70115000T90Z004K000
70115000T90Z004K000
70115000T90Z004K000
Content
Content
5.1 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.2 Setting the display after switch-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.3 Selecting and editing parameters (plausibility inquiry for input values) . . . . . . . . . . . . . . . . . . . . . . . . .31
5.4 Aborting edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
5.5 Alarm acknowledgement using the Reset key (only for temperature limiters STB) . . . . . . . . . . . . . . . .32
5.6 Alarm acknowledgement via binary input (only for temperature limiters STB). . . . . . . . . . . . . . . . . . . .32
5.7 Lead sealing the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6 Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.2 Safety temperature monitor (STW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.2.1 Safe operating status STW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.3 Safety temperature limiter (STB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.3.1 Safe operating status STB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.4 Relevant standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.5 Validity of the Safety Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.6 Connection possibilities of the sensors (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
6.6.1 Achievable SIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
6.7 Standards and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.7.1 Terms and abbreviations acc. to DIN EN 14597 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.7.2 Terms and abbreviations acc. to DIN EN 61 508 and DIN EN 61 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
6.8 Safety instrumented parameters related to the temperature monitoring unit . . . . . . . . . . . . . . . . . . . .43
6.8.1 Failure rates and SFF for 701150...23 (AC 230 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6.8.2 Failure rates and SFF for 701150...25 (AC/DC 24 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
6.9 Determining the Safety Integrity Level (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
6.9.1 Safety integrity of the hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6.9.2 Safety-relevant system properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6.10 Determining the achieved Performance Level PL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.10.1 Terms and abbreviations acc. to DIN EN ISO 13849 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6.11 Connection possibilities of the sensors (PL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
6.11.1 Calculations DIN EN ISO 13849-1 Performance Level - low voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.11.2 Calculations DIN EN ISO 13849-1 Performance Level - extra low voltage (ELV) 24 V . . . . . . . . . . . . . . . . . . . . . . . . .55
6.11.3 Contribution to risk minimization through the control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL . . . . . . . . . . . . . . . . . .58
6.13 Other applicable device documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.14 Behavior during operation and in case of malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.15 Regular tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
6.15.1 Recommended tests for temperature probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
7 Configuration level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.1 Navigation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
7.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.2.1 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
7.2.2 Sensor type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
7.2.3 Offset 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.2.4 Lead wire resistance 1 (resistivity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
7.2.5 Filter time 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.2.6 Scaling start 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.2.7 Scaling end 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
7.2.8 Sensor type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Content
Content
7.2.9 Offset 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.2.10 Lead wire resistance 2 (resistivity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
7.2.11 Filter time 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.2.12 Scaling start 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.2.13 Scaling end 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
7.3 Limiter/monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7.3.1 Device function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
7.3.2 Switching behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
7.3.3 Limit value, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
7.3.4 Pre-alarm function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
7.3.5 Pre-alarm, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3.6 Error Pre-alarm, Relay pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3.7 Limit value difference, hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
7.3.8 Setting range min. (formerly ALHI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
7.3.9 Setting range max. (formerly ALLO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
7.4 Binary input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.4.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
7.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.2 Signal type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.3 Scaling start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.4 Scaling end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
7.5.5 Error cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.5.6 Error signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.5.7 Behavior when leaving the scaling range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
7.6 Display/operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.1 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.2 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.3 Decimal place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.4 Normal display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7.6.5 Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.7 Time-out light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.8 Time-out operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.6.9 Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.7.1 Limit switching cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.7.2 Current switching cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.7.3 Operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8.1 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
8.2 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.3 Binary input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.4 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
8.5 Measuring circuit monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
8.6 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
8.7 Test voltages according to EN 60730, part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
8.8 Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
8.9 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Content
Content
8.10 Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
8.11 Approvals/approval marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.12 Note for suitable probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
8.13 Probes for the operating medium air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.14 Probes for water and oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
8.15 Probes for water, oil and air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
9 Setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
9.1 Minimum hardware and software prerequisites: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.2 Displaying the device software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
9.3 Forgotten the code? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
9.4 Special function: thermocouple reverse polarity protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
10 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
12 What to do, if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13 Information for devices with extra code 062 GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
13.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
13.2 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
13.3 Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
14 Output behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
15 EU-Konformitätserklärung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
16 DIN CERTCO STB/STW1223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
17 SEBS-A.102606/16-1 V1.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
18 DGRL 07 202 1045 Z 0031/14/D0046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
19 China RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Content
Content
V4.00/EN 1 Brief description 10
1 Brief description
The safety temperature limiter (STB) and the safety temperature monitor (STW) are used to reliably detect and avert hazards
that could cause injuries, are harmful to the environment or cause destruction of production plants and produced goods, at an
early stage.
Its primary task is to reliably monitor thermal processes and switch the systems to an operationally safe status in the event of
malfunctions.
The measured value at the analog input can be recorded by various probes or standard signals.
The limit value overrange is indicated by the installed LEDs K1 and K2 (red) for each channel, and the installed relay "Alarm"
switches the system to an operationally safe status (alarm range).
The high standards of DIN EN 61 508 and DIN EN ISO 13849 are met by a device design, the 1oo2D structure of which ensures
reliable detection of errors and, thus, can also be used for applications according to the new Machinery Directive 2006/42/EC.
A Caution This symbol is used when there is a risk of damage to equipment or data if the instructions are ig-
nored or not followed correctly.
Danger This symbol is used when there is a risk of injury to persons if the instructions are ignored or not
V followed correctly.
Read This text contains important information and must always be read before work is continued. Han-
dling the device in any way that is not described in the Operating Manual or that is expressly forbid-
den will jeopardize your warranty rights.
v Reference This symbol refers to further information in other manuals, chapters or sections.
abc1 Footnote Footnotes are remarks referring to specific points in the text marked with a superscript number.
* Instructions
for action
This symbol indicates that an action to be performed is described. The individual steps are marked
by an asterisk.
1.4 Safety
In the sense of "Network and system security" according the series of standards IEC 62443 no steps inside the device have
been taken .
This means, that only the aspects of "safety" are determined in the series of JUMO STB/STW.
Switching behavior
A The voltage supply must correspond to the voltage given on the type plate!
2.1 Changing of the factory set switching behavior
If the safety function according to EN 14597 is changed to Max-Alarm then that change should be corrected on the nameplate.
Example:
This change can be noted directly underneath the nameplate using a waterproof marker.
Basic type
701150 Safety temperature limiters (STB) / monitors (STW) according to DIN EN 14597
Version
8 Factory setting
9 Configured according to customer specifications
Language
01 German (factory setting)
02 English
03 French
Switching behavior
0251 Safety temperature monitor max. alarm (inverse, N/C contact)
0252 Safety temperature monitor min. alarm (direct, N/O contact)
0253 Safety temperature limiter max. alarm (inverse, N/C contact)
0254 Safety temperature limiter min. alarm (direct, N/O contact)
Voltage supply
23 AC 110 to 240 V +10 % /-15 %, 48 to 63 Hz
25 20 to 30 V AC/DC, 48 to 63 Hz
Extra code
058 SIL and PL approval (membrane keypad yellow)
062 GL approval
3 Installation
3.1 Dimensions
104.8 45
85
89.4
3.2 Installation location, DIN rail installation
V The device is hooked into a 35 mm DIN rail (EN 60715) from the front and
The device is not suitable for use in potentially explosive atmospheres.
v The ambient conditions at the installation site must meet the requirements
specified in the technical data.
Chapter 8 "Technical data"
a As far as possible, the installation site should be vibration-free to prevent the screw-connections from working loose.
a The installation site should be free from aggressive media, e.g. acids and lyes, and, if possible, free from dust, flour or
other suspended matter in order to prevent the cooling slots from becoming clogged.
V4.00/EN 3 Installation 19
V4.00/EN 3 Installation 20
3.4 Dismantling
h Insert a screwdriver into the release lug from below and lift up (1).
h Simultaneously swivel the screwdriver and case up out of the DIN rail (2).
3.5 Electrical isolation
V4.00/EN 3 Installation 21
V4.00/EN 4 Electrical connection 22
4 Electrical connection
4.1 Installation notes
a Check that the safety temperature limiter is correctly installed for its application (temperature measurement) and is oper-
ated within the admissible system parameters.
a The device is designed for installation in switch cabinets, machines/plants or systems.
Ensure that the customer's fuse rating does not exceed 20 A.
a Isolate the device at all poles prior to starting service or repair work.
a All incoming and outgoing lines without a connection to the power supply network must be laid with shielded and
twisted lines. Connect the screen on the device side to ground.
a Do not run input and output lines close to current-carrying components or cables.
a Do not connect any additional consumers to the screw terminals for the device power supply.
a The choice of cable, the installation and the electrical connection of the device must conform to the requirements of VDE
0100 "Regulations on the Installation of Power Circuits with Nominal Voltages below 1000 V" or the appropriate local
regulations.
a Protect the relay circuit by suitable measures.
The maximum contact rating is 230 V/3 A (ohmic load).
a The electromagnetic compatibility conforms to the standards and regulations cited in the technical data.
v Chapter 8 "Technical data"
a During commissioning we recommend carrying out a trial run of the system until temperature switch-off at the set limit.
Only allow qualified electricians to carry out the electrical connection and the configuration settings until commis-
V sioning.
A
The approval according to DIN EN 14597 is only valid when the correct probe with DIN approval is set in the config-
uration level and also connected.
The limit value to be monitored must be within the admissible temperature range of the DIN probe.
v Chapter 8.12 "Note for suitable probes"
v Chapter 8.13 "Probes for the operating medium air"
The monitoring function is deactivated during data transmission using the setup program.
v Chapter 12 "What to do, if ..."
Connection is carried out via screw terminals. Lead Admissible cross sec-
tion
1 wire ≤ 2.5 mm2
fine-strand, ≤ 1.5 mm2
with core-end ferrule
Legend Remark Screw terminals Screw terminals
1, 2 Analog input1 (E1) Analog input2 (E2)
Thermocouple/ + – + –
double thermocouple
2 3 7 8
When connecting double thermocouples the measuring circuits (E1) and (E2) have to be installed so that
V they are electrically insulated. That means that both thermocouples do not have an electrical connection
to the protection fitting or each other. (insulated installation).
1 3 6 8
A Enter the lead resistance for RTD temperature probes in two-wire circuit when using greater line
lengths.
v Setup program: edit => analog inputs
1 2 3 6 7 8
V
two-wire circuit, individual probe for both analog J
inputs
1 3 6 8
Caution:
When only one probe (SIL2) is connected, the temperature limitation device
is reduced from SIL3 to SIL2. However, the internal 2-channel structure (1oo2D) in the device is still retained.
Both channels measure the same probe due to the simplified external circuit.
4 to 20 mA + – + –
Ix Ix
2 3 7 8
V 2
Ix
7
Caution:
When only one probe (SIL2) is connected, the temperature limitation device
is reduced from SIL3 to SIL2. However, the internal 2-channel structure (1oo2D) in the device is still retained.
Both channels measure the same current signal due to the simplified external circuit.
4 Binary input
Connection to a potential-free contact
Ground 4 5
5 Analog output: –
+
0 to 20 mA Ix,Ux
4 to 20 mA (ex-factory)
0(2) to 10V 9 10
Legend Remark Screw terminals Screw terminals
Caution
N L1 L- L+
10 Relay output "Alarm" (current-free state)
Relay (changeover contact element) with fuse cut-
out
Internal
circuitry
11 12 13
Caution
H If the main measured value is within the hysteresis during "Power ON", the relay outputs "Pre-alarm" and "Alarm"
are deactivated.
(4)
6 Pre-alarm (6) 4 Temperature unit
5 Limit value (5)
Legend Remark
3 LCD display
Black and white with background lighting 96 x 64 pixels
6 LED KV (yellow)
Is lit if the relay output pre-alarm was triggered.
(Relay output pre-alarm is active)
7 LED KD (yellow)
Is lit if the diagnosis processor has switched off a compo-
nent.
8 Keys
(Can only be operated when the transparent hood is fold-
ed up)
Increase value / previous parameter
Programming
RESET
12 Setup interface
13 LED K2 (red)
Is lit for all errors.
14 LED K1 (red)
Is lit for all errors.
15 LED OK
Green: OK range (no error)
OFF: Error occurred
5.3 Selecting and editing parameters (plausibility inquiry for input values)
The values are displayed in the standard display.
Carry out steps 1 to 4 to edit a value, e.g. in this case, the limit value
1 Press The first menu item "Analog inputs" has a black
background. The vertical line on the right shows
the current position.
H If no key is pressed, the device automatically returns to the standard display after 30 seconds (timeout) and the value
is not saved. The length of the timeout is configurable.
v see operating overview on the first inner page of this manual.
5.5 Alarm acknowledgement using the Reset key (only for temperature limiters STB)
h Press (RESET) key and hold down
Ticks appear
after the errors The alarm is no longer pending and is acknowledged as soon as the time bar has fin-
ished (3 seconds).
A bell is
shown after
the error. The alarm condition is still pending and cannot be acknowledged.
5.6 Alarm acknowledgement via binary input (only for temperature limiters STB)
The binary input can be configured so that, for example, alarms can be unlocked via a potential-free contact.
The function only reacts to the switching flank from the "open" to the "closed" state.
The contact then behaves in the same way as the "Reset" button.
v Chapter 7.4.1 "Function"
5.7 Lead sealing the device
6 Safety Manual
6.1 Brief description
The safety temperature limiter (STB) and safety temperature monitor (STW) enable early and reliable detection of risks which
could potentially result in personal injuries, environmental damage, or destruction of the production plant and production mate-
rials.
Its task is to reliably monitor process variables such as temperature or pressure and to switch the plants to an operationally
safe status in the event of malfunctions.
The measured value at the analog input can be recorded by various probes or standard signals.
Even when using double sensors (1oo2) only one physical measuring point is monitored at the measuring point.
Limit value exceedance is indicated by the installed LED K1 and K2 (red) for each channel. At the same time the integrated
safety tested Relay output "Alarm" (screw terminals 14 and 16) switches the system to safe operating status (alarm range).
The SIL3 requirements of DIN EN 61508 or PLe DIN EN ISO 13849 are met by a device concept that has a 1oo2D structure
which ensures reliable detection of errors.
Automatic Electrical Control and Regulating Devices for Household Use and Similar Applications Parts 2-9: Special Re-
quirements for Temperature-Dependent Control and Regulating Devices
- EN 61 326
- DIN EN ISO 13849-1 PLe
- UL 60730-2-9
- According to the Pressure Equipment Directive
H The evaluation described in this Safety Manual in terms of functional safety and display of certificates applies to
the specified versions of temperature monitoring units including sensor versions.
Specifications that do not take the sensor system into consideration is identified as such.
Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor sys-
tem was taken into account. In this case, the user selects the sensor system. For this reason, the user is responsible for evalu-
ating the achievable SIL.
If the used SIL-capable sensor consists of hardware and software (e.g. transmitter), the maximum SIL that can be achieved –
irrespective of the architecture – is the one according to which the sensor software was developed (so, for example, if the sen-
sor software has SIL2, the max. achievable SIL is 2).
The possibility to connect passive sensors such as double thermocouples, Pt100 sensors, or Pt1000 sensors means that the
sensors do not necessarily require a SIL qualification. In this case, the specification of the failure rates for the passive sensors
is sufficient for the SIL qualification of the overall system. The user of the system must always determine the PFDavg and/or
PFH value of the overall safety chain to evaluate the achieved SIL
Requirements regarding proof-check interval and lifetime apply only in terms of functional safety.
Requirements as specified by DIN EN 14 597 are defined in the Operating Manual B 701150 and are independent of the re-
quirements of this Safety Manual.
Temperature probe
Admissible measuring ranges must be observed for devices with approval according to DIN EN 14 597 and SIL certification. If
other temperature probes than those described by JUMO data sheets 901006 and 902006 are used, their registration and suit-
ability for use must be verified.
Abbreviation Explanation
Type 2 Mode of operation for which the manufacturing variation and migration of the operating value, operat-
ing duration, or operating procedure has been checked.
Type B Micro disconnection in operation, corresponding contact disconnection at at least one pole to
provide functional reliability.
Type D A free trip mechanism that also cannot be closed temporarily for as long as the error persists.
Type F (STB) A mode of operation in which, after the RS has been installed, it can only be reset with the aid of a tool.
Type J (STB) A free trip mechanism with contacts that cannot be prevented from opening and which may not func-
tion as an automatically resetting RS if the means of resetting is held in the "Reset" or "On" position.
Type K A probe mode of operation in which a probe break or a disconnection between the probe head and the
switching head does not cause the operating value to increase.
Type N A mode of operation in which the operating value does not increase as a result of a leak in the probe or
in the parts that connect the probe and switching head. This mode is intended for use with electrical er-
ror models.
Type V (STB) A lockout that can only be reactivated through a manual reset.
Type P A mode of operation that is effective following a specified test through a change in temperature, as
specified in 17.101 of DIN EN 60730-2-9.
6.7.2 Terms and abbreviations acc. to DIN EN 61 508 and DIN EN 61 511.
Name Description
Actuator Part of a safety-related system that intervenes in the process to achieve a safe state.
EUC EUC (equipment under control)
Equipment, machine, apparatus, or system used for manufacturing, shaping materials,
for transport, medical purposes, or other activities.
E / E / PE Electrical/electronic/programmable electronic (E/E/EP):
based on electrical (E) and/or electronic (E) and/or programmable electronic (PE)
technology
Failure End of the ability of a functional unit to perform a required function.
Diagnostic coverage Partial reduction in the probability of dangerous hardware failures due to the use of
automatic diagnostic tests.
Errors A non-normal condition that can cause a reduction or the loss of the ability of a
functional unit to perform a required function.
Functional safety A part of overall safety related to the EUC and EUC control system that depends on the
correct function of the E/E/EP safety-relevant system, safety-relevant systems of other
technology, and external equipment for risk reduction.
Functional unit Unit consisting of hardware or software or both that is suitable for performing a
specified task.
Dangerous failure A failure with the potential of placing the safety-related system in a dangerous state or a
state without functional capability.
Safe failure A failure without the potential of placing the safety-related system in a dangerous state
or state without functional capability.
Hazard Potential source of damage
Security Absence of unjustifiable risks
Name Description
Safety function A function that is performed by an E / E / PE safety-related system, safety-related
system based on some other technology, or external equipment for reducing risk with
the goal of achieving or maintaining a safe state for the EUC taking into consideration a
specified dangerous event.
Safety integrity The probability that a safety-related system will perform the required safety function
under all specified conditions within a specified period of time according to
requirements.
Safety Integrity Level (SIL) One of four discrete levels for specifying the requirement for safety integrity of the
safety functions assigned to the E/E/PE safety related system. Safety Integrity Level 4
represents the highest level of safety integrity, while Safety Integrity Level 1 represents
the lowest.
Safety-related system A system that
- performs necessary safety functions that are required to reach or maintain a safe state
for the EUC and
- is designed by itself or with other E / E / PE safety-related systems of other
technology or external equipment for risk reduction to achieve the necessary safety
integrity for the required safety functions.
Safety Instrument System (SIS) Safety instrumented system to perform one or more safety-related functions. A SIS
consists of sensor(s), logic system, and actuator(s).
Lambda: λ Failure rate per hour
Lambda dangerous: λD Rate of dangerous failures per hour
Lambda Δangerous Δetect: λDD Rate of detected dangerous failures per hour
Lambda Δangerous Υndetect: λDU Rate of undetected dangerous failures per hour
Name Description
Lambda: λSU Rate of undetected safe failures per hour
Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006.
For variant 5 no sensor system was taken into account.
In this case, the user selects the sensor system.
Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006.
For variant 5 no sensor system was taken into account.
In this case, the user selects the sensor system.
The PFH and PFDavg values were calculated with the assumption that the time to restore the system is 8 h (MTTR = 72 h). Fur-
thermore, the calculation was based on a lifetime of 10 years (T1 = 10 y). The Common Cause Factor was determined accord-
ing to the tables of DIN EN 61508 for sensor systems and logic.
6.9 Determining the Safety Integrity Level (SIL)
The achievable Safety Integrity Level is determined by the following safety-related parameters:
- Average probability of dangerous failures of a safety function on demand (PFDavg),
- Hardware Fault Tolerance (HFT) and
- Safe Failure Fraction (SFF).
The specific safety-related parameters for the 701150 measuring system may be found in the table of the "Safety-related pa-
rameters" chapter.
The following table shows how the "Safety Integrity Level" (SIL) depends on the "average probability of dangerous failures of a
safety function of the entire safety-related system" (PFDavg) according to DIN EN 61 508. The "low demand mode" is consid-
ered, i. e. the demand rate for the safety-related system averages once a year.
Table High Demand PFH
Typical subdivision of the "average probability of dangerous failures of a safety function on demand" (PFDavg) into subsystems
The specifications related to functional safety in this Safety Manual include sensor systems (resistance temperature sensors,
thermocouples), logic unit (701150), and (as signal contact) the relay output in the 701150 system.
The actuator (for example a power contactor) is system-related and must be taken into consideration separately according to
the standard for the safety loop.
6.9.1 Safety integrity of the hardware
According to DIN EN 61 508, a distinction must be made between systems of type A and systems of type B.
A subsystem can be considered to be type A if, for the components required to achieve the safety function,
- the failure behavior of all components used is sufficiently defined; and
- the behavior of the subsystem can be fully determined under failure conditions; and
- reliable failure data from experience in the field exists for the subsystem to show that the assumed failure rates for detected
and undetected dangerous failures are achieved.
A subsystem can be considered to be type B if, for the components required to achieve the safety function,
- the failure behavior of at least one of the components used is not sufficiently defined; or
- the behavior of the subsystem cannot be fully determined under failure conditions; or
- no sufficiently reliable failure data from experience in the field exists for the subsystem to support the utilized failure rates
for detected and undetected dangerous failures.
The 701150 temperature monitoring unit corresponds to a type B system.
The following table shows the achievable Safety Integrity Level (SIL) in dependency on the proportion of non-dangerous fail-
ures (SFF) and the hardware fault tolerance (HFT) for safety-related type B subsystems.
For 701150 the following table applies:
Safe Failure Fraction (SFF) Hardware fault tolerance (HFT) for type B
0 1 2
<60 % Not allowed SIL1 SIL2
60 to <90 % SIL1 SIL2 SIL3
90 to <99% SIL2 SIL3 SIL4
≥99 % SIL3 SIL4 SIL4
The variants with two sensors are consistently structured with two channels.
The two subsystems have to be galvanically isolated from each other.
These are monitored:
- Probe break sensor system subsystem
- Probe short circuit in the sensor system subsystem
- Reverse polarity of the probes
- Random hardware failure in one channel
Operating mode concerning Operating mode with lower and higher demand rate possible on a customer-specific
safety function basis
Safety-critical inputs Temperature sensor inputs 4 to 20 mA, current loop
Safety-relevant inputs Setup and parameterization
Safety-critical output Alarm contact limit value
Subsystem type Type B
Safety architecture (logic unit JUMO 1oo2D
STB/STW 701150)
Safety architecture (sensor system) SIL2 SIL3
1oo1 1oo2
Hardware error tolerance (logic unit HFT=1
JUMO STB/STW 70.1150)
Hardware error tolerance (sensor sys- SIL2: HFT=0 SIL3: HFT=1
tem)
Proportion of safe errors SIL2 sensor system HFT=0: 90 % to < 99 % SIL3 sensor system HFT=1:
90 % to <99 %
CCF Calculation according to DIN EN 61508 Part 7 Appendix D and/or DIN EN ISO 13849-
1 Table F.1 min. 65 %
Average failure probability of a safety SIL2: SIL3:
function on demand (overall system) Low demand: PFDavg < 10-2 Low demand: PFDavg < 10-3
High demand: PFH < 10-6 High demand: PFH < 10-7
Interval for repeat test No repeat test
As further parameters to be observed, operational aspects such as the demand rate and/or the test rate of the safety function
can also influence the resulting PL.
Excerpt from DIN EN ISO 13849-1
H This excerpt contains references to the complete standard DIN EN ISO 13849-1 which are therefore not repro-
duced in this chapter.
Sensor Logic
Variant Connected sensors system architectur Achievable PL
architecture e
1 1 × Pt100 in 2-wire circuit 1oo1 1oo2D PLd
individual sensor
1a 2x Pt100/1000 2-wire circuit 1oo2 1oo2D PLe
2 2x Pt100/1000 3-wire circuit 1oo2 1oo2D PLe
3 2x thermocouple 1oo2 1oo2D PLe
4 1x Pt100/1000 1oo2 1oo2D PLe
2-wire and 3-wire circuit
1x thermocouple
5 STB/STW 701150 without Sensors con- 1oo2D PL of the used Max. achievable Max. achievable
sensor system 1oo2D archi- nected by the sensor PL of the system PL of the system
tecture. system user with 1oo1 sensor with 1oo2 sen-
No probe or use 4 to 20 mA. Architecture system architec- sor system ar-
(means that the sensor is not acc. to con- ture chitecture
taken into account for the cal- nection 1oo1 DC701150 ≥ 90 % DC701150 ≥ 90
culation). or 1oo2 %
PLb PLd PLe
PLc PLd PLe
PLd PLd PLe
PLe PLe PLe
Important information:
Variants 1 to 4 were evaluated with JUMO probes according to data sheets 901006 and 902006. For variant 5 no sensor sys-
tem was taken into account. In this case, the user selects the sensor system. For this reason, the user is responsible for evalu-
ating the achievable PL.
6.11.1 Calculations DIN EN ISO 13849-1 Performance Level - low voltage 230 V
6.11.2 Calculations DIN EN ISO 13849-1 Performance Level - extra low voltage (ELV) 24 V
1 i ab i bc 2
SRP/CS a SRP/CS b SRP/CS c
I L O
I Input
L Logic
O Output
1 Start event, e.g. manual actuation of a button, opening of a protective guard,
interruption of the beam of an AOPD
2 Drive unit of the machine, e.g. motor brake
6.12 Evaluating the achieved Performance Level PL and the relationship to the SIL
For application in this part of DIN EN ISO 13849, the capability of safety-related parts to perform a safety function is expressed
through the determination of a Performance Level.
The PL must be assessed for each selected SRP/CS and/or SRP/CS combination that performs a safety function. The PL of
the SRP/CS must be determined by assessing the following aspects:
- The MTTFc value of individual components (see Appendices C and D)
- The DC (see Appendix E)
- The CCF (see Appendix F)
- The structure (see section 6)
- The behavior of the safety function under failure conditions (see section 6)
- Safety-related software (see 4.6 and Appendix J)
- Systematic failures (see Appendix G)
- The capability to perform a safety function under predictable ambient conditions
The following diagram depicts the procedure for selecting the categories in combination with MTTFd for each channel and the
DCavg to achieve the required PL for each safety function.
Relationship between the categories DCavg, MTTFd of each channel and PL
PL Performance Level
1 MTTFd of each channel = low
2 MTTFd of each channel = medium
3 MTTFd of each channel = high
The diagram above shows the different possible combinations for assessing the category with DCavg (horizontal axis) and the
MTTFd of each channel (bars). The bars in the diagram show the three MTTFd areas of each channel (low, medium and high)
that can be selected to achieve the required PL.
Before the simplified procedure from the diagram shown is applied (which shows the results of different Markov models on the
basis of intended architectures from section 6), the category of the SRP/CS and the DCavg and the MTTFd of each channel
must have been determined (see section 6 and Appendices C to E).
For categories 2, 3, and 4, sufficient measures against failures due to combined failures must be fulfilled (see Appendix F). Tak-
ing these parameters into account, the diagram represents a graphical procedure for determining the PL achieved by the SRP/
CS. The combination of category (including failures due to combined failures) and DCavg determines which column must be se-
lected in image 5. In accordance with the MTTFd of each channel, one of the three differently hatched areas of the applicable
column must be selected.
The vertical position of these areas determines the achieved PL, which can be read off the vertical axis. If the area covers two
or three possible PLs, the achieved PL is specified in table 7. To select the exact PL on the basis of the precise value of the
MTTFd of each channel, see Appendix K.
6.13 Other applicable device documentation
For temperature monitoring unit 701150 the measures, values, and requirements specified in this Operating Manual regarding
installation, electrical connection, function, and startup must be observed.
H
No test is required for SIL2 and SIL3 certified systems since the proof check equals the lifetime. Each is ten years.
After the lifetime expires, the systems no longer meet the requirements according to their SIL certification.
- Clear assignment of sensor and associated thermowell/protective sleeve by checking the installation depth
- Corrosion and correct positioning of the contacts and terminals of cable connections
- Seals of terminal heads and cable ducts
- Interruptions due to "knocking, shaking" on the thermometer/measuring insert
Since the maximum operating temperature influences the drift behavior, the thermometer should be recalibrated or replaced at
certain intervals to ensure reliable and precise temperature measurement.
The testing intervals are listed in the table below:
Maximum operating tem- Pt - RTD temperature probe Thermocouples
perature
200 °C 5 years 5 years
550 °C 2 years 5 years
700 °C 1 year 2 years
1000 °C Non-precious metal 1
year
Precious metal 2 years
1500 °C 1 year
H The testing intervals specified here are recommendations that must be adapted to the special conditions at the
operating location and, if necessary, the user should perform the tests more regularly.
V4.00/EN 6 Safety Manual 63
V4.00/EN 7 Configuration level 64
7 Configuration level
7.1 Navigation principle
All the parameters are freely accessible at the factory, but they can be disabled via the setup program.
v Chapter 9.3 “Forgotten the code?”
Parameters of the configuration level which are not required are automatically hidden depending on the setting.
7.2 Analog inputs
V
Single Pt100 in 2-wire circuit Caution:
When only one probe (SIL2) is connected, the temperature limiter device is
reduced from SIL3 to SIL2!
However, the internal 2-channel structure (1oo2D) in the device still remains.
Both channels measure the same sensor due to the simplified external wiring.
V
Single 4 to 20 mA Caution:
When only one probe (SIL2) is connected, the temperature limiter device is
reduced from SIL3 to SIL2!
However, the internal 2-channel structure (1oo2D) in the device still remains.
Both channels measure the same current signal due to the simplified external
wiring.
k Factory setting
k Factory setting
Value range
Parameter Comment
(factory-setting in bold)
7.2.3 Offset 1 Using Offset1, a measured value at the analog input -999.9 to 0.0 to 999.9
can be corrected by the value entered above the total
measuring range.
7.2.4 Lead wire resistance 1 Analog-input1 lead wire resistance 0.0 to 30.0 ohm
in 2-wire circuit
(resistivity) This value is used to compensate the resistance of the
probe line and depends on the line length.
Enter the ohmic resistance of the probe line here to
achieve the best possible temperature measurement.
Value range
Parameter Comment
(factory-setting in bold)
7.2.5 Filter time 1 Time constant of the digital input filter 0.0 to 0.6 to 100 sec.
2nd order for analog input 1
If the input signal changes suddenly, approx. 26 % of
the change is recorded following a period that corre-
sponds to the filter time constant dF (2 x dF: approx.
59 %; 5 x dF: approx. 96 %).
Value 0 means: filter switched off
k Factory setting
Value range
Parameter Comment
(factory-setting in bold)
7.2.9 Offset 2 Using Offset2, a measured value at the analog input -999.9 to 0.0 to 999.9
can be corrected by the value entered over the total
measuring range.
7.2.10 Lead wire resistance 2 Lead wire resistance analog input 2 0.0 to 30.0 ohm
in 2-wire circuit
(resistivity) This value is used to compensate the resistance of the
probe line and depends on the line length.
Enter the ohmic resistance of the probe line here to
achieve the best possible temperature measurement.
Value range
Parameter Comment
(factory-setting in bold)
7.2.11 Filter time 2 Time constant of the digital input filter 0.0 to 0.6 to 100 sec.
2nd order for analog input 2
If the input signal changes suddenly, approx. 26 % of
the change is recorded following a period that corre-
sponds to the filter time constant dF (2 x dF: approx.
59 %; 5 x dF: approx. 96 %).
Value 0 means: filter switched off
7.3 Limiter/monitor
Value range
Parameter Comment
(factory-setting in bold)
7.3.1 Device function Safety temperature limiter (STB) initial startup: STB initial startup, STB,
Regardless of the switching status of the alarm relay STW
output prior to power failure, the STB remains locked
when power returns.
The purpose of this factory setting is to ensure that the
device will be in a safe switched-off state when the
voltage supply is switched on for the first time.
After this initial startup, the device function can be set
to STB or STW.
Safety temperature limiter STB:
The device must be manually reset using the keypad or
the binary input as soon as the main measured value is
back within the valid range.
Safety temperature monitor STW
The device is automatically reset as soon as the main
measured value is back within the valid range.
Value range
Parameter Comment
(factory-setting in bold)
7.3.2 Switching behavior Min. alarm: Max. alarm, min. alarm
If the measured value falls below the limit value, the
relay output alarm switches to OFF. The LEDs K1 and
K2 light up red and the measured values flash in the
display.
Hysteresis
S S
P P
Ö Ö
3,15A 3,15A
Relay output 14 15 16 14 15 16
alarm inactive Measured value
LED K1, K2 light up red LED OK lights up green
If set to the safety temperature limiter (STB) setting, this condition remains even when the main
measured value is back in the valid range. Only when the "Reset" key is pressed or a switch is
activated when the binary input is respectively configured will the alarm relay output switch on
again and the OK LED light up green.
When setting the safety temperature monitor (STW), the alarm relay output automatically
switches back to ON as soon as the main measured value is back within the valid range.
Value range
Parameter Comment
(factory-setting in bold)
Max. alarm:
If the measured value exceeds the limit value, the relay
output alarm switches OFF. The LEDs K1 and K2 light
up red and the measured values flash in the display.
If set to the safety temperature limiter (STB) setting, this condition remains even when the main
measured value is back in the valid range. Only when the "Reset" key is pressed or a switch is
activated when the binary input is respectively configured will the alarm relay output switch on
again and the OK LED light up green.
When setting the safety temperature monitor (STW), the alarm relay output automatically
switches back to ON as soon as the main measured value is back within the valid range.
Value range
Parameter Comment
(factory-setting in bold)
7.3.3 Limit value, hysteresis Limit value alarm: -200 to 0 to 850
If this value is exceeded or not reached, this affects the Depends on setting range
alarm relay output depending on the switching behav- min. and max.
ior.
Hysteresis limit value: 0 to 2 to 100
Difference between the switch-off and switch-on
threshold, e.g. for rising and falling temperatures.
7.3.4 Pre-alarm function No function No function,
Pre-alarm relay output is inactive Absolute value,
Limit val. dist.
Absolute value:
H
Absolute value inverse
The pre-alarm responds according to
Pre-alarm relay output is triggered if the value for the Gap limit value inverse
its setting to the main measured val- Window
pre-alarm is exceeded.
ue Window inverse
Limit val. dist.
Here, the set value for the pre-alarm is used on a basis
that is relative to the limit value. If, for example, a pre-
alarm of 10 K is entered, the pre-alarm relay output
always switches at 10 K before the limit value, regard-
less of how the limit value is set.
Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Min-Alarm setting
Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Max-Alarm setting
Value range
Parameter Comment
(factory-setting in bold)
The behavior of the relay output pre- Absolute value inverse:
alarm depends on the setting Min- The pre-alarm possesses inverse switching behavior
Alarm or Max-Alarm. in comparison to the “Absolute value“ setting and be-
comes active if the value for pre-alarm is exceeded.
Gap limit value inverse:
Here, the set value for pre-alarm is used as a distance
to the limit value.
The pre-alarm possesses inverse switching behavior
in comparison to the “Limit val. dist.“ setting.
Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Min-Alarm setting
Value range
Parameter Comment
(factory-setting in bold)
Switching behavior of the relay output pre-alarm for the Max-Alarm setting
Value range
Parameter Comment
(factory-setting in bold)
Window:
The set pre-alarm value determines the window width
symmetrically around the limit value.
Here it is irrelevant if Min-Alarm or Max-Alarm is set.
In a window symmetrically around the limit value the pre-alarm relay is active.
Value range
Parameter Comment
(factory-setting in bold)
Window inverse:
The pre-alarm possesses inverse switching behavior
in comparison to the “Window“.
In a window symmetrically around the limit value the pre-alarm relay is inaktive.
Caution
Value range
Parameter Comment
(factory-setting in bold)
7.3.8 Setting range min. (for- This value may not be lower than the lower end of the -9999 to -200 to limit value
connected probe or unit signal measuring range. It may °C
merly ALHI) also not be set higher than the setting for the alarm
This is the lower limit of the setting limit value.
range for the limit value.
7.3.9 Setting range max. (for- This value may not be greater than the higher end of Limit
the connected probe or unit signal measuring range. It value to 850 to 9999 °C
merly ALLO) may also not be set lower than the setting for the alarm
This is the upper limit of the setting limit value.
range for the limit value.
2: 2 to 10 V 1.8 V 10.2 V
3: 0 to 10 V 0V 10.2 V
k Factory setting
4 mA
3.8 mA
Measured value
V
7.6 Display/operation
Value range
Parameter Comment
(factory-setting in bold)
7.6.1 Language German German, English, French
English
French
7.6.2 Unit Here a unit for the measured value can be assigned. °C, °F, %, text
°C
Value range
Parameter Comment
(factory-setting in bold)
7.6.5 Contrast Screen contrast 0 to 5 to 10
Difference in brightness between black and
white pixels
7.6.6 Lighting Here the background lighting of the display is set. Off, On, During operation
Off:
Always switched off
On:
Always switched on
During operation:
The background illumination is only switched on when
the keys are operated and it lights up until the time for
the time-out light has expired.
7.6.7 Time-out light Here a waiting period for the switch-off of the back- 0 to 30 to 100 sec
ground lighting is set.
7.6.8 Time-out operation Here, the waiting period is set for the return from the 0 to 30 to 100 sec
configuration to normal display.
7.6.9 Code To protect against unauthorized manipulations, a code 0 to 9999
can be set here for locking the configuration level.
0 means: code request switched off
8 Technical data
8.1 Analog inputs
RTD temperature probe
Thermocouples
Direct current
Measuring range Accuracy Ambient temperature
influence
4 to 20 mA, voltage drop < 2 V 0.2 % 150 ppm/K
Scaling Can be freely programmed within the limits
Measuring rate 210 ms
Error tolerance time ≤ 5 s time taken into account for all diagnosis tests
Input filter Digital filter, 2nd priority; filter constant can be set from 0 to 100 s
Special features Individual probe 4 to 20 mA
8.2 Analog output
Type of sig- Accuracy Residual ripple Load influence Temperature influ- Load
nal ence resis-
tance
Current 4 to 20 mA ≤ 0.5 % ± 0.5 % at 300 Ω ± 0.05 mA/ 100 Ω 150 ppm / K ≤ 500 Ω
0 to 20 mA
Voltage 2 to 10 V ≤ 0.5 % ± 0.5 % ± 15 mV 150 ppm / K ≥ 500 Ω
0 to 10 V
Connection Function
1 potential-free contact Unlocking, keyboard locking, level locking can be configured
Terminal temperature Range If the temperature range of -10 °C to +80 °C is exceeded or undercut, the device shows
the error message “Terminal temperature Range“.
The output changes to a safe state (quiescent current principle).
The message can only be acknowledged, if the temperature is back again in the valid
range.
Environmental performance 85 % rel. humidity without condensation
(3K3 with extended temperature range according to DIN EN 60721-3-3)
EMC According to DIN EN 14597 and standards from the standard series DIN EN 61326
Emitted interference Class B
Interference resistance Evaluation criteria FS according to DIN EN 14597, regulation and control devices (RS)
1. All specifications refer to the measuring range limit value
8.10 Case
Material Polycarbonate
Flammability class UL 94 V0
Electrical connection On the front via screw terminals up to max. 2.5 mm 2
Installation On 35 mm DIN rail according to EN 60715
Installation position vertical
Weight Approx. 230 g
Protection class IP 20 according to DIN EN 60529
8.11 Approvals/approval marks
Approval marks Inspection author- Certificates/certification Inspection basics Valid for
ity numbers
DIN DIN CERTCO STB/STW1223 DIN EN 14597 All device versions:
SIL2, SIL3 TÜV Nord (German SEBS-A.102606/16-1 V1.0 DIN EN 61508 All device versions
Technical Inspec- DIN EN 60730-2-9
tion Agency) DIN EN 14597
PL e DIN EN ISO 13849-1 All device versions
c UL us Underwriters Labo- File Nr.: E325456 UL 60730-2-9 All device versions
ratories UL 60730-1
UL 60730-2-9
CAN/CSA-E60730-1
CAN/CSA-E60730-2-9
DNV GL DNV GL TAA000017J DNV GL rules for classifi- All device versions
cation - Ships, offshore
units, and high speed
and light craft
Pressure equipment TÜV Nord (German 07 202 1045 Z 0031/14/ DGRL 97/23/EG All device versions
directive Technical Inspec- D0046
tion Agency)
EAC Гамма-Тест EAЭC N RU Д- TP TC 004/2011 All device versions
DE.AH03.B.17659/19 TP TC 020/2011
Actual type designation Probe type Temperature ran- Nom. length mm Process connection
ge
RTD temperature probe Data Sheet 902006
902006/65-228-1003-1-15-500-668/000 1 x Pt100 -170 ... +700°C 500 Stop flange movable
902006/65-228-1003-1-15-710-668/000 710
902006/65-228-1003-1-15-1000-668/000 1000
902006/55-228-1003-1-15-500-254/000 1 x Pt100 -170 ... +700°C 500 movable G1/2 com-
pression clamp
902006/55-228-1003-1-15-710-254/000 710
902006/55-228-1003-1-15-1000-254/000 1000
902006/65-228-2003-1-15-500-668/000 2 x Pt100 -170 ... +700°C 500 Stop flange movable
902006/65-228-2003-1-15-710-668/000 710
902006/65-228-2003-1-15-1000-668/000 1000
902006/55-228-2003-1-15-500-254/000 2 x Pt100 -170 ... +700°C 500 movable G1/2 com-
pression clamp
902006/55-228-2003-1-15-710-254/000 710
902006/55-228-2003-1-15-1000-254/000 1000
Thermocouples Data Sheet 901006
901006/65-547-2043-15-500-668/000 2 x NiCr-Ni, Typ „K“ -35 ... +800°C 500 Stop flange movable
901006/65-547-2043-15-710-668/000 710
901006/65-547-2043-15-1000-668/000 1000
901006/65-546-2042-15-500-668/000 2 x Fe-CuNi, Typ „L“ -35 ... +700°C 500 Stop flange movable
901006/65-546-2042-15-710-668/000 710
901006/65-546-2042-15-1000-668/000 1000
901006/66-550-2043-6-500-668/000 2 x NiCr-Ni, Typ „K“ -35 ... +1000°C 500 Stop flange movable
901006/66-550-2043-6-355-668/000 355
901006/66-550-2043-6-250-668/000 250
901006/66-880-1044-6-250-668/000 1 x PT10Rh-PT, Typ „S“ 0 ... 1300°C 250 Stop flange movable
901006/66-880-1044-6-355-668/000 355
901006/66-880-1044-6-500-668/000 500
901006/66-880-2044-6-250-668/000 2 x PT10Rh-PT, Typ „S“ 0 ... 1300°C 250 Stop flange movable
901006/66-880-2044-6-355-668/000 355
901006/66-880-2044-6-500-668/000 500
901006/66-953-1046-6-250-668/000 1 x PT30Rh-PT6Rh, Typ „B“ 600 ... 1500°C 250 Stop flange movable
901006/66-953-1046-6-355-668/000 355
901006/66-953-1046-6-500-668/000 500
901006/66-953-2046-6-250-668/000 2 x PT30Rh-PT6Rh, Typ „B“ 600 ... 1500°C 250 Stop flange movable
901006/66-953-2046-6-355-668/000 355
901006/66-953-2046-6-500-668/000 500
901006/54-544-2043-15-710-254/000 2 x NiCr-Ni, Typ „K“ -35 ... 550°C 65...670 movable G1/2 compres-
sion clamp
901006/54-544-1043-15-710-254/000 1 x NiCr-Ni, Typ „K“ 65...670
Note:
Due to the response accuracy, use is only permitted with thermowells (immersion sleeves) supplied by the factory..
Actual type designation Probe type Temperature range Nom. length mm Process connection
902006/53-507-1003-1-12-160-815/000 160
902006/53-507-1003-1-12-220-815/000 220
902006/53-505-3003-1-12-160-815/000 160
902006/53-505-3003-1-12-220-815/000 220
902006/40-226-1003-1-12-160-815/000 160
902006/40-226-1003-1-12-100-815/000 100
Actual type designation Probe type Temperature range Install. length Process connection
mm
H The probes described in data sheets 901006 and 902006 are also certified for the Pressure Equipment Directive.
9 Setup program
The program and the connection cable are available as accessories and
offer the following possibilities:
- Easy and comfortable parameterization and archiving via PC
- Easy parameter duplication for identical types of devices
10 Alarm messages
They can appear as follows:
The measured value The device is in the alarm range h Check the limit value in the configuration
flashes in the top display. LEDs K1, K2 are lit red. level.
The measured value flashes in the display and is h Find out the reason for the overrange or un-
higher or lower than the limit value depending on derrange.
the switching behavior set.
h If necessary, correct the limit value
- Measured value too high or too low
h If necessary, reduce an excessive hysteresis
- Excessive deviation between the because it might be too high in the OK
temperature values during difference moni- range.
toring v Chapter 7.7.3 "Operating hours"
LED K1 is lit red, The device is set as a safety temperature lim- h Press the (RESET) key for longer than 3
although the measured iter (STB). seconds to manually unlock the relay.
value is in the OK range Even if the measured value is already in the OK v Chapter 5.5 "Alarm acknowledgement
range after being exceeded, the relay of an auto- using the Reset key (only for temperature
matic reset temperature limiter does not auto- limiters STB)"
matically reset.
It must be unlocked manually.
Description Cause Remedy
... relay output "Alarm" - The integrated fuse cut-out is defective, h Measure terminal 14 and 16 of the relay
between terminal 14 and caused by an excessive relay current. when the LED K1 is lit green using a conti-
16 is not closed although nuity test device.
the LED OK is lit green (in h The device must be returned to JUMO for
the OK range). repair.
v Chapter 2.5 "Service addresses"
... the display is dark, - Display shut-down after timeout was activat- h Press any key
only the LEDs are lit ed or switch off timeout.
v Chapter 7.6.8 "Time-out operation"
13.3 Locks
The configuration level can be inhibited with a code.
v Chapter 7.6.9 "Code"
Intentional or unintentional adjustments are not possible without additional measures.
v Chapter 5.7 "Lead sealing the device"
H For service work, the device must be returned to the head office.
According to recommendation of DNV GL the availability of a replacement device must be guaranteed for certain
applications.
H We recommend keeping a printout of the configuration parameters (setup program) and the technical documents
of the STB/STW (connection diagram) on site (request a copy if necessary).
14 Output behavior
Operating status Relay output alarm Relay output pre- Analog output
alarm KV
Initialization
Setup communication
During reading-writing of the configuration Inactive Pre-alarm monitoring Scaled analog signal is
(for approx. 5 seconds) active being output
v Chapter 7.3.4 v Chapter 7.5
Standard operation
After initialization phase system is in error- Inactive Pre-alarm monitoring Scaled analog signal is
free status Unlocking possible active being output
(STB - initial startup) v Chapter 7.3.4 v Chapter 7.5
After initialization phase system is in error-free Monitoring of the li-
status mit value active
(STB, STW) v Chapter 7.3.2
External error
Operating status Relay output alarm Relay output pre- Analog output
alarm KV
Probe break, probe short circuit Inactive Error- and relay pre- Error cases can be confi-
(e.g. input 1) alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6
After probe break, probe short circuit (STW) Monitoring of the li- Pre-alarm monitoring Scaled analog signal is
mit value active active being output
v Chapter 7.3.2 v Chapter 7.3.4 v Chapter 7.5
After probe break, probe short circuit Inactive
(e.g. input 1) (STB) Unlocking possible
Differential – Alarm (STW function) Inactive Error- and relay pre- Error cases can be confi-
alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6
Operating status Relay output alarm Relay output pre- Analog output
alarm KV
Differential – Alarm inactive again (STW functi- Monitoring of the li- Pre-alarm monitoring Scaled analog signal is
on) mit value active active being output
v Chapter 7.3.2 v Chapter 7.3.4 v Chapter 7.5
Differential – Alarm (STB function) Inactive Error- and relay pre- Error cases can be confi-
alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6
Differential – Alarm inactive again (STB function) Inactive Pre-alarm monitoring Scaled analog signal is
Unlocking possible active being output
v Chapter 7.3.4 v Chapter 7.5
After acknowledgement probe break – Alarm Monitoring of the li-
(STB function) mit value active
v Chapter 7.3.2
Internal errors
Internal errors diagnostic channel active Inactive Pre-alarm monitoring Scaled analog signal is
active being output
Internal errors diagnostic channel inactive again Monitoring of the li-
mit value active v Chapter 7.3.4 v Chapter 7.5
v Chapter 7.3.2
Operating status Relay output alarm Relay output pre- Analog output
alarm KV
Internal errors safety channel active (STB) Inactive Error- and relay pre- Error cases can be confi-
alarm can be configu- gured
red v Chapter 7.5.5
v Chapter 7.3.6 Error signal output
v Chapter 7.5.6
Internal errors safety channel inactive again Inactive Pre-alarm monitoring Scaled analog signal is
(STB) Unlocking possible active being output
v Chapter 7.3.4 v Chapter 7.5
Internal errors safety channel after ack- Monitoring of the li-
nowledgement (STB) mit value active
v Chapter 7.3.2
V4.00/EN 14 Output behavior 123
V4.00/EN 15 EU-Konformitätserklärung 124
15 EU-Konformitätserklärung
V4.00/EN 15 EU-Konformitätserklärung 125
V4.00/EN 15 EU-Konformitätserklärung 126
V4.00/EN 15 EU-Konformitätserklärung 127
V4.00/EN 15 EU-Konformitätserklärung 128
V4.00/EN 15 EU-Konformitätserklärung 129
V4.00/EN 16 DIN CERTCO STB/STW1223 130
17 SEBS-A.102606/16-1 V1.0
V4.00/EN 17 SEBS-A.102606/16-1 V1.0 133
V4.00/EN 18 DGRL 07 202 1045 Z 0031/14/D0046 134
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