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    EMCO Automation English

    Uploaded by

    Boutef El Hachemi
    The document discusses several applications of hard turning machines from EMCO, including the automated production of rotors, gears, guiding sleeves, injection molded parts, forged automotive parts, and material testing samples. Specific models mentioned include the ET365 MC, ET465 MC, ET332 MC, and ET345/II. Applications emphasize high-precision machining, automated loading/unloading, flexibility, and reliability in holding tight tolerances for aerospace, automotive, and other industrial parts.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    EMCO Automation English

    Uploaded by

    Boutef El Hachemi
    164 views12 pages
    The document discusses several applications of hard turning machines from EMCO, including the automated production of rotors, gears, guiding sleeves, injection molded parts, forged automotive parts, and material testing samples. Specific models mentioned include the ET365 MC, ET465 MC, ET332 MC, and ET345/II. Applications emphasize high-precision machining, automated loading/unloading, flexibility, and reliability in holding tight tolerances for aerospace, automotive, and other industrial parts.

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    The document discusses several applications of hard turning machines from EMCO, including the automated production of rotors, gears, guiding sleeves, injection molded parts, forged automotive parts, and material testing samples. Specific models mentioned include the ET365 MC, ET465 MC, ET332 MC, and ET345/II. Applications emphasize high-precision machining, automated loading/unloading, flexibility, and reliability in holding tight tolerances for aerospace, automotive, and other industrial parts.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    164 views12 pages

    EMCO Automation English

    Uploaded by

    Boutef El Hachemi
    The document discusses several applications of hard turning machines from EMCO, including the automated production of rotors, gears, guiding sleeves, injection molded parts, forged automotive parts, and material testing samples. Specific models mentioned include the ET365 MC, ET465 MC, ET332 MC, and ET345/II. Applications emphasize high-precision machining, automated loading/unloading, flexibility, and reliability in holding tight tolerances for aerospace, automotive, and other industrial parts.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 12
    At a glance
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    The document discusses various EMCO machine tools and their applications in automating production processes across different industries. Key capabilities discussed include loading/unloading parts, flexibility, reliability, accuracy and throughput.

    Applications discussed include production of electrical motor rotors, gears, guiding sleeves, injection molded automotive parts, high voltage connector parts, forged automotive parts and gear parts from billets.

    The machines have capabilities for automated, quick and flexible loading and unloading of parts using systems like swing loaders, chain feeders, bowl feeders and special part grippers. They can handle a large number and variety of part sizes.

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper

    er ET365-Special chuck Hex-Formbore

    EMCOTURN 365 MC with GANTRY


    Production of rotors for electrical motors

    Tolerance at the diameter +-0,04mm


    Circular-Runout of 0,02mm in respect to the bearing-seats Production requirement: min 3000 parts / day

    Raw part:

    Large raw part storage


    Integration to transfer line
    Finished part:

    Hard turning
    END

    E-NEWS: CNC 007

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 465 MC plus / ET 365 MC with GANTRY


    Automated production of gears

    Step 1 green machining - ET 465 MC plus


    Step 2 gear hobbing Step 3 hardening to HRC 52 Step 4 hard turning - ET 365

    Raw part

    Integrated gaging unit


    Back-up tooling

    semi finished part

    Hard turning
    END Finished part

    E-NEWS: CNC 012

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 365 MC with SWING LOADER


    Automatated production of guiding sleeves

    Cycle time: max. 17 sec


    7 different sizes to machine Quick and simple change over Special painting

    Raw part:

    Special chucking
    High reliability Finished part:

    Hard turning
    END

    E-NEWS: CNC 008

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 332 MC plus with SWING LOADER


    Automated loading of injection molded parts

    for the automotive industry


    Quick loading and unloading of two parts in 10sec Large raw part storage of up to 500 parts Bowl feeder

    Vacuum system for chip evacuation


    Tight tolerance to be hold (0,015mm) Statistical process control Cpk > 1,67 Machining:

    Hard turning
    END

    E-NEWS: CNC 016

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 332 MC plus with SWING LOADER


    Automated loading of high voltage connector

    parts made of copper


    Family of parts consisting of 9 different sizes Chain feeder system for up to 500 Parts No change over necessary
    Rohteile

    Complete machining including milling


    Quick loading, unloading and take over in 9sec High machine availability
    Fertigteile

    Hard turning
    END

    E-NEWS: CNC 017

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 345/II with SWING LOADER


    Automated production of forged automotive parts

    Quick loading and unloading


    Flexibility Large raw part storage Quick and simple change over
    Raw part

    Simple programming
    High reliability

    Hard turning
    END

    Finished part

    E-NEWS: CNC 018

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 465 MC plus with GANTRY


    Automatated production of gear parts

    from billets or forged components


    Finished parts to be cleaned and coated for protection Quick loading and unloading
    Raw part:

    Flexible solution
    Large raw part storage Fast change over
    Finished part:

    Hard turning
    END

    E-NEWS: CNC 001/ 010

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 465 MC plus with SPECIAL PARTS-GRIPPER


    Unloading of long sleevs

    Special mandrel chuck


    Finished part conveyor Control switch for part dedection Tight tolerances to be hold

    Hard turning
    END

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 365 w/ Tailstock and SPECIAL CHUCK


    Machining of Material-testing samples
    Special chuck:

    Chuck with retractable jaws and integrated


    face driver Various shaped raw parts Manual loading and unloading

    Hard turning
    END

    Material-testing sample:

    -0,04
    Rz 6,3

    E-NEWS: CNC 009

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    Machining of I.D. contours ( eg.: Hexagon, Square,...)


    No burrs
    I.D. Hexagon

    No chips at the bottom of the hole


    Achieving axact depth of hole Short cycle time Influence to the surface finish

    Hard turning
    END

    Special tool holder (FORMBORE)

    E-NEWS: CNC 015

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    ET 365 MC - Hartdrehen
    Fertigung von KFZ-Getriebeteilen

    Hartdrehen (59 +4HRC)


    Erforderliche Rundheit betrgt 0,004mm Fertigungstoleranz von 0,016mm Oberflchengte entspricht Rz 4

    Hard turning
    END

    ET365MC-Gantry ET365-Gaging ET365 - Loader ET332 Loader ET332 Loader ET345/II - Loader ET465 - Gantry ET465 - Specialpart gripper ET365-Special chuck Hex-Formbore

    Machine what you want, but machine it with EMCO

    Hard turning
    END

    Thank you for listening !

    AC / Gerhard Meisl

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