FANUC Series 0 - MF Plus Die Mould Functions (Procedures)

FANUC Series 0i-MF Plus
Die Mould Functions
(Procedures)
Prepared By Prakash T FANUC Title

FANUC Series 0i-MF Plus Die
Verified By Ashoka.SN INDIA Mould (Procedures)
Approved By Vivekanand Chikale 1 / 20 Edition: 02.0 Date:02-02-2022
Table of Contents
1. 0i-MF Plus DM functions

1.1 Outline……………………………………………………………03
1.2 AICCⅡ+ and Smooth Tolerance + Command Format……04
1.3 Quick Program Restart in AUTO/Remote Mode…………..06
1.4 On-board creation of FANUCPRG.BIN file…………………11
1.5 Program Transfer methods…………………………………..13
1.6 Improved Ease of Use on Program List Screen…………..18
1.7 Program Operation on USB Memory (Load & Go)………..19
2. Revision Record ….……………………….……………........20

1.1 Outline
FANUC Series 0i-MF Plus CNC is the latest AI nano CNC that realizes high-
speed, high-precision machining. This CNC is equipped with Fine Surface
Technology (FST) to achieve fine surface machining required for Die & Mould
applications.
This document describes the supporting functions for fine surface machining
and its procedure.

1.2 AICCⅡ+ and Smooth Tolerance + Command Format:
The AI contour control II+ functions are provided for high-speed, high-precision
machining. This function enables suppression of acceleration/deceleration
delays and servo delays that become larger with increases in the feedrate and
reduction of machining profile errors.
Smooth tolerance+ control is a function that generates smooth machining path
within specified tolerance. In the case of die mold machining program that
consists of small line segments, this function acts as smoothing function and
makes joints of blocks smooth. As the result, machining surface gets high
quality.
Moreover, operators can select an effective setting pattern depending on the

machining conditions.
Command Format:
G5.1 Q1 R_ ; AI contour control+ & Smooth tolerance+ control mode on

: Machining Program
:
G5.1 Q0 ; AI contour control+ & Smooth tolerance+ control mode off
R: Machining condition selection (R1,R5,R10)
Roughing Program Semi-Finish Program Finish Program
G5.1 Q1 R1; G5.1 Q1 R5; G5.1 Q1 R10;

: : :
Machining Program Machining Program
: : : Machining Program
G5.1 Q0 ; G5.1 Q0 ; G5.1 Q0 ;
NOTE
Smooth tolerance+ control mode is enabled automatically during Semi-
finish and Finish machining. Character string “TOLCON” blinks in the
status bar when Smooth tolerance+ control mode is enabled.

1.2.1 Tolerance Setting:
The tolerance value in Smooth tolerance+ control can be set.
1. When creating machining program with CAM software, tolerance of model

shape is set. Set same tolerance value in the below shown setting screen.
2. Set Tolerance value same for Semi finish and finish.
3. Standard setting value of 10µm, which will come with the machine. This
value can be changed based on the requirement.
Procedure for Tolerance Setting:

1. Select MDI mode
2. Press OFS/SET MDI Key →RIGHT arrow → MCNSET SELECT →Input
the TOLERANCE for Semi-finish and Finish.

1.3 Quick Program Restart
Generally, the following operations are required when machining is interrupted
due to a reason such as a damaged tool/ power failure and is restarted:
1. Removing the cause which interrupted the machining.
2. Locating the interrupted point in the program.
3. Restoring the machine to the suitable status (including the auxiliary functions
like coolant on, tool call status and spindle status).
4. Moving the tool to the position suitable for restarting the machining.
5. Resume automatic operation from the interrupted block or before several
blocks.
QPR helps to perform Program Restart in 3 easy steps.
1. Press the softkey [Restart], Restart Point list screen will open.
2. Select a block from list, and push [SEARCH EXEC] key to restart. It
displays program block where the program was interrupted.
3. Press [CYCLE START], Automatic restoration of modal information and
axes moving to restart point and resumes the automatic operation from the
interrupted block.

1.3.1 Procedure for Quick Program Restart [Auto Mode]
1. Once the part program is interrupted, clear all alarm and move Z axis to
reference position.
2. Press PROG KEY → Press FOLDER→ Press OPRT → Press DEVICE
CHANGE → Select CNC MEM (or MEM CARD) → Move cursor to select
main program→ Press MAIN PROGRM.
MOVE
CURSOR
3. In Auto mode, select “PROG” in MDI keypad and press RIGHT ARROW
4. Select “RESTRT” and press “OPRT”
5. Select “SEARCH EXEC”. CNC will start to search program restart point
and RSTR will blink in bottom right corner. After completion of search
screen will switch to below indicated screen.
Warning
Don’t interrupt/reset during Program Restart operation.

6. Press MDI mode, all previous executed M, S, T codes will be output
automatically in the MDI program screen as shown below.
7. Execute the M, S, T codes whichever is needed in MDI mode.

8. Select AUTO mode and press [CYCLE START] to restart the program.
NOTE
Please ensure M, S, T, B codes are executed correctly and axis moved
to restart point correctly and execute the Cycle.

1.3.2 Procedure for Quick Program Restart[Remote Mode]
1. Once the part program is interrupted, clear all alarm and move Z axis to
reference position.
2. Press PROG KEY → Press FOLDER→ Press OPRT → Press DEVICE
CHANGE→Select MEMORY CARD→ Move cursor to select the DNC
program → Press “DNC SET” to select the program
MOVE
CURSOR
3. In Remote mode, select “PROG” in MDI keypad and press RIGHT

ARROW
4. Select “RESTRT” and press “OPRT”
5. Select “SEARCH EXEC”. CNC will start to search program restart point
and RSTR will blink in bottom right corner. After completion of search
screen will switch to below indicated screen.
Warning
Don’t interrupt/reset during Program Restart operation.

6. Press MDI mode, all previous executed M, S, T codes will be output
automatically in the MDI program screen as shown below.
7. Execute the M, S, T codes whichever is needed in MDI mode.

8. Select REMOTE mode and press [CYCLE START] to restart the program.
NOTE
Please ensure M, S, T, B codes are executed correctly and axis moved
to restart point correctly and execute the Cycle.

1.4 On-board creation of FANUCPRG.BIN file
In case of Die & Mould machining program size can be large several hundreds
of MByte. Operators can use the memory card (compact flash) in the card slot to
store and execute such large size programs.
There are two formats to store these program in the memory card as indicated
below:
・Program storage file format [Recommended format]

In this format, program storage file is named as “FANUCPRG.BIN”, and
can be executed in Auto mode.
Programs in program storage file format can be edited on CNC screen.
・Text file format

In this format, programs created in text file format can be executed in
Auto/DNC mode.
NOTE
FANUCPRG.BIN file creation required once we use new memory card.

1.4.1 Procedure for creating FANUCPRG.BIN
Warning
“FANUCPRG.BIN” creation is required for first time when
memory card is used in the machine.
1. Select EDIT mode & press function key [PROG.].
2. Press the softkey [FOLDER].
3. Press the softkey [(OPRT)].
4. Press the softkey [DEVICE CHANGE].
5. Press the softkey [MEMORY CARD].
6. Press the softkey[PGSTRG FILE] (If softkey[PGSTRG FILE] does not

appear, press the continuous menu key .)
7. If you want to change a program size, input number of size and press soft
key[SIZE SET].
8. Press soft key [EXEC].
9. “OUTPUT" is displayed in the lower right of the screen while
“FANUCPRG.BIN” file is being created.
Example: When the program to be stored in Program Storage memory required

20MB, enter 20 in input area and press “SIZE SET” and “EXEC”,
FANUCPRG.BIN file is created.

1.5 Program Transfer
Copy
program
Ethernet
CNC
Copy
Format Create
carry
The Program file can be transferred to the memory card in the following way.
- Copy/Move from USB memory to memory card
- File transfer from PC to Memory Card over Ethernet using FANUCs Program
transfer tool Software.

1.5.1 Procedure for Program transfer with FANUC
Program transfer tool software
1. Install Program transfer tool software in PC.
2. After installing, select Start → Program Transfer tool →Setting dialog.
3. In Machine Info tab, set Machine Name, CNC Type and Control path.
4. In Program Memory tab, Enter IP Address, TCP Port no.
5. Select SAVE and EXIT.

6. Select Start →Program Transfer tool → Program Transfer tool.
7. Select Machine List of Connection target → Select Machine.

7. After selecting Machine → Select CF_BIN.
8. To Upload/Download the Program. Just drag and drop the program from
PC to Mem card folder.

1.5.2 Procedure for Copy/Move Program from USB
memory to memory card
1. Set Parameter 20=17.
2. Select EDIT mode & press function key [PROG.].
3. Press the softkey [FOLDER].
4. Press the softkey [(OPRT)].
5. Press the softkey [DEVICE CHANGE].
6. Press the softkey [USB MEMORY].
7. Move the cursor [↑] [↓] with the cursor key to select the file.
8. Press the softkey [SELECT].
9. To copy multiple programs press the softkey [RANGE SELECT]
10. Selected file will be highlighted.
11. Press the softkey [COPY].
12. Press soft key [DEVICE CHANGE].

13. Press soft key [MEM CARD].
14. Press soft key [PASTE].
15. “EDIT" is displayed in the lower right of the screen while file is transferring.

1.5.3 Procedure to Select “Main Program” from Memory
Card:
To display and edit contents of memory card select ([MEMCARD]) by device
changing operation as indicated below.
1. Select EDIT model and press function key [PROG.].
2. Press soft key [FOLDER].
3. Press soft key [(OPRT)].
5. Press soft key [MEM CARD].
6. Move the cursor to file/folder that you want to select the main program with
the cursor key[↑] [↓].
7. Press soft key [MAIN PROGRM].
"@" is displayed at the left of the program that has been selected as the
main program to be executed.
1.5.4 Safe removal of Memory card:

When the memory card are used on the CNC, following procedure to be
followed for safe removal of the memory card.
1. Press function key [PROG.].

5. Press soft key [UNMOUNT].
6. A message “THE MEMORY CARD CAN BE TAKEN OUT” will be displayed.

1.6 Improved Ease of Use on Program List Screen:
In program list screen of CNC standard display, following improvements have
been made in order to reduce the number of steps required when copying and
pasting programs and to improve visibility.
Split Screen
To display Split screen of Program List screen, follow the steps indicated below
1. Select EDIT mode and press function key [PROG.].
4. Press soft key [Right Arrow]
5. Press soft key [MULTI LIST].
6. Program list screen will be divided into two windows.

7. Select Upper / Lower window with [SHIFT] + [] / [→] .
8. Select [DEVICE CHANGE] and select Device as per the required file list to
be displayed in Upper / Lower Window.
9. Select the required program to copy, after [COPY] operation [PASTE]
softkey is automatically displayed to reduce trouble of program transfer.
10. Press soft key [PASTE] to paste the program.

1.7 Program Operation on USB Memory (Load & Go):
Although USB memory is a convenient device, it cannot be used as a program
memory in CNC because it is vulnerable to mechanical vibration. With this
improvement, Load & Go function has been added so that USB memory can be
handled as a program memory.
Procedure for running program on a USB memory by Load & Go function is as

follows
1. Set Parameter 24364 to which program to be stored. (0-CNC Memory, 1-
MEM card)
2. Select EDIT/MEM mode and press function key [PROG.].
5. Press soft key [DEVICE CHANGE] & select [USB Memory] to display the
programs in USB memory.
6. Place a cursor to program which needs to be run.

7. Press soft key [LOAD PROGRAM]
8. Program on USB memory is loaded into internal program memory of CNC
or FANUCPRG.BIN. In addition, loaded program automatically become
Main program.
9. Do Cycle Start.

2. Revision Record
Edition Date Contents
01 21-July, 2020 First Time release
02 02-Feb, 2022 Added Multi List & USB Load & Go function


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FANUC Series 0i-MF Plus

Die Mould Functions

Prepared By Prakash T FANUC Title

1. 0i-MF Plus DM functions

1.2 AICCⅡ+ and Smooth Tolerance + Command Format……04

1.3 Quick Program Restart in AUTO/Remote Mode…………..06

1.4 On-board creation of FANUCPRG.BIN file…………………11

1.5 Program Transfer methods…………………………………..13

1.6 Improved Ease of Use on Program List Screen…………..18

1.7 Program Operation on USB Memory (Load & Go)………..19

2. Revision Record ….……………………….……………........20

Prepared By Prakash T FANUC Title

Prepared By Prakash T FANUC Title

Moreover, operators can select an effective setting pattern depending on the

G5.1 Q1 R_ ; AI contour control+ & Smooth tolerance+ control mode on

R: Machining condition selection (R1,R5,R10)

Roughing Program Semi-Finish Program Finish Program

G5.1 Q1 R1; G5.1 Q1 R5; G5.1 Q1 R10;

Prepared By Prakash T FANUC Title

1. When creating machining program with CAM software, tolerance of model

Procedure for Tolerance Setting:

Prepared By Prakash T FANUC Title

QPR helps to perform Program Restart in 3 easy steps.

Prepared By Prakash T FANUC Title

Prepared By Prakash T FANUC Title

7. Execute the M, S, T codes whichever is needed in MDI mode.

Prepared By Prakash T FANUC Title

3. In Remote mode, select “PROG” in MDI keypad and press RIGHT

Prepared By Prakash T FANUC Title

7. Execute the M, S, T codes whichever is needed in MDI mode.

Prepared By Prakash T FANUC Title

・Program storage file format [Recommended format]

・Text file format

Prepared By Prakash T FANUC Title

6. Press the softkey[PGSTRG FILE] (If softkey[PGSTRG FILE] does not

Example: When the program to be stored in Program Storage memory required

Prepared By Prakash T FANUC Title

- Copy/Move from USB memory to memory card

Prepared By Prakash T FANUC Title

5. Select SAVE and EXIT.

Prepared By Prakash T FANUC Title

Prepared By Prakash T FANUC Title

12. Press soft key [DEVICE CHANGE].

Prepared By Prakash T FANUC Title

1.5.4 Safe removal of Memory card:

1. Press function key [PROG.].

Prepared By Prakash T FANUC Title

6. Program list screen will be divided into two windows.

Prepared By Prakash T FANUC Title

Procedure for running program on a USB memory by Load & Go function is as

6. Place a cursor to program which needs to be run.

Prepared By Prakash T FANUC Title

01 21-July, 2020 First Time release

Prepared By Prakash T FANUC Title

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