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Inspector

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Quality Control and Quality assurance, visual inspection and NDT.

 Performing incoming inspection of row material as per sampling and inspection and test plan
(ITP), performing visual inspection of plate, ingot, forging etc.
 Immediate inform to HOD for non conference of material and reporting to supplier for
rejection and acceptance of material.
 Maintain accurate and complete record of inspection item during inspection so that
permanent record can be generated for inspected item.
 Update and maintain latest revision of project document .
 Final product Measurement: inside diameter, outside diameter, out of roundness, PCD,
length, groove depth, squareness, root face, bead height, bevel angle, peaking, local
peaking, straightness, flatness, camber, diagonal, waviness, radius etc.
 Measurement of diameter using vernier caliper, (digital and analog) rod gauge, c gauge etc.
 Measurement wall thickness, using micrometer, ultrasonic thickness gauge etc.
 Measurement of miss alignment using hi-low gauge, etc
 Measurement of bevel angle using bevel protector, digital and analog.
 Compression of surface roughness as per requirement of customer .
 Visual inspection of all engineering material for pitting, surface roughness, crack, dent etc.
 Preparation of inspection procedure as per client specification, international like API 5L, DNV
GL, DEP, IOGP, shell specification and ITP.
 Performing Ultrasonic testing of plate with AUTO UT 224 channel machine for plate width :
1000 mm to 5000 mm, and manual UT for untested end of plate.
 Performing Real time radiography inspection for weld as per ITP and customer requirement for
defect like, porosity, Gas pocket, slag, LOP, LOF, crack, etc, confirming X-ray sensitivity by
using pentrameter ISO wire type and hole type, maintaining testing speed for smooth detection of
defect.
 Performing magnetic particle inspection of bevel face, root face, weld and body, by using wet
magnetic particle like wet fluorescent in ultraviolet light, and visible magnetic particle inspection
in ambient light, maintaining record of equipment calibration, testing parameter like yoke lifting,
black light intensity, white light intensity, water break test, particle setting in centrifugal tube,
 Detecting defect in magnetic particle inspection like, crack and lamination on bevel and root face,
and open porosity crack and other welding defect at weld seam.
 Performing Auto weld Ultrasonic inspection of weld seam by 24 channel Olympus NDT Canada
machine, preparation of reference standard on weld seam for calibration of equipment like Notch
(type N5 longitudinal and transverse) , radially drilled hole, side drilled hole, Flat bottom hole,
 Verification of instrument standardization according to ITP and NDT procedure,
 Radiography inspection of weld, film radiography of weld seam as per API 5L, DNV GL, DEP,
IOGP, shell specification and ITP.
 Performing radiography as per class A and class B, technique: single wall single image for higher
diameter and double wall single image for smaller diameter, developing and exposing film as per
ITP, placing ISO pentameter for sensitivity and density calculation,
 Interpretation of film for weld defect, maintain all record of radiography like dark room, film
storage, X-ray machine maintenance etc.
 Preparation of ITP, project planning sheet, accordance with client specification and API 5L,
DNVGL ST F1010, ISO 3183, IOGP specification and customer specification like Data sheet,
MTO, projection specification etc.
 Preparation of all QA document like, enquiry checklist, steel specification, steel calculation,
material checklist, as per client specification and plant capacity,
 Compliance customer requirement as per plant capabilities.
 Preparation of audit related document like, audit report, report format, procedure, etc.
 Visual and dimensional inspection of LSAW, Ductile iron pipe as per ITP, and product plant and
process sheet,
C
STRENGTHS:-
 Dedication to the work and adapt to any environment, Dynamic, open mind Quality-
conscious and sincere, Good even management.
 As I have been worked in Qatar, Behrain and Abudhabi.
Education Qualification:
 Diploma in mechanical Engineering
 CSWIP 3.1 WELDING INSPECTOR COURSE From TWI,UK
 ASNT NDT LEVEL II- RT,UT,LPT,MPT
 Graduation
 Diploma in computer application.
Working Experience:
 I have total 12 plus years working experience including foreign country (overseas) like Qatar,
Abudhbi, Behrain and India. Currently I am working with M/S JINDAL SAW LIMITED
manufacturer of LSAW pipe for Global customer, having 12 Years of Experience in manufacturing
of wellhead, X-Mas tree, gate valve, bonnet, flange pipe, LSWA pipe, Ductile iron pipe. in quality
check. Dimension measurement, & NDT monitoring of Fabrication work shop, project job, for
Customer like, Saudi Aramco, Adnoc, Saipem, Trans Canada, Exxon Mobile, Gulfar, OGC, DUSUP,
Petrofec, KOC, ADNOC, Venordo, ENI, IOC, HPCL, GAIL, etc. I have Familiar Standard Code &
Specifications with API 6A, 6D, API5L , ASME SEC- II C, V,VIII, IX, API Q1. saudi aramco SAMS
35, ADNOC AGS and DCS specification, etc.
Specialist In
 Dimension Measurement of x-mas tree, wellhead, Gate valve, bonnet, tubing spool, piing like
diameter, oveality, peaking, bead height, miss alignment, etc. Review of WPS, PQR, and welding
performance report, Witness welder test, Monitoring and maintain welder continuity log, Welding
inspection, Welding process inspection like, SAW, MMA, GMAW, raw material inspection and
review of TC, Inspection of welding consumable and TC. Inspection welds preparation, joint
geometry, final weld inspection, NDT inspection, Ultrasonic inspection, Radiography inspection,
Magnetic Particle Inspection, Liquid Penetrant Inspection, visual and dimension inspection.

Major client and Project:


M/s Saudi Aramco, M/s ADNOC, M/s Saipem, M/s Trans canada, M/s DUSUP, M/S KNPC. M/S CPC
China, M/S Vanordo, M/S Gasco, M/S Galfar, M/S PD oman, M/S Qatar petroleum, M/S NPCC etc.

 Responsibility:
 Measuring all dimension of pipes like length, width, diagonal, camper, wall thickness, bevel
angle, joint preparation, bead height, out of roundness, peaking, flatness, straightness, squaireness,
toe angle, miss alignment of weld bead, diameter ( outside diameter and inside diameter) etc.
 Measuring dimension during MPQT and production, according to ITP station wise, bevel angle
(TOP angle, bottom angle and face height) at edge milling station,
 Verification of current voltage and travel speed during welding
 Visual inspection of pipe and plate before, during and after welding for defect like, open porosity,
weld twist, laps, crack, oval shape, under cut, under fill, before expansion diameter and after
expansion diameter, % of expansion, etc.
 Review of hydro test report as per ITP, client specification and project specific requirement,
calculation of hydro test pressure as per diameter, wall thickness & yield strength of material.
 Final inspection of pipe as per company ITP, and customer requirement.
 Marking with robot as per approved marking instruction.

Welding
 Review and maintain the welding consumable and test certificate batch wise,
 Ensuring the welding is carried out as per the approved WPS.
 Preparation of WPS, PQR and conducting PQT, WQT as per applicable codes, Standards and
specifications.
 Planning and monitoring of welding consumables, welding and visual inspection, as per WPS,
QCP and ITP.
 Review the customer specification for welding requirement.
 Ensure the calibration of welding equipment and instrument.
 Ensuring the fabrication & erection activities are going on as per approved specification &
procedure.
 Capable to review ITP, Procedure, Method statement &Specification for the project.
 Preparation of weld map and maintaining the weld record.
 Ensure the minimize the welding defect due to quality of welding consumable and welder point
of view.
 Making sure the Material Traceability is available before, during & after welding.
 Generate weekly and monthly reports on the quality status of all activities.
 Monitoring the calibration of test instruments and equipment’s.
 Handling manpower accordance with production schedule,
 Indent and maintain all welding instrument and equipment project wise.
 Preparation of test package for Hydro testing.
 Supervise the construction to avoid non-conformity and technical deviations.
 Taking care QA/QC works of an assigned area where pipeline and piping works are going on.
 Inspection and testing activities as per the ITP,QCP & Project Specifications.
 Identifying and reporting NCR to QA/ QC Manager and Site construction team.
 Preparation & submission of RFI’s and other inspection related documents.
 Maintaining of all inspection report and related documents in QA/ QC department.
 Preparation and Review of Manufacture Record Book and Vendor Data Book.
 Coordination with Vendor and Client for inspection activities.
 Preparation and updating of Overseas Look Ahead Plan for Vendor Inspections.
 Conducting the QMS internal Audits for the Project as per the project Quality Plan and ISO
9001:2015.
 Carrying on the final visual and dimensional inspection of pipes as per API-5L and QAP.
 Maintaining the quality of pipes at forming stage on mill.
 Conducting internal audits and monitoring process stage wise inspection to reduce rejections.
 Formulating final inspection report of all the lines and giving suggestions to Construction team
to reduce rejections and rework.

Mechanical testing
 Verification and witness of mechanical test as per ITP and lab manual.
 Review mechanical testing like, hardness, tensile, charpy, DWTT, HIC, as per customer
requirement.
 Preparation of 3.2 report certification for final product.

Company Profile and my service period:


 JINDAL SAW PIPE LTD. (Nanakapaya, Gujarat): As a Senior executive quality since 15 July
2019.
 Company profile: JINDAL Saw Limited is a LSAW pipe manufacturing company in all over world.
The Company manufactures large diameter submerged arc welded pipes, spiral pipes and bends
for energy transportation sector. Its product portfolio is diversified across end-user segments,
such as energy transportation, industrial application, and water and sewerage transportation.
The Company's operations are structured into three business units: large diameter pipes, such as
longitudinal submerged arc welded (LSAW) and helically submerged arc welded (HSAW),
seamless tubes and pipes and ductile iron (DI) pipes. It also provides various products, such as
pipe coatings, bends and connector castings to its clients. The Company's subsidiaries include
JINDAL ITF Limited, JINDAL SAW USA, LLC and JINDAL ITF Ltd.

 AL Gharbia Pipe Company (Abudhabi, UAE) - As a NDI Inspector -since Jan 2018 to 15 July
2019 .
 Company profile: AL Gharbia Pipe Company a joint venture between Abu Dhabi-based Senaat
and Japanese firms JFE Steel Corporation and Marubeni-Itochu Steel, began commercially
production of large diameter, high quality our grade steel pipes for use by the regions
construction and energy sector.
 Responsibility: inspection of Large diameter pipe (LSAW pipe) by NDT with fully automatic
ultrasonic testing machine, Magnetic particle testing machine, Radiography testing machine, for
detection of weld defect and parent metal defect.
 Visual and dimensional inspection with fully automatic robotic laser beam machine for
measurement of, length, wall thickness, out of roundness, bevel angel etc.
 JINDAL SAW LTD. IPU (Samaghogha, Gujarat) - Since Oct -2015 to Jan 2018. - JINDAL SAW
LTD. IPU is world largest MS and Ductile iron manufacturing company having annual turnover
around 7000 crore.
 Delta Corporation (Doha Qatar)- since Feb 2014 to Jun 2015.
 Company Profile: Delta corporation is a US based leading manufacturing company in middle
east of wellhead and Christmas Tree, Casing housing, Casing Spool, tubing Spool, dual block,
Solid tree block, Gate Valve body, bonnet, valve, Tubing hanger, all oil field related equipment,
which is used in oil field for acceleration of crude oil from earth. Carry
 Responsibility : Perform welding inspection of clad welding accordance with API 6A, API 16D
for wellhead and Christmas Tree, Casing housing, Casing Spool, tubing Spool, dual block, Solid
tree block, Gate Valve body, bonnet, valve, Tubing hanger, all oil field related equipment, doing
MT with multi directional crack detector, Ultrasonic inspection & Liquid Penetrant Inspection of
clad Gate Valve, Tubing spool, body ,bonnet, etc.
 Review raw material certificate, Carry out an analysis of the defect/repair and advice the welder
of the probable cause. Inspection of hydro test, preparing report and arranging Third Party
Inspection with respect to client.
 JINDAL SAW LTD. 100% EOU (Nanakapaya Gujarat)- Since Oct-2011 to Feb-2014
 Company Profile: A JINDAL Group company, JINDAL SAW LTD. 100% EOU is a manufacturer
and suppliers of Longitudinal submerged arc welded pipes. Helical submerged arc welded pipes.
Seamless tubes. DI pipes, Steels Plates, (Total pipes solution). M/s JINDAL Group of industries
having annual turnover around 7000 crore.
 Responsibility: worked as a QC/QA inspector, inspection of large diameter pipe followed by visual
inspection and NDT.
 Inspection of weld seam by auto UT and manual UT with shear wave probe,
 Magnetic particle inspection with wet fluorescent method for bevel and root face and weld seam.
 Preparing ITP and inspection plan as per customer requirement.
 Preparing customer review checklist as per customer specification and API 5L specification.
 Handling manpower .
 Preparing audit related document for API audit like ITP, steel specification, manufacturing
procedure specification etc.

Resume Summary:
Core Information:-

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