High Speed High Performance Machining Vertical Center

HIGH SPEED HIGH PERFORMANCE CENTER HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL MACHINING VERTICAL CENTER
The YEONG CHIN FV-Series
High-Speed, High-Power Vertical Machining Centers are specially designed for industries that demand high precision, high productivity application such as automotive, aerospace, electronic, and job shop industries.

With our unique IDD (Isolated Direct Drive)

Spindle Design and our ultra-wide, ultra-rigid internally ribbed construction, our FVSeries delivers exceptional cutting finish and accuracy. With the addition of ATC system that changes tool-to-tool in 1 second for 30# spindle, and 3.5 seconds for 40# spindle, the newly developed NR type linear motion guide ways from THK, and the FANUC high responsive AC servo units, our FV-Series will more than pay for its value in no time, and we will bring you success.

* Optional functions under FANUC 18 i-MB control system.

The most cost-effective solution in high-speed, high-precision mold & die machining.
0.1m High Resolution Modular (HRM)* + Simultaneously Differential Feedrate Control (SDFC)* Take a YCM FV-Series Vertical Machining Center with the HRM and SDFC functions, conduct tests and then check by Heidenhain Grid Encoder with the following results, which prove HRM and SDFC not only enhance the feed rate control but also keep good accuracy.

Conduct R = 40mm 1.58" circular interpolation on XY plane with 600mm/min 23.62ipm and 5000mm/min 196.85ipm cutting feed respectively.

10m /div

10m/div

F: 600mm/min. F: 23.62ipm

Circularity: 4

F: 5,000mm/min. F: 196.85ipm

Circularity: 5

Conduct 45mm 1.77" linear interpolation on XY plane with 600mm/min 23.62ipm and 5000mm/min 196.85ipm cutting feed respectively.

HEIDENHAIN ACCOM

HEIDENHAIN ACCOM

Error: 6

Error: 6

F:600mm/min. F:23.62ipm

F:5,000mm/min. F:196.85ipm

HIGH SSPEED HIGH Design VERTICAL CENTER HIGH PEED HIGH PERFORMANCE MACHINING Unique Spindle IDD PERFORMANCE MACHINING VERTICAL CENTER

Unique direct coupled spindle design could isolate heat source, reduce the thermal deformation, increase the spindle precision and prolong spindle life. Isolated polyurethane flexible coupling is used between motor and spindle. Optional spindle cooling system could achieve better accuracy control. Direct power transfer from spindle shaft to the cutting edge, ensures the power efficiency. Detecting the spindle speed from the build-in encoder of spindle ensures the best performance of rigid tapping.

Hi-Speed, Hi-Power Spindle Design

FV56T (30#)
Ceramic bearings are applied on 15,000rpm spindle, with features of lighter weight, low centrifugal force, high rigidity, low coefficient of heat expansion, so as to achieve better accuracy and spindle life. High horse power design, maximum output for acceleration can achieve 20kW 27HP. High torque, low inertia-form 0 to 6,000rpm takes only 0.3sec. to reach. Excellent in mass drilling and tapping works. The high precision spindle bearing system, with ID. 45mm, is to match the small & precise mold making requirements. Max. rigid tapping speed: 6,000rpm.

FV56A/85A/102A/125A (40#)
The 10000rpm spindle deploys precision ceramic ball bearings of light mass, low centrifugal force, low swell factor, but high rigidity, which assure the optimal accuracy and spindle life span. Oil-Air lubrication 12,000rpm or 15,000rpm spindle is available for option.

Various High-Speed Spindle Options for Selection to Meet the Utmost Machining Requirements.
HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER
FOR : FV56T - 15,000rpm FOR : FV56A / FV85A / FV102A 10,000rpm (Std.)

3,000

5,500

8,000

15,000

1,500

4,500

8,000

10,000

FOR : FV56A / FV85A / FV102A 12,000rpm (Opt.)

FOR : FV85A / FV102A (Opt.) FV125A(Std.) -10,000rpm

1,500

4,500

8,000

12,000

1,500

10,000

FOR : FV85A / FV102A / FV125A 12,000rpm (Opt.)

FOR : FV85A / FV102A / FV125A 15,000rpm (Opt.)

1,500

12,000

1,500

15,000

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER High Efficiency Utmost performance Integration, Solution & Automation
Reliable ATC Unit
Fast and reliable roller gear cam ATC allows ATC time in 1 second (for FV56T), and 3.5 secods (for FV56A/FV85A/ FV102A/FV125A), lowers the idle time and enhances the machining efficiency. The ATC units were running tested more than million times before their mass production to ensure high reliability.

Complete chips disposal system

Ensure the cleanness of machining environment. Optional flush coolant can be used to prove the chips disposal efficiently. Screw type chip conveyor makes the chips disposal more easily & efficiently. (FV85A / FV102A) Complete set of the Y-axis back side plate well protects the guide-way for durable operation.

Shuttle Type Automatic Pallet Changer (FV102A, Option)

APC's swivel arm is driven by X-axis servo motor with unique rack transmission design, features fast and accurate pallet change mechanism. APC time is around 15 seconds. Over sized taper pins are applied to ensure backlash-free positioning and rigid clamping on the pallet. APC feed rate is adjustable to appropriate speed for different work pieces' demand.

Advanced APC Design (FV56T/A, Option)

Hi-speed rotary auto-pallet changer. APC time takes 9 seconds only. Reliable rotary mechanism driven by servo motor reducer achieves quick APC speed. Rotary speed is adjustable to ensure better stability when heavy loading on the pallet. Shot flush coolant could clean the positioning block automatically. The minimum floor space required, saving floor space and saving money.

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Super-Accuracy & Rigidity Construction for High Speed Epoch

Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive, rigid internally ribbed construction reduces damping effect for superb part finishing. The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining. Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining cycles. All axes utilize the newly developed NR type linear motion guide ways from THK of its superior rigidity, low friction, low noise, thus to assure much smoother movement in high-speed traverse. All linear motion guide ways are mounted on the very fine surface for maximum surface contact and exceptional cutting rigidity and stability.

/ /

FV56T Headstock

Extra

olum ide C

n Bas

Axial Rapid Feedrate (opt.)

ide Extra W

Mac

ase 9 hine B

60mm

37.80"

X Y Z

36m/min. (48m/min.) 1,417ipm (1,890ipm) 36m/min. (48m/min.) 1,417ipm (1,890ipm) 24m/min. (48m/min.) 9,45ipm (1,890ipm) 6

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

/ /

Super-Accuracy & Rigidity Construction for High Speed Epoch

Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive, rigid internally ribbed construction reduces damping effect for superb part finishing. The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining. Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining cycles. All axes utilize the newly developed NR type linear motion guide ways from THK of its superior rigidity, low friction, low noise, thus to assure much smoother movement in high-speed traverse. All linear motion guide ways are mounted on the very fine surface for maximum surface contact and exceptional cutting rigidity and stability.

Extra

Co Wide

lumn

Base

Axial Rapid Feedrate

Extra
7

Mac Wide

hine B

ase

mm 1,090

42.91

"

X Y Z

36m/min. 1,417ipm 36m/min. 1,417ipm 24m/min. 9,45ipm

/ /
HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

Super-Accuracy & Rigidity Construction for High Speed Epoch

Tough and durable MEEHANITE castings deliver exceptional cutting stability and consistent accuracy - the massive, rigid internally ribbed construction reduces damping effect for superb part finishing. The extra wide column base and machine base maximize the cutting rigidity, and enhance machine stability during heavy-duty machining. Hardened & ground ballscrews are precisely pre-tensioned at both ends, supported by angular contact thrust bearings, and directly coupled with high responsive AC servomotors of backlash-free for outstanding positioning repeatability and accuracy during long machining cycles. All axes utilize the newly developed NR type linear motion guide ways from THK of its superior rigidity, low friction, low noise, thus to assure much smoother movement in high-speed traverse. All linear motion guide ways are mounted on the very fine surface for maximum surface contact and exceptional cutting rigidity and stability.

e n Bas Colum Wide Extra

Y-Aaxis 4-Slideway Design

Axial Rapid Feedrate

Extra

Ma Wide

chine

,455 ase 1

mm

57.28"

X Y Z

24m/min. 9,45ipm 24m/min. 9,45ipm 24m/min. 9,45ipm 8

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

/ /

DIMENSIONS

FV56T : 125 4.92 FV56A : 250 9.84

1,350 53.15

FV56T : 125 4.92 FV56A : 250 9.84

110 3.94

420 16.54 100 100 3.94 3.94

420 16.54 100 100 3.94 3.94

110 4.33 3.94

110

TABLE SIZE

R6 R2 73. 6. 5 52

T-SLOTS
865 34.06
700 27.56

2,740 107.87

700 27.56

14 H8 0.55

1,200 47.24

2 0.08

40 R5 1.26 R2
202

R5 4 R2 0 1.2 6

30

23 0.91

678 26.69 (Door Open)

BT DIN

800 31.50

1,595 62.80 1,600 62.99 FV56T : 1,620 63.78 FV56A : 1,850 72.83 2,730 107.48

260 10.24

FV56T : 2,145 84.45, FV56A : 2,470 97.24

FV56T : 2,200 86.61 (Opt.) FV56A : 2,315 91.14 (Opt.)

Unit : mm inch

FV56A : 2,675 105.31 (T6,CTS*, Opt.)

2,190 86.22 (top cover,opt.)

2,240 88.19

1,940 76.38

1,995 78.54

2,155 84.84

0.5 0.02

14 0.55

9 0.35 27.5 1.08

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

/ /

DIMENSIONS

FV85A : 1,000 39.37 / FV102A : 1,120 44.09

T-SLOTS
3,455 136.02 18 H8 2,654 104.49 0.71 1,215 47.83 920 36.22 (door open) 3,110 122.44 (W/CTS*) FV85A : 2,120 83.46 FV102A : 2,530 99.61 FV85A : 2,835 111.61 / FV102A : 3,040 119.69

13 0.51

32 1.26

0.5 0.02

2,380 93.70

2,235 87.99

2,030 79.92

1,630 64.17 2,820 111.02

2,015 79.33

2,920 114.96 (MAX.)

2,445 96.26

2,435 95.87

31 1.22

675 26.57

520 20.47 60 100 100 100 100 60 2.36 3.94 3.94 3.94 3.94 2.36

1,350 53.15

TABLE SIZE

Unit : mm inch

10

/ /
DIMENSIONS
HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

330 12.99

R R3 900 5. 43

520 20.47 100 60 100 100 100 3.94 3.94 3.94 60 100 100 100 100 3.94 2.36 2.36 100 100 100 100

520 20.47

TABLE SIZE

T-SLOTS
1350 53.15
1350 53.15

2,125 83.66

18

H8

3,135 123.43

0.71 31 1.22 32 1.26 2,385 93.90 0.5 0.02

2,820 111.02

3,100 122.05 1,275 50.20 (door open)

2,975 117.13 (MAX. 3,165 124.61)

2,370 93.31

540 21.26

2,060 81.10

1,880 74.02

1,030 40.55

11

925 36.42

Unit : mm inch

2,240 88.19

2,460 96.85

695 27.36

290 11.42

13 0.51

DIMENSIONS HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

/ /

Relevant Specifications of APC (Option)

Model
Pallet Size Table Load Capacity Distance Between Spindle Nose and Table Top Axial Rapid Feedrate (X/Y/Z) Machine Weight

FV56T
120kg 265 lb

FV56A

560 x 410mm 22.05" x 16.14"

25 ~ 475mm 0.98"~18.70" 36/36/24 m/min. 1,417/1,417/945ipm 3,630kg 8,003 lb 3,850kg 8,488 lb

APC TABLE SIZE

SCREW HOLE DIMENSIONS

250 9.84

1,350 53.15

250 9.84

240 9.45

118 160 6.30 160 6.30 13.5 0.53 22.5 0.89 0.5 0.02

R6 R2 75 6.5 7

560 22.05

80 80 3.15 3.15

865 34.06 195 7.68 1,850 72.83 2,230 87.80 460 18.11 2,185 86.02 1,175 46.26 1,930 75.98 800 31.50 1,600 62.99 1,100 43.31 2,045 80.51 2,500 98.43 (option) 310 12.20
40 R5 .26 1 R2

R5 R2 40 1.2 6

80 80 3.15 3.15 160 6.30 160 6.30 410 16.14 M12x1.75P

FV56A :2,675 105.31 ( T6CTS*, option)

FV56T : 2,145 84.45 / FV56A : 2,470 97.24

2,190 86.22 (top cover , option)

2,155 84.84

260 10.24

1,960 77.17 3,095 121.85

2,210 87.01

3,295 129.72

240 9.45

Unit : mm inch

12

HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER

/ /

DIMENSIONS

Relevant Specifications of APC (Option) Model

Pallet Size Table Load Capacity Distance Between Spindle Nose and Table Top Axial Rapid Feedrate (X/Y/Z) Machine Weight 400kg 882 lb 30~570mm 1.18"~22.44" 24/24/24 m/min. 945/945/945ipm 6,360kg 14,021 lb

FV102A
1,000 x 480mm 39.37" x 18.9"

1,360 53.54

245 9.65

TABLE SIZE
480 18.90 100x4

SCREW HOLE DIMENSIONS

120 20 M16x2P 35 45

1,680 66.14

40 1.57 50 1.97

4,090 161.02

500 19.69

675 26.57
1,350 53.15

18
2C2C

1,000 39.37 100x9

60

240 9.45

50

3,475 136.81

920 36.22 (door open)

2,455 96.65

2,030 79.92

2,015 79.33

2,920 114.96 (MAX.)

CTS* : 3,110 122.44

3 0.12

18

995 39.17

870 34.25

1,630 64.17

170 6.69

2,525 99.41 4,090 161.02

1,210+40 47.64+1.57(handle)

13

2,820 111.02

Unit : mm inch

1,365 53.74

60

60

110
2C 2C

635 25

R400 R15.75

CONTROL
by
High performance AC digital servo & spindle drives High responsive vector drives technology for high accuracy machining HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER Powerful servo motors with super precision absolute positioning encoders High resolution 10.4color LCD display with dynamic graphic display Manual guide i conversational function greatly reduces programming and setup time Built-in AI NANO CC and high-speed JERK function High speed rigid tapping, helical interpolation, custom macro B, and tool path graphics Large program capacity with 1,280 meters of memory Full alphanumeric keyboard allows easy program editing PCMCIA slot for easy file transfer and memory expansion RS-232C interface ready for fast program transfer Combined uses of many high performance microprocessors, high speed memory and the adoption of Multi-CPU system for super high speed control processing The most reliable CNC control, with the failure rate of under 0.01 per month

G-menu Function User-friendly G-menu function provides multiple machining cycles that greatly simplifies programming steps

Calculator Function Convenient calculator function provides fast calculation and setting of workpiece offsets

Easy Shop-floor Programming Manual Guide i Easy to use conversational software offers convenience of part programming right on the shop-floor with 3D graphical display and full simulation function Intelligent Tool Data Management Comprehensive tool data management function allows operators to conveniently monitor and efficiently manages all position in tool magazine Pop-up Alarm Display Detailed troubleshooting procedures are automatically displayed when machine alarm occurs that allows users to quickly restore machine status to minimize downtime Automatic Tool Length Measurement Pre-set macros and graphical procedure are provided for operation of automatic tool length measurement function

Counter Function Allows user to easily keep track on number of workpieces with: Main Counter Periodical Counter Daily Counter Over Cycle Alarm High Performance Machining Mode: M300 High performance mode with 5 settings that allows user to select for the best machining results

Intelligent Maintenance Reminder Pre-set maintenance schedules are programmed to remind operators to inspect periodically and to prolong machine life Manual Tool Length Measurement Easy setup of tool length measurement provides convenient setting of tool offsets data from one tool to the other

Software enhancement exclusively from YCM

OPERATION
Feedrate Tool Data Work Coordination Parts Count Machining Hours Date and Time Controller Running Hours Spindle Load Function Display

Easily select multiple windows from the following list of display for your monitoring needs. HIGH SPEED HIGH PERFORMANCE MACHINING VERTICAL CENTER G-code Status M-code Status Spindle Status

Multi-function Display

High Speed Machining Mode: M400

Artificially intelligent machining function that is developed from accumulation of all YCM knowledge and experience on high speed to achieve the fastest cycle time with best machining results. Machining efficiency improved by 25% without sacrificing machining accuracy.

+25%
Efficiency increased by

Wireless Message Notification (opt.)

Integrating GSM communication and CNC technology, YCM developed the WMN system for wireless notification of machine and work status report.
YCM WORKPIECE STATUS: COMPLETE
M YC IECE P RK S: WO ATU TE ST PLE M CO

A remote monitoring system

i-Direct, the latest YCM software enhancement innovation is designed for remote monitoring of factory production line. Its powerful features include reporting back complete machine operation status, record, history and data analysis. As soon as the system gets an alarm signal, instant messages will be sent thru e-mail or SMS (can input 3 sets of cell phone numbers).

User account administration

Individual machine status display

System Chart
Report Internet E-mail SMS

domain Policy

Machine model, number, e-mail, Complete production, standby SMS and IP setup and down time record

Data

Program

Alarm

Parameter

Overall machines status display Production data graphical analysis

SPECIFICATIONS
SPINDLE
Spindle Speed (opt.) Spindle Power (opt.) Spindle Taper Front Bearing Diameter 45~15,000rpm 2.2/3.7kW 3/5HP BT30 45mm 1.77" 560mm 22.05" 410mm 16.14" 450mm 17.72" 110~560mm 4.33"~22.05" 5.5/7.5/11kW 7/10/11HP 45~10,000rpm (12,000/15,000rpm) 5.5/7.5/11kW (7.5/11/15kW) 7/10/15HP (10/15/20HP) BBT40 70mm 2.76" 850mm 33.46" 1,020mm 40.16" 520mm 20.47" 540mm 21.26"

7.5/11/15kW 10/15/20HP

TRAVEL

TABLE
Table size

X-axis Travel Y-axis Travel Z-axis Travel Distance Between Spindle Nose & Table Top

1,270mm 50"

170~710mm 6.69"~27.95"

105~645mm 4.13"~25.39"

700 x 420mm 27.56"~16.54" 3 x 14mm x 100mm 3 x 0.55" x 3.94" 300kg 661 lb

FEEDRATE
Rapid Feedrate Cutting Feedrate

T-Slots Size Pitch Max. Load on Table

1,000 x 520mm 1,120 x 520mm 1,350 x 520mm 39.37" x 20.47" 44.09" x 20.47" 53.15" x 20.47" 5 x 18mm x 100mm 5 x 0.71" x 3.94" 500kg 1,102 lb 1,000kg 2,205 lb 24/24/24 m/min. 945/945/945ipm

36/36/24 m/min. (48/48/48 m/min.) 36/36/24 m/min. 1,417/1,417/945ipm 1,417/1,417/945ipm (1,890/1,890/1,890ipm) 1~10,000mm/min. (0.04~394ipm) 16T (20T) 4kg 8.8 lb MAS-P30T-1 63 x 200mm 2.48" x 7.87" 100mm 3.94" Arm Type Random 20T

ATC

Tool Magazine Capacity Max. Tool Weight (per piece) Pull Stud Max. Tool Dimensions Max.Tool Dimensions (Without adjacent tools) Tool Changer Method Tool Selection Method

90mm x 250mm 3.54" x 9.84"

24T (20T) 6kg 13.2 lb MAS-P40T-1 80mm x 300mm (95mm x 300mm) 3.15" x 11.81" (3.74" x 11.81") 125mm 4.92" Arm Type (Armless Type) Random (By Sequence) 5.5kg/cm2 78.2psl 22kVA (25kVA) 5,260kg 11,596 lb 5,350kg 11,795 lb

GENERAL

Pneumatic Supplier Power Consumption Machine Weight

12kVA (17kVA) 2,800kg 6,173 lb

19kVA (25kVA) 3,000kg 6,614 lb

25kVA (25kVA) 6,700kg 14,771 lb

Note:

The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

PULL STUD TOOL SHANK

BT30
0.31

MAS-P30T-1
43 1.69 4 3 0.12 23 0.91
5 0.2 0.16

BBT40
M16 x 2P

1-0.005

0.49

3.5 0.14

31.8 1.25 16 0.63

44.45 1.75

46 1.81

16.5 0.65

38 1.5

63 2.48 75.7 2.98

11 0.43

12.5 0.49

53 2.09

9.5 0.37

Taper 7/24

2.5 0.1

18 0.71

M12 x 1.75P
Taper 7/24

15 0.59

7 0.28

30

45

10 0.39 23 0.90

35 1.38

48.4 1.91 22 0.87 70.4 2.77

2 0.08

4 5 0.19 0.16

60 2.36 16.6 0.65

65.4 2.57

ACCESSORIES
Tool Kit Work Lamp Pilot Lamp Coolant Gun Coolant Equipment System Cuttng Air Blast Spindle Air Blast Spindle Air Seal Central Lubrication System Oil Skimmer Coolant Through Spindle System Foundation Bolts Leveling Blocks and Bolts Oil-Mist Coolant System Oil Hole Holder Function Chips Flush Coolant System Chip Conveyor Workpiece Measurement System Automatic Power Off Device Heat Exchanger for Electrical Cabinet A/C. Cooler for Electrical Cabinet

Mechanical, Electrical & Operating Manuals Rigid Tapping Guideway Cover (X,Y,Z) Optical Scale Automatic Door Safty Door 4th Axis Rotary Table Spindle Cooling System Heavy Duty Coolant Pump Auto Tool Length Measurement System Full Chip Enclosure Chip Enclosure Circular Coolant Nozzle Screw Type Chip Conveyor Air Gun Hydraulic System Oil-Mist Collector CNC Controller: MXP-200i CNC Controller: FANUC 18i-MB

M16 x 2P

M12 x 1.75P

3 0.13

28 1.10

17 0.67

25 0.98

Ball Diameter 10 0.39

MAS-P40T-1

EV

EV

Remote Monitoring System

A remote monitoring system

14001

5M1E003-00

102010-E06-2000