VLT 6000 Hvac Quick
VLT 6000 Hvac Quick
VLT 6000 Hvac Quick
Established in 1993
The leading independent repairer of servo motors and drives in North America.
■ Contents
Installation ......................................................................................................... 4
Mechanical installation ........................................................................................... 4
IP 00 VLT 6400-6550 380-460 V .......................................................................... 6
High voltage warning ............................................................................................. 7
Earthing .................................................................................................................. 7
Cables .................................................................................................................... 7
Screened/armoured cables .................................................................................... 7
Extra protection with regard to indirect contact ...................................................... 7
RFI switch .............................................................................................................. 9
High voltage test .................................................................................................... 11
Heat emission from VLT 6000 HVAC ..................................................................... 11
Ventilation of integrated VLT 6000 HVAC .............................................................. 11
Electrical installation - earthing of control cables .................................................... 12
Tightening-up torque and screw sizes .................................................................... 13
Mains connection ................................................................................................... 13
Pre-fuses ................................................................................................................ 13
Motor connection ................................................................................................... 13
Direction of motor rotation ..................................................................................... 14
Motor cables .......................................................................................................... 14
Motor thermal protection ....................................................................................... 15
Earth connection .................................................................................................... 15
DC bus connection ................................................................................................ 15
High-voltage relay .................................................................................................. 15
Control card ........................................................................................................... 15
Connection examples, VLT 6000 HVAC ................................................................ 16
Programming .................................................................................................... 18
Control unit LCP .................................................................................................... 18
Control keys for parameter setup ........................................................................... 18
Indicator lamps ...................................................................................................... 19
Local control .......................................................................................................... 19
Display mode ......................................................................................................... 19
Navigation between display modes ........................................................................ 22
Changing data ....................................................................................................... 23
Manual initialisation ................................................................................................. 23
Quick Menu ........................................................................................................... 24
Index ...................................................................................................................... 28
175HA490.13
Warning:
Touching the electrical parts may be fatal - even after the equipment has been
disconnected from mains.
Introduction to
Using VLT 6006 - 6072, 380-460 V: Wait at least 15 minutes
HVAC
Using VLT 6102 - 6352, 380-460 V: Wait at least 20 minutes
Using VLT 6400 - 6550, 380-460 V: Wait at least 15 minutes
Using VLT 6002 - 6006, 525-600 V: Wait at least 4 minutes
Using VLT 6008 - 6027, 525-600 V: Wait at least 15 minutes
Using VLT 6032 - 6072, 525-600 V: Wait at least 30 minutes
Using VLT 6102 - 6402, 525-600 V: Wait at least 20 minutes
■ Mechanical installation
d [mm] Comments
Bookstyle
VLT 6002-6005, 200-240 V 100
Installation on a plane, vertical surface (no spacers)
VLT 6002-6011, 380-460 V 100
Installation
Compact (all enclosure types)
VLT 6002-6005, 200-240 V 100
VLT 6002-6011, 380-460 V 100 Installation on a plane, vertical surface (no spacers)
VLT 6002-6011, 525-600 V 100
VLT 6042-6062, 200-240 V 225 Installation on a plane, vertical surface (no spacers)
VLT 6102-6402, 525-600 V 225
VLT 6152-6352, 380-460 V 225 IP 54 filter mats must be changed when they are dirty.
Cooling Side-by-side
All units in the above-mentioned series require a All IP 00, IP 20 and IP 54 units in the
minimum space of 400 mm above the enclosure above-mentioned series can be installed side by side
and must be installed on a plane floor. This applies without any space between them, since these units
to both IP 00, IP 20 and IP 54 units. do not require cooling on the sides.
Gaining access to VLT 6400-6550 requires a
minimum space of 605 mm in front of the frequency
converter.
Installation
Using VLT 6102-6352, 380-460 V wait at ■ Cables
least 20 minutes Control cables and the filtered mains cable should
Using VLT 6400-6550, 380-460 V wait at be installed separate from the motor cables so as to
least 15 minutes avoid interference overcoupling. Normally, a distance
Using VLT 6002-6006, 525-600 V wait at of 20 cm will be sufficient, but it is recommended
least 4 minutes to keep the greatest possible distance wherever
Using VLT 6008-6027, 525-600 V wait at possible, especially where cables are installed in
least 15 minutes parallel over a substantial distance.
Using VLT 6032-6072, 525-600 V wait at With respect to sensitive signal cables, such as
least 30 minutes telephone cables and data cables, the greatest
Using VLT 6102-6402, 525-600 V wait at possible distance is recommended with a minimum
least 20 minutes of 1 m per 5 m of power cable (mains and
motor cable). It must be pointed out that the
NB!: necessary distance depends on the sensitivity of
It is the user’s or certified electrician’s the installation and the signal cables, and that
responsibility to ensure correct earthing and therefore no precise values can be stated.
protection in accordance with applicable If cable jaws are used, sensitive signal cables are not
national and local norms and standards. to be placed in the same cable jaws as the motor
cable or brake cable. If signal cables are to cross
power cables, this should be done at an angle of
■ Earthing 90 degrees. Remember that all interference-filled
The following basic issues need to be considered in- or outgoing cables to/from a cabinet should
when installing a frequency converter, so as to obtain be screened/armoured or filtered.
electromagnetic compatibility (EMC). See also EMC-correct electrical installation.
■ RFI switch
Mains supply isolated from earth: Position of RFI switches
If the frequency converter is supplied from an isolated
mains source ( IT mains) or TT/TN-S mains with
grounded leg, the RFI switch is recommended to
be turned off (OFF)1). For further reference, see
IEC 364-3. In case optimum EMC performance is
needed, parallel motors are connected or the motor
cable length is above 25 m, it is recommended
to set the switch in ON position.
In OFF position, the internal RFI capacities (filter
capacitors) between the chassis and the intermediate
circuit are cut off to avoid damage to the intermediate
circuit and to reduce the earth capacity currents
(according to IEC 61800-3).
Please also refer to the application note VLT on Bookstyle IP 20
IT mains, MN.90.CX.02. It is important to use VLT 6002 - 6011 380 - 460 V
isolation monitors that are capable for use together VLT 6002 - 6005 200 - 240 V
Installation
with power electronics (IEC 61557-8).
NB!:
The RFI switch is not to be operated with
mains connected to the unit. Check that
the mains supply has been disconnected
before operating the RFI switch.
NB!:
Open RFI switch is only allowed at factory
set switching frequencies.
NB!:
The RFI switch connects the capacitors Compact IP 20 and NEMA 1
galvanically to earth. VLT 6002 - 6011 380 - 460 V
VLT 6002 - 6005 200 - 240 V
The red switches are operated by means of e.g. a VLT 6002 - 6011 525 - 600 V
screwdriver. They are set in the OFF position when
they are pulled out and in ON position when they
are pushed in. Factory setting is ON.
Compact IP 54
Compact IP 54 VLT 6042 - 6072 380 - 460 V
VLT 6102 - 6122 380 - 460 V VLT 6016 - 6032 200 - 240 V
NB!:
The RFI switch must be closed (position
ON) when high voltage tests are carried out.
The mains and motor connection must be
interrupted in the case of high voltage tests of the total
installation if the leakage currents are too high.
Installation
■ Ventilation of integrated VLT 6000 HVAC
The quantity of air required for cooling frequency
converters can be calculated as follows:
Installation
VLT 6002-6005 0.5-0.6 Nm M3
VLT 6006-6011 1.8 Nm (IP 20) M4
VLT 6006-6016 1.8 Nm (IP 54) M4
■ Motor connection
VLT 6016-6027 3.0 Nm (IP 20) M53) 4 mm
The motor must be connected to terminals 96,
VLT 6022-6027 3.0 Nm (IP 54)2) M53) 4 mm
VLT 6032 6.0 Nm M63) 5 mm
97, 98. Earth to terminal 94/95/99.
VLT 6042-6062 11.3 Nm M8 (bolt) Nos.
96. 97. 98 Motor voltage 0-100 % of mains voltage
VLT type Tightening-up Screw/bolt Allen U, V, W
3 x 380-460 V torque size key No. 94/95/99 Earth connection
size
VLT 6002-6011 0.5-0.6 Nm M3
See Technical data for correct sizing of
VLT 6016-6027 1.8 Nm (IP 20) M4
cable cross-sections.
VLT 6016-6032 1.8 Nm (IP 54) M4
VLT 6032-6052 3.0 Nm (IP 20) M53) 4 mm
All types of three-phase asynchronous standard
VLT 6042-6052 3.0 Nm (IP 54)2) M53) 4 mm
motors can be used with a VLT 6000 HVAC unit.
VLT 6062-6072 6.0 Nm M63) 5 mm
VLT 6102-6122 15 Nm (IP 20) M83) 6 mm Small-size motors are normally star-connected.
24 Nm (IP 54)1) 3) 8 mm (220/380 V, /Y). Large-size motors are
VLT 6152-6352 19 Nm4) M10 (bolt) delta-connected (380/660 V, /Y). The correct
VLT 6400-6550 42 Nm M12 (bolt) connection and voltage can be read from
the motor nameplate.
VLT type Tightening-up Screw/bolt Allen
3 x 525-600 V torque size key NB!:
size In older motors without phase coil
VLT 6002-6011 0.5-0.6 Nm M3 insulation, a LC filter should be fitted to
VLT 6016-6027 1.8 Nm M4 the frequency converter output. See the
VLT 6032-6042 3.0 Nm2) M53) 4 mm Design Guide or contact Danfoss.
VLT 6052-6072 6.0 Nm M63) 5 mm
VLT 6102-6402 19 Nm4) M10 (bolt)
NB!:
Parameter 107 Automatic Motor Adaptation,
AMA and Automatic Energy Optimization, AEO
in parameter 101 Torque characteristics cannot
be used if motors are connected in parallel.
■ Motor thermal protection protective cover (see drawing below) can be removed
The electronic thermal relay in UL-approved frequency by means of a pointed object - a screwdriver or similar.
converters has received UL-approval for single
motor protection, as long as parameter 117 Motor
thermal protection has been set to ETR Trip and
parameter 105 Motor current IVLT,N, has been
programmed for the rated motor current (can be
read from the motor nameplate).
■ Earth connection
Since the leakage currents to earth may be higher
than 3.5 mA, the frequency converter must always
be earthed in accordance with applicable na-tional
and local regulations. In order to ensure good
mechanical connection of the earth cable, its cable
cross-section must be at least 10 mm2. For added
security, an RCD (Residual Current Device) may be
Installation
installed. This ensures that the frequency converter
will cut out if the leakage currents get too high.
See RCD instructions MI.66.AX.02.
■ DC bus connection
The DC bus terminal is used for DC back-up,
with the intermediate circuit being supplied
from an external DC source.
Terminal nos. 88, 89
■ High-voltage relay
The cable for the high-voltage relay must be connected
to terminals 01, 02, 03. The high-voltage relay is
programmed in parameter 323, Relay 1, out-put.
No. 1 Relay ouput 1
1+3 break, 1+2 make
Max 240 V AC, 2 Amp
Min. 24 V DC 10 mA or
24 V AC, 100 mA
■ Control card
All terminals for the control cables are located under
the protective cover of the frequency converter. The
Installation
42, 45 Analogue/digital outputs for indicating
frequency, reference, current and torque. See
parameters 319-322 Analogue/digital outputs.
50 Supply voltage to potentiometer and thermistor
10 V DC.
■ Control keys for parameter setup [QUICK MENU] gives access to the
The control keys are divided into functions. This means parameters used for the Quick menu.
that the keys between display and indicator lamps It is possible to switch between the
are used for parameter Setup, including selecting the Quick menu and the Extend menu
display indication during normal operation. modes.
[+/-] is used for selecting parameters [HAND START] is used if the frequency
and for changing a chosen converter is to be controlled via the
parameter. These keys are also used control unit. The frequency converter
to change the local reference. will start the motor, since a start
In addition, the keys are used in command is given by means of [HAND
Display mode to switch between START].
operation variable readouts. On the control terminals, the following
control signals will still be active when
[<>] is used when selecting a
[HAND START] is activated:
parameter group and for moving
• Hand start - Off stop - Auto start
the cursor when changing numerical
• Safety Interlock
values.
• Reset
• Coasting stop inverse
• Reversing
■ Indicator lamps
• Setup select lsb - Setup select msb
At the bottom of the control panel is a red
• Jog
alarm lamp and a yellow warning lamp, as
• Run permissive
well as a green voltage LED.
• Lock for data change
• Stop command from serial
communication
If certain threshold values are exceeded, the
alarm and/ or warning lamp is activated, and a NB!:
status or alarm text is displayed. If parameter 201 Output frequency low limit
NB!: fMIN is set to an output frequency greater than
The voltage indicator lamp is activated when 0 Hz, the motor will start and ramp up to this
the frequency converter receives voltage. frequency when [HAND START] is activated.
Programming
[OFF/STOP] is used for stopping the
■ Local control connected motor. Can be selected as
Underneath the indicator lamps are keys Enable [1] or Disable [0] via parameter
for local control. 013. If the stop function is activated,
line 2 will flash.
[AUTO START] is used if the frequency
converter is to be controlled via
the control terminals and/or serial
communication. When a start signal is
active on the control terminals and/or
the bus, the frequency converter will
start.
NB!:
An active HAND-OFF-AUTO signal via the digital
inputs will have higher priority than the control
keys [HAND START]-[AUTO START].
■ Display mode
In normal operation, any 4 different operating variables
• Status line (4th line):
can be indicated continuously: 1.1 and 1.2 and
1.3 and 2. The present operating status or alarms
175ZA701.10
and warnings that have arisen are shown in line 2 80.0% 5.08A 2.15kW
in the form of a number. In the case of alarms, the
alarm in question will be shown in lines 3 and 4,
accompanied by an explanatory note. Warnings will
40.0Hz SETUP
■ Display mode, cont. The last part of the status line indicates the current
Three operating data values can be shown in the first status, for example "Running", "Stop" or "Alarm".
display line, while one operating variable can be shown
in the second display line. To be programmed via
parameters 007, 008, 009 and 010 Display read-out. ■ Display mode I:
VLT 6000 HVAC offers different display modes de-
pending on the mode selected for the frequency
converter. The figure on the next page shows the way
to navigate between different display modes.
Below is a display mode, in which the frequency
converter is in Auto mode with remote reference
at an output frequency of 40 Hz.
In this display mode, reference and control are
determined via the control terminals.
The text in line 1 gives the operating variable
shown in line 2.
175ZA683.10
FREQUENCY
40.0Hz SETUP
175ZA685.10
100% 7.8A 5.9kW
50.0Hz SETUP
Programming
REF% CURR.A.POW.,KW
50.0Hz SETUP
40.0Hz SETUP
1
0 ----60
FREQUENCY
40.0Hz
AUTO REMOTE RUNNING
▲ Display mode I ▲
Press briefly
With remote
reference
HAND
USE LOCAL RUNNING
+/- 40Hz 80% 7,8A 5,9 KW
40.0Hz SETUP
1 40.0 Hz
0 ---- 60
▲
40.0 Hz
AUTO REMOTE RUNNING
■ Changing data
175ZA700.10
Regardless of whether a parameter has been FREQUENCY
selected under the Quick menu or the Extended
menu, the procedure for changing data is the same. 50.0
SETUP
SETUP
1
209 JOG FREQUENCY
Pressing the [CHANGE DATA] key allows change
1 0.0 Hz
of the selected parameter, and the underlining
in line 4 will flash on the display.
The procedure for changing data depends on whether The chosen digit flashes. The bottom display
the selected parameter represents a numerical line shows the data value that will be entered
data value or a functional value. (saved) when signing off with [OK].
If the chosen parameter represents a numeric data
value, the first digit can be changed by means of
the [+/-] keys. If the second digit is to be changed, ■ Changing of data value, step-by-step
first move the cursor by using the [<>] keys, then Certain parameters can be changed both step by
change the data value using the [+/-] keys. step and infinitely variably. This applies to Motor
power (parameter 102), Motor voltage (parameter
175ZA698.10
24.2 Hz
205 MAX. REFERENCE
SETUP
1
This means that the parameters are changed
both as a group of numeric data values and as
numeric data values infinitely variably.
000060,000
5 Hz
Programming
Release the keys; the frequency converter has now
If the selected parameter is a functional value,
been programmed for the factory setting.
the selected text value can be changed by
means of the [+/-] keys. The following parameters are not zeroed by means of manual
initialisation:
175ZA689.10
FREQUENCY
50.0 Hz
209 JOG FREQUENCY
SETUP
SETUP
09 .0 Hz
■ Quick Menu
The QUICK MENU key gives access to 12 of the
shown in the table below. A complete description
most important setup parameters of the drive. After
of the function is given in the parameter
programming, the drive will, in many cases, be ready
sections of this manual.
for operation. The 12 Quick Menu parameters are
Quick Menu Parameter Description
Item Number Name
1 001 Language Selects language used for all displays.
2 102 Motor Power Sets output characteristics of drive based on kW size
of motor.
3 103 Motor Voltage Sets output characteristics of drive based on voltage
ofmotor.
4 104 Motor Frequency Sets output characteristics of drive based on nominal
frequency of motor. This is typically equal to line
frequency.
5 105 Motor Current Sets output characteristics of drive based on nominal
current in amps of motor.
6 106 Motor Nominal Speed Sets output characteristics of drive based on nominal
full load speed of motor.
7 201 Minimum Frequency Sets minimum controlled frequency at which motor
will run.
8 202 Maximum Frequency Sets maximum controlled frequency at which motor
will run.
9 206 Ramp Up Time Sets time to accelerate motor from 0 Hz to nominal
motor frequency set in Quick Menu Item 4.
10 207 Ramp Down Time Sets time to decelerate motor from nominal motor
frequency set in Quick Menu Item 4 to 0 Hz.
11 323 Relay1 Function Sets function of high voltage Form C relay.
12 326 Relay 2 Function Sets function of low voltage Form A relay.
■ Status messages
Status messages appear in the 4th line of the
Ramp operation (RAMPING)
display - see example below.
The output frequency is now changed in accordance
The left part of the status line indicates the active
with the preset ramps.
type of control of the frequency converter.
The centre part of the status line indicates Auto-ramp (AUTO RAMP)
the active reference. Parameter 208 Automatic ramp-up/down is enabled,
The last part of the status line gives the present i.e. the frequency converter is trying to avoid a trip
status, e.g. "Running", "Stop" or "Stand by". from overvoltage by increasing its output frequency.
175ZA701.10
Sleep Boost (SLEEP .BST)
80.0% 5.08A 2.15kW The boost function in parameter 406 Boost
setpoint is enabled. This function is only possible
40.0Hz SETUP
1
in Closed loop operation.
Stand by (STANDBY)
The frequency converter is able to start the motor
when a start command is received.
Stop (STOP)
The motor has been stopped via a stop signal
from a digital input, [OFF/STOP]-buttom or
serial communication.
■ List of warnings and alarms Wherever a cross is placed under both Warning and
The table gives the different warnings and alarms Alarm, this can mean that a warning precedes the
and indicates whether the fault locks the frequency alarm. It can also mean that it is possible to program
converter. After Trip locked, the mains supply must be whether a given fault is to result in a warning or an
cut and the fault must be corrected. Reconnect the alarm. This is possible, e.g. in parameter 117 Motor
mains supply and reset the frequency converter before thermal protection. After a trip, the motor will be
being ready. A Trip can be reset manually in three ways coasting and on the frequency converter alarm and
1. Via the control key [RESET] warning will flash. If the fault is removed, only the
2. Via a digital input alarm will flash. After a reset, the frequency converter
3. Via serial communication In addition, an will be ready to start operation again.
automatic reset may be selected in parameter
400 Reset function.
No. Description Warning Alarm Trip locked
1 10 Volts low (10 VOLT LOW) x
2 Live zero fault (LIVE ZERO ERROR) x x
4 Mains imbalance (MAINS IMBALANCE) x x x
5 Voltage warning high (DC LINK VOLTAGE HIGH) x
6 Voltage warning low (DC LINK VOLTAGE LOW) x
7 Overvoltage (DC LINK OVERVOLT) x x
8 Undervoltage (DC LINK UNDERVOLT) x x
9 Inverter overloaded (INVERTER TIME) x x
10 Motor overloaded (MOTOR TIME) x x
11 Motor thermistor (MOTOR THERMISTOR) x x
12 Current limit (CURRENT LIMIT) x x
13 Overcurrent (OVERCURRENT) x x x
14 Earth fault (EARTH FAULT) x x
15 Switch mode fault (SWITCH MODE FAULT) x x
16 Short-circuit (CURR.SHORT CIRCUIT) x x
17 Serial communication timeout (STD BUSTIMEOUT) x x
18 HPFB bus timeout (HPFB TIMEOUT) x x
19 Fault in EEprom on power card (EE ERROR POWER) x
20 Fault in EEprom on control card (EE ERROR CONTROL) x
22 Auto-optimisation not OK (AMA FAULT) x
29 Heat-sink temperature too high (HEAT SINK OVERTEMP.) x
30 Motor phase U missing (MISSING MOT.PHASE U) x
31 Motor phase V missing (MISSING MOT.PHASE V) x
32 Motor phase W missing (MISSING MOT.PHASE W) x All about VLT 6000
34 HPFB communication fault (HPFB COMM. FAULT) x x
37 Inverter fault (GATE DRIVE FAULT) x x
HVAC
D
direction of motor rotation .............................................. 14 R
DC bus connection ....................................................... 15 RFI switch ................................................................... 9
Direction of motor rotation .............................................. 14
Display ....................................................................... 18
Display mode ............................................................... 19
S
screw sizes ................................................................. 13
Safety regulations ......................................................... 2
E Screened/armoured cables ............................................. 7
earthing ...................................................................... 12 serial communication ..................................................... 12
Earth connection .......................................................... 15 Status messages .......................................................... 25
Earthing ...................................................................... 7
Electrical installation - earthing of control cables .................. 12
Equalising cable, ........................................................... 12
T
Tightening-up torque ..................................................... 13
Extra protection ............................................................ 7
Trip locked .................................................................. 27
G
General warning ........................................................... 2
U
Unintended start ........................................................... 2
H
Heat emission from VLT 6000 HVAC ................................ 11
V
Ventilation of integrated VLT 6000 HVAC ........................... 11
High voltage test .......................................................... 11
High voltage warning ..................................................... 7
High-voltage relay ......................................................... 15
W
Warning ..................................................................... 3
Warning against unintended start ..................................... 2
I
Warnings and alarms ..................................................... 27
IT mains ..................................................................... 9
Indicator lamps ....................................................... 18, 19
Initialisation .................................................................. 23
L
Local control ............................................................... 19
Local Control Panel ....................................................... 18
M
Mains connection ......................................................... 13