AiT Semiconductor Inc.

AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

DESCRIPTION FEATURES

AP8012A is a high performance offline PSR power ⚫ Primary‐side sensing and regulation without
A431 and opto‐coupler
switch for low power AC/DC charger and adapter ⚫ High precision constant voltage and current
applications. It operates in primary‐side sensing and regulation at universal AC input
regulation. ⚫ Multi‐mode PWM/PFM operation for efficiency
improving
Consequently, opto‐coupler and A431 could be ⚫ Integrated 2A 650V MOSFET
eliminated. Proprietary Constant Voltage (CV) and ⚫ Good dynamic response with synchronous
Constant Current (CC) control isintegrated as rectifier application
⚫ Programmable CV and CC regulation
shown in the figure below. ⚫ Built‐in primary winding inductance
In CC control, the current and output power setting compensation
can be adjusted externally by the sense resistor Rs ⚫ Programmable cable drop compensation
⚫ No need for control loop compensation
at CS pin. In CV control, multi‐mode operations are ⚫ Audio noise free operation
utilized to achieve high performance and high ⚫ Built‐in leading edge blanking (LEB)
efficiency. In addition, good load regulation is ⚫ Ultra low start‐up current and low operating
current
achieved by the built‐in cable drop compensation. ⚫ Comprehensive protection coverage with auto‐
Device operates in PFM in CC mode at large load recovery
condition and it operates in PWM with frequency On‐chip OTP
VDD over voltage protection
reduction at light/medium load. VDD under voltage lockout with hysteresis (UVLO)
The chip consumes very low operation current. It Cycle‐by‐Cycle current limiting
achieves less than 75mW standby power to meet Feedback loop open protection
Output short circuit protection
strict standby power standard. ⚫ Available in SOP7 package
AP8012A offers comprehensive protection
coverage with auto‐recovery feature including APPLICATIONS
Cycle‐by‐Cycle current limiting, VDD over voltage Low Power AC/DC offline SMPS for
protection, feedback loop open protection, short ⚫ Industrial instruments: single / three‐phase
circuit protection, built‐in leading edge blanking, VDD meters
⚫ Outdoor monitoring / protection equipment
under voltage lockout (UVLO), OTP etc. ⚫ AC / DC with high input voltage

The AP8012A is available in SOP7 package. TYPICAL APPLICATION

ORDERING INFORMATION

Package Type Part Number

SOP7 AP8012AM7R
M7
SPQ: 2,500pcs/Reel AP8012AM7VR
V: Halogen free Package
Note
R: Tape & Reel
AiT provides all RoHS products

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

PIN DESCRIPTION

Top View
Pin # Symbol Functions
1 VDD Power Supply
The voltage feedback from auxiliary winding.
2 FB
Connected to resistor divider from auxiliary winding reflecting output voltage
3 NC NC
4 CS Power MOSFET source
5,6 Drain Drain of internal power MOSFET
7 GND Ground

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

ABSOLUTE MAXIMUM RATINGS

VDD Voltage -0.3V ~ 28.5V

FB Input Voltage -0.3V ~ 7.0V
CS Input Voltage -0.3V ~ 7.0V
TJ, Min/Max Operating Junction Temperature -40℃ ~ 150℃
TA, Operating Ambient Temperature -40°C ~ 125℃
Lead Temperature (Soldering, 10secs) 260℃, 10s
Stress beyond above listed “Absolute Maximum Ratings” may lead permanent damage to the device. These are stress ratings only and
operations of the device at these or any other conditions beyond those indicated in the operational sections of the specifications are not
implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.

RECOMMENDED OPERATING CONDITIONS

Parameter Min Typ Max Unit

VDD Voltage - - 27 V
Ambient Operating Temperature -40 - 85 °C
Maximum Switching Frequency - 110 - kHz

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

ELECTRICAL CHARACTERISTICS

TA = 25℃, VDD=15V, if not otherwise noted

Parameter Symbol Conditions Min. Typ. Max. Unit
Supply Voltage (VDD) Section
Start Up Current Istart VDD=UVLO_ FF‐ 1V 0 0.5 1 µA
Static Current Ivdd 0.568 - 0.852 mA
VDD Under Voltage Lockout Exit UVLO(off) 14.5 16.0 19.5 V
VDD Under Voltage Lockout Enter UVLO(on) 6.5 7.0 7.5 V
VDD Over Voltage Protection VDD-OVP 27 28 29 V
VDD - - 27 V
Current Sense Input Section
LEB Time TLEB - 300 - ns
Minimum Over Current Threshold Vth-ocp min 485 500 515 mV
Maximum Over Current Threshold Vth-ocp max - 590 - mV
CS Minimum Threshold Vcs min 135 - - mV
FB Input Section
Reference Voltage For Feedback
Vref-FB 2.475 2.5 2.525 V
Threshold
Tpause-
Minimum Toff - 2.0 - µS
min
Minimum Frequency F-min 270 305 340 Hz
Maximum Frequency F-max 110 - - kHz
Maximum Cable Compensation Icomp-
40 45 50 µA
Current cable
Vth-cc
CC Mode Shut Down Threshold - 1.55 - V
shutdown
TD-cc
CC Mode Shut Down Debounce 1024 - 2048 Cycle
shutdown
Output Over Voltage Protection
Output Over Voltage Threshold V-ovp 3.15 3.3 3.45 V
MOSFET Section
MOSFET Drain‐Source
Bvds 650 - - V
Breakdown Voltage
Static Drain to Source On
RDSON - 4 - Ω
Resistance

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

BLOCK DIAGRAM

Typical CC/CV Curve

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

TYPICAL PERFORMANCE CHARACTERISTICS

1. Ivdd_startup 2. UVLO_on

3. Vst vs. Temperature 4. Vocp vs. Temperature

5. Icable 6. VFB

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

OPERATION DESCRIPTION

AP8012A is a cost effective PSR power switch optimized for off‐line low power AC/DC applications including
battery chargers. It operates in primary side sensing and regulation, thusopto‐coupler and A431 are not
required.
Proprietary built‐in CV and CC control can achieve high precision CC/CV control meeting most charger
application requirements.

Startup Current and Start up Control

Startup current of AP8012A is designed to be very low so that VDD could be charged up above UVLO threshold
level and device starts up quickly. A large value startup resistor can therefore be used to minimize the power
loss yet achieve a reliable startup in application.

AP8012A Start Up

Operating Current
The operating current of AP8012A is as low as 650uA (typical). Good efficiency and less than 75mW standby
power is achieved with the low operating current.

Adjustable CC point and output power

In AP8012A series, CC point and maximum value the output power can be adjusted externally, and the external
current detection resistor RCS (CS pin is described in the typical application diagram). The larger R CS, the
smaller CC point, the smaller output power, and vice versa are shown as follows:

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

RCS & CC, Output Power

Switching frequency
The switching frequency of AP8012A is adaptive to the output load.
For flyback operation in DCM, the maximum the output power is given by the following formula:

1
PoMAX = x Lp x Fsw x Ipeak 2
2
among:
PoMAX represents the maximum output power
Lp Indicates the primary side inductance of the inductance
Fsw Indicates the switching frequency of the system
Ipeak Represents the peak current of the primary side

Through the above formula, it can be concluded that the maximum output power is caused by the primary
inductance, and the switching frequency is caused by the internal locking of the system. The specific formula
is as follows:

1
Fsw =
2xT

Therefore, the sum of the products is fixed, the maximum output power and the constant current of CC mode
will not change, and the change of primary winding inductance is as high as ±7%, and the change of primary
winding inductance can be compensated.

Constant Current function

AP8012A detects the peak current of the inductor one by one. The CS terminal is connected to the input
terminal of the internal peak current comparator. Compared with the internal threshold voltage, when the
external voltage of CS reaches the internal detection threshold, the power tube turns off.
The expression of peak current of inductance at full load is as follows:

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

500
IP_PK (mA)=
RCS

The output of CS comparator also includes a 300 ns leading edge blanking time.
The calculation formula of output current is:
N 500
ICC (mA)= x
4 RCS

CS Sampling Diagram

among:
ICC is the current at the system output.
N Is the turn ration of the primary stag of the transformer.
Rcs Is the resistance between chip CS pin and GND.

Constant voltage control

The FB of AP8012A detects the feedback voltage of the auxiliary winding through the partial voltage of
resistance R2 and R1, and the difference between the FB voltage and the reference voltage controls the
frequency of the switch signal through the amplification of the error amplifier. In order to improve the accuracy
of the output voltage, the leakage induction of the transformer is reduced as much as possible. The output
voltage can be obtained by the following formula:
VOUT = 2.5 x (1+R2 / R1) x (Ns / Na) –Vƒ

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

Feedback Adjustment Diagram

among:
R1 and R2 are pull-up and pull-down resistances of auxiliary winding.
Ns and Na Is the number of turns of the secondary and auxiliary windings of the transformer.
Vƒ Table output rectifier diode voltage drop.

Current detection and leading edge blanking

AP8012A provides cycle by cycle current limitation, and the power tube current is detected by resistance
sampling connected to CS pin. When the power switch is on, there will be an opening spike on the sampling
resistance. In order to avoid the misoperation caused by the opening spike, a 300 ns leading edge blanking
time is set on the CS pin, so there is no RC filter circuit outside the CS pin.

Output line voltage compensation

In the constant voltage mode, the conventional chip adjusts the feedback voltage by changing the conduction
time of the power tube, which does not include the voltage drop on the wire.
This leads to different output voltages due to the use of wires of different specifications and lengths. The
AP8012A has a built-in line voltage drop compensation circuit for better load regulation.
AP8012A has the function of line loss compensation, which can compensate the voltage drop of output voltage
on the wire.
Through the built-in current flowing into the resistance voltage divider, a compensation voltage is generated at
the FB pin. As the converter load increase from no-load to the peak power point (the switching point between
constant voltage and constant current), the voltage drop on the output wire will be compensated by increasing
the reference voltage of the feedback pin. The controller determines the output load and the corresponding
compensation degree according to the output of the state regulator. The proportion of the maximum
compensation can be obtained by the following formula:

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

ΔV Icomp-cable x (R1 / R2)x 10-6 )

= x100%
VOUT 2.5

among:
ΔV Is the compensation voltage.
VOUT Is the output voltage.
R2 and R1 are the pull-up resistance of FB. Icomp is the compensation current.

CC mode shutdown function

In AP8012A series, when the chip is in CC mode, to prevent the chip from working under abnormal conditions,
the chip feeds back to the FB pin of the chip of the auxiliary winding through the sampling output voltage.
When the FB voltage is lower than 1.55V, and after 1024 and 2048 cycles, the chip is locked, and the system
needs to be powered up again to resume work.

Optimize dynamic response

AP8012A optimizes the design of dynamic response performance to meet the needs of the adapter.

No abnormal sound work

Under the constant voltage mode, the working frequency of AP8012A changes with the change of load, so that
is has no abnormal sound during the whole working process from no-load to full load.

Protection control
AP8012A integrates protection functions, including VDD over-voltage and under voltage protection, FB over
under voltage protection, output short circuit protection, OTP protection and all pin suspension protection.

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

PACKAGE INFORMATION

Dimension in SOP7 Package (Unit: mm)

Millimeters Inches
Symbol
Min Max Min Max
A 1.350 1.750 0.053 0.069
A1 0.100 0.250 0.004 0.010
A2 1.350 1.550 0.053 0.061
b 0.330 0.510 0.013 0.020
c 0.170 0.250 0.006 0.010
D 4.700 5.100 0.185 0.200
E 3.800 4.000 0.150 0.157
E1 5.800 6.200 0.228 0.244
e 1.270 BSC 0.050 BSC
L 0.400 1.270 0.016 0.050
θ 0º 8º 0º 8º

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 AiT Semiconductor Inc. AP8012A
www.ait-ic.com PWM CONTROLLER
CC/CV PRIMARY‐SIDE POWER SWITCH

IMPORTANT NOTICE

AiT Semiconductor Inc. (AiT) reserves the right to make changes to any its product, specifications, to
discontinue any integrated circuit product or service without notice, and advises its customers to obtain the
latest version of relevant information to verify, before placing orders, that the information being relied on is
current.

AiT Semiconductor Inc.'s integrated circuit products are not designed, intended, authorized, or warranted to
be suitable for use in life support applications, devices or systems or other critical applications. Use of AiT
products in such applications is understood to be fully at the risk of the customer. As used herein may involve
potential risks of death, personal injury, or servere property, or environmental damage. In order to minimize
risks associated with the customer's applications, the customer should provide adequate design and operating
safeguards.

AiT Semiconductor Inc. assumes to no liability to customer product design or application support. AiT warrants
the performance of its products of the specifications applicable at the time of sale.

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