Service Manual: MMK-AP0073H (IN) MMK-AP0093H (IN) MMK-AP0123H (IN) MMK-AP0153H (IN) MMK-AP0183H (IN) MMK-AP0243H (IN)
Service Manual: MMK-AP0073H (IN) MMK-AP0093H (IN) MMK-AP0123H (IN) MMK-AP0153H (IN) MMK-AP0183H (IN) MMK-AP0243H (IN)
Service Manual: MMK-AP0073H (IN) MMK-AP0093H (IN) MMK-AP0123H (IN) MMK-AP0153H (IN) MMK-AP0183H (IN) MMK-AP0243H (IN)
SVM-09059
SERVICE MANUAL
MMK-AP0073H (IN)
MMK-AP0093H (IN)
MMK-AP0123H (IN)
MMK-AP0153H (IN)
MMK-AP0183H (IN)
MMK-AP0243H (IN)
• This Service Manual describes contents of the new High Wall indoor unit.
For the outdoor unit, refer to the Manual with FILE NO. A03-009, A05-004, A05-015.
• The service parts will be supplied by TCTC.
7. TROUBLESHOOTING .............................................................................. 55
2
SAFETY CAUTION
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents,
and keep them.
WARNING
Before troubleshooting or repair work, check the earth wire is connected to the earth
terminals of the main unit, otherwise an electric shock is caused when a leak occurs.
Check earth wires. If the earth wire is not correctly connected, contact an electric engineer for rework.
Before troubleshooting or repair work, do not bring a third party (a child, etc.) except
the repair engineers close to the equipment.
It causes an injury with tools or disassembled parts.
Do not bring a child
close to the equipment. Please inform the users so that the third party (a child, etc.) does not approach the equipment.
Connect the cut-off lead cables with crimp contact, etc, put the closed end side
upward and then apply a water-cut method, otherwise a leak or production of fire is
Insulating measures caused at the users’ side.
Check the used refrigerant name and use tools and materials of the parts which
match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a
position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the
service port is changed from one of the former R22.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the
refrigerating cycle and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in
the refrigerating cycle changes resulted in change of air conditioner characteristics or
refrigerant over the specified standard amount is charged and an abnormal high pressure is
applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Refrigerant Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute
vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time,
never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant
or air other than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the
refrigerating cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak.
If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire
such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recover-
ing device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious
accident such as breakage or injury is caused.
3
WARNING
After repair work, surely assemble the disassembled parts, and connect and lead the
removed cables as before. Perform the work so that the cabinet or panel does not
catch the inner cables.
Assembly/Cabling If incorrect assembly or incorrect cable connection was done, a disaster such as a leak or
fire is caused at user’s side.
After the work has finished, be sure to use an insulation tester set (500V megger) to
check the resistance is 2MW or more between the charge section and the non-charge
metal section (Earth position).
Insulator check If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s
side.
When checking the circuit inevitably under condition of the power-ON, use rubber
gloves and others not to touch to the charging section.
If touching to the charging section, an electric shock may be caused.
Be attentive
to electric shock
When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down
and tighten the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking
stove though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant
such as a multi air conditioner in a sub-room, it is necessary that the density does
Compulsion not the limit even if the refrigerant leaks.
If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is
caused.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric
shock or fire is caused.
After repair work (installation of front panel and cabinet) has finished, execute a test
Check after rerair
run to check there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the
front panel and cabinet.
CAUTION
Be sure to put on gloves (*) and long-sleeved shirt during repair work.
If not putting on gloves, an injury may be caused with the parts, etc.
(∗) Heavy gloves such as work gloves
Put on gloves
When the power was turned on, start to work after the equipment has been
sufficiently cooled.
As temperature of the compressor pipes and others became high due to cooling/heating
Cooling check operation, a burn may be caused.
4
• New Refrigerant (R410A)
This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.
2. Cautions on Installation/Service
(1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those
of the former refrigerant in order to prevent mixture of them.
(2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools
which are specified for R410A.
(3) In the installation time, use clean pipe materials and work with great attention so that water and
others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.
Use the clean pipes.
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
(4) For the earth protection, use a vacuum pump for air purge.
(5) R410A refrigerant is azeotropic mixture type refrigerant.
Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the
refrigerant changes and then characteristics of the air conditioner change.)
3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used.
It is necessary to select the most appropriate pipes to conform to the standard.
Use clean material in which impurities adhere inside of pipe or joint to a minimum.
<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe
without seam” and one with bonded oil amount 40mg/10m or less.
Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of
expansion valves and capillary tubes.)
<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.
(2) Joint
The flare joint and socket joint are used for joints of the copper pipe.
The joints are rarely used for installation of the air conditioner.
However clear impurities when using them.
5
4. Tools
(1) Required Tools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of
capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air
air conditioner installation conditioner installation
No. Used tool Usage
Existence of Whether Whether new equipment
new equipment conventional equipment can be used with
for R410A can be used conventional refrigerant
Gauge manifold
Evacuating, refrigerant
Yes No No
Charge hose
charge, run check, etc.
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester
2) Thermometer 4) Electroscope
6
5. Recharge of Refrigerant
When recharge of the refrigerant is required, charge the new refrigerant with the specified amount in
the procedure as described below.
Connected to
Open fully the handle Low of the gauge manifold, and then turn on indoor unit Valve fully closed
(gas side) VL VH Gauge
the power of vacuum pump for vacuuming. manifold
Main Center unit
pipe
Brazed
Service Reducing
port Ø6.4 valve
Fully Copper pipe
1) Never charge the refrigerant over the specified amount. tightened
2) Do not charge the additional refrigerant. Service port
If charging refrigerant additionally when refrigerant gas Ø6.4
leaks, the refrigerant composition in the refrigerating Valve fully closed Copper pipe
cycle changes resulted in change of air conditioner (liquid side)
Nitrogen
characteristics or refrigerant over the specified standard Connected to other gas
amount is charged and an abnormal high pressure is terminal units
applied to the inside of the refrigerating cycle resulted in
cause of breakage or injury. 4mm-hexagonal wrench is required.
cylinder
Refrigerant
Refrigerant
cylinder
6. Environment
Use “Vacuum pump method” for an air purge (Discharge of air in the connecting pipe) in installation time.
• Do not discharge flon gas into the air to protect the earth environment.
• Using the vacuum pump method, clear the remained air (Nitrogen, etc.) in the unit. If the air remains, the pres-
sure in the refrigerating cycle becomes abnormally high and an injury and others are caused due to burst.
7
1. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
1-1. Indoor Unit
Model: MMK-AP0073H (IN), MMK-AP0093H (IN), MMK-AP0123H (IN),
MMK-AP0153H (IN), MMK-AP0183H (IN), MMK-AP0243H (IN)
1050
73.5
7
7
50 Heat exchanger 50
50
204
72 78
Installation plate hanger
163
82 26
40
Hanger Hanger
47 215.5 262.5 262.5 153.5 109
8
2. WIRING DIAGRAM
Model: MMK-AP0073H (IN), MMK-AP0093H (IN), MMK-AP0123H (IN),
MMK-AP0153H (IN), MMK-AP0183H (IN), MMK-AP0243H (IN)
Fan
motor
BLK
5 4 3 2 1
F
BRW
ORN
RED
RED
BLU
WHI
BLU
WHI
WHI
YEL
YEL
BLK
YEL
YEL
YEL
YEL
GRN & YEL
Heat S
HBS 6 5 4 3 2 1 6 5 4 3 1 6 5 4 3 2 Outdoor unit
exchanger CN22 1 2 3 4 5 6 5 4 3 2 1 6 5 4 3 1 6 5 4 3 2 1 1 2
U1 U1
CN50 CN82 CN210 CN44 CN40 1 1 BLU
(WHI) (BLU) (WHI) (BRW) (BLU) 2 2 BLU U2 U2
F301, Fuse
T3.15A
CN41 3 3 BLK B
CN67 (BLU) 2
250V~
(BLK) 1 1 WHI A
RED DC15V
1 1
+ Power DC0V
WHI 3 3 supply DC12V
circuit DC7V Heat exchanger sensor
5 (TC1)
1 1 BLK
CN100 2
(BRW)
3 3 BLK
Heat exchanger sensor
(TC2)
1 1 BLK
CN101
(BLU) 2 2 BLK
Control P.C. board
CN103 1
CN81 CN213 for indoor unit (GRN) 2 TF
(BLK) (WHI) (MCC-1510) Heat exchanger sensor
(TCJ)
BLK WHI BLK
CN309 1 3 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 CN102 1 1
(YEL) 1 2 3 4 5 2 3 4 7 8 9 10 (YEL) 2 2 BLK
Thermo sensor 1 2
BRW
GRY
PNK
WHI
BLU
BLU
BLU
BLU
BLU
BLU
WHI
YEL
(TA) 1 2
CN32 CN61 CN60 CN80 CN104 1 1 BLK CN1
(WHI) (YEL) (WHI) (GRN) (WHI) 2 2 BLK (WHI)
1 2 3 4 5 8 7 6 5 4 3 2 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 Wired
1110 9 8 7 6 5 4 3 2 1 Fan 1 2 3 4 5 6 Option PNL/EMG remote controller
drive (Sold separately)
Infrared rays receive
Flow selector unit and Indication parts
(Sold separately) (MCC-5044)
1 2 3 4 HA
Power supply
Color identification
single phase
220–240V, 50Hz BRW : BROWN
220V, 60Hz RED : RED
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
1. indicates the terminal block. PNK : PINK
Letter at inside indicates the terminal number. ORN : ORANGE
GRN & YEL : GREEN & YELLOW
2. A dotted line and broken line indicates the wiring at site. GRN : GREEN
3. indicates the control P.C. board.
9
3. PARTS RATING
3-1. Parts Rating
No. Parts Name Type Specications
ICF-340-30-4
1 Fan motor (for indoor) Output (Rated) 30W, 280-340V DC
MF-340-30-1RT
10
3-3. Parts Name of Remote Controller
n Display section
In the display example, all indicators are displayed for the explanation.
Display
In reality only, the selected contents are indicated. section
• When turning on the main power switch and leak breaker at the first
TEMP. ON / OFF
time, SETTING flashes on the display part of the remote controller.
• While this display is flashing, the model is being automatically TIMER SET FAN MODE
Operation
confirmed. TIME SAVE VENT
section
Accordingly, wait for a while after SETTING display has disappeared, and FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
11
9 20 19
8
2
1
3 10
4 17
5
6 11
15 16
7 12
18 13
14
12
n Operation section
Push each button to select a desired operation.
• The details of the operation needs to be set up once, afterward, the air conditioner can be used by
ON / OFF
pushing button only.
1 8
TEMP. ON / OFF
12 9
TIMER SET FAN MODE
5 RESET
button (Filter reset button) LOUVER (4-way Air Discharge Cassette
Resets (Erases) “ FILTER” display. Type 2H series only):
Selects a louver when setting louver lock or
6 SAVE
button (Power save operation) wind direction adjustment independently.
No function
12 TEMP.
button (Set up temperature button)
7 SWING/FIX
button (Swing/Wind direction button) Adjusts the room temperature.
Selects automatic swing or setting the louver Set the desired set temperature by pushing
direction. TEMP. or TEMP. .
• This function is not provided to
Concealed Duct Standard Type, OPTION :
High Static Pressure Type,
Floor Standing Cabinet Type,
Remote controller sensor
Floor Standing Concealed Type or Slim Duct Type. Usually the TEMP. sensor of the indoor unit senses
the temperature. The temperature on the surround-
8 Operation lamp ing of the remote controller can also be sensed.
Lamp is lit during the operation. For details, contact the dealer from which you have
Lamp is off when stopped. purchased the air conditioner.
Also it flashes when operating the protection • In case that one remote controller controls the
device or abnormal time. multiple indoor units, the setup operation is
unavailable in group control.
13
3-4. Correct Usage
• When you use the air conditioner for the first time or when you change the SET DATA value, follow the procedure
below.
ON / OFF
From the next time, the operation displayed on the remote controller will start by pushing the button only.
n Preparation
Turn on the main power switch and/or the leakage breaker.
• When the power supply is turned on, a partition line is displayed on the display part of the remote controller.
∗ After the power supply is turned on, the remote controller does not accept an operation for approx. 1 minute,
but it is not a failure.
REQUIREMENT
ON / OFF
• While using the air conditioner, operate it only with button without turning off the main power switch and
the leak breaker.
• When you use the air conditioner after it has not been used for a long period, turn on the power switch at least
12 hours before starting operation.
1
4 TIMER SET FAN MODE 3
TIME SAVE VENT
2 AUTO HIGH MED. LOW
FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
14
[In case of cooling]
• Start the cooling operation after approx. 1 minute.
NOTE
When restarting the operation after stop
• When restarting the operation immediately after stop, the air conditioner does not operate for approx. 3
minutes to protect the machine.
CAUTION
• If cooling operation is performed with downward air outlet, dew may fall on surface of the cabinet or the
horizontal louver resulted in dripping.
• If heating operation is performed with horizontal air outlet, unevenness of temperature may increase in the room.
• Do not move the horizontal louver directly with hands; otherwise a trouble is caused.
SWING/FIX
Select direction of the horizontal louver using switch on the remote controller.
The horizontal louver does not stop immediately even if the switch is pushed.
Adjusting the stop position, push the switch.
u For Under Ceiling, 1-way Air Discharge Cassette, High Wall Type
[Right / Left air direction adjustment]
To change the air outlet direction to right or left side, set the vertical louver inside of the horizontal louver to
the desired direction.
15
u 4-way Air Discharge Cassette Type (1H series), Compact 4-way Type
• When the air conditioner is not operating, the louvers automatically direct downward.
• While the air conditioner is in ready status for heating, the louvers direct upward.
The swinging operation starts after heating ready status has been cleared, but “SWING ” is displayed
on the remote controller even if the status is ready to heating.
According to the shape or arrangement of the room, the cold air and hot air can be discharged for two directions or
three directions. For details, contact the dealer.
16
TIMER SET FAN MODE
FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
Unit select button
1
n How to set up the wind direction n How to stop swinging
1 Push
SWING/FIX
during operation. 1 Push
SWING/FIX
at a desired position while the
The wind direction changes for every push of louver is swinging.
SWING/FIX
the button. • When is pushed after that, wind direction
can be set again from the highest position.
[In HEAT operation] SWING/FIX
∗ However, even if is pushed while the
Direct the louver (adjustment plate of up/down wind louver is swinging, the louver position is
direction) downward. displayed as follows and highest position of
If directing horizontally, hot air the louver may not be selected.
may not come to the foot.
Display when swinging is stopped
Initial setup
FAN/HEAT COOL/DRY
[In COOL/DRY operation] operation operation
wind direction) horizontally. In this case, push again two seconds later.
If directing it downward, the dew • In COOL/DRY operation, the louver does not
may form on the surface of the air stop as it directs downward.
discharge port and may drop down. If stopping the louver as it directs downward
during swing operation, it stops after moving
Initial setup to the third position from the highest position.
Display when stopping the swing
17
3-6. Timer Operation
• A type of timer operation can be selected from the following three types. (Setting of up to 168 hours is enabled.)
OFF timer : The operation stops when the time of timer has reached the set time.
Repeat OFF timer : Every time, the operation stops after the set time has passed.
ON timer : The operation starts when the time of timer has reached the set time.
n Timer operation
FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER 2
3 4
Set Example of remote controller display
• In the case of 23.5 hours (∗1)
1 Push TIMER SET button.
The timer display (type) changes for every push
of the button.
No display
NOTE
• When the operation stops after the timer reached the preset time, the Repeat OFF timer resumes the
operation by pushing ON / OFF button and stops the operation after the reached the set time.
SWING/FIX
• When you push while the OFF timer function of the air conditioner is active, the indication of the timer
function disappears and then appears again after about 5 seconds.
This is due to normal processing of the remote controller.
18
3-7. Installation
Installation place
CAUTION
• Check that the air conditioner is not installed in a place subject to combustible gas leak.
Accumulation of combustible gas around the unit may cause a fire.
• Drain the dehumidified water from the indoor unit and outdoor unit to a well-drained place.
• Do not put any obstacle near the air inlets and air outlet of the outdoor unit.
Doing so may hinder the radiation, which may reduce the performance or activate the protective device.
Electrical wiring
WARNING
• Be sure to connect earth wire. (grounding work) Incomplete grounding cause an electric shock.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
CAUTION
• Make sure that a leakage breaker is connected.
Using the air conditioner without leakage breaker may cause electric shock.
• Use a leakage breaker with an appropriate capacity.
Be sure to use the rated voltage and an exclusive circuit for power supply of the air conditioner.
19
3-8. Maintenance
WARNING
Be sure to turn off the main power switch prior to the maintenance.
• Please do not intend to do the daily maintenance and/or Air Filter cleaning by yourself.
Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to
have a service person do it. Do not attempt it yourself.
1 When “ FILTER” appears on the remote controller, clean the air filters.
FILTER
CAUTION
Cleaning of unit
Clean the unit with a soft dry cloth.
If dirt cannot be removed with the dry cloth, use a cloth slightly dampened with lukewarm (under 40 °C) water.
Periodic check
Long-period use of the air conditioner may cause deterioration or failure of parts due to heat,
humidity, dust, and operating conditions, or may cause poor drainage of dehumidified water.
If you do not plan to use the unit for more than 1 month
1) Operate the fan for 3 to 4 hours to dry inside the unit.
• Operate “FAN” mode.
2) Stop the air conditioner and turn off the main power switch or the circuit breaker.
20
NOTE
• For environmental conservation, it is strongly recommended that the indoor and outdoor units of the air
conditioner in use be cleaned and maintained regularly to ensure efficient operation of the air conditioner.
When the air conditioner is operated for a long time, periodic maintenance (once a year) is recommended.
Furthermore, regularly check the outdoor unit for rust and scratches, and remove them or apply rustproof
treatment, if necessary.
As a general rule, when an indoor unit is operated for 8 hours or more daily, clean the indoor unit and
outdoor unit at least once every 3 months. Ask a professional for this cleaning/maintenance work.
Such maintenance can extend the life of the product though it involves the owner’s expense.
Failure to clean the indoor and outdoor units regularly will result in poor performance, freezing, water leak-
age, and even compressor failure.
Maintenance List
Heat exchanger • Dust/dirt clogging, scratches • Wash the heat exchanger when it is clogged.
Fan motor • Sound • Take appropriate measures when abnormal sound is generated.
Air inlet/outlet grilles • Dust/dirt, scratches • Fix or replace them when they are deformed or damaged.
• Dust/dirt clogging, drain • Clean the drain pan and check the downward slope for
Drain pan
contamination smooth drainage.
Ornamental panel, louvers • Dust/dirt, scratches • Wash them when they are contaminated or apply repair coating.
WARNING
Re-Installation
Ask the dealer or an installation professional to re-install the air conditioner to a new place or move it to
another place and to observe the following items.
If the air conditioner is inappropriately installed by yourself, it may cause electric shock or fire.
CAUTION
Be sure to clean the heat exchanger with pressurized water.
If an commercially detergent (strong alkaline or acid cleaning agent) is used, the surface treatment of the heat
exchanger will be marred, which may degrade the self cleaning performance. For details, contact the dealer.
21
u High Wall Type
• Open the air inlet grille. Lift the air inlet grille up to the horizontal position.
• Take hold of the left and right handles of the air filter and lift it up slightly, then pull downward to take it out
from the filter holder.
Filter holder
Filter holder
NOTE
Cleaning of air filter
• For cleaning of air filter, use a cleaner or brush clean.
If stain is heavy, it is effective to wash the air filter in tepid water mixed
with neutral detergent.
• After washing, rinse it well, and dry it in the shade.
• Install again the air filter which has been cleaned.
22
3-9. Air Conditioner Operations and Performance
Check before operation
• Check whether earth wire is disconnected or out of place. WARNING
• Check that air filter is installed to the indoor unit.
• Check that the air outlet or inlet is not blocked. Turn on the power switch 12 hours or more
before starting before operation.
• Turn on the main power switch or the circuit breaker for the
main power supply to the air conditioner.
Heating capacity (for Heat-pump model only)
• For heating, a heat pump system which sucks in outside heat air and discharges it into the room is adopted.
If temperature of the outside air lowers, the heating capacity decreases.
• When temperature of the outside air is low, it is recommended to use other heating equipment together.
Defrost operation during heating operation (for Heat-pump model only)
• If the outdoor unit has some frost during heating operation, the operation mode changes automatically to defrost mode
to increase the heating effect (for approx. 2 to 10 minutes).
• During defrost operation, fans of the indoor and the outdoor units stop.
3 minutes protection
• The outdoor unit does not operate for approx. 3 minutes after air conditioner has been immediately restarted after stop,
or power switch has been turned on. This is to protect the system.
Main power failure
• If a power failure occurred during the operation, all operations stop.
• When restarting the operation, push ON/OFF button again.
Fan rotation of stopped unit
• While other indoor units operate, the fan on indoor units on “stand-by” rotates to protect the machine once per approx.
1 hour for several minutes.
Protective device (High pressure switch)
The high pressure switch stops the air conditioner automatically when excessive load is applied to the air conditioner.
If the protective device works, the operation lamp keeps lit but the operation stops. When the protective device works, “ ”
in the remote controller display part flash. The protective device may work in the following cases.
<Cooling operation>
• When the air inlet or air outlet of the outdoor unit is blocked.
• When strong wind blows continuously against the air outlet of the outdoor unit.
<Heating operation>
• When dust or dirt is excessively adhered to air filter of the indoor unit.
• When the air outlet of the indoor unit is blocked.
Cooling/heating operation of Modular Multi system air conditioner
• In Modular Multi system air conditioner, each indoor unit can be individually controlled. However, cooling operation and
heating operation cannot be performed concurrently for the indoor units which are connected to one outdoor unit.
When cooling operation and heating operation are performed concurrently, the indoor unit which is performing cooling
operation stops, and “ ” on the display is lit. The indoor unit which is performing heating operation continues operation.
If the manager has fixed the setting to COOL or HEAT, other operation than set up one cannot be performed.
When other operation than set up one is performed, “ ” on the display is lit and the operation stops.
Characteristics of heating operation (for Heat-pump model only)
• Hot air is not out immediately after the operation has started. After 3 to 5 minutes (differs according to room or outside
temperature) has passed and the indoor heat exchanger has been warmed up, hot air blows out.
• During operation, the outdoor unit may stop if outside temperature becomes high.
• When other outdoor unit performs heating operation while the fan is operating, the fan operation may be stopped
temporarily to prevent blowing of hot air.
Air conditioner operating conditions
For proper performance, operate the air conditioner under the following temperature conditions:
Outdoor temperature : –5°C to 43°C (Dry-bulb temp.)
Room temperature : 21°C to 32°C (Dry-bulb temp.), 15°C to 24°C (Wet-bulb temp.)
Cooling operation
CAUTION Room relative humidity: less than 80 %. If the air conditioner operates
in excess of this figure, the surface of the air conditioner may cause dewing.
Outdoor temperature : –15°C to 15.5°C (Wet-bulb temp.)
Heating operation
Room temperature : 15°C to 28°C (Dry-bulb temp.)
If air conditioner is used outside of the above conditions, safety protection may operate.
23
3-10. When the Following Symptoms are Found
Check the points described below before asking repair servicing.
Symptom Cause
Outdoor unit • White misty cold air or • Fan of the outdoor unit stops automatically and performs defrost
water is out. operation.
• Sometimes, noise “Pushu !” • Solenoid valve works when defrost operation starts or finishes.
is heard.
Indoor unit • “Swish” sound is heard • When the operation has started, during the operation, or immediately
sometimes. after the operation has stopped, a sound such as water flows may be
heard, and the operation sound may become larger for 2 or 3 minutes
immediately after the operation has started.
They are flowing sound of refrigerant or draining sound of dehumidifier.
• Slight “Pishi!” sound is heard. • This is sound generated when heat exchanger, etc. expand and
contract slightly due to change of temperature.
It is not a failure.
• Discharge air smells. • Various smell such as one of wall, carpet, clothes, cigarette, or
cosmetics adhere to the air conditioner.
• “ ” indication is lit. • When cooling operation cannot be performed because another indoor
unit performs heating operation.
• When the manager of the air conditioner has fixed the operation to
COOL or HEAT, and an operation contrary to the setup operation is
performed.
• When fan operation stopped to prevent discharge of hot air.
• Sound or cool air is output • Since refrigerant is flowed temporarily to prevent stay of oil or refriger-
from the stand by indoor unit. ant in the stand by indoor unit, sound of flowing refrigerant, “Kyururu”
or “Shaa” may be heard or white steam when other indoor unit
operates in HEAT mode, and cold air in COOL mode may be blow-out.
• When power of the air conditioner is turned • Sound is generated when the expansion valve operates when power
on, “Ticktock” sound is heard. has been turned on.
• Fan and louvers of the indoor unit moves • Intermittent operation of the fan with louvers open is sometimes
when the unit is not operated. carried out for the refrigerant recovery control of unoperated unit.
Air is not cooled or warmed sufficiently. • Is the air inlet or air outlet of the outdoor unit obstructed?
• Are any door or window open?
• Is the air filter clogged with dust?
It’s strange. • Is discharge louver of the indoor unit set at appropriate position?
• Is air selection set to “LOW” “MED”, and is the operation mode set to
“FAN”?
• Is the setup temp. the appropriate temperature?
• Are COOL and HEAT selected simultaneously?
(“ ” indication is lit on the display of the remote controller.)
CAUTION
If any of the following conditions occur, turn off the main power supply switch and immediately contact the dealer :
• Switch operation does not work properly.
• The main power fuse often blows out, or the circuit breaker is often activated.
• A foreign matter or water fall inside the air conditioner.
• When the air conditioner does not operate even after the cause of the protective device activation has been
removed. (The operation lamp and on the remote controller are flashing.)
• Any other unusual conditions are observed.
24
Confirmation and check
When a trouble occurred in the air conditioner, the
check code and the indoor unit No. appear on the
display part of the remote controller.
The check code is only displayed during the operation.
If the display disappears, operate the air conditioner
according to the following “Confirmation of error history”
for confirmation. Check code Indoor unit No. in which
an error occurred
3 1
Procedure Description
SET TEST
When pushing and buttons at the same time for 4 seconds
or more, the following display appears.
If [ Service check] is displayed, the mode enters in the trouble
1 history mode.
• [01 : Order of trouble history] is displayed in CODE No. window.
• [Check code] is displayed.
• [Indoor unit address in which an error occurred] is displayed in UNIT No.
Every pushing of [ / ] button used to set temperature, the trouble history stored in memory is
displayed in order.
The numbers in CODE No. indicate CODE No. [01] (latest) → [04] (oldest).
2
CAUTION
CL
Do not push button because all the trouble history of the indoor unit will be deleted.
TEST
25
3-11. Installation Manual 2 PRECAUTIONS FOR SAFETY
1 ACCESSORY PARTS
• Ensure that all Local, National and International regulations are satisfied.
• Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.
• The precautions described below include the important items regarding safety.
Observe them without fail.
n Accessory parts • After the installation work, perform a trial operation (test run) to check for any problem.
Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.
Part name Q’ty Shape • Turn off the main power supply switch (or breaker) before the unit maintenance.
• Ask the customer to keep the Installation Manual together with the Owner’s Manual.
Installation plate 1
WARNING
• Ask an authorized dealer or qualified installation professional to install (including moving)/maintain
Wireless remote controller 1 the air conditioner.
Inappropriate installation may result in water leakage, electric shock or fire.
• Be sure to connect earth wire. (grounding work)
Battery 2
Incomplete grounding cause an electric shock.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
• Turn off the main power supply switch or breaker before attempting any electrical work.
Remote controller holder 1
Make sure all power switches are off. Failure to do so may cause electric shock.
• Install the refrigerant pipe securely during the installation work before operating the air conditioner.
Mounting screw Ø4 × 25L 6 If the air conditioner is operated with the valve open and without the refrigerant pipe, the compressor sucks air and
the refrigeration cycle is overpressurized, which may cause a burst or injury.
• When moving the air conditioner for the installation into another place, be very careful not to enter
26
Pan head wood screw Ø3.1 × 16L 2 any gaseous matter other than the specified refrigerant into the refrigeration cycle.
If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally
high and it resultingly causes pipe burst and injuries on persons.
Screw Ø4 × 10L 2 • Perform installation work properly according to the Installation Manual.
Inappropriate installation may result in water leakage, electric shock or fire.
• When the air conditioner is installed in a small room, provide appropriate measures to ensure that the
Heat insulator 1 concentration of refrigerant leakage occur in the room does not exceed the critical level.
• Install the air conditioner securely in a location where the base can sustain the weight adequately.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
<Others> • If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.
Name • After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas might
Owner’s manual generate.
• Electrical work must be performed by a qualified electrician in accordance with the Installation
Installation manual Manual. Make sure the air conditioner uses an exclusive power supply.
An insufficient power supply capacity or inappropriate installation may cause fire.
• Use the specified wires for wiring connect the terminals securely fix.
To prevent external forces applied to the terminals from affecting the terminals.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
• For the refrigerant recovery work (collection of refrigerant from the pipe to the compressor), stop the
compressor before disconnecting the refrigerant pipe.
If the refrigerant pipe is disconnected while the compressor is working with the valve open, the compressor sucks
air and the refrigeration cycle is overpressurized, which may cause a burst or injury.
2 PRECAUTIONS FOR SAFETY 3 SELECTION OF INSTALLATION PLACE
CAUTION WARNING
• Install the air conditioner at enough strong place to withstand the weight of the unit.
New Refrigerant Air Conditioner Installation
If the strength is not enough, the unit may fall down resulting in injury.
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
• The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its CAUTION
pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant,
refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former • Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas.
refrigerant, or refrigerating oil does not enter the refrigerating cycle. If a combustible gas leaks and stays around the unit, a fire may occur.
• To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging
port of the main unit and installation tools are changed from those for the conventional refrigerant.
• Accordingly the exclusive tools are required for the new refrigerant (R410A).
Upon approval of the customer, install the air conditioner in a place that satisfies the
following conditions.
• For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust
does not enter. • Place where the unit can be installed horizontally.
• Place where a sufficient servicing space can be ensured for safety maintenance and check.
To Disconnect the Appliance from Main Power Supply.
• Place where drained water will not cause any problem.
• This appliance must be connected to the main power supply by means of a switch with a contact separation
of at least 3 mm. Avoid installing in the following places.
• The installation fuse must be used for the power supply line of this conditioner. • Place exposed to air with high salt content (seaside area), or place exposed to large quantities of sulfide gas
• Tighten the flare nut with a torque wrench in the specified manner. (hot spring). (Should the unit be used in these places, special protective measures are needed.)
Excessive tightening of the flare nut may cause a crack in the flare nut after a long period, which may result • A restaurant kitchen where a lot of oil is used or place near machines in a factory
in refrigerant leakage. (Oil adhering to the heat exchanger and resin part (cross flow fan) in the indoor unit may reduce the perfor-
27
• Wear heavy gloves and a long sleeve shirt during the installation work to avoid injury. mance, generate mist or dew drop, or deform or damage resin parts.)
• Place where organic solvent is used nearby.
• Place close to a machine generating high frequency.
• Place where the discharged air blows directly into the window of the neighbor house. (Outdoor unit)
• Place where noise of the outdoor unit is easily transmitted.
(When install the outdoor unit on the boundary with the neighbor, pay due attention to the level of noise.)
• Place with poor ventilation.
• Do not use the air conditioner for special purposes such as preserving food, precision instruments, or art
objects, or where breeding animals or growing plants are kept.
(This may degrade the quality of preserved materials.)
• Place where any of high-frequency appliances (including inverter devices, private power generators, medical
equipment, and communication equipment) and inverter-type fluorescent light is installed.
(A malfunction of the air conditioner, abnormal control, or problems due to noise to such appliances/ equip-
ment may occur.)
• When the wireless remote controller is used in a room equipped with an inverter-type fluorescent light or at a
place exposed to direct sunlight, signals from the remote controller may not be received correctly.
• Place where organic solvent is used.
• Place near a door or window exposed to humid outside air (Dew droping may form.).
• Place where special spray is used frequently.
3 SELECTION OF INSTALLATION PLACE
110mm or more
1. Remove the battery cover. Wall • Keep the remote controller at least 1m
2. Insert 2 new batteries Hook (Side view) (Top view)
Indoor unit
apart from the nearest TV set or stereo 5
∗1
∗2 m
m
(R03 [AAA] type) following 850 7m Indoor unit
5
the (+) and (–) positions. mm equipment.
or m Installation plate
ore Insert the cushion between the indoor (This is necessary to prevent image 45˚ 45
˚
∗7m
Wireless remote controller
unit and wall, and tilt the indoor unit for disturbances or noise interference.)
˚
75
Cover better operation.
• The location of the remote controller
Reception range
A
C
L
4
(A filte
tta r
ch Make sure to run the drain hose sloped
to
the
fro
nt
pa
Shield pipe downward.
INSTALLATION OF INDOOR UNIT
ne
l.)
Heat
Batteries insulator The auxiliary piping can be connected
to the left, rear left, rear right, right,
WARNING
bottom right or bottom left.
28
REQUIREMENT
n Installation space Strictly comply with the following rules to prevent damage of the indoor units and human injury.
The indoor unit shall be installed so that its top surface comes at a height of 2m or more. • Do not put a heavy article on the indoor unit. (Even units are packaged)
Also it must be avoided to put anything on top of the indoor unit. • Carry in the indoor unit as it is packaged if possible. If carrying in the indoor unit unpacked by necessity, be
∗1 Reserve space required to install the indoor unit and for service work. sure to use buffering cloth, etc. to not damage the unit.
Keep 110mm or more for clearance between top plate of the indoor unit and the ceiling surface. • To move the indoor unit, do not apply force to the refrigerant pipe, drain pan, foamed parts, or resin parts, etc.
∗2 Provide a space as shown for service clearance for the cross flow fan. • Carry the package by two or more persons, and do not bundle it with plastic band at positions other than
specified.
n Installation place Be careful to the following items when installing the unit.
• A place which provides the spaces around the indoor unit as shown in the above diagram. • Considering air discharge direction, select an
• A place where there is no obstacle near the air inlet and outlet.
installation place where discharge air can circulate OK NO GOOD
evenly in a room. Bad installation place
• A place that allows easy installation of the piping to the outdoor unit. : Not cooled well.
Avoid to install the unit at place with “NO GOOD” Good installation place
• A place which allows the front panel to be opened. mark in the right figure. Cooled well all over.
CAUTION
• Direct sunlight to the indoor unit’ s wireless receiver should be avoided. Screen
• The microprocessor in the indoor unit should not be too close to RF noise sources.
(For details, see the owner’ s manual.)
5 CUTTING A HOLE AND MOUNTING
INSTALLATION PLATE
6 PIPING AND DRAIN HOSE INSTALLATION
n Piping and drain hose forming
∗ Apply heat-insulation for both refrigerant pipe and drain hose surely so that no dewing generates inside of
n Cutting a hole n When the installation plate is the equipment. (Use polyethylene foam for insulating material.)
In case of installing the refrigerant pipes from directly mounted on the wall
the rear: 1. Securely fit the installation plate onto the wall
1. Decide the hole position for piping at by screwing it in the upper and lower parts to
180mm from the arrow mark ( ) on the
installation plate and drill a hole at a slight
ð hook up the indoor unit. Rear right
2. To mount the installation plate on a concrete
downward slant toward outdoor side. wall with anchor bolts, utilize the anchor bolt Rear left
Pipe hole; dia.65mm: AP007-AP018 type holes as illustrated in the above figure.
Removing Changing
Pipe hole; dia.80mm: AP024 type 3. Install the installation plate horizontally in the Bottom left drain hose
front panel Piping
wall. preparation
Left
Die-cutting
Pipe hole
80
651111012101
How to remove the drains cap How to remove the drain hose u Left-hand connection with piping
Clip the drain cap by needle-nose pliers and pull out. 1) Remove the front panel. Bend the connecting pipe so that it is laid within 43mm above the wall surface. If the connecting pipe is laid
2) Remove the screws of drain hose. exceeding 43mm above the wall surface, the indoor unit may unstably be set on the wall.
3) Pull out the drain hose. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
How to fix the drain hose Bend the connection pipe within a radius of 30 mm.
1) Put the drain hose. To connect the pipe after installation of the unit (figure)
43mm
R 30 mm
(Use polish polyethylene core or the like for bending pipe.)
4mm
Slit
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall.
After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and
wrap the facing tape around them.
2) Firmly insert drains cap. u In case of bottom right or bottom left
piping
• After scribing slits of the front panel with a knife
CAUTION
No gap or a marking-off pin, cut them with a pair of • Bind the auxiliary pipes (two) and power supply wiring and control wiring with facing tape tightly.
Do not apply lubricating oil nippers oran equivalent tool.
(refrigerant machine oil) In case of leftward piping and rearleftward piping, bind the auxiliary pipes (two) only with facing tape.
when inserting the drain cap.
Application causes deterioration
and drain leakage from the plug.
Indoor unit
Insert a hexagon wrench (4mm)
Auxiliary pipes Power supply wiring
Control wiring
Slit
Installation plate
• Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
CAUTION
• Carefully connect the auxiliary pipes and connecting pipes to one another and cut off the insulating tape wound
Firmly insert the drain hose and drain cap; on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
otherwise, water may leak. • Since dewing results in a machine trouble, make sure to insulate both the connecting pipes.
(Use polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.
7 INDOOR UNIT FIXING 9 REFRIGERANT PIPING
1. Pass the pipe through the hole in the wall, and hook the
Hook here
n Refrigerant Piping n Permissible Piping Length and
indoor unit on the installation plate at the upper hooks. 1
Installation plate 1. Use copper pipe with 0.8 mm or more Height Difference
2. Swing the indoor unit to right and left to confirm that it is
thickness. (In case pipe size is dia. 15.9, with They vary according to the outdoor unit.
firmly hooked up on the installation plate.
1.0mm or more.)
3. While pushing the indoor unit onto the wall, hook it at the 2 For details, refer to the Installation Manual
2. Flare nut and flare works are also different attached to the outdoor unit.
lower part on the installation plate. Hook
Push from those of the conventional refrigerant.
Pull the indoor unit toward you to confirm that it is firmly (unhook)
Take out the flare nut attached to the main Flaring
hooked up on the installation plate.
unit of the air conditioner, and use it. • Cut the pipe with a pipe cutter. Remove burrs
completely. Remaining burrs may cause gas
• For detaching the indoor unit from the installation plate,
pull the indoor unit toward you while pushing its bottom up
REQUIREMENT leakage.
at the specified parts. • Insert a flare nut into the pipe, and flare the pipe.
When the refrigerant pipe is long, provide support
As the flaring sizes of R410A differ from those
brackets at intervals of 2.5 to 3m to clamp the refrig-
Push Push of refrigerant R22, the flare tools newly
erant pipe.
REQUIREMENT manufactured for R410A are recommended.
Otherwise, abnormal sound may be generated.
However, the conventional tools can be used by
The lower part of indoor unit may float, due to thecondition of adjusting projection margin of the copper pipe.
piping and you cannot fix it to theinstallation plate. In that case,
use the screwsprovided to fix the unit and the installation plate.
CAUTION
Especially when the pipes are pulled out fromthe left side, IMPORTANT 4 POINTS FOR PIPING WORK u Projection margin in flaring :
the unit must be screwed to the installation plate. B (Unit : mm) B
1. Remove dust and moisture from the inside of the
Screw Screw connecting pipes.
2. Tight connection (between pipes and unit) Rigid (Clutch type)
31
6.4, 9.5
12.7, 15.9
R410A
0 to 0.5
R410A
1.0 to 1.5
2. Put water in the drain pan and make sure that the water Do not put Do not put
the drain hose end the drain hose end A +0
is drained out of doors. into water. in the drainage ditch. -0.4
Outer dia. of copperpipe
3. When connecting extension drain hose, insulate the R410A
Shield pipe
connecting part of extension drain hose with shield pipe.
6.4 9.1
Drain guide
This air conditioner has the structure designed to drain ∗ In case of flaring for R410A with the conventional
water collected from dew, which forms on the back of the flare tool, pull it out approx. 0.5 mm more than
indoor unit, to the drain pan. that for R22 to adjust to the specified flare size.
Therefore, do not store the power cord and other parts at a Space for pipes The copper pipe gauge is useful for adjusting
height above the drain guide. projection margin size.
9 REFRIGERANT PIPING 10 ELECTRIC WORK
Tightening connection Heat insulation
WARNING
Heat insulation for the pipes should be done sepa-
CAUTION rately for the liquid side and gas side. 1. Using the specified wires, ensure to connect the wires, and fix wires securely so that the exter-
Because both of the liquid and gas side pipes nal tension to the wires do not affect the connecting part of the terminals.
• Do not apply excessive torque. Otherwise, the nut become a low temperature during cooling Incomplete connection or fixation may cause a fire, etc.
may crack depending on the conditions. operation, sufficient heat insulation should be done 2. Be sure to connect earth wire. (grounding work)
to prevent condensation.
(Unit : N•m) Incomplete grounding cause an electric shock.
• Heat insulator with a heat resistance of 120°C or
more must be used for the gas side pipe. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
Outer diam. Tightening torque
of copper pipe • The pipe connection section of the indoor unit 3. Appliance shall be installed in accordance with national wiring regulations.
6.4 mm (dia.) 14 to 18 (1.4 to 1.8 kgf•m) must be heat insulated securely and compactly Capacity shortage of power circuit or incomplete installation may cause an electric shock or a fire.
with the attached heat insulator.
9.5 mm (dia.) 33 to 42 (3.3 to 4.2 kgf•m)
n Power supply wire and communication wires specifications Indoor unit Indoor unit Indoor unit Indoor unit
For specifications of the power capacity of the outdoor unit and the power supply wires, refer to the Wired remote controller
Installation Manual supplied with the outdoor unit.
Central control line wiring (2-core shield wire) Wire size (Up to 1000m) 1.25 mm²
(Up to 2000m) 2.0 mm² Indoor unit Indoor unit Indoor unit Indoor unit
Wired remote controller wiring, remote controller inter-unit wiring Wire size: 0.5mm² to 2.0mm²
A B A B A B
Total wire length of wired remote controller wiring and In case of wired type only Up to 500m Indoor power supply Remote controller Remote controller Remote controller
220-240V, ~, 50Hz
remote controller inter-unit wiring = L + L1 + L2 + … Ln In case of wireless type included Up to 400m 220V ~, 60Hz
CAUTION
The remote controller wire (Communication line) and AC220–240V wires cannot be parallel to contact each
other and cannot be stored in the same conduits. If doing so, a trouble may be caused on the control system n Address setup
due to noise, etc.
Set up the addresses as per the Installation Manual supplied with the outdoor unit.
10 ELECTRIC WORK
Terminal
REQUIREMENT cover
Terminal block for Connect the power supply wire after connecting the Earth screw
remote controller wiring Terminal block
of indoor unit control wire for this model.
1. Remove the air inlet grille. Open the air inlet grille Clamp base
A A upward and pull it toward you.
B Wired remote controller unit Screws
B
2. Remove the terminal cover and the clamp base. Screw
3. Insert the power supply wire and control wire (accord- 95mm
Wired remote controller wire ing to the local rule) into the pipe hole on the wall.
(Procured locally) Screw 20mm Earth line
4. Take the power supply wire out of the cable slot on
the rear panel so that it protrudes about 150mm Power supply wire
N
from the front. L
10mm
5. Insert the control wire fully into the control/wired about 150mm 75mm
remote controller terminal block U1 , U2 , A , B
and secure it tightly with screws. <Stripping length of the power supply wire>
6. Clamp the control wire with the cord clamp.
7. Install the clamp base with a screw.
R(L) S(N)
8. Insert the power supply wire fully into the terminal
34
CAUTION
• Be sure to refer to the wiring diagram attached inside
the front panel. Earth screw for power supply wire Earth screw for shield wire
• Check local electrical cords and also any specific <Connecting control wire>
wiring instructions and limitations.
• Do not catch the control wire when installing the
clamp base.
R(L) S(N)
Power supply
terminal block
Cord clamp
Clamp base
Power
supply wire Earth screw
13. Attach the terminal cover, the front panel and the air inlet grille to the indoor unit. It takes approx. 1 minute until the remote controller
becomes available.
Power supply 1 5 2
terminal block Approx. 1 minute
CAUTION
Confirm that every wires are stored in the electric parts box without getting caught before attaching the
(∗ Display content varies with
terminal cover. the indoor unit model.)
11 APPLICABLE CONTROLS
n Group control
SET DATA Filter sign lighting time
In a group control, a remote controller can control up to maximum 8 units.
0000 None • The wired remote controller only can control a group control.
The wireless remote controller is unavailable for this control.
Procedure 3 0001 150H (Factory setting)
• For cabling procedure and cables of the individual line (Identical refrigerant line) system, refer to
Using “TEMP.” / buttons, specify CODE No. 0002 2500H
“Electric work” in this Manual.
[ ].
0003 5000H • Cabling between indoor units in a group is performed in the following procedure.
Procedure 4 0004 10000H Connect the indoor units by connecting the remote controller inter-unit cables from the remote controller
terminal blocks (A, B) of the indoor unit connected with a remote controller to the remote controller
Using timer “TIME” / buttons, select SET terminal blocks (A, B) of the other indoor unit. (Non-polarity)
DATA [ ].
• For address setup, refer to the Installation Manual attached to the outdoor unit.
36
Procedure 5
Push
SET
button. When the display changes from
n To secure better effect of heating NOTE
flashing to lit, the setup is completed. When it is difficult to obtain satisfactory heating Net work adapter (Model TCB-PCNT20E) can not connect to this High Wall type air conditioner.
• To change settings of another indoor unit, repeat due to installation place of the indoor unit or
from Procedure 2. structure of the room, the detection temperature of
heating can be raised. Also use a circulator, etc. to
• To change other settings of the selected indoor
circulate heat air near the ceiling.
unit, repeat from Procedure 3.
SET Follow to the basic operation procedure.
Use button to clear the settings.
SET (1 → 2 → 3 → 4 → 5 → 6).
To make settings after button was pushed,
repeat from Procedure 2. • For the CODE No. in Procedure 3, specify [06].
• For the SET DATA in Procedure 4, select the
Procedure 6 SET DATA of shift value of detection temperature
TEST to be set up from the table below.
When settings have been completed, push
button to determine the settings.
TEST
When button is pushed, “SETTING ( SETTING )” SET DATA Detection temp shift value
flashes and then the display content disappears
0000 No shift
and the air conditioner enters the normal stop
mode. 0001 +1°C
(While “SETTING ( SETTING )” is flashing, no operation
0002 +2°C
of the remote controller is accepted.)
0003 +3°C (Factory setting)
0004 +4°C
0005 +5°C
0006 +6°C
12 TEST RUN
A wired remote controller is necessary for this In case of wired remote controller In case of wireless remote controller
function. This function cannot be operate with a (Forced test operation is performed in a different way.)
wireless remote controller.
2, 4
REQUIREMENT
n Before test run 3 • For the operation procedure, be sure to follow the Owner’s Manual.
• Before turning on the power supply, carry out
the following procedure. • Finish the forced cooling operation in a short time because it applies excessive strength to the air conditioner.
1) Using 500V-megger, check that resistance
1,5 • A test operation of forced heating is unavailable.
of 1MΩ or more exists between the termi- Perform a test operation by heating operation using the switches of the remote controller.
nal block of the power supply and the earth Procedure 1 However heating operation may be not carried out according to the temperature conditions.
(grounding). TEST
Keep button pushed for 4 seconds or more.
If resistance of less than 1MΩ is detected,
[TEST] is displayed on the display part and the
do not run the unit. • Check wiring/piping of indoor and outdoor units
selection of mode in the test mode is permitted.
2) Check the valve of the outdoor unit being 1. When pushing ( ) button for 10 seconds or more, “Pi!” sound is heard
opened fully. and the operation changes to a forced cooling operation.
• To protect the compressor at activation time, After approx. 3 minutes, a cooling operation starts forcedly.
leave power-ON for 12 hours or more be for Check cool air starts blowing. If the operation does not start,
operating. check wiring again.
2. To stop a test operation, push ( ) button once again
WARNING Procedure 2 (Approx. 1 second).
ON / OFF The louver closes and the operation stops.
• Never press the electromagnetic contactor to Push button.
forcibly perform a test run. (This is very dangerous
• Check transmission of remote controller
Procedure 3
37
¤ l l Remote
38
ing status and stop status. E08 E08 Duplicated indoor addresses ¤ l l Duplicated indoor addresses Indoor / I/F
REQUIREMENT E09 — — ¤ l l Duplicated main remote controllers
Remote
controller
CL
Do not push button because all the trouble E10 — — ¤ l l Communication error between indoor MCU Indoor
history of the indoor unit will be deleted. 01: Indoor/Outdoor communication
E12 E12 02: Communication between ¤ l l Automatic address start error I/F
2 outdoor units
E15 E15 — l l ¤ Indoor is nothing during automatic addressing I/F
Procedure 3 l l
00: Capacity over
E16 E16
01 ~: No. of connected units ¤ Capacity over / No. of connected indoor units I/F
E20 E20
01: Outdoor of other line connected
02: Indoor of other line connected l l ¤ Other line connected during automatic address I/F
E26 E26
No. of outdoor units which received
signal normally l l ¤ Decrease of No. of connected outdoor units I/F
E28 E28 Detected outdoor unit number l l ¤ Follower outdoor unit error I/F
01: IPDU1 error
02: IPDU2 error
03: IPDU1, 2 error
E31 E31 04: Fan IPDU error l l ¤ IPDU communication error I/F
05: IPDU + Fan IPDU error
06: IPDU2 + Fan IPDU error
07: All IPDU error
Check code Wireless remote controller Check code Wireless remote controller
Main Sensor block display Main Sensor block display Judging
remote Outdoor 7-segment display Check code name Judging device remote Outdoor 7-segment display Check code name
of receiving unit of receiving unit device
controller controller
display Auxiliary code Operation Timer PRE, DEF. Flash display Auxiliary code Operation Timer PRE, DEF. Flash
F01 — — ¤ ¤ l ALT Indoor TCJ sensor error Indoor P01 — — l ¤ ¤ ALT Indoor fan motor error Indoor
F02 — — ¤ ¤ l ALT Indoor TC2 sensor error Indoor P03 P03 — ¤ l ¤ ALT Discharge temp. TD1 error I/F
F03 — — ¤ ¤ l ALT Indoor TC1 sensor error Indoor
P04 P04
01: Comp. 1 side
¤ l ¤ ALT High-pressure SW system operation IPDU
02: Comp. 2 side
F04 F04 — ¤ ¤ ¡ ALT TD1 sensor error I/F
F05 F05 — ¤ ¤ ¡ ALT TD2 sensor error I/F P05 P05
01: Phase-missing detection
02: Phase error ¤ l ¤ ALT Phase-missing detection /Phase error I/F
F06 F06 — ¤ ¤ ¡ ALT TE1 sensor error I/F
P07 P07
01: Comp. 1 side
¤ l ¤ ALT Heat sink overheat error
IPDU,
F07 F07 — ¤ ¤ ¡ ALT TL sensor error I/F 02: Comp. 2 side I/F
F08 F08 — ¤ ¤ ¡ ALT TO sensor error I/F P10 P10 Detected indoor address l ¤ ¤ ALT Indoor overflow error Indoor
F10 — — ¤ ¤ l ALT Indoor TA sensor error Indoor P12 — — l ¤ ¤ ALT Indoor fan motor error Indoor
F12 F12 — ¤ ¤ ¡ ALT TS1 sensor error I/F P13 P13 — l ¤ ¤ ALT Outdoor liquid back detection error I/F
F13 F13
01: Comp. 1 sid
02: Comp. 2 side ¤ ¤ ¡ ALT TH sensor error IPDU P15 P15
01: TS condition
02: TD condition ¤ l ¤ ALT Gas leak detection I/F
F15 F15 — ¤ ¤ ¡ ALT Outdoor temp. sensor miscabling (TE, TL) I/F P17 P17 — ¤ l ¤ ALT Discharge temp. TD2 error I/F
F16 F16 — ¤ ¤ ¡ ALT Outdoor pressure sensor miscabling (Pd, Ps) I/F P19 P19 Detected outdoor unit number ¤ l ¤ ALT 4-way valve inverse error I/F
F23 F23 — ¤ ¤ ¡ ALT Ps sensor error I/F P20 P20 — ¤ l ¤ ALT High-pressure protective operation I/F
F24 F24 — ¤ ¤ ¡ ALT Pd sensor error I/F 0 : IGBT short
[ [ [ [
1 : Fan motor position detective circuit error
F29 — — ¤ ¤ l SIM Indoor other error Indoor 3 : Fan motor trouble
F31 F31 — ¤ ¤ ¡ SIM Indoor EEPROM error I/F P22 P22 C : TH sensor temp. error ¤ l ¤ ALT Outdoor fan IPDU error IPDU
(Heat sink overheat)
D : TH sensor error
01: Comp. 1 side
l ¤ l
[ [
H01 H01 Compressor break down IPDU E : Vdc output error
02: Comp. 2 side
P29 P29
01: Comp. 1 side
02: Comp. 2 side ¤ l ¤ ALT Comp position detective circuit system error IPDU
H03 H03
01: Comp. 1 side
02: Comp. 2 side l ¤ l Current detect circuit system error IPDU
l l
P31 P31 — ¤ l ¤ ALT
Other indoor unit error
Indoor
H04 H04 — ¤ Comp 1 case thermo operation I/F (Group terminal unit error)
H06 H06 — l ¤ l Low pressure protective operation I/F
H07 H07 — l ¤ l Oil level down detective protection I/F
01: TK1 sensor error
H08 H08
02: TK2 sensor error
03: TK3 sensor error l ¤ l Oil level detective temp sensor error I/F
04: TK4 sensor error
Error detected by TCC-LINK central control device
H14 H14 — l ¤ l Comp 2 case thermo operation I/F Check code Wireless remote controller
01: TK1 oil circuit system error Central Outdoor Sensor block display
Oil level detective circuit error I/F Check code name Judging device
H16 H16
02: TK2 oil circuit system error
03: TK3 oil circuit system error l ¤ l Magnet switch error MG-SW
control
device
7-segment display of receiving unit
Overcurrent relay operation Overcurrent relay indication Auxiliary code Operation Timer PRE, DEF. Flash
04: TK4 oil circuit system error
L03 — — ¤ l ¤ SIM Indoor center unit duplicated Indoor C05 — — — Sending error in TCC-LINK central control device TCC-LINK
L04 L04 — ¤ ¡ ¤ SIM Outdoor line address duplicated I/F C06 — — —
—
Receiving error in TCC-LINK central control device
Batch alarm of general-purpose equipment control
TCC-LINK
General-purpose equipment
L05 — — ¤ l ¤ SIM
Duplicated indoor units with priority
(Displayed in indoor unit with priority)
I/F C12 — —
interface I/F
Differs according to error contents
L06 L06 No. of indoor units with priority ¤ l ¤ SIM
Duplicated indoor units with priority
(Displayed in unit other than indoor unit with priority)
I/F
P30 of unit with occurrence of alarm
Group control branching unit error
TCC-LINK
L07 — — ¤ l ¤ SIM Group line in individual indoor unit Indoor — — (L20 is displayed.) Duplicated central control addresses
L08 L08 — ¤ l ¤ SIM Indoor group/Address unset Indoor, I/F
L09 — — ¤ l ¤ SIM Indoor capacity unset Indoor
TCC-LINK : TOSHIBA Carriea Cominication Link.
L10 L10 — ¤ ¡ ¤ SIM Outdoor capacity unset I/F
L20 L20 — ¤ ¡ ¤ SIM Duplicated central control addresses Indoor
L28 L28 — ¤ ¡ ¤ SIM Over No. of connected outdoor units I/F
01: IPDU1 error
02: IPDU2 error
03: IPDU3 error
L29 L29 04: Fan IPDU error
05: IPDU1 + Fan IPDU error
¤ ¡ ¤ SIM No. of IPDU error I/F
Strainer
Capillary tube
40
5. CONTROL OUTLINE
5-1. Control Specifications
No. Item Outline of specifications Remarks
Remote
controller Control outline
command
STOP Air conditioner stops.
FAN Fan operation
COOL Cooling operation
DRY Dry operation
HEAT Heating operation
AUTO • Ta and Ts automatically select COOL/ Ta: Room temp.
(SHRM only) HEAT operation mode for operation. Ts: Setup temp.
2) Using the Item code 06, the setup temperature in heating Shift of suction tem-
operation can be corrected. perature in heating
operation
Setup data 0 2 3 4 6
Setup temp. correction +0°C +2°C +3°C +4°C +6°C Except while sensor of
the remote controller is
Setting at shipment controlled
(Code No. [32], “0001”)
Setup data 3
4 Automatic 1) Based on the difference between Ta and Ts, the operation Ts: Setup temp.
capacity control capacity is determined by the outdoor unit. Ta: Room temp.
41
No. Item Outline of specifications Remarks
5 Air speed selection 1) Operation with (HH), (H), (L) or [AUTO] mode is HH > H+ > H > L+ > L > UL
carried out by the command from the remote controller.
For the wireless remote controller type, (HH), (H+),
(H), (L+), (L) or [AUTO] operation is carried out.
2) When the air speed mode [AUTO] is selected, the air
speed varies by the difference between Ta and Ts.
6 Prevention of cold 1. In heating operation, the higher temperature of TC2 TCJ: Temperature of indoor
air discharge sensor and TCJ sensor is compared with temperature heat exchanger sensor
of TC1 sensor and then the lower temperature is • In D and E zones, priority
used to set the upper limit of the fan tap. is given to remote control-
• When B zone has continued for 6 minutes, the ler air speed setup.
operation shifts to C zone. • In A zone “ ” is displayed.
• In defrost time, the control point is set to +6°C.
A zone: OFF
(˚C) 36 B zone:
D Over 30˚C, below 32˚C, ULTRA LOW (LL)
34
C E C zone:
32 Over 32˚C, below 34˚C, LOW (L)
30 D zone:
Over 34˚C, below 36˚C, MED (H)
E zone: HIGH (HH)
24
B
20
A
7 Freeze prevention 1. In all cooling operation, the air conditioner operates TC1: Temperature of indoor
control as described below based upon temp. detected by heat exchanger sensor
(Low temp. release) TC1, TC2 and TCJ sensors.
• When “J” zone is detected for 5 minutes, the thermostat is forcedly off.
• In “K” zone, the timer count is interrupted, and held.
• When “I” zone is detected, the timer is cleared and the operation returns to the
normal operation.
• If forced thermo OFF by continuation of “J” zone, operation of the indoor fan in
LOW mode continues until it reaches the “I” zone.
It is rest when the following conditions are satisfied.
Reset conditions
1) TC1 > 12°C and TC2 > 12°C and TCJ > 12°C
2) 20 minutes passed after stop.
( ) value:
(˚C)
When the power supply is
TC1 TC2, TCJ turned on, the Forced
P1 I a
K
P1 10°C (5°C) –10°C
thermo becomes OFF if the
Q1
J
temperature is less than
Q1 0°C –14°C this indicated temperature.
2. In all cooling operation, the air conditioner operates as described below based
upon temp. detected by TC2 and TCJ sensors.
• When “M” zone is detected for 45 minutes, the thermostat is forcedly off.
• In “N” zone, the timer count is interrupted and held.
• When shifting to “M” zone again, the timer count restarts and continues.
• If “L” zone is detected, the timer is cleared and the operation returns to normal
operation.
Reset conditions
1) TC1 > 12°C and TC2 > 12°C and TCJ > 12°C
2) 20 minutes passed after stop.
(˚C)
L
P2 TC2, TCJ
N
Q2 P2 5°C
M Q2 –2.0°C
42
No. Item Outline of specifications Remarks
8 Recov ery control for The indoor unit which is under STOP/Thermo-OFF • Recov ery operation is
cooling oil status or which operates in [FAN] mode performs the usually performed ev ery
(Refrigerant) following controls when it receiv ed the cooling oil 2 hours.
(Refrigerant) recov ery signal from the outdoor unit.
1) Opens PMV of the indoor unit with a constant
opening degree.
2) Operates the indoor fan for approx. 3 minutes
during recov ery control and after finish of control.
9 Recov ery control for The indoor unit which is under STOP/Thermo-OFF • The indoor unit which is
heating refrigerant status or which operates in [FAN] mode performs the under thermo-OFF
(Oil) following controls when it receiv ed the heating refrigerant (COOL) status or which
(Oil) recov ery signal from the outdoor unit. operates in [FAN] mode
1) Opens PMV of the indoor unit with a constant stops the indoor fan and
opening degree. displays [ ].
2) Stop the indoor fan. • Recov ery operation is
usually performed ev ery
1 hour.
10 Compensation 1) For 3 minutes after start of operation, the operation Usually the priority is giv en
control for short is forcedly continued ev en if the unit enters in to 5 minutes at outdoor
intermittent operation Thermo-OFF condition. controller side.
2) Howev er the thermostat is OFF giv ing prior to
COOL/HEAT selection, ready for operation and
protectiv e control.
13 Display of filter sign 1) The filter sign is displayed with LC by sending the [ FILTER] goes on.
[ ] filter-reset signal to the remote controller when the
(Not prov ided to the specified time (15 0H) elapsed as a result of integra-
wireless type) tion of the operation time of the indoor fan.
∗ Separately set type 2) The integrated timer is cleared when the filter-reset
TCB-AX21E2 is signal is receiv ed from the remote controller.
prepared. In this time, if the specified time elapsed, the counted
time is reset and the LC display is deleted.
43
No. Item Outline of specifications Remarks
14 Display of <OPERATION READY> Displayed on the remote controller • < > display
[ OPERATION 1) When the following check codes are indicated No display for wireless
READY] • Open phase of power supply wiring [P05] was detected. remote controller
[ PRE-HEAT]
• There is an indoor unit that detected the indoor
overflow [P10].
• There is an indoor unit that detected the interlock alarm
[L30].
2) During Force Thermo-OFF
• [COOL/DRY] operation is unavailable because the other
indoor unit operates with [HEAT] mode.
• [HEAT] operation is unavailable because COOL priority
(SW11-bit1 of the Outdoor I/F P. C. board is ON) is set and
the other indoor unit operates with [COOL/DRY] mode.
3) The above indoor units that cannot operate stay in
Thermo-OFF status.
4) The indoor fan stops because the system performs
[Recovery operation for heating refrigerant (Oil)].
15 Selection of 1) Selection of the contents that can be operated by the remote controller at the
central control indoor unit side is possible according to setting at the central controller side.
mode 2) Setting contents
44
No. Item Outline of specifications Remarks
In all operations
(Repeats)
17 Hi POWER When you push the Hi POWER button during cooling, heating or • [Hi POWER]
operation A operation, the air conditioner will start the following operation. Display
(Wireless remote
controller specific • Cooling operation
operations) Performs the cooling operation at 1°C lower than the setting
temperature.
Only when the fan speed before the Hi POWER operation is not
high, the fan speed will be increased.
• Heating operation
Performs the heating operation at 2°C higher than the setting
temperature.
Only when the fan speed before the Hi POWER operation is not
high, the fan speed will be increased.
45
No. Item Outline of specifications Remarks
18 COMFORT When you push the COMFORT SLEEP button during cooling, • [ ] display
SLEEP operation heating or A operation, the air conditioner will start the following
(Wireless remote operation.
controller specific The fan speed display will indicate AUTO and low speed will be used.
operations)
• Cooling operation
In the operation suppression zone, where capacity is kept to the
minimum, overcooling is prevented by raising the temperature
setting by 1°C after 1 hour and by 2°C after 2 hours of operation.
The room temperature is thus regulated between the operation
suppression zone and the set temperature.
When the OFF timer is simultaneously set, 1, 3, 5 and 9 hours
appear by turns every pushing COMFORT SLEEP button and
one of them can be selected for OFF timer.
• Heating operation
In the operation suppression zone, where capacity is kept to the
minimum, overheating is prevented by lowering the temperature
setting by 1°C after 1 hour and by 2°C after 2 hours of operation.
The room temperature is thus regulated between the set
temperature and the operation suppression zone.
When the OFF timer is simultaneously set, 1, 3, 5 and 9 hours
appear by turns every pushing COMFORT SLEEP button and
one of them can be selected for OFF timer.
2˚C
1˚C
1˚C
2˚C
1 hour
1 hour 2 hours
Set temperature Operation
2 hours
suppression zone
19 PRESET operation Start the air conditioner in the operation mode which you want the • [ ] display
(Wireless remote remote controller to memorize.
controller specific 1) Push and hold the PRESET button for more than 3 seconds while
operations) the display flashes.
The mark is indicated and the setting is memorized.
• If you do not push the PRESET button within 3 seconds or if
you push another button, the memory setting is cancelled.
• Operation modes which can be memorized with the
PRESET button are MODE, Temperatures, FAN, TIMER and
Hi POWER.
46
No. Item Outline of specifications Remarks
20 QUIET operation When you push the QUIET button during cooling, • [ ] display
(Wireless remote heating, fan only or A operation, the air conditioner will
controller specific start the following operation.
operation) • The fan speed display will indicate AUTO and low
speed will be used.
21 SLEEP operation When the OFF timer is set, 1, 3, 5 and 9 hours appear
(Wireless remote by turns every pushing SLEEP button and one of them
controller specific can be selected for OFF timer.
operation)
22 Save operation 1) The function [Save operation] is not provided to the • If pushing [SAVE] button
Super Modular Multi series models. “ ” on the remote
controller, “No function” is
displayed.
47
6. APPLIED CONTROL
6-1. Indoor Unit
6-1-1. Setup of Selecting Function in Indoor Unit
(Be Sure to Execute Setup by a Wired Remote Controller)
<Procedure> Execute the setup operation while the unit stops.
TEMP. ON / OFF
5 FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
6
1 2
1 Push
SET
,
CL
, and
TEST
buttons simultaneously for 4 seconds or more.
The firstly displayed unit No. indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit is turned on.
2 Every pushing
UNIT LOUVER
button, the indoor unit numbers in the group control are successively
displayed. In this time, the fan of the selected indoor unit only is turned on.
3 Specify the item code (DN) using the setup temperature and buttons.
4 Select the setup data using the timer time and buttons.
(When selecting the DN code to “33”, change the temperature indication of the unit from “°C”
to “°F” on the remote controller.)
5 Push
SET
button. (OK if display goes on.)
• To change the selected indoor unit, return to procedure 2 .
• To change the item to be set up, return to procedure 3 .
6 Pushing
TEST
button returns the status to normal stop status.
48
Table: Function selecting item numbers (DN)
(Items necessary to perform the applied control at the local site are described.)
01 Filter display delay timer 0000 : None 0001 : 150H 0001 : 150H
0002 : 2500H 0003 : 5000H
0004 : 10000H
03 Central control address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
0099 : Unfixed
11 Indoor unit capacity 0000 : Unfixed 0001 to 0034 According to capacity type
12 Line address 0001 : No.1 unit to 0030 : No.30 unit 0099 : Unfixed
13 Indoor unit address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
14 Group address 0000 : Individual 0001 : Header unit of group 0099 : Unfixed
0002 : Follower unit of group
2A Selection of option/error 0000 : Filter input 0001 : Alarm input (Air washer, etc.) 0002 : Outside error input
input (CN80) 0002 : Outside error input (Interlock)
2E HA terminal (CN61) 0000 : Usual 0001 : Leaving-ON prevention control 0000 : Usual
select 0002 : Fire alarm input (HA terminal)
32 TA sensor selection 0000 : Body TA sensor 0001 : Remote controller sensor 0000 : Body TA sensor
49
TYPE Indoor unit capacity
Item code [10] Item code [11]
TCB-IFCB-4E2
50
n Ventilating fan control from remote controller
[Function]
• The start/stop operation can be operated from the wired remote controller when air to air heat exchanger
or ventilating fan is installed in the system.
• The fan can be operated even if the indoor unit is not operating.
• Use a fan which can receive the no-voltage A contact as an outside input signal.
• In a group control, the units are collectively operated and they can not be individually operated.
1. Operation
Handle a wired remote controller in the following procedure.
* Use the wired remote controller during stop of the system.
* Be sure to set up the wired remote controller to the header unit. (Same in group control)
* In a group control, if the wired remote controller is set up to the header unit, both header and follower
units are simultaneously operable.
1 Push concurrently +
SET
+
CL TEST
buttons for 4 seconds or more.
The unit No. displayed firstly indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit turns on.
2 Every pushing
UNIT LOUVER
button, the indoor unit numbers in group control are displayed successively.
In this time, the fan of the selected indoor unit only turns on.
4 Using the timer time or button, select the setup data. (At shipment: )
The setup data are as follows:
Setup data Handling of operation of air to air heat exchanger or ventilating fan
Available
5 Push
SET
button. (OK if display goes on.)
• To change the selected indoor unit, go to the procedure 2 ).
• To change the item to be set up, go to the procedure 3 ).
6 Pushing
TEST
returns the status to the usual stop status.
2. Wiring
Corresponds up to a relay
Relay (DC12V, procured locally) in which rated current of the
operation coil is approx. 75mA
CN32 Outside control
1 1
FAN DRIVE input of fan
2 2
(2P WHI) To terminal
Indoor control
P.C. board
Note) Determine the cable length between the
indoor control P.C. board and the relay within 2m.
51
n Leaving-ON prevention control
[Function]
• This function controls the indoor units individually. It is connected with cable to the control P.C. board of
the indoor unit.
• In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the item code 2E
is set to the connected indoor unit.
• It is used when the start operation from outside if unnecessary but the stop operation is necessary.
• Using a card switch box, card lock, etc, the forgotten-OFF of the indoor unit can be protected.
• When inserting a card, start/stop operation from the remote controller is allowed.
• When taking out a card, the system stops if the indoor unit is operating and start/stop operation from the
remote controller is forbidden.
1. Control items
1) Outside contact ON : The start/stop operation from the remote controller is allowed.
(Status that card is inserted in the card switch box)
2) Outside contact OFF : If the indoor unit is operating, it is stopped forcedly.
(Start/Stop prohibited to remote controller)
(Status that card is taken out from the card switch box)
* When the card switch box does not perform the above contact operation, convert it using a relay with b
contact.
2. Operation
Handle the wired remote controller switch in the following procedure.
* Use the wired remote controller switch during stop of the system.
1 Push concurrently
SET
+
CL
+
TEST
buttons for 4 seconds or more.
4 Push
SET
button.
5 Push
TEST
button. (The status returns to the usual stop status.)
• Wiring example
Relay (procured locally)
CN73 Note) Determine the cable length between the indoor or
1 1
outdoor control P.C. board and the relay within 2m.
EXCT 2 2
(2P plug: RED) Relay coil signal
52
n Indoor P.C. Board
MCC-1510
HA (T10)
CN61, DC 12V
Option power supply
Option output CN309, AC 200V
CN60, DC 12V
CHK
CN71, DC 5V
DISP
CN72, DC 5V
Remote controller
power LED
D203
TA sensor
CN104, DC 5V
Remote controller
CN41, DC 20V
Terminator resistor provided/not provided
Fan drive DC fan input/output Remote controller A/B switch
CN32, DC 12V CN210 SW01
53
Wall-Type P.C. Board Optional Switch/Connector Specifications
Connector Pin
Function Specifications Remarks
No. No.
Terminator resistor OFF: No terminator resistor, Setup at shipment OFF: No terminator resistor.
Bit 1
provided/Not provided ON: Terminator resistor provided Only 1 unit is ON during central control by custom only.
SW01
OFF: Remote controller A
Remote controller A/B Bit 2 Setup at shipment OFF: Remote controller A
ON: Remote controller B
2 0V (COM)
5 DC12V (COM)
1 DC12V (COM)
1 DC12V (COM) At shipment from factory, the error code “L30” generates and
optional error input to stop operation forcedly (DN:2A = 1) is
controlled (Display of protection for devices attached to outside)
Outside error input CN80 2 DC12V (COM) by setup of outside error input (DN:2A = 2) for 1 minute.
3 Filter/Option/Outside error input * Optional error input control is set up on the remote controller.
1 Check mode input This check is used for operation check of indoor unit.
CHK (The specified operation such as indoor fan “H”, drain pump
CN71
Operation check ON, etc. is executed without communication with outdoor unit
2 0V or remote controller.)
54
7. TROUBLESHOOTING
7-1. Troubleshooting Summary
1. Before troubleshooting
1) Applied models
All Super Module Multi-system type models
(Indoor unit: MMX-APXXX, Outdoor unit: MMY-MAPXXX)
2) Required tools / measuring devices
• Screwdrivers (Philips, Minus), spanner, radio pinchers, nipper, push pin for reset switch, etc.
• Tester, thermometer, pressure gauge, etc.
3) Confirmation before check (The following items are not troubles.)
1 Compressor does not operate. • Is not delayed for 3 minutes? (3 minutes after compressor-OFF)
• Is not thermostat OFF?
• Is not the fan operating or timer?
• Is not the system initially communicating?
2 Indoor fan does not work. • Is not the cold draft prevention being controlled in heating operation?
3 Outdoor fan does not rotate, or • Is not low cooling operation being controlled?
fan speed changes. • Is not a defrost operation being performed?
4 Indoor fan does not stop. • Is not after-heat elimination operation being controlled after heating operation?
5 Start/stop operation on remote • Is not auxiliary unit or remote control being operated?
controller is unavailable.
2. Troubleshooting procedure
When a trouble occurred, advance the check operation in the following procedure.
[E28]
error Check the check display on
the interface P.C. board of the
Check the check display corresponding follower unit.
Trouble on the interface P.C. board Check position or part
of the header unit. in which trouble occurred.
NOTE) While a check operation is performed, a malfunction of the microprocessor may be caused due to
condition of the power supply or the external noise.
If there is any noise source, change wires of the remote controller and signal wires to shield wires.
55
7-2. Check Method
On the remote controller (Main remote controller, Central control remote controller) and the interface P.C. board of
the outdoor unit, a check display LCD (Remote controller) or 7-segment display (on the outdoor interface P.C. board)
to display the operation is provided. Therefore the operation status can be known. Using this self-diagnosis function,
a trouble or position with trouble of the air conditioner can be found as shown in the table below.
E06 E06
No. of indoor units in which sensor
has been normally received
04 ¤ l l Decrease of No. of indoor units I/F
E16 E16
00: Capacity over
01: No. of connected units
89 ¤ l l No. of connected indoor units / Capacity over I/F
E19 E19
00: No header unit
02: Two or more header units
96 ¤ l l Outdoor header units quantity error I/F
E20 E20
01: Outdoor of other line connected
02: Indoor of other line connected
42 ¤ l l Other line connected during automatic address I/F
E26
E26 No. of outdoor units which
received signal normally
15 ¤ l l Decrease of No. of connected outdoor units I/F
E28 E28 Detected outdoor unit number d2 ¤ l l Follower outdoor error I/F
56
Check code Wireless remote controller
F15 F15 — 18 ¡ ¤ ¤ ALT Outdoor temp sensor misconnecting (TE, TL) I/F
F16 F16 — 43 ¡ ¤ ¤ ALT Outdoor pressure sensor misconnecting (Pd, Ps) I/F
H01 H01
01: Comp. 1 side
02: Comp. 2 side
IF l ¤ l Compressor break down IPDU
H03 H03
01: Comp. 1 side
02: Comp. 2 side
17 l ¤ l Current detect circuit system error IPDU
AI-NET
L20 — — 98 ¤ ¡ ¤ SIM Duplicated central control addresses
Indoor
L30 L30 Detected indoor address b6 ¤ ¡ ¤ SIM Auxiliary interlock in indoor unit Indoor
57
Check code Wireless remote controller
P04 P04
01: Comp. 1 side
02: Comp. 2 side
21 ¤ l ¤ ALT High-pressure SW detection error IPDU
P05 P05
01: Phase-missing detection
02: Phase order error
AF ¤ l ¤ ALT Phase-missing detection / Phase order error I/F
P07 P07
01: Comp. 1 side
02: Comp. 2 side
1C ¤ l ¤ ALT Heat sink overheat error
IPDU
I/F
P15 P15
01: TS condition
02: TD condition
AE ¤ l ¤ ALT Gas leak detection I/F
P19 P19 Detected outdoor unit number 08 ¤ l ¤ ALT 4-way valve inverse error I/F
0 : IGBT short
1 : Fan motor position detective
circuit error
P22 P22
3
C
: Fan motor trouble
: TH sensor temp. error
1A ¤ l ¤ ALT Outdoor fan IPDU error
Fan
IPDU
(Heat sink overheat)
D : TH sensor error
E : Vdc output error
P26 P26
01: Comp. 1 side
02: Comp. 2 side
14 ¤ l ¤ ALT G-TR short protection error IPDU
P29 P29
01: Comp. 1 side
02: Comp. 2 side
16 ¤ l ¤ ALT Comp position detective circuit system error IPDU
P31 — — 47 ¤ l ¤ ALT Other indoor unit error (Group follower unit error) Indoor
Differs according to error contents of unit with occurrence of alarm Group control follower unit error
P30 TCC-LINK
— — (L20 is displayed.) Duplicated central control addresses
58
7-3. Troubleshooting by Check Display on Remote Controller
7-3-1. In Case of Main Remote Controller (RBC-AMT32E)
1. Confirmation and check
When a trouble occurred on the air conditioner, the
check code and the indoor unit No. are displayed
on the display section of the remote controller.
The check code is displayed while the air condi-
tioner operates.
If the display disappeared, operate the air condi-
tioner and check the error based upon the following Check code Indoor unit No. in which
an error occurred
“Confirmation of error history”.
3 1
Procedure Description
SET TEST
When pushing and buttons simultaneously for 4 seconds or more, the below display appears.
If [ Service Check] is displayed, the mode enters in the error history mode.
• [01: Error history order] is displayed in CODE No. window.
1 • [Check Code] is displayed in check code window.
• [Indoor unit address with error] is displayed in UNIT No.
Every pushing temp. set / buttons, the error histories stored in the memory are displayed in order.
The numbers in CODE No. indicates CODE No. [01] (Latest) to [04] (Oldest).
2 CAUTION
CL
Do not push button because all the error histories of the indoor unit will be deleted.
TEST
<How to read>
0 1 2 3 4 5 6 7 8 9 A b C d E F H J L P
59
7-3-2. In Case of TCC-LINK Central Control Remote Controller (TCB-SC642TLE2)
ALL ZONE
ZONE
GROUP
CODE
No.
1234 UNIT No. TEST
SET DATA
SETTING R.C. No.
GROUP
SELECT ZONE
CL SET
Do not push CL button because all the alarm histories of the currently selected group are deleted.
60
7-4. Check Code and Check Position Displayed on the Remote Controller and Outdoor Unit
(7-Segment Display of Interface)
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
E01 — — — Remote Communication error between Corresponding Communication interrupted • Check remote controller inter-unit wire (A/B).
controller indoor and remote controller unit only stops. between indoor P.C. board and • Check disconnection, connector contact error.
(Detected at remote controller side) remote controller. • Check indoor power supply.
• Check indoor P.C. board error.
• Check remote controller address setup.
(When two remote controllers operate)
• Check remote controller P.C. board.
E02 — — — Remote Remote controller sending error Corresponding Signal could not be sent from • Check the communication wire of remote controller:
controller unit only stops. remote controller to indoor unit. Exchange remote controller.
E03 — — 97 Indoor Communication error between Corresponding No communication from remote • Check remote controller and communication
unit indoor and remote controller unit only stops. controller (including wireless) and adaptor wiring.
(Detected at indoor side) communication adaptor.
E04 — — 4 Indoor Indoor/outdoor communication Corresponding Indoor unit does not receive • Check power-ON order of indoor/outdoor.
unit circuit error unit only stops. communication from outdoor unit. • Check indoor address setup.
(Detected at indoor side) • Check inter-unit wiring between indoor and outdoor.
• Check outdoor end terminal resistance setup
(SW30-2).
• Check SW02 setup on the wall type P.C. board.
61
E31 E31 01: IPDU1 error CF I/F IPDU communication error All stop Communication of each IPDU (P.C. • Check connection of communication connector and
02: IPDU2 error board) in inverter box interrupted. disconnection between IPDU and I/F P.C. board.
03: IPDU1, 2 errors • Check outdoor P.C. board (I/F, IPDU, Fan IPDU) error.
63
(*1) All stop only in case of the header unit. The follower unit continues operation.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
H02 H02 01: Compressor 1 side 1d IPDU Compressor error (lock) All stop Over-current was detected several • Check compressor error.
02: Compressor 2 side MG-SW error seconds after header compressor • Check power voltage. (AC380 –10%, 415V +10%).
OCR operation had started. • Check cable of compressor and phase-missing.
• Check connector/terminal connection on IPDU P.C. board.
• Check conduction of case heater.
(Check activation error due to liquid stagnation in compressor.)
• Check outdoor P.C. board (IPDU) error.
• Check outdoor MG-SW or OCR.
H03 H03 01: Compressor 1 side 17 IPDU Current detection circuit All stop While header compressor stopped, • Check wiring of current detection circuit system.
02: Compressor 2 side system error current flowed more than the • Check outdoor P.C. board (IPDU) error.
specified current and was detected.
H04 H04 — 44 I/F Compressor 1 case All stop Compressor 1 case thermostat • Check compressor 1 case thermo circuit.
thermo operation performed protective operation. (Connector, wire, P.C. board)
• Check full opening of service valve. (Gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV41 circuit leakage.
• Check miscabling/misinstallation of SV41 and SV42.
• Check valve open status of indoor PMV.
• Check compressor error.
• Check 4-way valve error.
• Check refrigerant shortage.
H06 H06 — 20 I/F Low-pressure protective All stop Low-pressure Ps detected operation • Check full opening of service valve. (Gas and liquid side)
65
H16 H16 01: TK1 oil circuit d7 I/F Oil level detective All stop Temperature change of TK1 could • Check TK1 sensor coming-off.
system error circuit system error not be detected though compres- • Check characteristics of TK1 sensor resistance value.
02: TK2 oil circuit MG-SW error sor 1 started the operation. • Check TK1, TK2, TK3, and TK4 misconnection.
system error OCR operation
• Check operation error of SV3E valve.
03: TK3 oil circuit • Check capillary clogging of oil-equation circuit and operation error of stop valve.
system error
• Check refrigerant stagnation in compressor.
04: TK4 oil circuit
• Check MG-SW or OCR.
system error
Temperature change of TK2 could • Check TK2 sensor coming-off.
not be detected though compres- • Check characteristics of TK2 sensor resistance value.
sor 2 started the operation. • Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil equalization circuit and check stop valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Temperature change of TK3 could • Check TK3 sensor coming-off.
not be detected though compres- • Check characteristics of TK3 sensor resistance value.
sor started the operation. • Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil-equalization circuit and check valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Temperature change of TK4 could • Check TK4 sensor coming-off.
not be detected though compres- • Check characteristics of TK4 sensor resistance value.
sor started the operation, or the • Check TK1, TK2, TK3, and TK4 misconnection.
difference from other TK sensor • Check SV3E valve operation.
MG-SW : Magnet Switch changed for a constant time only
within the specified range. • Check capillary clogging of oil-equalization circuit and check valve operation.
OCR : Over-current Relay • Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
L03 — — 96 Indoor Duplicated indoor center units Corresponding There are multiple center • Check indoor address.
unit only stops. units in a group. • Check the change of remote controller connection
(Group/individual) after indoor address setup.
L04 L04 — 96 I/F Duplicated outdoor line address All stop Line address setup is • Check line address.
duplicated against the
outdoor unit in different
refrigerant pipe system.
L05 — — 96 I/F Duplicated indoor units with priority All stop Indoor units with priority • Check display of indoor unit with priority.
(Displayed on indoor unit with priority) were duplicated.
L06 L06 No. of indoor units with 96 I/F Duplicated indoor units with priority All stop Indoor units with priority • Check display of indoor unit with priority and outdoor
priority (Displayed on the unit other than were duplicated. unit.
indoor unit with priority)
L07 — — 99 Indoor Group line in individual indoor unit. Corresponding At least one indoor unit • Check indoor address.
unit only stops. connected to a group
existed in the individual
indoor units.
L08 L08 — 99 Indoor Indoor group / address unset Corresponding Address was not yet set up. • Check indoor address.
unit only stops.
[Note]
After installation, this code is displayed when the power
is firstly turned on.
L09 — — 46 Indoor Indoor capacity unset Corresponding Indoor unit capacity was Set up indoor capacity. (DN=11)
67
(TS1 condition) judgment standard temp for 10 • Check full open of outdoor service valves (gas side, liquid side).
minutes or more. • Check outdoor PMV clogging (PMV1, 2).
<TS error judgment standard • Check characteristics of TS1 sensor resistance value.
temperature> • Check 4-way valve error.
In cooling operation: 60°C or higher • Check leakage of SV4 circuit.
In heating operation: 40°C or higher
02: TD condition AE I/F Gas leak detection All stop Discharge temperature TD1 or TD2 • Check refrigerant shortage.
(TD condition) was continuously 108°C or higher • Check outdoor PMV clogging (PMV1, 2).
for 10 minutes. • Check characteristics of TD1, TD2 sensor resistance value.
• Check indoor air filter clogging.
• Check pipe clogging.
• Check SV4 circuit (Valve leakage, misinstallation)
P17 P17 — bb I/F Discharge temp TD2 All stop Discharge temperature (TD2) • Check full opening of outdoor service valves
error exceeded 115°C. (gas side, liquid side).
• Check clogging of outdoor PMV (PMV1, 2).
• Check characteristics of TD2 sensor resistance value.
• Check 4-way valve error.
• Check leakage of SV42 circuit.
• Check SV4 circuit.
(Miscabling and misinstallation of SV41 and SV42)
P19 P19 Detected 8 I/F 4-way valve operation All stop When abnormal refrigerating cycle • Error of 4-way valve error
outdoor unit No. error data was detected in heating • Check coil error and connector connection of 4-way valve.
• Check characteristics of TS1/TE1 sensor resistance value.
• Check characteristics of Pd, Ps pressure sensor output voltage.
• Check misconnection of TE1 and TL sensors.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
P20 P20 — 22 I/F High-pressure All stop Pd sensor detected 3.6MPa or more. • Check Pd pressure sensor error.
protective operation • Check full opening of service valves
(Gas side, Liquid side).
• Check outdoor fan error.
• Check outdoor fan motor error.
• Check clogging of outdoor PMV. (PMV1,2)
• Check clogging of indoor/outdoor heat exchangers.
• Check air short-circuiting in outdoor unit.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error.
(Cause of air volume decrease)
• Check valve opening of indoor PMV.
• Check miswiring of communication line between indoor
and outdoor.
• Check operation error of check valve of discharge pipe.
• Check circuit of gas balance SV4 valve.
• Check circuit of SV5 valve.
• Check refrigerant overcharge.
P22 P22 0: IGBT shortage 1A FAN- Outdoor fan IPDU error All stop (Sub-code: 0) • Check fan motor. (Interphase short-circuit)
1: Position detection IPDU • Short-circuit current was detected at start time. • Check fan IPDU error.
circuit error • Short-circuit current was detected when
3: Motor lock error checking IGBT short-circuit before start time.
70
∗ These errors are concerned to communication of remote controllers (A, B) and central system [AI-NET X, Y], and the main remote controller displays [E01], [E02], [E03], [E09], or
[E18] in some cases and displays none in other cases according to the contents.
7-4-1. Cautions When Servicing for Compressor
1. Removing wires of both compressors check output of the inverter as described below.
∗ After checking the output, when connecting the compressor lead again to the compressor terminal, check
surely there is no distortion on the fasten terminal lug. If it is loosened, caulk it with pinchers, etc and then
connect lead to the terminal.
73
7-5. Diagnosis Procedure for Each Check Code
Check code Check code name Cause of operation
[E01] / [–] Communication error between 1. Remote controller inter-unit cable error
(Current code / AI-NET) indoor and remote controller 2. Indoor power error
(Detected at remote controller side) 3. Indoor P.C. board error
4. Remote controller address setup error
5. Remote controller P.C. board error
YES
NO
NO
Is a group control operation?
YES
YES
NO
74
Check code Check code name Cause of operation
[E02] / [–] Remote controller Signal could not be sent to indoor unit.
(Current code / AI-NET) sending error Check the communication wire of the remote controller.
YES
[E03] / [97] Communication error between No communication from remote controller and
(Current code / AI-NET) indoor and remote controller communication adaptor
(Detected at indoor side)
This error is detected when the indoor unit cannot receive a signal from the remote controller.
Check communication cables of the remote controllers A and B.
As communication is impossible, this check code [E03] is not displayed on the main remote controller.
It is displayed on TCC-LINK central controller.
75
Check code Check code name Cause of operation
[E04] / [04] Indoor/Outdoor 1. Power of outdoor unit was firstly turned on.
(Current code / AI-NET) communication circuit error 2. Connection error of communication line
(Detected at indoor side) between indoor and outdoor
3. End terminal resistance setup error on
communication between indoor and outdoor
4. Address setup error
5. Switch setup error of wall type P.C. board
YES
YES
YES
YES
YES
NO
Is address setup correct? Set up address again.
YES
YES
Is there no noise, etc? Check noise, etc, and eliminate it if any.
NO
76
Check code Check code name Cause of operation
NO
YES
YES
NO
Is power of indoor turned on? Turn on power of indoor unit.
YES
NO
Did a power failure occur? Clear the check code.
YES
YES
Is there no noise, etc? Check noise, etc, and eliminate it if any.
NO
77
Check code Check code name Cause of operation
YES
Correct setup of end
YES terminal resistance.
Is inter-unit cable (U1, U2) between
indoor and outdoor short-circuited?
NO
YES
Correct
communication line.
YES NO
Is there no error on Is F400 (fuse) on
power cable to outdoor unit? I/F P.C. board opened?
Turn on power to
start operation.
YES
Is there noise source?
NO
Eliminate noise.
78
Check code Check code name Cause of operation
Using a main remote controller (RBC-AMT32E), check the setup item codes (DN code) 12, 13, and 14.
When there is no address duplication, check to the following flowchart.
Is cable connection to NO
communication line normal? Correct cable connection.
YES
YES
NO
YES
Are two remote controllers set up YES Correct setup of remote controllers as a master:
as two master remote controllers? a other. (Remote controller address connector)
NO
79
Check code Check code name Cause of operation
[E12] / [42] Automatic address 1. When indoor automatic address started, other refrigerant
(Current code / AI-NET) start error circuit system was setting automatic address.
2. When outdoor automatic address started, the indoor
automatic address was being set. (Sub-code: 02)
Sub-code: 01: Communication between indoor and outdoor 02: Communication between outdoor units
YES
YES
YES
Is connection of CN01 NO
connector on I/F P.C. board of Correct connection of connector.
header outdoor unit correct?
YES
NO
YES Set up address again after
Did a power failure occur? resetting power supply.
NO
YES
Is there no noise source? Eliminate noise.
NO
80
Check code Check code name Cause of operation
[E16] / [89] Connected indoor units 1. There are 48 or more connected indoor units.
(Current code / AI-NET) capacity over 2. Capacity over of total connected indoor units.
3. Incorrect setup of indoor/outdoor capacity
NO
Is setup of indoor unit HP correct? Correct HP setup.
YES
NO
Is total capacity of connected Set capacity of connected
indoor units within 135%? indoor units within 135% of outdoor units.
YES
For a service P.C. board, check outdoor HP setup. OK Set up outdoor HP.
(Set up jumper 9, 10, 11, and 12.) (Refer “How to exchange interface P.C. board”.)
NG
Check outdoor interface P.C. board A’ssy. (*1) Setup of no detection of capacity over
Turn SW09 Bit 2 on I/F P.C. board of
header outdoor unit to ON. (Usually OFF)
81
Check code Check code name Cause of operation
[E18] / [97/99] Communication error between 1. Regular communication between indoor header
(Current code / AI-NET) indoor header and follower and follower is unavailable.
2. Switch setup error of wall type P.C. board
YES
NO
NO
Is a group control operation?
YES
YES
YES
82
Check code Check code name Cause of operation
Are not communication lines (U1, U2) YES Connect communication line between indoor
between indoor and outdoor connected and outdoor to one unit per 1 system.
to multiple outdoor units?
NO
Is communication line between indoor and NO Connect communication line between indoor
outdoor connected to one unit per 1 system? and outdoor.
YES
[E20] / [42] Unit connected to other line When starting automatic indoor address,
(Current code / AI-NET) during automatic address a device in other line is connected.
Sub-code: 01: Connection of outdoor in other line 02: Connection of indoor unit in other line
83
Check code Check code name Cause of operation
[E23] / [15] Communication sending error 1. Inter-unit cable connection error between
(Current code / AI-NET) between outdoor units outdoor units
2. Communication connector connection error
between outdoor units, I/F P.C. board error
3. End terminal resistance setup error between
outdoor units
NO
YES
NO
YES
YES
Did power failure occur? Clear check code.
NO
YES
Is there no noise source, etc? Check and eliminate noise, etc
NO
84
Check code Check code name Cause of operation
YES
Is outdoor unit setting backup? Clear the error, and then start operation. (∗1)
NO
NO
Is main power of follower unit turned on? Turn on the main power supply.
YES
YES
YES
85
Check code Check code name Cause of operation
An error occurred on the follower unit. Check the check code of follower unit on 7-segment display on I/F P.C.
board of follower unit, and then check according to Diagnose procedure for each check code.
(How to specify the follower outdoor unit in which error occurred)
If pushing SW04 for 1 second or more under condition that [E28] is displayed on 7-segment display of the
header unit, the fan of the outdoor which stopped due to occurrence of error starts rotating. When pushing
SW05 singly, the fan operation is cleared.
Sub-code:
01: IPDU1 error 02: IPDU2 error
03: IPDU1, 2 error 04: Fan IPDU error
05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error
07: All IPDU error or communication line error between IPDU-I/F P.C. boards, or outdoor I/F P.C. board error
∗ If the fan IPDU is abnormal, be sure to check the voltage output on the fan power supply P.C. board.
YES
NO
YES
86
Check code Check code name Cause of operation
YES
YES
87
Check code Check code name Cause of operation
YES
88
Check code Check code name Cause of operation
89
Check code Check code name Cause of operation
[F15] / [18] Outdoor temp sensor 1. Misinstallation and misconnection of TE1 sensor
(Current code / AI-NET) miscabling (TE1, TL) and TL sensor
2. Resistance characteristics error of TE1 sensor
and TL sensor
3. Outdoor P.C. board (I/F) error
YES
Outdoor I/F P.C. board
TE1 sensor : CN505, Green
TL sensor : CN521, White
YES
YES
∗ Outdoor unit temperature sensor characteristics
See TE1 sensor : Characteristics-5
See TL sensor : Characteristics-2.
90
Check code Check code name Cause of operation
[F16] / [43] Outdoor pressure sensor 1. High-pressure Pd sensor and low-pressure sensor Ps
(Current code / AI-NET) miscabling (Pd, Ps) are exchanged.
2. Output voltage of each sensor is zero.
YES
* 1 Pressure (Check joint) by pressure gauge
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor itself is considered.
If 2 and 3 are different, check interface P.C. board.
YES
* Value can be confirmed by 7-segment display function on outdoor I/F P.C. board.
Pd SW01/02/03=1/1/2
Ps SW01/02/03=1/2/2
91
Check code Check code name Cause of operation
Is connection of Ps sensor NO
Correct connection of connector.
connector correct?
YES
Connector: CN500, White
YES
∗ 1 Pressure (Check joint) by pressure gauge
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor itself is considered.
If 2 and 3 are different, check interface P.C. board.
92
Check code Check code name Cause of operation
This error is detected during operation of air conditioner of IC10 non-volatile memory (EEPROM) on indoor unit
P.C. board. Replace service P.C. board.
∗ If EEPROM was not inserted when power was turned on or it is absolutely impossible to read/write EEPROM
data, the automatic address mode is repeated. In this case, [97 error] is displayed on AI-NET central controller.
(Repetition)
[F31] / [1C] Outdoor EEPROM error 1. Outdoor unit power error (Voltage, noise, etc.)
(Current code / AI-NET) 2. Outdoor I/F P.C. board error
93
Check code Check code name Cause of operation
NO
Is power voltage of outdoor unit normal?
∗ 380 – 415V ± 10%
YES
NO
YES
Is winding resistance NO
between phases of corresponding Compressor error
compressor normal? (Note 1) (Motor burning, etc.)
YES
YES
Is not it an abnormal overload? Correct cause of overload.
NO
Take off lead cable of compressor.
1. Check resistance between windings:
It is normal if there are 0.7Ω to 0.9Ω.
2. Check insulation between outdoor cabinet and terminal:
It is normal if there are 10MΩ or more.
Note 1
∗ After checking the output, when connecting the compressor
lead again to the compressor terminal, check surely there is
no distortion on the Fasten receptacle terminal. S C
If it is loosened, caulk it with pinchers, etc and then connect
lead to the terminal firmly.
Details of compressor
power connecting section
94
Check code Check code name Cause of operation
[H02] / [1d] Compressor error (Lock) 1. Outdoor unit power line error
(Current code / AI-NET) 2. Compressor circuit system error
3. Compressor error
4. Refrigerant stagnation in compressor shell
5. IPDU P.C. board error
Is power voltage of NO
outdoor unit normal? *1
*1 380–415V ± 10%
YES
NO
YES
Does OCR of MG-SW operate? Reset OCR manually. *3
NO
YES
YES
Is not it an abnormal overload? Correct cause of overload.
NO
NO NO
NO
Is compressor normal? *2 Compressor error
YES
95
Check code Check code name Cause of operation
[H03] / [17] Current detective 1. Cabling or connector connection error on IPDU P.C. board
(Current code / AI-NET) circuit system error 2. IPDU P.C. board error
YES
96
Check code Check code name Cause of operation
[H04] / [44] Compressor 1 case thermo operation 1. Case thermo circuit error
(Current code / AI-NET) 2. I/F P.C. board error
3. Service valve closed
[H14] / [44] Compressor 2 case thermo operation 4. Outdoor PMV clogging
(Current code / AI-NET) 5. SV4 valve leak, Coil misinstallation
6. 4-way valve error
7. Compressor error
8. Refrigerant shortage
YES
YES
Operation starts.
YES
NO
NO
Is compressor normal? (Note 2) Compressor error
YES (Note 2)
Check the following items mainly.
1. Existence of abnormal sound and abnormal vibration during operation at start time
2. Abnormal overheat of case during operation or stop (Never touch with hands.)
3. Current of compressor lead during operation or starting (No rapid current change)
Refrigerant shortage, (After checking there is no slogging or pipe breakage, charge refrigerant again.)
clogging, pipe breakage
97
Check code Check code name Cause of operation
YES
Are characteristics of NO
Exchange low-pressure sensor.
low-pressure sensor normal?
* 1 Pressure by pressure gauge (Check joint)
YES 2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor error is considered.
If 2 and 3 are different, check I/F P.C. board.
NO
Are SV2 and SV4 circuits normal? Correct SV2 and SV4 circuits.
Check miscabling, misinstallation and
YES connector connection.
Is not indoor unit with YES
different circuit connected? Correct cabling.
(A) Cooling
NO
(B) Heating
YES
Refrigerant shortage,
clogging, pipe deformed
98
Check code Check code name Cause of operation
YES
Check gas leak of all outdoor units YES Specify gas leak position and repair it.
in the same line and check soaked oil. (Recharging, refill oil)
No error
Correct refrigerant stagnation (∗2) Check clogging of oil return circuit YES
in compressor, from oil separator. (Capillary tube, strainer) Replace faulty part.
reset power supply, Check clogging of SV3D valve.
and start the operation.
No choke
No choke
7-segment display with
SW01/02/03=1/15/1
NO
Are all oil levels correct?
YES
Choke
Clear cause of stagnation. Check clogging of oil equalization circuit. Replace faulty part.
(∗4)
Indoor/outdoor PMV error
(Cause of refrigerant stagnation),
discharge check valve error, etc. (Note) (∗1), (∗2), (∗3) and (∗4). See page 100, 101.
(Reference) When refrigerant stagnates in compressor shell, the oil level shortage may be judged.
99
In some cases, it may be difficult to check the leakage of clogging in the following condition of refrigerant
stagnation in low ambient temperature condition.
In this case, take a longer operating time prior to check.
(Criterion: Discharge temperature of TD1 and TD2 are 60°C or higher)
(*1)
a) Leakage check for SV3A valve (For multiple outdoor unit system)
• Turn off the power supply, take off connector of SV3A valve, and then start a test operation after
power-ON.
• Check the temperature change at secondary side of SV3A valve during operation. ( in the figure.)
→ If temperature is raised, it is a leakage of SV3A valve. Replace SV3A valve.
b) Leakage check for SV3C valve
• Turn off the power supply, take off connector of SV3C valve, and then start a test operation after
power-ON.
• After operation for several minutes, check temperature at secondary side of SV3C valve.
( in the figure.)
→ If temperature is high (equivalent to discharge temperature TD), it is a leakage of SV3C valve.
Replace SV3C valve. (Even if there is leakage from SV3C valve does not occur, temperature of
SV3C valve at secondary side rises during operation. When the checked temperature is equiva-
lent to TD temperature, it is a leakage of SV3C valve. Replace SV3C valve.)
c) Clogging check for SV3B valve (For multiple outdoor unit system)
• While outdoor unit is operated, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [9], and turn on SV3A, SV3B, SV3C valves. (7-segment display [Hr] [ 3–])
• While outdoor unit is operating, check temperature change at secondary side of SV3B valve.
( in the figure.)
→ If temperature does not rise (equivalent to suction temperature), it is a clogging of SV3B valve.
Replace SV3B valve.
d) Clogging for SV3E valve
Reset the power supply.
ò
Referring to “Valve forced open/close function” of the outdoor unit, check ON/OFF operation
(Sound, coil surface temp up) of SV3E valve is performed.
ò
Start test operation in COOL or HEAT mode.
ò
After operation for several minutes, check the pipe temperature at the secondary side of SV3E valve
whether temperature changes or not.
If it is equivalent to outside temperature, clogging of SV3E is considered. ( in the figure.)
(Reference)
If SV3E valve is clogged, temperature of all TK1, TK2, TK3, and TK4 do not change.
(*2) Clogging check for SV3D valve of oil return circuit from oil separator
a) Oil return circuit
• While outdoor unit is operating, check temperature (secondary side of capillary) on oil return circuit.
(
in the figure.)
→ If temperature is low equivalent to suction temperature), a clogging of strainer of oil return circuit
or capillary is considered. Repair the clogged part.
b) Clogging check for SV3D valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [6], and turn on SV3D valve. (7-segment display [Hr] [ 3d])
• If temperature is low at secondary side of the valve or it does not change, clogging of valve, capillary,
or strainer is considered. ( in the figure.)
100
(*3) Check for solenoid valve of outdoor unit (For multiple outdoor unit system)
a) Clogging check for SV3A valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [4], and turn on SV3A valve. (7-segment display [Hr] [ 3A])
• If temperature is low at secondary side of the valve or it does not change, clogging of valve or check
valve is considered. (Q in the figure.)
b) Leakage check for SV3C valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [6], and turn on SV3C valve. (7-segment display [Hr] [ 3C])
• If temperature does not change (up), clogging of valve or strainer is considered. (R in the figure.)
(*4)
a) Clogging check for oil-equalization circuit
• Drive the outdoor unit. (Drive both compressors in the unit.)
• After driving for 10 minutes, check temperature of TK1 and TK2 sensors and temperature of oil-
equalization circuit capillary (W in the figure) were raised.
(Criterion)
TK1, TK2=Td1, Td2 temperature – Approx. 10 to 30°C
Oil-equalization capillary tubes should be higher sufficiently than outside air temperature and suction
temperature.
• If temperature is low, a malfunction of capillary, strainer, or check valve is considered.
Repair the defective parts.
High-pressure
sensor
5 Check joint
(SV2)
Oil
separator
(SV3D)
Solenoid valve
Solenoid valve (SV42)
(SV41)
6
High-pressure High-pressure
SW SW
(TD1) Sensor
(TD2)
2
Compressor 1
Compressor 2
Sensor
(Inverter)
(Inverter)
(TK3)
Strainer Strainer
(TK1) (TK2)
Oil tank
(SV3E) (TK4)
7
4
7
(SV3A)
1
Solenoid
Strainer valve
(SV3B)
101
Check code Check code name Cause of operation
Sub-code: 01: TK1 sensor error 02: TK2 sensor error 03: TK3 sensor error 04: TK4 sensor error
The detected error is an oil level detective temperature sensor error. Circuit Connector
Check disconnection of the wiring and resistance value of the sensor.
TK1 CN514 (Black)
If the sensors are normal, replace the outdoor I/F P.C. board.
TK2 CN515 (Green)
TK3 CN516 (Red)
TK4 CN523 (Yellow)
YES
Is not TK1 sensor detached? Correct installation of sensor.
NO
Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
* Characteristics-4 (TK2: CN515
TK3: CN516
TK4: CN523
)
NO
TK1 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [11] [2].
Check TK1 sensor temp approx. 10 minutes after compressor 1 has operated. Compressor 1
If low temperature continues (approximately outside temp) or temperature
does not almost change, a clogging of strainer of oil-equalization circuit,
clogging of capillary tube, or malfunction of check valve is considered.
No error Strainer
Capillary tube
TK1
102
Check code Check code name Cause of operation
YES
Is not TK2 sensor detached? Correct installation of sensor.
NO
Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
(
TK2: CN515
TK3: CN516
TK4: CN523
)
NO
YES
Does OCR of MG-SW operate? Reset OCR manually.(*2)
NO
TK2 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [12] [2].
Check TK2 sensor temp approx. 10 minutes after compressor 2 has operated.
If low temperature continues (approximately outside temp) or temperature
does not almost change, a clogging of strainer of oil-equalization circuit,
clogging of capillary, or malfunction of check valve is considered. Compressor 2
No error
Strainer
Capillary tube
TK2
*2 If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (TO2) of Comp-IPDU is correct or not.
103
Check code Check code name Cause of operation
YES
Is not TK3 sensor come off? Correct installation of sensor.
NO
Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
(TK2: CN515
TK3: CN516
TK4: CN523
)
NO
TK3 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [13] [2].
Check TK3 sensor temp approx. 10 minutes after compressor 2 has operated.
If low temperature continues (approximately outside temp) or temperature Strainer
does not almost change, a clogging of parallel capillary is considered.
No error
SV3E valve
TK3
104
Check code Check code name Cause of operation
YES
Is not TK4 sensor detached? Correct installation of sensor.
NO
Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
(TK2: CN515
TK3: CN516
TK4: CN523
)
NO
YES
YES
Does OCR of MG-SW operate? Reset OCR manually.(*2)
NO
105
Check code Check code name Cause of operation
[L03] / [96] Duplicated indoor header units There were two or more indoor header units
(Current code / AI-NET) in some remote controller group control.
1) Check the connection changing of the remote controller after the connection has been changed.
2) If the group configuration and address are normal when power has been turned on, the mode automatically
shifts to address setup mode. (Re-setup of address) → Refer to “Address setup”.
YES
Is there duplicated line address setup? Correct the line address setup.
NO
YES
[L05] / [96] Duplicated indoor units with priority 1. Two or more prior indoor units exist.
(Current code / AI-NET) (Displayed on indoor unit with priority)
This check code is displayed on the set indoor unit when setup of indoor unit with priority is duplicated.
• Priority setup with two or more units is not available. Choose one prior unit in one refrigerant circuit system.
106
Check code Check code name Cause of operation
[L06] / [96] Duplicated indoor units with priority Two or more indoor units with
(Current code / AI-NET) (Displayed on the indoor unit other than one priority are duplicated.
with priority and on the outdoor unit)
When indoor unit with priority is duplicated, this check code is displayed on the unit other than the setup indoor
unit and outdoor unit.
• As only one indoor unit with priority is valid, change the setup.
[L07] / [99] Group line in individual indoor unit The group line is connected in the
(Current code / AI-NET) individual indoor unit.
YES
There is individual indoor unit. Correct indoor group address.
NO
107
Check code Check code name Cause of operation
YES
Clear addresses.
(Refer to “Address clear”.)
Note) This code is displayed when the power is turned on at the first time after installation.
(Because the address is not yet set up)
NO
108
Check code Check code name Cause of operation
[L10] / [88] Outdoor capacity unset On the outdoor IF P.C. board for service,
(Current code / AI-NET) the model selecting jumper has not been
set up so as to match with the model.
I/F P.C. board A’ssy service for the outdoor unit is common to this series.
A setup for model selection different from that for P.C. board with trouble is necessary.
Set up a model based upon the P.C. board A’ssy exchange procedure.
NO
YES
YES
109
Check code Check code name Cause of operation
[L29] / [CF] IPDU quantity error 1. Incorrect model setup in service for I/F P.C. board
(Current code / AI-NET) 2. Communication error between IPDU, fan IPDU and I/F
3. IPDU, fan IPDU, I/F P.C. board error
Sub-code:
01: IPDU1 error 02: IPDU2 error
03: IPDU1, 2 error 04: Fan IPDU error
05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error
07: All IPDU error or disconnection of communication line between IPDU-I/F P.C. board or outdoor I/F P.C. board error
YES
NO
NO
YES
110
Check code Check code name Cause of operation
YES
NO
111
Check code Check code name Cause of operation
[P03] / [1E] Discharge temp TD1 error 1. Service valve of outdoor unit closed
(Current code / AI-NET) 2. Outdoor PMV error
3. TD sensor error
4. Refrigerant shortage, clogging of
refrigerant circuit system
5. 4-way valve error
6. SV4 circuit leakage, misinstallation
YES
YES
Are characteristics of NO
Replace TD1 sensor.
TD1 sensor resistance normal?
* Refer to Outdoor unit temperature
sensor characteristics-4.
YES
YES
SV4 circuit
1. Are not SV41 and SV42 valve NO
coils installed reversely? Correct installation of valve coil,
2. IIs there no leakage through or replace SV41 valve.
SV41 circuit?
YES
Refrigerant shortage,
clogging, pipe breakage (Check there is no pipe breakage, and then recharge the refrigerant.)
112
Check code Check code name Cause of operation
NO NO
Does high-pressure SW operate? Is circuit cabling normal? Check and correct cabling.
YES YES
NO Check parts.
Are parts of high-pressure SW normal? Failure → Replace
YES
NO
Is service valve fully opened? Open service valve fully.
YES
Reset power supply, and start a test Cooling → To B Check I/F P.C. board.
operation corresponded to the season. Heating → To C Failure → Replace
Are characteristics of NO
Replace the high-pressure sensor.
high-pressure sensor normal?
B Cooling operation
NO
NO
Is SV2 circuit normal? Repair SV2 circuit.
YES
( disconnection of wiring, etc. )
Coil error, clogging,
113
A C
NO
Is indoor NO Is connector NO
PMV normal? connection,
coil normal?
YES
YES
Repair
faulty parts.
Eliminate the
interfered causes. Are characteristics of TC2 NO
and TCJ sensor resistance
value normal?
NO YES
Is SV5 circuit normal?
Replace TC2
YES or TCJ sensor.
NO
NO Are not indoor units of different
refrigerant circuit connected? Replace PMV body.
Refrigerant overcharge,
clogging, pipe breakage,
abnormal overload condition
114
Check code Check code name Cause of operation
[P05] / [AF] Open phase, negative phase 1. Power supply open phase
(Current code / AI-NET) 2. Power supply negative phase
NO
Is power voltage normal?* Correct power line.
* 380–415V ± 10%
YES
NO
Is indoor fan normal? Check fan and fan motor.
YES
NO
NO
115
Check code Check code name Cause of operation
[P12] / [11] Indoor fan motor error 1. Fan motor connector error
(Current code / AI-NET) 2. Fan motor error
3. Indoor P.C. board error
4. Cross-flow fan bearing error
YES
NO
NO
Does cross-flow fan
rotate normally with hands?
YES
Repair bearing
of cross-flow fan.
YES
Replace indoor main P.C. board
Fan motor is normal. (MCC-1510).
116
Indoor fan starts rotating by connecting plug socket. P.C. board
CN210
[P.C. board fan motor output voltage (DC) check]
6 Blue
5 Yellow
Measure voltage between 3 pin (GND (Minus): Black) Yellow 4 White
and 5 pin (V line (Plus): Yellow) of connector CN210.
Black 3 Black
2 —
Above DC1.0V Below DV1.0V 1 Red
YES
YES
YES
NO Correct connector connection.
Is SV2 valve coil correctly connected?
(CV2: CN302)
YES
YES
YES
Is there no clogging of SV3B valve? Replace clogging parts.
NO
NO
NO
117
Check code Check code name Cause of operation
[P15] / [AE] Gas leak detection 1. Outdoor unit service valve closed
(Current code / AI-NET) TS condition (Sub-code: 01) 2. Outdoor PMV error
3. TS1 sensor error
4. Refrigerant shortage, clogging refrigerant circuit
5. 4-way valve error
6. SV4 circuit error
YES
YES
Are characteristics of NO
TS1 sensor resistance normal? Replace TS1 sensor.
* Refer to outdoor temp sensor
characteristics-2
YES
NO
Is there no leakage of NO
Repair SV41 and SV42 circuits.
SV41 and 42 valve circuits?
YES ( Coil,
disconnection of cable, etc )
valve body,
Refrigerant shortage, (Check there is no clogging and pipe breakage, and then recharge refrigerant.)
clogging, pipe breakage.
118
Check code Check code name Cause of operation
[P15] / [AE] Gas leak detection 1. Outdoor unit service valve closed
(Current code / AI-NET) TD condition (Sub-code: 02) 2. Outdoor PMV error
3. TD sensor error
4. SV4 circuit error
5. Refrigerant shortage, clogging refrigerant circuit
YES
YES
Are characteristics of NO
TD1, TD2 sensor resistance normal? Replace TD1 or TD2 sensor.
* Refer to outdoor temp sensor
characteristics-4
YES
YES
( Coil, valve body, coil installation,
disconnection of cable, etc. )
YES
( Check with miscabling check
function of outdoor unit. )
Refrigerant shortage, (Check there is no clogging and pipe breakage, and then recharge refrigerant.)
clogging, pipe breakage.
119
Check code Check code name Cause of operation
[P17] / [bb] Discharge temp TD2 error 1. Outdoor unit service valve closed
(Current code / AI-NET) 2. Outdoor PMV error
3. TD sensor error
4. Refrigerant shortage, clogging of refrigerant circuit
5. 4-way valve error
6. SV4 circuit leakage, misinstallation
YES
YES
Are characteristics of NO
TD2 sensor resistance normal? Replace TD2 sensor.
* Refer to outdoor unit
temperature sensor
YES characteristics-4.
YES
SV4 circuit
1. Are not SV41 and SV42 valve NO Correct installation of valve coil.
coils installed reversely? Replace SV42 valve.
2. Is there no leakage through
SV42 circuit?
YES
YES
( Check with miscabling check
function of outdoor unit. )
Refrigerant shortage, (Check there is no pipe breakage, and then recharge refrigerant.)
clogging, pipe breakage.
120
Check code Check code name Cause of operation
YES
YES
YES
YES
121
Check code Check code name Cause of operation
NO
Are service valves fully opened? Open service valves fully.
YES
YES
YES
Is there no fan crack or coming-off? Correct faulty parts.
NO (Connector connection, fan IPDU, fan motor, cabling)
NO
Is outdoor PMV normal? Correct faulty position.
YES (Connector connection wiring, coil mounting, valve clogging, etc)
122
C
Heating operation
Is connector
Does heating indoor fan NO connection of indoor NO
normally operate? heat exchanger fan or
fan motor normal?
YES
YES
NO
Is indoor PMV normal? Repair faulty parts.
YES
NO Are characteristics NO
Is connector connection of sensor TC2 and TCJ
coil normal? resistance normal?
YES
YES
YES
Is there a cause to
interfere operation of YES
heat exchanger of indoor unit? Eliminate the interfered causes.
1. Air filter clogging
2. Heat exchanger clogging
3. Air short circuit
NO
NO
Is SV5 circuit normal? Repair SV5 circuit.
YES
( Check with miscabling check function
of outdoor unit. )
Refrigerant overcharge,
clogging, pipe breakage,
abnormal overload condition
123
Check code Check code name Cause of operation
Sub-code:
0 ∗ : IGBT short circuit 1 ∗ : Position detect circuit error
3 ∗ : Motor lock error 4 ∗ : Motor current error detected
C ∗ : TH sensor error (Heat sink overheat) D ∗ : TH sensor error
E ∗ : Vdc error
YES
YES
Is not outdoor fan motor locked? Replace motor.
NO
YES
YES
Is sub-code of outdoor I/F P.C. board [0d]? Replace fan IPDU.
NO
NO
124
Check code Check code name Cause of operation
[P26] / [14] G-Tr short-circuit protection error 1. Outdoor unit power error
(Current code / AI-NET) 2. IPDU error/Cable connection error
3. Compressor error
4. IPDU P.C. board error
NO
Is power voltage of outdoor unit normal? Correct power line.
YES
YES
NO
Is compressor normal? Replace compressor.
YES
YES
125
Check code Check code name Cause of operation
YES
YES
Is not grounded? Compressor error → Replace
NO
NO
YES
Is not winding opened? Compressor error → Replace
NO
[P31] / [47] Other indoor error Other indoor unit in the group is abnormal.
(Current code / AI-NET) (Group follower unit error)
When the header unit of the group detected [E03, L03, L07, L08 error], the follower unit of the group displays
[P31] error and stops. There are no check code display and alarm record of the main remote controller.
126
Check code Check code name Cause of operation
[–] / [97] AI-NET communication line error AI-NET communication line error
(Current code / AI-NET)
YES
YES
YES
NO
NO
YES
Did a block-out occur? Clear check code.
NO
NO
YES
Is there no noise etc.? Eliminate noise, etc.
NO
YES
Can be the
Does the network adaptor NO indoor unit normally NO Check indoor P.C. board.
P.C. board LED (D01) turn on? controlled from the main Failure → Replace
remote controller?
YES
YES
Check power transformer of the
network adaptor P.C. board (MCC-1401).
Failure → Replace
127
7-5-1. Indoor Unit
n Temperature sensor characteristics
20
Characteristic-1
Indoor TA sensor
Resistance [kΩ]
10
0 10 20 30 40 50
Temperature [˚C]
200
Characteristic-2 20
Resistance [kΩ] (10˚C or lower)
100 10
50 5
0 0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Temperature [˚C]
128
8. CONFIGURATION OF CONTROL CIRCUIT
8-1. Indoor Controller Block Diagram
8-1-1. Case of Main (Sub) Remote Controller Connected
Key switch
CPU CN2 Function setup
CN1 CPU
Display part DC5V Key switch
LED
Power circuit
Secondary battery
Remote controller DC5V
communication circuit *2
Power circuit
Indoor unit
#1 A B
A B A B
Main P.C. board
(MCC-1510)
DC20V Remote controller
communication circuit
Central control U3
remote controller Central control EEPROM
(Option) *1 communication circuit
U4 Sensor display TA sensor
P.C. board DC5V
(MCC-5044)
TC sensor Same Same
CPU as left as left
Sensor LED Driver
part Driver TCJ sensor
HA
Outside output
Start/Alarm/Ready Remote
Thermostat ON controller
COOL/HEAT/FAN A/B setup
Louver
motor
BUS U1U2 U1U2
DC12V
Communication
circuit L N L N
Fan motor
control circuit
Indoor
fan motor Power AC synchronous Power Power
DC280V circuit signal input circuit supply supply
Outdoor Outdoor
unit unit
L N U1 U2
129
8-1-2. Case of Wireless Remote Controller Kit Connected
Indoor unit
#1 A B
A B A B
Main P.C. board (MCC-1510)
DC20V Remote controller
communication circuit
Central control U3
remote controller Central control EEPROM
(Option) *1 communication circuit
U4 Sensor display TA sensor
P.C. board DC5V
(MCC-5044)
TC sensor
CPU Same Same
Sensor LED as left as left
part Driver
Driver TCJ sensor
HA
Outside output
Start/Alarm/Ready Remote
Thermostat ON controller
COOL/HEAT/FAN A/B setup
Louver
motor BUS U1U2 U1U2
DC12V Communication
circuit L N L N
Fan motor
control circuit
Indoor AC synchronous
fan motor Power Power Power
circuit signal input circuit supply supply
DC280V
Outdoor Outdoor
unit unit
L N U1 U2
L N
Max. 8 units are connectable. Power supply U2
*1 In group connection, mount the central control 1Ø 220 – 240V, 50Hz Outdoor unit
remote controller to group header unit. 1Ø 220V, 60Hz U1
130
9. HOW TO REPLACE MAIN PARTS
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the main power supply switch or breakers are not turned off.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a test
run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the
circuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit board
may result in electric shocks.
131
9-1. Indoor Unit
No. Part name Procedures Remarks
Front panel
Push
4 screws
4 hooks
132
No. Part name Procedures Remarks
<Cautions in reassembling>
Mount the electric parts box to the main unit
in the reverse order to the removing procedure.
Determine the sensor positions and lead
wire drawing as same as those before
Clamp base
removing according to the figure.
PMV connector
Binding band
133
No. Part name Procedures Remarks
110 mm
M
or more
AX
M
AX
16
0
15
0
134
No. Part name Procedures Remarks
<AP0243 to AP0153>
4) Remove 2 fixing screws on the heat
exchager fixing holder to separate the
heat exchager from the back body. Screw
<AP0243 to AP0153>
Screw
<AP0123 to AP0073>
5) Remove 4 fixing screws on the heat Screws
exchager fixing holder to separate the
heat exchager from the back body.
<AP0123 to AP0073>
Screw
135
No. Part name Procedures Remarks
2 screws
Bearing base
<Caution at assembling>
• If the bearing is out from the housing,
push it into the specified position and
then incorporate it in the main body. Bearing
136
No. Part name Procedures Remarks
Set screw
2 screws 2 screws
on motor cover on motor band
137
No. Part name Procedures Remarks
5.0mm
138
10. REPLACEMENT OF SERVICE INDOOR P.C. BOARD
<Replacement procedure>
CASE 1
Before replacement, power of the indoor unit can be turned on and the setup data can be readout
by the wired remote controller.
CASE 2
Before replacement, the setup data can not be read out by the wired remote controller.
Replace service P.C. board & power ON (see H2 in Page 140, 141)
ò
Write the data such as “option input selection” setup to EEPROM (see H3 in Page 142)
(According to the customers’ information)
ò
Power reset
139
] button, the indoor unit address in the group are displayed successively. 2
UNIT LOUVER
2. Every pushing [Unit, Louver
Specify the indoor unit No. to be replaced.
3. Using the set temperature / buttons, the CODE No. (DN) can be moved up and down one by one. 3
4. First change the CODE No. (DN) from to . (Setting of filter sign lighting time)
Make a note of the set data displayed in this time.
5. Next change the CODE No. (DN) using the set temperature / buttons.
Also make a note of the set data.
6. Repeat item 5. and made a note of the important set data as shown in the below table.
∗ to )) are provided in the CODE No. (DN). On the way of operation, DN No. may skip.
TEST
7. After finishing making a note, push button to return to the usual stop status. 4
(Approx. 1 minute is required to be able to use the remote controller.)
CODE No.
DN Contents
TEMP. ON / OFF
11 Indoor unit capacity
FILTER
2
RESET TEST SET CL SWING/FIX UNIT LOUVER
14 Group address
140
C) In case that power of the indoor units cannot be turned in individually. (CASE 2 )
a) Remove all CN41 connectors of the indoor units in the same group except those of the exchanged
indoor unit.
b) Turn on power of the indoor units and proceed to H3.
∗ After H3 operation has finished, be sure to return the temporarily removed group wire or CN41
connector to the original connection.
Indoor unit P.C. board Indoor unit Service P.C. board of the unit to be changed
(Case 1)
A B A B A B
× Remove the group wire of the
Group wire terminal blocks A and B of the
Remote changed indoor unit, and then
controller install the remote controller only.
Indoor unit P.C. board Indoor unit Service P.C. board of the unit to be changed
CN41
(Case 2)
A B A B A B
Group wire
Remote
Remove CN41 connectors of the indoor units other controller
than the units to be changed in the same group.
<MCC-1510>
SW02
SW01 1 ON
2
ON 2
1
IC10
EEPROM (IC10)
141
H3 3 Writing of the setup contents to EEPROM
(The contents of EEPROM installed on the service P.C. board have been set up at shipment from the factory.)
SET CL TEST
1. Push , and buttons of the remote controller at the same time for 4 seconds or more. 1
(Corresponded with No. in Remote controller as shown below picture) (The UNIT No. is displayed.)
In this time, the CODE No. (DN) is displayed.
The fan of the indoor unit operates and the flap starts swinging if any.
2. Using the set temperature / buttons, the CODE No. (DN) can be moved up and down one by one. 2
3. First set the capacity of the indoor unit.
(Setting the capacity writes the data at shipment from the factory in EEPROM.)
1) Using the set temperature / buttons, set to the CODE No. (DN). 2
2) Using the timer time / buttons, set the capacity. 3
(For example, 0005 for MMK-AP0123H) Refer to the attached table.
SET
3) Push button. (OK when the display goes on.) 4
TEST
4) Push button to return to usual stop status. 5
(Approx. 1 minute is required to start handling of the remote controller.)
4. Next write the contents that have been written at the installation such as the address data into EEPROM.
Repeat the above procedure 1.
5. Using the set temperature / buttons, set to the CODE No. (DN). 2
(Setup of lighting time of filter sign)
6. The contents of the displayed setup data in this time should be agreed with the contents in the previous
memorandum in H1.
1) If data disagree, change the displayed setup data to that in the previous memorandum by the timer time
SET
/ buttons, and then push button. (OK when the display goes on.)
2) There is nothing to do when data agrees.
7. Using the set temperature / buttons, change the CODE No. (DN).
As same as the above 6., check the contents of the setup data and then change them to data contents in
the previous memorandum in H1.
8. Then repeat the procedure 6. and 7.
TEST
9. After completion of setup, push button to return the status to the usual stop status. 5
In a group operation, turn off the power supply once, return the group wires between indoor units and CN41
connectors as before, and then turn on power of all the indoor units.
(Approx. 1 minute is required to be able to use of the remote controller.)
∗ to )) are provided in the CODE No. (DN). On the way of operation, DN No. may skip.
SET
When data has been changed by mistake CL
and button has been pushed, the data can be returned to
the data before change by pushing button if the CODE No. (DN) was not yet changed.
CODE No.
SET DATA SETTING
UNIT No.
R.C. No.
TEMP. ON / OFF
FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
4
1
142
CODE No. table (Please record the objective unit data at field)
0001∗ Invalid
0001 MMK-AP0073H
0003 MMK-AP0093H
0005 MMK-AP0123H
0007 MMK-AP0153H
0009 MMK-AP0183H
0011 MMK-AP0243H
143
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit
Model: MMK-AP0073H, MMK-AP0093H, MMK-AP0123H
207
201 238 208
236 225 220
223
234 232
217
209 205
233
210
Location Location
Part No. Description Part No. Description
No. No.
144
Indoor Unit (Part-E)
Model: MMK-AP0073H, MMK-AP0093H, MMK-AP0123H
406
408
407
405
403
404
402
401
Location Location
Part No. Description Part No. Description
No. No.
145
11-2. Indoor Unit
Model: MMK-AP0153H, MMK-AP0183H, MMK-AP0243H
207 220
221 208
206
230 204, 225 226, 227
239
223 201
219 211
218
202
216, 231 212
A
228, 229 213
Detail Drawing A
224 203
222
215
214
235
234
205
209
233
217
232
210
Location Location
Part No. Description Part No. Description
No. No.
146
Indoor Unit (Part-E)
Model: MMK-AP0153H, MMK-AP0183H, MMK-AP0243H
406
408
407
405
403
404
402
401
Location Location
Part No. Description Part No. Description
No. No.
147
11-3. Indoor Unit
Model: MMK-AP0073H-IN, MMK-AP0093H-IN, MMK-AP0123H-IN
207
225 201 238 208
236 220
223
204 211
219
203
242
237
241 202
206 240
222
224
215
235
A
234 232
217
209 205
233
210
Location Location
Part No. Description Part No. Description
No. No.
148
Indoor Unit (Part-E)
Model: MMK-AP0073H-IN, MMK-AP0093H-IN, MMK-AP0123H-IN
406
408
407
405
403
404
402
401
Location Location
Part No. Description Part No. Description
No. No.
149
11-4. Indoor Unit
Model: MMK-AP0153H-IN, MMK-AP0183H-IN, MMK-AP0243H-IN
207 220
221 208
206
230 204 225 226, 227
223 201
219 211
218
202
216, 231 212
A
228, 229 213
Detail Drawing A
224 203
222
215
214
235
234
205
209
233
217
232
210
Location Location
Part No. Description Part No. Description
No. No.
150
Indoor Unit (Part-E)
Model: MMK-AP0153H-IN, MMK-AP0183H-IN, MMK-AP0243H-IN
406
408
407
405
403
404
402
401
Location Location
Part No. Description Part No. Description
No. No.
151
TOSHIBA CARRIER (THAILAND) CO., LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.