EPCC 03 Package – Petrochemical Fluidized Catalytic Cracking Unit and Propylene Recovery Unit for Rajasthan Refinery Project

(RRP) of M/s HRRL, BARMER, RAJASTHAN, INDIA

ANNEXURE-1 - LOPA WORKSHEET FOR SIL STUDY PROCEDURE

Layer of Protection Analysis (IEC 61508/61511 Compliant)

LOPA GAP

Unmitigated
Enabling Cause Mitigated
Event Independent
Enabling Events (EE) Likelihood Event Spurious
CAT Target Event Frequency Conditional Modifier Conditional Initiating Frequency Protection IPL
SIF Tag P&ID Title Impact Event Severity Events or or (IEF)- Frequency PFD RRF CAT IL Trip Issue Critical Actions Recommendations Comments
S&H/Env/Asset (Event per Year) Descrip. Modifier Probability (CM) Causes (UEF)- Layer(s) PFD
Condition Condition (Events per (Events Per (Yes or No)
(Events Per (IPL)
Probability Year) Year)
Year)

Potential loss of liquid level in depropanizer reflux Closes UV-31201

C-3103 C-3 Rectifier
drum111-V-3101 resulting in loss of reflux to Probability ignition Control loop (E-3102 A/B
overhead protection: I-
PT-31101A/B/C depropanizer 111-C-3101 causing overpressure (large leak) -0.7 malfunctions PSV-31101 relief Depropanizer
076405C-111-PID0021-1311 1303 S&H S5 1.00E-06 0.14 None 1 1.00E-01 1.40E-02 0.01 1.40E-04 7.14E-03 140 SIL 2 Yes
(I-1301) due to accumulation of uncondensed vapor, Normal operation field FV-31401 valve to flare (2) reboilers
C-3103 C3 rectifier
potential loss of containment of light hydrocarbons, presence -0.2 open Steam isolation
overhead HH PRESS
fire, explosion, personnel injury valve)

Notes Total Mitigated Event Frequency, Fe (/year) 0.00E+00 0.00E+00 0.00E+00 Risk Reduction

Sr. No Description Max PFDavg for Safety (Ft_s/Fe) #REF! - - #REF!

1 Enabling Condition: 104-FV-002 Malfunction , There will be Demand on BPCS 104-PT-030 (A/B Selection) / 104-PV-027 to Function. Max PFDavg for Assests/Economic (Ft_a/Fe) - #REF! - #REF!

2 Assumption: During Power Failure Case ACCS is Expected to Work Normally and Flow Control Loops Funtion as Intended. Power Failure and at the same Time Failure of BPCS is Not Considered (Double Jeopardy Scenario). Max PFDavg for Environment (Ft_e/Fe) - - #REF! #REF!

3 Target SIL (Safety) #REF!

4 Target SIL (Asset) #REF!

Layer of Protection Analysis

5 Target SIL (Environment) #REF!
(IEC 61508/61511 Compliant)

6 Final Target SIL SIL 1

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-24 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0131A2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan A2 will trip EGC Train no. J interstage Aircooler Fan A2 200J-A0130-A2

P&ID RLE-2007-PPI-54305

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.00 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 0.00E+00

Zone 2 Area 180 min/(24

hours*60 min)

B 0.00 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 0.00E+00

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 0.00E+00

REMARK: VIBRATION SWITCHES ON FIN FAN WERE NOT INCLUDED IN THE HAZOP STUDY SINCE CONSEQUENCES ARE MINIMAL IN CASE OF SINGLE MOTOR FAILURE Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-26 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0131B2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan B2 will trip EGC Train no. J interstage Aircooler Fan B2 200J-A0130-B2

P&ID RLE-2007-PPI-54305

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-27 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0131C1
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan C1 will trip EGC Train no. J interstage Aircooler Fan C1 200J-A0130-C1

P&ID RLE-2007-PPI-54305

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-28 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0131C2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan C2 will trip EGC Train no. J interstage Aircooler Fan C2 200J-A0130-C2

P&ID RLE-2007-PPI-54305

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-29 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0131D1
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan D1 will trip EGC Train no. J interstage Aircooler Fan D1 200J-A0130-D1

P&ID RLE-2007-PPI-54305

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-30 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0131D2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan D2 will trip EGC Train no. J interstage Aircooler Fan D2 200J-A0130-D2

P&ID RLE-2007-PPI-54305

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-31 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141A1
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan A1 will trip EGC Train no. J interstage Aircooler Fan A1 200J-A0140-A1

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-32 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141A2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan A2 will trip EGC Train no. J interstage Aircooler Fan A2 200J-A0140-A2

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-33 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141B1
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan B1 will trip EGC Train no. J interstage Aircooler Fan B1 200J-A0140-B1

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-34 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141B2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan B2 will trip EGC Train no. J interstage Aircooler Fan B2 200J-A0140-B2

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-35 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141C1
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan C1 will trip EGC Train no. J interstage Aircooler Fan C1 200J-A0140-C1

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-36 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141C2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan C2 will trip EGC Train no. J interstage Aircooler Fan C2 200J-A0140-C2

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-37 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141D1
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan D1 will trip EGC Train no. J interstage Aircooler Fan D1 200J-A0140-D1

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-38 #REF! #REF! #REF!
SIF Tag No. 200JVAHH-0141D2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Vibration high-high sensed by Vibrating switch - Fan D2 will trip EGC Train no. J interstage Aircooler Fan D2 200J-A0140-D2

P&ID RLE-2007-PPI-54308

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-41 #REF! #REF! #REF!
SIF Tag No. 1720EXS0326B1&B2
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description UPS low voltage for AC supply

P&ID -

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-42 #REF! #REF! #REF!
SIF Tag No. 1720EXS032081A&B
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description UPS low voltage for DC supply

P&ID -

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause Volume bottles are
Cause available for critical Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr) Discrepancy alarm will alert
valves (ESDVs, BDVs SIL rated valve
the operator.
and SDVs)-revenue source of Ignition of Injury personnel present
only (for loss of IA)

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03
BDV 2215 fails open when needs to be closed
180 min/(24
Zone 2 Area
hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

Zone 2 Area 180 min/(24

hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-43 #REF! #REF! #REF!
SIF Tag No. 1720EXS032082A&B
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description UPS low voltage for DC supply

P&ID -

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Description of Initiating Cause Mitigated Event
Initiating Cause Volume bottles are
Cause available for critical Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr) Discrepancy alarm will alert
valves (ESDVs, BDVs SIL rated valve
the operator.
and SDVs)-revenue source of Ignition of Injury personnel present
only (for loss of IA)

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03
BDV 2215 fails open when needs to be closed

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified

Layer of Protection Analysis
(IEC 61508/61511 Compliant) Project Export Gas Compression Facilities Upgrade Project Target SIL Target AIL Target EIL
SIF No. SIF-44 #REF! #REF! #REF!
SIF Tag No. 1720EXS032131
Event Consequence

Target Freq. Safety #REF! (events/year) Two to three onsite fatalities or four permanent
#REF! disabling injuries and/
Property damage (e. g.,orfacility
loss ofmanned
revenuefull
in time,
excesson-of
Target Freq. Property/ Revenue line maintenance
US$100 million activities having immediate effects)
Target Freq. Environment #REF! No remediation. No off-site impact/ damage

SIF Description Electricity power failure

P&ID -

Independent Protection Layers (IPLs) Conditional Modifiers

1 2 3 4 5 6 7 8 9
Unmitigated
Initiating Mitigated Event
Description of Initiating Cause Initiating Cause
Cause Probabilty of Probability of Risk Probability of Freq (/yr)
Freq (/yr)
source of Ignition of Injury personnel present

A 0.10 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-03

Zone 2 Area 180 min/(24

hours*60 min)

B 0.01 0.10 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.125 1.25E-04

180 min/(24
Zone 2 Area
hours*60 min)
C 1.00 1.00 1.00 1.00 0.00E+00

D 1.00 1.00 1.00 1.00 0.00E+00

E 1.00 1.00 1.00 1.00 0.00E+00

Total Mitigated Event Frequency, Fe (/year) 1.38E-03

Max PFDavg for Safety (Ft_s/Fe) #REF!
Max PFDavg for Environment(Ft_e/Fe) #REF!
Max PFDavg for Assests/Economic(Ft_a/Fe) #REF!
Target SIL #REF!
Target AIL #REF!
Target EIL #REF!
SIL Classification
SIL-1 1 in 10 to 1 in 100 0.1 to 0.01
SIL-2 1 in 100 to 1 in 1000 0.01 to 0.001
SIL-3 1 in 1000 to 1 in 10000 0.001 to 0.0001
SIL-4 1 in 10000 to 1 in 100000 0.0001 to 0.00001

If PFDavg >0.1 then SIL=0 or Unclassified