay B (normally open). Refer to
parameter 8A Relay A Function for details.
8E – Relay B On Delay
Description: Sets the delay for closing Relay B.
8F – Relay B Off Delay
Description: Sets the delay for re-opening Relay B.
8G – Low Current Flag
The EMX4i has low and high current flags to give early warning of abnormal
operation. The current flags can be configured to indicate an abnormal current level
during operation, between the normal operating level and the undercurrent or
instantaneous overcurrent trip levels. The flags can signal the situation to external
equipment via one of the programmable outputs.
The flags clear when the current returns within the normal operating range by 10%
of the programmed flag value.
Description: Sets the level at which the low current flag operates, as a
percentage of motor full load current.
8H – High Current Flag
Description: Sets the level at which the high current flag operates, as a
percentage of motor full load current.

8I – Motor Temperature Flag

The EMX4i has a motor temperature flag to give early warning of abnormal
operation. The flag can indicate that the motor is operating above its normal
operating temperature but lower than the overload limit. The flag can signal the
situation to external equipment via one of the programmable outputs.
Description: Sets the level at which the motor temperature flag operates, as
a percentage of the motor's thermal capacity.
8J – Main Contactor Time
Description: Sets the delay period between the starter switching the main
contactor output (terminals 33, 34) and beginning the pre-start
checks (before a start) or entering the not ready state (after a
stop). Set according to the specifications of the main contactor
used.
9.13 9 Analog Output

9A – Analog Output A
Options: Current (% FLC) Current as a percentage of motor full load
(default) current.
Motor The motor's temperature, calculated by the
Temperature (%) thermal model.
Motor pf Motor power factor, measured by the soft
starter.
Motor Power Motor power, as a percentage of the
(%kW) programmed power.
Heatsink The soft starter's temperature, measured at
Temperature the heatsink.
(°C)
Description: Selects which information will be reported via the analog output.
9B – Analog A Scale
Range: 0-20 mA
4-20 mA (default)
Description: Selects the range of the analog output.

9C – Analog A Maximum Adjustment

Description: Calibrates the upper limit of the analog output to match the
signal measured on an external current measuring device.
9D – Analog A Minimum Adjustment
Description: Calibrates the lower limit of the analog output to match the
signal measured on an external current measuring device.
9.14 10 Display
10A – Language
Options: English (default) Português
Chinese Français
Español Italiano
Deutsch Russian
Description: Selects which language the keypad will use to display messages
and feedback.
10B – Temperature Scale
Options: Celsius (default)
Fahrenheit
Description: Selects whether the EMX4i will display temperatures in degrees
Celsius or Fahrenheit.
10C – Graph Timebase
Options: 30 seconds (default)
1 minute
30 minutes
1 hour
Description: Sets the graph time scale. The graph will progressively replace
the old data with new data.
10D – Graph Maximum Adjustment
Range: 0% – 600% Default: 400%
Description: Adjusts the upper limit of the performance graph.
10E – Graph Minimum Adjustment
Range: 0% – 600% Default: 0%
Description: Adjusts the lower limit of the performance graph.

10F – Current Calibration

Range: 85% - 115% Default: 100%
Description: Calibrates the soft starter's current monitoring circuits to match
an external current metering device.
Use the following formula to determine the necessary
adjustment:
Calibration (%) = Current shown on EMX4i display
Current measured by external device
10G – Adjustment Lock
Options: Read & Write Allows users to alter parameter values in the
(default) main menu.
Read Only Prevents users altering parameter values in
the main menu. Parameter values can still be
viewed.
Description: Selects whether the keypad will allow parameters to be
changed via the main menu.
10H – User Parameter 1
Options: Blank Displays no data in the selected area,
allowing long messages to be shown without
overlapping.
Current (default) Average rms current across all three phases
Motor Voltage Average rms voltage across all three
phases.
P1 Voltage Phase 1 voltage.
Mains Frequency The average frequency measured on three
phases.
Motor pf The motor's power factor, measured by the
soft starter.
Motor Power The motor's running power in kilowatts.
Motor The motor's temperature, calculated by the
Temperature (%) thermal model.
Hours Run The number of hours the motor has run via
the soft starter.
Number of Starts The number of starts the EMX4i has
completed since the start counter was last
reset.

Pump Pressure The pressure at the pump, as configured in

parameters 30B~30D. This information is
only available if the smart card is installed.
Pump Flow The flow at the pump, as configured in
parameters 30F~30K. This information is
Well Depth The depth of the well, as configured in
parameters 30M~30O. This information is
Pump The pump temperature, as measured by the
Temperature PT100. This information is only available if
the smart card is installed.
Analog Output The value of the analog output (refer to
Value parameters 9A~9D).
Heatsink The soft starter's temperature, measured at
Temperature the heatsink.
Bypass Model (%) The percentage of thermal capacity
remaining in the bypass contactor.
SCR The temperature of the SCRs, calculated by
Temperature the thermal model.
Rating Capacity The thermal capacity available in the soft
(%) starter for its next start.
Description: Selects which information will be displayed on the main
monitoring screen.
10I – User Parameter 2
Options: Refer to parameter 10H User Parameter 1 for details.
Default: Motor Voltage
Description: Selects which information will be displayed on the main
monitoring screen. Refer to parameter 10H User Parameter 1
for details.
10J – User Parameter 3
Default: Mains Frequency
Description: Selects which information will be displayed on the
programmable monitoring screen. Refer to parameter 10H
User Parameter 1 for details.

10K – User Parameter 4

Default: Motor pf
10L – User Parameter 5
Default: Motor Power
10M – User Parameter 6
Default: Motor Temp (%)
9.15 11 Pump Clean

11A – Reverse Torque
Description: Sets the torque level for reverse jog operation during pump
clean.
11B – Reverse Time
Description: Sets the time for the starter to operate in reverse jog during a
pump clean cycle.
11C – Forward Current Limit
Description: Sets the current limit for forward start operation during pump
clean.
11D – Forward Time
Description: Sets the time for the starter to run the motor after a forward
start, during a pump clean cycle.

11E – Pump Stop Mode

Options: Coast To Stop (default)
TVR Soft Stop
Description: Selects the stop mode for pump clean.
11F – Pump Stop Time
Description: Sets the stopping time for the starter during a pump clean cycle.
11G – Pump Clean Cycles
Range: 1–5 Default: 1
Description: Sets how many times the soft starter will repeat the pump clean
cycle.
9.16 12 Communications Card

12A – Modbus Address
Description: Sets the Modbus RTU network address for the soft starter.
12B – Modbus Baud Rate
Options: 4800
9600 (default)
19200
38400
Description: Selects the baud rate for Modbus RTU communications.
12C – Modbus Parity
Options: None (default)
Odd
Even
10-bit
Description: Selects the parity for Modbus RTU communications.
12D – Modbus Timeout
Options: Off (default)
10 seconds
60 seconds
100 seconds
Description: Selects the timeout for Modbus RTU communications.

12E – Devicenet Address

Description: Sets the DeviceNet network address for the soft starter.
12F – Devicenet Baud Rate
Options: 125 kB (default)
250 kB
500 kB
Description: Selects the baud rate for DeviceNet communications.
12G – Profibus Address
Description: Sets the Profibus network address for the soft starter.
12H – Gateway Address
Description: Sets the first component of the network gateway address. The
gateway address is set using parameters 12H~12K and the
default address is 192.168.0.100.
12I – Gateway Address 2
Description: Sets the second component of the network gateway address.
12J – Gateway Address 3
Description: Sets the third component of the network gateway address.
12K – Gateway Address 4
Description: Sets the fourth component of the network gateway address.
NOTE
The network address can also be set via the Network Address options in the
Setup Tools. Refer to Network Address on page 38 for details.
12L – IP Address
Description: Sets the first component of the soft starter's IP address, for
Ethernet communications. The IP address is set using
parameters 12L~12O and the default address is 192.168.0.2.

12M – IP Address 2
Description: Sets the second component of the soft starter's IP address, for
Ethernet communications.
12N – IP Address 3
Description: Sets the third component of the soft starter's IP address, for
12O – IP Address 4
Description: Sets the fourth component of the soft starter's IP address, for
NOTE
12P – Subnet Mask
Description: Sets the first component of the network subnet mask, for
Ethernet communications. The subnet mask is set using
parameters 12P~12S and the default mask is 255.255.255.0.
12Q – Subnet Mask 2
Description: Sets the second component of the network subnet mask, for
12R – Subnet Mask 3
Description: Sets the third component of the network subnet mask, for
12S – Subnet Mask 4
Description: Sets the fourth component of the network subnet mask, for
NOTE

12T – DHCP
Options: Disable (default)
Enable
Description: Selects whether the communications card will accept an IP
address assigned by DHCP.
NOTE
DHCP addressing is available with Modbus TCP and Ethernet/IP. DHCP
addressing is not supported with Profinet.
12U – Location ID
Description: Sets the soft starter's unique location ID.
9.17 20 Advanced
20A – Tracking Gain
Description: Fine-tunes the behaviour of the adaptive control algorithm.
20B – Pedestal Detect
Description: Adjusts the behaviour of the adaptive control algorithm for soft
stop.
20C – Bypass Contactor Delay
Description: Sets the starter to match the bypass contactor closing/opening
time. Set according to the specifications of the bypass contactor
used. If this time is too short, the starter will trip.
20D – Model Rating
Range: 0020~0580 Default: Model dependent
Description: The soft starter’s internal model reference, as shown on the
silver label on the side of the unit ( ).
RoHS
18595.B
M/R: 0085 Made in New Zealand
NOTE
This parameter can only be adjusted by authorised servicing agents.

20E – Screen Timeout

Options: 1 minute (default) 4 minutes
2 minutes 5 minutes
3 minutes
Description: Sets the timeout for the menu to automatically close if no
keypad activity is detected.
20F – Motor Connection
Options: Auto-detect (default)
In-line
Inside delta
Description: Selects whether the soft starter will automatically detect the
format of the connection to the motor.
9.18 30 Pump Input Configuration

NOTE
The parameters in this group are only active if a smart card is installed.
30A – Pressure Sensor Type
Switch
Analog
Description: Selects which type of sensor is associated with the pressure
sensor input on the smart card.
30B – Pressure Units
Options: Bar
kPa (default)
Psi
Description: Selects which units the sensor will use to report the measured
pressure.
30C – Pressure at 4 mA
Range: 0 – 5000 Default: 0
Description: Calibrates the soft starter to the 4 mA (0%) level of the pressure
sensor input.
30D – Pressure at 20 mA
Description: Calibrates the soft starter to the 20 mA (100%) level of the
pressure sensor input.

30E – Flow Sensor Type

Options: None (default) Pulses per minute
Switch Pulses per unit
Analog
Description: Selects which type of sensor is associated with the flow sensor
input on the smart card.
30F – Flow Units
Options: litres/second (default)
litres/minute
gallons/second
gallons/minute
flow.
30G – Flow at 4 mA
Description: Calibrates the soft starter to the 4 mA (0%) level of the flow
sensor input.
30H – Flow at 20 mA
Description: Calibrates the soft starter to the 20 mA (100%) level of the flow
sensor input.
30I – Units per Minute at Max Flow
Description: Calibrates the soft starter to the maximum flow volume of the
flow sensor.
30J – Pulses per Minute at Max Flow
Description: Calibrates the soft starter to the maximum flow volume of the
flow sensor.
30K – Units per Pulse
Description: Set to match how many units the flow sensor will measure for
each pulse.

30L – Depth Sensor Type

Switch
Analog
Description: Selects which type of sensor is associated with the depth sensor
input on the smart card.
30M – Depth Units
Options: metres (default)
feet
depth.
30N – Depth at 4 mA
Description: Calibrates the soft starter to the 4 mA (0%) level of the depth
sensor input.
30O – Depth at 20 mA
Description: Calibrates the soft starter to the 20 mA (100%) level of the depth
sensor input.
9.19 31 Flow Protection

NOTE
Flow protection uses terminals B33, B34 or C23, C24 on the smart card.
31A – High Flow Trip Level
Description: Sets the trip point for high flow protection.
31B – Low Flow Trip Level
Description: Sets the trip point for low flow protection.
31C – Flow Start Delay
Range: 00:00:50 - 30:00:00 mm:ss:ms Default: 00:00:500 ms
Description: Sets a delay before a flow protection trip can occur. The delay is
counted from the time a start signal is received. The flow level is
ignored until the start delay has elapsed.

31D – Flow Response Delay

Range: 00:00:10 - 30:00:00 mm:ss:ms Default: 00:00:500 ms
Description: Sets a delay between the flow passing the high or low flow trip
levels, and the soft starter tripping.
9.20 32 Pressure Protection

NOTE
Pressure protection uses terminals B23, B24 or C33, C34, C43, C44 on the smart
card.
32A – High Pressure Trip Level
Description: Sets the trip point for high pressure protection.
32B – High Pressure Start Delay
Range: 00:00:10 – 30:00:00 mm:ss:ms Default: 00:00:500 ms
Description: Sets a delay before a high pressure protection trip can occur.
The delay is counted from the time a start signal is received. The
pressure is ignored until the start delay has elapsed.
32C – High Pressure Response Delay
Description: Sets a delay between the pressure passing the high pressure
trip level, and the soft starter tripping.
32D – Low Pressure Trip Level
Description: Sets the trip point for low pressure protection.
32E – Low Pressure Start Delay
Description: Sets a delay before a low pressure protection trip can occur. The
delay is counted from the time a start signal is received. The
pressure is ignored until the start delay has elapsed.
32F – Low Pressure Response Delay
Description: Sets a delay between the pressure passing the low pressure trip
level, and the soft starter tripping.

9.21 33 Pressure Control

NOTE
Pressure control uses terminals B23, B24 on the smart card. Use an analog
4-20 mA sensor.
33A – Pressure Control Mode
Options: Off (default) The soft starter will not use the pressure sensor
to control soft starting.
Falling Pressure The soft starter will start when the pressure
Start drops below the level selected in parameter 33B
Start Pressure Level.
Rising Pressure The soft starter will start when the pressure
Start rises above the level selected in parameter 33B
Start Pressure Level.
Description: Selects how the soft starter will use data from the pressure
sensor to control the motor.
33B – Start Pressure Level
Description: Sets the pressure level to trigger the soft starter to perform a
soft start.
33C – Start Response Delay
Description: Sets a delay between the pressure passing the pressure control
start level, and the soft starter performing a soft start.
33D – Stop Pressure Level
Description: Sets the pressure level to trigger the soft starter to stop the
motor.
33E – Stop Response Delay
Description: Sets a delay between the pressure passing the pressure control
stop level, and the soft starter stopping the motor.

9.22 34 Depth Protection

NOTE
Depth protection uses terminals B13, B14 or C13, C14 on the smart card.
34A – Depth Trip Level
Description: Sets the trip point for depth protection.
34B – Depth Reset Level
Description: Sets the level for the soft starter to auto-reset a depth trip.
34C – Depth Start Delay
Description: Sets a delay before a depth protection trip can occur. The delay
is counted from the time a start signal is received. The depth
input is ignored until the start delay has elapsed.
34D – Depth Response Delay
Description: Sets a delay between the depth passing the depth protection trip
level, and the soft starter tripping.
9.23 35 Thermal Protection

NOTE
35A – Temperature Sensor Type
PT100
Description: Selects which type of sensor is associated with the temperature
sensor input on the smart card.
35B – Temperature Trip Level
Range: 0° – 240° Default: 40°
Description: Sets the trip point for temperature protection. Use parameter
10B Temperature Scale to configure the temperature scale.

9.24 36 Pump Trip Action

36A – Pressure Sensor
Description: Selects the soft starter's response if it detects a fault with the
pressure sensor.
36B – Flow Sensor
flow sensor.
36C – Depth Sensor
depth sensor.
36D – High Pressure
Description: Selects the soft starter's response if the pressure exceeds the
high pressure trip level (parameter 32A) or the high pressure
switch sensor closes.
36E – Low Pressure
Description: Selects the soft starter's response if the pressure falls below
the low pressure trip level (parameter 32D) or the low pressure
switch sensor closes.

36F – High Flow

Description: Selects the soft starter's response if the flow exceeds the high
flow trip level (parameter 31A).
36G – Low Flow
Description: Selects the soft starter's response if the flow falls below the low
flow trip level (parameter 31B).
36H – Flow Switch
Description: Selects the soft starter's response if the flow sensor closes
(switch type sensors only).
36I – Well Depth
Description: Selects the soft starter's response if the depth falls below the
depth trip level (parameter 34A) or the depth switch sensor
closes.
36J – RTD/PT100 B

APPLICATION EXAMPLES
10. Application Examples

10.1 Smart Card - Pump Control and Protection
The EMX4i smart card is ideal for applications with extensive external inputs, such
as pumping situations where external sensors provide additional protection to the
pump and motor.
In this example, the EMX4i controls a bore pump via scheduled start/stop operation.
The control panel is fitted with a three-way selector switch allowing Auto Run, Stop
or Manual Run. Three 4-20 mA transducers are used to monitor water depth, pipe
pressure and flow.
1 10 4
Start
Exit
Stop Reset
LCL
RMT
Menu 5
Store
C44
Logs Graph Tools
11
DIGITAL INPUTS
C43
A 12 C34
B C33
C C24
C23
C14
13 C13
A 14 R3
RTD
B R2
C R1
6
B34
4/20mA INPUTS
B33
K1
B24
34 B23
7
33 B14
B13
A3
2 A1
A2
1/L1 2/T1
3 3/L2 4/T2
5/L3 6/T3
F1 K1
9
17884.B

1 Digital inputs K1 Main contactor

A Manual start 10, 11 Reset input
B Manual stop 11, 12 Start/stop input
C Automatic operation 13, 14 Programmable input A
(scheduled start/stop) (set = Command Override: Digital)
2 Control voltage 33, 34 Main contactor output
3 Three-phase supply R1, R2, R3 Motor temperature protection
4 Smart card B33, B34 Flow protection
5 Remote keypad B23, B24 Pressure protection
(optional)
6 Pressure sensor B13, B14 Depth protection
7 Flow sensor
8 Depth sensor
9 Temperature sensor
Parameter settings:
• Parameter 1A Command Source: select 'Smart Card + Clock'.
• Parameters 4A~4X Auto-Start/Stop: Set as required.
• Parameter 7A Input A Function: select 'Command Override: Digital'.
• Parameters 30A~30O Pump Input Configuration: Set as required.
• Parameters 31A~31D Flow Protection: Set as required.
• Parameters 32A~32F Pressure Protection: Set as required.
• Parameters 34A~34D Depth Protection: Set as required.
• Parameters 35A~35B Thermal Protection: Set as required.

10.2 Smart Card - Level Controlled Pump Activation

The EMX4i smart card can be used to control start/stop activation of the starter,
based on information from external inputs.
In this example, the EMX4i controls a pump which fills a tank, with maximum and
minimum water levels. A pressure sensor is used to monitor the level of water in
the tank and trigger the pump to fill the tank when water drops below the minimum
level, and shut off the pump when the maximum water level is reached.
A three-way selector switch allows the user to override sensor-based control, and
manually start or stop the motor.
1 10 4
11 C44
DIGITAL INPUTS
C43
A 12 C34
B C33 5
C C24
C23
C14
13 C13
A 14 R3
RTD
B R2
C R1
6
B34
4/20mA INPUTS
K1 B33
B24
34
B23
33 B14
B13
7
A3
2 A1
A2
1/L1 2/T1 8
3 3/L2 4/T2
17885.B
5/L3 6/T3
F1 K1
1 Digital inputs K1 Main contactor

A Manual start 10, 11 Reset input
B Manual stop 11, 12 Start/stop input
C Automatic operation 13, 14 Programmable input A
(level-controlled) (set = Command Override: Digital)
2 Control voltage 33, 34 Main contactor output
3 Three-phase supply B33, B34 Flow protection
4 Smart card B23, B24 Pressure or depth based control
5 Maximum water level
6 Flow sensor
7 Pressure sensor
8 Minimum water level

Parameter settings:
• Parameter 1A Command Source: select 'Smart Card'.
• Parameter 7A Input A Function: select 'Command Override: Digital'.
• Parameters 30A~30O Pump Input Configuration: Set as required.
• Parameters 31A~31D Flow Protection: Set as required.
• Parameters 33A~33E Pressure Control: Set as required.

TROUBLESHOOTING
11. Troubleshooting
11.1 Protection Responses
When a protection condition is detected, the EMX4i will write this to the event log
and may also trip or issue a warning. The soft starter's response depends on the
Protection Action setting (parameter group 6).
Some protection responses cannot be adjusted by the user. These trips are usually
caused by external events (such as phase loss) or by a fault within the soft starter.
These trips do not have associated parameters and cannot be set to Warn or Log.
If the EMX4i trips you will need to identify and clear the condition that triggered the
trip, then reset the soft starter before restarting. To reset the starter, press the
RESET button on the keypad or activate the Reset remote input.
If the EMX4i has issued a warning, the soft starter will reset itself once the cause of
the warning has been resolved.
11.2 Trip Messages

Display Possible cause/Suggested solution
2 Phase - Damaged This message is displayed if the soft starter tripped on “Lx-Tx
SCR shorted” during the pre-start checks and PowerThrough is
enabled. It indicates that the starter now operates in
PowerThough mode (2-phase control only).
Check for either a shorted SCR or a short within the bypass
contactor.
Related parameters: 6S
Battery/clock A verification error has occurred on the real time clock, or the
backup battery voltage is low. If the battery is low and the power
is off, date/time settings will be lost. The EMX4i will continue to
soft start and soft stop correctly. Reprogram the date and time.
The battery is not removable. In order to replace the battery, the
main control PCB must be replaced.
Related parameters: 6T
Bypass overload This trip is not adjustable.
Bypass overload protection protects the soft starter from severe
operating overloads while running. The soft starter will trip if it
detects overcurrent at 600% of the contactor rating.
Related parameters: None

TROUBLESHOOTING

Current imbalance Current imbalance can be caused by problems with the motor,
the environment or the installation, such as:
• An imbalance in the incoming mains voltage
• A problem with the motor windings
• A light load on the motor
• A phase loss on input terminals L1, L2 or L3 during Run mode
• An SCR that has failed open circuit. A failed SCR can only be
definitely diagnosed by replacing the SCR and checking the
starter's performance.
Related parameters: 5A, 5B, 6C
Current Read Err Lx Where 'X' is 1, 2 or 3.
Internal fault (PCB fault). The output from the CT circuit is not
close enough to zero when the SCRs are turned off. Contact your
local supplier for advice.
Depth Sensor The smart card has detected a fault with the depth sensor.
Related parameters: 30L, 36C
EEPROM fail An error occurred loading data from the EEPROM to RAM when
the keypad powered up. If the problem persists, contact your
local distributor.
Excess start time Excess start time trip can occur in the following conditions:
• parameter 1B Motor Full Load Current is not appropriate for
the motor
• parameter 2D Current Limit has been set too low
• parameter 2B Start Ramp Time has been set greater than the
setting for 5O Excess Start Time
• parameter 2B Start Ramp Time is set too short for a high
inertia load when using Adaptive Control
Related parameters: 1B, 2B, 2D, 3D, 3F
Firing Fail Px Where 'X' is phase 1, 2 or 3.
The SCR did not fire as expected. The SCR may be faulty or there
may be an internal wiring fault.

TROUBLESHOOTING

FLC too high If the soft starter is connected to the motor using inside delta
configuration, the soft starter may not be correctly detecting the
connection. Contact your local supplier for advice.
Flow Sensor The smart card has detected a fault with the flow sensor.
Related parameters: 30E, 36B
Flow Switch The flow switch sensor (smart card terminals C23, C24) has
closed.
Related parameters: 30E, 36H
Frequency This trip is not adjustable.
The mains frequency has gone beyond the specified range.
Check for other equipment in the area that could be affecting the
mains supply, particularly variable speed drives and switch mode
power supplies (SMPS).
If the EMX4i is connected to a generator set supply, the generator
may be too small or could have a speed regulation problem.
Related parameters: 6O
Heatsink • Check that bypass contactors are operating.
overtemperature • Check that cooling fans are operating (models
EMX4i-0064B~EMX4i-0580B).
• If mounted in an enclosure, check if ventilation is adequate.
• The EMX4i must be mounted vertically.
High Flow The flow sensor connected to the smart card has activated high
flow protection.
Related parameters: 30E, 30G, 30H, 31A, 31C, 31D, 36F
High Pressure The pressure sensor connected to the smart card has activated
high pressure protection.
Related parameters: 30A, 30C, 30D, 32A, 32B, 32C, 36D
Input A trip The soft starter's programmable input is set to a trip function and
Input B trip has activated. Resolve the trigger condition.
Related parameters: 7A, 7B, 7C, 7D, 7E, 7F, 7G, 7H

TROUBLESHOOTING

Instantaneous This trip is not adjustable.
overcurrent The current on all three phases has exceeded 7.2 times the value
of parameter 1B Motor Full Load Current.
Causes can include a locked rotor condition or an electrical fault
in the motor or cabling.
Internal fault x Where 'X' is a number.
This trip is not adjustable.
The EMX4i has tripped on an internal fault. Contact your local
supplier with the fault code (X).
Internal fault 88 The soft starter firmware does not match the hardware.
Keypad disconnected Parameter 1A Command Source is set to Remote Keypad but the
EMX4i cannot detect a remote keypad.
If a remote keypad is installed, check the cable is firmly
connected to the soft starter.
If no remote keypad is installed, change the setting of parameter
1A.
Related parameters: 1A
L1 phase loss This trip is not adjustable.
L2 phase loss During pre-start checks the starter has detected a phase loss as
L3 phase loss indicated.
In run state, the starter has detected that the current on the
affected phase has dropped below 10% of the programmed
motor FLC for more than 1 second, indicating that either the
incoming phase or connection to the motor has been lost.
Check the supply and the input and output connections at the
starter and at the motor end.
L1-T1 shorted During pre-start checks the starter has detected a shorted SCR
L2-T2 shorted or a short within the bypass contactor as indicated. Consider
L3-T3 shorted using PowerThrough to allow operation until the starter can be
repaired.
Related parameters: 6S

TROUBLESHOOTING

Low Control Volts The EMX4i has detected a drop in the internal control voltage.
• Check the external control supply (A1, A2, A3) and reset the
starter.
If the external control supply is stable:
• the 24 V supply on the main control PCB may be faulty; or
• the bypass driver PCB may be faulty. Contact your local
supplier for advice.
This protection is not active in Ready state.
Low Flow The flow sensor connected to the smart card has activated low
flow protection.
Related parameters: 30E, 30G, 30H, 31B, 31C, 31D, 36G
Low Pressure The pressure sensor connected to the smart card has activated
low pressure protection.
Related parameters: 30A, 30C, 30D, 32D, 32E, 32F, 36E
Low Water The depth sensor connected to the smart card has activated
depth protection.
Related parameters: 30L, 30N, 30O, 34A, 34B, 34C, 36I
Motor Connection This trip is not adjustable.
Motor Connection T1 The motor is not connected correctly to the soft starter.
Motor Connection T2 • Check individual motor connections to the soft starter for
Motor Connection T3 power circuit continuity.
• Check connections at the motor terminal box.
• If the soft starter is connected to a grounded delta mains
supply, adjust parameter 20F Motor Connection to match the
motor connection configuration.
Related parameters: 20F

TROUBLESHOOTING

Motor overload The motor has reached its maximum thermal capacity.
Overload can be caused by:
• The soft starter protection settings not matching the motor
thermal capacity
• Excessive starts per hour or start duration
• Excessive current
• Damage to the motor windings
Resolve the cause of the overload and allow the motor to cool.
Related parameters: 1B, 1D, 1E, 1F, 5O, 6J
NOTE
Parameters 1D, 1E and 1F determine the trip current for
motor overload protection. The default settings of
parameters 1D, 1E and 1F provide Motor Overload
Protection: Class 10, Trip Current 105% of FLA (full load
amperage) or equivalent.
Motor thermistor The motor thermistor input has been enabled and:
• The resistance at the thermistor input has exceeded 3.6 kΩ for
more than one second.
• The motor winding has overheated. Identify the cause of the
overheating and allow the motor to cool before restarting.
• The motor thermistor input has been opened.
If thermistors have previously been connected to the EMX4i but
are no longer required, use the Thermistor Reset function to
disable the thermistor.
Related parameters: 6Q
Network There is a network communication problem, or the network
communication master may have sent a trip command to the starter. Check the
network for causes of communication inactivity.
Related parameters: 6M
Not ready • The reset input may be active. If the reset input is active, the
starter will not operate.
• The soft starter may be waiting for the restart delay to elapse.
The length of the restart delay is controlled by parameter 5P
Restart Delay.
Related parameters: 5P

TROUBLESHOOTING

Overcurrent The current has exceeded the level set in parameter 5E
Overcurrent for longer than the time set in parameter 5F
Overcurrent Delay. Causes can include a momentary overload
condition.
Related parameters: 5E, 5F, 6E
Overpower The motor has experienced a sharp rise in power. Causes can
include a momentary overload condition which has exceeded the
adjustable delay time.
Related parameters: 5M, 5N, 6I
Overvoltage There has been a voltage surge on the mains. Causes can
include problems with a transformer tap regulator or off-loading
of a large transformer load.
Related parameters: 5I, 5J, 6G
Parameter out of This trip is not adjustable.
range • A parameter value is outside the valid range. The keypad will
indicate the first invalid parameter.
• An error occurred loading data from the EEPROM to RAM
when the keypad powered up.
• The parameter set or values in the keypad do not match the
parameters in the starter.
• "Load User Set" has been selected but no saved file is
available.
Reset the fault. The starter will load the default settings. If the
problem persists, contact your local distributor.
Phase sequence The phase sequence on the soft starter's input terminals (L1, L2,
L3) is not valid.
Check the phase sequence on L1, L2, L3 and ensure the setting in
parameter 5R is suitable for the installation.
Related parameters: 5R, 6P

TROUBLESHOOTING

Power loss This trip is not adjustable.
The starter is not receiving mains supply on one or more phases
when a Start Command is given.
Check that the main contactor closes when a start command is
given, and remains closed until the end of a soft stop. Check the
fuses. If testing the soft starter with a small motor, it must draw
at least 10% of the starter’s programmed FLC setting on each
phase.
Pressure Sensor The smart card has detected a fault with the pressure sensor.
Related parameters: 30A, 36A
Rating Capacity The EMX4i is operating beyond its safe capacity. Allow the
starter to cool.
RTD Circuit The smart card has detected a fault with the RTD sensor, or the
RTD has activated temperature protection.
Related parameters: 35B, 36J
SCR Itsm The SCR current surge rating has been exceeded.
SCR The temperature of the SCRs, calculated by the thermal model, is
overtemperature too high to allow further operation. Wait for the starter to cool.
Starter There is a problem with the connection between the soft starter
communication and the optional expansion card. Remove and reinstall the card. If
the problem persists, contact your local distributor.
Starts per hour The soft starter has already attempted the maximum number of
starts in the last 60 minutes. Wait before attempting another
start.
To determine when the waiting period will end, review the log.
Related parameters: 5Q
Thermistor circuit The thermistor input has been enabled and:
• The resistance at the input has fallen below 20 Ω (the cold
resistance of most thermistors will be over this value) or
• A short circuit has occurred. Check and resolve this condition.

TROUBLESHOOTING

Time-overcurrent The EMX4i is internally bypassed and has drawn high current
during running. (The 10A protection curve trip has been reached
or the motor current has risen to 600% of the motor FLC setting.)
Undercurrent The motor has experienced a sharp drop in current, caused by
loss of load. Causes can include broken components (shafts,
belts or couplings), or a pump running dry.
Related parameters: 5C, 5D, 6D
Underpower The motor has experienced a sharp drop in power, caused by loss
of load. Causes can include broken components (shafts, belts
or couplings), or a pump running dry.
Related parameters: 5K, 5L, 6H
Undervoltage Mains voltage has fallen below the level selected. Causes can
include an undersized supply or adding a large load to the
system.
Related parameters: 5G, 5H, 6F
Unsupported option The selected function is not available (eg jog is not supported in
inside delta configuration).
VZC Fail Px Where 'X' is 1, 2 or 3.
Internal fault (PCB fault). Contact your local supplier for advice.
Zero Speed Detect The zero speed input has not closed within the expected duration
of a soft stop.
• Check the zero speed sensor is operating correctly.
• Check that parameters 2Q Brake Current Limit and 5O Excess
Start Time are appropriate for the application.
Related parameters: 2Q, 3S, 5O

TROUBLESHOOTING
11.3 General Faults

This table describes situations where the soft starter does not operate as expected
but does not trip or give a warning.
Symptom Probable Cause
Starter "Not Ready" • The reset input may be active. If the reset input is
active, the starter will not operate.
"Simul" on display • The starter is running simulation software. This
software is intended for demonstration purposes
only and is not suitable for controlling a motor.
Contact your local supplier for advice.
The soft starter does not • The soft starter will only accept commands from the
respond to the START or keypad if parameter 1A Command Source is set to
RESET button on the Remote Keypad. Check that the Local LED on the
keypad. starter is on.
The soft starter does not • The soft starter will only accept commands from the
respond to commands inputs if parameter 1A Command Source is set to
from the control inputs. Digital Input. Check the setting of 1A.
• The control wiring may be incorrect. Check that the
remote start, stop and reset inputs are configured
correctly (refer to Start/Stop on page 26 for details).
• The signals to the remote inputs may be incorrect.
Test the signalling by activating each input signal in
turn.
The soft starter does not • The soft starter may be waiting for the restart delay
respond to a start to elapse. The length of the restart delay is
command from either the controlled by parameter 5P Restart Delay.
keypad or the digital • The motor may be too hot to permit a start. The soft
inputs. starter will only permit a start when it calculates that
the motor has sufficient thermal capacity to
complete the start successfully. Wait for the motor to
cool before attempting another start.
• The reset input may be active. If the reset input is
active, the starter will not operate.
• The soft starter may be waiting for control signals via
the communications network (parameter 1A
Command Source = Network).
• The EMX4i may be waiting for a scheduled auto-start
(parameter 1A Command Source = Clock).

TROUBLESHOOTING

Erratic and noisy motor • If the soft starter is connected to the motor using
operation. inside delta configuration, the soft starter may not be
correctly detecting the connection. Contact your local
supplier for advice.
Remote keypad shows The keypad is not receiving data from the control PCB.
message "awaiting data" Check the cable connection.
The soft starter does not • Start performance may be unstable when using a
control the motor low Motor Full Load Current setting (parameter 1B).
correctly during starting. • Power factor correction (PFC) capacitors must be
installed on the supply side of the soft starter and
must be disconnected during starting and stopping.
To use the EMX4i to control power factor correction,
connect the PFC contactor to a programmable relay
set to Run.
• High levels of harmonics on the mains supply can
affect soft starter performance. If variable speed
drives are installed nearby, check they are properly
grounded and filtered.
Motor does not reach full • If the start current is too low, the motor will not
speed. produce enough torque to accelerate to full speed.
The soft starter may trip on excess start time.
NOTE
Make sure the motor starting parameters are
appropriate for the application and that you are
using the intended motor starting profile. If a
programmable input is set to Motor Set Select,
check that the corresponding input is in the
expected state.
• The load may be jammed. Check the load for severe
overloading or a locked rotor situation.
Soft stop ends too quickly. • The soft stop settings may not be appropriate for the
motor and load. Review the soft stop settings.
• If the motor is very lightly loaded, soft stop will have
limited effect.

TROUBLESHOOTING

After selecting Adaptive • The first Adaptive Control start is actually 'Constant
Control the motor used Current' so that the starter can learn from the motor
an ordinary start and/or characteristics. Subsequent starts use Adaptive
the second start was Control.
different to the first.
PowerThrough does not • The starter will trip on Lx-Tx Shorted on the first
operate when selected. start attempt after control power is applied.
PowerThrough will not operate if control power is
cycled between starts.
Parameter settings • Make sure you are saving the new value by pressing
cannot be stored. the STORE button after adjusting a parameter
setting. If you press EXIT, the change will not be
saved. The EMX4i does not display a confirmation.
• Check that the adjustment lock (parameter 10G) is
set to Read & Write. If the adjustment lock is set to
Read Only, settings can be viewed but not changed.
USB Full • The USB drive may not have enough free space
available for the selected function.
• The file system on the USB drive may not be
compatible with the soft starter. The EMX4 supports
FAT32 file systems. The EMX4's USB functions are
not compatible with NTFS file systems.
USB Missing A USB function has been selected in the menu, but the
product cannot detect a USB drive. Check that the USB
drive has been inserted in the port.
File Missing A USB function has been selected in the menu, but the
required file cannot be found.
Save/Load Master Parameters uses a file called
Master_Parameters.par, at the top level of the USB
drive. For these functions to work correctly, do not move
or rename this file.
File Not Valid A USB function has been selected in the menu, but the
file is not valid.
File Empty A USB function has been selected in the menu and the
file has been found, but does not contain the expected
content.

TROUBLESHOOTING

Rating Not Valid The value selected for parameter 20D Model Rating
does not match the soft starter. Set parameter 20D to
match the rating shown on the EMX4i nameplate label
(on the side of the unit).

New Zealand
123 Wrights Road, PO Box 80208, Christchurch 8440, New Zealand
T +64 3 338 8280 F +64 3 338 8104
China
203-1 JH Plaza, 2008 Huqingping Road, Shanghai 201702, China
T +86 21 5877 5178 F +86 21 5877 6378
Germany
Am Mergelberg 2, 48324 Sendenhorst, Germany
T +49 2526 93880 140 F +49 2526 93880 100
Middle East
10th Floor, Jumeirah Lakes Towers, Dubai, UAE
T +971 4279 8349 F +971 4279 8399
North America
2528 Lovi Road, Building 2-2A, Freedom, PA 15042, USA
T 855 928 2666 (855 AUCOM NA), +1 724 987 4952 F +1 724 510 3005
http://my.aucom.com
For more information and your local contact visit www.aucom.com

È710-14888-00CEËÍ
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EMX4i Soft Starter: User Manual

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USER MANUAL

EMX4i Soft Starter

710-14888-00C EMX4i User Manual 1

9.7 3 Motor Start/Stop-2 .................................. 74

10. Application Examples............................ 108

11. Troubleshooting .................................... 112

2 EMX4i User Manual 710-14888-00C

1. About This Manual

© 2018 AuCom Electronics Ltd. All Rights Reserved.

710-14888-00C EMX4i User Manual 3

2.1 Electrical shock risk

4 EMX4i User Manual 710-14888-00C

GROUNDING AND BRANCH CIRCUIT PROTECTION

2.2 Unexpected Operation

710-14888-00C EMX4i User Manual 5

2.3 Avertissements à l'attention des clients canadiens

AVERTISSEMENT – DÉMARRAGES ACCIDENTELS

6 EMX4i User Manual 710-14888-00C

AVERTISSEMENT – LE DÉMARREUR PEUT DÉMARRER OU S'ARRÊTER À

710-14888-00C EMX4i User Manual 7

Extensive input and output options Optional features for advanced

8 EMX4i User Manual 710-14888-00C

3.2 Model Code

Nominal current rating

3.3 Model Selection

710-14888-00C EMX4i User Manual 9

3.4 Current Ratings

10 EMX4i User Manual 710-14888-00C

 Inside delta installation

710-14888-00C EMX4i User Manual 11

NEMA motor ratings

12 EMX4i User Manual 710-14888-00C

3.5 Dimensions and Weights

710-14888-00C EMX4i User Manual 13

3.6 Physical Installation

Between starters Solid surfaces

14 EMX4i User Manual 710-14888-00C

Finger Guard Kit

Soft Starter Management Software

3.8 Main Contactor

3.9 Circuit Breaker

710-14888-00C EMX4i User Manual 15

3.10 Power Factor Correction

3.11 Short Circuit Protection Devices (SCPD)

16 EMX4i User Manual 710-14888-00C

3.12 IEC Coordination with Short Circuit Protection Devices

710-14888-00C EMX4i User Manual 17

3.13 UL Coordination with Short Circuit Protection Devices

18 EMX4i User Manual 710-14888-00C

High Fault Short Circuit Current Ratings

710-14888-00C EMX4i User Manual 19

• Circuit breakers – High fault short circuit current

20 EMX4i User Manual 710-14888-00C

3.14 Fuse Selection for Type 2 Coordination

710-14888-00C EMX4i User Manual 21

Short circuit capability

Electromagnetic capability (compliant with EU Directive 2014/35/EU)

22 EMX4i User Manual 710-14888-00C

Motor Overload Protection

3.16 Disposal Instructions

710-14888-00C EMX4i User Manual 23

4.1 Command Source

4.2 Setup Procedure Overview