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    Tle - Ia (Smaw NC I) Activity Sheet Quarter 1 - Competency 4.1-4.4

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    Tle - Ia (Smaw NC I) Activity Sheet Quarter 1 - Competency 4.1-4.4

    Uploaded by

    Joy Buyco
    171 views10 pages

    Original Title

    IA_SMAW_10_Q1_LAS6_FINAL

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    171 views10 pages

    Tle - Ia (Smaw NC I) Activity Sheet Quarter 1 - Competency 4.1-4.4

    Uploaded by

    Joy Buyco

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 10

    10

    TLE – IA (SMAW NC I)
    Activity Sheet
    Quarter 1 – Competency 4.1-4.4

    Prepare Weld Materials (WM)

    REGION VI - WESTERN VISAYAS


    TLE 10 – IA (Shielded Metal Arc Welding NC I)
    Learning Activity Sheet (LAS) No. 6
    First Edition, 2021

    Published in the Philippines


    By the Department of Education
    Region 6 – Western Visayas

    Republic Act 8293, section 176 states that: No copyright shall subsist in any work
    of the Government of the Philippines. However, prior approval of the government agency or
    office wherein the work is created shall be necessary for exploitation of such work for profit.
    Such agency or office may, among other things, impose as a condition the payment of
    royalties.

    This Learning Activity Sheet is developed by DepEd Region 6 – Western Visayas.

    ALL RIGHTS RESERVED. No part of this learning resource may be reproduced or


    transmitted in any form or by any means electronic or mechanical without written
    permission from the DepEd Regional Office 6 – Western Visayas.

    Development Team of TLE 10 – IA (Shielded Metal Arc Welding NC I) Activity Sheet

    Writer: Merlisa M. Perequin


    Editor: Elvie R. Verde
    Layout Artist: Jewelyn Q. Cadigal
    Division of Kabankalan City Quality Assurance Team:
    Mary Helen M. Bocol Elvie R. Verde
    Jewelyn Q. Cadigal
    Division of Kabankalan City Management Team:
    Portia M. Mallorca Nelly E. Garrote
    Junry M. Esparar Mary Helen M. Bocol Elvie R. Verde
    Jewelyn Q. Cadigal Emee Ann P. Valdez
    Regional Management Team:
    Ramir B. Uytico
    Pedro T. Escobarte, Jr.
    Elena P. Gonzaga
    Donald T. Genine
    April Calimoso-Velez
    Rommel C. Fuentes
    Dionisio Y. Soguilon

    ii
    Introductory Message

    Welcome to TLE 10 – IA (Shielded Metal Arc Welding NC I)!

    The Learning Activity Sheet is a product of the collaborative efforts of the


    Schools Division of Kabankalan City and DepEd Regional Office VI - Western
    Visayas through the Curriculum and Learning Management Division (CLMD). This is
    developed to guide the learning facilitators (teachers, parents and responsible
    adults) in helping the learners meet the standards set by the K to 12 Basic
    Education Curriculum.

    The Learning Activity Sheet is a self-directed instructional material aimed


    to guide the learners in accomplishing activities at their own pace and time using
    the contextualized resources in the community. This will also assist the learners in
    acquiring the lifelong learning skills, knowledge and attitudes for productivity and
    employment.

    For learning facilitator:

    The TLE 10 – IA (Shielded Metal Arc Welding NC I) Activity Sheet will


    help you facilitate the teaching-learning activities specified in each Most Essential
    Learning Competency (MELC) with minimal or no face-to-face encounter between
    you and the learner. This will be made available to the learners with the
    references/links to ease the independent learning.

    For the learner:

    The TLE 10 – IA (Shielded Metal Arc Welding NC I) Activity Sheet is


    developed to help you continue learning even if you are not in school. This learning
    material provides you with meaningful and engaging activities for independent
    learning. Being an active learner, carefully read and understand the instructions
    then perform the activities and answer the assessments. This will be returned to
    your facilitator on the agreed schedule.

    iii
    Quarter 1 - Week 7
    Learning Activity Sheets (LAS) No. 6

    Name of Learner: ____________________________________________________


    Grade Level/Section: ______________ School: ____________________________
    Teacher: ________________________________ Date: ______________________

    TLE 10 – IA (Shielded Metal Arc Welding NC I) Activity Sheet


    Prepared Weld Materials

    I. Learning Competency with Code


    4. Prepare welding consumables
    4.1 Identify welding electrodes according to classification and specifications.
    4.2 Maintain and keep electrodes in electrode oven based on prescribed
    temperature.
    4.3 Prepare specified consumable gases based on job requirements.
    4.4 Select correct materials in accordance with safety procedures.
    (TLE_IAAW9-12Wm-If -4)

    II. Background Information for Learners

    All welding consumables used in the welding production will be maintained and
    controlled to remain, then supplies sound and acceptable. Handling of various
    electrode types and different gasses used in welding fabrication and production that
    requires critical post weld inspection needs special attention in performing task, like
    how to prepare these consumables to produce quality and acceptable welds.
    Electrodes are also selected correctly in accordance with electrode specification and
    welding procedure requirements. Therefore, the student/welder will have to develop
    their skills and knowledge on the maintenance and control of all consumables as well
    as the correct choice of using them. Some recommended acceptable practices for the
    maintenance, selection and control of welding consumables are presented.

    1
    Welding production and fabricators that usually accepts welding jobs are under
    the weld code provisions. First and foremost is to come out with a standard plan for
    electrode control and maintenance. Electrodes are kept in the stockroom for quite
    some time because of the influence of atmospheric conditions. These electrodes must
    pass to drying or baking process. All electrodes for baking will be removed from a
    sealed plastic and will be placed inside the oven in a classified manner (based on
    types and diameter size of the electrode) through the oven shelves and marked
    accordingly. After loading, set the drying oven temperature from 2000 C – 3000 C
    maintaining the temperature for a period of two hours. Once the maximum of drying (2
    hours) is reached shut-off the oven.

    After drying, remove the electrodes from the oven and store them in the storing
    oven with a maintained temperature of 1500 C plus/minus 200 C. The electrode must
    stay from the oven without reducing the temperature as per requirement. The
    electrodes are maintained and controlled under the supervision of a storekeeper, as
    he is responsible for the issuance of these electrodes to the welders and fitters.

    2
    Normally welders perform welding activities in the shop. In cases where welding
    should be done on a worksite, he should provide himself with a portable oven
    sometimes called welder’s oven. The welder’s oven should be plug to a power source.
    The temperature that should be maintained is 700 C plus/minus 100 C. The unused
    electrodes shall be returned to the storing oven after the end of day’s work.

    Types of Electrodes, Diameter size, Current (amp) and Power Source

    3
    Different types of electrodes, size, current, and power source are the
    recommendable data for electrodes that can be the basis for selection. Only four (4)
    types of electrodes are reflected in this information, but this will help you understand
    their proper use and their existing specification. Further studies and search of
    knowledge about electrodes, you will discover many things about welding
    consumables.

    The industrial gases must be stored in a separate storage room and must have
    proper air ventilation. The place should be equipped with fire hazard signs and also a
    unit of fire extinguisher to be installed in location near the series of filled full tanks for
    accessibility. Cylinders must be provided with protection caps to prevent the valves
    from being broken. Defective tanks, fitters and others must be separated and marked
    defective.

    Leaking fuel
    an
    open
    space and put a danger sign. Slowly release the pressure until the gas is totally
    removed.

    Welding Electrodes

    4
    E - stands for electrode and is used for electric arc welding.

    The first two or first three-digit numbers designate the tensile strength of a
    metal in thousands of pounds

    The next digit means welding position. If it is:


    1 - All position
    2 - In Flat and Horizontal position
    3 - Vertical down

    III. Accompanying DepEd Textbook and Educational Sites (With Possible Materials for
    experiments/activities)

    5
     Aaron A. Adesas, et. al., Shielded Metal Arc Welding (SMAW) NC-1 -
    Senior High School, Alternative Delivery Mode, Module 1: Preparing Weld
    Materials, Department of Education, 2020, 30-36.

    IV. Activity Proper

    Activity 1- List of Weld Consumables

    Directions: Choose the correct answer from the series given for every item. Write the
    letter only. Use a separate answer sheet.

    1. An electrode oven with a maintaining temperature of 700 C +/- 10.


    a. Drying oven b. Holding oven c. Portable oven d. Heating oven

    2. An oven which holds a temperature of 1500 C +/- 20.


    a. Holding oven b. Portable oven c. Heating oven d. Baking oven

    3. Mild steel electrode.


    a. E–316-15 b. E-7018 c. E-9015 d. E-6013

    4. Low alloy electrode.


    a. E-316-16 b. E-9016 c. E-7015 d. E-6012

    5. To prevent the cylinder valves from breaking down, these should be provided with:
    a. Cover b. Protective caps c. Wrap with a chain d. Hazard sign

    Guide Questions

    1. Why do we need to maintain and keep electrodes based on a specified


    temperature?
    ________________________________________________________
    ________________________________________________________

    2. Why do we need to select correct materials in accordance with safety procedures?


    ________________________________________________________
    ________________________________________________________

    V. Reflection

    6
    1. What have you learned from this topic?
    ___________________________________________________________
    ___________________________________________________________

    2. Did you enjoy while learning? Why?


    ___________________________________________________________
    ___________________________________________________________

    3. Are there any questions in your mind regarding this topic? If so, could you cite it
    here?
    ___________________________________________________________
    ___________________________________________________________

    VI. Answer Key

    Activity 1
    1. C
    2. A
    3. D
    4. B
    5. B

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