EN - 5040-0-8004 - Technical Description PROGNOST SH - V8.0 - 2021-05-11

PROGNOST SH
X-ray system tube support, floor stand
Model/ID: 7040-5-xxxx
Technical Description
Ident. No. 5040-0-8004
PROGNOST SH in analogue base configuration
X-ray components are not included in PROGNOST SH (X-ray tube, collimator, X-ray generator).
PROTEC GmbH & Co. KG Version: 8.0

In den Dorfwiesen 14, 71720 Oberstenfeld, Germany Issued: 2021-05-11
Subject to alterations
Telephone: +49 (0) 7062/92 55-0 E-Mail: protec@protec-med.com
NOTE
All sheets of this document contain proprietary and confidential information of
PROTEC GmbH & Co. KG and is intended for exclusive use by current PROTEC GmbH
& Co. KG customers. Copying, disclosure to other or other use is prohibited without
the express written authorization of PROTEC´s law department. Report any violations
of this requirement to PROTEC GmbH & Co. KG.
© 2019 PROTEC GmbH & Co. KG, Oberstenfeld
These accompanying documents were created and distributed by the documentation department.
Comments and questions about the documentation, please contact:
PROTEC GmbH & Co. KG

In den Dorfwiesen 14 | 71720 Oberstenfeld
Germany
Phone: (+ 49) 7062 – 92 55 0
Fax: (+ 49) 7062 – 92 55 60
E-mail: protec@protec-med.com
Internet: www.protec-med.com
PROGNOST SH Technical description 5040-0-8004
Table of contents
Page
Table of contents ........................................................................................................................... 3
Document Effectivity .................................................................................................................... 5
General Notes ................................................................................................................................ 7
Mechanical – Electrical Warning ................................................................................................. 7
Radiation Warning ........................................................................................................................ 7
To the User ..................................................................................................................................... 7
Product Description ............................................................................................................ 9
Specifications ..................................................................................................................... 10
Electrical connections ................................................................................................................................................................. 10
Maintenance & Safety Inspection Check ....................................................................... 11
Maintenance checklist ................................................................................................................................................................ 11
Maintenance and testing of wire ropes ........................................................................................................................... 16
General..................................................................................................................................................................................... 16
Maintenance and check................................................................................................................................................ 16
Wear and tear check ........................................................................................................................................................ 16
Check of end connections and rollers.................................................................................................................. 16
Lubrication of the wire ropes..................................................................................................................................... 16
Adjustment and replacement of PROGNOST SH components .................................. 17
Adjustment the PROGNOST SH ............................................................................................................................................ 17
Adjustment of the floor rail ......................................................................................................................................... 17
Adjustment of the counterweights ....................................................................................................................... 18
Adjusting the floor carriage horizontally (the adjustment is only made at the rear) .............. 19
4.1.3.1 Setting the movement of the rear right pair of rollers......................................................................... 20
4.1.3.2 Setting the movement of the rear left pair of rollers ............................................................................ 20
4.1.3.3 Checking the rollers................................................................................................................................................... 21
4.1.3.4 Adjusting the rear right pair of rollers ............................................................................................................ 22
4.1.3.5 Adjusting the rear left pair of rollers ................................................................................................................ 22
Adjusting the side guides ............................................................................................................................................ 23
Adjusting the inclination of the tube stand...................................................................................................... 24
Adjusting the lifting carriage rollers....................................................................................................................... 25
Adjusting the central beam perpendicular....................................................................................................... 26
Adjusting the central beam laterally to the table (Bucky center) ........................................................ 29
Setting the locking mechanism of the rotary brake in the tube arm ............................................... 30
Adjusting the vertical brakes of the image receiver stand / X-ray tube stand ............................ 31
Adjusting the brakes on the floor trolley ............................................................................................................ 31
Cable installation PROGNOST SH ......................................................................................................................................... 32
Terminal diagram .............................................................................................................................................................. 32
Cable routing plan PROGNOST SH ......................................................................................................................... 43
Cable routing plan floor carriage to X-ray column....................................................................................... 44
Wiring diagram terminal strip for floor carriage ............................................................................................. 45
Wiring diagram brake PCB and power supply unit ...................................................................................... 46
Wiring diagram operating PCB ................................................................................................................................. 47
Circuit diagram brake PCB ........................................................................................................................................... 48
Circuit diagram operating PCB ................................................................................................................................. 50
Replacement of PROGNOST SH components ............................................................................................................. 56
Removing the covers ...................................................................................................................................................... 57
4.3.1.1 Control cover ................................................................................................................................................................. 57
4.3.1.2 Cover deflection head.............................................................................................................................................. 57
Replacing the ropes ......................................................................................................................................................... 59
Replacing the double rope sheave ........................................................................................................................ 62
Replacing the rotary brake in the X-ray tube ................................................................................................... 65
Replacing the power supply unit or the brake board ................................................................................ 69
PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 3 of 86
4.3.5.1 Replacing the brake board: ................................................................................................................................... 69

4.3.5.2 Replacing the Power supply: ............................................................................................................................... 70
Replacing the operating board ................................................................................................................................ 71
Replacing the roller of the floor carriage ............................................................................................................ 73
Replacing the rear rollers on the floor carriage .............................................................................................. 76
Replacing the side guide rollers ............................................................................................................................... 77
4.3.9.1 Replacement of the outer side guide roller see chap 4.3.7 .............................................................. 77
4.3.9.2 Replacing the adjustable side guide roller .................................................................................................. 77
Replacing the rollers on the lifting carriage (vertical) ................................................................................. 78
Switching On/Off the PROGNOST SH ............................................................................................................................... 80
Functional Test ................................................................................................................................................................................ 80
Technical information....................................................................................................... 81
Dimension .......................................................................................................................................................................................... 81
Travel range .......................................................................................................................................................................... 82
Total weight.......................................................................................................................................................................... 82
Power supply .................................................................................................................................................................................... 82
Electromagnetic Compatibility (EMC) after EN 60601-1-2 ................................................................................... 82
Guidelines and Manufacturers declaration – electromagnetic interference (non-life
supporting device) ................................................................................................................................................................................... 83
Protection Art und Protection Class ................................................................................................................................... 83
Environmental conditions ........................................................................................................................................................ 83
Environmental conditions during operation ................................................................................................... 83
Environmental Conditions for Shipping and Storage ................................................................................ 83
Description of Symbols, Labels and Abbreviations ..................................................... 84
Symbols ............................................................................................................................................................................................... 84
Identification label......................................................................................................................................................................... 85
Labels .................................................................................................................................................................................................... 86
Abbreviations ................................................................................................................................................................................... 86
NOTE
The information contained in this document conforms to the configuration of the
equipment as of the date of manufacture. Revisions to the equipment subsequent
to the date of manufacture will be addressed in service updates distributed to the
PROTEC Technical Service Organization.
Document Effectivity
Revision No. Date List of effective pages Comments
New created.
1.0 2019-05-21 all Replace document
5040-0-0004_Rev02
Adaption of GMDN terms
throughout the
document
2.0 2019-10-25 Chap. 5.3.1, 6.1, 6.2 EMC tables deleted
Symbols added
Identification label
updated
Terminal diagram
exchanged, Heading
changed (Chap. 4.2.2 /
3.0 - Chap. 4.2.1-4.2.6 4.2.3), figures exchanged
Version was skipped,
changes released with
version 4.0
Chap. 4.2.1 Terminal diagram
Chap. 4.2.2-4.2.6 Figures exchanged (also
4.0 2020-06-03
due of quality)
Chap. 4.2.7-4.2.8 New created.
Maintenance checklist
Chap. 3.1, Chap. 4.4; Chap.
5.0 2020-09-01 revised; chap. 4.4 new;
4.5
Note at chap.4.5 new
Chap. 4.1.9 Headline changed
(overall same)
Chap. 4.2.1 Terminal diagram (cable
6.2 / 8.4) revised
6.0 2020-10-09
Chap. 4.1.3-4.1.4 Revised,
Chap. 4.1.5 New created,
Chap. 4.3.6 Designations changed,
Chap. 4.3.7-4.3.9 Revised.
7.0 2020-11-24 Front page Model ID revised
8.0 2021-05-11 Chap. .4.1.1 Adjustment with four leveling screws
Chap. 4.1.2 Picture how weights are to be inserted
Chap. .4.1.3 Revision of the mechanical setting

options, Changed set of rollers in front,
another set of rollers in the back new:
check the rollers
Chap. 4.1.4 Current pictures
Chap. 4.1.5 Current pictures
Chap. 4.1.6 Like chap. 4.1.11 new heading Setting

the lifting carriage rollers
Chap. 4.1.7 Additional description of alignment in

x-direction
Chap. 4.1.8 Extract + -10mm new picture
Chap. 4.1.9 Locking screw offset upwards
Chap. 4.1.10 Clearance 0.2mm - 0.4mm
Chap. 4.1.11 New: Adjustment of the brakes on the

floor trolley (previously section 4.1.6)
Chap. 4.2.8 Circuit diagrams

operating PCB from Rev.5 to Rev.6
General Notes
WARNING!
No changes of the ME device!
Mechanical – Electrical Warning

WARNING!
All of the movable assemblies and parts of this equipment should be operated
with care and routinely inspected in accordance with the manufacturer's
recommendations contained in the equipment Accompanying Documents.
Maintenance and service is only to be performed by Customers authorized by
PROTEC GmbH & Co. KG.
Live electrical terminals are deadly.
Do not remove flexible high-tension cables from X-ray tube housing or high-
tension generator and/or access covers from X-ray generator.
For all components of the equipment protective Grounding means must be
provided in compliance with the national regulations.
Failure to comply with the foregoing may result in serious or fatal bodily
injuries to the operator or those in the area.
Radiation Warning
WARNING!
The component of the equipment described within this Document is part of a
system for the intended generation of X-rays for medical diagnosis.
X-rays generate a potential risk for both patients and operators.
For this reason, the application of X-rays for a given medical purpose must
aim at the minimization of radiation exposition to any persons. Those persons
responsible for the application must have the specific knowledge according to
legal requirements and regulations and must establish safe exposure
procedures for these kinds of systems. Those persons, responsible for the
planning and installation of this equipment, must observe the national
regulations.
The system causes different ionising radiation. The purpose is to create
characteristic X-ray radiation. The intensity depends on the adjusted values of
voltage, current and time. The radiation comes orthogonal out of the X-ray
tube and is limited by the collimator.
To the User
NOTE
The user of this Document is directed to read and carefully review the instructions,
warnings and cautions contained herein prior to beginning operation, installation or
service activities.
While you may have previously operated equipment similar to that described in this
Document, changes in design, manufacture or procedure may have occurred which
significantly affect the present operation.
Although the product was subject to a risk analysis and the design corresponds to
the current state of the art, residual risk will remain in clinical use. These are depicted
in the following user manual by application limitations, contraindications, warnings

and precautions.
The installation and service of equipment described herein is to be performed by
authorized, qualified PROTEC GmbH & Co. KG Customers. Assemblers and other
Customers not employed by nor directly affiliated with PROTEC GmbH & Co. KG
technical services are directed to contact the local PROTEC GmbH & Co. KG office
before attempting installation or service procedures.
For installation and Service works its necessary to use the „Technical description“ of
the product and to observe any containing point.
NOTE
The use of the product with attachments or accessories or other components not
authorized by PROTEC is not permitted.
Product Description
The X-ray tube support, floor stand PROGNOST SH is guided in two rails mounted on the floor. In
special applications, the X-ray tube support can also be fixed to the floor.
The X-ray arm is prepared for the acquisition of an X-ray tube unit (X-ray tube with collimator) and the
X-ray head.
All movements of the X-ray column and the X-ray unit are smooth-running and are locked by
electromagnetic brakes. In addition, the X-ray tube unit with control unit automatically locks into place
at 90° during rotation around the tube arm axis, e.g. for alignment on an X-ray system image receptor
stand. All controls are normally accessible from the front.
With the column stand rotation option, operation is via a foot lever on the floor carriage or by pressing
the corresponding button on the membrane keyboard.
NOTE
All instructions supplied with the PROGNOST SH must be followed and all contained
safety instructions must be kept exactly.
Specifications
Product models
PROGNOST SH 6AS; Angle display 6 buttons 7040-5-80xx
PROGNOST SH 6T; TOUCH 6 buttons 7040-5-90xx
PROGNOST SH 8AS; Angle display 8 buttons 7040-5-85xx
PROGNOST SH 8T; TOUCH 8 buttons 7040-5-95xx
Electrical connections
NOTE
The PROGNOST SH requires the following power supply:
Main supply 100 -240Vac

Main frequency 50-60 Hz
Input current 2,5A-6A
Maintenance & Safety Inspection Check

NOTE
For every Maintenance or Service work it is necessary to use the „Technical
Description“ of the PROGNOST SH and to observe any containing information.
NOTE
For the PROGNOST SH every Service point is in the technical description for the
corresponding component in the chapter Safety and Maintenance „Maintenance
Checklist“.
NOTE
The maintenance check list must be printed from the technical description and
logged.
Maintenance checklist
This maintenance checklist is a work aid for maintenance on a PROTEC PRS 500 system “PROGNOST SH”
and should be carried out, depending on the use of the system, every 6 months with more than 100
patients/day and every 12 months with less than 100 patients/day.
This procedure does not replace the mandatory acceptance test or other procedures for checking X-ray
devices, which are defined by European standards or internal country standards. This procedure is
intended for the periodic inspection of the X-ray system PRS 500 and its maintenance in accordance
with the requirements of the manufacturer PROTEC GmbH & Co. KG.
PROTEC Dealer:
Service Technician name:
Service Technician number:
Customer:
Customer number:
Installation location:
PROGNOST SH No.: 7 - - Serial number:
Annually for Every 5 years for

systems with systems with less
less than 100 than 100
patients/day patients/day
Half-yearly for Every 4 years for

systems with systems with
more than 100 more than 100
Functional check
Visual check
Exchange
Exchange
1 Safety inspection OK Not Remarks

OK
1.1. Check the housing for damage. x
1.2. Check all electricals connection and x
tighten if necessary.
1.3. All labels are fixed and readable. x
1.4. Check floor attachment bolts. x x
1.5. Check the screws of the tube stand x
guide rails at 40 Nm.
1.6. Lateral guidance floor carriage. x x x
1.7. Check rollers in floor carriage. x x x
1.8. Check bumper guide rails. x x x
1.9. Check rope breakage indicator (if x x
present).
1.10. Check the rollers of the lifting x x
carriage.
1.11. Check the ropes deflection for x x
attrition and defects. If necessary
replace the parts.
1.12. Check the wire ropes for attrition x x x
and defects. If necessary replace
the parts.
1.13. All moving parts are running freely x

and without disturbances.
1.14. All brakes are working properly and x
without noise in the movement
range.
1.15. Control buttons are working x x
properly and are not damaged.
1.16. After releasing the brakes, the tube x
column and the tube arm can be
easily moved in all directions
without making any noise.
1.17. Optional for column rotation::The x
rotation of the X-ray column can be
easily carried out after unlocking
and without any noise.
1.18. All emergency stop switches of the x
system are correctly working.
2 Cleaning and lubrication yearly OK Not Remarks
OK
2.1. Clean guide rails of tube stand. x
2.2. Clean rollers in floor carriage. x
2.3. Clean running surfaces of the lifting x
carriage in column shaft
2.4. Clean rollers of the lifting carriage. x
2.5. Clean the rope deflection. x
2.6. Clean the bearings and grease x
them with silicone spray.
2.7. Clean electromagnets of the brake x
with alcohol and adjust their
position if necessary.
2.8. Clean the wire rope Grease with x
silicone spray.
2.9. Clean the rails for moving the x
cassette holder.
Annually for Every 5 years for

systems with systems with less
less than 100 than 100
Half-yearly for Every 4 years for

systems with systems with
more than 100 more than 100
Functional check
Functional check
Visual check
Visual check
3 Tests and Settings OK Not Remarks
OK
3.1. Check the brake of the X-ray tube x
rotation and readjust if necessary.
3.2. Check the brake of the floor x
running carriage and readjust if
necessary.
3.3. Check the vertical brake of the X- x
ray tube and readjust if necessary.
3.4. Check the wire ropes. x
3.5. Check the counterweights. x x
4 Function test after each yearly OK Not Remarks
inspection OK
4.1. Check and adjust the mechanical x

movements of the X-ray column (if
necessary).
4.2. Check the mechanical movements. x
4.3. Check connections between x
boards and devices.
4.4. Check the electrical functions. x
4.5. Check central beam path, vertical. x
4.6. Check central beam path, x
longitudinal.
Final Report:
 No safety or function-relevant problems detected
 Next maintenance in  6 /  12 /  ____ months
 Steel rope change required for the next scheduled maintenance!
Remarks, notes:
………………………………………………………………………………………………….…………
………………………………………………………………………………………………….…………
………………………………………………………………………………………………….…………
Inspector: ………………………….………..
Date: ……………..…..
Signature: …………………..……..………..
Doctor/Doctors office: ……………………..……..……..
Date: ……………………..
Signature: ………..…………..……………..
Maintenance and testing of wire ropes

General
All moving wire ropes have a limited life expectancy and therefore it is required that they be checked
wear which could influence safe operation of the system in regular intervals.
Maintenance and inspection
The ropes must be thoroughly inspected for wear no later than six months after commissioning and
thereafter annually.
Wear and tear inspection
The rope shall be scanned for wire breakage over its entire length, in particular on the part running over
the sheaves. If there is a wire break in the outer strands, the rope must be exchanged.
If through wear and tear the diameter of the wire rope is reduced to more than 15% of the nominal
wire rope diameter the wire rope has to be exchanged in each case even if single wire breaks are
detected or not.
Wire ropes with visible distortions or damages have to be exchanged.
Check of end connections and rollers

The end connections must be checked for rope slippage, wire breakage directly at the outlet, cracking
at the press connection and proper fastening (with loosening protection).
Rope sheaves must be checked for ease of movement at the latest each time the rope is changed. If
visible transverse grooves are buried in the groove of the rope, the sheave must also be replaced.
Lubrication of the wire ropes
NOTE
If the lubricant is added by a spray can all electrical contacts or brake surfaces nearby
should be protected by a cover.
As a rule, relubrication every 2 years is sufficient. Heavily soiled ropes must be cleaned externally with a
cloth. Ropes must not be cleaned with degreasing agents. The lubricant should be applied when the
rope rolls over the sheave. The amount of lubricant adhering to the rope should be so large that a
white cloth will show a noticeable amount of lubricant after wiping off approx. 20 cm of the rope once.
Adjustment and replacement of PROGNOST SH components
Adjustment the PROGNOST SH

Adjustment of the floor rail
• To align the floor rail, center the floor running carriage with the tube stand (Figure 1).
1
1
2
Figure 1
• The bottom rail is aligned using 4 leveling screws (cylinder head screws M8x50) (Figure 1, Item 1). To
avoid damaging the floor, position a 2 mm or 5 mm compensation plate (Figure 1, Item 2) under the
screws.
• Place the leveling tool both lengthways and crossways on the rails. Turn in the adjusting screws
until the rail is exactly in the water.
• Underlay the resulting height difference with the supplied washers at all eight fastening points of
the floor rail.
• Unscrew the adjusting screws. The rail is now firmly seated on the base plates.
• Fasten the floor rail to the floor and cover it with the supplied cover caps (Figure 1, Item 3).
WARNING!
The floor rails must be level.
Adjustment of the counterweights

The counterweights are inserted into the counterweight box from the front and must always be slightly
heavier than the lifting carriage with Bucky wall or the tube arm.
• Remove the tripod cover at the top.

• Push in the locking bolt (Figure 2, Item 1) to secure the counterweight box (Figure 2, Item 2).
• Place weights (Figure 2, Item 1) in the counterweight box.
Figure 2
Figure 3
Adjusting the floor carriage horizontally (the adjustment is only made at the rear)
The floor trolley was aligned exactly horizontally to the floor rail at the factory. Only the movement of
the rear rollers has to be adjusted on site. There is no adjustment on the front rollers. The right rear pair
of rollers is set first, followed by the left rear roller pair.
NOTE
At the front of the table, a rocker with two rollers (Figure 4, Item 1) is mounted on
the left and right. The M10 stop nuts (Figure 4, Item 2) are only pulled in slightly so
that the rocker can move. These screws are not tightened anymore.
2 2
2 1 2
1
Figure 4
NOTE
The two adjusting screws for the height of the pair of rollers are marked with locking
varnish in order to not be accidentally adjusted.
3 6
2
7
rear right
rear left
1 Figure 5
1
NOTE
The first set of roles is always given a smaller movement and the second with a
slightly larger one. The description starts with the pair of rollers in the back right.
4.1.3.1 Setting the movement of the rear right pair of rollers

• To adjust the backlash on the floor trolley, loosen the six M10x25 screws (Figure 5, Item 1).
• Loosen the two lock nuts M10 (Figure 5, item 2 and item 7).
• Screw in the adjusting screw (Figure 5, Item 3) for adjusting the movement by hand up to the stop
and screw in 1/8 turn with the wrench. Thereafter, the upper rear roller has a movement of about
0.15 mm.
• Tighten the three M10 screws at the rear right (Figure 5, Item 1).
• Check the movement again after tightening.
• Tighten the lock nut (Figure 5, Item 2).
4.1.3.2 Setting the movement of the rear left pair of rollers

• Screw in the leveling screw (Figure 5, Item 6) by hand until it rests against the rocker and then screw
it in 1/4 turn with the Allen key.
• Tighten the three M10 screws at the rear left (Figure 5, Item 1).
• Tighten the lock nut (Figure 5, Item 7).
4.1.3.3 Checking the rollers.

Rollers with a crown of R = 500mm are used. In order to ensure an even application of force, the middle
of the roller must roll on the floor rail. This can easily be checked by placing a sheet of paper between
the rail and the roller and sliding the floor carriage onto it. If the roll-off track is not in the middle, the
rear roller pairs must be adjusted. If the roll-off track is too far forward, the floor trolley must be lowered
at the rear or if the roll-off track is too far back, the floor trolley must be raised at the rear.
WARNING!
The front, spherical rollers must apply their force in the middle.
Rolling line to the rail
Figure 6
4.1.3.4 Adjusting the rear right pair of rollers
5 6
3 4 2
2
2
7
back right
back left
1
Figure 7 1
• To lower or raise the floor trolley at the rear, loosen the six M10x25 screws (Figure 7, Item 1).
• Loosen the four lock nuts M10 (Figure 7, Item 2).
• Unscrew the adjusting screw M10 hexagon socket for clearance adjustment (Figure 7, Item 3; Item 5
and Item 6) until they no longer touch the rocker.
• Use the leveling screw (Figure 7, Item 4) to lower or lift the floor trolley until the front rollers roll
exactly in the middle (Figure 6).
• Screw in the adjusting screw (Figure 7, Item 3) for setting the movement by hand up to the stop
and turn it out 1/8 of a turn with the wrench. Thereafter, the upper rear roller has a movement of
about 0.15 mm. Tighten the three M10 screws (Figure 7, Item 1) again.
4.1.3.5 Adjusting the rear left pair of rollers

• The second rear pair of rollers prevents the rollers from lifting off during buffer travel. The floor
trolley is not realigned, but the lower roller should only be placed lightly and the upper roller should
have more movement.
• Screw in the leveling screw (Figure 7, Item 5) by hand until it touches the rocker.
• Screw in the leveling screw (Figure 7, Item 6) by hand until it rests against the rocker and then screw
it in 1/4 turn with the Allen key.
• Tighten the three M10 screws again.
• Tighten the four lock nuts M8 (Figure 7, Item 2).
Adjusting the side guides

• Loosen the lock nut (Figure 8, Item 2).
• Turn the bolt of the side guide so that it turned away from the rail. (The further the point is
turned towards the rail, the smaller the movement).
• Push the floor trolley with the tube stand back and forth several times, while pressing the floor
trolley towards the rear rail until the front side guide rollers (Figure 9, item 3) are in contact with
the front rail.
• Put the eccentric inner guide rollers (Figure 8, Item 1) back on with a movement of about
0.1mm (place the eccentric roller on the rail and open until the roller can be turned by hand).
• Tighten the lock nut (Figure 8, Item 2) of the internal eccentric guide rollers again. Check again
whether the roller can move freely.
1
2
Figure 8
Figure 9
Adjusting the inclination of the tube stand
The tube stand has already been aligned at the factory perpendicular to the floor rail using
compensating plates. The shims are fixed to the tube stand flange with adhesive strips at the factory.
For assembly, remove the adhesive strips and insert compensating plates between the tube stand and
the floor carriage. Should the column still not be in the water, additional shims must be inserted or
removed.
3 Figure 10
However, if the alignment needs to be corrected, proceed as follows:

• Unscrew the four M12 fastening screws (Figure 10, Item 1) by two turns.
• Screw in adjusting screw M10 (Figure 10, Item 1) and adjust the inclination.
NOTE
A second person is required to push the tube stand back slightly when aligning it, as
the center of gravity of the tube stand is slightly in front of the front rail.
• Take out compensating plates or insert additional ones (same compensating plates as on the
floor rail and on the table (Figure 10, item 3).
• Tighten the four M12 screws in the tube stand again.
Adjusting the lifting carriage rollers

The lower rollers of the lifting carriage are mounted with eccentric axles. This allows fine adjustments to
be made so that all rollers are in contact. The inclination of the tube arm can also be easily corrected.
This fine adjustment is made at the factory.
• Loosen the Allen screws (Figure 11, Item 1)
• Turn the eccentric (Figure 11; Item 2) with an Allen key. If the marking is turned towards the
rear running surface, the arm is pushed upwards.
1
1
Figure 11
Adjusting the central beam perpendicular

in the z-direction
• The rotary brake (Figure 12, Item 2) rests on four support screws (Figure 12, Item 1 and Figure 10,
Item 1). The support screws are screwed in at the factory in such a way that the rotary brake is raised
by 2mm.
• In order to set the inclination, the adjusting screw (Figure 13, Item 3) must first be screwed in until it
is in contact with the rotary brake.
NOTE
After adjusting, place the set screw in the tube arm.
Figure 12
1
1
2
2
Figure 13
• Unscrew the four fastening screws (Figure 14, Item 1) of the rotary brake by about three turns.
• Unscrew the rear support screws (Figure 14, Item 2) by three turns.
• Set the inclination with the adjusting screw M8 x 50 (Figure 13, Item 3). Screw in the adjusting
screw, the central beam moves forward, unscrew the adjusting screw, the central beam moves
backwards.
• As soon as the correct position for the rotary brake has been reached, screw in the support
screws up to the rotary brake hand-tight and retighten the rotary brake fastening screws.
• Unscrew the upper adjusting screw M8x50 and place it in the tube arm.
2 3
Figure 14
in X direction
Figure 15
• In order to set the inclination, the adjusting screw (Figure 13, Item 3) must first be screwed in until it
is in contact with the rotary brake.
NOTE
After adjusting, place the set screw in the tube arm.
• Unscrew the four fastening screws (Figure 14, Item 1) of the rotary brake by about three turns.
• Unscrew the rear support screws (Figure 14, Item 2) by three turns.
• Screw in the left front support screw and unscrew the right front support screw by the same
amount, the central beam moves to the left or vice versa.
• Screw in the right front support screw and unscrew the left front support screw by the same
amount, the central beam moves to the right.
• If necessary, check the alignment in the z direction again.
• As soon as the correct position for the rotary brake has been reached, screw in the support
screws up to the rotary brake hand-tight and retighten the rotary brake fastening screws.
• Unscrew the upper adjusting screw M8x50 and place it in the tube arm.
Adjusting the central beam laterally to the table (Bucky center)

• The control head can be pulled out 20mm. The factory setting is 10mm (Figure 16).
• To move the control head, loosen the countersunk screws (Figure 17, Item 1) (do not unscrew
completely!).
10 mm 10 mm
Figure 16
1 1
1 1
Figure 17
Setting the locking mechanism of the rotary brake in the tube arm
• Loosen lock nut locking piece (Figure 18, Item 1).
• Unscrew the locking piece (Figure 18, Item 2) about three turns.
Figure 18
• Screw in the locking screw (Figure 18, Item 2) until it clicks into place
NOTE
The detent must not jam when turning the operating head!
• Tighten the lock nut of the locking screw.

• Mount the cover on the tube arm (Figure 19, Item 1).
Figure 19
Adjusting the vertical brakes of the image receiver stand / X-ray tube stand
The vertical brake is preset with a clearance of 0.2-4 mm. To set, proceed as follows:
• Loosen the grub screw in the clamping ring (Figure 20, Item 1)
• By turning the clamping ring counterclockwise, the shaft (Figure 20, Item 2) is released from
the eccentric flange.
• The shaft can be moved by light blows with the rubber mallet until there is another movement
of 0.2mm to 0.4mm between the permanent magnet brake and the brake disc on the double
rope pulley.
• Tighten the clamping ring clockwise to fix it
• Screw in the grub screw.
Figure 20
Adjusting the brakes on the floor trolley

The floor trolley has two brake holders, to each of which two magnetic brakes are attached (Figure 21,
Item 1). The magnets move in parallel.
• Loosen the cylinder head screws M8 (Figure 21, Item 2) (do not unscrew!).
• Move the brake holder parallel to the rail until there is a distance of 0.2mm between the
magnetic brakes and the rail.
• Tighten the cylinder head screws again.
2 2
Figure 21
1 1
Cable installation PROGNOST SH

Terminal diagram
The wiring is carried out according to the following terminal diagram:
Cable Wire From To/Terminal Usage Article No. Description Length

No. color /Terminal [m]
2.1 - Tube stand Tube stand - 0061-0-0141 Cable DC W1- 2,5

W7 B W8 S W2/W7-W8
1 PIN 1 PIN 1 Power supply
brake V + (24 Vdc)
2 PIN 2 PIN 2 Power supply
brake V -
2.4 - Brake Wall stand W2 S - 0061-0-0137 Cable DC Brake 12
board PCB-W2
1 X22_4 PIN 1 Power supply
brake V + (24 Vdc)
brake V -
2.5 - Brake Wall stand W4 B - 0061-0-0138 Cable signal Brake 12
board PCB-W4
rd X22_1 PIN 1 Signal brake WV
(+/-)
bn X22_2 PIN 2 Signal brake WV
(+/-)
bk X22_5 PIN 3 Signal Light beam
(+/-)
og X22_6 PIN 4 Signal Light beam
(+/-)
3.1 - Generator X-ray column - 0061-0-0135 Cable harness 8
Spellman power supply Generator- X-ray
24V head 8m
I1 X4 (1) (0 ACN Power supply PSU 0061-0-0160 Cable harness 12
Vac) (neutral conductor) Generator-X-ray
head 12m
I2 X4 (2) (230 ACL Power supply PSU 0061-0-0136 Cable harness 15
Vac) (230 Vac) Generator-X-ray
head 15m
PE X4 (3) PE FG Grounding
Neusoft power supply Generator- X-ray
24V head 8m
I1 PR1-6 (0 ACN Power supply PSU 0061-0-0160 Cable harness 12
Vac) (neutral conductor) Generator-X-ray
head 12m
I2 PR1-5 (230 ACL Power supply PSU 0061-0-0136 Cable harness 15
Vac) (230 Vac) Generator-X-ray
head 15m
PE PE FG Grounding

Spellman / grounding pin Generator- X-ray
Neusoft head 8m
gnye PE PE Grounding 0061-0-0160 Cable harness 12
Generator-X-ray
head 12m
0061-0-0136 Cable harness 15
Generator-X-ray
head 15m
Neusoft G6 power supply Generator- X-ray
S 24V head 8m
I1 G6-24V +V1 Power supply PSU 0061-0-0160 Cable harness 12
+ (24 Vdc) Generator-X-ray
head 12m
I2 G6-0V RTN Power supply PSU 0061-0-0136 Cable harness 15
- Generator-X-ray
head 15m
4.1 - X-ray Brake board - 0061-0-0140 Cable DC PSU- 0,3
column Brake PCB
power
supply 24V
1 +V1 X21_4 Power supply PSU
+ (24 Vdc)
2 RTN X21_3 Power supply PSU
-
4.2 - Brake X-ray column - 0061-0-0139 Cable DC Brake 0,7
board W6 B PCB-W6
brake V + (24 Vdc)
2 X27_2 PIN 2 Spg Bremse V -
4.3 - X-ray X-ray column - 2010-0-0017 KEB- 0,5
column brake V Bremse24V40216
W6 S
gnrd PIN 1 fixed Power supply
brake V + (24 Vdc)
gnbu PIN 2 fixed Spg Bremse V -
4.4 - Brake X-ray column - 0061-0-0199 Cable DC Brake 0,7
board W7 S PCB-W7
brake H + (24 Vdc)
brake H -
4.5 - Brake X-ray column - - Brake PCB.-W12 0,7

board W12 B
rd X26_1 PIN 1 Power supply
rotation column +
(24 Vdc)
bn X26_2 PIN 2 Power supply
rotation column –
bk X26_3 PIN 3 Signal rotation
column (+/-)
og X26_4 PIN 4 Signal rotation
column (+/-)
4.6 - X-ray X-ray column - - W12-W13 2,5
column W13 B
W12 S
rd PIN 1 PIN 1 Power supply
rotation column +
(24 Vdc)
bn PIN 2 PIN 2 Power supply
rotation column -
bk PIN 3 PIN 3 Signal rotation

column (+/-)
og PIN 4 PIN 4 Signal rotation
column (+/-)
4.7 - Column X-ray column - 0061-0-0156 GND A5-2,5; A5- 2,9
ground X- back grounding 2,5; l=2,9m
ray column bolt
grounding
bolt
gnye PE PE Grounding
4.8 - Base frame X-ray column - 0061-0-0149 GND A5-2,5; 0,07
rear back grounding 6,3x0,8; l=70mm
column bolt
4.9 - Column X-ray column - 0061-0-0155 GND A5-2,5; A5- 0,8
head X-ray back grounding 2,5; l=800mm
column bolt
grounding
bolt
4.10 - Column Reare column - 0061-0-0152 GND A5-2,5; 0,25

head X-ray head cover 6,3x0,8; l=250mm
column
grounding
bolt
4.11 - Column Front column - 0061-0-0152 GND A5-2,5; 0,25
head X-ray head cover 6,3x0,8; l=250mm
column
grounding
bolt
4.12 - Column Front column - 0061-0-0152 GND A5-2,5; 0,25

head X-ray cover 6,3x0,8; l=250mm
column
(M4)
4.13 - Left lifting Column head - 0061-0-0153 GND A5-2,5; A5- 0,39
rail above X-ray column 2,5; l=390mm
grounding bolt
4.15 - Column Cover lowerX- - 0061-0-0149 GND A5-2,5; 0,07
ground X- ray column 6,3x0,8; l=70mm
ray column
5.1 - Column Floor carriage - 0061-0-0172 Cable DC W8- 0,75
floor W8 B clamping strip clampstrip
K1
1 PIN 1 1 Power supply
(Power brake H + (24 Vdc)
supply
brake H +)
2 PIN 2 2 Power supply
(Power brake H -
supply H -)
5.3 - Column Floor carriage - - W13- clamping 1,5
floor W13 clamping strip strip
S K2
rd PIN 1 PIN 1 Power supply
rotation column +
(24 Vdc)
bn PIN 2 PIN 2 Power supply
rotation column -
bk PIN 3 PIN 3 Signal rotation
column (+/-)
PIN 4 PIN 4 Signal rotation
column (+/-)
6.1 - Brake Operating plate - 0061-0-0135 Cable harness 8

board Generator- X-ray
head 8m
- X20 X20 Signal operate / 0061-0-0160 Cable harness 12
brake PCB (+/-) Generator- X-ray
head 12m
Generator- X-ray
head 15m
6.2 - Brake Operating plate - 0061-0-0135 Cable harness 8
board Generator- X-ray
head 8m
1 X21_2 X21_1 Power supply 0061-0-0160 Cable harness 12
operate PCB + (24 Generator- X-ray
Vdc) head 12m
2 X21_5 X21_2 Power supply 0061-0-0136 Cable harness 15
operate PCB - Generator- X-ray
head 15m
6.3 - Brake X-ray head W9 - 0061-0-0135 Cable harness 8
board B Generator- X-ray
head 8m
bn X24_5 PIN 1 Power supply 0061-0-0160 Cable harness 12
brake D + (24 Vdc) Generator- X-ray
head 12m
bu X24_6 PIN 2 Power supply 0061-0-0136 Cable harness 15
brake D - Generator- X-ray
head 15m
6.4 - Brake X- Brake - 2010-0-0027 Permanent- 0,5
ray head connector magnetic-brake
W9 S 24VDC
rd PIN 1 fixed Power supply
brake D + (24 Vdc)
bk PIN 2 fixed Power supply
brake D -
6.5 - X-ray X-ray head - 0061-0-0135 Cable harness 8
column Generator- X-ray
head 8m
gnye PE PE Grounding 0061-0-0160 Cable harness 12
Generator- X-ray
head 12m
Generator- X-ray
head 15m
6.6 - Brake X-ray arm W14 - - Brake board-W14 -

board B
brake T + (24 Vdc)
brake T -
3 X26_3 PIN 3 Signal telescopic
arm (+/-)
4 X26_4 PIN 4 Signal telescopic
arm (+/-)
6.7 - X-ray arm Request 3 - - - -
W14 S
1 PIN 1 Power supply
brake T + (24 Vdc)
2 PIN 2 Power supply
brake T -
3 PIN 3 Signal telescopic
arm (+/-)
4 PIN 4 Signal telescopic
arm (+/-)
7.1 - Horizontal Floor carriage - 2010-0-0032 magnetic clamp 0,23
brake 1 clamping strip 220N; D=25; h=19
K1
bn fixed 3 Power supply
brake H + (24 Vdc)
wh fixed 4 Power supply
brake H -
K1
brake H + (24 Vdc)
brake H -
K1
brake H + (24 Vdc)
brake H -
K1
brake H + (24 Vdc)
brake H -
7.5 - Column Reare cover - 0061-0-0198 GND A5-2,5; 0,75

ground X- floor carriage 6,3x0,8; L=750mm
ray column
grounding
bolt
7.6 - Actuating Floor carriage - 2001-9-0019 Electric lifting 0,25
motor clamping strip cylinder - LAS1
unlocking K2
bk fixed 11 Power supply
rotation column +
(24 Vdc)
rotation column -
7.7 - Locking Floor carriage - - - -
rotatable clamping strip
plate K2
request 2
1 1 13 Signal rotation
column (+/-)
column (+/-)
7.8 - Rotatable Locking - - - -
plate rotatable plate
request 1 request 2
column (+/-)
column (+/-)
7.9 - Column Front cover - 0061-0-0198 GND A5-2,5; 0,75
ground X- floor carriage 6,3x0,8; L=750mm
ray column
grounding
bolt
8.1 - Operating Tablet - 0061-0-0124 Charge cable 1

plate tablet 1m
bn X40_1 Input Power Power supply
tablet + (15 Vdc)
bk X40_2 Input Power Power supply
tablet -
8.2 - Operating Tablet - 2004-0-0139 USB-cable, plug A 1
plate angled
- X36 Input USB Signal
8.3 - Operating Collimator - 0061-0-0143 Cable DC OPCB- 1,3
plate Ralco coll Ralco
1 X21_3 + (24 Vdc) Spg Tiefenblende
+ (24 Vdc)
2 X21_4 - (0Vdc) Spg Tiefenblende -
8.3 - Operating Collimator - 0061-0-0147 Cable DC OPCB- 1,3
plate Claymount mit coll Claym
4 retaining
claws
1 X21_3 7 Power supply
collimator + (24
Vdc)
2 X21_4 5 Power supply
collimator -
8.4 - Operating Collimator - 0061-0-0201 Cable signal OPCB- 1,3
plate Ralco coll Ralco
bn X35_1 Screw 3 Signal collimator +
bk X35_2 Screw 4 Signal collimator -
8.4 - Operating Collimator - 0061-0-0146 Cable signal OPCB- 1,3
plate Claymount mit coll
4 retaining
claws
bn X35_1 3 Signal collimator +
bk X35_2 4 Signal collimator -
8.7 - Operating Foil key left 3 - 0061-0-0125 Foil key 3T left 0,2
plate buttons
- X33 fixed Signal
8.7 - Operating Foil key left 4 - - Foil key 4T left 0,2
plate buttons
- X33 fixed Signal
8.8 - Operating Foil key right 3 - 0061-0-0126 Foil key 3T right 0,2
plate buttons
- X32 fixed Signal
8.8 - Operating Foil key right 4 - - Foil key 4T right 0,2
plate buttons
- X32 fixed Signal
8.9 - X-ray head fascia board - 0061-0-0154 Erd. A5-2,5; 6,3x0,8; 0,47
grounding stiffening L=470mm
pin operating unit
8.10 - X-ray head Hoods back - 0061-0-0149 Erd. A5-2,5; 6,3x0,8; 0,07
grounding panel L=70mm
pin
8.11 - X-ray head Insert frame - 0061-0-0154 Erd. A5-2,5; 6,3x0,8; 0,47
grounding hood L=470mm
pin
8.12 - X-ray head Hand rails left - 0061-0-0153 Erd. A5-2,5; A5-2,5; 0,39
grounding L=390mm
pin
8.13 - X-ray head Hand rails right - 0061-0-0153 Erd. A5-2,5; A5-2,5; 0,39
grounding L=390mm
pin
9.1 - Operating Generator G34 - 0061-0-0135 Cable harness 8
plate S Generator- X-ray
head 8m
X34-1 G34-1 Fail-Safe 0° 0061-0-0160 Cable harness 12
Generator- X-ray
head 12m
X34-2 G34-2 Fail-Safe 0° 0061-0-0136 Cable harness 15
Generator- X-ray
head 15m
X34-3 G34-3 Fail-Safe 90°
X34-4 G34-4 Fail-Safe 90°
9.2 - Generator X-ray tube - 7753-0-2408 High voltage cable 8,5
pair 8,5m
- + + High voltage X-ray 7753-0- High voltage cable 12
tube + 2412 pair 12m
- - - High voltage X-ray 7753-0- High voltage cable 15
tube - 2415 pair 15m
7753-0-2405 High voltage cable 8,5
pair X3 8,5m
7753-0-2406 High voltage cable 12
pair X3 12m
7753-0-2404 High voltage cable 15
pair X3 15m
9.4 - Generator X-ray tube - 7753-0-2349 Stator cable 8m 8

Spellman Varex Varex
rd U rd Phase shift 7753-0-2344 Stator cable 12m 12
Varex
bk W bk Line 7753-0-2355 Stator cable 15m 15
Varex
wh V wh Common
gy X6 (4) gy Ground terminal
og X6 (5) og Thermal switch
bn X6 (6) bn Thermal switch
9.4 - Generator X-ray tube - 7753-0-2349 Stator cable 8m 8
Neusoft Varex Varex
rd Shift rd Phase shift 7753-0-2344 Stator cable 12m 12
Varex
bk Main bk Line 7753-0-2355 Stator cable 15m 15
Varex
wh Common wh Common
gy GND gy Ground terminal
og TS1 og Thermal switch
bn TS2 bn Thermal switch
9.4 - Generator X-ray tube IAE - 7753-0-2371 Stator cable 8m 8
Spellman IAE
rd U rd Phase shift 7753-0-2372 Stator cable 12m 12
IAE
bk W bk Line 7753-0-2373 Stator cable 15m 15
IAE
wh V wh Common
gy X6 (4) gy Ground terminal
og X6 (5) og Thermal switch
bn X6 (6) bn Thermal switch
9.4 - Generator X-ray tube IAE - 7753-0-2371 Stator cable 8m 8
Neusoft IAE
rd Shift rd Phase shift 7753-0-2372 Stator cable 12m 12
IAE
bk Main bk Line 7753-0-2373 Stator cable 15m 15
IAE
wh Common wh Common
gy GND gy Ground terminal
og TS1 og Thermal switch
bn TS2 bn Thermal switch
9.6 - Generator X-ray tube - 0061-0-0135 Cable harness 8
Generator- X-ray
head 8m
- PE PE Grounding 0061-0- Cable harness 12
0160 Generator- X-ray
head 12m
Generator- X-ray
head 15m
9.7 - Generator W10 S - 7753-0-2565 Cable for DAP 10

Spellman chamber 10m
- BUS-Board Round plug DAP-chamber 7753-0- Cable for DAP 15
X3 / DAP1 DAP 2566 chamber 15m
9.7 - Generator W10 S - 7753-0-2565 Cable for DAP 10
Neusoft chamber 10m
- CPU-Board, Round plug DAP-chamber 7753-0- Cable for DAP 15
X19 DAP 2566 chamber 15m
10.1 - Operating PC - 2004-0-0115 Network cable 15
plate Gigabit 15m
- X37 Network Network
connection
The points marked in blue must be connected to the respective component during installation.
Cable routing plan PROGNOST SH
Figure 22
Cable routing plan floor carriage to X-ray column

The cable of the brake for the floor running carriage 4.6/2.1 is located in the cable shaft inside the X-ray
column.
Figure 23
Wiring diagram terminal strip for floor carriage
Figure 24
Wiring diagram brake PCB and power supply unit
Figure 25
Wiring diagram operating PCB
Figure 26
Circuit diagram brake PCB
Figure 27
Figure 28
Circuit diagram operating PCB
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Replacement of PROGNOST SH components
NOTE
The PROGNOST SH contains heavy parts, which can cause an accident.
WARNING!
During the system is „ON“, the 230 Vac is present inside of the device.
WARNING!
Before starting to replace PROGNOST SH components, please observe the
following:
- Disconnect mains
- Prevent reconnection
- Test for absence of harmful voltages
- Ground and short circuits
- Cover or close of nearby parts
WARNING!
Before commissioning, observe the following:

- Remove aid‘s
- Leave the driven range
- Remove the Groundings and short circuits first at the working place,
than at any other place
- System parts and cables without Grounding (if available) can´t be
touched anymore
- Restore removed safety covers and labels
- Remove protective measures only after clearing the area
- At service with several people make sure that no one is inside the
driven range
Removing the covers
4.3.1.1 Control cover

• Loosen the three furniture screws on both sides (Figure 35, Item 1) on the sides of the tripod
head.
• The cover (Figure 35, Item 1) is attached at the top and must first be pushed up a little and then
backwards.
• Disconnect the grounding cable
4.3.1.2 Cover deflection head

• Pull the tripod head cover (Figure 35, Item 2) forward a little
• Disconnect the grounding cable
• Lift the cover and remove it from the column head.
1
2
Figure 35
• Remove the two cylinder head screws (Figure 36, Item 1).
1 Figure 36
• Move the lifting carriage all the way down.

• Disconnect the Grounding cables. Then lift the upper column cover (Figure 37, Item 1) up and
forward and pull it out.
Figure 37
• Loosen the screws (Figure 38, Item 1) of the lower cover (Figure 38, Item 2) and pull out the
lower cover upwards.
2
1
Figure 38
Replacing the ropes

• Remove the covers, see chapter 4.3.1.
• Move the control head down
• Push in the locking pin
Figure 39
• Place a safety strap (Figure 40, Item 2) from the column head (Figure 40, Item 1) to the tube
arm (Figure 40, Item 3).
• Push the tube arm (Figure 40, Item 3) upwards by about 10cm and tighten the safety belt
(Figure 40, Item 2). The ropes are loose now.
Figure 40
• Unscrew the front and rear rope skip protection (Figure 41, Item1).
Figure 41
• Loosen the two cylinder head screws on the lifting carriage (Figure 42, Item 1).
• Push the cable safety device (Figure 42, Item3) backwards and remove it.
• Unhook the two ropes (Figure 42, Item 2).
1
Figure 42
• Loosen the two cylinder head screws on the counterweight box (Figure 43, Item 1).
1 1
Figure 43
• Guide the rope angle (Figure 44, Item 1) through the slot in the counterweight box from the
inside of the column.
• Loosen the lock nut and nut.
• Remove washers, sleeve and spring.
• Replace the ropes.
• The new ropes are installed in reverse order.
Figure 44
Replacing the double rope sheave

• Remove the covers of the column as described in chapter 4.3.1.
Figure 45
• Relieve the load on the ropes, remove the rope guide and the rope skip protection, see chapter
4.3.2.
• Remove the rope breakage indicator (Figure 46, Item 2) by lifting the rope breakage indicator
out of the cylinder head screws (Figure 46, Item 1).
2
Figure 46
• Remove all six screws from the clamping set (Figure 47, Item 1).
• Screw three screws into the jacking threads (Figure 47, Item 2) of the front flange and tighten
them crosswise until the clamping set has come loose.
Figure 47
• Unscrew the grub screw (Figure 48, Item 1) from the clamping ring (Figure 48, Item 2).
• Turn the clamping ring counter clockwise to release the shaft (Figure 48, Item 3) from the
eccentric flange.
3
Figure 48
• Beat out the shaft with a rubber hammer.
• The brake can only be removed when released.

• The new double rope sheave is installed in reverse order to this procedure.
• Adjusting the brake (See chapter. 4.1.10).
Replacing the rotary brake in the X-ray tube

The rotary brake (Figure 49, Item 1) connects the X-ray tube arm (Figure 49, Item 2) to the X-ray
operating head (Figure 49, Item 3).
1
2
Figure 49
• Switch off power to the system.

• Remove column cover see chapter 4.3.1.
• Fixing the counterweight.
• Remove tube arm cover.
• Disconnect brake plug.
• Loosen the screws (Figure 50, Item 1).
NOTE
The cable holder (Figure 50, Item 2) remains connected to the cables and is only
pulled out
• Press the operating head firmly against the rotating plate flange and remove the screws.
• Place the operating head on a suitable table (Attention: the operating head is very heavy!).
Figure 50
• Remove the flange plate (Figure 51, Item 1) from the rotary brake by removing the four Allen
screws (Figure 51, Item 2).
2
1
Figure 51
• Remove the nut (Figure 52, Item 1) inside the X-ray arm.
• Remove the detent piece (Figure 52, Item 2)
2
1
Figure 52
• Unscrew 4 hexagon socket screws (Figure 53, Item 2).

• Remove the rotary brake (Figure 53, Item 3) from the tube arm.
1 Figure 53
• Mount the rotary brake in reverse order.

• For adjusting the rotary brake inclination see chapter Fehler! Verweisquelle konnte nicht
gefunden werden.8.
• Setting the detent rotary brake see chapter Fehler! Verweisquelle konnte nicht gefunden
werden.10.
Replacing the power supply unit or the brake board

• Den PROGNOST SH bzw. das gesamte System von der Netzspannung trennen.
• Abdeckung Steuerung entfernen siehe Kap. 4.3.1.1
4.3.5.1 Replacing the brake board:

• Disconnect cable.
• Press the locking springs (Figure 54, Item1) of the PCB holders one after the other and lift off
the PCB.
• Insert new circuit board.
• Connect the cable.
1
1
Figure 54
4.3.5.2 Replacing the Power supply:

• Disconnect cable.
• Unscrew the control unit from the X-ray stand by loosening the six cylinder head screws
(Figure 54, Item 1).
• Power supply unit can now be unscrewed from the rear side.
• Replace power supply unit.
• Installation in reverse order.
1
1
1
1
Figure 55
Replacing the operating board

• Disconnect the PROGNOST SH or the entire system from the mains voltage.
• Unscrew the two screws on the rear panel of the operating head. For the position of the screws
(Figure 56, Item 1).
Figure 56
• Push two screwdrivers vertically into the two cut-outs of the tubehead housing from above.
This releases the spring lock.
Figure 57
• Pull out the lower side of the cover with a strong pull
• Remove all cables connected to the operating board.

• Remove the operating plate from the four spacer bolts (Figure 58, Item 1) by pressing in
the bolt lugs with a screwdriver.
1
1
1 1
Figure 58
• Replace the control board.
• The assembly of the new control board is carried out in reverse order.
HINWEIS
Blende gleichmäßig ansetzten und mit einem gleichmäßig nach oben und unten verteilten Druck
gleichzeitig andrücken.
Replacing the roller of the floor carriage

• Remove covers.
• Place square timber 90mm x 90mm x500mm (Figure 59, Item 1) in the middle of the rail
• Unscrew the rail buffer (Figure 59, Item 2)
2
Figure 59
• Drive the floor trolley onto the squared timber
WARNING!
The floor trolley including the X-ray column must be moved out of the floor
rail. If the floor trolley together with the X-ray column is extended, extreme
caution is required and the work steps are only to be carried out by two
people!
NOTE
The second person stands with one leg on the side of the rail on the floor trolley and
pulls the tube stand towards them with horizontal arms. At the same time, the floor
trolley is moved out about 20 cm and placed on the squared timber.
Figure 60
• Remove four M8 stop nuts (Figure 61, Item 1), washers (Figure 61, Item 2) and plate (Figure 61,
Item 3)
1
3
Figure 61
• Remove the front roller set from the floor carriage

• Remove the snap rings (Figure 62, Item 1)
• Pull off both rollers (Figure 62, Item 2)
• Pull off the side guide roller (Figure 62, Item 3)
• Slide on new roles
• Put on the locking ring
2
1
2
1
3
Figure 62
• Install the front roller set in the floor trolley in reverse order
NOTE
If there were compensating plates (Figure 63, Pos. 1 and Pos. 2) on the roller set,
insert the compensating plates again
Figure 63 2
NOTE
Tighten the stop nuts (Figure 61, Item 1) just enough so that the rocker of the roller
set can still be moved
Replacing the rear rollers on the floor carriage

• Remove the cover
• Loosen the lock nut (Figure 64, Item 1) and unscrew the adjusting screw (Figure 64, Item 2) for
movement about 5mm.
• Unscrew the three Allen screws
• Pull out the roller set
1
3
Figure 64
• Pull the rear roller set sideways out of the floor carriage
• Remove the circlips (Figure 65, Item 1)
• Pull off both rollers (Figure 65, Item 2)
• Slide on new roles
• Insert circlips
1
Figure 65
• Insert roller set

• Put on hexagon socket screws with washers
• Adjust movement see chap. 4.1.3
Replacing the side guide rollers

4.3.9.1 Replacement of the outer side guide roller see chap 4.3.7
4.3.9.2 Replacing the adjustable side guide roller
• Remove the cover
• Push the floor carriage with the side guide roller over the cutout on the rail base plate (Figure
66)
• Remove lock nut (Figure 66, Item 1) and washer (Figure 66, Item 2)
• Pull the lateral guide roller with the setting eccentric (Figure 66, Item 3) down and out
Figure 66
• Remove the circlip (Figure 67, Item 1)

• Pull off the roller (Figure 67, Item 2)
• Push the new roller onto the setting eccentric (Figure 67, Item 3)
• Insert the locking ring
Figure 67
• Push the side guide roller with the setting eccentric from bottom to top into the floor carriage
(Figure 66)
• Apply washer and lock nut
• Adjust the lateral guide movement, see section 4.1.4
Replacing the rollers on the lifting carriage (vertical)

The lifting carriage is guided by four rollers. To replace these rollers, the lifting carriage must be
lifted out of the guide.
• Remove covers, see chap. 4.3.1

• Remove the X-ray head, see Chap. 4.3.4
• Unscrew the 4 screws on the tripod head (Figure 68, Item 1), lift the tripod head (Figure 68,
Item 2) and push it backwards.
1
1
2
1
1 3
5
4
Figure 68
• Push the lifting carriage up out of the guide.
• Swap roles
NOTE
The side movement is adjusted with the help of shims (Figure 69, Item 2). If the
movement is too small, remove a shim at the top and bottom
1 2
Figure 69
• Put the lifting carriage back into the guide

• Place the tripod head in the middle
• Check the lateral movement between the roller and the rail. It should be around 0.3-06mm
• The assembly is carried out in reverse order.
Switching On/Off the PROGNOST SH

PROGNOST SH starts automatically by switching on the X-ray system. PROGNOST SH. The PROGNOST
SH turns off automatically by switching off the X-ray system.
Functional Test
NOTE
Before carrying out the functional test, it is recommended that the persons carrying
out the installation familiarise themselves with the device and its correct functioning.
For further information, refer to the instructions for use (document 5040-0-8002).
NOTE
The functional test should be performed before mounting the covers.
NOTE
The functional test can only be carried out when the electrical installation has been
completed and the device is switched on.
WARNING!
During the system is „ON“, the 230 Vac voltage is present inside of the device.
NOTE
The function test also includes the Test Report for X-ray systems or components (FB-
04-07A4). This must be taken from the enclosed documentation (CD), printed out
and recorded.
After installation and adjustment of the column stand, the following functional tests should be
performed before mounting the covers of the column head and column stand front.
A functional test can only be carried out when the electrical installation has been completed and the
PROGNOST SH is switched on.
Check mechanical and electrical functions according to chapter 1 in the Technical Description.
• Move the column stand lengthwise from buffer stop to buffer stop. With the brakes released,
the force to move the column stand should not exceed 35N.
• Move the vertical carriage over its entire range of motion.
• If moving the vertical carriage requires too much force, adjust the balance with the weight
plates. The required force should not exceed 55N.
• Check whether the weight box has been unlocked, otherwise the X-ray head cannot be
moved.
• The control unit can be moved on the ground.
Technical information
Dimension
Travel range
Angulation X-ray tube assembly around horizontal support arm +/- 180°
Detents X-ray tube assembly around horizontal support arm -90°; 0°; +90°, 180°
X-ray tube support, floor stand longitudinal travel: 1411 mm
X-ray tube support, floor stand longitudinal travel,

with short floor rail extension 2078,5 mm
Focal spot vertical travel: 294 -1882,5mm
Floor focus distance: max. 1882,5mm

Total weight
The maximum total weight of PROGNOST SH with floor rail amounts 355 kg.
Power supply
NOTE
The PROGNOST SH needs the following power supply:
Power supply 230 Vac

Power frequency 50 - 60 Hz
Input current 2,5 – 6 A
The power supply for the electromagnetic brakes of the X-ray stand and the X-ray unit is provided by a
power supply with a power of 500W. This is mounted on the X-ray column.
The power adapter comes with 230V; 6A 2,5A; connected directly to the generator.
WARNING!
During the system is „ON“, the 230 Vac voltage is present inside of the device.
WARNiNG!
To lower the risk of an electrical shock, the device can only be run on a power
supply with a protective conductor.
Electromagnetic Compatibility (EMC) after EN 60601-1-2

Caution!
The radiographic system PROGNOST SH is, as a medical electrical equipment,

subject to particular precautionary measures in regard to EMC and is required
to be installed and prepared for initial use as described within the
accompanying documents.
Caution!
Mobile HF-Communication devices (radios) (including their accessories such

as antenna cables and external antennas) shouldn’t be used closer than 30cm
(12 Inch) to the marked parts and cables of the PROGNOST SH. Disregarding
this can cause a decrease in the performance features of the device.
Guidelines and Manufacturers declaration – electromagnetic interference (non-life

supporting device)
The X-ray system tube support, floor stand is intended for use in an electromagneticic environment in
which radiated RF disturbances are controlled. The customer or the user of the X-ray system tube
support, floor stand can help prevent electromagneticic interference by maintaining a minimum distance
between portable and mobile RF communications equipment (transmitter) and the X-ray system tube
support, floor stand.
Protection Art und Protection Class

The PROGNOST SH is consistent with a protection class 1 (according to EN 60601-1).
Environmental conditions
Environmental conditions during operation
Ambient Temperature + 10°C to + 40°C
Relative humidity 30% to 75% (non-condensing)
Atmospheric pressure 700 hPa to 1060hPa
Environmental Conditions for Shipping and Storage
Ambient Temperature 10°C to + 70°C
Relative humidity 10% to 95% (non-condensing)
Atmospheric pressure 500 hPa to 1060hPa
Description of Symbols, Labels and Abbreviations

Symbols
Limitation atmospheric pressure
Limitation temperature
Limitation humidity
Keep dry
Fragile, Handle with care
This way up
Caution, note warning notice and safety instructions
Refer to User manual
CE-Mark
Manufacturer
Typ Trade name
Order number
Serial number
Date of manufacture
With this symbol we point out that Usage instructions of the

corresponding product is on our homepage
www.protec-med.com/download
Note on disposal; WEEE, Waste of Electrical and Electronic

Equipment
Protective ground (Earth)
Caution: pinch-/crushing hazard for hands and fingers
Caution: pinch-/ crushing hazard of feet
No stepping on surface
Attention: Electrostatic sensitive devices
Horizontal movement of the X-ray tube stand
Vertical movement of the X-ray tube arm
Rotation of the X-ray tube assembly
Horizontal movement of the X-ray tube stand and vertical

movement of the X-ray tube assembly
Identification label
Labels
Labels on the X-ray system tube support, floor stand
Caution: Possible pinch-/crushing hazard for the hands and fingers while
moving the X-ray tube assembly unit.
Refer to instruction manual/booklet.
Caution: Possible pinch-/crushing hazard of feet while moving the X-ray tube
support, floor stand and the X-ray tube assembly unit.
Prohibition: No stepping on the floor rails.
Abbreviations
mm Millimeter
cm Centimeter
lb. Pound
kg Kilogram
°C Degree -Celsius
hPa Hectopascal
DIN German Industry Standard
EN European Standard
CE CE-Mark
Hz Hertz
A Ampere
SN Serial number
Vac Volt (AC voltage)
Vdc Volt (DC voltage)
Inch Inches

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PROGNOST SH

X-ray system tube support, floor stand

PROGNOST SH in analogue base configuration

PROTEC GmbH & Co. KG Version: 8.0

© 2019 PROTEC GmbH & Co. KG, Oberstenfeld

PROTEC GmbH & Co. KG

4.3.5.1 Replacing the brake board: ................................................................................................................................... 69

8.0 2021-05-11 Chap. .4.1.1 Adjustment with four leveling screws

Chap. 4.1.2 Picture how weights are to be inserted

Chap. .4.1.3 Revision of the mechanical setting

Chap. 4.1.4 Current pictures

Chap. 4.1.5 Current pictures

Chap. 4.1.6 Like chap. 4.1.11 new heading Setting

Chap. 4.1.7 Additional description of alignment in

Chap. 4.1.8 Extract + -10mm new picture

Chap. 4.1.9 Locking screw offset upwards

Chap. 4.1.10 Clearance 0.2mm - 0.4mm

Chap. 4.1.11 New: Adjustment of the brakes on the

Chap. 4.2.8 Circuit diagrams

Mechanical – Electrical Warning

in the following user manual by application limitations, contraindications, warnings

Main supply 100 -240Vac

Maintenance & Safety Inspection Check

Service Technician name:

Service Technician number:

PROGNOST SH No.: 7 - - Serial number:

Annually for Every 5 years for

Half-yearly for Every 4 years for

1 Safety inspection OK Not Remarks

1.13. All moving parts are running freely x

Annually for Every 5 years for

Half-yearly for Every 4 years for

4.1. Check and adjust the mechanical x

 Next maintenance in  6 /  12 /  ____ months

 Steel rope change required for the next scheduled maintenance!

Doctor/Doctors office: ……………………..……..……..

Maintenance and testing of wire ropes

Check of end connections and rollers

Lubrication of the wire ropes

Adjustment and replacement of PROGNOST SH components

Adjustment the PROGNOST SH

Adjustment of the counterweights

• Remove the tripod cover at the top.

4.1.3.1 Setting the movement of the rear right pair of rollers

4.1.3.2 Setting the movement of the rear left pair of rollers

4.1.3.3 Checking the rollers.

Rolling line to the rail

4.1.3.4 Adjusting the rear right pair of rollers

4.1.3.5 Adjusting the rear left pair of rollers

Adjusting the side guides

Adjusting the inclination of the tube stand

However, if the alignment needs to be corrected, proceed as follows:

Adjusting the lifting carriage rollers

Adjusting the central beam perpendicular

Adjusting the central beam laterally to the table (Bucky center)

• Tighten the lock nut of the locking screw.

Adjusting the brakes on the floor trolley

Cable installation PROGNOST SH

Cable Wire From To/Terminal Usage Article No. Description Length