Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

70115000T90Z004K000

Download as pdf or txt
Download as pdf or txt
You are on page 1of 138

JUMO safetyM STB/STW

Safety temperature limiter,


safety temperature monitor
according to DIN EN 14597
PED
Pressure
Equipment
Directive
Type 701150/8-01-0253-2001-23/005, 058
Operating Manual
(translation of the German
original manual)
70115000T90Z004K000
V4.00/EN /00564764
Operating overview
Operating overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Safety temperature monitor (STW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.2 Safety temperature limiter (STB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
1.3 Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Changing of the factory set switching behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.3 Device software versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.4 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2.5 Service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.2 Installation location, DIN rail installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.3 Close mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.4 Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.5 Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.6 Use of the setup interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 Installation notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5 Commissioning the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Content
Content
5.1 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.2 Setting the display after switch-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.3 Selecting and editing parameters (plausibility inquiry for input values) . . . . . . . . . . . . . . . . . . . . . . . . .31
5.4 Aborting edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.5 Alarm acknowledgement using the Reset key (only for temperature limiters STB) . . . . . . . . . . . . . . . .32
5.6 Alarm acknowledgement via binary input (only for temperature limiters STB). . . . . . . . . . . . . . . . . . . .32
5.7 Lead sealing the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6 Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.2 Safety temperature monitor (STW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.2.1 Safe operating status STW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.3 Safety temperature limiter (STB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.3.1 Safe operating status STB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.4 Relevant standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.5 Validity of the Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.6 Connection possibilities of the sensors (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.6.1 Achievable SIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
6.7 Standards and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.7.1 Terms and abbreviations acc. to DIN EN 14597 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.7.2 Terms and abbreviations acc. to DIN EN 61 508 and DIN EN 61 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
6.8 Safety instrumented parameters related to the temperature monitoring unit . . . . . . . . . . . . . . . . . . . .43
6.8.1 Failure rates and SFF for 701150...23 (AC 230 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6.8.2 Failure rates and SFF for 701150...25 (AC/DC 24 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
6.9 Determining the Safety Integrity Level (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
6.9.1 Safety integrity of the hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6.9.2 Safety-relevant system properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6.10 Determining the achieved Performance Level PL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.10.1 Terms and abbreviations acc. to DIN EN ISO 13849 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.11 Connection possibilities of the sensors (PL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.11.1 Calculations DIN EN ISO 13849-1 Performance Level - low voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.11.2 Calculations DIN EN ISO 13849-1 Performance Level - extra low voltage (ELV) 24 V . . . . . . . . . . . . . . . . . . . . . . . . .55
6.11.3 Contribution to risk minimization through the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL . . . . . . . . . . . . . . . . . .58
6.13 Other applicable device documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.14 Behavior during operation and in case of malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.15 Regular tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.15.1 Recommended tests for temperature probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

7 Configuration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.1 Navigation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.2.1 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.2.2 Sensor type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.2.3 Offset 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.2.4 Lead wire resistance 1 (resistivity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.2.5 Filter time 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.2.6 Scaling start 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.2.7 Scaling end 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.2.8 Sensor type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Content
Content
7.2.9 Offset 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.2.10 Lead wire resistance 2 (resistivity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.2.11 Filter time 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.2.12 Scaling start 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.2.13 Scaling end 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.3 Limiter/monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7.3.1 Device function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7.3.2 Switching behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
7.3.3 Limit value, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
7.3.4 Pre-alarm function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
7.3.5 Pre-alarm, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3.6 Error Pre-alarm, Relay pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3.7 Limit value difference, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3.8 Setting range min. (formerly ALHI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
7.3.9 Setting range max. (formerly ALLO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
7.4 Binary input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.2 Signal type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.3 Scaling start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.4 Scaling end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.5 Error cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.5.6 Error signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.5.7 Behavior when leaving the scaling range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7.6 Display/operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.1 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.2 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.3 Decimal place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.4 Normal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.5 Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.7 Time-out light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.8 Time-out operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.9 Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.7.1 Limit switching cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.7.2 Current switching cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.7.3 Operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
8.2 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.3 Binary input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.4 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.5 Measuring circuit monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
8.6 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
8.7 Test voltages according to EN 60730, part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
8.8 Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
8.9 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

Content
Content
8.10 Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
8.11 Approvals/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.12 Note for suitable probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
8.13 Probes for the operating medium air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.14 Probes for water and oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
8.15 Probes for water, oil and air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
9 Setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.1 Minimum hardware and software prerequisites: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.2 Displaying the device software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.3 Forgotten the code? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.4 Special function: thermocouple reverse polarity protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
10 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
12 What to do, if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13 Information for devices with extra code 062 GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
13.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
13.2 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
13.3 Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
14 Output behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
15 EU-Konformitätserklärung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
16 DIN CERTCO STB/STW1223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
17 SEBS-A.102606/16-1 V1.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
18 DGRL 07 202 1045 Z 0031/14/D0046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
19 China RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Content
Content
V4.00/EN 1 Brief description 10

1 Brief description
The safety temperature limiter (STB) and the safety temperature monitor (STW) are used to reliably detect and avert hazards
that could cause injuries, are harmful to the environment or cause destruction of production plants and produced goods, at an
early stage.
Its primary task is to reliably monitor thermal processes and switch the systems to an operationally safe status in the event of
malfunctions.
The measured value at the analog input can be recorded by various probes or standard signals.
The limit value overrange is indicated by the installed LEDs K1 and K2 (red) for each channel, and the installed relay "Alarm"
switches the system to an operationally safe status (alarm range).
The high standards of DIN EN 61 508 and DIN EN ISO 13849 are met by a device design, the 1oo2D structure of which ensures
reliable detection of errors and, thus, can also be used for applications according to the new Machinery Directive 2006/42/EC.

1.1 Safety temperature monitor (STW)


The STW is a safety component according to Machinery Directive, which, when activated, resets automatically if the probe
temperature has gone below / exceeded the limit value by an amount equal to the hysteresis. Possible settings: monitoring for
limit value overrange or underrange.
v Chapter 7.3.2 "Switching behavior"

1.2 Safety temperature limiter (STB)


The STB is a safety component according to Machinery Directive that is permanently locked after response. Manual reset using
the (RESET) key is only possible once the probe temperature has gone below / exceeded the limit value by an amount
equal to the hysteresis. Possible settings: monitoring for limit value overrange or underrange.
v Chapter 7.3.2 "Switching behavior"
The transparent cover can be lead sealed to prevent unauthorized operation.
However, the (RESET) key remains accessible.
1.3 Safety information

Symbol Meaning Explanation

H Note This symbol is used to draw your attention to important information.

A Caution This symbol is used when there is a risk of damage to equipment or data if the instructions are ig-
nored or not followed correctly.

Danger This symbol is used when there is a risk of injury to persons if the instructions are ignored or not

V followed correctly.

Read This text contains important information and must always be read before work is continued. Han-
dling the device in any way that is not described in the Operating Manual or that is expressly forbid-
den will jeopardize your warranty rights.
v Reference This symbol refers to further information in other manuals, chapters or sections.
abc1 Footnote Footnotes are remarks referring to specific points in the text marked with a superscript number.

* Instructions
for action
This symbol indicates that an action to be performed is described. The individual steps are marked
by an asterisk.

1.4 Safety
In the sense of "Network and system security" according the series of standards IEC 62443 no steps inside the device have
been taken .
This means, that only the aspects of "safety" are determined in the series of JUMO STB/STW.

V4.00/EN 1 Brief description 11


V4.00/EN 2 Identifying the device version 12

2 Identifying the device version


The type plate is affixed to the side of the device.

Switching behavior

Voltage supply AC 110 to 240 V: Voltage supply AC/DC20 to 30 V:

A The voltage supply must correspond to the voltage given on the type plate!
2.1 Changing of the factory set switching behavior
If the safety function according to EN 14597 is changed to Max-Alarm then that change should be corrected on the nameplate.
Example:
This change can be noted directly underneath the nameplate using a waterproof marker.

V4.00/EN 2 Identifying the device version 13


V4.00/EN 2 Identifying the device version 14

Basic type
701150 Safety temperature limiters (STB) / monitors (STW) according to DIN EN 14597

Version
8 Factory setting
9 Configured according to customer specifications

Language
01 German (factory setting)
02 English
03 French

Switching behavior
0251 Safety temperature monitor max. alarm (inverse, N/C contact)
0252 Safety temperature monitor min. alarm (direct, N/O contact)
0253 Safety temperature limiter max. alarm (inverse, N/C contact)
0254 Safety temperature limiter min. alarm (direct, N/O contact)

Measuring input1 (programmable)


1003 1x Pt100 in 2-wire circuit
2001 2x Pt100 in 3-wire circuit (ex-factory)
2003 2x Pt100 in 2-wire circuit
2006 2x Pt1000 in 3-wire circuit
2036 2x W5Re-W26Re „C“
2037 2x W3Re-W25Re "D"
2039 2x Cu-CuNi "T"
2040 2x Fe-CuNi "J"
2041 2x Cu-CuNi "U"
2042 2x Fe-CuNi "L"
2043 2x NiCr-Ni "K"
2044 2x Pt10Rh-Pt "S"
2045 2x Pt13Rh-Pt "R"
2046 2x Pt30Rh-Pt6Rh "B"
2048 2x NiCrSi-NiSi "N"
1053 1x 4 to 20 mA
2053 2x 4 to 20 mA

Voltage supply
23 AC 110 to 240 V +10 % /-15 %, 48 to 63 Hz
25 20 to 30 V AC/DC, 48 to 63 Hz

Analog output (configurable)


001 0 to 20 mA
005 4 to 20 mA (ex-factory)
040 0 to 10 V
070 2 to 10 V

Extra code
058 SIL and PL approval (membrane keypad yellow)
062 GL approval

701150 / 8- 01 - 0253 - 2001 - 23 / 005 , 062


1. The first number on the measuring input means single probe "1“ or double probe "2“

2.2 Scope of delivery


- JUMO safetyM STB/STW in the version ordered
- Operating Manual

V4.00/EN 2 Identifying the device version 15


V4.00/EN 2 Identifying the device version 16

2.3 Device software versions


Diagnosis module version: 257.02.02
Analog channel 1 version: 258.02.01
Analog channel 2 version: 258.02.01

2.4 Serial number


The serial number is indicated on the device.
h Press the + keys
Construction:
The first 8 digits specify the serial number: 0193 9251
Digit 9 and 10 the production plant in Fulda: 01
Digit 11 (second line) the hardware version: 0
Digit 12 and 13 the year: 2014
Digit 14 and 15 the calendar week: 16
Digit 16 to 19 consecutive numbers: 0045

2.5 Service addresses


v see last page
This operating manual is a translation of the German original manual.
It is valid for the following hardware and software versions:
Diagnosis module from version: 257.02.01
Analog channel 1 from version: 258.02.01
Analog channel 2 from version: 258.02.01

and replaces the following old software versions:


Diagnosis module from version: 257.01.XX
Analog channel 1 from version: 258.01.XX
Analog channel 2 from version: 258.01.XX
h Press the + keys
Keep the operating manual in a place accessible to all users at all times.

A All necessary settings are described in this Operating Manual.


Handling the device in any way that is not described in the Operating Manual or that is expressly forbidden will
jeopardize your warranty rights and may disable the safety function.
It is forbidden to access the inside of the device!
Repairs may only be performed by JUMO at the head office in Fulda.
Please contact the nearest subsidiary or the head office should you encounter any problems.

V4.00/EN 2 Identifying the device version 17


V4.00/EN 3 Installation 18

3 Installation
3.1 Dimensions

104.8 45
85

89.4
3.2 Installation location, DIN rail installation

V The device is hooked into a 35 mm DIN rail (EN 60715) from the front and
The device is not suitable for use in potentially explosive atmospheres.

pushed down to engage.

v The ambient conditions at the installation site must meet the requirements
specified in the technical data.
Chapter 8 "Technical data"

a As far as possible, the installation site should be vibration-free to prevent the screw-connections from working loose.
a The installation site should be free from aggressive media, e.g. acids and lyes, and, if possible, free from dust, flour or
other suspended matter in order to prevent the cooling slots from becoming clogged.

3.3 Close mounting

a Observe a minimum spacing of 20 mm from the top and bottom.


1. To allow the release slot to be accessed with a screwdriver from below.
2. To allow the device to be swiveled up and unhooked from the DIN rail for removal.
a Several devices may be mounted side by side without a gap.

V4.00/EN 3 Installation 19
V4.00/EN 3 Installation 20

3.4 Dismantling
h Insert a screwdriver into the release lug from below and lift up (1).
h Simultaneously swivel the screwdriver and case up out of the DIN rail (2).
3.5 Electrical isolation

(1) Analog inputs (2) Relay output "Alarm"

(3) Binary input

(5) Setup interface


(4) Relay output "Pre-alarm"
(6) Display

(7) Analog output

(8) Power supply

3.6 Use of the setup interface


- The setup interface USB is only designed for service use for a limited period, e.g. for transmitting setup data and during
commissioning.
- It is not suitable for operation in a fixed installation for an unlimited period as the monitoring function is switched off during
data transmission with the setup program.

V4.00/EN 3 Installation 21
V4.00/EN 4 Electrical connection 22

4 Electrical connection
4.1 Installation notes
a Check that the safety temperature limiter is correctly installed for its application (temperature measurement) and is oper-
ated within the admissible system parameters.
a The device is designed for installation in switch cabinets, machines/plants or systems.
Ensure that the customer's fuse rating does not exceed 20 A.
a Isolate the device at all poles prior to starting service or repair work.
a All incoming and outgoing lines without a connection to the power supply network must be laid with shielded and
twisted lines. Connect the screen on the device side to ground.
a Do not run input and output lines close to current-carrying components or cables.
a Do not connect any additional consumers to the screw terminals for the device power supply.
a The choice of cable, the installation and the electrical connection of the device must conform to the requirements of VDE
0100 "Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V" or the appropriate local
regulations.
a Protect the relay circuit by suitable measures.
The maximum contact rating is 230 V/3 A (ohmic load).
a The electromagnetic compatibility conforms to the standards and regulations cited in the technical data.
v Chapter 8 "Technical data"
a During commissioning we recommend carrying out a trial run of the system until temperature switch-off at the set limit.

Only allow qualified electricians to carry out the electrical connection and the configuration settings until commis-
V sioning.
A
The approval according to DIN EN 14597 is only valid when the correct probe with DIN approval is set in the config-
uration level and also connected.
The limit value to be monitored must be within the admissible temperature range of the DIN probe.
v Chapter 8.12 "Note for suitable probes"
v Chapter 8.13 "Probes for the operating medium air"
The monitoring function is deactivated during data transmission using the setup program.
v Chapter 12 "What to do, if ..."

V4.00/EN 4 Electrical connection 23


V4.00/EN 4 Electrical connection 24

4.2 Connection diagram

Connection is carried out via screw terminals. Lead Admissible cross sec-
tion
1 wire ≤ 2.5 mm2
fine-strand, ≤ 1.5 mm2
with core-end ferrule
Legend Remark Screw terminals Screw terminals
1, 2 Analog input1 (E1) Analog input2 (E2)
Thermocouple/ + – + –
double thermocouple

2 3 7 8

When connecting double thermocouples the measuring circuits (E1) and (E2) have to be installed so that
V they are electrically insulated. That means that both thermocouples do not have an electrical connection
to the protection fitting or each other. (insulated installation).

RTD temperature probe Pt100/Pt1000 in


J J
2-wire circuit

1 3 6 8

A Enter the lead resistance for RTD temperature probes in two-wire circuit when using greater line
lengths.
v Setup program: edit => analog inputs

RTD temperature probe Pt100/Pt1000


J J
in three-wire circuit

1 2 3 6 7 8

V4.00/EN 4 Electrical connection 25


V4.00/EN 4 Electrical connection 26

Legend Remark Screw terminals Screw terminals


RTD temperature probe Pt100 in

V
two-wire circuit, individual probe for both analog J

inputs
1 3 6 8
Caution:
When only one probe (SIL2) is connected, the temperature limitation device
is reduced from SIL3 to SIL2. However, the internal 2-channel structure (1oo2D) in the device is still retained.
Both channels measure the same probe due to the simplified external circuit.
4 to 20 mA + – + –

Ix Ix

2 3 7 8

4 to 20 mA for both analog inputs + –

V 2
Ix

7
Caution:
When only one probe (SIL2) is connected, the temperature limitation device
is reduced from SIL3 to SIL2. However, the internal 2-channel structure (1oo2D) in the device is still retained.
Both channels measure the same current signal due to the simplified external circuit.
4 Binary input
Connection to a potential-free contact
Ground 4 5

5 Analog output: –
+

0 to 20 mA Ix,Ux
4 to 20 mA (ex-factory)
0(2) to 10V 9 10
Legend Remark Screw terminals Screw terminals
Caution

V The analog output is not part of the safety functi-


on!
9 Voltage supply AC: DC:
according to rating plate L1 Line conductor N L1 (L+) L- L+
N Neutral (L-)

N L1 L- L+
10 Relay output "Alarm" (current-free state)
Relay (changeover contact element) with fuse cut-
out

Internal
circuitry

V4.00/EN 4 Electrical connection 27


V4.00/EN 4 Electrical connection 28

Legend Remark Screw terminals Screw terminals


11 Relay output pre-alarm (KV) S
Changeover contact
P
Ö

11 12 13

Caution

V The pre-alarm relay output is not part of the safe-


ty function!
5 Commissioning the device
5.1 Display and operating elements
h Connect the voltage supply - a test routine will start during which all LEDS will flash and the display with background light-
ing will indicate white pixels for 2 seconds and black pixels for 2 seconds.
Once the test routine has been completed, the device will indicate the main measured value (factory set).
v If an alarm or error message appears, refer to Chapter 10 "Alarm messages".

5.2 Setting the display after switch-on


v Chapter 7.6.4 "Normal display"
The screen is factory set to show the main measured value in German. The example shows the screen layout of a safety tem-
perature limiter monitoring a maximum value of 29.6°C with a pre-alarm set to 9.9°C.

H If the main measured value is within the hysteresis during "Power ON", the relay outputs "Pre-alarm" and "Alarm"
are deactivated.

1 Switching behavior 2 Device function


(1) (2) (3)
3 Binary input

7 Main measured value (7)

(4)
6 Pre-alarm (6) 4 Temperature unit
5 Limit value (5)

V4.00/EN 5 Commissioning the device 29


V4.00/EN 5 Commissioning the device 30

Legend Remark
3 LCD display
Black and white with background lighting 96 x 64 pixels
6 LED KV (yellow)
Is lit if the relay output pre-alarm was triggered.
(Relay output pre-alarm is active)
7 LED KD (yellow)
Is lit if the diagnosis processor has switched off a compo-
nent.
8 Keys
(Can only be operated when the transparent hood is fold-
ed up)
Increase value / previous parameter

Reduce value / next parameter

Programming

RESET
12 Setup interface
13 LED K2 (red)
Is lit for all errors.
14 LED K1 (red)
Is lit for all errors.
15 LED OK
Green: OK range (no error)
OFF: Error occurred
5.3 Selecting and editing parameters (plausibility inquiry for input values)
The values are displayed in the standard display.
Carry out steps 1 to 4 to edit a value, e.g. in this case, the limit value
1 Press The first menu item "Analog inputs" has a black
background. The vertical line on the right shows
the current position.

2 Select limiter/monitor with

Use to change to the submenu

3 Press 2x until the limit value appears

Press (limit value flashes)

4 Use or to set the desired value


Limit value flashes in du-
Acknowledge with plicate on the display as a
(limit value is shown in duplicate) control.

5 Briefly press to confirm the value.


The value is applied and saved. Use + to return to the standard display
or menu topic "Back" or
return automatically after a timeout

H If no key is pressed, the device automatically returns to the standard display after 30 seconds (timeout) and the value
is not saved. The length of the timeout is configurable.
v see operating overview on the first inner page of this manual.

V4.00/EN 5 Commissioning the device 31


V4.00/EN 5 Commissioning the device 32

5.4 Aborting edit


+ are used to abort editing and retain the previous value.

5.5 Alarm acknowledgement using the Reset key (only for temperature limiters STB)
h Press (RESET) key and hold down

Ticks appear
after the errors The alarm is no longer pending and is acknowledged as soon as the time bar has fin-
ished (3 seconds).

A bell is
shown after
the error. The alarm condition is still pending and cannot be acknowledged.

5.6 Alarm acknowledgement via binary input (only for temperature limiters STB)
The binary input can be configured so that, for example, alarms can be unlocked via a potential-free contact.
The function only reacts to the switching flank from the "open" to the "closed" state.
The contact then behaves in the same way as the "Reset" button.
v Chapter 7.4.1 "Function"
5.7 Lead sealing the device

The device settings must not change under operating conditions.


A lead-sealed, transparent cover must therefore be placed over it to prevent uninten-
tional or unauthorized adjustment.
Two holes are provided to the left and right of the transparent cover through which wire
can be guided for lead sealing to connect the cover to the housing. The wire ends are
secured with the lead seal.

V4.00/EN 5 Commissioning the device 33


V4.00/EN 6 Safety Manual 34

6 Safety Manual
6.1 Brief description
The safety temperature limiter (STB) and safety temperature monitor (STW) enable early and reliable detection of risks which
could potentially result in personal injuries, environmental damage, or destruction of the production plant and production mate-
rials.
Its task is to reliably monitor process variables such as temperature or pressure and to switch the plants to an operationally
safe status in the event of malfunctions.
The measured value at the analog input can be recorded by various probes or standard signals.
Even when using double sensors (1oo2) only one physical measuring point is monitored at the measuring point.
Limit value exceedance is indicated by the installed LED K1 and K2 (red) for each channel. At the same time the integrated
safety tested Relay output "Alarm" (screw terminals 14 and 16) switches the system to safe operating status (alarm range).
The SIL3 requirements of DIN EN 61508 or PLe DIN EN ISO 13849 are met by a device concept that has a 1oo2D structure
which ensures reliable detection of errors.

6.2 Safety temperature monitor (STW)


The safety temperature monitor is a device that is automatically reset when activated once the sensor temperature has fallen
below or risen above the set limit value by an amount equal to the switching differential. Possible settings: monitoring for limit
value overrange or underrange.
Mode of operations:
- Minimum requirements: 2B, 2K, 2P
- Additional requirements: 2N, 2D

6.2.1 Safe operating status STW


The safe status is when the relay output alarm between terminals 14 and 16 is switched off (closed-circuit principle).
6.3 Safety temperature limiter (STB)
The safety temperature limiter is a device that is permanently locked after responding.
Manual reset using the (RESET) key is possible once the probe temperature has fallen below / has exceeded the limit value
by the amount of the switching differential. Possible settings: monitoring for overrange or underrange.
Mode of operations:
- Minimum requirements: 2B, 2J, 2V, 2K, 2P and adjustable with special tools
- Additional requirements: 2N, 2F, 2D

6.3.1 Safe operating status STB


The safe status is when the relay output alarm between terminals 14 and 16 is switched off (closed-circuit principle).
This status is maintained until manual unlocking is performed in the valid range of the device.
The transparent, sealable protective cover prevents unauthorized operation.
The (RESET) key for manual unlocking can be accessed with the aid of a tool.

6.4 Relevant standards


Failure of the devices could affect the safety of persons and/or the safety of the environment.
Certification to DIN EN 61508 is provided because of the worldwide use of these systems.
The temperature monitoring unit type 701150 with extra code "058" meets the requirements
- For safety function to SIL3 according to DIN EN 61508 parts 1 to 7:
Functional Safety - Safety Related Electrical /Electronic / Programmable Electronic Systems
- DIN EN 61 511 Parts 1 to 3:
Functional Safety - Safety-Related Systems for the Process Industry
- DIN EN 14 597
Temperature Regulation Equipment and Temperature Limiter for Heat-Generating Systems
- DIN EN 60 730-2-9:

V4.00/EN 6 Safety Manual 35


V4.00/EN 6 Safety Manual 36

Automatic Electrical Control and Regulating Devices for Household Use and Similar Applications Parts 2-9: Special Re-
quirements for Temperature-Dependent Control and Regulating Devices
- EN 61 326
- DIN EN ISO 13849-1 PLe
- UL 60730-2-9
- According to the Pressure Equipment Directive

6.5 Validity of the Safety Manual

H The evaluation described in this Safety Manual in terms of functional safety and display of certificates applies to
the specified versions of temperature monitoring units including sensor versions.
Specifications that do not take the sensor system into consideration is identified as such.

6.6 Connection possibilities of the sensors (SIL)


The JUMO safetyM STB/STW 701150 evaluation device structure is basically identical. Various possibilities to connect the
sensors are available. These possibilities are listed in the following table along with the achievable SIL level:
6.6.1 Achievable SIL

architecture Achievable SIL


Varia
Connected sensors
nt Sensor
Logic
system
1 1 × Pt100 in 2-wire cir- 1oo1 1oo2D 2
cuit, individual sensor
1a 2x Pt100/1000 2-wire 1oo2 1oo2D 3
circuit
2 2x Pt100/1000 3-wire 1oo2 1oo2D 3
circuit
3 2x thermocouple 1oo2 1oo2D 3
4 1x Pt100/1000 2-wire 1oo2 1oo2D 3
and 3-wire circuit
1x thermocouple
5 STB/STW 701150 Sensors 1oo2D SIL of the used systematic ca- max. achievable max. achievable
without sensor system connected sensor (HW on- pability (SC) of SIL of the sys- SIL of the sys-
1oo2D architecture. by the sys- ly) the used sen- tem with 1oo1 tem with 1oo2
No probe or use 4 to tem user sor sensor system sensor system
20 mA Architecture architecture architecture
(means that the sen- acc. to con- 1 1 1 1
sor is not taken into nection 1oo1
account for the calcu- or 1oo2 1 2 1 2
lation). 2 2 2 2
2 3 2 3
3 3 3 3

V4.00/EN 6 Safety Manual 37


V4.00/EN 6 Safety Manual 38

Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor sys-
tem was taken into account. In this case, the user selects the sensor system. For this reason, the user is responsible for evalu-
ating the achievable SIL.
If the used SIL-capable sensor consists of hardware and software (e.g. transmitter), the maximum SIL that can be achieved –
irrespective of the architecture – is the one according to which the sensor software was developed (so, for example, if the sen-
sor software has SIL2, the max. achievable SIL is 2).
The possibility to connect passive sensors such as double thermocouples, Pt100 sensors, or Pt1000 sensors means that the
sensors do not necessarily require a SIL qualification. In this case, the specification of the failure rates for the passive sensors
is sufficient for the SIL qualification of the overall system. The user of the system must always determine the PFDavg and/or
PFH value of the overall safety chain to evaluate the achieved SIL
Requirements regarding proof-check interval and lifetime apply only in terms of functional safety.
Requirements as specified by DIN EN 14 597 are defined in the Operating Manual B 701150 and are independent of the re-
quirements of this Safety Manual.
Temperature probe
Admissible measuring ranges must be observed for devices with approval according to DIN EN 14 597 and SIL certification. If
other temperature probes than those described by JUMO data sheets 901006 and 902006 are used, their registration and suit-
ability for use must be verified.

Use insulated connecting points for double thermocouples


For safety related reasons the measuring circuits of double thermocouples have to be installed so that they are electrically in-
sulated. That means that both thermocouples do not have an electrical connection to the protection fitting or each other. (insu-
lated installation).
6.7 Standards and definitions

6.7.1 Terms and abbreviations acc. to DIN EN 14597

Abbreviation Explanation
Type 2 Mode of operation for which the manufacturing variation and migration of the operating value, operat-
ing duration, or operating procedure has been checked.
Type B Micro disconnection in operation, corresponding contact disconnection at at least one pole to
provide functional reliability.
Type D A free trip mechanism that also cannot be closed temporarily for as long as the error persists.
Type F (STB) A mode of operation in which, after the RS has been installed, it can only be reset with the aid of a tool.
Type J (STB) A free trip mechanism with contacts that cannot be prevented from opening and which may not func-
tion as an automatically resetting RS if the means of resetting is held in the "Reset" or "On" position.
Type K A probe mode of operation in which a probe break or a disconnection between the probe head and the
switching head does not cause the operating value to increase.
Type N A mode of operation in which the operating value does not increase as a result of a leak in the probe or
in the parts that connect the probe and switching head. This mode is intended for use with electrical er-
ror models.
Type V (STB) A lockout that can only be reactivated through a manual reset.
Type P A mode of operation that is effective following a specified test through a change in temperature, as
specified in 17.101 of DIN EN 60730-2-9.

V4.00/EN 6 Safety Manual 39


V4.00/EN 6 Safety Manual 40

6.7.2 Terms and abbreviations acc. to DIN EN 61 508 and DIN EN 61 511.
Name Description
Actuator Part of a safety-related system that intervenes in the process to achieve a safe state.
EUC EUC (equipment under control)
Equipment, machine, apparatus, or system used for manufacturing, shaping materials,
for transport, medical purposes, or other activities.
E / E / PE Electrical/electronic/programmable electronic (E/E/EP):
based on electrical (E) and/or electronic (E) and/or programmable electronic (PE)
technology
Failure End of the ability of a functional unit to perform a required function.
Diagnostic coverage Partial reduction in the probability of dangerous hardware failures due to the use of
automatic diagnostic tests.
Errors A non-normal condition that can cause a reduction or the loss of the ability of a
functional unit to perform a required function.
Functional safety A part of overall safety related to the EUC and EUC control system that depends on the
correct function of the E/E/EP safety-relevant system, safety-relevant systems of other
technology, and external equipment for risk reduction.
Functional unit Unit consisting of hardware or software or both that is suitable for performing a
specified task.
Dangerous failure A failure with the potential of placing the safety-related system in a dangerous state or a
state without functional capability.
Safe failure A failure without the potential of placing the safety-related system in a dangerous state
or state without functional capability.
Hazard Potential source of damage
Security Absence of unjustifiable risks
Name Description
Safety function A function that is performed by an E / E / PE safety-related system, safety-related
system based on some other technology, or external equipment for reducing risk with
the goal of achieving or maintaining a safe state for the EUC taking into consideration a
specified dangerous event.
Safety integrity The probability that a safety-related system will perform the required safety function
under all specified conditions within a specified period of time according to
requirements.
Safety Integrity Level (SIL) One of four discrete levels for specifying the requirement for safety integrity of the
safety functions assigned to the E/E/PE safety related system. Safety Integrity Level 4
represents the highest level of safety integrity, while Safety Integrity Level 1 represents
the lowest.
Safety-related system A system that
- performs necessary safety functions that are required to reach or maintain a safe state
for the EUC and
- is designed by itself or with other E / E / PE safety-related systems of other
technology or external equipment for risk reduction to achieve the necessary safety
integrity for the required safety functions.
Safety Instrument System (SIS) Safety instrumented system to perform one or more safety-related functions. A SIS
consists of sensor(s), logic system, and actuator(s).
Lambda: λ Failure rate per hour
Lambda dangerous: λD Rate of dangerous failures per hour

Lambda Δangerous Δetect: λDD Rate of detected dangerous failures per hour

Lambda Δangerous Υndetect: λDU Rate of undetected dangerous failures per hour

Lambda: λS Rate of safe failures per hour

Lambda: λSD Rate of detected safe failures per hour

V4.00/EN 6 Safety Manual 41


V4.00/EN 6 Safety Manual 42

Name Description
Lambda: λSU Rate of undetected safe failures per hour

BPCS Basic Process Control System


DC Diagnostic Coverage
FIT Failures In Time (1x10-9 per h)
HFT Hardware Fault Tolerance
PFD Probability of Failure on Demand
PFDavg Average Probability of Failure on Demand
MooN Architecture with M from N channels
MTBF Mean Time Between Failures
MTTR Mean Time To Repair
SFF Safe Failure Fraction
SIL Safety Integrity Level
PFH Probability of dangerous failure per hour
6.8 Safety instrumented parameters related to the temperature monitoring unit
The following parameters were calculated by means of an FMEDA component under the following conditions:
- Error models corresponding to requirements of DIN EN 61508 for conformity with SIL2 or SIL3
- Failure rate of components according to the RDF 2000 UTE C 80-810 standard and SN 29500
- Sensors were combined as a subsystem in the following five variants:

6.8.1 Failure rates and SFF for 701150...23 (AC 230 V)

Variant λs λdd λdu SFF PFH (1/h) PFD avg


[Fit] [Fit] [Fit]
1 865.21 306.24 32.31 96 % 4.56 e-9 2.02 e-4
1a 865.21 306.24 32.31 96 % 1.05 e-9 4.57 e-5
2 868.17 303.28 32.31 96 % 1.05 e-9 4.57 e-5
-9
3 881.62 326.78 33.62 96 % 1.03 e 4.49 e-5
4 887.68 343.82 35.52 96 % 1.22 e-9 5.30 e-5
5 881.02 313.43 35.57 96 % 1.04 e-9 4.48 e-5

Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006.
For variant 5 no sensor system was taken into account.
In this case, the user selects the sensor system.

V4.00/EN 6 Safety Manual 43


V4.00/EN 6 Safety Manual 44

6.8.2 Failure rates and SFF for 701150...25 (AC/DC 24 V)

Variant λs λdd λdu SFF


PFH (1/h) PFD avg
[Fit] [Fit] [Fit]
1 799.3 306.32 33.61 96 % 6.59 e-9 2.91 e-4
1a 799.3 306.32 33.61 96 % 3.07 e-9 1.35 e-4
2 802.26 303.36 33.61 96 % 3.07 e-9 1.35 e-4
-9
3 827.25 324.71 37.91 96 % 3.13 e 1.37 e-4
4 833.31 341.75 39.81 96 % 3.23 e-9 1.41 e-4
5 818.96 323.07 36.26 96 % 3.05 e-9 1.33 e-4

Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006.
For variant 5 no sensor system was taken into account.
In this case, the user selects the sensor system.
The PFH and PFDavg values were calculated with the assumption that the time to restore the system is 8 h (MTTR = 72 h). Fur-
thermore, the calculation was based on a lifetime of 10 years (T1 = 10 y). The Common Cause Factor was determined accord-
ing to the tables of DIN EN 61508 for sensor systems and logic.
6.9 Determining the Safety Integrity Level (SIL)
The achievable Safety Integrity Level is determined by the following safety-related parameters:
- Average probability of dangerous failures of a safety function on demand (PFDavg),
- Hardware Fault Tolerance (HFT) and
- Safe Failure Fraction (SFF).
The specific safety-related parameters for the 701150 measuring system may be found in the table of the "Safety-related pa-
rameters" chapter.
The following table shows how the "Safety Integrity Level" (SIL) depends on the "average probability of dangerous failures of a
safety function of the entire safety-related system" (PFDavg) according to DIN EN 61 508. The "low demand mode" is consid-
ered, i. e. the demand rate for the safety-related system averages once a year.
Table High Demand PFH

Safety Integrity Level Operating mode with high demand rate


(SIL) PFH (high demand mode)
4 ≥10-9 to <10-8
3 ≥10-8 to <10-7
2 ≥10-7 to <10-6
1 ≥10-6 to <10-5

V4.00/EN 6 Safety Manual 45


V4.00/EN 6 Safety Manual 46

Table Low Demand PFD


Safety Integrity Level Operating mode with low demand rate
(SIL) PFDavg (low demand mode)
4 ≥10-5 to <10-4
3 ≥10-4 to <10-3
2 ≥10-3 to <10-2
1 ≥10-2 to <10-1
The sensor, logic unit, and actuator together form a safety-related system that performs a safety function. The "average proba-
bility of dangerous failures of the entire safety-related system" (PFDavg) is usually divided up into the sensor, logic unit, and ac-
tuator subsystems according to the following diagram.

Typical subdivision of the "average probability of dangerous failures of a safety function on demand" (PFDavg) into subsystems
The specifications related to functional safety in this Safety Manual include sensor systems (resistance temperature sensors,
thermocouples), logic unit (701150), and (as signal contact) the relay output in the 701150 system.
The actuator (for example a power contactor) is system-related and must be taken into consideration separately according to
the standard for the safety loop.
6.9.1 Safety integrity of the hardware
According to DIN EN 61 508, a distinction must be made between systems of type A and systems of type B.
A subsystem can be considered to be type A if, for the components required to achieve the safety function,
- the failure behavior of all components used is sufficiently defined; and
- the behavior of the subsystem can be fully determined under failure conditions; and
- reliable failure data from experience in the field exists for the subsystem to show that the assumed failure rates for detected
and undetected dangerous failures are achieved.
A subsystem can be considered to be type B if, for the components required to achieve the safety function,
- the failure behavior of at least one of the components used is not sufficiently defined; or
- the behavior of the subsystem cannot be fully determined under failure conditions; or
- no sufficiently reliable failure data from experience in the field exists for the subsystem to support the utilized failure rates
for detected and undetected dangerous failures.
The 701150 temperature monitoring unit corresponds to a type B system.
The following table shows the achievable Safety Integrity Level (SIL) in dependency on the proportion of non-dangerous fail-
ures (SFF) and the hardware fault tolerance (HFT) for safety-related type B subsystems.
For 701150 the following table applies:
Safe Failure Fraction (SFF) Hardware fault tolerance (HFT) for type B
0 1 2
<60 % Not allowed SIL1 SIL2
60 to <90 % SIL1 SIL2 SIL3
90 to <99% SIL2 SIL3 SIL4
≥99 % SIL3 SIL4 SIL4

V4.00/EN 6 Safety Manual 47


V4.00/EN 6 Safety Manual 48

6.9.2 Safety-relevant system properties


Device versions differ in the following architectures:
The evaluation unit from 701150 in STW, STB versions is implemented as 1oo2D architecture.
The types with an individual sensor are executed in one-channel sensor systems (1oo1).
These are monitored:
- Probe break in the sensor system subsystem
- Probe short circuit in the sensor system subsystem
- Random hardware failure in one channel

The variants with two sensors are consistently structured with two channels.
The two subsystems have to be galvanically isolated from each other.
These are monitored:
- Probe break sensor system subsystem
- Probe short circuit in the sensor system subsystem
- Reverse polarity of the probes
- Random hardware failure in one channel

Systems have a lifetime of ten years.


The proof check for SIL2 and SIL3 certified systems is also ten years.
If the temperature is above/below the permissible limits, the system switches to the safe state without delay. Premature switch-
ing is admissible if a malfunction is detected.
Safety feature Requirement / comment
SIL SIL2 SIL3
The sensor system is included in the
SIL evaluation.

Operating mode concerning Operating mode with lower and higher demand rate possible on a customer-specific
safety function basis
Safety-critical inputs Temperature sensor inputs 4 to 20 mA, current loop
Safety-relevant inputs Setup and parameterization
Safety-critical output Alarm contact limit value
Subsystem type Type B
Safety architecture (logic unit JUMO 1oo2D
STB/STW 701150)
Safety architecture (sensor system) SIL2 SIL3
1oo1 1oo2
Hardware error tolerance (logic unit HFT=1
JUMO STB/STW 70.1150)
Hardware error tolerance (sensor sys- SIL2: HFT=0 SIL3: HFT=1
tem)
Proportion of safe errors SIL2 sensor system HFT=0: 90 % to < 99 % SIL3 sensor system HFT=1:
90 % to <99 %
CCF Calculation according to DIN EN 61508 Part 7 Appendix D and/or DIN EN ISO 13849-
1 Table F.1 min. 65 %
Average failure probability of a safety SIL2: SIL3:
function on demand (overall system) Low demand: PFDavg < 10-2 Low demand: PFDavg < 10-3
High demand: PFH < 10-6 High demand: PFH < 10-7
Interval for repeat test No repeat test

V4.00/EN 6 Safety Manual 49


V4.00/EN 6 Safety Manual 50

Safety feature Requirement / comment


Planned operating duration 10 years
Architecture according to DIN EN ISO Sensor system, one-channel: Cat. 2 Sensor system, two-channel: Cat. 3
13849-1
MTTFd-DCavg according to DIN EN PL d: ≥ 62 years DCavg ≥ 60 % PL e: ≥ 62 years DCavg ≥ 90 %
ISO 13849-1 table K.1
Mode of operation and software JUMO STB/STW 701150 possesses the following mode of operations
class according to DIN EN 14597 2B, 2D, 2F, 2K, 2J, 2V, 2N, 2P software class C

6.10 Determining the achieved Performance Level PL


The following safety-related parameters are required to determine the Performance Level of components/devices:

As further parameters to be observed, operational aspects such as the demand rate and/or the test rate of the safety function
can also influence the resulting PL.
Excerpt from DIN EN ISO 13849-1

H This excerpt contains references to the complete standard DIN EN ISO 13849-1 which are therefore not repro-
duced in this chapter.

6.10.1 Terms and abbreviations acc. to DIN EN ISO 13849

Formula symbol or Description Definition


abbreviation or location
PL (a, b, c, d, e) Description for the Performance Level Table 3
Formula symbol or Description Definition
abbreviation or location
AOPD Active Opto-Electronic Protective Device (e.g. light barrier) Appendix H
B, 1, 2, 3, 4 Description for the categories Table 7
B10d Number of cycles in which a dangerous failure occurred in 10 % of a random Appendix C
sample of the observed pneumatic or electromechanical components that are
subject to wear (mean time to dangerous failure)
Cat. Category 3.1.2
CC Current converter Appendix I
CCF Common Cause Failure 3.1.6
DC Diagnostic Coverage 3.1.26
DCavg Average diagnostic coverage E.2
F, F1, F2 Frequency and/or duration of the exposure to danger A.2.2
FB Function block 4.6.3
FVL Programming language with unlimited language range 3.1.35
FMEA Failure Modes and Effects Analysis 7.2
I, I1, I2 Input device, e.g. sensor 6.2
i, j Index for counting Appendix D
I/O Inputs/outputs Table E.1
iab, ibc Fasteners Image 4
K1A, K1B Contactors Appendix I
L, L1, L2 Logic 6.2
LVL Programming language with limited language range 3.1.34

V4.00/EN 6 Safety Manual 51


V4.00/EN 6 Safety Manual 52

Formula symbol or Description Definition


abbreviation or location
M Motor Appendix I
MTTF Mean Time To Failure Appendix C
MTTFc Mean time to critical failure 3.1.25
MTTFd Mean time to dangerous failure
n, N, N Number of units 6.3, D.1
Nlow Number of SRP/CS with PLlow in an SRP/CS combination 6.3
O, O1, O2, OTE Output device, e.g. drive unit 6.2
P, P1, P2 Possibility of avoiding the danger A.2.3
PES Programmable electronic system 3.1.22
PL Performance Level 3.1.23
PLC Programmable Logic Controller Appendix I
PLlow Lowest Performance Level of a SRP/CS in an SRP/CS combination 6.3
PLf Required Performance Level 3.1.24
ra Demand rate 3.1.30
RS Rotary encoder Appendix I
S, S1, S2 Severity of violation A.2.1
SW1A, SW1B, SW1 Position switch Appendix I
SIL Safety Integrity Level Table 4
SK (Cat.) Category (B, 1, 2, 3, 4), structure as basis to achieve a certain PL
SRASW Safety-Related Application Software 4.6.3
Formula symbol or Description Definition
abbreviation or location
SRESW Safety-Related Embedded Software 4.6.2
SRP Safety-Related Part General
SRP/CS Safety-Related Part of (a) Control System(s) 3.1.1
Sub-PL/Sub-SIL PL or SIL at subsystem level. A subsystem a system that – based on a subtask –
already adequately performs a safety function (for example, an input module that
reliably records the inputs).
TE Test facilities 6.2
TM Functional life 3.1.28
TM Functional life, designated Mission Time
T10d-value Reference value for a preventative exchange (10 % of the B10d value). At this val-
ue, a dangerous failure has already occurred for approx. 63 % of all components.
In this case, the standard DIN EN ISO 13849-1:12006 recommends replacement.

6.11 Connection possibilities of the sensors (PL)


The JUMO safetyM STB/STW 701150 evaluation device structure is basically identical.
Various possibilities to connect the sensors are available. These possibilities are listed in the following table along with the
achievable PL level:

V4.00/EN 6 Safety Manual 53


V4.00/EN 6 Safety Manual 54

Sensor Logic
Variant Connected sensors system architectur Achievable PL
architecture e
1 1 × Pt100 in 2-wire circuit 1oo1 1oo2D PLd
individual sensor
1a 2x Pt100/1000 2-wire circuit 1oo2 1oo2D PLe
2 2x Pt100/1000 3-wire circuit 1oo2 1oo2D PLe
3 2x thermocouple 1oo2 1oo2D PLe
4 1x Pt100/1000 1oo2 1oo2D PLe
2-wire and 3-wire circuit
1x thermocouple
5 STB/STW 701150 without Sensors con- 1oo2D PL of the used Max. achievable Max. achievable
sensor system 1oo2D archi- nected by the sensor PL of the system PL of the system
tecture. system user with 1oo1 sensor with 1oo2 sen-
No probe or use 4 to 20 mA. Architecture system architec- sor system ar-
(means that the sensor is not acc. to con- ture chitecture
taken into account for the cal- nection 1oo1 DC701150 ≥ 90 % DC701150 ≥ 90
culation). or 1oo2 %
PLb PLd PLe
PLc PLd PLe
PLd PLd PLe
PLe PLe PLe

Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor sys-
tem was taken into account. In this case, the user selects the sensor system. For this reason, the user is responsible for evalu-
ating the achievable PL.
6.11.1 Calculations DIN EN ISO 13849-1 Performance Level - low voltage 230 V

Variant MTTFd DCavg CCF PL


1 100 years3 (337 years) 90 % 80 PLd
1a 100 years3 (337 years) 90 % 80 PLe
2 100 years3 (340 years) 90 % 80 PLe
3 100 years3 (317 years) 91 % 80 PLe
4 100 years3 (313 years) 91 % 80 PLe
5 100 years3 (327 years) 91 % 80 See above table

6.11.2 Calculations DIN EN ISO 13849-1 Performance Level - extra low voltage (ELV) 24 V

Variant MTTFd DCavg CCF PL


1 100 years3 (336 years) 90 % 80 PLd
1a 100 years3 (336 years) 90 % 80 PLe
2 100 years3 (339 years) 90 % 80 PLe
3 100 years3 (315 years) 90 % 80 PLe
4 100 years3 (311 years) 90 % 80 PLe 3. The MTTFd value of a partial system must be
limited to 100 years according to the DIN EN
5 100 years3 (318 years) 90 % 80 See above table ISO 13849-1 requirements.

V4.00/EN 6 Safety Manual 55


V4.00/EN 6 Safety Manual 56

6.11.3 Contribution to risk minimization through the control system


The objective of compliance with the overall draft procedure for the machine is to achieve the safety objectives (see 4.1). The
draft of the SRP/CS to provide the required risk minimization is an integral part of the overall draft procedure for the machine.
The SRP/CS provides the safety function(s) with a PL that achieves the required risk minimization. Through the provision of
safety functions, either as an inherently safe part of the construction or as the control of a protective guard or protective device,
the design of the SRP/CS is part of the risk minimization strategy. This is an iterative process and is depicted in images 1 and
3.
The features of each safety function (see section 5) and the required Performance Level must be described and documented in
the specification of the safety requirements.
In this part of DIN EN ISO 13849, the Performance Levels are defined in the form of the probability of a dangerous failure per
hour. Five Performance Levels (a to e) are specified with defined areas of the probability of a dangerous failure per hour (see ta-
ble).

Performance Level (PL) Average probability


of a dangerous failure per hour 1/h
a ≥ 10-5 to < 10-4
b ≥ 3 Þ 10-6 to < 10-5
c ≥ 10-6 to < 3 × 10-6
d ≥ 10-7 to < 10-6
e ≥ 10-8 to < 10-7
NOTE: in addition to the average probability of a dangerous failure per hour, further measures are required to achieve the PL.
Schematic representation of a combination of safety-related parts of controls for processing a typical safety function

1 i ab i bc 2
SRP/CS a SRP/CS b SRP/CS c

I L O

I Input
L Logic
O Output
1 Start event, e.g. manual actuation of a button, opening of a protective guard,
interruption of the beam of an AOPD
2 Drive unit of the machine, e.g. motor brake

V4.00/EN 6 Safety Manual 57


V4.00/EN 6 Safety Manual 58

6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL
For application in this part of DIN EN ISO 13849, the capability of safety-related parts to perform a safety function is expressed
through the determination of a Performance Level.
The PL must be assessed for each selected SRP/CS and/or SRP/CS combination that performs a safety function. The PL of
the SRP/CS must be determined by assessing the following aspects:
- The MTTFc value of individual components (see Appendices C and D)
- The DC (see Appendix E)
- The CCF (see Appendix F)
- The structure (see section 6)
- The behavior of the safety function under failure conditions (see section 6)
- Safety-related software (see 4.6 and Appendix J)
- Systematic failures (see Appendix G)
- The capability to perform a safety function under predictable ambient conditions

The following diagram depicts the procedure for selecting the categories in combination with MTTFd for each channel and the
DCavg to achieve the required PL for each safety function.
Relationship between the categories DCavg, MTTFd of each channel and PL

PL Performance Level
1 MTTFd of each channel = low
2 MTTFd of each channel = medium
3 MTTFd of each channel = high

V4.00/EN 6 Safety Manual 59


V4.00/EN 6 Safety Manual 60

The diagram above shows the different possible combinations for assessing the category with DCavg (horizontal axis) and the
MTTFd of each channel (bars). The bars in the diagram show the three MTTFd areas of each channel (low, medium and high)
that can be selected to achieve the required PL.
Before the simplified procedure from the diagram shown is applied (which shows the results of different Markov models on the
basis of intended architectures from section 6), the category of the SRP/CS and the DCavg and the MTTFd of each channel
must have been determined (see section 6 and Appendices C to E).
For categories 2, 3, and 4, sufficient measures against failures due to combined failures must be fulfilled (see Appendix F). Tak-
ing these parameters into account, the diagram represents a graphical procedure for determining the PL achieved by the SRP/
CS. The combination of category (including failures due to combined failures) and DCavg determines which column must be se-
lected in image 5. In accordance with the MTTFd of each channel, one of the three differently hatched areas of the applicable
column must be selected.
The vertical position of these areas determines the achieved PL, which can be read off the vertical axis. If the area covers two
or three possible PLs, the achieved PL is specified in table 7. To select the exact PL on the basis of the precise value of the
MTTFd of each channel, see Appendix K.
6.13 Other applicable device documentation
For temperature monitoring unit 701150 the measures, values, and requirements specified in this Operating Manual regarding
installation, electrical connection, function, and startup must be observed.

6.14 Behavior during operation and in case of malfunction


Behavior during operation and in case of a malfunction is described in the Operating Manual.
A functional test must be performed after startup, repair in the safety system, or a change in safety-related parameters.
If an error is detected during a functional test, measures must be taken to once again ensure the functional capability of the
safety system. This, for example, can be done by replacing the logic unit.
Appropriate documentation of tests that are performed is recommended.

6.15 Regular tests

H
No test is required for SIL2 and SIL3 certified systems since the proof check equals the lifetime. Each is ten years.

After the lifetime expires, the systems no longer meet the requirements according to their SIL certification.

6.15.1 Recommended tests for temperature probes


To ensure safe and reliable operation of the thermometer (includig the commissioning), the following service and maintenance
work must be performed:
The following tests are recommended at certain intervals:
As described in the table below, the leakage resistance of the measuring circuit must be measured against the protection fitting
(for thermocouples: only for the insulated measuring circuit; in the case of multiple measuring circuits, the insulation test must
also be performed between the individual measuring circuits). The minimal leakage resistance at room temperature should be
100 MΩ at DC 100 V.
- Damage and corrosion of thermometers – protection tubes

V4.00/EN 6 Safety Manual 61


V4.00/EN 6 Safety Manual 62

- Clear assignment of sensor and associated thermowell/protective sleeve by checking the installation depth
- Corrosion and correct positioning of the contacts and terminals of cable connections
- Seals of terminal heads and cable ducts
- Interruptions due to "knocking, shaking" on the thermometer/measuring insert

Since the maximum operating temperature influences the drift behavior, the thermometer should be recalibrated or replaced at
certain intervals to ensure reliable and precise temperature measurement.
The testing intervals are listed in the table below:
Maximum operating tem- Pt - RTD temperature probe Thermocouples
perature
200 °C 5 years 5 years
550 °C 2 years 5 years
700 °C 1 year 2 years
1000 °C Non-precious metal 1
year
Precious metal 2 years
1500 °C 1 year

H The testing intervals specified here are recommendations that must be adapted to the special conditions at the
operating location and, if necessary, the user should perform the tests more regularly.
V4.00/EN 6 Safety Manual 63
V4.00/EN 7 Configuration level 64

7 Configuration level
7.1 Navigation principle

All the parameters are freely accessible at the factory, but they can be disabled via the setup program.
v Chapter 9.3 “Forgotten the code?”
Parameters of the configuration level which are not required are automatically hidden depending on the setting.
7.2 Analog inputs

7.2.1 Connection Comment


Two sensors This setting is provided for dual probes or for two different probes.
Each of the two analog inputs is monitored separately for probe break, probe
short-circuit.

V
Single Pt100 in 2-wire circuit Caution:
When only one probe (SIL2) is connected, the temperature limiter device is
reduced from SIL3 to SIL2!
However, the internal 2-channel structure (1oo2D) in the device still remains.
Both channels measure the same sensor due to the simplified external wiring.

V
Single 4 to 20 mA Caution:
When only one probe (SIL2) is connected, the temperature limiter device is
reduced from SIL3 to SIL2!
However, the internal 2-channel structure (1oo2D) in the device still remains.
Both channels measure the same current signal due to the simplified external
wiring.

k Factory setting

V4.00/EN 7 Configuration level 65


V4.00/EN 7 Configuration level 66

7.2.2 Sensor type 1 Setting range for limit


Limits for
For analog input 1 value:
Comment Underrange /
(can be restricted via
overrange
the setup)
Pt100 DIN EN 60751 In 3-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
Pt1000 DIN EN 60751 In 3-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
Pt100 DIN EN 60751 in 2-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
Pt1000 DIN EN 60751 in 2-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
W3Re-W25Re “D” Thermocouple ASTM E1751M-09 -1999 to +9999 °C -5 to +2500 °C
(bis 2315 °C): 2009
W5Re-W26Re „C“ Thermocouple ASTM E230M-11: 2011 -1999 ... +9999°C -5 ... +2320°C
Cu-CuNi “T” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -205 to +405 °C
1996-10
Fe-CuNi “J” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -205 to +1205 °C
1996-10
Cu-CuNi “U” Thermocouple DIN 43710: -1999 to +9999 °C -205 to +605 °C
1985-12
Fe-CuNi “L” Thermocouple DIN 43710: -1999 to +9999 °C -205 to +905 °C
1985-12
NiCr-Ni “K” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -205 to +1377 °C
1996-10
Pt10Rh-Pt “S” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -55 to +1773 °C
1996-10
Pt13Rh-Pt "R" Thermocouple DIN EN 60584-1: -1999 to +9999 °C -55 to +1773 °C
1996-10
7.2.2 Sensor type 1 Setting range for limit
Limits for
For analog input 1 value:
Comment Underrange /
(can be restricted via
overrange
the setup)
Pt30Rh-Pt6Rh “B” Thermocouple DIN EN 60584-1: -1999 to +9999 °C 295 to 1825 °C
1996-10
NiCrSi-NiSi "N" Thermocouple DIN EN 60584-1: -1999 to +9999 °C -105 to +1305 °C
1996-10
4 to 20 mA Standard signal -1999 to +9999 °C 3.6 to 21 mA

k Factory setting
Value range
Parameter Comment
(factory-setting in bold)
7.2.3 Offset 1 Using Offset1, a measured value at the analog input -999.9 to 0.0 to 999.9
can be corrected by the value entered above the total
measuring range.
7.2.4 Lead wire resistance 1 Analog-input1 lead wire resistance 0.0 to 30.0 ohm
in 2-wire circuit
(resistivity) This value is used to compensate the resistance of the
probe line and depends on the line length.
Enter the ohmic resistance of the probe line here to
achieve the best possible temperature measurement.

V4.00/EN 7 Configuration level 67


V4.00/EN 7 Configuration level 68

Value range
Parameter Comment
(factory-setting in bold)
7.2.5 Filter time 1 Time constant of the digital input filter 0.0 to 0.6 to 100 sec.
2nd order for analog input 1
If the input signal changes suddenly, approx. 26 % of
the change is recorded following a period that corre-
sponds to the filter time constant dF (2 x dF: approx.
59 %; 5 x dF: approx. 96 %).
Value 0 means: filter switched off

If the filter time is long:


- Interfering signals are better absorbed
- Measured value display responds more slowly to
changes
7.2.6 Scaling start 1 Important information: This setting only occurs if the -9999 to 0 to 9999
sensor type 1 was set to 4 to 20mA!
Here, the user selects which value (i.e. pressure)
should be displayed at 4 mA.
7.2.7 Scaling end 1 Here, the user selects which value (i.e. pressure) -9999 to 100 to 9999
should be displayed at 20 mA.
7.2.8 Sensor type 2 Setting range for limit
Limits for
For analog input2 value:
Comment Underrange /
(can be restricted via
overrange
the setup)
Pt100 DIN EN 60751 In 3-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
Pt1000 DIN EN 60751 In 3-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
Pt100 DIN EN 60751 in 2-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
Pt1000 DIN EN 60751 in 2-wire circuit IEC 60751:2008 -1999 to +9999 °C -205 °C/ +855 °C
W3Re-W25Re “D” Thermocouple ASTM E1751M-09 -1999 to +9999 °C -5 to +2500 °C
(bis 2315 °C): 2009
W5Re-W26Re „C“ Thermocouple ASTM E230M-11: 2011 -1999 ... +9999°C -5 ... +2320°C
Cu-CuNi “T” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -205 to +405 °C
1996-10
Fe-CuNi “J” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -205 to +1205 °C
1996-10
Cu-CuNi “U” Thermocouple DIN 43710: -1999 to +9999 °C -205 to +605 °C
1985-12
Fe-CuNi “L” Thermocouple DIN 43710: -1999 to +9999 °C -205 to +905 °C
1985-12
NiCr-Ni “K” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -205 to +1377 °C
1996-10
Pt10Rh-Pt “S” Thermocouple DIN EN 60584-1: -1999 to +9999 °C -55 to +1773 °C
1996-10
Pt13Rh-Pt "R" Thermocouple DIN EN 60584-1: -1999 to +9999 °C -55 to +1773 °C
1996-10

V4.00/EN 7 Configuration level 69


V4.00/EN 7 Configuration level 70

7.2.8 Sensor type 2 Setting range for limit


Limits for
For analog input2 value:
Comment Underrange /
(can be restricted via
overrange
the setup)
Pt30Rh-Pt6Rh “B” Thermocouple DIN EN 60584-1: -1999 to +9999 °C 295 to 1825 °C
1996-10
NiCrSi-NiSi "N" Thermocouple DIN EN 60584-1: -1999 to +9999 °C -105 to +1305 °C
1996-10
4 to 20 mA Standard signal -1999 to +9999 °C 3.6 to 21 mA

k Factory setting
Value range
Parameter Comment
(factory-setting in bold)
7.2.9 Offset 2 Using Offset2, a measured value at the analog input -999.9 to 0.0 to 999.9
can be corrected by the value entered over the total
measuring range.
7.2.10 Lead wire resistance 2 Lead wire resistance analog input 2 0.0 to 30.0 ohm
in 2-wire circuit
(resistivity) This value is used to compensate the resistance of the
probe line and depends on the line length.
Enter the ohmic resistance of the probe line here to
achieve the best possible temperature measurement.
Value range
Parameter Comment
(factory-setting in bold)
7.2.11 Filter time 2 Time constant of the digital input filter 0.0 to 0.6 to 100 sec.
2nd order for analog input 2
If the input signal changes suddenly, approx. 26 % of
the change is recorded following a period that corre-
sponds to the filter time constant dF (2 x dF: approx.
59 %; 5 x dF: approx. 96 %).
Value 0 means: filter switched off

If the filter time is long:


- Interfering signals are better absorbed
- Measured value display responds more slowly to
changes
7.2.12 Scaling start 2 Important information: This setting only occurs if the -9999 to 0 to 9999
sensor type 2 was set to 4 to 20mA!
Here, the user selects which value (i.e. pressure)
should be displayed at 4 mA.
7.2.13 Scaling end 2 Here, the user selects which value (i.e. pressure) -9999 to 100 to 9999
should be displayed at 20 mA.

V4.00/EN 7 Configuration level 71


V4.00/EN 7 Configuration level 72

7.3 Limiter/monitor
Value range
Parameter Comment
(factory-setting in bold)
7.3.1 Device function Safety temperature limiter (STB) initial startup: STB initial startup, STB,
Regardless of the switching status of the alarm relay STW
output prior to power failure, the STB remains locked
when power returns.
The purpose of this factory setting is to ensure that the
device will be in a safe switched-off state when the
voltage supply is switched on for the first time.
After this initial startup, the device function can be set
to STB or STW.
Safety temperature limiter STB:
The device must be manually reset using the keypad or
the binary input as soon as the main measured value is
back within the valid range.
Safety temperature monitor STW
The device is automatically reset as soon as the main
measured value is back within the valid range.
Value range
Parameter Comment
(factory-setting in bold)
7.3.2 Switching behavior Min. alarm: Max. alarm, min. alarm
If the measured value falls below the limit value, the
relay output alarm switches to OFF. The LEDs K1 and
K2 light up red and the measured values flash in the
display.

Min. alarm (older devices: S-Function)

Relay output Alarm range Valid range


alarm active

Hysteresis
S S
P P
Ö Ö

3,15A 3,15A

Relay output 14 15 16 14 15 16
alarm inactive Measured value
LED K1, K2 light up red LED OK lights up green

Min. set.range Max. set.range


Limit Value

If set to the safety temperature limiter (STB) setting, this condition remains even when the main
measured value is back in the valid range. Only when the "Reset" key is pressed or a switch is
activated when the binary input is respectively configured will the alarm relay output switch on
again and the OK LED light up green.
When setting the safety temperature monitor (STW), the alarm relay output automatically
switches back to ON as soon as the main measured value is back within the valid range.

V4.00/EN 7 Configuration level 73


V4.00/EN 7 Configuration level 74

Value range
Parameter Comment
(factory-setting in bold)
Max. alarm:
If the measured value exceeds the limit value, the relay
output alarm switches OFF. The LEDs K1 and K2 light
up red and the measured values flash in the display.

If set to the safety temperature limiter (STB) setting, this condition remains even when the main
measured value is back in the valid range. Only when the "Reset" key is pressed or a switch is
activated when the binary input is respectively configured will the alarm relay output switch on
again and the OK LED light up green.
When setting the safety temperature monitor (STW), the alarm relay output automatically
switches back to ON as soon as the main measured value is back within the valid range.
Value range
Parameter Comment
(factory-setting in bold)
7.3.3 Limit value, hysteresis Limit value alarm: -200 to 0 to 850
If this value is exceeded or not reached, this affects the Depends on setting range
alarm relay output depending on the switching behav- min. and max.
ior.
Hysteresis limit value: 0 to 2 to 100
Difference between the switch-off and switch-on
threshold, e.g. for rising and falling temperatures.
7.3.4 Pre-alarm function No function No function,
Pre-alarm relay output is inactive Absolute value,
Limit val. dist.
Absolute value:

H
Absolute value inverse
The pre-alarm responds according to
Pre-alarm relay output is triggered if the value for the Gap limit value inverse
its setting to the main measured val- Window
pre-alarm is exceeded.
ue Window inverse
Limit val. dist.
Here, the set value for the pre-alarm is used on a basis
that is relative to the limit value. If, for example, a pre-
alarm of 10 K is entered, the pre-alarm relay output
always switches at 10 K before the limit value, regard-
less of how the limit value is set.

V4.00/EN 7 Configuration level 75


V4.00/EN 7 Configuration level 76

Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Min-Alarm setting
Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Max-Alarm setting

V4.00/EN 7 Configuration level 77


V4.00/EN 7 Configuration level 78

Value range
Parameter Comment
(factory-setting in bold)
The behavior of the relay output pre- Absolute value inverse:
alarm depends on the setting Min- The pre-alarm possesses inverse switching behavior
Alarm or Max-Alarm. in comparison to the “Absolute value“ setting and be-
comes active if the value for pre-alarm is exceeded.
Gap limit value inverse:
Here, the set value for pre-alarm is used as a distance
to the limit value.
The pre-alarm possesses inverse switching behavior
in comparison to the “Limit val. dist.“ setting.
Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Min-Alarm setting

V4.00/EN 7 Configuration level 79


V4.00/EN 7 Configuration level 80

Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Max-Alarm setting
Value range
Parameter Comment
(factory-setting in bold)
Window:
The set pre-alarm value determines the window width
symmetrically around the limit value.
Here it is irrelevant if Min-Alarm or Max-Alarm is set.
In a window symmetrically around the limit value the pre-alarm relay is active.

V4.00/EN 7 Configuration level 81


V4.00/EN 7 Configuration level 82

Value range
Parameter Comment
(factory-setting in bold)
Window inverse:
The pre-alarm possesses inverse switching behavior
in comparison to the “Window“.
In a window symmetrically around the limit value the pre-alarm relay is inaktive.

Caution

V The pre-alarm function is not part of the safety function!


Value range
Parameter Comment
(factory-setting in bold)
7.3.5 Pre-alarm, hysteresis Pre-alarm -9999 to 0 to 9999
The value that triggers the pre-alarm relay output as an
absolute value or relative to the limit value.
Pre-alarm hysteresis: 0 to 2 to 100
Difference between the switch-off and switch-on
threshold, e.g. for rising and falling temperatures.
7.3.6 Error Pre-alarm, Relay Error pre-alarm: Sensor error
Here the user can define to which errors the pre-alarm Sens.error&diff.
pre-alarm should react. All errors
- Sensor error: see Chapter 8.5 “Measuring circuit
monitoring”
- Sens.error&diff.: same as sensor error above with
additional errors of differential monitoring.
- All errors: additional device errors see Chapter 11.
Relay pre-alarm: Active
Here the user can set which condition the relay output Inactive
pre-alarm should have when the errors above occur.
7.3.7 Limit value difference, Limit value difference monitoring: 0 to 50 to 100
If the value of the temperature difference of the analog
hysteresis input 1-2 is exceeded, the alarm relay output is
switched.
Hysteresis difference monitoring: 0 to 2 to 100
Difference between the switch-off and switch-on
threshold, e.g. for rising and falling differential values.
Important information:
If, for example, temperature differences arise as a result of the spatial arrangement of a dual probe, an alarm may be triggered
by the concurrency monitoring even though the temperature being monitored has not yet been exceeded.
In this case, the difference monitoring limit value can be adjusted accordingly.

V4.00/EN 7 Configuration level 83


V4.00/EN 7 Configuration level 84

Value range
Parameter Comment
(factory-setting in bold)
7.3.8 Setting range min. (for- This value may not be lower than the lower end of the -9999 to -200 to limit value
connected probe or unit signal measuring range. It may °C
merly ALHI) also not be set higher than the setting for the alarm
This is the lower limit of the setting limit value.
range for the limit value.
7.3.9 Setting range max. (for- This value may not be greater than the higher end of Limit
the connected probe or unit signal measuring range. It value to 850 to 9999 °C
merly ALLO) may also not be set lower than the setting for the alarm
This is the upper limit of the setting limit value.
range for the limit value.

The admissible limits for DIN authorized probes:


v Chapter 8.12 “Note for suitable probes” and
v Chapter 8.13 "Probes for the operating medium air"
7.4 Binary input
Value range
Parameter Comment
(factory-setting in bold)
7.4.1 Function This sets the function that should be controlled by the binary
input.
The binary input does not have a function No function
The binary input performs a reset as described in Chapter 7.3.1 Unlocking
“Device function”.
The function only responds to the switching edge from "open" to
"closed" state.
Protection against unauthorized key operation Key lock
Configuration level is locked. Level lock

V4.00/EN 7 Configuration level 85


V4.00/EN 7 Configuration level 86

7.5 Analog output


Value range
Parameter Comment
(factory-setting in bold)
7.5.1 Function Here, the measured value that is to be shown at the Main measured value
analog output is set. Measured value1
Measured value2
Main measured value: Difference
With the max-alarm switching behavior, the greater of
the two measured values is shown; with the min-alarm,
the lower of the two measured values is shown.
Measured value1:
Measured value of analog input 1 (E1) is shown
Measured value2:
Measured value of analog input 2 (E2) is shown
Difference:
E1-E2 is shown
The signal that should be output by the analog output
can be set with scaling start and end.
7.5.2 Signal type 4 to 20 mA 4 to 20 mA,
0 to 20 mA
0 to 20 mA 2 to 10 V
2 to 10 V 0 to 10 V
0 to 10 V
7.5.3 Scaling start v Picture in Chapter 7.5.7 -9999 to -200 to 9999
7.5.4 Scaling end v Picture in Chapter 7.5.7 -9999 to 800 to 9999
Value range
Parameter Comment
(factory-setting in bold)
7.5.5 Error cases Here the user can set to which errors the analog output Sensor error 2x
relay output should react. Sensor error 1x
Sensor error 2x means: Sens.err. & diff.
Double sensor error can only be set if the main measu- All Errors
red value is set in Chapter 7.5.1 .
7.5.6 Error signal If, for the measured value 1 or 2, the value is exceeded,
not reached, or a diagnostic error occurs, the current or
voltage value set on the analog output is output as a
so-called error signal.
For signal type 4 to 20 mA 3.4 or 21.2 mA
For signal type 0 to 20 mA 0 or 21.2 mA
For signal type 2 to 10 V 1.7 or 10.4 V
For signal type 0 to 10 V 0 or 10.4 V

V4.00/EN 7 Configuration level 87


V4.00/EN 7 Configuration level 88

7.5.7 Behavior when leaving the scaling range


The standard signal range of the analog output is limited as follows according to recommendation of Namur NE 43:

Signal type Lower Upper


Standard signal
limit limit for analog output
0: 4 to 20 mA 3.8 mA 20.5 mA
20.5 mA
1: 0 to 20 mA 0 mA 20.5 mA 20 mA

2: 2 to 10 V 1.8 V 10.2 V
3: 0 to 10 V 0V 10.2 V

k Factory setting

4 mA
3.8 mA
Measured value

Caution The analog output is not part of the safety function!

V
7.6 Display/operation
Value range
Parameter Comment
(factory-setting in bold)
7.6.1 Language German German, English, French
English
French
7.6.2 Unit Here a unit for the measured value can be assigned. °C, °F, %, text
°C

A When the measurement unit changes


°F
to °F, the measured value is convert- %
ed. Text:
All other values referring to the mea-
sured value (e.g. limit value) remain in Via the setup program, 2 characters can be entered
their value! here for another unit, e.g. Pa (Pascal).

7.6.3 Decimal place No decimal place No decimal place,


One decimal place
One decimal place
7.6.4 Normal display This sets the view that appears after the voltage supply Main measured value,
is switched on. measured values, limit
v Chapter “Operating overview” value, pre-alarm, difference
Main measured value
Measured values
Limit value
Pre-alarm
Difference

V4.00/EN 7 Configuration level 89


V4.00/EN 7 Configuration level 90

Value range
Parameter Comment
(factory-setting in bold)
7.6.5 Contrast Screen contrast 0 to 5 to 10
Difference in brightness between black and
white pixels
7.6.6 Lighting Here the background lighting of the display is set. Off, On, During operation
Off:
Always switched off
On:
Always switched on
During operation:
The background illumination is only switched on when
the keys are operated and it lights up until the time for
the time-out light has expired.
7.6.7 Time-out light Here a waiting period for the switch-off of the back- 0 to 30 to 100 sec
ground lighting is set.
7.6.8 Time-out operation Here, the waiting period is set for the return from the 0 to 30 to 100 sec
configuration to normal display.
7.6.9 Code To protect against unauthorized manipulations, a code 0 to 9999
can be set here for locking the configuration level.
0 means: code request switched off

H If the code is forgotten, a new code can be


transferred to the device via the setup pro-
gram.
v Chapter 9.3 “Forgotten the code?”
7.7 Service
Value range
Parameter Comment
(factory-setting in bold)
7.7.1 Limit switching cycle Limit value for relay switching cycles 0 to 99999
Here, the limit value for the admissible relay switching
cycles is set.
If the counter value for Current switching cycles is
greater than this value, the display values flash and the
alarm relay output secedes.
If "0" is set the function is inactive.

7.7.2 Current switching cycles Relay switching cycle counter 0 to 99999


Here, the switching cycles for the relay are only count-
ed if the top limit value for relay switching cycles is
not set to "0" and is thus inactive.
The value can then be adjusted as required and there-
fore adapted accordingly to the plant.
The switching cycle counter remains at 99999.

7.7.3 Operating hours Operating hour counter 0 to 99999


The counter adds up the operating hours during which
the device was connected to the voltage supply.
The value cannot be changed and can be used as a
measure of how long the device was actually in opera-
tion after leaving the plant.

V4.00/EN 7 Configuration level 91


V4.00/EN 8 Technical data 92

8 Technical data
8.1 Analog inputs
RTD temperature probe

Designation Measuring range Accuracy Ambient temperature


2/3-wire circuit1 influence
Pt100 -200 to +850 °C 0.5% / 0.1% 50 ppm/K
IEC 60751:2008
Pt1000 -200 to +850 °C 0.5% / 0.1% 50 ppm/K
IEC 60751:2008
Connection type Maximum lead wire resistance: 2-wire 15 Ω , 3-wire circuit 30 Ω
Measuring rate 210 ms
Error tolerance time ≤ 5s time taken into account for all diagnosis tests
Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s
Special features Individual probe Pt100 2-wire,
display can also be programmed in °F

Thermocouples

Designation Measuring range Accuracy1 Ambient temperature


influence
Fe-CuNi "L" -200 to +900 °C 0.4% 100 ppm/K
DIN 43710:1985-12
Fe-CuNi "J" -200 to +1200 °C 0.4% 100 ppm/K
DIN EN 60584-1:1996-10
Cu-CuNi "U" -200 to +600 °C 0.4% 100 ppm/K
DIN 43710:1985-12
Cu-CuNi "T" -200 to +400 °C 0.4% 100 ppm/K
DIN EN 60584-1:1996-10
NiCr-Ni "K" -200 to +1372 °C 0.4% 100 ppm/K
DIN EN 60584-1:1996-10
Pt10Rh-Pt "S" -50 to +1768 °C 0.4% 100 ppm/K
DIN EN 60584-1:1996-10
Pt13Rh-Pt "R" -50 to +1768 °C 0.4% 100 ppm/K
DIN EN 60584-1:1996-10
Pt30Rh-Pt6Rh "B" 0 to 1820 °C 0.4 2% 100 ppm/K
DIN EN 60584-1: 1996-10
NiCrSi-NiSi "N" -100 to +1300 °C 0.4 2% 100 ppm/K
DIN EN 60584-1: 1996-10
W3Re-W25Re "D" 0 to 2495 °C 0.4% 100 ppm/K
ASTM E1751M-09 (bis 2315 °C): 2009
W5Re-W26Re „C“ 0 to 2315 °C 0.4% 100 ppm/K
ASTM E230M-11: 2011
Cold junction Pt100 internal
Cold junction accuracy ±1K
Measuring rate 210 ms
Error tolerance time ≤ 5 s time taken into account for all diagnosis tests
Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s
1.The accuracy values refer to the maximum measuring range.
2.The accuracy is only guaranteed obove a temperature of 300° C

V4.00/EN 8 Technical data 93


V4.00/EN 8 Technical data 94

Direct current
Measuring range Accuracy Ambient temperature
influence
4 to 20 mA, voltage drop < 2 V 0.2 % 150 ppm/K
Scaling Can be freely programmed within the limits
Measuring rate 210 ms
Error tolerance time ≤ 5 s time taken into account for all diagnosis tests
Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s
Special features Individual probe 4 to 20 mA
8.2 Analog output
Type of sig- Accuracy Residual ripple Load influence Temperature influ- Load
nal ence resis-
tance
Current 4 to 20 mA ≤ 0.5 % ± 0.5 % at 300 Ω ± 0.05 mA/ 100 Ω 150 ppm / K ≤ 500 Ω
0 to 20 mA
Voltage 2 to 10 V ≤ 0.5 % ± 0.5 % ± 15 mV 150 ppm / K ≥ 500 Ω
0 to 10 V

8.3 Binary input

Connection Function
1 potential-free contact Unlocking, keyboard locking, level locking can be configured

8.4 Relay outputs

Relay output KV Relay (changeover contact) without shroud


30000 operations at a performance of 3 A /250 V, 50 Hz resistive load
or maximum DC 30 V / 3 A. Minimal current: DC 12 V / 100 mA.
Relay output alarm Changeover contact
Contact protection switching: safety fuse 3.15 AT, installed in the Pole contact arm
30000 operations at a performance of 3 A /230 V, 50 Hz resistive load
or maximum DC 30 V / 3 A. Minimal current: DC 12 V / 100 mA.

V4.00/EN 8 Technical data 95


V4.00/EN 8 Technical data 96

8.5 Measuring circuit monitoring

RTD temperature probe in Thermocouples Current 4 to 20mA


three-wire circuit and
double thermocouples
Overrange Is detected
and underrange LED K1, K2, KD and KV are lit;
">>>>" flashes in the display for overrange, "<<<<" for underrange.
Probe and wire break Is detected LED K1, K2, KD and KV are lit;
LED K1, K2, KD and KV are lit; ">>>>" flashes in the display;
">>>>" flashes in the display; relay output "Alarm" is inactive relay output "Alarm" is inactive
Probe short-circuit Is detected Is detected by difference LED K1, K2, KD and KV are lit;
LED K1, K2, KD and KV are lit; monitoring of the analog in- "<<<<" flashes in the display;
"<<<<" flashes in the display; puts relay output "Alarm" is inactive
relay output "Alarm" is inactive v Chapter 7.3.7 "Limit
value difference, hyster-
esis"

8.6 Voltage supply

Voltage supply AC/DC 20 to 30 V, 48 to 63 Hz AC 110 to 240 V, +10/-15 %, 48 to 63 Hz


Power consumption, Power loss max. 12 W max. 12 W
Power consumption, Power loss 5W 5W
for the following mode:
Analog output 10mA; background lighting Display
off; Relay output "Alarm" on;
Relay output pre-alarm off; Sensor: 2xPt100
8.7 Test voltages according to EN 60730, part 1
Input and output against voltage supply
- At a voltage supply AC 110 to 240 V +10 % /-15 % 3.7 kV/50 Hz
- At a voltage supply AC/DC 20 to 30 V, 48 to 63 Hz 3.7kV/50 Hz

8.8 Electrical safety

Clearances / creep paths


Mains to electronic components ≥ 6 mm / ≥ 8 mm
and probes
Mains to relays ≥ 6 mm / ≥ 8 mm
Relays to electronic components ≥ 6 mm / ≥ 8 mm
and probes
Electrical safety According to DIN EN 14597 (DIN EN 60730-2-9)
Overvoltage category III, pollution degree 2
Protection rating I With internal separation from SELV current circuits

8.9 Environmental influences


Ambient temperature range 0 to. +55 °C
Storage temperature range -30 to +70 °C
Temperature influence ≤ ± 0.005 % / K dev. from 23 °C 1 for RTD temperature probes
≤ ± 0.015% / K dev. from 23°C 1 for thermocouples and current

V4.00/EN 8 Technical data 97


V4.00/EN 8 Technical data 98

Terminal temperature Range If the temperature range of -10 °C to +80 °C is exceeded or undercut, the device shows
the error message “Terminal temperature Range“.
The output changes to a safe state (quiescent current principle).
The message can only be acknowledged, if the temperature is back again in the valid
range.
Environmental performance 85 % rel. humidity without condensation
(3K3 with extended temperature range according to DIN EN 60721-3-3)
EMC According to DIN EN 14597 and standards from the standard series DIN EN 61326
Emitted interference Class B
Interference resistance Evaluation criteria FS according to DIN EN 14597, regulation and control devices (RS)
1. All specifications refer to the measuring range limit value

8.10 Case
Material Polycarbonate
Flammability class UL 94 V0
Electrical connection On the front via screw terminals up to max. 2.5 mm 2
Installation On 35 mm DIN rail according to EN 60715
Installation position vertical
Weight Approx. 230 g
Protection class IP 20 according to DIN EN 60529
8.11 Approvals/approval marks
Approval marks Inspection author- Certificates/certification Inspection basics Valid for
ity numbers
DIN DIN CERTCO STB/STW1223 DIN EN 14597 All device versions:
SIL2, SIL3 TÜV Nord (German SEBS-A.102606/16-1 V1.0 DIN EN 61508 All device versions
Technical Inspec- DIN EN 60730-2-9
tion Agency) DIN EN 14597
PL e DIN EN ISO 13849-1 All device versions
c UL us Underwriters Labo- File Nr.: E325456 UL 60730-2-9 All device versions
ratories UL 60730-1
UL 60730-2-9
CAN/CSA-E60730-1
CAN/CSA-E60730-2-9
DNV GL DNV GL TAA000017J DNV GL rules for classifi- All device versions
cation - Ships, offshore
units, and high speed
and light craft
Pressure equipment TÜV Nord (German 07 202 1045 Z 0031/14/ DGRL 97/23/EG All device versions
directive Technical Inspec- D0046
tion Agency)
EAC Гамма-Тест EAЭC N RU Д- TP TC 004/2011 All device versions
DE.AH03.B.17659/19 TP TC 020/2011

V4.00/EN 8 Technical data 99


V4.00/EN 8 Technical data 100

8.12 Note for suitable probes


The probes in data sheet 901006, 902006 and probes with JUMO manufacturer's declaration can be connected.
The installation instructions for probes must be observed.
8.13 Probes for the operating medium air
Note: Due to the response accuracy, use is only permitted without pockets (thermowells).

Actual type designation Probe type Temperature ran- Nom. length mm Process connection
ge
RTD temperature probe Data Sheet 902006
902006/65-228-1003-1-15-500-668/000 1 x Pt100 -170 ... +700°C 500 Stop flange movable
902006/65-228-1003-1-15-710-668/000 710
902006/65-228-1003-1-15-1000-668/000 1000
902006/55-228-1003-1-15-500-254/000 1 x Pt100 -170 ... +700°C 500 movable G1/2 com-
pression clamp
902006/55-228-1003-1-15-710-254/000 710
902006/55-228-1003-1-15-1000-254/000 1000
902006/65-228-2003-1-15-500-668/000 2 x Pt100 -170 ... +700°C 500 Stop flange movable
902006/65-228-2003-1-15-710-668/000 710
902006/65-228-2003-1-15-1000-668/000 1000
902006/55-228-2003-1-15-500-254/000 2 x Pt100 -170 ... +700°C 500 movable G1/2 com-
pression clamp
902006/55-228-2003-1-15-710-254/000 710
902006/55-228-2003-1-15-1000-254/000 1000
Thermocouples Data Sheet 901006
901006/65-547-2043-15-500-668/000 2 x NiCr-Ni, Typ „K“ -35 ... +800°C 500 Stop flange movable
901006/65-547-2043-15-710-668/000 710
901006/65-547-2043-15-1000-668/000 1000

V4.00/EN 8 Technical data 101


V4.00/EN 8 Technical data 102

901006/65-546-2042-15-500-668/000 2 x Fe-CuNi, Typ „L“ -35 ... +700°C 500 Stop flange movable
901006/65-546-2042-15-710-668/000 710
901006/65-546-2042-15-1000-668/000 1000
901006/66-550-2043-6-500-668/000 2 x NiCr-Ni, Typ „K“ -35 ... +1000°C 500 Stop flange movable
901006/66-550-2043-6-355-668/000 355
901006/66-550-2043-6-250-668/000 250
901006/66-880-1044-6-250-668/000 1 x PT10Rh-PT, Typ „S“ 0 ... 1300°C 250 Stop flange movable
901006/66-880-1044-6-355-668/000 355
901006/66-880-1044-6-500-668/000 500
901006/66-880-2044-6-250-668/000 2 x PT10Rh-PT, Typ „S“ 0 ... 1300°C 250 Stop flange movable
901006/66-880-2044-6-355-668/000 355
901006/66-880-2044-6-500-668/000 500
901006/66-953-1046-6-250-668/000 1 x PT30Rh-PT6Rh, Typ „B“ 600 ... 1500°C 250 Stop flange movable
901006/66-953-1046-6-355-668/000 355
901006/66-953-1046-6-500-668/000 500
901006/66-953-2046-6-250-668/000 2 x PT30Rh-PT6Rh, Typ „B“ 600 ... 1500°C 250 Stop flange movable
901006/66-953-2046-6-355-668/000 355
901006/66-953-2046-6-500-668/000 500

8.14 Probes for water and oil


Note: Due to the response accuracy, use is only permitted without pockets (thermowells).
Actual type designation Probe type Temperature range Nom. length Process connection
mm
RTD temperature probe Data Sheet 902006

902006/10-402-1003-1-9-100-104/000 1 x Pt100 -40 ... +400°C 100 G1/2 compression clamp

902006/10-402-2003-1-9-100-104/000 2 x Pt100 100

902006/54-227-2003-1-15-710-254/000 2 x Pt100 -170 ... 550°C 65...670 movable G1/2 compres-


sion clamp
902006/54-227-1003-1-15-710-254/000 1 x Pt100 65...670

902006/10-226-1003-1-9-250-104/000 1 x Pt100 -170 ... 480°C 250 G1/2 compression clamp

902006/10-226-2003-1-9-250-104/000 2 x Pt100 250

902006/10-402-1003-1-9-100-104/000 1 x Pt100 -40 ... +400°C 100 G1/2 compression clamp

902006/10-402-2003-1-9-100-104/000 2 x Pt100 100 G1/2 compression clamp

902006/10-402-1003-1-9-150-104/000 1 x Pt100 150 G1/2 compression clamp

902006/10-402-2003-1-9-150-104/000 2 x Pt100 150 G1/2 compression clamp

902006/10-402-1003-1-9-200-104/000 1 x Pt100 200 G1/2 compression clamp

902006/10-402-2003-1-9-200-104/000 2 x Pt100 200 G1/2 compression clamp

Thermocouples Data Sheet 901006

901006/54-544-2043-15-710-254/000 2 x NiCr-Ni, Typ „K“ -35 ... 550°C 65...670 movable G1/2 compres-
sion clamp
901006/54-544-1043-15-710-254/000 1 x NiCr-Ni, Typ „K“ 65...670

901006/54-544-2042-15-710-254/000 2 x FeCuNi, Typ „L“ 65...670

901006/54-544-1042-15-710-254/000 1 x FeCuNi, Typ „L“ 65...670

V4.00/EN 8 Technical data 103


V4.00/EN 8 Technical data 104

Note:
Due to the response accuracy, use is only permitted with thermowells (immersion sleeves) supplied by the factory..

Actual type designation Probe type Temperature range Nom. length mm Process connection

RTD temperature probe Data Sheet 902006

902006/53-505-2003-1-12-190-815/000 2 x Pt100 -40 ... +400 °C 190 welding sleeve

902006/53-507-2003-1-12-100-815/000 2 x Pt100 -40 ... +480 °C 100 welding sleeve

902006/53-507-2003-1-12-160-815/000 (arranged one below the 160


other in the protection tu-
902006/53-507-2003-1-12-190-815/000 190
be)
902006/53-507-2003-1-12-220-815/000 220

902006/53-507-1003-1-12-100-815/000 1 x Pt100 -40 ... +480 °C 100 welding sleeve

902006/53-507-1003-1-12-160-815/000 160

902006/53-507-1003-1-12-220-815/000 220

902006/53-505-1003-1-12-190-815/000 1 x Pt100 -40 ... +400 °C 190 welding sleeve

902006/53-505-3003-1-12-100-815/000 3 x Pt100 -40 ... +400 °C 100 welding sleeve

902006/53-505-3003-1-12-160-815/000 160

902006/53-505-3003-1-12-220-815/000 220

902006/40-226-1003-1-12-220-815/000 1 x Pt100 -170 ... +480°C 220 welding sleeve

902006/40-226-1003-1-12-160-815/000 160

902006/40-226-1003-1-12-100-815/000 100

Thermocouples Data Sheet 901006


901006/53-543-1042-12-220-815/000 1 x Fe-CuNi Typ „L“ -35 ... 480°C 220 welding sleeve

901006/53-543-2042-12-220-815/000 2 x Fe-CuNi Typ „L“ 220

8.15 Probes for water, oil and air


Note: Due to the response accuracy, use is only permitted without pockets (thermowells).

Actual type designation Probe type Temperature range Install. length Process connection
mm

RTD temperature probe Data Sheet 902006

902006/10-390-1003-1-8-250-104/000 1 x Pt100 max. 300°C 250 G1/2 compression


clamp

Thermocouples Data Sheet 901006 connection line AL in


mm

901006/45-551-2043-2-EL-11-AL/000 2 x NiCr-Ni, Typ „K“ max. 1150°C 50...2000 1000...20000

A Probe short-circuit is only detectable with a double thermocouple.

H The probes described in data sheets 901006 and 902006 are also certified for the Pressure Equipment Directive.

V4.00/EN 8 Technical data 105


V4.00/EN 9 Setup program 106

9 Setup program
The program and the connection cable are available as accessories and
offer the following possibilities:
- Easy and comfortable parameterization and archiving via PC
- Easy parameter duplication for identical types of devices

9.1 Minimum hardware and software prerequi-


sites:
- PC Pentium III or higher
- 128 MB RAM, 16 MB free on hard disk
- CD-ROM drive
- Free USB interface, mouse connection
- Microsoft1 Windows1 XP, VISTA, WIN 7 and 8 with32 or 64bit
h Connect the device to the PC using the USB cable
9.2 Displaying the device software version
h Simultaneously press the and keys and hold down
This version is also recognized by the setup program and displayed un-
der Info  Information about setup.
The software versions of the device and the setup program
must be compatible as otherwise an error message will appear!

1. Is a registered trademark of Microsoft Corporation


9.3 Forgotten the code?
If you forget the code, it can be read out via the USB interface and the setup program.
h Perform a data transfer  read-out from device.

The read-out code now appears in the setup program.


It can be retained or changed.
If "0" is set and transferred to the device, the code interrogation is deactivated and the configuration level is freely accessible.

9.4 Special function: thermocouple reverse polarity protection

If a thermocouple is incorrectly connected (reverse polarity), in-


correct measured values will be displayed, e.g. negative tem-
peratures instead of the expected positive temperatures may
be displayed.
This may lead to the set limit value never being reached. An ad-
ditional limit value will be defined that is factory set to -205 °C
and the relay alarm will be triggered if the actual value falls be-
low this limit.
This value must be effectively selected to ensure that a possi-
ble reverse polarity is detected.

V4.00/EN 9 Setup program 107


V4.00/EN 10 Alarm messages 108

10 Alarm messages
They can appear as follows:

Alarm display Cause Remedy


5 flashing horizontal lines: Measured value error h Check error messages on the screen
No valid value can be displayed h Please contact the JUMO Service department
v Chapter 2.5 "Service addresses"

Measured value overrange h Change the display to 2 measured values


The measured value is too high, is out- This makes it possible to detect which channel is de-
side the measuring range or the probe fective.
is broken. h Check the probe and connection line for damage or
short-circuit.
Measured value underrange v Chapter 4.2 "Connection diagram"
The measured value is too low, is out-
side the measuring range or a short-cir- h Check that the correct probe is set and/or connect-
cuit occurred at the probe. ed.
v Chapter 7.2 "Analog inputs"
5 flashing asterisks Display overflow h Check error messages on the screen
Value cannot be displayed h Please contact the JUMO Service department
v Chapter 2.5 "Service addresses"
11 Error messages
These error messages are displayed one below the other.

Error display (Err) Origin Cause/remedy


Internal The set limit value for relay switching operations has been reached
h Increase the limit value for the relay switching operations
v Chapter 7.7.1 "Limit switching cycle"
A tick appears in place of the bell and the error message can be acknowledged
Terminal temp. Internal The internal Pt100 is defective1, or the terminal temperature has fallen outside the ad-
missible range (-10 to 80 °C).
This error cannot be acknowledged until it is within the admissible range again.
Reference volt.1 Internal The reference voltage is outside the valid range.
Acknowledgement is not possible until it is within the valid range again.
Calibration const.1 Internal A calibration constant is outside the valid range.
Acknowledgement is not possible until it is within the valid range again.
Configuration Internal Configuration data outside the value range.
Acknowledgement is not possible until it is within the valid range again.
Measured value Internal The measured value 1 or 2 is outside the valid range.
Acknowledgement is not possible until it is within the valid range again.

V4.00/EN 11 Error messages 109


V4.00/EN 11 Error messages 110

Error display (Err) Origin Cause/remedy


Measured value Internal When the error status "Measured value" is signaled by the channel
missing then the diagnosis function tries to show the precise error on the basis of the read mea-
Probe short-circ. External sured value.
Meas. range overr.
Meas. range underr.
Probe break
Operating access1 Internal The diagnosis function communicates with the STB/STW.
Acknowledgement is not possible until communication has finished.
Setup access Internal The setup program is communicating with the STB/STW.
Acknowledgement is not possible until communication has finished.
CRC calibr.1 Internal Checksum error of the EEPROM-calibration data.
Acknowledgement is not possible until it is within the valid range again.
CRC config.1 Internal Checksum error of the EEPROM-configuration data.
Acknowledgement is not possible until it is within the valid range again.
Registry 1 Internal A registry error has occurred.
Acknowledgement not possible until the error has been remedied.
RAM defective1 Internal A RAM error has occurred.
Acknowledgement not possible until the error has been remedied.
ROM defective1 Internal A ROM error has occurred.
Acknowledgement is not possible until it is within the valid range again.
Program sequence1 Internal A program sequence error has occurred.
Acknowledgement not possible until the error has been remedied.
Error display (Err) Origin Cause/remedy
Watchdog1 Internal A watchdog reset has occurred.
Acknowledgement is possible.
Overvoltage1 Internal The uncontrolled secondary supply voltage is too high. Acknowledgement is possible.
Frequency1 Internal Error of the independent time base
Acknowledgement is possible
EEPROM defective1 Internal Error during internal communication with the EEPROM.
Acknowledgement is possible.
Stack1 Internal Error in the memory area reserved for the stack
Acknowledgement is not possible until it is within the valid range again.
AD converter1 Internal Error during internal communication with the A/D converter.
Acknowledgement is possible

Simulation1 Internal Error during measured value simulation.


Acknowledgement is possible.
Zero point1 Internal The zero point voltage of the A/D converter is too low.
Acknowledgement is possible.
Limit value System The configured limit value has been exceeded or has fallen under.

V4.00/EN 11 Error messages 111


V4.00/EN 11 Error messages 112

Error display (Err) Origin Cause/remedy


Diagnosis function
FLASH defective1 Internal An error was detected during the cyclic memory test of the ROM.
RAM defective1 Internal An error was detected during the cyclic memory test of the RAM.
CRC config.1 Internal An error was detected by the checksum test (CRC16) in the configuration of the diagno-
sis function.
CRC calib.1 Internal An error was detected by the checksum test (CRC16) in the calibration data of the diag-
nosis function.
Configuration Internal The configuration contains invalid data.
SW version1 Internal The software versions are not valid.
Editing Internal An error has occurred during editing.
V too low Internal The internal voltage supply value has fallen below the permitted range.
V too high Internal The permitted range of the internal voltage supply has been exceeded.
Int. communic.1 Internal An error has occurred during internal communication.
No acces to channels Internal Communication to one or both channels doesn‘t work correctly.
Diff.value System The difference (channel 1 minus channel 2) of the measured values has exceeded the
maximum permitted value.
Switching operations Internal The configured limit of the switching operations has been exceeded (there is only one
counter as all alarm relays switch).The error can be acknowledged when the current
counter is reduced or the limit is increased (so that the switching operations are not ac-
cidentally set to 0 in the event of further errors).
USB communic. Internal An error has occurred during USB communication.
Error display (Err) Origin Cause/remedy
Footnote 1 If the error cannot be acknowledged despite repeated switching off and on, the device
must be repaired by JUMO.
h Return the device
v Chapter 2.5 "Service addresses"

V4.00/EN 11 Error messages 113


V4.00/EN 12 What to do, if ... 114

12 What to do, if ...


Description Cause Remedy
The following appears in Setup program transmits data. - Wait until data transmission has finished.
the display: The monitoring function switches off briefly
during data transmission and the device re-
starts.

The measured value The device is in the alarm range h Check the limit value in the configuration
flashes in the top display. LEDs K1, K2 are lit red. level.
The measured value flashes in the display and is h Find out the reason for the overrange or un-
higher or lower than the limit value depending on derrange.
the switching behavior set.
h If necessary, correct the limit value
- Measured value too high or too low
h If necessary, reduce an excessive hysteresis
- Excessive deviation between the because it might be too high in the OK
temperature values during difference moni- range.
toring v Chapter 7.7.3 "Operating hours"
LED K1 is lit red, The device is set as a safety temperature lim- h Press the (RESET) key for longer than 3
although the measured iter (STB). seconds to manually unlock the relay.
value is in the OK range Even if the measured value is already in the OK v Chapter 5.5 "Alarm acknowledgement
range after being exceeded, the relay of an auto- using the Reset key (only for temperature
matic reset temperature limiter does not auto- limiters STB)"
matically reset.
It must be unlocked manually.
Description Cause Remedy
... relay output "Alarm" - The integrated fuse cut-out is defective, h Measure terminal 14 and 16 of the relay
between terminal 14 and caused by an excessive relay current. when the LED K1 is lit green using a conti-
16 is not closed although nuity test device.
the LED OK is lit green (in h The device must be returned to JUMO for
the OK range). repair.
v Chapter 2.5 "Service addresses"
... the display is dark, - Display shut-down after timeout was activat- h Press any key
only the LEDs are lit ed or switch off timeout.
v Chapter 7.6.8 "Time-out operation"

V4.00/EN 12 What to do, if ... 115


V4.00/EN 13 Information for devices with extra code 062 GL 116

13 Information for devices with extra code 062 GL


The following information supplements or replaces the existing information.

13.1 Technical data


Tests carried out
Applicable tests according to Class Guideline DNVGL-CG-0339, Edition November 2016.
Location Class:
Temperature B
Humidity B
Vibration A
EMC B
Enclosure A

13.2 Alarm messages


v Chapter 10 "Alarm messages"

13.3 Locks
The configuration level can be inhibited with a code.
v Chapter 7.6.9 "Code"
Intentional or unintentional adjustments are not possible without additional measures.
v Chapter 5.7 "Lead sealing the device"
H For service work, the device must be returned to the head office.
According to recommendation of DNV GL the availability of a replacement device must be guaranteed for certain
applications.

H We recommend keeping a printout of the configuration parameters (setup program) and the technical documents
of the STB/STW (connection diagram) on site (request a copy if necessary).

V4.00/EN 13 Information for devices with extra code 062 GL 117


V4.00/EN 14 Output behavior 118

14 Output behavior
Operating status Relay output alarm Relay output pre- Analog output
alarm KV

Initialization

Initialization phase after mains voltage – ON Inactive Inactive 0 mA,


(for approx. 10 seconds) 0V

Setup communication

During reading-writing of the configuration Inactive Pre-alarm monitoring Scaled analog signal is
(for approx. 5 seconds) active being output
v Chapter 7.3.4 v Chapter 7.5
Standard operation

After initialization phase system is in error- Inactive Pre-alarm monitoring Scaled analog signal is
free status Unlocking possible active being output
(STB - initial startup) v Chapter 7.3.4 v Chapter 7.5
After initialization phase system is in error-free Monitoring of the li-
status mit value active
(STB, STW) v Chapter 7.3.2
External error

V4.00/EN 14 Output behavior 119


V4.00/EN 14 Output behavior 120

Operating status Relay output alarm Relay output pre- Analog output
alarm KV

Probe break, probe short circuit Inactive Error- and relay pre- Error cases can be confi-
(e.g. input 1) alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6

After probe break, probe short circuit (STW) Monitoring of the li- Pre-alarm monitoring Scaled analog signal is
mit value active active being output
v Chapter 7.3.2 v Chapter 7.3.4 v Chapter 7.5
After probe break, probe short circuit Inactive
(e.g. input 1) (STB) Unlocking possible

After acknowledgement probe break Monitoring of the li-


Probe short circuit (STB) mit value active
v Chapter 7.3.2
Difference monitoring through diagnostics

Differential – Alarm (STW function) Inactive Error- and relay pre- Error cases can be confi-
alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6
Operating status Relay output alarm Relay output pre- Analog output
alarm KV

Differential – Alarm inactive again (STW functi- Monitoring of the li- Pre-alarm monitoring Scaled analog signal is
on) mit value active active being output
v Chapter 7.3.2 v Chapter 7.3.4 v Chapter 7.5
Differential – Alarm (STB function) Inactive Error- and relay pre- Error cases can be confi-
alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6

Differential – Alarm inactive again (STB function) Inactive Pre-alarm monitoring Scaled analog signal is
Unlocking possible active being output
v Chapter 7.3.4 v Chapter 7.5
After acknowledgement probe break – Alarm Monitoring of the li-
(STB function) mit value active
v Chapter 7.3.2
Internal errors

Internal errors diagnostic channel active Inactive Pre-alarm monitoring Scaled analog signal is
active being output
Internal errors diagnostic channel inactive again Monitoring of the li-
mit value active v Chapter 7.3.4 v Chapter 7.5
v Chapter 7.3.2

V4.00/EN 14 Output behavior 121


V4.00/EN 14 Output behavior 122

Operating status Relay output alarm Relay output pre- Analog output
alarm KV

Internal errors safety channel active (STB) Inactive Error- and relay pre- Error cases can be confi-
alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6

Internal errors safety channel inactive again Inactive Pre-alarm monitoring Scaled analog signal is
(STB) Unlocking possible active being output
v Chapter 7.3.4 v Chapter 7.5
Internal errors safety channel after ack- Monitoring of the li-
nowledgement (STB) mit value active
v Chapter 7.3.2
V4.00/EN 14 Output behavior 123
V4.00/EN 15 EU-Konformitätserklärung 124

15 EU-Konformitätserklärung
V4.00/EN 15 EU-Konformitätserklärung 125
V4.00/EN 15 EU-Konformitätserklärung 126
V4.00/EN 15 EU-Konformitätserklärung 127
V4.00/EN 15 EU-Konformitätserklärung 128
V4.00/EN 15 EU-Konformitätserklärung 129
V4.00/EN 16 DIN CERTCO STB/STW1223 130

16 DIN CERTCO STB/STW1223


V4.00/EN 16 DIN CERTCO STB/STW1223 131
V4.00/EN 17 SEBS-A.102606/16-1 V1.0 132

17 SEBS-A.102606/16-1 V1.0
V4.00/EN 17 SEBS-A.102606/16-1 V1.0 133
V4.00/EN 18 DGRL 07 202 1045 Z 0031/14/D0046 134

18 DGRL 07 202 1045 Z 0031/14/D0046


V4.00/EN 18 DGRL 07 202 1045 Z 0031/14/D0046 135
V4.00/EN 19 China RoHS 136

19 China RoHS

ᴹ∂ᴹᇣ⢙䍘ᡆ‫ݳ‬㍐+D]DUGRXVVXEVWDQFHV

䜘Ԧ਽〠
3URGXFWJURXS
䫵˄3E˅ ⊎˄+J˅ 䭹˄&G˅ ‫ޝ‬ԧ䬜˄&U 9, ˅ ཊⓤ㚄㤟˄3%%˅ ཊⓤҼ㤟䟊˄3%'(˅
እ኏
+RXVLQJ
ż ż ż ż ż ż
*HKlXVH
䗷〻䘎᧕
3URFHVVFRQQHFWLRQ
ż ż ż ż ż ż
3UR]HVVDQVFKOXVV
Ͳ⼺ẕ
1XW ż ż ż ż ż ż
0XWWHU

⼺䪹
6FUHZ
ż ż ż ż ż ż
6FKUDXEH 
㦻嫷㫋∬㗽^:ͬdϭϭϯϲϰͲϮϬϭϰ䤓屓⸩冥Ⓟᇭ
;dŚŝƐƚĂďůĞŝƐƉƌĞƉĂƌĞĚŝŶĂĐĐŽƌĚĂŶĐĞǁŝƚŚƚŚĞƉƌŽǀŝƐŝŽŶƐŽĨ^:ͬdϭϭϯϲϰͲϮϬϭϰ͘Ϳ
K㸸⾲♧䈕ᴹᇣ⢙䍘൘䈕䜘Ԧᡰᴹ൷䍘ᶀᯉѝⲴਜ਼䟿൷൘'ͬdϮϲϱϳϮ㿴ᇊⲴ䲀䟿㾱≲ԕлDŽ
;K͗/ŶĚŝĐĂƚĞƐƚŚĂƚƐĂŝĚŚĂnjĂƌĚŽƵƐƐƵďƐƚĂŶĐĞĐŽŶƚĂŝŶĞĚŝŶĂůůŽĨƚŚĞŚŽŵŽŐĞŶĞŽƵƐŵĂƚĞƌŝĂůƐĨŽƌƚŚŝƐƉĂƌƚŝƐďĞůŽǁƚŚĞůŝŵŝƚƌĞƋƵŝƌĞŵĞŶƚŽĨ'ͬdϮϲϱϳϮ͘Ϳ
y㸸⾲♧䈕ᴹᇣ⢙䍘㠣ቁ൘䈕䜘ԦⲴḀа൷䍘ᶀᯉѝⲴਜ਼䟿䎵ࠪ'ͬdϮϲϱϳϮ㿴ᇊⲴ䲀䟿㾱≲DŽ
;y͗/ŶĚŝĐĂƚĞƐƚŚĂƚƐĂŝĚŚĂnjĂƌĚŽƵƐƐƵďƐƚĂŶĐĞĐŽŶƚĂŝŶĞĚŝŶŽŶĞŽĨƚŚĞŚŽŵŽŐĞŶĞŽƵƐŵĂƚĞƌŝĂůƐƵƐĞĚĨŽƌƚŚŝƐƉĂƌƚŝƐĂďŽǀĞƚŚĞůŝŵŝƚƌĞƋƵŝƌĞŵĞŶƚŽĨ'ͬdϮϲϱϳϮ͘Ϳ
-802*PE+ &R.* -802,QVWUXPHQW&R/WG -8023URFHVV&RQWURO,QF
6WUHHWDGGUHVV -802+RXVH 0\HUV5RDG
0RULW]-XFKKHLP6WUD‰H 7HPSOH%DQN5LYHUZD\ (DVW6\UDFXVH1<86$
)XOGD*HUPDQ\ +DUORZ(VVH[&0'<8.
'HOLYHU\DGGUHVV 3KRQH  3KRQH    
0DFNHQURGWVWUD‰H )D[  )D[    
)XOGD*HUPDQ\ (PDLO VDOHV#MXPRFRXN (PDLO LQIRXV#MXPRQHW
3RVWDODGGUHVV ,QWHUQHW ZZZMXPRFRXN ,QWHUQHW ZZZMXPRXVDFRP
)XOGD*HUPDQ\
3KRQH 
)D[ 
(PDLO PDLO#MXPRQHW
,QWHUQHW ZZZMXPRQHW

You might also like