9305HS 15kVA E Reva
9305HS 15kVA E Reva
9305HS 15kVA E Reva
1012833
Revision A
CONTENTS
1. Introduction ............................................................................................................. 5
2. System description ................................................................................................... 5
2.1 General description ................................................................................................ 5
2.2 System configuration .............................................................................................. 7
3. Safety information .................................................................................................... 9
4. Shipping and storage ............................................................................................... 10
5. Unpacking and handling ......................................................................................... 10
5.1 Unpacking and incoming inspection ..................................................................... 10
5.2 Moving ................................................................................................................... 12
6. Installation .............................................................................................................. 12
6.1 Environment .......................................................................................................... 12
6.2 Floor loading ......................................................................................................... 12
6.3 Power connections................................................................................................. 13
7. Computer and alarm connections ........................................................................... 18
8. User’s guide to operations ....................................................................................... 21
8.1 Starting up the parallel for redundancy system ..................................................... 21
8.2 Shutting down the UPS .......................................................................................... 23
8.3 Control panel functions ......................................................................................... 23
8.4 Using the maintenance bypass swicth of the parallel module ............................... 24
9. Maintenance ............................................................................................................ 25
9.1 Using the parallel module switches ....................................................................... 25
10. Warranty ................................................................................................................. 26
11. Technical specifications .......................................................................................... 27
Copyright 2002
The contents of this manual are the copyright of the publisher
and may not be reproduced (even extracts)
unless permission granted.
Every care has been taken to ensure the accuracy of
the information contained in this manual, but no liability
can be accepted for any errors or omission. The right
to make design modifications is reserved.
1. Introduction
This User’s manual gives basic information about 7.5 - 15 kVA parallel for redundancy,
uninterruptible power systems: their basic function, their features, how to use them, and what
to do in case of trouble. Instructions for shipping, storing, handling and installing the
equipment are also given.
The planning guidelines of this manual describe only the specific demands of UPS units. Local
legislation and regulations for electrical instruction must be followed in the UPS installation.
This manual is mainly intended for the chief operator/system supervisor, electrical consultants
and installation electricians.
The UPS system must be installed according to the instructions in this manual. Fixed
installation may be performed by qualified personnel only. Failure to recognise the electrical
hazards could prove fatal.
2. System description
UPS (Uninterruptible Power System) protects different types of sensitive electrical equipment:
computers, workstations, sales terminals, critical instrumentation, telecommunications
systems, process control systems, etc. The UPS protects them from problems associated with
utility power of poor quality, or a complete loss of power.
Sensitive electrical equipment needs protection from electrical interference. Interference from
outside the facility (such as lightning, power company accidents and radio transmissions) and
interference from inside the facility (from motors, air conditioners, vending machines and arc
welders, for example) can create problems in the AC power line to the sensitive equipment.
The problems can be: power outage, low or high voltage, slow voltage fluctuation, frequency
variations, differential and common-mode noise, transients, etc.
UPS cleans the utility AC power, maintains a constant voltage and if needed isolates the output
to the critical load. These actions help to keep power line problems from reaching the critical
system, where they can damage software and hardware and cause the equipment to operate
erratically.
Both UPSes are indentical having similar operation. UPS block diagram shown in fig. 2,
consists of several modules each having its own functions:
This UPS is a double conversion on-line UPS for protection of computer systems and other
intelligent devices such as measurement instruments and industrial automation applications. It
conditions the raw mains and supplies continuous, clean three-phase power to the critical
systems. While feeding the load the UPS also keeps the battery constantly charged. If utility
power fails, the UPS will continue to supply clean power without any interruption at the UPS
output.
If the power failure outlasts the backup time the UPS will shut down in order to prevent a total
discharge of the battery. When the line voltage is restored the UPS will start up again
automatically providing power to the critical load and charging the battery bank.
• Transients on the mains are reduced by an input filter.
• AC-power is rectified and regulated in the rectifier which provides the power to the
inverter and the battery charger to keep the battery bank fully charged.
• The inverter converts the DC-power back to AC-power, which is delivered to
the load through the parallel module.
• The static switch transfers the load to the bypass line when the inverter is
overloaded or the inverter is not able to feed the load. The transfer to the static bypass as
well as back to inverter mode happenes simultaneously in both UPS units.
• The battery provides power to the load during a mains failure.
• The battery charger keeps the battery fully recharged.
The backup times are for standard batteries 48 pcs. (or 32 pcs.) / long life batteries. See the
dimensions of the UPS series and the parallel module in figure 3.
Installation
Do not operate the equipment in the presence of flammable gases or fumes. Operation of any
electrical equipment in such an environment constitutes a safety hazard. Do not place the UPS
in an airtight room.
The UPS system must be installed according to the instructions in this manual. Installation
may be performed by qualified personnel only. Failure to recognise the electrical hazards could
prove fatal.
WARNING!
Do not open the UPS cabinet! Some components inside the UPS cabinet carry high
voltages. To touch them may prove fatal. All operations inside the unit must be carried
out only by service personnel from the manufacturer or from an agent authorised by the
manufacturer.
User operations
The only user operations permitted are:
• Starting up and shutting down the UPS unit (not the initial start up).
• Using the maintenance bypass switch of the parallel module
• Operating the user interface.
• Connecting data interface cables.
• Monitoring the UPS with LanSafe III and FailSafe III software.
These operations must be performed according to the instructions in this manual. During any
of these operations, the user must take greatest care, and perform only the prescribed
operations. Any deviation from the instructions could be dangerous to the operator.
• The UPS should be stored in the original packing and shipping carton.
• The recommended storing temperature is between +15°C ... +25°C.
• The equipment must always be protected from moisture and weather.
If the UPS is stored for a longer period of time the batteries of the UPS should be charged for at
least 8 hours every 6 months to maintain the battery condition.
5.2 Moving
The UPS units are equipped with castors, for easy movement. The unit is simply pushed into
place. Because the UPS is heavy, it should be verified that surfaces on which it is moved are
strong enough. When wheeling the UPS, be careful not to tilt it.
When locating the UPS system and the battery options, the following points have to be
remembered:
• Avoid temperature and humidity extremes. To maximise the life time of the batteries, an
ambient temperature of 15°C to 25°C is recommended.
• Provide shelter from the elements (especially moisture)
• Make sure that ventilation and space requirements are met. When the UPS is in use, there
should be 100 mm clearance at both sides and on top of the UPS. 100 mm clearance is
needed at the rear of the UPS for ventilation. When the UPS is serviced there should be
500 mm free space for the left side panel of the UPS to be opened.
• If the unit is installed in a way that it is impossible to access the unit from the sides and
from the top, must the input wiring of the unit make it possible to pull the unit “out” for
service.
• Maintain clearance at front of the UPS for user operations.
• The parallel module is a wallmounted module and maximum distance from the UPSes is 2
m when using the cables delivered with the parallel module.
At least 600 mm of free space is needed in front of the parallel module to be able to open
the door.
Maximum distance between the UPSes is 3m.
• The extra battery cabinet must be installed next to the UPS. The installation instructions
for the external battery cabinet are delivered with the extra battery cabinet.
Table 1. The UPS series floor loadings (standard batteries 48 pcs. (or 32 pcs.)/long
life batteries)
WARNING!
The UPS contains high voltage and current which can injure or kill personnel and
damage equipment.
The customer has to supply the wiring to connect the UPS to power lines.
The power cables between UPS and parallel module is supplied with the parallel module.
The installation inspection and initial start up of the UPS system must be carried out by service
personel from the manufacturer or from an agent authorised by the manufacturer.
The UPS system has the following power connections:
• 3-phase and N and connection for rectifier inputs
• 3-phase and N and connection for bypass inputs for both UPSes and the parallel
module
• 3- phase and N connection between UPS and parallel cabinet
• 3-phase and N and connection for load output
• +, - and connection for the battery
All input and output wiring of the UPS connects to the terminals located behind the left side panel.
Wiring can be routed through the cable entry at the bottom or back of the UPS cabinet.
All input and output wiring of the parallel module is connected to the terminals behind the
module door. Wiring is done from the bottom of the module.
Fig. 5a. Removing the front panels and opening the left side panel.
2. A readily accessible disconnect device must be incorporated in the fixed wiring. The
disconnect device shall have a contact separation of at least 3 mm.
A warning label must be added on all primary power isolators installed remote from the
UPS area to warn electrical maintenance personnel that the circuit feeds a UPS.
3. Switch off the supply to the distribution point to which the UPS units are to be
connected.
4. For extra safety, also remove the fuses from the selected lines.
Make absolutely sure that there is no power.
5. The UPS units and the parallel module should be connected in accordance with figure 7.
6. Remove the front panels and open the left side panel of both UPS units (Fig. 5a).
7. Connect input cables and output cables to the UPSes (Fig 5b) and to the parallel module
(Fig 6b).
Note: Make sure that the neutral of UPS input is properly connected.
Pay special attention on the input phases. Phases 1, 2 and 3 have to be the same in pairs
in UPS bypass inputs and parallel module bypass input. Correct phase rotation is not
enough.
8. Make sure that the UPS unit output cable is connected to the parallel module.
9. Connect the parallel information cable between the UPS units. Connect the cable to
terminal X4 on the parallel connection circuit board beside the input and output
terminals (Fig 5b). The shield of the parallel information cable have to be grounded to
the UPS frame from the other end of the cable. Connect the cable shield to the screw
beside the parallel connection circuit board.
10. Connect the auxiliary contact information of the parallel module maintenance bypass
switch to both UPSes with the cable delivered with the parallel module. Connection in
UPS is to terminal X221 behind the relay interface (See fig. 5b). Make the connections
according figure 7.
11. Also connect the computer and alarm connections according to chapter 7.
These connections are behind the upper front panel.
The UPS system is now connected to the mains and to the load but there is no power. Make
sure that the connections are properly made.
59.5
ø8
4 pcs
581
59.5
1234
N L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N L1 L2 L3
Bypass Output Aux. MBS UPS 1 UPS 2
Contacts
Cable entry
Output
L3
L1
L2
X2
MBS
S3
Parallel Module
Aux. MBS
UPS 1
UPS 2
contacts
Bypass
S1
S2
PE
L2
L1
L3
L1
L2
L3
L2
L3
L1
N
N
N
1
2
3
4
B
B
L1
L3
L2
L2
L1
L3
A5/X4
X221
A5/X4
X221
N
N
UPS Module #1
UPS Module #2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
N
N
N
A B
A B
C
2
1
1
3
L1 L2 L3 N PE
Fig. 7. Five-wire installation of parallel for redundancy system from 7.5 to 15 kVA
Table 2. Fuse and cable dimensions for five wire installations of parallel for redundancy
system from 7.5 to 15 kVA. Use gG -type fuses in the installation. Note that the fuse numbers
and the cable letters refer to the letters/numbers in figure 7.
NOTE
All connections mentioned in chapter 7 must not be galvanically connected to any mains
connected circuits. Reinforced insulation to the mains is required for equipments and
cables connected to these connections.
Table 5. RS232 connection (X101) for the modem, 9-pin male D-sub.
D-connector 15-pin
2
Line failure 1
3
5
Low battery 4
6
8
UPS ON/OK or
7
UPS Alarm
9
12
UPS bypassed 10
11
+ 12 V 13
Signal ground 14
UPS shut down 15
Pin no
System state
connected
1-2 Line ok
Line failure
1-3 Line failure
4-5 Battery normal
Low battery
4-6 Battery low
10 - 11 Inverter supply
UPS bypassed
10 - 12 Bypass supply
UPS on/ok or 7-9 UPS on/ok
UPS Alarm 7-8 UPS alarm
Generator On Input
The generator on input is used for inhibiting the transfer to static bypass line when the UPS is
supplied by an unstable ac source.
The generator auxiliary contact wires are connected on terminal X219 behind Relay Interface
connector X102 (see figure 5b). In normal operation the pins of X219 are not to be connected
together. When the connection between these pins are connected together by floating contacts
of the generator control device, the logic circuitry on the UPS will prevent the transfer to
unstable power source. When the unit is delivered the connection on terminal X219 will be
open.
If this input is used the information has to be connected to both UPS units.
S3
BYPASS
UPS
UPS
Parallel module
Fig. 9. Starting up and shutting down switches. (UPS front panels are removed.)
NOTE!
High voltage is still present in some parts of the UPS and specially in the UPS output terminals
becauce of the parallel UPS.
Operating switches
MAIN POWER SWITCH Starts and stops the UPS.
I/
RESET Resets the alarms and shuts down
the audible alarm.
Normally the warnings given by the control panel do not mean that the output power is
affected. Instead they are preventive warnings intended to alert the user.
9. Maintenance
All operations inside the unit must be carried out only by a service engineer from the
manufacturer or from an agent, authorized by a manufacturer.
Battery maintenance
The condition of the batteries is crucial to correct operation of the UPS. The UPS units are
provided with the automatic battery test ABM, which continuously controls the condition of the
battery bank. When the capacity of the battery bank has decreased remarkable, the SERVICE LED
starts blinking and audible alarm is activated.
In addition to the automatic battery test it is recommended that a battery discharge test is done once
or twice per year. This test is recommended to be done together with the preventive maintenance by
manufacturer service personnel. In the parallel for redundancy system it is possible to do a complete
discharge test for one UPS without risking the load. The other UPS will stay in online mode and
supply the full load in case of failure in the tested UPS.
WARNING!
HAZARDOUS MATERIALS. Batteries may contain HIGH VOLTAGES,
and CAUSTIC, TOXIC and FLAMMABLE substances. Batteries can injure or kill people
and damage equipment if used improperly. DO NOT DISCARD unwanted batteries or
battery material in the public waste disposal system. Follow ALL applicable, local
regulations for storage, handling and disposal of batteries and battery materials.
10. Warranty
The product is warranted against defects in material and workmanship for a period of 12
months from its original date of purchase.
7.5 kVA 10.0 kVA 15.0 kVA 7.5 kVA 10.0 kVA 15.0 kVA
Output power
5.25 kW 7.0 kW 10.5 kW 5.25 kW 7.0 kW 10.5 kW
Output peak current 65 A 65 A 65 A 130 A 130 A 130 A
The numbers indicated in parentheses are for units with standard battery banks of 32 batteries.
B AT A B AT B B AT A L B AT B L
Battery type s t a n d a rd s t a n d a rd long life long life
DC-voltage 2 x 288 V 2 x 288 V 2 x 288 V 2 x 288 V
Batteries 2 x 24 x 7 Ah 2 x 24 x 2 x 7 Ah 2 x 24 x 7 Ah 2 x 24 x 2 x 7 Ah
We i g h t 180 kg 315 kg 180 kg 315 kg
Wi d t h 400 mm 400 mm 400 mm 400 mm
Depth 750 mm 750 mm 750 mm 750 mm
Height 710 mm 710 mm 710 mm 710 mm
Parallel module
Weight 50 kg
Width 500 mm
Depth 250 mm
Height 700 mm