IM-STNS-101G As-Found Process Rev 2 (08!13!2018)
IM-STNS-101G As-Found Process Rev 2 (08!13!2018)
IM-STNS-101G As-Found Process Rev 2 (08!13!2018)
Guideline Summary
This guideline provides the methodology and instructions used by the Critical Documents Project for conducting
field work, as-found red-lines, updates, and QC of documentation that is considered in scope for the Critical
Documents Project. The process includes scoping, preliminary review, as-found red-lining, field QC, as-found
updates, drawing QC, review meetings, and document check-in.
Revision 2.0 of this guideline incorporates editorial clarifications and administrative changes based on
experience gained to date. The former Form 7 Field Activities Checklist has been removed, and its contents
merged with Form 1 Facility Site Visit Summary. Various changes were made to the review of Equipment Lists,
including that these are no longer required to be verified in the field and may be reviewed as a desk-top
exercise. Requirements for photography and videos were updated. The Instrumentation, Controls and Electrical
(ICE) Engineer was added to coordinate with for review of the Control Philosophy. A requirement was added for
the Facility Engineer (FE) / Pipeline Engineer (PLE) to wet-sign and date the approved Operating Procedures.
Revision bars are not shown in this guideline; users should become familiar with the entire document.
Target Audience
PG&E Critical Documents team, including external vendors.
Table of Contents
1 Introduction ............................................................................................................................................... 13
2 Required Documentation .......................................................................................................................... 14
3 Scoping Process ......................................................................................................................................... 15
3.1 Document Checkout .......................................................................................................................... 15
4 Process....................................................................................................................................................... 17
4.1 STEP 1 - Preliminary Review .............................................................................................................. 18
4.1.1 Background ................................................................................................................................ 18
4.1.2 Operating Diagram .................................................................................................................... 19
4.1.3 Operating & Maintenance Instructions ..................................................................................... 19
4.1.4 Operating Procedures................................................................................................................ 19
4.1.5 Control Philosophy .................................................................................................................... 20
4.1.6 Control System Architecture Drawing ....................................................................................... 20
4.1.7 Piping & Instrumentation Diagrams .......................................................................................... 20
4.1.8 Main Gas Piping Drawings ......................................................................................................... 22
4.1.9 Equipment List ........................................................................................................................... 24
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List of Figures
Figure 1. PCV Set Points shown on a P&ID. ............................................................................................21
Figure 2. Example of P&ID showing Mooney valves with no sensing lines shown. ...............................22
Figure 3. Examples of Supplemental Sketch by Field Verifier. ...............................................................35
Figure 4. Example field markup of a drawing with name indicating the identity of reviewer. ..............36
Figure 5. Example QC of a portion of a document. The name of the person responsible for the QC is shown
with their highlighter. ..............................................................................................................36
Figure 6. Example of the two versions from multiple reviewers. ...........................................................37
Figure 7. Examples of photographs, showing (a) General View of a Valve, with Supports and Adjacent
Equipment Lines, and (b) Detailed View of Opposite Side of the Same Valve. .......................40
Figure 8. Example of Unclear Photograph (refer to Figure 7), in which Valve Tag is not readable. .......41
Figure 9. Examples of photographs, showing (a) General Photograph of a Pump, (b) Detailed Photograph of
Pump Equipment Tag, and (c) Detailed Photograph of Pump Control Panel Labels. ..............42
Figure 10. Example of Side-by-Side review of P&ID (right side) and MGPD (left side). ...........................47
Figure 11. Example of an Equipment Name Plate, showing Information about the Asset. .....................55
Figure 12. Typical North American Equipment Mark for HAC Rating. ......................................................56
Figure 13. Examples of Rating Plates on Electrical Equipment. ................................................................62
Figure 14. The Ex mark for ATEX-certified electrical equipment for explosive atmospheres. .................63
Figure 15. Example of Valve Configuration Table in an O&MI. ................................................................81
Figure 16. Example of a Flow Description Table (typically located in Appendix B of a Facility O&MI). ...81
Figure 17. Example of Flow Path Indicators on an Operating Diagram in an O&MI. Pentagons enclosing
numbers indicate flowlines that are referenced in the flow description table (refer to Figure 16). 82
List of Tables
Table 1. Critical Document Types and Descriptions. .............................................................................14
Table 2. Document Updating Process Steps and Responsible Persons. ................................................17
Table 3. Critical Document Interdependency Matrix. ...........................................................................18
Table 4. Key assets found on an Electrical Single-Line Diagrams, with typical examples. ....................59
Table 5. Key assets found on an Electrical Type Connection Diagram, with typical examples. ............65
Table 6. Key Assets found on a Control Type Connection Diagram, with typical examples. ................68
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List of Forms
1. Form 1, Facility Site Visit Summary
2. GT&D Records Request Form
3. Form 3, Facility Specific Decision Log
4. Form 4, Preliminary Document Review Summary
5. Form 5A, QC Checklist for Operating Diagrams (ODs)
6. Form 5B, QC Checklist for Operating & Maintenance Instructions (O&MIs)
7. Form 5C, QC Checklist for Operating Procedures
8. Form 5D, QC Checklist for Control Philosophy
9. Form 5E, QC Checklist for Hazardous Area Classification Drawings
10. Form 5F, QC Checklist for Piping & Instrumentation Diagrams (P&IDs)
11. Form 5G, QC Checklist for Main Gas Piping Drawings (MGPDs)
12. Form 5H, QC Checklist for Equipment Lists
13. Form 5I, QC Checklist for Line Lists
14. Form 5J, QC Checklist for Electrical Schematics
15. Form 5K, QC Checklist for Electrical Single Line Diagrams (ESLDs)
16. Form 5L, QC Checklist for Connection Diagrams
17. Form 5M, QC Checklist for Control System Architecture Drawings
18. Form 6, Station Condition Assessment
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References – Developmental1
25. PG&E Utility Standard TD-4551S, Station Critical Documentation, (Rev. 2) 2017.
26. NFPA 497, Classification of Flammable Liquids, Gases or Vapors and of Hazardous (Classified) Locations
for Electrical Installations in Chemical Process Areas, National Fire Protection Association, 2017.
27. API RP 500, Recommended Practice for Classification of Locations for Electrical Installations at Petroleum
Facilities Classified as Class I, Division I and Division 2, (3rd ed) American Petroleum Industry, 2012.
28. PG&E Drawing 4803853s1r3, Piping & Instrumentation-Diagram, Symbols & Nomenclature.
29. PG&E Utility Standard TD-4050S, Security Standard for Gas Operations, (Rev. 1a) 2013.
30. PG&E Code of Safe Practices, Safety and Health Department, 2017 Edition, Binder 62-0006, Insert 62-
1492.
31. PG&E Utility Standard SAFE-1005S, Personal Protective Equipment Standard, (Rev. 1) 2015.
32. PG&E Gas Operations Personal Protective Equipment Matrix, 2018.
33. PG&E Utility Manual TD-4461M, As-Built Red-Line Handbook, (Rev. 1a) 2017.
34. PG&E Utility Procedure TD-4460P-10, Gas Transmission Operating Maps and Operating Diagrams,
(Rev. 0a) 2013.
1
PG&E Utility Standards, Procedures, and Manuals can be obtained in digital form from the company’s Technical
Information Library (TIL) linked here. PG&E Numbered Drawings can be obtained in digital form from the company’s
Documentum D2 document management system linked here.
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35. PG&E Utility Procedure TD-4414P-03, Gas Transmission and Distribution Electrical Safety, (Rev. 1) 2016.
36. PG&E Drawing 182358s1-3, Symbols Requirements - Operating Maps & Diagrams.
37. IEEE Standard 315, Graphic Symbols for Electrical and Electronics Diagrams, Institute of Electrical and
Electronics Engineers, 1975 (Reaffirmed 1993).
38. PG&E Drawing XXXXXXXs1r1, Electrical and Control Diagrams - Symbols & Nomenclature – Typical.
[Document in development.]
39. PG&E Utility Manual, Gas Operations CAD Standards Manual, (Ver. 2.0) 2016.
40. PG&E Standard C-T&CS-S0213, Work in Confined Spaces.
41. ISA-5.1, Instrumentation Symbols and Identification, International Society of Automation, 2009.
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Change Log
The list below summarizes document changes from Rev. 1.0 to Rev. 2.0.
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1 Introduction
The Critical Documents (CD) Project is part of the Station Assessment effort overseen by PG&E Facility Integrity
Management Program & Technical Services (FIMP&TS). This effort consists of three projects: (1) Engineering
Critical Assessment Phase 1 (ECA 1), (2) Condition Assessment (CA), and (3) Critical Documents (CD). The main
objective for Station Assessment is to assist with critical management planning and improving the safety and
reliability of PG&E’s gas transmission facilities.
The CD Project specifically focuses on the creating and updating of critical documents in accordance with the
requirements of Utility Standard TD-4551S, Station Critical Documentation [Ref. 25], which describes required
documentation considered critical for the safe and reliable operation and maintenance of gas transmission
facilities. This process can be summarized as reviewing existing facility operational and construction job
documentation, performing facility walkdowns to verify that the facility is accurately represented by the existing
documentation, and then facilitating any necessary creation or update of the required critical documents. All
new or updated critical documents are retained as numbered drawings in PG&E’s Documentum D2 document
management system
Updating existing critical documents often involves more than updating existing content. The purpose and
requirements for each document type have been updated to standardize and incorporate PG&E best practices.
In some cases, the information and details recorded from field walkdowns will require the creation of a new
drawing or document.
There are additional activities related to the CD Project that will be performed in parallel to the critical
document activities. Details of those activities are contained in Job Aid 7, Station Condition Assessment [Ref. 7]
and Job Aid 8, GPS Requirements [Ref. 8].
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2 Required Documentation
Utility Standard TD-4551S establishes categories to organize facilities into groups sharing common sets of
required documents that are considered critical for the safe and reliable operation and maintenance of gas
transmission facilities. The level of complexity among applicable facilities within a category can vary
considerably, and therefore the level of detail within each required document type can also vary considerably.
For the assigned facilities, the CD Project will address all document types required by Utility Standard TD-4551S,
which are listed in Table 1.
Table 1. Critical Document Types and Descriptions.
Red-Lined In
No. Critical Document Type Function Record Type
Field?
Operational and
1 Operating Diagrams (ODs) Drawing Yes
Mechanical
2 Operating & Maintenance Instructions (O&MIs) Operational Document No
11 Electrical Single Line Diagrams (ESLDs) Electrical & Controls Drawing Yes
The list of facilities assigned under the CD Project, along with their Facility Category can be found on the
CD SharePoint Site linked here. Refer to Job Aid 9, SharePoint [Ref. 9] for user instructions.
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3 Scoping Process
The determination of which facilities are included in the CD Project is done by PG&E using their scope of work
process, as described in Project Guideline IM-STNS-100G, Critical Documents Scope [Ref. 12].
Applicable facility documents must be identified prior to starting field activities. The process of identifying the
documentation for a facility is outlined in Job Aid 1, Scoping Process [Ref. 1], which consists of the following
parts:
Part 1: PG&E obtains and uploads applicable documents to PG&E’s Critical Documents SharePoint,
including the list of equipment from PG&E’s SAP Business Management Software, and Form 6
Station Condition Assessment [Ref.18], which will be filled out during the site visit. Refer to Job
Aid 10, Interactions with SAP Business Management Software [Ref. 10] for instructions on how
to extract data from SAP.
Part 2: DNV GL reviews the uploaded documents to determine if they are correct. DNV GL submits a
request to check out available numbered drawings, and then assigns the facility to a Contractor.
Part 3: Contractor performs initial review of the documents.
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3. If any drawings are part of an IFC package, then contact PG&E to determine the Project Manager (or
the project) and then contact the Project Manager to get additional information regarding the
project.
When drawing records are not available because they are already checked out by others, DNV GL personnel
shall contact GSM Records for clarification (if not already provided in response to the check-out request).
1. If the drawing was checked out by a PG&E Drafter, then DNV GL will email the Drafter to determine
the job status and when the drawing is expected to be completed.
2. If the drawing was checked out by a Contractor, then DNV GL will request the contact person and
Job Number from GSM Records. DNV GL personnel will email the contact person for the job that
currently has the drawing checked out, to determine the job status and when the drawing is
expected to be completed.
3. Once information regarding status and expected completion date has been received, the CD project
team will agree on the path forward.
Once the Checked-Out Documents are confirmed to match what was requested or confirmed acceptable,
DNV GL personnel shall upload all files to the CD SharePoint Site. Drawings that are part of IFC package, or on
which changes affecting field red-lines have been made shall not be provided to the Contractor prior to
determination of path forward with PG&E. The agreed upon path forward shall be documented on Form 3.
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4 Process
For each of the critical documents within the CD Project scope of work, a series of required steps must be taken
prior to the document status being considered As-Found Complete. Not all documents in scope will follow the
same Document Updating Process due to their complexity. In addition, not all facilities will require the same set
of critical documents due to the Facility Category, site specific criteria, or approved exceptions to TD-4551S
requirements.
The general process is described in the sections below and consists of the steps shown in Table 2, which includes
the functional job titles and organization of the persons responsible for each step.
Table 2. Document Updating Process Steps and Responsible Persons.
3 Field Quality Control (Field QC) (2) Field QC Person (DNV GL)
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4.1.1 Background
As detailed in the following sections, the Reviewer (contractor) shall perform a Preliminary Review of all
documents identified during the Scoping Process, prior to As-Found Red-Line Process. The intent is to gain an
understanding of the facility prior to going on-site, to understand the interdependencies between
documentation, and to identify if any documents are missing or lacking sufficient details so that missing
information can be recorded in the field. The Preliminary Review is preparation for a logical and orderly
As-Found Red-Line Process. Potential interdependencies between the different document types are
summarized in Table 3, which is from Appendix B of Utility Standard TD-4551S [Ref. 25].
Table 3. Critical Document Interdependency Matrix.
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Operating Diagram X X X X
O&MI X X X X X X X X
Operating Procedures X X X X X
Control Philosophy X X X X X
Control System Architecture X X X X X X
P&ID X X X X X X X X X X
Main Gas Piping Drawings X X X X X X
Equipment List X X X X X X X X
Line List X X X
Electrical Schematic X X X X X X
Electrical Single Line Diagram X X X
Connection Diagram X X X X X X
Hazardous Area Classification X X X X
The Critical Document Types can be further categorized by their primary purpose or function, as listed in
Table 1; Mechanical (piping and equipment), Electrical & Controls, and/or Operational. Making these
distinctions during the preliminary review (Step 1) is useful because they allow the As-Found Red-Line Process
(Step 2) to be performed by two teams: (1) the Mechanical Review Team can focus on the Operating Diagram
(OD), HAC Drawings [piping portion], P&IDs, and MGPDs, and (2) the Electrical & Controls Review Team can
focus on HAC Drawings [electrical equipment portion], Electrical Schematics, ESLD, and Connection Diagrams.
The other Critical Document Types are not red-lined in the field. However, both teams should still review the
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O&MI, Operating Procedures, Control Philosophy, CSA Drawing, Equipment List, and Line List, as needed, to help
become familiar with the facility.
The Drawing Numbers and Title Blocks shall be reviewed to confirm the set is complete and to note if the
Document Type and content is in general agreement with PG&E’s Gas Operations CAD Standards Manual
[Ref. 39]. Identify if all equipment and piping shown on drawings is labeled, and note any missing data or
discrepancies on Form 4, Preliminary Document Review Summary, so that it can be addressed during the
As-Found Red-Line Process.
NOTE
Within this guideline, the word label is used exclusively to indicate alphanumeric identifiers
shown on drawings (i.e., printed text), and the word tag is used exclusively to indicate the
physical name plate or other physical identifier attached to facility equipment.
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corresponding P&IDs to facilitate their use. Operating Procedures should be reviewed for a general functional
overview and operation of the facility.
4.1.4.2 DNV GL
For facilities requiring Operating Procedures per TD-4551S, DNV GL shall review the list of existing operations
covered by procedures with PG&E personnel. DNV GL will provide feedback on typical activities covered by
Operating Procedures so that PG&E can determine if any additional Operating Procedures are needed, or if any
existing Operating Procedures can be obsoleted.
It is also possible that the As-Found Red-Line Process may identify a need for additional Operating Procedures.
Furthermore, if any process equipment, valves, etc. have been added, deleted, or modified since the last
revision, then the Operating Procedures will be modified to incorporate the change.
The Operating Procedures review by DNV GL must include a check for missing data, such as Valve Numbers or
Equipment Numbers or Drawing Labels not specifically identified, but instead referred to generically or as V-XX.
Note any missing data or discrepancies and provide this information to the Contractor to include on Form 4, so
that it can be addressed during the As-Found Red-Line Process.
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If the Scoping Process recorded that the P&ID is an Elementary Mechanical (EM) document, then note this on
Form 4 and refer to Job Aid 2, Converting Elementary Mechanical Drawings to P&IDs [Ref. 2] for instructions on
how to proceed. If there is no P&ID or EM for the facility, then note this on Form 4.
P&IDs require a thorough review that follows all flow lines through the entire facility. The initial review should
follow each line from beginning to end, across all sheets, to determine that all sheets are present. If any sheets
are missing, then contact DNV GL who will attempt to locate the missing sheets. Systematic and detailed review
is necessary to complete the following tasks:
• Identify if hand valves are shown. If hand valves are not shown, then indicate on Form 4 that the
Field Verifier will need to account for more time during the As-Found Red-Line Process to locate and
identify hand valves.
• Identify if the fail open or fail closed position is listed for all controlled valves. If they are not
completely listed, then note on Form 4 that this information is missing.
• Identify if the Set Point is listed for all Pressure Control Valves (PCVs) and Pressure Safety Valves
(PSVs). If the Set Point is not listed, then note on Form 4 that this information is missing. There may
be some facilities where PCV or PSV are labeled as Pressure Regulating Valve (PRV), so check for
those as well. Figure 1 shows an example of labeled PCV Set Points.
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• Identify if power gas lines2, instrument air lines, and other auxiliary lines start on the side of the
drawing, appear mid-drawing, or are not shown at all. This may be most common for older P&IDs
containing Mooney3 valves. Figure 2 shows an example of valves where the sensing lines are not
shown at all. If either the lines appear mid-drawing or they are not shown at all, then note this on
Form 4 so that the Field Verifier will need to determine the source of the power gas line, instrument
air line, etc. during the As-Found Red-Line Process.
Figure 2. Example of P&ID showing Mooney valves with no sensing lines shown.
• Review all symbols for consistency with PG&E’s Symbology Sheet [Ref. 28]. If any of the symbols are
not listed within the Symbology Sheet, or are not easily discernable as to what they represent, then
refer to Job Aid 6, Resolving Symbology Discrepancies [Ref. 6].
• Identify if there is unlabeled equipment, then Note on Form 4 that this information is missing. The
Equipment Tag, if present, shall be identified during the As-Found Red-Line Process.
2
Power gas lines are connected to main gas lines and used for control equipment.
3
Mooney valves are Pressure Reducing Valves first developed by Dick Mooney in 1984, and are currently marketed by GE as
Mooney® FlowGrid® Regulators.
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The MGPDs shall be compared with the OD to determine if the documents are consistent.
It is unlikely that there are facilities for which no drawings can be identified, but it is possible that not all
drawings are numbered drawings (see Table 1, Note 1). If numbered drawings are not available for the entire
facility, then any non-numbered drawings (e.g., plans, sketches, or isometrics) shall be reviewed along with
Job Aid 3, Creating New Main Gas Piping Drawings from Non-Numbered Drawings [Ref. 3]. Also, document on
Form 4 that only non-numbered drawings exist for the entire facility, or if applicable, a portion of the facility.
During the As-Found Updates process, content from non-numbered drawings will be added or copied to
numbered drawings in accordance with the Gas Operations CAD Standards Manual [Ref. 39].
The MGPD review must determine if all sheets are present. A key plan (i.e., small sketch of the facility) may be
present in the upper corner of the drawings, which is helpful to reference during review. The Plan View
drawing, sometimes referred to as Plot View or Plot Plan, is the central drawing showing the layout. Similar to
P&ID reviews, the review process should follow each line from beginning to end, across all the sheets.
Additionally, the review shall include a check that all Section Views, Elevation Views, or Detail Views sheets
referenced in the Plan View drawing exist. If any sheets are missing, then contact DNV GL who will attempt to
locate the missing sheets.
For each section and detail showing valve taps, compare the Section Views, Elevation Views, and Detail Views
with the Plan View and confirm if the number of taps shown matches on both drawings. (Taps shown in Plan
View are usually drawn as circles along the center of the pipe.) Highlight any areas on the Plan View, Section
Views, Elevation Views, and/or Detail Views that disagree or are inconsistent, and note this on Form 4.
Note: Any highlight color that does not obscure the underlying text may be used to mark
drawings, unless otherwise stated in this document.
If any MGPD sheet is illegible, then contact DNV GL, who will attempt to locate more legible versions of the
drawing sheet that can be used for the As-Found Red-Line Process. If more legible versions of the drawings are
located, then indicate on Form 3, Facility Specific Decision Log if those documents should be used in the
As-Found Red-Line Process.
Identify if there is unlabeled equipment. The Equipment Tag, if present, shall be identified during the As-Found
Red-Line Process.
4.1.8.2 Requirements for Depicting Buried Piping on Main Gas Piping Drawings (MGPDs)
DNV GL shall review the MGPDs to determine how buried pipe for the facility shall be shown. The information
below describes the requirements for depicting buried pipe on MGPDs. Where multiple drawings exist, DNV GL
shall identify which record shall be used for which portion of the facility.
When showing buried piping on MGPDs, use the source documents in the ordered tiers detailed below, which
applies to all buried piping, or portions of buried piping, as needed. Different portions of buried piping may
have different tiered source documents.
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When a facility has a previously generated Equipment List, it tends to be incomplete, not up-to-date and without
listing electrical equipment. The existing Equipment List shall be reviewed in conjunction with the P&IDs to
determine roughly how much of the equipment shown on the P&IDs is contained in the list. Also, if electrical
equipment is listed, then the Equipment List shall be reviewed in conjunction with the Connection Diagrams and
the ESLD to determine which equipment on those drawings is contained in the list.
The previously generated Equipment List shall also be reviewed in conjunction with the equipment information
contained in the list of equipment currently in PG&E’s prepopulated Condition Assessment Form (Form 6). The
Form 6 data may be needed during the As Found Red-Line Process (e.g., Manufacturer Name). Contact DNV GL
if Form 6 is not located on the CD SharePoint Site and then note the issue on Form 4.
4.1.10.2 DNV GL
DNV GL may need to contact the FE or PLE if there is any uncertainty regarding whether a line naming
convention shown in an existing Line List is used in other records. The line naming convention shall not be
changed if it appears on other drawings or records, or if Piping Tags and/or Tubing Tags with the same naming
convention have been applied in the field. The decision shall be documented by DNV GL on Form 3. Based on
historical use of the Line List, in most cases it is likely that line naming conventions will be maintained for to
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small diameter4 piping and tubing associated with gas racks or sensing lines, while line naming convention(s)
associated with main gas (larger diameter) pipelines will be updated to match the updated format.
4
Small diameter piping is defined as having a diameter of less than 2 inches.
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larger facilities, depicting such a low voltage tier may prove impracticable, but as a minimum, 220/240V AC
assets shall be shown if they exist.
The Reviewer shall confirm if the drawing is shown in current ESLD format, as described in the Electrical Single
Line Diagram Guidance Document [Ref. 21]. If the drawing is shown in a different format, or additional
information is included, then the Reviewer shall consult with DNV GL regarding how to proceed. Decisions made
regarding how to proceed with the ESLD shall be documented on Form 3.
The Reviewer shall review all symbols on the ESLD for clarity. If it is unclear what is being depicted, then refer to
Job Aid 6, Resolving Symbology Discrepancies [Ref. 6].
The Reviewer shall identify if there is unlabeled equipment shown on the ESLD and note this on Form 4 so that
the As-Found Red-Line Process can identify the Equipment Tags, if present.
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The HAC drawing is used for design and maintenance of electrical installations at gas transmission facilities.
Electrical equipment installed within classified hazardous areas must be specially designed for that area. HAC
Drawings are prepared in Plan View, and may include Elevation Views and Details necessary to define each
hazardous area and nearby electrical equipment, all drawn to scale. Typically, the two Class I Divisions are
shown using two different shade patterns.
HAC Drawings shall be reviewed to obtain a general understanding of the hazardous areas, electrical equipment
locations and site boundaries. The review should include a general comparison to any available plot plans or
piping arrangement plans. Existing HAC drawings may have been developed using criteria different from the
current criteria presented in PG&E’s new HAC Procedure [Ref. 24]. As a result, the size or extent of existing
hazardous areas may be different from those developed using current criteria. Therefore, the review should
include an understanding of electrical equipment locations relative to the center or gas source of the hazardous
areas.
If the Reviewer identifies any missing electrical equipment on the HAC Drawing, then note this on the drawing
and on Form 4. If an HAC Drawing was not located for the facility, then note this on Form 4.
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4.2.1 Background
The As-Found Red-Line Process consists of marking up drawings to reflect the current condition of the facility.
This requires comparing the mechanical (piping and equipment) and control (electrical & instrumentation)
systems in the drawings to the piping and equipment currently installed at a facility. Accurate red-lining is
crucial to the successful update of the drawings. For the purposes of the CD Project, only aboveground piping
and equipment, and pipe/equipment in vault boxes (i.e., pipe and equipment that is not buried) shall be verified.
Form 1, Facility Site Visit Summary shall be used to document that field-related activities are done. These
activities include:
1. Confirm list of identified critical documents to be taken to the field.
2. Confirm that Field Verification is completed.
3. Confirm that Field QC is completed.
4. Identify Tagging issues.
5. Identify Foreign Prints or other documents not previously identified.
6. Document facility-specific decisions.
4.2.1.1 Security
A PG&E employee must accompany the Field Verifier(s) during the Facility Site Visit. Upon entering a facility, a
safety orientation must be given by the Facility Operating Supervisor or designee. If required, then all personnel
shall sign-in at the facility.
Security measures may vary from facility to facility based on several factors including size, location, and overall
operational significance. Each Field Verifier shall be familiar with the facility’s site-specific security measures,
which can be obtained from the Facility Operating Supervisor or designee.
For additional information, refer to PG&E’s Utility Standard TD-4050S, Security Standard for Gas Operations
[Ref. 29].
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and understand the hazards and the controls to improve situational awareness before beginning a task and to
check for changing conditions.
All personnel at the facility must adhere to PG&E’s personal protective equipment (PPE) rules. This includes
knowing 1) when PPE is necessary, 2) what PPE is necessary, 3) how to properly don, doff, adjust, and wear PPE,
4) limitations of PPE, and 5) the proper care, maintenance, useful life, and disposal of the PPE. DNV GL shall
identify the required PPE prior to each Field Visit. A few examples of PPE are listed below:
• Head Protection
• Foot Protection
• Face Protection
• Noise Control
• Eye Protection
• Respiratory Protection
• Hand Protection
• Fall Protection
For more information, refer to Utility Standard SAFE-1005S, Personal Protective Equipment Standard [Ref. 31], or
the 2018 Gas Operations Personal Protective Equipment Matrix [Ref. 32].
• Gloves
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• Hard Hat
• Fire Retardant Clothing
• Reflective Vest
Safety Equipment may include, as needed:
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A Hot Work permit may be required for use of (photo or video) cameras to be used in hazardous areas.
Gas Control Notification
Gas Control shall be notified prior to starting and upon completion of field work each day. Gas Control shall be
provided contact information for both the on-site GPOM representative and the DNV GL Site Lead. If Gas
Control observe any unexpected alarms or activity indicators for the facility while field work is taking place, then
they will contact the on-site GPOM representative or the DNV GL Site Lead so that the field team can confirm if
their work potentially caused the alarm.
Environmental
A given site may have environmental requirements based on local presence of wildlife. Any specific
environmental factors for the site shall be identified on the JSEA and reviewed during the pre-work tailgate
safety meeting.
5
Bluebeam Revu is a digital document creation tool, marketed by Bluebeam Software, Inc.
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NOTE
Drawings and manuals from equipment vendors are considered Foreign Prints.
6
Precision Diameter Tape manufactured by Pi Tape Texas, LLC, or equal.
7
Foreign Prints are equipment drawings and documents provided by third party suppliers. These documents can contain
various construction and materials details beyond the facility’s own drawings, such as P&IDs and MGPDs.
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If the same sheet of any drawing was marked up by multiple Field Verifiers, then each Field Verifier’s comments
shall be transcribed onto one sheet prior to submission to DNV GL.
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There are two methods for verifying documents depending on whether a single sheet will be reviewed by one
reviewer or multiple. All alterations shall be done in the appropriate color pen (red for additions, green for
deletions, blue for comments). After the sheet is complete, the reviewer shall sign his/her name in the bottom
right corner with the date; see Figure 4. DNV GL shall QC the document and indicate any necessary revisions in
the appropriate color pen. If 100% QC is performed, “100% QC” and the name of the QC person shall be written
in the bottom right corner of the drawing; see Figure 5.
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Figure 4. Example field markup of a drawing with name indicating the identity of reviewer.
Figure 5. Example QC of a portion of a document. The name of the person responsible for the QC is shown
with their highlighter.
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In the case of multiple reviewers reviewing a single sheet, each reviewer shall follow the same procedure in
creating the redlined document – use yellow highlighter to indicate what is verified and appropriate pen to
indicate changes. After each Field Verifier has concluded their portion of the drawing, the drawings shall be
combined into two versions of the same drawing to indicate the combined changes on the drawing: one which
uses different colors of highlighter to indicate who has reviewed which sections, and a separate copy to indicate
only the combined changes on the drawing. See Figure 6 for an example of a single sheet reviewed by multiple
Field Verifiers. DNV GL shall use the version which includes only the changes to perform the QC of the
document.
Numbering
A thorough reference system to various numbers is a critical element of keeping track of and indicating the
relation between files. Most documents have their own number, and include references to other documents or
other relevant numbers. In all steps of the As-Founding Process, the numbers shall be red-lined as needed and
be included in the QC process, with the exception of Bill of Materials (BOM) reference numbers, which are not
being verified.
Examples of numbering include:
• Drawing Numbers
o Sheet Numbers
o Revision Numbers
Including Revision Dates
o References to Other Drawings
o References to Foreign Prints
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Detail in
Figure 8.
b
Figure 7. Examples of photographs, showing (a) General View of a Valve, with Supports and Adjacent
Equipment Lines, and (b) Detailed View of Opposite Side of the Same Valve.
The general photograph shall provide visualization of the layout of the region. This photograph shall show
several feet upstream and downstream of the affected area. The detailed photograph shall provide a close-up
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of any incoming or outgoing lines. This photograph shall include only a few inches of upstream or downstream
piping. It shall clearly depict the intended information, which the Updater can use to help make the change to
applicable documents. If there is a change in the equipment name and/or identifier (i.e., tag number), then a
photograph with the Equipment and its Equipment Tag shall be taken, which may require more than one
photograph of the specific features.
Photos should be in focus, and have sufficient resolution to see important details and/or read letters on Name
Plates and Tags. Figure 8 shows an example of an unclear photograph, which was created from an enlargement
of the digital photograph in Figure 7(b). In this case, the Valve Tag is unreadable and the image is not useful for
the Updater. The Field Verifier should have taken a close-up photograph of the tag.
Figure 8. Example of Unclear Photograph (refer to Figure 7), in which Valve Tag is not readable.
In addition to the two required photographs, for all equipment and tagged piping/tubing a photograph of the
Equipment Name Plate or Physical Tag shall be taken. It shall be noted on the drawing if a Name Plate is not
present or illegible (e.g., Name Plate painted over, worn, faded, or corroded). The intent is to know when a
photo of an illegible Name Plate is not due to a poor or out-of-focus photo. Also, note on the drawing when a
Name Plate appears to be missing (e.g., indicate Name Plate not found). If possible, then it is best to provide as
many general and detailed photographs as necessary to clearly identify the affected area, see examples in
Figure 9.
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a b
c
Figure 9. Examples of photographs, showing (a) General Photograph of a Pump, (b) Detailed Photograph of
Pump Equipment Tag, and (c) Detailed Photograph of Pump Control Panel Labels.
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Each photograph shall have a specific filename in accordance with the feature being added or deleted. A
common file type for images should be used (e.g., *.jpg, *.png, or *.gif). The filename shall include the following
information in order:
1. Equipment Number.
2. Specification of item of interest (as relevant).
EXAMPLE: If above grade pipe and valves indicating Mueller tee connections associated with valve V-1,
then the photograph file name shall be V-1_MuellerTees.
For multiple photographs taken of a feature, use the same filename convention and differentiate the
photographs by number.
EXAMPLES: V-1_MuellerTees-1, V-1_MuellerTees-2
All photographs shall be loaded to a secure File Transfer Protocol (FTP) site operated by the vendor upon
completion of the Facility Site Visit. PG&E personnel will be given access to the FTP site to download the
photographs for further packaging.
Videos
In some cases, a video may be more useful than a photograph to explain a certain configuration. Digital photo
cameras often allow for videos to be recorded in a similar format, and stored with the photographs. Video shall
not replace photographs. Neither videos nor photographs can replace the red-line documents.
If the Field Verifier elects to add a video, then there shall also be photographs of the same equipment for which
the drawings are being reviewed and updated. Where video is used, a recording shall be taken from the
perimeter of the facility from 360° looking inward. Any pipe runs shall be walked from beginning to end to give
an overall sense of the flow of gas through the facility equipment.
Each video must have a specific filename in accordance with the feature being added or deleted, as well the
facility name/location. A common file type for videos should be used (e.g., *.avi, *.mp4, or *.mov). The
filename for videos must include the same information as for photographs; refer to the paragraph above.
Tags
Tags are physical labels attached to equipment and piping, indicating the identification number, name, and/or
other details of equipment, such as hazard warnings, equipment instructions, and accident prevention
information. The types of industrial tags used at gas facilities include painted-on, sticker, and permanent tags.
Permanent tags are made of high performance, durable materials that can withstand harsh environments – both
indoors and outdoors.
Tag types include:
• Equipment Tags
o Larger, unique equipment (e.g., pumps, compressors)
o Buildings and structures
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• Piping-related
o Piping Tags
o Tube Tags
o Line Tags
o Valve Tags
o Tap Tags
o Vent Tags
• Control & Instrumentation-related
o Transmitter Tags
o Thermowell Tags
o Instrument Tags
• Electrical-related
o Cable Tags
o Wire Tags
o Conduit Tags
o Circuit Tags
The Field Verifier shall verify the tags for agreement with relevant drawings, as applicable. If there is a
disagreement, or a tag is missing, then the Field Verifier shall note this on the drawing in BLUE ink. If equipment
is tagged by either a marker or a sticker, then the Field Verifier shall note this by writing marker or sticker on the
drawing next to or near the identified equipment.
BLUE INK Disagreement or Tag Not Found
MARKER Marker Tag found in the Field
STICKER Sticker Tag found in the Field
After the As-Found Red-Line Process is complete, the following information shall be compiled onto Form 1:
• Valve Tags
o Disagreement between Valve Tags and Drawing Labels
o Include any instances where valve names have identifiers other than “V-xxx“.
o Tags missing in the field
o Labels missing on the drawings
o Tags shown are inappropriate or illegible (applied as Sticker or Marker)
o “Cattle Tags” are only acceptable inside vaults or other buried access points.
• Non-Valve Equipment Tags
o Disagreement between Equipment Tags and Drawing Labels
o Tags missing in the field
o Labels missing on the drawings
One of the deliverables within the scope is the creation of tags for installation where tags are missing. The Field
Verifier shall document the locations and collect all necessary information in the field to create replacements for
any missing tags. DNV GL shall refer to Job Aid 11, Creating Valve Tags [Ref. 11] for creating the replacement
tags.
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Vaults
Pipe and equipment located inside vaults shall be verified. If entering the vault is required to verify features,
then this will require PG&E personnel assistance. See the Safety Section of the document for requirements for
entering Confined Spaces. DNV GL shall contact the Facility Operating Supervisor or designee prior to entering a
vault to coordinate the work that may be required related to access, such as water removal.
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Figure 10. Example of Side-by-Side review of P&ID (right side) and MGPD (left side).
The first page of the P&ID drawing set is typically the Symbols and Nomenclature page. This page shall be used
in combination with the P&ID being verified to determine whether the item type on the P&ID matches what is
found at the facility. It is possible that a facility contains items for which a symbol is not presently available. If
this occurs, then it shall be noted on the drawing in BLUE ink that an item type at the facility does not have an
assigned symbol. In addition, for clarification purposes a general and a detailed photograph shall be taken of
the item at the facility that corresponds to the unknown symbol so that the appropriate symbol can be
determined after the Field Visit.
BLUE INK No Assigned Symbol for an Item
While walking the pipeline, all aboveground piping and items located inside vaults shall be reviewed. This
includes all existing items not shown on the P&ID, as well as items shown on the documents that do not exist
(i.e., not found) at the facility.
For every P&ID, the following list of items may be found at the facility and shall be reviewed:
• Valves
• Cabinets
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• Instrumentation
• Pipe Diameter
• Reducers (including Reducing Elbows)
• Branch connections
• Tubing
• Taps
• Equipment
• Vents
• Small diameter pipe
• Tags
Each item is discussed below.
Valves
All valves and valve types need to be verified. This includes aboveground small diameter valves connected via
Mueller tees, valve control components, and all valves inside cabinets. If the type of valve cannot be
determined (e.g., ball valve rather than plug valve), then a note shall be made in BLUE ink.
BLUE INK Valve type not identified
Any valves that are locked open (L.O.) or locked closed (L.C.) for operational purposes shall be noted on the
drawing by the valve as L.O. or L.C., as applicable. Isolation valves located upstream of pressure regulating
valves are the most commonly locked valve type, and would be locked open.
The size of the valve listed on the P&ID shall be visually confirmed. If the valve size is not listed on the P&ID,
then the Field Verifier shall determine the size and note it on the P&ID. If the valve size is not obvious, then the
Field Verifier shall use pi-tape to confirm the diameter of the incoming pipe. The results shall be noted on the
P&ID. Valves between a gauge/sensor and an instrument (transmitter) shall be shown on the P&ID.
Cabinets
Equipment items located inside cabinets, such as those controlling large valves, shall be verified. PG&E
personnel shall open all cabinets. If a cabinet is locked, then the Field Verifier shall notify the DNV GL person
onsite, who will make attempts to have PG&E personnel unlock the cabinet. If a DNV GL person is not present
or not available, then the Field Verifier may contact the PG&E personnel onsite directly. If the cabinet cannot be
unlocked while at the facility, then the Field Verifier shall notify DNV GL and note this on Form 1.
Instrumentation
Instrumentation can generally be divided in three categories: (1) sensors, (2) gauges, also referred to as
indicators, and (3) transmitters. On P&IDs, sensors and gauges are drawn as a single symbol, with the first letter
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referring to the measured parameter (e.g., P for pressure, T for temperature, F for flow) and the second
letter being I for indicator. On P&IDs, transmitters are drawn separately, also using a single symbol, and the
second or third letter being T for transmitter.
EXAMPLE: Pressure Indicating Transmitter = PIT
Instrumentation such as pressure, temperature, and flow sensors/gauges and transmitters shall be verified. If
the transmitter is connected through a thermowell, then the thermowell shall also be noted on the P&ID using
the appropriate symbology. The P&ID symbology sheet provides a chart to discern the meaning of letter
combinations used on additional instrumentation that may be found at a facility.
Aspects of instrumentation that require verification are as follows: 1) the location of the connection from the
instrument to the pipe or equipment, 2) the type of instrument (sensor/gauge or transmitter), and 3) the
Instrument Tag. As mentioned in the Valve section, valves between a sensor/gauge (indicator) and a transmitter
shall be shown on the P&ID. It is outside the As-Found process to review the range of instrumentation.
Tubing (Instrumentation Lines) used to connect the instrumentation to the piping shall be verified. Tubing that
is physically part of an instrument (integrated in the design) does not need verification.
Pipe Diameter
The pipe size shown on the P&ID shall be confirmed using a pi-tape. Tube size shall be confirmed using calipers.
If the pipe size (diameter) is not listed on the P&ID, then the Field Verifier shall determine the size and note it on
the P&ID. It is outside the As-Found process to review the pipe wall thickness and pipe grade.
Reducers
A reducer is a transition piece in a piping system that connects a larger diameter pipe to a smaller diameter pipe.
The presence of all reducers shall be confirmed by the Field Verifier, and marked on the P&ID along with the
diameter of the pipe or tubing connected to either side of the reducer. If these measurements are not indicated
on the P&ID, then the Field Verifier shall make a note, and if needed a supporting sketch, so that the Drafter will
understand the dimensions of the as-found configuration. Reducing elbows provide the same function as a
reducer, but with a bend, which is typically 90 degrees. Reducing elbows shall be verified following the same
requirement for reducers.
Branch Connections
The location and orientation of piping branch connections (e.g., Tees, Y-splits, Laterals and Crosses), including
taps, shall be verified. The branch pipe size and the piping shown on the P&ID shall be confirmed, as well as any
equipment installed in the branch (e.g., valves and instrumentation).
Short branches off the main line shall be verified as they appear during the walkdown. After the main line and
all short branches have been verified, any long branches (i.e., longer than a few feet) shall also be verified.
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Tubing
Tubing is defined as any gas/fluid line that is constructed with fittings and tube material. Tubing is different
from piping, which is constructed by welding and/or bolted together with flanges. Tubing generally has a small
diameter (1/2-inch or less) and is often associated with instrumentation and taps.
The Field Verifier shall verify all piping with unlabeled diameters, which is typically small diameter. In addition,
the type of termination of piping and tubing (welded, threaded connection, blind flange) shall be determined.
Any transition points from piping to tubing or changes in diameter shall be verified as well.
Taps
Taps, for the purpose of this guideline, are threaded holes in which equipment such as a valve or instrument can
be installed. All used tap locations and thermowells shall be identified on the P&IDs. All tap locations and
thermowells, regardless if they are currently being used or not, shall also be identified in all applicable views on
the MGPDs (i.e., Plan and the associated Section, Elevation, and Detail Views). An unused tap would be capped
with a threaded plug. Unused taps are not shown on P&IDs, but are shown on the corresponding MGPDs.
The Field Verifier shall identify all equipment that is associated with each tap. Information to be documented
and verified includes (1) size of the tap, and (2) distance to nearest equipment (if not currently shown on the
drawing). For thermowells, the information from the Thermowell Tag shall also be recorded (in addition to the
requirements for taps).
Equipment
All equipment associated with piping and instrumentation needs to be included in P&IDs, and shall be verified by
the Field Verifier. Equipment shall be indicated on the P&ID using standard symbology. For any equipment that
is not represented in accordance with the PG&E standard symbology sheet, the Field Verifier shall draw the
corresponding symbol next to the equipment.
If the symbol is not known, then the Field Verifier will document sufficient information and take photographs of
the equipment so that the appropriate symbol can be determined following the site visit. Information regarding
the equipment capacity shall be recorded, as applicable, such as pressure class, MAOP, and tank volumes. It is
outside the scope of the CD project to verify the pressure class, MAOP, and tank volume information recorded
while on-site through other means (such as record review).
Vents
All vents shall be indicated on the P&ID. The Field Verifier shall verify that all vents and associated piping and/or
tubing connections are shown at the correct location on the P&ID.
Small diameter pipe
Piping with a diameter of less than 2 inches is generally referred to as small-diameter pipe. Existing P&IDs may
not show all small diameter piping. The Field Verifier shall verify all small-diameter piping and add it to the P&ID
if it is missing from the drawing.
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Tags
The Field Verifier shall verify that all Tags have information consistent with the Drawing Labels shown on the
P&IDs. Labels on the P&IDs include those used for valves, pipe, tubing, equipment, and instrumentation.
If any information is missing on the P&ID, then the Field Verifier shall add this using RED ink, and comments can
be indicated in BLUE ink. In some instances, the P&ID may have more information than needed, and this shall
be indicated with GREEN ink on the P&ID being verified.
RED INK Additions
GREEN INK Deletions
BLUE INK Notes and Comments
• Symbols
• Point of View
• Elbows and Tees
• Bollards
Each of these MGPD aspects is discussed below.
Dimensions
Verification of existing dimensions referenced on the MGPD is NOT included in the scope of work, and these are
NOT to be verified at the facility. However, if new equipment or taps are identified, the Field Verifier shall take
measurements to ensure accurate placement on the MGPDs.
1. For items added on an existing line, measurements shall be taken from the nearest girth weld
identified on the MGPD.
2. For new branch connections, pi-tape shall be used to determine the diameter of the branch piping.
If no girth weld is currently identified for these branch connections, then measurements shall be
taken from the centerline of the pipe, and another physical reference such as the working point of
an elbow or tee.
3. For valves added on branch connections with unlabeled pipe size, the diameter shall be measured to
determine valve size.
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If piping is insulated or has other barriers preventing as-found verification, then note that on Form 1.
Symbols
Piping on MGPDs is represented by two solid lines corresponding to the pipe diameter and a center-line. PG&E
does not have a standard symbology sheet for MGPDs. However, PG&E Gas Operations CAD Standards
Manual [Ref. 39] indicates in Chapter 4.D.8 that The standard symbols and methods for designating SECTIONS,
ELEVATIONS, and DETAILS should be used on new drawings. This means that, for all changes (additions,
deletions, or modifications) to the MGPD, the following structure is used in both the As-Found Red-Line Process
and the Document Updating process:
1. Field red-lines can be drawn as single line drawings, but shall be converted to standard double line
drawings when drafted.
2. Aboveground piping shall be shown with solid lines and buried piping shall be shown with dashed
lines.
3. The drawing convention for lines that cross shall be to show the line physically in front (depending
upon reference orientation) in the normal line format (solid line if aboveground, dashed line if
underground) and the line behind shall have the lines not shown (broken) for the area where they
cross. The center-line designation for both lines are shown continuously (i.e., unbroken and
crossing).
4. Taps – All tap locations shall be identified on the Plan View drawing with a circle designation.
o Taps located on valve bodies are not shown on MGPDs.
o An Elevation View and/or Detail View shall be created, showing specifically what equipment
is associated with the tap.
o For the Elevation View and/or Detail View, if the tap is associated with instrumentation only,
then only the tap is shown.
o If there is a small diameter valve associated with the tap, then the valve shall also be shown.
o Access Points to underground taps shall be shown on the Plan View drawing8 as a circle
within a box.
5. Valves – for all valves (regardless of diameter) shown on any MGPD (Plan Views, Section Views,
Elevation Views, and Detail Views) place the appropriate Valve Name, using the format described in
the P&ID Guidance [Ref. 17] immediately adjacent to the valve or using an arrow leader. Typical
Detail Views (i.e., applicable to multiple valves) do not require valve labeling.
o Include the valve size adjacent to the valve.
6. All Cabinets shall be shown (and labeled) on the Plan View drawing.
8
Plan View drawings are sometimes referred to as Plot View or Plot Plan drawings.
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7. Equipment – Equipment shall be shown on the MGPDs. Equipment Numbers shall be placed
immediately adjacent to the equipment or within the equipment symbol as space allows. The
symbol used for the equipment shall illustrate (simplified) the equipment based on the point of view
of the drawing.
Point of View
Verify that Section, Elevation, and Detail references are included on the MGPDs and that they depict the correct
point of view (orientation). Plan View MGPDs shall have a facility North Arrow indicator.
• Section or Elevation reference – The orientation and extent of a Section View or Elevation View is
referenced on the Plan View drawing by using reference labels (IDs). The IDs consist of either one or
two reference circles containing the reference ID letter in the top half of the circle and arrows
showing the direction of the Elevation View. The bottom half of the reference circle shall contain
the complete Drawing Number of the Elevation View drawing. The tilde character (~) indicates the
Elevation View drawing is depicted on the same sheet.
• Detail reference – The location of a detail reference can be made on either the main gas Plan View
or Elevation View drawing. The area of detail is referenced by a circle labeled with DET referring to
the numeric reference ID with an arrow leader. The tilde character (~) indicates the Detail View is
depicted on the same sheet. The Detail View Drawing is then listed with the same label and a
relevant scale for the detail.
Elbows and Tees
The orientation of tees (perpendicular or not) and elbows (90 degrees, 45 degrees, other angles) is shown on the
MGPD. The Field Verifier shall confirm the diameter of each end of the tee connection, which should match the
branch piping from the tee. The physical length of each end of the tee connection (length to the connecting
girth weld) does not need to be recorded.
Bollards
If there are existing bollards shown on the MGPD, those shall be reviewed and updated in the As-Found Red-
Line Process. If bollards are not shown on the MGPD but are present in the Field, then the number and layout of
those bollards shall be captured during the Field Visit. The approximate locations of bollards should be marked
on the MGPD. It is outside the scope of the Station Critical Documents effort to determine the GPS locations of
bollards.
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Instrumentation equipment. The photograph naming convention shall be consistent with examples provided in
Section 4.2.
For every piece of equipment found at a facility, the following aspects shall be recorded for inclusion within the
Equipment List:
• Equipment Tag Number
• Equipment Information (Manufacturer, Model Number)
• Electrical Data (HAC Rating, Voltage Rating, Current Rating)
o For transformers, the Power Rating also needs to be recorded.
Whenever this information is recorded as part of other verification activities, duplication is not required.
Each of these Equipment List aspects is discussed below.
Equipment Tag Number
The Equipment Tag Number is used to uniquely identify a piece of equipment within a facility. The Field Verifier
shall photograph the Equipment Tag Numbers.
Equipment Information
The equipment information shall include the Equipment Type, Manufacturer Name, and Model Number.
Figure 11 depicts where this information could be found on the Equipment Name Plate, which should be
attached to the physical equipment.
• The Equipment Type is a brief description of the equipment (e.g., ball valve dehydrator, atmospheric
tanks, etc.). For valves, the Equipment Type and valve size shall be specified. For valves, the valve
type and size information shall be recorded during the P&ID As-Found Red-Line Process and does
not need to be verified twice.
• The Field Verifier shall record (photograph) the Equipment Name Plate that is attached to the
equipment for this information.
• The Manufacturer Name and Model Number may be found on the Equipment Name Plate.
• Other information can include year of manufacture, equipment ratings, and calibration information.
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Figure 11. Example of an Equipment Name Plate, showing Information about the Asset.
Electrical Data
The Field Verifier shall record (photograph) any electrical information found on the equipment, including the
equipment HAC Rating, Voltage Rating, Current Rating, and (for transformers) the Power Rating. All equipment
certified for use in hazardous areas must be labeled/marked to show the type and level of protection applied. In
addition to writing the information on the drawings, the Field Verifier shall take a photograph of each
Equipment Name Plate. In cases where a Name Plate is located such that access is limited for a photo camera, a
mirror may be used to aid in viewing the location. If photography is not possible, then the Field Verifier shall
record the information that cannot be photographed.
In North America, the suitability of equipment for the specific hazardous area must be tested by a Nationally
Recognized Testing Laboratory. Such institutes are UL, MET, FM, CSA, or Intertek (ETL), for example. The label
will always list the HAC Class(es), Division(s) and may list the Group(s) and temperature Code. Directly adjacent
on the label one will find the mark of the listing agency. Also included in the marking are the Manufacturers
Name or trademark and address, the apparatus type, name and serial number, year of manufacture, and any
special conditions of use.
All equipment in Division 1 areas must have an approval label, but certain materials, such as rigid metallic
conduit, does not have a specific label indicating the Cl./Div.1 suitability and their listing as approved method of
installation in the NEC serves as the permission. Some equipment in Division 2 areas do not require a specific
label, such as standard 3 phase induction motors that do not contain normally arcing components.
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Figure 12. Typical North American Equipment Mark for HAC Rating.
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NOTE
If the review is done by a separate person, then it must either be done following completion of
the ESLD walkdown so that any added equipment is accounted for or there must be
coordination to communicate with the Equipment List Field Verifier what equipment has been
added. While walking the facility, all electrical equipment items inside cabinets shall be
reviewed and compared with the existing Electrical Schematic.
Information that is used in the As-Found Red-Line Process for Electrical Schematics is in part being gathered for
other Critical Documents. However, for those documents, more emphasis is placed on the characteristics of
discrete pieces of equipment, and less emphasis on the logic to operate the devices that involve complex hard-
wired control logic. The Field Verifier shall verify that the Electrical Schematics accurately represent the
intended interconnections and operations. This is done by visually confirming that the drawn connections exist
at the Start Point and End Point of each connected equipment on the Electrical Schematic.
NOTE
It is outside the scope of the Station Critical Documents effort to trace electrical or
instrumentation lines. The Field Verifier shall only confirm the connection points.
For example, if an Electrical Schematic shows an electrical connection should exist between a PLC and a motor-
operated valve, then the Field Verifier shall confirm the cable is present and connected. If the cable is not
present, then this should be noted on the Electrical Schematic. If the cable is present but disconnected, then
that should be noted.
The Field Verifier shall not physically change any of the as-found conditions, because that would affect
operations, and there may be a reason for a cable to be disconnected. If any conditions of potential safety
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concern are encountered, then the Field Verifier must notify DNV GL, who will contact the facility’s assigned FE
or PLE and/or GPOM.
The Field Verifier shall verify each PLC card, and confirm the presence or absence of PLCs as indicated as missing
by the Reviewer on Form 4.
The Field Verifier shall identify the pertinent information for any equipment that is unlabeled on the Electrical
Schematic. If a specific electrical configuration cannot be verified in the field, then that should be noted on the
Electrical Schematic. Disagreements between Electrical Schematics, ESLDs, and Connection Diagrams shall be
corrected on all three drawings, as needed, per the findings from the field.
The Field Verifier shall provide sufficiently detailed sketches and notes showing the as-found condition(s), so
that the Updater can revise the drawings as needed, including:
• Equipment Number, Site Function (Specification with Symbol), Manufacturer Name, Model Number,
Connection Detail, Junction boxes, Cable Tags, and location in the facility.
For each equipment that requires red-line changes on the Electrical Schematics, general and detailed
photographs shall be taken. Photographs should include all Equipment Name Plates and Tags, including rating
plates for Electrical & Instrumentation equipment. The photograph naming convention shall be consistent with
examples provided in Section 4.2.
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• Transformers
• Generators
• Circuit Breakers
• Instrument Transformers
• Power Factor Correction Capacitors
• Bus Bars
• Conductors
For each major equipment item (defined as equipment that should have an Equipment Tag), the Field Verifier
shall record the following information, by writing it on the Red-Line Document:
• Equipment Number
• Description
• Manufacturer
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Site Function
Electrical Single Component Product Physical
(Specification
Line Diagram (Specification) (Specification*) (Log/Tag)
with Symbol)
vvv KV
Manufacturer,
ff Hz as Object Spec
Incoming type no.
Incomer 1 www MVA or site tag
Supply e.g., PG&E 480/277,
X/R =8% e.g., BKR-001
4-wire
3/4 Wire
KVA Rating
n Phase Primary
Manufacturer,
<m phase secondary> alpha-numeric
Transformers – Station Service type no.
xxxV/yyyV <or ratio> e.g., LLL-nnn or
Power Transformer e.g., WESTINGHOUSE
Z= zz % NTR-0208
Type LV
<Cooling e.g., ONAN
or OISC>
KVA Rating
Manufacturer,
#phase
IEEE C57.13- type no.
Transformers – xxxV (/or :)yyyV
2008 Table 5 e.g., Socomec TRB 60 CPT<n>
Control/Current <Accuracy class per
Control Tx, CT 5A:5A 2.5 VA Ref 192 x
IEEE C57.13-2008
0505
table 6>
vv V
aaaa A Manufacturer,
L.V. Switchboard – Main LV Switch aa KA fault current type no. e.g., L39/E/1
General Board Bus1 nn Wire e.g., WESTINGHOUSE LV/S1 panel A
<ss S Time Rating> Type WEHD, 12 SPACE
<Class 3CF>
aa Amp
Incoming Alphanumeric
N/O or N/C
Main Fuses, or another
as applicable
Cut-Outs, Manufacturer, panel location
Safety Switch nn Poles
Switches, and type no. reference,
vv Voltage Rating
Main and Tie e.g.,
<AA fault current for
Breakers JB12b240V
ss Sec>
Thermal aa Amp
Schneider Electric
Magnetic CCT <vv Voltage Rating>
GB2C 2A 1P Pole
Breaker nn Poles L39/Motor
Circuit Breaker Thermal Magnetic
include trip AF Frame size isolator/3
Circuit Breaker, 277 V
symbols as AT Trip setting
ac, 415 V ac
applicable NA Non-automatic
Variable Winch Motor Control GE AF-600 FP
VFD VFD<n>
Frequency Drive 3P MCC-1 460Vac, 3-Phase: 1HP
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Site Function
Electrical Single Component Product Physical
(Specification
Line Diagram (Specification) (Specification*) (Log/Tag)
with Symbol)
vvv V
Emergency ff Hz Manufacturer,
Standby/Main
Diesel www KVA type no. G<n>
Generator
Generator p Phase e.g., GE VHP 9394GSI
P/F = n.n e.g., 0.8
vvv V
EX ABB
ff Hz
Motor or Pump M2JA 160M 2 L39/MOTOR
Motor Pump www KVA
Type <HAC Rating EExd T4 4B2
p Phase
B3>
P/F = n.n e.g., 0.8
Number(s) per
Automatic aa Amp
IEEE Std C37.2-
Transfer vv Volt GENERAC GTS 100 ATS <n>
2008 Section 3
Switch p Phases
ATS
Symbols per IEEE Std
Protection xxKV Protection Tags to
C37.2 Multlin 350-2-1
Relays Relay 1 ANSI/ISA-5.1
e.g., 50/51, 50N, 86
Type -thermosetting
Power Cable/
XLPE or rubber.
Connection kk Conduit
Thermoplastic,
(see cable earthing cc circuit number
xx/#GND Cores - single or
and conduit number <cc circuit
multiconductor
schedules for number>
Protection - jacketed,
detail)
sheathed, or armored
All information listed on the ESLD for a piece of equipment shall be confirmed with what is physically present in
the field. If any of the information listed in BOLD is not on the drawing, then that information shall be collected
to be added to the drawing.
Large Electrical Equipment
The Field Verifier shall verify for each electrical equipment item with a rating plate, that the information
matches the ESLD. If the information on the rating plate does not match the ESLD, then make note on the
drawing.
RED INK Additions
GREEN INK Deletions
BLUE INK Notes and Comments
See Figure 13 below for examples of rating plates for 1) bus bar, 2) generator, 3) motor, and 4) a motor with HAC
Rating.
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Transformers
The Field Verifier shall verify the incoming lines showing voltage and size, from upstream or connection station,
and number of incoming lines, where appropriate.
Without opening live compartments, the Field Verifier shall confirm with PG&E site staff that the following is
correct:
1. The change-over mechanism type for any existing power bus switchover/isolation (e.g., automatic or
manual).
2. The change-over mechanism with regards to any control or automatic change-over across three-
phase supply to standby generators.
3. Any protection relays have their Description of use and Type correctly shown on the ESLD.
4. The description and type can be confirmed with PG&E site staff, and should be the same as what is
listed on the Asset or Manufacturer’s datasheets.
5. The ANSI/IEEE Standard Device Function Numbers are used on the ESLD.
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6. All main power cables and wire types with their associated isolating switches are correctly shown.
7. At the lowest power level of the distribution, board shows the correct load description (e.g.,
UPS/battery room, computer room air conditioning).
8. The grounding configuration and Electrical Group Points are correctly shown on the ESLD.
Figure 14. The Ex mark for ATEX-certified electrical equipment for explosive atmospheres.
Since the Connection Diagram is a schematic, it is not drawn to scale. The ESLD shall be reviewed as a reference
to ensure consistency amongst drawings.
EXAMPLE: If the ESLD shows a transformer with a three-phase wye/delta, star (Δ-Υ) winding with a
ground connected secondary, then the Connection Diagram will show which terminals and
which cable type is connected to the asset.
Disagreements between the ESLD and the Connection Diagram shall be corrected per findings from the Field
Verifier, with preference shown to the ESLD that has undergone Field QC, and bearing in mind that the ESLD is
the highest level or reference electrical drawing.
9
ATEX derives its name from the French title of the 94/9/EC directive: Appareils destinés à être utilisés en ATmosphères
EXplosibles.
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The features of all assets shown on the ESLD shall be shown as they are on the Connection Diagrams. However,
not all items shown on the Connection Diagram will be represented on the ESLD (e.g., low voltage and
instrumentation assets, cathodic protection (CP), lighting, and heating, ventilation, and air conditioning (HVAC)
connections may not be shown on the ESLD). The location where the assets are located shall be shown on the
ESLD (i.e., Building/Cabinet/Panel).
The walkdown should be directed to the type of Connection Diagram required for the site, depending on site
size/complexity. Larger sites normally require both internal type Connection Diagrams (sometimes referred to
as Wiring Diagrams), and external type Connection Diagrams (sometimes referred to as Interconnection or Panel
Diagrams).
Examples of Connection Diagrams that may be drawn, by type, are given below:
• Electrical – Those entirely based on the key electrical assets on the ESLD.
o For example, an Over-Voltage Protection Panel.
• Electrical non-ESLD, low power asset groups such as:
o Lighting: may be divided further into Normal/Emergency.
o HVAC
• Control and Instrumentation (C&I); i.e., those entirely based on the key C&I assets.
The electrical walkdown to review Connection Diagrams should start at the site/facility incoming power and
progress down the power/voltage tiers to the respective switchgear and bus bars. As-Found Red-Line Process of
the lowest level voltage tiers to be considered are carried out at the end of the walkdown. By checking the
location of key power equipment, such as transformer bus bars and bus transfer switches, time can be saved
retracing steps to previously visited areas of site.
The first page of the Connection Diagram should contain an index of references to the types of connections for
the site. The Field Verifier shall be aware to make a note of the Drawing Number/Title Block of existing drawings
having a differing title (e.g., a loop diagram) but showing content and information needed to complete the
Connection Diagram.
It is possible that a facility contains assets for which a symbol is not presently available. If this occurs, then it
shall be noted on the drawing in BLUE ink that an asset type at the facility does not have an assigned symbol. In
addition, for clarification purposes, a general and a detailed photograph shall be taken of the item that
corresponds to the unknown symbol.
BLUE INK No Assigned Symbol for an Item
The Field Verifier shall check for temporary equipment such as clamp-on sensors or uninterruptible power
source (UPS) equipment, which have become permanent assets based on site confirmation.
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Site Function
Electrical Type Component Product Physical
(Specification
Connection Diagram (Specification) (Specification*) (Log/Tag)
with Symbol)
KVA Rating
n Phase Primary Manufacturer,
<m phase secondary> type no. alpha-numeric
Transformers – Station Service
xxxV/yyyV <or ratio> e.g., e.g., LLL-nnn or
Power Transformer
Z= zz % WESTINGHOUSE NTR-0208
<Cooling e.g., ONAN or TYPE EP
OISC>
KVA Rating Manufacturer,
IEEE C57.13-2008 #phase type no.
Transformers -
Table 5 xxxV (/or :) yyyV e.g., Socomec TRB CPT<n>
Control/Current
Control Tx, CT <Accuracy class per IEEE 60 5A:5A 2.5 VA
C57.13-2008 table 6> Ref 192 x 0505
vv V Manufacturer,
aaaa A type no.
L.V. Switchboard – Main LV Switch aa KA fault current e.g., e.g., L39/E/1
General Board Bus1 nn Wire WESTINGHOUSE LV/S1 panel A
<ss S Time Rating> type WEHD, 12
<Class 3CF> SPACE
aa Amp
Alphanumeric or
Incoming main fuses, Safety Switch nn Poles}
Manufacturer, other panel
Cut-outs, Switches, and (Symbol to show <vv Voltage Rating>
Type no. location ref
Main and Tie Breakers N/O or N/C) <AA fault current for ss
e.g., JB12b240V
Sec>
aa Amp
Schneider Electric
Thermal Magnetic <vv Voltage Rating>
GB2C 2A 1P Pole
CCT Breaker nn Poles L39/Motor
Circuit Breaker Thermal Magnetic
include trip symbols AF Frame size isolator/3
Circuit Breaker,
as applicable AT Trip setting
277 V ac, 415 V ac
NA Non-automatic
Winch Motor Control
VFD Manufacturer,
Variable Frequency Type no.
< Winch Motor type no. VFD<n>
Drive e.g., GE AF-600 FP
Control> e.g., GE AF-600 FP
460Vac, 3-Phase: 1HP
vvv V
Manufacturer,
ff Hz
Standby/Main Emergency Diesel type no.
www KVA G<n>
Generator Generator e.g., GE VHP
p Phase
9394GSI
P/F = n.n, e.g., 0.8
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Site Function
Electrical Type Component Product Physical
(Specification
Connection Diagram (Specification) (Specification*) (Log/Tag)
with Symbol)
vvv V
EX ABB M2JA
ff Hz
160M 2
Motor Pump Motor or Pump type www KVA L39/MOTOR 4B2
<HAC Rating EExd
p Phase
T4 B3>
P/F = n.n, e.g., 0.8
Number(s) per IEEE aa Amp
Automatic
Std C37.2-2008 vv Volt GENERAC GTS 100 ATS <n>
Transfer Switch
Section 3 ATS p Phases
Symbols per IEEE
xxKV Tags to
Protection Relays Std C37.2 Multlin 350-2-1
Protection Relay 1 ANSI/ISA-5.1
e.g., 50/51, 50N, 86
Non-Electrical Single Line Diagrams (Non- ESLDs)
cc Cells
nn A/H Capacity
vv V String voltage
<ff V Float Voltage>
<Add if known:
Manufacturer,
Max float Charge
Battery Strings UPS 110v battery type no. UPS110DC001
Est Weight ll Lbs
e.g., VLRA MP250
String voltage
tolerance>
Confirm if system is
Earthed & has earth
fault alarm.
vv V
p Phases 3-4 wire?
Manufacturer,
Batt Charger 24v DC ff Hz
Battery, type no. e.g., Charger
<Switch gear and a A output
Charger Systems e.g., SMS 4DC001
control> v.v V a A Float
24/1K5/15A
<equalize vv.v V aa A>
<Mass>
vv V Manufacturer,
Power Factor
Power Factor p Phases type no. e.g.,
Correction (PFC)
Correction <PFC> ff Hz e.g., Whipendell L39/E/LV/PFC
Equipment
cc KVAR Electrical L39/LV3P
Table 6 lists the key assets found on a Control Type Connection Diagram (CTCD), with typical examples of the
different types of markings on engineering drawings. The BOLD asset types are those required for best practice
on the Connection Diagram. Optional information is enclosed using angled brackets, such as <this is optional
text>.
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Table 6. Key Assets found on a Control Type Connection Diagram, with typical examples.
Site Function
Control Type Component Product Physical
(Specification
Connection Diagram (Specification) (Specification*) (Log/Tag)
with Symbol)
Symbol Per ANSI Add reference,
Y32.2 or ANSI Add reference, legend, or note as To match the
Y32.9 Plus brief legend, note, or required. tag on the
Description
location details location as *Short form Spec Equipment
as required required from Equipment Schedule
below Schedule
Control System Architecture (CSA) Drawings
Manufacturer,
Specs for PSU,
Station RTU type no.
I/O, Comms,
Station RTU Scadapack 32 e.g., Schneider- RTU-1
Ethernet
Address 39 Electric Scadapack
Operation, Certs
32
Manufacturer,
MCS Station
type no.
SCADA Historian CIMWSSVR01
Station Historian Station Historian e.g., Cimpicity
CIMWSSVR01 @
Historian
MCS Station
CIMWSSVR01
Specs for
Manufacturer,
Protocol, Range,
Black Box RS232 type no.
Communications Speed, Operation,
to RS485 e.g., Black Box Mini R232/485-1
Units & Converters Interface,
Converter Driver MP9
Connectors,
ME775A-FSP
Power
Specs for
Construction,
Metering Comms, Manufacturer,
Chromatograph
Chromatograph Electronics, type no. Chromat-1
Controllers
Controller Performance e.g., Emerson 2350A
Measurement std
compliance
Scadapack
Manufacturer,
product
type no.
Analog Input datasheet,
I/O modules e.g., Schneider- RTU-I/O -1
Module AIN 5502 Specifying fit,
Electric ScadaPack
form and
AIN 5502
functions
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Site Function
Control Type Component Product Physical
(Specification
Connection Diagram (Specification) (Specification*) (Log/Tag)
with Symbol)
Daniel Junior Sonic
Ultra-Sonic Meter 3400 <Series Two-
ANSI 600 2-Path, Path Gas Flow Meter
M3 Ultrasonic Bi Directional, Specs for: Meter
Meters M-3
Meter Suitable for Performance,
Measurement of Mechanical Ratings,
Natural Gas 12" Safety
Classifications>
Connections Wire color
Manufacturer,
Best practice is to have Labeling to PG&E <WHT/BLK> Circuit No
type no.
the connection policy or Wire label e.g., C19-3/4"
e.g.,
signifying the same standard e.g., J19-1 Conduit No
MANHATTAN/CDT
identity at each end. e.g., IEC62491 Cable Label e.g.
M4642-500
i.e., its function and to Identify where e.g., K-7
<Multiconductor
have that function more than one Manhattan/CDT- 2-4#16
Shielded Cable, 15
marked at the method is used. P/N M4642 15C - 2-2#16
Core, 22 AWG>
terminating point. #22
Non-Control System Architecture (Non-CSA) Drawings
Loop Diagram ANSI/ISA-S5.4 Manifold outlet 0-1000PSIG EX d
with refs, to Connection and ANSI/ISA-5.1 Pressure 1/4"-18 NPT, Conn, ANSI/ISA-5.1
Diagram No. Symbol Transmitter with 306L SST isol'n e.g., PT-1
e.g., 4800182S2 e.g., PT 0-1000PSIG EX d diaphragm
Bristol Babcock Label
Control Wave e.g., Bristol
Remote Telemetry
RTU Bristol Slot 1 Bristol RTU Slot 1 Product Data Babcock Control
Unit (RTU)
Document Wave Slot1
420DS-11b Analog in
As connections, As connections, As connections, see As connections,
Connection
see above see above above see above
Solenoid Valve
2-Way N/C. 316,
Auxiliary ASCO Model
Shut off Valve St St, 24VDC, SOV-2
Shut-Off Valve 8262G86
150 PSI-max,
DP NEMA 4
<Det-tronics 505>
Combustible Gas
ANSI/ISA-5.1 Gas Sensor Detector Transmitter
Gas Sensor GS-1
e.g., GS Det-tronics 505 Model 505,
Combustible Gas
Sensor Model CGS
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Any metallic significant conduit should be connected to earth. The Field Verifier shall confirm by inspection that
Electrical Ground Points shown on the Connection Diagram are consistent with those at the facility.
For each panel and junction box, the Field Verifier shall take photographs showing:
1. The exterior of the panel/junction box showing the name/label of the panel/junction box. If the box
is unlabeled, then a white board shall be used in the photograph to document the name.
2. The interior of the panel/junction box with the cover removed.
3. If possible, then any wires whose labeling is not consistent with the associated Connection Diagram.
4. Any conduit connected to a panel or junction box that is inconsistent with its associated label in the
Connection Diagram, untagged, or tagged but unlabeled in the Connection Diagram.
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4.3.1 Background
Field Quality Control (Field QC) is the process of reviewing the red-line changes on a drawing made by the
contractors to confirm their accuracy. All drawings that are being reviewed shall be studied prior to the Facility
Site Visit to ensure familiarity with the documents. The review shall consider items that were not changed, as
well as those that were changed. Therefore, even drawings for which no changes were identified shall be
subjected to Field QC. A Field QC check shall be conducted to ensure all identified critical documents (as
identified in Section 3) have been checked by the contractor. All field-verified documents shall be taken into the
field during the Field QC process, whether or not red-line changes have been recorded.
For each Critical Document type that has undergone As-Found Red-Line Process, 20% of each sheet’s feature
count shall be subjected to Field QC (referred to as 20% Spot Check), except for Operating Diagrams which shall
be subjected to 100% Field QC. This 20% Field QC shall include items that were not changed and those that
were changed. If any errors are found in the 20% selected, then an additional 10% shall be reviewed. Additional
percentages (10%) shall be reviewed until no additional errors are found or the document is 100% reviewed.
Additional review may be performed at the discretion of the Field QC person.
OPERATING DIAGRAMS 100% Field QC
ALL OTHER CRITICAL DOCUMENTS 20% Field QC (i.e., 20% Spot Check)
If errors are found: Additional 10% Field QC
The Field QC shall take place on the contractors’ Red-Line Documents. Once Field QC is completed, the Field QC
Person shall initial and date the bottom right hand corner.
DNV GL shall complete the Field QC of the mechanical documents in the following order: Operating Diagrams,
MGPDs (Plan View drawings and associated Section, Detail, and Elevation Views), P&IDs with MGPDs, and P&IDs
of auxiliary systems. If the Field QC Person finds a discrepancy between the Red-Lined Drawings and what is
present in the field, resolve any red-lined differences with the original reviewer(s), while at the site. If the Field
Verifier is no longer available onsite to help resolve the issue, then the Field QC Person shall take photographs to
document the situation for follow-up review.
The Field QC Review shall be based on the instructions provided in Section 4.2 unless otherwise stated. In some
cases, access considerations may prevent the review of certain portions of the document (such as vault boxes,
electrical or instrumentation panels, or confined spaces). In these cases, photographs from the Facility Site Visit
shall be used to verify the Red-Line Document. If validation is not possible by these photographs, then the
region shall not be used towards the 20% Field QC review.
Field QC Review of electrical drawings may need to be performed in parallel with the As-Found Red-Line Process
if panels/cabinets are only opened once, one at a time. At facilities where panels/cabinets stay open longer,
Field QC Review does not need to be performed in parallel with the As-Found Red-Line Process. In those cases,
documents may be subjected to Field QC Review by comparing photographs to the Red-Line Documents. If Field
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QC is to take place in person with panels open, then the DNV GL personnel must be a QP, or must stay outside of
the arc-flash distance.
As described in Section 4.2, the Field Verifier shall collect sufficient information and take supporting
photographs of any items that need red-line changes. In cases where no drawings exist (for example Equipment
Lists may not exist), the Field QC Reviewer shall check that the Field Verifier has taken supporting photographs
(sufficiently detailed and with overviews) for the Updater to create the drawings and the Equipment List.
Once DNV GL has completed their Field QC, the As-Found/QC-ed documents shall be submitted to the
contractor through the CD SharePoint Site. A meeting shall be held with DNV GL and the contractor to review
any inaccuracies found. After this meeting the As-Found/QC-ed documents will be accepted as the final red-line
document, or the contractor will revise their red-lines to create a “final” red-line document which incorporates
DNV GL’s comments. If the contractor incorporates the DNV GL comments, DNV GL will perform a back check of
resubmitted red-lines and repeat the process until DNV GL accepts the red-lines. If the DNV GL QC-ed
documents will serve as the “final” red-line document, this decision shall be documented on Form 3, Facility
Specific Decision Log.
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a. Check that power incoming supply and transformers are shown along with relevant
information.
i. For incoming supplies: voltage (V), frequency (Hz), Power Rating (kVA or KW),
reactance to resistance (X/R ratio), and wire size
ii. For transformers: Power Rating (kVA or KW), number of phases (n), voltage ratio
(V/V ratio), and impedance (z)
b. For major equipment (that should have an Equipment Tag), the following information
recorded on the ESLD matches what is present in the field:
i. Physical Location
ii. Equipment Number, Description, Manufacturer, Model Number, Type
iii. Grounding
iv. Connection Detail, Junction Boxes, Cable Tags
c. Protection relays have their Description of use and Type correctly shown.
d. Main power cables and wire types with their associated isolating switches are correctly
shown.
e. The lowest power level of the distribution board shows the correct load description (e.g.,
UPS/battery room, computer room air conditioning).
f. Check that sufficient information is collected in the field, so that the Updater can select the
appropriate Symbols to draw/update the ESLD.
2. Connections
a. Connections on the ESLD match what is present in the field.
b. Connections on the ESLD match those on the Connection Diagram.
i. Red-lines of both documents need to be reconciled per findings of the Field Verifier.
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4.4.1 Background
Following the As-Found Red-Line Process and Field QC, updates to documents shall be made by the Updater
(DNV GL contractor), in accordance with the Gas Operations CAD Standards Manual [Ref. 39]. The Updater shall
update the files by systematically processing each change that the Field Verifier has indicated on the drawings,
sketches, notes, or other documents. If any discrepancies or inconsistencies are found by the Updater during
drafting, the Updater will coordinate with DNV GL personnel to resolve the issue.
On the updated drawings, the Updater may indicate all red-line changes (additions, deletions, or modifications)
with RED line coloring. Once the PG&E review meeting has been held (STEP 6), the color can be changed to
BLACK to match the rest of the document.
RED COLOR Red-Lines picked up by the Updater
BLACK COLOR Red-Lines after Drawing QC is completed
The title block of each drawing shall be updated on each drawing, and include the following:
1. ProjectWise smart boarder.
2. Drawing Number and revision.
3. Sheet Number (sequential per drawing).
a. When adding new sheets to an existing single or multi-sheet drawing, continue the Sheet
Number sequentially from the last existing sheet
b. If removing an entire sheet, then the individual sheet shall be obsoleted.
c. If it becomes necessary to insert new sheets between existing sheets, then adhere to the
Sheet Numbering requirements in the Gas Operations CAD Standards Manual [Ref. 39].
4. Location for Professional Engineer (PE) stamp.
5. Block for relevant signatures.
6. Block for revision history.
a. Revision date, description, applicable job number
b. Brief revision comment (e.g., as built, issued for use, as found, issued for use – as found)
7. Identification of any superseded drawings (i.e. SUPSDS) or drawings that supersede its final revision
(i.e., SUPSD BY).
8. Block for document name, station name, and any other associated information: e.g., subsystem
name.
9. Coordinate system around the border of the drawing (used in drawing interconnection references.)
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a. Coordinates are typically shown with an A-E designation on the vertical axis (A at the
bottom) and 1-10 designation across the horizontal axis (1 at the left).
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• Discuss the station operation with the FE or PLE. Verify that the current modes of operation are still
valid.
• Identify any recently added modes of operation.
• Identify the normal operation modes and flow paths entering, existing, and within the station.
• Describe each normal operating mode narratively with a reference to a Valve Position Table. See
examples in Figure 15.
• The Valve Configuration Table shall include the Main Valves of the station that direct and control
flow entering, exiting, and within the station.
• For normal operating modes, indicate the valve position as either Open (O), Closed (C), or Throttling
(T). Different colors may be used for position indication also, using RED for Open, GREEN for Closed
and RED for Throttling.
RED Open
GREEN Closed
RED Throttling
• For manned stations, check the Operating Procedures for recent updates that will cover any recent
changes to operating modes.
• The most recent Operating Diagram shall be used for determination of operating modes.
• Describe the normal operating modes using a process flow diagram-like format (i.e., pentagon
labeled gas lines along with major valves in the flow path). Note that Operating Diagrams have a
standard configuration assumed, and will indicate valves as normally opened or normally closed.
The Operating Diagram valve positions may contradict the position needed for some of the
operating modes. As an option, a column may be added to the Flow Description Table to highlight
differences in valve position for that configuration and the Operating Diagram position.
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Figure 16. Example of a Flow Description Table (typically located in Appendix B of a Facility O&MI).
The table in Figure 16 is used in conjunction with the Modified Operating Diagram in Figure 17. The Column
‘Flow path per Figure 1’ uses the flowlines demarked in pentagons to indicate flow path. That is, ‘1&2 to 3&4’
indicates lines 1 & 2 will connect to lines 3 & 4.
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Figure 17. Example of Flow Path Indicators on an Operating Diagram in an O&MI. Pentagons enclosing
numbers indicate flowlines that are referenced in the flow description table (refer to Figure 16).
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• In the Caption, highlight the Drawing Number and Revision Number on the Operating Diagram.
• Crop the Title Block to remove Drawing Number from the Operating Diagram.
The normal operation modes and Emergency Shutdown Device (ESD) conditions shall be vetted by the FE or PLE
or District Operations. For traceability and validation, the Updater shall provide email evidence such as email
correspondence and conformation that this has occurred. To document such communications, use Form 5B.
O&MI Section 3.4 Local/Manual Mode
The Field QC Person shall confirm that the Control Philosophy and Operating Procedures are referenced and that
any recent changes are incorporated.
O&MI Section 3.5 Remote Operations
The Field QC Person shall check that any changes to communications and controls are incorporated in the O&MI.
The Field QC Person shall confirm that data acquisition points and control features (e.g., open/close) are
included in the O&MI.
O&MI Section 7.0 References
The Field QC Person shall check that the new Drawing Numbers generated from the conversion of any
Elementary Mechanical Drawings and Elementary Electrical Drawings to P&IDs are included in the O&MI.
For the remaining O&MI sections, reference the guideline document for update requirements. Check that there
are no references to documents located in Walnut Creek.
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a. The Updater shall request DNV GL to contact PG&E to determine the location where the PLC
logic/program is stored.
2. The format of the Control Philosophy shall be updated, if needed, to reflect the format shown in the
Control Philosophy Guidance [Ref. 15].
3. The red-lined or updated Connection Diagrams and P&IDs shall be referenced to ensure that the
Control Philosophy reflects the as-found condition of the equipment in the field.
4. The block diagram of the CSA Drawing for each type of control system shall be described in the
Control Philosophy.
a. A detailed description of each functional block, and the relationship between the blocks
shall be included in the station’s Control Philosophy (refer to Section 4.4.6).
As needed, the ICE Engineer, the FE or PLE and GPOM representative shall be consulted to confirm how various
units or components function.
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b. Functional components in the block diagram shall include: Station RTU, I/O modules, local
control panels, Multipoint Distribution Services (MDS)10 radios, converters, fiber
optic/ethernet switches, Operator Interface Terminals (OITs), and equipment controllers
(e.g., chromatograph).
c. A detailed description of each functional block, and the relationship between the blocks is
included in the station’s Control Philosophy (refer to Section 4.4.5).
4. Redundancies to mitigate logic component failure are shown, such as duplicate PLCs.
5. Redundancies to mitigate power supply failure are shown, such as UPS, back-up batteries and
standby generators.
6. Interface connections between system components are shown:
a. I/O devices, such as Genius I/O blocks.
b. Controlling devices
i. The logic solvers type is shown, such as PLC or digital control system (DCS)
c. Operator interfaces
7. Connections to peripheral devices are shown, such as modems and printers.
a. Ethernet ports are shown.
8. Connections to outside networks are shown, such as SCADA, automatic meter reading (AMR).
a. References to SCADA include RTU Address.
9. Connections to Human Machine Interfaces (HMIs) are shown.
10. References to other drawings are numbered and named.
11. A legend section is included in the CSA drawing, showing how the drawn symbols and lines for
different component types are used.
10
MDS refers to devices and software for long distance communication using licensed radio bands. MDSTM Series devices
are marketed by GE Grid Solutions.
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• If there are any questions regarding Symbology usage while updating the drawing, then the Updater
shall contact DNV GL.
The creation/revision of MGPDs shall include:
1. Lines 2-inch diameter or less should be drawn using SINGLE line format when the double-line format
is not practical due to the drawing view scale.
2. Line Numbers established on corresponding P&IDs shall be added/modified (as needed) to all
MGPDs (i.e., Plan, Section, Elevation, and Detail Views). The P&ID is the source document for line
numbers shown on MGPDs. Once drawing updates are complete for P&IDs, any changes (additions,
deletions, or modifications) made to Line Numbers on P&IDs shall be reflected on the MGPDs. This
ensures the MGPDs are consistent with the P&ID.
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3. Tap – All tap locations shall be identified on the Plan View drawing with a circle designation. On the
Elevation View and/or Detail View, if the tap is associated with instrumentation only, then only the
tap is shown. If there is a small diameter valve associated with the tap, then the valve shall be
shown (and labeled).
4. Valve – For all valves, place the appropriate Valve Name immediately adjacent to the valve or use an
arrow leader. Also, add the valve size adjacent to the valve.
5. Equipment – Equipment (e.g. main line filters, regulators, meters) shall be shown on the MGPDs.
6. Equipment Numbers shall be placed immediately adjacent to the equipment (along the center-line)
or within the equipment symbol as space allows.
7. Bollards – Number and locations of bollards shall be shown on the MGPDs.
8. Bill of Materials (BOM)
a. When revising existing MGPDs that are numbered drawings, BOM item call-outs shall be
preserved. However, it is outside the CD scope to confirm the accuracy of the BOM
Reference Drawing(s) or to identify those references if they are not shown.
b. BOM item call-outs to components that are marked for deletion (GREEN INK) shall be
deleted.
c. When transferring or converting main gas piping content from non-numbered drawings,
such as sketches and estimating drawings, do not include BOM item call-outs.
9. When Section, Elevation, or Detail Views are added, deleted, or modified, ensure that the
corresponding IDs in the referenced drawing are also added, deleted, or modified.
10. Ensure that match lines use the appropriate dashed-line style and reference the matching extension
drawing.
11. Check that the P&IDs and the MGPDs (including Section, Elevation, and Detail Views) are consistent
with each other.
12. Check that the MGPDs are consistent with the Equipment List and Line List.
When MGPDs are created from an ECTS Job Record (in their entirety or only a portion), the following shall also
be considered in the revision of the MGPD:
• All views are expected to be drawn to scale. Not to scale views should only be created when
unavoidable. Existing views (e.g., from previous revisions) that are not to scale can remain not to scale.
(Unverified buried piping drawn to scale without dimensions still requires unverified notation.)
• Reference all source documents. Identify D2 Numbered Drawings in the Reference Drawings list, and
identify ECTS Job Record documents in a common Note using the ECTS file name (w/o ext) and its
associated job number, unless the job number is embedded in the ECTS file name.
• Only include BOM item call-outs from the previous revision of the Numbered Drawing.
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• Revision Title is “As Found – Redrawn from GM #XXXXXXX” in which the GM # is the job number
associated with the estimating package.
• The notation shown below shall be included on the As-Found revision, as applicable:
NOTES
1. AS-FOUND (JOB XXXXXXX) IS BASED ON PREVIOUS REVISION, REFERENCED DRAWINGS AND
THE FOLLOWING JOB RECORDS:
MAOPXXXXXXXX (JOB XXXXXXX)
30603910S26_DRWG-DETAIL_R2_1606-01
30603910S27_DRWG-DETAIL_R2_1606-01
30603910S39_DRWG-BOM_R2_1606-01
30603910_Photos_1606-01
2. AS-FOUND (JOB XXXXXXX) EXCLUDES BILL OF MATERIAL REVISION. REFERENCED JOB
RECORDS MAY PROVIDE MATERIAL OF RECORD.
3. BURIED PIPING NOTED AS UNVERIFIED IS BASED ON BEST AVAILABLE DOCUMENTATION
AND MAY INCLUDE PRELIMINARY DESIGNS AND LINE LOCATING SURVEY.
NOTES [examples]
1. DEPTH OF BURIED PIPING IS UNVERIFIED.
2. LATERAL LOCATION OF BURIED PIPING IS UNVERIFIED.
3. LOCATION OF BURIED PIPING IS UNVERIFIED.
4. AXIAL LOCATION OF FITTINGS IS UNVERIFIED.
5. SIZE OF BURIED PIPING IS UNVERIFIED.
6. FITTINGS AND SIZE OF HORIZONTAL BURIED PIPING ARE UNVERIFIED.
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5. Check that the ESLDs, Electrical Schematics, and the Connection Diagrams are consistent with each
other.
6. Check that the Connection Diagrams are consistent with the Equipment List and Line List.
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4.5.1 Background
Drawing Quality Control (QC) is the process of checking that the red-line changes from the As-Found Red-Line
Process are accurately represented on the newly revised (interim revision) drawings made by the contractors.
Once an updated document has been submitted to DNV GL, it shall be subjected to the Drawing QC Process for
accuracy. The Drawing QC Person shall complete the QC Checklist specific for the Document Type (Forms 5A
through 5M), to document the Drawing QC Check.
For each Critical Document type that has undergone As-Found Updates, 20% of each sheet’s feature count shall
be subjected to Drawing QC (referred to as 20% Spot Check), except for O&MIs which shall be subjected to 100%
Drawing QC, and Operating Diagrams which are not included in the Drawing QC process. If any errors are found
in the 20% selected, then an additional 10% shall be reviewed. Additional percentages (10%) shall be reviewed
until no additional errors are found. At the discretion of the Drawing QC person, additional review may be
required.
RED-LINE COMMENTS 100% Drawing QC
Examples: check that drawing, equipment, and line references are present, that all red-line written comments
have been addressed, and that formatting is per the document guidance.
O&MIs 100% Drawing QC
OPERATING DIAGRAMS Not Included in Drawing QC
ALL OTHER CRITICAL DOCUMENTS 20% Drawing QC (20% Spot Check)
If errors found: Additional 10% Drawing QC
The Drawing QC shall take place on the newly revised (interim revision) drawings made by the contractors. The
review shall be based on the instruction provided in Section 4.4 unless otherwise stated. Examples: check that
Drawing, Equipment, and Line Numbers are correct, and that Segment Start Point and End Point are labeled
correctly.
For each Drawing QC Checklist item, the Drawing QC Person shall select “Yes”, “No”, or “N/A” as appropriate. A
comment shall be included for all items that require changes. The comment shall be specific regarding the
change that is needed. Where necessary, the Drawing QC Person shall mark up the actual drawing (to show the
change needed) and submit a scanned copy of the drawing along with the Drawing QC Checklist.
Once DNV GL has completed their Drawing QC effort, the Drawing QC documents shall be submitted to the
contractor through the CD SharePoint Site. A meeting shall be held with DNV GL and the contractor to review
any inaccuracies found, as necessary. After this meeting, the contractor will revise their newly revised (interim
revision) drawings to create a final document which incorporates DNV GL’s comments.
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This section describes the methodology to be followed for Drawing QC for different document types. If
additional revisions are required (based on the DNV GL’s Drawing QC Person’s comments), then those shall be
handled as follows:
• Review the requested changes to determine if there are any questions; if there are questions, call
DNV GL or schedule a meeting.
• Perform the requested change and identify the specific change made (if any clarity is needed in the
accompanying QC Checklist).
• Contact DNV GL if there are any requested changes that cannot be resolved.
On subsequent Drawing QC Checks, only outstanding items shall be reviewed unless something has happened to
warrant a full review.
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3. Current Station’s modes of operation are included and validated by the FE or PLE on Form 5B.
4. For Normal Operation modes (Section 3.1 of the O&MI):
a. All normal operation modes are described.
b. The normal operation modes were determined from the most recent Operating Diagram.
c. The normal operation modes are described using a process diagram-like format (i.e.,
pentagons labeled gas lines along with major valves in the flow path).
d. For each normal operation mode, flow paths entering, exiting, and within the station are
clearly identified and included in the normal operation description.
e. For each normal operation mode, a table showing valve position of pressure control valves
and MLVs, is included. This table shall be named Valve Configuration Table, see Figure 15
for an example.
f. All station Main Valves that direct and control flow entering, exiting, and within the station
are included in the Valve Configuration Table.
g. All normal operation modes are described with a reference to a valve position.
h. The valve position is indicated as either Open (O), Closed (C), or Throttling (T).
i. For each valve position the following colors are used: RED for Open (O), GREEN for Closed
(C), and RED for Throttling (T).
j. For manned stations, the changes to normal operating modes of the Operating Procedures
have been incorporated.
5. For Local/Manual Operation modes (Section 3.4 of the O&MI):
a. The Control Philosophy and Operating Procedures are referenced and any recent changes
are incorporated.
6. For Remote Operation modes (Section 3.5 of the O&MI):
a. All changes to communications and control via Gas Control are included.
b. The data acquisition points and control features (e.g., open/close) are included.
7. The O&MI contains references to the relevant sections of the Control Philosophy, as appropriate.
8. In Section 7.0 References, the new Drawing Numbers generated from the conversion of any
Elementary Mechanical Drawings and Elementary Electrical Drawings to P&IDs are included.
9. Section 7.0 References shall not include references to documents located in Walnut Creek.
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• P&IDs
• Form 3, Facility Specific Decision Log
• Notes or other communication regarding any portions of the original Operating Procedure that were
incorrect or needed to be revised, as documented on Form 5C, QC Checklist for Operating
Procedures.
• Summary of discrepancies noted between the Operating Procedures and the inserted P&IDs (to
have been generated by the contractor).
Each revised Operating Procedure shall be checked against the original Operating Procedure to ensure that the
revised document accurately reflects any changed information.
Each revised Operating Procedure shall be reviewed against Form 5C (Excel file) to ensure that it meets the
template requirements; Items 1 – 17 of the Operating Procedures Procedure [Ref. 14].
Each valve position table shall be compared against the applicable inserted P&IDs to ensure the valve positions
are consistent.
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1. All changes incorporated in updated interdependent drawings and documents: P&IDs CSA Drawings,
Operating Procedures, ESLDs, and Connection Diagrams, have been incorporated.
a. Note: The Control Philosophy is agreed and checked prior to the O&MIs.
2. Check that PLC or other program was used in the Control Philosophy
3. Check that the Control Philosophy is formatted per the Control Philosophy Guidance [Ref. 15].
4. Check that the block diagram of the CSA Drawing(s) for each type of control system is described in
the Control Philosophy.
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7. Check that the Model Number data is included for all equipment.
a. Model Number may not be available for hand valves.
b. Check the accuracy of the data via photographs taken during As-Found Red-Line Process.
8. Check that the applicable reference Drawing Number(s) (P&ID, Connection Diagram, ESLD) are
included.
9. For electrical equipment, check that the HAC Rating for the equipment has been entered.
10. For electrical equipment, check that the Voltage Rating (V), Current Rating (Amps), and (for
transformers) the Power Rating (kVA or KW) have been entered for applicable equipment.
a. Note: The Power Rating may be inserted in the Comments field.
5. Check that the components on the ESLD are shown in order of decreasing voltage levels.
6. Check that the ESLD reads from top to bottom.
7. Check that all equipment is labeled.
8. Check that the ESLD, Electrical Schematics, and the Connection Diagrams are consistent with each
other.
9. Check that all red-line written comments have been addressed appropriately on the ESLD.
12. Check that the ESLD, Electrical Schematics, and the Connection Diagrams are consistent with each
other.
13. Check that all red-line written comments have been addressed appropriately on the Connection
Diagrams.
5 Document Check In
This section describes the process for checking updated documents/drawings back in to PG&E Design Drafting.