DPI 620 Genii

Advanced modular calibrator and

HART®/Foundation Fieldbus™ communicator
Combines an advanced multi-function calibrator and HART/Foundation Fieldbus communicator with world-class pressure
measurement and generation. ATEX, IECEx and ETL approved intrinsically safe versions are available for use in hazardous areas.
A flexible modular system MC620G pressure module
carrier. Securely attaches to
The Druck DPI 620 Genii Series - advanced modular
the DPI620G when pressure
calibrator and HART/Fieldbus communicator comprises four measurement is required.
system components to provide the multi-functionality to
perform duties formerly requiring a wide range of different PM620 pressure module
instruments. These system components are:
• DPI620G - Multi-function calibrator, HART/Fieldbus DPI620G multi-function
communicator calibrator and communicator

• PM620 - Interchangeable pressure modules

• MC620G - Pressure module carrier
• PV62XG - Pressure generating stations
Note: All previous generation DPI 620 series and the new DPI 620 Genii
series products (including accessories) are compatible with each other.

• DPI620G-IS - Intrinsically safe multi-function calibrator,

HART/Fieldbus communicator
• PM620-IS - Intrinsically safe interchangeable pressure
modules
• MC620-IS - Intrinsically safe pressure module carrier
• PV62X-IS - Intrinsically safe pressure generating stations

Features Measure and source mA, mV, V, ohms, Re-rangeable dual channel
• Multi-function capabilities: electrical, frequency, frequency, RTDs and thermocouples pressure measurement from
25 mbar (10 in H2O) to 1000 bar
temperature and pressure (15000 psi)

• Optional HART and Foundation Fieldbus communicators

• ATEX, IECEx and ETL approved for hazardous area use
• Modular re-rangeable and expandable concept
• Individual components can be used as stand-alone PM620 PV62XG pressure station. The
DPI620G securely attaches to
instruments
the pressure stations when
pressure generation and
• Allows significant inventory reductions
measurement is required.
• Simplifies training and improves operator safety
• Reduces cost of ownership

DPI620G

Re-rangeable pressure measurement and generation from 25 mbar (10 in

H2O) to 1,000 bar (15,000 psi)
DPI 620 Genii advanced modular calibrator and
HART/Foundation Fieldbus communicator
This ultra-compact electrical, frequency and temperature Documenting
calibrator with full HART communicator and optional
• Data log up to six channels simultaneously.
Foundation Fieldbus communicator provides simultaneous
measurement and source capabilities for the setup, testing • Automate calibration procedures and document as found
and calibration of most types of process instruments and as left results.
including transmitters, transducers, gauges/indicators, • Store a complete plant database of procedures and
switches, proximity detectors, counters, RTDs, thermocouples results.
and valve positioners.
• View standard office documents, including images, text
files, spreadsheets and presentations.
Features
• Compatible with calibration management software.
• High resolution touch display and UI (user interface)
supporting gestures and swipes for a flatter menu HART communicator
structure and greater ease of use. • Measure and source analogue variables without
• HART and Foundation Fieldbus digital communication with secondary calibration equipment.
complete device description libraries, internal modems • No power during shutdown? Genii provides loop power 24 V
and free of charge upgrades. or 28 V (Genii-IS series 15V).
• ATEX and IECEx approved system for use in zone 1 and 2 • Need a 250 ohm resistor? Just select from the menu.
classified hazardous areas.
• It’s easy to upgrade Genii with free of charge software and
• ETL approved for use in class I zone 1 hazardous locations. latest DD library.
• UI DASHBOARD to quickly launch applications such as • View, change, clone and store device configurations.
CALIBRATOR, HART and Foundation Fieldbus.
• Work off-line to create and change configurations.
• TASK menu allows single touch configuration for common
• Transfer device configurations to your PC.
devices such as pressure and temperature transmitters,
transducers, switches, and valve positioners. Most used Foundation Fieldbus communicator - optional
and user configured tasks can be added to FAVOURITES. • Fully featured fieldbus communicator for device
• All first generation DPI620 and the new Genii system configuration and calibration.
components are fully interchangeable e.g., pressure • Complete device description library.
stations, pressure modules and all accessories.
• It’s easy to upgrade Genii with free of charge software and
latest DD library.
Dashboard applications (model dependent):
Calibrator
• One touch selection of common tasks, e.g., P to I for a
pressure transmitter.
• Highest accuracy for measuring, sourcing and simulating
electrical, frequency, temperature and pressure.
• Simulate device inputs and measure outputs
simultaneously.
• Calculates errors between inputs/outputs.
• Pressure system generates 100 bar/1,500 psi pneumatic
and 1,000 bar/15,000 psi hydraulic pressures.
• Interchangeable pressure modules from 25 mbar/10 in H2O
to 1,000 bar/15,000 psi.
“Simply, the most advanced test tool available“
Technical specifications
DPI620G general specification for safe area use

Processor and memory 800 MHz processor

512 MB 800 MHz SDRAM
4 GB internal flash memory
8 GB removable microSD card - provided as standard (accepts cards up to 32 GB)
Display Size: 110 mm (4.3 in) diagonal; 480 x 800 pixels
LCD: Color display with touch-screen
Protected by 2 mm toughened glass, impact tested in accordance with BS EN 61010-1:2010 (0.5 kg object from 1 m)
File viewers A Windows® desktop is available for managing files, running third party applications and viewing simple images, Word documents, Excel
spreadsheets, PDF files and PowerPoint files
Languages English {Default}, Chinese, French, German, Italian, Portuguese, Russian, Spanish, Dutch, Japanese
Operating temperature -10° to 50°C (14° to 122°F)
Storage temperature -20° to 70°C (-4° to 158°F)
Ingress protection IP55
Humidity 0 to 90% RH non condensing
Shock/vibration BS EN 61010-1:2010; MIL-PRF-28800F for Class II equipment, 1 m drop tested
EMC Electromagnetic compatibility: BS EN 61326-1:2006
Electrical safety Electrical – BS EN 61010-1: 2010
Pressure safety Pressure equipment directive - Class: Sound Engineering Practice (SEP)
Approved CE Marked
Size (L: W: H) 183 x 114 x 42 mm (7.2 x 4.5 x 1.7 in)
Weight 575 g (1.3 lb) – battery included
Power supply Lithium-polymer battery (Druck part number: IO620-Battery); Capacity: 5040 mAh (minimum), 5280 mAh (typical); Nominal voltage: 3.7 V.
Charge temperature: 0° to 40°C (32° to 104°F) Discharge temperature: -20° to 60°C (-4° to 140°F).
Note: For best battery performance, keep the temperature less than 60°C (140°F). Charge/discharge cycles: > 500 > 70% capacity
Duration Measure functions (CH1): ≈ 12 hours continuous. Dual function, mA measure (CH2): ≈ 7 hours (24 V Source at 12 mA)
Connectivity USB Type A, USB Type Mini B

Intrinsically safe DPI620G-IS general specifications for hazardous area use

Processor and memory 800 MHz Processor

512 MB 800 MHz SDRAM
8 GB internal flash memory
Display Size: 110 mm (4.3 in) diagonal; 480 x 800 pixels
LCD: Color display with touch-screen
Protected by 2 mm toughened glass, impact tested in accordance with BS EN 61010-1:2010 (0.5kg object from 1 m)
File viewers A Windows® desktop is available for managing files, running third party applications and viewing simple images, Word documents, Excel
spreadsheets, PDF files and PowerPoint files
Languages English {Default}, Chinese, French, German, Italian, Portuguese, Russian, Spanish, Dutch, Japanese
Operating temperature -10° to 50°C (14° to 122°F)
Storage temperature -20° to 70°C (-4° to 158°F)
Ingress protection IP54
Humidity 0 to 90% RH Non condensing
Shock/vibration BS EN 61010-1:2010; MIL-PRF-28800F for Class II equipment, 1 m drop tested
EMC Electromagnetic compatibility: BS EN 61326-1:2006
Electrical safety Electrical – BS EN 61010-1: 2010
Pressure safety Pressure equipment directive - Class: Sound Engineering Practice (SEP)
Approval CE Marked
ATEX and IECEx intrinsically safe: II 2G Ex ib IIC T4 Gb (-10°C ≤ Ta ≤ +50°C)
ETL intrinsically safe (US and Canada): Class I, Zone 1, AEx/Ex ib IIC T4 Gb (-10°C ≤ Ta ≤ +50°C)
Size (L: W: H) 183 x 114 x 55 mm (7.2 x 4.5 x 2.2 in)
Weight 1.1 kg (2.4 lb) – battery included
Power supply Lithium-ion battery (Druck part number: IO620G-IS-BATTERY); Capacity: 4800 mAh. Nominal voltage: 3.75 V. Charge temperature:
0° to 40°C (32° to 104°F) Discharge temperature: -10° to 50°C (14° to 12°F). Charge/discharge cycles: > 500 > 70% capacity.
Safe area charging only using external charger IO620G-IS-CHARGER and universal mains adaptor IO620-PSU.
The battery is detached from the instrument using two thumb screws and mounted on the charger.
The battery can be taken into a hazardous area without being connected to an instrument and can be attached and detached in the
hazardous area. The battery has an LED indicator to show the charge state of the battery without having to turn the instrument on or when
it is not attached to an instrument
Duration Measure functions (CH1): ≈ 7 hours continuous. Dual function, mA measure (CH2): ≈ 5 hours (Loop enabled at 12 mA)
Connectivity USB Type Mini B (client)
 Electrical measurement and source
NLH&R1 Total uncertainty Additional error Resolution Display reading
±1°C (2°F) for 24 hrs (note 2) 10° to 30°C (50° to 86°F) for 1 year -10° to 10°C (14° to 50°F) window
(note 3) 30° to 50°C (86° to 122°F)
%Rdg + %FS %Rdg + %FS %Rdg/°C + %FS/°C
Measure mode
DC voltage Thermocouple Please refer to thermocouple specification table CH1
TC mode -10 to 100 mV 0.0045 0.008 0.007 (0.009) 0.01 0 0.0005 0.001 CH1
+/- 200 mV 0.0045 0.004 0.01 0.005 0 0.0005 0.001 CH1 CH2
+/- 2000 mV 0.004 0.003 0.0095 (0.01) 0.005 0 0.0005 0.01 CH1 CH2
+/- 20 V 0.0025 0.002 0.0145 0.002 0 0.0005 0.00001 CH1 CH2
+/- 30 V 0.0035 0.0035 0.0145 0.004 0 0.0005 0.0001 CH1 CH2
AC voltage 0 to 2000 mVAC 0.125 0.125 0.2 0.15 0.005 0.005 0.1 CH1
(note 1) not
0 to 20 VAC 0.1255 0.125 0.2 0.15 0.005 0.005 0.001 CH1
applicable
to 0 to 300 VAC 1 0.06 1.5 0.1 0.05 0.005 0.01 CH1
DPI620G-IS
versions
Current +/- 20 mA 0.006 0.005 0.012 (0.016) 0.006 (0.0065) 0 0.0005 0.0001 CH1 CH2
+/- 55 mA 0.005 0.005 0.016 (0.019) 0.005 (0.006) 0 0.0005 0.0001 CH1 CH2
Resistance RTD Please refer to RTD specification table CH1
(True, 4 wire) 0 to 400 Ω 0.0055 (0.006) 0.001 (0.002) 0.009 0.0012 0 0.0005 0.001 CH1
0 to 4000 Ω 0.0055 (0.006) 0.001 (0.002) 0.009 0.0012 0 0.0005 0.01 CH1
Resistance RTD Please refer to RTD specification table CH1
(4 wire) 0 to 400 Ω 0.012 0.005 0.015 0.006 0 0.001 0.001 CH1
0 to 4000 Ω 0.0115 0.0045 0.015 0.006 0 0.001 0.01 CH1
Frequency 0 to 1000 Hz 0.0003 0.0002 0.003 0.0002 0.0001 CH1
1 kHz to 50 kHz (5 kHz) 0.0003 0.0004 0.003 0.0004 0.00001 CH1
0 to 999999 CPM Refer to range table above for equivalent frequency 0.01 CH1
0 to 999999 CPH Refer to range table above for equivalent frequency 0.01 CH1
Trigger level Automatic and adjustable 0 to 20 V 0.1
Trigger level Automatic or manual setting 0 to 20 V 0.1
Pressure 25 mbar to 1000 bar Please refer to PM 620 pressure range table P1 P2

IDOS Please refer to IDOS UPM datasheet. Cable P/N IO620-IDOS-USB required IDOS
external
module
USB port Please refer to Druck for compatible devices USB
Source mode
DC voltage TC mode Please refer to thermocouple specification table
TC mode -10 to 100 mV 0.009 0.008 0.014 0.01 0 0.0005 0.001 CH1
0 to 200 mV 0.0045 0.004 0.01 0.005 0 0.0005 0.1 CH1
0 to 2000 mV 0.004 0.003 0.009 0.005 0 0.0005 0.1 CH1
0 to 20 V (12 V) @ 3 mA 0.006 0.002 (0.0035) 0.0145 (0.015) 0.002 (0.004) 0 0.0005 0.001 CH1
max.
Current 0.2 to 24 mA with ext. 0.01 0.004 0.015 0.005 0 0.0005 0.001 CH1 CH2
loop power
0.2 to 24 mA with int. 0.01 0.004 0.015 0.005 0 0.0005 0.001 CH2
loop power
Internal loop power 24/28V ±10% (15V ±10%; 100Ω output impedance)
Resistance2 RTD Please refer to RTD specification table CH1
0 to 400 Ω (0.1 mA) 0.024 (0.026) 0.0035 (0.0045) 0.03 (0.035) 0.0075 (0.012) 0 0.001 0.01 CH1
0 to 400 Ω (0.5 mA) 0.004 0.0025 0.008 0.003 0 0.001 0.01 CH1
400 to 2000 Ω (0.05 mA) 0.048 0.0035 0.06 0.006 0 0.001 0.01 CH1
2 k to 4 kΩ (0.05 mA) 0.048 0.0035 0.06 0.0045 0 0.001 0.01 CH1
Maximum input current 0-400 Ω 5 mA, 400-2000 Ω 1mA, 2000-4000 Ω 0.5 mA
Frequency 0 to 1000 Hz 0.0003 0.00023 0.003 0.00023 0.1 CH1
1 kHz to 50 kHz (5 kHz) 0.0003 0.000074 0.003 0.000074 0.001 CH1
Output waveform Square, positive swing up to 20 V (12V) adjustable, negative swing -120 mV (fixed)
Sine and Triangular, adjustable amplitude and offset within the limits -2.5 (-0.5) to +20 V (+12 V)
Square wave peak output 0 to 20 V +/-20 mV (3 mA maximum)
0 to 99999 CPM Please refer to range table above for equivalent frequency 1 CH1
0 to 99999 CPH Please refer to range table above for equivalent frequency 1 CH1
Notes:
Values in () apply to DPI620G-IS models
1. Specification applies, 45 to 65 Hz and between 10% and 100% of full scale
2. Specification applies when calibration temperature is between 10 and 30°C
3. Total uncertainty includes reference standard uncertainty, NLH&R and typical long term stability for
one year (K=2)
Multiple parameter display capability
The display can be configured to show a maximum of 6 (5 for IS versions) simultaneous reading windows
as follows: CH1, CH2, P1, P2, IDOS (not IS versions), HART/Fieldbus)
“True Ohms” RTD measure mode (4-wire)

Type Temperature coefficient Temperature range Total uncertainty

10° to 30°C (50° to 86°F) for 1 year

°C °F Rdg Tos

From To From To % °C °F
Pt 50 3.85 -200 850 -328 1562 0.012 0.05 0.09
Pt 100 3.85 -200 850 -328 1562 0.012 0.04 0.07
Pt 100 3.92 -200 850 -328 1562 0.012 0.04 0.07
Pt 200 3.85 -200 260 -328 500 0.01 0.03 0.051
260 850 500 1562 0.15 0.077 0.14
Pt 500 3.85 -200 -60 -328 -76 0.01 0.026 0.044
-60 0 -76 32 0.015 0.05 0.086
0 850 32 1562 0.012 0.05 0.086
Pt 1000 3.85 -200 -150 -328 -238 0.009 0.024 0.04
-150 0 -238 32 0.011 0.036 0.061
0 850 32 1562 0.012 0.036 0.061
Cu 10 4.27 -200 0 -328 32 0 0.14 0.25
0 260 32 500 0 0.17 0.3
D 100 6.18 -200 0 -328 32 0.01 0.035 0.06
0 640 32 1184 0.012 0.035 0.06
Ni 100 6.72 -60 0 -76 32 0 0.026 0.047
0 250 32 482 0 0.03 0.055
Ni 120 6.72 -80 0 -112 32 0 0.022 0.04
0 270 32 518 0 0.028 0.05
270 320 518 608 0 0.057 0.1

Standard RTD measure mode (4-wire)

Type Temperature coefficient Temperature range Total uncertainty

10° to 30°C (50° to 86°F) for 1 year

°C °F Rdg Tos

From To From To % °C °F
Pt 50 3.85 -200 850 -328 1562 0.021 0.16 0.28
Pt 100 3.85 -200 0 -328 32 0.017 0.1 0.175
0 850 32 1562 0.0215 0.1 0.174
Pt 100 3.92 -200 0 -328 32 0.017 0.1 0.175
0 850 32 1562 0.0215 0.1 0.174
Pt 200 3.85 -200 0 -328 32 0.017 0.069 0.12
0 260 32 500 0.018 0.069 0.12
260 850 500 1562 0.033 0.33 0.6
Pt 500 3.85 -200 -60 -328 -76 0.0165 0.051 0.09
-60 0 -76 32 0.017 0.16 0.29
0 850 32 1562 0.024 0.16 0.28
Pt 1000 3.85 -200 -150 -328 -238 0.016 0.044 0.074
-150 0 -238 32 0.018 0.1 0.175
0 850 32 1562 0.0215 0.1 0.174
Cu 10 4.27 -200 0 -328 32 0.035 0.66 1.18
0 260 32 500 0.01 0.66 1.18
D 100 6.18 -200 0 -328 32 0.019 0.1 0.174
0 640 32 1184 0.02 0.1 0.174
Ni 100 6.72 -60 0 -76 32 0 0.071 0.13
0 250 32 482 0.002 0.071 0.13
Ni 120 6.72 -80 270 -112 518 0 0.06 0.11
270 320 518 608 0 0.2 0.36
 RTD Simulate Mode (0.1 mA min, 0-400 Ω; 0.05 mA min, 400-4000 Ω)

Type Temperature coefficient Temperature range Total uncertainty

10° to 30°C (50° to 86°F) for 1 year

°C °F Rdg Tos

From To From To % °C °F
Pt 50 3.85 -200 850 -328 1562 0.043 (0.052) 0.24 (0.35) 0.42 (0.63)
Pt 100 3.85 -200 850 -328 1562 0.04 (0.047) 0.16 (0.22) 0.28 (0.40)
Pt 100 3.92 -200 850 -328 1562 0.04 (0.047) 0.16 (0.22) 0.28 (0.40)
Pt 200 3.85 -200 260 -328 500 0.0345 (0.041) 0.12 (0.16) 0.21 (0.29)
260 850 500 1562 0.087 0.28 0.50
Pt 500 3.85 -200 -60 -328 -76 0.33 (0.038) 0.095 (0.12) 0.169 (0.22)
-60 850 -76 1562 0.078 0.23 0.41
Pt 1000 3.85 -200 -150 -328 -238 0.32 (0.037) 0.085 (0.11) 0.15 (0.20)
-150 260 -238 500 0.0675 0.19 0.34
260 850 500 1562 0.082 0.17 0.31
Cu 10 4.27 -200 260 -328 500 0 0.85 (1.40) 1.53 (2.52)
D 100 6.18 -200 640 -328 1184 0.38 (0.046) 0.16 (0.22) 0.28 (0.40)
Ni 100 6.72 -60 250 -76 482 0 0.12 (0.16) 0.22 (0.29)
Ni 120 6.72 -80 270 -112 518 0 0.11 (0.14) 0.20 (0.25)
270 320 518 608 0 0.25 0.45
Notes:
These figures relate to DPI 620 Genii uncertainties only values in () apply to DPI620G-IS models
For RTD measure and source functions the uncertainty is given by:
Urtd = T(°C) x %Rdg + Tos (°C)
or
Urtd = T(°F) x%Rdg + Tos (°F)
where T( ) is the measurement expressed in °C or °F
Measurement resolution:
0.01 °C/F
Simulation resolution 0.1 °C/F
Excitation current:
Measure mode 0 to 400 Ω 2.5 mA, 400 Ω to 4000 Ω 0.5 mA;
Simulate mode 0 to 400 Ω 5 mA max, 0.4 to 2 kΩ 1 mA max and 2 to 4 kΩ 0.5 mA max
Simulate mode pulsed excitation current minimum duration 10 ms
Thermocouple measurement and simulation

Type Standard Temperature range Measurement Simulation

Total uncertainty
10° to 30°C (50° to 86°F) for 1 year
°C °F °C °F °C °F
From To From To
B IEC 584 250.00 500.00 482.00 932.00 4.00 7.20 4.00 7.20
500.00 700.00 932.00 1,292.00 2.00 3.60 2.00 3.60
700.00 1,200.00 1,292.00 2,192.00 1.50 2.70 1.50 2.70
1,200.00 1,820.00 2,192.00 3,308.00 1.00 (1.10) 1.80 (1.98) 1.10 1.98
E IEC 584 -270.00 -200.00 -454.00 -328.00 2.00 3.60 2.00 3.60
-200.00 -120.00 -328.00 -184.00 0.50 0.90 0.50 0.90
-120.00 1,000.00 -184.00 1,832.00 0.25 0.45 0.30 0.54
J IEC 584 -210.00 -140.00 -346.00 -220.00 0.50 0.90 0.50 0.90
-140.00 1,200.00 -220.00 2,192.00 0.30 0.54 0.40 0.72
K IEC 584 -270.00 -220.00 -454.00 -364.00 4.00 7.20 4.00 7.20
-220.00 -160.00 -364.00 -256.00 1.00 1.80 1.00 1.80
-160.00 -60.00 -256.00 -76.00 0.50 0.90 0.50 0.90
-60.00 800.00 -76.00 1,472.00 0.30 (0.40) 0.54 (0.72) 0.40 0.72
800.00 1,370.00 1,472.00 2,498.00 0.50 0.90 0.60 1.08
L DIN 43710 -200.00 -100.00 -328.00 -148.00 0.40 0.72 0.40 0.72
-100.00 900.00 -148.00 1,652.00 0.25 0.45 0.30 0.54
N IEC 584 -270.00 -200.00 -454.00 -328.00 7.00 12.60 7.00 12.60
-200.00 -40.00 -328.00 -40.00 1.00 1.80 1.00 1.80
-40.00 1,300.00 -40.00 2,372.00 0.40 0.72 0.50 0.90
R IEC 584 -50.00 360.00 -58.00 680.00 3.00 5.40 3.00 5.40
360.00 1,760.00 680.00 3,200.00 1.00 1.80 1.10 1.98
S IEC 584 -50.00 70.00 -58.00 158.00 3.00 5.40 3.00 5.40
70.00 320.00 158.00 608.00 1.50 2.70 1.50 2.70
320.00 660.00 608.00 1,220.00 1.10 1.98 1.20 2.16
660.00 1,740.00 1,220.00 3,164.00 1.00 (1.10) 1.80 (1.98) 1.20 2.16
T IEC 584 -270.00 -230.00 -454.00 -382.00 3.00 5.40 3.00 5.40
-230.00 -50.00 -382.00 -58.00 1.00 1.80 1.00 1.80
-50.00 400.00 -58.00 752.00 0.30 0.54 0.30 0.54
U DIN 43710 -200.00 -50.00 -328.00 -58.00 0.60 1.08 0.60 1.08
-50.00 600.00 -58.00 1,112.00 0.30 0.54 0.30 0.54
C 0.00 1,600.00 32.00 2,912.00 0.80 (0.90) 1.44 (1.62) 1.00 1.80
1,600.00 2,000.00 2,912.00 3,632.00 1.00 (1.10) 1.80 (1.98) 1.20 2.16
2,000.00 2,300.00 3,632.00 4,172.00 1.40 (1.50) 2.52 (2.70) 1.70 3.06
D 0.00 100.00 32.00 212.00 1.10 1.98 1.10 1.98
100.00 270.00 212.00 518.00 0.80 1.44 0.80 1.44
270.00 1,200.00 518.00 2,192.00 0.60 (0.70) 1.08 (1.26) 0.70 1.26
1,200.00 1,800.00 2,192.00 3,272.00 0.80 (0.90) 1.44 (1.62) 1.00 1.80
Values in () apply to DPI620G-IS models
Measurement resolution 0.01 °C/F
Simulation resolution 0.1 °C/F
Cold Junction (CJ) uncertainty 0.2°C (0.4°F) in ambient range 10 to 30°C (50 to 86°F)
Add 0.01° CJ uncertainty/° outside of this ambient range
PM620 pressure modules MC620G module carrier
Features Features
• Fully interchangeable with no need for set-up or calibration • 2 independent pressure channels
• Simple screw fit - hand tight no tools required • Simple to re-range
• Ranges from 25 mbar to 1,000 bar (10 inH2O to 15,000 psi) • Pressure protection
• Accuracy from 0.005% FS • Safe and hazardous area versions available
• Safe and hazardous area versions available The MC620 module carrier attaches to the head of the
DPI620 to provide two independent pressure measurement
The PM620 is the latest development in digital output
channels. These can be fitted with any PM620 pressure
sensor technology incorporating a number of key
module from 25 mbar to 1,000 bar (10 inH2O to 15,000 psi).
innovations to allow pressure re-ranging of compatible
A simple screw fit means no tools are required and ensures
equipment. A simple screw fit makes both the pressure and
both a high integrity pressure seal and a reliable digital
electrical connections without the need for tools, sealing
interface. Even the pressure adapters are interchangeable
tape, cables or plugs and digital characterization allows
and only require a finger tight fit.
interchangeability without set-up or calibration.
The carrier is designed for pressure safety and will
automatically seal if a module is not fitted or if the user
attempts to remove it.

MC620G specification

Maximum pressure 400 bar (5,800 psi) pneumatic

1,000 bar (15,000 psi) hydraulic

Pressure media Compatible with stainless steel and nitrile seals

Pressure safety Pressure equipment directive class SEP

Size and weight 80 mm x 100 mm x 110 mm, 640 g

MC620-IS specification (where different to MC620G)

Size and weight 78 mm x 100 mm x 110 mm, 820 g

PM620 specification PM620-IS Pressure module specification (where different from PM620)

Maximum intermittent pressure 2 x FS Approval CE Marked

Maximum working pressure 110% FS ATEX & IECEx intrinsically safe: II 1G Ex ia IIC T4 Ga
Sealing IP 65 (protected against dust and jets of (-10°C ≤ Ta ≤ +50°C)
water) ETL intrinsically safe (US and Canada): Class I, Zone 1, AEx/Ex ia
Operating temperature -10 to 50°C (14 to 122°F) IIC T4 (-10°C ≤ Ta ≤ +50°C)

Storage temperature -20 to 70°C (-4 to 158°F)

Humidity 0 to 90% RH non condensing
Shock and vibration BS EN 61010-1:2010; MIL-PRF-28800F for
Class II equipment, 1 m Drop Tested
EMC BS EN 61326-1:2006
Electrical safety BS EN 61010-1:2010
Pressure safety Pressure equipment directive class SEP
Approval CE marked
Size and weight L. 56 mm, Dia. 44 mm,
106 g maximum

Gauge ranges (referenced to atmosphere) NLH&R non-linearity, hysteresis and repeatability

Media NLH&R NLH&R Total uncertainty  Compatible with non-corrosive gas/fluid

20°C ± 2°C 0° to 50°C 0° to 50°C  Compatible with stainless steel

(68°F ± 4°F) (32° to 122°F) (32° to 122°F)
*The reading can be referenced to ambient air
24 hr 24 hr for 1 year pressure via a software feature of the DPI620 Genii,
Gauge Gauge Gauge allowing the same module to be switched between
absolute and sealed gauge measurement.
bar psi %FS %FS %FS
±0.025 ±10 inH2O 1 0.090 0.090 0.100 DPI620 Genii pressure resolution: adjustable 4 to 7
digits. Uncertainty confidence level 95% (K=2)
±0.07 ±1 1 0.025 0.030 0.047
±0.2 ±3 1 0.020 0.027 0.045
±0.35 ±5 2 0.020 0.025 0.044
±0.7 ±10 2 0.015 0.020 0.041
±1 -14.5 to 15 2 0.015 0.020 0.041
-1 to 2 -14.5 to 30 2 0.015 0.020 0.025
-1 to 3.5 -14.5 to 50 2 0.010 0.020 0.025
-1 to 7 -14.5 to 100 2 0.010 0.020 0.025
-1 to 10 -14.5 to 150 2 0.005 0.020 0.025
-1 to 20 -14.5 to 300 2 0.005 0.020 0.025
0 to 35 0 to 500 2 0.005 0.020 0.025
0 to 70 0 to 1,000 2 0.005 0.020 0.025
0 to 100 0 to 1,500 2 0.005 0.020 0.025
0 to 135 0 to 2,000 2 0.005 0.020 0.025
0 to 200 0 to 3,000 2 0.005 0.020 0.025

Absolute ranges (referenced to vacuum)

Media NLH&R NLH&R NLH&R NLH&R Total uncertainty

20°C ± 2°C 20°C ± 2°C 0° to 50°C 0° to 50°C 0° to 50°C
(68°F ± 4°F) (68°F ± 4°F) (32° to 122°F) (32° to 122°F) (32° to 122°F)
24 hr 24 hr 24 hr 24 hr for 1 year
Absolute *Sealed Absolute *Sealed Absolute *Sealed
gauge gauge gauge
bar psi %FS %FS %FS %FS %FS %FS
0 to 0.35 0 to 5 2 0.030 0.050 0.080
0 to 1.2 0 to 35 inHg 2 0.020 0.036 0.070
0 to 2 0 to 30 2 0.015 0.036 0.052
0 to 3.5 0 to 50 2 0.015 0.036 0.050
0 to 7 0 to 100 2 0.015 0.036 0.050
0 to 10 0 to 150 2 0.015 0.005 0.030 0.020 0.047 0.025
0 to 20 0 to 300 2 0.015 0.005 0.030 0.020 0.047 0.025
0 to 35 0 to 500 2 0.015 0.005 0.030 0.020 0.047 0.025
0 to 70 0 to 1,000 2 0.015 0.005 0.030 0.020 0.047 0.025
0 to 100 0 to 1,500 2 0.015 0.005 0.030 0.020 0.046 0.025
0 to 135 0 to 2,000 2 0.015 0.005 0.030 0.020 0.046 0.025
0 to 200 0 to 3,000 2 0.015 0.005 0.030 0.020 0.046 0.025
0 to 350 0 to 5,000 2 0.015 0.005 0.033 0.020 0.049 0.025
0 to 700 0 to 10,000 2 0.015 0.005 0.033 0.020 0.049 0.025
0 to 1000 0 to 15,000 2 0.015 0.005 0.033 0.020 0.049 0.025
The PV621, 622 and 623 pressure PV621G, PV622G and PV623G specification

Maximum pressure PV621G 20 bar (300 psi) pneumatic

generating stations PV622G 100 bar (1,500 psi) pneumatic
PV623G 1,000 bar (15,000 psi) hydraulic
Features Pressure media PV621G and PV622G non-corrosive gases,
PV623G de-mineralized water or mineral oil
• A uniquely capable, re-rangeable and self contained (ISO viscosity grade < 22)
pressure test system Operating temperature -10° to 50°C (14° to 122°F)
For water +4 to +50°C (39 to 122°F)
• Advanced pressure generation
Storage temperature -20 to 70°C (-4 to 158°F) (must be empty of water)
- 95% vacuum to 20 bar (300 psi) pneumatic Shock and vibration BS EN 61010-1:2010; MIL-PRF-28800F for Class II
equipment, 1 m drop tested
- 95% vacuum to 100 bar (1,500 psi) pneumatic
Pressure safety Pressure equipment directive class SEP
- 0 to 1000 bar (15,000 psi) hydraulic Size and weight 450 mm x 280 mm x 235 mm,

• Stand-alone replacements for hand pumps PV621G 2.65 kg, PV622G 3.30 kg,
PV623G 3.75 kg
• Bench top use as comparators
PV621-IS, PV622-IS and PV623-IS specification
• Safe and hazardous area versions available (where different from above table)
Maximum pressure PV621-IS 20 bar (300 psi) pneumatic
There are three pressure generation stations: the PV621, a
PV622-IS 100 bar (1,500 psi) pneumatic
pneumatic pressure generator for pressures 95% vacuum to
PV623-IS 1,000 bar (15,000 psi) hydraulic
20 bar (300 psi); the PV622, a pneumatic pressure generator
Operating temperature -10 to 40°C (14 to 104°F)
for pressures 95% vacuum to 100 bar (1,500 psi); and the
Approval CE Marked
PV623, a hydraulic pressure generator for pressures up to
ATEX and IECEx intrinsically safe: II 2G Ex ia IIC T4
1,000 bar (15,000 psi). Each pressure station is designed Gb (-10°C ≤ Ta ≤ +40°C)
for stand-alone operation as a pressure generator and ETL intrinsically safe (US and Canada): Class I, Zone 1,
can replace conventional hand pumps to provide greater AEx/Ex ia IIC T4 (-10°C ≤ Ta ≤ +40°C)
efficiency and ease of use. They can also be used on the
workbench as comparators.
Combining any of the pressure stations with a PM620
pressure module and the DPI620 calibrator creates a
uniquely capable, self-contained pressure calibrator.

PV622G PV622-IS
Ordering information Model PV621G
Pneumatic pressure generating
Systems for safe area use station vacuum to 20 bar (300 psi)

Please order the following model numbers and part numbers Model PV622G
as separate line items. Pneumatic pressure generating
Model DPI620G station vacuum to 100 bar (1,500 psi)

Genii advanced modular calibrator and Model PV623G

HART communicator. Hydraulic pressure generating station
Model DPI620G-FF 0 to 1,000 bar (15,000 psi)

Genii advanced modular calibrator and The PV621G, 622G and 623G are supplied with G1/8 female
HART/Fieldbus communicator. and 1/8 NPT female adapters carry strap, and quick reference
guide. In addition, the PV623G includes a plastic refill bottle
Model DPI620G-PB
for hydraulic fluid.
Genii advanced modular calibrator and
HART/Profi bus communicator. Accessories for safe area use
Model DPI620G-FFPB (P/N IO620-AC) Replacement AC
Genii advanced modular calibrator and HART/Fieldbus and voltage measurement probe
Profi bus communicator. Attaches to the DPI620G, 30 V
Model DPI620G-L sockets to provide 300 VAC true rms
measurement. Is supplied as standard
Genii advanced modular calibrator retains all the features
with all new DPI620G.
of model DPI620G, but does not include the HART or Fieldbus
communicator.
The DPI620G are supplied with a rechargeable lithium
polymer battery P/N IO620-BATTERY, universal mains (P/N IO620-CASE-1) Carrying case
adaptercharger P/N IO620-PSU, P/N IO620-AC 300 VAC true
Protective carrying case with belt loop,
rms measurement probe, test leads, calibration certificate,
shoulder strap and large detachable
and quick reference guide.
pocket for test leads and accessories.
(P/N IO620-BATTERY) Spare/rechargeable lithium polymer
battery (not compatible with DPI620G-
IS models)
(P/N IO620-PSU) Spare/replacement
universal mains adapter (P/N IO620-CASE-2) System
Input voltage 100 to 240 VAC 50/60 Hz carrying case
Mains socket adapters are provided. Protective carrying case for system
Model MC620G components including the DPI620G,
MC620G, PM620 modules, test leads, hose
Genii pressure module carrier
and adapters.
Supplied with G 1/8 female and 1/8 NPT
female adapters (2 of each).
Model PM620 “pressure range”
and “type”
Pressure module supplied with
calibration certificate. Please state model number, (P/N IO620-CHARGER) Battery
pressure range and type gauge or absolute e.g., charging station
PM620 20 bar (300 psi) gauge (see page 11 for
External battery charging station
pressure ranges).
allows a spare battery to be charged
independently of the DPI620G for
minimum instrument down time.
Power is provided by the standard
mains adaptor (P/N I0620-PSU). A complete charge cycle
takes approximately 6.5 hours. The charging station can be
connected to a USB port to provide a top-up charge (full
charge in 13 hours).
(P/N IO620-USB-PC) USB cable Model MC620-IS
Connects the DPI620G or DPI620G- Pressure module carrier for DPI620G-IS
IS to a PC series.
(P/N IO620-IDOS-USB) Supplied with G 1/8 female and 1/8 NPT
IDOS to USB converter female adaptors (2 of each)
Allows connection of an IDOS universal Model PM620-IS “pressure range” and
pressure module to the DPI620G. P/N “type”
IO620-USB-PC is also required to
Intrinsically safe pressure module supplied
connect the converter to the DPI620G
with calibration certificate. Please state
USB port. (not compatible with DPI620G-
model number, pressure range and type
IS)
gauge or absolute e.g., PM620-IS 20 bar
(P/N IO620-USB-RS232) (300 psi) gauge (see page 11 for pressure
USB to RS 232 cable ranges)
Connects the DPI620G to an RS Model PV621-IS
232 interface (not compatible
Intrinsically safe pneumatic
with DPI620G-IS)
pressure generating station
vacuum to 20 bar (300 psi)
Intrinsically safe systems
Model PV622-IS
for hazardous area use
Intrinsically safe pneumatic
Model DPI620G-IS
pressure generating station
Genii intrinsically safe advanced vacuum to 100 bar (1,500 psi)
modular calibrator and HART
Model PV623-IS
communicator
Intrinsically safe hydraulic pressure generating station 0 to
Model DPI620G-IS-FF
1,000 bar (15,000 psi)
Genii intrinsically safe advanced
The PV621-IS, 622-IS and 623-IS are supplied with G1/8 female
modular calibrator and HART/
and 1/8 NPT female adapters carry strap, and quick reference
Fieldbus communicator
guide. In addition, the PV623-IS includes a plastic refill bottle
Model DPI620G-IS-PB for hydraulic fluid.
Genii intrinsically safe advanced modular calibrator and
HART/Profibus communicator Accessories for hazardous
Model DPI620G-IS-FFPB
area use
(P/N IO620-CASE-2-IS)
Genii intrinsically safe advanced modular calibrator and
System carrying case
HART/Foundation Fieldbus and Profibus communicator
A protective carrying case for system
Model DPI620G-IS-L
components including the DPI620G-
Genii intrinsically safe advanced modular calibrator without IS, MC620-IS, PM620-IS modules, test
communicator. Retains all the features of model DPI620G-IS, leads, hose and adapters.
but does not include the HART or Fieldbus communicator.
The DPI 620G-IS Series are supplied with a rechargeable PV621, 622, 623 and MC620
lithium ion battery P/N IO620G-IS-BATTERY, universal mains Accessories
adapter N IO620-PSU and charger P/N IO620G-IS-CHARGER, Note: unless otherwise stated the following accessories
test leads, calibration certificate, and quick reference guide. are suitable for hazardous area use.

(P/N IO620G-IS-BATTERY) Spare/replacement rechargeable Dirt moisture trap

battery Prevents contamination of the PV621 and 622
(P/N IO620-PSU) Spare/replacement universal mains pneumatic systems and cross contamination
adapter from one device under test to another. The
IDT connects directly to the PV621 and 622
(P/N IO620G-IS-CHARGER) Spare/replacement charger (PSU
pressure port and replicates the quick fit connection for
not included)
compatibility with the hose and adapter kits.
P/N IO620-IDT621: Maximum working pressure 20 bar
(300 psi)
P/N IO620-IDT622: Maximum working pressure 100 bar
(1,500 psi)
Pressure relief valve Pneumatic hose
When fitted to a PV62X pressure station a relief valve protects Pneumatic hose terminated with quick fit connectors
the PM620 pressure module and the device under test from compatible with the test point adapters supplied with the
overpressure. PV62XG, MC620G and the adapter sets.
Safe area use
P/N IOHOSE-NP1: 1 m/3.28 ft pneumatic
hose. Maximum pressure 20 bar/300 psi
P/N IOHOSE-NP2: 2 m/6.56 ft pneumatic
hose. Maximum pressure 20 bar/300 psi
P/N IO620-HOSE-P1: 1 m/3.28 ft pneumatic
hose. Maximum pressure 400 bar (5,800 psi)
P/N IO620-HOSE-P2: 2 m/6.56 ft pneumatic hose. Maximum
pressure 400 bar (5,800 psi)

Relief valve table Hazardous area use

Factory setting Adjustable range P/N IO620-HOSE-P1-IS: 1 m/3.28 ft pneumatic hose. Maximum
Part number For use with
bar psi bar psi pressure 400 bar (5,800 psi)
IO620-PRV-P1 PV621G PV622G 1 15 0.2 to 1 3 to 15
IO620-PRV-P2 PV621G PV622G 5 100 3 to 7 45 to 100 P/N IO620-HOSE-P2-IS: 2 m/6.56 ft pneumatic hose.
IO620-PRV-P3 PV621G PV622G 30 435 16 to 32 230 to 460 Maximum pressure 400 bar (5,800 psi)
IO620-PRV-P4 PV622G 60 870 30 to 60 435 to 870
Hydraulic hose
IO620-PRV-P5 PV622G 100 1,500 60 to 100 870 to 1,500
IO620-PRV-P6 PV621G PV622G 3 45 1.1 to 3 16 to 45 A high pressure hydraulic hose rated to
IO620-PRV-P7 PV621G PV622G 12 170 6.1 to 12 90 to 170
1,000 bar (15,000 psi) and terminated
IO620-PRV-P8 PV621G PV622G 18 260 12.1 to 18 175 to 260
with quick fit connectors compatible with
IO620-PRV-H1 PV623G 50 725 10 to 50 145 to 725
IO620-PRV-H2 PV623G 200 3000 50 to 200 725 to 2,900 the test point adapters supplied with the
IO620-PRV-H3 PV623G 400 6000 200 to 400 2,900 to 5,800 PV62XG, MC620G and the adapter sets. The
IO620-PRV-H4 PV623G 700 10,000 300 to 700 4,350 to 10,000 hose is self sealing to avoid leakage when disconnected.
IO620-PRV-H5 PV623G 1,000 15,000 600 to 1,000 8,700 to 15,000
Safe area use
(P/N IO620-CASE-4) Modular system transit case
P/N IO620-HOSE-H1: 1 m/3.28 ft hydraulic hose
A rigid transit case with wheels and an extendable handle.
P/N IO620-HOSE-H2: 2 m/6.56 ft hydraulic hose
Accommodates two PV62XG pressure stations, DPI620G,
MC620G and PM620 modules, with ample storage space for Hazardous area use
accessories. Size: 736 mm x 554 mm x 267 mm. Weight: 8,5 kg P/N IO620-HOSE-H1-IS: 1 m/3.28 ft hydraulic hose
empty.
P/N IO620-HOSE-H2-IS: 2 m/6.56 ft hydraulic hose
Pressure adapter set
A set of test point adapters
to connect the tool less quick
fit PV62XG, MC620G and the
extension hoses to the device
under test.
P/N IO620-BSP:
G1/8 male and
G¼ male, G¼
female, G3/8
Pressure station carrying case female and G½
female
A protective carrying case with shoulder
strap and large pocket for accessories. P/N IO620-NPT:
Also accommodates the assembled 1/8” male and ¼”
system including the DPI620G and PM620. male, ¼” female,
3/8” female, and
P/N IO620-CASE-3: Safe area use
½” female
P/N IO620-CASE-3-IS: Hazardous area
P/N IO620-MET: 14 mm and 20 mm female
use
(P/N IO620-COMP) Comparator adapter
Allows the PV62XG pressure station to
be used as a comparator. The adapter
connects to the stations pressure port and
provides two outlet ports for making gauge
comparisons. Compatible with the test
point adapters supplied with the PV62XG
and the adapter sets.
(P/N IO620-BLANK) Blanking plug
Allows the PV621G and 622G to be used
as pressure generators independently of
the DPI620G and PM620 by blanking the
PV62XG pressure module port.
Not required for the PV623G as
the port is self-sealing.
(P/N IO620-104 ADAPT) DPI 104
gauge adaptor
Allows a DPI 104 digital pressure
gauge to be connected to the
PV62XG pressure module port
in place of DPI620G and PM620
to provide a simple low cost
pressure calibrator.

Copyright 2021 Baker Hughes Company. All rights reserved.

920-654C
BHCS38672 (03/2021) druck.com