4008 S Hemodialysis Device Service Manual: Software Version: 11.40 and Higher Edition: 6/06.12 Part No.: M47 959 1

4008 S
Hemodialysis device
Service Manual
Software version: 11.40 and higher
Edition: 6/06.12
Part no.: M47 959 1
0123
Table of contents
1 Index
2 Important information
2.1 How to use the Service Manual................................................................................................ 2-1
2.2 Significance of the warning...................................................................................................... 2-1
2.3 Significance of the note ............................................................................................................ 2-2
2.4 Precautions for working on the device ................................................................................... 2-2
2.5 Technical documentation ......................................................................................................... 2-3
2.6 Warnings .................................................................................................................................... 2-3
2.6.1 Warnings relating to hygiene ....................................................................................................... 2-3
2.6.2 Warnings relating to electricity..................................................................................................... 2-3
2.7 Addresses .................................................................................................................................. 2-4
3 Installation
3.1 Important initial start-up information ...................................................................................... 3-1
3.2 Important information for use in a domestic environment.................................................... 3-2
3.3 Initial start-up report ................................................................................................................. 3-2
3.4 Explanations for the initial start-up report.............................................................................. 3-6
3.5 Transportation of hemodialysis unit ..................................................................................... 3-28
4 Specifications
4.1 Dimensions and weight ............................................................................................................ 4-1
4.2 Type label (identification of the device) .................................................................................. 4-2
4.3 Operating environment ............................................................................................................. 4-3
4.4 Electrical safety ......................................................................................................................... 4-3
4.5 Electrical supply ........................................................................................................................ 4-4
4.6 Fuses .......................................................................................................................................... 4-4
4.7 Supply mains ............................................................................................................................. 4-5
4.8 Guidance and manufacturer’s declaration for EMC (IEC 60601-1-2) .................................... 4-7
4.8.1 Electromagnetic emissions.......................................................................................................... 4-7
4.8.2 Electromagnetic immunity ........................................................................................................... 4-7
4.8.3 Recommended separation distances between portable and mobile RF telecommunication devices
and the device ............................................................................................................................. 4-9
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4.9 Operating conditions............................................................................................................... 4-10
4.10 Storage conditions .................................................................................................................. 4-11
4.11 External connection options .................................................................................................. 4-12
4.12 Override conditions................................................................................................................. 4-12
4.13 Materials used.......................................................................................................................... 4-13
5 Setup / service program

5.1 Service mode ............................................................................................................................. 5-1
5.1.1 Service mode overview................................................................................................................ 5-1
5.1.2 Service mode key functions......................................................................................................... 5-1
5.1.3 SETUP MENU ............................................................................................................................. 5-2
5.1.3.1 SETUP MENU - menu structure................................................................................... 5-2
5.1.3.2 Part 1: Setting alarm and warning times ...................................................................... 5-3
5.1.3.3 Part 2: Setting the cleaning program ............................................................................ 5-5
5.1.3.4 Part 3: Mixing ratio ..................................................................................................... 5-10
5.1.3.5 Part 4: Setting the conductivity limit ........................................................................... 5-14
5.1.3.6 Part 5: Cleaning program info sound.......................................................................... 5-14
5.1.3.7 Part 6: Setting dialysis parameters............................................................................. 5-14
5.1.3.8 Part 7: Cumulated blood volume ................................................................................ 5-18
5.1.3.9 Part 8: OCM settings .................................................................................................. 5-18
5.1.3.10 Part 9: Automatically starting Single-Needle mode .................................................... 5-19
5.1.3.11 Part 10: Activating Monit_NTC 109 ............................................................................ 5-20
5.1.3.12 Part 11: UF settings.................................................................................................... 5-20
5.1.3.13 Part 12: Setting the priming time ................................................................................ 5-20
5.1.3.14 Part 13: Sound I/O switch........................................................................................... 5-21
5.1.3.15 Part 14: Activating the key click.................................................................................. 5-21
5.1.3.16 Part 15: Setting the BPR/UFR warning ...................................................................... 5-21
5.1.3.17 Part 16: Setting the rinse volume ............................................................................... 5-22
5.1.3.18 Part 17: T1 test autostart............................................................................................ 5-22
5.1.3.19 Part 18: Setting the venous alarm window ................................................................. 5-22
5.1.3.20 Part 19: Setting central delivery ................................................................................. 5-23
5.1.3.21 Part 20: AutoOFF after AutoON ................................................................................. 5-23
5.1.3.22 Part 21: CAMUS baud rate......................................................................................... 5-24
5.1.3.23 Part 22: BPM settings (optional)................................................................................. 5-24
5.1.3.24 Part 23: Storing default values ................................................................................... 5-28
5.1.3.25 SETUP MENU settings .............................................................................................. 5-28
5.1.4 DIAGNOSTICS .......................................................................................................................... 5-31
5.1.4.1 DIAGNOSTICS, general information .......................................................................... 5-31
5.1.4.2 DIAGNOSTICS menu structure.................................................................................. 5-33
5.1.4.3 Reading the analog inputs of CPU 1 .......................................................................... 5-34
5.1.4.4 Reading the analog inputs of CPU 2 .......................................................................... 5-36
5.1.4.5 Reading the digital inputs of CPU 1 ........................................................................... 5-37
5.1.4.6 Reading the digital inputs of CPU 2 ........................................................................... 5-42
5.1.4.7 Setting the analog outputs of CPU 1 .......................................................................... 5-46
5.1.4.8 Setting the analog outputs of CPU 2 .......................................................................... 5-47
5.1.4.9 Setting the digital outputs of CPU 1 ........................................................................... 5-47
5.1.4.10 Setting the digital outputs of CPU 2 ........................................................................... 5-53
5.1.4.11 Setting/reading the digital outputs of CPU 1 .............................................................. 5-55
5.1.4.12 HPU............................................................................................................................ 5-57
5.1.4.13 BPM (option) .............................................................................................................. 5-58
5.1.5 MISCELLANEOUS .................................................................................................................... 5-59
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5.1.5.1 MISCELLANEOUS menu structure............................................................................ 5-59
5.1.5.2 System clock .............................................................................................................. 5-60
5.1.5.3 SW-VERSION-NUMBER ........................................................................................... 5-61
5.1.5.4 BPM (option) .............................................................................................................. 5-61
5.1.6 CALIBRATION........................................................................................................................... 5-62
5.2 DIP switch overview ................................................................................................................ 5-63
5.2.1 P.C.B. LP 1631 (CPU 1) DIP switch array 1.............................................................................. 5-63
5.2.4 P.C.B. LP 632 (CPU 2) DIP switch array 1................................................................................ 5-67
5.2.5 P.C.B. LP 632 (CPU 2) DIP switch array 2................................................................................ 5-68
5.2.6 P.C.B. LP 634: DIP switch (array 1) .......................................................................................... 5-69
5.3 Software update....................................................................................................................... 5-70
5.3.1 Error code table ......................................................................................................................... 5-70
5.4 Service program (Quick Guide).............................................................................................. 5-73
6 TSC / maintenance
6.1 Important information ............................................................................................................... 6-1
6.2 Accessories and supplies ........................................................................................................ 6-2
6.3 TSC / MA test report .................................................................................................................. 6-2
6.4 Explanations on the test report – TSC / MA
TSC, explanations on test report ............................................................................................. 6-6
6.5 Test report – TSC..................................................................................................................... 6-32
7 Error messages
7.1 T1 Test ........................................................................................................................................ 7-1
7.1.1 Prerequisites for starting and running the test............................................................................. 7-1
7.1.2 Bypass test .................................................................................................................................. 7-1
7.1.3 Opt. detector test ......................................................................................................................... 7-2
7.1.4 Blood system test ........................................................................................................................ 7-3
7.1.5 Ven. pressure system test ........................................................................................................... 7-5
7.1.6 Air detector test ........................................................................................................................... 7-6
7.1.7 Display test .................................................................................................................................. 7-8
7.1.8 Art. pressure system test............................................................................................................. 7-8
7.1.9 Battery test .................................................................................................................................. 7-8
7.1.10 Blood leak test ............................................................................................................................. 7-9
7.1.11 Temperature test ......................................................................................................................... 7-9
7.1.12 Negative pressure test (negative pressure holding test) ........................................................... 7-10
7.1.13 Positive pressure test (positive pressure holding test) .............................................................. 7-11
7.1.14 UF function test ......................................................................................................................... 7-14
7.1.15 Conductivity test ........................................................................................................................ 7-15
7.1.16 Test DIASAFE® plus / HPU Test ............................................................................................... 7-16
7.2 Device error during cleaning programs ................................................................................ 7-18
7.2.1 V84 monitoring .......................................................................................................................... 7-18
7.2.2 PSW (pressure switch) monitoring during free rinsing (only with devices with CDS) ................ 7-19
7.2.3 Rinse section test (check of V91, V99, V100) (only devices with CDS) .................................... 7-22
Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 v

7.2.4 Rinse section test (check of V91 and V98) (only devices without CDS).................................... 7-23
7.2.5 Rinse section test (check of V91, V99, V100, V130) (only devices without CDS)..................... 7-23
7.2.6 V39 Test .................................................................................................................................... 7-25
7.2.7 Further messages which may be displayed before or during a cleaning program .................... 7-25
7.3 Error messages after turning power on ................................................................................ 7-28
7.4 Error messages during dialysis ............................................................................................. 7-29
7.4.1 HPU (hydraulic processing unit) error messages ...................................................................... 7-32
7.4.2 Blood pump (arterial) error messages ....................................................................................... 7-34
7.4.3 Heparin pump error messages .................................................................................................. 7-34
7.4.4 BPM module error messages .................................................................................................... 7-35
8 Tools (service equipment)
9 Calibration / adjustment
9.1 CALIBRATION ............................................................................................................................ 9-1
9.1.1 Settings without menu display ..................................................................................................... 9-1
9.1.2 CALIBRATION menu structure.................................................................................................... 9-2
9.1.3 Part 1: Calibrating the arterial pressure ....................................................................................... 9-4
9.1.4 Part 2: Calibrating the pressure in the arterial blood pump ......................................................... 9-5
9.1.5 Without menu display: Setting the blood pump stop alarm.......................................................... 9-6
9.1.6 Part 3: Calibrating the venous pressure ...................................................................................... 9-7
9.1.7 Part 4: Calibrating the venous pressure measurement in the air detector................................... 9-8
9.1.8 Part 5: Calibrating the blood pump rate ....................................................................................... 9-9
9.1.9 Part 5.1: Calibrating the arterial blood pump rate ........................................................................ 9-9
9.1.10 Part 5.2: Calibrating the SN blood pump rate (option)............................................................... 9-10
9.1.11 Without menu display: Calibrating the Single-Needle blood pump (Single-Needle pressure)
(optional).................................................................................................................................... 9-11
9.1.12 Part 6: Measuring the volume of the UF pump in liters.............................................................. 9-12
9.1.13 Part 7: Calibrating the degassing pressure................................................................................ 9-13
9.1.14 Part 8: Calibrating the 300 flow rate .......................................................................................... 9-13
9.1.15 Without menu display: Adjusting the current increasing pulse .................................................. 9-14
9.1.16 Alternative method of adjusting the current increase (if an oscilloscope is not available) ......... 9-14
9.1.17 Part 9: Calibrating the 500 flow rate .......................................................................................... 9-15
9.1.18 Part 10: Calibrating the 800 flow rate ........................................................................................ 9-16
9.1.19 Part 11: Calibrating the dialysate temperature .......................................................................... 9-16
9.1.20 Part 11.1: Setting the dialysate temperature ............................................................................. 9-17
9.1.21 Part 11.2: Testing the dialysate temperature............................................................................. 9-18
9.1.22 Part 11.3: Testing the dialysate temperature for OCM .............................................................. 9-19
9.1.23 Part 12: Calibrating the mixing system ...................................................................................... 9-20
9.1.24 Part 12.1: Running in the membrane pumps ............................................................................. 9-20
9.1.25 Part 12.2: Determining the balancing chamber volume............................................................. 9-21
9.1.26 Part 12.3: Calibrating the concentrate pump stroke .................................................................. 9-21
9.1.27 Part 12.4: Measuring the volume of the concentrate pump in liters........................................... 9-22
9.1.28 Part 12.5: Calibrating the bicarbonate pump stroke .................................................................. 9-23
9.1.29 Part 12.6: Measuring the volume of the bicarbonate pump in liters........................................... 9-24
9.1.30 Part 12.7: Testing the concentrate and bicarbonate volumes ................................................... 9-25
9.1.31 Part 13: Calibrating the conductivity .......................................................................................... 9-26
9.1.32 Part 13.1: Conductivity setting ................................................................................................... 9-27
9.1.33 Part 13.2: Temperature/conductivity compensation setting....................................................... 9-28
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9.1.34 Part 13.3: Calibrating the OCM pulse........................................................................................ 9-29
9.1.35 Part 13.4: Conductivity test........................................................................................................ 9-30
9.1.36 Part 13.5: Checking the OCM conductivity................................................................................ 9-31
9.1.37 Part 13.6: Temperature / conductivity compensation test ......................................................... 9-32
9.1.38 Part 14: Calibrating the dialysate pressure................................................................................ 9-33
9.1.39 Part 14.1: Dialysate Pressure.................................................................................................... 9-34
9.1.40 Part 14.2: TMP-Check ............................................................................................................... 9-35
9.1.41 Part 14.3: PDIAL2 press-check ................................................................................................. 9-35
9.1.42 Part 15: Blood leak voltage........................................................................................................ 9-36
9.1.43 Part 16: Calibrating the bibag® values ...................................................................................... 9-37
9.1.44 Part 17: Reset the failure record................................................................................................ 9-37
9.1.45 Part 18: Initializing the NOVRAM, clearing the mandatory rinse, erasing a V84 malfunction ... 9-38
9.1.46 Without menu display: Setting the Hall sensors in the heparin pump ....................................... 9-38
9.2 Hydraulics unit......................................................................................................................... 9-41
9.2.1 Reduced water inlet pressure.................................................................................................... 9-41
9.2.2 Degassing pump pressure......................................................................................................... 9-42
9.2.3 Balancing chamber loading pressure ........................................................................................ 9-44
9.2.4 Flow pump pressure .................................................................................................................. 9-45
9.2.5 UF pump volume ....................................................................................................................... 9-46
9.2.6 CDS (Central Delivery System) pressure switch ....................................................................... 9-47
9.2.7 Verification of the bibag® pressure transducer (Envec)............................................................. 9-49
9.3 Air detector .............................................................................................................................. 9-50
9.3.1 Calibration of air detector LD 22................................................................................................ 9-50
9.3.1.1 Adjustment using the set for air detector calibration (see adjustment instructions) ... 9-52
9.3.1.2 Checking the venous occlusion clamp ....................................................................... 9-53
9.3.1.3 Calibrating and checking the optical detector............................................................. 9-53
9.3.1.4 Alternative: Adjustment without the set for air detector calibration............................. 9-54
10 Servicing / repair
10.1 Precautions for working on the hemodialysis device.......................................................... 10-1
10.2 Equipment ................................................................................................................................ 10-2
10.3 Component overview .............................................................................................................. 10-3
10.3.1 Monitor....................................................................................................................................... 10-3
10.3.2 Extracorporeal Blood Circuit Module (EBM).............................................................................. 10-4
10.3.3 Hydraulics rear .......................................................................................................................... 10-5
10.3.4 Hydraulics, lateral view from the left.......................................................................................... 10-6
10.3.5 Hydraulics, lateral view from the right........................................................................................ 10-7
10.3.6 Hydraulics legend ...................................................................................................................... 10-8
10.3.7 Assignment of the hydraulic processing unit (HPU) .................................................................. 10-9
10.4 Assembly of components..................................................................................................... 10-10
10.4.1 Self-cutting screws .................................................................................................................. 10-10
10.4.2 Torques ................................................................................................................................... 10-10
10.5 Housing and cart ................................................................................................................... 10-11
10.5.1 Tilting the device...................................................................................................................... 10-11
10.5.2 Brake rollers ............................................................................................................................ 10-11
10.5.3 Brakes ..................................................................................................................................... 10-12
10.5.4 Shunt interlock......................................................................................................................... 10-13
10.5.4.1 Shunt interlock complete .......................................................................................... 10-13
10.5.4.2 Microswitch............................................................................................................... 10-14
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10.6 Power supply unit and battery ............................................................................................. 10-15
10.6.1 Removing the power cable ...................................................................................................... 10-15
10.6.2 Power supply unit .................................................................................................................... 10-15
10.6.2.1 Power board ............................................................................................................. 10-16
10.6.2.2 Heater board ............................................................................................................ 10-16
10.6.3 Battery ..................................................................................................................................... 10-17
10.7 Monitor.................................................................................................................................... 10-17
10.7.1 Opening the monitor ................................................................................................................ 10-17
10.7.2 Removing and installing the printed circuit boards .................................................................. 10-18
10.7.3 P.C.B. LP 630 Motherboard..................................................................................................... 10-18
10.7.4 P.C.B. LP 636 External I/O board............................................................................................ 10-19
10.7.5 Display ..................................................................................................................................... 10-19
10.7.5.1 Removing the complete front panel.......................................................................... 10-19
10.7.5.2 P.C.B. LP 922........................................................................................................... 10-20
10.7.5.3 MDC-II board and backlight inverter......................................................................... 10-20
10.7.5.4 TFT display............................................................................................................... 10-21
10.7.5.5 Backlighting .............................................................................................................. 10-21
10.7.6 Status indicators ...................................................................................................................... 10-22
10.8 Hydraulics unit....................................................................................................................... 10-23
10.8.1 Completely removing the hydraulic unit................................................................................... 10-23
10.8.2 P.C.B. LP 941 HPU with distribution bar ................................................................................. 10-24
10.8.3 Heater block, heater rod and float switch ................................................................................ 10-25
10.8.3.1 Heater block complete.............................................................................................. 10-25
10.8.3.2 Float switch .............................................................................................................. 10-26
10.8.3.3 Heater rod ................................................................................................................ 10-27
10.8.4 Multifunction block ................................................................................................................... 10-30
10.8.5 Balancing chamber .................................................................................................................. 10-31
10.8.6 Heat exchanger ....................................................................................................................... 10-31
10.8.7 UF pump .................................................................................................................................. 10-32
10.8.8 Membrane pump (Conc/Bic).................................................................................................... 10-33
10.8.9 Gear pump............................................................................................................................... 10-34
10.8.9.1 Pump ........................................................................................................................ 10-34
10.8.9.2 Motor ........................................................................................................................ 10-34
10.8.10 Blood leak detector .................................................................................................................. 10-35
10.8.11 Valves (type)............................................................................................................................ 10-36
10.8.12 Disinfection valve V84 with CD monitor................................................................................... 10-37
10.8.13 Suction tube............................................................................................................................. 10-38
10.8.13.1Suction rod, rivet, sealing plunger ............................................................................ 10-38
10.8.14 Rinse chamber......................................................................................................................... 10-39
10.8.14.1Adapter with rinse chamber...................................................................................... 10-39
10.8.14.2Reed switch .............................................................................................................. 10-39
10.8.15 bibag® connector ..................................................................................................................... 10-40
10.8.15.1bibag® connector complete ...................................................................................... 10-40
10.8.15.2Microswitch............................................................................................................... 10-41
10.8.16 Filter holder for DIASAFE® plus .............................................................................................. 10-41
10.9 Extracorporeal Blood Circuit Module EBM ......................................................................... 10-42
10.9.1 Opening and closing the EBM, service position ...................................................................... 10-42
10.9.2 Pneumatic unit contamination.................................................................................................. 10-43
10.9.3 BPM (option)............................................................................................................................ 10-44
10.9.4 Luer-Lock connection cone...................................................................................................... 10-44
10.9.5 Blood pump.............................................................................................................................. 10-45
10.9.5.1 Stepper motor with gear ........................................................................................... 10-45
10.9.5.2 P.C.B. LP 624 pump control..................................................................................... 10-45
10.9.5.3 Hall sensor for rotor .................................................................................................. 10-45
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10.9.6 Heparin pump .......................................................................................................................... 10-46
10.9.6.1 P.C.B. LP 950 .......................................................................................................... 10-46
10.9.6.2 Optical sensor .......................................................................................................... 10-46
10.9.6.3 Drive ......................................................................................................................... 10-47
10.9.6.4 Mechanics ................................................................................................................ 10-47
10.9.7 Drip chamber holder ................................................................................................................ 10-48
10.9.7.1 Drip chamber holder complete ................................................................................. 10-48
10.9.7.2 Ultrasonic sensors.................................................................................................... 10-48
10.9.8 Compressor / ventilation valve ................................................................................................ 10-49
10.9.9 Venous occlusion clamp with rotary magnet, bolt ................................................................... 10-50
10.10 Calibration and test steps after repair................................................................................. 10-51
11 Functional description
11.1 Functional description ............................................................................................................ 11-1
11.1.1 T1 test description ..................................................................................................................... 11-1
11.1.1.2 T1 test flow diagram, parallel run ............................................................................... 11-3
11.1.1.3 Overview of the individual test sections ..................................................................... 11-4
11.1.1.6 Blood system test ....................................................................................................... 11-7
11.1.1.7 Venous pressure system test ..................................................................................... 11-8
11.1.1.10Arterial pressure system test.................................................................................... 11-11
11.1.1.16UF function test ........................................................................................................ 11-17
11.1.2 Tests during cleaning programs .............................................................................................. 11-20
11.1.2.1 PSW (pressure switch) monitoring during free rinsing
(only with devices with CDS).................................................................................... 11-20
11.1.2.2 Rinse section test (check of V91, V99, V100) (only devices with CDS)................... 11-21
11.1.2.4 V39 Test ................................................................................................................... 11-23
11.1.3 Description of the modules ...................................................................................................... 11-24
11.1.3.1 Arterial blood pump .................................................................................................. 11-24
11.1.3.2 Single-Needle blood pump (optional) ....................................................................... 11-24
11.1.3.3 Heparin pump........................................................................................................... 11-25
11.1.3.4 Air Detector .............................................................................................................. 11-26
11.1.3.5 Optical Detector ....................................................................................................... 11-27
11.1.3.6 Venous pressure measurement ............................................................................... 11-27
11.1.4 Functional description of the hydraulic unit ............................................................................. 11-28
11.1.4.1 Hydraulic flow diagram ............................................................................................. 11-28
11.1.4.2 Description of the hydraulic unit ............................................................................... 11-30
11.1.4.3 Functional principle of the balancing chamber ......................................................... 11-32
11.1.4.4 CDS - Central Delivery System (option)................................................................... 11-35
11.2 Block diagrams / wiring diagrams / P.C.B. layouts ............................................................ 11-43
11.2.1 4008 S block diagram.............................................................................................................. 11-43
11.2.2 Voltage supply block diagram.................................................................................................. 11-44
11.2.3 Monitor block diagram ............................................................................................................. 11-45
11.2.4 HPU block diagram (hydraulic processing unit)....................................................................... 11-46
11.2.5 HPU wiring diagram (hydraulic processing unit)...................................................................... 11-47
11.2.6 CAN communication connection diagram ............................................................................... 11-49
11.2.7 P.C.B. LP 450-2 Air detector control (LD) ............................................................................... 11-50
11.2.8 P.C.B. LP 493 Blood leak detector .......................................................................................... 11-52
11.2.9 P.C.B. LP 624 pump control, arterial BP / Single-Needle BP (option)..................................... 11-53
11.2.10 P.C.B. LP 630 motherboard .................................................................................................... 11-54
11.2.11 P.C.B. LP 632 CPU 2 .............................................................................................................. 11-55
11.2.12 P.C.B. LP 633-5 Input board ................................................................................................... 11-57
11.2.13 P.C.B. LP 634 Output board.................................................................................................... 11-59
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11.2.14 P.C.B. LP 636 external I/O board ............................................................................................ 11-61
11.2.15 P.C.B. LP 645 Membrane pump optical sensor....................................................................... 11-62
11.2.16 P.C.B. LP 763 Multi-interface board (COMMCO III) ................................................................ 11-63
11.2.17 P.C.B. LP 922 Display board ................................................................................................... 11-64
11.2.18 P.C.B. LP 941 HPU (hydraulic processing unit) ...................................................................... 11-65
11.2.19 P.C.B. LP 950 Control board (HEP) ........................................................................................ 11-66
11.2.20 P.C.B. LP 1131 Status indicators ............................................................................................ 11-67
11.2.21 P.C.B. LP 1147 BPM (optional) ............................................................................................... 11-68
11.2.22 P.C.B. LP 1627 Display , EBM SN (optional) .......................................................................... 11-69
11.2.23 P.C.B. LP 1628 Distributor board ............................................................................................ 11-70
11.2.24 P.C.B. LP 1629 EBM display ................................................................................................... 11-71
11.2.25 P.C.B. LP 1631 CPU 1 ............................................................................................................ 11-72
11.2.26 Heater board (4008 power supply unit) ................................................................................... 11-74
11.2.27 Power board (4008 power supply unit) .................................................................................... 11-75
12 Appendix
x Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Chapter 1: Index
1 Index
The source specifications in the index (e.g., 11-3) refer to the page identification in the footer. In this
example, the index entry can be found in chapter 11 on page 3.
Numerics CDS - Central Delivery System External connection options 4-12

(option) 11-35
4008 S block diagram 11-43
CDS pressure switch 9-47 F
Change accumulator. 10-17
A Changing the location in a
Fixed location 3-2
Float switch, removing and
Accessories and supplies 6-2 domestic environment 3-2
installing 10-26
Alarm output (nurse call) 4-12 Checking the electrical safety 6-28
Flow pump pressure 9-45
Alarm override 4-13 Cleaning programs (error
messages) 7-18 Front panel, completely removing
Appendix 12-1 10-19
Audio paused 4-12 Cleaning programs, program runs
Functional description 11-1
11-36
Fuses 4-4
Component overview 10-3
B
Compressor / ventilation valve,
Balancing chamber loading removing 10-49 H
pressure 9-44
Heater block, removing and
Balancing chamber, functional
principle 11-32
D installing 10-25
Degassing pump pressure 9-42 Heater board fuses 4-4

Battery 4-4
Device error during cleaning Heater rod, removing and
Battery fuse 4-4 installing 10-27
programs 7-18
Battery LP1631 4-4 Heparin pump error messages
DIAGNOSTICS 5-31
Battery LP632 4-4 7-34
DIAGNOSTICS menu structure
Battery maintenance 4-11 Heparin pump, removing 10-46
5-33
bibag® pressure transducer Heparin pump, setting Hall
Dimensions and weights 4-1
(Envec), verification 9-49 sensors 9-38
Display fields (1 to 4) 5-32
Block diagrams / wiring diagrams Home dialysis 3-2
11-43 Domestic environment 3-2
Housing and cart 10-11
Blood leak override time 4-12 Drip chamber, removing 10-48
HPU (hydraulic processing unit)
Blood pump (arterial) error error messages 7-32
messages 7-34 E HPU block diagram (hydraulic
Blood pump, removing 10-45 EBM, opening and closing, service processing unit) 11-46
BPM (option), removing 10-44 position 10-42 HPU wiring diagram (hydraulic
Electrical safety 4-3 processing unit) 11-47
C Electrical supply 4-4 Hydraulic flow diagram 11-28
Electromagnetic emissions 4-7 Hydraulic processing unit
CALIBRATION 5-62, 9-1
(assignment) 10-9
Calibration / adjustment 9-1 Electromagnetic immunity 4-7
Hydraulic unit, completely
Calibration and test steps after Equipment 10-2
removing 10-23
repair 10-51 Error messages 7-1
Hydraulic unit, description 11-30
CALIBRATION menu structure 9-2 Error messages after turning
Hydraulics unit 9-41
CAN communication connection power on 7-28
diagram 11-49 Error messages during dialysis
7-29
Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 1-1

Chapter 1: Index
I Precautions for working on the Type label (identification of the

device 2-2 device) 4-2
Important information 2-1
Printed circuit boards, removing
Initial start-up report 3-2 and installing 10-18
Initial start-up report, explanations
U
3-6 UF pump volume 9-46
Installation 3-1
R
Reduced water inlet pressure 9-41 V
L Venous occlusion clamp,
Luer-Lock connection cone,
S removing 10-50
removing 10-44 Separation distances Voltage supply block diagram
(recommended) between the 11-44
device and RF telecommunication
M devices 4-9
MISCELLANEOUS 5-59
W
Service mode 5-1
MISCELLANEOUS menu Servicing / repair 10-1 Warnings 2-3
structure 5-59 Settings without menu display 9-1
Monitor block diagram 11-45 Setup / service program 5-1
Monitor, opening 10-17 SETUP MENU 5-2
Moving within a domestic SETUP MENU - menu structure
environment 3-2 5-2
Multifunction block, removing and SETUP MENU settings 5-28
installing 10-30
Shunt interlock 10-13
Significance of the warnings 2-1
N Specifications 4-1
Note, significance 2-2 Status indicators 10-22
Storage conditions 4-11
O
Operating conditions 4-10 T
Optical detector, adjusting 9-53 T1 Test 7-1
T1 test description 11-1
P T1 test flow diagram, parallel run
P.C.B. layouts 11-50 11-3
P.C.B. LP 1631: DIP switch (array T1 test flow diagram, serial run
1) 5-63 11-2
P.C.B. LP 1631: DIP switch (array T1 test, overview of the individual
2) 5-64 test sections 11-4
P.C.B. LP 1631: DIP switch (array Test report – TSC 6-32
3) 5-65 Tilting the device 10-11
P.C.B. LP 632: DIP switch (array Tools (service equipment) 8-1
1) 5-67, 5-69 Transportation of hemodialysis
P.C.B. LP 632: DIP switch (array unit 3-28
2) 5-68 TSC / MA, explanations on test
Pneumatic unit contamination report 6-6
10-43 TSC / maintenance 6-1
Power board fuse 4-4 TSC, explanations on test report
Power supply unit and battery 6-6
10-15 TSC/MA test report 6-2
1-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Chapter 2: Important information
2 Important information
2.1 How to use the Service Manual
Purpose This document is intended for service technicians and is to be used for
first studies (to acquire a basic knowledge) and for reference purposes
(for TSC, maintenance and repair). The document, however, does not
replace the training courses offered by the manufacturer.
Identification The document can be identified by the following information on the title
page and on the labels, if any:
– Edition of the document
– Part number of the document
Footer The footer contains the following information:

– Company name, e.g., Fresenius Medical Care
– Device type
– The English abbreviation for the document type and the international
abbreviation for the document language, for example: OP-EN refers
to Operating Instructions in English.
– Edition, e.g., 4/03.11 means, 4th edition, March 2011
– The page identification 1-3, for example refers, to chapter 1, page 3.
Organization of the To facilitate the use of documents from Fresenius Medical Care, the
chapters organization of the chapters has been standardized in all manuals.
There may therefore be chapters within this document without any
content. Chapters without content are identified.
Illustrations The illustrations used in the documents may differ from the original if
this does not have any influence on the function.
Changes Changes to the document will be released as new editions or

supplements. In general: this manual is subject to change without
notice.
Reproduction Reproduction, even in part, is only permitted with written approval.
2.2 Significance of the warning
Warning
Advises the operator that failure to observe this information can result
in personal injury.

2.3 Significance of the note
Note
Advises the operator that failure to observe this information can:
– cause damage to the equipment.
– result in a specific function not being executed at all or not being
executed correctly.
2.4 Precautions for working on the device
Requirements Knowledge of the current Operating Instructions of the respective

device. Background experience in mechanics, electrical and medical
engineering.
Authorized persons
Warning
Commissioning steps, extensions, adjustments, calibrations,
maintenance measures, modifications or repairs may only be carried
out by the manufacturer or persons authorized by him.
Test equipment and The activities described in the document require the availability of the
accessories necessary technical measuring equipment and accessories.
Specifications The technical specifications must be adhered to.
Precautions Before turning power on, repair any visible damage.

Prior to opening the device and when working on the open device, the
following precautions have to be observed:
– Protect the components against ingress of liquids.
– Do not touch live parts.
– Disconnect and connect all jacks, connectors and components only
when the device is turned off.
ESD precautions When repairing the device and when replacing spare parts, observe the
applicable ESD precautions.
To be observed after A T1 test and a check of the electrical safety must be performed after
working on the device working on the device.
After work has been

completed
Warning
When the device is returned to use, check that the pressure of the water
supply meets the prescribed minimum pressure.

Spare parts Use only original spare parts.

For the identification and for ordering spare parts, test equipment and
tools, always use the electronic spare parts catalog.
2.5 Technical documentation
On request, circuit diagrams, descriptions and other documents are

made available by the manufacturer. These are intended to support
trained personnel of the responsible organization in servicing and
repairing the device.
2.6 Warnings
2.6.1 Warnings relating to hygiene
Warning
Risk of infection
To protect the patient from infections, disinfect the device each time you
repaired or commissioned the device and each time you carried out
TSC or maintenance measures.
Always run a disinfection after having worked on the device in any way!
2.6.2 Warnings relating to electricity
Warning
Risk of injury caused by electrical voltage.
Touching live parts will cause an electric shock.
 Disconnect the power plug before opening the device. Actuating the
On / Off switch stops operation of the device, but does not
disconnect the device from the supply voltage!

2.7 Addresses
Manufacturer Fresenius Medical Care AG & Co. KGaA

61346 Bad Homburg
Germany
Phone: +49 (0)6172 609-0
www.fmc-ag.com
International Fresenius Medical Care

service Deutschland GmbH
Service Support International
Hafenstrasse 9
97424 Schweinfurt
Germany
Phone: +49 (0)9721 678-333 (hotline)
Fax: +49 (0)9721 678-130
Local service

Chapter 3: Installation
3 Installation
3.1 Important initial start-up information
For initial start-up only The following information is intended only for the initial start-up. This
information is not applicable for recommissioning devices that have
been removed from service or have temporarily been taken out of
service.
Environmental conditions Variations in temperature during transport may cause condensation

leading to water developing on live parts. In the event of major
variations in temperature, allow sufficient time for the device to adjust to
the ambient temperature before start-up. When bringing the
hemodialysis device from a cooler into a warmer room, allow approx.
2 hours for the device to adjust to the ambient temperature before
switching it on.
Tester's qualification The checks must only be carried out by persons, who, based on their
training, knowledge and on-hand experience, are qualified to carry out
such checks in a proper manner. Furthermore, the persons, who carry
out the checks, may not be subjected to outside instructions with
regards to these checks.
Warning

– Do not touch live parts.
TSC/ MA intervals The TSC/MA procedures on this device are to be performed after
24 months.

3.2 Important information for use in a domestic environment
Operation in a domestic If the hemodialysis device is to be used in a domestic environment

environment (home (home dialysis), then special requirements apply to the unit's electrical
dialysis) in accordance power connection. Due to regulatory standards, an unambiguous mains
with IEC 60601-1-11 power socket must be used for the electrical power connection.
One suitable plug socket, for example, is a 3-pin IEC 60309-2 standard
mains power socket. Matching mains power cables for the hemodialysis
device are available on request.
Warning
The power supply's protective conductor must comply with the
IEC 60364-7-710 standard. The following checks must also be made by
suitably-qualified personnel:
– Check the power supply's protective conductor circuit.
The manufacturer points out that local laws take precedence over the
normative standards mentioned above.
Fixed location The location of the hemodialysis device is "fixed" by its connection to
the distinctive power socket (i.e. it is only ever connected to this socket).
Only one distinctive power socket may be set up on any one domestic
premises.
Changing the location in a Where medical care is provided in a domestic environment (home
domestic environment dialysis), the location of the hemodialysis device is fixed. If, following
this fixed-location installation, the hemodialysis device needs to be
moved to a different location, then the requirements must be met as
specified in this chapter.
Moving within a domestic (see Transportation of hemodialysis unit page 3-28)

environment
3.3 Initial start-up report
See the following pages.

4008 S (Version V10) Initial start-up report
Technician's name: Customer / customer no.:
Device type with option(s) / software Serial no.: Inventory no.:

version:
Service report no.: Operating hours: Equipment code:
Device type including option(s):  SN

 BPM
 ZKV
No. Description Operating Corr. Meas. value 

condition
1 Preparation
1.1 Check and insert the battery fuse. Off – – 
1.2 Remove the closing plugs: Off – – 
heater block overflow tube, disinfectant connector, water inlet plate
2 Visual inspections
2.1 Labels and identifications are present and legible. Off – – 
2.2 Mechanical condition permits safe use. No signs of damages or Off – – 
contamination affecting correct function.
2.3 The power cable shows no signs of damage. Off – – 
2.4 Emergency crank for blood pump attached to housing rear. Off – – 
2.5 Shunt interlock coding: Off – –
Inlet to the right = red; outlet to the left = blue (state on delivery) – – 
Inlet to the right = blue; outlet to the left = red – – 
3 Preparation for operation
3.1 Water inlet tube and drain connected. Off – – 
3.2 Connect the CDS tubing. Off – – 
3.3 Check the DIP switches. Off – – 
3.4 V91, V99, V100 are functional and tight: Off – – 
(This test is not applicable if the CDS or the rinse section test is activated.)
3.5 Rinse to remove any preservatives. Cleaning / rinsing – – 
3.6 Connect the DIASAFE® plus filter Cleaning / filter – – 
and run the "filter change" program. change
4 Check of hydraulics
4.1 Water inlet pressure (reduced): CALIBRATION  Yes 
1.2 bar (+0.2 bar / –0.3 bar)  No
4.2 Loading pressure: 1.45 bar (±0.05 bar) CALIBRATION  Yes 
 No
4.3 Degassing pump negative pressure: 0.82 bar (±0.01 bar) CALIBRATION  Yes 
 No
4.4 Relief pressure of balancing chamber at 800 ml/min: CALIBRATION  Yes 
2.2 bar (±0.05 bar)  No
5 Check of the zero point of the pressure display (art./ven.)
5.1 Arterial zero point: 0 mmHg (±10 mmHg) CALIBRATION  Yes 
 No
5.2 Venous zero point: 0 mmHg (±10 mmHg) CALIBRATION  Yes 
 No
6 Check of the blood leak detector
6.1 Blood leak: Desired = 5 V (±0.2 V) CALIBRATION  Yes 
 No
6.2 Dimness: Desired = 5 V (±0.3 V) CALIBRATION  Yes 
 No
7 Check of the dialysate pressure


condition
7.1 Zero point checked (flow off). CALIBRATION – – 
7.2 Slope checked. CALIBRATION – – 
8 SETUP SETTINGS (PC SERVICE PROGRAM)
8.1 Make Setup settings and transfer data to the dialysis device. CALIBRATION – – 
8.2 Reset the failure record. CALIBRATION – – 
8.3 Download setup and calibration data CALIBRATION – – 
(PC service program)
8.4 Print setup data. CALIBRATION – – 
9 Check of the extracorporeal components
9.1 Blood pumps: Check the blood pump rate. CALIBRATION – – 
(BP-Rate CHECK)
9.2 Single-Needle switching pressure checked according to table. CALIBRATION – – 
10 Checking the electrical safety
According to (DIN) EN 62353:2008, IEC 62353:2007
10.1 Visual inspection performed. Off – – 
10.2 Protective earth resistance measured. Off – Ω 
Max. 0.3 Ω (with power cable)
10.3 Device leakage current measured. Preparation – – 
 Differential current measurement according to figure 5
or
 Direct measurement according to fig. 4
Nominal voltage of power supply: V – –
Device leakage current mains polarity 1: μA – –
for line voltage: V – –
Scaled to nominal voltage – μA
(maximum 500 μA, see Additional requirements)
11 Functional test
11.1 T1 test performed. T1 Test – – 
11.2 Blood pump stop alarm checked. Preparation – – 
11.3 Venous occlusion clamp closes after blood alarm. Preparation – – 
11.4 Pressure of approx. 2 bar in the venous bubble catcher: Preparation – – 
Pressure may not drop by more than 0.1 bar within 3 minutes.
12 Check of the conductivity
(Connect the bibag®)
12.1 Conductivity of reference device (in mS/cm) Preparation  Yes 
 No
12.2 Conductivity of hemodialysis device display: Preparation  Yes 
desired = reference device conductivity (±0.2 mS/cm)  No
13 Check of the temperature
13.1 Reference device temperature: Dialysis  Yes °C 
Desired = 36.5°C (±0.2°C)  No
14 Final check
14.1 Power failure alarm – continuous sound – text displayed: Power Failure Preparation – – 
14.2 Air separation: Activating the air separation pump. Text display with further Preparation – – 
air separation and OD senses opaque: Fill program
14.3 Run the disinfection program. Cleaning / – – 
disinfection
14.4 Operating Instructions and accessories package complete and match the Off – – 
device.
14.5 Attach TSC inspection label. Off – – 

Applied measurement equipment:

Temperature, conductivity, pressure
(Type, serial number):
Protective earth resistance, leakage current

Remarks:
Date: Signature: Stamp:
The device has been released for further use  Yes

(attach inspection label).  No
Date of next inspection:
Remarks:
Warning
On completion of these procedures it is imperative to run a disinfection.

3.4 Explanations for the initial start-up report
Identification Technician's name:

Surname and last name of technician.
Device type including option(s) / software version:
Device name with possible options or extras. Software version, if
available.
Service report no.:
Number of the service call.
Customer / customer no.:
Final customer's number.
Serial no.:
Serial number indicated on the type label.
Inventory no.:
Inventory number assigned to the device.
Operating hours:
Operating hours, if a time meter is installed.
Equipment code:
Equipment code indicated on the device
(e.g. EC xxx, E-code xxx).
Re 1 Preparation
Operating condition: Off
Re 1.1 Check and insert the battery fuse.

Install the battery fuse accessible (1) (see illustration below) after
checking the value.
Attach the seal, if required. Then the battery fuse does not have to be
checked when servicing the device the next time.
Re 1.2 The following closing plugs have to be removed:

– on the overflow tube of the heater block
– on the disinfectant connector
– on the water inlet plate

Re 2 Visual inspection
Re 2.1 Labels and identifications are present and legible (with illustrations
below).
1 2 x label "Type label complete device“
Check device specification:
Serial number
Equipment code
2 1 x label "Made in Germany"

3 2 x labels to paste over "traffic light symbol" and "warning symbol"

(monitor / chassis unit)
4 1 x label "Type label monitor unit / chassis unit“
5 1 x label "Hot surface“

6 1 x label "Power supply unit type label“
7 1 x label "Hydraulic unit type label“

8 1 x label "Type label EBM“
9 1 x label "Insert dialyzer lines here“
10 1 x label "Refer to instruction manual/booklet“
10

11 1 x label „Hot rinse“ (DIASAFE® plus)

12 1 x label „Hot rinse“ (overflow tube)
11
12
13 1 x label „Hot rinse“ (shunt interlock)
13
14 1 x label „Hot rinse“ (disinfection solution)
14

15 1 x label „Potential equalization“

16 1 x label "To / from dialyser“
15
16
17 1 x label "CDS warning label“ (option)
17
18 1 x label "Water input / drain, max. 6 bar“
18

19 1 x label „max. 5 kg“ (IV pole)
19
20 1 x label „Hot rinse“ (bibag® connector, on the outside)
20
21 1 x label „bibag®“ (bibag® connector, on the inside)
21

22 1 x label „Hot rinse“ (sealing cap, on the outside)
22
23 2 x Label "Warning label risk of hand injury"

(EBM hinge bracket on the left and on the right)
23
24 1 x label „Warning“ (BPM connection)
24

25 2 x labels "Tipping hazard" (housing left and housing right)
25
25
26 Bed-Side-Link (option):
2 x label: „LAN“ and „CardBox“
26
26

27 Country-specific labels:
27.1 Additional label for the People's Republic of China:
1 x label "CCC" (to the right of the "Type label complete device“ on
the outside)
1 x label "China RoHS" (to the right of the "Type label complete
device“ on the outside)
27.1
27.1
27.2 Additional label for Russia

1 x label "Service address" (to the left of the "Type label complete
27.2
Re 2.2 Mechanical condition permits further safe use. There are no signs of
damage or contamination affecting proper function of the device.
To be checked:
– Tubings and cuff of BPM (option)
Re 2.3 The power cable shows no signs of damage.
Re 2.4 Blood pump emergency crank attached to housing rear.
Re 2.5 Shunt interlock coding:

– Inlet to the right = red; outlet to the left = blue (state on delivery)
– Inlet to the right = blue; outlet to the left = red

Re 3 Preparation for operation
Re 3.1 Water inlet tube and drain connected.

Maximum water inlet tube length: 3 m
Maximum drain tube length: 3 m
Re 3.2 Connect the CDS tubings.

Re 3.3 Check the DIP switches.

The basic settings of the DIP switches are marked red in the illustrations
below.
A detailed overview can be found in chapter 5 (see chapter 5.2
page 5-63).
Check of the DIP switches P.C.B. LP 1631 (CPU 1):
Note
DIP switch 6 (array 1) is provided for service purposes / trouble-
shooting only and must be set to position OFF for dialysis mode.
– P.C.B. LP 1631: Array 1

(switch 3, 4, 5 to OFF and switch 7 depending on the heater rod)
S1 S2 S3 LP1631
!
O
N
1
2
3
4
5
6
7
8
– Without Central Delivery System:

P.C.B. LP 1631: Array 2, switch 7 on ON
S1 S2 S3 LP1631
!
O
N
1
2
3
4
5
6
7
8

– With Central Delivery System:

P.C.B. LP 1631: Array 2, switch 8 is on ON
(switch 7 is no longer relevant!)
S1 S2 S3 LP1631
!
O
N
1
2
3
4
5
6
7
8
Warning
DIP switch 3 (array 1) allows skipping test runs that are requested by
the device.
If the switch is set such that a test run can be skipped, then it must be
noted that the operator has the possibility of evading the automatic test
of the safety systems.
The person requesting such a setting is responsible for this procedure.
– P.C.B. LP 632: Array 1, switch 3 is on OFF
S1 S2 LP632
!
O
N
1
2
3
4
5
6
7
8
S1 S2 LP632
!
O
N
1
2
3
4
5
6
7
8
Re 3.4 V91, V99, V100 are functional and tight (test not applicable with
activated CDS or with activated rinse section test).
Re 3.5 Rinse to remove any preservatives.

Operating condition: Cleaning / rinsing
– Turn the hemodialysis device on
– Wait until the device is completely booted up. Then set the service
switch (1) to ON (top).

– (heater rod not active!) Press the Cleaning key. Rinse and reset the
Service switch to OFF (down) after having completed the rinse
program.
Re 3.6 Connect the DIASAFE® plus filter and run the "filter change" program.
Operating condition: Cleaning / filter change
– Use the "filter change" program item in the cleaning menu and start
the disinfection program requested by the device.
Re 4 Check of hydraulics
Re 4.1 Water inlet pressure (reduced): 1.2 bar (+0.2 bar / –0.3 bar)
Operating condition: Service mode / CALIBRATION
Re 4.2 Loading pressure: 1.45 bar (±0.05 bar)

Re 4.3 Degassing pump negative pressure: 0.82 bar (±0.01 bar)

Re 4.4 Relief pressure of balancing chamber at 800 ml/min: 2.2 bar (±0.05 bar)
Re 5 Check of the zero point of the pressure display (art./ven.)
Re 5.1 Arterial zero point: 0 mmHg (±10 mmHg)


Re 5.2 Venous zero point: 0 mmHg (±10 mmHg)

Re 6 Check of the blood leak detector

(see chapter 9.1.42 page 9-36)
Ensure that the operating temperature of the device has reached
approx. 37 °C. Then check the values. The rear of the device must be
closed to protect it from any incident ambient light.
CALIBRATE BLD
Conf
key
Adjust BLOOD-LEAK Conf volt. bll. = 5.0 V Esc

key key
Set 5.0 V on the display

by pressing the +/– keys.
Adjust DIMNESS Conf volt.dimn. = 5.0 V
key
Mute
key
back to menu ? Conf DATA STORED
key
Mute
key
After
approx. 3 s
DATA STORED
After
approx. 3 s
Tolerance for blood-leak voltage: 5 V ±0.2 V.

Tolerance for dimness voltage: 5 V ±0.3 V.
Note: If values deviate check the glass burette for contamination.

Close the housing; temperature 37 °C; avoid incident light from an external source.
Re 6.1 Blood leak: Desired = 5 V (±0.2 V)

Re 6.2 Dimness: Desired = 5 V (±0.3 V)

Re 7 Check of the dialysate pressure

Check zero point. With the dialysate circuit open, the water level must
be approx. 10 cm above the shunt interlock.
CAL. DIAL. PRESSURE
Conf
key
DIALYSATE Pressure Conf see Part 14.1

key

TMP-Check Conf see Part 14.2

key

PDIAL2 press-check Conf see Part 14.3

key

back to menu ? Conf

key


Note
The accuracy of the pressure gauge used must correspond to that of the
UMED or HMED.
The accuracy of the pressure gauge used must at least correspond to
the following values:
-1 to 2 bar ±5 mbar
2 to 8 bar ±20 mbar
Re 7.1 Check zero point

– Venous pressure inlet is open against atmosphere.
– Flow off.
Re 7.2 Slope checked

Re 8 Setup settings (PC Service program)
Re 8.1 Make setup settings in the service program and transfer data to the
dialysis device.
Re 8.2 Reset the failure record

Re 8.3 Download setup and calibration data

Re 8.4 Print setup data.

Re 9 Check of the extracorporeal components
Re 9.1 Blood pumps: Check the blood pump rate.

(see chapter 9.1.8 page 9-9).

Re 9.2 Check Single-Needle switching pressure according to table.

CALIB. SN. BP-RATE
Conf
key
Using a syringe, set the
calib. sn. BP-RATE pressure at the P-SN connector Conf (B)P–Rate=550 ml/min Esc
according to the set key key
stroke volume (see table).
Set a rate of
≥550 ml/min*
SN. BP-Rate CHECK Conf (B)P–Rate=550 ml/min on the SN blood pump.
key
Set various delivery rates Mute

key
on the SN blood pump.
back to menu ? Conf The values on the display
key and the BP must be identical. DATA STORED

Esc After
key approx. 3 s
Note: Set the line diameter to 8 mm before starting the calibration procedure and press Start/Stop on the blood pump.
* The BP rate of 550 ml/min represents a default value. It can be changed using the (+/–) keys.
Check the upper switching points according to the table below. The
upper switching point depends on the stroke volume.
The lower switching point is fixed (75 mmHg).
Stroke volume 10 15 20 25 30 35 40 45 50
(ml)
Switching 110 130 150 172 195 219 244 270 299
point (mmHg)
± 7 mmHg
Re 10 Checking the electrical safety

Re 10.1 Perform visual inspection.

– Fuses accessible from the outside comply with the indicated values.
– Labels and identifications are present and legible.
– Mechanical condition permits further safe use.
– No damage or contaminations detectable.
– Power cable not damaged.
Re 10.2 Protective earth resistance measured.

Max. 0.3 Ω (with power cable).
The protective earth resistance must be checked on the following
measurement points. The exact measuring points are indicated in the
figures.
– Heater rod - outward measurement point (screw head) (1) on the
bottom right on the rear side of the device

– Screw head (2) / monitor rear
– Screw head (3) / power supply unit

– Potential equalization bolts (4) / back of device, lower left

– Dialyzer tube connectors (adapters) (5) / lower left of device rear
Re 10.3 Measure the device leakage current.

Complete the VDE measurement report, remains with the device.
Operating condition: Preparation
Differential current measurement according to figure 5:
or
Direct measurement according to fig. 4
The unit under test must be

insulated when installed.
All earth connections

(e.g. potential equalization, ...)
have to be
removed.

Basic conditions:
– Measurement of the protective earth resistance performed.
– Perform the measurement with the hemodialysis device being at
operating temperature.
– Dialysate:
Dialysis temperature: ≥ 36.5 °C
Dialysate flow: ≥ 300 ml/min
Conductivity: ≥ 13 mS/cm
– When performing a direct measurement, the following precautions
also must be observed:
The device must be insulated when installed.
All external connections must have been removed from the device.
The line voltage during the measurement will be recorded, as well as
the maximum device leakage current, scaled to the nominal voltage of
the power supply. Maximum device leakage current: 500 µA.
Example:
Line voltage during measurement: 225 V
Device leakage current:
mains polarity 1: 180 µA
Maximum value of both mains polarities: 180 µA
Nominal voltage of power supply: 230 V
Scaled to nominal voltage 184 µA
(180 µA: 225 V x 230 V = 184 µA
Device leakage current < 500 µA: OK
Additional requirements:
– If the value scaled to the nominal voltage is higher than 90 % of the
admissible alarm limit (= 450 µA), the last measured value or the first
measured value must additionally be considered for the rating.
– If the device leakage current has considerably increased since the
last measurement or has continuously increased since the first
measurement (slow deterioration of the insulation), or if the sum
composed of the current value plus the difference since the last
measurement is > 500 µA, the measurement has not been passed.
Example 1:
Device leakage current: 470 µA
Last measured value: 450 µA
470 + (470 – 450) = 470 + 20 = 490 (-> successfully passed!)
Example 2:
470 + (470 – 390) = 470 + 80 = 550 (-> not passed!)
Re 11 Functional test
Re 11.1 T1 test performed.

Operating condition: T1 Test

Perform additional checks only after completion of the T1 test. The T1

test must be passed without errors.
Re 11.2 Blood pump stop alarm checked.

– Opening of the blood pump cover initiates a BP stop alarm after
30 sec (factory setting).
Re 11.3 Venous occlusion clamp closes after blood alarm.

– The venous occlusion clamp must close in the event of a blood
alarm.
Re 11.4 Pressure of approx. 2 bar in the venous bubble catcher.

The venous occlusion clamp is closed (blood alarm).
– Insert the bubble catcher into the air detector (ultrasonic detector).
For the moment, do not place the line in the venous occlusion clamp.
– Manually open the venous occlusion clamp, hold it and insert the
tubing.
– Release the venous occlusion clamp. The venous occlusion clamp
closes.
– Use the syringe to generate a pressure of approx. 2 bar
(see Checking the venous occlusion clamp page 9-50).
– The pressure may not drop by more than 0.1 bar within 3 minutes.
empty syringe (air) UMED, HMED

or pressure gauge
Connect the External

pressure sensor to the
clamp unused tubings, UMED "External Sensors
which might be present, 1–5" „using the External
by means of an artery sensor cable. Not
forceps. Do not connect applicable when using
them to e.g., the venous HMED or pressure gauge!
pressure inlet (pressure >
2 bar!) Luer-Lock adapter
Put the tubing into the

venous occlusion clamp

Re 12 Check of the conductivity

(Connect the bibag®)
Re 12.1 Conductivity of reference device

The device must be entirely closed during this check!
– Measure the conductivity using a reference measuring instrument
connected between the dialyzer couplings.
Re 12.2 Conductivity of hemodialysis device display:

The desired value is the value of reference instrument (± 0.2 ms/cm)
Compare the conductivity displayed on the display with the
specifications on the acid / concentrate container.
– The display of the hemodialysis device may deviate from the value
of the reference instrument by no more than ±0.2 ms/cm.
Re 13 Check of the temperature
Re 13.1 Reference device temperature: Desired = 36.5 °C (±0.2 °C)

Operating condition: Dialysis
Check the desired temperature of 36.5 °C (±0.2 °C) using a reference
measuring instrument connected between the dialyzer couplings.
– Optical detector = dark (NTC 109 is active)
– Flow = 500 ml/min
Re 14 Final check
Re 14.1 Power failure alarm – continuous sound – text displayed: Power Failure
Re 14.2 Air separation: Activating the air separation pump.

Text display with further air separation and OD senses opaque:
Fill program
Re 14.3 Run the disinfection program.

Operating condition: Cleaning / disinfection

Re 14.4 Operating Instructions and accessories package complete and match

the device.
Re 14.5 Attach TSC inspection label.

Confirming the test Applied measurement equipment:

Type and serial number of the test equipment used.
Remarks:
Any irregularities which occurred during the test are documented in this
section.
Date, signature, stamp
The person performing the test must confirm with his signature, date
and stamp that the test has been performed.
Assessing the test The device has been released for further use
(attach inspection label).
It must be ensured that the intended use of the device will not present
a hazard to patients, operators and other third parties.
Within the scope of the overall assessment, the tester must make a
definite decision whether the device may be used or not. The
responsible organization must immediately be informed of any defects
detected.
The next inspection date has to be entered in the report.
The intervals prescribed by the manufacturer must be observed.
Remarks:
Any irregularities which occurred during the assessment are
documented in this section.
Date, signature, stamp:
Assessment of the initial start-up has to be confirmed with date, tester's
signature and stamp.

3.5 Transportation of hemodialysis unit
Warning
– Risk of caustic burning
Warning; Corrosive substance
– Risk of scalding
Warning; Hot surface; Hot fluids or vapors
Before transporting the device, ensure that there are no corrosive or hot
liquids in the device. Programs, such as disinfection or hot disinfection
(incl. cool down rinse), must have been run through completely.
Warning
Risk of tilting when pushing the device or leaning against it
If lateral force is exerted it may result in tilting or slipping of the device.

Check transportation conditions are as stated.
Transportation – Check transportation/storage temperature

preparation (see chapter 4.10 page 4-12).
It may be necessary to fill the hemodialysis device with an antifreeze
solution. If so, use the 4008 Removal from Service Set.
– Turn the device off.
– Disconnect the power plug.
– Attach the power cable to the device.
– Pull out the water inlet and water drain lines.
– Attach the water inlet tube and water drain tube to the device.
– Pull out the Central Delivery System (if fitted).
– Attach the Central Delivery System tube to the device (if fitted).
– Remove the concentrate canister and disinfectant canister.
– Close the vent tubing.
– Remove any objects from the IV pole.
– Retract the IV pole completely.
– Remove the blood pressure cuff holder and the pressure tubing
(optional).

During transportation – Lift the hemodialysis device over uneven surfaces (e.g.
cobblestones).
– For vehicular transportation, cushion the hemodialysis device
appropriately and keep it upright if possible. If the hemodialysis
device has to be transported on its side, then lower it gently and
transport it with adequate cushioning on all sides.
After transportation – After moving the device, bring the hemodialysis device back into
service (see Restarting after removing 4008 from Service).


Chapter 4: Specifications
4 Specifications
4.1 Dimensions and weight
Dimensions Height: approx. 137 cm (approx. 164 cm incl. IV pole)

Width: approx. 50 cm (incl. shunt interlock)
Depth: approx. 65 cm (approx. 83 cm with extended concentrate rack)
Weight Empty weight incl. all options: approx. 86 kg

Safe working load: approx. 39 kg
Maximum total weight: approx. 125 kg
(Empty weight incl. all options + safe working load = maximum total
weight)

4.2 Type label (identification of the device)
The type label shown is only an example. The decisive criterion is the
data specified on the type label of the device .
13
12 1
11 2
10
3
9
6 5 4
1 IP type of protection 21
2: Protection against touch and foreign bodies
with a diameter of at least 12.5 mm
1: Protection against ingress of liquids:
drip-proof
2 CE mark
3 Identification of electric and electronic devices
4 Degree of protection against electric shock: type B
5 Relative humidity (Operating conditions)
6 Atmospheric pressure (Operating conditions)
7 Manufacturer with date of manufacture as year digit
8 Operating temperature range
9 Power requirements (voltage / power consumption)
10 Maximum total weight (empty weight + safe working load)
11 Serial number
12 Type identification
13 Equipment code (EC)

4.3 Operating environment
The device has been specified by the manufacturer for operation in

rooms suitable for dialysis treatments, inside of professional health care
facilities, or for medical care in a domestic environment.
Due to the permissible voltage tolerances, medical care in a domestic
environment with a line voltage of 100 V is not permitted.
Normative and local regulations must be observed.
The dialysis room must meet the following minimum requirements:
– No explosure to splash water
– Ceiling, wall, floor surfaces: smooth, impermeable to liquids, s
cuff-resistant, suitable for wet disinfection
– Ensure the floor is properly load-bearing
– Heat dissipation, per device
– Minimum window ventilation
– Space needed per device approx. 1 m2
– Staff call/nurse call per dialysis bed
– Safety lighting (for at least 1 hour of power failure)
– Safe distance from e.g. MRI scanners/MRT areas
4.4 Electrical safety
Electrical safety (classification according to IEC 60601-1)
Type of protection against Safety class I

electrical shock
Degree of protection Type B

against electric shock
Degree of protection Defibrillator-protected applied part of type CF

against electric shock
(blood pressure cuff)
Degree of protection drip-proof

against ingress of liquids
Leakage currents according to IEC 60601-1

4.5 Electrical supply
Line voltage 100 V AC, 50 – 60 Hz, 16 A

(Medical care cannot be provided in domestic environments with
line/mains voltage of 100 V).
110 V AC, 50 – 60 Hz, 15 A
120 V AC, 50 – 60 Hz, 14 A
127 V AC, 50 – 60 Hz, 14 A
220 V AC, 50 – 60 Hz, 9 A
230 V AC, 50 – 60 Hz, 9 A
240 V AC, 50 – 60 Hz, 9 A
(The decisive criterion is the line voltage, the operating current and the
frequency specified on the type label of the device.)
Power supply +5 V, +0.3 V, short-circuit-proof

(internal) +12 V, +0.4 V, short-circuit-proof
+24 V, 0.7 V, short-circuit-proof
Battery Lead-acid battery (maintenance-free)

18 V (= 3 x 6 V) / 3 Ah
Supply voltage for audible alarm if power fails for at least one minute.
Battery LP 632 Snap-hat battery (2.8 V/48 mAh)
Battery LP 1631 Battery CR 1225, Lithium (3 V/42 mAh)
Power switch Main power switch, all-pole, simultaneous disconnection
4.6 Fuses
Battery 1 x T 3.15 A; power supply unit, fuse in housing foot (rear) / SI5
Power board T 3.15 A Safety fuse

Axial FF 10 A Safety fuse
Heater board T 2.5 A Safety fuse

T 6.3 A Safety fuse
T 16 A Safety fuse

4.7 Supply mains
The standards specified by IEC 60364-7-710 must be met.

The national standards and regulations must be observed when
connecting the device to the power supply system.
– Mains power interruption < 20 ms
– An appropriate grounding system must be installed.
– Power socket with protective conductor terminal required.
– The cable cross-section and the cable lengths to the wall outlet must
be dimensioned so that the voltage tolerance and protective
equipment functionality is maintained at all times. Recommended
cable cross-section to wall outlet: at least 3 x 1.5 mm2 Cu for
220–240 V and at least 3 x 2.5 mm2 Cu for voltages lower than
220 V).
– Individual protection for each electric circuit with protective elements
that will automatically and quickly enough switch off if an error
occurs (recommendation: 16 A for 220–240 V and 20 A for voltages
lower than 220 V).
– Maximum 1 device per socket and power circuit.
– The use of multiway sockets and extension cables is prohibited.
– Recommendation for residual current-protective devices (RCDs),
which prevent contact with dangerous current in case of malfunction:
one residual current-protective device (RCD <= 30 mA) per device
(or wall outlet).
– Overvoltage/lightning protection in the main and emergency power
supply.

Warning
When using central venous catheters, the following precautions must
be observed:
1. The dialysis device must be connected to a potential equalization.
2. If additional electro-medical devices are connected to the patient or
they are positioned within close proximity of the patient, it must be
ensured that all leakage currents of these devices (device leakage
currents, housing leakage currents, earth leakage currents and
patient leakage currents) are below the respective limit for CF
applied parts.
This means:
10 µA maximum in normal conditions, and 50 µA in "single fault
conditions".
This also applies to patient positioning devices (e.g. patient chairs).
Devices with leakage currents within these limits, but with an
application current exceeding the specified leakage currents
(e.g., on electro stimulators) may not be used. This also applies to
defibrillators, which have no applied part of the CF type.
If all requirements have been fulfilled, these devices may be
operated on the patient or within the reachable area of the patient,
provided they are, like the dialysis device, integrated into the
potential equalization.
If these conditions are not fulfilled, no other electro-medical devices
must be connected to the patient or positioned within the reachable
area of the patient.
In case of doubt, contact the local technician.
Leakage currents of additional,

electro-medical devices may be
via the central venous catheters to
the earth.
Catheters
Dialysis device Additional

electro-medical
device
all types!
(B / BF / CF)
Housing
Leakage currents
of all types
The patient is 10 times higher than
connected "CF" patient
electrically leakage current!
to earth potential
via the blood and
dialysate.

3. When determining the room design, a group 1 room is sufficient, i.e.,

the power may be turned off in case of a single fault condition, and
the treatment may be stopped or repeated.
Additionally, the room must comprise a potential equalization. For
further information see IEC 60364-7-710.

4.8 Guidance and manufacturer’s declaration for EMC

(IEC 60601-1-2)
The information refers to the requirements of IEC 60601-1-2: 2007.
4.8.1 Electromagnetic emissions
Guidance and manufacturer’s declaration - Electromagnetic emissions

The hemodialysis device is ready for use in an environment as described below. The customer or the user of the
hemodialysis device should assure that it is used in such an environment.
Emissions test Compliance Electromagnetic environment – guideline
RF emissions CISPR 11 Group 1 The hemodialysis device uses RF energy only for its internal
function. Therefore, its RF emissions are very low and are not
likely to cause any interference in nearby electronic equipment.
RF emissions CISPR 11 Class B The hemodialysis device is suitable for use in all establishments,
Harmonic emissions Class A including domestic establishments and those directly connected
IEC 61000-3-2 to the public low-voltage power supply network that supplies
buildings used for domestic purposes.
Voltage fluctuations / Complies
flicker emissions
IEC 61000-3-3
4.8.2 Electromagnetic immunity
Guidelines and manufacturer's declaration – Electromagnetic immunity

The hemodialysis device is intended for use in the electromagnetic environment specified below. The customer
or the user of the hemodialysis device should assure that it is used in such an environment.
Immunity test IEC 60601 test level Compliance level Electromagnetic environment –
guideline
Discharge of static ±6 kV contact ±6 kV contact Floors should be wood, concrete or
electricity (DSE) ±8 kV air ±8 kV air ceramic tile. If floors are covered with
according to synthetic material, the relative humidity
IEC 61000-4-2 should be at least 30 %.
Electrical fast ±2 kV for power ±2 kV for power Mains power quality should be that of a
transient / burst supply lines supply lines typical commercial and/or hospital
IEC 61000-4-4 ±1 kV for input/output Not applicable environment.
lines
Surge according to ±1 kV differential ±1 kV differential Mains power quality should be that of a
IEC 61000-4-5 mode mode typical commercial and/or hospital
±2 kV common mode ±2 kV common mode environment.

Voltage dips, short <5 % UT (>95 % dip <5 % UT (>95 % dip After power supply interruptions, the
interruptions and in UT) for 0.5 cycle in UT) for 0.5 cycle battery of the hemodialysis device takes
voltage variations on 40 % UT (60 % dip in 40 % UT (60 % dip in over the supply without delay.
power supply input UT) for 5 cycles UT) for 5 cycles
lines IEC 61000-4-11
70 % UT (30 % dip in 70 % UT (30 % dip in
UT) for 25 cycles UT) for 25 cycles
< 5 % UT (>95 % dip < 5 % UT (>95 % dip
in UT) for 5 s in UT) for 5 s
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be
(50/60 Hz) magnetic at levels characteristic of a typical location
field IEC 61000-4-8 in a typical commercial or hospital
environment.
Note: UT is the a.c. mains voltage prior to application of the test level.
Portable and mobile RF communications
equipment should be used no closer to any
part of the hemodialysis device, including
cables, than the recommended separation
distance calculated from the equation
applicable to the frequency of the
transmitter.
Recommended separation distance:
Conducted RF 3 Vrms 3 Vrms d = 1.2 √P
IEC 61000-4-6 150 kHz to 80 MHz for 150 kHz to < 80 MHz
Radiated RF 3 V/m 3 V/m d = 1.2 √P
IEC 61000-4-3 80 MHz to 2.5 GHz for 80 MHz to < 800 MHz
d = 2.4 √P
for 800 MHz to 2.5 GHz
where P is the maximum output power
rating of the transmitter in watts (W)
according to the transmitter manufacturer
and d is the recommended separation
distance in metres (m).
Field strengths from fixed RF transmitters,
as determined by an electromagnetic site
survey, a should be less than the
compliance level in each frequency range
b.
Interference may occur in the

vicinity of equipment marked with
the following symbol.

Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and
reflection from structures, objects and people.
a Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and
land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which the
hemodialysis device is used exceeds the applicable RF compliance level above, the hemodialysis device
should be observed to verify normal operation. If abnormal performance is observed, additional measures
may be necessary, such as reorienting or relocating the hemodialysis device.
b Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
4.8.3 Recommended separation distances between portable and mobile RF

telecommunication devices and the device
 Safety distances by output power rating of the transmitter
Recommended separation distances between portable and mobile RF telecommunication devices and
the hemodialysis device
The hemodialysis device is intended for use in an electromagnetic environment in which radiated RF disturbances
are controlled. The customer or user of the hemodialysis device can contribute to avoiding electromagnetic errors,
by adhering to the minimum distance between portable and mobile HF telecommunications devices (transmitters)
and the hemodialysis device – dependent on the exit performance of the communication device, as indicated
below.
Rated maximum output Separation distance according to frequency of transmitter m
power of transmitter 150 kHz to < 80 MHz 80 MHz to < 800 MHz 800 MHz to 2.5 GHz
W d = 1.2 √P d = 1.2 √P d = 2.4 √P
0.01 0.12 0.12 0.23
0.1 0.37 0.37 0.74
1 1.2 1.2 2.3
10 3.7 3.7 7.4
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d in
metres (m) can be determined using the equation applicable to the frequency of the transmitter, where P is the
maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.
Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and
reflection from structures, objects and people.

 Safety distances by radiation sources
Radiation sources Minimum distance from medical electrical

equipment, including all connecting cables
Mobile phone 3.3 m

(cell phone)
DECT phone 1.2 m

(cordless phone)
Bluetooth devices 0.2 m

(notebook, mobile phone)
Radio remote controls 0.1 m
WLAN devices 0.7 m

(e.g.: notebook, repeater, access point, print server)
4.9 Operating conditions
Water inflow pressure 1.5 bar to 6.0 bar
Water inflow temperature 5 °C to 30 °C

for „integrated hot rinse“: 85 °C to 95 °C
Water inflow rate 1.3 l/min; with an inlet pressure of 1.5 bar
Water inflow line The length of the water inflow line to a fixed permeate connection
(e.g. MSC 08) must not be more than 3 m.
Water quality Only water, which is suitable for hemodialysis, should be used for
operating the hemodialysis device. The quality of the water should
comply with the local regulations
(e.g. European Pharmacopoeia – Ph. Eur.).
Purified water
Microbial counts (in CFU/ml) < 100
Endotoxins (in IU/ml) < 0.25
CFU Colony-Forming Units

IU International Units
Water drain The height of the water drain outlet must be 0 to 100 cm over ground
level. The drain outlet must be lower than the dialyzer. An air gap of at
least 2 cm must be maintained at the end of the drain. A dedicated,
separate, unused drain outlet must be provided for each dialysis device.
Never combine drain outlets from multiple devices before the air gap is
reached. The length of the drain outlet to the air gap must not exceed
3 m. Observe any specific national provisions on the drain outlet air
gaps design and backflow prevention measures.

Temperature at water drain Maximum temperature at water drain: 95 °C
Concentrate supply 0 to –100 mbar; max. suction height 1 m, max. height of fall 0 m
Central Delivery System Pressure: 0 to 500 mbar

Temperature: 15–35 °C
Flow: Max. 30 ml/min
Operating temperature 15 °C to 35 °C
range
Atmospheric pressure 700 hPa to 1060 hPa
Relative humidity 30 % to 75 %, temporarily 95 %
IV pole pressure Max. 5 kg
Average water Dialysis with a flow of 500 ml/min: 486 ml/min

consumption
Hot rinsing: ca. 9000 ml per hot rinse
Average concentrate Dialysis with a flow of 500 ml/min:

consumption 14.3 ml/min, with a mixing ratio of 1+34
Average energy emission Dialysis with a flow of 500 ml/min: 0.48 kWh
to drain Hot disinfection: 0.46 kWh per hot rinse disinfection
Water inlet temperature 15 °C in each case
Average energy emission Dialysis with a flow of 500 ml/min: 0.40 kWh
to environment Hot disinfection: 0.33 kWh per hot rinse disinfection
Ambient temperature 20 °C in each case
Temporary downtime Prior to the downtime, it is recommended to carry out a hot rinse
program without a cooling rinse (PGM 2) and a disinfection prior to
commencing operations.
4.10 Storage conditions
The hemodialysis device must be stored upright in a well-ventilated

room with little variations in temperature.
Temperature –20 °C to +60 °C (with antifreeze)

+5 °C to +60 °C (without antifreeze)
Relative humidity 30 % to 75 %, temporarily 95 %
Atmospheric pressure 500 hPa to 1060 hPa
Antifreeze When storing the hemodialysis device with antifreeze, make sure to use
antifreeze of the following composition:
– 49.875 % water
– 49.875 % glycerin
– 0.25% ClearSurf

Frost resistance Up to –20 °C
Charging the integrated Upon receipt of the hemodialysis device, the integrated batteries must
batteries be charged as follows:
– Connect the device to the external power supply by means of the
power cable.
– Then turn the device on for approx. 10 hours.
If the device is not used, this procedure should be repeated every six
months.
4.11 External connection options
Warning
Additional equipment connected to medical electrical equipment must
comply with the respective IEC or ISO standards
(e.g., (DIN) EN 60950-1:2006 or IEC 60950-1:2006 for data processing
equipment). Furthermore all configurations must comply with the
requirements for medical electrical equipment (clause 16 of the 3Ed. of
IEC 60601-1:2005). Anybody connecting additional equipment to
medical electrical equipment configures a medical system and is
therefore responsible that the system complies with the requirements
for medical electrical equipment. Attention is drawn to the fact that local
laws take priority over the above mentioned requirements. If in doubt,
consult the local service.
Warning
The operator may not touch the patient and the plug connectors or
socket contacts of the device at the same time. Otherwise, there is the
risk of patient leakage current.
Network Socket for Fresenius card reader (option UniDataLink)
Input / output Used to connect external equipment (UniDataLink option or service

gage equipment. Service gage equipment must not be used during a
treatment session.)
Alarm in Used to connect an external Fresenius patient button or an AquaUNO

(alarm input) / AquaC UNO H. These devices can be used to trigger a device stop.
Alarm out For the connection of an external alarm indicator (staff call). (Potential-
(alarm output) free alarm output. Alternating contact maximum 24 V / 24 W).
Connector: 5-pin diode plug via a shielded line; shield grounded on
either side.
Service PC Used exclusively to connect a service PC (must not be used during a

treatment session).

4.12 Override conditions
Audio paused Mute alarm time: adjustable in the SETUP MENU from 1 minute to
2 minutes
(factory setting: 1 minute)
Any new alarm reactivates the silenced audible alarm.
Blood leak override Override time: 2 minutes
Alarm override The key Start/Reset overrides:

– an arterial and venous pressure alarm for approx. 8 seconds
– a blood leak alarm for approx. 8 seconds
– a TMP alarm for approx. 2 minutes (time determined by the UF
coefficient).
When overriding a safety system, the responsibility for the patient’s
safety rests with the operator of the device.
4.13 Materials used
 Plastics
Description Use in the dialysis

circuit
ABS
EPDM X
NBR
PA (PA 6.6)
PBT
PBT X
PBT/ABS GF 20
PC X
PC+ABS
PE
PE (soft)
PEEK X
PES X
Polyester
POM


circuit
PP X
PP-H X
PP(E)
PPO X
PPS X
PPSU X
PS
PSU
PTFE X
PUR
PVC
PVDF X
Silicone SIK X
Silicon tubing X
TPE
VMQ SI (Q)
Silicone X
TEEE
CM/ EPDM-L
EPDM
 Metals / glass

circuit
Graphite X
Glass X
Aluminum
Sheet copper
Steel sheet
Aluminum sheet
St37K


circuit
1.4300
1.4301
1.4305
1.4401 X
1.4404/1.4435 X
Spring steel 1.4568
Titanium X
Spring steel 1.4310
 Miscellaneous – various materials

circuit
Radox
Lexan (plexiglass)
Oxit 100
Steel 1.1121
Steel, cadmium-plated and chrome-plated
MS 58
MS 63
Leather (bag)
Nylon 6/6 UL 94 V-2
Paper
Perlon D536/20 (roller blind strap)
Silpad 400
Thermally conducting paste
Synchroflex (toothed belt)
Sirex PU foam (insulating boards),

open-pored, adhesive on one side
Ceramics X

 Miscellaneous – adhesives

circuit
Loctite
Scotch-Weld DP 460
Scotch-Weld V 23
Cyanolit
Elastosil
3 M Scotch Weld
EPXDPU60
 Miscellaneous – lacquers

circuit
Enamel: Pehapol
Base: Epoxy resin
Prime coat:
P 81.914 (base)
Hardener: P 85.033 (PUR)
Insulating lacquer: Type FS 190
Dilution: Type FS 225
Screening lacquer: Elektro DAG 438/

Fa. Acheson
Screwlock Loctite 243
 Miscellaneous – packaging

circuit
Ethafoam (polystyrene)
Corrugated cardboard
Cellular rubber
Wooden pallet

 Electrical equipment
Description Assembly type Use in the dialysis

circuit
Copper, cast steel, cast zinc Motors
Copper, polyester / polyurethane Transformers

Potting compound PU 151/20, UP resin,
Iron core
Copper + tin, Plug connectors

glassfiber enforced thermoplast
P.C.B. base material, epoxy fiberglass Electronic components

Ferrite cores, lithium batteries, lead-acid battery
Copper, PVC, Teflon Cables

Chapter 5: Setup / service program
5 Setup / service program
5.1 Service mode
The Service menus CALIBRATION, DIAGNOSTICS, MISCELLANEOUS, and SETUP MENU can only
be called in service mode.
To enter the service mode, proceed as

follows:
1. The device must be switched off.
2. Set the Service switch to ON (up).
3. Turn the device on.
Warning
Setting the service switch to ON while the treatment or the cleaning
program is in progress will turn off the heater relay.
5.1.1 Service mode overview
5.1.2 Service mode key functions
CALIBRATION, DIAGNOSTICS, MISCELLANEOUS and SETUP MENU are controlled with the following
keys.
Function Key
Scrolling through menu items / 
Selecting a menu item Conf
Changing values and functions in the menus +/–
Storing the modified values (Mute)
Exiting a menu without saving the data Esc

5.1.3 SETUP MENU
The SETUP MENU can only be called in service mode.
CALIBRATION

DIAGNOSTICS

MISCELLANEOUS

SETUP MENU Conf

key

5.1.3.1 SETUP MENU - menu structure
SETUP MENU
Conf
key
SET ALARM/WARN TIME Conf see Part 1 SOUND I/O-SWITCH Conf see Part 13
key key

SETUP CLEANING PGM Conf see Part 2 SET KEY-CLICK Conf see Part 14
key key

SETUP DILUTION Conf see Part 3 BPR/UFR-WARNING Conf see Part 15

key key

SET CONDUCT. LIMIT Conf see Part 4 SET RINSE-VOLUME Conf see Part 16
key key

INFO SOUND ( C-PGM ) Conf see Part 5 T1-TEST AUTOSTART Conf see Part 17
key key

SET DIAL PARAMETERS Conf see Part 6 VENOUS LIMITS Conf see Part 18
key key

CALC.CUMUL.BLOOD-VOL Conf see Part 7 SET CENTRAL-DELIVERY Conf see Part 19

key key

OCM SETTINGS Conf see Part 8 AutoOFF after AutoON Conf see Part 20
key key

AUTOM. SN-START Conf see Part 9 Init. CAMUS-baudrate Conf see Part 21
key key

optional
ACTIV. MONIT_NTC109 Conf see Part 10 SET BPM Conf see Part 22
key key

UF EINSTELLUNGEN Conf see Part 11 STORE DEFAULT VALUES Conf see Part 23
key key

SET STD. PRIME-TIME Conf see Part 12 BACK TO MAIN MENU ? Conf
key key


5.1.3.2 Part 1: Setting alarm and warning times
SET ALARM/WARN TIME
Conf
key
Set ART-AL DELAYTIME Conf see Part 1.1

key

Set VEN-AL DELAYTIME Conf see Part 1.2

key

Set FLOW-OFF W-TIME Conf see Part 1.3

key

Set UF-WARNING-TIME Conf see Part 1.4

key

Set MUTE-TIME Conf see Part 1.5

key

back to menu ? Conf

key

 Part 1.1: Setting the arterial alarm delay
Set ART-AL DELAYTIME
Conf
key
Art Al Delay = 5s Esc

key
Set the desired delay time

(0 to 5 s) by pressing
the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s

 Part 1.2: Setting the venous alarm delay
Set VEN-AL DELAYTIME
Conf
key
Ven Al Delay = 5s Esc

key
Set the desired delay time

(0 to 5 s) by pressing
the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s
 Part 1.3: Setting the flow-off warning time
Set FLOW-OFF W-TIME
Conf
key
Flow-Off-T = 30min Esc

key
Set the desired warning time

(30, 45, 60 min) by pressing
the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s
 Part 1.4: Setting the UF warning time
Set UF-WARNING-TIME
Conf
key
UF-Warn-Time = 10min Esc

key
Set the desired warning time

(10, 30 min) by pressing
the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s

 Part 1.5: Setting the mute time
Set MUTE-TIME
Conf
key
MUTE-Time = 1min Esc

key
Set the desired time

(1, 2 min) by pressing
the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s
5.1.3.3 Part 2: Setting the cleaning program
SETUP CLEANING PGM
Conf
key
CLEANING Times Conf see Part 2.1

key

DEFAULT Cleaning Pgm Conf see Part 2.2

key

back to menu ? Conf

key


 Part 2.1: Cleaning times
Note
When indicating the cleaning times, the default values and the
adjustable range are not indicated, as they depend on the particular
device options.
CLEANING Times
Conf
key
Rinsing TIME Conf see Part 2.1.1

key

Hotrinse TIME Conf see Part 2.1.2

key

Disinfection TIME Conf see Part 2.1.3

key

Rinsing Free TIME Conf see Part 2.1.4

key

Hot-Disinf TIME Conf see Part 2.1.5

key

Mandatory Rinse TIME Conf see Part 2.1.6

key

CITRO-Mandat-Ri-Time Conf see Part 2.1.7

key

INTEGRATED-HR Time Conf see Part 2.1.8

key

back to menu ? Conf

key

 Part 2.1.1: Rinsing time
Rinsing TIME
Conf
key
Rinsing Time = 15min Esc

key

(5 to 30 min) by
pressing the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s

 Part 2.1.2: Hotrinse time
Hotrinse TIME
Conf
key
H-Rinse Time = 15min Esc

key

(15 to 30 min) by
Mute
key
DATA STORED
After
approx. 3 s
 Part 2.1.3: Disinfection time
Disinfection TIME
Conf
key
Disinf. Time = 10min Esc

key

(10 to 20 min) by
Mute
key
DATA STORED
After
approx. 3 s
 Part 2.1.4: Rinsing free time
Rinsing Free TIME
Conf
key
R.-Free Time = 6min Esc

key

Mute
key
DATA STORED
After
approx. 3 s

 Part 2.1.5: Hot disinfection time
Hot-Disinf TIME
Conf
key
H-Disinf Time= 10min Esc

key

(10 to 20 min) by
Mute
key
DATA STORED
After
approx. 3 s
 Part 2.1.6: Mandatory rinse time
Mandatory Rinse TIME
Conf
key
M-Rinse Time = 15min Esc

key

(15 to 30 min) by
Mute
key
DATA STORED
After
approx. 3 s
 Part 2.1.7: Citro mandatory rinsing time
CITRO-Mandat-Ri-Time
Conf
key
CITRO-MRTime = 10min Esc

key

(10 to 25 min) by
Mute
key
DATA STORED
After
approx. 3 s

 Part 2.1.8: Integrated hot rinse time
INTEGRATED-HR Time
Conf
key
INT. HR-Time = 15min Esc

key

(15 to 40 min) by
Mute
key
DATA STORED
After
approx. 3 s
 Part 2.2: Default cleaning programs
DEFAULT Cleaning Pgm
Conf
key
PGM 1: -R- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 2: -R- endless Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 1: -F-HR-C- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 2: -F-HR- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 3: -IHR- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 1: -F-D-M- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 2: -F-HDIS-M- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 3: -F-D-M-HR- Mute DATA STORED After

key approx. 3 s
Esc
+/– key
PGM 4: -F-HDIS-M-HR- Mute DATA STORED After

key approx. 3 s
Esc
+/– key

5.1.3.4 Part 3: Mixing ratio
If "NO central-delivery“
is set: (see Part 19: Setting central delivery page 5-23)
SETUP DILUTION
Conf
key
canister 1+34 Mute DATA STORED After

key approx. 3 s
Esc
+/– key
1+35.83 ( NaCl 20 ) Mute DATA STORED After

key approx. 3 s
Esc
+/– key

key approx. 3 s
Esc
+/– key
1+35.83 ( Belgium ) Mute DATA STORED After

key approx. 3 s
Esc
+/– key
canister 1+44 C Mute DATA STORED After

key approx. 3 s
Esc
+/– key
canister 1+44 ACF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
VARIABLE SETTING Conf See Part 3.1

key
Esc
+/– key

If "central Acid"
SETUP DILUTION
CDS 1+34
Conf
key
+/–
Mute DATA STORED After
key approx. 3 s
canister 1+34 Mute ACKNOWLEDGED CDS 1+44 C
key
Esc
key
+/–
+/–
CDS 1+44 ACF
Esc
key

key approx. 3 s
Esc
+/– key

key approx. 3 s
Esc
+/– key
1+35.83 ( Belgium ) Mute DATA STORED After

key approx. 3 s
Esc
+/– key
CDS 1+34
Mute key approx. 3 s
canister 1+44 C key ACKNOWLEDGED +/–
Esc
key
CDS 1+44 C
+/–
Esc
key
CDS 1+34
Mute key approx. 3 s
canister 1+44 ACF key ACKNOWLEDGED +/–
Esc
key
+/– CDS 1+44 C
Esc
key
VARIABLE SETTING Conf See Part 3.1

key
Esc
+/– key

If "centr acetate-supply“
SETUP DILUTION
Conf
key
canister 1+34 Mute ACKNOWLEDGED CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
key
Esc
+/– key
1+35.83 ( NaCl 20 ) Mute ACKNOWLEDGED CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
key
Esc
+/– key
1+35.83 ( NaCl 26 ) Mute ACKNOWLEDGED CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
key
Esc
+/– key
1+35.83 ( Belgium ) Mute ACKNOWLEDGED CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
key
Esc
+/– key
canister 1+44 C Mute ACKNOWLEDGED CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
key
Esc
+/– key
canister 1+44 ACF Mute ACKNOWLEDGED CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
key
Esc
+/– key
VARIABLE SETTING Conf see Part 3.1 CDS 1+34 Mute DATA STORED After
key key approx. 3 s
Esc
+/– key
Esc
key

 Part 3.1 User adjustable mixing ratio
Warning
The operator or technician is informed about his duty of care to enter the
component parameters and settings correctly or to check them and to
set the CD alarm window to the expected conductivity value.
When using the user adjustable mixing ratio, make sure to use the right
concentrate.
Using a bibag® in combination with the user adjustable mixing ratio is
not allowed.
Only enter approved user adjustable mixing ratios.
SETUP DILUTION
Conf
key
+/–
VARIABLE SETTING Conf B-Comp[part] : 0.800 Esc

key key
Set the desired value

(0.800 to 2.500)
Mute
key
ACKNOWLEDGED
After
approx. 3 s
RO[part] : 30.000 Esc

key

(30.000 to 45.000)
Mute
key
ACKNOWLEDGED
After
approx. 3 s
HCO3-[mmol]: 25 Esc
key

(25 to 45)
Mute
key
ACKNOWLEDGED
After
approx. 3 s
Na(B)[mmol]: 25 Esc
key

(25 to 80)
Mute
key
DATA STORED
After
approx. 3 s

5.1.3.5 Part 4: Setting the conductivity limit
SET CONDUCT. LIMIT
Conf
key
Cd Limit: 12.8 mS/cm Esc

key

(12.8 to 14.0 mS/cm)
Mute
key
DATA STORED
After
approx. 3 s
5.1.3.6 Part 5: Cleaning program info sound
INFO SOUND ( C-PGM )
Conf
key
Info-Sound: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key
Info-Sound: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.7 Part 6: Setting dialysis parameters
SET DIAL PARAMETERS
Conf
key
AdaptedFlow ON/OFF Conf see Part 6.1

key

SET Flow Parameter Conf see Part 6.2

key

SET Temp. Parameter Conf see Part 6.3

key

SET Na/Bic Parameter Conf see Part 6.4

key

back to menu ? Conf

key


 Part 6.1: Adapted Flow ON/OFF (optional)
AdaptedFlow ON/OFF
Conf
key
AdaptedFlow: ON Mute DATA STORED After

key approx. 3 s
(Default Esc
value: ON) +/– key
AdaptedFlow: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
 Part 6.2: Setting the dialysate flow
SET Flow Parameter
Conf
key
Flow[ml/min]:500 Mute DATA STORED After

key approx. 3 s
Esc
+/– key

key approx. 3 s
Esc
+/– key

key approx. 3 s
Esc
+/– key
Value set in Dial. Mute DATA STORED After

key approx. 3 s
Esc
+/– key
Optional
AdaptedFlow:F1.2 Mute DATA STORED After
key approx. 3 s
Esc
+/– key
Optional
AdaptedFlow:F1.5 Mute DATA STORED After
key approx. 3 s
Esc
+/– key
Optional
AdaptedFlow:variable Mute DATA STORED After
key approx. 3 s
Esc
+/– key
Conf
key
Optional
AdpFlow factor: 1.9 Esc
key

(from 1.0 to 2.0
except 1.2 and 1.5)
Mute
key
DATA STORED
After
approx. 3 s

 Part 6.3: Setting the dialysate temperature
SET Temp. Parameter
Conf
key
Temp.[°C]: 36,5 Esc

key

(35.0 to 39.0)
OR
Value set in Dial
Mute
key
DATA STORED
After
approx. 3 s

 Part 6.4: Setting Na/Bic
SET Na/Bic Parameter
Conf
key
Base Na+ 135mmol Esc

key

(125 – 150)
OR
Value set in Dial.
Mute
key
ACKNOWLEDGED
After
approx. 3 s
Prescr. Na+ 135mmol Esc

key

(125 – 148)
Mute
key
ACKNOWLEDGED
After
approx. 3 s
Bicarbonate: ±0mmol Esc

key

(+8 to –8)
OR
Value set in Dial.
Mute
key
ACKNOWLEDGED
After
approx. 3 s
Limit Na/Base 13mmol Esc

key

(0 – 13)
Mute
key
DATA STORED
After
approx. 3 s

5.1.3.8 Part 7: Cumulated blood volume
CALC.CUMUL.BLOOD-VOL
Conf
key
during seq DIAL: YES Mute DATA STORED After

key approx. 3 s
Esc
+/– key
during seq DIAL: NO Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.9 Part 8: OCM settings
OCM SETTINGS
Conf
key
OCM MEASUREMENT Conf see Part 8.1

key

OCM MEASURE DEL.TIME Conf see Part 8.2

key

OCM KT/V WARNLEVEL Conf see Part 8.3

key

back to menu ? Conf

key

 Part 8.1: Activating OCM measurement
OCM MEASUREMENT
Conf
key
OCM Measurement: OFF Mute DATA STORED After

key approx. 3 s
(default Esc
value: OFF) +/– key
OCM Measurement: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key

 Part 8.2: Setting the OCM measurement delay time
OCM MEASURE DEL.TIME
Conf
key
Delaytime: 18 s Esc
key
Press +/– to set the value indi-

cated in the table on the right
(1–70 s)
Mute
key
DATA STORED
After
approx. 3 s
 Part 8.3: Setting the OCM Kt/V warning level
OCM KT/V WARNLEVEL
Conf
key
Kt/V Warnlevel: 85 % Esc

key
Press +/– to set

the warning level
(default value 85)
Range 0–99%
0 = no warning.
Mute
key
DATA STORED
After
approx. 3 s
5.1.3.10 Part 9: Automatically starting Single-Needle mode
AUTOM. SN-START
Conf
key
autom. SN: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
autom. SN: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key

5.1.3.11 Part 10: Activating Monit_NTC 109
MONIT_NTC109: NO Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.12 Part 11: UF settings
UF SETTINGS
Conf
key
UF auto start Mute DATA STORED After

key approx. 3 s
Esc
+/– key
std UF data active key approx. 3 s
+/– Esc
key
UF rate: 750 ml/h
UF goal: 3000 ml
UF time left: 4 h
normal UF mode Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.13 Part 12: Setting the priming time
SET STD. PRIME-TIME
Conf
key
Prime-Time = 2min Esc

key

(1 to 5 min) by pressing
the +/– keys.
Mute
key
DATA STORED
After
approx. 3 s

5.1.3.14 Part 13: Sound I/O switch
SOUND I/O-SWITCH
Conf
key
I/O-Warnsound: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key
I/O-Warnsound: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.15 Part 14: Activating the key click
SET KEY-CLICK
Conf
key
key-click: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key
key-click: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.16 Part 15: Setting the BPR/UFR warning
Note
The BPR/UFR warning may be deactivated only for service work or
when troubleshooting. In dialysis mode, the BPR/UFR warning must
always be enabled, i.e. "ON".
BPR/UFR-WARNING
Conf
key
BPR/UFR-Warning: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key
BPR/UFR-Warning: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key

5.1.3.17 Part 16: Setting the rinse volume
SET RINSE-VOLUME
Conf
key
RINSE-VOL: 1000 ml Esc

key
Set the desired rinse volume

(0 to 5000 ml
in 100 ml increments)
Mute
key
DATA STORED
After
approx. 3 s
5.1.3.18 Part 17: T1 test autostart
T1-TEST AUTOSTART
Conf
key
T1-T. Autostart: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
T1-T. Autostart: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.19 Part 18: Setting the venous alarm window
VENOUS LIMITS
Conf
key
ASYM. LIMITS Conf see Part 18.1

key

VEN. WINDOW POSITION Conf see Part 18.2

key

back to menu ? Conf

key


 Part 18.1: Asymmetrical limits
ASYM. LIMITS
Conf
key
asym. limits: ON Mute DATA STORED After

key approx. 3 s
(Default Esc
value: ON) +/– key
asym. limits: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
 Part 18.2: Venous window position
VEN. WINDOW POSITION
Conf
key
ven. window pos: OFF Mute DATA STORED After

key approx. 3 s
(Default Esc
value: OFF) +/– key
ven. window pos: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.20 Part 19: Setting central delivery
SET CENTRAL-DELIVERY
Conf
key
NO central-delivery Mute SETUP DILUTION After DATA STORED After

key approx. 3 s approx. 3 s
Esc
+/– key
central Acid Mute SETUP DILUTION After DATA STORED After

Esc
+/– key
centr acetate-supply Mute SETUP DILUTION After DATA STORED After

Esc
+/– key
5.1.3.21 Part 20: AutoOFF after AutoON
AutoOFF after AutoON
Conf
key
Auto OFF: OFF Mute DATA STORED After

key approx. 3 s
Esc
+/– key
Auto OFF: ON Mute DATA STORED After

key approx. 3 s
Esc
+/– key

5.1.3.22 Part 21: CAMUS baud rate
Init. CAMUS-baudrate
Conf
key
baudrate: 2400 baud Mute DATA STORED After

key approx. 3 s
Esc
+/– key
baudrate: 9600 baud Mute DATA STORED After

key approx. 3 s
Esc
+/– key
5.1.3.23 Part 22: BPM settings (optional)
SET BPM
Conf
key
Preselected Pressure Conf see Part 22.1

key

Upper SYS limit Conf see Part 22.2

key

Lower SYS limit Conf see Part 22.3

key

Upper DIA limit Conf see Part 22.4

key

Lower DIA limit Conf see Part 22.5

key

Upper MAP limit Conf see Part 22.6

key

Lower MAP limit Conf see Part 22.7

key

Upper Pulse limit Conf see Part 22.8

key

Lower Pulse limit Conf see Part 22.9

key

back to menu ? Conf

key


 Part 22.1: Setting the preselected pressure
Preselected Pressure
Conf
key
Press = 160mmHg Esc

key

(100 to 290 mmHg
in 10 mmHg increments)
Mute
key
DATA STORED
After
approx. 3 s
 Part 22.2: Setting the upper systolic limit
Upper SYS limit
Conf
key
Upper SYS = 165mmHg Esc

key

(95 to 280 mmHg
Mute
key
DATA STORED
After
approx. 3 s
 Part 22.3: Setting the lower systolic limit
Lower SYS limit
Conf
key
Lower SYS = 90mmHg Esc

key

(30 to 245 mmHg
Mute
key
DATA STORED
After
approx. 3 s

 Part 22.4: Setting the upper diastolic limit
Upper DIA limit
Conf
key
Upper DIA = 100mmHg Esc

key

(65 to 240 mmHg
Mute
key
DATA STORED
After
approx. 3 s
 Part 22.5: Setting the lower diastolic limit
Lower DIA limit
Conf
key
Lower DIA = 50mmHg Esc

key

(10 to 215 mmHg
Mute
key
DATA STORED
After
approx. 3 s
 Part 22.6: Setting the upper MAP limit
Upper MAP limit
Conf
key
Upper MAP = 120mmHg Esc

key

(75 to 255 mmHg
Mute
key
DATA STORED
After
approx. 3 s

 Part 22.7: Setting the lower MAP limit
Lower MAP limit
Conf
key
Lower MAP = 70mmHg Esc

key

(20 to 230 mmHg
Mute
key
DATA STORED
After
approx. 3 s
 Part 22.8: Setting the upper pulse limit
Upper Pulse limit
Conf
key
Upr. Pulse = 120/min Esc

key

(45 to 245 per min
5 per min increments)
Mute
key
DATA STORED
After
approx. 3 s
 Part 22.9: Setting the lower pulse limit
Lower Pulse limit
Conf
key
Low. Pulse = 60/min Esc

key

(20 to 175 per min
in 5 per min increments)
Mute
key
DATA STORED
After
approx. 3 s

5.1.3.24 Part 23: Storing default values
STORE DEFAULT VALUES
Conf
key
Press ALARMTONE MUTE Esc

key
Store the
default values
by pressing the
Mute key.
DATA STORED
After
approx. 3 s
5.1.3.25 SETUP MENU settings
The Service application can be used to transfer settings.

For further details, consult the Quick Guide (see chapter 5.4 page 5-73) for the Service Software.
Menu item Submenu Default value Value range Resolution

Selectable options
SET ALARM/WARN TIME Set ART-AL DELAYTIME 5s 0–5 s 1s
Set VEN-AL DELAYTIME 5s 0–5 s 1s
Set FLOW-OFF W-TIME 30 min 30–60 min 15 min
Set UF WARNING TIME 10 min 10/30 min 20 min
Set MUTE-TIME 1 min 1-2 min 1 min
SETUP CLEANING PGM
CLEANING Times Rinsing TIME 15 min 5-30 min 1 min
Hotrinse TIME 15 min 15-30 min 1 min
Disinfection TIME 10 min 10–20 min 1 min
Rinsing Free TIME CPU1: DIP switch array 1, switch 8 is on "OFF"
(Test flow 800 ml/min)
3 min 3-10 min 1 min
For CDS:
CPU1: DIP switch array 1, switch 8 is on "ON"
For CDS:
Hot-Disinf TIME 10 min 10-20 min 1 min
Mandatory Rinse TIME CPU1: DIP switch array 1, switch 8 is on "OFF"
CITRO-Mandat-Ri-Time CPU1: DIP switch array 1, switch 8 is on "OFF"
INTEGRATED-HR Time 15 min 15-40 min 1 min
DEFAULT Cleaning Pgm PGM 1: -R- PGM 1: -R-
PGM 2: -R- endless
PGM 1: -F-HR-C-
PGM 2: -F-HR-
PGM 3: -IHR-
PGM 1: -F-D-M-
PGM 2: -F-HDIS-M-
PGM 3: -F-D-M-HR-
PGM 4: -F-HDIS-M-HR-


Selectable options
SETUP DILUTION Canister 1+34 1+34
1+35.83 ( NaCl 20 )
1+35.83 ( NaCl 26 )
1+35.83 ( Belgium )
1+44 C
1+44 ACF
VARIABLE SETTING
CDS 1+34 1+34
1+35.83 ( NaCl 20 )
1+35.83 ( NaCl 26 )
1+35.83 ( Belgium )
1+44 C
1+44 ACF
VARIABLE SETTING
VARIABLE SETTING – 0.800-2.500 0.001
– 30.000-45.000 0.001
– 25-45 1
– 25-80 1
SET CONDUCT. LIMIT Cd Limit: 12.8 mS/cm 12.8 mS/cm 12.8–14.0 mS/cm 0.1 mS/cm
INFO SOUND ( C-PGM ) Info sound: ON Info sound: ON
Info sound: OFF
SET DIAL PARAMETERS
AdaptedFlow ON/OFF AdaptedFlow: ON AdaptedFlow: ON
(with Adapted Flow option) AdaptedFlow: OFF
SET Flow Parameter Flow[ml/min]:500 Flow[ml/min]:300
(AdaptedFlow: OFF) Flow[ml/min]:500
or Flow[ml/min]:800
AdaptedFlow:F1.2 Value set in Dial.
(AdaptedFlow: ON) AdaptedFlow:F1.2 (only AdaptedFlow ON)
AdaptedFlow:F1.5 (only AdaptedFlow ON)
AdaptedFlow:Variable F1.0–F2.0 without
F1.2/F1.5 (only AdaptedFlow ON)
SET Temp. Parameter Temp.[°C]: 36.5 ? 35-39 °C 0.5 °C
or value set in Dial
SET Na/Bic Parameter Base Na+ 135 mmol 135 mmol 125–150 mmol 1 mmol
Prescribed Na+ 135 mmol 135 mmol 125–150 mmol 1 mmol
(±13 mmol about the base value)
Bicarbonate ±0 mmol 0 mmol –8 to +8 mmol 1 mmol
Limit Na/Base 13 mmol 13 mmol 0-13 mmol 1 mmol
however, prescribed Na+, base Na+
CALC.CUMUL.BLOOD-VOL during seq DIAL: YES during seq DIAL: YES
during seq DIAL: NO
OCM SETTINGS OCM MEASUREMENT OCM Measurement: OFF OCM Measurement: OFF
OCM Measurement: ON
OCM MEASURE DEL.TIME 18 s 1–70 s 1s
OCM KT/V WARNLEVEL 85 % 0–99 % 1%
AUTOM. SN-START autom. SN: OFF autom. SN: OFF
autom. SN: ON
ACTIV. MONIT_NTC109 MONIT_NTC109: YES MONIT_NTC109: YES
MONIT_NTC109: NO
UF SETTINGS UF auto start UF auto start
std UF data active
Normal UF mode
SET STD. PRIME-TIME Prime-Time = 2 min 2 min 1-5 min 1 min
SOUND I/O-SWITCH I/O-Warnsound: ON I/O-Warnsound: ON
I/O-Warnsound: OFF
SET KEY-CLICK Key-click: ON Key-click: ON
Key-click: OFF
BPR/UFR WARNING BPR/UFR warning: ON BPR/UFR warning: ON
BPR/UFR warning: OFF
SET RINSE-VOLUME RINSE-VOL: 1000 ml 1000 ml 0–5000 ml 100 ml
T1-TEST AUTOSTART T1-T. Autostart: OFF T1-T. Autostart: OFF
T1-T. Autostart: ON


Selectable options
VENOUS LIMITS ASYM. LIMITS asym. limits: ON asym. limits: ON
asym. limits: OFF
VEN. WINDOW POSITION ven. window position: OFF ven. window position: OFF
ven. window position: ON
SET CENTRAL-DELIVERY NO central-delivery NO central-delivery
central Acid
centr acetate-supply
AutoOFF after AutoON Auto OFF: OFF Auto OFF: ON
Auto OFF: OFF
Init. CAMUS baudrate baudrate: 2400 baud baudrate: 2400 baud
baudrate: 9600 baud
SET BPM Preselected Pressure 160 mmHg 100–290 mmHg 10 mmHg
Upper SYS limit 165 mmHg 95-280 mmHg 5 mmHg
Lower SYS limit 90 mmHg 30-245 mmHg 5 mmHg
Upper DIA limit 100 mmHg 65-240 mmHg 5 mmHg
Lower DIA limit 50 mmHg 10-215 mmHg 5 mmHg
Upper MAP limit 120 mmHg 75-255 mmHg 5 mmHg
Lower MAP limit 70 mmHg 20-230 mmHg 5 mmHg
Upper Pulse limit 120 mmHg 45-245 mmHg 5 mmHg
Lower Pulse limit 60 mmHg 20-175 mmHg 5 mmHg
STORE DEFAULT VALUES Press Mute key

5.1.4 DIAGNOSTICS
The DIAGNOSTICS service menu can only be called in service mode.
CALIBRATION

DIAGNOSTICS Conf
key

MISCELLANEOUS

SETUP MENU

5.1.4.1 DIAGNOSTICS, general information
In DIAGNOSTICS, all inputs and outputs of the dialysis device can be activated.
Activation refers to CPU1 (P.C.B. LP 1631), CPU2 (P.C.B. LP 632), as well as to the output board (P.C.B.
LP 634) and the input board (P.C.B. LP 633-5).
This program allows technicians to make their own settings for testing error patterns.
DIAGNOSTICS provides the following menus:

READ INPUTS
READ ANALOG INPUTS
CPU1: RD ANALOG INP.
CPU2: RD ANALOG INP.
READ DIGITAL INPUTS
CPU1: RD DIGITAL INP
WRITE OUTPUTS
WRITE ANALOG OUTPUTS
CPU1: WR ANALOG OUTP
CPU2: WR ANALOG OUTP
WRITE DIGIT. OUTPUTS
CPU1: WR DIGIT. OUTP
CPU2: WR DIGIT. OUTP
INP/OUTP COMBINATION
CPU1: COMBINATION
CAN-COMPONENTS
HPU
BPM
Pressure test
Leakage test
The corresponding levels are displayed in the "READ DIGITAL INPUTS" menu via the fields  to  in
the display as well as the status indicators and the loudspeaker.
The active signal state (may indicate both voltage and no voltage) is indicated by 1111 on the display
(fields  to ), by the status indicators being activated and by an audible signal.

The audible signal can be deactivated by pressing the Mute key. If the audible signal is deactivated, the
Mute key flashes to alert the user.
The audible signal allows the operator to evaluate the signal state without having to have a view of the
monitor. This is advantageous if measurements must be taken behind the device (e.g., hydraulics unit).
Note
In DIAGNOSTICS, the signals are listed in the order of their electric
connection, i.e. in latch groups of 8 signals each according to the 8-bit
data bus and according to the latch numbering on the wiring diagram
(e.g., P.C.B. LP 633-5: CS_LATCH0 – CS_LATCH6).
The signals are not grouped by relationship (e.g., all bibag® signals in
successive row). An exception here are the signals for activating the
solenoid valves. If possible, these are listed in the menu by their number
to facilitate finding an individual valve because, usually, several valves
must be activated at the same time for trouble-shooting purposes.
Based on their assignment to latch groups, signals can be easily found
in the menu by means of the wiring diagram - even if the signal name
has changed. Already one known signal within one latch group is
sufficient to find the renamed signal in the menu by counting.
The voltage values specified can differ because of tolerances in the
particular devices.
The CPU1: RD DIGITAL INP menu provides the E:CPU1_KEY_TESTING item. This menu item can be
used to test the keys.
The key actuated is shown on the display.
The four arrow keys, the On/Off key and the Conf key are not implemented because their function can
be tested by selecting the appropriate menu.
The fields  to in the display are defined as follows:
 XXXX
 XXXX
 XXXX
 XXXX

5.1.4.2 DIAGNOSTICS menu structure
DIAGNOSTICS
Conf
key
READ INPUTS Conf READ ANALOG INPUTS Conf CPU1: RD ANALOG INP. Conf see Part 1
key key key

CPU2: RD ANALOG INP. Conf see Part 2

key

back to menu ? Conf

key
READ DIGITAL INPUTS Conf CPU1: RD DIGITAL INP Conf see Part 3
key key

back to menu ? CPU2: RD DIGITAL INP Conf see Part 4

key
Conf
key
back to menu ? Conf
key
WRITE OUTPUTS Conf WRITE ANALOG OUTPUTS Conf CPU1: WR ANALOG OUTP Conf see Part 1
key key key

CPU2: WR ANALOG OUTP Conf see Part 2

key

back to menu ? Conf

key
WRITE DIGIT. OUTPUTS Conf CPU1: WR DIGIT. OUTP Conf see Part 3
key key

back to menu ? CPU2: WR DIGIT. OUTP Conf see Part 4

key
Conf
key
back to menu ? Conf
key
INP/OUTP COMBINATION Conf CPU1: COMBINATION Conf see Part 9

key key

back to menu ? Conf

key
CAN-COMPONENTS Conf HPU Conf see Part 10

key key

back to menu ? Conf

key
BPM Conf see Part 11

key

BACK TO MAIN MENU ? Conf

key


Navigation
Menu display Description
CPU1: RD ANALOG INP. (see Part 1 page 5-34)
CPU2: RD ANALOG INP. (see Part 2 page 5-36)
CPU1: RD DIGITAL INP (see Part 3 page 5-37)
CPU2: RD DIGITAL INP (see Part 4 page 5-43)
CPU1: WR ANALOG OUTP (see Part 5 page 5-46)
CPU2: WR ANALOG OUTP (see Part 6 page 5-47)
CPU1: WR DIGIT. OUTP (see Part 7 page 5-48)
CPU2: WR DIGIT. OUTP (see Part 8 page 5-53)
CPU1: COMBINATION (see Part 9 page 5-56)
HPU (see Part 10 page 5-57)
BPM (see Part 11 page 5-58)
5.1.4.3 Reading the analog inputs of CPU 1
 Explanation
Display (field ): ADC digits

Display (field ): Analog voltage (in 0.1 V), converted to the value at the input of P.C.B. LP 633-5
 Part 1
CPU1: RD ANALOG INP. Conf I: CPU1_PWR_WD back to menu ? Conf

key key

Menu item Description
E: CPU1_PWR_WD Voltage for watchdog monitoring

5 V, IC 27/26, ADC 107
(4.5–5.5 V)
E: CPU1_P_CONC Not used

0 V, IC 27/27, ADC 0
E: CPU1_P_VEN Venous pressure

0–12 V, IC 27/28, ADC 0–255
E: CPU1_BPR_VEN Venous blood pump rate

0-10 V, IC 27/1, ADC 0-215
(Line diameter: 8 mm)

E: CPU1_PR_HDF HDF blood pump rate

0-3.3 V, IC 27/1, ADC 0-72
(HDF on, line diameter: 8 mm)
E: CPU1_BPR_ART Arterial blood pump rate

0-10 V, IC 27/2, ADC 0-215
(Line diameter: 8 mm)
E: CPU1_VEN_BPR_SET Prescribed venous blood pump rate

0-8 V, IC 27/3, ADC 0-171
(Line diameter 8 mm)
E: CPU1_HDF_PR_SET Prescribed HDF blood pump rate

0-2.7 V, IC 27/3, ADC 0-58
(HDF on, line diameter: 8 mm)
E: CPU1_ART_BPR_SET Prescribed arterial blood pump rate

0-8 V, IC 27/4, ADC 0-171
(Line diameter 8 mm)
E: CPU1_REF1 AD 0 reference voltage

2.5 V, IC 27/5, ADC 128
(2.3-2.5 V)
E: CPU1_U_ACCU Battery voltage

e.g., 22 V, IC 28/26, ADC e.g., 184
E: CPU1_P_BIC Not used

0 V, IC 28/27, ADC 0
E: CPU1_24V_EM 24V_EMERGENCY
24 V, IC 28/28, ADC 117
(22.5-26 V)
E: CPU1_P_ART Arterial pressure

0-10.5 V, IC 28/1, ADC 0-225
E: CPU1_BLL_DIM Blood leak dimness voltage

5.0 V, IC 28/2, ADC 108
E: CPU1_BLL Blood leak voltage

5.0 V, IC 28/3, ADC 108
E: CPU1_COND_SIGNAL1 CD display
0-10.8 V, IC 28/4, ADC 0-231
E: CPU1_REF2 AD 1 reference voltage

2.5 V, IC 28/5, ADC 128
(2.3-2.5 V)
E: CPU1_FREE1 Not used

0 V, IC 29/26, ADC 0
E: CPU1_TEMP_DIAL2 Temperature NTC 109

0–12 V, IC 29/27, ADC 0–255
E: CPU1_COND_SIGNAL2 Not used

0 V, IC 29/28, ADC 0

E: CPU1_TEMP_DIAL3 NTC temperature (slot X12 / LP 941)

0–12 V, IC 29/1, ADC 0–255
E: CPU1_COND_SIGNAL3 CD cell (slot X13 / LP 941)

0-10.8 V, IC 29/2, ADC 0-231
E: CPU1_FREE2 Not used, input open

IC 29/3
E: CPU1_U_BATT_SW Voltage for audible alarm if battery relay off

10.6 V, IC 29/4, ADC 110
E:CPU1_REF3 AD 2 reference voltage

2.5 V, IC 29/5, ADC 128
(2.3-2.5 V)
Back to menu ?
5.1.4.4 Reading the analog inputs of CPU 2
 Explanation
Display (field ): ADC digits

Display (field ): Analog voltage (in 0.1 V), converted to the value at the input of P.C.B. LP 632
 Part 2
CPU2: RD ANALOG INP. Conf I: CPU2_BPR_ART back to menu ? Conf

key key

E: CPU2_BPR_ART Arterial blood pump

0-9.6 V, IC 12/12, ADC 0-223
E: CPU2_P_ART Arterial pressure

0-10.6 V, IC 12/11, ADC 0-245
E: CPU2_P_VEN Venous pressure

0–11 V, IC 12/10, ADC0–255
E: CPU2_P_DIAL Dialysate pressure

0-10 V, IC 12/9, ADC 0-231
E: CPU2_COND_SIGNAL CD display
0-10.8 V, IC 12/8, ADC 0-251
E: CPU2_TEMP_DIAL1 Temperature display

0-10.8 V, IC 12/7, ADC 0-251

E: CPU2_P_DIAL2 Control voltage for higher resolution

Dialysate pressure
0-10.9 V, IC 12/6, ADC 0-252
E: CPU2_BLL_DIM Blood leak dimness voltage

5.0 V, IC 12/5, ADC 116
E: CPU2_BLL Blood leak voltage

5.0 V, IC 12/5, ADC 116
E: CPU2_+10V D-A converter reference voltage/CPU 2

10 V, IC 12/5, ADC 234
E: CPU2_NC6 Not used

0 V, IC 12/5, ADC 0
Back to menu ?
5.1.4.5 Reading the digital inputs of CPU 1
 Explanation
All fields (to ) in the display show 0000, status indicators red,
yellow, green off:
Low level applied to latch on P.C.B. LP 633-5
yellow, green on:
High level applied to latch on P.C.B. LP 633-5
If high level is applied, an audible alarm is active at the same time. This
can be suppressed by pressing the Mute key. In this case, the Mute
LED is lit.
 Part 3
CPU1: RD DIGITAL INP Conf I: CPU1_COND_V84 back to menu ? Conf

key key


E: CPU1_COND_V84 V 84 CD detection
IC 19/2
Test by pulling off/short-circuiting the sensors
E: CPU1_LDA1 LD alarm channel 1

IC 19/3
Test LD, alarm/alarm-free
E: CPU1_OD_IN AD optical system

IC 19/4
Test optical system, opaque/non-opaque
E: CPU1_FL_SWITCH1 Float switch

IC 19/5
Trigger water deficiency in calibration mode: 0
Open V 41 until water flows out of the overflow tube: 1
E: CPU1_CI Balancing chamber switchover clock pulse

IC 19/6
E: CPU1_ABG_BYP Not used

IC 19/7
E: CPU1_ABG_ON Not used

IC 19/8
E: CPU1_ABG_ALARM Not used

IC 19/9
E: CPU1_V43 Valve 43
IC 13/2
Test by opening/closing the valve
IC 13/3
E: CPU1_V24b Valve 24b

IC 13/4
IC 13/5
E: CPU1_UF_P1 Feedback from UF pump 1

IC 13/6
Test only possible in combination menu

IC 13/7
Preparation:
LD alarm-free, and set CLAMP_CTRL (CPU 1: WR DIGIT. OUTPUT) to 1.
Test: Initiate LD alarm
E: CPU1_SUB_W_P Feedback from UF pump 2

IC 13/8

E: CPU1_LC11 IC 13/9
E: CPU1_REED_BIC Bicarbonate reed contact

IC 14/2
Actuate rinse chamber/bicarbonate reed contact
E: CPU1_BIBAG Microswitch 137 / connector

IC 14/3
Test by connecting/removing the bibag®
E: CPU1_REED_RINSE Concentrate reed contact

IC 14/4
Actuate rinse chamber/concentrate reed contact
E: CPU1_BIBAG_C Microswitch 138 / connector

IC 14/5
Test by opening/closing the flap
E: CPU1_PSW_V102 Concentrate pressure switch

IC 14/6
Test by building up/relieving pressure at the pressure switch
E: CPU1_PSW_V104 Bicarbonate pressure switch

IC 14/7
E: CPU1_PWR_OFF Power off

IC 14/8
E: CPU1_HEP_ON Heparin pump on

IC 14/9
Switch heparin pump on/off
E: CPU1_LA32 IC 15/2
E: CPU1_SW_ON_OFF Device On/Off key

IC 15/3
Briefly press the On/Off key
E: CPU1_PWR_FAIL Power failure detection

IC 15/4
E: CPU1_SHUNT_OUTP Shunt interlock microswitch

IC 15/5
Both tubes in shunt interlock and shunt interlock closed: 0
E: CPU1_SHUNT_INP Shunt interlock microswitch

IC 15/6
Only red tube in shunt interlock and shunt interlock closed: 0
E: CPU1_SHUNT Shunt interlock microswitch

IC 15/7
Open/close shunt interlock
E: CPU1_SERV_EN Not used

IC 15/8

E: CPU1_LEV_SIGNAL Level sensor (6)

IC 15/9
Test by pulling off/short-circuiting the sensor pins (ESD precaution!)
E: CPU1_SN Single-Needle switchover

IC 16/2
Single-Needle blood pump switching pressure reached: 0
E: CPU1_ADKS Single-Needle blood pump fitted detector

IC 16/3
Connect / disconnect blood pump (only when device is switched off)
E: CPU1_BPSB_ART Arterial blood pump stop confirmation

IC 16/4
Actuate the Start/Stop key on the arterial blood pump
E: CPU1_BPUS_ART Arterial blood pump revolution stop

IC 16/5
Arterial blood pump alarm field on: 0
(Clear by Start/Stop on blood pump)
E: CPU1_BPSB_VEN Venous blood pump stop confirmation

IC 16/6
Actuate the Start/Stop key on the venous blood pump
E:CPU1_BPUS_VEN Venous blood pump revolution stop

IC 16/7
Preparation:
Set SNST (CPU1: WR DIGIT. OUTP.) to 1 and wait for alarm field.
Venous blood pump on.
Test: Clear the alarm field by pressing the Start/Stop on the venous blood
pump.
E: CPU1_HEP_ALARM IC 16/8
Initiate heparin pump alarm
(e.g., by blocking the slide carriage)
E: CPU1_BIB_LEVEL Not used

IC 16/9
E: CPU1_EXT_ALARM External alarm

IC 20/2
Initiate an external alarm
E: CPU1_SERVICE_MODE Switching Dialysis / Service mode

IC 20/3
Toggle the service switch
E: CPU1_LEVEL_UP Raise LD level

IC 20/4
Actuate Raise level

E: CPU1_LEVEL_DOWN Lower LD level

IC 20/5
Preparation:
LD alarm-free, set CLAMP_CTRL
(CPU1: WR DIGIT. OUTP) to 1.
Test: Actuate Lower level
E: CPU1_ADS_SN Not used

IC 20/6
E: CPU1_ACKN_CONC Not used

IC 20/7
E: CPU1_ACKN_BIC Not used

IC 20/8
E: CPU1_BIBAG_PSW Pressure switch bibag®

IC 20/9
E: CPU1_RA21 Not used

IC 21/2
E: CPU1_HDF_ON HDF on
IC 21/3
Press the HDF On/Off key
E: CPU1_V102 Feedback from valve 102

IC 21/4
Open/close valve
E: CPU1_V104 Feedback from valve 104,

IC 21/5,
Open/close valve
E: CPU1_CSS_REED IC 21/6
E: CPU1_HEAT_CLK IC 21/7
E: CPU1_BYP_REQ IC 21/8
E: CPU1_CLP_REQ IC 21/9
E: CPU1_LATCH7_FREE1 Not used

IC 7/2

IC 7/3

IC 7/4

IC 7/5

IC 7/6


IC 7/7

IC 7/8

IC 7/9
E: CPU1_DIP1: 00011100 DIP switch CPU 1, array 1

LP 1631/S1 (DIP switch 1–8)
DIP switch position shown on the display
(1: DIP switch ON)

LP 1631/S2 (DIP switch 1–8)
(1: DIP switch ON)

LP 1631/S3 (DIP switch 1-7)
(1: DIP switch ON)
E: CPU1_KEY_TESTING Touch panel test

P.C.B. LP 635/IC 73/2–6
The key actuated is shown on the display
and the associated key LED is lit.
E: CPU1_RCU_KEY_TEST Test of touch panel of RCU 4008 remote control

The key actuated is shown on the display
and the associated key LED is lit.
Back to menu ?
5.1.4.6 Reading the digital inputs of CPU 2
 Explanation
yellow, green off: Low level applied to latch on P.C.B. LP 632
yellow, green on: High level applied to latch on P.C.B. LP 632
If high level is applied, an audible alarm is active at the same time. This
can be suppressed by pressing the Mute key. In this case, the Mute
LED is lit.

 Part 4
E: CPU2_NC3 Not used

IC 4/2

IC 4/3
E: CPU2_ACKN_AIRSEP Feedback from air separation pump

IC 4/4

IC 4/5
E: CPU2_CI Balancing chamber switching pulse

IC 4/6

IC 4/7, open/close valve
E: CPU2_V24b Feedback from valve 24b



E: CPU2_BL_Alarm Blood pump rate switching SN/HDF

IC 5/3
E: CPU2_PWR_OFF Power off

IC 5/4
E: CPU2_FL_SWITCH+5V Float switch

IC 5/5
Trigger water deficiency in calibration mode
=0
Open V 41 until water flows out
of the overflow tube = 1

IC 5/6, LD alarm/alarm-free

IC 5/7
Preparation:
LD alarm-free, and set CLAMP_CTRL
Test: Initiate LD alarm

E: CPU2_BPSB_VEN Venous blood pump stop confirmation

IC 5/8
Actuate the Start/Stop key on the venous blood pump
E: CPU2_BPSB_ART Arterial blood pump stop confirmation

IC 5/9
Actuate the Start/Stop key on the arterial blood pump
E: CPU2_V42 Not used

IC 6/2
E: CPU2_BPST_ART Feedback from arterial blood pump special control

IC 6/3
Test by setting BPST_ART (CPU1: WR DIGIT. OUTP) to 1/0.
E: CPU2_BPUS_ART Arterial blood pump revolution stop

IC 6/4
Arterial blood pump alarm field on = 0
(Clear by Start/Stop on blood pump)
E: CPU2_BPST_VEN Feedback from venous blood pump special control

IC 6/5
Test by setting BPST_VEN (CPU1: WR DIGIT. OUTP) to 1/0.
E: CPU2_BPUS_VEN Venous blood pump revolution stop

IC 6/6
Preparation:
Set SNST (CPU1: WR DIGIT. OUTP.) to 1 and wait for venous blood pump
alarm field on.
Test: Clear the alarm field by pressing the Start/Stop on the venous blood
pump.
E: CPU2_ADKS Single-Needle blood pump fitted detector

IC 6/7
Fit/pull off blood pump
(only when the device is turned off)
E: CPU2_LEVEL_UP Raise LD level

IC 6/8, actuate Raise level
E: CPU2_LEVEL_DOWN Lower LD level

IC 6/9
Preparation:
LD alarm-free, set CLAMP_CTRL
Test: Actuate Lower level.
E: CPU2_RINSE Concentrate reed contact

IC 7/2
Actuate rinse chamber/concentrate reed contact
E: CPU2_V147 IC 7/3
E: CPU2_REED_BIC Bicarbonate reed contact

IC 7/4
Actuate rinse chamber/bicarbonate reed contact

E: CPU2_PSW_104 Bicarbonate pressure switch

IC 7/5
E: CPU2_V145 IC 7/6
E: CPU2_SHUNT_OUTP Shunt interlock microswitch

IC 7/7
Both tubes in shunt interlock and shunt interlock closed: 0
E: CPU2_SHUNT_INP Shunt interlock microswitch

IC 7/8
Only red tube in shunt interlock and shunt interlock closed: 0
E: CPU2_SHUNT Shunt interlock microswitch

IC 7/9, open/close shunt interlock
E: CPU2_ABG_ON Not used

IC 8/2
E: CPU2_SERVICE_MODE Switching Dialysis / Service mode

IC 8/3, toggle the service switch
E: CPU2_HOT_RINSE Hot rinse switchover

IC 8/4
Test by setting HOT_RINSE
(CPU 1: WR DIGIT. OUTP) to 0/1)
E: CPU2_OD_OUT AD optical system

IC 8/5, optical detector dark/light
E: CPU2_SNST Single-Needle control

IC 8/6
E: CPU2_24V_SW 24 V switch
IC 8/7
E: CPU2_SN Single-Needle switchover

IC 8/8, SN switching pressure reached: 0
E: CPU2_HEAT_RL_WATCH Feedback from heater relay

IC 8/9

IC 9/2–9
(1: DIP switch ON)

IC 10/2–9
(1: DIP switch ON)
Back to menu ?

5.1.4.7 Setting the analog outputs of CPU 1
 Explanation
Display (field ): DAC digits (adjustable by pressing the + / – keys)

Display (field ): Analog voltage on P.C.B. LP 634 in 0.1 V
 Part 5
CPU1: WR ANALOG OUTP Conf O: CPU1_TEMP_SET back to menu ? Conf

key key

A: CPU1_TEMP_SET Temperature set point

IC 9-A_2
0–5 V (X634R/C20, 0.2–10 V)
A: CPU1_DAC_DIM Dimness calibration voltage

IC 9-A_1
0–5 V (X634R/A11, 0–5 V)
A: CPU1_TEMP_ADJ Calibration voltage for temperature control

IC 9-A_20
0–5 V (X634R/C21, 0–5 V)
A: CPU1_DAC_BLL Blood leak calibration voltage

IC 9-A_19
0–5 V
(X634R/A12, 0–5 V)
A: CPU1_BIBAG_TEMP_AJ Calibration voltage for temperature NTC

(slot X12 / LP 941)
IC 18-A_2
0–5 V (X634R/A13, 0–5 V)
A: CPU1_DAC_X2 Not used

IC 18-A_1
0–5 V (X634R/C13, 0–5 V)
A: CPU1_STEUER_EP Degassing pump speed setting

IC 18-A_20
0–4.4 V (X634L/ between A, B, C 27 and A, B, C 28, 0–21 V)
A: CPU1_STEUER_FP Flow pump speed setting

IC 18-A_19
0–4.4 V (X634L/ between A, B, C 29 and A, B, C 30, 0–21 V)
Back to menu ?

5.1.4.8 Setting the analog outputs of CPU 2
 Explanation
Display (field ): DAC digits (adjustable by pressing the + / – keys)

Display (field ): Analog voltage on P.C.B. LP 632 in 0.1 V
 Part 6
CPU2: WR ANALOG OUTP Conf O: CPU2_TEMP_DET_ADJ back to menu ? Conf

key key

A: CPU2_TEMP_DET_ADJ Temperature display detuning

IC 11/2, 0–10 V (X632/A 23, 0–10 V)
A: CPU2_DIAL_DET_ADJ Dialysate pressure display detuning

IC 11/1, 0–10 V (X632/C 20, 0–10 V)
A: CPU2_P_ADS_DET Not used

IC 11/20, 0–10 V (X632/A 20, 0–10 V)
A: CPU2_PV_DET Venous pressure detuning

IC 11/20, 0–10 V (X632/C 18, 1-9 V)
A: CPU2_PA_DET Arterial pressure detuning

IC 11/19, 0–10 V (X632/A 17, 4-7 V)
A: CPU2_COND_DET CD display detuning

IC 11/19, 0–10 V (X632/A 21, 0–10 V)
A: CPU2_HIGH_RES_OP OP control voltage

for higher dialysate pressure resolution
IC 11/20, 0–10 V
Back to menu ?
5.1.4.9 Setting the digital outputs of CPU 1
 Explanation
Display (field ): 0000 = not active

1111 = active (level P.C.B. LP 634)
(adjustable by pressing the + / – keys)

 Part 7
CPU1: WR DIGIT. OUTP Conf O: CPU1_V24 back to menu ? Conf

key key

A: CPU1_V24 Valve 24
IC 10/19
A: CPU1_V24b Valve 24b

IC 10/13
IC 10/18

IC 10/17
IC 7/16
IC 12/19
IC 12/18
IC 12/17
IC 12/16
IC 12/15
IC 12/14
IC 12/13
IC 12/12
IC 7/13
(Valve automatically closes after a short time to prevent water from
overflowing)
IC 7/15
IC 7/18
Note: Activation of valve V84 must be followed by a rinse program.

IC 7/17
IC 10/15
IC 10/14
Remark: If this menu item is exited (return to "CPU1: WR DIGIT. OUTP."), the
valve is closed.
IC 7/19
valve is closed.

IC 4/17
valve is closed.

IC 10/12
(The valve can only be activated if a mandatory rinse is not required)
A: CPU1_V104 Valve 104,

IC 7/14
A: CPU1_V126 Not used
A: CPU1_AIR_SEP_PUMP Air separation pump

IC 4/18, 19
(1111: running clockwise)
Remark: The ASP stops running when this menu item is exited.
A: CPU1_STOP_EP Degassing pump stop

IC 4/16
A: CPU1_STOP_FP Flow pump stop

IC 4/15
A: CPU1_SET_UF1_ON UF pump 1 activation

IC 4/14
(0/1 jump = 1 stroke)
A: CPU1_SET_UF2_ON UF pump 2 activation

IC 4/13
(0/1 jump = 1 stroke)

A: CPU1_SET_EN_UF2 Not used

IC 4/12
A: CPU1_SET_FLOW_ON Flow on
Data word to Gal 23:
0000 0010 (active, V 32 open)
0000 0011 (inactive, V 31, 32 opened)
A: CPU1_SET_FILL_PRG Fill program

0000 1010 (V 32, 34 open)
A: CPU1_EMPTIING_PRG Emptying-program
0001 0010 (V 32, 35 open)
A: CPU1_FILL_ONE_CHAM Filling of a balancing chamber half

0100 0010 (V 32, 37 open)
A: CPU1_EMPTY_ONE_CHA Emptying of a balancing chamber half

1100 0010 (V 32, 37, 38 open)
A: CPU1_CO_L:XXXXXXXX Concentrate pump step number

The data word to IC 2 is shown on the display and can be changed by pressing
the UF Rate UP/DOWN keys.
Requirement: concentrate connector reed contact open
A: CPU1_BI_L:XXXXXXXX Bicarbonate pump step number

Requirement: bicarbonate connector reed contact open
A: CPU1_ALARM_SOUND Audible alarm

IC 5/18, 19 to 1: active
A: CPU1_WARN_SOUND Audible warning

IC 5/18 to 1, 19 to 0: active
A: CPU1_INFO_SOUND Info sound

IC 5/18 to 0, 19 to 1: active
A: CPU1_CLK_OVERLAP Balancing chamber dead time switchover

IC 5/17 to 0: 1 kHz, to 1: 2 Hz
A: CPU1_EN_IN_PULSE Intrinsic clock pulse switchover

IC 5/16 to 0: intrinsic clock pulse; to 1: current increase switchover
A: CPU1_BC_PULSE Balancing chamber switchover

IC 5/15
A: CPU1_EN_STEP_PULS Gal switchover

IC 5/14
A: CPU1_BC_FUNCTION Balancing chamber Gal switchover

IC 5/13
A: CPU1_STEPPER_PULS Intrinsic clock pulse

IC 5/12

A: CPU1_FL_SWITCH_EN V41 enable

IC 7/12
Test:
Set level to 1 with float switch down: V 41 open
Set level to 0 with float switch down: V 41 closed
A: CPU1_SNST Single-Needle control

IC 13/19
Preparation: LD alarm-free, and set CLAMP_CTRL
(CPU1: WR DIGIT. OUTP.) to 1.
Test: SNST to 1: venous blood pump starts running once SN switchover
pressure is reached
A: CPU1_CPU_OFF Automatic turnoff

IC 13/18
Device turns off in position 1
A: CPU1_EN_PF_AT Power failure alarm enable

IC 13/17
Preparation: WD_SET, set (CPU2: WR DIGIT. OUTP.) to 0.
Test: The power failure alarm can be activated/deactivated with EN_PF_AT
set to 0/1.
A: CPU1_PIC_RA3 Not used

IC 13/16
A: CPU1_PROG_LOG1 Not used

IC 13/14
A: CPU1_PROG_LOG2 Not used

IC 13/13
A: CPU1_VENT_VALVE LD aeration valve

IC 13/12
A: CPU1_CLR_ALARM Alarm clearing

IC 11/18
Test: Initiate heparin pump alarm; alarm is cleared by setting CLR_ALARM
from 0 to 1.
A: CPU1_HOT_RINSE Hot rinse switchover

IC 11/17
A: CPU1_TEST_BATT Battery test

IC 11/16
A: CPU1_CPU_AKKU Battery relay

IC 11/15
A: CPU1_HEAT_OFF Heater blockage

IC 11/14
A: CPU1_STAFF_CALL Staff call

IC 11/13
A: CPU1_TL_RED External status indicator red

IC 11/12
The associated status indicator LED of the display board is also activated.

A: CPU1_BPST_ART Arterial blood pump special control

IC 6/19
A: CPU1_BPSST_ART Arterial blood pump special control

IC 6/18
A: CPU1_CLAMP_CTRL LD clamp control

IC 6/17
Preparation: Air detector alarm-free
A: CPU1_BPST_VEN Venous blood pump special control

IC 6/16
A: CPU1_BPSST_VEN Venous blood pump system stop

IC 6/15
Preparation: Set SNST (CPU1: WR DIGIT. OUTP) to 1.
Test: Pressurize Single-Needle blood pump; turn blood pump on/off with
BPSST_VEN.
A: CPU1_BL_ALARM Blood pump rate switching

Single-Needle/HDF
IC 6/14
A: CPU1_TL_YELLOW External status indicator yellow

IC 6/13
A: CPU1_TL_GREEN External status indicator green

IC 6/12
A: CPU1_BP_FASTER Blood pump rate adjustment (adjustable by pressing the + / – keys)

(RCU 4008)
P.C.B. LP 922/X5.4
A: CPU1_BP_SLOWER Blood pump rate adjustment –

(RCU 4008)
P.C.B. LP 922/X5.5
A: CPU1_OVERLAP_VALUE Loads the dead time counter

IC 3/12-19
(DAC 0–255 adjustable)
A: CPU1_V_ADS Not used
A: CPU1_NC_I Not used
A: CPU1_NC_II Not used
A: CPU1_NC_III Not used
A: CPU1_ACKN_FLOW Not used
A: CPU1_ACKN_BL_ALARM Not used
A: CPU1_DISPLAY_TEST All LED displays are run through

UF monitor display counts from 1 to 0
Back to menu ?

5.1.4.10 Setting the digital outputs of CPU 2
 Explanation
Display (field ): 0000 = not active

1111 = active (level P.C.B. LP 632)
(adjustable by pressing the + / – keys)
 Part 8
CPU2: WR DIGIT. OUTP Conf O: CPU2_WD_RES back to menu ? Conf

key key

A: CPU2_WD_RES Watchdog reset

IC 24/18
Preparation: WD_SET, set (CPU2: WR DIGIT. OUTP) to 0 and back to 1.
Test: Briefly set WD_RES to 0; if you reset to 1, WD relay is connected.
A: CPU2_WD_SET Watchdog set

IC 24/17
Watchdog relay drops, 24 V is switched off, audible signal is sounded.
To reset the device, turn it off and on again.
Else, calibration is not possible.
A: CPU2_V24_EN V 24 enable
IC 24/16
Preparation: Activate V 24 (CPU1: WR DIGIT. OUTP).
Test: Switch valve on/off with V 24_EN.
A: CPU2_V24B_EN V 24b enable

IC 24/15
Preparation: Activate V 24B (CPU1: WR DIGIT. OUTP).
Test: Switch valve on/off with V 24B_EN.
A: CPU2_UF_P_CTRL UF pump 1 activation

IC 24/14, 0/1 jump = 1 stroke
Preparation: Set CPU2_UF_P_EN to 1.
A: CPU2_UF_P_EN UF pump enable

IC 24/13
A: CPU2_CPU2_ALARM Audible alarm initiated by CPU 2

IC 24/12
A: CPU2_UF_P2_CTRL UF pump 2 activation

IC 24/11, 0/1 jump = 1 stroke
Preparation: Set CPU2_UF_P_EN to 1.
A: CPU2_4066_ENABLE_1 Analog switch for P_ADS_DET

IC 20/13 (X632/A20)

A: CPU2_4066_ENABLE_2 Analog switch for reference voltage

+10 V
IC 27/5
A: CPU2_4066_ENABLE_3 Analog switch for PV_DET

IC 20/6 (X632/C18)
A: CPU2_4066_ENABLE_4 Analog switch for PA_DET

IC 20/12 (X632/A17)
A: CPU2_4066_ENABLE_5 Analog switch, not used

IC 27/13
A: CPU2_4066_ENABLE_6 Analog switch for COND_DET

IC 20/5 (X632/A21)
A: CPU2_4066_ENABLE_7 Analog switch for BLL_DIM

IC 27/6
A: CPU2_4066_ENABLE_8 Analog switch for BLL

IC 27/12
A: CPU2_SN_ART Arterial Single-Needle control

X632/A15
A: CPU2_LDSA Audible LD alarm weakened

X632/C16
Preparation: LD alarm-free, and set CLAMP_CTRL
(CPU1: WR DIGIT. OUTP.) to 1.
Test: Set LDSA to 1 to close the clamp on the air detector.
A: CPU2_ODSA Optical LD system weakened

X632/C15
A: CPU2_CLAMP_CTRL Air detector clamp control

X632/C10
Preparation: Air detector alarm-free
A: CPU2_NC5 Not used

X632/B25

X632/B10
A: CPU2_BLL_DET Blood leak detector detuning

X632/A25
A: CPU2_SN_EN Single-Needle enable

X632/C19

X632/B4
X632/A6

X632/C4

X632/C5
A: CPU2_VENT_DSAFE Diasafe vent valve

X632/B5
A: CPU2_EM_HEAT_OFF Heater relay

X632/A9
After having been activated, the relay switches off again for safety reasons.

X632/B9
A: CPU2_NC9 X632/C6
IC 29/13
A: CPU2_LED1 P.C.B. LP 632 LED 1

IC 21/19

IC 21/18

IC 21/17

IC 21/16

IC 21/15

IC 21/14

IC 21/13

IC 21/12
Back to menu ?
5.1.4.11 Setting/reading the digital outputs of CPU 1
 Explanation
Display (field ): Feedback/input (in addition, the 3 status indicator LEDs are lit with 1111)
Display (field ): Activation/output (adjustable by pressing the + / – keys)

 Part 9
CPU1: COMBINATION Conf CPU 1_COMBI: V24 back to menu ? Conf

key key

CPU 1_COMBI: V24 Valve 24

Activation P.C.B. LP 634/IC 10/19
Feedback P.C.B. LP 633-5/IC 13/5
CPU 1_COMBI: V24b Valve 24b




CPU 1_COMBI: V104 Valve 104,

Activation P.C.B. LP 634/IC 7/14,
acknowledgement P.C.B. LP 633-5/IC 21/5 (the valve can only be activated
if a mandatory rinse is not required)
CPU 1_COMBI: UF1_PUMP UF pump 1

(If setting from 0 to 1 = 1 stroke; feedback is brief jump to 1)
CPU 1_COMBI: AIR_SEP ASP activation / deactivation
Back to menu ?

5.1.4.12 HPU
 Part 10
HPU
READ ANALOG INPUTS Conf
key
Conf
key
READ INPUTS Conf READ DIGITAL INPUTS Conf

key key

WRITE OUTPUTS Conf back to menu ? Conf

key key

back to menu ? Conf

key

WRITE ANALOG OUTPUTS Conf not yet implemented

key

WRITE DIGIT. OUTPUTS Conf

key
A:WTR_AIR_P
Compressor
back to menu ? Conf 185
key

A:WTR_V_TEST
Test valve
V183

A:WTR_V39
Negative pressure valve
V39

A:WTR_RETENT_V
Retentate valve
V189

A:WTR_V_EVAC_INDI
not
implemented

A:WTR_V_EVAC_SOD
Evacuation valve
V188

back to menu ? Conf

key


5.1.4.13 BPM (option)
 Part 11
BPM
Conf
key
Pressure test Conf Start test? Conf Curr. press: xxx mmHg
key key
◄► Esc
key
Leakage test Conf Start test? Preselected Pressure
key
Conf Use the +/– keys

key to preselect the
back to menu ? Conf pump pressure
key (20–300 mmHg)
Curr. press: xxx mmHg

Mute
The following values key
will be displayed in four fields
on the monitor:
Field 1, after approx. 1 minute:
Starting pressure in mmHg (Tolerance: +/– 3 mmHg)
Field 2, after approx. 3 minutes:
Final pressure in mmHg (Tolerance: +/– 3 mmHg)
Field 3:
Leakage in mmHg (Tolerance: +/– 2 mmHg)
Field 4:
Leakage rate in mmHg (< 6 mmHg/min)
Esc
key

5.1.5 MISCELLANEOUS
The MISCELLANEOUS service menu can only be called in service mode.
CALIBRATION

DIAGNOSTICS

MISCELLANEOUS Conf
key

SETUP MENU

5.1.5.1 MISCELLANEOUS menu structure
MISCELLANEOUS Service switch

to dialysis mode.
Conf Conf
key key
SYSTEM CLOCK Conf see Part 1 SW-VERSION-NUMBER Conf see Part 2

key key

BACK TO MAIN MENU ? Conf BPM Conf see Part 3

key key

SYSTEM CLOCK Conf see Part 1

key

BACK TO MAIN MENU ? Conf

key


5.1.5.2 System clock
 Part 1
SYSTEM CLOCK
Conf
key
Time Date
XX:XX:XX XX:XX:XXXX Esc
key
Press the +/– keys

to set the flashing
hours.
Conf
key
Press the +/– keys

to set the flashing
minutes.
Conf
key
Press the +/– keys to set the

seconds, day, month and year
in the same way.
Mute
key
DATA STORED
After
approx. 3 s

5.1.5.3 SW-VERSION-NUMBER
 Part 2
SW-VERSION-NUMBER
Conf
key
CPU_1-Ver-No.: XX.XX Esc

key
+/–
CPU_2-Ver-No.: XX.XX Esc

key
+/–
MDC-Ver-No.: XX.XX Esc

key
+/–
HPU-Ver-No.: XX.XX Esc

key
+/–
Optional
BPM-Ver-No.: XX.XX Esc
key
+/–
CPU1 Boot-No.: XX.XX Esc

key
+/–
LP634 Alarmsys.-No.: X.XX Esc

key
+/–
5.1.5.4 BPM (option)
 Part 3
BPM
Conf
key
Serial number Conf XXXXXXXX Esc

key key

Serial number BPU Conf XXXXXXXXXX Esc

key key

Operating hours Conf XXXXXXXXX h Esc

key key

No. meas. cycles Conf XXXXXXXXXX Esc

key key

back to menu ? Conf

key


5.1.6 CALIBRATION
For a description of the CALIBRATION service menu, please refer to Chapter Calibration / adjustment
(see chapter 9.1 page 9-1).

5.2 DIP switch overview
5.2.1 P.C.B. LP 1631 (CPU 1) DIP switch array 1
Note
DIP switch 6 (array 1) is provided for service purposes / trouble-
shooting only and must be set to position OFF for dialysis mode.
S1 S2 S3 LP1631
O
N
1
2
3
4
5
6
7
8
DIP switch / Function

Position
1 2 Maximum UF rate
ON ON 1000 ml/h
OFF ON 2000 ml/h
ON OFF 3000 ml/h
OFF OFF 4000 ml/h
3
ON
OFF not assigned
4
ON
OFF not assigned
5
ON
OFF not assigned
6 CRC/RAM Test
ON Skip
OFF Go
7 Heater rod
ON 1300 W (at 100 to 127 V)
OFF 1600 W (at 220 to 240 V)
8 Test and cleaning flow

ON T1 test 500 ml/min / cleaning 600 ml/min
OFF T1 test 800 ml/min / cleaning 800 ml/min
The basic position on delivery is in italics.

"No assignment" requires the OFF position.

S1 S2 S3 LP1631
O
N
1
2
3
4
5
6
7
8
Position
1 CAL mode
ON Mode 0
OFF Mode 1
2 3 External alarm input

ON ON Not valid
OFF ON RO system
ON OFF Patient bell
OFF OFF External alarm
4 Remote control
ON Device with remote control
OFF Device without remote control
5 COMMCO P.C.B. LP 763

ON Approved
OFF Disabled
6 COMMCO
ON Special protocol
OFF Default protocol
7* Rinse section test (exclusive CDS)

ON Active
OFF Not active
8 Central Delivery System

ON Installed
OFF Not installed

* DIP switch 7 is no longer relevant if DIP switch 8 is set to ON.

S1 S2 S3 LP1631
O
N
1
2
3
4
5
6
7
8
Position
1 2 3 4 5 6 Language setting
OFF OFF OFF OFF OFF OFF English
ON OFF OFF OFF OFF OFF German
OFF ON OFF OFF OFF OFF French
ON ON OFF OFF OFF OFF Portuguese
OFF OFF ON OFF OFF OFF Spanish
ON OFF ON OFF OFF OFF Czech
OFF ON ON OFF OFF OFF Russian
ON ON ON OFF OFF OFF Turkish
OFF OFF OFF ON OFF OFF Polish
ON OFF OFF ON OFF OFF Bulgarian
OFF ON OFF ON OFF OFF Greek
ON ON OFF ON OFF OFF Arabic
OFF OFF ON ON OFF OFF Slovenian
ON OFF ON ON OFF OFF Serbian
OFF ON ON ON OFF OFF Romanian
ON ON ON ON OFF OFF Lithuanian
OFF OFF OFF OFF ON OFF Macedonian
ON OFF OFF OFF ON OFF Croatian
OFF ON OFF OFF ON OFF Chinese
ON ON OFF OFF ON OFF Hebrew
OFF OFF ON OFF ON OFF Swedish


Position
7 Software update with SD-card

ON Active
OFF Not active
8
ON
OFF not assigned


Warning
DIP switch 3 (array 1) allows skipping test runs that are requested by
the device. If the switch is set such that a test run can be skipped, then
it must be noted that the operator has the possibility of evading the
automatic test of the safety systems. The person requesting such a
setting is responsible for this procedure.
S1 S2 LP632
O
N
1
2
3
4
5
6
7
8

Position
1
ON
OFF not assigned
2 T1 Test
ON Serial sequence
OFF Parallel sequence
3 T1 Test
ON Skip
OFF Mandatory
4 Test Service
ON ON (single test steps can be selected; dialysis mode not possible)
OFF OFF (automatic T1 test)
5 Cyclic PHT
ON Every 2 minutes and events display (Service)
OFF Every 12.5 minutes, alarm output only with cyclic PHT alarm
6 Cyclic PHT
ON ON
OFF OFF
7 Air detector
ON Not permitted
OFF with P.C.B. LP 450-2
8
ON
OFF not assigned


S1 S2 LP632
O
N
1
2
3
4
5
6
7
8
Position
1 DIASAFE® plus
ON ON
OFF OFF
2
ON
OFF not assigned
3
ON
OFF not assigned
4 Hydraulics unit
ON With HPU
OFF Not permitted
5 V39 test
ON OFF
OFF ON
6 Fast heater for HDIS

ON Inactive
OFF Active
7
ON
OFF not assigned
8
ON
OFF not assigned


5.2.6 P.C.B. LP 634: DIP switch (array 1)
S1 LP634
O
N
1
2
3
4
Position
1 2 3 4
OFF OFF OFF OFF I2C-SW mode (software-selectable alarm system)
ON OFF OFF OFF new alarm system
OFF ON OFF OFF old alarm system

Do not change the system settings from those given above!

5.3 Software update
Preparation Switch the device off, dismount the monitor rear, pull out the monitor.
Perform software update Concerning CPU 2, the update is still performed by replacing the
EPROM.
With software version 11.00 or higher, the update of CPU 1 and
MDC-II (monitor board) is performed using the SD-card:
1. P.C.B. LP 1631 (CPU 1): field 3, set DIP switch 7 to ON.
2. P.C.B. LP 1631: insert SD card
3. Turn the device on
4. The update is performed automatically.
P.C.B. LP 1631: While CPU 1 is updated, LED D1 is flashing. As
soon as the update of CPU 1 is complete, D1 will be illuminated.
Then D3 flashes until the update of the MDC-II board is complete.
As soon as the update is complete, D3 will be illuminated.
The flashing frequency of the LEDs D1 and D3 is approx. 2 Hz in
case of an error approx. 6 Hz). In the event of an error, the LEDs D4
to D8 serve for evaluating the error (see Error code table
page 5-70).
5. Turn the device off
6. Re-set DIP switch 7 to OFF
7. The SD-card may be removed or remain inserted
5.3.1 Error code table
If an error occurs during the update, the LEDs D4 to D8 will binarily

show the status of the error. D8 shows the lowest and D4 the highest
value.
LED LED LED LED LED No. Meaning / measure

4 5 6 7 8 (dec.)
X 1 No valid application present /

perform update
X 2 SD-card is not inserted or can not be initialized /

Insert or replace SD-card
X X 3 Sub-folder not present or more than one valid update file

present / Check update files on SD-card
X 4 Processor internal flash can not be initialized /

Repeat update (replace P.C.B. LP 1631, if necessary)
X X 5 Processor internal flash can not be deleted /

X X 6 Processor internal flash can not be read /



4 5 6 7 8 (dec.)
X X X 7 A sector of the SD-card can not be read /

Re-write the SD-card or use a new SD-card
X 8 Evaluation of the Intel-Hex data faulty /

X X 9 Data record (Intel Hex Record) too long /

X X 10 Program status error (system error)

X X X 11 Invalid exception (system error) /

X X 12 Starting adress of the data record transferred was uneven /

X X X 13 The memory location to be written on in the update client could

not be deleted /
Repeat update (replace MDC-II board, if necessary)
X X X 14 Timeout for Flash writing / reading operation in the Update Client

has expired /
X X X X 15 Memory location in the update client not written on correctly /

X 16 Transfer buffer underrun /

Communication error, repeat update (replace LP 1631 or
MDC-II board, if necessary)
X X 17 Transfer buffer overflow /

X X 18 CRC error occured in file /

X X X 19 Address conflict, prediction address in the update deviates from

the update file / communication error, repeat update (replace
LP 1631 or MDC-II board, if necessary)
X X 20 Communication error between CPU1 and the update client /

X X X 21 Client did not respond to the update request /

X X X 22 Data block acknowledge – error 1 /



4 5 6 7 8 (dec.)
X X X X 23 Data block acknowledge – error 2 /

X X 24 Data block acknowledge – error 3 /




5.4 Service program (Quick Guide)
Quick Guide – The Quick Guide is located on the CD for the PC Service Software
PC service software 4008 4008. The Service Software is installed on a PC (e.g., the technician's
laptop). In addition, you also have the option – e.g., for a new installation
– of accessing the Quick Guide directly from the CD without installing
the Service Software.
Accessing the Quick Guide Three options for accessing the Quick Guide are described below:
1. Precondition: PC Service Software 4008 is installed.
With the Service Software 4008 application open, use "Help" from
the menu bar to access the Quick Guide, as follows:
→ "Help“ → "Help Topics“ (1)
or:
→ „Help“ → „Context Help“ (2) (see Fig. below)
1
2

2. Precondition: PC Service Software 4008 is installed.

Using Windows Explorer, you can access the subdirectory
"Documentation" from the directory in which the Quick Guide was
installed. The Quick Guide is made available as a PDF file in this
"Documentation" folder. Depending on the installation type, the
"Documentation" folder will contain one or both of the German and
English PDF files.
3. Insert the Service Software CD into the PC drive (e.g., laptop) –

there is no need to carry out the installation and it can be simply
cancelled. Using Windows Explorer, you can access the
subdirectory "Documentation" directly from the folder on the
corresponding drive (3). The "Documentation" folder contains the
German and the English version of the Quick Guide in PDF format
(4) (see following Fig.).

Chapter 6: TSC / maintenance
6 TSC / maintenance
6.1 Important information
Checks This chapter includes the Technical Safety Checks (TSC) and the
maintenance procedures (MA) to be performed.
Technical Safety Checks (TSC) must be carried out every 2 years
(24 months).
Performance of the Technical Safety Checks must be recorded in the
Medical Device Register.
The maintenance procedures (MA) are a recommendation of the
manufacturer. The maintenance procedures have to be carried out after
2 years (24 months) at the latest and serve to prevent malfunctions.
The explanations on the TSC / MA test report
are applicable to the TSC / MA test report and for the TSC test report.
Tester's qualification The initial start-up must be performed by the service of the
manufacturer or a person authorized by them.
The checks must only be carried out by persons, who, based on their
training, knowledge and on-hand experience, are qualified to carry out
such checks in a proper manner. Furthermore, the persons, who carry
out the checks, may not be subjected to outside instructions with
regards to these checks.
Warning
Warning


– Do not touch live parts (connectors of the power cable or heater).
6.2 Accessories and supplies
The following articles are required for carrying out the TSC / MA.
Product Position Description
TSC and maintenance set For TSC and maintenance of a device.
Tubing set For testing the venous occlusion clamp.
Unisilkon grease, L 250 L, (10-g tube) Use only in places described in the
explanations.
Snap-hat battery (2.8 V/48 mAh) P.C.B. LP 632 Replace if required.
Battery CR 1225, Lithium (3 V/42 mAh) P.C.B. LP 1631 Replace every 4 years.
Powerpack, lead (18 V) Back of base Replace every 4 years.
Label set Replace labels only if required.
Solenoid valve adapter fitting, one port V84 Replace every 2 years, only if ,
Puristeril 340, Puristeril plus are used.
6.3 TSC / MA test report

This report differs from the TSC test report in the first column Type (e.g.,
TSC, MA) and the maintenance items (see chapter 6.5 page 6-32).

4008 S (Version V10) TSC / MA test report

version:
Type No. Description Operating Corr. Meas. value 

condition
TSC 1.1 The fuse accessible from the outside corresponds to the indicated Off – – 
value or seal is undamaged.
TSC 1.2 Labels and identifications are present and legible. Off – – 
TSC 1.3 Mechanical condition permits further safe use. No signs of Off – – 
damages or contamination affecting correct function.
TSC 1.4 Rotor(s) cleaned. Rotor(s) on the line roller pump(s) show no signs Off – – 
of damage and are fully functional. Color coding of rotor(s)
checked.
TSC 1.5 Power cable not damaged. Off – – 
2 Preventive measures
MA 2.1 Sealing plungers in suctions rods replaced and lubricated; rivets Off  Yes 
replaced.  No
MA 2.2 Detent rubber seal of the rinse chambers checked for proper Off – – 
functioning.
MA 2.3 Filters (F71 and F72) of the suction tubes replaced. Off – – 
MA 2.4 Vent valve (V92), check valve (V117, with option CDS) replaced. Off – – 
MA 2.5 Filter / filter sieve replaced: Off – – 
F74 (before UF pump), F76 (after V43), F148 (between V100 and
rinse chamber), F149 (between V99 and rinse chamber), F119
(with option CDS), filter of the disinfectant suction tube
MA 2.6 Dialysate filter (F73) or sieve replaced. Off – – 
MA 2.7 O-rings in dialyzer couplings replaced. Off – – 
MA 2.8 Sampling valve functioning properly. Off – – 
MA 2.9 Fan filter replaced. Off – – 
MA 2.10 Running band and tube segment of air separation pump replaced. Off – – 
MA 2.11 Disinfection valve (V84) replaced after 2 years (only if Puristeril is Off – – 
used).
MA 2.12 Filter (F210) replaced (if present). Off – – 
MA 2.13 bibag® connector, O-rings replaced. Off – – 
MA 2.14 There are no dirty or shabby tubes. Off – – 
MA 2.15 Every 4 years only: Off – – 
Battery and accumulator changed.
3 General checks
TSC 3.1 Check of the DIP switches P.C.B. LP 1631 (CPU 1): Off – – 
Array 2, switch 7 is on ON

– Array 1, switch 3 is on OFF
4 DIASAFE® plus
MA 4.1 DIASAFE® plus filter life checked. Off – – 
MA 4.2 Hydrophobic filter (F111) and hydrophobic filter / test valve (F184) Off – – 
replaced.


condition
®
5 bibag
MA 5.1 Switching pressure of PSW 134 checked: DIAGNOSTICS – – 
130 mbar +30 mbar
6 OCM
MA 6.1 Temperature / conductivity compensation test completed. CALIBRATION – – 
7 Check of the hydraulics
All pressures must be checked with undampened pressure gauges!
MA 7.1 Water inlet pressure (reduced): 0.9 bar to ±1.4 bar CALIBRATION – – 
MA 7.2 Loading pressure: 1.45 bar ±0.05 bar CALIBRATION – – 
MA 7.3 Degassing pump negative pressure: 0.81 bar to ±0.85 bar CALIBRATION – – 
MA 7.4 Relief pressure of balancing chamber at 800 ml/min: CALIBRATION – – 
Relief pressure: 2.2 bar ±0.05 bar
8 Ultrafiltration system and membrane pumps
TSC 8.1 UF pump: 1 stroke = 1 ml, 60 strokes = 60 ml ±0.5 ml CALIBRATION – 
MA 8.2 Concentrate pump calibration: Volume removal / number of CALIBRATION – – 
strokes
MA 8.3 Bicarbonate pump calibration: Volume removal / number of strokes CALIBRATION – – 
9 Extracorporeal components
MA 9.1 Arterial pressure display checked with reference device. CALIBRATION – – 
MA 9.2 Venous pressure display checked with reference device. CALIBRATION – – 
TSC 9.3 Blood pumps: Check of the blood pump rate (BP-Rate CHECK) CALIBRATION – – 
TSC 9.4 Single-Needle switching pressure checked according to table. CALIBRATION – – 
10 Dialysis mode
MA 10.1 Dialysate pressure: CALIBRATION – – 
– Zero point checked (flow off)
– Slope checked
TSC 10.2 Power failure alarm – continuous sound – text displayed: Power Preparation – – 
Failure
TSC 10.3 Air separation: Activating the air separation pump. Text display Preparation – – 
with further air separation and OD senses opaque: Fill program
TSC 10.4 Blood pump stop alarm checked. Preparation – – 
TSC 10.5 Venous occlusion clamp closes after blood alarm. Preparation – – 
TSC 10.6 Pressure of approx. 2 bar in the venous bubble catcher. Preparation – – 
TSC 10.7 Conductivity display checked with reference device (bibag® Preparation – – 
used!).
TSC 10.8 Desired temperature: 36.5 °C (±0.2 °C) checked with reference Dialysis – °C 
device
11 BPM (option)
MA 11.1 Tube connection properly connected to device. Off – – 
MA 11.2 Internal blood pressure module, printed circuit boards, cable Off – – 
connections properly attached.
TSC 11.3 Leakage test: Pressure leakage rate less than 6 mmHg/min DIAGNOSTICS – 
TSC 11.4 Pressure test: (Pressure values / tolerance) DIAGNOSTICS – – 
– 250 mmHg / ±3 mmHg
TSC 11.5 Safety valve: Emptied at 320 mmHg ±10 mmHg DIAGNOSTICS – – 
TSC 11.6 Blood pressure measurement performed. Preparation – – 


condition
TSC 12.1 Visual inspection performed according to item 1. Off – – 
TSC 12.2 Measurement of the protective earth resistance performed. Off – Ω 
TSC 12.3 Device leakage current measured. Preparation – – 
or
13 Functional test
TSC 13.1 T1 test performed T1 Test – – 


Remarks:

Remarks:
Warning

6.4 Explanations on the test report – TSC / MA

TSC, explanations on test report
Identification Technician's name:

Surname and last name of technician.
Device type including option(s):
Device name with possible options or extras.
Service report number:
Number of the service call.
Customer / customer no.:
Final customer's number.
Serial no.:
Serial number indicated on the type label.
Inventory no.:
Inventory number assigned to the device.
Operating hours:
Operating hours, if a time meter is installed.
Equipment code:
Equipment code indicated on the device
(e.g., EC xxx, E - code xxx).
Re 1 Visual inspections
Re 1.1 The battery fuse accessible (see illustration below) (1) from the outside
corresponds to the indicated value.
Alternative to checking the fuse: If the seal is undamaged, the battery
fuse does not have to be checked.

Re 1.2 Labels and identifications are present and legible (with illustrations
below).
1 2 x label "Type label complete device“
Check device specification:
Serial number
Equipment code
2 1 x label "Made in Germany"

3 2 x labels to paste over "traffic light symbol" and "warning symbol"

(monitor / chassis unit)
4 1 x label "Type label monitor unit / chassis unit“
5 1 x label "Hot surface“

6 1 x label "Power supply unit type label“
7 1 x label "Hydraulic unit type label“

8 1 x label "Type label EBM“
9 1 x label "Insert dialyzer lines here“
10 1 x label "Refer to instruction manual/booklet“
10

11 1 x label „Hot rinse“ (DIASAFE® plus)

12 1 x label „Hot rinse“ (overflow tube)
11
12
13 1 x label „Hot rinse“ (shunt interlock)
13
14 1 x label „Hot rinse“ (disinfection solution)
14

15 1 x label „Potential equalization“

16 1 x label "To / from dialyser“
15
16
17 1 x label "CDS warning label“ (option)
17
18 1 x label "Water input / drain, max. 6 bar“
18

19 1 x label „max. 5 kg“ (IV pole)
19
20 1 x label „Hot rinse“ (bibag® connector, on the outside)
20
21 1 x label „bibag®“ (bibag® connector, on the inside)
21

22 1 x label „Hot rinse“ (sealing cap, on the outside)
22
23 2 x Label "Warning label risk of hand injury"

(EBM hinge bracket on the left and on the right)
23
24 1 x label „Warning“ (BPM connection)
24

25 2 x labels "Tipping hazard" (housing left and housing right)
25
25
26 Bed-Side-Link (option):
2 x label: „LAN“ and „CardBox“
26
26

27 Country-specific labels:
27.1 Additional label for the People's Republic of China:
1 x label "CCC" (to the right of the "Type label complete device“ on
the outside)
1 x label "China RoHS" (to the right of the "Type label complete
27.1
27.1
27.2 Additional label for Russia

1 x label "Service address" (to the left of the "Type label complete
27.2
Re 1.3 Mechanical condition permits further safe use. There are no signs of
damage or contamination affecting proper function of the device.
To be checked:
– Tubings and cuff of BPM (option)

Re 1.4 Rotor(s) cleaned. Rotor(s) on the line roller pump(s) show no signs of
damage and are fully functional. Color coding of rotor(s) checked.
4 2
3
3
– Clean rotor(s) when when dismantled.

– Check all rotor(s) parts for general damage.
– Check grip disk (1) for tightness and damage.
– Check all line rollers (2) (4) and all guide pulleys (3) for damage,
wear and obstructions.
– Check the colors of the guide pulleys (3)
(blood pump / single-needle pump: white / transparent).
– Insert rotor(s) into the correct stator(s).
Re 1.5 Power cable not damaged.
Re 2 Preventive measures
Re 2.1 Replace the sealing plunger in the concentrate and in the bicarbonate
suction tube and grease it with silicone compound. If necessary, replace
the rivets of the suction tubes.
Re 2.2 Check the detent rubber seal of the rinse chambers for proper
functioning.
Re 2.3 Replace the filters in the suction tubes:

– Filter / concentrate (F71)
– Filter / bicarbonate (F72)
Re 2.4 Replace the vent valve (V92).

With CDS option, replace the concentrate check valve (V117).

Re 2.5 Replace filters / filter sieves:

– Filter / UF (F74), before UF pump
– Filter / fill valve (F76), after V43
– Filter / rinse valve 100 (F148), between rinse valve (V100) and rinse
chamber (H90b)
– Filter / rinse valve 99 (F149), between rinse valve (V99) and rinse
chamber (H90a)
– Filter / concentrate (F119) - with CDS option
– Filter of disinfectant suction tube
Re 2.6 Replace filter sieve in dialyzer tube, if necessary

Replace complete filter / dialysate (F73).
Re 2.7 Replace O-rings in dialyzer couplings.

Grease the O-rings with Unisilkon grease before installation.
Re 2.8 Check the sampling valve (V116) in the dialysate circuit tubing for
proper function and replace the complete valve, if necessary.
Re 2.9 Clean or replace the fan filter in the monitor.
Re 2.10 Check of the air separation pump (P97):

Replace the running band and the tube segment. Observe direction of
delivery.
Re 2.11 Disinfection valve (V84) must be replaced after 2 years.

Only applicable if Puristeril is used.
Re 2.12 Replace filter / degassing orifice (F210) (if present).
Re 2.13 bibag® connector (H136), replace O-rings.

Grease the O-rings with Unisilkon grease before installation.
Re 2.14 Replace shabby and/or dirty tubes.

Re 2.15 Every 4 years only: Battery and accumulator changed.

– Accumulator (1)
Change accumulator (1):

– Remove old accumulator.
– Install the new accumulator.
– Check polarity (connect as shown in the illustration).
– Battery (2)
Change the P.C.B. LP 1631 battery (2):

– Remove the old battery from its socket.
– Insert new battery into the socket.
– Check polarity.
– Use gentle pressure to insert the battery into the socket.
Re 3 General checks
Re 3.1 Check of DIP switches

The basic settings of the DIP switches are marked red in the illustrations
below.
A detailed overview can be found in chapter 5 (see chapter 5.2
page 5-63).

– P.C.B. LP 1631: Array 1

(switch 3, 4, 5 to OFF and switch 7 depending on the heater rod)
S1 S2 S3 LP1631
O
N
1
2
3
4
5
6
7
8
S1 S2 S3 LP1631
!
O
N
1
2
3
4
5
6
7
8
(switch 7 is no longer relevant!)
S1 S2 S3 LP1631
!
O
N
1
2
3
4
5
6
7
8

S1 S2 LP632
!
O
N
1
2
3
4
5
6
7
8
S1 S2 LP632
!
O
N
1
2
3
4
5
6
7
8
Re 4 DIASAFE® plus
Re 4.1 Check of the DIASAFE® plus filter life,

maximum filter life: 12 weeks.

Re 4.2 Replace hydrophobic filter (F111) and hydrophobic filter / test valve
(F184).
Re 5 bibag®
Re 5.1 bibag® pressure transducer (S134) „PSW 134“:

Check the switching pressure.
The maximum switching pressure is 130 mbar+30 mbar.
Operating condition: Service mode / DIAGNOSTICS
Re 6 OCM
Re 6.1 Temperature / conductivity compensation test completed.

Check the display difference between conductivity measurement
cell (CD7) and OCM conductivity measurement cell (CD110).
Calibration is required if the difference is > 0.05 mS.
Re 7 Check of hydraulics
All pressures must be checked with undampened pressure gauges!
Re 7.1 Check water inlet pressure (reduced) and correct if necessary.

Connect a pressure gauge upstream of the water inlet valve (V41)
(measuring point A in the HU). With the water inlet valve (V41) closed,
the pressure must be between 0.9 bar and 1.4 bar.
Re 7.2 Check the loading pressure of the balancing chamber and, if required,
correct it.
Connect a pressure gauge to the pressure side of the degassing pump
(measuring point B in HU). The pressure must be 1.45 bar ±0.05 bar.
Re 7.3 Check the negative degassing pump pressure.

Connect a pressure gauge to the suction side of the degassing pump
(measuring point D in HU).
The negative pressure must be between 0.81 bar and 0.85 bar.
Re 7.4 Check balancing chamber relief pressure at a flow of 800 ml/min (relief
valve A78).


Connect a pressure gauge to the pressure side of the flow pump
(measuring point C in HU). Relief pressure: 2.2 ±0.05 bar.
Re 8 Ultrafiltration system and membrane pumps
Re 8.1 Check the UF pump delivery volume.

Collect 60 ml dialysate in an appropriate measuring cylinder in dialysis
mode. 60 strokes = 60 ml ±0.5 ml.
If necessary, correct the setting of the UF pump:
Measuring the volume of the UF pump in liters (see chapter 9.1.12
page 9-12)
ADJ. UF-PUMP VOLUME
Conf
key
UF-Pump 1 Conf pulse-amount = 60 Esc

key key
Enter the number of strokes

back to menu ? Conf
key
Mute
key
ACKNOWLEDGED
After
approx. 3 s
press uf key Esc

key
Remove the line from the

UF pump, close the T-piece.
Hang the line into a
graduated cylinder.
Swmitch on the UF pump by

pressing the UF I/O key.
UF I/O uf pulses left = 60

key
The remaining UF strokes are
Note: indicated on the display.
Check the volume. Display field
If necessary, readjust the UF pump indicates the number of
and repeat the procedure. preselected strokes.
Note
Measuring cylinder accuracy: ±0.5 %.
Note
When using scales as a measuring instrument, please ensure that
concentrate is not connected.
Re 8.2 Measure the volume of the concentrate pump in liters or compare with
an appropriate reference device. If necessary, make settings according
to calibration instructions.

Re 8.3 Measure the volume of the bicarbonate pump in liters or compare with
an appropriate reference device.
If necessary, make settings according to calibration instructions.
Re 9 Extracorporeal components
Re 9.1 Arterial pressure transducer.

Check the zero calibration.
The system displays 0 mmHg if the arterial pressure inlet is open
against atmosphere.
Check the slope of the pressure transducer. After loading the pressure
transducer with approx. 200 mmHg, the display of the device must
show the same measured value as the external comparison instrument
(tolerance ±10 mmHg). Deviations have to be corrected in the service
mode under CALIBRATION.
Re 9.2 Venous pressure transducer

Check the zero calibration.
The system displays 0 mmHg if the venous pressure inlet is open
against atmosphere.
Check the slope of the pressure transducer.
After loading with approx. 300 mmHg, the external comparison
instrument used must show the same value as the display of the
hemodialysis device (tolerance ±10 mmHg). Deviations have to be
corrected in the service mode under CALIBRATION.
Re 9.3 Arterial and Single-Needle blood pump.

Check the blood pump rate under
CALIB. (B)-PUMP-RATE.
Calibrating the blood pump rate (see chapter 9.1.8 page 9-9)

CALIB. (B)-PUMP-RATE
Conf
key
CALIB. ART. BP-RATE Conf see Part 5.1

key

CALIB. SN. BP-RATE Conf see Part 5.2

key

back to menu ? Conf

key

Re 9.4 Check Single-Needle switching pressure according to table.

CALIB. SN. BP-RATE
Conf
key
Set a rate of
≥550 ml/min*
key

key

Esc After
key approx. 3 s
Check the upper switching points according to the table below. The
upper switching point depends on the stroke volume.
The lower switching point is fixed (75 mmHg).
Stroke volume 10 15 20 25 30 35 40 45 50
(ml)
Switching point 110 130 150 172 195 219 244 270 299
(mmHg) ±7 mmHg
Re 10 Dialysis mode
Re 10.1 Dialysate pressure check

To be observed when checking the zero point:
– Venous pressure inlet open against atmosphere
– Flow off
Check zero point. With the dialysate circuit open, the water level must
be approx. 10 cm above the shunt interlock. Check slope.

Dialysate pressure (see chapter 9.1.39 page 9-34)
DIALYSATE Pressure
Conf
key
adj.zero.: + XXX mmHg Esc

key
Open the dialysate circuit.

Flow off / UF off.
The dialysate pressure
approaches “0”.
Open the
dialysate circuit.
Set “0” mmHg on the display
Mute
key
adj.zero.: ± 0 mmHg
ACKNOWLEDGED
Close the
dialysate circuit. After
approx. 3 s
Switch on the flow.
Switch on the flow.
Switcm on the UF pump by
pressing the UF I/O key. dia.gain.: – 500 mmHg
Switch off the flow. Close the

dialysate circuit.
Leave the UF pump running
until approx. –500 mmHg are Switch on the UF pump
indicated by the external by pressing the UF I/O key.
reference instrument.
Use the potentiometer P3/LP 633 to set Switch off the flow.
value indicated by the external reference
instrument on the alpha display. Leave the UF pump running,
until approx. 500 mmHg are
indicated by the external
Repeat
the procedure Enter the value indicated by the
until 0 and –500 external reference instrument
mmHg correspond Not by pressing the +/– keys.
to the external OK
comparison Mute
instrument. key
!!! OPEN SYSTEM !!!

OK

After the system has recognized
that the circuit is open, the flow
is switched on automatically.
Wait for MUTE-LED
The Mute LED is flashing.
Mute
key
DATA STORED
After
approx. 3 s

Re 10.2 Power failure alarm

Continuous sound after disconnecting the power plug or switching the
power supply unit off (1).
Display message: Power Failure
Re 10.3 Check the air separation

Suck in air via the dialyzer couplings.
Air separation pump is activated.
Device enters fill program if further air is detected in relation to dialysate
flow.
Display message if OD senses opaque: Fill program
Re 10.4 Check the blood pump stop alarm.

Opening the blood pump cover will initiate a BP stop alarm after max.
30 seconds (factory setting: 30 seconds).
Re 10.5 Air detector

The venous occlusion clamp must close in the event of a blood alarm.
Re 10.6 Air detector, check the venous occlusion clamp.

The venous occlusion clamp is closed (blood alarm).

tubing.
closes.
– Use the syringe to generate a pressure of approx. 2 bar (see
Checking the venous occlusion clamp page 9-50).
empty syringe (air) UMED, HMED

or pressure gauge
Connect the External

pressure sensor to the
clamp unused tubings, UMED "External Sensors
which might be present, 1–5" „using the External
by means of an artery sensor cable. Not
forceps. Do not connect applicable when using
them to e.g., the venous HMED or pressure gauge!
pressure inlet (pressure >
2 bar!) Luer-Lock adapter
Put the tubing into the

venous occlusion clamp
Re 10.7 Conductivity display checked, bibag® connected.

– CD unit
– CD ref.
Check the conductivity display.
Connect the bibag®. Measure the conductivity using a comparison
instrument connected between the dialyzer couplings.
The value must be the same as the value displayed by the dialysis
device. Remove any differences by running a calibration program.
Re 10.8 Desired temperature 36.5 °C ±0.2 °C checked with reference device.

Operating condition: Dialysis
Check the desired temperature of 36.5 °C±0.2 °C using a reference
meter connected between the dialyzer couplings.
– Optical detector = dark (NTC 109 is active)
– Flow = 500 ml/min
Remove any differences by running a calibration program.

Re 11 BPM (option)
Re 11.1 Check that the tube connector is correctly attached to the device.
Re 11.2 Check the attachment of the internal blood pressure module, of the
printed circuit boards and all cable connections.
Re 11.3 Leakage test. Pressure leakage rate < 6 mmHg/min.

Select the DIAGNOSTICS main menu in the Service mode.
In DIAGNOSTICS: Select BPM.
In BPM: Select leakage test.
The tube and the blood pressure cuff must be wrapped around a rigid
metal vessel.
Press the Conf key (testing time approx. 4 minutes).
Read the maximum leakage rate from the 4th field. The maximum
pressure leakage rate must be < 6 mmHg/min.
Re 11.4 Pressure test.

Select the DIAGNOSTICS main menu in the Service mode.
In BPM: Select the pressure test.
Remove tube and blood pressure cuff from the pressure connector (4).
Connect a rigid metal vessel (1), a pressure gauge (2), and an aspirator
bulb with drain valve (3) to the pressure connector.
Press the Conf key.
Set the appropriate test pressure using the drain valve. Wait until the
pressure has stabilized. Check the test pressure.
Pressure values / tolerance:

Re 11.5 Safety valve

Empty the device at 320 mmHg ±10 mmHg.
Select the DIAGNOSTICS main menu.
In BPM: Select the pressure test.
Tube and blood pressure cuff connected. The blood pressure cuff must
be wrapped around a rigid metal vessel.
Preselected pressure 300 mmHg.
Press the Conf key.
Once the pressure has reached approx. 300 mmHg, increase the
pressure by slowly pressing the blood pressure cuff. If
320 mmHg ±10 mmHg is exceeded, the cuff must deflate immediately.
A BPM error E90 is displayed.
Re 11.6 Blood pressure measurement

Perform a measurement in manual mode. Plausibility check of the
results.
Re 12 Checking the electrical safety

Re 12.1 Perform visual inspection.

– Fuses accessible from the outside comply with the indicated values.
– Labels and identifications are present and legible.
– Mechanical condition permits further safe use.
– No damage or contaminations detectable.
– Power cable not damaged.
Re 12.2 Protective earth resistance measured.

Max. 0.3 Ω (with power cable).
The protective earth resistance must be checked on the following
measurement points. The exact measuring points are indicated in the
figures.

– Heater rod - outward measurement point (screw head) (1) on the

bottom right on the rear side of the device
– Screw head (2) / monitor rear
– Screw head (3) / power supply unit

– Potential equalization bolts (4) / back of device, lower left

– Dialyzer tube connectors (adapters) (5) / lower left of device rear
Re 12.3 Measure the device leakage current.

Complete the VDE measurement report, remains with the device.
Differential current measurement according to figure 5:
or
Direct measurement according to fig. 4:
The unit under test must be

insulated when installed.
All earth connections

(e.g. potential equalization, ...)
have to be
removed.

Basic conditions:
– Measurement of the protective earth resistance performed.
– Perform the measurement in dialysis or preparation mode with the
device at operating temperature.
– Dialysate:
Dialysis temperature: ≥ 36.5 °C
Dialysate flow: ≥ 300 ml/min
Conductivity: ≥ 13 mS/cm
– When performing a direct measurement, the following precautions
also must be observed:
The device must be insulated when installed.
All external connections must have been removed from the device.
The line voltage during the measurement will be recorded, as well as
the maximum device leakage current of both mains polarities, scaled to
the nominal voltage of the power supply. Maximum device leakage
current: 500 µA
Example:
Line voltage during measurement: 225 V
Device leakage current:
Maximum value of both mains polarities: 180 µA
Nominal voltage of power supply: 230 V
Scaled to nominal voltage 184 µA
(180 µA: 225 V x 230 V = 184 µA
Device leakage current < 500 µA: OK
Additional requirements:
1) If the value scaled to the nominal voltage is higher than 90 % of the
admissible alarm limit (= 450 µA), the last measured value or the first
measured value must additionally be considered for the rating.
2) If the device leakage current has considerably increased since the
last measurement or has continuously increased since the first
measurement (slow deterioration of the insulation), or if the sum
composed of the current value plus the difference since the last
measurement is > 500 µA, the measurement has not been passed.
Example 1):
470 + (470 – 450) = 470 + 20 = 490 (-> successfully passed!)
Example 2):
470 + (470 – 390) = 470 + 80 = 550 (-> not passed!)
Re 13 Functional test
Re 13.1 T1 test performed.

Operating condition: T1 Test
T1 test passed without errors.

Confirming the test Applied measurement equipment:

Type and serial number of the test equipment used.
Remarks:
Any irregularities which occurred during the test are documented in this
section.
The person performing the test must confirm with his signature, date
and stamp that the test has been performed.
Assessing the test The device has been released for further use
(Attach inspection label).
It must be ensured that the intended use of the device will not present
a hazard to patients, operators and other third parties.
Within the scope of the overall assessment, the tester must make a
definite decision whether the device may be used or not. The
responsible organization must immediately be informed of any defects
detected.
The next inspection date has to be entered in the report.
The intervals prescribed by the manufacturer must be observed.
Remarks:
Any irregularities which occurred during the assessment are
documented in this section.
Assessment of the check must be confirmed with the date, the signature
of the person performing the check and a stamp.
6.5 Test report – TSC

The explanations on this report can be found on the previous pages
(see chapter 6.4 page 6-6).
TSC report numbering Numbers, which are not listed here, are not included in the TSC. They
are part of the Maintenance procedures.

4008 S (Version V10) Test report – TSC

version:

condition
1.1 The fuse accessible from the outside corresponds to the indicated value or Off – – 
seal is undamaged.
1.2 Labels and identifications are present and legible. Off – – 
1.3 Mechanical condition permits further safe use. No signs of damages or Off – – 
contamination affecting correct function.
1.4 Rotor(s) cleaned. Rotor(s) on the line roller pump(s) show no signs of Off – – 
damage and are fully functional. Color coding of rotor(s) checked.
1.5 Power cable not damaged. Off – – 
3 General checks
3.1 Check of the DIP switches P.C.B. LP 1631 (CPU 1): Off – – 

8 Ultrafiltration system and membrane pumps
8.1 UF pump: 1 stroke = 1 ml, 60 strokes = 60 ml ±0.5 ml CALIBRATION – 
9 Extracorporeal components
9.3 Blood pumps: Check of the blood pump rate (BP-Rate CHECK) CALIBRATION – – 
9.4 Single-Needle switching pressure checked according to table. CALIBRATION – – 
10 Dialysis mode
10.2 Power failure alarm – continuous sound – text displayed: Power Failure Preparation – – 
10.3 Air separation: Activating the air separation pump. Text display with further Preparation – – 
air separation and OD senses opaque: Fill program
10.4 Blood pump stop alarm checked. Preparation – – 
10.5 Venous occlusion clamp closes after blood alarm. Preparation – – 
10.6 Pressure of approx. 2 bar in the venous bubble catcher: Preparation – – 
Pressure may not drop by more than 0.1 bar within 3 minutes
10.7 Conductivity display checked with reference device (bibag® used!) Preparation – – 
10.8 Desired temperature: 36.5 °C (±0.2 °C) checked with reference device Dialysis – °C 
11 BPM (option)
11.3 Leakage test: Pressure leakage rate less than 6 mmHg/min DIAGNOSTICS – 
11.4 Pressure test: (Pressure values / tolerance) DIAGNOSTICS – 
– 250 mmHg / ±3 mmHg –
– 200 mmHg / ±3 mmHg –
– 150 mmHg / ±3 mmHg –
– 100 mmHg / ±3 mmHg –
– 50 mmHg / ±3 mmHg –
11.5 Safety valve: Emptied at 320 mmHg ±10 mmHg DIAGNOSTICS – – 
11.6 Blood pressure measurement performed. Preparation – – 


condition
12.1 Visual inspection performed. Off – – 
12.2 Protective earth resistance measured. Off – Ω 
12.3 Device leakage current measured. Preparation – – 
or
13 Functional test
13.1 T1 test performed. T1 Test – – 


Remarks:

Remarks:
Warning

Chapter 7: Error messages
7 Error messages
7.1 T1 Test
7.1.1 Prerequisites for starting and running the test
Error message Description
Power Failure Power failure while the test is in progress.
Dialines not conn? The dialysate lines are not in the shunt interlock.
Shunt cover open? The shunt interlock is open.
Connect Conc. Line The concentrate connector is in the rinse chamber, or concentrate is not
Wrong conc. supply connected at all. The error message depends on the Central Delivery System
preselected in the SETUP MENU.
Blood Sensed by OD The optical detector senses blood in the system.
Flow alarm Dialysate inlet or dialysate outlet tube kinked, malfunctions in the hydraulics.
Water alarm Water supply interrupted.
XXX not calibrated A valid calibration value is missing in the NOVRAM.
7.1.2 Bypass test
F01 Bypass The heater relay is switched off.

– Acknowledgement (H_REL_W, X639/A12)  X632/A10 not 0 V
F02 Bypass The heater relay cannot be switched off by CPU2.

– Acknowledgement (H_REL_W, X639/A12)  X632/A10 not 12 V
– Control line (EM_H_OFF, X632/A9)  X639/A17 not 12 V
F03 Bypass The temperature measurement range is set to hot rinse.

– Control line (HOTRINSE, X634R/C24)  X639/A20 not 0 V
– Acknowledgement (HOTRINSE, X634R/C24)  X632/A26 not 0 V
F04 Bypass The extended bypass cannot be correctly switched by CPU2 (V24 = off,
V26 = on, V24B = off).
– Acknowledgement (V24, X637/C1)  X632/A4 not 24 V
– Acknowledgement (V24B, X637/C23)  X632/A5 not 24 V

F05 Bypass The extended bypass cannot be correctly switched off by CPU2 (V24 = on,
V26 = off, V24B = on).
F06 Bypass CPU1 fails to set the temperature control to hot rinse.
F07 Bypass The extended bypass cannot be correctly switched by CPU1 (V24 = off,
V26 = on, V24B = off).
F08 Bypass CPU1 fails to reset the temperature control to dialysis.

F09 Bypass The extended bypass cannot be correctly switched off by CPU1 (V24 = on,
V26 = off, V24B = on).
F95 Bypass System error
7.1.3 Opt. detector test
F01 opt. Detector CPU1 interprets the optical detector in a different way than does CPU2.
– Acknowledgement (OD_OUT, X633L/C7)  X632/A30 and the digital input
of P.C.B. LP 633-5 measure different levels
F02 opt. Detector CPU2 fails to recognize blood in the system.

– Acknowledgement (OD_OUT, X633L/C7)  X632/A30 not 0 V.
– Detuning (ODSA, X632/C15)  X351/7 not 12 V.
F03 opt. Detector CPU1 fails to recognize blood in the system.

– Acknowledgement (OD_OUT, X633L/C7)  and the digital input of P.C.B.
LP 633-5
– Detuning (ODSA, X632/C15)  X351/7 not 12 V.
F04 opt. Detector CPU2 recognizes that the optical detector senses opaque fluid (required
because of the test in the cleaning program).
– Acknowledgement X632/A30 not 12 V.
– AD28 defective
F95 opt. Detector System error

7.1.4 Blood system test
F09 Blood System Acknowledgement that CPU2 recognizes that the arterial blood pump is inactive
(BP not running).
– Acknowledgement (BPSB_ART, X348a/6)  X632/A11 not 12 V.
– Control line (BPSST_ART, X634L/B14)  X348a/1 not 12 V or (BPST_ART,
X634L/A14)  X348a/3 not 12 V
F10 Blood System Acknowledgement that CPU1 recognizes that the arterial blood pump is inactive
(BP not running).
– Acknowledgement (BPSB_ART, X348a/6)  X633/A11 not 12 V
– Control line (BPSST_ART, X634L/B14)  X348a/1 not 12 V or (BPST_ART,
X634L/A14)  X348a/3 not 12 V
– Level is raised during the T1 test
F11 Blood System The arterial blood pump cannot be stopped by CPU1.
CPU2 recognizes that the arterial blood pump remains active.
– Control line (BPSST_ART, X634L/B14)  X348a/1 not 0 V as well as
(BPST_ART, X634L/A14)  X348a/3 not 0 V
– Acknowledgement (BPSB_ART, X348a/6)  X632/A11 not 0 V.
– The level is raised during the T1 test, or the up/down key on the air detector
is blocked and the level is constantly raised.
F12 Blood System The arterial blood pump cannot be stopped by CPU1.
CPU1 recognizes that the arterial blood pump remains active.
– Control line (BPSST_A, X634L/B14)  X348a/1 not 0 V as well as
(BPST_ART, X634L/A14)  X348a/3 not 0 V
– Acknowledgement (BPSB_ART, X348a/6)  X633/A11 not 0 V
F13 Blood System If Single-Needle pump connected (= ADKS active).

Acknowledgement that CPU2 detects that the pump is inactive (pump is not
running).
– Acknowledgement (BPSB_VEN, X348V/6)  X632/B11 not 12 V
– Control line (BPSST_VEN, X634L/B15)  X348V/1 not 12 V or (BPST_VEN,
X634L/ A15)  X348V/3 not 12V
– Transistor T9 on P.C.B. LP 754 defective.
– IC5 on P.C.B. LP 632 defective.

Acknowledgement that CPU1 detects that the pump is inactive (pump is not
running).
– Acknowledgement (BPSB_VEN, X348V/6)  X633L/A13 not 12 V
– Control line (BPSST_VEN, X634L/B15)  X348V/1 not 12 V or (BPST_VEN,
X634L/A15)  X348V/3 not 12 V
– IC16 on P.C.B. LP 633-5 defective.
– P.C.B. LP 633-5 recognizes Single-Needle pump although it is not
connected.


The Single-Needle pump cannot be stopped by CPU1.
CPU2 detects that the pump remains active.
– Control line (BPSST_VEN, X634L/B15)  X348V/1 not 0 V as well as
(BPST_VEN, X634L/A15)  X348V/3 not 0 V
– Transistor T9 on P.C.B. LP 754 defective.
– IC5 on P.C.B. LP 632 defective.
– During the test the lines are inserted on the Single-Needle pump using the
Start/Stop key.
connected.

The Single-Needle pump cannot be stopped by CPU1.
CPU1 detects that the pump remains active.
– Control line (BPSST_VEN, X634L/B15)  X348V/1 not 0 V as well as
(BPST_VEN, X634L/A15)  X348V/3 not 0 V
connected.
F17 Blood System Check of ADKS signal (= ADKS not active).

Although the recognition of the venous blood pump (ADKS) is not
acknowledged, the 24 V supply voltage of the pump can be switched off.
– Acknowledgement line (ADKS, X348V/7)  X633L/A10 not 12 V
F18 Blood System Check of BPUS signal (CPU2 P.C.B. LP 632).

At the beginning of the test step a maximum of 40 s may pass until rotation has
stopped. If the blood pump is being activated, the rotation stop alarm must have
been cleared.
– Acknowledgement line (BPUS, X348A/8)  X632/A13 not 0 V
– Acknowledgement line (BPUS, X348A/8)  X632/A13 not 12 V
– Blood pump speed is set to “0”: preset speed during the T1 test

F19 Blood System Check of BPUS signal (CPU1 P.C.B. LP 1631 via LP 633-5)
At the beginning of the test step a maximum of 40 s may pass until rotation has
stopped. If the blood pump is being activated, the rotation stop alarm must have
been cleared.
– Acknowledgement line (BPUS, X348A/8)  X633L/ A12 not 0 V
– Acknowledgement line (BPUS, X348A/8)  X633L/ A12 not 12 V
F20 Blood System Check of the actual arterial BP rate.

The actual rate of the arterial BP is not zero. The actual rate of the arterial BP
does not increase.
If SN is installed: The actual rate of the venous BP is not zero. The actual rate
of the venous BP does not increase.
– Acknowledgement line (BPR_ART, X348A/10)  X633L/B3 not 0 V or
acknowledgement line (BPR_ART, X348A/10)  X632/A14 not 0 V
– Acknowledgement line (BPR_ART, X348A/10)  X633L/B3 no increase or
acknowledgement line (BPR_ART, X348A/10)  X632/A14 no increase
If SN is installed:
– Acknowledgement line (BPR_VHDF, X348V/10)  X633L/B4 not 0 V
– Acknowledgement line (BPR_VHDF, X348V/10)  X633L/B4 no increase
F95 Blood System System error
7.1.5 Ven. pressure system test
F01 Venous CPU1 (input board) shows a venous zero point deviation of more than
±12 mmHg (60 s).
– Control (VENT_VALVE, X634R/C18)  X351/1 of the vent valve in the LD is
defective
– Acknowledgement (P_VEN, X351/4)  X633L/B5 that the voltage value is
outside the zero point tolerance
– P-venous has not been calibrated
F02 Venous CPU2 shows a venous zero point deviation of more than ±12 mmHg (60 s).
– Control (VENT_VALVE, X634R/C18)  X351/1 of the vent valve in the LD is
defective
– Acknowledgement (P_VEN, X351/4)  X632L/C17 that the voltage value is
outside the zero point tolerance

F03 Venous With detuning in positive direction, the achieved change in the venous display is
less than 100 mmHg (7 s).
– The test detuning is defective (PV_DET, X632/C18)  X351/2
– Acknowledgement (P_VEN, X351/4)  X633L/B5, the change in voltage is
too low
F04 Venous The deviation in the measured value between CPU1 and CPU2 is higher than
±12 mmHg (if Pven > 100 mmHg).
– Acknowledgement (P_VEN, X351/4)  X633L/B5 and X632/C17 measure
different voltage values
F95 Venous System error
7.1.6 Air detector test
F01 Air Detector CPU1 interprets the air detector signal in a different way than does CPU2.
– Acknowledgements (LDA1, X351/14)  X632/C13 and X633L/C10
recognize different signal levels
F02 Air Detector The air detector alarm is not recognized by CPU2.
– Acknowledgement (LDA1, X351/14)  X632/C13 not 0 V
– Transmission weakening (LDSA, X632/C16)  X351/10 not 12 V
F03 Air Detector Air detector clamps acknowledgement (CPU2) activated (clamp closed).
– Clamp control (CLP_CTL, X634/C14)  X351/8 not 12 V.
– Clamp control (CLP_CTL, X632/C10)  X351/8 not 12 V
– Acknowledgement (LDA2, X351/6)  X633L/C13 not 24 V
F05 Air Detector The blood alarm signal has not been cleared (indicates an alarm).
– Acknowledgement (BL_AL, X634L/C15)  X632/C21 not 12 V
F06 Air Detector Closing of the air detector clamp via the CPU2 control line was not possible.
F07 Air Detector Opening of the air detector clamp via the CPU2 control line was not possible.
F08 Air Detector Closing of the air detector clamp via the CPU1 control line was not possible, or
CPU2 acknowledgement is incorrect.

F09 Air Detector Closing of the air detector clamp via the CPU1 control line was not possible, or
CPU1 acknowledgement is incorrect.
F10 Air Detector The blood alarm message is missing.

F13 Air Detector The blood alarm signal has not been cleared (indicates an alarm).
F14 Air Detector Raise level key on the air detector is constantly active.
– Acknowledgement (LEVEL_UP, X351/3)  X632/C11 not 0 V
F15 Air Detector Acknowledgement of the supply voltage for the ultrasonic output stage not
between 6.5 and 13.5 V after 3 seconds.
– Adapter board AD28 not connected
– Acknowledgement (X351/11 X633L/25A jumper to X633L/B7) not 12 V
– Relay on AD28 failed to drop.
F16 Air Detector Acknowledgement of the supply voltage for the ultrasonic output stage after
3 seconds not > 14.5 V.
– Acknowledgement (X351/11  X633L/ 25A jumper to X633L/B7) not voltage
of 16 V / 24 V
– Relay on AD28 is not controlled
– No 10 Hz signal at ALARM_REST (X351/12)
F17 Air Detector Acknowledgement of the supply voltage for the ultrasonic output stage not
between 6.5–13.5 V after 3 seconds.
– Acknowledgement (X351/11 X633L/25A jumper to X633L/ B7) not 12 V
– Relay on AD28 failed to drop.
F95 Air Detector System error

7.1.7 Display test
F01 Display CPU1 failed to start the display test within 5 sec.
– The “test started” information transmitted via the serial interface is missing
F02 Display CPU1 failed to complete the display test within 120 sec.
– The “Test passed” information transmitted via the serial interface is missing
F95 Display System error
7.1.8 Art. pressure system test
F01 Arterial With detuning in negative direction, the change achieved on the arterial display
is less than 100 mmHg (2 sec).
– Acknowledgement (P_ART, X348A/7)  X633L/B12, insufficient voltage
change
– Test detuning defective (PA_DET, X632/A17)  X348A/9
F02 Arterial With detuning in positive direction, the achieved change in the arterial display is
less than 100 mmHg (2 s).
– Acknowledgement (P_ART, X348A/7)  X633L/B12, insufficient voltage
change
– Test detuning defective (PA_DET, X632/A17)  X348A/9
F95 Arterial System error
7.1.9 Battery test
F01 Battery CPU1 failed to complete the battery test within 5 sec.
– The “Test passed” information transmitted via the serial interface is missing
F02 Battery The battery charge is insufficient for emitting an audible alarm over 1 min
(maybe no battery connected).
– The battery voltage (U_ACCU, ...)  X633L/B21 dropped below 17.6 V.
– Acknowledgement (U_ACCU, ...)  X633L/B21 of the battery voltage
defective.
F03 Battery Test circuit on P.C.B. LP 639 defective.

– The test level is incorrect (TESTBATT, X634R/C23)  X639/A10, no 12 V
pulse (100 ms)
– Fuse in the base is defective
– R39 on P.C.B. LP 647 defective, possibly caused by flickering power supply
unit
F95 Battery System error

7.1.10 Blood leak test
F01 Blood Leak Blood leak channel and dimness not in alarm-free condition during the T1 test.
– Dimness channel contaminated (calcium precipitate, etc.)
– Acknowledgement (BLL, X637/A18)  X633L/B10 voltage value within the
alarm tolerances (<3 V / ≥8 V)
– Acknowledgement (BLL_DIM, X637A/21)  X633L/B11 voltage value within
the alarm tolerances (<1.5 V / ≥8 V)
– DAC_BLL or DAC_DIM not within the tolerances (check calibration)
F02 Blood Leak The blood leak alarm / dimness alarm is not recognized during test detuning.
– Acknowledgement (BLL, X637/A18)  X633L/B10 voltage value not within
the alarm tolerances (≥3 V)
– Acknowledgement (BLL_DIM, X637A/21)  X633L/B11 voltage value not
within the alarm tolerances (≥1.5 V)
– Test detuning (BLL_DET, X632/A25)  X633L/B27 not 5 V
– Calibration of DAC_BLL or DAC_DIM is too high
– Detuning (DAC_DIM, X634R/A11)  X633L/C3 impossible
– Dimness calibration is set to potentiometer calibration
(BR6 from pos. 1/2 to 2/3)
F03 Blood Leak After test detuning, the blood leak channel and dimness fail to enter the alarm-
free state.
– Dimness channel contaminated (calcium precipitate, etc.)
– Acknowledgement (BLL, X637/A18)  X633L/B10 voltage value within the
alarm tolerances (<3 V / ≥ 8 V)
– Test detuning (BLL_DET, X632/A25)  X633L/B27 not 0 V
– Acknowledgement (BLL_DIM, X637A/21)  X633L/B11 voltage value within
the alarm tolerances (<1.5 V / ≥8 V)
– DAC_BLL or DAC_DIM not within the tolerances (check calibration)
F95 Blood Leak System error
7.1.11 Temperature test
F01 Temperature The temperature measuring range is not set to hemodialysis.

F02 Temperature The actual temperature is less than 35.0 °C (test running time > 15 minutes).
– Calibrate the temperature
– The heater rod has failed
– Acknowledgement (T_DIAL1, X633L/B16)  X632/A24, voltage got stuck.
F03 Temperature The actual temperature is higher than 39.0 °C

(test running time 15> 15 minutes).
– Calibrate the temperature
– The regulating sensor (NTC-2) is defective
– Acknowledgement (T_DIAL1, X633L/B16)  X632/A24, voltage got stuck.

F04 Temperature The temperature failed to stabilize within 15 minutes.

– Acknowledgement (T_DIAL1, X633L/B16)  X632/A24 is steadily changing
(change > 0.3 °C/15 sec).
F05 Temperature Detuning in positive direction not higher than 3 °C (10 sec).
– Acknowledgement (T_DIAL1, X633L/B16)  X632/A24 change in voltage
insufficient.
– Detuning (T_DETADJ, X632/A23) X633R/C21 insufficient
F06 Temperature The monitor sensor indicates a constant value.

– NTC-3 defective
F07 Temperature The test release is missing (max. test running time is 10 minutes).
– Run-time problem (software).
F08 Temperature CPU1 failed to transmit a bibag® status message within 3 sec.
F09 Temperature bibag® NTC_BIB detuning not higher than 1 °C.

– Acknowledgement (NTC_BIB, X633R/C15)  ADW on P.C.B. LP 633-5,
change in voltage insufficient
– Detuning (BIBAG_TE, X634R/A13)  X633R/A20 insufficient
F10 Temperature bibag® temperature display outside of measuring range (15 to 45 °C)
– Acknowledgement (NTC_BIB, X633R/C15)  ADW on P.C.B. LP 633-5
F95 Temperature System error
7.1.12 Negative pressure test (negative pressure holding test)
F01 neg. Pressure During the start phase a negative pressure of more than 450 mmHg has
developed (max. test running time 120 sec).
– The hydraulic system is contaminated,
– the air separation pump started running
F02 neg. Pressure Setting the dialysate pressure to the test pressure (–300 mmHg to –450 mmHg)
was not possible (max. test running time 120 sec).
Upon repetition of measurement, the range was extended from –260 mmHg to
–490 mmHg.
– Leakage in the hydraulic system
– The UF pump is defective
F03 neg. Pressure The working point (116 digits) of the differential amplifier cannot be set correctly
(max. test running time 120 sec).
– Pressure variations are too large
– The D-A converter (IC11) on P.C.B. LP 632 is defective
– The operational amplifier (IC1/IC3) on P.C.B. LP 632 is defective
– Acknowledgement (P_DIAL, X633L/B6)  X632/A29 is defective
– CI signal is missing (P.C.B. LP 632  X632/B22).

F04 neg. Pressure Completion of pressure measurement was not possible (max. test running time
120 sec).
F05 neg. Pressure The air separation pump started running during the measurement phase.
– Acknowledgement (ACKN_ASP, X634L/B10)  X632/A19 not 0 V.
– ASP has been interrupted electrically
F06 neg. Pressure Negative pressure holding test failed. The dialysate pressure drop exceeds
±40 mmHg (related to ten balancing chamber switching cycles).
F07 neg. Pressure Current increasing pulses were not recognized (min. 2 x).
– No 5 V balancing chamber pulses (CI. X634R/A23)  X632/B22
F95 neg. Pressure System error
7.1.13 Positive pressure test (positive pressure holding test)
F01 pos. Pressure The mandatory filling program of CPU1 has not been completed (10 sec).
– The solenoid valve V43 is not closed
F24 pos. Pressure V24 valve error.

F25 pos. Pressure No pressure increase above 150 mmHg (change in pressure) after valve
switching.
– Control signals of V24 and V24B mistaken for each other
– Leakage in the external system (shunt interlock, dialysate lines, etc.)
F26 pos. Pressure No pressure compensation after opening of V43 (–125 mmHg to 55 mmHg).
– V24 got stuck (mechanically open)
– V43 not open
– V26 leaky
F27 pos. Pressure No pressure compensation after opening of V43 (–125 mmHg to 55 mmHg).
– V24 got stuck (open mechanically)
– V43 not open
– V189 (retentate valve) leaking
F02 pos. Pressure The loading pressure cannot be measured via the solenoid valve V26 in the
hydraulic system
(P-Dial. < 600 mmHg, 15 sec).
– Solenoid valve V26 mechanically not open
– Solenoid valve V43 mechanically not closed
The balancing chamber is switched to passage during this test sequence. V24,
V24B and V43 are closed; V26 is open.

F03 pos. Pressure The hydraulic system cannot be deaerated via the solenoid valve V43; the zero
point of –125 to 55 mmHg has not been reached (15 sec).
– Solenoid valve V26 mechanically not closed
– Solenoid valve V43 mechanically not open
– Zero point outside the –125 to 55 mmHg range.
F04 pos. Pressure The first working point (220 digits) of the differential amplifier cannot be set.
– Pressure variations are too large
F05 pos. Pressure Test detuning results in a change in the measuring range of more than
95 mmHg (60 sec).
– The operational amplifier (IC2) on P.C.B. LP 632 is defective
– Acknowledgement (P_DIAL, X633L/B6) X632/A29, change in voltage too
large
– Detuning defective (P_DETADJ, X632/C20)  X633R/C22
– The balancing chamber valve V36 or V38 (drain valve) is leaky
F06 pos. Pressure Test detuning results in a change in the measuring range of less than 85 mmHg
(60 sec).
– Acknowledgement (P_DIAL, X633L/B6)  X632/A29, change in voltage
insufficient
– V26 leaky
F07 pos. Pressure After detuning in the test there is a difference (P. diff > ±9 mmHg). between the
display and the differential amplifier.
– The voltage divider R23/R9 or the operational amplifier IC2 is defective
– The operational amplifier IC1/IC3 is defective
F08 pos. Pressure Test detuning results in a change in the measuring range of more than
400 mmHg (20 sec).
– The operational amplifier (IC2) on P.C.B. LP 632 is defective
large
F09 pos. Pressure Test detuning results in a change in the measuring range of less than
350 mmHg (20 sec).
– Acknowledgement (P_DIAL, X633L/B6)  X632/A29, change in voltage
insufficient
– Detuning defective (DIAL_DET_ADJ, X632/C20)  X633R/C22
F10 pos. Pressure The second working point (116 digits) of the differential amplifier cannot be set
correctly.

F11 pos. Pressure Change in the dialysate pressure after closing of the solenoid valve V43 (zero
point change from –20 mmHg to +80 mmHg within 15 sec).
– The solenoid valve V24B is not closed
F12 pos. Pressure The loading pressure cannot be measured via the solenoid valves V24 and
V24B in the hydraulic system (P-Dial. < 600 mmHg, 15 sec).
– Solenoid valve V24 or V24B mechanically not open
The balancing chamber is switched to passage during this test sequence. V43
and V26 are closed; V24 and V24B are open.
F13 pos. Pressure The hydraulic system cannot be deaerated via the solenoid valve V43; (P-Dial.
not equal to –125 to 55 mmHg, 20 sec).
– The solenoid valve V24 is not closed
– V43 neither opens electrically nor mechanically
The balancing chamber is switched to passage during this test sequence. V24
and V26 are closed; V24B and V43 are open.
F14 pos. Pressure Zero point change after closing of solenoid valve V43 (20 sec).
Standard: P-Dial. not equal to –125 to 55 mmHg.
V26 and V43 are closed; V24B is open.
F15 pos. Pressure The loading pressure is below 780 mmHg ± 30mmHg (10 sec).
– The loading pressure is too low
F16 pos. Pressure During the start phase, the pressure dropped below 620 mmHg
(measuring tolerance: ±30 mmHg, max. test running time 120 sec).
– Major leakage in the hydraulic system
– The UF pump spring is defective
– The loading pressure is too low
– The air separation pump fails to occlude
– Relief valve A78 or V43 is leaky
F17 pos. Pressure During the start phase, it was not possible to reduce the dialysate pressure to a
value below 760 mmHg (measuring tolerance: ±30 mmHg, test running time
120 sec).
– The loading pressure is too high
– The UF pump is defective
F18 pos. Pressure The working point (116 digits) of the differential amplifier cannot be set correctly
(test running time 120 sec).
– The pressure variations in the system are too large
F19 pos. Pressure Completion of pressure measurement was not possible (max. test running time
120 sec).

F20 pos. Pressure Positive pressure holding test failed. A pressure drop by more than
±80 mmHg/min was detected in the hydraulic system during flow-off.
– The UF pump spring is defective
– The air separation pump fails to occlude
– Relief valve leaking
– V84 leaking
F21 pos. Pressure The dialysate pressure cannot be set to a value between 460 and 760 mmHg
±30 mmHg (10 sec).
– The heat exchanger is defective
– Problem in the hydraulic system
F22 pos. Pressure The air separation pump is not running during the test phase (2 sec).
– Control line (AIR_SEP+/A22)  ASP/... not 24 V
– Control line (AIR_SEP–/C22)  ASP/... not 0 V
– Acknowledgement (ACKN_ASP, X634L/B10)  X632/A19 not 12 V.
F23 pos. Pressure Pressure drop in the hydraulic system during the measuring phase (8 s).
Change larger than +4 digits or larger than -8 digits.
– Leakage in the pump segment of the air separation pump
– Leakage in the heat exchanger
large
F24 – F27 See between F01 and F02
F28 pos. Pressure ASP functional test (running and delivery test)
– ASP line segment is occluded
– ASP line segment has been incorrectly inserted (check direction of delivery)
– ASP is not running (electrically or mechanically).
– V87 electrically or mechanically closed
F95 pos. Pressure System error
7.1.14 UF function test
F01 UF Function The pause between the strokes of the UF pump 1 was shorter than 220 ms.
Correct volume delivery is not ensured due to too short a return.
– The pump rate emitted by CPU1 is too high
F02 UF Function The pulse time for the UF pump 1 is shorter than 180 ms. Correct volume
delivery is not ensured due to too short an emission time.
– The monoflop on P.C.B. LP 634 is defective (IC42/R82/C47)
F03 UF Function The pulse time for the UF pump 1 is longer than 500 ms. A maximum rate of
5000 ml/h is not possible.
– The monoflop on P.C.B. LP 634 is defective (IC42/R82/C47)
F04 UF Function No activity of the UF pump 1 during the test (5 sec).

– Acknowledgement (UF_P1, X637/B23)  X632/A7, no LOW pulses.
– Control line (UF_P1, X634L/ABC23) X637/B23, no LOW pulses.

F05 UF Function The UF pump 1 cannot be stopped by CPU2.

– Control line (UF_P_EN, X632/C28)  X634R/A22 not 5 V.
– The reset input at IC42/pin 3 on P.C.B. LP 634 is defective
F06 UF Function The UF pump acknowledgement from CPU1 is faulty.

– Acknowledgement (UF_P1, X637/B23)  X633L/C14, no LOW pulses.
F07 UF Function The change in pressure after a stroke is less than 20 mmHg.
– The UF pump 1 is mechanically defective
– Acknowledgement (UF_P1_CTL, X632/C27)  X634R/A24, no LOW pulses
F09 UF Function Dialysate pressure is outside the measuring range (15 s).
– UF pressure transducer defective.
F95 UF Function System error
7.1.15 Conductivity test
F01 Conductivity The conductivity failed to be within the scale limits or to stabilize within
10 minutes (±0.1 mS/10 sec).
– Concentrate is not connected
– Acknowledgement (COND_SIG, X633L/B8)  X632/A22, voltage outside
the measuring range or unstable
F02 Conductivity Detuning in positive direction not more than 0.5 mS (10 sec).
– Acknowledgement (COND_SIG, X633L/B8)  X632/A22 insufficient
– Detuning (COND_DET, X632/A21) X633L/B31 insufficient
F03 Conductivity Detuning in negative direction not more than 0.5 mS (10 sec).
– Acknowledgement (COND_SIG, X633L/B8)  X632/A22 insufficient
F04 Conductivity The conductivity cell indicates a constant value.

– The CD cell is defective
F05 Conductivity CPU1 failed to transmit a bibag® status message within 3 sec.
F06 Conductivity The bibag® CD detuning is not more than 1 mS/cm.

– Acknowledgement (COND_SIGNAL3, X633R/A12)  MP TP3 on P.C.B.
LP 633-5, change in voltage insufficient

F07 Conductivity The bibag® CD display is outside of the measuring range.

– Acknowledgement (COND_SIGNAL3, X633R/A12)  MP TP3 on P.C.B.
LP 633-5
– Conductivity outside the expected detuning range caused by wrong
concentrate on the bicarbonate port or temperature too low
F08 Conductivity CPU1 fails to increase the working point (when the conductivity is < 40 mS/cm
uncompensated) for the bibag® conductivity by > 5 digits.
– Detuning (HOT_RINSE, X634R/C24  X633R/A16) not 12 V
– P.C.B. LP 633-5 T2 or IC26 defective
F95 Conductivity System error
7.1.16 Test DIASAFE® plus / HPU Test
F01 DIASAFE plus Present options and DIP switch settings do not match.
F01 HPU
CPU1 system status (MST), HPU status and DIP switch/array 2 changed during
the test running time.
– DIASAFE plus:
CPU2: Array 2, DIP switch 2 not OFF
CPU2: Array 2, DIP switch 3 not OFF
– MST transmitted by CPU1 not matching with the set DIP switch of array 2.
– DIP switch/array 2 changed during the test running time.
– HPU logged off
F34 DIASAFE plus Pressure holding test failed to be passed. Max. number of treatments
exceeded?
– Diasafe filter membranes leaking/worn.
F02 DIASAFE plus Dialysate outlet pressure (DA1) outside the permissible range (10 s).
F02 HPU Test range for DA1 –25 mmHg² P_dial ² 55 mmHg
– Acknowledgement DA1 (P_DIAL, X633L/B6)  X632/A29
– Acknowledgement DA2 (see HPU diagram)
F03 DIASAFE plus Cross comparison of both pressure transducers (DA1 / DA2) is outside the
F03 HPU acceptable tolerance (10 s).
P(DA2) == P(DA1) ±20 mmHg
– Acknowledgement DA1 (P_DIAL, X633L/B6)  X632/A29
– Acknowledgement DA2 (see HPU diagram)
F41 DIASAFE plus The test valve V183 is leaking. Pressure increase in the system of DP(DA2) >
F41 HPU 30 mmHg within 4 s.
– V183 open, contaminated, or mechanically defective
– HPU, output stage etc. defective
F42 DIASAFE plus No pressure increase of DP(DA2) > 200 mmHg within 4 s after opening the test
F42 HPU valve V183 in the system.
– V183 fails to open, mechanically defective
– Compressor P185 defective, not running
– HPU, V183 and/or compressor P185 output stage etc. defective

F43 DIASAFE plus The lower pressure test range of DP(DA2) > 300 mmHg failed to be achieved
F43 HPU within 1 s after closing the test valve V183.
F44 DIASAFE plus The upper pressure test range of DP(DA2) 750 mmHg was exceeded within 4 s
F44 HPU after closing of the test valve V183.
F04 DIASAFE plus The air separation pump P97 is running although valve V43 is closed.
F26 DIASAFE plus Insufficient test pressure (P < 750 mmHg) in the system.
– Hydraulics system leaking
F27 DIASAFE plus After the valve V189 opened, the pressure drop in the system was insufficient
(DP < –70 mmHg).
– Valve V189 electrically or mechanically not open
– Diasafe filter strongly contaminated
– Filter before/after V43 strongly contaminated
F28 DIASAFE plus Pressure increase in the system fails to exceed P > 760 mmHg.
– Diasafe filter membrane leaking (major leakage)
– No Diasafe filter installed
F29 DIASAFE plus Pressure holding test failed to be passed. Excess pressure drop within a
measurement time of 30 s (DP > –10 mmHg).
– Diasafe filter membrane leaking
F30 DIASAFE plus During the pressure holding test valve V189 was closed (according to electronic
acknowledgement).
– Valve control failed
F31 DIASAFE plus Fill phase has been stopped.

F31 HPU Valve(s) V26 open and/or V24, V24b closed (according to electronic
acknowledgement), or failure to perform 25 or 15 balancing chamber switchings
within 120 s.
– Valve control failed
– Balancing chamber switchings failed (e.g., only “Eigentakt”)
F34 DIASAFE plus See error message between F01 and F02 DIASAFE plus
F95 DIASAFE plus System error

F95 HPU

7.2 Device error during cleaning programs
7.2.1 V84 monitoring
Rinse Failure F01 End of the rinse-free program in Dis I – V.

Conductivity has been recognized via V84, although the valve is still closed.
This error message can be acknowledged by pressing the Cleaning key.
Rinse Failure F21 Disinfectant suction phase in Dis I – IV.

Maximum permissible UF pump strokes (160) during the suction phase
exceeded.
Error message cannot be acknowledged.
Turn the device off and back on again.
Rinse Failure F02 Disinfectant suction phase in Dis I – IV.

Conductivity has not been recognized via V84, and the
Disinfectant empty message has been acknowledged twice.
Program Dis V (device with HPU).
No conductivity detected via concentrate level sensor, and
Disinfectant empty message acknowledged twice.
Rinse Failure F03 End of the suction phase in Dis I – IV.

Conductivity has been recognized via V84, although the valve is already closed.
This error message can be acknowledged by pressing the Disinfection key.
Rinse Failure F04 End of the suction phase in Dis I – IV.

Float switch fails to detect fluid on completion of the disinfectant suction phase.
Aeration of the disinfectant container!
F01, F02 and F03 cause the V84 monitoring flag to be set. I.e. after one
of these error messages has occurred, Bergström or ISO-UF dialysis is
no longer possible, since it is not possible to switch the flow off. The V84
malfunction can be eliminated by correctly performing Dis I – IV.
Another possibility of correcting the problem can be found in the service
mode (by a service technician only) in the NOVRAM menu item (clear
V84 malfunction).

7.2.2 PSW (pressure switch) monitoring during free rinsing

(only with devices with CDS)
Rinse Failure F05 Rinse-free program with following Dis or HDIS or mandatory rinse as individual
program in Dis I – V.
It was impossible to open the pressure switch for PSW_104 (S124)
(bicarbonate).
– Pressure on distribution piping > 500 mbar (according to specification, the
permissible pressure is max. 500 mbar). Pressure peaks on distribution
piping: Frequently occurs in distribution pipings with user points if e.g.,
several patients are disconnected simultaneously and disinfection is started.
– Switching point of pressure switch too low:
Desired= 700 mbar ±20 mbar
– Check acknowledgement of pressure switch on P.C.B. LP 633-5:
Concentrate: X633L/A20
It was impossible to open the pressure switch for PSW_102 (S123)
(concentrate).
Rinse Failure F07 Rinse-free program, Dis, HDIS, or mandatory rinse in Dis I to V.
Pressure drop during the monitoring phase on PSW_104 (S124) (bicarbonate)
or pressure build-up impossible.
– Check switching point of pressure switch
– Check loading pressure
(possibly splinter or contamination in orifice 151, remove and purge the
tubing from both ends)
– Check negative pressure and orifice (89)
(for this purpose, remove and purge the tubing from both ends)
– Check CDS valve (104)
– Verify tightness of CDS path
Bicarbonate: X633L/A19
– Cartridge filter (F210) upstream of degassing pump clogged or wrong filter
(filter for disinfectant container) installed. Filters can be distinguished by
different adapters.

Rinse Failure F08 Rinse-free program, Dis, HDIS, or mandatory rinse in Dis I – V.
Pressure drop during the monitoring phase on PSW_102 (S123) (concentrate)
or pressure build-up impossible.
– Check the check valve (117) and filter (119).
– Check CDS valve (102)
different adapters.
Rinse Failure F09 Five minutes before the end of the mandatory rinse in Dis I – V.
The pressure switch PSW_104 (S124) (bicarbonate) or PSW_102 (S123)
(concentrate) did not open after pressure reduction.
See Rinse Failure F12.
The pressure switch for PSW_104 (S124) (bicarbonate) and for PSW_102
(S123) (concentrate) could not be opened.
– Membrane pumps fail to run
– V102 or V104 fails to open

Pressure drop during the monitoring phase on PSW_104 (S124) (bicarbonate)
and PSW_102 (S123) (concentrate) or pressure build-up impossible.
– Check the check valve (117) and filter (119).
– Check CDS valve (102/104)
different adapters.
In case of F07, F08 and F13, the DO NOT SWITCH OFF !! message
can, in addition, be alternately displayed.
However, this message is displayed only if a mandatory rinse program
is requested, since the concentrate and bicarbonate lines still have to
be emptied before the device is switched off.

7.2.3 Rinse section test (check of V91, V99, V100) (only devices with CDS)
Rinse Failure F11 Three minutes before the end of the mandatory rinse in Dis I – V.
The pressure switch PSW_102 (S123) (concentrate) did not open after pressure
reduction.
– Membrane pumps fail to run
– V102 fails to open electrically or mechanically
X633L/A20
V91/V100 Failure Three minutes before the end of the mandatory rinse in Dis I – V.
V91 or V100 cannot be opened.
– V91 or V 100 fail to open electrically:
P.C.B. LP 634: V91 = X634L/A12; V100 = X634L/C13
– V 91 or V 100 mechanically not open:
Check filter (148) before V100, or valves clogged
– V99 constantly open (electrically P.C.B. LP 634: X634L/B12 or
mechanically)
– V 102 not open
– Pressure switch for PSW_102 (S 123) fails to switch
V99 Failure Three minutes before the end of the mandatory rinse in Dis I – V.
V99 cannot be opened.
– V 99 fails to open electrically:
P.C.B. LP 634: X634L/B12
– V 99 fails to open mechanically:
Check filter (149) before V99, or V99 clogged
– Pressure switch for PSW_102 (S123) fails to open
V130 cannot be opened.
– V130 electrically defective:
P.C.B. LP 634: X634L/A4
– V130 mechanically defective or clogged
– Check the tubing arrangement for the bicarbonate suction line and the
bibag® block
V188 Failure V188 fails to open.

– V188 electrically defective
– V188 mechanically defective or clogged
Rinse Failure F14 Shortly before the end of the mandatory rinse in Dis I – V.
Rinse section test not completed correctly. Possibly caused by flow problems.

7.2.4 Rinse section test (check of V91 and V98) (only devices without CDS)
It was not possible to readjust the flow to 750 ml/min ±50 ml/min. V91 defective.
After V91 has opened, a flow > 950 ml/min failed to develop. V91 or valve V98
defective.
7.2.5 Rinse section test (check of V91, V99, V100, V130) (only devices without CDS)
DS (bibag® pressure switch 134) could not be opened at the beginning of the
test.
– Check pressure switch: Switching point: desired value: 130 mbar +30 mbar
– Suction error of bicarbonate pump
– V91 constantly electrically or mechanically open
– V99/100 constantly electrically or mechanically closed
It is impossible to build up pressure on DS (bibag® pressure switch 134) via V91.
– Pressure switch fails to close mechanically: check switching point
– V91 fails to open electrically: P.C.B. LP 634: X634L/A12
– V91 fails to open mechanically (possibly clogged)
– V130 electrically not closed: P.C.B. LP 634: X634L/A4
– V130 fails to close mechanically (possibly clogged)
– bibag® connector leaking (check O rings)
– Sealing on the bicarbonate suction tube leaking
X633L/A8
It is impossible to build up pressure on DS (bibag® pressure switch 134) via
V100.
– V100 fails to open electrically: P.C.B. LP 634: X634L/C13
– V100 fails to open mechanically (possibly clogged)
– Concentrate pump fails to pump
– Filter (148) clogged
– Pressure switch fails to open

DS (bibag® pressure switch 134) cannot be closed. V99 or V130 is leaking.
– Sealing on the concentrate suction tube leaking
– Pressure switch fails to close
DS (bibag® pressure switch 134) cannot be opened. V99 does not open.
– V91 electrically or mechanically open
– Filter (149) before V99 clogged
DS (bibag® pressure switch 134) cannot be closed.
DS (bibag® pressure switch 134) cannot be opened.
– Check the tubing arrangement for the bicarbonate suction line and the
bibag® block
– Bicarbonate line squeezed at strain relief
– Narrowing in the reducer on the bibag® connector
Rinse Failure F 20 Impossible to close the pressure switch (134) via V91/100
– V130/V188 electrically or mechanically open
V188 Failure The pressure on pressure switch (134) cannot be reduced via V188.
– Check the tubing arrangement for the concentrate suction line and the air
separation block
– Concentrate line squeezed at strain relief

7.2.6 V39 Test
V39 Failure On opening V39 a difference in pressure (averaged value V39 open – averaged
value V39 closed) is detected on the dialysate pressure transducer (182):
bibag® device: < 20 mmHg
– V39 fails to open / close electrically or mechanically (possibly hydraulic
processing unit defective)
– It is impossible to re-adjust the degassing pump (P.C.B. LP 634).
– V91, V99, V100 fails to open electrically or mechanically
– Dialysate pressure transducer (182) defective or not calibrated (possibly
HPU P.C.B. LP 941 defective)
– Filter 210 (before degassing orifice) clogged
7.2.7 Further messages which may be displayed before or during a cleaning program
Blood Sensed by OD Start of a cleaning program in RI I to II, HR I to III, Dis I to V.

The optical detector in the air detector module recognizes blood.
Shunt cover open Start of a cleaning program or during a cleaning program in RI I to II, HR I to III,
Dis I to V.
The shunt interlock is not closed.
Dialines not conn Start of a cleaning program in RI I to II, HR I to III, Dis I to V.

The dialysate couplings are not connected to the shunt interlock.
No LD alarm Priming of the blood lines in RI I to II, HR I to III, Dis I to V.

The drip chamber in the air detector module does not recognize any alarm.
Conc line not conn Start of a cleaning program in RI I to II, HR I to III, Dis I to V, or end of the
disinfectant suction phase in Dis V.
The concentrate suction tube is not connected to the rinse chamber.
Reconnect the concentrate suction tube to the rinse chamber.
Bic line not conn Start of a cleaning program in RI I to II, HR I to III, Dis I to V, or end of the
disinfectant suction phase in Dis V.
The bicarbonate suction tube is not connected to the rinse chamber.
Reconnect the bicarbonate suction tube to the rinse chamber.
Voltage Failure During a cleaning program in RI I to II, HR I to III, Dis I to V.

The supply voltages 24 V / 12 V are not consistent.
This error can be acknowledged for 8 seconds by pressing the respective
program key.
CPU-II failed During a cleaning program in RI I to II, HR I to III, Dis I to V.

The watchdog relay has dropped.
Communication (RxD or TxD) may be disturbed.

High temperature During a cleaning program in RI I to II, HR I to III, Dis I to V.

Temperature > 41 °C, >90 °C during HR; > 91 °C during IHR.
The device continues to run.
The alarm tone can be acknowledged.
Upon error elimination, the message is automatically cleared.
Low temperature During a cleaning program in RI I to II, HR I to III, Dis I to V.

Temperature < 33 °C; < 78.5 °C during HR.
The alarm tone can be acknowledged.
Water alarm During a cleaning program in RI I to II, HR I to III, Dis I to V.

The float switch transmits the “no water available” message for more than
10 seconds.
The balancing chamber has stopped; V41 is permanently open.
Water alarm During a cleaning program in RI I to II, HR I to III, Dis I to V.

For more than 30 seconds, the float switch fails to signal that water is required
(not applicable to recirculation programs).
Flow Alarm During a cleaning program in RI I to II, HR I to III, Dis I to V.

A current rise pulse is not recognized for more than 12 seconds.
The device continues to run at “Eigentakt” (10 seconds).
Upper Flow Alarm During a cleaning program in RI I to II, HR I to III, Dis I to V.

The cleaning flow increases >1000 ml/ min. The program has stopped.
The error can be acknowledged by pressing the respective cleaning program
key.
UF pump failed During a cleaning program in RI I to II, HR I to III, Dis I to V.

The UF pump has stopped or the rate deviates (2800 ml/h < UFR < 6000 ml/h).
The program has stopped.
The error can be acknowledged by pressing the respective cleaning program
key.
Dial. Valve failed During a cleaning program in RI I to II, HR I to III, Dis I to V.

V24 or V24B is closed although it should be open.
The error message can be acknowledged by pressing the respective program
key.
Bypass Valve failed During a cleaning program in RI I to II, HR I to III, Dis I to V.

V26 is closed although it should be open.
The error message can be acknowledged by pressing the respective program
key.
V102 Failure During a cleaning program in RI I to II, HR I to III, Dis I to V.

V102 electrically opened.
24 V will be turned off.
The error cannot be acknowledged.

V104 Failure During a cleaning program in RI I to II, HR I to III, Dis I to V.

Error during activation or acknowledgement of V104.
24 V will be turned off.
The error cannot be acknowledged.
Float-Switch Failure During a disinfectant program in the suction phase in Dis I to V.

The lower switching point of the float switch is not reached within 20 seconds.
Connect Disinfectant Disinfectant suction phase in Dis V.

Request to connect the disinfectant.
Press CONFIRM key Disinfectant suction phase in Dis V.

After the disinfectant has been connected, the Confirm key on the menu panel
must be pressed to start the suction procedure.
Please Wait Disinfectant suction phase in Dis V.

Disinfectant is drawn in via the concentrate pump.
Disinfectant empty ? Disinfectant suction phase in Dis I – V.

Dis V: After the disinfectant has been drawn in, the float switch does not
recognize any fluid.
Dis I to IV, Dis VI: The V84 monitoring unit does not recognize any conductivity.
Disinf-Temp. too high Transition to disinfection in Dis I – V.

Temperature at the end of the rinse-free procedure > 40 °C.
Again and again, the rinse-free procedure is prolonged by 1 minute.
An audible warning is sounded after 4 minutes.
The message is automatically cleared, and it cannot be acknowledged.
Rinse required! During stored mandatory rinse in Dis I – V.

The mandatory rinse has been stopped (e.g., the device has been switched off).
Rinse after Disinf. Selection of a cleaning program, although a mandatory rinse has been
requested in HR.
A disinfection program has been stopped and subsequently a rinsing or hot
rinsing program started.
Power Failure During a cleaning program in RI I to II, HR I to III, Dis I to V.

Line voltage failed.
BIBAG cover open Upon start of a cleaning program in RI I to II, HR I to III, Dis I to V.
The bibag® connector is not closed (flap not closed).
Heater Error During the CDS rinsing phase at the end of a hot rinsing program or a hot
disinfection program in CDS: HR I to III, Dis II to IV.
The heater signal (P.C.B. LP 633-5: X633R/A26) is not changing for > 40 sec.
Accumulator empty! Battery voltage < 17.2 V ±2.5 %

Only in the event of a power failure during the cleaning programs.
If the voltage drops below 17 V, the device will switch off.

7.3 Error messages after turning power on
ROM ERROR System error.

Execute software update (MDC-II).
Replace the MDC-II board, if required.
BIOS ERROR System error.

BRAM #XXX XXXX XXXX System error.

Turn the device off and back on again, initialize the NOVRAM.
Afterwards, recalibrate or load the current NOVRAM data.
RAM ERROR System error.

Keyboard Error Short-circuit on the keyboard.

Check the plugs for proper connection, possible short-circuit on the keys,
replace the front panel, if necessary.
Watchdog Error This error message can only be displayed shortly after turning power on.
Check the WD relay and components. Check CPU2/CPU1.
Check the plug connectors on the monitor.
XX (not calibrated) NOVRAM error upon test request.

Recalibrate the function indicated.
NTC 109 switched off No valid value has been filed during start in the NOVRAM. The temperature
difference between NTC109 and NTC3 is too high.
Switch off NTC 109 in the SETUP MENU, or recalibrate the temperature.

7.4 Error messages during dialysis
Voltage Failure The supply voltages 24 V / 12 V are not consistent.

The device enters the safe state and must be switched off/on.
– The 12 V or 24 V operating voltage is outside of the permissible range:
24 V: >26 V / <22.5 V
12 V: >12.8 V / <11.0 V
– Check the power supply unit
– Power adapter OK: Check the voltages on P.C.B. LP 633-5:
+12 V: X633R/A, C31
+24 V: 24V_EM: X633L/B20
24 V Switched Off The 24 V supply voltage has fallen below 5 V.

– Check the power supply unit
– Power adapter OK: Check the voltages on P.C.B. LP 633-5:
+24V_EM: X633L/B20
– Remove all P.C.B.s. If the device is running: Turn the device off, reconnect
all P.C.B.s while the device is switched off; determine the defective P.C.B.
and repair it.
– Completely loosen the hydraulic compartment connections
Caution: J1 must now be fitted on P.C.B. LP 630 since, as the device will
otherwise not be able to perform the watchdog test! Be absolutely sure to
remove the jumper again for hemodialysis operation!
With the device running, check the short circuit in the hydraulic compartment
for 24 V supply and the valves and pumps for short circuit.
CPU-II failed CPU2 fails to communicate via the serial interface.

– The software versions of CPU1 and CPU2 do not match
– Hardware defect on CPU2
Profile time diff. Deviation in time between CPU1 and CPU2.

The error message is emitted 60 seconds after the start of the profile.
– The clock module on CPU1 (IC 14) is defective or calibrate the time in case
of layout < D
Cyclic PHT F01 Balancing error

– System leakage
– Applicable to Diasafe devices: CPU2, array 2, DIP switch 1 is not in position
ON
Cyclic PHT F02 Balancing error

– System leakage
– Applicable to Diasafe devices: CPU2, array 2, DIP switch 1 is not in position
ON
Cyclic PHT F03 IC1 or IC3 on P.C.B. LP 632 is defective, or device leakage
Cyclic PHT F04 It was not possible to complete the test within a specific time interval

V84 malfunction Conductivity is detected at the V84 electrodes.

This error message is emitted for the first time at the end of the T1 test.
The error can be acknowledged for the duration of one hemodialysis procedure
by pressing the Dialysis Start key. It is, however, not possible to switch off the
flow (Bergström-/ISO-UF operating mode). Should the error occur during Flow
OFF, the flow is switched on automatically.
– First of all, it must be verified whether a Rinse Failure F01, F02 or F03
occurred during the previous disinfection procedure (see listing of cleaning
program errors). Should this be the case, a disinfection program I – IV (not
Dis V) must be completed correctly. The problem can also be corrected using
the CALIBRATION service menu, NOVRAM menu item (clear V84
malfunction).
– Should this not be possible, the error memory of the device can be read out.
– Should this neither be possible, the test described below can be performed:
Remove the disinfectant.
Perform or skip the T1 test.
Should the error message be displayed again at the end of the T1 test, it was
generated by a Rinse Failure F01, F02 or F03 and can be cleared only by
taking the measures described above.
Should the message not be displayed again, a second test can be
performed:
Reconnect the disinfectant.
Set the UF rate and switch on the UF unit.
Should the error occur at this moment, there is a leakage on V84 (see listing
of cleaning program errors).
Shunt Cover open – P.C.B. LP 633-5 C24 (100 nF) temporarily short-circuited
(temporarily) – Shunt interlock defective (check switches)
Voltage Failure – P.C.B. LP 633-5 C84 (100 nF) temporarily short-circuited

(temporarily)
UF1 volume - Error Failure to pass the test for an UF pump. The fill volume for the secondary air
separator is outside the tolerance of 100 ml ±4 ml.
Possible cause:
– The UF pump fails to deliver correctly (not calibrated or mechanical defect)
– If the test result is > 104 ml, the problem can also be caused by air coming
from a poorly deaerated dialyzer
F327 UF failure Pause between two UF1 pump strokes less than 220 ms.
Possible cause:
– CPU1 defective
F328 UF failure Pulse time of one UF1 pump stroke less than 180 ms.
Possible cause:
– Controlling monoflop on LP 634 defective
F329 UF failure Pulse time of one UF1 pump stroke exceeds 500 ms.
Possible cause:
– Controlling monoflop on LP 634 defective

F330 UF failure Pick-up time of the UF1 pump exceeds 10 seconds.

Possible cause:
– Controlling output stage on LP 634 defective
F331 UF failure Theoretical/actual rate of the UF1 pump deviates by more than ±10 %.
Possible cause:
– System error
F332 UF failure UF1 pump stopped for more than the maximum time period.
Possible cause:
– Controlling output stage on LP 634 defective
– UF pump interruption
– System error
F333 UF failure Volume changes by more than 10 ml during prescribed standstill (only
monitored if OD is dark).
Possible cause:
– System error
F341 UF failure Mechanical UF1 pump failure.

Possible cause:
– Broken spring
– Contaminated sieve
F350 UF failure A difference of more than 100 ml between the CPU1 and the CPU2 volume is
detected during an UF data transfer after turning the UF unit on.
Possible cause:
– System error
F351 UF failure CPU2 could not detect plausibility of the CPU1 UF parameters.
Possible cause:
– System error
F352 UF failure CPU2 UF deviation compared to the theoretical UF target volume.

Possible cause:
– System error
F354 UF failure UF rate exceeds the maximum rate allowed.

Possible cause:
– System error

F361 UF failure CPU1 sent the UF parameter set to CPU2 and has not received a release from
CPU2 after a timeout of 30 seconds.
Possible cause:
– System error
F363 UF failure CPU2 did repeatedly not receive a complete UF parameter set.
Possible cause:
– System error
F364 UF failure UF1 volume change although the UF goal has already been reached.
Possible cause:
– System error
7.4.1 HPU (hydraulic processing unit) error messages
HPU Error F00 The HPU logs off with index STATUS_ER; no bit is set in the error bit field.
– Problem on P.C.B. LP 941
– Problem on CAN distributor board
HPU Error F01 The cyclic communication has failed for more than 2 seconds.
– System error
HPU Error F02 The response to an event violated the time-out.

– System error
HPU Error F03 An error occurred in the program sequence.

– System error
HPU Error F04 Voltage drop (24V_SW) during HPU operation.

– 24 V voltage supply on P.C.B. LP 941 failed (watchdog dropped)
HPU Error F05 Watchdog test failed to be passed.

– Watchdog circuit on P.C.B. LP 941
HPU Error F06 Reference voltage monitoring detected an error.

– Reference voltage circuit on P.C.B. LP 941 is defective.
HPU Error F07 The HPU was logged off by the monitor. Will not be displayed since CPU1 has
already stopped the communication.
– System error
HPU Error F08 General valve malfunction:

– System error
HPU Error F09 Compressor error(185)

– MV43 defective or activated
– Compressor 185 defective or activated
– Error on P.C.B. LP 941

HPU Error F10 Malfunction of valve MV39

HPU Error F11 Malfunction of the test valve (183)

HPU Error F12 Malfunction of the evacuation valve (188)

HPU Error F13 Malfunction of the retentate valve (189)

HPU Error F14 Defective component on P.C.B. LP 941

HPU Error F15 Error in the HPU software. Valves are activated incorrectly.
– System error
HPU Error F98 Proceeding to the T1 test is not allowed after restart.
– System error
HPU Error F99 HPU fails without logging off.

– Damaged cable or similar problem
– HPU logged off by CPU1
– CRC error in the transfer HPU  CPU1
– The electrical test (VDE) was performed directly after turning the device on.
Turn the device on at least 2 minutes before the test.

7.4.2 Blood pump (arterial) error messages
E.01 Line diameter outside the permissible range
E.02 Undefined hex switch position
E.03 Uncalibrated arterial pressure transducer
E.04 Run-time monitoring error during Single-Needle operation
E.05 Single-Needle stroke volume outside the permissible range
E.06 Single-Needle pressure thresholds outside the range of values of the AD

converter
E.08 Stop alarm
E.09 Error during A-D conversion
E.12 Rotary monitoring error (Hall sensor)
E.13 Monitoring error with regard to current sensing resistors
E.14 Monitoring error with regard to current sensing resistors
E.15 Speed monitoring error
7.4.3 Heparin pump error messages
E01 Watchdog error
E02 Gate array error (no interrupt INTO triggered)
E03 NOVRAM error
E04 Spike error (HP)
E05 Hex switch position error
E06 Voltage monitoring error
E11 Optical sensor (Step error/error in direction of rotation)
E20 Time basis error gate array <- -> microcontroller
E21 Interrupt INT0 constantly triggered by gate array

(no main loop runs)
E22 Error serial communication between CPU1 and LP 950
E55 Optical sensor (no pulses)

7.4.4 BPM module error messages
BPM: Measurement value Blood pressure cuff not correctly connected. Leakage in pressure tubing. Alarm
outside the alarm limits limits not adjusted to the patient.
BPM: Measurement not It was not possible to determine a measurement value.

successful
BPM: Option not available BPM option not installed.

Due to the error FXX BPM error the BPM option is no longer available during
the current treatment.
E02 BPM error Module does not respond anymore

(Remove the cuff from the
patient!)
E03 BPM error Module reset

patient!)
E06 BPM error BPM Rcv buffer vent

patient)
BPM: Cuff cannot be inflated. CPU-P1 pressure < 25 mmHg 15 s after the start of a measurement
BPM: Inflation time limit Inflation time > 70 s

exceeded
BPM: Cuff pressure lower CPU-P1 pressure < 40 % of the desired pressure
than preselected pressure
BPM: Measuring time limit Measurement time > 175 s

exceeded
BPM: Maximum cuff pressure CPU-P1 pressure > 320 mmHg

exceeded
BPM: Inflation pressure Inflation pressure reached too quickly.

reached too quickly.
Exx BPM error Sample array overflow

patient!)
E25 BPM error PulsCount array overflow

patient!)
E26 BPM error StepCount array overflow

patient!)
E70 BPM error Auto-zero error.

(Remove the cuff from the A failure is detected if the CPU-P1 pressure is > ±9 mmHg or the pressure
patient!) change is > ±1 mmHg 5 seconds after starting a measurement.

E72 BPM error Pressure difference between CPU-P1 and CPU-P2 on 1st stage > 20 mmHg
patient!)
E73 BPM error Vcc-CPU-P2 error

patient!)
E77 BPM error RetryCount array overflow

patient!)
E78 BPM error CPU-P2 time stamp error

patient!)
E79 BPM error Unknown error occurred

patient!)
E80 BPM error EEPROM data invalid

patient!)
E81 BPM error I²C bus hardware or checksum error

patient!)
E82 BPM error CRC error of the CPU-P2 program memory

patient!)
F83 BPM error CPU-P1 pressure zero point drift after T1 test
patient!)
E84 BPM error CPU-P2 pressure zero point drift after T1 test
patient!)
E85 BPM error AD values during calibration not acceptable (offset/gradient)

patient!)
E86 BPM error CPU-P2 pressure > 300 mmHg for more than 15 s.
patient!)
E87 BPM error Interval pause < 30 s

patient!)
E90 BPM error CPU-P2 pressure > 330 mmHg for more than 300 ms.
patient!)

E91 BPM error CPU-P2 pressure > 15 mmHg for more than 180 s.
patient!)
E93 BPM error CPU-P1 reference voltage deviation. Valid range: 1.4-1.6 V
patient!)
E94 BPM error Deviation +12V pump voltage. Valid range: 11-13 V
patient!)
E95 BPM error Vcc CPU-P1 deviation. Valid range: 4.6-5.4 V

patient!)
E96 BPM error Deviation of the calibration parameters between RAM and EEPROM
patient!)
E97 BPM error Actuator status deviation

patient!)
E98 BPM error Pressure change during measurement ≤ 3 mmHg / 5 milliseconds within
(Remove the cuff from the 25 seconds. Monitoring will then be active in order to detect a pressure stage.
patient!)
E99 BPM error Pressure difference between CPU-P1 and CPU-P2 on 1st stage > 20 mmHg
patient!)


Chapter 8: Tools (service equipment)
8 Tools (service equipment)
Warning
The precision of the measuring equipment used during calibration plays
an important role for the accuracy of the OCM measurement.
The measuring equipment used for calibrating the conductivity must
have a precision of 0.05 mS/cm in a temperature range of 35 °C to
39 °C.
We recommend using UMED measuring equipment as supplied by the

manufacturer.
HMED pressure measuring instrument with

case (set)
Universal measuring device UMED with case

(set)
(temperature, conductivity, pressure)

Secutest VDE test device

(without printer module)
Printer module
Carrying case (not illustrated)
Service Software Set 4008
Measuring cylinder 100 ml

ESD service kit
ESD workshop kit
Extraction tool for ICs

Electronic pocket scales
Adjustment set for 22-mm air detector
Calibration connector for bibag®

Conductivity / temperature

ND grey foil filter 0.4
Deep hexagon socket wrench

for Luer-Lock


Chapter 9: Calibration / adjustment
9 Calibration / adjustment
9.1 CALIBRATION
Note
If detected before starting calibration on the hydraulics unit, potential
deposits must be removed by running an appropriate disinfection
program.
The CALIBRATION service menu can only be called in service mode.
CALIBRATION Conf
key

DIAGNOSTICS

MISCELLANEOUS

SETUP MENU

9.1.1 Settings without menu display
Settings without menu display Description
Setting the blood pump stop alarm (see chapter 9.1.5 page 9-6)
Calibrating the Single-Needle blood pump (see chapter 9.1.11 page 9-11)
(Single-Needle pressure) (optional)
Adjusting the current increasing pulse (see chapter 9.1.15 page 9-14)
Setting the Hall sensors in the heparin pump (see chapter 9.1.46 page 9-38)

9.1.2 CALIBRATION menu structure
CALIBRATION
Conf
key
CAL. ART. PRESSURE Conf see Part 1

key

CAL. ART. P_MODULE Conf see Part 2

key

CAL. VENOUS PRESSURE Conf see Part 3

key

CAL. VEN. P_MODULE Conf see Part 4

key

CALIB. (B)-PUMP-RATE Conf see Part 5

key

ADJ. UF-PUMP VOLUME Conf see Part 6

key

CAL. DEGAS. PRESSURE Conf see Part 7

key

CAL. FLOW 300 ml/min Conf see Part 8

key


key


key

CALIB. TEMPERATURE Conf see Part 11

key

CAL. MIXING-SYSTEM Conf see Part 12

key

CALIB. CONDUCTIVITY Conf see Part 13

key

CAL. DIAL. PRESSURE Conf see Part 14

key

CALIBRATE BLD Conf see Part 15

key

CALIB. BIBAG VALUES Conf see Part 16

key

RESET FAILURE RECORD Conf see Part 17

key

NOVRAM Conf see Part 18

key

back to menu ? Conf

key


Navigation
Menu display Description
CAL. ART. PRESSURE (see chapter 9.1.3 page 9-4)
CAL. ART. EBM (see chapter 9.1.4 page 9-5)
CAL. VENOUS PRESSURE (see chapter 9.1.6 page 9-7)
CAL. VEN. EBM (see chapter 9.1.7 page 9-8)
CALIB. (B)-PUMP-RATE (see chapter 9.1.8 page 9-9)
ADJ. UF PUMP VOLUME (see chapter 9.1.12 page 9-12)
CAL. DEGAS. PRESSURE (see chapter 9.1.13 page 9-13)
CAL. FLOW 300 ml/min (see chapter 9.1.14 page 9-13)
CALIB. TEMPERATURE (see chapter 9.1.19 page 9-16)
CAL. MIXING-SYSTEM (see chapter 9.1.23 page 9-20)
CALIB. CONDUCTIVITY (see chapter 9.1.31 page 9-26)
CAL. DIAL. PRESSURE (see chapter 9.1.38 page 9-33)
CALIBRATE BLD (see chapter 9.1.42 page 9-36)
CALIB. BIBAG VALUES (see chapter 9.1.43 page 9-37)
RESET FAILURE RECORD (see chapter 9.1.44 page 9-37)
NOVRAM (see chapter 9.1.45 page 9-38)

9.1.3 Part 1: Calibrating the arterial pressure
CAL. ART. PRESSURE
Conf
key
Conf Art. pressure transducer

Arterial PRESSURE key open to atmosphere. art.zero.: ±0 mmHg
Mute
key
Art. PRESS. CHECK Conf
key
ACKNOWLEDGED
art.press: ±0 mmHg
Conf After
back to menu ? key approx. 3 s
Activate various pressure
values. The values on the
display, the art. pressure art.gain.: +210 mmHg
display and the reference
instrument must be identical.
Check whether the scale Apply ≥210 mmHg to art.
limits can be reached. pressure transducer
Tolerance: ±10 mmHg (reference instrument!).
Esc Set the value of the

key
reference instrument
on the display by pressing
the +/– keys.
Mute
key
Note: DATA STORED

If calibration of this function
is impossible, the
“CAL. ART. P_MODULE” After
mode must first be performed. approx. 3 s
Note
UMED or HMED.
–1 to 2 bar: ±5 mbar
2 to 8 bar: ±20 mbar

9.1.4 Part 2: Calibrating the pressure in the arterial blood pump
Set the hex switch on P.C.B. LP 624 (pos. 1) to position F.

If the error message E02 appears on the blood pump display, reset it with the Start/Stop key.
CAL. ART. P_MODULE
Conf
key
art.press: XXX mmHg Esc

key
Arterial pressure transducer

open to atmosphere
(arterial blood pump)
Set the value on the alpha

display to 000 mmHg by
pressing the ▲▼ keys on the
blood pump module
Acknowledge by pressing
the Start/Stop key on the
blood pump module
Connect the syringe, which

is connected to the external
reference instrument, to the
arterial pressure transducer.
Apply exactly 250 mmHg to

the pressure transducer
Press the ▲▼ keys on the

blood pump module to
readjust the slope, until the
alpha display agrees
with the external reference
instrument.
blood pump module
The values are stored.

Should this message fail to appear,
repeat the calibration procdure.
Reset the hex switch to position 2 in the final step.

9.1.5 Without menu display: Setting the blood pump stop alarm
Set the hex switch on P.C.B. LP 624 (pos. 1) to position B.


9.1.6 Part 3: Calibrating the venous pressure
CAL. VENOUS PRESSURE
Conf
key
Conf Ven. pressure transducer Esc

Venous PRESSURE key open to atmosphere ven.zero.: ±0 mmHg key
Mute
key
Ven. PRESS. CHECK Conf
key
ACKNOWLEDGED
ven.press: ±0 mmHg
Conf after
Activate various pressure
values. The values on the
display, the venous pressure ven.gain.: +500 mmHg
display and the external
reference instrument must
be identical. Check whether Connect the external
the scale limits can be reference instrument
reached.
Tolerance: ±10 mmHg
Apply ≤ 500 mmHg to the
Esc venous pressure transducer.
key Read the external reference
instrument and set the value on the
display by pressing the +/– keys.
Mute
key
Note:
If calibration of this DATA STORED
function is not possible,
the “CAL. VEN. P_MODULE”
mode must first after
be performed approx. 3 s
in the air detector.
Note
UMED or HMED. The accuracy of the pressure gauge used must at
least correspond to the following values:

9.1.7 Part 4: Calibrating the venous pressure measurement in the air detector
CAL. VEN. P_MODULE
Conf
key
ven.press: XXX mmHg Esc

key
The venous pressure transducer

is open to atmosphere
(air detector module)
Readjust the zero-point

potentiometer (P3/LP450-2) in
the air detector until the
display indicates ±0 mmHg
ven.press: ±0 mmHg
Connect the syringe, which is

connected to the external
venous pressure transducer.
Apply ≥ 400 mmHg to

the pressure transducer.
Use the slope potentiometer

(P4/LP450-2) to set the value of
the external reference
instrument on the display.
Esc
key
Note:
Check zero point and slope;
if necessary, repeat the procedure.
Note:
When adjusting the
air detector,
execute the
CAL. VENOUS PRESSURE
menu item.
Fig.: P.C.B. LP 450-2
Potentiometer 3
Potentiometer 4

9.1.8 Part 5: Calibrating the blood pump rate
CALIB. (B)-PUMP-RATE
Conf
key
CALIB. ART. BP-RATE Conf see Part 5.1

key

CALIB. SN. BP-RATE Conf see Part 5.2

key

back to menu ? Conf

key

9.1.9 Part 5.1: Calibrating the arterial blood pump rate
CALIB. ART. BP-RATE
Conf
key
calib. Art. BP-RATE Conf (B)P–Rate=550 ml/min Esc

key key
Adjust a rate of
≥ 550 ml/min* on the
art. BP-Rate CHECK Conf (B)P–Rate=550 ml/min art. blood pump.
key

key
on the arterial blood pump.
key and the BP must be DATA STORED
identical.

Esc After
key approx. 3 s

9.1.10 Part 5.2: Calibrating the SN blood pump rate (option)
CALIB. SN. BP-RATE
Conf
key
Set a rate of
≥550 ml/min*
key

key

Esc After
key approx. 3 s
Single-Needle pump: the lower switching point is fixed (75 mmHg).

– the upper switching point depends on the stroke volume, see table below:
Stroke volume (ml) 10 15 20 25 30 35 40 45 50
Upper switching point 110 130 150 172 195 219 244 270 299
(mmHg) ±7 mmHg
 Setting the Single-Needle stroke volume
1. Simultaneously press the  and Start/Stop keys.
2. Press the  and  (+ / –) keys to set the stroke volume and confirm with Start/Stop.

9.1.11 Without menu display: Calibrating the Single-Needle blood pump

(Single-Needle pressure) (optional)
Set the hex switch on P.C.B. LP 624 (pos. 1) to position F.

The SN pressure transducer

is open to atmosphere
(SN blood pump).
Press the Start/Stop key

Connect the syringe, which is

connected to the external
SN pressure transducer.
Apply exactly 250 mmHg

to the pressure transducer.
SN blood pump.
The values are stored.
Finally return the

hex switch
to position 3.
Then select
SN.BP-Rate CHECK
Check the SN stroke volume.
Set stroke volume,

e.g. 30 ml.
Using a syringe and the external

reference instrument, check
the lower (fixed to 75 mmHg) and
the upper switching point.
(Depending on the stroke
volume selected, the upper
switching point can be found
in the table).
If the switching points are

outside the tolerance range,
repeat the calibration procedure.
Single-Needle pump: the lower switching point is fixed (75 mmHg).

– the upper switching point depends on the stroke volume, see table below:
Stroke volume (ml) 10 15 20 25 30 35 40 45 50
Upper switching point 110 130 150 172 195 219 244 270 299
(mmHg) ±7 mmHg

Note
If necessary, change the Single-Needle stroke volume
(see chapter 9.1.10 page 9-10):
– Simultaneously press the  and Start/Stop keys.
– Press the  and  (+ / –) keys to set the stroke volume and confirm
with Start/Stop.
9.1.12 Part 6: Measuring the volume of the UF pump in liters
ADJ. UF-PUMP VOLUME
Conf
key
UF-Pump 1 Conf pulse-amount = 60 Esc

key key
Enter the number of strokes

back to menu ? Conf
key
Mute
key
ACKNOWLEDGED
After
approx. 3 s
press uf key Esc

key
Remove the line from the

UF pump, close the T-piece.
Hang the line into a
graduated cylinder.
Swmitch on the UF pump by

pressing the UF I/O key.
UF I/O uf pulses left = 60

key
The remaining UF strokes are
Note: indicated on the display.
Check the volume. Display field
If necessary, readjust the UF pump indicates the number of
and repeat the procedure. preselected strokes.
Note
Note

9.1.13 Part 7: Calibrating the degassing pressure
CAL. DEGAS. PRESSURE
Conf
key
adjust degas.-press. Esc

key
Connect a pressure gauge for

the degassing pressure.
Set the degassing pressure
to –0.81 bar (to –0.85 bar) by
Mute
key
DATA STORED
After
approx. 3 s
The following messages may appear:

– fill program active
– !!! set flow on !!!
Also refer to degassing pump pressure (see chapter 9.2.2 page 9-42).
9.1.14 Part 8: Calibrating the 300 flow rate
CAL. FLOW 300 ml/min

Conf
key

flow (300) = XXX Esc
key
 xxx DAC digits
Change the digits in display
(field ) by pressing the +/– keys,
until the actual value agrees

with the specified value (300).

Mute
key
DATA STORED
After
approx. 3 s
Note
If the 300 / 500 / 800 flow rates cannot be set or flow alarm problems
are incurred after "Calibrate flow", maybe the setting of the current
increasing pulse must be changed.
Note
The flow selected first is accompanied by the DIASAFE-filling act.
message which is displayed for the duration of 17 balancing chamber
switchings.

9.1.15 Without menu display: Adjusting the current increasing pulse
– Select CAL. FLOW 300, display: flow (300) = XXX

– The actual flow XXX must be approx. 300; correct with + / – if necessary.
– Connect an oscilloscope to P.C.B. LP 634: MP8, MP1 and ground MP7.
– Using P1, adjust the current increasing pulse according to the figure below. Ensure that the actual flow
(XXX on the display) remains at approx. 300;
readjust with + / – if necessary.
MP1: 1 V/cm
GND
MP8: 2 V/cm
GND Time base: 1 s
9.1.16 Alternative method of adjusting the current increase (if an oscilloscope is not
available)
– Select CAL. FLOW 300. There may be two device reactions.

Either it initiates regular balancing chamber switchings. In this case, proceed as described for case 1.
Or the device is in intrinsic pulse mode ("Eigentakt"). Then proceed as described for case 2.
Case 1: The device runs with regular balancing chamber switchings.

– Display: flow (300) = XXX
– If necessary, correct the flow with the + / – keys until the actual flow
is approx. 300.
– Turn potentiometer P1 in anti-clockwise direction (wait for at least
10 seconds after each revolution!) until the device switches to
intrinsic pulse mode ("Eigentakt").
– Display: flow (300) = 147
– Turn potentiometer P1 in clockwise direction (wait for at least
10 seconds after each half revolution!) until the actual flow is again
approx. 300.
– Turn potentiometer P1 in clockwise direction for another 2
revolutions.
Case 2: The device is in intrinsic pulse mode ("Eigentakt").


– Turn potentiometer P1 in clockwise direction until the device

switches from intrinsic pulse mode ("Eigentakt") to regular balancing
chamber switching mode (wait for approx. 10 seconds after each
revolution!).
– Display: flow (300) = XXX
– If necessary, correct the flow with the + / – keys until the actual flow
is approx. 300.
– Turn potentiometer P1 in anti-clockwise direction (wait for at least
10 seconds after each revolution!) until the device switches to
intrinsic pulse mode ("Eigentakt").
– Turn potentiometer P1 in clockwise direction (wait for at least
10 seconds after each half revolution!) until the actual flow is again
approx. 300.
– Turn potentiometer P1 in clockwise direction for another 2
revolutions.
Note
After having adjusted the current increasing pulse, check and, if
necessary, readjust the 300 / 500 / 800 flow rate settings.

Conf
key 
Esc
flow (500) = XXX key  xxx DAC digits
(field ) by pressing the +/– keys, 

Mute
key
DATA STORED
After
approx. 3 s


Conf
key 
Esc
flow (800) = XXX key  xxx DAC digits
(field ) by pressing the +/– keys, 

Mute
key
DATA STORED
After
approx. 3 s
9.1.19 Part 11: Calibrating the dialysate temperature
CALIB. TEMPERATURE
Conf
key
Temp. ADJUSTMENT Conf see Part 11.1

key

Check TEMPERATURE Conf see Part 11.2

key

OCM TEMP.-Check Conf see Part 11.3

key

back to menu ? Conf

key

Note
Accuracy of the measuring instrument to be connected externally:
±0.2 °C.

9.1.20 Part 11.1: Setting the dialysate temperature
Temp. ADJUSTMENT
adj. temp to 37 °C
Conf
key
 XXXX ADC digits
adj. temp to 37 °C Esc
key
 XXXX DAC digits
Connect the external reference instrument.
Connect the BIBAG or place the  XXXX ADC digits

BIC suction tube into the BIC container.
Place the CONC suction tube into the CONC container.  XXXX ADC digits
Adjust the digital value
in display field by
Wait until the temperature

 NTC3, 8 bit
on the external reference
instrument indicates 37.0 °C.  Controlled variable, 8 bit
Mute
key  NTC3, 12 bit
DATA STORED  NTC109, 8 bit
if NTC 109 activated in SETUP MENU
After
approx. 3 s
OCM TEMP.-Adjust Esc

key
System in bypass
Wait for the temperature to stabilize (37 °C). OCM TEMP.-Adjust

Check temperatur (37 °C) in display field
and
Wait for value indicated in display field to stabilize.
 XXXX ADC digits
Mute
key
 XXXX °C
DATA STORED
 XXXX ADC digits
After
approx. 3 s
 XXXX DAC digits
 NTC3, 12 bit
 NTC3 temperature
 NTC4, 12 bit
 Dynamic measuring range switching
Note
The hydraulic unit must be installed, the rear wall closed and the
DIASAFE® plus must be covered.

9.1.21 Part 11.2: Testing the dialysate temperature
Check TEMPERATURE
Conf act temp = 37.0 °C

key
 XXXX ADC digits

act temp = 37.0 °C
Use ◄► to select 
the Temperature
setting field
 XXX.X °C
set temp = XX.X °C
Specify a temperature by  XXXX ADC digits

Alpha Temperature
Mute display setting
key
ACKNOWLEDGED  NTC3; 8 bit

After
approx. 3 s 
act temp = XX.X °C  NTC109; temperature
Check whether the
preselected temperature  NTC109; 8 bit
is achieved.
Check: reference instrument,
display and 37.0 °C
LED display correspond
to 115/116 digits
in display field .
Tolerance: ±0.5 °C Repeat the
procedure
with different
values
Esc (e.g. 35/39 °C)
key
Note

9.1.22 Part 11.3: Testing the dialysate temperature for OCM
OCM TEMP.-Check
OCM TEMP.-Check
Conf
key
 XXXX ADC digits
Open the shunt cover
to switch the system
to the bypass mode
 XXXX °C
act temp = 37.0 °C
 XXXX ADC digits
Use ◄► to select
the Temperature
setting field  XX.XX °C
set temp = XX.X °C Alpha Temperature

display setting
Specify a temperature by
 NTC3; 12 bit
Mute
key
 NTC3; temperature
ACKNOWLEDGED
 NTC4; 12 bit
After
approx. 3 s  NTC4; temperature
act temp = XX.X °C
Check whether the
preselected temperature
is achieved.
Check: Display,
37.0 °C bargraph display
Tolerance of the
displayed temperature in
field and field :
±0.2 °C Repeat the
procedure
with different
values
Esc (e.g. 35/39 °C)
key
Note

9.1.23 Part 12: Calibrating the mixing system
CAL. MIXING-SYSTEM
Conf
key
Run-In PUMPS Conf see Part 12.1

key

DET. BAL.CHAMBER Vol Conf see Part 12.2

key

cal. CONC.-PUMP-VOL Conf see Part 12.3

key

CONC. PUMP VOL det. Conf see Part 12.4

key

calib. BIC.-PUMP-VOL Conf see Part 12.5

key

BIC. PUMP VOL det. Conf see Part 12.6

key

check CONC/BIC VOL. Conf see Part 12.7

key

back to menu ? Conf

key

9.1.24 Part 12.1: Running in the membrane pumps
The membrane pumps must be run in to adjust the concentrate and the bicarbonate pump to operating
temperature before their volume is measured in liters.
The concentrate tubes (bicarbonate / concentrate) are located in a container filled with water.
Run-In PUMPS
Conf
key
START MAND. FILLING? Esc

key
Mute
key
MAND. FILLING active Esc

key
Time left displayed

in display field
After 9 s

key
Mute
key
act temp = XX.X °C Esc

key
The membrane pumps

are running;
the display counts down.

9.1.25 Part 12.2: Determining the balancing chamber volume
DET. BAL.CHAMBER Vol
Conf
key
BC-Volume = 30.00 ml Esc

key
Determine the balancing

chamber volume.
In case of balancing chambers

WITH volume label:
Read the volume label on the
balancing chamber.
In case of balancing chambers

WITHOUT volume label:
Remove the drain line from the
device, collect two consecutive
pulses of fluid,
determine the volume
an divide it by two.
Enter the determined

balancing chamber volume
with the +/– keys.
(Tolerance ±1 ml)
e.g.:
BC-Volume = 30.19 ml
Mute
key
DATA STORED
After
approx. 3 s
Note
Note
9.1.26 Part 12.3: Calibrating the concentrate pump stroke
cal. CONC.-PUMP-VOL
Conf
key
CONP-Vol = 0.828 ml Esc

key

volume of one pump stroke
Mute
key
DATA STORED
After
approx. 3 s
Note

9.1.27 Part 12.4: Measuring the volume of the concentrate pump in liters
CONC. PUMP VOL det.
Conf
key

key
Mute
key

key
Time left displayed

in display field
After 9 s
conc pulses = 100 Esc

key
Mute
key
ACKNOWLEDGED Esc
key
After
approx. 3 s

key
Mute
key
conc puls left = 100 Esc

key
The concentrate pump

runs for 100 strokes.
The display counts down.
Then determine and record
the volume removed
by the pump.
Notes:
100 strokes are factory-set. This setting can be

changed by pressing the +/– keys
(depending on the graduated cylinder used).
However, when returning to “CAL. MIXING-SYSTEM”,
the display will indicate the factory setting again.
Check the volume and, if necessary,

repeat the procedure.
Note
Note

9.1.28 Part 12.5: Calibrating the bicarbonate pump stroke
calib. BIC.-PUMP-VOL
Conf
key
BICP-Vol = 1.050 ml Esc

key

volume of one pump stroke
Mute
key
DATA STORED
After
approx. 3 s
Note
Note

9.1.29 Part 12.6: Measuring the volume of the bicarbonate pump in liters
BIC. PUMP VOL det.
Conf
key

key
Mute
key

key
Time left displayed

in display field
After 9 s
bic pulses = 50 Esc

key
Mute
key
ACKNOWLEDGED Esc
key
After
approx. 3 s

key
Mute
key
bic pulse left = 50 Esc

key
The concentrate pump

runs for 50 strokes.
the volume removed
by the pump.
Notes:

Check the volume and, if necessary,

repeat the procedure.
Note
Note

9.1.30 Part 12.7: Testing the concentrate and bicarbonate volumes
check CONC/BIC VOL.
Conf
key

key
Mute
key

key
Time left displayed

in display field
After 9 s
pulse-amount = 50 Esc
key
Mute
key
ACKNOWLEDGED Esc
key
After
approx. 3 s

key
Mute
key
mem puls left = 50 Esc

key
The pump runs for

50 strokes.
the volume removed
by the pump and compare it
to the calculated value.
Notes:
This test step permits verification of the concentrate

or bicarbonate pump volumes in accordance with
the parameters entered for the mixing system
(mixing ratio, BC volume, conc. and bic. pump volume).
The pump whose suction tube
is pulled off is activated.

Note
Note

9.1.31 Part 13: Calibrating the conductivity
The values given below are examples.
CALIB. CONDUCTIVITY
Conf
key
CONDUCTIVITY Set Conf see Part 13.1

key

TEMP/COND COMP Calib Conf see Part 13.2

key

OCM PULSE calibr. Conf see Part 13.3

key

CONDUCTIVITY Check Conf see Part 13.4

key

OCM COND.-Check Conf see Part 13.5

key

TEMP/COND COMP Check Conf see Part 13.6

key

back to menu ? Conf

key


9.1.32 Part 13.1: Conductivity setting
CONDUCTIVITY Set
Conf
key
Esc CD. set: 15.70 mS/cm

CD. set: 12.80 mS/cm key
Use ◄►to
Use ◄► to move to the
move to the Concentrate setting field.
Concentrate setting field.
If no key is
If no key is conc. set = –X % pressed for
conc. set = ±0 % pressed for approx. 4 s
approx. 4 sec
Use +/– to raise
Use +/– to reduce the concentrate pump
the concentrate pump volume to get to a CD in
volume to get to a CD in the lower display range.
the lower display range.
e.g.:
conc. set. = –X % conc. set. = +10 %
Mute Mute
key key
ACKNOWLEDGED ACKNOWLEDGED
After After
approx. 3 s approx. 3 s
CD. set: 12.80 mS/cm CD. set: XX.X mS/cm
Wait for the CD to stabilize. Wait for the CD to stabilize.

Compare the CD with the Compare the CD with the
external reference meter. external reference instrument.
In case of a deviation, adjust the In case of a deviation, adjust the
display by pressing the +/– keys. display by pressing the +/– keys.
Mute Mute
key key
ACKNOWLEDGED DATA STORED
After After
approx. 3 s approx. 3 s
CD. set: 12.80 mS/cm
 XXXX ADC digits

[ADC digits (OCM)]
 XXXX Steps
(concentrate pump)
 XXXX Steps
(bicarbonate pump)
 XXXX ADC digits

[ADC digits (OCM)]
Alpha Concentrate Bicarbonate
display setting setting
 CD cell 7; 12 bit / 8 bit switching

 Steps for concentrate pump
 Steps for bicarbonate pump
 CD cell 110; 12 bit / 8 bit switching

9.1.33 Part 13.2: Temperature/conductivity compensation setting
TEMP/COND COMP Calib

act temp = XX.XX °C
Conf
key
 XX.XX mS/cm
System in bypass
act temp = XX.XX °C Esc  XX.XX mS/cm

key
Verify  XX.XX mS/cm

that the conductivity of
both measuring cells
in field and field
is identical and that it is  XX.XX mS/cm
within 13.9 to 14.5 mS/cm.
If the conductivity is Alpha Concentrate Bicarbonate Temperature

outside these limits: display setting setting setting
use ◄► to select
the concentrate setting
field
conc. set = ±0 %
If no key is
pressed for
approx. 4 s
Use +/– to reduce/increase  XX.XX mS/cm
the concentrate pump volume
until the conductivity is
inside the alarm limits
13.9 – 14.5 mS/cm  XX.XX mS/cm
conc. set = +X %
 XX.XX mS/cm
Mute
key
 XX.XX mS/cm
ACKNOWLEDGED
Alpha Temperature
display setting
After
approx. 3 s
act temp = XX.XX °C  CD cell 7,

value in mS/cm after 35 °C confirm
Verify that the preset
temperature of 35 °C is achieved
and that it has stabilized.  CD cell 7, current value in mS/cm
Check: Display,
LED bargraph display
Tolerance: ±0.5 °C  CD cell 110,
Mute
value in mS/cm after 35 °C confirm
key
 CD cell 110, current value in mS/cm
ACKNOWLEDGED
After
approx. 3 s
Verify that the preset

temperature of 39 °C is achieved
and that it has stabilized.
Check: Display,
LED bargraph display
Tolerance: ±0.5 °C
Mute
key
DATA STORED
After
approx. 3 s

9.1.34 Part 13.3: Calibrating the OCM pulse
OCM PULSE calibr.
Verify that the

conductivity is OCM PULSE UP activ
within13.9 to 14.5 mS/cm
and wait for the
conductivity to stabilize.  XXXX seconds
Conf
key
 XXXX index
Start PULSE calib. ? Esc
key
 XXXX
Mute
key
 XXXX mS/cm
OCM PULSE UP activ Esc
key
Alpha Concentrate Bicarbonate Temperature
Positive OCM pulse display setting setting setting
duration.
OCM PULSE DOWN activ Esc

key  Time having elapsed since pulse
Negative OCM pulse
calibration
duration.
 counter
OCM PULSE finished !
 Concentrate adjustment
after
approx. 3 s  CD cell 7, compensated CD value
Tone mute
LED is flashing.
Info sound.
pos. Dialy: –XXXX.X neg. Dialy: XXXX.X
Alternating
Tolerance per pulse: ±25
Mute
key
DATA STORED
After
approx. 3 s
Note
If the value is outside ±25, the conductivity measuring system of the
dialysis device must be checked.

9.1.35 Part 13.4: Conductivity test
CONDUCTIVITY Check
Conf
act. cond: XX.X mS/cm
key
 XXXX ADC digits

act.cond: XX.X mS/cm
[ADC digits (OCM)]
Use ◄► to select  XXXX Steps
the Concentrate
setting field. (concentrate pump)
If no key is  XXXX Steps

conc. set = ± 0% pressed for (bicarbonate pump)
approx. 4 s.
Use the +/– keys  XXXX ADC digits
to reduce the [ADC digits (OCM)]
concentrate pump volume.
e.g.: display setting setting setting
conc.set = –6 %
Mute  CD cell 7; 12 bit / 8 bit switching

key
 Steps for concentrate pump
ACKNOWLEDGED
After
 Steps for bicarbonate pump
approx. 3 s
 CD cell 110; 12 bit / 8 bit switching
act.cond: XX.X mS/cm
Verify the conductivity.
Check:
Reference meter, display,
LED bargraph display.
Repeat the
procedure with
different values.
Esc
key

9.1.36 Part 13.5: Checking the OCM conductivity
OCM COND.-Check
Conf
OCM Cond.-Check
key
OCM Cond.-Check
 XXXX ADC digits (OCM)
Use ◄► to select
the Concentrate
 XX.XX mS/cm
setting field.
If no key is  XXXX ADC digits (OCM)

conc. set = ± 0% pressed for
approx. 4 s.
Use the +/– keys  XX.XX mS/cm
to reduce the
concentrate pumpvolume.
e.g.: display setting setting setting
conc.set = –6 %
Mute  CD cell 7; 12 bit

key
 CD cell 7
ACKNOWLEDGED
 CD cell 110; 12 bit
After
approx. 3 s
 CD cell 110
OCM Cond.-Check
Verify the conductivity.
Check:
Reference meter, display,
LED bargraph display.
Repeat the
procedure with
different values.
Esc
key

9.1.37 Part 13.6: Temperature / conductivity compensation test
TEMP/COND COMP Check
Conf
key
Open the shunt cover to switch  XX.XX mS/cm

the system to the bypass.
Wait for the temperatur  XXXX mS/(cm*°C)

and the CD to stabilize.
 XX.XX mS/cm
The individual  XXXX mS/(cm*°C)

conductivities and their
compensation factors are
displayed in the fields. Alpha Concentrate Bicarbonate Temperature
display setting setting setting
The conductivity cells

can be crosschecked
by changing the  CD cell 7, compensated
concentration
or temperaure.
 CD cell 7, compensation factor
Tolerance: ±0,05 mS/cm
 CD cell 110, compensated
Esc
key
 CD cell 110, compensation factor
Note
The temperature / conductivity compensation test allows checking the
two conductivity cells (7, 110) against each other.
The tolerance of the two conductivity cells may not exceed 0.05 mS/cm.
If this tolerance is exceeded, the OCM pulse must be calibrated.

9.1.38 Part 14: Calibrating the dialysate pressure
CAL. DIAL. PRESSURE
Conf
key
DIALYSATE Pressure Conf see Part 14.1

key

TMP-Check Conf see Part 14.2

key

PDIAL2 press-check Conf see Part 14.3

key

back to menu ? Conf

key

Note
UMED or HMED.

9.1.39 Part 14.1: Dialysate Pressure
DIALYSATE Pressure
Conf
key
adj.zero.: + XXX mmHg Esc

key

Flow off / UF off.
The dialysate pressure
approaches “0”.
Open the
dialysate circuit.
Set “0” mmHg on the display
Mute
key
adj.zero.: ± 0 mmHg
ACKNOWLEDGED
Close the
dialysate circuit. After
approx. 3 s
Switch on the flow.
Switch on the flow.
Switcm on the UF pump by
pressing the UF I/O key. dia.gain.: – 500 mmHg
Switch off the flow. Close the

dialysate circuit.
Leave the UF pump running
until approx. –500 mmHg are Switch on the UF pump
indicated by the external by pressing the UF I/O key.
Use the potentiometer P3/LP 633 to set Switch off the flow.
the value indicated by the external reference
instrument on the alpha display. Leave the UF pump running
until approx. –500 mmHg are
indicated by the external
Repeat
the procedure Enter the value indicated by the
until 0 and –500 external reference instrument
mmHg correspond Not by pressing the +/– keys.
to the external OK
comparison Mute
instrument. key
!!! OPEN SYSTEM !!!

OK

After the system has recognized
that the circuit is open, the flow
is switched on automatically.
Wait for MUTE-LED
The Mute LED is flashing.
Mute
key
DATA STORED
After
approx. 3 s

9.1.40 Part 14.2: TMP-Check
TMP-Check
Conf
key
tmp: XXX mmHg
Use the UF pump to build up

various negative pressures
(Flow on / UF off). Compare the
values indicated on the display,
the LED display and the
external measuring instrument.
Esc
key
Note:
Observe the venous pressure!
Note:
Switch the flow on and off
again once in a while,
to maintain the operating
temperature of the pressure
transducer.
9.1.41 Part 14.3: PDIAL2 press-check
PDIAL2 press-check
Conf PDial2: –XXX mmHg

key
PDial2: –XXX mmHg  XXXX ADC digits
Use the UF pump to build up

various negative pressures 
(Flow on / UF off). Compare the
values indicated on the display,
the LED display and the
external measuring instrument.

Esc
key 
Alpha Flow
Note: display setting
Observe the venous pressure!
Use the following steps to check flow compensation:

– Use the Arrow keys to select the Flow setting field.
– Set the flow by pressing the + / – keys
– Confirm with Mute key

9.1.42 Part 15: Blood leak voltage
CALIBRATE BLD
Conf
key
Adjust BLOOD-LEAK Conf volt. bll. = 5.0 V Esc

key key

Adjust DIMNESS Conf volt.dimn. = 5.0 V
key
Mute
key
back to menu ? Conf DATA STORED
key
Mute
key
After
approx. 3 s
DATA STORED
After
approx. 3 s
Tolerance for blood-leak voltage: 5 V ±0.2 V.

Tolerance for dimness voltage: 5 V ±0.3 V.
Note: If values deviate check the glass burette for contamination.

Close the housing; temperature 37 °C; avoid incident light from an external source.

9.1.43 Part 16: Calibrating the bibag® values
CALIB. BIBAG VALUES
Conf
key
BIBAG Temp.-Adjust Conf connect 10kΩ ±0.1% Esc

key key
Connect the calibration resistor

* (10 kΩ) to connector X12.
BIBAG Temp.-Check Conf act temp = XX.X°C Esc
key key
Mute
key
BIBAG Cond.-Adjust Conf connect 104Ω ±0.1% Esc

key key
DATA STORED
(104 Ω) to connector X13. After
approx. 3 s
Mute
key
ACKNOWLEDGED
After
approx. 3 s
connect 56.2Ω ±0.1% Esc

key

(56.2 Ω) to connector X13.
Mute
key
DATA STORED
After
approx. 3 s

**
BIBAG Cond.-Check Conf act.cond: XX.XmS/cm Esc
key key

Conf * With test plug: 25 °C

back to menu ? key
** With test plug: 45,7 mS/cm or 84,5 mS/cm

9.1.44 Part 17: Reset the failure record
RESET FAILURE RECORD
Conf
key
Audible alarm
Are you sure ? Esc
key
Mute
key
ACKNOWLEDGED
After
approx. 3 s

9.1.45 Part 18: Initializing the NOVRAM, clearing the mandatory rinse, erasing a V84
malfunction
Audible alarm
Are you sure ? Esc
key
Mute
key
ACKNOWLEDGED
After
approx. 3 s
Esc
RESET Filterchange ? key
Mute
key
ACKNOWLEDGED
NOVRAM
After
Conf approx. 3 s
key
Conf BACK TO MAIN MENU ?

Init NOVRAM key

Audible alarm
Reset MAND. RINSE Conf Are you sure ? Esc
key key
Mute
Audible alarm key
Reset V84 Conf Are you sure ? Esc
key key
ACKNOWLEDGED
Mute
key
Conf After
ACKNOWLEDGED
BACK TO MAIN MENU ?
After
approx. 3 s
BACK TO MAIN MENU ? Note:

The “NOVRAM” menu option can be entered
only if the DIP-Switch 1 / DIP-Switch-Array 2 / LP 1631 is
activated in the service mode. To this end
and depending on its initial position, the switch
must be actuated once and then be reset to
its initial position.
9.1.46 Without menu display: Setting the Hall sensors in the heparin pump
Setting Hall sensor 1 – Briefly press the  key (syringe plunger holder moves to its upper
end position)
– Disconnect Hall sensor 2 (remove plug)
– Insert syringe (e.g., type BD Plastipak 20 ml)
– Key the  key pressed (until the syringe plunger holder has reached
its lower end position).
– Adjust Hall sensor 1, so that the the bottom of the plunger and the
end of the syringe's scale (0 ml) are on the same level.

The must not be any mechanical noise. If the error message E55 occurs
during the Hall sensor adjustment, the message can be acknowledged
by pressing the Start/Stop key. If Hall sensor 1 was adjusted, the error
message E55 must not occur anymore.
Each time Hall sensor 1 was adjusted, the complete setting for Hall
sensor 1 have to be repeated.
– After adjusting Hall sensor 1, Hall sensor 2 has to be re-connected.
– Briefly press the  key (syringe plunger holder moves to its upper
end position).
Setting Hall sensor 2 – Press and hold the  key until the syringe plunger holder is approx.
2 cm before its lower end position.
– Manually turn the threaded spindle in delivery direction (one scale
line on the syringe).
– Key the  key pressed (until the syringe plunger holder has reached
its lower end position).
– Adjust Hall sensor 2 so that the bottom of the plunger is pressed
against the bottom of the syringe.
The must not be any mechanical noise. If the error message E55 occurs
during the Hall sensor adjustment, the message can be acknowledged
by pressing the Start/Stop key. If Hall sensor 2 was adjusted, the error
message E55 must not occur anymore.
Each time Hall sensor 2 was adjusted, the complete setting for Hall
sensor 2 have to be repeated.
– Briefly press the  key (syringe plunger holder moves to its upper
end position).

Hall sensor 1
Hall sensor 2

9.2 Hydraulics unit
Note
Measuring equipment for measurement points in the hydraulic unit:
UMED, HMED or pressure gauge
with a measuring range of –1 to +2.2 bar.
9.2.1 Reduced water inlet pressure
Measuring equipment UMED, HMED or pressure gauge
Measurement point Hydraulics, measurement port A
Condition Flow on
Check / adjustment Checking the reduced water inlet pressure:

– Connect the measuring equipment to measurement port A.
– Measure11 the water pressure with solenoid valve MV41 closed.
Desired value of water inlet pressure: 0.90–1.40 bar
If it deviates from the desired value, the water inlet pressure must be
adjusted.
Adjusting the reduced water inlet pressure:
– Pull back the knurled nut on the pressure reducing valve A61.
– Turn the knurled nut to set the water pressure to the desired value
(clockwise: "+", counterclockwise: "–").
– Push the knurled nut back in.
V41
A
A61

9.2.2 Degassing pump pressure
Note
If the pressure of the degassing pump was changed, make sure to
check the loading pressure and readjust, if necessary.
Measurement point Hydraulics, measurement port D
Check / adjustment Checking the degassing pump pressure:

– Connect the measuring equipment to measurement port D.
– Measure the pressure of the degassing pump.
Desired value of degassing pump pressure: –0.81 bis –0.85 bar
If it deviates from the desired value, the pressure of the degassing
pump must be adjusted.
Adjusting the pressure of the degassing pump:
– Enter the CALIBRATION service menu, select and start the option
CAL. DEGAS. PRESSURE
(see Part 7: Calibrating the degassing pressure page 9-13).

9.2.2.1 Calibration of the negative degassing pressure on installation sites situated at higher altitudes
If devices are operated on sites situated at higher altitudes (observe sea

level), the specified negative degassing pressure cannot be reached.
The calibration has to be performed as follows:
The setting for the degassing pump has to be increased in increments
from a low speed until no significant increase of the degassing pump
pressure can be detected anymore. This setting can also be saved.

9.2.3 Balancing chamber loading pressure
Note
If the loading pressure was changed, make sure to check the degassing
pump pressure and readjust, if necessary.
Measurement point Hydraulics, measurement port B
Check / adjustment Checking the loading pressure of the balancing chamber:

– Connect the measuring equipment to measurement port B.
– Measure the loading pressure of the balancing chamber.
Desired value of the balancing chamber loading pressure:
1.45 bar ±0.05 bar
If it deviates from the desired value, the loading pressure of the
balancing chamber must be adjusted.
Adjusting the loading pressure of the balancing chamber:
– Use the loading pressure valve A65 to adjust the loading pressure to
the desired value. Turning the adjusting screw clockwise will
increase the loading pressure.
A65
B

9.2.4 Flow pump pressure
Measurement point Hydraulics, measurement port C
Condition A dialysate flow of 800 ml/min must have been preselected.
Check / adjustment Checking the pressure of the flow pump

– Connect the measuring equipment to measurement port C.
– Turn the water supply off; Alarm Insufficient water, balancing
chamber has stopped.
– Measure the pressure at the flow pump. The desired pressure value
of the flow pump depends on the loading pressure set:
Loading pressure: 1.45 bar ±0.05 bar
Flow pump pressure: 2.2 bar ±0.05 bar
– If it deviates from the desired value, the pressure of the flow pump
must be adjusted.
Adjusting the pressure of the flow pump
– Use the relief valve A78 to adjust the rated value.
A78

9.2.5 UF pump volume
Note
Measuring equipment Scales or measuring cylinder, tolerance ±0.5 %
Measurement point Hydraulic unit open
Condition The CALIBRATION service menu is selected.
Check / adjustment Checking the UF pump volume:

– Remove the drain line/UF (2) of the UF pump (3) from the
T-piece (1) and close the T-piece!
– Place the drain line/UF (2) in the measuring cylinder.
– Enter the CALIBRATION service menu,
select and start the option ADJ. UF PUMP VOLUME 1 (see Part 6:
Measuring the volume of the UF pump in liters page 9-12).
Desired value for UF pump:
1 stroke = 1 ml, 60 strokes = 60 ml ±0.5 ml
Adjusting the UF pump:
– Remove the protective cover
– Loosen the lock nut
– Change the delivery volume, using the adjusting screw (turning the
adjusting screw clockwise reduces, turning it counter-clockwise
increases the stroke volume).
– Retighten the lock nut
– Verify the delivery volume
2
3

9.2.6 CDS (Central Delivery System) pressure switch
Measuring equipment UMED, HMED or pressure gauge (e.g., 0–1 bar, accuracy ±1 %) and
syringe. Measurement setup see the following figures.
Measurement point Hydraulic unit open
Condition CDS connector must be depressurized.

The pressure compensation port on the pressure switch (PSW 123)
must be open against atmosphere.
The lines of the measuring equipment should be as short as possible.
The device is in the Service mode.
Check / adjustment Connect the measuring equipment as illustrated in the diagram below.
– Select the DIAGNOSTICS service menu, continue with:
READ INPUTS
READ DIGITAL INPUTS
E: CPU1_PSW_V102
– Activate the audible alarm by pressing the (Alarm) Tone Mute key
(depressurized: alarm on).
– If this menu option has been selected, the solenoid valve 102 is
closed.
– Use the syringe to build up a pressure of 0.7 bar.
– Use an artery forceps to clamp the line ((1)), so that a pressure of
0.7 bar continues to act on the pressure switch.
– Verify the switching point by means of the audible alarm. Desired
value:
Pressure switch (Envec): 0.68–0.72 bar.
Fig.: CDS pressure switch (PSW 123)


9.2.7 Verification of the bibag® pressure transducer (Envec)
General notes on the The calibration described below can be performed by means of a
bibag® pressure multimeter or the DIAGNOSTICS service menu.
transducer
To read the corresponding signal, you must select the menu option
E: CPU1_BIBAG_PSW in the diagnostic program.
The calibration of the pressure switch is not possible. The pressure
switch is set to a fixed position and can be checked in the
DIAGNOSTICS service menu.
The audible signal can be activated by pressing the Tone Mute key.
Selection in the 1. The DIAGNOSTICS service menu can only be called in service
DIAGNOSTICS service mode.
menu
– The device must be switched off.
– Set the Service switch to ON (up).
– Turn the device on.
Wait briefly, until the Service mode screen is displayed.
– Use the  and  keys to select DIAGNOSTICS.
Press the Confirm key to confirm the selection.
2. In the DIAGNOSTICS service menu, continue as follows:
– Use the  and  keys to select DIAGNOSTICS.
– Use the  and  keys to select READ INPUTS.
– Use the  and  keys to select READ DIGITAL INPUTS.
– Use the  and  keys to select CPU1: RD DIGITAL INP.
– Use the  and  keys to select E: CPU1_BIBAG_PSW.
– The active levels 0000 or 1111 are shown on the display.
Checking the switching Check the pressure switch PSW 134.

point
The maximum switching pressure is 130 mbar +30 mbar.
– Connect a pressure gauge (e.g. HMED), a syringe and the bibag®
connector to the bibag® connector using a tubing and the
T-connector.
– Slowly increase the pressure by means of the syringe -
meanwhile permanently observe the display of the pressure gauge
and the display of the dialysis device -
until the active level switches from
0000 to 1111 on the display (E: CPU1_BIBAG_PSW) and an audible
alarm is sounded.
Measured switching pressure: 130 mbar +30 mbar.
Note
In the menu item E: CPU1_BIBAG_PSW, the active level is identified
by 1111.
The active level of the circuit output is LOW (< 1 V).

9.3 Air detector
9.3.1 Calibration of air detector LD 22
Fig.: 450-2
Potentiometer P1
LED D5
Potentiometer P2
LED D10
Potentiometer P5
Jumper J1
P.C.B.
Fig.: Checking the venous occlusion clamp
empty syringe (air)
UMED, HMED or pressure gauge
Use an artery forceps to clamp any

unused tubing; do not connect them to
e.g., the venous pressure inlet
(pressure > 2 bar)! Connect the External pressure sensor
to the UMED "External Sensors 1–5"
„using the External sensor cable.
Only for UMED: not applicable for
HMED or pressure gage!
Luer-Lock adapter
Put the tubing into the venous occlusion

clamp

Fig.: Bubble catcher in the AD
Fluid level
syringe filled with degassed water or saline

solution
Warning
For a calibration of the air detector, the device must be in the Service
mode. The ambient temperature should be between 15 °C and 35 °C.
Warning
The calibration using the set for the air detector calibration is only valid
for devices running with Fresenius tubing systems.
Observe the “use by” date!

9.3.1.1 Adjustment using the set for air detector calibration (see adjustment instructions)
As an alternative, an adjustment is also possible without the set for air

detector calibration (see chapter 9.3.1.4 page 9-54).
Measuring equipment UMED, HMED or pressure gauge, adjusting block and checking
(reference) block
Measurement point Air detector
Calibrating the air detector The device must be in the Service mode,
the jumper J1 / P.C.B. LP 450-2 must be set to the calibration position.
– Fill the spherical recesses of the adjusting block with grease and use
a spattle to remove any excess grease so that only the recesses are
completely filled with grease.
– Place the greased adjusting block into the drip chamber holder (with
the bevelled edges first). It must be ensured that the ultrasonic
sensors click correctly into place in the spherical recesses of the
block. The adjusting block must not touch the holder wall, but must
hang freely between the sensors.
– Turn potentiometer 1 and potentiometer 2 on P.C.B. LP 450-2
clockwise, until the LED D5 and LED D10 on P.C.B. LP 450-2 are
dark.
Slowly (attention: time constant) turn potentiometer 1
counterclockwise, until LED D5 lights.
counterclockwise, until LED D10 lights (see figure LP 450-2).
– Set jumper J1 / P.C.B. LP 450-2 to the operation position.
LED D5 and LED D10 must both be dark.
– Take the adjusting block out of the drip chamber holder.
Remove residual grease using lint-free cloth and a permissible
disinfectant.
Checking the air detector – Fill the spherical recesses of the test block with grease and use a
spattle to remove any excess grease so that only the recesses are
completely filled with grease.
– Place the greased test block into the drip chamber holder. It must be
ensured that the ultrasonic sensors are correctly positioned in the
spherical recesses of the test block. The test block must not touch
the holder wall, but must hang freely between the sensors.
– LED D5 and LED D10 on P.C.B. LP 450-2 must both be illuminated.
If one or both LEDs are not illuminated, the calibration must be
repeated.
– Take the test block out of the drip chamber holder.
Remove residual grease using lint-free cloth and a permissible
disinfectant.
– In addition, the venous occlusion clamp has to be checked and the
optical detector has to be calibrated and checked (see
chapter 9.3.1.2 page 9-53).

9.3.1.2 Checking the venous occlusion clamp
The device must be in the Service mode,

the jumper J1 / P.C.B. LP 450-2 must be set to the operation position.
tubing.
closes.
– Use the syringe to generate a pressure of approx. 2 bar (see
Checking the venous occlusion clamp page 9-50).
– Calibrate and check the optical detector (see chapter 9.3.1.3
page 9-53)
9.3.1.3 Calibrating and checking the optical detector
Calibrating the optical Use the grey filter, single-laid.

detector
DIAGNOSTICS service menu: Read digital inputs CPU 1,
Select the menu item E: CPU1_OD_IN:
– Install the grey filter, single-laid; close the flap.
– Slowly turn potentiometer P5 on P.C.B. LP 450-2 clockwise, until the
UF display indicates 1111.
– Slowly turn potentiometer P5 counterclockwise, until the display
jumps to 0000.
Avoid incident light from external sources.
– Check the optical detector.
Checking the optical Use the grey filter, single-laid.

detector
DIAGNOSTICS service menu: Read digital inputs CPU 1,
Select the menu item E: CPU1_OD_IN:
– Install the grey filter, single-laid; close the flap
– The display changes from 1111 to 0000

9.3.1.4 Alternative: Adjustment without the set for air detector calibration
As an alternative, an adjustment is also possible using the set for air

detector calibration (see chapter 9.3.1.1 page 9-52).
Measuring equipment UMED, HMED or pressure gauge,

bubble catcher with syringe filled with degassed water or saline solution
(see Bubble catcher in the AD page 9-51).
Measurement point Air detector
Calibrating the air detector The device must be in the Service mode,
the jumper J1 / P.C.B. LP 450-2 must be set to the calibration position.
– Insert the bubble catcher into the air detector (ultrasonic detector);
for the moment, do not insert the line into the venous occlusion
clamp.
– Fill the bubble catcher. The fluid level must be set to approx. 10 mm
above the top edge of the sensor holder.
– Turn potentiometer 1 and potentiometer 2 on P.C.B. LP 450-2
clockwise, until the LED D5 and LED D10 on P.C.B. LP 450-2 are
dark.
counterclockwise, until LED D5 lights.
counterclockwise, until LED D10 lights (see figure LP 450-2).
– After completion of the calibration procedure, set the jumper J1 /
P.C.B. LP 450-2 back to the operation position.
Checking the air detector – Lower the fluid level in the bubble catcher:
An alarm must be emitted. LED D5 and LED D10 light.
If one or both LEDs are not illuminated, the calibration procedure
must be repeated.
– Raise the fluid level in the bubble catcher:
It must be possible to clear the alarm; both LEDs must be off.
– Remove the bubble catcher from the air detector.
– In addition, the venous occlusion clamp has to be checked and the
optical detector has to be calibrated and checked (see
chapter 9.3.1.2 page 9-53).

Chapter 10: Servicing / repair
10 Servicing / repair
10.1 Precautions for working on the hemodialysis device
Installing and removing Unless described otherwise, installation of components is in reverse

components component removal order.
To be observed after A disinfection, a T1 test and a check of the electrical safety must be
working on the performed after working on the hemodialysis device.
hemodialysis device
To be observed after After a disinfection program has been stopped or if the device is to be
stopping a disinfection preserved, the hemodialysis device must be disconnected from the
program water supply after a maximum of 3 days.
Warning

10.2 Equipment
Closing plug set

for hydraulic tubings
Unisilkon grease
Anti-tamper fixing
(low-/medium-/high-strength screwlock)

10.3 Component overview
10.3.1 Monitor
10
9
8 2
7 3
6 5
1 Status indicators with P.C.B. LP 1131 6 P.C.B. LP 922 Display board

2 P.C.B. LP 763 Interface board 7 P.C.B. LP 633-5 Input board
3 P.C.B. LP 634 Output board 8 P.C.B. LP 1631 CPU 1
4 P.C.B. LP 630 Motherboard 9 P.C.B. LP 632 CPU 2
5 MDC-II board 10 P.C.B. LP 636 External connectors

10.3.2 Extracorporeal Blood Circuit Module (EBM)
1 2 3 4 5
19
18
6
17
16 8
15 9
14 10
13 12 11
1 Hydrophobic filter with 0.25 mm hole 11 Arterial pressure transducer

2 Ventilation valve 12 Arterial blood pump stepper motor
3 Compressor 13 SN blood pump stepper motor (optional)
4 P.C.B. LP 450-2 for air detector 14 P.C.B. LP 1628 Distributor
5 Venous hydrophobic filter 15 P.C.B. LP 950 for heparin pump
6 P.C.B. LP 624 Single-Needle blood pump 16 Compliance chamber
(optional)
7 Single-Needle pressure transducer (optional)17 Heparin pump drive
8 SN hydrophobic filter (optional) 18 BPM module (optional)
9 P.C.B. LP 624 Arterial blood pump 19 Rotary magnet, venous occlusion clamp
10 P.C.B. LP 1627 Display

10.3.3 Hydraulics rear
F184 CD7 V183 S8 V39 V43 P97 V100
V102
S123
P185 H54a
V100*
F76
V91
H89 V117
V24
S182 F210
F119
B A65
H151
V26 S9
P21
C V41
P22a
A61
F73
A78 V24b D P29 A
Hydraulics legend (see chapter 10.3.6 page 10-8)

10.3.4 Hydraulics, lateral view from the left
001 CD110 V99 F111
002
003
V92
H54 H95
V112
S12
S134
H66 V30
H90b
S202
CD132
H201
V188
F74
H77
P22
A61 V87 V86

10.3.5 Hydraulics, lateral view from the right
S10 005 004 V32 V31
P97a
H94
H88
F148
F149
H68
V35
V36
H90a P21a
V189
V84
H205
P25 P23

10.3.6 Hydraulics legend
Hydraulics measurement points H95 Bicarbonate suction tube

A Reduced water inlet pressure H151 Control valve
B Loading pressure H201 Concentrate air separator
C Flow pump pressure H203 Bicarbonate air separator (hidden by H201)
D Degassing pump pressure H205 Mixing point (concentrate/bicarbonate)
Setting elements Pumps

A61 Pressure reducing valve P21 Flow pump
A65 Loading pressure valve P21a Flow pump drive
A78 Relief valve P22 UF pump
P22a UF pump adjusting screw
Conductivity cells P23 Concentrate pump
CD7 Conductivity measuring cell P25 Bicarbonate pump
CD110 OCM conductivity cell P29 Degassing pump
®
CD132 bibag conductivity cell P97 Air separation pump
P97a Air separation pump drive
Filter P185 Compressor
F71 Filter / concentrate (in H94)
F72 Filter / bicarbonate (in H95) Temperature sensors
F73 Filter / dialysate PT2 Temperature sensor (in H66)
F74 Filter / UF PT3 Temperature sensor (in CD7)
F76 Filter / fill valve PT4 OCM temperature sensor (in CD110)
F111 Hydrophobic filter PT109 Temperature sensor (in CD7)
F119 Concentrate filter PT133 bibag® temperature sensor (in CD132)
F148 Filter (rinse valve 100)
F149 Filter (rinse valve 99) Other sensors
F184 Hydrophobic filter S5 Float switch (in H66)
F210 Filter S6 Level sensor (in H88)
S8 Blood leak detector
Hydraulic components S9 Pressure transducer
H54 Heater rod S10 Concentrate reed contact
H54a Heater rod connection S12 Bicarbonate reed contact
H66 Heater block S115 Disinfection valve sensor (hidden, on V84)
H68 Balancing chamber S123 Pressure switch for V102
H77 Heat exchanger S134 bibag® pressure transducer
H88 Multifunction block S182 Pressure transducer 2
H89 Degassing orifice S202 Concentrate level sensor
H90a Concentrate rinse chamber S204 Bicarbonate level sensor (hidden by S202)
H90b Bicarbonate rinse chamber
H94 Concentrate suction tube
Valves V92 Ventilation valve

V24 Dialyzer inlet valve V98 Rinse valve

V24b Dialyzer outlet valve V99 Rinse valve
V26 Bypass valve V100 Rinse valve
V30 Outlet valve V100* Alternative V100 location if the CDS option is not
provided
V31 Balancing chamber valve 1 V102 Central concentrate delivery valve (optional)
V32 Balancing chamber valve 2 V112 Ventilation valve
V33 Balancing chamber valve 3 (hidden by V31) V117 Concentrate check valve
V34 Balancing chamber valve 4 (hidden by V32) V130 bibag® emptying valve (hidden by V188)
V35 Balancing chamber valve 5 V183 Test valve
V36 Balancing chamber valve 6 V188 Evacuation valve
V37 Balancing chamber valve 7 (hidden by V35) V189 Retentate valve
V38 Balancing chamber valve 8 (hidden by V36)
V39 Negative pressure valve Miscellaneous
V41 Water inlet valve 001 Hydraulic processing unit
V43 Fill valve 002 Overflow tube
V84 Disinfection valve 003 DIASAFE® plus connector
V86 Recirculation valve 004 Port to bibag® connector
V87 Drain valve 005 Port from bibag® connector
V91 Rinse valve V92 Ventilation valve
10.3.7 Assignment of the hydraulic processing unit (HPU)
X B2 X C1 X A7 X1
X S1 P-Dial 2
Pumpen / pumps Ventile / valves Sensoren / sensors CAN
X S2 N.C.
X 16
N.C. X R1 OCM_NTC4 X2 NTC2 X S3 N.C.
N.C.
Conc. P. Bic. P.
X 15 OCM_LF1 10 X3 NTC3 X S4 N.C.
CO1 BI1
X 14 NTC109 X5 FL-Switch X 17 X S5 Niveau Konz.
Kabelbaum / cable harness X 13 LF-Bibag 132 X6 Niveau 6 RJ-45 X S6 NTC308
X A5 X A1 X A2 X 12 Bibag NTC133 X7 LF 7 X S7 LF309
X 11 Bibag (LP1628) X8 P-Dial 1 (9) X R3 Bibag SW
X A6 X A4 X A3
X 10 ZKV PSW X9 Reedk. 10 X B1 X R2 V89 Sens.
BLD
LP 941 WTR / HPU

10.4 Assembly of components
10.4.1 Self-cutting screws
Many components are screwed into the

plastic housing by means of self-cutting
screws.
To be observed when screwing in the screws:
1. Screw-in the screw in axial direction.
Screw head and component surfaces
must be in parallel, positioned one upon
the other.
2. Do not groove a new thread.
In order to do so, turn the attached screw anti-
clockwise with slight pressure until a slight
locking into the thread can be felt. While
applying only little force, turn the screw
clockwise until it screws into the thread.
10.4.2 Torques
All electromagnetic valves: 1.2 Nm
Drive of gear pumps and anti-vibration mounts: 6.5 Nm
Gear pumps (pump on drive), membrane pumps, 1.2 Nm

UF pump, heat exchanger:
Potential equalization bolt: 6.5 Nm
Luer-Lock: 2.3 Nm
Rotary magnet and heat conduction plate: 1.3 Nm
Heating block with float switch: 1.5 Nm

10.5 Housing and cart
10.5.1 Tilting the device
Place a padded object on the floor and tilt the

device to the left onto that object.
If the device is provided with the BPM option,
remove the cuff and shelf beforehand.
Ensure that the pressure port does not touch
the floor or the padded object so as to prevent
it from getting damaged.
10.5.2 Brake rollers
Unscrew the lock nut (2) and the brake cable

(1).
Slightly press on the brake and unmount the

brake cable. Then dismount the brake roller
by unscrewing the 4 screws (1).

Dismount the brake roller. Remove the guide

1 roller (1) underneath.
10.5.3 Brakes
Detach all brake cables from the screws.

1
Remove the lock nuts and screws from the
spring plates (1). Short forward cables with
2 M5x45 flat head screws; long rearward
cables with M5x55 flat head screws.
Remove 4 clamping strips (2) with 2 screws
each.
Remove the brake shaft with brake pedal (1).

The spring plates can each be removed with
1 screw.
1

If a spring plate is replaced, one of its sides

must be chamfered by approx. 20°.
To adjust the brake, tighten the screw in the

brake cable while moving the roller until you
feel the brake action. Turn the screw back
until the roller is again free to move. Lock the
nut to secure the position.
10.5.4 Shunt interlock
10.5.4.1 Shunt interlock complete
Remove the screw (1) and pull out the IV pole

to the top.

Pull off the shunt interlock connector from the

monitor and open the cable tie if necessary.
Open the EBM (see chapter 10.9.1
page 10-42), and unscrew the shunt interlock
1
from the device with 4 screws 1.
After replacement or repair, check the
switching states in the Diagnostics and
Functions menu.
10.5.4.2 Microswitch
Unscrew 4 screws (1) and remove the shunt

interlock housing (2).
Unscrew the microswitch covering (1).
1 Pull out the microswitch (1) including cable to

the top.

10.6 Power supply unit and battery
10.6.1 Removing the power cable
Unscrew the microswitch securing bolt (1).
Pull back the detent mechanism (1), turn the

connector to the left until it stops, and pull off
the connector.
When installing, check the detent
mechanism.
10.6.2 Power supply unit
1 Pull off the cable from the monitor (1) and the
2 cable from the motherboard (2), disconnect
the heater rod cable (4), disconnect the EBM
3 power supply (3), pull off or unscrew the
ground cables, remove 2 screws, and pull the
power supply unit out of the housing to the
rear.
voltages in the calibration menu, calibrate the
4 temperature, and check the temperature.

10.6.2.1 Power board
Unscrew the cover plate (1) with 4 screws (2).

1
Pull off the cable from the power board (1),

remove 6 screws (2), and dismount the power
board.
1
10.6.2.2 Heater board
Disconnect all cables from the heater board

(1). Remove 5 screws (2) and dismount the
1 heater board.

10.6.3 Battery
The battery and the battery fuse (1) are

located on the rear bottom of the
1 hemodialysis device, behind the disinfectant
container holder. Remove the screws (2) to
dismount the battery.
Observe polarity when changing the

accumulator.
Connect up as shown in the following figure.
10.7 Monitor
10.7.1 Opening the monitor
1
Remove the screws (1) and the cover (2) and
push the monitor to the front.

Slightly press the side panels outwards and

open the monitor front.
10.7.2 Removing and installing the printed circuit boards
Before removing the fitted printed circuit

boards (P.C.B.s LP 1631, LP 632, LP 633-5,
LP 634, LP 763), unlock the P.C.B. securing
mechanism (1) by pressing the blue button.
Note
When replacing the P.C.B.s, the Calibration and test steps after
repair (see chapter 10.10 page 10-51) must be observed.
10.7.3 P.C.B. LP 630 Motherboard
Remove the plug-in boards from the monitor.

Pull off all cables from P.C.B. LP 630.
Unscrew P.C.B. LP 630 with 9 nuts (1).
1 When installing, secure the nuts with anti-
tamper fixing.
jumpers.

10.7.4 P.C.B. LP 636 External I/O board
Remove 5 screw caps (1) from the rear of the

monitor.
1 1
1 Pull off all cables from P.C.B. LP 636 (1).

Remove 2 nuts (2) and remove P.C.B.
LP 636.
10.7.5 Display
10.7.5.1 Removing the complete front panel
Pull off the cables (2). Remove the screw (4)

1 and the holding cord.
Press back the detent mechanisms (1) and
remove the front panel from the device.
2
Unscrew the perforated plate (3) with 4
3 screws.
After replacement or repair, run the display
test and the key test.
4

10.7.5.2 P.C.B. LP 922
Pull off the 3 cables (2), remove the 4 nuts

1 (3), and dismount P.C.B. LP 922 (1).
10.7.5.3 MDC-II board and backlight inverter
Pull off the cables from the MDC-II board.

Pull back the closure (1) from the 30-pin
display cable (2), and pull out the cable.
1
When installing, insert the cable deeply; then
2 close the closure.
Screw off the 4 threaded rods (1) and lift out

the MDC-II board.
1 The backlight inverter (2) can be soldered off
from the bottom side of the MDC-II board.

10.7.5.4 TFT display
Remove the spacing bolts and screws (1),

and lift out the sheet (2).
Pull off the ribbon cable, remove the threaded

rods with 2 washers (1) each, and lift out the
1 TFT display (2).
10.7.5.5 Backlighting
1 Remove the screws (2) and self-cutting

screws (1), and press in the detent
mechanism (3).

Lift the display (2) a little out of the frame (3),

and remove the rear plate (1) while turning
1 the display.
Lift up the backlight (1) a little at the sides and

pull it out of the TFT display.
10.7.6 Status indicators
1
Remove the plug-in boards from the monitor.
Pull off the connector (3) from P.C.B. LP 636.
remove P.C.B. LP 1131 (2).
Unscrew the screws (1) to remove the status

indicator housing.
After replacement or repair, check for proper
1 functioning.

10.8 Hydraulics unit
10.8.1 Completely removing the hydraulic unit
Remove the DIASAFE® cover (2), unscrew

4 screws (3), remove the rear wall.
1 When installing, place the overflow tube (1)
3 through the opening.
2
Warning
Improper placing of the overflow tube will impede the exit air and
overflow of the hemodialysis device.
Defect in the hydraulics unit
When closing the hydraulics rear wall, always place the overflow tube
through the opening provided. Do not kink or squeeze the tubing inside.
Pull out the suction rods. Pull out the

hydraulics unit at the handle (1). Pull off the
1 ground cable in the housing. To ensure
2 stability, fold down the hydraulics unit stand
(3).
Press the buttons on the side to open the
cover of the HPU (2) and remove the cover.
When installing, thread the concentrate tubes
3 outwards while ensuring that the rinse
chamber seal is properly seated.
If necessary for repair purposes, you can also

1 completely remove the hydraulics unit from
2 the device. To do so, pull the connecting
cables (2) from the HPU, disconnect the
heater rod cables, and pull the tubes running
to the bibag® connector (1).

First lift the hydraulics unit out of its guide (1)

at the rear, then lift it out completely.
10.8.2 P.C.B. LP 941 HPU with distribution bar
Press in the the buttons (1) on the side and

pull off the cover.
To remove P.C.B. LP 941, pull off all cables,
press in the side buttons deeply, and pull out
the HPU. Connector pin assignment (see
chapter 10.3.7 page 10-9).
1 After replacement or repair, calibrate PDial2
and adjust the TMP.

10.8.3 Heater block, heater rod and float switch
10.8.3.1 Heater block complete
 Removal
To disassemble the heating block completely,

proceed as follows:
– Pull the float switch plug and the PT2
1 temperature sensor out of the HPU.
– Pull the float switch cable and the PT2
temperature sensor cable out of the cable
harness.
– Protect the components underneath the
heater block from leaking fluid with a cloth.
– Disconnect each tube (1) with a tube
2 clamp (2).
– Pull the tubes (1) off the respective
components.
3
– Insert all tube ends into a collection vessel
(3).
– Open the tube clamp (2) and collect the
fluid.
– Pull off all other tubes from the heater
block.
– Seal off all tubes with plugs.
– Unscrew 2 screws (1).

– Lift the heating block slightly and remove
it.

 Installation
Install the BPM in reverse order.

When installing, ensure proper tubing
arrangement:
7
1 to valve V86
2 to heat exchanger input
3 to heat exchanger output
4 to valve V99
1
5 to orifice H151
6
2 6 to filter 210
5 7 to valve V41
4 3
temperature.
10.8.3.2 Float switch
 Removal
To remove the float switch, complete the

following tasks:
– Remove the 2 screws (1).
– Pull out the float switch (2).
1
2

 Installation

When re-installing, check the following:
2 1 – Ensure the seal (1) is properly inserted.
– Ensure the tabs (2) point in the direction of
the float switch.
– Observe the wrench torque (see
chapter 10.4.2 page 10-10).
10.8.3.3 Heater rod
 Removal
To disassemble the heating rod, proceed as

follows:
– Remove 5 screws (1) from the heating
block cover.
– Pay attention to the seals and carefully
remove the heating block cover.
4
– Unscrew the strain relief (1) from the cap
3 (2).
1 – Unscrew the cap (2) from the connector
2
(3).
– Open the connector's strain relief.
– Release the cable wires (4).
– Expose the cables.

– Turn the heating rod counterclockwise.

– Remove the heating rod.
 Installation
When re-installing, proceed as follows:

– Insert the new seal correctly.

– Insert the nut (1) with protective conductor

(2) as shown in the illustration.
– Insert the heating rod.
– Turn the heating rod clockwise hand tight.
2 1
– Install the heating rod connector.
– Seals (1) are inserted correctly.

– Replace the heating block cover.
– Tighten the 5 screws with the appropriate
1
torque

10.8.4 Multifunction block
1 2
Pull off the cable from V43 (12) and the level
sensor (1).
Protect the other hydraulic components from
13 leaking fluid. Pull off the tubes and collect the
fluid (see chapter 10.8.3.1 page 10-25).
12
Unscrew 2 screws (10) and remove the
11 3
multifunction block.
10 4
arrangement.
9
After replacement or repair, run the
degassing test and the fill program.
8 7 6 5
Legend, multi-function block

1 Level sensor 8 to V39 / orifice H89
2 to pressure measuring point B 9 to CD cell CD110
3 to degassing pump P29 10 Screws
4 to valve V91 11 to pressure measuring point D
5 to dosing point H205 12 V43, to filter F76
6 to pressure transducer S9 13 to air separation pump P97
7 to filter F74 / sensor S115

10.8.5 Balancing chamber
Pull off the tubes and cables from the valves.

V34
V33 Unscrew the screws and remove the
V31 balancing chamber. When installing, ensure
proper tubing arrangement according to flow
V32 diagram and proper wiring.
After replacement/repair, you must perform
V37
V38 the following steps for balancing chambers
V35 with a volume label:
V36 – Read off and calibrate the chamber
volume from the balancing chamber
– Check flows
– Check conductivity
After replacement/repair, you must perform
the following steps for balancing chambers
without a volume label:
– Measure and calibrate the chamber's
volume in liters
– Check flows
– Check conductivity
10.8.6 Heat exchanger
1
2 Pull off the tubes, unscrew the screws (5), lift
3
4 the heat exchanger a little and remove it.
The heat exchanger is operated based on the
counter-current principle:
1 Inlet of chamber A
5
2 Outlet of chamber B
3 Outlet of chamber A
4 Inlet of chamber B
When installing, ensure proper arrangement

3 of the tubes:
1 1 to valve V30
2 to inlet of heater block H66b
2 4
3 to valve V87
4 to outlet of heater block H66a
After replacement or repair, check the flows.

10.8.7 UF pump
Pull off the marked connecting cable 22 (1).
Unscrew 3 screws (1), and turn and remove

the UF pump.
After replacement or repair, measure the UF
pump volume in liters.
1
When installing ensure that the pump outlet

(red) faces upwards and the tubing
arrangement is correct:
1 1 Outlet (red) to V86 / V87 / heat
2 exchanger
2 Inlet (white) to filter F74

10.8.8 Membrane pump (Conc/Bic)
Remove the tubes.

Pull off the cable from the HPU; slot CO1 for
1 concentrate pump (1), slot BI1 for
bicarbonate pump (2).
2
Remove the screw (2) and press the valve

block (3) to the side. Unscrew 4 nuts (1), lift
the membrane pump a little and remove it.
2
3
When installing, ensure that the pump outlet

1 (blue) faces upwards and secure the tubes
2 with new tube clamps.
Concentrate pump tubing:
1 Outlet (blue) to dosing point H205
2 Inlet (white) to air separator H201
3
4 Bicarbonate pump tubing:
3 Outlet (blue) to dosing point H205
4 Inlet (white) to CD cell CD132
After replacement or repair, measure the
membrane pump volume in liters, calibrate,
check conductivity.

10.8.9 Gear pump
10.8.9.1 Pump
Unscrew the flow pump (1) and degassing

1 pump (2) with 3 screws (3).
After replacement or repair of the flow pump,
set the flow rates, check the relief pressure,
2
and adjust the current increase.
After replacement or repair of the degassing
3 pump, set the degassing and loading
pressures.
10.8.9.2 Motor
Pull off the marked connecting cable (3) from

1
the motor; cable 29 for degassing pump (2),
cable 21 for flow pump (1).
2
Unscrew the motor with 3 nuts using a saw

ring (1).

Pull out the motor (1) including cable.

After replacement or repair of the flow pump
motor, set the flow rates, check the relief
1 pressure, and adjust the current increase.
After replacement or repair of the degassing
pump motor, set the degassing and loading
pressures.
10.8.10 Blood leak detector
Slide the cap (1) on the tubing upwards.

1
Press in the detent mechanisms (2) and open
the blood leak detector.
Be absolutely sure to avoid fingerprints and
2 other contaminations on the glass cuvette
during repair.
Remove the glass cuvette (2).

Unscrew the blood leak detector with
2 screws (1).
1 After repair or replacement, calibrate blood
leak and dimness.

10.8.11 Valves (type)
Valve name Installed as
Solenoid valve with 1 adapter, low kv value V31-38, V43, V86, V89, V100, V102, V183, V188, V130
Solenoid valve with 2 adapters, low kv V26, V39, V89, V99

value
Solenoid valve with 1 adapter, high kv V41, V87

value
Solenoid valve with 2 adapters, high kv V24, V24b, V30, V91

value
Solenoid valve for disinfection V84
Check valve on heater block V92
Check valve V117
Ventilation valve V112

10.8.12 Disinfection valve V84 with CD monitor
Warning
Risk of caustic burning!
To prevent any skin contact with the disinfectant, wear protective
gloves.
When working with acidic substances:
Wear goggles!
Observe the safety precautions of the disinfectant used!
In the event of contact with acid:
Eye: Immediately flush with flowing water for 15 minutes.
Skin: Use soap under flowing water for neutralization.
Ingestion: Do not induce vomiting, but have the person affected drink
plenty of still water. Seek medical advice.
Warning
Microbiological risks!
A defect of the disinfection valve can result in disinfectant in the
container becoming diluted with fluid entering it and thus reducing the
disinfecting effect.
The disinfectant container must be replaced following repair.
Remove the screw on the rear of the

1
hydraulics unit and detach the valve block (2).
If necessary, unscrew the ground cable from
the potential equalization bolt (5).
Pull off the tubes from the branch (1) and from
the disinfectant connector (4).
2 Pull off the cable from V84 (3).
3
4
5
Pull of the CD monitor from the valve block (1)

and from valve V84 (3).
Unscrew V84 with 2 screws (2).
1
2 After replacement or repair, check the flows.

10.8.13 Suction tube
10.8.13.1 Suction rod, rivet, sealing plunger
First remove the head part (1), then the

spreading body (2) of the rivet.
1
2
Pull off the grip (1) from the suction rod.

1 Pull off the tube with the tube clamp (3).
Pull out the sealing plunger (2) in forward
2 direction.
3
When installing, ensure proper seating of the

sealing lip; if necessary, correct with
tweezers.

10.8.14 Rinse chamber
10.8.14.1 Adapter with rinse chamber
1
2 Pull off the reed switch cable from the HPU.
3 Pull off the inlet tubes (6) and rinse tubes (3).
4 Take the suction rods out of the rinse
chamber, disconnect it from the tubes,
remove the screw (4), and pull the tubes
5 inwards and out of the rinse chamber adapter
(2).
6
Disconnect the tube (1) running to the
balancing chamber from the T-piece.
Unscrew the screws (5), lift the rinse chamber
a little and remove it.
arrangement according to flow diagram.
After replacement or repair, run a rinse
section test.
10.8.14.2 Reed switch
Unscrew the carrier plate (1) with 4 screws

(2).
1
Unscrew the reed switch from the rinse

chamber adapter with 3 screws (1) and
washers.
1 After replacement or repair, run a functional
test in the Diagnostics menu.

10.8.15 bibag® connector
10.8.15.1 bibag® connector complete
Unscrew the screw (1).

When installing, use Loctite 243 to secure the
screws.
1
Pull off the cable (1) from P.C.B. LP 1628,
take the cables and tubes out of the holder
(2), and open buckle (3).
2
Pull out the bibag® connector with tubes and

cables.
While installing, ensure proper seating of the
1 seal (1).
switching states in the Diagnostics and
Functions menu.

10.8.15.2 Microswitch
1 Remove the screw (2), remove the cable

holder (1), dismount the microswitch (4).
To dismount the Hall switch, unscrew the
2
screws from the holding block (3) and pull out
the Hall switch.
3
10.8.16 Filter holder for DIASAFE® plus
Unscrew the filter holder with 4 screws (1),

pull off the tubes.

arrangement:
1 to valve V189
1
2 to CD cell CD7
3 to valve / balancing chamber
2

10.9 Extracorporeal Blood Circuit Module EBM
10.9.1 Opening and closing the EBM, service position
Unlock the locking mechanism (1) on the left

side of the device and swing out the EBM to
the front.
Pull out the open EBM a little and turn it into

its vertical service position. The EBM clicks
into place.
Close the EBM (1) in reverse order. To do so,

initially press the detent mechanisms
outwards.

10.9.2 Pneumatic unit contamination
Warning
Risk of infection
Contamination of the hemodialysis device with blood results in a risk of
infection.
The following must be observed to avoid an infection:
– Wear safety gloves.
– Disinfect your hands after removing the gloves.
– Wear surgical mask and goggles if there is a risk of splashes and
aerosoles.
Clean and disinfect the device before coming into contact.
Warning
Risk of infection
Contamination of the hemodialysis device with blood results in a risk of
infection.
If fluid may have passed through the hydrophobic filter, the device must
be checked for contamination after the treatment. If it is contaminated,
the device must be removed from service. Before starting the device
again, all affected parts must be replaced in accordance with the
manufacturer's specifications.
Checking the EBM front Check the housing front in the vicinity of the Luer-lock connectors for
residual blood, fluid and precipitation, especially at the following
positions:
– venous pressure transducer
– Single-Needle pressure transducer (optional)
– arterial pressure measurement unit
Checking the EBM inside Open the EBM

Imperatively check the following components of the pneumatic unit and
replace them in case of contamination:
– venous pressure transducer
– Single-Needle pressure transducer (optional)
– Arterial pressure measurement unit
– Compressor unit
– Internal compliance chamber for Single-Needle (optional)
– Hydrophobic filter
When replacing a component, also replace the pneumatic tubing.

The complete pneumatic unit (see components mentioned above) must

be replaced if it is not possible to definitely detect the components that
have been contaminated with blood or fluid.
Checking the housing If blood or fluid enters into the housing main part or into other
main part components (e.g., P.C.B. LP 450-2, P.C.B. LP 950, BPM, etc.), these
must be cleaned or replaced.
Hydrophobic filter Check hydrophobic filters inside the device to find out whether they are
wetted with fluid.
10.9.3 BPM (option)
To remove the BPM module, pull of the

connecting cable and the tube. Pull off the
1 BPM module from the detent bolt (1) and
remove it.
After replacement or repair, run a leakage
test, perform a pressure test and check safety
valve.
10.9.4 Luer-Lock connection cone
Cut the tube clamp (2) open and remove it.

Pull off the rube, remove the nut (1).
When installing, use a new tube and a new
tube clamp.
1
2

10.9.5 Blood pump
10.9.5.1 Stepper motor with gear
Remove the rotor of the blood pump.

1 Pull off all cables from P.C.B. LP 624 (1).
2 remove P.C.B. LP 624.
3 Unscrew the pressure transducer (3).
4
Remove the stepper motor including gear
with 4 screws (4).
After replacement or repair, run a functional
test.
10.9.5.2 P.C.B. LP 624 pump control
Set the hex switch (1). Use the hex switch to

set the blood pump rate for special control to
1 100 ml/min.
P.C.B. LP 624 for arterial blood pump:
hex switch on switch position 2.
P.C.B. LP 624 for Single-Needle blood pump
(optional):
hex switch on switch position 3.
10.9.5.3 Hall sensor for rotor
Unscrew the blood pump stator (1) or double

1
stator (SN option) with 2 or 5 screws (2),
respectively. Pull out the stator including
cable to the front.
2

Pull out the tube segment (1). Take the Hall

sensor (2) out of the recess and pull it out in
inward direction.
1 test.
2
10.9.6 Heparin pump
10.9.6.1 P.C.B. LP 950
Pull off all cables from P.C.B. LP 950 (2).

Press in the detent mechanisms (1) and
remove P.C.B. LP 950.
After replacement or repair, set the hex
1 switches, calibrate the Hall sensors, and
check for proper functioning.
2
10.9.6.2 Optical sensor
Remove the screw (2) and washer, and

remove the optical sensor (1).
1
2

10.9.6.3 Drive
Remove 3 screws (4) and remove the

retaining plate (3) with drive (1). To achieve
this, turn the shaft (2) into an appropriate
1 position if necessary. Then unscrew the
2 motor from the retaining plate.
10.9.6.4 Mechanics
Remove the screw (2) and pull out the syringe

plunger holder (1).
1
2
Remove the screws (1, 2, 3) and pull out the

mechanics.
Used screws and torques:
1
1 30x25 (0.6 Nm)
2 2 30x20 (0.6 Nm)
3 40x20 (1.1 Nm)

10.9.7 Drip chamber holder
10.9.7.1 Drip chamber holder complete
Pull off all cables from P.C.B. LP 450-2, open

1
the P.C.B. securing mechanism, and remove
P.C.B. LP 450-2 (1).
Remove the 4 screws (2).
Remove the drip chamber holder (1)

including cable from the device.
After replacement or repair, calibrate the
ultrasonic sensors.
1
10.9.7.2 Ultrasonic sensors
Unscrew 2 screws (1), and remove the angle

(2). Pull out the cylinder pin (3), press back
1 the spring, and pull out the ultrasonic
2 sensor(4) including spring.
3 When installing, stick a new adhesive tape to

4 the angle to secure the cylinder pin.

10.9.8 Compressor / ventilation valve
Remove the tubes from the ventilation valve

(2). To do so, unscrew each nut (1) and pull
off the tube.
1
Remove a screw with spring washer (2) and

a screw with spring washer, ground cable and
the toothed lock washer (3) and dismount the
carrier plate (1).
1
2
Unscrew the compressor (3) with 2 screws (4)

1 or unscrew the vent valve (1) with 2 screws
2 (2) from the carrier plate.
test.
3
4

10.9.9 Venous occlusion clamp with rotary magnet, bolt
Turn the bolt (1) out of the venous occlusion

clamp (2).
1
2
Unscrew the rotary magnet (1) and the heat

conduction plate (3) with 3 screws with spring
1 washer (2).
When installing, ensure that the distance

from the optical detector to the venous
occlusion clamp is 1.0 mm ±0.2 mm.
Screw a new bolt into the venous occlusion
clamp – secure with Loctite 243.
test.

10.10 Calibration and test steps after repair
Warning
A disinfection, a T1 test and a check of the electrical safety must be
performed after working on the hemodialysis device, irrespective of the
table below.
Replacement / repair Calibration steps, test steps
Printed circuit boards
Power supply unit (power board, heater Check voltages (calibration menu), calibrate temperature, perform
board) temperature test
P.C.B. LP 630 Motherboard Check jumpers (see P.C.B. LP 630 motherboard page 11-54)
P.C.B. LP 1631 CPU 1 Set the DIP switches, install current software version, initialize
Novram, make setup settings or import data, calibrate, set time
LP 632 CPU 2; snap-hat battery Set DIP switches, import calibration data or make the necessary
calibrations
P.C.B. LP 633-5 Input board Calibrate BP rate, arterial and venous pressure, blood leak, bibag®
values (temperature and conductivity), TMP, temperature,
conductivity and OCM.
Check pressure transducer 1 and 2 (hydraulics).
Check all analog signals.
Check jumpers BR4 (see P.C.B. LP 633-5 layout page 11-58).
P.C.B. LP 634 Output board Set DIP switches, set current increase, flows, pressures (hydraulics
unit), temperature, degassing pump, blood leak, dimness
P.C.B. LP 636 External connectors Jumper J1 must not be connected (see P.C.B. LP 636 external I/O
board page 11-61), check status indicator for proper functioning
P.C.B. LP 763 Multi-interface board Check DIP switches, check BPM (option)
Display, P.C.B. LP 922; MDC-II board; Install current software in MDC-II and set the language version (if
backlighting, touch panel MDC-II board was replaced), display test, key test
P.C.B. LP 950 for heparin pump Set hex switches, calibrate Hall sensors
P.C.B. LP 1131 Status indicators Check status indicator for proper functioning
P.C.B. LP 450-2 for air detector Set jumpers, calibrate air detector sections, optical detector, venous
pressure
(see P.C.B. LP 450-2 Air detector control (LD) page 11-50).
P.C.B. LP 624 Blood pump Set hex switches, calibrate arterial pressure, check line diameter, BP
rate, stroke rate / volume (SN)
P.C.B. LP 1628 Distributor Check bibag® switching states, check BPM (option) for proper
functioning
P.C.B. LP 941 HPU Calibrate PDial2, calibrate TMP

EBM
Shunt interlock, microswitch Check diagnostics, functions
BPM module (optional) Check leakage test, pressure test and safety valve
Arterial pressure transducer calibrate arterial pressure
Venous pressure transducer calibrate venous pressure
SN pressure transducer (optional) Check stroke rate/volume
Luer-Lock connection cone Leakage Test
Arterial blood pump stepper motor Functional test
Single-Needle blood pump stepper Functional test

motor
(optional)
Hall sensor for rotor Functional test
Hall switch for cover Functional test
Heparin pump; P.C.B. LP 950; optical Set hex switches, calibrate Hall sensors
sensor
Drip chamber holder, sensors Calibrate ultrasonic sensors
Compressor Functional test
optical detector, venous occlusion clamp Set distance to 0.8–1.2 mm
Hydraulics unit
Balancing chamber Measure balancing chamber volume in liters (only if no volume label),
read off balancing chamber volume (only with volume label),
calibrate balancing chamber volume, check flows and conductivity
Heat exchanger Check flows
UF pump Measure volume in liters
Conc./bic. membrane pump Measure volume in liters, calibrate, check CD
Blood leak detector Calibrate blood leak, calibrate dimness
Degassing orifice Set degassing pressure, check loading pressure
Heater block, heater rod Check temperature
Temperature sensor Temperature calibration
Float switch Functional test
Flow pump Set flows, check relief pressure, adjust current increase
Degassing pump Degassing pressure, loading pressure
TMP pressure transducer (S9, S182) Adjustment

Pressure switch bibag® Diagnostics, check
CDS pressure switch (option) Diagnostics, check
OCM conductivity cell Calibrate OCM, calibrate CD
Conductivity measuring cell bibag® Functional test with bibag®
Conductivity measuring cell (CD7) Calibrate CD, calibrate temperature
MF block, level sensor Degassing check, fill program
Rinse chamber, suction rod, filters, reed Rinse section test

contacts
bibag® connector, microswitch Diagnostics
P.C.B. LP 759-4 sensor bibag® Diagnostics
Ventilation valve V112 Diagnostics
bibag® drain valve V130 Check with bibag®
Evacuation valve V188 Check ventilation after air has been sucked in
Retentate valve V189 Filter test (in T1 Test)
All other valves T1 test and disinfection without error message


Chapter 11: Functional description
11 Functional description
11.1 Functional description
11.1.1 T1 test description

11.1.1.1 T1 test flow diagram, serial run
MODULE
T1
START T1 TEST TEST BLOOD

LEAK DETECTOR
TEST
BYPASS
TEST OK no STORAGE
? ERROR NUMBER
TEST OK no STORAGE yes

? ERROR NUMBER
TEST
yes TEMPERATURE
TEST
OPT. DETECTOR
TEST OK no STORAGE
? ERROR NUMBER

? ERROR NUMBER
NEG. PRESSURE
yes HOLDING TEST
TEST
BLOOD SYSTEM
TEST OK no STORAGE
? ERROR NUMBER

? ERROR NUMBER
POS. PRESSURE
yes HOLDING TEST
TEST
VENOUS PRESSURE
TEST OK no STORAGE
? ERROR NUMBER

? ERROR NUMBER
TEST
yes UF-FUNCTION
TEST
AIR DETECTOR
TEST OK no STORAGE
? ERROR NUMBER

? ERROR NUMBER
TEST
yes CONDUCTIVITY
TEST
DISPLAY
TEST OK no STORAGE
? ERROR NUMBER

? ERROR NUMBER
TEST DIASAFE PLUS /
yes HPU TEST
TEST
ARTERIAL PRESSURE
TEST OK no STORAGE
? ERROR NUMBER

? ERROR NUMBER
yes T1 TEST yes
UNSUCCESSFUL Start / Reset KEY
TEST
ACCUMULATOR
no
INCORRECT
RETURN TEST STEP
TEST OK no STORAGE
? ERROR NUMBER
TEST OK no ERROR
yes ? DISPLAY
yes
FURTHER yes NEXT INCORRECT

INCORRECT
TEST STEPS TEST STEP
no
RETURN

11.1.1.2 T1 test flow diagram, parallel run
MODULE
T1
START T1 TEST
TEST TEST TEST TEST TEST TEST

OPT. DETECTOR BLOOD SYSTEM BYPASS DISPLAY ACCUMULATOR ARTERIAL PRESSURE
TEST OK yes TEST OK yes TEST OK yes TEST OK yes TEST OK yes TEST OK yes
? ? ? ? ? ?
no no no no no no
STORAGE STORAGE STORAGE STORAGE STORAGE STORAGE

ERROR NUMBER ERROR NUMBER ERROR NUMBER ERROR NUMBER ERROR NUMBER ERROR NUMBER
TEST TEST
VENOUS PRESSURE TEMPERATURE
TEST OK yes TEST OK yes

? ?
no no
STORAGE STORAGE
ERROR NUMBER ERROR NUMBER
TEST NEG. PRESSURE TEST BLOOD

AIR DETECTOR HOLDING TEST LEAK DETECTOR
TEST OK yes TEST OK yes TEST OK yes

? ? ?
T1 TEST no
no no no RETURN
UNSUCCESSFUL
STORAGE STORAGE STORAGE
ERROR NUMBER ERROR NUMBER ERROR NUMBER yes
Start / Reset KEY
POS. PRESSURE no yes TEST INCORRECT

Conductivity?
HOLDING TEST CONDUCTIVITY TEST STEP
TEST OK yes TEST OK yes TEST OK no ERROR

? ? ? DISPLAY
no no yes
STORAGE STORAGE
FURTHER yes NEXT INCORRECT
ERROR NUMBER ERROR NUMBER INCORRECT
TEST STEPS TEST STEP
TEST TEST POS. PRESSURE no

CONDUCTIVITY UF-FUNCTION HOLDING TEST
RETURN

? ? ?
no no no

ERROR NUMBER ERROR NUMBER ERROR NUMBER
TEST DIASAFE PLUS / TEST TEST DIASAFE PLUS /

HPU TEST UF-FUNCTION HPU TEST

? ? ?
no no no

ERROR NUMBER ERROR NUMBER ERROR NUMBER

11.1.1.3 Overview of the individual test sections
Navigation
Test Test description
Bypass (see chapter 11.1.1.4 page 11-5)
Opt. Detector (see chapter 11.1.1.5 page 11-6)
Blood System (see chapter 11.1.1.6 page 11-7)
Ven. Pressure System (see chapter 11.1.1.7 page 11-8)
Air Detector (see chapter 11.1.1.8 page 11-9)
Display (see chapter 11.1.1.9 page 11-10)
Art. Pressure System (see chapter 11.1.1.10 page 11-11)
Battery (see chapter 11.1.1.11 page 11-12)
Blood Leak (see chapter 11.1.1.12 page 11-13)
Temperature (see chapter 11.1.1.13 page 11-14)
Neg. Pressure Holding (see chapter 11.1.1.14 page 11-15)
Pos. Pressure Holding (see chapter 11.1.1.15 page 11-16)
UF Function (see chapter 11.1.1.16 page 11-17)
Conductivity (see chapter 11.1.1.17 page 11-18)
Diasafe plus / HPU test (see chapter 11.1.1.18 page 11-19)

11.1.1.4 Bypass test
Test description Check of the following functions:

– Heater relay
– Bypass (electric)
– Check of the temperature range switching function
X632/A26 HOT_RINSE
Power X639/
Supply A20
4008
X632/A10 H_REL_W X639/A12
X632/A9 EM_H_OFF
F X639/A17
X632/C25 V24_EN
X632/C26 V24B_EN
N
X632/B22 CI
LP 632
X632/A6 V26
6
CPU 2
X632/A6 V26
6
X632/A5 V24B
X632/A4 V24
4 X634R/A18 X634R/C22
X632/B27 X632/B28 LP 634

LP 633
X634R/A23
Output
Input board X634R/C24
board
X634L/C25
X634L/C12
X634L/A25
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
CPU 1 Mother-
board
V24B
V24
V26
LP 922
Display
board V24 V24B V26
Testgenerierung/Generation of Test
Rückmeldung/Acknowledgement

11.1.1.5 Optical detector test
Test description Attenuate the optical detector.

Check the feedback from the optical detector.
LP 632 X632/C16 LDSA
CPU 2 X632/C15 ODSA
X632/A30 OD_OUT
X633L/C7
X632/B27 X632/B28 LP 633 LP 634

Input Output
board board
X633L/C8 OD_IN
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P 1631
C PU 1 Mother-
board
X351/5 X351/7
LP 922 Pven
X351/10
Display
board

11.1.1.6 Blood system test
Test description Check of the following functions:

– Blood alarm acknowledgement
– Blood pump stop
X632/C10 CLP_CTL
X632/C14 LDA2
X632/C21 BL_AL
LP 632
X632/B11 BPSB_VEN
CPU 2
X632/A11 BPSB_ART
X632/A15 SN_ART
X634L/C15
X632/B27 X632/B28
LP 633 X634L/A14 LP 634
X634L/A15
Input Output
board board
BPST_ART
X633L/ C13 /A13 / X634L/B14 /C14
/B15
X631/A20 X631/A21
X1631/20a X1631/21a
BPSST_A
LP 630 DATA BUS
L P 1631
Mother-
BPSST_V
CPU 1
board
X348/V1
X348/V3
X348/V6
X348a/1
X348a/3
X348a/6
X348a/2
X351/8
X351/6
LP 922 Pven
Display
board

11.1.1.7 Venous pressure system test
Test description Check the lower limit by verifying the venous zero point.
Test the upper limit by detuning the venous pressure unit in positive
direction
(the venous line clamp remains closed while the test is in progress).
LP 632
X632/C16 LDSA
CPU 2
X632/C18 PV_DET
X632/C17 P_VEN
X632/B27 X632/B28
LP 633 LP 634
Input Output
board board
X633L/B5 X634R/C18
VENT_V
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P 1631
CPU 1 Mother-
board
X351/1 X351/2
PVEN
LP 922
Display
board
X351/4 X351/10

11.1.1.8 Air detector test
Test description – Test the air detector by checking the alarm state.
– Turn off the venous line clamp in the air detector module.
X632/C10 CLP_CTL
LP 632
X632/C14 LDA2
CPU 2 X632/C13 LDA1
X632/C16 LDSA
X632/C21 V145
X632/B27 X632/B28 X634L/C15
LP 633 LP 634
Input Output
board board
X633L/ X633L/ X634L/C14

C10 C13
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
CPU 1 Mother-
board
X351/10 X351/14
PVEN
LP 922 X351/6
Display
board
X351/8

11.1.1.9 Display test
Test description Check of the monitor indicators

– Display test
– Status LED
– Alarm LED
– Bargraph
– CPU1/CPU2 audible alarm
The display test must be monitored by the operator!
LP 632 X632/C29 CPU2_AL
CPU 2
X634R/A16
LP 633 LP 634
X632/ B27 X632/ B28 Input Output
board board
+LS X634L/A13
-LS X634L/B13
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
CPU 1 Mother-
board
LP 922
Display
board

11.1.1.10 Arterial pressure system test
Test description Test the arterial pressure unit by electronically detuning it in positive or
negative direction.
LP 632
CPU 2 X632/A17 PA_DET
X632/B27 X632/B28
LP 633 LP 634
Input Output
board board
X633L/B12 P_ART
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
Mother-
CPU 1
board
X348a/7 X348a/9
LP 922
Display
board

11.1.1.11 Battery test
Test description Check the battery voltage under load.
TESTBATT
LP 632
CPU 2
X634R/C23 X639/A10
LP 633 LP 634
X632/B27 X632/B28 Input Output Power
board board Supply
4008
X633L/B21 X639/A2
X639/A3
X631/A20 X631/A21 X639/A4
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
Mother- U_ACCU
CPU 1
board
Akku (16 - 22V)
LP 922
Display
board

11.1.1.12 Blood leak test
Test description Test the blood leak detector by lowering the capacity of the transmitter
diode.
LP 632
CPU 2
X632/A25 BLL_DET
X632/B27 X632/B28
X633L/B27
LP 633 LP 634
Input X633L/B10 Output
board board
X633L/B9
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
Mother-
CPU 1
board
BLL_TEST
BLL
LP 922
Display
board

11.1.1.13 Temperature test
Test description Test the upper alarm limit by electronically detuning the temperature
display in positive direction.
Figure
LP 632 X632/A26 HOTRINSE
CPU 2 X632/A24 T_DIAL1
X632/A23 T_DETADJ
X633R/C21 X633L/B16
X632/B27 X632/B28 LP 633 X633R/A20 BIBAG_TE LP 634

X634R/A13
Input Output
board board
X633R/C15
X633R/C25
X634R/C24
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
CPU 1 Mother-
board
und Italienversion 1.00
Monokonzentrat
MON_NTC
X639/A20
NTC_BIB
LP 922
Power
Display Supply
board 4008

11.1.1.14 Negative pressure holding test
Test description Within a defined time period, the actual value of the dialysate pressure
transducer may change within certain limits only.
X632/A19 ACKN_ASP
LP 632
X632/B22 CI
CPU 2
X632/C27 UF_P_CTL
X632/A29 P_DIAL
X632/B27 X632/B28 X633L/B6 X634R/A24 X634R/A23
LP 633 LP 634
Input Output X634L/B10
board board
X633R/C28 X634R/A24
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
CPU 1 Mother-
board
UF_P_CTL
+P_DIAL
LP 922
Display
board

11.1.1.15 Positive pressure holding test
Test description Check valves V24, V24b and V26 for proper functioning (mechanically).
Test the TMP pressure unit by electronically detuning it in positive
direction.
With the dialysate flow off, apply positive pressure to the balancing
system. The actual value of the dialysate pressure transducer is now
monitored within a defined time period.
Test the pump segment of P97.
X632/C5 V43
X632/A19 ACKN_ASP
X632/C27 UF_P_CTRL
X632/C25 V24_EN
X632/C26 V24B_EN
LP 632
X632/A4 V24
CPU 2 X632/A6 V26
X634R/C22
X634R/A18
X634R/A24
X632/C20 P_DETADJ
X634L/B10
X632/A29 P_DIAL
X633L/ X633R/
X632/B27 X632/B28 B6 A18
. X634L/ X634L/A6
LP 633 A25 LP 634 X634L/A8
X634L/A5
Input Output
X634L/A7
board board
. X634L/
C25
X634L/C22
X634L/A22
X633R/
C28
X634L/
X634L/
A-C23
A-C28
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
Mother-
CPU 1
board
V43
DEGAS+P2
AIR_SEP+
AIR_SEP-
+P_DIAL
UF_P1
V31
V35
V26
V24
LP 922
V31 V33
Display
board
P97
ASP
V26 V24
V35 V37

11.1.1.16 UF function test
Test description – CPU1 activates the UF pump with a defined rate.

– CPU2 checks the UF pump.
– CPU2 disables the control line of the UF pump and checks it for
standstill.
– Check the UF counter.
X632/C7 UF_P2
X632/A7 UF_P1
LP 632
X632/C28 UF_P_EN
CPU 2
X632/C27 UF_P_CTL X634R/A24
X632/B24 UF_P2CTL
X632/A29 P_DIAL
X633L/ X634R / X 634R/
X632/B27 X632/B28 B6 C11 A22
LP 633 LP 634
Input Output
board board
X633R/ X633L/ X633L/ X634L/ X634L/

C28 C23 C14 A-C24 A-C23
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P 1631
.
CPU 1
Mother-
board
.
UF_P2 (nur bei 4008 HDF)
UF_P1
+P_DIAL
LP 922
Display
board

11.1.1.17 Conductivity test
Test description Test the alarm limits by electronically detuning the conductivity either by
+5 % or by –5 %.
X632/A26 HOTRINSE
LP 632
CPU 2 X632/A21 COND_DET
X632/A22 COND_SIG
7b
X632/B27 X632/B28 X633L/B8 X633L/B31 X634R/C24
LP 633 LP 634
X633R/A16
Input Output
board board
X633R/
C17
X633R/C27
X631/A20 X631/A21
X1631/20a X1631/21a
LP 630 DATA BUS
L P1631
CPU 1 Mother-
board
COND_C132
COND_BIB
COND_C1
LP 922
Display (bibag-LF-Zelle)
board

11.1.1.18 Test DIASAFE® plus / HPU test
Test description Volume test of the inner capillaries and pressure holding test.
X 632/B 5 V _DSA FE
X632/C 25 V 24_E N
X 632/C 26 V 24B_EN
L P632
CPU 2 X 632/A 6 V 26
X634R/A18
X634R/C22
X 632/A 29 P_DIA L
X633L/
X 632/B27 X 632/B28 B6
X 634L /A -C 28
L P 633 L P634
X 634L /C 5
I nput Output
X 634L /C 7
board
. X 634L /C 25
board
X 634L /A 7
.
X633R/
C 28
X634L/
X634L/
A-C23
A-C30
X631/A20 X631/A21
X1631/20a X1631/21a
L P630 DATA B US
L P1631
CPU 1 M other-
board
DEGAS+P1
V 112
FLOW+P1
+P_DI AL
V36
UF_P1
V35
V26
L P922
V 32
Display
board
V 26
V 35
V 35 V 36

11.1.2 Tests during cleaning programs
11.1.2.1 PSW (pressure switch) monitoring during free rinsing (only with devices with CDS)
Requirements for the PSW test:

– P.C.B. LP 1631 (CPU 1): Field 2, DIP switch 8 to ON
– Rinse free with subsequent disinfection or heat disinfection
(Dis. I – V)
or
Run a mandatory rinse as single program
START
no V104 opens
PSW 104
Pressure decrease
open
by membrane pumps
yes
no V102 opens
PSW 102
Pressure decrease
open
by membrane pumps
yes
PSW 104 no Error message

and PSW 102 Rinse Failure F05
open or
Rinse Failure F06 PSW 104
no Error message
yes or and PSW 102 Rinse Failure F13
Rinse Failure F12 closed
Pressure build-up (PSW 104 and Mandatory yes
V91/104 open PSW 102 rinse required
V100 closed closed) yes
System stopped. Pressure reduction
no of the rinsing chambers
(3 strokes each of the
Pressure build-up no Error message conc. and bic. pump)
PSW 104 yes PSW 104
V91/104 open Rinse Failure F07
closed closed
V100 closed
Evacuation of the
yes conc. and bic. line
no
(12 strokes each of the
conc. and bic. pump)
Pressure build-up
V91/100/102 Error message
PSW 102 no
open Rinse Failure F08 24 V
closed
switched off
System stopped
yes
yes Pressure build-up
PSW 102
V91/100/102
closed Start
open
PSW
monitoring
no
The pressure switch is designed as a normally open switch

Switching point of the pressure switch (Envec) 700 mbar ±20 mbar

11.1.2.2 Rinse section test (check of V91, V99, V100) (only devices with CDS)
Mandatory no V91/99/100/102
rinse time open for 900 ms
≤ 3 min V104 closed
yes
V 102 is opened for 900 ms Message

Pressure reduction PSW 102 no
Error V99
with membrane pump open
System stopped
(for two balancing chamber
switch-overs)
yes
Rinse Failure yes V91/199/102/130

PSW 102 no bibag
F11 are opened for 900 ms
open device?
System stopped V99 closed
yes no
Pressure build-up PSW_102 yes no Message

PSW_102
V91/100/102 Error V130
open
open for 900 ms System stopped
V99/104 closed
Concentrate and bicarbonate
pump stopped
HPU
(hydraulic yes V91/199/102/188
processing unit) are opened for 900 ms
Message installed? V99 closed
PSW 102 no
Error V91/100
closed
System stopped no
yes no Message
yes PSW_102
Error V188
open
Pressure reduced on System stopped
PSW_102
V102/104 open für 900 ms
V91/99/100 closed Normal
Pressure decreased with mandatory rinse
concentrate pump sequence

11.1.2.3 Rinse section test (check of V91, V99, V100, V130) (only devices without CDS)
PSW 134 is used for the test evaluation. The following requirements
must be met for carrying out the rinse section test:
– The test is only carried out in mandatory rinse mode and during the
last 3 minutes.
– P.C.B. LP 1631 (CPU 1): Field 2, DIP switch 7 to ON
Mandatory no
rinse time
≤ 3 min
yes
Pressure reduction Pressure build-up

by bic. pump V91 open
(performed 5x) V100 closed
no Rinse Failure no Rinse Failure

Pressure switch Pressure switch
F15 F17
open closed
Program stopped Program stopped
yes yes
Pressure build-up Pressure reduction

V91 open via V130
V100 closed
no Rinse Failure no V130 Failure

Pressure switch Pressure switch
F91 Program stopped
closed open
Program stopped
yes yes
Pressure reduction via

V100 by conc. pump
(performed 8x) HPU (hydraulic no
processing unit)
installed?
no V100 Failure yes

Pressure switch
Program stopped
open Pressure build-up
V91/100 open
yes
Pressure build-up
V91/100 open
no Rinse Failure
Pressure switch
F20
closed
Program stopped
no Rinse Failure yes

Pressure switch
F16
closed Pressure reduction
Program stopped
via V188
yes
Pressure reduction
via V99
no V188 Failure
Pressure switch
Program stopped
open
no V99 Failure yes

Pressure switch
Program stopped
open Test
completed
yes

11.1.2.4 V39 Test
The following requirements must be met for carrying out the V39 test:
– The test is only carried out in mandatory rinse mode and during the
last minute.
– P.C.B. LP 632 (CPU 2): Field 2, DIP switch 5 to OFF
Mandatory rinse
≤ 1 min
DAC degas. pump

= 200
Open: V26, V91,

V99, V100, V31,
V33, V35, V37;
Closed: V39
Wait for 10 s
Measure for 5 s:
Mean pressure value
dav1
Open: V39;
Wait for 5 s
Measure for 5 s:
Mean pressure value
dav2
Pressure Test passed

increase? yes Delete mandatory rinse
(dav1 + 20 mmHg Pressure compensation
< dav2) Evacuate rinse chambers
no
no Test failed
DAC degas. pump Pressure compensation
= 200 ? „V39 Failure“
yes
DAC degas. pump

= 220

11.1.3 Description of the modules
11.1.3.1 Arterial blood pump
The arterial blood pump ensures a sufficient blood flow in the

extracorporeal blood circuit. It is absolutely necessary that sterility is
maintained and that the blood is prevented from becoming
contaminated.
The blood pump is designed as roller pump and integrated into the EBM
of the hemodialysis device. The blood line is installed between a stator,
which, with its rolling surface bent in a circle, represents a thrust
bearing, and a rotor, which is provided with rollers and pivoted in the
stator. The pressure of the rollers causes the development of a narrow
or seal. If the rollers are moving in the direction of delivery, the blood is
pushed in this direction.
A microprocessor controls the stepper motor with quartz accuracy,
depending on the selected delivery rate, the set line diameter, and the
monitor signals.
The pressure measuring equipment comprises of a piezo-resistive
pressure transducer. The pressure- proportional voltage is indicated on
the monitor on a quasi-analog LED scale.
Hex switch: 2 (100 ml/min, special control of the blood pump rate)
Functions of the blood pump:
– RAM and CRC test after power on
– Control and monitoring of the function by a dual-processor system
– Emergency stop in case of an alarm: stop detection (15 or 30 sec)
– Setting of the speed to 100 ml/min during priming
– Measurement of the arterial pressure or the Single-Needle pressure
(depending on the model concerned)
– Semi-automatic insertion / removal of the line segment
11.1.3.2 Single-Needle blood pump (optional)
Essentially, the Single-Needle blood pump (SN) is identical with the

arterial blood pump. The difference lies in the Single-Needle control.
During Single-Needle operation, the pressure outlet of the compliance
vessel is connected to the pressure connector of the Single-Needle
pump. The pressure transducer is protected by a hydrophobic filter both
in the external and the internal tubing system.
Hex switch: 3 (100 ml/min, special control of the blood pump rate)
The Single-Needle stroke volume can be set within a range from 10 ml
to 50 ml in increments of 5 ml.
To adjust it, first press the Start/Stop key and the  key
simultaneously.
Then change the value by using the  and  keys.
The lower switching point is fixed to 75 mmHg.

The upper switching point depends on the stroke volume:
Stroke volume 10 15 20 25 30 35 40 45 50
(ml)
Switching point 110 130 150 172 195 219 244 270 299
(mmHg) ±
7 mmHg
11.1.3.3 Heparin pump
Since the blood passes through an extracorporeal circuit during

hemodialysis, the risk of coagulation would be imminent within a short
time. The heparin pump permits continuous heparinization of the blood,
thus prolonging the coagulation time. The heparin volume required
during dialysis differs from patient to patient and must be determined by
a physician.
A syringe plunger is moved by means of a carriage bar. The carriage
bar is connected to a threaded spindle via a slide. A microprocessor-
controlled stepper motor causes the spindle to rotate. Depending on the
activation, the piston will move up or down. A Hall sensor signals when
the piston has reached its upper end of travel. The safety system of the
pump comprises of a speed monitoring device (slotted disc with optical
sensor) and a motor current monitoring function.
Assignment of the hex switch of the heparin pump:
Warning
Do not change the position of the hex switch during operation.
Warning
The syringes classified as approved among the syringes indicated
below were successfully tested with the device.
If syringes that are classified as not approved in the table below are
used, it is the responsibility of the responsible organization to ensure
correct function of the device.
The manufacturer does not assume any responsibility or liability for
personal injury or other damage and excludes any warranty for damage
to the hemodialysis device resulting from the use of non-approved or
unsuitable consumables or accessories.

Hex switch Syringe type Release as part of

Position overall approval
0 20 ml BD approved
1 30 ml Fresenius not approved
2 50 ml Fresenius not approved
3 10 ml BD not approved
6 20 ml Terumo not approved
9 20 ml JMS not approved
A 20 ml Nipro not approved
B 20 ml Fresenius approved
C not assigned –
D not assigned –
E not assigned –
F not assigned –
Heparin pump functions:

– RAM and CRC test after power on
– Delivery rate adjustable between 0.1 ml and 10 ml in increments of
0.1 ml
– Stop time adjustable between 0 min and 2 h in increments of 1 min
– Bolus administration
11.1.3.4 Air Detector
Air entering the patient's extracorporeal blood circuit may cause an air
embolism. In order to catch limited amounts of air and to separate
accompanying air bubbles, the venous blood line is expanded (venous
drip chamber). A major task of the air detector is to monitor the filling
level in the venous drip chamber.
The protection system against air infusion uses the method of ultrasonic
transmission. Ultrasonic converters are attached on either side of the
venous bubble catcher. At periodic intervals of approx. 90 ms, a
transmitting resonator generates attenuated ultrasonic vibrations at a
natural resonance of approx. 90 kHz, which are absorbed by a receiving
resonator. The amplitude of the signal received is dependent upon the
medium between the converters. Its value is at its minimum with the
bubble catcher empty (air) and at its maximum with bubble-free fluids.

The amplitude decreases with increasing air content (foam). The signal
path is fail-safe up to and including the receiving resonator, i.e. the
failure of any component always leads to a smaller amplitude and, thus,
to an alarm. Starting at the receiving resonator, the signal voltage is
always sent onto two independent receiver paths. As soon as the signal
is too weak, one of these receiver paths causes the blood pump to stop
and the other the venous line clamp to close.
The  and  keys are used to both raise and lower the blood level in
the venous bubble catcher. As long as the  key is pressed, the venous
line clamp closes. The deaeration valve in the air detector module
opens, and the blood level rises. The blood pump runs at reduced
speed (100 ml/min). As long as the  key is pressed, the venous line
clamp remains open. The deaeration valve in the air detector module
opens, the ventilation pump is running, and the blood level sinks. The
blood pump runs at the preselected speed.
11.1.3.5 Optical Detector
The optical detector serves to detect if there is blood or saline solution

or air in the venous return line downstream of the bubble catcher. In the
hemodialysis device, the hemodialysis phase is defined by presence of
a dark medium and the preparation phase by presence of a clear
medium.
11.1.3.6 Venous pressure measurement
The venous pressure measuring equipment comprises of a piezo-

resistive pressure sensor provided on the P.C.B. with following
operational amplifier. The pressure-proportional output voltage is
supplied onto the logic P.C.B. in the monitor. There, the pressure is
indicated on a quasi-analog LED scale, and the transmembrane
pressure is computed by determining the difference between the
dialysate pressure and the venous pressure.

11.1.4 Functional description of the hydraulic unit
11.1.4.1 Hydraulic flow diagram
Fig.: Flow diagram
V116
F73 F111 F184
V87 V24b V112 V24
S8 P185
F63
V26
V86 A61 D V183
A V30
F76 CD110 S182
PT4
V41 P29
V31 V32 V33 V34 CD7
P97
V92 F114
V43
H54 PT3 PT109
S5 V39 S6
PT2
H88
H68
V189
H66 H89
H66a H66b H66c H88a H88b H88c
V35 V36 V37 V38 S9
H151 C A78
F210 85
H77 S115 V84 S115
P21
A65
H94 H95 B
V99
F148
S10 S12
F149 F74
H V100 H
90a 90b H205
V91 P22
121 F119 V117 S123
V102
P23 P25
S134
PT133
S138 S137
CD132
H136
H201 S202 S204 H203
V188 V130
H94 H95
F71 F72

 Legend (hydraulic flow diagram)
PT2 Temperature sensor (in H66) H88b Secondary air separator

PT3 Temperature sensor (in CD7) H88c Primary air separator
PT4 OCM temperature sensor (in CD110) H89 Degassing orifice
S5 Float switch (in H66) H90a Concentrate rinse chamber
S6 Level sensor (in H88) H90b Bicarbonate rinse chamber
CD7 Conductivity measuring cell V91 Rinse valve
S8 Blood leak detector V92 Ventilation valve
S9 Pressure transducer H94 Concentrate suction tube
S10 Concentrate reed contact H95 Bicarbonate suction tube
S12 Bicarbonate reed contact P97 Air separation pump
P21 Flow pump V99 Rinse valve
P22 UF pump V100 Rinse valve
P23 Concentrate pump V102 Central concentrate delivery valve (optional)
V24 Dialyzer inlet valve PT109 Temperature sensor (in CD7)
V24b Dialyzer outlet valve CD110 Conductivity cell (OCM)
P25 Bicarbonate pump F111 Hydrophobic filter
V26 Bypass valve V112 Ventilation valve
P29 Degassing pump F114 Dialysate filter (DIASAFE® plus)
V30 Outlet valve S115 Disinfection valve sensor
V31 Balancing chamber valve 1 V116 Sampling valve
V32 Balancing chamber valve 2 V117 Concentrate check valve
V33 Balancing chamber valve 3 F119 Concentrate filter
V34 Balancing chamber valve 4 121 Central Delivery System (concentrate connector)
V35 Balancing chamber valve 5 S123 Pressure switch for V102
V36 Balancing chamber valve 6 V130 bibag® drain valve
V37 Balancing chamber valve 7 CD132 bibag® conductivity cell
V38 Balancing chamber valve 8 PT133 bibag® temperature sensor
V39 Negative pressure valve S134 bibag® pressure transducer
V41 Water inlet valve H136 bibag® connector
V43 Fill valve S137 bibag® microswitch 1
H54 Heater rod S138 bibag® microswitch 2
A61 Pressure reducing valve F148 Filter (rinse valve 100)
F63 Filter / water inlet F149 Filter (rinse valve 99)
A65 Loading pressure valve H151 Control valve
H66 Heater block S182 Pressure transducer 2
H66a Water inflow chamber V183 Test valve
H66b Heater rod chamber F184 Hydrophobic filter (test valve)
H66c Float chamber P185 Compressor
H68 Balancing chamber V188 Evacuation valve
F71 Filter / concentrate (in H94) V189 Retentate valve
F72 Filter / bicarbonate (in H95) H201 Air separator (concentrate)
F73 Filter / dialysate S202 Level sensor (concentrate)
F74 Filter / UF H203 Air separator (bicarbonate)
F76 Filter / fill valve S204 Level sensor (bicarbonate)
H77 Heat exchanger H205 Mixing point (concentrate / bicarbonate)
A78 Relief valve F210 Filter (degassing orifice)
V84 Disinfection valve
85 Disinfectant connector Hydraulics measurement points:
V86 Recirculation valve A Reduced water inlet pressure
V87 Drain valve B Loading pressure (balancing chamber)
H88 Multifunction block C Flow pump pressure
H88a Degassing chamber D Degassing pump pressure

11.1.4.2 Description of the hydraulic unit
As soon as the water inlet valve V41 opens, the water flows through the
pressure reducing valve A61 into the water inlet chamber H66a of the
heater block H66 and across the heat exchanger H77 into the heater
rod chamber H66b.
The concentrate pump P23 admixes the concentrate to the inflowing
water per balancing chamber phase.
The vent tubing prevents pressure from building up in chambers H66b
and H66c. In the HOT RINSE mode, the developing vapor can escape
through the vent tubing.
While it is rising, the fluid is warmed up to the preset temperature by the
heater H54. The heater is controlled by the temperature sensor PT2.
From chamber H66b, the dialysate flows into the chamber H66c.
Incorporated in this chamber is the float switch S5, which controls the
solenoid valve V41, thus ensuring the correct fluid level.
The degassing pump P29 draws in the dialysate via the degassing
orifice H89. This generates a negative pressure of approx. 0.8 bar.
In the lines and the following degassing chamber H88a, the dialysate is
degassed to a level which is sufficient for hemodialysis.
Via the degassing pump P29, dialysate and released air are directed
tangentially into the primary air separator H88c, where air bubbles and
the airless dialysate are separated. The air accumulates at the top of the
chamber H88c. Then, together with the recirculation flow and via the
loading pressure valve A65 as well as the chamber H66c, the air
escapes into the atmosphere.
Chamber H88c is provided with a separating disc (standard hydraulics
only), which serves to prevent bicarbonate, if added, from being
recirculated via the heater rod chamber H66b.
At the bottom of chamber H88c, the degassed dialysate is pressed out
and into the balancing chamber H68 by means of the loading pressure.
Together with the eight solenoid valves V31 to V38, the balancing
chamber H68 constitutes the balancing system. Each of the two
sections of the balancing chamber comprises of two compartments
separated by an elastic membrane each. Hence, there are two
chambers with four spaces:
– F1 and F2: fresh solution
– A1 and A2: used solution (waste)
As soon as one of the chambers (A1 or A2) is filled with dialysate, the
solenoid valves are reversed in groups of four. The valves are reversed
by the electronic evaluation of the current rise pulse of the drive motor
of the flow pump P21; this pulse is created upon membrane abutment.
Within the filling phase, F1 or F2 is filled with fresh dialysate by means
of the loading pressure. In order to obtain a continuous flow, a second
chamber is switched parallel to the first chamber. The second chamber
is operated at an inverse sequence.
Each time the chamber is changed over (maximum deflection of the
membrane), all valves are closed for approx. 100 ms (dead time).

From the balancing chamber H68, the dialysate flows through the
conductivity cell CD7 with integrated temperature sensor PT3. The
measured conductivity values are indicated on the monitor in ms/cm,
related to 25 °C.
The temperature sensor PT3 has the following functions:
– Temperature compensation of the conductivity display
– Indication of the dialysate temperature
Should the actual values (temperature or conductivity) of the dialysate
exceed or fall below the limit settings, the bypass valve V26 opens, and
the dialyzer inlet valve V24 is closed. The device is now in the bypass
mode. The dialysate is discharged into the drain not via the dialyzer, but
via the secondary air separator H88b and the balancing chamber H68.
If the actual conductivity and temperature values of the dialysate are
within the set limits, the dialyzer inlet valve V24 opens. The bypass
valve V26 is closed. The dialysate flows to the dialyzer.
After the dialyzer, the dialysate which is now loaded with the urinary
excreted substances flows via the filter F73, the dialyzer outlet
valve V24b and the blood leak detector S8 into the secondary air
separator H88b. The secondary air separator H88b comprises of the
pressure transducer S9 and the level sensor S6.
A warning will be emitted by the blood leak detector S8 in case of blood
losses of 0.5 ml per minute, for a hematocrit of 0.25.
Together with the venous return pressure, the signal of the pressure
transducer S9 is evaluated and indicated on the monitor as TMP. The
fluid level in the secondary air separator H88b is monitored by the level
sensor S6. The secondary air separator H88b ensures that no air can
enter the balancing chamber H68. Any presence of air bubbles in the
balancing chamber H68 would cause balancing errors.
The dialysate is pressed through the flow pump P21 into the balancing
chamber H68. As mentioned above, the balancing chamber valves are
reversed by the current rise pulses of the drive motor of the flow
pump P21. Using the speed of the flow pump P21, the dialysate flow
can be adjusted in the dialysis program: 300, 500 and 800 ml/min. In the
cleaning programs, the flow of the dialysate is fixed.
The relief valve A78 is used to limit the pressure of the flow pump P21
before the balancing chamber to approx. 2 bar.
After the balancing chamber H68, the dialysate flows though the outlet
valve V30, the heat exchanger H77 and the drain valve V87 into the
drain.
The recirculation valve V86 and the drain valve V87 serve to recirculate
fluid during the hot rinsing and disinfection programs.

11.1.4.3 Functional principle of the balancing chamber
 Standard program
1. cycle:
V30
V31 V32 V33 V34
H68
F1 A1 F2 A2
V35 V36 V37 V38
P21
2. cycle:
V30
V31 V32 V33 V34
H68
F1 A1 F2 A2
V35 V36 V37 V38
P21
1. cycle: Closed valves: V31, V34, V36 and V37

F1 is filled with fresh solution
A1 used solution is discharged into the drain
F2 fresh solution is forced into the dialyzer
A2 is filled with used solution

2. cycle: Closed valves: V32, V33, V35 and V38

F1 fresh solution is forced into the dialyzer
A1 is filled with used solution
F2 is filled with fresh solution
A2 used solution is discharged into the drain
This system ensures that equal amounts of fluid enter and exit the
dialyzer. This results in an exact balancing of the dialysate and, in
conjunction with the UF pump P22, a controlled volumetric
ultrafiltration.
 Secondary air separation via air separation pump P97
As soon as the fluid level in the secondary air separator H88b has
dropped below the level sensor S6, this sensor activates the air
separation pump P97. Should the fluid level not have reached the level
sensor S6 within a given time period, the FILL PROGRAM is started.
Note
In order to detect the fluid level, the level sensor S6 requires a fluid with
a certain minimum conductivity, which is definitely achieved in all
dialysis programs. Separation of air is only required for the dialysis
programs. In all other programs, the air separation pump P97 and the
fill valve V43 are force-actuated.

 Fill program: Air separation by fill valve V43 at atmospheric pressure
1. cycle:
V30
V31 V32 V33 V34

F76 P97
V43
H68
F1 A1 F2 A2
S6
V35 V36 V37 V38
S6
H88b
P21
S9
V84
2. cycle:
V30
V31 V32 V33 V34

F76 P97
V43
H68
F1 A1 F2 A2
S6
V35 V36 V37 V38
S6
H88b
P21
S9
V84
If not enough air was separated and the fluid level is still below the level
sensor S6, the FILL PROGRAM is activated. The fill valve V43 opens.
The air can escape into the drain.
1. cycle:
Chamber F1 is filled. This forces the fluid from chamber A1 into
chamber A2. The fluid is then forced by chamber A2 via the dialyzer and
into the secondary air separator H88b.
2. cycle:
Chamber F2 is filled. This forces the fluid from chamber A2 into
chamber A1. The fluid is then forced by chamber A1 via the dialyzer and
into the secondary air separator H88b.

Filling is performed in this way to prevent a change in conductivity. As

is the case in the standard program, here as well one stroke of the
concentrate pump P23 is still accomplished per balancing chamber
cycle (30 ml).
A fill program is always activated at the beginning of hemodialysis (to fill
the dialyzer). Should it be activated during the treatment (OD dark), this
is shown on the display.
Note
Repeated activation of the fill program during treatment indicates a
defect (leakages).
11.1.4.4 CDS - Central Delivery System (option)
The Central Delivery System is connected to the concentrate

connector 121. The concentrate flows into the rinse chamber via the
inlet filter F119 and valve 102. Through the connected concentrate
suction tube H94, the concentrate pump P23 delivers the concentrate
to the mixing point.
During dialysis, the rinse valves V91, V99 and V100 are closed.
Valve V102 (option) is open.
During the cleaning programs, valve V102 (option) is closed. During the
suction phase of concentrate pump and bicarbonate pump, the rinse
valves V91 and V99 open for 500 ms upon each balancing chamber
switching cycle. Rinse valve V100 is open.
To check the tightness of valve V102 (option), the pressure switch is
tested during the rinse phase with following disinfection or heat
disinfection or during mandatory rinse. To perform this test, pressure is
applied to the lines between check valve V117 and valve V102 (option).
The pressure switch S123 is used to monitor the pressure. Three
minutes before the mandatory rinse program is completed, a functional
test of rinse valve V91, V99 and V100 is performed.

11.1.4.5 Program runs in cleaning programs
 Cleaning program flow diagrams – overview
End of dialysis
Rinse Hot rinse Disinfection (cleaning)

PGM 1: –R– PGM 1: –F–HR–C– PGM 1: –F–D–M–
PGM 2: –R– endl. PGM 2: –F–HR– PGM 2: –F–HDIS–M–
PGM 3: –IHR– / –IHR–C– PGM 3: –F–D–M–HR–
PGM 4: –F–HDIS–M–HR–
PGM 5: –F–D(F)–M–
Dialysis
 Explanation of abbreviations used
PGM Program
R Rinse
R endl. Rinse endless
F Free rinsing
HR Hot rinse
C Cooling rinse
D Disinfection
D(F) Cleaning
Disinfectant is sucked in from the front
(concentrate suction tube)!
HDIS Hot disinfection
M Mandatory rinse
IHR Integrated hot rinse
 Notes on the program runs
The rinse chamber is emptied at the end of the set program for approx.
1 min.
The time specifications are based on the factory setting. Shorter or
longer program times can be set at any time with the SETUP MENU

 Rinse
PGM 1: –R–
T/°C
37
33
t/min
Rinse chamber
Rinse evacuation
10 strokes each
15–30 min (Setup) approx. 1 min
Start End
PGM 2: –R– endl. (endless)
T/°C
37
33
t/min
Rinse endless
Start End
(abortion of program)

 Hot rinse
PGM 1: –F–HR–C–
T/°C
80
37
34,5
t/min
Heating Hot rinsing Cooling rinse Rinse chamber
Timing from 80 °C down to 34.5 °C evacuation
Rinsing clean 10 strokes each
approx. 6 min 15–30 min (Setup) approx. 8 min approx. 1 min

3–10 min approx.
(Setup) 4 min
Start End
PGM 2: –F–HR–
T/°C
80
37
t/min
Heating Hot rinsing Rinse chamber
Timing from 80 °C evacuation
Rinsing clean 10 strokes each
approx. 6 min 15–30 min (Setup) approx. 1 min

3–10 min approx.
(Setup) 4 min
Start End

PGM 3: –IHR–
T/°C
80
t/min
Rinse chamber
Integrated hot rinsing evacuation
10 strokes each
15–40 min (Setup) approx. 1 min
Start End
PGM 3: –IHR–C–
T/°C
approx.
80
approx.
35
t/min
Rinse chamber
Heating Integrated hot rinsing Cooling rinse evacuation
10 strokes each
approx. 5 min 15–40 min (Setup) Temperature- approx. 1 min

controlled
Start End

 Disinfection (cleaning)
PGM 1: –F–D–M–
T/°C
37
33
t/min
Rinse chamber
Rinsing clean Prep.* Disinfection Mandatory Rinse evacuation
10 strokes each
3–10 min approx. 10–20 min (Setup) 15–30 min (Setup) approx. 1 min
(Setup) 1 min
Start End
Prep.*: preparation phase:

Heater off.
Set the level of the float switch chamber below the lower switching point of the float switch
by 1 balancing chamber changeover and 4 UF pump strokes.
Aspiration of disinfectant for 50 UF-pump strokes.
PGM 2: –F–HDIS–M–
T/°C
80
37
34,5
t/min
Heating Rinse chamber
Hot disinfection Mandatory Rinse evacuation
Rinsing clean Prep.* 10 strokes each
approx. 6 min 10–20 min (Setup) 15–30 min (Setup) approx. 1 min
3–10 min approx. approx.
(Setup) 1 min 4 min
Start End

Heater off.

PGM 3: –F–D–M–HR–
T/°C
80
37
Heating Rinse chamber

Rinsing clean Prep.* Disinfection Hot rinsing evacuation
Mandatory Rinse 10 strokes each
3–10 min approx. 10–20 min approx. 6 min 15–30 min (Setup) approx. 1 min
(Setup) 1 min (Setup)
Start 15–30 min approx. End
(Setup) 4 min
Heater off.

PGM 4: –F–HDIS–M–HR–
T/°C
80
37
t/min
Heating Hot Heating Rinse chamber
disinfection Hot rinsing evacuation
Rinsing clean Prep.* Mandatory Rinse 10 strokes each
approx. 6 min 10–20 min approx. 6 min 15–30 min (Setup) approx. 1 min
(Setup)
3–10 min approx. approx. 15–30 min approx.
(Setup) 1 min 4 min (Setup) 4 min
Start End

Heater off.
PGM 5: –F–D(F)–M–
T/°C
37
33
t/min
Rinse chamber
Rinsing clean Prep.* Disinfection Mandatory Rinse evacuation
10 strokes each
3–10 min approx. 10–20 min (Setup) 15–30 min (Setup) approx. 1 min
(Setup) 1 min
Start End

Heater off.
Set the level of the float switch chamber below the lower switching point of the float switch by 23 UF pump strokes.
Aspiration of disinfectant for 32 concentrate pump strokes à 330 steps.

+24V_SW
Fresenius Medical Care

+5V +12V +5V +12V +5V +12V +5V +24V_US
Watchdog-Ausgang
PWR_WD Watchdog output
LP 633 LP 634 LP 922 zum Display
LP 1631 to display
Input Output Display
CPU 1
11.2.1 4008 S block diagram
board board board
4008 S (Version V10)

SM-EN
Netzteil
serielle 4008
+24V_SW +24V_EM
Schnittstelle
serial +12V +12V Power
6/06.12
interface Supply Akku
+24V_SW 4008 Battery
Hydraulik EBM Power board

+5V +12V
Hydraulic Heater board
WD-Set 230V 24V_US
WD-Reset +5V
LP 632 Watchdog +12V
CPU 2
+24V_SW
+24V_EM
11.2 Block diagrams / wiring diagrams / P.C.B. layouts
11-43
11.2.2 Voltage supply block diagram

Power Supply 4008
RAM
Speicher
RS232 CPU

ROM
Speicher
CPU 2 LP 632
RS232
11.2.3 Monitor block diagram
RAM
RS232 CPU

X639
24V_US
ROM
CPU 1 LP 1631
SM-EN
Motherboard LP 630
U-ACCU
24V_US
6/06.12
Adress-/Databus
MDC-II-board TFT-Display
Display board
LP 922 ROM
RS232
Video
RAM DRAM
Video Video Signal

RS232 RS232 CPU
Controller
24V_US
Power Backlight
Supply U Backlight Backlight
Inverter
11-45
11.2.4 HPU block diagram (hydraulic processing unit)

bibag-Konnektor
BPM (Option)
LP 1135
LP 1627 Anzeige / Display
X_BP_ART X_BP_SN X_HEP X_LD
X_BPM_MON XS
LP 1131
Ampel / Kurzschluß- LP 1628
Trafic X 189 X 189 ST 4 X 154 Verteiler / X__21/47
teil /
Diagnose / LP 624 LP 624 LP 950 LP 450-2 Shunt Distribution
X1 Diagnosis BP Art BP SN Heparinpumpe / Luftdetektor / interlock

(Option) Heparin pump Air detector
X_BPM
EBM X 348 X 348 ST 1 X 351 X_CAN_MON X_WTR X_CAN_WTR
X DIAG X CAN X 637A X 348A X 348V X 350 X 351 X SHUNT X BPM X2

Sensoren / Sensors
LP 1147
BPM
X1131
(Option)
LP 636 X ACDA Pumpen / Pumps
Extern X 636 X 637B
I/O Ventile / Valves
X HDF
LP 632
X 637C
CPU 2

X 633L
X 634L
X 632
X CAN
X ACCU
Akku /
Accu
LP 633 LP 634
X PWR
Input Output
SM-EN
board board
Netzteil
4008 /
X RS
Power
Supply LP 763
4008 LP 1631 Multi
CPU 1 Interface
6/06.12
X 634R
X 63Z
X 639A
X 633R
X 631
Board
11.2.5 HPU wiring diagram (hydraulic processing unit)
X 635
LP 630
Motherboard
LP 922
X B2 X C1 X A7 X1
Display X S1 P-Dial 2
board Pumpen Ventile Sensoren CAN
X S2 NC
N.C.
X R1 OCM_NTC4 X2 NTC2 X 16 X S3 NC
Conc. P. Bic. P.
X 15 OCM_LF110 X3 NTC3 X 17 X S4 NC
CO1 BI1
X 14 NTC109 X5 FL-Switch X S5 Niveau Konz.
X 13 LF-Bibag 132 X6 Niveau 6 X S6 NTC308
X A5 X A1 X A2
X 12 Bibag NTC133 X7 LF 7 X S7 LF309
X A6 X A4 X A3 X 11 Bibag X8 P-Dial 1 (9) X R3 Bibag SW
X 10 ZKV PSW X9 Reedk. 10 X B1 X R2 V89 Sens.
LP 941
Blutleckdetektor /
Wasserteilrechner / Hydraulic Processing Unit
Blood Leak Detector
11-47
 Legend (HPU wiring diagram)
X A1 UF pump (22), flow pump (21),

degassing pump (29),
air separation pump (97)
X A2 valves (V24, V24B, V26, V30, V41, V43, V84,
V91, V112)
X A3 balancing chamber valves (V31–V38), valves
(V86, V87)
X A4 CDS, V99, V100, V102, V126, V130
X A5 V183, V188, V189, V9, compressor (185)
CO1 Concentrate pump, conductivity cell
BI1 Bicarbonate pump
X R1 OCM_NTC4
X2 NTC2
X3 NTC3
X5 Float switch
X6 Level sensor (6)
X7 Conductivity measuring cell
X8 Dialysate pressure transducer (1)
X9 Reed contact (10) concentrate
X 10 CDS pressure switch
X 11 bibag®
X 12 bibag® NTC (133)
X 13 bibag® conductivity cell
X 14 NTC109
X 15 OCM conductivity cell (110)
X S1 Dialysate pressure transducer 2 (182)
X S2 NC
X S3 NC
X S4 NC
X S5 Concentrate level sensor (202)
X S6 NTC INDI (308)
X S7 INDI conductivity cell (309)

11.2.6 CAN communication connection diagram
LP 1631

11.2.7 P.C.B. LP 450-2 Air detector control (LD)
Fig.: P.C.B. LP 450-2 signal diagram
US-Sender LP 450-2
US-Transmitter
X156 20 +24V
19 +24V
18 0 (24V)
X155 0 (24V)
17
16 +12V
US-Empfänger 0 (12V)
15
US-Receiver
14 LDA1 = L
1 13 Niveau senken / Level down = H
2 X154 Dialyse Start / Dialysis start = H
3 12
11 n.c.
Niveau heben/senken
X351 LDSA = H
Level up/down 10
9 Potenzialausgleich / Ground
1
2 8 Klemme u lamp closed = L
LP 248 X160 ODSA = H
3 7
4 6 LDA2 = H
5 OD hell / light = dunkel / dark = L

Optischer Detektor
Optical detector 4 Pven 0 10 V
1 3 Spiegel heben / Level up

X159 2 Pven-Verstimmung / Pven detune
2 Belüftungsventil auf / V ent valve open = H
Belüftungsventil 1
Vent valve
1
2 X161
3
Venöse Klemme
Venous clamp
1
M X153
2
Membranpumpe
Membrane pump
X157
Potenzialausgleich
Ground

Fig.: P.C.B. LP 450-2 layout

11.2.8 P.C.B. LP 493 Blood leak detector
Fig.: P.C.B. LP 493 layout

11.2.9 P.C.B. LP 624 pump control, arterial BP / Single-Needle BP (option)
13.05.09

A B C D E F G H I J
11-54
8 8
2 2 2 2 2 X350 2 X351 2
1
XDIAG 1
X637A 1
X348A 1
X348V 1 1 1
XSHUNT
C8
C9
1
2
C10
C11
C6
C7
J5
C4
C5
C15
C17
7 C18 C13 C16 C14 7
C12
FU6
FU5
FU4
32
32
32
C
C
C
B
A
B
A
B
A
P
P
2
1
XACDA 1
X637B
O
O
O
1 2
X636 2
N
N
N
3 4 7 8 J3
J2
M
1 2 5 6
L
L
1 Codierbrücken:
XHDF 2
K
K
6 Standard (4008): J2=7-8 J3=1-2 6
J
J
C19
4008-ADS: J2=5-6 J3=2-3
I
I
1
H
H
X632
X633L
X634L
G
G
1
C20
X637C 2
COPYING OF THIS DOCUMENT, AND GIVING IT TO OTHERS AND THE

USE OR COMMUNICATION OF THE CONTENTS THEREOF ARE FORBIDDEN
WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT
OF DAMAGES. ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRAND
OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
F
XACCU
F
XPWR
E
E
B5 A5
D
D
C21 B4 A4
Anschlußkabel
C
C
C
C24 2
C22 B2 A2 1 XCAN
B
eingelötet
B
B
5 C25 5
C23 B1 A1
A
A
C26
11.2.10 P.C.B. LP 630 motherboard
R3
R2
R1
1
1
1
FU8
DR1
FU9
SCHUTZVERMERK NACH
DIN 34 BEACHTEN.
A
A
A
C
C
C
32
C
2
32
32
32
B
A
P
XRS
P
1
C3
C2
C1
O
J1
N
2
M
M
J4
1
2
4 1 4
L
L
L
Jumper J1,4,5 offen/open
K
K
K
K
J
J
J
J
I
I
I
R4
H
H
H
X63Z
X633R
X634R
X631
G
G
G
X639A
G
1
F
F
F
F
XB1 2
E
E
E
D
D
3 3
C
B

B
2 1
1 XF1 XC2 2
A
1
1
1
1
2
FU2
FU3
FU7
X635
FU1
1
2 2
9001 (18x) 9002 (7x)
DATUM NAME
BLATT
BE 22.10.03 OTT
1 e neues LT-O GE 22.10.03 Schg MOTHER-BOARD 1 /1 1
d XB1;XC2;XU1neu/LT-N 02.10.09 Schg LAYOUT LP630O
c 9006 unter FU/1/2/4/5/9 21.09.09 Schg
b neues LT-M 03.02.09 Schg

a war 676037 "y" / XP1 22.10.03 Schg LP630 M47372 BP
ÄNDERUNG DATUM NAME Fresenius Medical Care A2
A B C D E F G H I J
SM-EN
6/06.12
Crystal-controlled Adress 8 KByte
Reference U-REF 10V oscillator decoder NOVRAM U-REF
voltage 11 MHz 128 KByte 10 V
5 V / 10 V EPROM
U-REF 5V 2 KByte
SRAM

9- 6-
ANALOG DAC
inputs outputs
ANALOG
Fig.: P.C.B. LP 632 block diagram
11.2.11 P.C.B. LP 632 CPU 2
80C535
Micro-
Control bus
controller 8-
16-
DIGITAL DIGITAL
inputs outputs

PORT
(DIRECT) Adress bus (BUFFER)
ADRESSES
SM-EN
2x8 8-
DIP Data bus POWER
SWITCH outputs
DATA
(BUFFER)
6/06.12
Tx
serial interface
24- Rx 8x
DIGITAL Status
inputs LED's
(BUFFER)
8-
DIGITAL
outputs
PORT
(DIRECT)
Control bus
Data bus
11-55
Fig.: P.C.B. LP 632

11.2.12 P.C.B. LP 633-5 Input board
Fig.: P.C.B. LP 633-5 block diagram
analog digital
ADC HDF_ON BUFFER COND_V84

PWR_WD V102 LDA1
V104 MF OD_OUT
BUFFER 6
BUFFER 0
P_V102 CSS_REED FL_SWITCH_+5V
5V/12V
SP ARE CI
P_VEN SP ARE ABG_BYP
SP ARE ABG_ON
BPR_VEN SP ARE MF ABG_ALARM
ADC 0
BPR_AR T
V43
VEN_BPR_SET V26
V24B
BUFFER 7
BUFFER 1
AR T_BPR_SET V24
LD_SERIAL
UF_P1
Uref LDA2
SUB_W_P
SP ARE
U_ACCU REED_BIC
BIBAG
P_V104 REED_RINSE
BUFFER 2
BIBAG_C
24V_EM PSW_V102
PSW_V104
P_AR T PWR_OFF
ADC 1
HEP_ON
BLL_DIM
SP ARE
BLL/BLL_OLD SW_ON_OFF
PWR_F AIL
COND_SIGNAL BUFFER 3 SHUNT_OUTP
SHUNT_INP
Uref SHUNT
SER V_EN
LEV_SIGNAL
SP ARE SN
ADKS
TEMP_DIAL2 BPSB_AR T
BUFFER 4
BPUS_AR T
COND_SIGNAL2 BPSB_VEN
BPUS_VEN
BIBAG_TEMP HEP_ALARM
ADC 2
BIB_LEVEL
BIBAG_COND
EXT_ALARM
SP ARE SER VICE_MODE
LEVEL UP
BUFFER 5
U_BA TT_SW LEVEL DOWN

ADS_SN
Uref ACKN_CONC
ACKN_BIC
BIBAG_PSW
Microprocessor Interface
DATEN–BUS
STEUER–BUS
ADR–BUS
CPU 1

Fig.: P.C.B. LP 633-5 layout
18.10.10

11.2.13 P.C.B. LP 634 Output board
Fig.: P.C.B. LP 634 Output board block diagram

EN1
Latch +AIRSEP_P
UF_P_CTRL UF_P1
UF_P_EN
UF_P2_CTRL UF_P2
EN2
V31 V35
V32 V36
Latch GAL
V33 V37
V34 V38
EN3
Latch CONC_P
Micro-
controller
EN4
Latch BIC_P
&
EN_CPU2
EN6 V24
& V24 V 1
V24B V24b V102
Steuerbus / Latch
Adress- V26 V126
Controlbus V87 V130
decodier-
Adressbus / ung /
Adressbus Adress-
decoding EN7
V30 V86
Latch V41 V
V43 V104
Datenbus / Bus V84
Data bus treiber /
Bus
driver
EN8
SN_EN HDF_LOG1
Latch SNST PROG_LOG2
CPU_OFF VENT_V AL VE
V_ADS
EN9
CLR_ALARM CPU_A U
HOT_RINSE HEA T_OFF
Latch
TEST_BA TT STAFF_CALL
EN10
BPST_ART BPSST_VEN
BPSST_ART HDF_SEL
Latch
CLAMP_CTRL BPST_VEN
TL_GREEN TL_YELLOW TL_RED

EN5
Latch GAL
Micro-
controller
Oszillator /
Oscillator
EN1 1
Zähler /
Latch FLOW_P
Counter
D/ A DEGAS_P
TEMP_SET DAC_BLL
DAC_DIM DAC_
TEMP_AD DAC_P_ZE
U_ref STEUER_EP BIBAG_TEMP_A
STEUER_FP
EN12
V_Z V1
V_Z V2
Latch
V
FREE_OUTP

11-60
1 2 3 4 5 6 7 8
9006
R114 BR1
F MP8 MP7 MP6 MP5 MP4 MP3 MP2 MP1 1 F
C66 C65
IC1
IC2
IC3
IC5
P1
R17
R19
DIP-Switch S1
IC16
R14 R15
R21
C1 C2 C3 R3 C5 R4
O
N
R23 1 2 3 4
S1
1
2
3
4
SO1
IC24
R150
R60
OFF OFF OFF OFF I²C-SW-MODE
IC15
C76
R27
C17
C24
ON OFF OFF OFF AKUT / ACUTE
NTC1
D11
Q1
C19
C22
R38
9001 OFF ON OFF OFF STANDARD 4008
R12
C14
C29
C58
R11 R149
C9
R82 R65 ON ON OFF OFF ART-AS ab SW 1.10
IC9
E R25 R44 R62 E
R125
IC25
R46 R61 R127 C77
C72
C67
R52 C31
C68
C47
C45
R51
R126
C71 C15 IC32 R33 IC36 C25
IC22
+
C38
IC26
R42R49
R111
C32
D5 R50
C70
D51 SO3
R59
IC18
R54 R75 D50 C20 D13
C18
R47
IC42
IC40
R143R147R146 R145
C51
C44
IC30 C40 C37
R144
R53
C59
C43
C64 D12 R120 R45 R39
R40
C99
R119 R121 R16 R24R22 C35
C21
9002
R20
R55
R136
C95
IC8 IC27
R91
R37
R58
1
R31
Q2
9004
IC31
IC35
DR5
R115 R28 R35 R137
D36 R18
IC51
IC39
C23
C98
IC12
R117
R128
R116
9005
C53
R13
R10
C46 R99 C39 D6 R56
+
SO2 R34
9011 C34 C63 C10 R2 R131 C73 R36 C12
IC17
IC23
C16
C69
D D
C55 C13
IC4
IC10
IC54
IC14
R43 R48
IC29
C57
IC55
C54
C97
IC38 C8 R7 C4 R1
C36
C41
R66
R64
D32
R69
R72
R71
C42
R107
DR1 DR4 R68 R67 R63

R122 R142
R141
IC7
R41
IC13
R140
IC34
1
IC41
R102 C33 R139
C11
IC50 R138
C48
D49
D48
R94
R93
D31
R26
+
R9
C7 R108 C74 C75
R6
T1
R80
R86
R89
R100 R97 R90 C49 R118 R8 C96 C62
R92
R74
+ C60 D34
+ C61 D35
IC6
IC11
IC52
IC21
D19
C C
T3
C94
9002
R164
IC46
R161
C6
R130
DR3
R104
R101
9003
R5
R167
R172
R113 R112
R178
R175
R98
R190
R191
R189
R187
R188
R186
R184
R185
R124
R155
R77
R76
D52

9005
R174
R153
T4
IC20
R129
IC43
IC44
R163
R162
T16 T15 T13 T12 T6 T5
D4
D7
T9
24
C86
R177
13
R169
D41
D40
D42
D37
D29
9012 25 12
R135
C93 Q3
R105
R106
R109
D45 D28 D10 D2 D15 D22 IC45 R179 C92 IC33
C87
D16
1 C89 R170 36 1
R132
C84
C90
R166
R165
D21
48
37
T8
C85
IC28
SCHUTZVERMERK NACH
DIN 34 BEACHTEN.
T17 T18 T14 T7 T2 T10 T11 D17 C81
D9
D8
IC37 R160
T19
D24
D30
D43
D27
D33
D23
R154 R168
R79
IC19
D25
D26
R83 R81
R73
R32
C27
C26
R30
R29
R95
C79 C82
C80
C83
D39 D44 D38 D1 D3 D14

R156
+ C78 R158
R70 C28 R134 R133
C91
C88 R159
D20
D18
R110 R78
C50
R181
R180
C C
R183
R182
B B
32 B 1 32 1
A A
X634L X634R
9007 9007 / 9010

g LT-O / neue EDV-Nr. 02.09.10 Rei DATUM NAME
BLATT
f neues LT-N 14.10.08 B.Ho BE 16.09.99 Ott
GE 16.09.99 Scheuring
OUTPUT-BOARD /
A A
geschlossen / closed ohne / without BIC k neues LTQ LAYOUT LP634Q
BR1 j D16 hinzu R179w.75K0
offen / open mit / with BIC i R179 war D16 BP
SM-EN
h IC43,44,46 neu LT-P LP634 M46141
1 2 3 4 5 6 7 8
6/06.12
1 2 3 4 5 6 7 8
F F

Ansicht BS / View Top

E E
ST3
ST2 S1
ST1
ST4 ST5

D D
11.2.14 P.C.B. LP 636 external I/O board

Ansicht LS / View Bottom
SM-EN
R3
C29
C32
C31
RL1 RL2 T1 2
IC1 X1131
BR1
R4
D1
R1 1
R2
1 J1
C R12 R10 R11 C

C28 R8 R9 C20
C1
6/06.12
D4 D7
C21
C22
IC2
C6
C5
C7
C8
C10
C11
C18
C17
C16
C15
C14
T2 T3
P1
D3
D2
C27
C26
D6 D5 D8
1
X636 2 1 1 ST6 1
SCHUTZVERMERK NACH
DIN 34 BEACHTEN.
ST7 ST8
B B
f neu LT-C / C2-23 05.10.94 DKö DATUM NAME

BLATT
e T1 nicht bestückt 03.05.94 Asch BE 26.02.92 Ott R. EXTERNEL E/A PLATINE
GE 16.04.92 Asch. /
A EXTERNAL I/O BOARD A
k R17 hinzu LT-J LAYOUT LP636J
j RL1,RL2,IC2 neu LT-I
i D2,D3 neu LT-G 05.12.08 Schg BP
h X1131 hinzu LT-F 28.08.08 Schg LP636 M47375
1 2 3 4 5 6 7 8
11-61
11.2.15 P.C.B. LP 645 Membrane pump optical sensor

11.2.16 P.C.B. LP 763 Multi-interface board (COMMCO III)

11.2.17 P.C.B. LP 922 Display board
05.12.08

11.2.18 P.C.B. LP 941 HPU (hydraulic processing unit)
12.Nov.07

11-66
1 2 3 4 5 6 7 8
F F
E E
T11
R59 2 ST5 1 C37
TD7
1
T2 2 C4 DR13 R36
1 BR2
C16
ST2
R28
R1
D3
D7
D8
1
R49
R52
T1
R48
R44
R5
R17 R31 R6
R43
C15
ZD2
R12
R46
DR12
C17 C18
C9
2
1
DR23 R16 R15 R47
C26
C32 R34
DR22 R18 R2 C25
R19
R53
R20
D1 DR21
C1
R30 DR2 DR19
R4
C8
C19
R29 T4 T6 T8 T10
R8
DR18
R11
R21
R23
IC5 C10
R9
Q1
C3
DR17
R33
R32
C47
C2
C21 DR20 IC1 IC8 IC13
R63
C41
R45
R50
C48 DR30
IC12
R14
T3 T5 T7 T9
IC14
DR31 IC2
C31 C28
D2 C33
C5
ST4
D11
C49
IC17
R42
DR14
C7
R62 R41
R7
D DR3 D
R13
R10
R22
IC4
DR25 C6 C12 C13 C14
C20 DR28 DR29
C22
DR8
DR9
DR1 DR27
C11
C27 2 DR24 T12
C24 ST1 DR26
1 DR33
DR32 SW1 IC11
1
IC3
R27
R58
C29
1
R3
C34
1
Q2
D10 ST3 IC18

R37
R35
D4
C23
R24
11.2.19 P.C.B. LP 950 Control board (HEP)
ST6
DR10
C30
DR11
DR34
DR15
DR16
DR6
DR5
DR7
DR4
C45 C43 C46 C42

C C

SCHUTZVERMERK NACH
DIN 34 BEACHTEN.
Ersatzteilnr. (mit Controller u. SW) für Endgeräte:
B Spareparts (with Controller a. SW) for Maschines: B
M47254 4008E/B/H/S/ARrTplus/Art/Prometheus
M46988 4008S V10
M46169 MFT
g neues LT-L 25.10.10 Rei DATUM NAME

BLATT

f neues LT-K 25.10.10 Rei BE 06.10.98 Ott Kontroll Platine (HEP)
e IC1,2,3 geä./RN1,R63 19.10.06 Schg GE 08.03.99 Sw /
A CONTROL BOARD (HEP) A
d neues LT-I 01.06.05 Sw LAYOUT LP950M
c IC14/C34 verschoben 24.05.00 Sw
h C7,C8 hinzu neu LT-M LP950 M46168 BP

SM-EN
1 2 3 4 5 6 7 8
6/06.12
11-67 6/06.12 SM-EN 4008 S (Version V10) Fresenius Medical Care
SCHUTZVERMERK NACH WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT
DIN 34 BEACHTEN. OF DAMAGES. ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRAND
F
A
B
E
C
D
1
1
2
2
D18
D6
D30
D31 D19 D7
3
3
D32 D20 D8
D33 D21 D9
ÄNDERUNG
R1
R2
D34 D22 D10
4
4
DATUM
R8
R9
D11
D23
D35
NAME
BE
GE
R13
R12
D36 D24 D12

5
5
DATUM
LAYOUT
14.10.08
03.09.08
Bottomside not fitted.
Unterseite nicht bestückt.
Ott
NAME
D37 D25 D13
R5
R3
LP1131E
D38

D26 D14
R15
R14
D27
6
6
D39 D15
R11
R10
D16
D40
D29
D41
D17
LP1131 SMD
1
R6
R7
X1
D28
7
7
Ampel
Traffic Light
M40876
8
8
/
A4
BP
BLATT
F
A
B
E
C
D
11.2.20 P.C.B. LP 1131 Status indicators
6/06.12 SM-EN 4008 S (Version V10) Fresenius Medical Care 11-68
DIN 34 BEACHTEN. OF DAMAGES. ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRAND
F
A
B
E
C
D
1
1
2
2
C34
29
21
C8 R26 C50
30
20
C3 R25
IC17
1
IC4
C1
R111
C6
4
14
C19
5
13
3
3
C33
IC7
Q2
IC1
C48
C49
R32
C5
C51 C25
60 41
11 1
f neues LT-C
b neues LT-A
e neues LT-B
61 40
ÄNDERUNG
12 44
C7
IC16
C24
IC5
IC3
c V1,V2;P1 geändert
a C44,C45 geändert.
22 34
C22
R112
4
4
23 33
80 21
Q1
1 20 C4
R101 R45
C10
R43 R31
1
DATUM
C23 C9 D11 X3
C55 2
кмͨймͨкл
R3
R30
R22 C12 C11 D9 C2 C18
06.04.06 Wa
23.04.09 Rei
27.07.09 Rei
d Leiterb.verstärkt/C64 neu11.12.09 GAn
19.07.10 GAn
R14 C21
NAME
R21 IC18
D6
R8 R20 R2 T2
T3 C56
R39
C29 R11 R1 R24

BE
C35
GE R40 IC2
R13
R42
R9 R38 R37
R27
T1
IC12 R23
C14
C41
R41
F4
R48
C26
C47
IC19
D4
C27 R7
P1
5
5
C43
R10
DATUM
LAYOUT
C58 IC15
1
C17
T6
C28
C40
R49
L3
C31
R6 R5 R35
T7
C15
IC13 R28
26.11.04 Wa
D7
R19
R15
R33
NAME
D3 R47
C59
C44
IC9 D2
26.11.04 Gerhard
C64
IC11
C53
LP1147C
R36
V2
R16
C32 R17
1

C57 R29
F2
R34 C20
T4
C39
T5
L4
C37
C38
C42
IC6
C46
D8
L2
IC14
C13
V1
R18
C30
C16
1
6
6
IC10 IC8
1 D1 D5
R46
L1
C45
C62
C54
C63
C60
F3
F1
C36 1 1
X2 X1 2
C61
LP1147
7
7
BPM 5008
MAINBOARD
M31640
8
8
A4
BP
BLATT
F
A
B
E
C
D
11.2.21 P.C.B. LP 1147 BPM (optional)
SCHUTZVERMERK NACH OF DAMAGES. ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRAND
DIN 34 BEACHTEN. OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
F
A
B
E
C
D
1
1
R12
T4
T1
R9
2
2
LD7
T2
R10
T3
R1
R5
R7
R2
R6
R3
R8
R4
R11
3
3
DP9
DP8
1
2
DP7
R28
T8
LD6
LD5
T5
X_BP_ART
R25
T6
4
4
R26
T7
R17
R21
R23
R18
R22
R19
R24
R20
R27
R13
R15
R14
R16
5
5
DP6
ÄNDERUNG
DP5
DP4
R34
R40
R36
DATUM
R42
R35
R41
LD3
LD4
R43
R37
NAME
R44
R38
R45
BE
GE
R39
R47
R48
R46
6
6
DATUM
LAYOUT
20.08.08
Ott
NAME
1 X_LD
LP1627

1
2
1
2
X_HEP
X_BP_SN
7
7
DP3
LP1627
DP2
DP1
R29
R31
R32
R30
Display
2 2
Anzeige
LD1
LD2
1 1
X1 X2
M40292
8
8
/
A3
BP
BLATT
F
A
B
E
C
D
11.2.22 P.C.B. LP 1627 Display , EBM SN (optional)
11.2.23 P.C.B. LP 1628 Distributor board
A B C D
5 5

4 4
2 +24V_EM 2
X_CAN_MON
1 1
PWR_GND X_BPM_MON
R1 R2 MP2 C2
DR1 R14
2
1
R15
R9
MP1 R16
R8
X_CAN_WTR
R11
T2
R12
2 R13
R3
T1
1 R7
R6
X_CAN2
C10
IC4
MP3 MP4
C9
3 C8 3
C3
1
2
C7
C5
IC3
C4
2 C6
X_BPM
X_CAN3
C1
IC2 IC1
SCHUTZVERMERK NACH
1 1 1
X_WTR X_S21/47 XS
DIN 34 BEACHTEN.
2 2
1 1
A B C D
DATUM NAME
BE 24.06.08 Ott Verteilerplatine BLATT
/
GE 05.12.08 Scheuring
LAYOUT LP1628
Distributionboard
b C3-C6 war 1µ0/16V
a C5,C6 gedreht
04.05.09
05.12.08 Schg LP1628 M40286 BP

SCHUTZVERMERK NACH OF DAMAGES. ALL RIGHTS ARE RESERVED IN THE EVENT OF THE GRAND
F
A
B
E
C
D
1
1
R12
T4
T1
R9
2
2
T2
R10
T3
R1
R5
R7
R2
R6
R3
R8
R4
R11
3
3
LD7
1
2
X_BP_ART
4
4
R34
R40
DP9
R36
R42
R35
R41
R43
DP8
R37
R44
R38
R45
R39
DP7
R47
R48
R46
LD6
LD5
5
5
ÄNDERUNG
DATUM
NAME
BE
GE
6
6
DATUM
LAYOUT
23.04.08
Ott
NAME
1 X_LD
LP1629

1
2
X_HEP
7
7
DP3
LP1629
DP2
R13
R14
R16
DP1
R15
2 2
LD1
LD2
1 1
X1 X2
Display EBM
Anzeige EBM
M40289
8
8
/
A3
BP
BLATT
F
A
B
E
C
D
11.2.24 P.C.B. LP 1629 EBM display
11.2.25 P.C.B. LP 1631 CPU 1
Fig.: P.C.B. LP 1631 block diagram
2 MByte 32 kByte
ROM NOVRAM
internal control bus

LPC 2468
Microcontroller
with on-chip SRAM
internal address bus
external internal data bus DIP switch

A/D bus array 1
Digital
I/O
Digital
I/O
DIP switch
array 2
Digital
I/O
SD card Digital
I/O
DIP switch
array 3
LEDs
serial interface watchdog RTC

4 channel

d
f
c
b
e
1
2
3
4
5

ÄNDERUNG
IC3 hinzu LT-C
SPI hinzu LT-B
g R163 neu LT-E

IC14/38 an +3,3V
A
DATUM
08.12.09
23.03.10
J1,R160-162 hinzu LT-D28.05.10
X1/USB Pin's geänd. 28.05.10
28.01.11
R101 D1
C29
R102 D2
BAH1
A
32 B
C31
C
DR3
C20-1
NAME
Schg
Schg
Schg
Schg
Schg
IC17 R103 D3
IC11
R51 R53
R45
R84
DR6
R104 D4
R52 R54
BE
R83
GE
X_LAN
C17
MP14
C37-1
C30 R76
C81
D5
R30
IC8
R105
IC3
C80
C54
R31
R159
D9
C21 C23 C48 R77
C55
R46 R106 D6
R55
8
IC19
R57

R47 R48
IC20
R107 D7
C1
IC10
IC12
DATUM
R143
R138
LAYOUT
DR2 DR1 C8 R108 D8
IC7
14.06.09
14.04.07
R142
C12
R35 R49 IC16
T1
C53
B
B
R28 R56
R141
C51C52
DR5 C18 R59 C49

D12
C15 R60
13
Ott
C34
C2 + C14 R61 C78
R62
NAME
C16
C38
R58
R78
IC9
C3 R63
IC13IC15
IC2
R154
C13 R135 R79
C76
9 1 2
LP1631E
C70
C4 + DR4
SM-EN
C69 +
Scheuring
C5 C68 C71

X1
X2
R80 DR8 R153
R140
C61
C77
R1 DR7 R126 C66 C64
24
R139
13
R150
R129
R128
R2
DR12 DR13 1
R127
R156
C19 C57 25 12
C67 C75
R3 C60 R124 R130 R151 R81
R4
Q2
R162 R125 R149
14
C73
R82
IC21
C6 C58 R155
C72
R147
IC22
R122
D16 D15 D14
= mit Heißklebepunkt isoliert

R134
R24 C59 36 1 R65
IC1
3 4 5 6 7 8 11
48
37
10
C9
R136
R137
R123 R152
12
R5 R133 R132
IC4 C32
R158
R85
6/06.12
C35 O
208
157
1
C39
C42
156 R86 N
1
C50 R67 2
R33
R43
R25
R41
R87 3
C62
R20 R88 4
R131
5
S1
R157 R89
R116
R7 6
1
2
R148 C43
R90
R32
R34
R42
R44
R18 R26 7
R9 R91 8
C
C
R11 R17 R92
C10 R69 O
R163
R93 1
LP1631
1
R12 R14 IC5 R94 2 N
R70 3
R95
IC14
R71 4
R96
J1
5
S2
C44
R29
C27
R8 R6 R27 C56 R97 6
R72 R98 7
4
R15
C22
R50
C24 C25 C26 C28
R16 R99 8
X_JTAG
R13 C11 R100

C45
R10 IC6 R73 1 O

R109
Q1
R19 2 N
R21 R110 3
105
R36 R111
52
4
DR11
S3
CPU-1
53
R74 R112 5
CPU-1
104
C33
1
1 6
DR9
C36 C40 C41 R75 R113 7
R114 8
C65 X_USB
R118
R119
R115
C63
D13
R121
R144
DR10
R66 R117R120
M39459
D
A4
BP
BLATT
1
2
3
4
5
11-73
11.2.26 Heater board (4008 power supply unit)
Fig.: Heater board layout

11.2.27 Power board (4008 power supply unit)
Fig.: Power board layout


Chapter 12: Appendix
12 Appendix
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Chapter 12: Appendix

4008 S Hemodialysis Device Service Manual: Software Version: 11.40 and Higher Edition: 6/06.12 Part No.: M47 959 1

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4008 S

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 iii

5 Setup / service program

iv Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 v

8 Tools (service equipment)

vi Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 vii

viii Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 ix

x Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Numerics CDS - Central Delivery System External connection options 4-12

Degassing pump pressure 9-42 Heater board fuses 4-4

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 1-1

I Precautions for working on the Type label (identification of the

1-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

2.1 How to use the Service Manual

Footer The footer contains the following information:

Changes Changes to the document will be released as new editions or

Reproduction Reproduction, even in part, is only permitted with written approval.

2.2 Significance of the warning

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 2-1

2.3 Significance of the note

2.4 Precautions for working on the device

Requirements Knowledge of the current Operating Instructions of the respective

Specifications The technical specifications must be adhered to.

Precautions Before turning power on, repair any visible damage.

After work has been

2-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

Spare parts Use only original spare parts.

2.5 Technical documentation

On request, circuit diagrams, descriptions and other documents are

2.6.1 Warnings relating to hygiene

2.6.2 Warnings relating to electricity

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 2-3

Manufacturer Fresenius Medical Care AG & Co. KGaA

International Fresenius Medical Care

2-4 Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

3.1 Important initial start-up information

Environmental conditions Variations in temperature during transport may cause condensation

Specifications The technical specifications must be adhered to.

Precautions Before turning power on, repair any visible damage.

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 3-1

3.2 Important information for use in a domestic environment

Operation in a domestic If the hemodialysis device is to be used in a domestic environment

Moving within a domestic (see Transportation of hemodialysis unit page 3-28)

3.3 Initial start-up report

See the following pages.

3-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12

4008 S (Version V10) Initial start-up report

Technician's name: Customer / customer no.:

Device type with option(s) / software Serial no.: Inventory no.:

Service report no.: Operating hours: Equipment code:

Device type including option(s):  SN

No. Description Operating Corr. Meas. value 

Fresenius Medical Care 4008 S (Version V10) SM-EN 6/06.12 3-3

No. Description Operating Corr. Meas. value 