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Test Certificate: Highway Industries Ltd. (Sahnewal)

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VARDHMAN SPECIAL STEELS LTD. QF R&D 4.12.

06
IATF 16949 : 2016
C-58,FOCAL POINT,PHASE V, LUDHIANA (PB.) INDIA Certificate No : 37659-2008-AQ-IND-IATF
ISO 17025 : 2005
Ph. No. : 0161-2670707-09
Certificate No : TC-7438
ISO 14001 : 2015
Certificate No : 261680-2018-AE-IND-RVA
TEST CERTIFICATE OHSAS 18001:2007
Certificate No : 261679-2018-AHSO-IND-RVA
ISO 9001 : 2015
TEST CERTIFICATE NO.: BLB530LAB2202272 Date of Issue : 08-05-2022 Certificate No : 39216-2008-AQ-IND-RVA

To: HIGHWAY INDUSTRIES LTD. (SAHNEWAL)


We certify that the material described below fully conforms to IS:7283-1992. Chemical Composition and Mechanical Properties of the product tested in accordance with
the Scheme of Testing and Inspection contained in the BIS Certification Marks licence No. CM/L-9700028216 are as indicated below against each order No. etc.
(PLEASE REFER TO IS:7283-1992 FOR DETAILS OF SPECIFICATION REQUIREMENTS)
TEST RESULTS
Order No. & Date Class & Design. Grade Heat No. Cast Section Finished Section Finish Shape Redution
(Cast No.) (mm) (Nominal Size mm) Ratio

S61-22000046/10.0 02-04-2022 20MNCR5HEH 00083912 200*200 90 Round 6.29


Supply Condition Length of Bar Color Code Invoice No. & Date No. of Bars Qty.(MT)
Hot Rolled 4.0-6.0 meter Violet

Manufacturing Route EAF-LRF-VD-CCP With EMS & AMLC


% CHEMICAL COMPOSITION - ASTM E 415
C Si Mn S P Ni Cr Mo Cu Sn Al Ti Ca B V Nb
Min. 0.200 - 1.300 0.012 - - 1.250 - - - 0.020 - - - - -

Max. 0.220 0.350 1.450 0.030 0.025 0.350 1.350 0.120 0.250 - 0.045 0.0100 0.0015 - - -

Actual 0.207 0.247 1.370 0.019 0.016 0.072 1.285 0.030 0.110 0.006 0.026 0.0023 0.0007 0.0003 0.0100 0.0016

Gases O2 N2 H2 D.I. Value Grain Size % Carbon % Manganese Decarb (mm) Micro Structure
(IS:4748/ASTM E112) Equivalent Equivalent (IS:6396)
In PPM ASTM E 1019 IS:228

Min. - 80.0 - - ASTM 5.0 or finer - - 1% of section Pearlite & Ferrite

Max. 25.0 160.0 2.7 - - -

Actual 13.0 119.0 1.3 - 6.5/7.0 - - 0.72 mm Pearlite & Ferrite

INCLUSION RATING - IS:4163 / ASTM E45A/ ISO 4967,Method A


A B C D JIS G 0555 DIN 50602 Hardness- IS:1500/1586
Thin Thick Thin Thick Thin Thick Thin Thick A B+C Total K3 K4 Min. -

Max. Req. - - - - - - - - - - - - 25 Max. 240 BHN

Actual - - - - - - - - - - - - 14.0 Actual 210-230 BHN

JOMINY HARDENABILITY IN HRC (IS 3848)


mm 1mm 1.5 mm 2 mm 3 mm 4 mm 5 mm 6 mm 6.35 mm 7 mm 8 mm 9 mm 10 mm 11 mm 12 mm 13 mm
- - - - - 43.0 - - - - - 39.0 - - -
Min.
Max. - - - - - 48.0 - - - - - 43.0 - - -

Actual - - - - - 45.50 - - - - - 41.00 - - -

MM 14 mm 15 mm 17 mm 18 mm 19 mm 20 mm 25 mm 30 mm 35 mm 40 mm 45 mm 50 mm 55 mm 60 mm

Min. - - - - - - 32.0 - - - - - - -

Max. - - - - - - 36.0 - - - - - - -

Actual - - - - - - 33.00 - - - - - - -

MECHANICAL PROPERTIES (IS:1608) IS:1499 / IS:1598


Test Condition Tensile Strength Yield Strength % Elongation % Reduction Area Impact Strength
Min - - - - -
-
Max - - - - -

Actual - - - - - -

SUPPLEMENTARY REQUIREMENTS
Internal Soundness Step Down Test Blue Fracture Test Straightness
Surface Defects
(ASTM E381 / IS11371) (IS 4075) (IS 10138) mm / meter max.

C3R2S2 max as per ASTM E381 - - Surface defects < 1% of section 6.0
Required
Actual C3R2S2 max. - - OK OK

Ultrasonic Test MFLT MPI Dimension Tolerance Ovality/Lobbing

Required Manual UST - - +1.60/-0.30 mm 75% of dimensional tolerance

Actual 100 % Bars done-OK - - OK OK

Mixup Test 100% Bars checked by Spark Test ,XRF Test


THE MATERIAL SUPPLIED TO THE STANDARD ROLLING TOLERANCES
Material is free from radioactive elements Al/N ratio= 2.18 against 2.0 minimum
Remarks
Cu+10xSn= 0.17 against 0.45% max., Sb%= 0.0012 against 0.007 max.
Reference Standard IS: 7283 -1992 Spec:- IS-HT-205, Rev. -00, Dated -09.03.2022 NPDP-220401, Rev. -00, Dated -02.04.2022

Above mentioned results relate only to the sample tested


This report shall not be reproduced except in full without the approval of laboratary / Authorised signatory
For any Technical Support / Quality related issues please contact -
Mr. Dinesh Singh Mobile no. : 081466-25586 , email : met5.vss@vardhman.com Checked by : Approved by : Dinesh Singh
For any Test Certificate related issues please contact -
Engineer - R&D Authorised Signatory
Mr. K.K. Shukla Mobile no. : 075080-02659 , email : met2.vss@vardhman.com
Website : www.vardhmansteel.com For VARDHMAN SPECIAL STEELS LTD.

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