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Installation & Operation Manual

Mini Sigma On-line Mini Sigma Angle


Registered Patent

Installation & Operation Manual | Mini Sigma Ref. 910101-000963 / 08.2020


Series
Disclaimer
Copyright © 2018 Amiad Water Systems Ltd. All rights reserved.

The contents of this document, including without limitation all information and materials, images, illustrations,
data, drawings, names and any other such materials that appear in this document are the sole property of
Amiad Water Systems Ltd., including any intellectual property rights, whether registered or not, and all know-
how contained or embodied therein. Amiad may alter, remove or change the Content without any further
notice. You may not reproduce, copy, modify, create derivative works from, sell or participate in any sale of,
or exploit in any way, in whole or in part, any of this document or its content.

The confidential nature of and/or privilege in the file enclosed is not waived or lost as a result of a mistake or
error in this file. If you received this file in error, please notify Amiad immediately at info@amiad.com.

This document does not replace any certified drawing, procedure or information provided by Amiad in
reference to a specific customer, site or project.
Amiad assumes that all users understand risks involved within this file and/or its attached materials. This
document is given in good faith and is not intended to impose any obligation to Amiad. While every effort has
been made to ensure the information in this manual is accurate and complete, we would appreciate if you can
bring any errors or omissions to the knowledge of Amiad or consult Amiad experts or its authorized
representatives if you have any questions.

Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel Tel: 972 4 690 9500 | Fax: 972 4 814 1159 Email:
info@amiad.com

1 Installation & Operation Manual | Mini Sigma | Disclaimer


Table of Contents

Disclaimer ......................................................................................................................................... 1
Table of Contents ............................................................................................................................. 2
Legend .............................................................................................................................................. 3
Mini Sigma Family............................................................................................................................. 4
Technical Specifications.................................................................................................................... 5
Dimensional Drawings - On-line Configuration ................................................................................ 6
Dimensional Drawings - Angle Configuration................................................................................... 7
General Safety Instructions .............................................................................................................. 8
Installation ........................................................................................................................................ 9
Changing Installation Configuration ............................................................................................... 13
Initial Operation.............................................................................................................................. 19
Maintenance................................................................................................................................... 20
Winterization .................................................................................................................................. 20
Basic Maintenance - Disassembly .................................................................................................. 22
Basic Maintenance - Assembly ....................................................................................................... 28
Valve and Cylinder Maintenance.................................................................................................... 34
Bill of Materials – 2" On-line .......................................................................................................... 43
Bill of Materials – 2" Angle ............................................................................................................. 44
Bill of Materials – 3" On-line .......................................................................................................... 45
Bill of Materials – 3" Angle ............................................................................................................. 46
Bill of Materials – 4" On-line .......................................................................................................... 47
Bill of Materials – 4" Angle ............................................................................................................. 48
Control Schematic .......................................................................................................................... 49
Troubleshooting ............................................................................................................................. 50
Amiad Limited Warranty ................................................................................................................ 51

Installation & Operation Manual | Mini Sigma | Table of Contents 2


Legend

Push Pull Screw Unscrew

Measure Water Attention Apply


pressure

Caution Read Center Sigma


multi-tool

Rotate

3 Installation & Operation Manual | Mini Sigma | Legend


Mini Sigma Family
2’’ Angle 3’’ Angle 4’’ Angle

2’’ On-line 3’’ On-line 4’’ On-line

Installation & Operation Manual | Mini Sigma | Mini Sigma Family 4


Technical Specifications

General data 2" Mini Sigma 3" Mini Sigma 4" Mini Sigma
Max. flow rate* (130μ)
30 m3/h (132 gpm) 50 m3/h (220 gpm) 80 m3/h (352 gpm)
in average water quality
Min. operating pressure
1.5 bar (22 psi)
when cleaning
Max. operating pressure 8 bar (116 psi)
Max. operating temperature 60°C (140°F)
Filtration area 1200 cm2 (186 in2) 1600 cm2 (248 in2) 2400 cm2 (372 in2)
Inlet/Outlet diameter 3” (80 mm) 4” (100 mm)
2” (50 mm)
Grooved Coupling / Grooved Coupling /
BSPT/NPT
Universal flange Universal flange
Weight (Empty) 16 KG (35 lb) 20 KG (44 lb) 23 KG (51 lb)
* Amiad’s flow recommendation per water quality.

Electronic control
Control power supply 4 X AA type 1.5V batteries / External 7-14V DC
Solenoid operation data 12-9V DC latching solenoid
DP switch Integral sensors

Flushing data*
Exhaust valve 1.5” (40mm) BSPT/NPT
Flushing time 10 seconds
Reject water volume per
24 liters (6.3 gallons) 26 liters (6.8 gallons) 28 liters (7.4 gallons)
flush cycle
Flushing flow rate 8.7 m3/h (38.3 gpm) 9.6 m3/h (42.2 gpm) 10 m3/h (44 gpm)
*At 1.5 bar (22 psi).

Construction materials
Filter housing and lid RPA (reinforced polyamide)
Screens Molded weavewire stainless steel 316L
Cleaning mechanism PBT (Polybutylene)
Exhaust valve All Polymeric
Seals EPDM
Control command tubing PE (Polyethylene)

Standard Filtration Degrees


micron 500 300 200 130 100 80
mm 0.5 0.3 0.2 0.13 0.1 0.08

5 Installation & Operation Manual | Mini Sigma | Technical Specifications


Dimensional Drawings - On-line Configuration

2’’ On-line

3’’ On-line

4’’ On-line

Installation & Operation Manual | Mini Sigma | Dimensional Drawings - On-line Configuration 6
Dimensional Drawings - Angle Configuration
2’’ Angle

3’’ Angle

4’’ Angle

7 Installation & Operation Manual | Mini Sigma | Dimensional Drawings - Angle Configuration
General Safety Instructions
• Amiad Water Systems Ltd. ("Amiad") filtration products operate as components in a larger system. It is
essential for the system designers, installers, and operators to comply with all the relevant safety standards
and regulations, including the use and wear of appropriate safety equipment.
• Prior to installation, operation, maintenance, or any other type of action carried out on the filter, carefully
read the safety, installation, operation, and warranty instructions.
• During installation, operation, commissioning, or maintenance of the filter, all conventional safety
instructions should be observed to avoid danger to any person, including the workers performing the said
activity, or to property in the vicinity.
• Please note: the filter enters a flushing mode automatically, without warning.
• Manual cleaning of filter element using high water pressure or steam should be performed in accordance
with the cleaning system instructions, the local standards, and regulations.
• Manual cleaning of filter element using acid or other chemical agents should be performed in accordance
with the relevant material safety instructions, the local standards, and regulations.

Observe and act according to the requirements detailed in the safety stickers on the filter, if any.

Installation & Operation Manual | Mini Sigma | General Safety Instructions 8


Installation
General

➢ Install the filter according to the detailed Installation Instructions provided with the filter by Amiad
included in this manual.
➢ Minimum spacing above the filter should be 30cm (12").
➢ Tighten all bolts during commissioning and after the first week of operation.
➢ Use only appropriate or recommended tools and equipment when servicing the filter.
➢ Shipping and transporting the filter must be done in a safe and stable manner and in accordance with
the local standards and regulations.

Hydraulics

➢ We recommend installing a manual water cut-off valve next to the filter’s inlet port.
➢ In cases where the piping network is downstream, and the filter is pressurized, an additional manual
water cut-off valve should be installed next to the filter outlet port.
➢ We recommend that the system includes a pressure release / drainage valve to enable release of residual
pressure prior to any maintenance procedure. It is recommended to add an air release valve.
➢ Ensure that the filter is not exposed to water pressure that exceeds the maximum pressure defined by
Amiad. If needed, a pressure reducing valve should be installed upstream of the filter.
➢ Please note that the maximum working pressure indicated in the filter’s specifications table includes the
pressure caused by water hammer and pressure surge effects.
➢ If possible, prior the installation, thoroughly flush the main line at the connection point to remove large
objects that may damage the filter’s internal mechanism.

Recommended tools for installation

Two 13 mm (1/2") Cutter Philips screw driver Sigma multi-tool


wrenches 710101-001280
*supplied by Amiad

9 Installation & Operation Manual | Mini Sigma | Installation


Unpacking

1. Remove the eight (8) screws and four (4) plastic clips from the package

Unscrew

2. Remove the filter from the crate


Note: Sigma multi-tool and drainage pipe are attached here, for your use

Installation & Operation Manual | Mini Sigma | Installation 10


3. Remove the plastic holders from the filter

Pull

Pull

11 Installation & Operation Manual | Mini Sigma | Installation


Installation
Connect the inlet and outlet ports according to the installation configurations described below:

Angle Vertical 30 cms (12") On-line Vertical 30 cms (12")

Outle
Outle

(Can be rotated
360°)
Inlet
Inlet

Angle Horizontal On-line Horizontal

30 cms
(12") 30 cms
(12")

Inle

Outle

Inlet
Outle

Note:
Ensure that the direction of the flow is aligned with the arrows marked on the filter housing.
To prevent static backpressure or reverse flow through the filter,
it is recommended to install a non-return valve.

Installation & Operation Manual | Mini Sigma | Installation 12


Changing Installation Configuration
Changing the inlet direction:
If the original configuration does not match the required installation position, the lower body can be
rotated 360°.
In order to change the configuration of the filter (according to the table above), follow these steps:
1. Disassemble the filter according to the basic disassembly procedure on page 22
2. Disconnect the command tubes from the Sigma lower body
3. Remove the clamps according to the following steps:
a. Unscrew the bolts on both sides of the clamps, using two 13 mm (1/2’’) wrenches
b. Remove both clamps

A B

Pull
Pull

Unscrew

13 Installation & Operation Manual | Mini Sigma | Changing Installation Configuration


4. Remove the lower body from the upper body

Lift

The installation configuration can be changed by rotating the lower body 0° - 360°

5. Rotate the lower body to any desired position (for example: 90° or 180° as shown below)

Rotate 90° Rotate 180°

Installation & Operation Manual | Mini Sigma | Changing Installation Configuration 14


6. Reconnect the upper and lower bodies:
a. Place the clamps on the filter
b. Screw the bolts on both sides of the clamps, using two 13 mm (1/2’’) wrenches
c. Connect the lower body command tubes

Screw

7. Continue the installation process according to the basic assembly procedure on page 28.

15 Installation & Operation Manual | Mini Sigma | Changing Installation Configuration


Changing the drain pipe outlet direction:

Note: Ensure that in all assembly configurations the drain pipe outlet faces toward the ground (the drain
pipe can rotate 360°).

The drain pipe can be connected on both sides of the filter and can rotate 360°.
In order to change the drain pipe side, follow the instruction on chapter Valve and Cylinder
Maintenance on page 34.

360°

In order to change the configuration of the drain pipe follow these steps:
1. Open the nut a quarter turn

Unscrew

Installation & Operation Manual | Mini Sigma | Changing Installation Configuration 16


2. Rotate the drain pipe to the desired direction

Rotate

3. Tighten the nut

17 Installation & Operation Manual | Mini Sigma | Changing Installation Configuration


Universal flange replacement (Optional)
The universal flange can be removed, it is possible to connect the filter by a grooved connector.
To remove the universal flange, follow these steps:
1. Remove the o-ring
2. Push the flange backward and remove the conical ring
1 2
Push

Push

Pull Pull

3. Remove the flange from the Sigma body

Pull

Installation & Operation Manual | Mini Sigma | Changing Installation Configuration 18


Initial Operation
➢ Carefully read this operation manual prior to operating the filter.

Note: If flow increases and pressure drops dramatically for a long period of time during network fill-up, it
is recommended that a pressure sustaining valve be installed downstream of the filter. The
pressure sustaining valve ensures a controlled fill-up of the line.

For initial operation or operation after maintenance, follow these steps:

1. Open the inlet valve slowly while the outlet valve remains closed
2. Open the outlet valve slowly
3. Make sure there are no leaks in the filter
4. Perform a manual flush two times

Outlet valve

Inlet valve

19 Installation & Operation Manual | Mini Sigma | Initial Operation


Maintenance
General inspection:
A general inspection of the filter operation should be done regularly and prior to any scheduled maintenance.
This includes pre-season, post-season, and seasonal check-ups.

General inspection procedure:


1. Initiate a self-flushing cycle
2. Check that the exhaust valve opens and closes normally
3. Visually check the filter housing and valves for leakage

Long-term cessation of filter operation


The following must be done if the filter will not be operated for the season:
1. Operate a flushing cycle (if possible, with a closed downstream valve)
2. Release pressure from the filter and drain it

Winterization
To avoid damage or breakage, the filter, including the cylinder and command tubes, must be drained prior
to frost periods.
A step by step instructions:
1. Initiate a manual flush to make sure that your screen will be clean for the
shutoff period. Check that the outlet isolating valve is closed and perform
two manual rinses.
2. Close the isolation valves (inlet and outlet).
3. Initiate an additional manual flush to release the pressure inside the filter.
4. If available, open the 3/4" drainage filter body valve (available only on
"angle" models).
5. Disconnect the 2 tubes that supply water to the filter piston. (Steps 5-8 see
pages 40-42).
6. Release the green nut that tighten the piston in place by using the
designated tool that is supplied with the filter.
7. Pull out the piston and drain the water from both the piston and the piston
rod.
8. Re-assemble the piston, making sure that the sealing mechanism is in place inside the cylinder (see
instructions in the manual or on the piston label).
9. Mark the tubes that are linked to the ADI-P controller and disconnect it from the controller for the
duration of the winter season.
10. Dismantle the green clamp that is close to the piston, take off the lid and drain the water from the filter
body. Re-assemble and tighten the clamp. (See pages 24-25)

Installation & Operation Manual | Mini Sigma | Maintenance 20


Before any maintenance operation, please read the following:

➢ Installation, operation, and maintenance should be performed by technicians in accordance with Amiad's
instructions and in accordance with this manual. Other service should only be done by authorized
technicians.
➢ Disconnect the filter from the water system by closing and securing the manual inlet valve. In cases where
the downstream piping network is pressurized, close and secure the manual outlet valve.
➢ Release the residual water pressure by opening the pressure release: open the drainage valve (angle) or
the high-pressure port (on-line).
➢ Empty the filter by opening the drainage valve.

21 Installation & Operation Manual | Mini Sigma | Winterization


Basic Maintenance - Disassembly
Note: Before disconnecting the filter from the water supply and before releasing the filter’s residual
pressure

DO NOT:

➢ Unscrew bolts
➢ Remove any protection cover
➢ Open any service port flange

Please note:
Always open and close the valves slowly and gradually!
Attention The filter enters a flushing mode automatically, without warning.

Caution

Caution

Installation & Operation Manual | Mini Sigma | Basic Maintenance - Disassembly 22


1. Remove the clamps according to the following steps:
a. Disconnect the command tubes from the piston cylinder
b. Using two 13 mm (1/2’’) wrenches, unscrew the bolts on both sides of the clamps

Unscrew

c. Remove both clamps (hold the filter cover while removing the clamps)

Pull

Pull

23 Installation & Operation Manual | Mini Sigma | Basic Maintenance - Disassembly


2. Remove the filter cover

Pull

3. Remove the turbine

Pull

Installation & Operation Manual | Mini Sigma | Basic Maintenance - Disassembly 24


4. Remove the separation plate

5. Remove the scanner and nozzles

Pull

25 Installation & Operation Manual | Mini Sigma | Basic Maintenance - Disassembly


6. Remove the screen

Pull

Installation & Operation Manual | Mini Sigma | Basic Maintenance - Disassembly 26


7. Before reassembly:
a. Make sure that all parts below are undamaged
b. Replace dry or damaged gaskets and o-rings
c. Make sure that the coarse screen is clean
d. Apply silicon grease on the o-rings (760190-000127 – tube of grease PG-21)

Clamps Turbine Top plate

Scanner
and nozzles Fine screen Coarse screen

27 Installation & Operation Manual | Mini Sigma | Basic Maintenance - Disassembly


Basic Maintenance - Assembly
1. Connect the fine screen and coarse screen

Note: Make sure that the o-rings are in place.

2. Insert the scanner into the fine and coarse screen

Note: Verify that the scanner shaft passes through the socket at the center of the coarse screen.

Center

Installation & Operation Manual | Mini Sigma | Basic Maintenance - Assembly 28


3. Insert the scanner assembly into the filter body

Push

4. Make sure the coarse screen is in place

29 Installation & Operation Manual | Mini Sigma | Basic Maintenance - Assembly


5. Reinstall the separation plate:
a. Make sure the seal is in place
b. Apply grease on the seal
c. Make sure the seals are intact

Apply

Attention

d. Insert the separation plate into the filter body


e. Be careful not to damage the seal during plate insertion
f. Rotate the scanner to ensure that it rotates freely

Push

Rotate

Attention

Installation & Operation Manual | Mini Sigma | Basic Maintenance - Assembly 30


g. Make sure the separation plate is in place and seals the filter perimeter

6. Insert the turbine, ensuring that the turbine key shaft aligns with the scanner grooves
7. Make sure the turbine’s bearing is undamaged

Push

31 Installation & Operation Manual | Mini Sigma | Basic Maintenance - Assembly


8. Reinstall the filter cover, ensuring that the seal isn't scratched during the process

Note: The guidance lines help to determine the position.

Push

9. Assemble the clamps according to the following steps:


a. Place the clamps on the filter
b. Screw the bolts on both sides of the clamps, using two 13 mm (1/2’’) wrenches

Screw

Installation & Operation Manual | Mini Sigma | Basic Maintenance - Assembly 32


10. Connect the command tubes

11. Operate the Mini Sigma filter, see page 19

33 Installation & Operation Manual | Mini Sigma | Basic Maintenance - Assembly


Valve and Cylinder Maintenance
1. Disconnect the drain pipe.
a. Make sure that the pressure is low
b. Open the nut using the Sigma multi-tool
c. Pull out the drain pipe

Pull

Unscrew

2. Disconnect the actuator valve


a. Disconnect the command tubes which are connected to the T-connector

Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance 34
b. Open the nut and pull out the actuator valve, using the Sigma multi-tool

Note: Loaded spring.

Pull

Unscrew

c. Push out the actuator valve as shown below


d. Pull out the actuator valve
c d

Push

Pull

35 Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance
3. Before assembly:
a. Make sure that all parts are undamaged
b. Replace dry or damaged gaskets and o-rings
c. Make sure that all parts are clean
d. Apply silicon grease on the o-rings (760190-000127 – tube of grease PG-21)

Actuator valve

Drain pipe

Note: The drain pipe can be connected on either side of the filter, in case of side replacement
remember to connect the command tubes accordingly

Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance 36
4. Reassemble the actuator valve

Note: Loaded spring

Attention

Push

5. Connect the actuator valve and tighten the nut with the Sigma multi-tool

Push

Screw

37 Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance
6. Connect the drain pipe and tighten the nut with the Sigma multi-tool

Push

Screw

7. Connect the command tubes

Note: If the drain pipe and the actuator valve change sides remember to change the command tubes
accordingly

Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance 38
8. Cylinder disassembly:
a. Disconnect the command pipes

b. Open the nut using the Sigma multi-tool

Unscrew

39 Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance
c. Pull out the cylinder

Pull

d. Disconnect the piston


e. Make sure that all parts below are clean and undamaged

Pull

Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance 40
9. Cylinder assembly:
a. Connect the piston

b. Insert the cylinder assembly to the cover, ensuring that the key shaft was inserted in the right
place

41 Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance
c. Tighten the nut using the Sigma multi-tool

Screw

d. Connect the command tubes

Installation & Operation Manual | Mini Sigma | Valve and Cylinder Maintenance 42
Bill of Materials – 2" On-line

ITEM ITEM
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
NO. NO.
SCANNER 375 ASSEMBLY W/STRAIGHT NOZZLE 8MM
1 700190-005106 F/SIGMA 4" 1 710101-001381 2" MINI SIGMA BODY BSPT RPA BLACK 1
11
2 700190-005252 SEPARATION PLATE ASSEMBLY W/ O-RING 2-361 EPDM 1 710101-001382 SIGMA BODY NPT RPA BLACK
2.1 770102-000048 PARKER O-RING 2-361 EPDM 70 SHORE YELLOW DOT 1 12 700101-001505 MOLDED WW 316L 130M SIGMA EPDM W/O-RINGS 1
3 700190-005150 TURBINE ASSEMBLY F/MINI AND PRO SIGMA 1 12.1 770102-000384 PARKER O-RING 2-244 EPDM 70 SHORE YELLOW DOT 2
4 700190-005396 CLAMP ASSEMBLY FOR MINI SIGMA 2 13 700190-000206 1''*1/4'' BUSHING + SEAL 1
4.1 700190-005413 SET BOLTS NUTS WASHERS FOR CLAMP MINI SIGMA 4 14 720501-000139 L-CONNECTOR 1/4"M X 8MM BSPT AC BLACK TEFEN 2
5 700190-005395 COVER ASSEMBLY F/MINI SIGMA W/HYDRAULIC SEAL 1 15 780101-000113 3/4'' PLUG + 22.5*2 SEAL TAVLIT 1
6 770104-000358 HYDRAULIC SEAL 2"-3" EPDM 70 SHORE SIGMA 2 16 770102-000287 PARKER O-RING 2-128 EPDM 70 SHORE YELLOW DOT 1
7 700190-005154 ACTUATOR ASSEMBLY F/MINI SIGMA 1 17 710101-001565 ADAPTOR 1"X1/4" PBT BLACK 1
7.1 700190-005161 ACTUATOR PISTON ASSEMBLY F/MINI SIGMA 1 18 700103-001749 ADI-P DC KIT PACKAGE 1
7.1.1 700190-005153 SEAL HOLDER ASSEMBLY F/MINI SIGMA 1 700190-005151 DRAIN PIPE ASSEMBLY 1.5" BSPT F/MINI SIGMA 1
19
7.1.2 770105-000010 U-CUP NBR OD38MM ID30MM H6.35MM 70SH 1 700190-005255 ASSEMBLY DRAIN PIPE 1.5" NPT FOR MINI SIGMA
COARSE SCREEN ASSEMBLY 2" ADAPTOR W/ O-RING 2-
8 700190-005253 255 EPDM 1 19.1 700190-005152 VACUUM BREAKER ASSEMBLY F/MINI SIGMA 1
2" MINI SIGMA ON-LINE LOW BODY BSPT ASSEMBLY
700190-005399 W/HYD SEAL 1 20 700190-005254 1.5"-1/4'' PLUG ASSEMBLY W/ O-RING 2-131 EPDM 1
9
700190-005400 MINI SIGMA LOWER BODY 2" ON-LINE NPT W/HYD SEAL 1 21 700190-005241 VALVE ACTUATOR ASSEMBLY F/MINI SIGMA 1
10 700190-005149 COARSE SCREEN ASSEMBLY FOR MINI SIGMA 1 22 760109-000472 WRENCH GALVANIZED FOR NUT MINI SIGMA 1
MM O-RING SEAL ID117MM TH4MM EPDM 70 SHORE
10.1 770101-000198 YELLOW DOT 1

43 Installation & Operation Manual | Mini Sigma | Bill of Materials – 2" On-line
Bill of Materials – 2" Angle

ITEM ITEM
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
NO. NO.
SCANNER 375 ASSEMBLY W/STRAIGHT NOZZLE 8MM
1 700190-005106 F/SIGMA 4" 1 710101-001381 2" MINI SIGMA BODY BSPT RPA BLACK 1
11
2 700190-005252 SEPARATION PLATE ASSEMBLY W/ O-RING 2-361 EPDM 1 710101-001382 SIGMA BODY NPT RPA BLACK 1
2.1 770102-000048 PARKER -RING 2-361 EPDM 70 SHORE YELLOW DOT 1 12 700101-001505 MOLDED WW 316L 130M SIGMA EPDM W/O-RINGS 1
3 700190-005150 TURBINE ASSEMBLY F/MINI AND PRO SIGMA 1 12.1 770102-000384 PARKER O-RING 2-244 EPDM 70 SHORE YELLOW DOT 2
4 700190-005396 CLAMP ASSEMBLY FOR MINI SIGMA 2 13 700190-000206 1''*1/4'' BUSHING + SEAL 1
4.1 700190-005413 SET BOLTS NUTS WASHERS FOR CLAMP MINI SIGMA 4 14 720501-000139 L-CONNECTOR 1/4"M X 8MM BSPT AC BLACK TEFEN 2
5 700190-005395 COVER ASSEMBLY F/MINI SIGMA W/HYDRAULIC SEAL 1 15 780101-000113 3/4'' PLUG + 22.5*2 SEAL TAVLIT 1
6 770104-000358 HYDRAULIC SEAL 2"-3" EPDM 70 SHORE SIGMA 2 16 770102-000287 PARKER O-RING 2-128 EPDM 70 SHORE YELLOW DOT 1
7 700190-005154 ACTUATOR ASSEMBLY F/MINI SIGMA 1 17 710101-001565 ADAPTOR 1"X1/4" PBT BLACK 1
7.1 700190-005161 ACTUATOR PISTON ASSEMBLY F/MINI SIGMA 1 18 700103-001749 ADI-P DC KIT PACKAGE 1
7.1.1 700190-005153 SEAL HOLDER ASSEMBLY F/MINI SIGMA 1 700190-005151 DRAIN PIPE ASSEMBLY 1.5" BSPT F/MINI SIGMA 1
19
7.1.2 770105-000010 U-CUP NBR OD38MM ID30MM H6.35MM 70 SHORE 1 700190-005255 ASSEMBLY DRAIN PIPE 1.5" NPT FOR MINI SIGMA 1
COARSE SCREEN ASSEMBLY 2" ADAPTOR W/ O-RING 2-
8 700190-005253 255 EPDM 1 19.1 700190-005152 VACUUM BREAKER ASSEMBLY F/MINI SIGMA 1
2" MINI SIGMA ANGEL LOW BODY BSPT ASSEMBLY
700190-005397 W/HYD SEAL 1 20 700190-005254 1.5"-1/4'' PLUG ASSEMBLY W/ O-RING 2-131 EPDM 1
9
700190-005398 MINI SIGMA LOWER BODY 2" ANGLE NPT W/HYD. SEAL 1 21 700190-005241 VALVE ACTUATOR ASSEMBLY F/MINI SIGMA 1
10 700190-005149 COARSE SCREEN ASSEMBLY FOR MINI SIGMA 1 22 760109-000472 WRENCH GALVANIZED FOR NUT MINI SIGMA 1
MM O-RING SEAL ID117MM TH4MM EPDM 70 SHORE
10.1 770101-000198 YELLOW DOT 1 23 300005-000006 BALL VALVE AC 3/4" 10 BAR BLACK FOR 2"T 1

Installation & Operation Manual | Mini Sigma | Bill of Materials – 2" Angle 44
Bill of Materials – 3" On-line

ITEM ITEM
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
NO. NO.
SCANNER 500 ASSEMBLY W/STRAIGHT NOZZLE 8MM MM O-RING SEAL ID117MM TH4MM EPDM 70
1 700190-005105 F/SIGMA 6"/8" 1 10.1 770101-000198 SHORE YELLOW DOT 1
SEPARATION PLATE ASSEMBLY W/ O-RING 2-361 3" MINI SIGMA BODY VIC RPA BLACK
2 700190-005252 EPDM 1 11 710101-001383 1
MOLDED WW SCREEN S/ST316L 130 MICRON FOR
2.1 770102-000048 PARKER O-RING 2-361 EPDM 70 SHORE YELLOW DOT 1 12 700101-002042 3" SIGMA EPDM SEALS 1
3 700190-005150 TURBINE ASSEMBLY F/MINI AND PRO SIGMA 1 12.1 770102-000384 PARKER O-RING 2-244 EPDM 70 SHORE YELLOW DOT 2
4 700190-005396 CLAMP ASSEMBLY FOR MINI SIGMA 2 13 700190-000206 1''*1/4'' BUSHING + SEAL 1
4.1 700190-005413 SET BOLTS NUTS WASHERS FOR CLAMP MINI SIGMA 1 14 720501-000139 L-CONNECTOR 1/4"M X 8MM BSPT AC BLACK TEFEN 2
5 700190-005395 COVER ASSEMBLY F/MINI SIGMA W/HYDRAULIC SEAL 1 15 780101-000113 3/4'' PLUG + 22.5*2 SEAL TAVLIT 1
6 770104-000358 HYDRAULIC SEAL 2"-3" EPDM 70 SHORE SIGMA 2 16 770102-000287 PARKER O-RING 2-128 EPDM 70 SHORE YELLOW DOT 1
7 700190-005154 ACTUATOR ASSEMBLY F/MINI SIGMA 1 17 710101-001565 ADAPTOR 1"X1/4" PBT BLACK 1
7.1 700190-005161 ACTUATOR PISTON ASSEMBLY F/MINI SIGMA 1 18 700103-001749 ADI-P DC KIT PACKAGE 1
7.1.1 700190-005153 SEAL HOLDER ASSEMBLY F/MINI SIGMA 1 19 700190-005151 DRAIN PIPE ASSEMBLY 1.5" BSPT F/MINI SIGMA 1
7.1.2 770105-000010 U-CUP NBR OD38MM ID30MM H6.35MM 70SH 1 19.1 700190-005152 VACUUM BREAKER ASSEMBLY F/MINI SIGMA 1
8 700190-000223 3" AKF UNIVERSAL FLANG 2 20 700190-005254 1.5"-1/4'' PLUG ASSEMBLY W/ O-RING 2-131 EPDM 1
8.1 770104-000034 GASKET EPDM 65 SHORE FOR QUICK FLANGE 2 21 700190-005241 VALVE ACTUATOR ASSEMBLY F/MINI SIGMA 1
3" MINI SIGMA ON-LINE LOW BODY VIC ASSEMBLY WRENCH GALVANIZED FOR NUT MINI SIGMA
9 700190-005402 W/HYD SEAL 1 22 760109-000472 1
10 700190-005149 COARSE SCREEN ASSEMBLY FOR MINI SIGMA 1

45 Installation & Operation Manual | Mini Sigma | Bill of Materials – 3" On-line
Bill of Materials – 3" Angle

ITEM ITEM
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
NO. NO.
SCANNER 500 ASSEMBLY W/STRAIGHT NOZZLE 8MM MM O-RING SEAL ID117MM TH4MM EPDM 70
1 700190-005105 F/SIGMA 6"/8" 1 10.1 770101-000198 SHORE YELLOW DOT 1
SEPARATION PLATE ASSEMBLY W/ O-RING 2-361
2 700190-005252 EPDM 1 11 710101-001383 3" MINI SIGMA BODY VIC RPA BLACK 1
MOLDED WW SCREEN S/ST316L 130MIC 3" SIGMA
2.1 770102-000048 PARKER O-RING 2-361 EPDM 70SHORE YELLOW D 1 12 700101-002042 EPDM SEALS 1
3 700190-005150 TURBINE ASSEMBLY F/MINI AND PRO SIGMA 1 12.1 770102-000384 PARKER O-RING 2-244 EPDM 70 SHORE YELLOW DOT 2
4 700190-005396 CLAMP ASSEMBLY FOR MINI SIGMA 2 13 700190-000206 1''*1/4'' BUSHING + SEAL 1
4.1 700190-005413 SET BOLTS NUTS WASHERS FOR CLAMP MINI SIGMA 4 14 720501-000139 L-CONNECTOR 1/4"M X8MM BSPT AC BLACK TEFEN 2
5 700190-005395 COVER ASSEMBLY F/MINI SIGMA W/HYDRAULIC SEAL 1 15 780101-000113 3/4'' PLUG + 22.5*2 SEAL TAVLIT 1
6 770104-000358 HYDRAULIC SEAL 2"-3" EPDM 70 SHORE SIGMA 2 16 770102-000287 PARKER O-RING 2-128 EPDM 70 SHORE YELLOW DOT 1
7 700190-005154 ACTUATOR ASSEMBLY F/MINI SIGMA 1 17 710101-001565 ADAPTOR 1"X1/4" PBT BLACK 1
7.1 700190-005161 ACTUATOR PISTON ASSEMBLY F/MINI SIGMA 1 18 700103-001749 ADI-P DC KIT PACKAGE 1
7.1.1 700190-005153 SEAL HOLDER ASSEMBLY F/MINI SIGMA 1 19 700190-005151 DRAIN PIPE ASSEMBLY 1.5" BSPT F/MINI SIGMA 1
7.1.2 770105-000010 U-CUP NBR OD38MM ID30MM H6.35MM 70SH 1 19.1 700190-005152 VACUUM BREAKER ASSEMBLY F/MINI SIGMA 1
8 700190-000223 3" AKF UNIVERSAL FLANGE 2 20 700190-005254 1.5"-1/4'' PLUG ASSEMBLY W/ O-RING 2-131 EPDM 1
8.1 770104-000034 GASKET EPDM 65 SHORE FOR QUICK FLANGE 2 21 700190-005241 VALVE ACTUATOR ASSEMBLY F/MINI SIGMA 1
3" MINI SIGMA ANGEL LOW BODY VIC ASSEMBLY
9 700190-005401 W/HYD SEAL 1 22 760109-000472 WRENCH GALVANIZED FOR NUT MINI SIGMA 1
10 700190-005149 COARSE SCREEN ASSEMBLY FOR MINI SIGMA 1 23 300005-000006 BALL VALVE AC 3/4" 10 BAR BLACK FOR 2"T 1

Installation & Operation Manual | Mini Sigma | Bill of Materials – 3" Angle 46
Bill of Materials – 4" On-line

ITEM ITEM
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
NO. NO.
SCANNER 754 ASSEMBLY W/STRAIGHT NOZZLE 8MM MM O-RING SEAL ID117MM TH4MM EPDM 70 SHORE
1 700190-005532 F/SIGMA 4" 1 10.1 770101-000198 YELLOW DOT 1
SEPARATION PLATE ASSEMBLY W/ O-RING 2-361
2 700190-005252 EPDM 1 11 710101-001384 4" MINI SIGMA BODY VIC RPA BLACK 1
MOLDED WW SCREEN S/ST316L 2400SQ.CM 130
2.1 770102-000048 PARKER O-RING 2-361 EPDM 70 SHORE YELLOW DOT 1 12 700101-002142 MICRON 1
3 700190-005150 TURBINE ASSEMBLY F/MINI AND PRO SIGMA 1 12.1 770102-000384 PARKER O-RING 2-244 EPDM 70 SHORE YELLOW DOT 2
4 700190-005396 CLAMP ASSEMBLY FOR MINI SIGMA 3 13 700190-005533 SPACER ASSEMBLY W/HYD SEAL F/4'' MINI SIGMA 1
4.1 700190-005413 SET BOLTS NUTS WASHERS FOR CLAMP MINI SIGMA 1 14 720501-000139 L-CONNECTOR 1/4"M X8MM BSPT AC BLK TEFEN 2
5 700190-005395 COVER ASSEMBLY F/MINI SIGMA W/HYDRAULIC SEAL 1 15 770102-000287 PARKER O-RING 2-128 EPDM 70 SHORE YELLOW DOT 1
6 770104-000358 HYDRAULIC SEAL 2"-3" EPDM 70 SHORE SIGMA 3 16 710101-001565 ADAPTOR 1"X1/4" PBT BLACK 1
7 700190-005154 ACTUATOR ASSEMBLY F/MINI SIGMA 1 17 700103-001749 ADI-P DC KIT PACKAGE 1
7.1 700190-005161 ACTUATOR PISTON ASSEMBLY F/MINI SIGMA 1 18 700190-005151 DRAIN PIPE ASSEMBLY 1.5" BSPT F/MINI SIGMA 1
7.1.1 700190-005153 SEAL HOLDER ASSEMBLY F/MINI SIGMA 1 18.1 700190-005152 VACUUM BREAKER ASSEMBLY F/MINI SIGMA 1
7.1.2 770105-000010 U-CUP NBR OD38MM ID30MM H6.35MM 70SH 1 19 700190-005254 1.5"-1/4'' PLUG ASSEMBLY W/ O-RING 2-131 EPDM 1
8 700190-000227 4" ARKAL SNAP FLANGE ASSEMBLY 2 20 700190-005241 VALVE ACTUATOR ASSEMBLY F/MINI SIGMA 1
8.1 770104-000253 GASKET 4" EPDM 70 SHORE QUICK FLANGE 2 21 760109-000472 WRENCH GALVANIZED FOR NUT MINI SIGMA 1
4" MINI SIGMA ON-LINE LOW BODY VIC ASSEMBLY
9 700190-005404 W/HYD SEAL 1 22 700190-000206 1''*1/4'' BUSHING + SEAL 1
10 700190-005149 COARSE SCREEN ASSEMBLY FOR MINI SIGMA 1 23 780101-000113 3/4'' PLUG + 22.5*2 SEAL TAVLIT 1

47 Installation & Operation Manual | Mini Sigma | Bill of Materials – 4" On-line
Bill of Materials – 4" Angle

ITEM ITEM
PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY
NO. NO.
SCANNER 754 ASSEMBLY W/STRAIGHT NOZZLE 8MM
1 700190-005532 F/SIGMA 4" 1 11 710101-001384 4" MINI SIGMA BODY VIC RPA BLACK 1
SEPARATION PLATE ASSEMBLY W/ O-RING 2-361 MOLDED WEAVEWIRE SCREEN S/ST316L 2400SQ.CM
2 700190-005252 EPDM 1 12 700101-002142 130MIC MINI SIGMA 1
2.1 770102-000048 PARKER O-RING 2-361 EPDM 70SHORE YELLOW DOT 1 12.1 770102-000384 PARKER O-RING 2-244 EPDM 70 SHORE YELLOW DOT 2
3 700190-005150 TURBINE ASSEMBLY F/MINI AND PRO SIGMA 1 13 700190-005533 ASSEMBLY MINI SIGMA SPACER W/HYD SEAL 1
4 700190-005396 CLAMP ASSEMBLY FOR MINI SIGMA 2 14 720501-000139 L-CONNECTOR 1/4"M X8MM BSPT AC BLK TEFEN 2
4.1 700190-005413 SET BOLTS NUTS WASHERS FOR CLAMP MINI SIGMA 4 15 770102-000287 PARKER O-RING 2-128 EPDM 70 SHORE YELLOW DOT 1
5 700190-005395 COVER ASSEMBLY F/MINI SIGMA W/HYDRAULIC SEAL 1 16 710101-001565 ADAPTOR 1"X1/4" PBT BLACK 1
6 770104-000358 HYDRAULIC SEAL 2"-3" EPDM 70 SHORE SIGMA 2 17 700103-001749 ADI-P DC KIT PACKAGE 1
7 700190-005154 ACTUATOR ASSEMBLY F/MINI SIGMA 1 18 700190-005151 DRAIN PIPE ASSEMBLY 1.5" BSPT F/MINI SIGMA 1
7.1 700190-005161 ACTUATOR PISTON ASSEMBLY F/MINI SIGMA 1 18.1 700190-005152 VACUUM BREAKER ASSEMBLY F/MINI SIGMA 1
7.1.1 700190-005153 SEAL HOLDER ASSEMBLY F/MINI SIGMA 1 19 700190-005254 1.5"-1/4'' PLUG ASSEMBLY W/ O-RING 2-131 EPDM 1
7.1.2 770105-000010 U-CUP NBR OD38MM ID30MM H6.35MM 70SH 1 20 700190-005241 VALVE ACTUATOR ASSEMBLY F/MINI SIGMA 1
8 700190-000227 4" ARKAL SNAP FLANGE ASSEMBLY 2 21 760109-000472 WRENCH GALVANIZED FOR NUT MINI SIGMA 1
8.1 770104-000253 GASKET 4" EPDM 70 SHORE QUICK FLANGE 2 22 700190-000206 1''*1/4'' BUSHING + SEAL 1
4" MINI SIGMA ANGLE LOW BODY VIC ASSEMBLY
9 700190-005403 W/HYD SEAL 1 23 780101-000113 3/4'' PLUG+22.5*2 SEAL TAVLIT 1
10 700190-005149 COARSE SCREEN ASSEMBLY FOR MINI SIGMA 1 24 300005-000006 BALL VALVE AC 3/4" 10 BAR BLACK FOR 2"T 1
MM O-RING SEAL ID117MM TH4MM EPDM 70
10.1 770101-000198 SHORE YELLOW DOT 1

Installation & Operation Manual | Mini Sigma | Bill of Materials – 4" Angle 48
Control Schematic

49 Installation & Operation Manual | Mini Sigma | Control Schematic


Troubleshooting
No Symptom Possible Causes Required Action

1 High or elevated Coarse or fine screen is 1.Perform automatic flushing


differential pressure totally clogged a. Close the downstream valve
between upstream b. Start a manual flushing cycle using the flushing
and downstream controller
c. Verify that the downstream pressure is equal or slightly
lower than the upstream pressure
d. If symptom continues and the filter remains clogged, stop
the operation and manually clean the fine screen
2.Perform manual cleaning
a. Extract the coarse screen and fine screen. Clean manually
with a high pressure wash before returning to regular
operation. Please refer to the filter disassembly instructions
on page 21
b. Verify that the downstream pressure is equal to, or slightly
lower than the upstream pressure.
2 System flow-rate Coarse screen is clogged Manually clean the coarse screen:
seems to be lower a. Dismantle the coarse screens. Please refer to the filter
than usual disassembly instructions on page 21
b. Return to regular operation and check the filter’s
performance

3 Frequent, excessive Water quality has Check the source water quality for poor quality conditions
flush cycles changed (e.g. flood/heavy rain/works upstream of intake/new dam, etc.)

Controller flush duration set Reset "Flush Duration" set point to 10 seconds
point too low (electronic
control)
4 The filter doesn’t flush Controller batteries are Replace the controller’s batteries or check the power supply
automatically (electronic dead or power supply is (Refer to the ADI-P mobile app to check battery status before
controller) isolated replacing)
The solenoid is set in "Manual" Switch the solenoid to “Auto” position
position
No pressure on the main Rinse and clean the command line filter (if it exists),
command tube line otherwise check the finger filter for blockage and clean as
required
The controller is in Please see ADI-P controller manual
“Fault” mode
5 The flush valve Air in the valve’s command line 1.Bleed air from the control tubing
remains open or control tube is disconnected 2.Reconnect control tube
3.Replace control tube if damaged
4.Electronic controller – check the solenoid, bleed the
command line, and verify that the controller is not in
“Flushing” mode
The solenoid is set in "Manual" Switch the solenoid to “Auto” position
position
Controller programmed for a Reset "Flush Duration" set point to 10 seconds
very long flush duration
(electronic controller)

Blocked flushing port Remove any blockage from the flushing port

Installation & Operation Manual | Mini Sigma | Troubleshooting 50


Amiad Limited Warranty
1. This certificate applies to Amiad Water Systems Ltd. ("Amiad") products purchased by you (the "Buyer") from Amiad unless
specifically agreed otherwise in writing by Amiad. This Warranty extends only to the original purchaser, and is not transferable to
anyone who subsequently purchases, leases, or otherwise obtains the product from the original purchaser.
2. Amiad hereby warrants that the products are and will be free from defects in material and workmanship under normal use and
service. Amiad warrants that it will correct manufacturing defects in the products, in accordance with the conditions set out in this
Warranty.
3. This Warranty is enforceable for a period of 12 months after the date upon which the products were delivered (the “Warranty
Period”).
4. In the event that during the Warranty Period the Buyer discovers a defect in material and/or workmanship in any product or part
(the “Defective Product”), it shall submit a written complaint to Amiad using Amiad's standard Buyer Complaint Form. For the
receipt of the Buyer Complaint Form, the submission of the complaint or any questions please contact your service representative.
5. Upon written demand by Amiad the Buyer shall return the Defective Product - or a sample thereof - to Amiad, at Amiad's cost. If
the Buyer ships any such Defective Product, Amiad suggests the Buyer package it securely and insure it for value, as Amiad assumes
no liability for any loss or damage occurring during shipment. Provided however that in the event Amiad determines that this
Warranty does not apply to such product, Buyer shall promptly reimburse Amiad for such cost (including freight and customs). Any
returned product or part must be accompanied by the Warranty certificate and the purchase invoice. It is clarified that the Buyer
may not return the Defective Product unless such return was coordinated and approved by Amiad in advance.
6. Amiad's obligation under this Warranty shall be limited to, at Amiad's option, the repair or exchange, free of charge, of the product
or any part which may prove defective under normal use and service during the Warranty Period. The provision of a repair or
replacement of a product during the Warranty Period will result in an extension of the Warranty Period by an additional period of
12 months, provided that the total accumulated Warranty Period shall in any event be no more than 18 months from the date upon
which the products were delivered.
7. This Warranty is valid on the condition that the products are installed according to Amiad's instructions as expressed in Amiad's
instruction manuals and according to the technical limitations as stipulated in Amiad's literature or as stated by a representative of
Amiad.
8. This Warranty will not apply to damaged or defective products resulting from or related to:
(i) Fire, flood, power surges or failures or any other catastrophe and/or unforeseen occurrence, such as but not limited to those
for which the Buyer is customarily insured for, or any force majeure events;
(ii) Fault, abuse or negligence of the Buyer;
(iii) Intake water not meeting the agreed standards, as set forth in a written document, approved by Amiad, or improper storage;
(iv) Improper or unauthorized use of the product or related parts by the Buyer, including Buyer’s failure to operate the product in
conformity with the recommendations and instructions of Amiad, as set forth in Amiad's manuals and other written materials,
the operation of the product other than by a trained and qualified operator, or improper installation of the product by a third
party not authorized by Amiad;
(v) Performance by the Buyer of maintenance or operation other than in conformity with the recommendations and instructions
of Amiad, or other than in accordance with procedures defined in the literature supplied for products (including the timely
replacement of requisite parts), and for services provided other than by a trained and qualified advanced operator; or
(vi) Any alteration, modification, foreign attachment to or repair of the products, other than by Amiad or its authorized technical
representatives.
9. In no event shall Amiad be liable to the Buyer or any third party for any damages to property, or for any intangible or economic
loss, including loss of profits, loss of customers or damage to reputation, for any damages, including indirect, special, consequential
damages, or punitive damage arising out of or in connection with this Warranty, or arising out of or in connection with the product's
performance or failure to perform, even if it has been advised of the possibility of such damages.
10. Amiad will be excused for failure to perform or for delay in performance hereunder if such failure or delay is due to causes beyond
its reasonable control or force majeure preventing or hindering performance.
11. This Warranty set forth herein is the only contractual warranty given by Amiad and is provided in lieu of any other warranties
created by any documentation, packaging or otherwise.
12. Amiad makes no warranty whatsoever in respect to accessories or parts not supplied by Amiad. In the event that Amiad is required
to correct a Defective Product or product not covered by this Warranty, it will do so solely in consideration for additional fees.
13. The parties will actively endeavor to amicably settle any dispute arising between them. In the event that the parties are unable to
reach an equitable settlement of such dispute, any claim or lawsuit related to the Warranty, its validity execution, its performance
be brought before only the courts of Tel-Aviv, Israel. Israeli law will govern the Warranty, to the exclusion of any conflict of law
rules.

51 Installation & Operation Manual | Mini Sigma | Amiad Limited Warranty


Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel.
Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com

Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium.

Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net

EC Declaration https://www.amiad.com/certificatesDownload_CE.asp

Installation & Operation Manual | Mini Sigma

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