Catalogo So-04m - Jan2011 - Ingles

SUGAR CANE LINE
SO-04M
INSTRUCTION MANUAL AND PARTS CATALOGUE
www.motocana.com
INSTRUCTION MANUAL AND PARTS CATALOGUE
SO-04M
january/2011
GENERAL INDEX
Introduction ...........................................................................................01
Warranty Certificate................................................................................02
Main Technical Information.....................................................................03
Safety Suggestions................................................................................04
Safe Maintenance...................................................................................05
Recommendations... ...............................................................................06
Operation ...............................................................................................07
Maintenance ...........................................................................................08
COMPONENTS
Platform Instructions ..................................................................................19

Bearing Axle Components...........................................................................21
Reducer Axle Components.........................................................................22
Reducer Components ..............................................................23
Rail System .........................................................................................24
Welding Components of Wheel Support............................................................25
Protection System...................................................................................26
Bearing Components ......................................................................27
Swivel Table Cylinder.............................................................................28
Extractor Cylinder .................................................................................29
Beam Components..................................................................................30
Crown Set ...................................................................................31
Car Assembly System .......................................................................32
Car's System .....................................................................................33
Tray Support ..................................................................................35
Assembly Support Brake Motor...............................................................36
Assembly Motor .....................................................................37
Lubrication Points ...........................................................................38
HYDRAULIC SYSTEM 39
Swivel Table Cylinder .............................................................................47
Spare Parts Suggestion ........................................................48

Identification.................................................................................................49
01. INTRODUCTION
Congratulations, you just obtained a product from MOTOCANA.
In order to provide a great satisfaction to our customers, MOTOCANA worked hard on researching,
followed by tests resulting in a New Core Sampler SO-04M, with hard structure and simplified
operation, with the goal to obtain sugar cane sample.
Totally proper to the operational requirements and recognized by CONSECANA SP through circular
letter 17/03 April 05th, 2004.
Make yourself sure of keeping all the original features, by using original parts when necessary
replacement.
The quality of the equipments is associated with our efficient technical support.
GOOD WORK.
01
03. TECHNICAL SPECIFICATIONS
Free Space Width 3.950 x Height 4.906

Electrical Power 3-Phase 220 / 380 / 440 V
Command Table 24 V
Installed Power 65 CV
Car's Weight 3.600 Kg
Specifies of Engines
Hydraulic Unit – Electrical 3-Phase 60 Cv / 1.780 rpm
Sample Tube's Hydraulic Engine 310cm³ / rot
Car's Hydraulic Engine 140cm³ / rot
Speed
Sample Cycle 1'45"
Average Number of Samples / Hours 30
Sample's Average Weight 12 Kg
Longitudinal Reach 4600 mm
Sample Tube Diameter 200 mm
Compound Crown (Cut-Set) by 9 concaves
knives of triangular profiles fixed on the base by screws PATENTED SYSTEM
Spare Crown 1
Warranty Period 6 Months
After Sales Support Full Time
Machine's Identification Plate
MOTOCANA
MÁQUINAS E IMPLEMENTOS LTDA
Avenida 1º de Agosto, 343
Vila Rezende Piracicaba SP BRASIL
Tel: +55 19 3412.1234 Fax: +55 19 3412.1237
vendas@motocana.com www.motocana.com
8 Serial Number
S P O M N 1 1 6
Basic Number 3 9
Fabrication Year
03
04. SAFETY SUGGESTIONS
4.1 – Safety
We from MOTOCANA are attentive to your safety when you are operating or repairing your equipment.
We are sure; you will take all the possible cares in order to guarantee your integrity and others.
Lead the operation and the services properly, especially to not written possibilities in this manual.
Please read the following points carefully:
4.2 Safe Operation
The next items describe what you must practice all the time.
4.2.1 Be sure to read and understand the main points in this manual instructions, before you start any
operation/ service equipment;
4.2.2 Get properly dressed to work;
4.2.3 Before you start or stop the equipment take a look to make sure that there are not people around;
4.2.4 When stopping your equipment for a long time, make sure that the car's brake system is activated.
4.2.5 Do not allow people on the platform during the operation;
4.2.6 Keep an extinguisher to operator's reach;
4.2.7 Keep the platform free and clean of objects, tools, etc;
4.2.8 Proceed with the correct maintenance. The inappropriate maintenance may cause damages
to your health or even death.
4.2.9 To avoid accidents, always lock the car system during maintenance
04
05. SAFE MAINTENANCE
5.1 The in charge of maintenance services must be familiar with all the equipment system;
this knowledge is important to its replacement or disassembling. Those cares are really important
to the work's good process.
5.2 By next we will list the basics precautions that always must be observed.
5.2.1 Attention to special cautions;
Attention Objects Falling Fluid under pressure Fall in Risk
5.2.2 Obligatory use of SAFETY EQUIPMENTS (EPI)
5.2.3 Turn off the control panel of the electrical net
5.2.4 To make repairs put the mobile unit in down position.
05
06. RECOMMENDATIONS
6.1 After 100 hours of operation re-tight all the equipment and change filter return.
6.2 Procedure to remove air from the hydraulic system
After mounting hydraulic system maintenance hydraulic equipment for a period up a week, it is possible
the entry of air into the system. To eliminate air from the system, should be placed the operating
equipment (without charge), and run 5 complete cycles of extraction mode manual and then another
five complete cycles of the equipment in automatic mode (no load). this procedure will eliminate air from
the system and preserve the seal of the rotary joint, which should not turn without oil internally.
6.3 Every 24 hours:
- Check the oil's tank level

- Lubricate bearings
- Visual checking of hoses
6.4 Every 100 hours: (lube points see page 38)
- Bearing's lubrication
Make the check and tighten (if necessary) of all screws from the equipment.
(see torque tables of designation of each system).
- Tighten the spring plate with a torque of 25 Kgf/m;
6.5 Every 750 hours:
- Change filter return
6.6 Every 1500 hours:
- Change oil and clean tank
6.7 Lubrication (lube points see page 38)
- The bearings are pre-lubricated with grease based on lithium, which provides a good resistance
to water and heat, and good mechanical stability.
- The lubrication interval varies with many factors and conditions, such as quality of used grease,
the bearing operating temperature, speed, applied load and contamination of the environment
(humidity, dust, salt, gas, etc.. ). These factors, alone or in combination affect the grease life and,
consequently the bearing life.
- For lubrication, a sufficient amount of grease should be inserted until a small amount of contaminated
grease from leaking out of the bearing and seal between the inner ring or outer ring (depending on the
type of fencyng). It is extremely important that the lubrication is done with the bearing in operation,
so there is a shot of grease once uniform throughout the cavity of the bearing.
06
Automatic Cycle Starts
31
Swivel Table
Stopped
Initial Extracting
Position position
11 SEMAFORO
Handling Automatic Upper
Operation Operation carriage
returns Stopped Truck
SENSOR
1 2 LIMITE
14a SUPERIOR 28
16
Operation's Selection
0 Stopping Trucks
- Electric Panel Layout:
Manual Automatic car goes

first collection
07. OPERATION
3 29
14b Table's Sensor
Extraction Position
Table's Sensor
Initial Position
13 Forward Truck
RESET advancing the 12
second car 26
collection
30
14c Sample´s Extraction
Time of the
Extractor Turn off
Returning Forward Reverse Forwarding Truck
Height of sugarcane in the truck
Intermediate
Limit Sensor 24 23 27
Sideloads
Low load high load
17
15
UNIDADE
HIDRAULICA Inferior Limit Time of the
Sensor Extractor
Advancing
18 SECURITY
25
Alarm
System
COLETOR DE AMOSTRA
MOTORES ELÉTRICOS
Tube's Tube´s
Refrigeration's Heat Exchange's Rotation Sample Tube's Rotation
Main engine Rotation
defect Pump Defect Defect Stopped Activated
Turn off Turn on Emergence Stop
5 9 10 20 19 21
32
Tube's Rotation
Turns on main Turns off the Main engine Selection Side
engine main engine turned on
Clockwise Anti clockwise
6 7 4 22
07
07. MAINTENACE
OPERATING DESCRIPTION
INSTRUCTIONS
INTRODUCTION
This manual instruction provides information for a correct understanding and good work of
panel control of Core Sampler – SO-04M
SECURITY INSTRUCTIONS:
This manual instruction has information required for a correct use of the electric system.
Before to use the Core Sampler, read and keep this manual instruction for a future reference.
DANGER!
Failure to follow in this manual instruction can cause death or serious injury, and damage
(components)
Warning
Avoid fire and electric shock, do not expose the electric panel in the rain or wet humidity.
To avoid electrical discharges, do not open electric components.
Only ask qualified technicians.
Test
When everything is read to work with the Core Sampler, before to start, you should test the
equipament to be sure that everything working well.
There´s no charge compensation

The charge can´t be compensated, if happens any failure in operation.
Copyright
The Project in question is protected by copyright.
Introduction
This manual instruction prescribe all functions, lights, buttons (command panel) and
operations.
In doubt, ask:
Technical Support
Union Engenharia Automação e Montagens Ltda
Phone. + 55 19 3434-7477
E-mail: union.engenharia@terra.com.br
For requires or services, it´s important to have:

- Project number
- Number´s electric panel (identification plate, inside the panel control)
08
Operation´s Synopsis on the Command Panel
Item 1 Yellow Light: Handling Operation

When the yellow light is activated, it shows that the operation's selection switch is in
handling (manual).
Item 2: Blue Light: Automatic Operation

When the blue light is activated, it shows that the operation's selection switch is in
automatic.
Item 3 - Switch Key: Operation's Selection
a) Switch in (0) Zero Position:

The functions will be inert and the hydraulic unit's solenoid valve will be blocked.
It makes the use of Reset button available;
It makes the use of “forward truck button” available;
The engine may be turned on and stay on;
b) Switch in Handling Position
Enable all the four functions operation in manual; “Sample Tube's Rotation”, “Car's
Movement”, “Swivel Table” “Sample's Ejection”.
c) Switch in automatic position
Disable handling operations;
The full cycle will be completed automatically.
Item 4: Red Light, main engine turned on:
It shows that the hydraulic main engine unit is on.
Item 5: Yellow Light, main engine defect:
It shows that the thermal relay of the main engine's pump of machine disarmed under the
effect of overloading or engine's temperature elevation, if failing there will be an
interruption of the machine's operation.
Item 6 Green Light: Turns on main engine
Press green button to turn the main engine on and after 10 seconds, the refrigeration's
engine and heat exchange will be turned on automatically.
Item 7 Red Button: Turns off the main engine
Press red button to turn off the main engine and after 3 minutes refrigeration pump's
engines and heat exchange's pump will be turned off automatically.
We recommend you, to turn off the main engine only if the machine stays inert during a
long intermission of time to avoid starters reducing the useful life of control panel's
components.
09
Item 8: Alarm System
It has the function of showing failures in the system and it will be activated, if occur any of
the situations below:
a) Thermal Relay's Disarming from main engine.

In this circumstance there is a disarm of the entire system
b) When disarming engine's thermal relay from refrigeration's pump: The alarm
system will be activated without any interruption of operation's cycle.
c) When disarming engine's thermal relay from heat exchange's pump: The alarm
will be activated without any interruption of operation's cycle.
Item 9: Yellow Light: Refrigeration's Pump Defect
It shows that the thermal relay from refrigeration's pump of machine disarmed under the
effect of overloading or engine's temperature elevation.
Item 10: Yellow Light: Heat Exchange's Defect
It shows that the pump's thermal relay from heat exchange's engine of machine disarmed
under effect of overloading or engine's temperature elevation.
Item 11: Switch key- Swivel Table: (Just used for handling operation).
a) “Stopped” Position: The table's swivel will be disabled.
b) Extracting position: It will turn the sample tube in direction of the unloading tube.
The table's swivel is only enabled when the machine's car is in position of superior limit
activated.
c) Initial Position: Returns extraction tube to the extracting position.
Item 12: White Light: Table's Sensor in Initial Position
It shows that the sample tube is in initial position (the collecting tube is over the truck to
start a new cycle.
Note: It must be activated to make possible the use of “initial position” in automatic.
Item 13: White Light: Table's Sensor in Extraction Position
It shows that the swivel table is prepared to start the internal extraction of extractor tube.
Item 14: Switch Key/ Car's Movement (Used only in handling operations)
a) Superior Position: The car goes up until superior position (initial position). It will be
available, only if the operation selection key is in handling operation.
b) Intermediate Position: The car advances until intermediate position. It will only
advance if the extracting tube's rotation is on.
c) Inferior Position: The car advances until inferior position. It will only advance if the
extracting tube's rotation is on.
10
Item 15 - Switch Key: Low Load Truck / Medium Load Truck / High Load Truck.
a) Low Load Truck: trucks loaded with the minimum limit of cane. The sensor's
height should be defined by the mill.
b) Intermediate Load Truck: trucks loaded with the medium limit of cane. The
sensor's height should be defined by the mill.
c) High Load Truck: trucks loaded with the maximum limit of cane. The sensor's
height should be defined by the mill.
Item 16 - White Light: Superior Limit Sensor
It shows that the car is in initial position. The superior limit must be activated to start
the cycle in automatic.
Item 17 – White Light: Limit Sensor 1ª
When flashing indicates that the car is moving the machine to the limit of the 1º,
lighting completely to achieve the breakthrough in the first stage of the cycle
sampling.
Item 18 – White Light: Limit Sensor 2ª
When flashing indicates that the car is moving the machine to the limit of the 2º,
lighting completely to achieve the breakthrough in the first stage of the cycle
sampling.
Item 19 – Switch Key: Sample Tube's Rotation (Used only in handling

operations)
a) Turn on Position: Turns the sample tube's rotation on.
b) Turn off Position: Turns the sample tube's rotation off.
Item 20 – Green Light: Tube's Rotation Stopped
It shows that the sample tube's rotation is stopped
Item 21 – Red Light: Tube's Rotation Activated
It shows that the sample tube's rotation is activated
Item 22 – Switch Key: Tube's Rotation Selection Side
a) Clockwise:
b) Anti clockwise
Note: Please, avoid changing rotation's side while the sample cycle is not done yet.
11
Item 23 – Switch Key: Inner Extractor Sample's Tube (Used only in handling
operations)
a) 0 (zero) Position: The extraction's sample is unavailable.
b) Advance Position: The inner extractor of sample's tube will advance pushing the
sample until unload tube and it takes about 10 seconds.
It will be available just with the car in superior position (initial position).
c) Return Position: The tube's extractor returns to initial position. It will be available
just with the car in superior position (initial position).
Item 24 – White Light: Time of the Extractor Returning
It shows that the inner extractor is returning and takes about 10 seconds to
complete its operation.
Item 25 – White Light: Time of the Extractor Advancing
It shows that the inner extractor is advancing and takes about 10 seconds to
complete its operation.
Item 27 – Green Light: Forward Truck
It shows that the sample's cycle is finished and the truck must go forward.
When the button is pressed, it will turn the green light on and the driver must go
forward with the truck.
If the automatic cycle was interrupted and the sample's cycle was finished in
handling operation, the red light will stay on. It means that Forward Truck Light
(green light) will be on right after the automatic sample cycle is finished.
When working in handling position there will be other functions simultaneously with
this button such as:
a) The switch key “Operation's Selection” must be in 0 (zero) position.
b) The car will must be in initial position.
c) The table will must be in initial position.
12
Item 28 – Red Light: Stopped Truck
It shows that the truck must be stopped until the full cycle is finished.
Item 29 – Red Button: Stopping Trucks
Press red button in order to show to the drivers that they have to stop the truck until
the full cycle's end (The red light will turn on and the green light will turn off).
After the cycle´s end, the red light will turn off and the green light will turn on,
showing to the drivers that they have forward.
If the automatic cycle is interrupted and the sample's cycle was finished in handling
operation, the red light will stay on. It means, Forward Truck Light (green light) will
be on, after the automatic sample's cycle is finished.
The core sample's operator should be prepared and trained to indicate the correct
stopping position to the drivers.
13
Item 30 – Yellow Button: Reset
It shows failures in the system when the alarm is activated. When it is pressed the
alarm will stop during 1 minute in order to check failures.
If the automatic operation is interrupted it will need to re-start a new cycle with
switch key in “initial position” and then press “reset button”.
Item 31 – Switch Key: Automatic Cycle Starts
Press button starts an automatic cycle. To use this button, please check the
instructions on the operation manual in automatically.
Item 32 - Red Button: Emergence Key
This button should be pressed to stop the entire machine's system avoiding
accidents with the operator or machine. Turn clockwise key to unlock this function.
14
Practical Procedures to Operate the Core Sampler SO-04M
Put the Equipment in Operation
Step 1: The main switch will must always be energized
Step 2: The circuit breakers of commands must be turned on (Q1 and Q2).
Step 3: The indication lights from the sensors and engines status will be on even with
the hydraulic unit's engines turned off.
Step 4: Unlock emergency key (item 32) from command table and remote buttons.
Step 5: Turn on the main engine (item 6) and after 10 seconds the engines from
refrigeration's pump and heat exchange will turn on automatically.
Automatic Operation
Step 6: Follow the instructions above (Step 1 to 5)
Step 7: Set switch key to the “operation selection” in “automatic” (item 3)
Step 8: In the end of each cycle the control panel's green light and semaphore's green
light, will be on showing that the truck must go forward.
Step 9: The truck must go forward until the position where the extraction will be done.
Step 10: The operator must follow all the mill's instructions about extraction's
procedures.
Step 11: When stopping the truck in the collecting position, be careful with some items
such as: truck's bodywork, ropes, steel cable, partitions on the truck.
Step 12: The driver must engage the truck and climb down until the extraction cycle is
finished and then the green light will be on showing that the truck must go forward.
Step 13: Press the button “start automatic cycle” (item 31).
Step 14: Both extractions will be achieved automatically.
Step 15: In the end of each cycle the green light (forward truck) will be activated
automatically and the siren will be activated during 5 seconds (the siren is an optional
component and it must installed next to semaphore).
15
Handling Operation
Step 16: Follow the instructions “Put the Equipment in Operation” (Step 1 to 5)
Step 17: Set switch key to the “operation selection” in “manual” (item 3)
Step 18: In handling position the “Stopping Truck Light and Forwarding Truck Light” will
be available if the sample car is in initial position.
Step 19: The truck must be on the correct position to start the cycle in manual.
Step 20: Follow the Mill´s recommendations in order to collect the samples (Analysis
Report, etc).
Step 21: To define the cane´s load height of the truck between High Load and Low
Load (item 15).
Step 22: Turn on the Sample Tube's Rotation (item 19).
Step 23: To start the first operation, switch the Car's Movement Key to intermediate
position.
Step 24: When the car is advancing until the sensor of the intermediate limit, the
“Intermediate Limit Sensor´s Light” (item 17) will turn on and the car will be stop on the
sensor and the sample´s tube will continue working.
Step 25: Turn off the sample´s tube switching the “sample´s tube key” to the turn off
position.
Step 26: Return the car´s movement key to the superior position (item 14). The car
goes until “superior limit sensor” (item 16) with the sample´s tube stopped.
Step 27: Switch the swivel table key to the extracting position (item 11); the sample
tube´s cut-set will turn to the unloading tube. The extraction table sensor´s light must be
turn on.
Step 28: Return the swivel table key to the stopped position (item 11). The sample tube
will stay upon the unloading tube. Check if the extraction table sensor´s light is turn on.
Step 29: Switch the sample extractor key (item 23) in order to extract the sample upon
the unloaded tube.
The “advancing extractor time´s light” will turn on during 10 seconds.
Step 30: After the advancing extractor time´s light (item 25) turn off, switch sample´s
extraction to return (item 23).
The light of the stopping extractor time will turn on during 10 seconds.
16
Step 31: Check if the stopping extractor time´s light turned off (item 24).
Step 32: Return the sample extraction key to the 0 position (item 23).
Step 33: Switch swivel table key (item 11) to the stopped position.
Step 34: Check if the stopped table´s light is turn on (item 12).
If that light is not turn on, switch swivel table´s key to the stopped position (item 11) and
check if the sample direction´s sensor was activated (sensor 10).
The stopped table´s sensor will turn on.
Step 35: Return the swivel table key to the stopped position (item 11).
Step 36: Second sample´s operation. Turn the sample tube´s rotation on (item 19)
Step 37: To start the second sample´s operation, switch the car movement´s key to the
inferior position (item 14).
Step 38: When the car is advancing until the position of the inferior limit´s sensor (item
18) the light stay turn on and the car will be stop upon sensor and the sample´s tube
rotation will be working.
Step 39: Turn the sample tube´s rotation off (item 39).
Step 40: Return the car movement´s key to the superior position (item 14). The car will go
with the tube´s rotation stopped until the superior limit´s sensor (item 16).
Step 41: To conclude the second extraction operation follow the instructions from step 27
to 35.
Normally the handling operation will be use just to return the sample´s tube to the initial
position, in case there is a problem during the automatically cycle.
To put the sample´s tube in “initial position” the “superior limit sensor´s light” and “initial
table sensor´s light” must be turn on. In case of lights are turn off, use the handling
command to put sample´s tube in a correct position.
17
CURRENT INSPECTIONS
1 – MAIN OBJECTIVES
It must be estimated the frequency and the quality of the maintenance that could
guarantee the perfect equipment´s operation.
The frequency and the maintenance´s quality can be different from one part of the
equipment to another, and it depends, for example, if the staff that is working with the
equipment is qualified.
The access to the most important installations of the equipment must be restricting in
order to guarantee the security of those installations.
2 – PREVENTIVE MAINTENANCE
The installations must be verified periodically by qualified staff.
Special attention to the following points:
a) Pay attention to the safety signs;

b) Conductors and its connections in perfect conditions (mainly protections´ conductors);
c) The condition of the flexible cables that provide electricity to the mobile equipment
and their protection devices;
d) The condition of the protection devices and maneuver (mainly because of its
wearing);
e) The protection devices´ adjustments;
f) The correct utilization with the fuse;
g) The operation of the inductive sensors and their fixations;
h) Periodically check the tights of the bolts and nuts on the connections;
i) Electric connections in the passing box close by hydraulic unit;
The energy must be interrupted if any installation (or part) presents any kind of danger
and re-start just after a proper maintenance by qualified staff.
18
PLATFORM SYSTEM - 30016011
19
ITEM DESCRIPTION CODE QUANT.
1 PRESSURE WASHER 13020003 52

2 HEXAGON NUT 12115106 52
3 HEXAGON BOLT (torque 655 N.m) 11115183 8
5 FLAT WASHER 13010003 4
11 HEXAGON NUT 12115104 84
13 HEXAGON NUT 12115105 66
18 CLAMPING WELDING KIT 31306560 3
19 SAMPLE CONDUCTOR WELDING KIT 31306559 1
20 STAIRS WELDING KIT 31102187 1
21 PIN 32340537 2
22 PIN 32340538 4
23 HANDRAIL WELDING KIT 31306662 1
34 STAIRS WELDING KIT 31700643 1
35 STRUCTURE WELDING KIT 31102137 1
36 STRUCTURE WELDING KIT 31102178 1
37 PLATFORM WELDING KIT 31102183 1
38 CAR SUPPORT SYSTEM 31102260 1
39 STRUCTURE SUPPORT WELDIND KIT 31306649 2
43 STRUCTURE SYSTEM 30016016 1
44 STRUCTURE SYSTEM 30016006 1
20
BEARING AXLE ASSEMBLY KIT - 31102160
1 BEARING 15000036 2
2 SPLINE 31305751 2
3 AXLE 31306213 1
4 GEAR 31306387 4
5 WASHER 31306391 2
6 SPACER 31306587 1
7 SPLINE 31306590 2
8 WASHER 31306659 2
21
REDUCTION AXLE KIT - 31102161
1 BEARING KIT 15000036 2

2 GEAR 31306387 2
3 WASHER 31306391 2
4 SPACER 31306587 1
5 AXLE 31306589 1
6 SPLINE 31306590 2
7 WASHER 31306659 2
22
REDUCTION ASSEMBLY SYSTEM - 31102152
1 SUPPORT 31306536 4
2 COUPLING 81720399 1
3 GEAR WASHER 31307431 2
4 MOTOR COUPLING SHIM 31505026 1
5 SIMPLE CHAIN GEAR 31306588 2
6 GEAR SPACER 31306591 2
7 GEAR SPACER 81720362 1
8 HYDRAULIC MOTOR SUPPORT 31305187 1
9 GEAR REDUTION 31310899 1
16 CESTARI REDUCTION 24300124 1
17 TORKLINK MOTOR 27500190 1
19 REDUCTION SUPPORT WELDING KIT 31102147 1
20 ALLEN BOLT (torque 215 N.m) 11618416 32
23
RAIL SYSTEM - 30016010
Details to stretch the current rail
270 to 290 mm
1 SHIM 31306730 8
2 BRAKE PIPE 37200653 1
3 BRAKE PIPE 37200654 1
4 BAR 31306660 1
5 ELASTIC PIN 15830003 2
8 SPRING WASHER 13020004 72
9 JOINT 14030008 8
Details of the current gear to stretch
10 CHAIN 14030007 30 m
195 to 220 mm 11 BRAKE VALVE 27100172 1
12 CONNECTION 15910007 2
13 BEARING SHAFT 31102161 1
14 BELT FIXATION 31102192 1
15 TIGHTENER 31101932 4
16 RIGHT RAIL 31105508 1
17 LEFT RAIL 31105507 1
18 WELDING SUPPORT 31306230 4
19 BEARING SUPPORT 31102143 2
20 CROSS BEAM 31306501 3
21 BEARING SHAFT SUPPORT 31102160 1
23 REDUCER SUPPORT 31102152 1
24
WHEEL SUPPORT WELDING KIT - 31306592
1 ELASTIC RING 13550025 3

2 WHEEL 31306583 3
3 BEARING 15010078 6
4 WHEEL SUP. WELDING KIT 31306586 1
25
PROTECTION SYSTEM - 30016021

3 COVER WELDING KIT 31102458 1
26
BEARING ASSEMBLE KIT - 31101827
Allowed for maximum wear bushing 32820243
Minimum permissible thickness: 2mm 10 10

Ø208
Do not exceed 209mm diameter
1 PIN 15830012 2
2 SHIM 31304980 2
3 BEARING LINER 32820243 1
4 GREASE FITTING 19210000 2
6 BEARING WELDING KIT 31101736 2
8 NUT 12420021 4
27
SWIVEL TABLE CYLINDER - 37201779
1 BUCHING 32820080 1
2 BUCHING 32820173 1
3 GUIDE 37200633 1
4 CAP 37200636 1
5 CASE 37201780 1
6 ROD SYSTEM 37201783 1
REPAIR KIT 27271779 1
28
EXTRACTOR CYLINDER KIT - 37201956
1 GUIDE 37202749 1
2 NYLON GUIDE 37200349 1
3 ROD 37200405 1
4 LIMITER 37202752 1
5 CAP 37202751 1
6 PISTON 37202750 1
7 HOUSING 37201965 1
REPAIR KIT 27271956 1
29
ROD ASSEMBLY - 30910426
1 WASHER 31305978 1
2 FIXATION BUSHING 31305985 1
3 SPACER 31306718 1
4 PIN 32340584 1
5 EXTRACTOR GUIDE 37201873 1
6 WASHER 37200351 1
7 EXTRACTOR GUIDE 37200348 1
8 CAP 37200350 1
9 COTTER 15840005 1
14 SUPPORT 31102014 1
15 ROD KIT 31102191 1
16 FLANGE 31307484 1
30
CROWN SET - 31504501
Follow the steps bellow to change the first Cut-Set:
1 - Remove the pins (3);
2 - With a special tool, remove the crown;
3 - Cleaning the thread with a wire brush without damage

the tube thread;
4 - Assemble the new crown with a special tool provided;
5 - Check the crown holes and tube holes before

tightening the bolts;
6 - In case that the bolts don´t enter, make a new hole with
60° next to the old hole using the crown holes with
reference.
7 - Assemble the lock stud bolt set;
1 CROWN-SET 31504485 1
3 TRIANGULAR KNIFE 31305345 9
6 RIVET 31504363 3
7 TOOL 37201970 1
31
CAR ASSEMBLY SYSTEM - 31102164
1 WASHER 31306627 1
2 SPRING SUPPORT 31306700 8
3 SPRING 29510033 8
11 CAR WELDING KIT 31102163 1
12 BAR 31102173 4
13 SUPPORT WELDING KIT 31306581 2
14 WHEEL SUP WELDING KIT 31306592 4
15 BEATER SET 31600400 2
16 PIN KIT 32345000 1
32
CAR SYSTEM - 30016038
Details of the spin current to stretch

250 to 260 mm
33
1 ADAPTER 31305908 1
2 BUCHING 32820204 1
3 CHAIN 14030006 1,45m
4 GEAR 29500097 1
5 FLANGE 31304929 1
6 SAPATA 21809229 2
25 AMENDMENT CHAIN 14040006 2
26 ROTATIVE UNION 27700237 1
28 SPRING 26100010 4
30 ELASTIC RING 13550003 1
31 SWIVEL CYLINDER 37201779 1
32 EXTRACTOR CYLINDER 37201956 1
33 CUT-SET 31504501 1
34 PIN 32340604 1
35 PIN 32340602 1
36 DISTRIBUTER SUPPORT 31102220 1
37 BOX SET 31102193 1
38 SWIVEL 31102165 1
39 SWIVEL TABLE 31102168 1
40 PIN 32340541 1
41 CYLINDER SUPPORT 31102169 1
42 WELDING HOSES SUPPORT 31306966 1
43 SUPPLEMENT 31306736 2
44 EXTRACTOR SET 31101820 1
45 ROTATE CYLINDER 31102172 1
46 BEARING KIT 31101827 2
47 PULL ROD 30910426 1
48 GREASE FITTING 90° 19230000 1
49 MOTOR SUPPORT SET 31102190 1
56 CAR SYSTEM 31102164 1
34
TRAY SUPPORT - 31102193

6 WELDING SUPPORT 31102194 1
7 TRY SUPPORT 31102195 1
35
ASSEMBLY SUPPORT BRAKE MOTOR - 31102190

4 WELDING SUPPORT MOTOR 31306717 1
5 ASSEMBLY SUPPORT MOTOR 31102113 1
36
ASSEMBLY MOTOR - 31102113
1 WASHER 31306372 1
2 GEAR 29500096 1
3 SPACER 31306374 1
4 HYDRAULIC MOTOR 27500208 1
10 UNION 16220091 1
11 UNION 16220223 1
12 WELDING SUPPORT MOTOR 31106369 1
37
LUBRICATION POINTS
Points Period Lubricant
1 Every 24 hours grease
3
1 1
4
2 2
Hydraulic Oil Grease
Ipiranga Ipitur AW 68 Aditivado Ipiflex 2

Shell Tellus 68 Aditivado Alvania R2
Esso Nuto H 68 Aditivado Beacon Z
Texaco Rando Oil HD68 Aditivado Multifak 2
Atlantic Ideal AW 68 Aditivado Litholine MP
38
Hydraulic
System
39
43 7
44
26 13 27 25
15
6 14
40
47
23
46
20 17
11 10 9
41
42 12
41
21 22
33 34
42
24 6
19
39
5 49 38 4
28
32
43
48
8
40
45
18 29 31
44
36
35
30
1 3
37
45
3 UNION 16220232 4
4 UNION 16220230 4
5 UNION 16220016 2
7 UNION 16220226 2
8 UNION 16220091 1
10 DOBLE UNION 16220193 4
11 PANEL UNION 16220203 2
12 UNION 16220231 2
13 UNION 16220247 1
15 ADAPTER 15917062 1
16 ADAPTER 16220268 1
17 HOSE 37801110 1
18 HOSE 37801138 1
19 HOSE 37801136 1
20 HOSE 37801362 2
21 HOSE 37801364 2
22 HOSE 37801366 2
23 HOSE 37801368 4
24 HOSE 37801372 2
25 HOSE 37801376 1
26 HOSE 37801516 1
27 HOSE 37801518 1
28 HOSE 37801520 1
29 HOSE 37801524 2
30 HOSE 37801526 2
31 HOSE 37801528 4
32 HOSE 37801582 1
33 HOSE 37801584 1
34 HOSE 37801586 1
35 HIDR UNIT BRAKE TUBE 37700653 1
36 HIDR UNIT BRAKE TUBE 37700654 1
37 HYDRAULIC SET 20900050 1
38 SWIVEL UNION 27700237 1
39 EXTRACTOR CYLINDER KIT 27211956 1
40 CHARLYNN HYDRAULIC MOTOR 27500208 1
41 DOBLE VALVE 27100163 1
42 SWIVEL CYLINDER 27211779 1
43 TORKLINK MOTOR 27500190 1
44 BRAKE VALVE 27100172 1
45 ELECTRIC CABLE DEVICE 31308240 2
46 ELETRODUTE 37801577 1
47 CLAMP 13510092 2
48 UNION 16220223 1
46
HYDRAULIC ASSEMBLY FREIO 1
GIRO DO CABEÇOTE 1
AVANÇO E
RETORNO
ROTAÇÃO DA
FERRAMENTA 1 DO CARRO 1
C1 C2
C1 3/4" 3/4"
EXTRAÇÃO 1 3/4" BSP BSP BSP
32 22
18.1 18.2
19.1
21 pil
X3 X4
3/4" 19.3
1.1/4" 1.1/4" V1 V2
BSP BSP BSP X V1
1/4" BSP 3/4" BSP 3/4" 3/4"
X1 X2 33 BSP BSP
1.1/4" 1.1/4"
BSP V1 X5 X6 X7 X8
BSP
1" BSP 1" BSP 1" BSP 1" BSP
19 35 37 33.1 37.1 37.2
37.3
10 16 16.1
1 14 S5 S6
P S10 S9 S8 S7
39 1" BSP
V3 19.2 40
T
11 36
V2 9
1.1/4" 17
13 BSP
P1 1" BSP T 1.1/4" BSP
P1 1" BSP T 1.1/4" BSP
1 1" BSP 2 3/4" BSP

15
20 8
34 aux.
15.1
M1 1/4" NPT S11
SP 38.2
20.1
M2 1/4" NPT
18 6.2
120BAR
33.1
29
33
28
27
V
5 5.1 170BAR T
7
15
2"
X3
X1
X5
X2
X8
X4
X7
X6
7.1 NPT
S2
S1 31
38 38.1 6.1 12
23
3
1
6
70BAR 8
28 P1 P2
1.1/4"BSP 1" BSP
2 30 1 23 3
25
M 27 M
29
41
24 4 26
42
1 ELECTRIC MOTOR 28200026 1

2 ELECTRIC MOTOR 28200035 1
3 DOBLE PUMP 27500188 1
4 SUCTION FILTER 27000177 1
5 PRESSURE VALVE 27100146 2
17
6 VALVE 27100202 3
43
8 MANIFOLD BLOCK 27100204 1

9

BLOCO AVULSO I0523
13
10 DIRECTIONAL VALVE 27100145 1

11 REDUCTION VALVE PRESSURE 27100206 1
12 FLOW ADJUSTING VALVE 27100149 1
15 MANOMETER 29500133 2
6.1
15.1 20.1
19
34
15 20
5.1
26
24
39
8
6
18 COUNTER BALANCE VALVE 27100144 3

19 VALVE 27100214 4
20 MANOMETER ISOLATION VALVE 27100213 2
18.2
19.3
18.1
32
21 SWITCH 27700294 1
22 DOUBLE COUNTER BALANCE VALVE 27100163 1
37.1
16.1
19.2
37.2
37
40
10
16
11
14
37.3
23 STARTING FLANGE+CONNECTION 27000451 1

24 RESERVOIR 26400019 1
25 AIR FILTER 27000183 1
26 LEVEL CONTROL 27000217 1
27 RETURN FILTER 27000218 1
28 HEAT EXCHANGING 25440001 1
00
16
29 GEAR PUMP 27500194 1

30 STARTING FLANGE+CONNECTION 27000216 1
31 SIMPLE RETENTION VALVE 27100215 2
19.1
21

25
34 PROPORTIONAL DIRECTION VALVE 27100217 1

18
35 GICLEUR 27000369 1
36 GICLEUR 27000220 1
37 PROPORTIONAL DIRECTION VALVE 27100219 4
38 GICLEUR 27000221 3
7.1
12
7
39 FLOW VALVE 27100289 1

40 HYDRAULIC COMPONENT 27700373 1
41 HOSE 27800051 1
20
12
42 HOSE 27800050 1
43 HOSE 27800063 1
1578,3
47
SPARE PARTS SUGGESTION
Fast moving parts:
- 31504485 - 01 Crown per machine

- 31305345 - 09 Triangular knife per crown;
- 11628429 - 18 Allen Bolt per crown;
- 31504363 - 03 Rivets per crown;
- 31504364 - 03 Bolts per crown;
- 27000009 - 01 Filter element per machine – this item must be changed after 100 hours of
operation and then every 750 hours. The hydraulic oil must be changed after 1500 hours
of operation.
Find bellow a maintenance parts recommendation after some time worked:
- 31101820 - 01 Extractor kit per machine;

- 31306588 - 02 Gear per machine;
- 31306373 - 01 Hydraulic motor gear per machine.;
- 29500097 - 01 Gear per machine;
- 31306387 - 06 Guide Gear per machine;
- 15000036 - 04 Rolmax bearing per machine;
- 14030006 - 1,45 meters – Hydr. Motor chain;
- 14040006 - 02 Chain union per machine;
- 14030007 - 30 meters chain per machine;
- 14030008 - 10 Union per machine;
- 22820243 - 02 bushings per machine
- 15030017 - 02 Reduction´s bearing per machine – enter axle;
- 17060103 - 02 Reduction´s retainer per machine - enter axle;
- 15010118 - 02 Reduction´s bearing per machine – secondary axle;
- 17060105 - 02 Reduction´s retainer per machine - secondary axle;
- 13990019 - 01 Attachment's rubber per machine - Cushion;
- 29500133 - 02 Manometers per machine. ;
- 27000183 – Air Filter;
- 80100160 – 12 Solenoid valve per machine.
- 27800050 – 01 Flow pressure hose (77 lts) per machine;
- 27800051 - 01 Flow pressure hose (140 lts) per machine;
- 27800049 – 01 Suction hose per machine;
- 27100133 – 01 Fesma belt hose per machine;
- 37801368 – 04 1” Hoses per machine;
- 37801362 – 02 3/4" Hoses per machine;
- 37801110 – 01 ¼ Hoses per machine;
- 27270237 . Seal kit (used in swivel joint O&C 27700237);
- 19010162 – 08 Inductive sensor per machine;
- 19040196 – 08 Sensor connector per machine.
48
IDENTIFICATION
! ATENÇÃO
PARA EVITAR ACIDENTES
SEMPRE 5 7
TRAVE O SITEMA CARRO
DURANTE AS MANUTENÇÕES
9
OK
LIBERADO
3
6 8
SO-04 M 4
1 MOTOCANA STICKER 59010009 4

2 OBJECTS FALLING STICKER 59010085 1
3 OK RELEASED STICKER 59010087 1
4 SO-04M STICKER 59010121 4
5 ATTENTION TRIANGLE STICKER 59010124 2
6 OBJECTS FALLING STICKER 59010125 2
7 FLUID UNDER PRESSURE STICKER 59010126 2
8 FALL IN RISK STICKER 59010127 2
9 WARNING STICKER 59010252 2
49
NOTES
- Images just for illustration
The content of this catalogue is owned by the company

MOTOCANA Máquinas e Implementos, and it is not permit
its reproduction without permission. In preparing this catalogue,
we took great care to provide accurate and relevant data.
However, we are not responsible for future changes.
Avenida 1º de Agosto, 343
Vila Rezende, Piracicaba SP BRASIL
Tel: +55 19 3412.1234 Fax: +55 19 3212.1234
vendas@motocana.com
www.motocana.com

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SUGAR CANE LINE

INSTRUCTION MANUAL AND PARTS CATALOGUE

Platform Instructions ..................................................................................19

Swivel Table Cylinder .............................................................................47

Spare Parts Suggestion ........................................................48

Congratulations, you just obtained a product from MOTOCANA.

Free Space Width 3.950 x Height 4.906

Machine's Identification Plate

Please read the following points carefully:

4.2 Safe Operation

4.2.2 Get properly dressed to work;

4.2.5 Do not allow people on the platform during the operation;

4.2.6 Keep an extinguisher to operator's reach;

5.2.1 Attention to special cautions;

Attention Objects Falling Fluid under pressure Fall in Risk

5.2.2 Obligatory use of SAFETY EQUIPMENTS (EPI)

5.2.3 Turn off the control panel of the electrical net

5.2.4 To make repairs put the mobile unit in down position.

6.2 Procedure to remove air from the hydraulic system

6.3 Every 24 hours:

- Check the oil's tank level

6.4 Every 100 hours: (lube points see page 38)

- Tighten the spring plate with a torque of 25 Kgf/m;

6.5 Every 750 hours:

- Change filter return

6.6 Every 1500 hours:

- Change oil and clean tank

6.7 Lubrication (lube points see page 38)

Manual Automatic car goes

There´s no charge compensation

For requires or services, it´s important to have:

Item 1 Yellow Light: Handling Operation

Item 2: Blue Light: Automatic Operation

Item 3 - Switch Key: Operation's Selection

a) Switch in (0) Zero Position:

b) Switch in Handling Position

c) Switch in automatic position

Disable handling operations;

The full cycle will be completed automatically.

Item 4: Red Light, main engine turned on:

It shows that the hydraulic main engine unit is on.

Item 5: Yellow Light, main engine defect:

Item 6 Green Light: Turns on main engine

Item 7 Red Button: Turns off the main engine

a) Thermal Relay's Disarming from main engine.

Item 9: Yellow Light: Refrigeration's Pump Defect

Item 10: Yellow Light: Heat Exchange's Defect

a) “Stopped” Position: The table's swivel will be disabled.

Item 12: White Light: Table's Sensor in Initial Position

Item 13: White Light: Table's Sensor in Extraction Position

Item 16 - White Light: Superior Limit Sensor

Item 17 – White Light: Limit Sensor 1ª

Item 18 – White Light: Limit Sensor 2ª

Item 19 – Switch Key: Sample Tube's Rotation (Used only in handling

a) Turn on Position: Turns the sample tube's rotation on.

b) Turn off Position: Turns the sample tube's rotation off.

Item 20 – Green Light: Tube's Rotation Stopped

It shows that the sample tube's rotation is stopped

Item 21 – Red Light: Tube's Rotation Activated