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    Sugar Technology: Technologie GMBH

    Uploaded by

    Bala Murugan
    BWS Batch type centrifugals cover solid-liquid separation of crystalline massecuites in the food processing industry. The most frequent applications are in the processing of sugar cane and sugar beets.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Sugar Technology: Technologie GMBH

    Uploaded by

    Bala Murugan
    234 views8 pages
    BWS Batch type centrifugals cover solid-liquid separation of crystalline massecuites in the food processing industry. The most frequent applications are in the processing of sugar cane and sugar beets.

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    Sugar_en

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    BWS Batch type centrifugals cover solid-liquid separation of crystalline massecuites in the food processing industry. The most frequent applications are in the processing of sugar cane and sugar beets.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    234 views8 pages

    Sugar Technology: Technologie GMBH

    Uploaded by

    Bala Murugan
    BWS Batch type centrifugals cover solid-liquid separation of crystalline massecuites in the food processing industry. The most frequent applications are in the processing of sugar cane and sugar beets.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    www.bws-technologie.

    com Buckau-Wolf

    BWS
    Technologie GmbH

    SUPRATON

    SUPRATON

    Sugar technology
    Batch type centrifugals

    Continuous centrifugals

    Honeycomb calandrias

    BWS Batch type centrifugals for highest product quality and productivity

    Batch type centrifugals

    The application areas of the fully automatic BWS batch type centrifugals cover solid-liquid separation of crystalline massecuites in the food processing industry. The most frequent applications in the processing of sugar cane and sugar beets are white and raw sugar massecuites.

    Highest production/h:
    Highest g-force level with 1250g for white sugar, thus shor-

    test spinning time


    Achievement of a residual color of appr. 1.75% of massecuite

    color in shortest cycle time


    Achievement of a residual moisture of 0.5% of massecuite

    moisture in shortest cycle time


    Highest g-force for removing the non-crystal particles from

    the sugar crystal, thus minimized amount of wash water and minimum dissolving of sugar
    Reduced cycle time through optimized cycle control for in-

    creased cycle rate

    Intelligent control system:


    Proprietary developed BWS-Centrifugal Control System Ultrasonic level sensor for crystal layer thickness Accurate layer thickness for each cycle Patented application for automated feeding control Patented color change detecting system thus minimized of

    amount wash water


    Innovative construction for reproducible and precise results Connection to process control system Comprehensive communication technique in conjunction

    with intelligent interlocking of connected centrifuges

    BWS Batch type centrifugals most efcient and safe

    Batch type centrifugals

    Lowest energy consumption:


    Energy consumption below 1kWh/cycle in white sugar production Based on 0.5% residual moisture minimized energy consumption in the next process step of

    drying Easy to operate:


    Logically arranged graphical operation guidance Animated status report Highest level of automation Graphical and language-independent support for servicing

    Highest safety standard:


    Design of the whole control system is based on the EC machinery directive of 2010 Centrifugal Monitoring System for diagnostics and analysis of all rotating parts Alarm and signaling tool via Email or SMS

    Type
    product massecuite throughput recommended spinning factor possible sugar production

    BW1000S BW1300S BW1500S BW1750S BW2000S BW2250S rened, white and raw beet sugar

    kg/cycle g
    bag / day
    (1 bag = 50 kg)

    1140 1250 6000

    1360 1250 7000

    1630 1250 8500

    1900 1250 10000

    2100 1250 11500

    2280 1250 13000

    Type
    product massecuite throughput recommended spinning factor possible sugar production

    BW1200C BW1450C BW1700C BW1950C BW2200C BW2400C rened, white and raw cane sugar

    t/h g
    bag / day
    (1 bag = 50 kg)

    27.5 1250 6200

    33.5 1250 7500

    40.5 1250 9120

    47.5 1250 10860

    55.0 1250 12000

    60.0 1250 13500

    BWS centrifugals more than 100 years experience and innovation for the food processing industry

    Continuous centrifugals

    The application areas of the fully automated BWS continuous centrifugals cover solid-liquid separation of crystalline massecuites in the food processing industry. Most frequent applications in the processing of sugar cane and sugar beets are high viscosity raw sugar and low-grade massecuites.

    Design features and advantages Housing


    External and internal housing parts are wel-

    Massecuite feeding system


    Closed, central massecuite feeding system Optimal product distribution Moderate massecuite acceleration Dosed addition of auxiliary media water and

    ded to a solid base plate


    No relative movements between drive and

    basket
    Minimum load transmission to the V-belts,

    increasies maximum life of the V-belts and centrifugal bearing, guaranteeing smooth running of the centrifugal
    Generously dimensioned inspection tunnel

    steam Massecuite distribution and centrifugal basket


    Optimal distribution of massecuite and

    below the housing plate gives easy access to the bearing and V-belts on the operating level of the centrifugal
    Location of rubber buffers located outside the

    auxiliary media in the acceleration phase


    Centrifugal basket made entirely of in stain-

    less steel
    Seamless basket design for maximum life

    product space, garantees long life, easy access as well as easy replacement of the rubber buffers

    and safety

    BWS centrifugals continuous development and improvement

    Continuous centrifugals

    Automatic control
    Direct control of the massecuite throughput

    via the motor current


    Automatic dosing of the auxiliary media

    proportional to the massecuite throughput

    Dynamic steam injector (DDI)


    Newly developed, patented and targeted steam feed inside the acceleration cone Moderate temperature increase to reduce viscosity Improved sugar quality Smoother operation of the centrifugal with less vibration Low melting of sugar

    Machine table

    Type
    Product Motor B-Product (RS-massecuite) C-Product (LG-massecuite) C-Afnation kW t/h t/h t/h

    SC 1100 K Beet / Cane 55 14 25 6 15 10 20 75 25 30 12 20 16 25

    SC 1350 K Beet / Cane 90 20 30 10 20 15 25 110 30 40 20 25 25 30

    BWS honeycomb calandrias maximized heating surface to minimize boiling process costs

    Vacuum pans with honeycomb calandria

    Easy retrot of existing vacuum pans (ribbon, lenticular, tubular calandria etc.) is a key advantage of the BWS honeycomb calandria system.

    An optical comparison provides convincing proof for this solution

    Honeycomb calandria

    Tubular calandria

    Advantages of the honeycomb calandria


    Largest possible heating surface with compact overall dimensions Smallest possible incrustation area at the upper side of the calandria (75 % less than for a tubular

    calandria)
    Less steam consumption for steaming out the pan Excellent ow conditions guarantee a homogeneous massecuite Dead zones and local overheating reduced to a minimum

    BWS honeycomb calandrias hexagonal for optimal results

    Vacuum pans with honeycomb calandria

    BWS retrot concept


    Use of existing installation No changes to controls or piping No modication of the building

    Advantages of retrot
    Signicantly improved performance Honeycomb segments completely prepared for installation Up to 25 % extended heating surface Less maintenance costs and long lifetime

    Case Study: Before-After BWS honeycomb calandria Vacuum Pan D=5.600 mm


    Effect / Vapour Steam pressure Steam temperature Amount of steam Amount of condensate Strike time Cleaning frequency older system V1 500 116 100 100 2.7 every 6 days BWS system V2 200 106 80 80 2.2 biweekly Unit No. mbar rel. C t t h

    BWS - prompt and trustworthy service meeting your requirements

    BWS Service for the sugar industry


    Individual offers for each inquiry Consulting in plant layout and operation Representatives in more than 25 countries Erection and commissioning service 24-hour spare parts service Maintenance and repair service Second-hand machine sales

    Submitted by: Manufacturing, Sales and Service:

    BWS Technologie GmbH Nordstrasse 41 41515 Grevenbroich Germany Phone: +49 2181 6020 Fax: +49 2181 602342 e-mail: bws@bws-technologie.de www.bws-technologie.com

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