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Hydraulic Power Units

D, H, V-Pak and Custom Power Units


HY28-2600-550-M1USA June 2021
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Contents D, H, V-Pak and Custom Power Units

Introduction................................................................................................................................................................................... 1
Description.................................................................................................................................................................................... 1
Preparation for Use...................................................................................................................................................................... 2
Installation..................................................................................................................................................................................... 2
Electrical Service Connections................................................................................................................................................... 3
Inverter (DCP) Wiring Information ............................................................................................................................................. 4
Component Location (Typical).................................................................................................................................................... 6
Supply and Return Connections................................................................................................................................................. 7
Reservoir Filling............................................................................................................................................................................ 7
Start-Up Procedure...................................................................................................................................................................... 8
General Maintenance................................................................................................................................................................. 10
D-Pak Parts List.......................................................................................................................................................................... 13
H-Pak Parts List.......................................................................................................................................................................... 15
V-Pak Parts List.......................................................................................................................................................................... 18
V8, Low Profile Parts List...........................................................................................................................................................
V8 Power Units are obsolete as of Oct 2017 21
Troubleshooting.......................................................................................................................................................................... 24
Power Unit Weights.................................................................................................................................................................... 25
Offer of Sale................................................................................................................................................................................ 29

WARNING - USER RESPONSIBILITY


FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product
or system options for further investigation by users having technical expertise. The user, through its own analysis and testing, is solely
responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable
industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided
from Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide
component or system options based upon data or specifications provided by the user, the user is responsible for determining that such
data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.

WARNING
The products described in this catalog can expose you to chemicals, including Lead, which is known to the State of California to cause cancer and birth defects or
other reproductive harm. For more information go to www.p65warnings.ca.gov.

Offer of Sale
The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributor.
This offer and its acceptance are governed by the provisions stated in the detailed “Offer of Sale” elsewhere in this document.

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
1
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Introduction D, H, V-Pak and Custom Power Units

Introduction Description
This manual provides descriptive operation and Parker’s standard power units feature a vertical design,
maintenance instructions for standard Hydraulic Power with the pump/motor assembly vertically mounted to the
Units manufactured by the Hydraulic Pump and Power reservoir’s top plate. This minimizes the required floor
Systems Division of Parker Hannifin Corporation. Any space and keeps the pump’s inlet flooded or nearly
additional information may be obtained from Parker by flooded with oil, preventing cavitation. Make sure
referencing the unit’s model number and serial number to match the design series of your unit with the design
stamped on the Reservoir Nameplate, or by contacting series numbers in this manual. If your design series
your local authorized Parker Distributor. doesn’t match the design series numbers shown later
in this manual, consult the factory to verify form, fit and
Some of the information in this manual may not apply function of replacement parts. In the example below, the
to your power unit. Your power unit may include design series is “21”.
non-cataloged equipment or contain additional
components that were added after factory shipment D-Paks and H-Paks use fixed volume gear pumps.
from Parker, in which case this manual will not include V-Paks use variable volume piston pumps and are
information and possible required warnings regarding available with several standard pressure compensation
this additional equipment. options, load sense and horsepower limiting options.
See catalog HY28-2661-CD/US for more information
WARNING: on Parker’s standard power units. Parker also
It is imperative that personnel involved in the makes modifications to the cataloged units, and
installation, service and operation of the power these units have X numbered suffixes. Most of the
unit be familiar with how the equipment is to be information contained in this document will apply to
used. They should be aware of the limitations of those units
the system and its component parts, and have as well.
knowledge of good hydraulic practices in terms
of safety, installation and maintenance.

Model number Design series

Serial number

Pump flow (max)


LABEL Tank size (gal)

Max pressure @ rated


flow and horsepower

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
1
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Preparation for Use D, H, V-Pak and Custom Power Units

Preparation for Use Installation


Unpacking and Checking Locating Power Unit
The power unit is mounted on skids and carefully The unit should be installed indoors, and preferably in a
packed for shipment. Do not remove it from the skid clean, dry environment with an ambient temperature of 60
until it has been carefully checked for damage that to 100° F (15 to 38º C). The unit can be installed outdoors
may have occurred in transit. Report all damage if the reservoir was provided with optional weatherproof
immediately to the carrier and send a copy to the construction, and provisions were made for extreme
vendor. All open ports on the power unit are plugged temperature conditions. The reservoir can be secured to the
at the factory to prevent the entry of contamination. floor or base using the four mounting holes located on
These plugs must not be removed until just before the reservoir legs or reservoir base plate.
piping connections are made to the unit.
The power unit should be located close to the point of
Storage use. It is strongly recommended that any directional
If the power unit is not going to be installed valves controlling the actuators be located as close
immediately, it should be stored indoors, covered as possible to those actuators. This means that if the
with a waterproof sheet, and have all open ports power unit is installed away from the actuators, the
plugged. If long-term storage is expected (6 months directional valves should be remote from the power
or more), we recommend filling the reservoir unit and as close as possible to the actuators. System
completely with clean hydraulic fluid to prevent shock, response time and noise are greatly reduced by
the entry of moisture. minimizing the distance between the actuators and
the valves.
Removing from Shipping Skids
Vertical power units should be removed from the skid Condensation/Rust
by wrapping a heavy-duty nylon strap around the base Frequent temperature changes can lead to rust
of the motor mounting feet or by the lift eyes that may developing inside the reservoir. As air moves in and
be on the unit. This strap should be firmly secured out of the reservoir with fluid level changes, warm
to the lifting device when unit is lifted. The power unit humid air can condense when temperatures drop,
may have lag bolts securing it to the shipping pallet, creating rust on the underside of the top plate and
so be sure to remove these bolts before lifting. exposed tank sides. Moisture also can turn the oil
acidic, leading to varnish and pitting of components.
Do not use the lift eye in the motor. It is designed to lift Keeping the oil level as high as possible without
only the electric motor, not the entire power unit. overfilling is recommended, but remember oil will
expand when hot so do not over fill. Maintaining
Do not lift a unit that is full of oil. reservoir temperature with an auxiliary heater can
minimize these effects. Optional desiccant breathers
and/or stainless tanks are available for extreme
conditions.

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Hydraulic Pump and Power Systems Division
United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Electrical Service Connections D, H, V-Pak and Custom Power Units

Electrical Service Connections the motor nameplate to match the facility power
source available. Connect the pump motor to the
Water power source following the good practices as outlined
If water cooled heat exchanger has been provided: in the National Electric Code and any local codes that
Connect the water supply to the inlet of the may apply. If solenoid valves, pressure/temperature
heat exchanger with a shut-off valve and strainer switches or oil immersion heaters have been provided
(if not supplied by Parker). If a temperature control on the power unit, refer to the component name tag or
valve (Model WTC**) has been provided, it also should other service information in this manual for operating
be installed on the inlet side. The outlet of the heat voltage and ratings.
exchanger should be connected directly to the facility
drain system. On single pass heat exchangers, the DCP, or units with inverter: Verify that the available
water connections should be installed as shown voltage is the same as the voltage rating of the
below to maximize heat transfer. On multi-pass inverter. Connect the drive to a power source following
heat exchangers, the water flow direction is not the good practices as outlined in the National Electric
important unless otherwise instructed by the heat Code and any local codes that may apply. The Parker
exchanger manufacturer. (See Figure 1) DCP units have a local disconnect to isolate the drive
from incoming power. This disconnect turns power
Electrical off to the drive and allows the motor connections to be
Non-inverter units: Verify that the available voltage is checked. Even when the motor is not running, there is
the same as the voltage identified on the motor high voltage present on the motor leads if power to the
nameplate. Most motors have dual voltage ratings drive is present unless the disconnect is in the “OFF”
(230/460), so verify that the leads in the motor conduit position.
box have been connected together as defined on

Oil in Oil out Shut-off


valve
Temperature
Water control valve Water
outlet Strainer inlet
Heat exchanger

Oil sensing bulb


Figure 1

Disconnect
WARNING:
DCPs, or units with the AC10 inverter, must have
branch circuit protection with a maximum rating
of 5KVA.
Figure 2
Factory-installed
shielded cable
from the drive to
the electric motor

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
3
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Wiring Information D, H, V-Pak and Custom Power Units

Inverter (DCP) Wiring Information


Remove the drive’s
This section covers main power wiring. Control cover by removing
wiring is application/model code specific. For more the Phillips screws
information regarding control wiring, see Catalog around the front of
HY28-2661-CD/US Mar 31, 2016 or later. the unit

The electric motor has been factory-wired to the drive


using shielded cable. The cord grips on this cable are Install an
designed to connect the cable’s shield to the drive’s appropriate cord
frame. Proper grounding of the drive is important for grip through one
user safety and the ability to minimize electrical noise. of the knock-outs
in the bottom
Connect the proper voltage 3 phase power to the steel plate for the
back of AC10’s disconnect switch (220VAC +/-15% or incoming power
480VAC +10/-15% depending on the drive selected). connection

Connect incoming power here

Ground connection: This connection

Image
must be made to a suitable ground (PE)

Ground
Terminal

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Hydraulic Pump and Power Systems Division
United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Wiring Information D, H, V-Pak and Custom Power Units

Note About Motor Wiring: Temp/Level Switch

• In general, the actual incoming voltage can be The standard temp/level switch is a discrete device
+/-10% of the motor nameplate voltage rating, as with no adjustment. The R1 is normally closed held
long as the frequency is correct. OPEN (no connection) when oil level is OK and
temperature is below 150º F (66º C).
• The ampacity of the wires feeding the electric motor
or inverter drive must be properly sized to handle the The R2 version is normally open held CLOSED
F.L.A. rating of the motor. (connection) when the oil level is OK and the temperature
is below 150º F (66º C). R2 is preferable because the logic
• Make sure the connections inside the motor’s of the monitoring device will detect a fault even if there is
terminal box are secure and cannot come loose with no connection to the temp/level switch.
vibration. Lethal shock, arc flash and or electrical
fire can result if these connections come loose. Wiring Info
Common = Black
• When a motor is connected to an across-the-line Float Level = Yellow
starter, its rotation can be changed by swapping Temperature = Red & White
any two of the three leads. If the rotation is incorrect
on a system with an inverter, two of the three leads Float Switch
between the drive and motor must be swapped. 1.5 Amps (50 va) max, 1 mv to 260 VAC or
Do not swap the power connection leads to 200 VDC max
the drive as this will have no effect on rotation.
Factory installed drives are tested to verify Temp Switch
correct rotation. 6 Amps (600 va) max @ 110 VAC, 1 mv to 240 VAC or
36 VDC max Changes state at 150ºF (66ºC)
• 60 Hz motors rated for 230/460 volts can be
operated on 50Hz at 190/380 volts, but the available
power of the motor is reduced approximately 15%.
Dual rated 50/60Hz motors are optionally available.
However, their service factor is reduced from 1.15 to
1.0 at 50Hz.* All dual rated motors have a CSA and
CE stamp. In the case of using the DCP, incoming
frequency to the drive does NOT affect motor
speed, however incoming voltage affects motor
torque. If this voltage is less than nameplate voltage,
the motor will need to be de-rated.

*The 2Hp and 3Hp motors have a 1.15SF at 60 Hz and 50Hz.

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Component Location D, H, V-Pak and Custom Power Units

Component Location (Typical)

This shows the typical component location for a


20-gallon H-Pak. Exact configuration depends on
options selected.

Heat exchanger
Return filter

Electric motor
Pressure gage

Gage shut-off
Connection block Filler breather

3/4" NPT #12 spare Lift eye


return coupling Gasket material

Heat exchanger bypass


(65 PSI check valve)
inside reservoir Temp/level gage

Pressure filter

3/4" NPT weld coupling


(for customer use, water
valve, temperature
Image Strainer (inside reservoir)

switch,etc.) Tank drain (SAE #12)

Temp/level
switch
Solenoid
unloading valve

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Hydraulic Pump and Power Systems Division
United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Supply and Return Connections D, H, V-Pak and Custom Power Units

Supply and Return Connections 3. All openings in the reservoir such as the filler
breather or access end cover holes must remain
Complete all necessary interconnecting piping closed during installation.
between the power unit and hydraulic actuators. The
line sizes should be determined based on oil flow, 4. If Teflon tape or pipe dope is used, be sure it
operating pressure, viscosity and allowable pressure doesn’t extend beyond the first thread of the
drop between the power unit and point of use. The pipe fitting.
exact connection details will depend on how the power
unit was ordered. If the unit was ordered with a PT
block, the top plate will have a block with a “P” and a Reservoir Filling
“T” stamped on it. The “P” is the pressure connection,
and the “T” is the tank or return connection. If the The reservoir must be filled with clean fluid through
unit was ordered with a manifold option, there will be the filler cap on the reservoir. The type of fluid must be
ports labeled “A” and “B.” These are connections that compatible with the seals used on the power unit, and
normally go directly to the customer’s actuator ports. must comply with the recommendations of the
The actuator is controlled by valves mounted on the manufacturers of the component parts. Refer to
manifold. These valves could be supplied from the the component manufacturer’s catalog for fluid
factory or added by a third party or the customer. requirements. The cleanliness of the fluid going into
the reservoir is very important, and in most cases, even
WARNING: new oil out of the drum is not adequate. We recommend
Check to ensure that the proper rated hose or that any fluid being transferred into the reservoir be done
pipe is used on pressure lines. It is the customer’s with a transfer pump with a 10-micron filter installed.
responsibility to select the proper hose or tube Various Parker oil transfer pumps are available for this
style to ensure safe and reliable performance. purpose. Additionally, Parker sells pre-cleaned fluid
Improper selection of the interconnecting plumbing called DuraCleanTM. This fluid is clean from the drum
can cause serious injury or death. Make sure and has additives that resist moisture buildup, reducing
you fully understand the requirements for a safe varnish and oxidation.
installation or contact professional assistance.
Cautions About Filling
Make sure vibration and thermal expansion are Power units should be filled while they are not running,
considered. Straight tube runs should include especially if there is an accumulator in the system. If a
bends to accommodate thermal expansion and system has an accumulator and the oil level is “FULL”
contraction. If the power unit is mounted on a when running, the oil level will likely overflow when the
separate base from the rest of the installation, system is turned off.
flexible hose may be required to absorb possible
relative movement. After the initial fill, re-check the oil level after the
system has been in operation for a few cycles. In
Important: some installations, the actuators and plumbing will
One of the key ingredients for good service and long “consume” enough oil that the system will need
life from a hydraulic system is cleanliness. Since most another fill to prevent it from running low during the
dirt infiltrates a hydraulic system during installation, machine cycle.
Parker recommends the following:

1. All open ports on the power unit, cylinders,


etc. must remain plugged with tape or plastic
plugs until just before the hydraulic connections
are made.

2. All interconnecting tubing, pipe or hose should be


clean and free of rust, scale and dirt. The ends of
all connectors should be plugged until just before
they are to be installed in the system.

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Start-Up Procedure D, H, V-Pak and Custom Power Units

Start-Up Procedure 3. Fixed volume systems (D and H Paks) will have a


P to T open path if it is equipped with an unloading
NOTE: option. On V Paks, the unloading option unloads
If the power unit has been provided with a variable the pump compensator, not the main pressure line,
displacement pump (V-Pak), the pump case should therefore additional work to prime the system may
be filled with clean oil prior to priming. Located on the be required.
power unit’s top plate, there is a port labeled “Pump
Case.” Remove the plug from this port, fill it with oil 4. Turn the main relief valve all the way down
and then replace the plug. See right: (counter clockwise).

5. Jog the pump motor once, and verify that the


Before proceeding to the rest of the start-up pump is rotating in the same direction as the
procedure, wear proper personal protective arrow tag on the motor fan cover. If the direction
equipment. Safety glasses and gloves are the is incorrect, reverse any two (2) of the three (3)
minimum required items to avoid exposure and motor leads, and re-check the rotation. Most units
injury from unexpected high-pressure oil leaks. are right hand rotation, or clockwise looking down
at the motor fan. If the unit has a rear mount heat
1. If the system has a standard solenoid controlled exchanger, you may need to use a small piece
unloading valve, it should be turned off to allow of thin wire or zip tie to “feel” which direction the
the system to start up at minimum pressure. A few motor’s fan is turning.
special systems have a normally closed unloading
valve, in which case it should be energized to get 6. Jog the pump/motor three (3) to six (6) times to
low pressure. prime the pump and then allow the pump to run
for several minutes at minimum pressure. Check
2. If the system has been provided with an open the piping for any leaks and correct immediately.
center directional valve, the oil during start-up will (Leaks in fittings and tubing can be the result of
flow directly back to tank when neither solenoid is vibration during shipping.)
energized. This should allow the system to prime
very quickly.

Pump prefill port


(8 to 15 GPM only) Filler breather

Remote compensator
(set lower than main relief)

Pressure filter manifold

Spare return w/ down


tube 3/4" NPT female Pressure gage w/ shutoff

Relief valve (set higher


Return filter Temp/level
than pump compensator
switch

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Hydraulic Pump and Power Systems Division
United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Start-Up Procedure D, H, V-Pak and Custom Power Units

7. If the system has not primed, the pressure line Water Control Valve (if Equipped)
may need to be bled. Do not use ports with O-ring Units that have a heat exchanger and water control
seals for bleeding, as the oil will cut the O-ring. valve may require adjustment. The valves are
One suggestion for bleeding is to close the needle adjustable between 75 to 135º F (24 to 58º C). Turning
valve at the base of the pressure gage, remove the adjustment screw clockwise decreases the valve’s
the pressure gage, then run a small hose from the opening temperature. The maximum recommended
needle valve back to the tank breather opening. oil temperature for most hydraulic systems is 120º F
With the needle valve just slightly open (1/2-1 (49º C). Running above this temperature increases the
turn), jog the pump until oil comes out of the hose. chance for causing burns and accelerates oxidation
Replace the pressure gage, close the breather and of the oil, which creates deposits and varnish in
resume startup. the system.

8. Begin adjusting the relief valve and/or pump


compensator to increase the pressure gradually. Range
adjusting
NOTE: screw
On systems with open-center directional valves,
Sensing Bulb
it will be necessary to actuate the valve in order
to build pressure.

9. Continue increasing pressure and checking


connections until normal operating pressure is
obtained. Lock adjustment screws in place. Image
NOTE:
If the system has been provided with a pressure 1/2" NPT
compensated pump and a relief valve, adjust Connector
the relief valve approximately 200 psi higher than
the compensator so that excessive heat is not
generated by the relief valve. If the relief and the
compensator are set too close to each other, 6' armored
the system pressure will oscillate or hunt. The capillary
pump compensator should be the device that
limits system pressure, while the main relief is a
redundant pressure limiter that reduces pressure
spikes the pump can’t respond to.

10. During the start-up sequence, all filters should be


monitored closely. Replace any filter elements as
soon as they begin to go into by-pass as indicated
on the visual indicator.

11. After the entire system has been wetted with fluid,
refill the reservoir to the normal operating level.

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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Maintenance D, H, V-Pak and Custom Power Units

General Maintenance

Electric Motors – Lubricate as recommended by the


motor vendor.

Filters – Change filter elements when indicated by the


filter’s mechanical or electrical indicator. New power
unit installs will typically have short element life until
the oil is cleaned by repeated passes through the
filter(s). When using electrical indicators, a short time
delay in the logic that reads the indicator is advisable
to prevent false alarms (0.1 – 0.25 seconds is typical).

Suction Strainers – Strainers should be cleaned


anytime it is suspected that the pump is starving
for oil. When the suction strainer is the only filter in
the system, it will clog much sooner than if there
are additional filters present. Modern systems with
proper filtration rarely have their suction strainers clog;
however heavy varnish, a failed return filter element
or other similar event could cause a rapid clogging of
the strainer.

The exact filter and strainer part numbers are model


code dependent. Contact your local distributor or
Parker’s Hydraulic Pump and Power Systems Division
0.30 – .06 TYP
Tech Support for replacement part number information.

Pump/Motor Coupling – Under normal conditions


the pump/motor coupling will last many years.
Heavy cycling, fluid compatibility or the loss of solid
attachment to the pump or motor shaft can cause the
coupling or its insert to fail. Whenever the top plate is
raised for inspection inside the tank, inspect the
pump/motor coupling for signs of wear. If the coupling
is replaced, make sure there is a small gap (approx.
1/32 – 3/32 of an inch) between the two coupling
halves to prevent axial loading when the pump and
motor get warm.

Reservoirs – Maintain proper oil level at all times.


The oil should be sampled and checked after the
first 100 hours of operation to verify that cleanliness
and moisture are in acceptable ranges. Occasional
sampling after that point is recommended. A robust
sampling program can help ensure the oil is properly
maintained and can assist in root cause analysis if
there is a component failure.

Paint – Parker’s standard paint for these units is


Sherwin Williams quick dry enamel, F77A3 Machine
Tool Grey.

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United States
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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Maintenance D, H, V-Pak and Custom Power Units

Maintenance Suggestions Maintaining Proper Oil Temperature

1. Set up a filter maintenance schedule and follow Hot oil in your equipment’s hydraulic system is one
it diligently. of the primary causes of poor operation, component
failure and downtime. Here are some pointers on
2. Inspect filter elements that have been removed maintaining proper oil temperature. The oil in your
from the system for signs of failure which may hydraulic system was designed for operation within
indicate that the service interval should be a specified temperature range. You may be able to
shortened, the oils viscosity is too high or too run it at hotter temperatures for short periods of time,
cold, or that the filter is undersized. intermittently, without adverse effects. If you run
continuously with oil that’s too hot, your equipment
3. Never return to the system any fluid that has
will operate poorly causing key component failure
leaked out.
and machine downtime.
4. Always keep the supply of fresh fluid
covered tightly. “Hot oil” is a relative term. In most cases, 120° F
(49º C) at the reservoir is considered an ideal operating
5. Use clean containers, hoses and funnels when temperature. Always take an oil temperature reading
filling the reservoir. Use of a filter cart when adding at the reservoir, not at a component or any of the
oil is highly recommended. piping. Some hydraulic systems are designed to
operate at 130° F (54º C) or higher. If you don’t
6. Use common sense precautions to prevent entry know the maximum operating temperature for your
of dirt into components that have been temporarily equipment, check your component manual for
removed from the circuit. temperature and viscosity limitations.
7. Make sure that all clean-out holes, filter caps
How Can You Keep Your Equipment’s Hydraulic
and breather cap filters on the reservoir are
System From Running Too Hot?
properly fastened.

8. Do not run the system unless all normally provided 1. Set up a regular schedule for checking the
filtration devices are in place. oil temperature, appearance, smell and feel.
Change oil as recommended by the equipment
9. Make certain that the fluid used in the system is of manufacturer.
a type recommended by the manufacturers of the
system or components. 2. If relief or flow-control valves are running hot,
check and adjust their settings. Follow your
10. Before changing from one type of fluid to equipment owner’s manual.
another (e.g., from petroleum base oil to a fire
resistant fluid), consult component and filter 3. Consider adding an unloading circuit to reduce
manufacturers in the selection of the fluid and system pressure between machine cycles.
filters that should be used. Also consult the
4. Consider using a VFD for motor control. Most
publication “Recommended Practice for the Use
machine cycles require maximum motor speed
of Fire Resistant Fluids for Fluid Power Systems”
for only a brief part of the cycle. Heat, noise
published by the National Fluid Power Association.
and power reductions can be substantial when
11. Parker offers an oil sampling kit, which can be using a VFD. Contact Parker or your local Parker
used to ascertain the condition of the system fluid. distributor for information regarding our Drive
Controlled Pump (DCP).

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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Maintenance D, H, V-Pak and Custom Power Units

5. Keep your equipment clean. A thick layer of dirt


acts as insulation. It will prevent the hydraulic
system from getting rid of heat.

6. Proper heat exchanger selection is crucial. If a


variable system (V-Pak) runs compensated most
of the time, a return line heat exchanger won’t be
as effective as a case drain cooler. An oversized
cooler will be less efficient than a smaller cooler at
low flows. Some systems, especially ones that run
continuously above 1500 psi may require offline
(kidney loop) cooling.

7. On a variable volume system (V-Pak), make


sure the main relief is set HIGHER than the
pump compensator. If the pump compensator
is set higher than the main relief, oil will flow
continuously across the relief creating noise and
a lot of heat. Electrical power consumption will
also increase.

NOTE:
When using high water content fluids, high
temperatures are very detrimental to the entire system.
The balance of water to additives is quickly disrupted,
causing the fluid to lose its proper characteristics.

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HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Parts List D, H, V-Pak and Custom Power Units

D-Pak Parts List

The D-Pak parts list is for standard units, design series Gear pumps, filters and valves should be purchased from
21, with directional valve information excluded. If your their respective source Parker Divisions. Parts unique to
unit is a different design series, the form, fit and function the power unit (variable piston pumps, gaskets, special
of replacement parts may not match your parts. manifolds, etc.) should be purchased from Parker’s
Hydraulic Pump and Power Systems Division.

D-Pak (D5) Parts List – Design Series 21


Universal Parts Part Number
5" level gage 875033-05
Suction strainer 875035-03
Filler breather 875034
Gasket (manifold) 875576-04
Pressure gage 875053-**** **** = Max pressure on gage
U-shaped tank edge rubber 875041-48 48" Long, trim to fit
Needle valve (gage) N400S

Unloader Options
Option Block 2-Way Valve Coil
Omit 876377 Cover plate N/A
B CAP115D
BD03-PT-A DSL101NRM
J CAP024D

D-Pak Pump Part Numbers D-Pak Motor Part Numbers


Pump Flow Pump Option (HP) Voltage/Frequency Ratings Motor Part Number
0.9 331-9110-267 U1 (1/2) 115/208-230 1Ph 60Hz 875054-02
1.3 331-9110-011 T1 (1) 115/230-230 1Ph 60Hz 875054-07
1.8 331-9110-010 T3 (1) 208-230/460 3Ph 60Hz 875054-14
2.7 331-9110-101 208-230/460 3Ph 60Hz
DG (2) 133-60021-0
190/380 50Hz

208-230/460 3Ph 60Hz


DK (3) 133-60022-0
190/380 50Hz

D-Pak Bell Housing Gasket and Coupling Part Numbers


HP Gasket Number Motor Coupling Pump Coupling Insert
Flow/HP
U1, T1, T3, DG 875577-01 L-075 5/8X3/16 L-075 1/2X1/8 L-075U
Combinations
DK 875577-02 68514411518 876975 68514411499

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D-Pak Accessories Parts List


Option Description Part Number Filter Element
Rear mt heat ex RM-08-2-2
B1
Bracket 875225 (2 pc)
Pressure filter
15P110QBPSKX1
(STD aluminum) 932612Q
Pressure filter (steel head) 15P110QB16690
H 876526 (aluminum)
Manifold
876526-S (steel)
Gasket 875576-16
Indicator 929081
K Check valve DT-370-MOMF-05
L Check valve C1020S65
O Return filter 12AT110CBPCS12H 921999
Switch housing w/ cover 876620
R1 Float switch
Gasket Charts
876782-01
875576-14 (2 pc required)
Switch housing w/ cover 876620
R2 Float switch 876782-02
Gasket 875576-14 (2 pc required)

The pressure filter is a standard aluminum 15P filter. For high pressure/high fatigue applications
(above 2000 psi), an optional steel manifold and special 15P with a steel head is available.

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Parts List D, H, V-Pak and Custom Power Units

H-Pak Parts List

The H-Pak parts list is for standard units, design series Gear pumps, filters and valves should be purchased from
14, with directional valve information excluded. If your their respective source Parker Divisions. Parts unique to
unit is a different design series, the form, fit and function the power unit (variable piston pumps, gaskets, special
of replacement parts may not match your parts. manifolds, etc.) should be purchased from Parker’s
Hydraulic Pump and Power Systems Division.

H-Pak (H1-H4) Parts List – Design Series 14


Description Part Number Notes
5" Level gage 875033-05
10" Level gage 875033-10
Filler breather 875034
Pressure gage 875053-**** **** = Max pressure on gage
U-shaped tank edge rubber 875041-72 10 Gal tank, 72" long, trim to fit
U-shaped tank edge rubber 875041-78 20-40 Gal tank, 78" long, trim to fit
Needle valve (gage) N400S

Unloader Options
Option Block 2-Way Valve Coil
Omit 876377 Cover plate N/A 875576-13
B, J See pump/strainer/unloading valve/gasket information

H-Pak Pump/Strainer/Unloading Valve/Gasket Information


2-Way Valve & Pressure/Tank Remote Body or Unloading Valve
Pump Flow Pump Suction Strainer
Solenoid Connections Cartpak Gasket
0.9 331-9110-267
1.3 331-9110-011
875035-03
1.8 331-9110-010
DSL101NRM
O, S5, M5* => 875970 (aluminum)
2.7 331-9110-101 CAP115D (AC) 875576-13
S3,M3* => BD03-PT-A
CAP024D (DC)
3.6 334-9111-047
4.5 334-9111-068
5.1 334-9111-067
875035-10
6.3 334-9111-048
DSH161NRM
8.6 334-9116-506 CAP115D (AC) ALL => 878483 (aluminum) 875576-17
CAP024D (DC)
10.4 334-9111-347

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Parts List D, H, V-Pak and Custom Power Units

H-Pak Motor Chart


Option (HP) Voltage/Frequency Ratings Motor Part Number
U1 (1/2) 115/208-230 1Ph 60Hz 875054-02
T1 (1) 115/230-230 1Ph 60Hz 875054-07
T3 (1) 208-230/460 3Ph 60Hz 875054-14
DG (2) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60021-0
DK (3) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60022-0
L (5) 208-230/460 3Ph 60Hz 875054-21
DL (5) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60023-0

M (7.5) 208-230/460 3Ph 60Hz 875054-22


DM (7.5) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60024-0
N (10) 208-230/460 3Ph 60Hz 875054-23
DN (10) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60025-0
P (15) 208-230/460 3Ph 60Hz 875054-24
DP (15) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60026-0
S (20) 208-230/460 3Ph 60Hz 875054-25
DS (20) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60027-0

H-Pak Bell Housing Gasket & Coupling Part Numbers


HP* Flow Gasket Number Motor Coupling Pump Coupling Insert
0.9 to 2.7 L-075 5/8X3/16 L-075 1/2X1/8 L-075U
U, T, DG 875577-01
3.6 to 10.4 L-100 5/8X3/16 L-100 5/8X5/32 L-100
Flow/HP
0.9 to 2.7 68514411518 876975 68514411499
Combinations DK, L, DL
3.6 to 10.4 L-100 1-1/8X1/4 L-100 5/8X5/32 L-100
875577-02
M, DM, N, DN 3.6 to 10.4 L-100 1-3/8X5/16 L-100 5/8X5/32 L-100U
P, DP, S, DS 4.5 to 10.4 M300 1-5/8X3/8 M300 5/8X5/32 370N

*STD or dual rated motors are the same frame size

H-Pak Pressure Tank Connections


Subplate/Manufacturer
Option Relief Valve Gasket
ID Number
876305 (aluminum)
O 875576-05
876305-S (steel)
876378 (aluminum)
S3 875576-04
876378-S (steel)
876305 (aluminum) See relief valve
S5 875576-05
876305-S (steel) chart
M33 AD03P032S/C
875576-04
M35 AD03P052S/C
M53 AD05P032S/C
875576-05
M55 AD05P052S/C

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H-Pak Relief Valve Part Numbers


Flow HP Option* Relief Valve
U, T RAH101S20
0.9 to 3.6
DG, DK, L, M RAH101S30
U, T, DG, DK RAH101S20
4.5 to 10.4
L, M, N, P, S RAH101S30

*STD or dual rated.

H-Pak Accessories Parts List


Option Description Part Number Filter Element
Rear mt heat ex RM-08-4-2
A
Bracket 875225 (2 pc)
Rear mt heat ex RM-08-1-2
B1
Bracket 875225 (2 pc)
Rear mt heat ex RM-19-94171
B2
Bracket 875225 (2 pc)
C Water/oil heat exch BS-401-A4-O-BR
D Water/oil heat exch BS-701-B6-F-BR
E Water valve 65253
Pressure filter (aluminum head) 15P110QBPSKX1
932612Q
Pressure filter (steel head) 15P110QB16690
876526 (aluminum)
H Manifold
876526-S (steel)
Gasket 875576-16
Indicator 929081
J Weld coupling NA
K (10 GAL) Check valve C1020S

K (20 THRU 40 GAL) Check valve DT-750-MOMF-05

L Check valve C1220S65


N Return filter 40CN110QEBM2KS164 936708Q
Return filter 12AT110CBPCS12H 921999
O
Gage filter 876544
Switch housing w/cover 876620
R1 Float switch 876782-01
Gasket 875576-14 (2 pc required)
Switch housing w/cover 876620
R2 Float switch 876782-02
Gasket 875576-14 (2 pc required)
The pressure filter is a standard aluminum 15P filter. For high pressure/high fatigue applications
(above 2000 psi), an optional steel manifold and special 15P with a steel head is available.

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Parts List D, H, V-Pak and Custom Power Units

V-Pak Parts List

V-Pak parts list is for standard units, design series 11, Gear pumps, filters and valves should be purchased from
with directional valve information excluded. If your unit their respective source Parker Divisions. Parts unique to
is a different design series, the form, fit and function of the power unit (variable piston pumps, gaskets, special
replacement parts may not match your parts. manifolds, etc.) should be purchased from Parker’s
Hydraulic Pump and Power Systems Division.

V-Pak (V1-V4) Parts List – Design Series 11


Description Part Number Notes
5" Level gage 875033-05 10 & 20 Gal
10" Level gage 875033-10 30 & 40 Gal
Filler breather 875034
Pressure gage 875053-**** **** = Max pressure on gage
U-shaped tank edge rubr 875041-72 10 Gal tank, 72" long, trim to fit
U-shaped tank edge rubr 875041-78 20-40 Gal tank, 78" long, trim to fit
Needle valve (gage) N400S

Compensator Options
Option Block Relief Gasket 2-Way Valve Coil P08-2
876488 (aluminum)
Omit (1 pc) 205745N-25 875576-13 N/A N/A No
876488-S (steel)
876549 (aluminum) (B) CCP115D
B, BJ (1 pc) 205745N-25 (1 pc) DSL081NRM Yes
876549-S (steel) (BJ) CCP024D
876549 (aluminum) (C) CCP115D
C, CJ (2 pc) 205745N-25 875576-15 (1 pc) DSL081NRM Yes
876549-S (steel) (CJ) CCP024D
876549 (aluminum) (D) CCP115D
D, DJ (2 pc) 205745N-25 (2 pc) DSL081NRM No
876549-S (steel) (DJ) CCP024D
F 876377 Cover plate 875576-13 N/A

V-Pak Pump And Suction Strainer Part Numbers


Pump Flow Option Pump Suction Strainer
Up to 7GPM* - PVP1630R2VM12*
Up to 7GPM* A PVP1630R2VA12* 875035-10
Up to 7GPM H See motor chart
8 to 15 GPM* - PVP3336R2VM21*
875035-30
8 to 15 GPM* A PVP3336R2VA21* (may also need adapter
1 1/2 X 1 1/4 PTR-S)
8 to 15 GPM H See motor chart
* Important: Specify flow rate to match original power unit model code. “V” compensator has no local pressure setting.

Example: Power unit V3A13Mm


Replacement pump = “PVP3336R2VA21 set at 13 GPM @ 1800 RPM”
The remote compensator on the tank top controls the pump’s pressure after it is installed in the power unit and the compensator control line is
reconnected to the remote block.

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V-Pak Motor/Pump HP Chart


7 GPM Pump with H Option (HP Limiting) 15 GPM Pump with H Option (HP Limiting)
Option (HP) Motor Part Number
hvPump Number ^ Pressure Set (PSI) Pump Number ^ Pressure Set (PSI)
DG (2) 133-60021-0 1600
DK (3) 133-60022-0 2200
N/A
L (5) 875054-21
DL (5) 133-60023-0

M (7.5) 875054-22 2200


PVP1630R2VH12 ^
DM (7.5) 133-60024-0 2700
N (10) 875054-23 3000 PSI
DN (10) 133-60025-0
PVP3336R2VH21 ^
P (15) 875054-24
3000
DP (15) 133-60026-0
S (20) 875054-25
DS (20) 133-60027-0

^Important: specify the hp setting, rpm and pressure setting shown above to match your system. In most cases hp limited pumps are set
at max volume.
Example: Power unit: V2H7DK Replacement pump = “PVP1630R2VH12 Set for 3 HP @ 1800 RPM, minimum pressure 2200 PSI.
2200 PSI is NOT the compensator setting, the remote block on the power unit top plate will be the limiting pressure device.
The 3 HP motor is no longer available in a 56C frame. It is an 182TC frame design series 11 and beyond.
* See H-Pak motor chart for voltage ratings.

V-Pak Bell Housing Gasket & Coupling Part Numbers


HP Flow Gasket Number Motor Coupling Pump Coupling Insert
2-7 GPM 875577-01 L-075 5/8X3/16 L-075 3/4X3/16 L-075U
2 (DG)
8-15 GPM NA N/A
2-7 GPM 875577-02 L-100 1-1/8X1/4 L-100 3/4X3/16 L-100
3 (DK)
8-15 GPM C820004 L-100 1-1/8X1/4 L-100 7/8X1/4 L-100
2-7 GPM 875577-02 L-100 1-1/8X1/4 L-100 3/4X3/16 L-100
5 (L)
8-15 GPM C820004 L-100 1-1/8X1/4 L-100 7/8X1/4 L-100
Flow/HP
Combinations 2-7 GPM 875577-02 L-100 1-3/8X5/16 L-100 3/4X3/16 L-100
7.5 (M)
8-15 GPM C820004 M300 1-3/8X5/16 M300 7/8X1/4 370N
2-7 GPM 875577-02 L-100 1-3/8X5/16 L-100 3/4X3/16 L-100
10 (N)
8-15 GPM C820004 M300 1-3/8X5/16 M300 7/8X1/4 370N
2-7 GPM 875577-02 M300 1-5/8X3/8 M300 3/4X3/16 370N
15 (P)
8-15 GPM C820004 M400 1-5/8X3/8 M400 7/8X1/4 470N
2-7 GPM 875577-02 M300 1-5/8X3/8 M300 3/4X3/16 370N
20 (S)
8-15 GPM C820004 M400 1-5/8X3/8 M400 7/8X1/4 470N

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V-Pak Pressure Tank Connections


Subplate/Manufacturer
Option Relief Valve Gasket
ID Number
876305 (aluminum)
O 875576-05
876305-S (steel)
876378 (aluminum)
S3 875576-04

876305 (aluminum)
S5 RAH101S50 875576-05
876305-S (steel)
M33 AD03P032S/C
875576-04
M35 AD03P052S/C
M53 AD05P033S/C
875576-05
M55 AD05P053S/C

V-Pak Accessories Parts List


Option Description Part Number Filter Element
Rear mt heat exch RM-08-4-2
A
Bracket 875225 (2 pc)
Rear mt heat exch RM-08-1-2
B1
Bracket 875225 (2 pc)
Rear mt heat exch RM-19-94171
B2
Bracket 875225 (2 PCS)
C Water/oil heat exch BS-401-A4-O-BR
D Water/oil heat exch BS-701-B6-F-BR
E Water valve 65253
Pressure filter (aluminum head) 15P110QBPSKX1
932612Q
Pressure filter (steel head) 15P110QB16690
876526 (aluminum)
H Manifold
876526-S (steel)
Gasket 875576-16
Indicator 929081
J Weld coupling NA
K (10 GAL) Check valve C1020S

K (20 THRU 40 GAL) Check valve DT-750-MOMF-05

L Check valve C1220S65


N Return filter 40CN110QEBM2KS164 936708Q
Return filter 12AT110CBPCS12H 921999
O
Gage, filter 876544
Switch housing w/ cover 876620
R1 Float switch 876782-01
Gasket 875576-14 (2 pc required)
Switch housing w/ cover 876620
R2 Float switch 876782-02
Gasket 875576-14 (2 pc required)
The pressure filter is a standard aluminum 15P filter. For high pressure/high fatigue applications (above 2000 psi), an optional steel manifold and
special 15P with a steel head is available.

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V-8 (Low Profile) Parts List

V-8 (low profile) parts list is for standard units, design Gear pumps, filters and valves should be purchased from
series 13, with directional valve information excluded. their respective source Parker Divisions. Parts unique to
If your unit is a different design series, the form, fit and the power unit (variable piston pumps, gaskets, special
function of replacement parts may not match your parts. manifolds, etc.) should be purchased from Parker’s
Hydraulic Pump and Power Systems Division.

V-8 Low Profile Parts List – Design Series 13


Universal Parts Part Number
10" level gage 875033-10
Filler breather 875034
Pressure gage 875053-**** **** - Max pressure on gage
Needle valve (gage) N400S

Clean-out cover 5087


Gasket, temp/level 875576-14
U-shaped tank edge rubber 875041-100 100" long, trim to fit
Remote comp hose F381-0606040404-35"

Compensator Options
Option Block Relief Gasket 2-Way Valve Coil

Omit 876488 (aluminum) (1 pc) 205745N-25 875576-13 N/A N/A

(B) CCP115D
B, BJ 876549 (aliminum) (1 pc) 205745N-25 (1 pc) DSL081NRM
(BJ) CCP024D
(C) CCP115D
C, CJ 876549 (aliminum) (2 pc) 205745N-25 875576-15 (1 pc) DSL081NRM
(CJ) CCP024D
(D) CCP115D
D, DJ 876549 (aliminum) (2 pc) 205745N-25 (2 pcs) DSL081NRM
(DJ) CCP024D

E 876377 Cover plate N/A 875576-13 N/A

V8 Low Profile Pump Part Number Chart


Pump (If air cooling
Pump Flow Pump Control Pump (If no air cooling or option A, B) Suction Strainer
option C)
9 to 15 GPM* - PVP33363R2M21* PVP33363R26A4M21*
9 to 15 GPM* A PVP33363R2A21* PVP33363R26A4A21* 875035-20
9 to 15 GPM H Consult factory Consult factory
16 to 23 GPM* - PVP48363R2M11* PVP48363R26A4M11*
16 to 23 GPM* A PVP48363R2A11* PVP48363R26A4A11* 875035-30
16 to 23 GPM H Consult factory Consult factory
23 to 36 GPM* - P2075RXXC5C25PA00N00S1A1U^ P2075RXXC5C25PA00N00A1A1U^
23 to 36 GPM* A P2075RXXC5C25LA10N00S1A1U^ P2075RXXC5C25LA10N00A1A1U^ 875035-50
23 to 36 GPM H Consult factory Consult factory
*Important: specify flow rate & rpm to match original power unit model code. For example: power unit = V820PM53 The replacement pump
would be PVP48363R2M11, specify the volume stop be set at 20 gpm @ 1800 rpm, pressure compensator set at 3600 PSI.
^Important: the P2’s flow rate is called out in the model code of the pump as a percentage of full flow (36 gpm).
For example: Power unit = V827RM82 27/36 = 75%, so the replacement pump model code is P2075R75C5C25PA00N00S1A1U.

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V8 Low Profile Bell Housing Gasket and Coupling Part Numbers


HP Flow Gasket Number Motor Coupling Pump Coupling Insert
9-23 GPM C820004 M300 1-3/8X5/16 M300 7/8X1/4 370U
7.5 (M) 10(N)
24-36 GPM C820004 M400 1-3/8X5/16 M400 1-1/4X5/16 470N
9-23 GPM C820004 M400 1-5/8X3/8 M400 7/8X1/4
15 (P) 20 (S) 470N
24-36 GPM C820004 M400 1-5/8X3/8 M400 1-1/4X5/16
9-23 GPM M400 1-7/8X1/2 M400 7/8X1/4
25 (Q) 470N
24-36 GPM M400 1-7/8X1/2 M400 1-1/4X5/16
9-23 GPM M400 1-7/8X1/2 M400 7/8X1/4
30 (R) N/A 470U
24-36 GPM M400 1-7/8X1/2 M400 1-1/4X5/16
9-23 GPM M500 2-1/8X1/2 M500 7/8X1/4
40 (V) 570N
24-36 GPM M500 2-1/8X1/2 M500 1-1/4X5/16

V8 Low Profile Subplate/Manifold, Relief Valve/Gasket Numbers


Option Subplate/Manifold Number Relief Valve Gasket

877544
OMIT RAH161S50 875576-09

876305 (Al)
S5 875576-05

M53 AD05P033S/C RAH101S50


875576-05
M55 AD05P053S/C
M82 AD08P025S/C 875576-12

V-8 Low Profile Motor Part Numbers


Option (HP) Voltage/Frequency Ratings Motor Part Number
M (7.5) 208-230/460 3Ph 60Hz 875054-22
DM (7.5) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60024-0
N (10) 208-230/460 3Ph 60Hz 875054-23
DN (10) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60025-0
P (15) 208-230/460 3Ph 60Hz 875054-24
DP (15) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60026-0
S (20) 208-230/460 3Ph 60Hz 875054-25
DS (20) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60027-0
Q (25) 208-230/460 3Ph 60Hz 875054-26
DQ (25) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60028-0
R (30) 208-230/460 3Ph 60Hz 875054-27
DR (30) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60029-0
V (40) 208-230/460 3Ph 60Hz 875054-28
DV (40) 208-230/460 3Ph 60Hz | 190/380 50Hz 133-60030-0

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V8 Low Profile Accessories Parts List


Option Description Part Number Filter Element
Rear mt heat ex RM-08-2-2
Bracket 875225 (2 pc)
A
Suction strainer 875035-10
Gear pump 334-9111-061
Rear mt heat exch RM-19-2-2
Bracket 875225 (2 pc)
B
Suction strainer 875035-10
Gear pump 334-9111-061
Heat exchanger AOC-22-2-1PH
Gear pump 334-9111-058
C
Suction strainer 875035-10
Filter 40CN205QEBM2GS244 936711Q
E Water/oil heat exch EKS-708-T
F Water valve 65253
H Pressure filter 30P210QBM2KS161 932630Q
J Weld coupling N/A
K Check valve 493-1601-2
L Check valve C2020S65
N Return filter 40CN210QEBM2KS244 936601Q
Switch housing w/cover 876620
R1 Float switch 876782-01
Gasket 875576-14 (2 pc required)
Switch housing w/cover 876620
R2 Float switch 876782-02
Gasket 875576-14 (2 pc required)

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Troubleshooting D, H, V-Pak and Custom Power Units

Troubleshooting System Flow and/or Pressure Inadequate or Erratic

System Fails to Generate Flow/Pressure 1. Loose inlet connection or dirty inlet strainer.

1. Add oil to the unit, fill until the oil is at the top of 2. Incorrectly adjusted relief valve.Pump hasn’t
the level gage glass. Use a petroleum base fluid primed. Bleed the system and retry.
per HF-0 or HF-1. The fluid should have anti-rust, 3. If a variable pump is being used, make sure the
anti-foam properties and be designed for operating main relief and pump compensator are not set too
under high pressure. closely together. A minimum separation of 250 psi
2. Motor rotation incorrect, verify and change is recommended.
if necessary. 4. If flow and pressure are steady but weak, verify
3. Pump hasn’t primed. Bleed the system and retry. the motor is properly wired to match the incoming
voltage and that all three phases have power.
4. No resistance to flow. Pumps generate flow not Running on two phases or being wired for the
pressure. Pressure is generated by the resistance wrong voltage will cause the motor to run slow
to flow. If there is an open center directional valve and will result in motor damage.
or other path that connects the pressure line to
tank, there will be no pressure.

5. Unloading valve not activated. Verify voltage to the


solenoid, preferably with the solenoid connected.
An undersized power supply can appear to be OK
but then droop when loaded by the solenoid.

6. Failed or incorrectly adjusted relief valve.


Contamination can plug the internal pilot
pressure of a relief valve, causing it to fail in the
open position.

7. Pump/motor coupling loose or broken. Normally


the motor will stop within a second or two of losing
power. If it winds down over several seconds it is
not connected to the pump shaft.

8. Loose or disconnected inlet line.

9. Failed pump. In the case of a variable volume


pump, additionally the remote compensator
and main compensator should be inspected.
Contamination can cause the pump to de-stroke
at minimum pressure. Checking the remote
compensator should be done first because
it is mounted on the power unit top plate
(easy access).

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
24
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Troubleshooting D, H, V-Pak and Custom Power Units

DCP (Inverter) Specific Troubleshooting Items

Motor Fails to Start When Drive Is Commanded


to Do So

1. 24 VDC signal not present at required pin(s). The


exact control option determines which inputs
cause the drive to run the motor. In most cases,
at least one input (DIN1) needs to be held high
to enable the drive. As of March 2017, all drives
shipped with factory-installed software require
DIN1 and DIN2 to be held high to function. DIN1 is
a master enable; DIN2 could be tied to the temp/
level switch (if equipped) or a NC stop button that
opens when pressed. In addition to these two
discrete inputs, there are analog inputs that are
used for the “V” and “I” options.access).

2. Make sure the DC common of the remote 24 VDC


signal source is tied to the “(CM) 0VDC” terminal of
the AC10. This is necessary so both devices have
the same zero-volt reference.

Excessive Electrical Interference or EMI

1. Broken or improper shield connection of the cable


between the motor and the drive. Loose or missing
ground connection at power connection.

Motor Slows Down Unexpectedly or Stalls

1. This is a sign the drive is undersized. The AC10


can handle 150% of its rating for a few seconds.
Starting torque can often be more than this,
especially with variable volume pumps. If the
drive has trouble starting, an unloading valve or
decrease in pressure may be required until the
motor is up to speed.

2. Ampacity of the wires feeding the drive is too low.


Make sure the wires are properly sized. The longer
the run, the bigger the wire needs to be for a given
amp rating to avoid voltage droop. If the voltage to
the drive droops too much, current rise and motor
slip will lead to a complete breakdown of motor
speed.

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
25
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Power Unit Weights D, H, V-Pak and Custom Power Units

Power Unit Weights Tank Size Approximate Weight Less Motor


5 Gallon 70 lbs.
Since there are so many combinations of options,
10 Gallon 106 lbs.
listing an exact weight for every model code is not
practical. The following chart will provide estimates 20 Gallon 122 lbs.
based on tank size and horsepower. Combine the 30 Gallon 126 lbs.
tank size and motor horsepower to come up with an 40 Gallon 130 lbs.
average total weight, without oil. 55 Gallon 260 lbs.
75 Gallon 313 lbs.
95 Gallon 365 lbs.
Motor HP Approximate Weight
1/4 20 lbs.
1/2 20 lbs.
3/4 40 lbs.
1 40 lbs.
2 40 lbs.
3 65 lbs.
5 75 lbs.
7-1/2 100 lbs.
10 120 lbs.
15 170 lbs.
20 200 lbs.
25 370 lbs.
30 440 lbs.
40 505 lbs.

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
26
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Notes D, H, V-Pak and Custom Power Units

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
27
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Notes D, H, V-Pak and Custom Power Units

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
28
HY28-2600-550-M1/USA Standard Hydraulic Power Units Installation and Maintenance Manual
Offer of Sale D, H, V-Pak and Custom Power Units
OFFER OF SALE

The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors (“Seller”)
are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and
Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer. All goods,
services or work described will be referred to as “Products”.

1. Terms and Conditions. Seller’s willingness to offer Products, or accept an attorney fees), whether for personal injury, property damage, patent, trademark or
order for Products, to or from Buyer is subject to these Terms and Conditions or copyright infringement or any other claim, brought by or incurred by Buyer,
any newer version of the terms and conditions found on-line at Buyer’s employees, or any other person, arising out of: (a) improper selection,
www.parker.com/saleterms/. Seller objects to any contrary or additional terms or improper application or other misuse of Products purchased by Buyer from Seller;
conditions of Buyer’s order or any other document issued by Buyer. (b) any act or omission, negligent or otherwise, of Buyer; (c) Seller’s use of
2. Price Adjustments; Payments. Prices stated on Seller’s quote or other patterns, plans, drawings, or specifications furnished by Buyer to manufacture
documentation offered by Seller are valid for 30 days, and do not include any Product; or (d) Buyer’s failure to comply with these terms and conditions. Seller
sales, use, or other taxes unless specifically stated. Unless otherwise specified by shall not indemnify Buyer under any circumstance except as otherwise provided.
Seller, all prices are F.C.A. Seller's facility (INCOTERMS 2010). Payment is 12. Cancellations and Changes. Orders shall not be subject to cancellation or
subject to credit approval and is due 30 days from the date of invoice or such change by Buyer for any reason, except with Seller's written consent and upon
other term as required by Seller’s Credit Department, after which Buyer shall pay terms that will indemnify, defend and hold Seller harmless against all direct,
interest on any unpaid invoices at the rate of 1.5% per month or the maximum incidental and consequential loss or damage. Seller may change product features,
allowable rate under applicable law. specifications, designs and availability with notice to Buyer.
3. Delivery Dates; Title and Risk; Shipment. All delivery dates are approximate 13. Limitation on Assignment. Buyer may not assign its rights or obligations
and Seller shall not be responsible for any damages resulting from any delay. under this agreement without the prior written consent of Seller.
Regardless of the manner of shipment, title to any products and risk of loss or 14. Force Majeure. Seller does not assume the risk and shall not be liable for
damage shall pass to Buyer upon placement of the products with the shipment delay or failure to perform any of Seller’s obligations by reason of circumstances
carrier at Seller's facility. Unless otherwise stated, Seller may exercise its beyond the reasonable control of Seller (hereinafter “Events of Force Majeure”).
judgment in choosing the carrier and means of delivery. No deferment of shipment Events of Force Majeure shall include without limitation: accidents, strikes or labor
at Buyers' request beyond the respective dates indicated will be made except on disputes, acts of any government or government agency, acts of nature, delays or
terms that will indemnify, defend and hold Seller harmless against all loss and failures in delivery from carriers or suppliers, shortages of materials, or any other
additional expense. Buyer shall be responsible for any additional shipping cause beyond Seller’s reasonable control.
charges incurred by Seller due to Buyer’s acts or omissions. 15. Waiver and Severability. Failure to enforce any provision of this agreement
4. Warranty. Seller warrants that the Products sold hereunder shall be free from will not waive that provision nor will any such failure prejudice Seller’s right to
defects in material or workmanship for a period of eighteen months from the date enforce that provision in the future. Invalidation of any provision of this agreement
of shipment from the Company. The prices charged for Seller's products are by legislation or other rule of law shall not invalidate any other provision herein.
based upon the exclusive limited warranty stated above, and upon the following The remaining provisions of this agreement will remain in full force and effect.
disclaimer: DISCLAIMER OF WARRANTY: THIS WARRANTY COMPRISES 16. Termination. Seller may terminate this agreement for any reason and at any
THE SOLE AND ENTIRE WARRANTY PERTAINING TO PRODUCTS time by giving Buyer thirty (30) days written notice of termination. Seller may
PROVIDED HEREUNDER. SELLER DISCLAIMS ALL OTHER WARRANTIES, immediately terminate this agreement, in writing, if Buyer: (a) commits a breach of
EXPRESS AND IMPLIED, INCLUDING DESIGN, MERCHANTABILITY AND any provision of this agreement (b) appointments a trustee, receiver or custodian
FITNESS FOR A PARTICULAR PURPOSE. for all or any part of Buyer’s property (c) files a petition for relief in bankruptcy on
5. Claims; Commencement of Actions. Buyer shall promptly inspect all its own behalf, or by a third party (d) makes an assignment for the benefit of
Products upon delivery. No claims for shortages will be allowed unless reported to creditors, or (e) dissolves or liquidates all or a majority of its assets.
the Seller within 10 days of delivery. No other claims against Seller will be allowed 17. Governing Law. This agreement and the sale and delivery of all Products
unless asserted in writing within 30 days after delivery. Buyer shall notify Seller of hereunder shall be deemed to have taken place in and shall be governed and
any alleged breach of warranty within 30 days after the date the defect is or construed in accordance with the laws of the State of Ohio, as applicable to
should have been discovered by Buyer. Any action based upon breach of this contracts executed and wholly performed therein and without regard to conflicts of
agreement or upon any other claim arising out of this sale (other than an action by laws principles. Buyer irrevocably agrees and consents to the exclusive
Seller for an amount due on an y invoice) must be commenced within 12 months jurisdiction and venue of the courts of Cuyahoga County, Ohio with respect to any
from the date of the breach without regard to the date breach is discovered. dispute, controversy or claim arising out of or relating to this agreement.
6. LIMITATION OF LIABILITY. UPON NOTIFICATION, SELLER WILL, AT ITS 18. Indemnity for Infringement of Intellectual Property Rights. Seller shall
OPTION, REPAIR OR REPLACE A DEFECTIVE PRODUCT, OR REFUND THE have no liability for infringement of any patents, trademarks, copyrights, trade
PURCHASE PRICE. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER dress, trade secrets or similar rights except as provided in this Section. Seller will
FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL defend and indemnify Buyer against allegations of infringement of U.S. patents,
DAMAGES ARISING OUT OF, OR AS THE RESULT OF, THE SALE, U.S. trademarks, copyrights, trade dress and trade secrets (“Intellectual Property
DELIVERY, NON-DELIVERY, SERVICING, USE OR LOSS OF USE OF THE Rights”). Seller will defend at its expense and will pay the cost of any settlement or
PRODUCTS OR ANY PART THEREOF, OR FOR ANY CHARGES OR damages awarded in an action brought against Buyer based on an allegation that
EXPENSES OF ANY NATURE INCURRED WITHOUT SELLER'S WRITTEN a Product sold pursuant to this Agreement infringes the Intellectual Property
CONSENT, EVEN IF SELLER HAS BEEN NEGLIGENT, WHETHER IN Rights of a third party. Seller's obligation to defend and indemnify Buyer is
CONTRACT, TORT OR OTHER LEGAL THEORY. IN NO EVENT SHALL contingent on Buyer notifying Seller within ten (10) days after Buyer becomes
SELLER'S LIABILITY UNDER ANY CLAIM MADE BY BUYER EXCEED THE aware of such allegations of infringement, and Seller having sole control over the
PURCHASE PRICE OF THE PRODUCTS. defense of any allegations or actions including all negotiations for settlement or
7. User Responsibility. The user, through its own analysis and testing, is solely compromise. If a Product is subject to a claim that it infringes the Intellectual
responsible for making the final selection of the system and Product and assuring Property Rights of a third party, Seller may, at its sole expense and option,
that all performance, endurance, maintenance, safety and warning requirements procure for Buyer the right to continue using the Product, replace or modify the
of the application are met. The user must analyze all aspects of the application Product so as to make it noninfringing, or offer to accept return of the Product and
and follow applicable industry standards and Product information. If Seller return the purchase price less a reasonable allowance for depreciation.
provides Product or system options, the user is responsible for determining that Notwithstanding the foregoing, Seller shall have no liability for claims of
such data and specifications are suitable and sufficient for all applications and infringement based on information provided by Buyer, or directed to Products
reasonably foreseeable uses of the Products or systems. delivered hereunder for which the designs are specified in whole or part by Buyer,
8. Loss to Buyer's Property. Any designs, tools, patterns, materials, drawings, or infringements resulting from the modification, combination or use in a system of
confidential information or equipment furnished by Buyer or any other items any Product sold hereunder. The foregoing provisions of this Section shall
which become Buyer's property, will be considered obsolete and may be constitute Seller's sole and exclusive liability and Buyer's sole and exclusive
destroyed by Seller after two consecutive years have elapsed without Buyer remedy for infringement of Intellectual Property Rights.
ordering the items manufactured using such property. Seller shall not be 19. Entire Agreement. This agreement contains the entire agreement between
responsible for any loss or damage to such property while it is in Seller's the Buyer and Seller and constitutes the final, complete and exclusive expression
possession or control. of the terms of sale. All prior or contemporaneous written or oral agreements or
9. Special Tooling. A tooling charge may be imposed for any special tooling, negotiations with respect to the subject matter are herein merged.
including without limitation, dies, fixtures, molds and patterns, acquired to 20. Compliance with Law, U. K. Bribery Act and U.S. Foreign Corrupt
manufacture Products. Such special tooling shall be and remain Seller's property Practices Act. Buyer agrees to comply with all applicable laws and regulations,
notwithstanding payment of any charges by Buyer. In no event will Buyer acquire including both those of the United Kingdom and the United States of America, and
any interest in apparatus belonging to Seller which is utilized in the manufacture of of the country or countries of the Territory in which Buyer may operate, including
the Products, even if such apparatus has been specially converted or adapted for without limitation the U. K. Bribery Act, the U.S. Foreign Corrupt Practices Act
such manufacture and notwithstanding any charges paid by Buyer. Unless (“FCPA”) and the U.S. Anti-Kickback Act (the “Anti-Kickback Act”), and agrees to
otherwise agreed, Seller shall have the right to alter, discard or otherwise dispose indemnify and hold harmless Seller from the consequences of any violation of
of any special tooling or other property in its sole discretion at any time. such provisions by Buyer, its employees or agents. Buyer acknowledges that they
10. Buyer's Obligation; Rights of Seller. To secure payment of all sums due or are familiar with the provisions of the U. K. Bribery Act, the FCPA and the Anti-
otherwise, Seller shall retain a security interest in the goods delivered and this Kickback Act, and certifies that Buyer will adhere to the requirements thereof. In
agreement shall be deemed a Security Agreement under the Uniform Commercial particular, Buyer represents and agrees that Buyer shall not make any payment or
Code. Buyer authorizes Seller as its attorney to execute and file on Buyer's behalf give anything of value, directly or indirectly to any governmental official, any
all documents Seller deems necessary to perfect its security interest. foreign political party or official thereof, any candidate for foreign political office, or
11. Improper use and Indemnity. Buyer shall indemnify, defend, and hold any commercial entity or person, for the purpose of influencing such person to
Seller harmless from any claim, liability, damages, lawsuits, and costs (including purchase products or otherwise benefit the business of Seller. 04/2014

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
United States
29
© 2021 Parker Hannifin Corporation HY28-2600-5500-M1/USA 06/2021

Parker Hannifin Corporation


Hydraulic Pump and Power Systems Division
14249 Industrial Pkwy.
Marysville, OH 43040
phone 937 644 3915
fax 937 642 3738
www.parker.com/hps

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