FRAMELESS

HIGH TORQUE
MOTORS
MI-F Series
Product Brochure

Increase the overall performance and quality of your systems with the direct drive motor technology of
Magnetic Innovations.
EN MI-F-Series-Web-V2021-01 1
 7
Direct Drive & Torque Motors
Magnetic Innovations offers Direct Drive
technology, which enhances motor
dynamic performance while it reduces cost
compared to conventional solutions.

8 11
The MI-F Torque Motor Series MI-F 110 Series
We offer more than 100 torque Energy efficient motor. Ideal for
motors suitable for a wide range of applications in which a high positioning
applications and industries. Read accuracy is needed and a small size, low
more about the advantages! weight and maximum power are desired.

15 23
MI-F 250 Series MI-F 485 Series
Mid size motor for high dynamic Large direct drive torque motor, offers high
applications. High efficiency and low Torque capability (up to 1420Nm Peak) in a
maintenance. Additional cooling very compact size, optimized performance
options can be integrated. compared to conventional solutions.

2
Magnetic Innovations high torque motors
are the right motors for your systems

• High dynamics
• High torque density
• High efficiency
• Optimal speed control
• High reliability and lifetime
• Low maintenance
• Quiet operation

3
 Magnetic Innovations is a solid global partner for the development
and supply of direct drive torque motors. With years of experience

About us in the development of high torque motors for demanding

applications, we bring the most innovative motor designs to the
market.
>> >> >> >> >> >> >> We are headquartered in Veldhoven, The Netherlands, at the
epicenter of the Dutch Brainport Region. We operate a R&D and
Magnetic Innovations Manufacturing facility which is considered a center of excellence
The Direct Drive Motor Company for Electromechanical technology.
Magnetic Innovations offers a wide range of direct drive frameless
motor designs. We also have the capability offer full customer
specific designs. Contact us for more details.

“ Magnetic Innovations creates

tomorrow’s technology today that
will result in the best cost optimized
solutions for your requirements.

4
Our way of working
>> >> >> >> >> >> >>

Client Support R&D Prototyping Production Logistics After sales

Understanding the After having a clear With our Our ISO 9001 We know that Often forgotten but
requirements of our understanding of first-time-right design certified production just-in-time very important. After
clients is key. the requirements, philosophy we are facilities ensure the deliveries are a successful project,
an in-depth able to build a high quality essential to your we keep a certain
In this first step, a
approach is taken prototype for you that standards needed in business. level of engagement
joint understanding
to research and is as close as possible the manufacturing with our clients to
is created where Our quick response
develop the best to the final series- of frameless high consult and
needs and options ensures efficient
solution for your production product, torque motors. understand the level
are discussed. make-to-order
application. avoiding multiple of satisfaction.
We take time to iterations. This Our automated and manufacturing and
understand your We will make sure enables you to test robotized logistics, while We are here for you,
application you are always manufacturing will shipping from at every step of
and optimize the
requirement and informed about the guarantee unique different locations the way.
application in an early
determine what you status of the performance and around the world.
stage and shorten the
really need. project. reliability.
time-to-market.
5
 Top 5 Industries
Direct Drive Torque Motors

>> >> >> >> >> >> >> >> >> >>
1. MACHINE TOOLS
A significant cost reduction can be achieved by installing
direct drive motors in various machines and systems. They
are also a good match for this industry because they offer
more size options and compact integration

Direct Drive Torque Motors

>> >> >> >> >> >> >> >> >> >> >> 2. ROBOTICS & SEMICON
Direct drive torque motors are ideal for this industry
because they have low cogging values, high torque and
High lifetime and efficiency Frameless PMSM
high accuracy. This results in smooth operation with
In direct drive torque motors, the motor Our frameless motors are permanent- minimal error.

directly drives the load which eliminates magnet synchronous motors (PMSM).
the use of a transmission or a gearbox. As “Frameless” refers to a motor without a
a result, the amount of moving parts in frame, housing, bearing or feedback 3. INDUSTRIAL FANS
Using a direct drive motor to drive a fan will assure high
the system is reduced tremendously system. As a result, system suppliers
efficiency, quiet operation and longer operational life. In
increasing the efficiency and creating a can integrate it into their mechanical addition it reduces motor size by a factor of 2 to 3 compared
quiet and high dynamic operation. design and optimize their design for to conventional motors.
Therefore, direct drive technology the application specific requirements.
achieves a very high lifetime. Reducing material content and moving 4. RENEWABLE ENERGY
parts. As such reducing the cost of Torque motors are used in various green energy
Geared motors have a lower torque to applications such as wind and water turbine generators.
ownership.
inertia ratio. This means that high torque They are more cost competitive and efficient.
is required to accelerate the motor. For Direct drive motors are ideal for
direct drive torque motors inertia is low, applications where a high positioning
which makes the motors very suitable for accuracy is needed and small size, low 5. INDUSTRY
In industries where space is limited, hygiene is important
high acceleration/deceleration weight, minimum power and optimal
and/or maintenance cost is high, direct drive torque motors
applications with many fast starts and speed control is desired. offer the opportunity to save costs and to boost
stops. productivity. In addition it reduces motor size by a factor of
2 to 3 compared to conventional motors. Reducing cost of
ownership of a complete system.
6
 Why Direct Drive Torque Motors?
>> >> >> >> >> >> >> >> >> >> >>
Cost Optimized High Dynamic High Torque to High Positioning Ease of
Solutions Performance Power ratio Accuracy Use

Compared to brushed motors, In non-direct drive systems Direct drive torque motors Due to backlash issues in The high torque frameless motors
the absence of brushes in the control loop bandwidth contain a relative large number geared systems, the consist of two parts. The armature
direct drive motors eliminates and non-direct coupling of the of poles. The large pole count in positional accuracy is greatly assembly (stator) with windings and
mechanical wear. The load is load result in limitations of the combination with the large air decreased. The imperfect the rotor assembly carrying the
directly driven by the motor. dynamic performance. gap diameter results in high transmission component magnets. These components
No gearboxes, worm gear torque and power density of our geometries result in belt combined produce torque and are
drives or other transmissions motors. As a result, the power stretching, gear chatter and to be integrated into the unique
necessary. Due to very high control loop requirements and energy eventually loss in accuracy. customer application.
bandwidth and direct coupling, consumption are generally low.
A major advantage is the freedom in
limitations such as backlash
design and choice of bearings, shaft,
This reduces the moving parts and long-term drift are Direct drive torque motors
housing and sensors that are
in the system, resulting in high eliminated. The dynamic Direct drive torque motors are able to produce excellent
required for the application.
operational life and reliability, performance of your system enable cost optimized solutions accuracy at a wide range of
Because of the high torque density
while reducing the overall enhances with direct drive for your applications. speeds.
these motors are very suitable for
system cost. technology.
compact system volumes.
7
 Why The MI-F Torque Motor Series?
>> >> >> >> >> >> >> >> >> >> >>
Unmatched Performance Wide Product Range
With the use of our magnetic and thermal Magnetic Innovations offers more than 100
simulation software, our frameless high torque torque motors suitable for a wide range of
outrunner motors are designed to deliver applications. In our standard range we offer a
unmatched performance. Compared to variety of outer diameters and motor heights
inrunners, outrunner direct drive torque combined with a variety of winding designs.
motors are capable of producing more torque
and are more efficient. Moreover, the MI-F
series are characterized by extremely low Ease of use
cogging and good thermal performance. The MI-F series are designed to be built in
the integral part of a system. With its
outrunner and frameless design, size and
High quality magnets weight are decreased making the motors easy
The rotor is the rotating part of the torque to integrate and use in various
motor that contains the magnets. We mainly applications.
use Neodymium magnets ( NdFeB ) for our
torque motors. These powerful high quality
permanent magnets are the strongest type Patented Technology
commercially available. Alternatively we have Based on years of experience and
the ability to use Samarium Cobalt (Sm-Co) expertise in direct drive technology,
magnets for applications that require higher Magnetic Innovations has been able to
temperatures. patent many direct drive technologies.

8
 STATOR
Stator & Roter MI-F Series
>> >> >> >> >> >> >> >> >> >> >>
Peak Torque ranging Continuous
from 19-1420Nm Torque ranging
from 5-765Nm

Customized
laminations ranging
from 10-75mm

Up to 600V DC High torque density

bus voltage

Highly efficient
Temperature sensor Very high lifetime
(optional)

Magnets
Outer diameter
ranging from
110-485mm
Rotor ring

Quiet operation and

Low cogging
compact design

9
The MI-F series are designed for a wide RPM range. With more than 100 Continuous and Peak Torque
standard torque motors in our product range we can offer a solution for many The range of continuous torque is covered from 5Nm to 765Nm and peak
different requirements. torque from 19Nm to 1420Nm. The motors are intended to be used in
combination with a 3-phase sinusoidal current amplifier which guarantees
Size & Height smooth rotation with low torque ripple. The drive can either utilize sensored or
The MI-F series consists of three outer diameters: 110, 250 and 485mm (~4.3, sensorless control of the current.
9.8, and 191 inch, respectively). The laminated stack heights of the motors
range from 25, 50 to 75mm (~1, 2, and 3 inch).
Cooling
Maximized motor torque High performance applications require temperature control to safeguard
To maximize the torque of our direct drive motors, we use innovative motor integrity. For these applications, water cooling as well as forced air
winding configurations combined with optimized permanent magnet cooling and temperature monitoring sensors can be integrated to effectively
technology. Various winding designs enable different voltage/current maintain high performance. For our MI-F250 family an optional watercooling
envelopes within the same mechanical dimensions and as such support sleeve is available (page 19).
different speed ranges under load.

PEAK & CONTINUOUS TORQUE MI-F SERIES

Peak Torque
19 - 57 Nm Continious Torque

MI-F 110 Series 5 - 23 Nm

151 - 453 Nm

MI-F 250 Series

52 - 206 Nm

520 - 1420 Nm

143 - 765 Nm
MI-F 485 Series
NM 1 50 100 150 200 250 300 350 400 450 600 750 1500

10
 TorqueMotor
Torque MotorMI-F
MI-F110
110Series—Mechanical
Series Drawings

Dimensions per model (mm)

Model no. A1 A2
MI-F 110-25 26 25
MI-F 110-50 51 50
MI-F 110-75 76 75

* Depending on winding configuration

Mounting instructions and tolerances can be found in our technical documents, manuals or 3D CAD files, which can be made available upon request.
11
 Torque Motor MI-F110-25 Series
>> >> >> >> >> >> >> >> >>
110-25-3-N4-T2 110-25-2-N4-T2 110-25-3-N1-T2 110-25-2-N1-T2 110-25-2-N3-T2
Parameters Unit
Air Water Air Water Air Water Air Water Air Water
Continuous torque (***) Nm 5,4 9,2 5,4 9,2 5,4 9,2 5,4 9,2 5,4 9,2
Peak torque (*) Nm 19 19 19 19 19 19 19 19 19 19
Performance

Stall torque (***) Nm 4,1 7,1 4,1 7,1 4,1 7,1 4,1 7,1 4,1 7,1
Torque constant at 20°C Nm/Arms 0,20 0,20 0,34 0,34 0,53 0,53 0,92 0,92 3,28 3,28
Motor constant at 20°C (Nm)2/W 0,64 0,64 0,64 0,64 0,64 0,64 0,64 0,64 0,64 0,64
Motor constant at 20 °C Nm/√W 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80 0,80
Max. No load speed rpm 4671 8623 4671 8623 4671 8623 4671 7581 2116 2116
Thermal resistance K/W 1,68 0,53 1,68 0,53 1,68 0,53 1,68 0,53 1,68 0,53

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600 600 600 600 600
Continuous current (***) Arms 28 50 16 29 10 19 6 11 2 3
Peak current (*) Arms 145 145 84 84 54 54 31 31 9 9
Electrical

Stall current (***) Arms 21 37 12 22 7,9 14 5 8,1 1 2

Back EMF constant (**) Vrms/rpm 0,012 0,012 0,021 0,021 0,032 0,032 0,056 0,056 0,20 0,20
Line - line resistance at 20°C Ω 0,041 0,041 0,12 0,12 0,29 0,29 0,88 0,88 11 11
Line - line induction, LLL mH 0,27 0,27 0,81 0,81 1,9 1,9 5,8 5,8 74 74
Max. Continuous Power Dissipation W 71 226 71 226 71 226 71 226 71 226

Rotor outer diameter mm 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5
Stator inner diameter mm 32 32 32 32 32 32 32 32 32 32
Motor Length mm 49 49 49 49 46,5 46,5 46,5 46,5 46,5 46,5
Mechanical

Lamination Stack Length mm 25 25 25 25 25 25 25 25 25 25

Pole pairs - 7 7 7 7 7 7 7 7 7 7
2
Rotor Inertia g,m 1,09 1,09 1,09 1,09 1,09 1,09 1,09 1,09 1,09 1,09
Stator Mass (excl. watersleeve) kg 1,01 1,01 1,01 1,01 1,01 1,01 1,01 1,01 1,01 1,01
Rotor Mass kg 0,42 0,42 0,42 0,42 0,42 0,42 0,42 0,42 0,42 0,42
Total Mass kg 1,43 1,43 1,43 1,43 1,43 1,43 1,43 1,43 1,43 1,43
Water flow @ dT_water= 5°C (****) l/min N/A 0,5 N/A 0,5 N/A 0,5 N/A 0,5 N/A 0,5

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) Inlet water temperature 20°C. / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

12
 Torque Motor MI-F110-50 Series
>> >> >> >> >> >> >> >> >>
110-50-3-N4-T2 110-50-2-N4-T2 110-50-3-N1-T2 110-50-2-N1-T2 110-50-2-N2-T2
Parameters Unit
Air Water Air Water Air Water Air Water Air Water
Continuous torque (***) Nm 9,9 16,8 9,9 16,8 9,9 16,8 9,9 16,8 9,9 16,8
Peak torque (*) Nm 38 38 38 38 38 38 38 38 38 38
Performance

Stall torque (***) Nm 7,5 13,0 7,5 13,0 7,5 13,0 7,5 13,0 7,5 13,0
Torque constant at 20°C Nm/Arms 0,40 0,40 0,69 0,69 1,06 1,06 1,83 1,83 4,6 4,6
Motor constant at 20°C (Nm)2/W 1,73 1,73 1,73 1,73 1,73 1,73 1,73 1,73 1,73 1,73
Motor constant at 20 °C Nm/√W 1,31 1,31 1,31 1,31 1,31 1,31 1,31 1,31 1,31 1,31
Max. No load speed rpm 3602 6479 3602 6479 3602 6479 3602 3791 1516 1516
Thermal resistance K/W 1,38 0,44 1,38 0,44 1,38 0,44 1,38 0,44 1,38 0,44

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600 600 600 600 600
Continuous current (***) Arms 25 44,9 14,7 26,0 9,5 17 5 9,7 2,2 3,9
Peak current (*) Arms 145 145 84 84 54 54 31 31 13 13
Electrical

Stall current (***) Arms 145 145 84 84 54 54 31 31 8,8 8,8

Back EMF constant (**) Vrms/rpm 0,024 0,024 0,042 0,042 0,065 0,065 0,11 0,11 0,28 0,28
Line - line resistance at 20°C Ω 0,06 0,06 0,18 0,18 0,43 0,43 1,30 1,30 8,11 8,11
Line - line induction, LLL mH 0,46 0,46 1,38 1,38 3,28 3,28 9,84 9,84 61,47 61,47
Max. Continuous Power Dissipation W 87 273 87 273 87 273 87 273 87 273

Rotor outer diameter mm 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5
Stator inner diameter mm 32 32 32 32 32 32 32 32 32 32
Motor Length mm 74 74 74 74 71,5 71,5 71,5 71,5 71,5 71,5
Mechanical

Lamination Stack Length mm 25 25 25 25 25 25 25 25 25 25

Pole pairs - 7 7 7 7 7 7 7 7 7 7
2
Rotor Inertia g,m 2,14 2,14 2,14 2,14 2,14 2,14 2,14 2,14 2,14 2,14
Stator Mass (excl. watersleeve) kg 1,87 1,87 1,87 1,87 1,87 1,87 1,87 1,87 1,87 1,87
Rotor Mass kg 0,82 0,82 0,82 0,82 0,82 0,82 0,82 0,82 0,82 0,82
Total Mass kg 2,69 2,69 2,69 2,69 2,69 2,69 2,69 2,69 2,69 2,69
Water flow @ dT_water= 5°C (****) l/min N/A 0,5 N/A 0,5 N/A 0,5 N/A 0,5 N/A 0,5

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) Inlet water temperature 20°C. / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

13
 Torque Motor MI-F110-75 Series
>> >> >> >> >> >> >> >> >>
110-75-3-N4-T2 110-75-2-N4-T2 110-75-3-N1-T2 110-75-2-N1-T2 110-75-2-N2-T2
Parameters Unit
Air Water Air Water Air Water Air Water Air Water
Continuous torque (***) Nm 14 23 14 23 14 23 14 23 14 23
Peak torque (*) Nm 57 57 57 57 57 57 57 57 57 57
Performance

Stall torque (***) Nm 10 17,8 10 18 10,3 18 10,3 18 10 17,8

Torque constant at 20°C Nm/Arms 0,6 0,6 1,0 1,0 1,6 1,6 2,7 2,7 6,9 6,9
Motor constant at 20°C (Nm)2/W 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9
Motor constant at 20 °C Nm/√W 1,71 1,71 1,71 1,71 1,71 1,71 1,71 1,71 1,71 1,71
Max. No load speed rpm 2969 5488 2969 5488 2969 4377 2527 2527 1011 1011
Thermal resistance K/W 1,26 0,40 1,26 0,40 1,26 0,40 1,26 0,40 1,26 0,40

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600 600 600 600 600
Continuous current (***) Arms 23 41,0 13,3 23,6 8,7 15 5,0 8,9 2,0 3,5
Peak current (*) Arms 145 145 84 84 54 54 31 31 13 13
Electrical

Stall current (***) Arms 17 30,7 10,0 17,7 6,5 12 3,7 6,7 1,5 2,7
Back EMF constant (**) Vrms/rpm 0,036 0,036 0,063 0,063 0,097 0,097 0,17 0,17 0,42 0,42
Line - line resistance at 20°C Ω 0,08 0,08 0,2 0,2 0,6 0,6 1,7 1,7 10,7 10,7
Line - line induction, LLL mH 0,65 0,65 1,95 1,95 4,63 4,63 13,9 13,9 86,7 86,7
Max. Continuous Power Dissipation W 95 300 95 300 95 300 95 300 95 300

Rotor outer diameter mm 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5 108,5
Stator inner diameter mm 32 32 32 32 32 32 32 32 32 32
Motor Length mm 99 99 99 99 96,5 96,5 96,5 96,5 96,5 96,5
Mechanical

Lamination Stack Length mm 25 25 25 25 25 25 25 25 25 25

Pole pairs - 7 7 7 7 7 7 7 7 7 7
2
Rotor Inertia g,m 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2 3,2
Stator Mass (excl. watersleeve) kg 2,68 2,68 2,68 2,68 2,68 2,68 2,68 2,68 2,68 2,68
Rotor Mass kg 1,23 1,23 1,23 1,23 1,23 1,23 1,23 1,23 1,23 1,23
Total Mass kg 3,91 3,91 3,91 3,91 3,91 3,91 3,91 3,91 3,91 3,91
Water flow @ dT_water= 5°C (****) l/min N/A 0,5 N/A 0,5 N/A 0,5 N/A 0,5 N/A 0,5

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) Inlet water temperature 20°C. / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

14
Torque Motor MI-F 250
110 Series
Series—Mechanical
- Natural Convection
Drawings- Mechanical Drawings

Dimensions per model (mm)

Model no. A1 A2
MI-F 250-25 Air 29 25
MI-F 250-50 Air 54 50
MI-F 250-75 Air 79 75

Mounting instructions and tolerances can be found in our technical documents, manuals or 3d CAD files, which can be made available upon request. 15
 Torque Motor MI-F250-25 Series - Natural Convection
>> >> >> >> >> >> >> >> >> >>
250-25-1-N3-T2 250-25-2-N3-T2 250-25-1-N1-T2 250-25-2-N1-T2 250-25-1-N2-T2 250-25-2-N2-T2
Parameters Unit
Air Air Air Air Air Air
Continuous torque (***) Nm 52 52 52 52 52 52
Peak torque (*) Nm 151 151 151 151 151 151
Stall torque (***) Nm 40 40 40 40 40 40
Performance

Torque constant at 20°C Nm/Arms 1,1 3,7 2,2 7,5 2,6 9,0
Motor constant at 20°C (Nm)2/W 21 21 21 21 21 21
Motor constant at 20 °C Nm/√W 4,5 4,5 4,5 4,5 4,5 4,5
Max. No load speed rpm 1667 1667 1667 939 1667 780
Thermal resistance K/W 0,57 0,57 0,57 0,57 0,57 0,57

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600
Continuous current (***) Arms 51 15 25 7,3 21 6,0
Peak current (*) Arms 239 69 118 34 98 28
Stall current (***) Arms 38 11 19 5,4 16 4,5
Electrical

Back EMF constant (**) Vrms/rpm 0,064 0,222 0,130 0,452 0,157 0,544
Line - line resistance at 20°C Ω 0,036 0,436 0,150 1,803 0,218 2,611
Line - line induction, LLL mH 0,48 6 2,00 24 2,90 35
Max. Continuous Power Dissipation W 211 211 211 211 211 211

Rotor outer diameter mm 250 250 250 250 250 250

Stator inner diameter mm 115 115 115 115 115 115
Motor Length mm 49 49 49 49 49 49
Lamination Stack Length mm 25 25 25 25 25 25
Pole pairs - 16 16 16 16 16 16
Mechanical

2
Rotor Inertia g,m 21 21 21 21 21 21
Stator Mass (excl. watersleeve) kg 5,8 5,8 5,8 5,8 5,8 5,8
Rotor Mass kg 1,45 1,45 1,45 1,45 1,45 1,45
Total Mass kg 7,25 7,25 7,25 7,25 7,25 7,25

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

16
 Torque Motor MI-F250-50 Series - Natural Convection
>> >> >> >> >> >> >> >> >> >>
250-50-1-N3-T2 250-50-2-N3-T2 250-50-1-N1-T2 250-50-2-N1-T2 250-50-1-N2-T2 250-50-2-N2-T2
Parameters Unit
Air Air Air Air Air Air
Continuous torque (***) Nm 89 89 89 89 89 89
Peak torque (*) Nm 302 302 302 302 302 302
Stall torque (***) Nm 68 68 68 68 68 68
Performance

Torque constant at 20°C Nm/Arms 2,1 7,3 4,3 14,9 5,2 18,0
Motor constant at 20°C (Nm)2/W 50 50 50 50 50 50
Motor constant at 20 °C Nm/√W 7,1 7,1 7,1 7,1 7,1 7,1
Max. No load speed rpm 1220 955 1220 470 1220 390
Thermal resistance K/W 0,49 0,49 0,49 0,49 0,49 0,49

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600
Continuous current (***) Arms 43 12 21 6,1 18 5,1
Peak current (*) Arms 239 69 118 34 98 28
Stall current (***) Arms 32 9,3 16 4,6 13 3,8
Electrical

Back EMF constant (**) Vrms/rpm 0,128 0,444 0,261 0,904 0,314 1,087
Line - line resistance at 20°C Ω 0,060 0,718 0,248 2,973 0,359 4,305
Line - line induction, LLL mH 0,8 10 3,3 40 4,8 58
Max. Continuous Power Dissipation W 245 245 245 245 245 245

Rotor outer diameter mm 250 250 250 250 250 250

Stator inner diameter mm 115 115 115 115 115 115
Motor Length mm 74 74 74 74 74 74
Lamination Stack Length mm 25 25 25 25 25 25
Pole pairs - 16 16 16 16 16 16
Mechanical

2
Rotor Inertia g,m 40 40 40 40 40 40
Stator Mass (excl. watersleeve) kg 11 ,52 11,52 11,52 11,52 11,52 11,52
Rotor Mass kg 2,75 2,75 2,75 2,75 2,75 2,75
Total Mass kg 14,27 14,27 14,27 14,27 14,27 14,27

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

17
 Torque Motor MI-F250-75 Series - Natural Convection
>> >> >> >> >> >> >> >> >> >>
250-75-1-N3-T2 250-75-2-N3-T2 250-75-1-N1-T2 250-75-2-N1-T2 250-75-1-N2-T2 250-75-2-N2-T2
Parameters Unit
Air Air Air Air Air Air
Continuous torque (***) Nm 120 120 120 120 120 120
Peak torque (*) Nm 453 453 453 453 453 453
Stall torque (***) Nm 91 91 91 91 91 91
Performance

Torque constant at 20°C Nm/Arms 3,2 11,0 6,5 22,4 7,8 27,0
Motor constant at 20°C (Nm)2/W 85 85 85 85 85 85
Motor constant at 20 °C Nm/√W 9,2 9,2 9,2 9,2 9,2 9,2
Max. No load speed rpm 994 637 994 313 901 260
Thermal resistance K/W 0,46 0,46 0,46 0,46 0,46 0,46

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600
Continuous current (***) Arms 38 11 19 5,5 16 4,5
Peak current (*) Arms 239 69 118 34 98 28
Stall current (***) Arms 29 8,3 14 4,1 12 3,4
Electrical

Back EMF constant (**) Vrms/rpm 0,19 0,7 0,39 1,4 0,47 1,6
Line - line resistance at 20°C Ω 0,08 1,0 0,33 3,9 0,48 5,7
Line - line induction, LLL mH 1,1 14 4,7 56 6,8 81
Max. Continuous Power Dissipation W 261 261 261 261 261 261

Rotor outer diameter mm 250 250 250 250 250 250

Stator inner diameter mm 115 115 115 115 115 115
Motor Length mm 99 99 99 99 99 99
Lamination Stack Length mm 75 75 75 75 75 75
Pole pairs - 16 16 16 16 16 16
Mechanical

2
Rotor Inertia g,m 58,9 58,9 58,9 58,9 58,9 58,9
Stator Mass (excl. watersleeve) kg 17,28 17,28 17,28 17,28 17,28 17,28
Rotor Mass kg 4,05 4,05 4,05 4,05 4,05 4,05
Total Mass kg 21,33 21,33 21,33 21,33 21,33 21,33

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

18
Torque Motor MI-F 250
110 Series
485 Series—Mechanical
- Water Cooled
Drawings
- Mechanical Drawings

Dimensions per model (mm)

Model no. A1 A2
MI-F 485-25 Air 29 25
MI-F 485-50 Air 54 50
MI-F 485-75 Air 79 75

Mounting instructions and tolerances can be found in our technical documents, manuals or 3D CAD files, which can be made available upon request. 19
 Torque Motor MI-F250-25 Series - Water Cooled
>> >> >> >> >> >> >> >> >> >>
250-25-1W-N3-T2 250-25-2W-N3-T2 250-25-1W-N1-T2 250-25-2W-N1-T2 250-25-1W-N2-T2 250-25-2W-N2-T2
Parameters Unit
Water Water Water Water Water Water
Continuous torque (***) Nm 86 86 86 86 86 86
Peak torque (*) Nm 151 151 151 151 151 151
Stall torque (***) Nm 68 68 68 68 68 68
Performance

Torque constant at 20°C Nm/Arms 1,1 3,7 2,2 7,5 2,6 9,0
Motor constant at 20°C (Nm)2/W 21 21 21 21 21 21
Motor constant at 20 °C Nm/√W 4,5 4,5 4,5 4,5 4,5 4,5
Max. No load speed rpm 2095 1911 2095 939 2095 780
Thermal resistance K/W 0,18 0,18 0,18 0,18 0,18 0,18

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600
Continuous current (***) Arms 91 26 45 13 37 11
Peak current (*) Arms 239 69 118 34 98 28
Stall current (***) Arms 68 20 34 10 28 8,0
Electrical

Back EMF constant (**) Vrms/rpm 0,064 0,222 0,130 0,452 0,157 0,544
Line - line resistance at 20°C Ω 0,036 0,436 0,150 1,803 0,218 2,611
Line - line induction, LLL mH 0,48 6 2,00 24 2,90 35
Max. Continuous Power Dissipation W 778 778 778 778 778 778

Rotor outer diameter mm 250 250 250 250 250 250

Stator inner diameter mm 115 115 115 115 115 115
Motor Length mm 49 49 49 49 49 49
Lamination Stack Length mm 25 25 25 25 25 25
Pole pairs - 16 16 16 16 16 16
Mechanical

2
Rotor Inertia g,m 21 21 21 21 21 21
Stator Mass (excl. watersleeve) kg 6,25 6,25 6,25 6,25 6,25 6,25
Rotor Mass kg 1,45 1,45 1,45 1,45 1,45 1,45
Total Mass kg 7,7 7,7 7,7 7,7 7,7 7,7
Water flow @ dT_water= 5°C (****) l/min 0,5 0,5 0,5 0,5 0,5 0,5

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

20
 Torque Motor MI-F250-50 Series - Water Cooled
>> >> >> >> >> >> >> >> >> >>
250-50-1W-N3-T2 250-50-2W-N3-T2 250-50-1W-N1-T2 250-50-2W-N1-T2 250-50-1W-N2-T2 250-50-2W-N2-T2
Parameters Unit
Water Water Water Water Water Water
Continuous torque (***) Nm 151 151 151 151 151 151
Peak torque (*) Nm 302 302 302 302 302 302
Stall torque (***) Nm 118 118 118 118 118 118
Performance

Torque constant at 20°C Nm/Arms 2,1 7,3 4,3 14,9 5,2 18,0
Motor constant at 20°C (Nm)2/W 50 50 50 50 50 50
Motor constant at 20 °C Nm/√W 7,1 7,1 7,1 7,1 7,1 7,1
Max. No load speed rpm 2095 955 1627 470 1352 390
Thermal resistance K/W 0,15 0,15 0,15 0,15 0,15 0,15

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600
Continuous current (***) Arms 78 22 38 11 32 9,1
Peak current (*) Arms 239 69 118 34 98 28
Stall current (***) Arms 58 17 29 8,3 24 6,9
Electrical

Back EMF constant (**) Vrms/rpm 0,128 0,444 0,261 0,904 0,314 1,087
Line - line resistance at 20°C Ω 0,060 0,718 0,248 2,973 0,359 4,305
Line - line induction, LLL mH 0,8 10 3,3 40 4,8 58
Max. Continuous Power Dissipation W 800 800 800 800 800 800

Rotor outer diameter mm 250 250 250 250 250 250

Stator inner diameter mm 115 115 115 115 115 115
Motor Length mm 74 74 74 74 74 74
Lamination Stack Length mm 50 50 50 50 50 50
Pole pairs - 16 16 16 16 16 16
Mechanical

2
Rotor Inertia g,m 40 40 40 40 40 40
Stator Mass (excl. watersleeve) kg 12,17 12,17 12,17 12,17 12,17 12,17
Rotor Mass kg 2,75 2,75 2,75 2,75 2,75 2,75
Total Mass kg 14,92 14,92 14,92 14,92 14,92 14,92
Water flow @ dT_water= 5°C (****) l/min 0,5 0,5 0,5 0,5 0,5 0,5

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

21
 Torque Motor MI-F250-75 Series - Water Cooled
>> >> >> >> >> >> >> >> >> >>
250-75-1W-N3-T2 250-75-2W-N3-T2 250-75-1W-N1-T2 250-75-2W-N1-T2 250-75-1W-N2-T2 250-75-2W-N2-T2
Parameters Unit
Water Water Water Water Water Water
Continuous torque (***) Nm 206 206 206 206 206 206
Peak torque (*) Nm 453 453 453 453 453 453
Stall torque (***) Nm 160 160 160 160 160 160
Performance

Torque constant at 20°C Nm/Arms 3,2 11,0 6,5 22,4 7,8 27,0
Motor constant at 20°C (Nm)2/W 85 85 85 85 85 85
Motor constant at 20 °C Nm/√W 9,2 9,2 9,2 9,2 9,2 9,2
Max. No load speed rpm 1995 637 1084 313 901 260
Thermal resistance K/W 0,14 0,14 0,14 0,14 0,14 0,14

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600
Continuous current (***) Arms 70 20 34 10 28 8,2
Peak current (*) Arms 239 69 118 34 98 28
Stall current (***) Arms 52 15 26 7,4 21 6,2
Electrical

Back EMF constant (**) Vrms/rpm 0,19 0,7 0,39 1,4 0,47 1,6
Line - line resistance at 20°C Ω 0,08 1,0 0,33 3,9 0,48 5,7
Line - line induction, LLL mH 1,1 14 4,7 56 6,8 81
Max. Continuous Power Dissipation W 857 857 857 857 857 857

Rotor outer diameter mm 250 250 250 250 250 250

Stator inner diameter mm 115 115 115 115 115 115
Motor Length mm 99 99 99 99 99 99
Lamination Stack Length mm 75 75 75 75 75 75
Pole pairs - 16 16 16 16 16 16
Mechanical

2
Rotor Inertia g,m 58,9 58,9 58,9 58,9 58,9 58,9
Stator Mass (excl. watersleeve) kg 18,23 18,23 18,23 18,23 18,23 18,23
Rotor Mass kg 4,05 4,05 4,05 4,05 4,05 4,05
Total Mass kg 22,28 22,28 22,28 22,28 22,28 22,28
Water flow @ dT_water= 5°C (****) l/min 0,5 0,5 0,5 0,5 0,5 0,5

(*) 8 K/sec temp increase rate / (**) Resistance, Line – Line / (***) @ 140 °C coil temp / (****) / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.

22
Torque Motor MI-F 485
110 Series
Series—Mechanical
— MechanicalDrawings
Drawings

Dimensions per model (mm)

Model no. A1 A2
MI-F 485-25 Air 29 25
MI-F 485-50 Air 54 50
MI-F 485-75 Air 79 75

Mounting instructions and tolerances can be found in our technical documents, manuals or 3D CAD files, which can be made available upon request. 23
 Torque Motor MI-F485 Series
>> >> >> >> >> >> >> >> >>
485-25-1 485-25-2 485-50-1 485-50-2 485-75-1 485-75-2
Parameters Unit
Air Water Air Water Air Water Air Water Air Water Air Water
Continuous torque (***) Nm 143,6 252,7 138,8 255,8 275 487 250 463 457 796 418 765
Peak torque (*) Nm 520 520 525 525 925 925 940 940 1310 1310 1420 1420
Performance

Stall torque (***) Nm 126,5 226,6 121,5 226,6 242 436 218,6 409,3 403 716 366 679
Torque constant at 20°C Nm/Arms 6,2 6,2 41 41 12,4 12,4 82 82 18,6 18,6 123 123
Motor constant at 20°C (Nm)2/W 155 155 143 143 388 388 358 358 635 635 585 585
Motor constant at 20 °C Nm/√W 12,4 12,4 11,95 11,95 19,7 19,7 18,9 18,9 25,2 25,2 24,2 24,2
Max. No load speed (max.) rpm 875 875 150 150 450 450 70 70 340 340 50 50
Thermal resistance K/W 0,58 0,14 0,58 0,14 0,4 0,1 0,4 0,1 0,23 0,06 0,23 0,06

Motor type Max DC bus Voltage VDC 600 600 600 600 600 600 600 600 600 600 600 600
Continuous current (***) Arms 25,2 49,8 3,6 7,3 24 47,4 3,5 6,9 26,9 53,1 3,9 7,8
Peak current (*) Arms 201,1 201,1 28,9 28,9 201,2 201,2 28,9 28,9 201,2 201,2 28,9 28,9
Electrical

Stall current (***) Arms 21,9 43,2 3,2 6,3 20,8 41,2 3 6 23,4 46,1 3,4 6,7
Back EMF constant (**) Vrms/rpm 0,39 0,39 2,71 2,71 0,78 0,78 5,45 5,45 1,17 1,17 8,13 8,13
Line - line resistance at 20°C Ω 0,163 0,163 7,8 7,8 0,261 0,261 12,53 12,53 0,359 0,359 17,23 17,23
Line - line induction, LLL mH 3,5 3,5 162 162 7,2 7,2 328 328 10,7 10,7 491 491
Max. Continuous Power Dissipation W 244 974 244 974 350 1400 350 1400 609 2435 609 2435

Rotor outer diameter mm 520 520 520 520 520 520 520 520 520 520 520 520
Stator inner diameter mm 306 306 306 306 306 306 306 306 306 306 306 306
Motor Length mm 56,5 56,5 56,5 56,5 81,5 81,5 81,5 81,5 106,5 106,5 106,5 106,5
Mechanical

Lamination Stack Length mm 25 25 25 25 50 50 50 50 75 75 75 75

Pole pairs - 32 32 32 32 32 32 32 32 32 32 32 32
2
Rotor Inertia g,m 0,328 0,328 0,328 0,328 0,533 0,533 0,533 0,533 0,739 0,739 0,739 0,739
Stator Mass (excl. watersleeve) kg 16,2 16,2 16,2 16,2 32,4 32,4 32,4 32,4 48,6 48,6 48,6 48,6
Rotor Mass kg 5,54 5,54 5,54 5,54 9,14 9,14 9,14 9,14 12,7 12,7 12,7 12,7
Total Mass kg 21,74 21,74 21,74 21,74 41,54 41,54 41,54 41,54 61,3 61,3 61,3 61,3
Water flow @ dT_water= 5°C (****) l/min N/A 2,8 N/A 2,8 N/A 4,0 N/A 4,0 N/A 7,0 N/A 7,0

(*) 8 K/sec temp increase rate / (**) terminal to terminal / (***) @ 140 °C coil temp / (****) Inlet water temperature 20°C. / Ambient temperature = 20°C, Max. allowed coil temperature = 160°C
Default temperature sensor PT1000.
24
Meeting Your Requirements
>> >> >> >> >> >> >> >> >> >> >>
Understanding the customer requirements and Furthermore, the stall torque needs to be
supporting in the decision making process for a defined to ensure a safe operation when the
torque motor is essential to ensure the right torque motor is not revolving.
choice for excellent performance. From the
Motor constant
Magnetic Innovations engineers you can
The Motor Constant is being chosen based
expect the necessary assistance and guidance!
upon the sweet spot requirement of the
Motor Size application involving maximum RPM, available
To pick the correct motor size the necessary DC bus-voltage and Peak Torque requirement.
torque and velocity requirements need to be
Thermal parameters
understood. This varies greatly between
Accuracy and repeatability levels of your
applications. Therefore Magnetic Innovations
application are influenced by the thermal
offers a wide range of torque motors to fit the
behavior of the torque motor. To enable high
best cost optimized motor design to the
accuracy levels it is key to ensure acceptable
application.
temperatures of the system. Magnetic
To match the velocity requirements the Innovations has been continuously improving
available current and voltage should be also thermal control in the MI-F high torque motors
known. These values, combined with the to ensure high dynamic performance through
torque specifications, greatly influence the the whole operation range. For demanding
winding configuration. applications MI-F water cooling designs offer a
Based on the duty cycle, the continuous great solution to reach high performance levels
torque can be determined and calculated. in a small building volume.

25
Custom High Torque Motors
>> >> >> >> >> >> >> >> >> >> >>
If your application requires a torque motor We can also completely design and built a
with different specifications, we can also custom motor for you. We can help at
develop a customized motor for you. Your every step of the way. Our strong design
motor can be customized in a variety of and R&D team will make sure that you will
ways. For example, in size, cooling options, get the best cost optimized solution for
rpm and torque. your requirements.

Production automation
>> >> >> >> >> >> >> >> >> >> >>
To ensure excellent and sustainable quality Magnetic Innovations is also equipped
of our products, we employ highly educated with a comprehensive test system, fully
skilled engineers, well-trained operators and customized to the R&D and production
assembly personnel at our ISO 9001 needs of its proprietary range of electric
certified production facility. motors.

In recent years we have developed a fully The test system enables Magnetic
automated and robotized production cell. Innovations to be a full-service
With this robot unit we have automated the development partner in motor design,
assembly, test, and bonding process of design validation and compliance testing
magnets in the rotor assembly. Automated according to international safety
positioning and bonding ensures higher standards, as well as a reliable motor
position accuracy and better quality of our manufacturer by implementing production
rotors and as such, of our Motors and in-line and end-of-line quality assurance
Generators. tests. 26
Notes
>> >> >> >> >> >> >> >> >> >> >>

27
 GO DIRECT DRIVE!
Choose a maintenance free and
energy efficient design.

This information is confidential. All rights are

reserved, reproduction in whole or in part is prohibited without
written consent from Magnetic Innovations B.V.

For more detailed information please contact us via

info@magneticinnovations.com

Magnetic Innovations B.V. • Habraken 2150, 5507TH Veldhoven, The Netherlands

T +31 (0)40-2051718 • Info@magneticinnovations.com • www.magneticinnovations.com 28