Technical Publication

MA-1122R0

Maintenance
GM60A Series
 GM60A Series
Maintenance

REVISION HISTORY

REVISION DATE REASON FOR CHANGE

A MAR 31, 2014 Preliminary

0 JUL 15, 2014 First Edition

This Document is the English original version, edited and supplied by the manufacturer.

The Revision state of this Document is indicated in the code number shown at the bottom of this page.

ADVISORY SYMBOLS
The following advisory symbols will be used throughout this manual. Their
application and meaning are described below.

DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT

IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS
PERSONAL INJURY OR DEATH.

ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT

HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL
INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR
DATA.

Advise of conditions or situations that if not heeded or avoided could

cause personal injury or damage to equipment or data.

Note . Alert readers to pertinent facts and conditions. Notes represent

information that is important to know but which do not necessarily relate
to possible injury or damage to equipment.

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TABLE OF CONTENTS

Section Page

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Tools and Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 General Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 PERIODIC MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1.1 External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Internal Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Cable Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 HV Transformer Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 X-ray Tube Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Procedures Related with the Batteries and Battery Chargers . . . . . . . . . . . . . . 7

2.6 Control Console Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.7 Radiographic Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7.1 Test for kV Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7.2 Test for Digital mA Loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.8 Mechanical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.8.1 Column -- Telescopic Arm -- Tube-Collimator Support Assemblies . . 12
2.8.2 Motion Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 OTHER MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Checking the Leakage Current ....................................... 13

3.2 Checking the Radiation Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 Recommendations for Insulation Resistance Test ....................... 17

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SECTION 1 INTRODUCTION

The purpose of this Periodic Maintenance is to assure a continuous safe performance

of the X-ray Unit, to increase serviceability, to reduce the costs (down time, repairs,
etc.) and to assure personal safety.

The following checks and maintenance procedures together with the suggested intervals,
are the manufacturer’s recommendation for the most effective Periodic Maintenance
schedule for this unit.

Service tasks herein described must be performed exclusively by service personnel

specifically trained on medical X-ray Generators.

The first Periodic Maintenance Service should be performed six (6) months after
installation, and the subsequent services every twelve (12) months. Periodic
Maintenance Service depends on the working load of the Generator and X-ray Tube.

Note . Record in the Data Book all periodic maintenance services

performed and data changes made during maintenance service.

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1.1 TOOLS AND TEST EQUIPMENT REQUIRED

The following test equipment may be required for carrying the procedures
detailed herein:

 Keyboard and Mouse to connect to the Unit to access the GSM program.

 Standard service engineers tool kit.

 Silicone Insulating Grease (proofing compound).

 Alcohol cleaning agent.

 Digital Multimeter.

 Non-invasive kVp Meter.

 Digital mAs Meter.

 Calculator.

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1.2 GENERAL CAUTIONS

THE GENERAL CAUTIONS INDICATES IN THIS SECTION

MUST BE COMPLETELY UNDERSTOOD AND HEEDED.

CAREFULLY HANDLE ALL INTERNAL PARTS OF THE

EQUIPMENT, ESPECIALLY PARTS LOCATED UNDER
COVERS. DANGEROUS DC VOLTAGE IS PRESENT IN THE
UNIT EVEN WHEN UNPLUGGED FROM THE AC LINE.

THE HEAT SINKS ON THE BATTERY CHARGER BOARD ARE

NOT ELECTRICALLY ISOLATED. DANGEROUS VOLTAGE IS
PRESENT. DO NOT TOUCH OR SHORT THESE HEAT SINKS
TO ONE ANOTHER NOR TO ANY OTHER COMPONENT.

THESE UNITS CAN BE POWERED ON IN ALL SITUATIONS

(WHEN CONNECTED TO THE POWER LINE THROUGH THE
LINE PLUG OR WORKING IN STAND-ALONE MODE). WHEN
THE UNIT IS TURNED ON, THE NEON LAMP (GREEN)
LOCATED ON THE TRANSFORMER 6T2 IS ON.

KEEP THE PROTECTIVE COVERS IN PLACE AT ALL THE

TIMES, REMOVING THEM ONLY TO PERFORM SERVICE
OPERATIONS. INTERNAL PARTS (CONTACTOR 6K5, LINE
FUSES, CHARGER BOARD, LINE MONITOR BOARD, ENERGY
GUARD BOARD AND STAND-ALONE BOARD) ARE
PERMANENTLY POWERED ON AND HAVE THE FULL
VOLTAGE POTENTIAL OF THE BATTERIES (APPROX.
400 VDC) EVEN WHEN DISCONNECTED FROM THE POWER
LINE OR WITH THE CONTROL CONSOLE OFF. USE CAUTION
WHEN WORKING IN THIS AREA.

ENSURE THAT THE MAIN CAPACITORS OF THE HIGH

VOLTAGE INVERTER DO NOT HAVE RESIDUAL CHARGE.
WAIT UNTIL THE LIGHT EMITTING DIODES ON THE
CHARGE-DISCHARGE MONITOR BOARDS ARE OFF,
APPROXIMATELY 3 MIN AFTER TURNING OFF THE UNIT.

THE “IPM DRIVER BOARD” MUST ALWAYS BE CONNECTED

IN THE GENERATOR PREVIOUS TO ACTIVATING MAINS
POWER. IF THE “IPM DRIVER BOARD” IS NOT CONNECTED,
PERMANENT DAMAGE WILL OCCUR IN THE IGBTS.

Before performing the periodic maintenance, verify that the Unit has
been connected to the mains for at least ten (10) hours. This will ensure
Note . a complete and full Battery charging.

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1.3 MAINTENANCE CHECKLIST

Note . For further information about following steps refer to its respective
Chapter and Section.

CHECKLIST FOR PERIODIC MAINTENANCE DONE

General cleaning:

External Covers and Control Console cleaning, touching up of painted surfaces as required.
1 - -
Internal inspection of major components, vacuum cleaning when necessary. -
Cable checks: Electrical connectors, wires and ground lead interconnections checking, Power
2
Line and Detector Cables Rewind Mechanism cleaning and lubrication. -

3 HV Transformer condition: Oil leakages and HV cable connections. -

4 X--Ray Tube condition: Inspection, cleaning and HV cable connections. -
5 Test of Battery and Charger conditions. -
Control Console and Handswitch connections and cables checking, Console operation test,
6
indicators and parameters verification. -
Radiographic parameters:

7 Test for kV loop, verification of kV values. - -

Test for digital mA loops open and closed, verification of mAs values. -
Mechanical checks:

Column -- Telescopic Arm -- Tube-Colimator Support Assemblies, checking the movements,

8
verifying controls, brakes, balance of vertical movement and conditions of the Steel Cable. - -

Motion Assemblies checking, lubrication, motor motion, operation of clutch, gauges, handle,
brakes, microswitches, bumper and wheels. -

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SECTION 2 PERIODIC MAINTENANCE PROCEDURES

2.1 GENERAL CLEANING

NEVER ATTEMPT TO CLEAN OR HANDLE ANY PART OF

THE UNIT WHEN IT IS TURNED ON. SWITCH OFF THE UNIT
MAIN DISCONNECT BEFORE CLEANING OR INSPECTING.

2.1.1 EXTERNAL SURFACES

Clean the equipment frequently, particularly if corroding chemicals are present. Clean

external covers and surfaces, especially parts which might be in contact

with patients, with a cloth moistened in warm water with mild soap. Wipe with a
cloth moistened in clean water.

When it is needed to disinfect the Control Console, clean it with a cloth impregnated
with isopropyl alcohol.

Do not apply directly any liquid on the screen or other surfaces, nor use cleaners
containing bleach, ammonia or any other abrasive or solvent liquid, it could cause
damage to the equipment.

Also check painted surfaces for scratching and touch up as required.

2.1.2 INTERNAL CLEANING

Remove the external covers from the unit. Visually inspect all major components for
dust or foreign items. Search carefully to detect objects which might cause short
circuits and for loose connections.

If excess dust is present, clean the interior of the unit using a dry brush or vacuum
cleaner.

Note . Do not re-install the external covers of the Unit until the Periodic
Maintenance process has been completed.

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2.2 CABLE CHECKS

CAREFULLY HANDLE ALL INTERNAL PARTS OF THE UNIT.

1. Check that all electrical connections are firm and secure and that all cable clamps
and strain reliefs are in place. Also check that connectors do not have exposed
wire-veins and check cable sheaths for wear and fraying.

2. Check that all cables are correctly routed.

3. The central reference ground is located at the Generator. Check the ground
lead interconnections continuity using a multimeter at its lowest ohms range.

4. Verify the Rewind Mechanism of the Power Line Cable and Detector Cable.
Clean the cables and lubricate the rewind mechanism if necessary.

2.3 HV TRANSFORMER CONDITION

The HV Transformer contains oil.

Ensure that:

 Oil leakage is not present.

 HV Cable terminal rings are tight.

2.4 X-RAY TUBE CONDITION

Ensure that:

 All parts are mechanically secure without leakage.

 Grease on HV Cable terminals is clean and shows no evidence of arcing.

 HV Cable terminal rings are tight.

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2.5 PROCEDURES RELATED WITH THE BATTERIES AND BATTERY CHARGERS

Note . This Section must be performed at least once a year.

KEEP IN MIND THE GENERAL CAUTIONS FOR UNITS WITH

BATTERIES INDICATED IN SECTION 1.2.

Within the recommended operating temperature, under optimum float conditions and
depending upon the working load of the Unit, batteries service life expectancy could
last for 2 - 5 years.

If the unit has not been used or it has been stored for six months, it
should be installed and/or energized to prevent deep discharge of the
batteries. A deep discharge will cause permanent damage to the
batteries.

For battery maintenance, the Service Engineer must be familiar with the technical
specifications for the batteries and related circuitry and must also understand how the
indicators and charge cycles function (refer to Section “Information on Indicators and
Charge Cycles” in the Troubleshooting Chapter).

The batteries must be fully charged before maintenance.

Note .
Follow the instructions in the Section entitled “Preliminary Test of Battery and
Charger Conditions” in the Troubleshooting Chapter.

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2.6 CONTROL CONSOLE CONDITION

Check the proper connection and condition of the cables connected to the Console.
Check correct operation of the Console by performing the following test:

1. Turn the Unit / Console ON.

2. Touch different points on the touch screen (in the operator applications) to
check for proper calibrated. If necessary, perform the procedure described in
the section entitled “Touch Screen Sensor Calibration” in the Troubleshooting
Chapter of the Service Manual.

3. Check the Handswitch condition. Verify that the Handswitch cable and its
connection to the Unit are in good condition.

4. Verify that the Console works properly:

G Select a radiographic technique and verify that the different

indicators and parameters on the Console appear when prompted, e.g.
errors, limits, indications.

G Change technique parameters and observe that changes are correctly

displayed.

G Select the parameters for a normal exposure. Press “Prep” and

“Exposure” and observe that the respective indicators are activated
during exposure.

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2.7 RADIOGRAPHIC PARAMETERS

Before performing the following checks, bear in mind that:

 To measure the kVp, a Non-Invasive kVp Meter is necessary. This Meter is

placed in the X-ray beam.

 To measure mA or mAs, an mAs Meter should be plugged into the

banana connections on the HV Transformer (connect the mAs Meter for Digital
mA Loops calibration).

Note . Test points on the HT Controller Board can be used to monitor (with a
scope) the kV and mA readings but should not be used for calibration:

mA test point is TP-5 and the scale factor is:

- from 10 to 80 mA, 1 volt = 10 mA
- from 100 mA, 1 volt = 100 mA

kV test point is TP-7 and the scale factor is 1 volt = 33.3 kV (0.3
volt = 10 kV)

 Verify position of dip switches on the HT Controller Board during every test
procedure:

DIP SWITCH OPEN (OFF) CLOSED (ON)

Disables Filament and Rotor Interlocks

Position during operation -- Enables Filament and
3000SW2-2 (this turns off the filament so no radiation will be
Rotor Interlocks
produced during the exposure).

3000SW2-4 Position during operation -- Digital mA Loop Closed Digital mA Loop Open / Filament Current Constant

-- When the Digital mA Loop is open (dip switch 3000SW2-4 in “On”),

the rotor runs for two minutes after releasing the handswitch button from
Note . “Preparation” position. After this time the rotor will brake.

-- When the Digital mA Loop is closed (dip switch 3000SW2-4 in

“Off”), the rotor will brake after releasing the handswitch button from
“Preparation” position.

Before starting periodic maintenance perform the X-ray tube warm-up

procedure if the tube has not been in use for approximately one hour
(refer to Operator Manual).
Note .

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2.7.1 TEST FOR KV LOOP

1. With the Generator power OFF:

G Set Dip switch 3000SW2-2 on the HT Controller Board in “Off”

position (enables Filament and Rotor Interlocks).

G Set Dip switch 3000SW2-4 on the HT Controller Board in “On”

position (Digital mA Loop Open / Filament Current Constant).

G Place and center a Non-Invasive kVp Meter on the X-ray Tube output
at the required SID (refer to the Non-Invasive kVp Meter
documentation).

2. Turn the Unit ON and select the “Direct” (No Bucky) workstation.

3. Select 80 kV, 200 mA (or the first mA station for Large Focus), 100 ms.
Make an exposure and note the kV at the end of the exposure.

4. Ensure that the kV value read on the kV Meter is 80 ± 1 kV.

If the kV value does not coincide with the above value, perform the
respective Calibration procedures.

5. Turn the Unit OFF and remove the Non-Invasive kVp Meter.

2.7.2 TEST FOR DIGITAL mA LOOPS

1. With the Generator power OFF:

G Set Dip switch 3000SW2-2 on the HT Controller Board in “Off”

position (enables Filament and Rotor Interlocks).

G Set Dip switch 3000SW2-4 on the HT Controller Board in “On”

position (Digital mA Loop Open / Filament Current Constant).

G Remove the link between the banana plug connections on the HV

Transformer. Connect the mAs Meter to the banana plug connections
to measure mA or mAs.

2. Turn the Unit ON and select the “Direct” (No Bucky) workstation.

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TEST FOR DIGITAL mA LOOP OPEN

3. Select 80 kV and the following mA stations. Make an exposure and note the
mAs values reading on the mAs Meter.

Minimum mA Maximum mA Minimum mA Maximum mA

for Small Focal Spot for Small Focal Spot for Large Focal Spot for Large Focal Spot

mAs value

4. Verify that the mAs values readings on the mAs Meter are the same mAs
displayed on the Console with a tolerance of ± 6% mAs.

If the mAs values do not comply with the above values, perform the
respective Auto-Calibration procedures.

5. Set Dip Switch 3000SW2-4 on the HT Controller Board in “Off”

position (Digital mA Loop Closed).

TEST FOR DIGITAL mA LOOP CLOSED

6. Select the following parameters, make an exposure and note the mAs values
on the mAs Meter for:

80 kV, 100 ms, 50 mA. 80 kV, 100 ms, 200 mA.

mAs value

7. Verify that the mAs values readings on the mAs Meter are the same mAs
displayed on the Console with a tolerance of ± 4% mAs.

If the mAs values do not comply with the above values, perform the
respective Auto-Calibration procedures.

8. After testing the Digital mA Loops:

G Switch the Generator power OFF.

G Disconnect the mAs Meter to the banana plug connections.

G Re-install the link between the banana plug connections on the HV

Transformer.

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2.8 MECHANICAL CHECKS

2.8.1 COLUMN - TELESCOPIC ARM - TUBE-COLLIMATOR SUPPORT ASSEMBLIES

1. Check correct operation of the controls, detents, limits and move to all
possible positions. Movements must be balanced, noiseless and smooth.

2. Operate Brakes / Locks (Telescopic Arm, Column Rotation and Vertical

Movement of the Tube-Collimator Assembly), replacing if necessary.

3. Lubricate the Column tracks with a cloth with lubricant oil. In case of noise
during movement, clean and lubricate again (vertical movement).

4. Remove the Upper and Rear Column Cover and verify that the Steel Cable
and Pulleys are in good condition. Replace the Steel Cable if it is damaged /
frayed.

Note . It is recommended to replace the Steel Cable every 5 years. For further
information, refer to the Troubleshooting Chapter in this Service
Manual.

5. Verify the anchoring of the Steel Cable to the Safety System.

6. Verify the balance of the vertical movement, adjusting if necessary by

tightening or loosing the Spring Tensioner Screw.

2.8.2 MOTION ASSEMBLIES

1. Check lubrication and motor motion, check the clutch operation, and check
both motion gauges by performing the Functional Check from the section
entitled “Motor Group -- Functional Check” in the Troubleshooting Chapter of
the Service Manual.

2. Check operation of front Handle, Brakes and Microswitches.

3. Check operation of the Front Bumper.

4. Clean the front wheels and check that both run freely.

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SECTION 3 OTHER MAINTENANCE PROCEDURES

Note . Local Standards may require checking procedures that are not
considered Periodic Maintenance by the manufacturer.
Below are described some of these procedures and the
manufacturer recommendations to perform them.

3.1 CHECKING THE LEAKAGE CURRENT

Besides the standard tools and test equipment, this procedure requires the
following:

 Leakage Current Test Tool (RC).

 Isolation Transformer.

 Voltmeter.

1. Unplug the Unit from the mains. Remove the Ground wire of the AC plug.
Remove any external Ground connection to the Mobile.

2. Place the Mobile on a surface that is isolated from ground such as wood or non-
conductive plastic).

3. Connect the AC Power Supply Cable to the secondary of the Isolation

Transformer and the primary of the Isolation Transformer to 230 VAC.

4. Turn ON the Mobile. Connect the Leakage Current Test Tool as follows:

Illustration 3-1
Leakage Current Test Connection

Power Line Entrance

ISOLATION MOBILE LEAKAGE CURRENT
TRANSFORMER (A) TEST TOOL
UNIT
  Relation 1V/1mA
Phase 
230 VAC IN OUT Voltmeter
(B)
Neutral
SW1 GND GND

Ground of
Electrical Cabinet

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5. As shown in Illustration 3-1, the Voltmeter is set to VAC and connected to the
Test Tool at the OUT points. Connect Ø (IN) to a metallic part of the Mobile
Unit. Connect GND (IN) to the Ground of the Electrical Cabinet and to an
output of the secondary of the Isolation Transformer (B).

6. The reading from the Voltmeter (1V = 1mA) gives the leakage current under
normal conditions. Turn OFF the Mobile and disconnect the connection
between the secondary of the Isolation Transformer (B) (or with a switch as
identified in the illustration). The measurement in the voltmeter gives the
leakage current under fault conditions.

7. Swap the wires connected from the Isolation Transformer to the Mobile
(marked as “A” and “B” in the illustration) and repeat the measurement
specified before (step 6.).

8. The Leakage Current Value should not exceed 5 mA under Normal

Conditions or 2.5 mA under Fault Conditions. If the measurements exceed
this range, check the Power Supply Cable and Plug (VAC) for leakage current
and replace the “EMC Filter” (line entrance) if required.

9. Disconnect all connections made in the previous steps and return the Mobile
to operational wiring. Place the ground wire back to the plug and ensure a firm
connection.

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3.2 CHECKING THE RADIATION LEAKAGE

Besides the standard service tools, a Radiation Meter (Victoreen 450 P or similar) is
necessary for checking Radiation Leakage. Radiation measurement will be setup as
indicated in Illustration 3-2.

Illustration 3-2
Radiation Leakage Setup

r=1m

X--RAY TUBE
Focal Spot

COLLIMATOR
Lead Plate (2.5 mm)

PROBE RADIATION METER

1. On the Mobile Unit Console, select the following parameters:

115 kVp, 50 mAs (20 mA , 2.5 s).

2. Cover the Collimator window with a Lead Plate (≅2.5 mm of thickness)

with at least 1 cm overlap on all sides and open the Collimator blades.

3. Select Dose mode (0.00 R) on the Radiation Meter (Victoreen 450 P).

4. Make an exposure and note the radiation readout, indicating the position where
the probe is placed respect to the Tube-Collimator. Repeat this step with the
probe at various positions around the Tube-Collimator (maintaining a radius
of 1 meter). Refer to Illustration 3-2.

5. Based on the radiation readings, calculate the Radiation Leakage

according to the following formula:

X Where X is the radiation readout from the

s Radiation Meter and s is the time in seconds.

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The following is an example of the formula stated in Step 5.

a. If the maximum radiation is “ X= 5 mR ” in 2.5 seconds (time

selected at the Console), the radiation leakage per second is:
X 5mR
s = 2.5s = 2mR∕s

b. The equivalent current in continuous operating mode for the duty cycle
(12 exposures at maximum energy, 115 kVp -- 100 mAs during one
hour) of the Mobile Unit is 0.19 mA at 115 kVp.

The dose per second for the equivalent current in continuous

operating mode:

2mR∕s 2mR∕s
A= = = 0.019mR∕s
20mA 105.26
0.19mA

c. The total dose in one hour (3600 seconds) expressed in mR:

A (mR/s) x 3600s = 0.019 mR/s x 3600s = 68.4 mR

d. The Radiation Leakage limit is 115 mR / h (1 mGy / h); Based on

the obtained result, the radiation leakage for this example is:
68.4 mR/h (68.4 mR/h / 115 = 0.59 mGy/h)

6. Based on the radiation reading at any position, ensure that the Radiation
Leakage is lower than 115 mR/h (1 mGy/h). Note the position and value of the
maximum radiation reading.

If the Radiation Leakage is over the limit at any position, first replace the
Collimator and then repeat this procedure. If leakage is still present, replace
the X-ray Tube and repeat this section.

When finished, remove the Lead Plate from the Collimator window.

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3.3 RECOMMENDATIONS FOR INSULATION RESISTANCE TEST

VDRs (Voltage Dependent Resistor) connected between mains and earth avoid damage
on the equipment due to overvoltage.

The Standard IEC 60601-1 states:

“ 20 Dielectric strength:
Only insulation with a safety function need be subject to testing”.

“20.4 Tests:
*j) Power-consuming voltage-limiting devices, in parallel with an insulation
to be tested, are disconnected from the earthed side of the circuit. Lamps,
electronic tubes, semiconductors or other automatic regulating devices may be
removed or rendered inoperative if necessary to carry out the test”.

In order to conduct the Insulation Resistance Test, 500 VDC have to be applied to the
unit. The VDRs will work decreasing their resistance, avoiding that the overvoltage
goes to the rest of the circuits. Therefore, the VDRs have to be removed before
applying 500 VDC in order to measure the correct insulation resistance.

For further information on disconnecting the VDRs, refer to Schematics:

54302xxx General, A9524-xx Varistor Board.

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