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LGMV Total Eng

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Trouble Shooting Guide

Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.

Indoor Error

Error Contents Case of Error


Code
01 Indoor Room sensor error Indoor Room Temperature Sensor Open/short

02 Indoor in-piping sensor error Indoor Inlet Pipe Sensor open/short

03 Remote controller error Between Indoor and Remote controller communication poorly

04 Drain Pump error Malfunction of drain pump

05 Communcation error between in and out Between Indoor and Outdoor communication poorly

06 Indoor Out-Piping sensor error Indoor Outlet Pipe Sensor open/short

07 Differnt mode operation Different operation mode

09 EEPROM Check Sum Error Checksum mismatching

10 Indoor BLDC Fan Lock Indoor Fan is not operating

1
Outdoor Error

Error Contents case of Error


Code
21 DC Peak (IPM Fault) Over Rated Current

22 CT 2 (Max CT) Input Over Current


DC Link Low Volt. DC Link Volt is below 140Vdc
23
DC Link High Volt. DC Link Volt is above 420Vdc

24 Pressure Switch Error Low/High Pressure switch open

25 Low Voltage/Over Voltage Abnormal AC Volt Input

26 DC Compressor Position Error Compressor Starting Fall Error

27 PSC/PFC Fault Error Over Inverter PCB input current

29 COMP Over Current Over Inverter Compressor Current

32 D-Pipe High D-Pipe Temp. High

35 Low Pressure Error Excessive decrease of Low Pressure


Communication Error Between PFC Micom and INV
39 Communication Error Micom
40 CT Sensor (Open/Short) CT Circuit Malfunction

41 INV. D-Pipe Sensor Error Open/Short

43 High Pressure Sensor Error Open/Short

44 Outdoor Air Sensor Error Open/Short

45 Cond. Mid-Pipe Sensor Error Open/Short

46 Suction Pipe Sensor Error Open/Short

48 Cond. Out-Pipe Sensor Error Open/Short

51 Capacity Over Over combination

52 Signal Error (Inverter PCB <-> Main PCB) Communication Poorly

53 Signal Error (Indoor <-> Outdoor) Communication Poorly


3-Phase Wrong Wring of Outdoor Unit
54 3-Phase Wrong wiring (Reverse Phase/Omission of Phase)
60 EEPROM Check Sum Error Check Sum Mismatching

61 Cond. Pipe Sensor High Cond. Temp. High

62 Heaksink Sensor High Heatsink Temp. High

65 Heaksink Sensor Error Open/Short

67 Outdoor BLDC Fan Lock Outdoor Fan is not operation

73 PFC Fault Error(S/W) Over Current of Outdoor Unit PFC

2
Display
Title Cause of error Check point & Normal condition
code
• Open / Short
Indoor air sensor • Soldered poorly Normal resistor : 10KΩ/ at 25°C (Unplugged)
01
• Internal circuit error Normal voltage : DC 2.5V / at 25°C (plugged)

• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
02 Indoor inlet pipe sensor • Soldered poorly
Normal voltage : DC 2.5V / at 25°C (plugged)
• Internal circuit error

• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
06 Indoor outlet pipe sensor • Soldered poorly
Normal voltage : DC 2.5V / at 25°C (plugged)
• Internal circuit error

10k 2.5Vdc

Check the resistance Check the voltage

Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal.
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. ¡ Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. ¡ Repair or Change the PCB.

3
Display
Title Cause of error Check point & Normal condition
code
• Connection of wire
Communication • Open / Short • Main PCB Volt. DC12V
03
Wired R/C • Wrong connection • Noise interference

Wired R/C Indoor Unit

12V S GND 12V S GND

12Vdc 12Vdc

V V

Check the Volt. Check the Volt.

Check Point
1. Check the wire connection. (Open / Short) ¡ Repair the connection
2. Check the soldering state of connector. (Soldered poorly) ¡ Repair or Change the PCB.
3. Check the volt. Of main PCB power source. (DC 12V) ¡ Repair or Change the main PCB.
4. Check the installation of wired remote controller. (Noise interference) ¡ Adjust the state of installation

4
Display
Title Cause of error Check point & Normal condition
code
• The connection of wire(Drain pump/ Float switch)
Drain pump • Float switch Open. • Drain pump power input. (230V)
04
/ Float switch (Normal : short) • Drain tube installation.
• Indoor unit installation. (Inclination)

CN Float

Check the resistance

Check Point
1. Check the wire connection. (Open, Soldered poorly) ¡ Repair the connection or change the PCB.
2. Check the resistance of float switch (Abnormal : Open, Normal : short) ¡ Check the float switch.
3. Check the level of water
4. Check the volt. Of Drain pump power supply. (AC 230V) ¡ Repair or Change the main PCB.

5
Display
Title Cause of error Check point & Normal condition
code

• One of Indoor Unit oper-


07 Different Operation Mode ate cooling Another Unit • At the same time, this model cannot use cool and
operate heating heating mode

Check Point
1. Check another indoor model operation mode
2. Operating the same mode with the first operated indoor unit
3. Clearing the "CH07"
Press the on/off button or mode change button and matching the indoor unit mode same as the first operated
indoor unit

6
Display
Title Cause of error Check point & Normal condition
code

Indoor EEPROM Check 1. Check the poor soldering


09 • Check sum error 2. Check the insertion condition of the EEPROM
Sum Error
3. Check the PCB Connection

Check Point
1. Check the EEPROM Direction
2. If the EEPROM value & the Program value are not matched, the Code is Displayed
3. After Checking the connection and Insertion, replace the PCB or Option PCB

7
Display
Title Cause of error Check point & Normal condition
code

10 Indoor BLDC Fan Motor The Fan is not operated


Lock properly Check the Indoor fan locking

Yellow White
Blue Black Red

Fan motor
connector

Tester

Check Point
Check the PCB during the Power on
1. Check the Voltage Red line to Black line
¡ The Voltage is about [input voltage x 1.414]
¡ if the Voltage does not come with the above Voltage,
¡ Check the power input
¡ Replace the PCB & Motor
2. Check the Voltage Black line to White
¡ the Voltage is DC 15V
¡ Check the Power input
¡ Replace the motor
Check the Motor
1. Check the shaft
¡ if the shaft is not turn smoothly, the Motor Power IC is defected
¡ replace the motor
2. Check the motor resistance(if the shaft is turn smoothly, check the resistance)
¡ Check Red line to Black line, Blue line to Black line
¡ The resistance should infinite
¡ replace the motor

8
Display
Title Cause of error Check point & Normal condition
code
• Compressor blocked
• Check compressor constraint
• Disconnection/shortcircuit
• Check compressor wire open/short
inside compressor
DC Peak • Check compressor insulation damage
21 • Over load operation
(IPM Fault) • Check outdoor fan constraint / screened / flow
(Outdoor fan constraint,
structure
screened, blocked)
• Check if IPM burned
• Burned parts inside PCB

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

1. Check Pipe clogging/distortion


Is installation No 2. Check Covering (Indoor/Outdoor Unit)
condition normal? 3. Check EEV connector assemble condition/normal operation
4. Check refrigerant pressure
→ Reassemble or manage if abnormality found
Yes

Are the resistance 1. Check resistance between each terminal of compressor


Between each phase and No (0.438~0.628±7%)
insulation resistance of Inverter 2. Check insulation resistance between compressor
compressor normal? terminal and pipe (over 2MΩ)
→ Replace compressor if abnormality found

Yes

1. Check inverter PCB assembly U,V,W connector


Is compressor No connection condition
Wire connection 2. Check wire disconnection and wiring
condition normal? 3. Check compressor terminal connection condition (bad contact)
→ Reassemble if abnormality found

Yes

Is inverter PCB No Check inverter PCB assembly IPM normality


assembly normal? → Replace inverter PCB assembly

Yes

Recheck power and


installation condition

9
Display
Title Cause of error Check point & Normal condition
code
• Input voltage error(low
voltage) • Check input voltage
CT 2 • Over load operation • Check outdoor fan canstraint / screened / flow
22
(Max CT) (Outdoor fan constraint, structure
screened, blocked) • Check PCB current sensor parts
• Burned parts inside PCB

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

10
Display
Title Cause of error Check point & Normal condition
code
• DC Link Voltage is above
420Vdc • Check Input Voltage
23 DC Link High / Low Volt
• DC Link Voltage is below • Check PCB DC Link voltage sensor parts
140Vdc

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

Yes

Recheck power and


installation condition

11
Display
Title Cause of error Check point & Normal condition
code

• Low / High press • Check the connection CN_L/PRESS,H/PRESS


24 Pressure Switch Error
S/W open. • Check the components.

Is high/low pressure switch No


Connect securely
connector connected
to PCB?*

Yes

Is high/low pressure switch No


Replace high/low pressure switch
connector short
during off time?**

Yes

• Check fan locking


No • Remove blockings around heat exchanger
Is the unit properly installed? • Maintain distance between outdoor unit and the wall
• Check pipe folding and abnormality
• Check SVC valve lock
Yes • Remedy : remove cause of error

Is this error appeared No


Re-check momentary problem or not
again after reset?

Yes

Is high pressure
more than 4200kPa No
or low pressure less than 30kPa Replace PCB
at manifold gauge?

Yes

Check pipe is blocked or


not and take measure

12
Display
Title Cause of error Check point & Normal condition
code

Input voltage is over limited 1. Input voltage abnormal (R-S-T)


25 Low Voltage/Over Voltage value of the product (140V 2. Outdoor unit main PCB assembly damage
or less, 300V or more) (input voltage sensing part)

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

Are there any power wire No 1. Check L/N/G wiring conditions


connections normal? → Rewire them if abnormality found.

Yes

Check
No R~S/S~T/T~R phase voltage is 220V 10%
Is input voltage normal?
→ Check connection condition and wiring if power is
abnormal

Yes

Is main
No Check connection between main PCB assembly and bridge
PCB assembly power
diode(misconnection, disconnection)
connection normal?
→ wiring again if abnormality found

Yes

No
Monitoring PCB LED Replace main PCB assembly.
display error

Yes

Recheck power and


installation condition

13
Display
Title Cause of error Check point & Normal condition
code
• Compressor Locking
• Check compressor locking
• Overload operation
• Compressor wire open/short
(Outdoor fan constraint,
• Check compressor insulation damage
DC Compressor Position screened, blocked)
26 • Check outdoor fan constraint / screened / flow
Error • Burned parts inside
structure
PCB(IPM)
• Check if IMP burned (refer to CH21)
• Burned PCB phase current
• Check on-PCB current sensing circuit parts
sensing circuit parts

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

Yes

Recheck power and


installation condition

14
Display
Title Cause of error Check point & Normal condition
code
1. Overload operation (Pipe clogging/Covering/EEV
• Overload operation
defect/Ref. overcharge)
(Outdoor fan constraint,
2. Compressor damage (Insulation damage/Motor
screened, blocked)
damage)
27 PSC/PFC Fault Error • Wrong application of
3. Input voltage abnormal (L,N)
Reactor Spec.
4. Power line assemble condition abnormal
• Burned PCB internal
5. Inverter PCB assembly Damage (input current
parts (PSC Module)
sensing part)

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

1.Check Pipe clogging/distortion


Is installation No 2.Check Covering (Indoor/Outdoor Unit)
condition normal? 3.Check EEV connector assemble condition/normal operation
4.Check refrigerant pressure
→ Reassemble or manage if abnormality found

Yes

No Check
Is input voltage normal? L~N phase voltage is 230V ± 15%
→ Check connection condition and wiring if power is abnormal

Yes

No 1.Check L,N connection condition


Is AC input Wire connection 2.Check wire disconnection and wiring
condition normal? → Reassemble if abnormality found

Yes

1.Check inverter PCB assembly U,V,W connector connection condition


Is compressor No 2.Check wire disconnection and wiring
Wire connection 3.Check compressor terminal connection condition(bad contact)
condition normal? → Reassemble if abnormality found

Yes

No Check inverter PCB assembly PFCM normality


Is inverter PCB assembly → Replace inverter PCB assembly
normal?

Yes

Recheck power and


installation condition

15
Display
Title Cause of error Check point & Normal condition
code
1. Overload operation
(Pipe clogging/Covering/EEV defect/Ref. over-
charge)
Inverter compressor over Inverter compressor input
29 2. Compressor damage(Insulation damage/Motor
current current is over 30A
damage)
3. Input voltage low
4. ODU inverter PCB assembly damage

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

1. Check Pipe clogging/distortion


2. Check Covering (Indoor/Outdoor Unit)
Is installation No 3. Check EEV connector assemble condition/normal
condition normal? operation
4. Check refrigerant pressure
→ Reassemble or manage if abnormality found
Yes

1. Check resistance between each terminal of compressor


Are the resistance (0.438~0.628±7%)
Between each phase No
2. Check insulation resistance between compressor
and insulation resistance of Inverter
compressor normal? terminal and pipe (over 2MΩ)
→ Replace compressor if abnormality found

Yes
1. Check inverter PCB assembly U,V,W connector
connection condition
Is compressor No 2. Check wire disconnection and wiring
Wire connection
3. Check compressor terminal connection condition
condition normal?
(bad contact)
→ Reassemble if abnormality found

Yes

Check
No L~N phase is 230V±15%
Is input voltage normal? → Check connection condition and wiring if power is
abnormal

Yes

No Check inverter PCB assembly IPM normality


Is inverter PCB assembly
→ Replace inverter PCB assembly
normal?

Yes

Recheck power and


installation condition

16
Display
Title Cause of error Check point & Normal condition
code
• Overload operation
(Outdoor fan constraint,
screened, blocked) • Check outdoor fan constraint/ screened/ flow
• Refrigerant leakage structure
32 D-Pipe High (insufficient) • Check refrigerant leakage
• Poor INV Comp • Check if the sensor is normal
Discharge sensor • Check the status of EEV assembly
• LEV connector displaced
/ poor LEV assembly

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

CN- DISCHARGE

Yes

Replace the Thermistor

17
Display
Title Cause of error Check point & Normal condition
code
• Defective low pressure sensor
• Defective outdoor/indoor unit fan
• Refrigerant shortage/leakage
• Deformation because of damage of refrigerant pipe
• Defective indoor / outdoor unit EEV
Excessive decrease of low
35 Low Presser Error • Covering / clogging (outdoor unit covering during
pressure
the cooling mode / indoor unit filter clogging dur-
ing heating mode)
• SVC valve clogging
• Defective outdoor unit PCB
• Defective indoor unit pipe sensor

Is service valve No
Open service valve
opened?

Yes

No check communication
Are communication cable/
piping normal? / piping correction.

Yes
Is amount of
No Is there pipe crack No Adjust the amount of
refrigerant normal?
or trace of refrigerant refrigerant (Additive charge)
[refer refrigerant part]
leakage?

Yes

Yes Weld / reconnect the cracked


portion and recharge refrigerant

Is fan normal?
No Check and replace related parts
(in heating outdoor fan,
in cooling indoor fan) (error 105~108 reference)

Yes

No
Is strainer Ok?* Replace the strainer

Yes

Are the values


of manifold and low pressure No
sensor same? Replace the pressure sensor
( Is the low pressure value
actually low?)

Yes
* If the temperature difference between inlet and outlet of strainer
Check indoor / outdoor unit LEV is so large that frost or ice formation can be seen or confirmed
Check Indoor unit PCB then clogging of strainer should be checked
Check indoor / outdoor unit (Notice: it is not full ice forming of strainer, in case that there is
installation conditions not at inlet portion but at outlet portion)

18
Display
Title Cause of error Check point & Normal condition
code

Communication Error 1. Micom defect/Circuit defect


39 Communication Error Between PFC Micom 2. Different Micom S/W Version
and INV Micom. 3. ODU inverter PCB assembly damage

I Error Diagnosis and Countermeasure Flow Chart

Is PFC Micom No
& INV Micom S/W Program Upgrade Micom Program
normal?

Yes

Is Inverter PCB No
Replace inverter PCB assembly
assembly normal?

Yes

Recheck power and


installation condition

19
Display
Title Cause of error Check point & Normal condition
code

• PCB sensing circuit part • Check power input connector, Comp output
40 CT Sensor (Open/short)
burned current sensing circuit

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

• Check voltage measurement


Is AC input current on the input current
sensing part normal? at the power-on standby
state DC 0V ± 0.2V

• Remedy : remove cause of error

• DC voltage measurement
Is the Comp phase at the measurement point in
Current sensor figure 2 at power-on
part normal? standby state -> measured
value : within 2.5V ± 0.2V

Yes • Remedy : remove cause of error

Recheck power
and installation condition

20
Display
Title Cause of error Check point & Normal condition
code
• Open / Short
41 D-pipe sensor (Inverter) • Soldered poorly • Normal resistor : 200KΩ / at 25°C (Unplugged)
• Internal circuit error

• Open / Short
44 Air sensor • Soldered poorly • Normal resistor : 10KΩ / at 25°C (Unplugged)
• Internal circuit error

• Open / Short
45 Condenser Mid-pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
• Internal circuit error

• Open / Short
46 Suction Pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
• Internal circuit error

• Open / Short
48 Condenser Out-pipe sensor • Soldered poorly • Normal resistor : 5KΩ / at 25°C (Unplugged)
• Internal circuit error

Is sensor PCB conn • Connect sensor PCB to main


ected to main PCB PCB correctly
correctly?
• Remedy : reassemble the sensor

• Check the status of the PCB


Is the sensor properly connector assembly
assembled? • Check the status of the sensor
assembly

• Remedy : reassemble the sensor

• Check if the sensor is disconnected


• Check if the sensor is burned :
Is the sensor normal? measure the resistance
• Check if the sensor insulation is
damaged
Yes
• Remedy : remove cause of error
Recheck power
and installation condition

21
Display
Title Cause of error Check point & Normal condition
code
• Bad connection of connector PCB
• Bad connection high pressure connector
High Pressure Sensor Abnormal value of sensor
43 • Defect of high pressure connector (Open/Short)
Error (Open/Short)
• Defect of connector PCB (Open/Short)
• Defect of outdoor main PCB.

Is sensor connected No
Connect sensor to PCB correctly
to PCB correctly?

Yes

Afterreplacement of No
outdoor unit main PCB is the END
system also abnormal?

Yes

Replace corresponding
pressure sensor

22
Display
Title Cause of error Check point & Normal condition
code

• Check the indoor unit capacity.


51 Capacitor Over • Over capacity Combination
• Check the combination table.

Check Point
• CH 51
1. Check the indoor unit capacity.
2. Check the combination table.

23
Display
Title Cause of error Check point & Normal condition
code
Main controller of Master 1. Power cable or transmission cable is not
Signal Error
unit of Master unit canʼt connected
52 (Inverter PCB <-> Main
receive signal from 2. Defect of outdoor Main fuse/Noise Filter
PCB)
inverter controller 3. Defect of outdoor Main / inverter PCB

Is transmission
No Is noise filter or fuse No
LED (Yellow) of inverter Replace noise filter or fuse
compressor normal?
PCB on?

Yes
Yes

Replace inverter compressor PCB

Is transmission cable No
connected correctly? Re-connect transmission cable

Yes

No
Is MAIN PCB normal? Replace MAIN PCB

Yes

Replace inverter
compressor PCB

Check Point
- Check the Transmission connector and LED (Main & Inverter)

<Inverter PCB> <MAIN PCB>

24
Display
Title Cause of error Check point & Normal condition
code
• No power on indoor unit
• Indoor/outdoor unit • Check indoor unit power status
Power connection • Check indoor/outdoor unit
error/communication power/communication line disconnection
Signal Error
5 / 53 error caused by external • Check the status of indoor/outdoor unit ground
(Indoor £ Outdoor)
noise connections
• Indoor/outdoor unit com- • Check if outdoor unit communication parts are
munication circuit parts burned
burned

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

Yes

Recheck power
and installation condition

25
Display
Title Cause of error Check point & Normal condition
code

• 3-phase wrong wiring of • Abnormal Main PCB


54 3-Phase Wrong wiring outdoor unit (Reverse • No connection of CN_Phase
Phase /omission of • Changed R, S, T connection order
phase)

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

1. Check the Connection condition of PCBs


1) Input &Output (R,S,T,N) wire Connection of Noise Filter.
2) Check reverse connecting and non connecting for
Is PCB connection No
CN-L1(R), CN-L2(S), CN-L3(T) of the Inverter PCB
Normal? 3) Check the CN-AC-220V Connector of the Inverter PCB
and T-N connector of the Noise Filter
2. Check the connection or damage of power source fuses.

Yes

No R~S/S~T/T~R phase voltage is 380V æ 10%


Is input voltage normal ? R~N/S~N/T~N phase voltage is 220V æ10%
Check connection condition and wiring if power is abnormal.

Yes

Recheck power and


installation condition

26
Display
Title Cause of error Check point & Normal condition
code
• Outdoor unit PCB
EEPROM Check Sum EEPROM misapplied
60 EEPROM assembly
Error • Outdoor unit PCB
EEPROM poor assmbly

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

Yes

Replace EEPROM

• Inspecting Outdoor EEPROM Assembly Status


1. Check the consistency of the EEPROM’s direction
inserted in the PCB and the EEPROM marking.

<EEPROM Direction Check Point>

27
Display
Title Cause of error Check point & Normal condition
code
• Overload operation
(Outdoor fan constraint,
screened, blocked) • Check outdoor fan constraint / screened / flow
• Outdoor unit heat structure
61 Cond. Pipe Sensor High exchanger contaminated • Check if refrigerant overcharged
• EEV connector displaced • Check the status of EEV assembly
/ poor EEV assembly • Check the status of sensor assembly / burn
• Poor Cond. Pipe sensor
assembly / burned

WARNING
Before checking PCB or each outdoor electric parts, wait for 3 minutes after the power is off. When measuring at standby state
of power supply, after checking the measurement mode of the meter, be careful of the short-circuits with other parts.

Yes

Replace the Thermistor

28
Display
Title Cause of error Check point & Normal condition
code
• ODU fan locking
• Heatsink assembly of INV PCB assemble condi-
Inverter PCB heatsink tem-
62 Heatsink Sensor High tion abnormal
perature is over 85°C
• Defect of temperature sensing circuit part defect
of INV PCB

1. Check fan locking


No 2. Check covering of heat exchanger
Is installation
3. Check distance between ODU and obstacles
condition normal ?
4. Check pipe distortion and abnormality
5. Check service valve is opened
→ Eliminate causes for abnormal condition
Yes

Is assemble condition No Check assemble condition between INV PCB heatsink and
of INV PCB heatsink PFC & IPM module ’ Reassemble if abnormality found
normal ?

Yes

Check resistance between NO.14 pin and


Is PCB temperature No NO.16 pin of IPM module
sensing part normal ? • 85kΩ ± 6.3% (at 25℃)
• Replace main PCBA it abnormality found

Yes

Recheck installation condition


and connection of Heat sink

29
Display
Title Cause of error Check point & Normal condition
code
• ODU fan locking
• Heatsink assembly of INV PCB assemble
Inverter PCB heatsink sen-
65 Heatsink Sensor Error condition abnormal
sor is open or short
• Defect of temperature sensing circuit part defect
of INV PCB

1. Check fan locking


2. Check covering of heat exchanger
Is installation No
3. Check distance between ODU and obstacles
condition normal ?
4. Check pipe distortion and abnormality
5. Check service valve is opened
→ Eliminate causes for abnormal condition
Yes

Is assemble Check assemble condition between INV PCB heatsink and


No
condition of INV PCB PFC & IPM module
heatsink normal ? → Reassemble if abnormality found

Yes

Check resistance between NO.14 pin and NO.16 pin of IPM


Is PCB temperature No module
sensing part normal ? • 85kΩ ± 6.3% (at 25℃)
• Replace main PCBA it abnormality found

Yes

Recheck installation condition


and connection of Heat sink

30
Display
Title Cause of error Check point & Normal condition
code
• ODU fan locking
Fan RPM is 10RPM or less
• Heatsink assembly of INV PCB assemble condi-
for 5 sec. when ODU fan
67 Outdoor BLDC Fan Lock tion abnormal
starts or 40 RPM or less
• Defect of temperature sensing circuit part defect
after fan starting.
of INV PCB

No
Is ODU Fan Motor Assemble Check ODU Fan Motor assemble condition and fan locking
condition normal? → Reassemble or replace if abnormality found

Yes

1. Set the multi tester to diode mode.


Is ODU Fan Motor No 2. Check voltage between 1pin and 4pin of Fan Motor
normal? (1Ţ0.2V)
3. Replace Inverter PCB if abnormality found.

Yes

Check wiring between OUD fan motor and Inverter PCB


Is wire connection of No ( Check if Hall Senor and Motor output terminal color is
ODU Fan Motor matched)
wire normal? → Reassemble if abnormality found

Yes

Is connector PCB No
assembly normal? Replace connector PCB assembly

Yes

No
Is main PCB assembly Replace main PCB assembly
normal?

Yes

Recheck power and


installation condition

Check Point
1. Check voltage between 1pin and 4pin of Fan Mortor connector (Tester diode mode)
2. Voltage value should be in 1V ±0.2V.

31
Display
Title Cause of error Check point & Normal condition
code
1. Overload operation (Pipe clogging/Covering/EEV
defect/Ref.overcharge)
2. Compressor damage
Inverter PCB input power
(Insulation damage/Motor damage)
73 PFC Fault Error (S/W) current is over 48A(peak)
3. Input voltage abnormal (L, N)
for 2ms
4. Power line assemble condition abnormal
5. Inverter PCB assembly damage
(input current sensing part)

1.Check Pipe clogging/distortion


Is installation No 2.Check Covering (Indoor/Outdoor Unit)
condition normal? 3.Check EEV connector assemble condition/normal operation
4.Check refrigerant pressure
→ Reassemble or manage if abnormality found

Yes

No Check
Is input voltage normal? L~N phase voltage is 230V ± 15%
→ Check connection condition and wiring if power is abnormal

Yes

No 1.Check L,N connection condition


Is AC input Wire connection 2.Check wire disconnection and wiring
condition normal? → Reassemble if abnormality found

Yes

Is compressor 1.Check inverter PCB assembly U,V,W connector connection condition


No
Wire connection 2.Check wire disconnection and wiring
condition normal? 3.Check compressor terminal connection condition(bad contact)
→ Reassemble if abnormality found
Yes

No Check inverter PCB assembly IPM normality


Is inverter PCB assembly
normal? → Replace inverter PCB assembly

Yes

Recheck power and


installation condition

32

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