Machine Control Gauge

Control Units PULCOM Series

Control unit for in-process and post-process measurements

Standard type

Front panel detachable type

V11
V10A

V10S

Intelligent judgment and control Analog meter display

SPC control (post-process), ellipticity, chattering judgment, By showing the analog meter on the LCD Display, realistic
machining status display and output are only a few of the high machining conditions can be viewed during in-processing.
added value controls available.
Increased standard functions
Multipoint measurement This system has a variety of standard functions such as auto-
Hardware for 4 measuring heads, software for 32 measuring mastering, input of calculation formula, smoothing, extended
items, and simultaneous parallel processing make this system range display and high resolution.
perfect for multiple measurements. With the PULCOM V11
expansion unit, up to 32 measuring heads can be connected.
Overall data display
Workpiece diagram, measuring items, measured values
Dramatically enhanced usability and judgment results all displayed on a single screen is a
With the 6.5 inch bright TFT color LCD touch panel, simply powerful tool for easily understanding the judging conditions.
touch the screen you wish to set or change when making
adjustments or performing other operations.
Available in 4 languages
In addition to English, you have the choice of switching the
Major upgrade of display functions display to Japanese, Chinese or Korean.
For in-process measurements, real time graphic display
makes it easy to grasp the machining status at a glance
and detect defects (as an option, a signal when a defect is
Fieldbus compatible
detected can be output). Moreover, the machining status of It corresponds to CC-Link, PROFIBUS.
a defective workpiece detected at a later process can be It is possible to communicate with a host device such as NC,
reviewed, helping in the root cause analysis. For post-process PLC, etc. with one serial cable. In addition, it is possible to
measurements, all measuring items list, statistical processing output measured data, so it is possible to correspond to IoT.
or any other display can be chosen at your convenience. As a result, it is released from many wiring of conventional
I/O, and it is possible to
reduce man-hours such
as design, assembly and
maintenance.

22 tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018

 Machine Control Gauge
/

Expanded screen layout

Workpiece diagram / Measuring items Measuring results SPC

Measuring result

Machining status Roundness Self-diagnosis Multiple languages

(Japanese/English/Chinese/
Korean)

Standard type Reverse type Thick needle type Thick needle type (Dual)

Size shift function for multi product Optional functions

lines (Optional) g In-line roundness
Combined with a wide range measuring head, measurement g BCD/BINARY Input / Output
of multiple products or step-shaped workpieces are possible g RS- 232C Input / Output
without the need for setup change. Up to 1280 sizes can be g Memory (Max / Min / P-P)
registered. g Workpiece diagram display

g In-process machining status display

In-line roundness (Optional) (Machining defect / Machining elapsed time / Output)

g Temperature compensation
Roundness can be measured during or after machining, with
g External auto-zero
the values represented as polar profile, and the judgment
output as OK or NG. The FFT analysis function makes it g Size shift

possible to detect chatter marks and lobed surfaces. g Auto- calibration

g Analog output

Detachable front panel (V10S) g P100 (Integrating)

The detachable front panel can be easily integrated to the

user equipment’s operation panel, and its main unit mounted Main optional units
in the equipment’s control panel.
g Thermal printer with graphic function
g Temperature sensor
g CF card

tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018 23

 Machine Control Gauge
Control Units PULCOM Series

V10A Overview

I/O slot x 3 View from A

Measuring head connectors x 4

G1 OPTION SLOT1 SLOT2 SLOT3
FUSE ON
TEMP 1 I/O 1

OFF

Temperature sensor connectors x 2

G2

G3
TEMP 2 POWER

G4

RS-232C VGA When using adaptor

(Minimum installation /
Removable range)

Built-in printer connector RS-232C Connector

(MIN 150)
VGA Connector

LCD touch panel

POWER
159
157

ACCRETECH

A
SETUP AUTO FCTN +SHIFT -SHIFT
1

8.5 270 8.5 (76.2) 170 66.1

287 312.3 (MIN 90) (Minimum installation /

Removable range)
CF card slot 4-M5, D5 (for installation)

This is an overview with standard specification. Connectors may be different from this view depending on the specification.

V10S Overview

11 188 11
5
265
260

48 8-M 3, Stud bolt

6 5 100 100 5
5

POWER
78

12.5 355 12.5

320
166

6.6
7

78

G1 OPTION SLOT1 SLOT2 SLOT3 POWER

ON
FUSE
TEMP 1 I/O 1
OFF
FG GND +24V
CF CARD

Φ11 G2
SETUP AUTO FCTN +SHIFT -SHIFT
100

31
172

(Packing)
183

G3 LNFG
5

TEMP 2

G4 210 4.3 t2 68.7 28

54.3
FRONT I/F

RS-232C VGA
50.5

380
11

78
146
78

FRONT I/F
FG GND +24V
15

49.3 16 190 6- Φ 3.5

113.3 28 100 100

Panel attaching measurement (S =1/2)

24 tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018

 Machine Control Gauge
/

g I/O-1 Input/Output signals g I/O-2 Input/Output signals (Optional)

Standard board for basic functions Expansion board for BCD/binary data output

(1) Connector: 57E-30360-D76 (50P made by DDK) (1) Connector: 57E-30360-D76 (36P, made by DDK)
(2) Cable: 6 m shielded wire cable, outer diameter Φ 12.4 (2) Cable: 6 m shielded wire cable, outer diameter Φ 10.8
(3) Output specifications: Open drain (3) Output specifications: Open drain
(4) Pin arrangement (4) Pin arrangement
Output Input Output Input
Signal name No. ID Signal name No. ID Signal rame No. ID Signal rame No. ID
n
(*1) (*2) -NG 1 Pink1 Individual judgment Gr. 1 start34 Gray4 BCD output 1×10 1 Pink1 Judgment 1 request 18 Yellow8
OK3 2 Pink2 Individual judgment Gr. 2 start35 Gray 5 BCD output 2×10
n
2 Pink2 Judgment 2 request 19 Yellow9
OK2 3 Pink3 Individual judgment Gr. 3 start36 Gray 6
BCD output 4×10
n
3 Pink3 Judgment 3 request 20 Yellow10
Meas.1
OK1 4 Pink4 Individual judgment Gr. 4 start37 Gray7 n Judgment 4 request 21 Green1
BCD output 8×10 4 Pink4
+NG 5 Pink5 Individual judgment Gr. 1 reset38 Gray8 n+1 22 Green2
BCD output 1×10 5 Pink5
SZ4 -NG 6 Pink6 Individual judgment Gr. 2 reset39 Gray 9
n+1
23 Green3
BCD output 2×10 6 Pink6
SZ3 OK3 7 Pink7 Individual judgment Gr. 3 reset40 Gray10 24 Green4
n+1
BCD output 4×10 7 Pink7
SZ2 Meas.2 OK2 8 Pink8 Individual judgment Gr. 4 reset41 White1 25 Green5
Meas.1 BCD output 8×10
n+1
8 Pink8
SZ1 OK1 9 Pink9 Auto master Gr. 1 command 42 White2 Input common terminal (COMMON) 26 Green6
n+2
SZ0 +NG 10 Pink10 Auto master Gr. 2 command 43 White3 BCD output 1×10 9 Pink9 Data accept 27 Green7
n+2
-NG -NG 11 Yellow1 Auto master Gr. 3 command 44 White4 BCD output 2×10 10 Pink10 N.C 28 Green8
OK3 12 Yellow2 Auto master Gr. 4 command 45 White5 BCD output 4×10
n+2
11 Yellow1 N.C 29 Green9

Meas.3 OK2 13 Yellow3 46 White6

BCD output 8×10
n+2
12 Yellow2 N.C 30 Green10
OK1 14 Yellow4 47 White7 N.C 31 Gray1
13 Yellow3
+NG 15 Yellow5 48 White8 N.C 32 Gray2
Meas.2 Over 14 Yellow4
-NG 16 Yellow6 49 White9 N.C 33 Gray3
"–" Polarity 15 Yellow5
OK3 OK3 17 Yellow7 Input common terminal (COMMON) 50 White10 N.C 34 Gray4
Data valid 16 Yellow6
OK2 Meas.4 OK2 18 Yellow8 g Make sure to ground the shielded wiring Output signal common terminal (COMMON) 17 Yellow7
N.C 35 Gray5
OK1 OK1 19 Yellow9 g Do not connect anything to the empty terminals. N.C 36 Gray6
+NG +NG 20 Yellow10 g Input signal: 10 mA or less per signal. Measuring item
Over signal μm g Make sure to ground the shielded wiring
Overall OK output 21 Green1 g Output signal: Use at DC24 V, 40 mA or less resolution μm g Do not connect anything to the empty terminals.
Overall NG output 22 Green2 (*1) Example of a sizing instrument with post. 0.01 Over 10.00 g Input signal: 10 mA or less per signal.
Auto master complete output 23 Green3
(*2) Example of 4 items with post. 0.05 Over 10.00 g Output signal: Use at DC24 V, 40 mA or less

Auto master NG 24 Green4 0.1 Over 100.0

Meas.prep.complete output (READY) 25 Green5
0.5 Over 100.0
1 Over 1000
Retract OK 26 Green6
All judgment complete output 27 Green7 Note) The above is an example for BCD output
Judgment complete output 28 Green8 specifications. The pin assignment may change
depending upon the specifications.
CPU RUN 29 Green9
30 Green10
All auto master complete output 31 Gray1
N.C 32 Gray2
g I/O-3 Input/Output signals (Optional)
Output signal common terminal (COMMON) 33 Gray3

Note: The above is a generic pin assignment

Expansion board for optional function control signals
example, which may change depending upon the
specifications. (1) Connector: 57E-30360-D76 (36P, made by DDK)
(2) Cable: 6 m shielded wire cable, outer diameter Φ 10.8
(3) Output specifications: Open drain
(4) Pin arrangement
Input Output
Signal name No. ID Signal name No. ID
Work piece select input (BCD 4x10 0) 1 Pink1 Measurement 4 workpiece pass 26 Green6
Work piece select input No. 1 (BCD 1x10 0) 2 Pink2 Measurement 3workpiece pass 27 Green7
0
Work piece select input No. 3 (BCD 4x10 ) 3 Pink3 Measurement 2 workpiece pass 28 Green8
Work piece select input No. 4 (BCD 8x10 0) 4 Pink4 Measurement 1 workpiece pass 29 Green9
g I/O cable identification Work piece select input No. 5 (BCD 1x101) 5 Pink5 30 Green10
Work piece select input No. 6 (BCD 2x101) 6 Pink6 31 Gray1
(Common for I/O-1 and I/O-2)
Measurement 1 memory reset 7 Pink7 32 Gray2
Measurement 2 memory reset 8 Pink8 33 Gray3
1 6
2 7
Measurement 3 memory reset 9 Pink9 N.C 34 Gray4
3 8 Measurement 4 memory reset 10 Pink10 N.C 35 Gray5
4 9 11 Yellow1 Output common terminal (COMMON) 36 Gray6
5 10
12 Yellow2
Example: Pink 7 g Make sure to ground the shielded wiring
13 Yellow3
g Do not connect anything to the empty terminals.
14 Yellow4
g Input signal: 10 mA or less per signal.
Measurement 1 External synchronize 15 Yellow5 g Output signal: Use at DC24 V, 40 mA or less
Insulation color: Pink Measurement 2 External synchronize 16 Yellow6
7
Measurement 3 External synchronize 17 Yellow7
Measurement 4 External synchronize 18 Yellow8
19 Yellow9
Work piece select input No. 2 (BCD 2×10 0) 20 Yellow10
N.C 21 Green1
N.C 22 Green2
N.C 23 Green3
N.C 24 Green4
Input common terminal (COMMON) 25 Green5

Note) The above is example with workpiece change

and memory functions. The pin assignment may
change depending upon the specifications.

tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018 25

 Machine Control Gauge
Control Units PULCOM Series

Specifications
Model E-PV15 g Power source
Display 6.5 inch TFTcolor LCD (1) Power source voltage: AC85 to 250 V
Measuring results and list of items (2) Power consumption: 70 VA MAX
Display items
(Analog meter display for in-process) (3) Connector: HS16P-3 (made by Hirose electric)
Changeover among ±50 μm, ±100 μm, ±250 μm,
Display range (4) Cable: O.D Φ 8.4 mm Provided with 6 m 3-wire cabtyre
±500 μm, ±1000 μm, ±2500 μm, ±5000 μm
Resolution 0.01 μm, 0.05 μm, 0.1 μm, 0.5 μm, 1 μm Power source Pin No. Wire color
Display unit Select from μm, mm, inch 1 Black
Number of detectors 4 Power
source 3 White
Number of meas. items Max.32
All a
2 Yellow/Green/Shielded
Judgment Max.20
output Individuals Judgment output is 20 in case of only 1 process
Judgment output is 5 in case of 4 simultaneous processes * Make sure to ground shielded wire

Input method Touch panel / Sheet key

Judgment output Standard: I/O 1 (I/O 3 when insufficient)
Magnification
Touch panel / shift key
calibration method
Sampling speed 1 ms or less
RS-232C Optional
Printer output Standard
Changing programs Key operation after CF card is input
Memory function Optional
Waterproof standards IP54 (Front panel side only)
Ambient usage temperature 0 to 50 °C
Ambient usage humidity 90% or less (No condensation)
CE marking Available
Outer appearance 287(W) x 327.6(D) x 159(H) mm
(V10A) Approx. 7.0 kg (Mounting dimension is same as 2000A)

PULCOM V11/ V11D Detector expansion unit (Optional)

g Overview
Model E-PV11/E-PV11D
Max. number of detectors 4
G1

(Note)
7

Connectable units to V10 Max. 7 Units A lid is used to cover

G2
ON

OFF
24V
IN

spaces without connectors

Input / Output signals High speed serial transmission (11Mbps)
G3 OUT

due to specifications. G4
LINK
A

Connection distance 100 M

B

View from A
Ambient usage temperature 0 to 40 °C
Ambient usage humidity 90% or less (No condensation)
157.8

A
Size shift function Optional
CE marking Available
Outer appearance 63(W) x 325.8(D) x 158(H) mm 37 4-M5, D5 (for installation)
63 76.2 170 67.2 12
Weight (Body) Approx. 3.0 kg 313.4 (MIN 154)
325.8 (Minimum installation/
Removable range)
g Power
(1) Power source voltage: DC24 V±10%
(2) Power consumption: 12 W
(3) Current consumption: 0.5 A or less
(4) Connector: FGG.OB.303.CLAD42 (LEMO) V11 side
(5) Cable: 2-wire shielded cable, outer diameter 3.8.
(6) Shielded wire: Provided with ground wire

Power source Pin No. Wire color Notes

1 Orange
Power +24V 0.31 mm2
source COM 2 White
Conductor: 12 /0.18 mm
3 N.C
Note 1 ) Adequate measures have been taken against noise in this product , but a dedicated power source
and noise filter should be used to maximize system reliability.
Note 2 ) A power output is provided to enable power to be supplied to a separate V11. Power can be supplied
to a maximum of 4 units from one dedicated power supply.

g High speed serial input/output

(1) Connector: EMI module plug TM11P-66P(50) (Hirose)
(2) Cable: Outer diameter Φ 4.8 m Provided with 0.5 m twisted pair cable (SINKO SEISEN INDUSTRY)

26 tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018

 Machine Control Gauge
/
Product code table
I/O-1 board
Product code Product name LVDT board PHA board CE marking
(O.D)
0930181 PULCOM V10A E-PV15 LVDT connection a a - -
0930183 PULCOM V10A E-PV15 LVDT connection CE-MARK a a - a
0930187 PULCOM V10S E-PV15-S LVDT connection CE-MARK a a - a
0930298 PULCOM V10A E-PV15 Γ-DII, PHA series connection - a a -
0936217 PULCOM V10A E-PV15 without board - - - -
0936259 PULCOM V10A E-PV15 without board CE-MARK - - - a

LVDT connection options Digital measuring head connection options

Product code Product name Product code Product name

0301003 LVDT board 0930295 PHA board

0301006 Size shift function (4 CH hardware only) 0930294 PULCOM V11D E-PV11D
0301007 Size shift function up to 6D (Software only) 0930105 High speed communication board HLS
0930112 Size shift function 7D-20D (Software only) 0930152 24 V Power cable 6 M
0930109 Size shift function 21D-40D (Software only) 0930159 24 V Power cable custom length (1 M per)
0930157 PULCOM V11 E-PV11 0930154 V11 Termination cable
0930105 High speed communication board HLS 0930161 V11 Power cable for inline connection 0.5 M
0930158 V11 Size shift function 0930162 V11 Power cable for inline connection 1 M
0930152 24 V Power cable 6 M 0930164 V11 Power cable for inline connection 3 M
0930159 24 V Power cable custom length (1 M per) 0341217 V11 Power cable for inline connection 6 M
0930154 V11 Termination cable 0930163 V11 Power cable for inline connection custom length (1 M per)
0930161 V11 Power cable for inline connection 0.5 M 0341219 V11 Connection cable 0.5 M
0930162 V11 Power cable for inline connection 1 M 0930165 V11 Connection cable 1 M
0930164 V11 Power cable for inline connection 3 M 0930166 V11 Connection cable 3 M
0341217 V11 Power cable for inline connection 6 M 0930167 V11 Connection cable 6 M
0930163 V11 Power cable for inline connection custom length (1 M per) 0930168 V11 Connection cable custom length (1 M per)
0341219 V11 Connection cable 0.5 M 0930290 V11 24 V Power supply unit 30 W
0930165 V11 Connection cable 1 M 0930291 V11 24 V Power supply unit 60 W
0930166 V11 Connection cable 3 M 0930292 V11 24 V Power supply unit 120 W
0930167 V11 Connection cable 6 M 0930172 V11 24 V Power supply unit 120 W (CE)
0930168 V11 Connection cable custom length (1 M per)
0930169 V11CE marking compliant
0930290 V11 24 V Power supply unit 30 W
0930291 V11 24 V Power supply unit 60 W
0930292 V11 24 V Power supply unit 120 W
0930172 V11 24 V Power supply unit 120 W (CE)

GE series connection options AB-10V connection options

Product code Product name Product code Product name

0936005 GE-10V external unit type 1 CH 0936651 AB-10V external unit type
0936006 GE-10V external unit type 2 CH 0936560 AB-10V built-in board type
0936007 GE-10V built-in board type 1 CH * Refer to AB-10 page for information about the balance head.
0936008 GE-10V built-in board type 2 CH

* Refer to GE series page for information about the sensor.

tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018 27

 Machine Control Gauge
Control Units PULCOM Series

Common options Configuration example

Product code Product name Configuration example 1
In-process system with front panel of detachable type,
0930103 BCD/BINARY (Open drain) output function
auto-balancer and AE sensor
0930104 Analog data output function · LVDT gauge x 4
0930106 RS-232C output function · GE-10V
· AB-10V
0930107 RS-232C cable
0930108 PULCOM data link software (For V10)
0930110 Auto calibration V10S GE-10V external unit type
0930114 Measurement items (1 extra item, when 5 or more are needed) 0930185 0936005 or 0936006
0930115 Memory (Internal synchronization / Auto synchronization)
0930116 Memory (External synchronization) AE sensor
0930111 P100 (Internal synchronization / Auto synchronization)
0930113 P100 (External synchronization) I/O1 board I/O

0930123 Memory (For Post process) LVDT board LVDT gauge 1 to 4

0930124 External auto zero function AB-10V built-in board type
0936560 Balance head
0930121 Roundness measuring function (Polar profile display / FFT analysis)
0930122 Statistical processing (No judgment output)
0930125 Statistical processing (With output)
0930126 Workpiece change function (Tolerance switching)
0930127 Workpiece diagramming
0930128 Average calculation
0930129 Repeat counter tool compensation
0930130 Indicator Configuration example 2
0930131 RUN signal AE sensor monitoring
· GE-10V
0930132 In-process machining status display (Output of size error)
0930135 Infinity function
0930133 External grade
0930134 Zero shift Signal point shift / External shift V10A
0930136 Zero shift 0936217
0930140 Temperature compensation
0937915 Temperature sensor (for coolant, installation diameter: Φ 10)
0937925 Temperature sensor (Workpiece surface temperature, installation diameter: Φ 11)
0937930 Temperature sensor (Workpiece surface temperature, installation diameter: Φ 10)
0345589 PC card (Compact flash + PC card holder type)
0346012 V10A touch panel protect sheet (5 sheets per pack) GE-10V built-in board type
0936007 or 0936008 AE sensor
0930141 Tilt type amplifier stand
0930051 Printer (Japanese spec.) RP-B10-S11JW1-00-JP
0930052 Printer (USA spec.) RP-B10-S11JW-00-US
0930053 Printer (European spec) RP-B10-S11JW1-00-EU
0930054 TP-B10CH (Recording paper for RP-B10: 10 rolls)
0930189 V10S front I/F cable 10 M
0301010 I/O 1 board (Open drain) Configuration example 3
0341202 I/O 1 cable 6 M Post-process system using a digital scale gauge
0930142 I/O 1 cable custom length (1 M per) (additional I/O-1 board)
· Digital scale gauge x 4
0301015 I/O 2 board (Open drain)
0341200 I/O 2 cable 6 M
0341201 I/O 2 cable custom length (1 M per)
0301016 I/O 3 board (Open drain) V10A
0930298
0301018 I/O 3 board (Only for input)
I/O1 board
0930144 I/O 3 cable 6 M 0301010
I/O
0930147 I/O 3 cable custom length (1 M per) I/O1 board I/O
0930090 MINIAX counter board (2 CH)
PHA board Digital scale gauge
0930148 Power cable 6 M 1 to 4
0930155 Power cable custom length (1 M per)
0930156 Custom software development (At quoted production cost)
0930145 Conditions file (At quoted production cost)
0930146 Modified specification sheet (At quoted production cost)
0937006 PULCOM V9 CC (CC-Link connection unit)
0937007 PULCOM V9 PB (PROFIBUS connection unit)
0930309 V10 CUnet board
0930311 CUnet cable 6M
0937061 CC-Link cable 1M
09307062 CC-Link cable custom length (1 M per)

28 tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018

 Machine Control Gauge
/

Configuration example 4 Configuration example 7

Post-process system with additional LVDT Post-process system with additional digital scale gauges
· LVDT gauge x 20 (with temperature compensation)
· Digital scale gauge x 12
V10A
0930181

V10A
HLS board 0936217
0930105
I/O1 board I/O
HLS board
LVDT board LVDT gauge 1 to 4 0930105
I/O1 board
0301010 I/O

Temperature input board

Connection cable 0930140 Temperature sensor
V11
LVDT gauge 0930157
5 to 8
Connection cable
V11D
Digital scale gauge
0930294
1 to 4
LVDT gauge V11
0930157 Power cable for
9 to 12
inline connection
Digital scale gauge V11D
5 to 8 0930294 Power cable for
LVDT gauge V11 inline connection
0930157
13 to 16

Digital scale gauge V11D

9 to 12 0930294
Power cable
V11 Termination cable
LVDT gauge
0930157 Power cable
17 to 20
Termination cable

Configuration example 5 Configuration example 8

Post-process system using LVDT and a digital scale gauge LVDT post system using CC-Link
(with numerical feedback) · LVDT gauge x 4
· LVDT gauge x 4
· PHA x 4
· BCD output
V10A
V10A 0930181
0930181
I/O2 board
0930103
BCD output CC-Link
I/O1 board I/O V10 CUnet board CC-Link unit
0930309 PLC
PHA board 0937006
0930295
Digital scale gauge 1 to 4
LVDT board LVDT gauge 1 to 4
LVDT board LVDT gauge 1 to 4

Configuration example 6
Wide range in-process system with auto-balancer
· LVDT gauge x 4
· Size shift
· AB-10V

V10A AB-10V external unit type

0930181 0936651

Balance head

I/O1 board I/O

LVDT board LVDT gauge 1 to 4
Size shift board
0301006

tokyo seimitsu IN-LINE MEASURING SYSTEMS 2018 29