Atlas 23kva
Atlas 23kva
Atlas 23kva
Yeran
arty
Service Manual
Atlas 2-3KVA Model
Power Inverter/UPS System
General Information
Getting started
· Overview and UPS features
· Replacing the battery
· Steps to Open the Case
· Principles of Operation
· Alignments
· Trouble Shooting
· Electrical Specifications
Conventions
The following conventions are used in this manual to provide
important information for a quick and safe operation of the
UPS.
Warning: Denotes a procedure or operation, which, if not
perform correctly, may result in personal injury. Be
STOP
sure not to continue operation until indicated
conditions are fully understood and met.
Caution: Denotes a procedure or operation, which, if not
perform correctly, may cause damage to the UPS.
Be sure not to continue operation until indicated
conditions are fully understood and met.
Information
and Tips: This symbol means that there are
some tips or actions recommended by our design
engineers during service operations as a way to
help you finish your job.
Step 1
Step 2
Step 3
I. INTRODUCTION
O/P
I/P PFC
RY
N.F. AC/DC DC/AC N.F.
RY
DC/DC
CHARGER
BATTERY
Bat C1 D1 D2
TX1
C2
C3
Q2 Q4
L2
D3 D4
-BUS
3. Front Panel:
The front panel consists 2 parts: push button and display
LCD set.
The push button is used to turn on and off the UPS. LCD
display indicates the load level,the battery voltage level and
operation status of the UPS.
IV. ALIGNMENTS
Below, there is a list of the tests to be performed by
qualified personnel to ensure the EUT is working properly.
Before beginning, make sure that the device is OFF and
disconnected from the utility line.
TEST ITEM TEST POINT TEST AND ADJUSTMENT EXPECTED
SEQUENCE RESULT
1. Disconnect P5(+) and P8(-) 1. Cooling fans
wires from pins respectively. on back panel
P5/P6/P9, +-.
Charger Voltage 2. Connect DVM (set to measure begin to
P7/P8P10(-) DC) to test pins and plug input rotate.
power cord to utility. 2. 82.8Vdc±1.8V
1. Connect DVM (Set to
+DC Bus JP16/JP17(+). measure DC) to test point.
Voltage @ Line JP48/JP49/JP50 2. Plug input power cord to +360VDC±10V
Mode (GND) utility.
3. Press “ON” button for 2
seconds to turn EUT on.
4. Waiting for 10 seconds to
-DC Bus JP18/JP19(+). make sure the EUT work in
Voltage @ Line JP48/JP49/JP50 line mode according to the -360VDC±10V
Mode (GND) LCD display.
5. Check reading on DVM.
1. Disconnect I/P power cord
+DC Bus JP16/JP17(+). from utility and press “ON”
Voltage @ JP48/JP49/JP50 button for 2 seconds to turn +360VDC±10V
Baterry Mode (GND) the EUT ON.
2. Connect DVM (Set to
-DC Bus JP18/JP19(+). measure DC) to test point.
Voltage @ JP48/JP49/JP50 3. Waiting for 4 seconds to make -360VDC±10V
Baterry Mode (GND) sure the ETU word in baterry
mode.
1. Keeping UPS on @ Line
O/P DC mode.
Balance @ O/P socket 2. Connect DC measurement 100mV max.
Line Mode tool 1 to O/P socket.
3. Check reading on DVM.
Begin
No
If the panel No
LCD light and If DC start works
fan rotates? properly?
Yes
Yes No
No
No
Display Function
Backup time information
Indicates the remaining backup time in pie chart
Indicates the remaining backup time in numbers
H: hours, M: minute, S: second
Fault information
Indicates a warning or a malfunction.
Warning and fault code indicators. The meaning of the codes
is listed in the section below.
Mute operation
Indicates that the UPS alarm is disabled
Output & Battery voltage information
Output voltage, frequency or battery voltage.
VAC: output voltage VDC: battery voltage Hz: frequency
Load information
Overload indicator
Indicates the load or the UPS output is short circuited
Programmable outlets information
Indicates that programmable management outlets are working
Mode operation information
UPS Setting
Setting
For 208/220/230/240 VAC models, you may
choose the following output voltage:
208: current output voltage is 208Vac
220: current output voltage is 220Vac
230: current output voltage is 230Vac
240: current output voltage is 240Vac
For 110/150/120/127 VAC models, you may
choose the following output voltage:
110: current output voltage is 110Vac
115: current output voltage is 115Vac
120: current output voltage is 120Vac
127: current output voltage is 127Vac
02: Frequency Converter enable/disable Interface
Setting
CF ENA: converter mode enabled
CF DIS: converter mode disabled
Setting
ENA: ECO mode enabled
DIS: ECO mode disabled
Setting
ENA: Bypass mode enabled
DIS: Bypass mode disabled
Setting
ENA: Programmable outlets enabled
DIS: Programmable outlets disabled
Setting
0-999: setting the backup time limits in minutes
from 0-999 for programmable outlets which
connect to non-critical devices on battery
mode.
Failure Diagnosis
1. OVERVIEW:
Related Circuit Block Components to be checked Component Type Fail condition
BAT FUSE F2, F3 Fuse open
I/P FUSE (on PSDR) F1, Fuse open
D10, D11,REC1 Diode short or open
U.P.F. Correction
Q1 IGBT C-E short or open
Q2, Q4, Q5, Q6, Q9、
MOSFET D-S short or open
Full-Bridge Booster Q10、Q11、Q12
D15、D16、D17、D18 Power Diode short or open
Inverter Q14, Q13, Q7, Q8 IGBT C-E short or open
Charger Q3 MOSFET D-S short or open
D3 Power Diode short or open
DC Power Supply Q2 MOSFET D-S short or open
2. U.P.F. CORRECTION:
Step Checked components Instrument function Reference Value Failed condition
1 F1 Ω short open
2 Q1(D,S) DIODE 0.46 short or open
3 D10, D11 DIODE 0.44 short or open
4 R18 Ω 47.00 open or value change
5 REC1 (+,~),(~,-) DIODE 0.46 short or open
4. DC/AC INVERTER:
5. DC POWER SUPPLY :
6. AC/DC CHARGER:
Step Checked components Instrument function Reference Value Failed condition
1 Q3(D,S) DIODE 0.49 short or open
2 R6 Ω 47 open
3 R37 Ω 0.5Ω open
U1 (3845) PIN: 5-6 45k
5-7 >1M
4 Ω too low
5-8 3.5k
6-8 53.5k
5 D2, D3, D5 DIODE 0.57 short or open
6 C1, C2 Ω open short deformed
visual
After replacing all defective components on the power stage (PSDR), proceed
to make the connection on the control board. Supply the DC voltage 36V
dc/2Amp (limited current) with the DC power supply via P6+ and P8-.
Turn on the switch on the panel. After doing that, the message Current limit
will be displayed on the DC power supply for about 2 seconds. If not, there
might still be some defective components that have not been found. When
everything seems to be working, turn off the switch on the panel and remove
the DC power supply. Plug in the power cord and supply the UPS with the
mains. Test the output of the charger (P5+,P6- ). If it is 41.2Vdc, the fan will
also start working. If there are no issues with the charger, connect the batteries
via P6, P8.
Finally, turn on the switch on the panel again and follow the procedure listed in
part III (Alignment) to adjust the DC offset, and measure the output voltage on
the DC bus.
CAUTION: DO NOT supply the UPS with the mains until all defective
components have been replaced.
APPENDIX I: ENGINEERING SPEC.
I/P Specification
O/P Specification
O/P Power
Power (VA) 2000 / 3000
Power (Watts) 1600 / 2400
Output Power Factor Rating 0.8
Load Power Factor Range 0.5 lagging to 1.0 (unity)
Output Voltage 208/220/230/240
Waveform Sinusoidal
Nominal Voltage 230 VAC
± 3% of nominal; no load to full load,
Line Mode Voltage Regulation
resistive & RCD loads
± 3% of nominal; no load to full load,
Battery Mode Voltage Regulation
resistive & RCD loads
Transient Response (line mode) 0%-100%-0%; ± 9% max.
20%-100%-20%; ± 6 % max.
APPENDIX II: COMMUNICATION
1. RS232 PORT
The RS232 provides proprietary command sequence for the computer to
monitor the line and UPS status and to control the UPS. The data format is
listed as following:
PIN TYPE ...................: female
BAUD RATE .............. : 2400 bps
DATA LENGTH ......... : 8 bits
STOP BIT ................... : 1 bit
PARITY ...................... : NONE
The pin assignment and description are listed in the following table and the
interface configuration is indicated in illustration VI-1. Note that, the computer
will control information exchange by a query followed by <cr> (Character
Return). UPS will respond with information followed by a <cr> or action. UPS
data will be provided at 2400 baud rate and consist of 8 data bits, 1 stop bit,
and no parity bit. All the information is provided in ASCII format.
2. USB PORT
CAUTION: DO NOT supply the UPS with the mains until all the defective
components have been replaced.
PIN# SIGNAL
1 VBUS
2 D-
3 D+
4 GND