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Service Manual: MMK-AP0073H (IN) MMK-AP0093H (IN) MMK-AP0123H (IN) MMK-AP0153H (IN) MMK-AP0183H (IN) MMK-AP0243H (IN)

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FILE NO.

SVM-09059

SERVICE MANUAL

<High Wall Type>

MMK-AP0073H (IN)
MMK-AP0093H (IN)
MMK-AP0123H (IN)
MMK-AP0153H (IN)
MMK-AP0183H (IN)
MMK-AP0243H (IN)
• This Service Manual describes contents of the new High Wall indoor unit.
For the outdoor unit, refer to the Manual with FILE NO. A03-009, A05-004, A05-015.
• The service parts will be supplied by TCTC.

PRINTED IN JAPAN, Dec.,2008 ToMo


CONTENTS
SAFETY CAUTION ............................................................................................ 3

1. CONSTRUCTION VIEWS (EXTERNAL VIEWS)......................................... 8

2. WIRING DIAGRAM ..................................................................................... 9

3. PARTS RATING ........................................................................................ 10

4. REFRIGERATING CYCLE DIAGRAM ...................................................... 40

5. CONTROL OUTLINE ................................................................................ 41

6. APPLIED CONTROL ................................................................................ 48

7. TROUBLESHOOTING .............................................................................. 55

8. CONFIGURATION OF CONTROL CIRCUIT .......................................... 129

9. HOW TO REPLACE MAIN PARTS.......................................................... 131

10. REPLACEMENT OF SERVICE INDOOR P.C. BOARD .......................... 139

11. EXPLODED VIEWS AND PARTS LIST .................................................. 144

2
SAFETY CAUTION
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents,
and keep them.

WARNING
Before troubleshooting or repair work, check the earth wire is connected to the earth
terminals of the main unit, otherwise an electric shock is caused when a leak occurs.
Check earth wires. If the earth wire is not correctly connected, contact an electric engineer for rework.

Do not modify the products.


Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.
Prohibition of modification.

For spare parts, use those specified (∗ ∗).


If unspecified parts are used, a fire or electric shock may be caused.
Use specified parts. ∗: For details, refer to the parts list.

Before troubleshooting or repair work, do not bring a third party (a child, etc.) except
the repair engineers close to the equipment.
It causes an injury with tools or disassembled parts.
Do not bring a child
close to the equipment. Please inform the users so that the third party (a child, etc.) does not approach the equipment.

Connect the cut-off lead cables with crimp contact, etc, put the closed end side
upward and then apply a water-cut method, otherwise a leak or production of fire is
Insulating measures caused at the users’ side.

When repairing the refrigerating cycle, take the following measures.


1) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire
before work; otherwise the oil mixed with refrigerant gas may catch fire.
2) Do not use a welder in the closed room.
No fire When using it without ventilation, carbon monoxide poisoning may be caused.
3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may
catch the inflammables.

Check the used refrigerant name and use tools and materials of the parts which
match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a
position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the
service port is changed from one of the former R22.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the
refrigerating cycle and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in
the refrigerating cycle changes resulted in change of air conditioner characteristics or
refrigerant over the specified standard amount is charged and an abnormal high pressure is
applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Refrigerant Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute
vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time,
never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant
or air other than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the
refrigerating cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak.
If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire
such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recover-
ing device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious
accident such as breakage or injury is caused.

3
WARNING
After repair work, surely assemble the disassembled parts, and connect and lead the
removed cables as before. Perform the work so that the cabinet or panel does not
catch the inner cables.
Assembly/Cabling If incorrect assembly or incorrect cable connection was done, a disaster such as a leak or
fire is caused at user’s side.

After the work has finished, be sure to use an insulation tester set (500V megger) to
check the resistance is 2MW or more between the charge section and the non-charge
metal section (Earth position).
Insulator check If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s
side.

When the refrigerant gas leaks during work, execute ventilation.


If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the
refrigerant and the closed room full with gas is dangerous because a shortage of oxygen
Ventilation occurs. Be sure to execute ventilation.

When checking the circuit inevitably under condition of the power-ON, use rubber
gloves and others not to touch to the charging section.
If touching to the charging section, an electric shock may be caused.
Be attentive
to electric shock

When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down
and tighten the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking
stove though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant
such as a multi air conditioner in a sub-room, it is necessary that the density does
Compulsion not the limit even if the refrigerant leaks.
If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is
caused.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric
shock or fire is caused.

After repair work has finished, check there is no trouble.


If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off
the power breaker.

After repair work (installation of front panel and cabinet) has finished, execute a test
Check after rerair
run to check there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the
front panel and cabinet.

Check the following items after reinstallation.


1) The earth wire is correctly connected.
2) The power cord is not caught in the product.
Check after reinstallation 3) There is no inclination or unsteadiness and the installation is stable.
If check is not executed, a fire, an electric shock or an injury is caused.

CAUTION
Be sure to put on gloves (*) and long-sleeved shirt during repair work.
If not putting on gloves, an injury may be caused with the parts, etc.
(∗) Heavy gloves such as work gloves
Put on gloves

When the power was turned on, start to work after the equipment has been
sufficiently cooled.
As temperature of the compressor pipes and others became high due to cooling/heating
Cooling check operation, a burn may be caused.

4
• New Refrigerant (R410A)
This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant


The pressure of R410A is high 1.6 times of that of the former refrigerant (R22).
Accompanied with change of refrigerant, the refrigerating oil has been also changed.
Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into
the refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.
If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident.
Use the tools and materials exclusive to R410A to purpose a safe work.

2. Cautions on Installation/Service
(1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those
of the former refrigerant in order to prevent mixture of them.
(2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools
which are specified for R410A.
(3) In the installation time, use clean pipe materials and work with great attention so that water and
others do not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.
Use the clean pipes.
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
(4) For the earth protection, use a vacuum pump for air purge.
(5) R410A refrigerant is azeotropic mixture type refrigerant.
Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the
refrigerant changes and then characteristics of the air conditioner change.)

3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used.
It is necessary to select the most appropriate pipes to conform to the standard.
Use clean material in which impurities adhere inside of pipe or joint to a minimum.

(1) Copper pipe

<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe
without seam” and one with bonded oil amount 40mg/10m or less.
Also do not use crushed, deformed, discolored (especially inside) pipes. (Impurities cause clogging of
expansion valves and capillary tubes.)

<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.

(2) Joint
The flare joint and socket joint are used for joints of the copper pipe.
The joints are rarely used for installation of the air conditioner.
However clear impurities when using them.

5
4. Tools
(1) Required Tools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of
capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air
air conditioner installation conditioner installation
No. Used tool Usage
Existence of Whether Whether new equipment
new equipment conventional equipment can be used with
for R410A can be used conventional refrigerant

 Flare tool Pipe flaring Yes ∗(Note 1) Yes

Copper pipe gauge for Flaring by conventional


‚ adjusting projection margin flare tool
Yes ∗(Note 1) ∗(Note 1)

ƒ Torque wrench Connection of flare nut Yes No No

„ Gauge manifold
Evacuating, refrigerant
Yes No No
… Charge hose
charge, run check, etc.

† Vacuum pump adapter Vacuum evacuating Yes No Yes

‡ Electronic balance for


refrigerant charging
Refrigerant charge Yes Yes Yes

ˆ Leakage detector Gas leakage check Yes No Yes

‰ Charging cylinder Refrigerant charge (Note 2) No No

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)


In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
1) Vacuum pump
Use vacuum pump by attaching vacuum pump adapter.
2) Torque wrench 8) Spanner or Monkey wrench
3) Pipe cutter 9) Hole core drill
4) Reamer 10) Hexagon wrench (Opposite side 4mm)
5) Pipe bender 11) Tape measure
6) Level vial 12) Metal saw
7) Screwdriver (+, –)

Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester
2) Thermometer 4) Electroscope

6
5. Recharge of Refrigerant
When recharge of the refrigerant is required, charge the new refrigerant with the specified amount in
the procedure as described below.

Recover the refrigerant and check there is no refrigerant in the


equipment. When the pressure has lowered until indication of the
compound gauge pointed -0.1MPa (–76cmHg), open fully the
handle Low and turn off the power of vacuum pump.
Connect the charge hose to the packed valve service ports at gas
side, liquid side, and balance side of the outdoor unit.
Leave it as it is for 1 to 2 minutes and check the indicator of
the compound gauge does not return.
Connect the charge hose to vacuum pump adaptor.

Set the refrigerant cylinder on the electron balance, connect


Open the packed valves of the balance pipe fully at liquid and gas the charge hose to connecting ports of the cylinder and the
sides, and then return the valve at gas side a little to the closed side. electron gauge, and then charge the liquid refrigerant from the
service port at liquid side. (Shield with the gauge manifold so
that refrigerant does not flow to gas side.)
Open fully PMV of the outdoor unit. (Charge the refrigerant as below.)
• Turn on power of the outdoor unit.
• Short CN30 on I/F P.C. board of the outdoor unit.
• Turn off power of the outdoor unit within 2 minutes after short-circuiting. Low- High-
pressure gauge pressure gauge

Connected to
Open fully the handle Low of the gauge manifold, and then turn on indoor unit Valve fully closed
(gas side) VL VH Gauge
the power of vacuum pump for vacuuming. manifold
Main Center unit
pipe
Brazed
Service Reducing
port Ø6.4 valve
Fully Copper pipe
1) Never charge the refrigerant over the specified amount. tightened
2) Do not charge the additional refrigerant. Service port
If charging refrigerant additionally when refrigerant gas Ø6.4
leaks, the refrigerant composition in the refrigerating Valve fully closed Copper pipe
cycle changes resulted in change of air conditioner (liquid side)
Nitrogen
characteristics or refrigerant over the specified standard Connected to other gas
amount is charged and an abnormal high pressure is terminal units
applied to the inside of the refrigerating cycle resulted in
cause of breakage or injury. 4mm-hexagonal wrench is required.

1) Set the equipment so that liquid refrigerant can be charged.


2) When using a cylinder with siphon pipe, liquid can be charged without inversing the cylinder.

[ Cylinder with siphon ] [ Cylinder without siphon ]


Gauge manifold Gauge manifold Siphon
OUTDOOR unit OUTDOOR unit

cylinder
Refrigerant
Refrigerant
cylinder

Electronic Electronic R410A refrigerant is consisted with HFC mixed refrigerant.


balance balance
Therefore if the refrigerant gas is charged, the composition
of the charged refrigerant changes and characteristics of
the equipment changes.

6. Environment
Use “Vacuum pump method” for an air purge (Discharge of air in the connecting pipe) in installation time.
• Do not discharge flon gas into the air to protect the earth environment.
• Using the vacuum pump method, clear the remained air (Nitrogen, etc.) in the unit. If the air remains, the pres-
sure in the refrigerating cycle becomes abnormally high and an injury and others are caused due to burst.

7
1. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
1-1. Indoor Unit
Model: MMK-AP0073H (IN), MMK-AP0093H (IN), MMK-AP0123H (IN),
MMK-AP0153H (IN), MMK-AP0183H (IN), MMK-AP0243H (IN)
1050

Front panel Air filter Air inlet 228


320
73.5

73.5
7

7
50 Heat exchanger 50

Knock out system Knock out system

50

204
72 78
Installation plate hanger

132 568 200 150 56 24


Wireless remote controller

163
82 26

Remote controller holder


Installation plate hanger

Connecting pipe (0.39m) Drain hose Connecting pipe (0.44m)


(07, 09, 12 series; 9.5mm (0.5mm) (07, 09, 12 series; 6.4mm
15, 18 series; 12.7mm 15, 18 series; 6.4mm
24 series; 15.9mm) 24 series; 9.5mm)

132 786 132


235 235
215 215
Hanger
85 23
320
40

40

Hanger Hanger
47 215.5 262.5 262.5 153.5 109

Center line Instrallation plate outline

8
2. WIRING DIAGRAM
Model: MMK-AP0073H (IN), MMK-AP0093H (IN), MMK-AP0123H (IN),
MMK-AP0153H (IN), MMK-AP0183H (IN), MMK-AP0243H (IN)

Pulse motor valve Louver motor

Fan
motor
BLK
5 4 3 2 1
F

BRW

ORN
RED

RED
BLU

WHI

BLU

WHI

WHI
YEL

YEL

BLK

YEL
YEL
YEL
YEL
GRN & YEL
Heat S
HBS 6 5 4 3 2 1 6 5 4 3 1 6 5 4 3 2 Outdoor unit
exchanger CN22 1 2 3 4 5 6 5 4 3 2 1 6 5 4 3 1 6 5 4 3 2 1 1 2
U1 U1
CN50 CN82 CN210 CN44 CN40 1 1 BLU
(WHI) (BLU) (WHI) (BRW) (BLU) 2 2 BLU U2 U2
F301, Fuse
T3.15A
CN41 3 3 BLK B
CN67 (BLU) 2
250V~
(BLK) 1 1 WHI A
RED DC15V
1 1
+ Power DC0V
WHI 3 3 supply DC12V
circuit DC7V Heat exchanger sensor
5 (TC1)
1 1 BLK
CN100 2
(BRW)
3 3 BLK
Heat exchanger sensor
(TC2)
1 1 BLK
CN101
(BLU) 2 2 BLK
Control P.C. board
CN103 1
CN81 CN213 for indoor unit (GRN) 2 TF
(BLK) (WHI) (MCC-1510) Heat exchanger sensor
(TCJ)
BLK WHI BLK
CN309 1 3 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 CN102 1 1
(YEL) 1 2 3 4 5 2 3 4 7 8 9 10 (YEL) 2 2 BLK
Thermo sensor 1 2
BRW

GRY
PNK
WHI

BLU
BLU
BLU

BLU
BLU
BLU
WHI
YEL

(TA) 1 2
CN32 CN61 CN60 CN80 CN104 1 1 BLK CN1
(WHI) (YEL) (WHI) (GRN) (WHI) 2 2 BLK (WHI)

1 2 3 4 5 8 7 6 5 4 3 2 1 2 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 Wired
1110 9 8 7 6 5 4 3 2 1 Fan 1 2 3 4 5 6 Option PNL/EMG remote controller
drive (Sold separately)
Infrared rays receive
Flow selector unit and Indication parts
(Sold separately) (MCC-5044)
1 2 3 4 HA

GRN & YEL


R(L) S(N)

Power supply
Color identification
single phase
220–240V, 50Hz BRW : BROWN
220V, 60Hz RED : RED
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
1. indicates the terminal block. PNK : PINK
Letter at inside indicates the terminal number. ORN : ORANGE
GRN & YEL : GREEN & YELLOW
2. A dotted line and broken line indicates the wiring at site. GRN : GREEN
3. indicates the control P.C. board.

9
3. PARTS RATING
3-1. Parts Rating
No. Parts Name Type Specications

ICF-340-30-4
1 Fan motor (for indoor) Output (Rated) 30W, 280-340V DC
MF-340-30-1RT

2 Grille motor MP24Z3T Output (Rated) 1W, 16 poles DC

3 Thermo. Sensor (TA sensor) 318mm 10kΩ at 25°C

4 Heat exchanger sensor (TC1 sensor) Ø4,600mm 10kΩ at 25°C

5 Heat exchanger sensor (TC2 sensor) Ø6,800mm 10kΩ at 25°C

6 Heat exchanger sensor (TCJ sensor) Ø6,800mm 10kΩ at 25°C

7 PMV motor EDM-MD12TF 12V DC

3-2. Name of Each Part


Model: MMK-APXXX3H

Air outlet / Louver Air inlet grille


Change the direction of the air to be Air in the room is sucked from here.
discharged according to cool/heat mode.

Air filter Earth screw


Removes dirt or dust. Earth screws are provided
(Provided in the air inlet grille) in the electric parts box.

10
3-3. Parts Name of Remote Controller
n Display section
In the display example, all indicators are displayed for the explanation.
Display
In reality only, the selected contents are indicated. section
• When turning on the main power switch and leak breaker at the first
TEMP. ON / OFF
time, SETTING flashes on the display part of the remote controller.
• While this display is flashing, the model is being automatically TIMER SET FAN MODE
Operation
confirmed. TIME SAVE VENT
section
Accordingly, wait for a while after SETTING display has disappeared, and FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER

then use the remote controller.

This remote controller can control


the operation of Max. 8 indoor units.
9 20 19
8
2
1
3 10
4 17
5
6 11
15 16
7 12
18 13
14
1 SETTING display 8 Louver position display
Displayed during setup of the timer etc. (4-way Air Discharge Cassette,
2-way Air Discharge Cassette,
2 Operation mode select display 1-way Air Discharge Cassette, Under Ceiling
The selected operation mode is displayed. and High Wall Type only (2H. 3H))
Displays louver position.
3 CHECK display
Displayed while the protective device works or 9 SWING display
a trouble occurs. Displayed during up/down movement of the louver.
4 Timer time display 10 Set up temperature display
Time of the timer with H mark is displayed. The selected set up temp. is displayed.
(When a trouble occurs, the check code is
displayed.) 11 Remote controller sensor display
Displayed while the sensor of the remote
5 Timer SET IN setup display controller is used.
When pushing the Timer SET IN button, the
display of the timer is selected in order of 12 PRE-HEAT display (Heat-pump model only)
[OFF] → [OFF] repeat OFF timer → Displayed when the heating operation starts or
[ON] → No display. defrost operation is carried out.
6 Filter display While this indication is displayed, the indoor fan
stops or the mode enters in LOW.
If “FILTER ” is displayed, clean the air filter.

7 TEST run display


13 No function display
Displayed if there is no function even if the
Displayed during a test run. button is pushed.

11
9 20 19
8
2
1
3 10
4 17
5
6 11
15 16
7 12
18 13
14

14 Air volume select display 19 Unit Number display


The selected air volume mode is displayed. Unit number of the indoor unit selected with
(AUTO) (HIGH) the unit select button or abnormal indication
of the indoor/outdoor unit.
(MED.) (LOW)

15 Louver Number display


20 Central control display
(exapmle:01, 02, 03, 04) Displayed when the air conditioner is used
under the central control in combination with
16 Operation ready display a central control remote controller.
Displayed when cooling or heating operation In case the remote controller is disabled by
is impossible because the outdoor tempera- the central control system, flashes.
ture goes out of the operable range. The button operation is not accepted.
17 Mode select control display Even when you push ON/OFF, MODE, or
TEMP. button, the button operation is not
Displayed when pushing “Operation mode
accepted.
select ” button while the operation mode is
(Settings made by the remote controller vary
fixed to heating or cooling by the system
with the central control mode.
manager of the air conditioner.
For details, refer to the Owner’s Manual of the
18 Louver lock display central control remote controller.)
(4-way Air Discharge Cassette Type
2H series only)
Displayed when there is a louver-locked unit
in the group (including 1 indoor unit by 1
outdoor unit).

12
n Operation section
Push each button to select a desired operation.
• The details of the operation needs to be set up once, afterward, the air conditioner can be used by
ON / OFF
pushing button only.

1 8
TEMP. ON / OFF

12 9
TIMER SET FAN MODE

2 TIME SAVE VENT


10
FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
4
5 11
6
3 7
1 FAN
button (Air volume select button) 9 ON / OFF
button
Selects the desired air volume mode. When the button is pushed, the operation
starts, and it stops by pushing the button again.
2 TIMER SET
button (Timer set button) When the operation has stopped, the operation
TIMER SET button is used when the timer is set lamp and all the displays disappear.
up.
10 MODE
button (Operation mode select
3 TEST
button (Check button) button)
The CHECK button is used for the check operation. Selects desired operation mode.
During normal operation, do not use this button.
11 UNIT LOUVER
button (Unit/Louver select button)
4 VENT
button (Ventilation button) Selects a unit number (left) and louver
Ventilation button is used when a fan which is number (right).
sold on the market is connected. UNIT:
• If “No function ” is displayed on the remote Selects an indoor unit when adjusting wind
VENT
controller when pushing the Ventilation direction when multiple indoor units are
button, a fan is not connected. controlled with one remote controller.
FILTER

5 RESET
button (Filter reset button) LOUVER (4-way Air Discharge Cassette
Resets (Erases) “ FILTER” display. Type 2H series only):
Selects a louver when setting louver lock or
6 SAVE
button (Power save operation) wind direction adjustment independently.
No function
12 TEMP.
button (Set up temperature button)
7 SWING/FIX
button (Swing/Wind direction button) Adjusts the room temperature.
Selects automatic swing or setting the louver Set the desired set temperature by pushing
direction. TEMP. or TEMP. .
• This function is not provided to
Concealed Duct Standard Type, OPTION :
High Static Pressure Type,
Floor Standing Cabinet Type,
Remote controller sensor
Floor Standing Concealed Type or Slim Duct Type. Usually the TEMP. sensor of the indoor unit senses
the temperature. The temperature on the surround-
8 Operation lamp ing of the remote controller can also be sensed.
Lamp is lit during the operation. For details, contact the dealer from which you have
Lamp is off when stopped. purchased the air conditioner.
Also it flashes when operating the protection • In case that one remote controller controls the
device or abnormal time. multiple indoor units, the setup operation is
unavailable in group control.

13
3-4. Correct Usage
• When you use the air conditioner for the first time or when you change the SET DATA value, follow the procedure
below.
ON / OFF
From the next time, the operation displayed on the remote controller will start by pushing the button only.

n Preparation
Turn on the main power switch and/or the leakage breaker.
• When the power supply is turned on, a partition line is displayed on the display part of the remote controller.
∗ After the power supply is turned on, the remote controller does not accept an operation for approx. 1 minute,
but it is not a failure.

REQUIREMENT
ON / OFF
• While using the air conditioner, operate it only with button without turning off the main power switch and
the leak breaker.
• When you use the air conditioner after it has not been used for a long period, turn on the power switch at least
12 hours before starting operation.

3 Select air volume with “


FAN
” button.
One push of the button, and the display
changes in the order shown as follows.
TEMP. ON / OFF

1
4 TIMER SET FAN MODE 3
TIME SAVE VENT
2 AUTO HIGH MED. LOW

FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER

• When air volume is “ AUTO”, air volume


Start differs according to the room temperature.
• In DRY mode, “ AUTO” is displayed
1 Push
ON / OFF
button. and the air volume is LOW.
The operation lamp goes on, and the operation starts. • In heating operation, if the room temperature
2 Select an MODE
operation mode with the
is not heated sufficiently with VOLUME
“ LOW” operation, select “ MED.” or
“MODE ” button. “ HIGH” operation.
One push of the button, and the display changes in • The temperature sensor senses temperature
the order shown as follows. near the air inlet of the indoor unit, which
• “ DRY mode” function is not provided to differs from the room temperature depending
Concealed Duct High Static Pressure Type. on the installation condition.
A value of setting temperature is the measure
Cooling only model
of room temperature. (“ AUTO” is not
selectable in the FAN mode.)
DRY COOL FAN • Air volume of function is not provided to
“Concealed Duct High Static Pressure Type”
but air speed “ HIGH” only is displayed.
Heat-pump model
4 Determine the set up temperature by
pushing the “TEMP. ” or “TEMP. ”
HEAT DRY COOL FAN
button.
(Dehumidify)

Heat Recovery model


Stop
ON / OFF
AUTO HEAT DRY COOL FAN Push button.
(Dehumidify) The operation lamp goes off, and the operation stops.

14
[In case of cooling]
• Start the cooling operation after approx. 1 minute.

[In case of heating (For Heat-pump model only)]


• The heating operation mode is selected in accordance with the room temperature and operation starts after
approximately 3 to 5 minutes.
• After the heating operation has stopped, FAN operation may continue for approx. 30 seconds.
• When the room temperature reaches the set temperature, the super low wind is discharged and the air
volume decreases excessively.
• During defrost operation, the fan stops so that cool air is not discharged. (“ PRE-HEAT” is displayed.)

NOTE
When restarting the operation after stop
• When restarting the operation immediately after stop, the air conditioner does not operate for approx. 3
minutes to protect the machine.

Automatic Operation (Super Heat Recovery Type Only)


When you set the air conditioner in mode or switch over from AUTO operation because of some settings
change, it will automatically select either cooling, heating, or fan only operation depending on the indoor
temperature.

3-5. Adjustment of Wind Direction


For best cooling and heating performance, adjust the louvers (adjustment of up/down wind direction) appropriately.

CAUTION
• If cooling operation is performed with downward air outlet, dew may fall on surface of the cabinet or the
horizontal louver resulted in dripping.
• If heating operation is performed with horizontal air outlet, unevenness of temperature may increase in the room.
• Do not move the horizontal louver directly with hands; otherwise a trouble is caused.
SWING/FIX
Select direction of the horizontal louver using switch on the remote controller.
The horizontal louver does not stop immediately even if the switch is pushed.
Adjusting the stop position, push the switch.

u For all models


[In Cooling operation]
Use the louvers with horizontal set point.

[In Heating operation (For Heat-pump model only)]


Use the louvers with downward set point.

u For Under Ceiling, 1-way Air Discharge Cassette, High Wall Type
[Right / Left air direction adjustment]
To change the air outlet direction to right or left side, set the vertical louver inside of the horizontal louver to
the desired direction.

15
u 4-way Air Discharge Cassette Type (1H series), Compact 4-way Type
• When the air conditioner is not operating, the louvers automatically direct downward.
• While the air conditioner is in ready status for heating, the louvers direct upward.
The swinging operation starts after heating ready status has been cleared, but “SWING ” is displayed
on the remote controller even if the status is ready to heating.

u 4-way Air Discharge Cassette Type (2H series)


• When the air conditioner is not operating, the louvers automatically close.
• The louvers direct horizontally when heating begins, during defrost operation, or during the minimum
operation after reaching the set temperature.
When you make a swing or air direction setting at this time, the remote controller display varies with the
setting, but the louvers stay pointed straight out horizontally.
When the air conditioner starts heating, the louvers direct to the set direction.
• As the refrigerant recovery control for the outdoor units in the Modular Multi system works even if the
outdoor units stop, in some cases, the louver of the stopped indoor unit may open for several minutes.

[In Heating operation


[In Cooling operation] (For Heat-pump model only)]
Use the louvers with horizontal set point. Use the louvers with downward set point.

For Cooling (Cool) For Heating (Heat)


Direct the louvers horizontally. Direct the louvers downward.

According to the shape or arrangement of the room, the cold air and hot air can be discharged for two directions or
three directions. For details, contact the dealer.

16
TIMER SET FAN MODE

TIME SAVE VENT

FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
Unit select button

1
n How to set up the wind direction n How to stop swinging
1 Push
SWING/FIX
during operation. 1 Push
SWING/FIX
at a desired position while the
The wind direction changes for every push of louver is swinging.
SWING/FIX
the button. • When is pushed after that, wind direction
can be set again from the highest position.
[In HEAT operation] SWING/FIX
∗ However, even if is pushed while the
Direct the louver (adjustment plate of up/down wind louver is swinging, the louver position is
direction) downward. displayed as follows and highest position of
If directing horizontally, hot air the louver may not be selected.
may not come to the foot.
Display when swinging is stopped

Initial setup

FAN/HEAT COOL/DRY
[In COOL/DRY operation] operation operation

Direct the louver (adjustment plate of up/down SWING/FIX

wind direction) horizontally. In this case, push again two seconds later.
If directing it downward, the dew • In COOL/DRY operation, the louver does not
may form on the surface of the air stop as it directs downward.
discharge port and may drop down. If stopping the louver as it directs downward
during swing operation, it stops after moving
Initial setup to the third position from the highest position.
Display when stopping the swing

[In FAN operation]


FAN/HEAT COOL/DRY
Select a desired wind direction. operation operation

Unit select button


Initial setup
• When multiple indoor units are controlled with one
remote controller, wind direction can be set for
each indoor unit by selecting individually.
n How to start swinging UNIT LOUVER
• To set wind direction individually, push
1 Push
SWING/FIX
, set the louver (adjustment plate button to display an indoor unit number in the
control group. Then set the wind direction of the
of up/down wind direction) direction to the
lowest position, and then push
SWING/FIX
again. displayed indoor unit.
SWING is displayed and the up/down wind • When no indoor unit number is displayed, all
direction is automatically selected. indoor units in the control group can be controlled
simultaneously.
Display during swinging • Each time you push
UNIT LOUVER
button, the display
changes as follows:

Unit No. 1-1 Unit No. 1-2 Unit No. 1-3


Repeat
No display Unit No. 1-4

17
3-6. Timer Operation
• A type of timer operation can be selected from the following three types. (Setting of up to 168 hours is enabled.)
OFF timer : The operation stops when the time of timer has reached the set time.
Repeat OFF timer : Every time, the operation stops after the set time has passed.
ON timer : The operation starts when the time of timer has reached the set time.

n Timer operation

TIMER SET FAN MODE

1 TIME SAVE VENT

FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER 2
3 4
Set Example of remote controller display
• In the case of 23.5 hours (∗1)
1 Push TIMER SET button.
The timer display (type) changes for every push
of the button.

OFF OFF ON • In the case of 34 hours (∗2)


(OFF timer) (Repeat OFF timer) (ON timer)

No display

• SETTING and timer time displays flash. Number Time


of days
2 Push
TIME
to select “SET TIME”.
shows 1 day (24 hours).
• For every push of button, the set time
increases in the unit of 0.5 hr (30 minutes). shows 10 hours. (Total 34 hours).
When setting a time more than 24 hours for 3 Push SET button.
timer operation, timer time can be set in the • SETTING display disappears and timer time
unit of 1 hr. display goes on, and or display
The maximum set time is 168hr (7 days). flashes.
The remote controller displays the set time (When ON timer is activated, timer time,
with time (between 0.5 and 23.5 hours) (∗1) or ON timer are displayed and other
number of days and time (24 hours or more) displays disappear.)
(∗2) as shown below.
• For every push of button, the set time
4 Cancel of timer operation
CL

decreases in the unit of 0.5 hr (30 minutes) Push button.


(0.5 to 23.5 hours) or 1 hr (24 to 168 hours). TIMER display disappears.

NOTE
• When the operation stops after the timer reached the preset time, the Repeat OFF timer resumes the
operation by pushing ON / OFF button and stops the operation after the reached the set time.
SWING/FIX
• When you push while the OFF timer function of the air conditioner is active, the indication of the timer
function disappears and then appears again after about 5 seconds.
This is due to normal processing of the remote controller.

18
3-7. Installation
Installation place
CAUTION
• Check that the air conditioner is not installed in a place subject to combustible gas leak.
Accumulation of combustible gas around the unit may cause a fire.
• Drain the dehumidified water from the indoor unit and outdoor unit to a well-drained place.
• Do not put any obstacle near the air inlets and air outlet of the outdoor unit.
Doing so may hinder the radiation, which may reduce the performance or activate the protective device.

Electrical wiring
WARNING
• Be sure to connect earth wire. (grounding work) Incomplete grounding cause an electric shock.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.

CAUTION
• Make sure that a leakage breaker is connected.
Using the air conditioner without leakage breaker may cause electric shock.
• Use a leakage breaker with an appropriate capacity.
Be sure to use the rated voltage and an exclusive circuit for power supply of the air conditioner.

Do not install the air conditioner in the following places


• Do not install the air conditioner in any place within 1 m from a TV, stereo, or radio set.
If the unit is installed in such place, noise transmitted from the air conditioner affects the operation of these appliances.
• Do not install the air conditioner near a high frequency appliance (sewing machine or massager for business use, etc.),
otherwise the air conditioner may malfunction.
• Do not install the air conditioner in a humid or oily place, or in a place where steam, soot, or corrosive gas is generated.
• Do not install the air conditioner in a salty place such as seaside area.
• Do not install the air conditioner in a place where a great deal of machine oil is used.
• Do not install the air conditioner in a place where it is usually exposed to strong wind such as in seaside area.
• Do not install the air conditioner in a place where sulfureous gas generated such as in a spa.
• Do not install the air conditioner in a vessel or mobile crane.
• Do not install the air conditioner in an acidic or alkaline atmosphere
(in a hot-spring area or near a chemicals factory, or in a place subject to combustion emissions).
Corrosion may be generated on the aluminum fin and copper pipe of the heat exchanger.
• Do not install the air conditioner near an obstacle (air vent, lighting equipment, etc.) that disturbs discharge air.
(Turbulent airflow may reduce the performance or disable devices.)
• Do not use the air conditioner for special purposes such as preserving food, precision instruments, or art objects,
or where breeding animals or growing plants are kept. (This may degrade the quality of preserved materials.)
• Do not install the air conditioner over an object that must not get wet.
(Condensation may drop from the indoor unit at a humidity of 80% or more or when the drain port is clogged.)
• Do not install the air conditioner in a place where an organic solvent is used.
• Do not install the air conditioner near a door or window subject to humid outside air.
Condensation may form on the air conditioner.
• Do not install the air conditioner in a place where special spray is used frequently.

Be careful with noise or vibrations


• Do not install the air conditioner in a place where noise by outdoor unit or hot air from its air outlet annoys your neighbors.
• Install the air conditioner on a solid and stable foundation so that it prevents transmission of resonating, operation
noise and vibration.
• If one indoor unit is operating, some sound may be audible from other indoor units that are not operating.

19
3-8. Maintenance

WARNING
Be sure to turn off the main power switch prior to the maintenance.
• Please do not intend to do the daily maintenance and/or Air Filter cleaning by yourself.
Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to
have a service person do it. Do not attempt it yourself.

Cleaning of air filters


Clogging of air filters will reduce the cooling and heating performance.

1 When “ FILTER” appears on the remote controller, clean the air filters.

2 When the cleaning of air filters has been completed,


FILTER
push RESET button. “ FILTER” disappears. 1 TEMP. ON / OFF

TIMER SET FAN MODE

TIME SAVE VENT

FILTER

2 RESET TEST SET CL SWING/FIX UNIT LOUVER

CAUTION
Cleaning of unit
Clean the unit with a soft dry cloth.
If dirt cannot be removed with the dry cloth, use a cloth slightly dampened with lukewarm (under 40 °C) water.

Cleaning of remote controller


• Use a dry cloth to wipe the remote controller.
• A cloth dampened with cold water may be used on the indoor unit if it is very dirty.
• Never use a damp cloth on the remote controller.
• Do not use a chemically-treated duster for wiping or leave such materials
Thinner
on the unit for long. It may damage or fade the surface of the unit.
• Do not use benzine, thinner, polishing powder, or similar solvents for cleaning.
These may cause the plastic surface to crack or deform.

Periodic check
Long-period use of the air conditioner may cause deterioration or failure of parts due to heat,
humidity, dust, and operating conditions, or may cause poor drainage of dehumidified water.

If you do not plan to use the unit for more than 1 month
1) Operate the fan for 3 to 4 hours to dry inside the unit.
• Operate “FAN” mode.
2) Stop the air conditioner and turn off the main power switch or the circuit breaker.

Checks before operation


1) Check that the air filters are installed.
2) Check that the air outlet or inlet is not blocked.
3) Turn on the main power switch or the circuit breaker for the main power supply to the air conditioner.

20
NOTE
• For environmental conservation, it is strongly recommended that the indoor and outdoor units of the air
conditioner in use be cleaned and maintained regularly to ensure efficient operation of the air conditioner.
When the air conditioner is operated for a long time, periodic maintenance (once a year) is recommended.
Furthermore, regularly check the outdoor unit for rust and scratches, and remove them or apply rustproof
treatment, if necessary.
As a general rule, when an indoor unit is operated for 8 hours or more daily, clean the indoor unit and
outdoor unit at least once every 3 months. Ask a professional for this cleaning/maintenance work.
Such maintenance can extend the life of the product though it involves the owner’s expense.
Failure to clean the indoor and outdoor units regularly will result in poor performance, freezing, water leak-
age, and even compressor failure.

Maintenance List

Part Check (visual/auditory) Maintenance

Heat exchanger • Dust/dirt clogging, scratches • Wash the heat exchanger when it is clogged.

Fan motor • Sound • Take appropriate measures when abnormal sound is generated.

• Wash the filter with water when it is contaminated.


Filter • Dust/dirt, breakage
• Replace it when it is damaged.

• Vibration, balance • Replace the fan when vibration or balance is terrible.


Fan
• Dust/dirt, appearance • Brush or wash the fan when it is contaminated.

Air inlet/outlet grilles • Dust/dirt, scratches • Fix or replace them when they are deformed or damaged.

• Dust/dirt clogging, drain • Clean the drain pan and check the downward slope for
Drain pan
contamination smooth drainage.

Ornamental panel, louvers • Dust/dirt, scratches • Wash them when they are contaminated or apply repair coating.

WARNING
Re-Installation
Ask the dealer or an installation professional to re-install the air conditioner to a new place or move it to
another place and to observe the following items.
If the air conditioner is inappropriately installed by yourself, it may cause electric shock or fire.

CAUTION
Be sure to clean the heat exchanger with pressurized water.
If an commercially detergent (strong alkaline or acid cleaning agent) is used, the surface treatment of the heat
exchanger will be marred, which may degrade the self cleaning performance. For details, contact the dealer.

21
u High Wall Type
• Open the air inlet grille. Lift the air inlet grille up to the horizontal position.
• Take hold of the left and right handles of the air filter and lift it up slightly, then pull downward to take it out
from the filter holder.

Filter holder

Return the air filter


• Insert the upper portion of air filter confirming to fit it is right and left edges on the indoor unit until it is firmly set.
• Close the air inlet grille.

Filter holder

Cleaning the air inlet grille


1. Remove the air inlet grille.
Hold the two sides of the air inlet grille and open upwards.
Move the center arm to the left and remove the grille.
2. Wash it with water using a soft sponge or towel.
(Do not use metallic scrubbing brush or other hard brushes.)
• Use of such hard objects will cause scratches on the surface of
the grille, and the metal coating to peel off.
• If very dirty, clean the air inlet grille with a neutral detergent for
kitchen use, and rinse it off with water.
3. Wipe out water from the air inlet grille and dry it.
4. Fit the left and right arms of the air inlet grille to the shafts on the
two sides of the air conditioner and push in completely, and then
push in the center arm.
5. Check that the center arm has been completely inserted and
close the air inlet grille.
• Push the arrow locations (Four) at the bottom of the air inlet
grille to check whether the grill is completely closed.

NOTE
Cleaning of air filter
• For cleaning of air filter, use a cleaner or brush clean.
If stain is heavy, it is effective to wash the air filter in tepid water mixed
with neutral detergent.
• After washing, rinse it well, and dry it in the shade.
• Install again the air filter which has been cleaned.

22
3-9. Air Conditioner Operations and Performance
Check before operation
• Check whether earth wire is disconnected or out of place. WARNING
• Check that air filter is installed to the indoor unit.
• Check that the air outlet or inlet is not blocked. Turn on the power switch 12 hours or more
before starting before operation.
• Turn on the main power switch or the circuit breaker for the
main power supply to the air conditioner.
Heating capacity (for Heat-pump model only)
• For heating, a heat pump system which sucks in outside heat air and discharges it into the room is adopted.
If temperature of the outside air lowers, the heating capacity decreases.
• When temperature of the outside air is low, it is recommended to use other heating equipment together.
Defrost operation during heating operation (for Heat-pump model only)
• If the outdoor unit has some frost during heating operation, the operation mode changes automatically to defrost mode
to increase the heating effect (for approx. 2 to 10 minutes).
• During defrost operation, fans of the indoor and the outdoor units stop.
3 minutes protection
• The outdoor unit does not operate for approx. 3 minutes after air conditioner has been immediately restarted after stop,
or power switch has been turned on. This is to protect the system.
Main power failure
• If a power failure occurred during the operation, all operations stop.
• When restarting the operation, push ON/OFF button again.
Fan rotation of stopped unit
• While other indoor units operate, the fan on indoor units on “stand-by” rotates to protect the machine once per approx.
1 hour for several minutes.
Protective device (High pressure switch)
The high pressure switch stops the air conditioner automatically when excessive load is applied to the air conditioner.
If the protective device works, the operation lamp keeps lit but the operation stops. When the protective device works, “ ”
in the remote controller display part flash. The protective device may work in the following cases.
<Cooling operation>
• When the air inlet or air outlet of the outdoor unit is blocked.
• When strong wind blows continuously against the air outlet of the outdoor unit.
<Heating operation>
• When dust or dirt is excessively adhered to air filter of the indoor unit.
• When the air outlet of the indoor unit is blocked.
Cooling/heating operation of Modular Multi system air conditioner
• In Modular Multi system air conditioner, each indoor unit can be individually controlled. However, cooling operation and
heating operation cannot be performed concurrently for the indoor units which are connected to one outdoor unit.
When cooling operation and heating operation are performed concurrently, the indoor unit which is performing cooling
operation stops, and “ ” on the display is lit. The indoor unit which is performing heating operation continues operation.
If the manager has fixed the setting to COOL or HEAT, other operation than set up one cannot be performed.
When other operation than set up one is performed, “ ” on the display is lit and the operation stops.
Characteristics of heating operation (for Heat-pump model only)
• Hot air is not out immediately after the operation has started. After 3 to 5 minutes (differs according to room or outside
temperature) has passed and the indoor heat exchanger has been warmed up, hot air blows out.
• During operation, the outdoor unit may stop if outside temperature becomes high.
• When other outdoor unit performs heating operation while the fan is operating, the fan operation may be stopped
temporarily to prevent blowing of hot air.
Air conditioner operating conditions
For proper performance, operate the air conditioner under the following temperature conditions:
Outdoor temperature : –5°C to 43°C (Dry-bulb temp.)
Room temperature : 21°C to 32°C (Dry-bulb temp.), 15°C to 24°C (Wet-bulb temp.)
Cooling operation
CAUTION Room relative humidity: less than 80 %. If the air conditioner operates
in excess of this figure, the surface of the air conditioner may cause dewing.
Outdoor temperature : –15°C to 15.5°C (Wet-bulb temp.)
Heating operation
Room temperature : 15°C to 28°C (Dry-bulb temp.)

If air conditioner is used outside of the above conditions, safety protection may operate.

23
3-10. When the Following Symptoms are Found
Check the points described below before asking repair servicing.

Symptom Cause

Outdoor unit • White misty cold air or • Fan of the outdoor unit stops automatically and performs defrost
water is out. operation.
• Sometimes, noise “Pushu !” • Solenoid valve works when defrost operation starts or finishes.
is heard.

Indoor unit • “Swish” sound is heard • When the operation has started, during the operation, or immediately
sometimes. after the operation has stopped, a sound such as water flows may be
heard, and the operation sound may become larger for 2 or 3 minutes
immediately after the operation has started.
They are flowing sound of refrigerant or draining sound of dehumidifier.
• Slight “Pishi!” sound is heard. • This is sound generated when heat exchanger, etc. expand and
contract slightly due to change of temperature.
It is not a failure.

• Discharge air smells. • Various smell such as one of wall, carpet, clothes, cigarette, or
cosmetics adhere to the air conditioner.
• “ ” indication is lit. • When cooling operation cannot be performed because another indoor
unit performs heating operation.
• When the manager of the air conditioner has fixed the operation to
COOL or HEAT, and an operation contrary to the setup operation is
performed.
• When fan operation stopped to prevent discharge of hot air.
• Sound or cool air is output • Since refrigerant is flowed temporarily to prevent stay of oil or refriger-
from the stand by indoor unit. ant in the stand by indoor unit, sound of flowing refrigerant, “Kyururu”
or “Shaa” may be heard or white steam when other indoor unit
operates in HEAT mode, and cold air in COOL mode may be blow-out.
• When power of the air conditioner is turned • Sound is generated when the expansion valve operates when power
on, “Ticktock” sound is heard. has been turned on.
• Fan and louvers of the indoor unit moves • Intermittent operation of the fan with louvers open is sometimes
when the unit is not operated. carried out for the refrigerant recovery control of unoperated unit.

Operates or stops automatically. • Is the timer “ON” or “OFF”?

Does not operate. • Is it a power failure?


• Is the power switch turned off?
• Is the power fuse or breaker blown?
• Has the protective device operated? (The operation lamp goes on.)
t • Is the timer “ON”? (The operation lamp goes on.)
Silen
Check again.

• Are COOL and HEAT selected simultaneously?


(“ ” indication is lit on the display of the remote controller.)

Air is not cooled or warmed sufficiently. • Is the air inlet or air outlet of the outdoor unit obstructed?
• Are any door or window open?
• Is the air filter clogged with dust?
It’s strange. • Is discharge louver of the indoor unit set at appropriate position?
• Is air selection set to “LOW” “MED”, and is the operation mode set to
“FAN”?
• Is the setup temp. the appropriate temperature?
• Are COOL and HEAT selected simultaneously?
(“ ” indication is lit on the display of the remote controller.)

CAUTION
If any of the following conditions occur, turn off the main power supply switch and immediately contact the dealer :
• Switch operation does not work properly.
• The main power fuse often blows out, or the circuit breaker is often activated.
• A foreign matter or water fall inside the air conditioner.
• When the air conditioner does not operate even after the cause of the protective device activation has been
removed. (The operation lamp and on the remote controller are flashing.)
• Any other unusual conditions are observed.

24
Confirmation and check
When a trouble occurred in the air conditioner, the
check code and the indoor unit No. appear on the
display part of the remote controller.
The check code is only displayed during the operation.
If the display disappears, operate the air conditioner
according to the following “Confirmation of error history”
for confirmation. Check code Indoor unit No. in which
an error occurred

Confirmation of error history TEMP. ON / OFF

When a trouble occurred on the air conditioner, the


trouble history can be confirmed with the following
2 TIMER SET FAN MODE

procedure. (The trouble history is stored in memory TIME SAVE VENT


up to 4 troubles.) FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
The history can be confirmed from both operating status
and stop status.

3 1

Procedure Description
SET TEST
When pushing and buttons at the same time for 4 seconds
or more, the following display appears.
If [ Service check] is displayed, the mode enters in the trouble
1 history mode.
• [01 : Order of trouble history] is displayed in CODE No. window.
• [Check code] is displayed.
• [Indoor unit address in which an error occurred] is displayed in UNIT No.

Every pushing of [ / ] button used to set temperature, the trouble history stored in memory is
displayed in order.
The numbers in CODE No. indicate CODE No. [01] (latest) → [04] (oldest).
2
CAUTION
CL
Do not push button because all the trouble history of the indoor unit will be deleted.

TEST

3 After confirmation, push button to return to the usual display.

1. Check the troubles according to the above procedure.


2. Ask an authorized dealer or qualified service (maintenance) professional to repair or maintain the air conditioner.
3. More details of the service code are explained in Service Manual.

Check these items.


If any of these problems still remains, stop the operation, turn off the leakage breaker, and then notifies the
dealer of the serial number and details of the error. Never repair any part by yourself as it is dangerous.
When and a combination of , , , , or and a number are displayed on the remote controller, also
inform the dealer of the display content.

25
3-11. Installation Manual 2 PRECAUTIONS FOR SAFETY

1 ACCESSORY PARTS
• Ensure that all Local, National and International regulations are satisfied.
• Read this “PRECAUTIONS FOR SAFETY” carefully before Installation.
• The precautions described below include the important items regarding safety.
Observe them without fail.
n Accessory parts • After the installation work, perform a trial operation (test run) to check for any problem.
Follow the Owner’s Manual to explain how to use and maintain the unit to the customer.
Part name Q’ty Shape • Turn off the main power supply switch (or breaker) before the unit maintenance.
• Ask the customer to keep the Installation Manual together with the Owner’s Manual.
Installation plate 1
WARNING
• Ask an authorized dealer or qualified installation professional to install (including moving)/maintain
Wireless remote controller 1 the air conditioner.
Inappropriate installation may result in water leakage, electric shock or fire.
• Be sure to connect earth wire. (grounding work)
Battery 2
Incomplete grounding cause an electric shock.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
• Turn off the main power supply switch or breaker before attempting any electrical work.
Remote controller holder 1
Make sure all power switches are off. Failure to do so may cause electric shock.
• Install the refrigerant pipe securely during the installation work before operating the air conditioner.
Mounting screw Ø4 × 25L 6 If the air conditioner is operated with the valve open and without the refrigerant pipe, the compressor sucks air and
the refrigeration cycle is overpressurized, which may cause a burst or injury.
• When moving the air conditioner for the installation into another place, be very careful not to enter
26

Pan head wood screw Ø3.1 × 16L 2 any gaseous matter other than the specified refrigerant into the refrigeration cycle.
If air or any other gas is mixed in the refrigerant, the gas pressure in the refrigeration cycle becomes abnormally
high and it resultingly causes pipe burst and injuries on persons.
Screw Ø4 × 10L 2 • Perform installation work properly according to the Installation Manual.
Inappropriate installation may result in water leakage, electric shock or fire.
• When the air conditioner is installed in a small room, provide appropriate measures to ensure that the
Heat insulator 1 concentration of refrigerant leakage occur in the room does not exceed the critical level.
• Install the air conditioner securely in a location where the base can sustain the weight adequately.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
<Others> • If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, noxious gas may generate.
Name • After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas might
Owner’s manual generate.
• Electrical work must be performed by a qualified electrician in accordance with the Installation
Installation manual Manual. Make sure the air conditioner uses an exclusive power supply.
An insufficient power supply capacity or inappropriate installation may cause fire.
• Use the specified wires for wiring connect the terminals securely fix.
To prevent external forces applied to the terminals from affecting the terminals.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
• For the refrigerant recovery work (collection of refrigerant from the pipe to the compressor), stop the
compressor before disconnecting the refrigerant pipe.
If the refrigerant pipe is disconnected while the compressor is working with the valve open, the compressor sucks
air and the refrigeration cycle is overpressurized, which may cause a burst or injury.
2 PRECAUTIONS FOR SAFETY 3 SELECTION OF INSTALLATION PLACE
CAUTION WARNING
• Install the air conditioner at enough strong place to withstand the weight of the unit.
New Refrigerant Air Conditioner Installation
If the strength is not enough, the unit may fall down resulting in injury.
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
• The characteristics of R410A refrigerant are ; easy to absorb water, oxidizing membrane or oil, and its CAUTION
pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant,
refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former • Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas.
refrigerant, or refrigerating oil does not enter the refrigerating cycle. If a combustible gas leaks and stays around the unit, a fire may occur.
• To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging
port of the main unit and installation tools are changed from those for the conventional refrigerant.
• Accordingly the exclusive tools are required for the new refrigerant (R410A).
Upon approval of the customer, install the air conditioner in a place that satisfies the
following conditions.
• For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust
does not enter. • Place where the unit can be installed horizontally.
• Place where a sufficient servicing space can be ensured for safety maintenance and check.
To Disconnect the Appliance from Main Power Supply.
• Place where drained water will not cause any problem.
• This appliance must be connected to the main power supply by means of a switch with a contact separation
of at least 3 mm. Avoid installing in the following places.
• The installation fuse must be used for the power supply line of this conditioner. • Place exposed to air with high salt content (seaside area), or place exposed to large quantities of sulfide gas
• Tighten the flare nut with a torque wrench in the specified manner. (hot spring). (Should the unit be used in these places, special protective measures are needed.)
Excessive tightening of the flare nut may cause a crack in the flare nut after a long period, which may result • A restaurant kitchen where a lot of oil is used or place near machines in a factory
in refrigerant leakage. (Oil adhering to the heat exchanger and resin part (cross flow fan) in the indoor unit may reduce the perfor-
27

• Wear heavy gloves and a long sleeve shirt during the installation work to avoid injury. mance, generate mist or dew drop, or deform or damage resin parts.)
• Place where organic solvent is used nearby.
• Place close to a machine generating high frequency.
• Place where the discharged air blows directly into the window of the neighbor house. (Outdoor unit)
• Place where noise of the outdoor unit is easily transmitted.
(When install the outdoor unit on the boundary with the neighbor, pay due attention to the level of noise.)
• Place with poor ventilation.
• Do not use the air conditioner for special purposes such as preserving food, precision instruments, or art
objects, or where breeding animals or growing plants are kept.
(This may degrade the quality of preserved materials.)
• Place where any of high-frequency appliances (including inverter devices, private power generators, medical
equipment, and communication equipment) and inverter-type fluorescent light is installed.
(A malfunction of the air conditioner, abnormal control, or problems due to noise to such appliances/ equip-
ment may occur.)
• When the wireless remote controller is used in a room equipped with an inverter-type fluorescent light or at a
place exposed to direct sunlight, signals from the remote controller may not be received correctly.
• Place where organic solvent is used.
• Place near a door or window exposed to humid outside air (Dew droping may form.).
• Place where special spray is used frequently.
3 SELECTION OF INSTALLATION PLACE

n Installation diagram of Indoor and outdoor units n Wireless remote controller


• A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Before installing the For the rear left and left piping • Do not install the remote controller in a place exposed to direct sunlight or close to a heating source,
wireless remote controller
such as a stove.

110mm or more
1. Remove the battery cover. Wall • Keep the remote controller at least 1m
2. Insert 2 new batteries Hook (Side view) (Top view)

Indoor unit
apart from the nearest TV set or stereo 5

∗1
∗2 m

m
(R03 [AAA] type) following 850 7m Indoor unit

5
the (+) and (–) positions. mm equipment.
or m Installation plate
ore Insert the cushion between the indoor (This is necessary to prevent image 45˚ 45
˚

∗7m
Wireless remote controller
unit and wall, and tilt the indoor unit for disturbances or noise interference.)

˚
75
Cover better operation.
• The location of the remote controller
Reception range
A
C
L

170 should be determined as shown below. Reception range


Hook mm
or m Remote controller Remote controller
ore Do not allow the drain hose to get slack. ∗ : Axial distance
Batteries
Cut the piping hole
sloped slightly.
Air

4
(A filte
tta r
ch Make sure to run the drain hose sloped
to
the
fro
nt
pa
Shield pipe downward.
INSTALLATION OF INDOOR UNIT
ne
l.)
Heat
Batteries insulator The auxiliary piping can be connected
to the left, rear left, rear right, right,
WARNING
bottom right or bottom left.
28

Install the air conditioner certainly to sufficiently withstand the weight.


If the strength is insufficient, the unit may fall down resulting in human injury.
Right
Perform a specified installation work to guard against strong wind or earthquake.
Rear right
Pan head wood screw An incomplete installation can cause accidents by the units falling and dropping.
Bottom right Left
Wireless remote controller Remote controller holder
Rear left Bottom left

REQUIREMENT
n Installation space Strictly comply with the following rules to prevent damage of the indoor units and human injury.
The indoor unit shall be installed so that its top surface comes at a height of 2m or more. • Do not put a heavy article on the indoor unit. (Even units are packaged)
Also it must be avoided to put anything on top of the indoor unit. • Carry in the indoor unit as it is packaged if possible. If carrying in the indoor unit unpacked by necessity, be
∗1 Reserve space required to install the indoor unit and for service work. sure to use buffering cloth, etc. to not damage the unit.
Keep 110mm or more for clearance between top plate of the indoor unit and the ceiling surface. • To move the indoor unit, do not apply force to the refrigerant pipe, drain pan, foamed parts, or resin parts, etc.
∗2 Provide a space as shown for service clearance for the cross flow fan. • Carry the package by two or more persons, and do not bundle it with plastic band at positions other than
specified.
n Installation place Be careful to the following items when installing the unit.
• A place which provides the spaces around the indoor unit as shown in the above diagram. • Considering air discharge direction, select an
• A place where there is no obstacle near the air inlet and outlet.
installation place where discharge air can circulate OK NO GOOD
evenly in a room. Bad installation place
• A place that allows easy installation of the piping to the outdoor unit. : Not cooled well.
Avoid to install the unit at place with “NO GOOD” Good installation place
• A place which allows the front panel to be opened. mark in the right figure. Cooled well all over.

CAUTION
• Direct sunlight to the indoor unit’ s wireless receiver should be avoided. Screen

• The microprocessor in the indoor unit should not be too close to RF noise sources.
(For details, see the owner’ s manual.)
5 CUTTING A HOLE AND MOUNTING
INSTALLATION PLATE
6 PIPING AND DRAIN HOSE INSTALLATION
n Piping and drain hose forming
∗ Apply heat-insulation for both refrigerant pipe and drain hose surely so that no dewing generates inside of
n Cutting a hole n When the installation plate is the equipment. (Use polyethylene foam for insulating material.)
In case of installing the refrigerant pipes from directly mounted on the wall
the rear: 1. Securely fit the installation plate onto the wall
1. Decide the hole position for piping at by screwing it in the upper and lower parts to
180mm from the arrow mark ( ) on the
installation plate and drill a hole at a slight
ð hook up the indoor unit. Rear right
2. To mount the installation plate on a concrete
downward slant toward outdoor side. wall with anchor bolts, utilize the anchor bolt Rear left
Pipe hole; dia.65mm: AP007-AP018 type holes as illustrated in the above figure.
Removing Changing
Pipe hole; dia.80mm: AP024 type 3. Install the installation plate horizontally in the Bottom left drain hose
front panel Piping
wall. preparation
Left
Die-cutting

80 CAUTION Bottom right


front panel slit

65 When installing the installation plate with a mounting


1111012101
screw, do not use the anchor bolt hole. Right
23 mm Otherwise the unit may fall down and result in
personal injury and property damage.

Pipe hole
80
651111012101

dia. 65mm: AP007-AP018 type 1. Remove the front panel


dia. 80mm: AP024 type Front panel Air inlet grille
29

The center of the pipe


The front panel must be removed for piping connections
hole is above the arrow
NO OK NO in the left, bottom left, and rear left directions.
180 mm GOOD GOOD • Open the air inlet grille upward.
Anchor bolt • Remove the four screws securing the front panel.
• Slightly open the lower part of the front panel, 2 1
NOTE Projection
and then pull the upper part of the front panel toward
15mm or less you to remove it from the rear plate. 3
• When drilling a wall that contains a metal lath, 5mm dia. hole
wire lath or metal plate, be sure to use a pipe
hole brim ring sold separately. 2. Die-cutting front panel slit
Mounting screw
4 × 25L Cut out the slit on the leftward or right side of the front panel for the left or right connection and the slit on
the bottom left or right side of the front panel for the bottom left or right connection with a pair of nippers.

n Mounting the installation plate Clip anchor (local parts)

3. Changing drain hose


CAUTION For leftward connection, bottom-leftward connection and rear leftward connection’s piping, it is necessary to
change the drain hose and drain cap.
Be sure that the installation plate is fix to the wall
with screws to make the indoor unit fit to the wall. Failure to firmly install the unit may result in personal Without changing the drain hose position, the indoor unit will not fit to the wall.
Anchor bolt holes
injury and property damage if the unit falls.
2m or more from floor
40

Hook How to remove the drain hose Heat insulator


50

170 • In case of block, brick, concrete or similar type


170 132 walls, make 5mm dia. holes in the wall. • The drain hose can be removed by removing the screw securing
23 m the drain hose and then pulling out the drain hose.
85 .6
5m • Insert clip anchors for appropriate mounting screws.
dia • When removing the drain hose, be careful of any sharp edges
of steel plate. The edges can injuries.
Pipe hole NOTE
Hook
Hook (dia. 65mm dia. 80mm) • To install the drain hose, insert the drain hose firmly until
Pipe hole Mounting screw
• Secure four corners and lower parts of the installa- the connection part contacts with heat insulator, and
Thread Installation plate
tion plate with 6 mounting screws to install it. the secure it with original screw.
Indoor unit Weight Drain hose
6 PIPING AND DRAIN HOSE INSTALLATION

How to remove the drains cap How to remove the drain hose u Left-hand connection with piping
Clip the drain cap by needle-nose pliers and pull out. 1) Remove the front panel. Bend the connecting pipe so that it is laid within 43mm above the wall surface. If the connecting pipe is laid
2) Remove the screws of drain hose. exceeding 43mm above the wall surface, the indoor unit may unstably be set on the wall.
3) Pull out the drain hose. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.

How to fix the drain hose Bend the connection pipe within a radius of 30 mm.
1) Put the drain hose. To connect the pipe after installation of the unit (figure)

2) Screw the drain hose to the indoor unit.


3) Install the front panel. (To the fore front of flare)
520mm
Gas side
u In case of right or left piping 420mm Liquid side
How to fix the drains cap • After scribing slits of the front panel with a knife
or a marking-off pin, cut them with a pair of
1) Insert hexagonal wrench (dia. 4mm) in a nippers oran equivalent tool.
center head. Outward form of indoor unit

43mm
R 30 mm
(Use polish polyethylene core or the like for bending pipe.)

80 Use the handle of screwdriver, etc.


30

4mm
Slit
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall.
After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and
wrap the facing tape around them.
2) Firmly insert drains cap. u In case of bottom right or bottom left
piping
• After scribing slits of the front panel with a knife
CAUTION
No gap or a marking-off pin, cut them with a pair of • Bind the auxiliary pipes (two) and power supply wiring and control wiring with facing tape tightly.
Do not apply lubricating oil nippers oran equivalent tool.
(refrigerant machine oil) In case of leftward piping and rearleftward piping, bind the auxiliary pipes (two) only with facing tape.
when inserting the drain cap.
Application causes deterioration
and drain leakage from the plug.
Indoor unit
Insert a hexagon wrench (4mm)
Auxiliary pipes Power supply wiring

Control wiring
Slit
Installation plate

• Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
CAUTION
• Carefully connect the auxiliary pipes and connecting pipes to one another and cut off the insulating tape wound
Firmly insert the drain hose and drain cap; on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
otherwise, water may leak. • Since dewing results in a machine trouble, make sure to insulate both the connecting pipes.
(Use polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.
7 INDOOR UNIT FIXING 9 REFRIGERANT PIPING
1. Pass the pipe through the hole in the wall, and hook the
Hook here
n Refrigerant Piping n Permissible Piping Length and
indoor unit on the installation plate at the upper hooks. 1
Installation plate 1. Use copper pipe with 0.8 mm or more Height Difference
2. Swing the indoor unit to right and left to confirm that it is
thickness. (In case pipe size is dia. 15.9, with They vary according to the outdoor unit.
firmly hooked up on the installation plate.
1.0mm or more.)
3. While pushing the indoor unit onto the wall, hook it at the 2 For details, refer to the Installation Manual
2. Flare nut and flare works are also different attached to the outdoor unit.
lower part on the installation plate. Hook
Push from those of the conventional refrigerant.
Pull the indoor unit toward you to confirm that it is firmly (unhook)
Take out the flare nut attached to the main Flaring
hooked up on the installation plate.
unit of the air conditioner, and use it. • Cut the pipe with a pipe cutter. Remove burrs
completely. Remaining burrs may cause gas
• For detaching the indoor unit from the installation plate,
pull the indoor unit toward you while pushing its bottom up
REQUIREMENT leakage.
at the specified parts. • Insert a flare nut into the pipe, and flare the pipe.
When the refrigerant pipe is long, provide support
As the flaring sizes of R410A differ from those
brackets at intervals of 2.5 to 3m to clamp the refrig-
Push Push of refrigerant R22, the flare tools newly
erant pipe.
REQUIREMENT manufactured for R410A are recommended.
Otherwise, abnormal sound may be generated.
However, the conventional tools can be used by
The lower part of indoor unit may float, due to thecondition of adjusting projection margin of the copper pipe.
piping and you cannot fix it to theinstallation plate. In that case,
use the screwsprovided to fix the unit and the installation plate.
CAUTION
Especially when the pipes are pulled out fromthe left side, IMPORTANT 4 POINTS FOR PIPING WORK u Projection margin in flaring :
the unit must be screwed to the installation plate. B (Unit : mm) B
1. Remove dust and moisture from the inside of the
Screw Screw connecting pipes.
2. Tight connection (between pipes and unit) Rigid (Clutch type)
31

3. Evacuate the air in the connecting pipes using


VACUUM PUMP. R410A Conventional
4. Check the gas leakage. (Connected points) Outer dia. of tool used tool used

8 DRAINAGE n Pipe size


(dia : mm)
copper pipe

6.4, 9.5

12.7, 15.9
R410A

0 to 0.5
R410A

1.0 to 1.5

1. Run the drain hose sloped downwards.


Do not rise Do not form the drain hose AP007 to AP015 to
NOTE the drain hose. into a wavy shape. MMK- AP024 type A
AP012 type AP018 type
u Flaring diam. meter size :
• Hole should be made at a slight downward slant on the 50 mm Gas side 9.5 12.7 15.9
or more A (Unit : mm)
outdoor side. Liquid side 6.4 6.4 9.5

2. Put water in the drain pan and make sure that the water Do not put Do not put
the drain hose end the drain hose end A +0
is drained out of doors. into water. in the drainage ditch. -0.4
Outer dia. of copperpipe
3. When connecting extension drain hose, insulate the R410A
Shield pipe
connecting part of extension drain hose with shield pipe.
6.4 9.1

CAUTION 9.5 13.2


Extension drain hose
Drain hose Inside the room
12.7 16.6
Arrange the drain pipe for proper drainage from the unit.
Improper drainage can result in dew-dropping. Wall
15.9 19.7

Drain guide
This air conditioner has the structure designed to drain ∗ In case of flaring for R410A with the conventional
water collected from dew, which forms on the back of the flare tool, pull it out approx. 0.5 mm more than
indoor unit, to the drain pan. that for R22 to adjust to the specified flare size.
Therefore, do not store the power cord and other parts at a Space for pipes The copper pipe gauge is useful for adjusting
height above the drain guide. projection margin size.
9 REFRIGERANT PIPING 10 ELECTRIC WORK
Tightening connection Heat insulation
WARNING
Heat insulation for the pipes should be done sepa-
CAUTION rately for the liquid side and gas side. 1. Using the specified wires, ensure to connect the wires, and fix wires securely so that the exter-
Because both of the liquid and gas side pipes nal tension to the wires do not affect the connecting part of the terminals.
• Do not apply excessive torque. Otherwise, the nut become a low temperature during cooling Incomplete connection or fixation may cause a fire, etc.
may crack depending on the conditions. operation, sufficient heat insulation should be done 2. Be sure to connect earth wire. (grounding work)
to prevent condensation.
(Unit : N•m) Incomplete grounding cause an electric shock.
• Heat insulator with a heat resistance of 120°C or
more must be used for the gas side pipe. Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone wires.
Outer diam. Tightening torque
of copper pipe • The pipe connection section of the indoor unit 3. Appliance shall be installed in accordance with national wiring regulations.
6.4 mm (dia.) 14 to 18 (1.4 to 1.8 kgf•m) must be heat insulated securely and compactly Capacity shortage of power circuit or incomplete installation may cause an electric shock or a fire.
with the attached heat insulator.
9.5 mm (dia.) 33 to 42 (3.3 to 4.2 kgf•m)

12.7 mm (dia.) 50 to 62 (5.0 to 6.2 kgf•m)


Fix with vinyl tape
CAUTION
15.9 mm (dia.) 68 to 82 (6.8 to 8.2 kgf•m)
• If incorrect/incomplete wiring is carried out, it will cause an electrical fire or smoke.
u Tightening torque of flare pipe connections • Be sure to install an earth leakage breaker that is not tripped by shock waves.
Pressure of R410A is higher than that of R22. If an earth leakage breaker is not installed, an electric shock may be caused.
(Approx. 1.6 times) Therefore, using a torque • Be sure to use the cord clamps attached to the product.
wrench, tighten the flare pipe connecting sections
which connect the indoor and outdoor units of the • Do not damage or scratch the conductive core and inner insulator of power and inter-connecting wires when
specified tightening torque. Heat insulator Local side pipe peeling them.
(attached) • Use the power cord and Inter-connecting wire of specified thickness, type, and protective devices required.
32

Incorrect connections may cause not only a gas


leak, but also a trouble of the refrigeration cycle. • Never connect 220–240V power to the terminal blocks ( U1 , U2 , A , B , etc.) for control wiring.
Align the centers of the connecting pipes and (Otherwise, the system will fail.)
tighten the flare nut as far as possible with your
fingers. Then tighten the nut with a spanner and
torque wrench as shown in the figure.
REQUIREMENT
n Airtight test/Air purge, etc. • For power supply wiring, strictly conform to the Local Regulation in each country.
For airtight test, air purge, addition of refrigerant, • For wiring of power supply of the outdoor units, follow the Installation Manual of each outdoor unit.
and gas leak check, follow the Installation Manual • Perform the electric wiring so that it does not come to contact with the high-temperature part of the pipe.
attached to the outdoor unit.
The coating may melt resulting in an accident.
• After connecting wires to the terminal blocks, provide a trap and fix wires with the cord clamp.
• Run the refrigerant piping line and control wiring line in the same line.
Work using double spanner n Open fully valves of the outdoor • Do not turn on the power of the indoor unit until vacuuming of the refrigerant pipes completes.
unit
REQUIREMENT
Tightening with an excessive torque may crack the n Gas leak check
nut depending on installation conditions. Tighten the
Check with a leak detector or soap water whether
nut within the specified tightening torque.
gas leaks or not, from the pipe connecting
section or cap of the valve.

Piping with outdoor unit REQUIREMENT


• Shape of valve differs according to the outdoor unit. Use a leak detector manufactured exclusively HFC
For details of installation, refer to the Installation refrigerant (R410A, R134a, etc.).
Manual of the outdoor unit.
10 ELECTRIC WORK

n Power supply wire and communication wires specifications Indoor unit Indoor unit Indoor unit Indoor unit

Power supply wire and communication wires are procured locally.


For the power supply specifications, follow the table below. Power supply wiring and communication wiring Wired remote controller wiring L1 L2 Ln
are to be procured locally. Remote controller inter-unit wiring
(Max. 8 units)

For specifications of the power capacity of the outdoor unit and the power supply wires, refer to the Wired remote controller
Installation Manual supplied with the outdoor unit.

Indoor unit power supply


• Prepare an exclusive power supply for the indoor unit independently of the outdoor unit. n Control wiring between indoor and outdoor units
• Arrange the power supplies to the indoor and outdoor units, so that a common earth leakage breaker and
main switch can be used. NOTE
• Power supply wire specification: Cable 3-core 2.5mm², in conformity with Design H07 RN-F or 60245 IEC 57.
An outdoor unit that is interconnected to the indoor units automatically becomes the header unit.
u Power supply

Power supply 220–240V ~ 50Hz u Wiring example


220–220V ~ 60Hz
Outdoor Power supply Outdoor Power supply
Power supply switch/Earth leakage breaker or power supply wiring/fuse rating for indoor units should be selected by the 380V-415V ~, 50Hz 380V-415V ~, 50Hz
accummulated total current values of the indoor units. 380V ~, 60Hz 380V ~, 60Hz

Power supply wiring Below 50m 2.5 mm²


Earth leakage Earth leakage
breaker breaker
Control wiring, Central controller wiring
Header outdoor unit Follower outdoor unit
33

• Use a 2 core non polarity wire.


• To prevent any possible noise issues, use a shielded 2 core wire. U1 U2 U3 N U1 U2 U3 U4 U5 U6 U1 U2 U3 N U1 U2 U3 U4 U5 U6
Earth Earth
• The total stated length of communication wiring is determined by the interconnecting length of indoor to terminal terminal
outdoor wire plus the length of the central control communication wire.

u Communication line Control wiring between outdoor units


Control wiring between indoor and outdoor units
Control wiring between indoor units, and outdoor unit Wire size (Up to 1000m) 1.25 mm²
Control wiring between indoor units
(2-core shield wire) (Up to 2000m) 2.0 mm²

Central control line wiring (2-core shield wire) Wire size (Up to 1000m) 1.25 mm²
(Up to 2000m) 2.0 mm² Indoor unit Indoor unit Indoor unit Indoor unit

Earth Earth Earth Earth


L N U1 U2 A B L N U1 U2 A B L N U1 U2 A B L N U1 U2 A B
Wired remote controller wiring
This wiring is not required when using the supplied wireless remote controller.
• For wiring remote controllers a 2 core non polarity wire must be used.

Wired remote controller wiring, remote controller inter-unit wiring Wire size: 0.5mm² to 2.0mm²
A B A B A B

Total wire length of wired remote controller wiring and In case of wired type only Up to 500m Indoor power supply Remote controller Remote controller Remote controller
220-240V, ~, 50Hz
remote controller inter-unit wiring = L + L1 + L2 + … Ln In case of wireless type included Up to 400m 220V ~, 60Hz

Total wire length of wired remote controller inter-unit wiring = L1 + L2 + … Ln Up to 200m


Earth leakage breaker
power switch Pull box Pull box Pull box

CAUTION
The remote controller wire (Communication line) and AC220–240V wires cannot be parallel to contact each
other and cannot be stored in the same conduits. If doing so, a trouble may be caused on the control system n Address setup
due to noise, etc.
Set up the addresses as per the Installation Manual supplied with the outdoor unit.
10 ELECTRIC WORK

n Wired remote controller wiring n Wiring Connection


• As the wired remote controller wire has non-polarity, there is no problem if connections to indoor unit How to connect the power supply Power supply terminal block
terminal blocks A and B are reversed. wiring and control wiring R(L) S(N)
Terminal block for
communication/
The power supply wire and the control wire can be remote controller wiring
connected without removing the front panel.
u Wiring diagram Cord clamp
R(L)
S(N)

Terminal
REQUIREMENT cover

Terminal block for Connect the power supply wire after connecting the Earth screw
remote controller wiring Terminal block
of indoor unit control wire for this model.
1. Remove the air inlet grille. Open the air inlet grille Clamp base
A A upward and pull it toward you.
B Wired remote controller unit Screws
B
2. Remove the terminal cover and the clamp base. Screw
3. Insert the power supply wire and control wire (accord- 95mm
Wired remote controller wire ing to the local rule) into the pipe hole on the wall.
(Procured locally) Screw 20mm Earth line
4. Take the power supply wire out of the cable slot on
the rear panel so that it protrudes about 150mm Power supply wire
N
from the front. L
10mm
5. Insert the control wire fully into the control/wired about 150mm 75mm
remote controller terminal block U1 , U2 , A , B
and secure it tightly with screws. <Stripping length of the power supply wire>
6. Clamp the control wire with the cord clamp.
7. Install the clamp base with a screw.
R(L) S(N)
8. Insert the power supply wire fully into the terminal
34

block and secure it tightly with screws.


Tightening torque : 1.2 N·m (0.12 kgf·m) Terminal block for
control/wired remote
Secure the earth line with the earth screw. controller wiring U1 U2 A B
9. Clamp the power supply wire with the cord clamp.
10. Attach the terminal cover and the air inlet grille to Earth wire for
Control wire shield wire
the indoor unit.
Cord clamp

CAUTION
• Be sure to refer to the wiring diagram attached inside
the front panel. Earth screw for power supply wire Earth screw for shield wire

• Check local electrical cords and also any specific <Connecting control wire>
wiring instructions and limitations.
• Do not catch the control wire when installing the
clamp base.
R(L) S(N)
Power supply
terminal block

Terminal block for control/


wired remote controller wiring
Earth wire for
U1 U2 A B U2 U1 B A
power supply wire
Wired remote
controller wire
Cord clamp

Cord clamp
Clamp base
Power
supply wire Earth screw

<Connecting wired remote controller wire> <Connecting power supply wire>


10 ELECTRIC WORK 11 APPLICABLE CONTROLS
n Wiring connection for flow selector unit A wired remote controller is necessary for this function. n Changing of settings of for ap-
This function cannot be operate with a wireless plicable controls
How to connect the wiring of flow selector unit remote controller.
Connect the power supply wire and the communication wire supplied with the flow selector unit to the Basic procedure for changing settings
indoor unit. REQUIREMENT Change the settings while the air conditioner is
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you. not working. (Be sure to stop the air conditioner
• When you use this air conditioner for the first time, it before making settings.)
2. Remove the four screws securing the front panel. takes approx. 5 minutes until the remote controller
3. Slightly open the lower part of the front panel, and then pull the upper part of the front panel toward The display content for setting differs from that
becomes available after power-on. This is normal.
you to remove it from the rear plate. on the former types of remote controller
<When power is turned on for the first time (RBCAMT21E/AMT32E).
4. Remove the terminal cover and the clamp base. (The number of CODE NO. has increased.)
after installation>
5. Insert the control wire fully into the control/wired remote controller terminal block and secure it tightly
with screws. It takes approx. 5 minutes until the remote control-
ler becomes available.
6. Connect the control wire connector of the flow selector unit to the lead with a connector to the left of
the control/wired remote controller terminal block. Approx. 5 minutes
7. Clamp the control wire and the control wire of the flow selector unit with the cord clamp.
Remote
8. Install the clamp base with a screw. Power “SETTING” “SETTING”
controller is
on flashes goes out
9. Insert the power supply wire fully into the terminal block and secure it tightly with screws. available
Tightening torque: 1.2 N·m (0.12 kgf·m) Secure the earth line with the earth screw. 1
10. Clamp the power supply wire with the cord clamp. 4 3
11. Insert the power supply wire faston terminal of the flow selector unit into the power supply terminal.
Secure the earth line with the earth screw. <When power is turned on for the second
6
12. Clamp the power supply wire of the flow selector unit tight with the cord clamp. (or later) time>
35

13. Attach the terminal cover, the front panel and the air inlet grille to the indoor unit. It takes approx. 1 minute until the remote controller
becomes available.
Power supply 1 5 2
terminal block Approx. 1 minute

Power “SETTING” “SETTING” Remote


R(L) S(N) controller is
Earth screw for
flow selector unit
on flashes goes out
available Procedure 1
TEST
Push button and “TEMP.” button simulta-
Control wire neously for at least 4 seconds. After a while, the
Terminal block for
display flashes as shown in the figure.
Cord clamp
control/wired remote • Normal settings were made when the indoor unit Confirm that the CODE No. is [10].
controller wiring was shipped from factory. TEST
Control wire U2 U1 B A
• If the CODE No. is not [10], push button to
from the
flow selector Change the indoor unit settings as required. erase the display content, and repeat the
• Use the wired remote controller to change the procedure from the beginning.
Power supply wire settings. (No operation of the remote controller is
TEST
of flow selector unit
∗ The settings cannot be changed using the accepted for a while after button is pushed.)
wireless remote controller, sub remote controller, (While air conditioners are operated under the
Connector or remote-controllerless system (for central group control, “ ” is displayed first.
remote controller only). When UNIT LOUVER is pushed, the indoor unit number
Therefore, install the wired remote controller to displayed following “ ” is the header unit.)
Cord clamp change the settings.
Power supply wire

CAUTION
Confirm that every wires are stored in the electric parts box without getting caught before attaching the
(∗ Display content varies with
terminal cover. the indoor unit model.)
11 APPLICABLE CONTROLS

Procedure 2 n Change of lighting time of filter sign n Adjustment of air direction


UNIT LOUVER
Each time you push button, indoor unit According to the installation condition, the lighting 1. Using the remote controller switch, change the up/down air direction by moving the horizontal louver.
numbers in the control group change cyclically. time of the filter sign (Notification of filter cleaning) 2. Adjust the right/left air direction by bending the vertical grille inside of the air outlet port with hands.
Select the indoor unit you want to change settings. can be changed.
The fan of the selected unit runs and the louvers Follow to the basic operation procedure REQUIREMENT
start swinging. You can confirm the indoor unit for (1 → 2 → 3 → 4 → 5 → 6 ).
which you want to change settings. • For the CODE No. in Procedure 3, specify [01]. Do not touch the horizontal louver directly with hands; otherwise a trouble may be caused.
• For the [SET DATA] in Procedure 4, select the For handling of the horizontal louver, refer to “Owner’s Manual” attached to the outdoor unit.
SET DATA of filter sign lighting time from the
following table.

n Group control
SET DATA Filter sign lighting time
In a group control, a remote controller can control up to maximum 8 units.
0000 None • The wired remote controller only can control a group control.
The wireless remote controller is unavailable for this control.
Procedure 3 0001 150H (Factory setting)
• For cabling procedure and cables of the individual line (Identical refrigerant line) system, refer to
Using “TEMP.” / buttons, specify CODE No. 0002 2500H
“Electric work” in this Manual.
[ ].
0003 5000H • Cabling between indoor units in a group is performed in the following procedure.
Procedure 4 0004 10000H Connect the indoor units by connecting the remote controller inter-unit cables from the remote controller
terminal blocks (A, B) of the indoor unit connected with a remote controller to the remote controller
Using timer “TIME” / buttons, select SET terminal blocks (A, B) of the other indoor unit. (Non-polarity)
DATA [ ].
• For address setup, refer to the Installation Manual attached to the outdoor unit.
36

Procedure 5
Push
SET
button. When the display changes from
n To secure better effect of heating NOTE
flashing to lit, the setup is completed. When it is difficult to obtain satisfactory heating Net work adapter (Model TCB-PCNT20E) can not connect to this High Wall type air conditioner.
• To change settings of another indoor unit, repeat due to installation place of the indoor unit or
from Procedure 2. structure of the room, the detection temperature of
heating can be raised. Also use a circulator, etc. to
• To change other settings of the selected indoor
circulate heat air near the ceiling.
unit, repeat from Procedure 3.
SET Follow to the basic operation procedure.
Use button to clear the settings.
SET (1 → 2 → 3 → 4 → 5 → 6).
To make settings after button was pushed,
repeat from Procedure 2. • For the CODE No. in Procedure 3, specify [06].
• For the SET DATA in Procedure 4, select the
Procedure 6 SET DATA of shift value of detection temperature
TEST to be set up from the table below.
When settings have been completed, push
button to determine the settings.
TEST
When button is pushed, “SETTING ( SETTING )” SET DATA Detection temp shift value
flashes and then the display content disappears
0000 No shift
and the air conditioner enters the normal stop
mode. 0001 +1°C
(While “SETTING ( SETTING )” is flashing, no operation
0002 +2°C
of the remote controller is accepted.)
0003 +3°C (Factory setting)

0004 +4°C

0005 +5°C

0006 +6°C
12 TEST RUN
A wired remote controller is necessary for this In case of wired remote controller In case of wireless remote controller
function. This function cannot be operate with a (Forced test operation is performed in a different way.)
wireless remote controller.
2, 4
REQUIREMENT
n Before test run 3 • For the operation procedure, be sure to follow the Owner’s Manual.
• Before turning on the power supply, carry out
the following procedure. • Finish the forced cooling operation in a short time because it applies excessive strength to the air conditioner.
1) Using 500V-megger, check that resistance
1,5 • A test operation of forced heating is unavailable.
of 1MΩ or more exists between the termi- Perform a test operation by heating operation using the switches of the remote controller.
nal block of the power supply and the earth Procedure 1 However heating operation may be not carried out according to the temperature conditions.
(grounding). TEST
Keep button pushed for 4 seconds or more.
If resistance of less than 1MΩ is detected,
[TEST] is displayed on the display part and the
do not run the unit. • Check wiring/piping of indoor and outdoor units
selection of mode in the test mode is permitted.
2) Check the valve of the outdoor unit being 1. When pushing ( ) button for 10 seconds or more, “Pi!” sound is heard
opened fully. and the operation changes to a forced cooling operation.
• To protect the compressor at activation time, After approx. 3 minutes, a cooling operation starts forcedly.
leave power-ON for 12 hours or more be for Check cool air starts blowing. If the operation does not start,
operating. check wiring again.
2. To stop a test operation, push ( ) button once again
WARNING Procedure 2 (Approx. 1 second).
ON / OFF The louver closes and the operation stops.
• Never press the electromagnetic contactor to Push button.
forcibly perform a test run. (This is very dangerous
• Check transmission of remote controller
Procedure 3
37

because the protective device does not work.)


MODE 1. Push “START/STOP” button of the remote controller to check an operation can also start by the remote
• Before starting a test run, be sure to set addresses Using button, select the operation mode, controller.
following the installation manual supplied with the [COOL] or [HEAT].
outdoor unit. • “Cooling” operation by the remote controller may be unavailable according to the temperature conditions.
• Do not run the air conditioner in a mode other than
Check wiring/piping of the indoor and outdoor units in forced cooling operation.
[COOL] or [HEAT].
• The temperature controlling function does not work
during test run.
n How to execute a test run
• The detection of error is performed as usual.
Using the wired remote controller, operate the
unit as usual.
For the procedure of the operation, refer to the
attached Owner’s Manual.
A forced test run can be executed in the
following procedure even if the operation stops
by thermo. OFF. Procedure 4
In order to prevent a serial operation, the forced After the test run, push
ON / OFF
button to stop a test
test run is released after 60 minutes have run. (Display part is same as procedure 1.)
passed and returns to the usual operation.
Procedure 5
CAUTION Push
TEST
check button to cancel (release from) the
test run mode. ([TEST] disappears on the display
• Do not use the forced test run for cases other than
and the status returns to a normal.)
the test run because it applies an excessive load
to the devices.
13 TROUBLESHOOTING
A wired remote controller is necessary for this function. n Check method
This function cannot be operate with a wireless remote controller.
On the remote controller (Wired remote controller, Central control remote controller) and the interface P.C. board of
the outdoor unit (I/F), a check display LCD (Remote controller) or 7-segment display
n Confirmation and check Procedure 1 (on the outdoor interface P.C. board) to display the operation is provided.
SET TEST
When pushing and buttons at the same time Therefore the operation status can be known. Using this selfdiagnosis function, a trouble or position with error of the
When a trouble occurred in the air conditioner,
for 4 seconds or more, the following display ap- air conditioner can be found as shown in the table below.
the check code and the indoor unit No. appear
on the display part of the remote controller. pears.
The check code is only displayed during the If [Service check ] is displayed, the mode enters n Check code list
operation. If the display disappears, operate the in the trouble history mode. The following list shows each check code. Find the check contents from the list according to part to be checked.
air conditioner according to the following • [01 : Order of trouble history] is displayed in CODE • In case of check from indoor remote controller: See “Wired remote controller display” in the list.
“Confirmation of error history” for confirmation. No. window. • In case of check from outdoor unit: See “Outdoor 7-segment display” in the list.
• [Check code] is displayed in CHECK window. • In case of check from indoor unit with wireless remote controller: See “Sensor block display of receiving unit” in the
• [Indoor unit address in which an error occurred] is list.
displayed in Unit No. AI-NET : Artificial Intelligence, IPDU : Intelligent Power Drive Unit
¡ : Lighting, : Flashing, l : Goes off
¤
ALT : Flashing is alternately when there are two flashing LED.,
SIM : Simultaneous flashing when there are two flashing LED.

Check code Wireless remote controller


Check code Indoor unit No. in
which an error occurred. Main Sensor block displa Judging
remote Outdoor 7-segment display Check code name
of receiving unit device
controller
display Auxiliary code Operation Timer PRE, DEF. Flash

E01 — — ¤ l l Communication error between indoor and remote


controller (Detected at remote controller side)
Remote
controller

¤ l l Remote
38

E02 — — Remote controller transmission error


Procedure 2
controller
n Confirmation of error history
E03 — — ¤ l l Communication error between indoor and remote
controller (Detected at indoor side)
Indoor
When a trouble occurred on the air conditioner, Every pushing of “TEMP.” / button used to
the trouble history can be confirmed with the set temperature, the trouble history stored in E04 — — l l ¤ Communication circuit error between indoor/outdoor
(Detected at indoor side)
Indoor

following procedure. (The trouble history is memory is displayed in order.


E06 E06
No. of indoor units in which sensor
has been normally received l l ¤ Decrease of No. of indoor units I/F
stored in memory up to 4 troubles.) The numbers in CODE No. indicate
The history can be confirmed from both operat- CODE No. [01] (latest) → [04] (oldest). — E07 — l l ¤ Communication circuit error between indoor/outdoor
(Detected at outdoor side)
I/F

ing status and stop status. E08 E08 Duplicated indoor addresses ¤ l l Duplicated indoor addresses Indoor / I/F
REQUIREMENT E09 — — ¤ l l Duplicated main remote controllers
Remote
controller
CL
Do not push button because all the trouble E10 — — ¤ l l Communication error between indoor MCU Indoor
history of the indoor unit will be deleted. 01: Indoor/Outdoor communication
E12 E12 02: Communication between ¤ l l Automatic address start error I/F
2 outdoor units
E15 E15 — l l ¤ Indoor is nothing during automatic addressing I/F

Procedure 3 l l
00: Capacity over
E16 E16
01 ~: No. of connected units ¤ Capacity over / No. of connected indoor units I/F

After confirmation, push


TEST
button to return to E18 — — ¤ l l Communication error between indoor units Indoor
3 1 theusual display. E19 E19
00: Header is nothing
02: Two or more header units l l ¤ Outdoor header units quantity error I/F

E20 E20
01: Outdoor of other line connected
02: Indoor of other line connected l l ¤ Other line connected during automatic address I/F

E23 E23 — l l ¤ Sending error in communication between outdoor units I/F


E25 E25 — l l ¤ Duplicated follower outdoor addresses I/F

E26 E26
No. of outdoor units which received
signal normally l l ¤ Decrease of No. of connected outdoor units I/F

E28 E28 Detected outdoor unit number l l ¤ Follower outdoor unit error I/F
01: IPDU1 error
02: IPDU2 error
03: IPDU1, 2 error
E31 E31 04: Fan IPDU error l l ¤ IPDU communication error I/F
05: IPDU + Fan IPDU error
06: IPDU2 + Fan IPDU error
07: All IPDU error
Check code Wireless remote controller Check code Wireless remote controller
Main Sensor block display Main Sensor block display Judging
remote Outdoor 7-segment display Check code name Judging device remote Outdoor 7-segment display Check code name
of receiving unit of receiving unit device
controller controller
display Auxiliary code Operation Timer PRE, DEF. Flash display Auxiliary code Operation Timer PRE, DEF. Flash
F01 — — ¤ ¤ l ALT Indoor TCJ sensor error Indoor P01 — — l ¤ ¤ ALT Indoor fan motor error Indoor
F02 — — ¤ ¤ l ALT Indoor TC2 sensor error Indoor P03 P03 — ¤ l ¤ ALT Discharge temp. TD1 error I/F
F03 — — ¤ ¤ l ALT Indoor TC1 sensor error Indoor
P04 P04
01: Comp. 1 side
¤ l ¤ ALT High-pressure SW system operation IPDU
02: Comp. 2 side
F04 F04 — ¤ ¤ ¡ ALT TD1 sensor error I/F
F05 F05 — ¤ ¤ ¡ ALT TD2 sensor error I/F P05 P05
01: Phase-missing detection
02: Phase error ¤ l ¤ ALT Phase-missing detection /Phase error I/F
F06 F06 — ¤ ¤ ¡ ALT TE1 sensor error I/F
P07 P07
01: Comp. 1 side
¤ l ¤ ALT Heat sink overheat error
IPDU,
F07 F07 — ¤ ¤ ¡ ALT TL sensor error I/F 02: Comp. 2 side I/F
F08 F08 — ¤ ¤ ¡ ALT TO sensor error I/F P10 P10 Detected indoor address l ¤ ¤ ALT Indoor overflow error Indoor
F10 — — ¤ ¤ l ALT Indoor TA sensor error Indoor P12 — — l ¤ ¤ ALT Indoor fan motor error Indoor
F12 F12 — ¤ ¤ ¡ ALT TS1 sensor error I/F P13 P13 — l ¤ ¤ ALT Outdoor liquid back detection error I/F

F13 F13
01: Comp. 1 sid
02: Comp. 2 side ¤ ¤ ¡ ALT TH sensor error IPDU P15 P15
01: TS condition
02: TD condition ¤ l ¤ ALT Gas leak detection I/F

F15 F15 — ¤ ¤ ¡ ALT Outdoor temp. sensor miscabling (TE, TL) I/F P17 P17 — ¤ l ¤ ALT Discharge temp. TD2 error I/F
F16 F16 — ¤ ¤ ¡ ALT Outdoor pressure sensor miscabling (Pd, Ps) I/F P19 P19 Detected outdoor unit number ¤ l ¤ ALT 4-way valve inverse error I/F
F23 F23 — ¤ ¤ ¡ ALT Ps sensor error I/F P20 P20 — ¤ l ¤ ALT High-pressure protective operation I/F
F24 F24 — ¤ ¤ ¡ ALT Pd sensor error I/F 0 : IGBT short

[ [ [ [
1 : Fan motor position detective circuit error
F29 — — ¤ ¤ l SIM Indoor other error Indoor 3 : Fan motor trouble
F31 F31 — ¤ ¤ ¡ SIM Indoor EEPROM error I/F P22 P22 C : TH sensor temp. error ¤ l ¤ ALT Outdoor fan IPDU error IPDU
(Heat sink overheat)
D : TH sensor error
01: Comp. 1 side
l ¤ l

[ [
H01 H01 Compressor break down IPDU E : Vdc output error
02: Comp. 2 side

01: Comp. 1 side


l l
Magnet switch error MG-SW P26 P26
01: Comp. 1 side
¤ l ¤ ALT G-TR short protection error IPDU
H02 H02
02: Comp. 2 side ¤ Overcurrent relay operation
Compressor trouble (lock)
Overcurrent relay
IPDU
02: Comp. 2 side
39

P29 P29
01: Comp. 1 side
02: Comp. 2 side ¤ l ¤ ALT Comp position detective circuit system error IPDU
H03 H03
01: Comp. 1 side
02: Comp. 2 side l ¤ l Current detect circuit system error IPDU

l l
P31 P31 — ¤ l ¤ ALT
Other indoor unit error
Indoor
H04 H04 — ¤ Comp 1 case thermo operation I/F (Group terminal unit error)
H06 H06 — l ¤ l Low pressure protective operation I/F
H07 H07 — l ¤ l Oil level down detective protection I/F
01: TK1 sensor error
H08 H08
02: TK2 sensor error
03: TK3 sensor error l ¤ l Oil level detective temp sensor error I/F
04: TK4 sensor error
Error detected by TCC-LINK central control device
H14 H14 — l ¤ l Comp 2 case thermo operation I/F Check code Wireless remote controller
01: TK1 oil circuit system error Central Outdoor Sensor block display
Oil level detective circuit error I/F Check code name Judging device
H16 H16
02: TK2 oil circuit system error
03: TK3 oil circuit system error l ¤ l Magnet switch error MG-SW
control
device
7-segment display of receiving unit
Overcurrent relay operation Overcurrent relay indication Auxiliary code Operation Timer PRE, DEF. Flash
04: TK4 oil circuit system error
L03 — — ¤ l ¤ SIM Indoor center unit duplicated Indoor C05 — — — Sending error in TCC-LINK central control device TCC-LINK
L04 L04 — ¤ ¡ ¤ SIM Outdoor line address duplicated I/F C06 — — —

Receiving error in TCC-LINK central control device
Batch alarm of general-purpose equipment control
TCC-LINK
General-purpose equipment
L05 — — ¤ l ¤ SIM
Duplicated indoor units with priority
(Displayed in indoor unit with priority)
I/F C12 — —
interface I/F
Differs according to error contents
L06 L06 No. of indoor units with priority ¤ l ¤ SIM
Duplicated indoor units with priority
(Displayed in unit other than indoor unit with priority)
I/F
P30 of unit with occurrence of alarm
Group control branching unit error
TCC-LINK
L07 — — ¤ l ¤ SIM Group line in individual indoor unit Indoor — — (L20 is displayed.) Duplicated central control addresses
L08 L08 — ¤ l ¤ SIM Indoor group/Address unset Indoor, I/F
L09 — — ¤ l ¤ SIM Indoor capacity unset Indoor
TCC-LINK : TOSHIBA Carriea Cominication Link.
L10 L10 — ¤ ¡ ¤ SIM Outdoor capacity unset I/F
L20 L20 — ¤ ¡ ¤ SIM Duplicated central control addresses Indoor
L28 L28 — ¤ ¡ ¤ SIM Over No. of connected outdoor units I/F
01: IPDU1 error
02: IPDU2 error
03: IPDU3 error
L29 L29 04: Fan IPDU error
05: IPDU1 + Fan IPDU error
¤ ¡ ¤ SIM No. of IPDU error I/F

06: IPDU2 + Fan IPDU error


07: All IPDU error
L30 L30 Detected indoor address ¤ ¡ ¤ SIM Indoor outside interlock Indoor
— L31 — — Extended I/C error I/F
4. REFRIGERATING CYCLE DIAGRAM

Liquid side Gas side

Strainer

Capillary tube

Air heat exchanger


at indoor side

Pulse Motor Valve


(PMV)
Strainer Sensor
(TCJ) Fan
Sensor Sensor
(TC2) (TC1)

Sensor M Fan motor


(TA)

Functional part name Functional outline

Pulse Motor Valve PMV (Connector CN082 (6P): Blue)


1) Controls super heat in cooling operation
2) Controls under cool in heating operation
3) Recovers refrigerant oil in cooling operation
4) Recovers refrigerant oil in heating operation

Temp. sensor 1. TA (Connector CN104 (2P): White)


1) Detects indoor suction temperature

2. TC1 (Connector CN100 (3P): Brown)


1) Controls PMV super heat in cooling operation

3. TC2 (Connector CN101 (2P): Blue)


1) Controls PMV under cool in heating operation

4. TCJ (Connector CN102 (2P): Yellow)


1) Controls PMV super heat in cooling operation

40
5. CONTROL OUTLINE
5-1. Control Specifications
No. Item Outline of specifications Remarks

1 When power 1) Distinction of outdoor unit


supply is reset When the power supply is reset, the outdoors are
distinguished and the control is selected according to the
distinguished result.
2) If resetting the power supply during occurrence of a
trouble, the check code is once cleared. After ON/OFF
button of the remote controller was pushed and the
operation was resumed, if the abnormal status continues,
the check code is again displayed on the remote controller.

2 Operation 1) Based on the operation mode selecting command from the


mode selection remote controller, the operation mode is selected.

Remote
controller Control outline
command
STOP Air conditioner stops.
FAN Fan operation
COOL Cooling operation
DRY Dry operation
HEAT Heating operation
AUTO • Ta and Ts automatically select COOL/ Ta: Room temp.
(SHRM only) HEAT operation mode for operation. Ts: Setup temp.

∗ Except SHRM, the automatic mode cannot be selected.


While a wireless remote controller is used, the mode is
notified by “Pi Pi” (two times) receiving sound.
To clear the alternate flashing, change the mode on the
wireless remote controller.

3 Room temp. 1) Adjustment range: Remote controller setup temperature (°C)


control
COOL/DRY HEAT AUTO∗ ∗ For SHRM only
Wired type 18 to 29 18 to 29 18 to 29
Wireless type 17 to 30 17 to 30 17 to 30

2) Using the Item code 06, the setup temperature in heating Shift of suction tem-
operation can be corrected. perature in heating
operation
Setup data 0 2 3 4 6
Setup temp. correction +0°C +2°C +3°C +4°C +6°C Except while sensor of
the remote controller is
Setting at shipment controlled
(Code No. [32], “0001”)
Setup data 3

4 Automatic 1) Based on the difference between Ta and Ts, the operation Ts: Setup temp.
capacity control capacity is determined by the outdoor unit. Ta: Room temp.

41
No. Item Outline of specifications Remarks

5 Air speed selection 1) Operation with (HH), (H), (L) or [AUTO] mode is HH > H+ > H > L+ > L > UL
carried out by the command from the remote controller.
For the wireless remote controller type, (HH), (H+),
(H), (L+), (L) or [AUTO] operation is carried out.
2) When the air speed mode [AUTO] is selected, the air
speed varies by the difference between Ta and Ts.

6 Prevention of cold 1. In heating operation, the higher temperature of TC2 TCJ: Temperature of indoor
air discharge sensor and TCJ sensor is compared with temperature heat exchanger sensor
of TC1 sensor and then the lower temperature is • In D and E zones, priority
used to set the upper limit of the fan tap. is given to remote control-
• When B zone has continued for 6 minutes, the ler air speed setup.
operation shifts to C zone. • In A zone “ ” is displayed.
• In defrost time, the control point is set to +6°C.
A zone: OFF
(˚C) 36 B zone:
D Over 30˚C, below 32˚C, ULTRA LOW (LL)
34
C E C zone:
32 Over 32˚C, below 34˚C, LOW (L)
30 D zone:
Over 34˚C, below 36˚C, MED (H)
E zone: HIGH (HH)
24
B
20
A

7 Freeze prevention 1. In all cooling operation, the air conditioner operates TC1: Temperature of indoor
control as described below based upon temp. detected by heat exchanger sensor
(Low temp. release) TC1, TC2 and TCJ sensors.
• When “J” zone is detected for 5 minutes, the thermostat is forcedly off.
• In “K” zone, the timer count is interrupted, and held.
• When “I” zone is detected, the timer is cleared and the operation returns to the
normal operation.
• If forced thermo OFF by continuation of “J” zone, operation of the indoor fan in
LOW mode continues until it reaches the “I” zone.
It is rest when the following conditions are satisfied.
Reset conditions
1) TC1 > 12°C and TC2 > 12°C and TCJ > 12°C
2) 20 minutes passed after stop.
( ) value:
(˚C)
When the power supply is
TC1 TC2, TCJ turned on, the Forced
P1 I a
K
P1 10°C (5°C) –10°C
thermo becomes OFF if the
Q1
J
temperature is less than
Q1 0°C –14°C this indicated temperature.
2. In all cooling operation, the air conditioner operates as described below based
upon temp. detected by TC2 and TCJ sensors.
• When “M” zone is detected for 45 minutes, the thermostat is forcedly off.
• In “N” zone, the timer count is interrupted and held.
• When shifting to “M” zone again, the timer count restarts and continues.
• If “L” zone is detected, the timer is cleared and the operation returns to normal
operation.
Reset conditions
1) TC1 > 12°C and TC2 > 12°C and TCJ > 12°C
2) 20 minutes passed after stop.
(˚C)
L
P2 TC2, TCJ
N
Q2 P2 5°C
M Q2 –2.0°C

42
No. Item Outline of specifications Remarks

8 Recov ery control for The indoor unit which is under STOP/Thermo-OFF • Recov ery operation is
cooling oil status or which operates in [FAN] mode performs the usually performed ev ery
(Refrigerant) following controls when it receiv ed the cooling oil 2 hours.
(Refrigerant) recov ery signal from the outdoor unit.
1) Opens PMV of the indoor unit with a constant
opening degree.
2) Operates the indoor fan for approx. 3 minutes
during recov ery control and after finish of control.

9 Recov ery control for The indoor unit which is under STOP/Thermo-OFF • The indoor unit which is
heating refrigerant status or which operates in [FAN] mode performs the under thermo-OFF
(Oil) following controls when it receiv ed the heating refrigerant (COOL) status or which
(Oil) recov ery signal from the outdoor unit. operates in [FAN] mode
1) Opens PMV of the indoor unit with a constant stops the indoor fan and
opening degree. displays [ ].
2) Stop the indoor fan. • Recov ery operation is
usually performed ev ery
1 hour.

10 Compensation 1) For 3 minutes after start of operation, the operation Usually the priority is giv en
control for short is forcedly continued ev en if the unit enters in to 5 minutes at outdoor
intermittent operation Thermo-OFF condition. controller side.
2) Howev er the thermostat is OFF giv ing prior to
COOL/HEAT selection, ready for operation and
protectiv e control.

11 Elimination of 1) When the unit stopped from [HEAT] operation, the


retained heat indoor fan operates with [L] for approx. 30 seconds.

12 HA control 1) ON/OFF operation is av ailable by input of HA When using HA terminal


signal from the remote site when connected to (CN61) for the remote ON/
remote controller or the remote ON/OFF interface. OFF, a connector sold
2) HA control outputs ON/OFF status to HA terminal. separately is necessary.
3) The I/O specifications of HA conform to JEMA In case of group operation,
standard. use the connector to
connect HA terminal to
either master or follower
indoor unit.

13 Display of filter sign 1) The filter sign is displayed with LC by sending the [ FILTER] goes on.
[ ] filter-reset signal to the remote controller when the
(Not prov ided to the specified time (15 0H) elapsed as a result of integra-
wireless type) tion of the operation time of the indoor fan.
∗ Separately set type 2) The integrated timer is cleared when the filter-reset
TCB-AX21E2 is signal is receiv ed from the remote controller.
prepared. In this time, if the specified time elapsed, the counted
time is reset and the LC display is deleted.

43
No. Item Outline of specifications Remarks

14 Display of <OPERATION READY> Displayed on the remote controller • < > display
[ OPERATION 1) When the following check codes are indicated No display for wireless
READY] • Open phase of power supply wiring [P05] was detected. remote controller
[ PRE-HEAT]
• There is an indoor unit that detected the indoor
overflow [P10].
• There is an indoor unit that detected the interlock alarm
[L30].
2) During Force Thermo-OFF
• [COOL/DRY] operation is unavailable because the other
indoor unit operates with [HEAT] mode.
• [HEAT] operation is unavailable because COOL priority
(SW11-bit1 of the Outdoor I/F P. C. board is ON) is set and
the other indoor unit operates with [COOL/DRY] mode.
3) The above indoor units that cannot operate stay in
Thermo-OFF status.
4) The indoor fan stops because the system performs
[Recovery operation for heating refrigerant (Oil)].

<PRE-HEAT> Displayed on the remote controller • < > display


The indoor fan stops in order to prevent discharge of cool air
when heating operation started or during heating operation.
(including the defrost operation during thermo-OFF)

15 Selection of 1) Selection of the contents that can be operated by the remote controller at the
central control indoor unit side is possible according to setting at the central controller side.
mode 2) Setting contents

• In case of TCC-LINK central control

Operation from Operation on RBC-AMT32E


On
TCC-LINK ON/OFF Operation Timer Temp. Air speed Air direction RBC-AMT32E
central control setting selection setting setting setting setting
Individual ¡ ¡ ¡ ¡ ¡ ¡ No display
[Central 1] × ¡ × ¡ ¡ ¡
[Central 2] × × × × ¡ ¡ [Central control
display
]
[Central 3] ¡ × ¡ × ¡ ¡
[Central 4] ¡ × ¡ ¡ ¡ ¡

(¡: Operation possible ×: Operation impossible)


• In case of wired remote controller type, [Central control ] display (Goes on) in the
central control mode
• Display flashes when an item of the operation prohibited was changed on the remote controller.
• In case of wireless remote controller type, the display lamp does not change but the
contents that can be operated are same in the central control mode.
(∗1) The operation from the wireless remote controller in the central control mode is
notified with the receiving sound, Pi, Pi, Pi, Pi, Pi (5 times).
(∗1)
If the operation select modes are different in the central 2 to 4 from those at the central
controller side, the operations Temp. Setting, air volume setting, and air direction setting are
inoperable.

44
No. Item Outline of specifications Remarks

16 Louver control 1) Louver position setup (Wired type)


• The louver position can be set up in the following operation range.

In cooling/dry operation In heating/fan operation

• In group operation, the louver positions can be set up collectively


or individually.
2) Swing setup
• The following display is repeated.

In all operations

(Repeats)

• In group operation, the louver positions can be set up collectively


or individually.
3) FIX setup (Wireless type)
Keep pushing or pushing briefly the FIX button to move the louver in
the desired direction.
Operating angle of louver will be different during cooling, dry and
heating operation.
4) When the unit stopped or the warning was output, the louver is
automatically set to full closed position.
5) When PRE-HEAT is displayed (Heating operation started or
defrost operation is performed), heating thermo is off, the louver is
automatically set to horizontal discharge position.

17 Hi POWER When you push the Hi POWER button during cooling, heating or • [Hi POWER]
operation A operation, the air conditioner will start the following operation. Display
(Wireless remote
controller specific • Cooling operation
operations) Performs the cooling operation at 1°C lower than the setting
temperature.
Only when the fan speed before the Hi POWER operation is not
high, the fan speed will be increased.

• Heating operation
Performs the heating operation at 2°C higher than the setting
temperature.
Only when the fan speed before the Hi POWER operation is not
high, the fan speed will be increased.

45
No. Item Outline of specifications Remarks

18 COMFORT When you push the COMFORT SLEEP button during cooling, • [ ] display
SLEEP operation heating or A operation, the air conditioner will start the following
(Wireless remote operation.
controller specific The fan speed display will indicate AUTO and low speed will be used.
operations)
• Cooling operation
In the operation suppression zone, where capacity is kept to the
minimum, overcooling is prevented by raising the temperature
setting by 1°C after 1 hour and by 2°C after 2 hours of operation.
The room temperature is thus regulated between the operation
suppression zone and the set temperature.
When the OFF timer is simultaneously set, 1, 3, 5 and 9 hours
appear by turns every pushing COMFORT SLEEP button and
one of them can be selected for OFF timer.

• Heating operation
In the operation suppression zone, where capacity is kept to the
minimum, overheating is prevented by lowering the temperature
setting by 1°C after 1 hour and by 2°C after 2 hours of operation.
The room temperature is thus regulated between the set
temperature and the operation suppression zone.
When the OFF timer is simultaneously set, 1, 3, 5 and 9 hours
appear by turns every pushing COMFORT SLEEP button and
one of them can be selected for OFF timer.

Operation suppression zone Set temperature


Operation starts
Operation starts

2˚C
1˚C
1˚C
2˚C
1 hour

1 hour 2 hours
Set temperature Operation
2 hours
suppression zone

19 PRESET operation Start the air conditioner in the operation mode which you want the • [ ] display
(Wireless remote remote controller to memorize.
controller specific 1) Push and hold the PRESET button for more than 3 seconds while
operations) the display flashes.
The mark is indicated and the setting is memorized.
• If you do not push the PRESET button within 3 seconds or if
you push another button, the memory setting is cancelled.
• Operation modes which can be memorized with the
PRESET button are MODE, Temperatures, FAN, TIMER and
Hi POWER.

To operate the air conditioner with the setting memorized by the


PRESET button.
1) Push the PRESET button briefly.
The setting memorized will be indicated and the air conditioner
operates with regards to the setting.
• The lamp (green) on the display panel of the indoor unit
goes on, and operation starts after approximately 3 minutes.
• Initial setting:
MODE : AUTO
Temperature : 22

46
No. Item Outline of specifications Remarks

20 QUIET operation When you push the QUIET button during cooling, • [ ] display
(Wireless remote heating, fan only or A operation, the air conditioner will
controller specific start the following operation.
operation) • The fan speed display will indicate AUTO and low
speed will be used.

21 SLEEP operation When the OFF timer is set, 1, 3, 5 and 9 hours appear
(Wireless remote by turns every pushing SLEEP button and one of them
controller specific can be selected for OFF timer.
operation)

22 Save operation 1) The function [Save operation] is not provided to the • If pushing [SAVE] button
Super Modular Multi series models. “ ” on the remote
controller, “No function” is
displayed.

47
6. APPLIED CONTROL
6-1. Indoor Unit
6-1-1. Setup of Selecting Function in Indoor Unit
(Be Sure to Execute Setup by a Wired Remote Controller)
<Procedure> Execute the setup operation while the unit stops.

TEMP. ON / OFF

3 TIMER SET FAN MODE 4


TIME SAVE VENT

5 FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER

6
1 2

1 Push
SET
,
CL
, and
TEST
buttons simultaneously for 4 seconds or more.
The firstly displayed unit No. indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit is turned on.

2 Every pushing
UNIT LOUVER
button, the indoor unit numbers in the group control are successively
displayed. In this time, the fan of the selected indoor unit only is turned on.
3 Specify the item code (DN) using the setup temperature and buttons.

4 Select the setup data using the timer time and buttons.
(When selecting the DN code to “33”, change the temperature indication of the unit from “°C”
to “°F” on the remote controller.)
5 Push
SET
button. (OK if display goes on.)
• To change the selected indoor unit, return to procedure 2 .
• To change the item to be set up, return to procedure 3 .

6 Pushing
TEST
button returns the status to normal stop status.

48
Table: Function selecting item numbers (DN)
(Items necessary to perform the applied control at the local site are described.)

DN Item Description At shipment

01 Filter display delay timer 0000 : None 0001 : 150H 0001 : 150H
0002 : 2500H 0003 : 5000H
0004 : 10000H

02 Dirty state of filter 0000 : Standard 0000 : Standard


0001 : High degree of dirt (Half of standard time)

03 Central control address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
0099 : Unfixed

04 Specific indoor unit 0000 : No priority 0001 : Priority 0000 : No priority


priority

06 Heating temp shift 0000 : No shift 0001 : +1°C 0003 : +3°C


0002 : +2°C to 0003 : +3°C
0010 : +10°C (Up to +6 recommended)

0d Existence of [AUTO] 0000 : Provided 0001 : Not provided


cool / heat mode 0001 : Not provided (Automatic selection from connected outdoor unit)

0F Cooling only 0000 : Heat pump 0000 : Heat pump


0001 : Cooling only (No display of [AUTO] [HEAT])

10 Type 0008: High Wall Depending on model type

11 Indoor unit capacity 0000 : Unfixed 0001 to 0034 According to capacity type

12 Line address 0001 : No.1 unit to 0030 : No.30 unit 0099 : Unfixed

13 Indoor unit address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed

14 Group address 0000 : Individual 0001 : Header unit of group 0099 : Unfixed
0002 : Follower unit of group

1E Temp difference of [AUTO] 0000 : 0 deg to 0010 : 10 deg 0003 : 3 deg


mode selection COOL → (For setup temperature, reversal of COOL/HEAT by ± (Data value)/2) (Ts±1.5)
HEAT, HEAT → COOL

28 Automatic restart of 0000 : None 0001 : Restart 0000 : None


power failure

2A Selection of option/error 0000 : Filter input 0001 : Alarm input (Air washer, etc.) 0002 : Outside error input
input (CN80) 0002 : Outside error input (Interlock)

2E HA terminal (CN61) 0000 : Usual 0001 : Leaving-ON prevention control 0000 : Usual
select 0002 : Fire alarm input (HA terminal)

31 Ventilating fan control 0000 : Unavailable 0001 : Available 0000 : Unavailable

32 TA sensor selection 0000 : Body TA sensor 0001 : Remote controller sensor 0000 : Body TA sensor

33 Temperature unit select 0000 : °C (at factory shipment) 0000 : °C


0001 : °F

49
TYPE Indoor unit capacity
Item code [10] Item code [11]

Setup data Type Abbreviated Model name Setup data Model


0008 High Wall MMK-AP XXX H 0001 007
0003 009
0005 012
0007 015
0009 018
0011 024

6-1-2. Applied Control in Indoor Unit

n Remote location ON/OFF control box (TCB-IFCB-4E2)


[Wiring and setup]
• Use the exclusive connector for connection with the indoor control P.C. board.
• In a group control, the system can operate when connecting with any indoor unit (Control P.C. board) in
the group. However when taking out the operation/error signal from the other unit, it is necessary to take
out from each unit individually.

(1) Control items


1) Start/Stop input signal : Operation start/stop in unit
2) Operation signal : Output during normal operation
3) Error signal : Output during alarm
(Serial communication error or indoor/outdoor protective device) operation

(2) Wiring diagram using remote control interface (TCB-IFCB-4E2)


Input IFCB-4E2 : No voltage ON/OFF serial signal
Output No voltage contact for operation, error display
Contact capacity: Below Max. AC240V 0.5A

Indoor control P.C. board

Start/Stop input 1 1 ON side


COM (GND) 2 2 Start signal input
Remote controller prohibition/clear input 3 3
Operation signal output 4 4 OFF side
COM (+12V) 5 CN06 Stop signal input
Error signal output 6
CN61 1 COM
T10
(YEL) 2
3
4
Operation signal output
5
6
CN13

Error signal output

TCB-IFCB-4E2

Power supply 220 240V, 50Hz


220V, 60Hz

50
n Ventilating fan control from remote controller
[Function]
• The start/stop operation can be operated from the wired remote controller when air to air heat exchanger
or ventilating fan is installed in the system.
• The fan can be operated even if the indoor unit is not operating.
• Use a fan which can receive the no-voltage A contact as an outside input signal.
• In a group control, the units are collectively operated and they can not be individually operated.

1. Operation
Handle a wired remote controller in the following procedure.
* Use the wired remote controller during stop of the system.
* Be sure to set up the wired remote controller to the header unit. (Same in group control)
* In a group control, if the wired remote controller is set up to the header unit, both header and follower
units are simultaneously operable.

1 Push concurrently +
SET
+
CL TEST
buttons for 4 seconds or more.
The unit No. displayed firstly indicates the header indoor unit address in the group control.
In this time, the fan of the selected indoor unit turns on.

2 Every pushing
UNIT LOUVER
button, the indoor unit numbers in group control are displayed successively.
In this time, the fan of the selected indoor unit only turns on.

3 Using the setup temp or button, specify the item code 31 .

4 Using the timer time or button, select the setup data. (At shipment:  )
The setup data are as follows:

Setup data Handling of operation of air to air heat exchanger or ventilating fan

 Unavailable (At shipment)

 Available

5 Push
SET
button. (OK if display goes on.)
• To change the selected indoor unit, go to the procedure 2 ).
• To change the item to be set up, go to the procedure 3 ).

6 Pushing
TEST
returns the status to the usual stop status.

2. Wiring

Corresponds up to a relay
Relay (DC12V, procured locally) in which rated current of the
operation coil is approx. 75mA
CN32 Outside control
1 1
FAN DRIVE input of fan
2 2
(2P WHI) To terminal
Indoor control
P.C. board
Note) Determine the cable length between the
indoor control P.C. board and the relay within 2m.

51
n Leaving-ON prevention control
[Function]
• This function controls the indoor units individually. It is connected with cable to the control P.C. board of
the indoor unit.
• In a group control, it is connected with cable to the indoor unit (Control P.C. board), and the item code 2E
is set to the connected indoor unit.
• It is used when the start operation from outside if unnecessary but the stop operation is necessary.
• Using a card switch box, card lock, etc, the forgotten-OFF of the indoor unit can be protected.
• When inserting a card, start/stop operation from the remote controller is allowed.
• When taking out a card, the system stops if the indoor unit is operating and start/stop operation from the
remote controller is forbidden.

1. Control items
1) Outside contact ON : The start/stop operation from the remote controller is allowed.
(Status that card is inserted in the card switch box)
2) Outside contact OFF : If the indoor unit is operating, it is stopped forcedly.
(Start/Stop prohibited to remote controller)
(Status that card is taken out from the card switch box)
* When the card switch box does not perform the above contact operation, convert it using a relay with b
contact.

2. Operation
Handle the wired remote controller switch in the following procedure.
* Use the wired remote controller switch during stop of the system.

1 Push concurrently
SET
+
CL
+
TEST
buttons for 4 seconds or more.

2 Using the setup temp or button, specify the item code -.


3 Using the timer time or button, set  to the setup data.

4 Push
SET
button.

5 Push
TEST
button. (The status returns to the usual stop status.)

3. Wiring Relay (procured locally)


CN61
T10 1 1
(YEL) 2 2
3 3 * In the figure, the contact indicates
4 4 a status that the card is taken out.
5 5
6 6

Indoor control P.C. board


Power supply
Outside contact (Card switch box, etc: Procured locally)
Note) Determine the cable length between the indoor control P.C. board and the relay within 2m.

n Power peak-cut from indoor unit


When the relay is turned on, a forced thermostat-OFF operation starts.

• Wiring example
Relay (procured locally)
CN73 Note) Determine the cable length between the indoor or
1 1
outdoor control P.C. board and the relay within 2m.
EXCT 2 2
(2P plug: RED) Relay coil signal

Indoor control P.C. board

52
n Indoor P.C. Board
MCC-1510

TCJ sensor Microcomputer operation LED


CN102, DC 5V D02

TC sensor EEPROM Inter-unit wire


CN101, DC 5V IC10 CN67, AC 200V

HA (T10)
CN61, DC 12V
Option power supply
Option output CN309, AC 200V
CN60, DC 12V

CHK
CN71, DC 5V

DISP
CN72, DC 5V

Outside error input Central control


CN80, DC 12V CN40, DC – 5V
EXCT
CN73, DC 5V

Remote controller
power LED
D203

TA sensor
CN104, DC 5V

Remote controller
CN41, DC 20V
Terminator resistor provided/not provided
Fan drive DC fan input/output Remote controller A/B switch
CN32, DC 12V CN210 SW01

Louver Display output/Wireless sensor


CN33, DC 20V CN213, DC 5V

53
Wall-Type P.C. Board Optional Switch/Connector Specifications

Connector Pin
Function Specifications Remarks
No. No.

Terminator resistor OFF: No terminator resistor, Setup at shipment OFF: No terminator resistor.
Bit 1
provided/Not provided ON: Terminator resistor provided Only 1 unit is ON during central control by custom only.
SW01
OFF: Remote controller A
Remote controller A/B Bit 2 Setup at shipment OFF: Remote controller A
ON: Remote controller B

Setup at shipment: Linked operation of ON with operation of


1 DC12V
indoor unit and OFF with stop
Fan output CN32
* The setup of single operation by FAN button on remote
2 Output
controller is executed from remote controller. (DN = 31)

HA Start/Stop input (J01: Provided/Not provided =


1 Start/Stop input
Pulse (At shipment from factory)/Static input switch)

2 0V (COM)

Operation stop of handy remote controller is permitted /


3 Handy prohibition input
HA CN61 prohibited by input.

4 Operation output ON during operation (Answer back of HA)

5 DC12V (COM)

6 Alarm output ON during output of alarm

1 DC12V (COM)

2 Defrost output ON during defrosting of outdoor unit

3 Thermo-ON output ON when Real thermo. ON (Comp. ON)

Optional output CN60 ON when operation mode is cooling line


4 Cooling output
(Cool, Dry, Cooing/Heating AUTO cooling)

ON when operation mode is heating line


5 Heating output
(Heat, Cooling/Heating AUTO heating)

6 Fan output ON when indoor fan is ON

1 DC12V (COM) At shipment from factory, the error code “L30” generates and
optional error input to stop operation forcedly (DN:2A = 1) is
controlled (Display of protection for devices attached to outside)
Outside error input CN80 2 DC12V (COM) by setup of outside error input (DN:2A = 2) for 1 minute.

3 Filter/Option/Outside error input * Optional error input control is set up on the remote controller.

1 Check mode input This check is used for operation check of indoor unit.
CHK (The specified operation such as indoor fan “H”, drain pump
CN71
Operation check ON, etc. is executed without communication with outdoor unit
2 0V or remote controller.)

Display mode, communication is enabled by indoor unit and


1 Display mode input
DISP remote controller only.
CN72 (When power supply is turned on.)
Display mode
2 0V
Timer short (Usual)

EXCT 1 Demand input


CN73 Indoor unit forced thermo-OFF operation
Demand 2 0V

54
7. TROUBLESHOOTING
7-1. Troubleshooting Summary

1. Before troubleshooting
1) Applied models
All Super Module Multi-system type models
(Indoor unit: MMX-APXXX, Outdoor unit: MMY-MAPXXX)
2) Required tools / measuring devices
• Screwdrivers (Philips, Minus), spanner, radio pinchers, nipper, push pin for reset switch, etc.
• Tester, thermometer, pressure gauge, etc.
3) Confirmation before check (The following items are not troubles.)

No. Operation Check items

1 Compressor does not operate. • Is not delayed for 3 minutes? (3 minutes after compressor-OFF)
• Is not thermostat OFF?
• Is not the fan operating or timer?
• Is not the system initially communicating?

2 Indoor fan does not work. • Is not the cold draft prevention being controlled in heating operation?

3 Outdoor fan does not rotate, or • Is not low cooling operation being controlled?
fan speed changes. • Is not a defrost operation being performed?

4 Indoor fan does not stop. • Is not after-heat elimination operation being controlled after heating operation?

5 Start/stop operation on remote • Is not auxiliary unit or remote control being operated?
controller is unavailable.

6 —— • Is connecting wire of indoor unit or remote controller correct?

2. Troubleshooting procedure
When a trouble occurred, advance the check operation in the following procedure.

[E28]
error Check the check display on
the interface P.C. board of the
Check the check display corresponding follower unit.
Trouble on the interface P.C. board Check position or part
of the header unit. in which trouble occurred.

NOTE) While a check operation is performed, a malfunction of the microprocessor may be caused due to
condition of the power supply or the external noise.
If there is any noise source, change wires of the remote controller and signal wires to shield wires.

55
7-2. Check Method
On the remote controller (Main remote controller, Central control remote controller) and the interface P.C. board of
the outdoor unit, a check display LCD (Remote controller) or 7-segment display (on the outdoor interface P.C. board)
to display the operation is provided. Therefore the operation status can be known. Using this self-diagnosis function,
a trouble or position with trouble of the air conditioner can be found as shown in the table below.

7-2-1. Check Code List


The following list shows each check code. Find the check contents from the list according to part to be checked.
• In case of check from indoor remote controller: See “Main remote controller display” in the list.
• In case of check from outdoor unit: See “Outdoor 7-segment display” in the list.
• In case of check from TCC-LINK central control remote controller:
See “TCC-LINK central control display” in the list.
• However connection with AI-NET central control is disabled for the wall type (3 series).
• In case of check from indoor unit with wireless remote controller: See “Sensor block display of receiving unit” in the list.

IPDU: Intelligent Power Drive Unit


¡ : Lighting, ¤ : Flashing, l : Goes off
ALT.: Flashing is alternately when there are two flashing LED.
SIM: Simultaneous flashing when there are two flashing LED.

Check code Wireless remote controller

Main Sensor block display Judging


Outdoor 7-segment display
remote AI-NET of receiving unit Check code name device
controller central control
display Ready Timer Operation
display Sub code Flash

E01 — — — l l ¤ Communication error between indoor and remote


controller (Detected at remote controller side)
Remote
controller

E02 — — — l l ¤ Sending error of remote controller


Remote
controller

E03 — — 97 l l ¤ Communication error between indoor and remote


controller (Detected at indoor side)
Indoor

E04 — — 04 ¤ l l Communication circuit error between indoor and


outdoor (Detected at indoor side)
Indoor

E06 E06
No. of indoor units in which sensor
has been normally received
04 ¤ l l Decrease of No. of indoor units I/F

— E07 — — ¤ l l Communication circuit error of indoor and outdoor


(Detected at outdoor side)
I/F

E08 E08 Duplicated indoor addresses 96 l l ¤ Duplicated indoor addresses Indoor/I/F

E09 — — 99 l l ¤ Duplicated master remote controllers


Remote
controller

01: Indoor/Outdoor communication


E12 E12 02: Communication between 42 l l ¤ Automatic address start error I/F
outdoor units

E15 E15 — 42 ¤ l l No indoor automatic address I/F

E16 E16
00: Capacity over
01: No. of connected units
89 ¤ l l No. of connected indoor units / Capacity over I/F

E18 — — 97, 99 l l ¤ Communication error between indoor header and


follower units
Indoor

E19 E19
00: No header unit
02: Two or more header units
96 ¤ l l Outdoor header units quantity error I/F

E20 E20
01: Outdoor of other line connected
02: Indoor of other line connected
42 ¤ l l Other line connected during automatic address I/F

E23 E23 — 15 ¤ l l Sending error in communication between outdoor


units
I/F

E25 E25 — 15 ¤ l l Duplicated follower outdoor addresses I/F

E26
E26 No. of outdoor units which
received signal normally
15 ¤ l l Decrease of No. of connected outdoor units I/F

E28 E28 Detected outdoor unit number d2 ¤ l l Follower outdoor error I/F

01: IPDU1 error


02: IPDU2 error
03: IPDU1, 2 error
E31 E31 04: Fan IPDU error CF ¤ l l IPDU communication error I/F
05: IPDU + Fan IPDU error
06: IPDU2 + Fan IPDU error
07: All IPDU error

56
Check code Wireless remote controller

Main Sensor block display


Outdoor 7-segment display Judging
remote AI-NET of receiving unit Check code name
device
controller central control
display Ready Timer Operation
display Sub code Flash

F01 — — OF l ¤ ¤ ALT Indoor TCJ sensor error Indoor

F02 — — Od l ¤ ¤ ALT Indoor TC2 sensor error Indoor

F03 — — 93 l ¤ ¤ ALT Indoor TC1 sensor error Indoor

F04 F04 — 19 ¡ ¤ ¤ ALT TD1 sensor error I/F

F05 F05 — A1 ¡ ¤ ¤ ALT TD2 sensor error I/F

F06 F06 — 18 ¡ ¤ ¤ ALT TE1 sensor error I/F

F07 F07 — 18 ¡ ¤ ¤ ALT TL sensor error I/F

F08 F08 — 1b ¡ ¤ ¤ ALT TO sensor error I/F

F10 — — OC l ¤ ¤ ALT Indoor TA sensor error Indoor

F12 F12 — A2 ¡ ¤ ¤ ALT TS1 sensor error I/F

01: Comp. 1 side


F13 F13
02: Comp. 2 side
43 ¡ ¤ ¤ ALT TH sensor error IPDU

F15 F15 — 18 ¡ ¤ ¤ ALT Outdoor temp sensor misconnecting (TE, TL) I/F

F16 F16 — 43 ¡ ¤ ¤ ALT Outdoor pressure sensor misconnecting (Pd, Ps) I/F

F23 F23 — 43 ¡ ¤ ¤ ALT Ps sensor error I/F

F24 F24 — 43 ¡ ¤ ¤ ALT Pd sensor error I/F

F29 — — 12 l ¤ ¤ SIM Indoor other error Indoor

F31 F31 — 1C ¡ ¤ ¤ SIM Outdoor EEPROM error I/F

H01 H01
01: Comp. 1 side
02: Comp. 2 side
IF l ¤ l Compressor break down IPDU

Magnet switch error MG-SW


H02 H02
01: Comp. 1 side
02: Comp. 2 side
1d l ¤ l Overcurrent relay operation Overcurrent relay
Compressor error (lock) IPDU

H03 H03
01: Comp. 1 side
02: Comp. 2 side
17 l ¤ l Current detect circuit system error IPDU

H04 H04 — 44 l ¤ l Comp 1 case thermo operation I/F

H06 H06 — 20 l ¤ l Low pressure protective operation I/F

H07 H07 — d7 l ¤ l Oil level down detective protection I/F

01: TK1 sensor error


H08 H08
02:
03:
TK2 sensor error
TK3 sensor error
d4 l ¤ l Oil level detective temp sensor error I/F
04: TK4 sensor error

H14 H14 — 44 l ¤ l Comp 2 case thermo operation I/F

01: TK1 oil circuit system error


Oil level detective circuit error I/F
H16 H16
02:
03:
TK2 oil circuit system error
TK3 oil circuit system error
d7 l ¤ l Magnet switch error MG-SW
Overcurrent relay operation Overcurrent relay
04: TK4 oil circuit system error

L03 L03 — 96 ¤ l ¤ SIM Duplicated indoor header units Indoor

L04 L04 — 96 ¤ ¡ ¤ SIM Duplicated outdoor line addresses I/F

L05 L05 — 96 ¤ l ¤ SIM


Duplicated indoor units with priority
(Displayed on indoor unit with priority)
I/F

L06 L06 No. of indoor units with priority 96 ¤ l ¤ SIM


Duplicated indoor units with priority
(Displayed in unit other than indoor unit with priority)
I/F

L07 — — 99 ¤ l ¤ SIM Group line in individual indoor unit Indoor

L08 L08 — 99 ¤ l ¤ SIM Indoor group/Address unset


Indoor
I/F

L09 — — 46 ¤ l ¤ SIM Indoor capacity unset Indoor

L10 L10 — 88 ¤ ¡ ¤ SIM Outdoor capacity unset I/F

AI-NET
L20 — — 98 ¤ ¡ ¤ SIM Duplicated central control addresses
Indoor

L28 L28 — 46 ¤ ¡ ¤ SIM Over No. of connected outdoor units I/F

01: IPDU1 error


02: IPDU2 error
03: IPDU3 error
L29 L29 04:
05:
Fan IPDU error
IPDU1 + Fan IPDU error
CF ¤ ¡ ¤ SIM No. of IPDU error I/F

06: IPDU2 + Fan IPDU error


07: All IPDU error

L30 L30 Detected indoor address b6 ¤ ¡ ¤ SIM Auxiliary interlock in indoor unit Indoor

— L31 — — — IC error I/F

57
Check code Wireless remote controller

Main Outdoor 7-segment display AI-NET Sensor block display


remote central control of receiving unit Check code name Judging
controller display device
Auxiliary code Ready Timer Operation
display Flash

P01 — — 11 ¤ ¤ l ALT Indoor fan motor error Indoor

P03 P03 — 1E ¤ l ¤ ALT Discharge temp TD1 error I/F

P04 P04
01: Comp. 1 side
02: Comp. 2 side
21 ¤ l ¤ ALT High-pressure SW detection error IPDU

P05 P05
01: Phase-missing detection
02: Phase order error
AF ¤ l ¤ ALT Phase-missing detection / Phase order error I/F

P07 P07
01: Comp. 1 side
02: Comp. 2 side
1C ¤ l ¤ ALT Heat sink overheat error
IPDU
I/F

P12 — — 11 ¤ ¤ l ALT Indoor fan motor error Indoor

P13 P13 — 47 ¤ ¤ l ALT Outdoor liquid back detection error I/F

P15 P15
01: TS condition
02: TD condition
AE ¤ l ¤ ALT Gas leak detection I/F

P17 P17 — bb ¤ l ¤ ALT Discharge temp TD2 error I/F

P19 P19 Detected outdoor unit number 08 ¤ l ¤ ALT 4-way valve inverse error I/F

P20 P20 — 22 ¤ l ¤ ALT High-pressure protective operation I/F

0 : IGBT short
1 : Fan motor position detective
circuit error
P22 P22
3
C
: Fan motor trouble
: TH sensor temp. error
1A ¤ l ¤ ALT Outdoor fan IPDU error
Fan
IPDU
(Heat sink overheat)
D : TH sensor error
E : Vdc output error

P26 P26
01: Comp. 1 side
02: Comp. 2 side
14 ¤ l ¤ ALT G-TR short protection error IPDU

P29 P29
01: Comp. 1 side
02: Comp. 2 side
16 ¤ l ¤ ALT Comp position detective circuit system error IPDU

P31 — — 47 ¤ l ¤ ALT Other indoor unit error (Group follower unit error) Indoor

— — — b7 By alarm device ALT Error in indoor group AI-NET

— — — 97 — AI-NET communication system error AI-NET

— — — 99 — Duplicated network adaptors AI-NET

Error detected by TCC-LINK central control device


Check code Wireless remote controller

Central Sensor block display Judging


Outdoor 7-segment display
control AI-NET of receiving unit Check code name device
device central control
display Ready Timer Operation
indication Auxiliary code Flash

C05 — — — — Sending error in TCC-LINK central control device TCC-LINK

C06 — — — — Receiving error in TCC-LINK central control device TCC-LINK

Batch alarm of general-purpose equipment control HA control interface


C12 — — — —
interface I/F

Differs according to error contents of unit with occurrence of alarm Group control follower unit error
P30 TCC-LINK
— — (L20 is displayed.) Duplicated central control addresses

58
7-3. Troubleshooting by Check Display on Remote Controller
7-3-1. In Case of Main Remote Controller (RBC-AMT32E)
1. Confirmation and check
When a trouble occurred on the air conditioner, the
check code and the indoor unit No. are displayed
on the display section of the remote controller.
The check code is displayed while the air condi-
tioner operates.
If the display disappeared, operate the air condi-
tioner and check the error based upon the following Check code Indoor unit No. in which
an error occurred
“Confirmation of error history”.

2. Confirmation of error history


When a trouble occurred on the air conditioner, the TEMP. ON / OFF

error history can be confirmed with the following


procedure.
2 TIMER SET FAN MODE

(Up to 4 error histories are stored in memory.)


TIME SAVE VENT

This history can be confirmed from either operating FILTER


RESET TEST SET CL SWING/FIX UNIT LOUVER
status or stop status.

3 1
Procedure Description
SET TEST
When pushing and buttons simultaneously for 4 seconds or more, the below display appears.
If [ Service Check] is displayed, the mode enters in the error history mode.
• [01: Error history order] is displayed in CODE No. window.
1 • [Check Code] is displayed in check code window.
• [Indoor unit address with error] is displayed in UNIT No.

Every pushing temp. set / buttons, the error histories stored in the memory are displayed in order.
The numbers in CODE No. indicates CODE No. [01] (Latest) to [04] (Oldest).
2 CAUTION
CL
Do not push button because all the error histories of the indoor unit will be deleted.

TEST

3 After confirmation, push button to return to the usual display.

How to read the check monitor display


<7-segment display>

<How to read>

0 1 2 3 4 5 6 7 8 9 A b C d E F H J L P

59
7-3-2. In Case of TCC-LINK Central Control Remote Controller (TCB-SC642TLE2)

ALL ZONE
ZONE
GROUP
CODE
No.
1234 UNIT No. TEST

SET DATA
SETTING R.C. No.

GROUP
SELECT ZONE

CL SET

1. Confirmation and check


When a trouble occurred on the air conditioner, the check code and the indoor unit No. are displayed on the
display section of the remote controller.
The check code is displayed while the air conditioner operates.
If the display disappeared, operate the air conditioner and check the error based upon the following
“Confirmation of error history”.

Unit No display Alarm display


UNIT No.

Alternate flashing display


R.C No.

2. Confirmation of error history


When a trouble occurred on the air conditioner, the error history can be confirmed with the following proce-
dure. (Up to 4 error histories are stored in memory.)
This history can be confirmed from either operating or stop.
1) Push and SET buttons in succession for 4 seconds or more.
2) SERVICE CHECK goes on and Item code 01 goes on.
3) When selecting (flash) the group number if there is the alarm history, the UNIT number and the latest
alarm history are displayed alternately.
∗ In this time, the temperature cannot be set up.
4) To confirm the alarm history other than the latest one, push temp. set / to select Item
code (01 to 04). GROUP
5) To confirm the alarm in the other group, push ZONE and to select the group number.

Do not push CL button because all the alarm histories of the currently selected group are deleted.

6) To finish the service check, push button.

Unit No display Alarm display


UNIT No.

Alternate flashing display


R.C No.

60
7-4. Check Code and Check Position Displayed on the Remote Controller and Outdoor Unit
(7-Segment Display of Interface)
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
E01 — — — Remote Communication error between Corresponding Communication interrupted • Check remote controller inter-unit wire (A/B).
controller indoor and remote controller unit only stops. between indoor P.C. board and • Check disconnection, connector contact error.
(Detected at remote controller side) remote controller. • Check indoor power supply.
• Check indoor P.C. board error.
• Check remote controller address setup.
(When two remote controllers operate)
• Check remote controller P.C. board.
E02 — — — Remote Remote controller sending error Corresponding Signal could not be sent from • Check the communication wire of remote controller:
controller unit only stops. remote controller to indoor unit. Exchange remote controller.
E03 — — 97 Indoor Communication error between Corresponding No communication from remote • Check remote controller and communication
unit indoor and remote controller unit only stops. controller (including wireless) and adaptor wiring.
(Detected at indoor side) communication adaptor.
E04 — — 4 Indoor Indoor/outdoor communication Corresponding Indoor unit does not receive • Check power-ON order of indoor/outdoor.
unit circuit error unit only stops. communication from outdoor unit. • Check indoor address setup.
(Detected at indoor side) • Check inter-unit wiring between indoor and outdoor.
• Check outdoor end terminal resistance setup
(SW30-2).
• Check SW02 setup on the wall type P.C. board.
61

(Should be Bit 1: ON, Bit 2: OFF)


E06 E06 No. of indoor units which 4 I/F Decreased number of indoor units All stop When signal is not sent for a certain • Check the power supply of indoor unit.
received signal normally period from the indoor unit which (Power-ON)
has been used to send signals, • Check connection of communication line between
[E06] is normally displayed. indoor and outdoor.
• Check connector connection for communication in
indoor P.C. board.
• Check connector connection for communication in
outdoor P.C. board.
• Check indoor P.C. board failure.
• Check outdoor P.C. board (I/F) failure.
— E07 — — I/F Indoor/outdoor communication All stop Transmission from outdoor to indoor • Check outdoor end terminal resistance setup
circuit error cannot continue for 30 seconds. (SW30-2).
(Detected at outdoor side) • Check the communication connection between
indoor and outdoor.
E08 E08 Duplicated indoor 96 Indoor Duplicated indoor addresses All stop Multiple indoor unit address setup • Check indoor address.
addresses I/F are duplicated. • Check the change of remote controller connection
(Group / individual) after setup of indoor address.
• Check SW02 setup on the wall type P.C. board.
(Should be Bit 1: ON, Bit 2: OFF)
E09 — — 99 Remote Duplicated master remote Corresponding In 2-remote controller control • Check remote controller setup.
controller controllers unit only stops. (including wireless), both are setup • Check remote controller P.C. board.
as master
(Header indoor unit stops and other
indoor unit is operating.)
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
E12 E12 01: Indoor/outdoor 42 I/F Automatic address start error All stop • When indoor automatic address • Setup the address again after disconnecting
communication started, other refrigerant circuit system communication connection with other refrigerant
02: Between outdoors was setting automatic address. circuit system.
communication • When outdoor automatic address
started, indoor automatic address was
executed.
E15 E15 — 42 I/F No corresponding indoor unit All stop Indoor unit is not found when indoor • Check the communication line connection
during automatic address automatic address start was set up. between indoor and outdoor.
• Check the electric power line error in indoor.
• Check the noise of surrounding devices.
• Power failure
• Check indoor P.C. board error.
E16 E16 00: Capacity over 89 I/F No. of connected indoor units / All stop • Total capacity of indoor units exceeded • Check the connection capacity of indoor unit.
01 to: No. of connected units Capacity over 135% of total outdoor capacity. • Check the HP capacity of indoor unit.
• No. of connected indoor units are more • Check the indoor/outdoor capacity setup
than 48 units. • Check the No. of connected indoor units.
[Note] • Check the outdoor I/F P.C. board error
If this code appears after backup setup
of outdoor unit trouble, set up “No
capacity-over detection”.
<Setup method of
“No capacity-over detection”>
62

Turn on SW09/Bit 2 on I/F P.C. board of


outdoor header unit.
E18 — — 97, 99 Indoor Communication error between Corresponding Regular communication between indoor • Check wire of the remote controller.
unit indoor header and follower unit only stops. header and follower units . • Check power wiring of indoor.
units • Check P.C. board of indoor.
• Check SW02 setup on the wall type P.C. board.
(Should be Bit 1: ON, Bit 2: OFF)
E19 E19 00: No header unit 96 I/F Outdoor header unit quantity All stop • There are multiple outdoor header The outdoor unit connected with communication
02: Two or more header units error units in 1 line. wire between indoor and outdoor (U1.U2) is the
• There is none of outdoor header unit in outdoor header unit.
1 line. • Check connection of communication line
between indoor and outdoor.
• Check outdoor P.C. board(I/F) error.
E20 E20 01: Connection of outdoor of 42 I/F Other line unit connected All stop Unit of other line was connected when Separate the wire between lines according to
other line during automatic address indoor automatic address started. automatic address setup method in “Address
02: Connection of indoor of setup”.
other line
E23 E23 — 15 I/F Communication sending error All stop Transmission of other outdoor unit was • Check the power of outdoor unit.
between outdoor units unavailable for 30 seconds or more. (Is the power turned on?)
• Check connection of communication wire or
disconnection between outdoor units.
• Check the connector for communication on
outdoor P.C. board.
• Check outdoor P.C. board (I/F) error.
• Check the end terminal resistance setup for
communication between outdoor units.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
E25 E25 — 15 I/F Duplicated outdoor follower All stop Outdoor addresses manually set up Note)
address setup are duplicated. Do not set up the outdoor address manually.
E26 E26 No. of normally received 15 I/F Decreased number of All stop The signal was not returned for • Outdoor is performing backup.
outdoor units connected outdoor units constant from the outdoor unit • Check the power of outdoor unit.
which was receiving signal. (Is the power turned on?)
• Check connection of inter-unit wire or disconnection
between outdoor units.
• Check the connector connection for communication on
outdoor P.C. board.
• Check outdoor P.C. board (I/F) error.
E28 E28 No. of detected outdoor d2 I/F Outdoor follower unit error All stop Outdoor header unit received error • Check the check code of outdoor follower unit.
units code from outdoor follower unit.
<Convenient functions>
When pushing SW04 for 1 second or more under condition that [E28] is displayed on
7-segment display of outdoor header unit, the fan of outdoor unit which stopped
abnormally starts rotating.
If pushing SW04 and SW05 simultaneously, the fan of normal outdoor unit operates.
When pushing SW05 singly, the operation of fan is cleared.

E31 E31 01: IPDU1 error CF I/F IPDU communication error All stop Communication of each IPDU (P.C. • Check connection of communication connector and
02: IPDU2 error board) in inverter box interrupted. disconnection between IPDU and I/F P.C. board.
03: IPDU1, 2 errors • Check outdoor P.C. board (I/F, IPDU, Fan IPDU) error.
63

04: Fan IPDU error • Check external noise.


05: IPDU1 + Fan IPDU error • Check power supply P.C. board for fan error.
06: IPDU2 + Fan IPDU error
07: All IPDU error or
communication error
between IPDU and
I/F P.C. board or
outdoor I/F P.C. board error
F01 — — OF Indoor Indoor TCJ sensor error Corresponding • Resistance value of sensor is • Check connection/wiring of TCJ sensor connector.
unit unit only stops. infinite or zero. (Open/Short) • Check characteristics of TCJ sensor resistance value.
• Check indoor P.C. board error.
F02 — — Od Indoor Indoor TC2 sensor error Corresponding • Resistance value of sensor is • Check connection/wiring of TC2 sensor connector.
unit unit only stops. infinite or zero (Open/Short). • Check characteristics of TC2 sensor resistance value.
• Check indoor P.C. board error.
F03 — — 93 Indoor Indoor TC1 sensor error Corresponding • Resistance value of sensor is • Check connection/wiring of TC1 sensor connector.
unit unit only stops. infinite or zero (Open/Short). • Check characteristics of TC1 sensor resistance value.
• Check indoor P.C. board error.
F04 F04 — 19 I/F TD1 sensor error All stop • Resistance value of sensor is • Check connection of TD1 sensor connector.
infinite or zero (Open/Short). • Check characteristics of TD1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
F05 F05 — A1 I/F TD2 sensor error All stop • Resistance value of sensor is • Check connection of TD2 sensor connector.
infinite or zero (Open/Short). • Check characteristics of TD2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
F06 F06 — 18 I/F TE1 sensor error All stop • Resistance value of sensor is • Check connection of TE1 sensor connector.
infinite or zero (Open/Short). • Check characteristics of TE1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
F07 F07 — 18 I/F TL sensor error All stop • Resistance value of sensor is • Check connection of TL sensor connector.
infinite or zero (Open/Short). • Check characteristics of TL sensor resistance value.
• Check outdoor P.C. board (I/F) error.
F08 F08 — 1b I/F TO sensor error All stop • Resistance value of sensor is • Check connection of TO sensor connector.
infinite or zero (Open/Short). • Check characteristics of TO sensor resistance value.
• Check outdoor P.C. board (I/F) error.
F10 — — OC Indoor Indoor TA sensor error Corresponding • Resistance value of sensor is • Check connection/wiring of TA sensor connector.
unit only stops. infinite or zero (Open/Short). • Check characteristics of TA sensor resistance value.
• Check indoor P.C. board error.
F12 F12 — A2 I/F TS1 sensor error All stop • Resistance value of sensor is • Check connection of TS1 sensor connector.
infinite or zero (Open/Short). • Check characteristics of TS1 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
F13 F13 01: Compressor 1 side 43 IPDU TH sensor error All stop • Resistance value of sensor is • IGBT built-in temp sensor error
02: Compressor 2 side infinite or zero (Open/Short). → Exchange IPDU P.C. board.
F15 F15 — 18 I/F Outdoor temp sensor All stop During operation of compressor in • Check installation of TE1 sensor and TL sensor.
miscabling (TE1, TL) HEAT mode, the TE1 detection temp • Check characteristics of TE1 and TL sensor resistance value.
was higher than that of TL by the • Check outdoor P.C. board (I/F) error.
specified value continued for 3
minutes or more.
F16 F16 — 43 I/F Outdoor pressure sensor All stop High-pressure Pd sensor and low- • Check connection of high-pressure Pd sensor connector.
miscabling (Pd, Ps) pressure Ps sensor were exchanged,
64

• Check connection of low-pressure Ps sensor connector.


or output voltages of both sensors are • Check pressure sensors Pd and Ps error.
zero. • Check outdoor P.C. board (I/F) error.
• Check compression error of compressor.
F23 F23 — 43 I/F Ps sensor error All stop Output voltage of Ps sensor was zero. • Misconnection of Ps sensor and Pd sensor connectors
• Check connection of Ps sensor connector.
• Check Ps sensor error.
• Check compression error of compressor.
• Check 4-way valve error.
• Check outdoor P.C. board (I/F) error.
• Check SV4 circuit error.
F24 F24 — 43 I/F Pd sensor error All stop Output voltage of Pd sensor was zero. • Check connection of Pd sensor connector.
(Sensor Open) • Check Pd sensor error.
Pd > 4.15MPa during stop of • Check outdoor P.C. board (I/F) error.
compressor
F29 — — 12 Indoor Indoor other error Corresponding Indoor P.C. board did not operate • Check indoor P.C. board error (EEPROM error).
unit only stops. normally.
F31 F31 — 1C I/F Outdoor EEPROM error All stop (*1) Outdoor P.C. board (I/F) did not • Check power voltage.
operate normally. • Check power noise.
• Check outdoor P.C. board (I/F) error.
H01 H01 01: Compressor 1 side 1F IPDU Compressor breakdown All stop Inverter current detection circuit • Check power voltage. (AC220–240V ± 10%).
02: Compressor 2 side detected over-current and stopped. • Check compressor error.
• Check cause of abnormal overload operation.
• Check outdoor P.C. board (IPDU) error.

(*1) All stop only in case of the header unit. The follower unit continues operation.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
H02 H02 01: Compressor 1 side 1d IPDU Compressor error (lock) All stop Over-current was detected several • Check compressor error.
02: Compressor 2 side MG-SW error seconds after header compressor • Check power voltage. (AC380 –10%, 415V +10%).
OCR operation had started. • Check cable of compressor and phase-missing.
• Check connector/terminal connection on IPDU P.C. board.
• Check conduction of case heater.
(Check activation error due to liquid stagnation in compressor.)
• Check outdoor P.C. board (IPDU) error.
• Check outdoor MG-SW or OCR.
H03 H03 01: Compressor 1 side 17 IPDU Current detection circuit All stop While header compressor stopped, • Check wiring of current detection circuit system.
02: Compressor 2 side system error current flowed more than the • Check outdoor P.C. board (IPDU) error.
specified current and was detected.
H04 H04 — 44 I/F Compressor 1 case All stop Compressor 1 case thermostat • Check compressor 1 case thermo circuit.
thermo operation performed protective operation. (Connector, wire, P.C. board)
• Check full opening of service valve. (Gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV41 circuit leakage.
• Check miscabling/misinstallation of SV41 and SV42.
• Check valve open status of indoor PMV.
• Check compressor error.
• Check 4-way valve error.
• Check refrigerant shortage.
H06 H06 — 20 I/F Low-pressure protective All stop Low-pressure Ps detected operation • Check full opening of service valve. (Gas and liquid side)
65

operation lower than 0.02MPa. • Check outdoor PMV clogging. (PMV1, 2)


• Check SV41 circuit and SV42 circuit error.
• Check low-pressure Ps sensor error.
• Check indoor air filter clogging.
• Check valve open of indoor PMV.
• Check refrigerant pipe clogging.
• Check outdoor fan operation. (In heating mode)
• Check refrigerant shortage.
H07 H07 — d7 I/F Protection for oil level All stop The operating compressor detected <Check all the outdoor units in the corresponding line.>
drop detection oil shortage continuously for 2 hours. • Check full opening of service valve of balance pipe.
• Check connection and installation of TK1, TK2, TK3, and TK4 sensors.
• Check characteristics of TK1, TK2, TK3, and TK4 resistance values.
• Check gas leak and oil leak in the same line.
• Check refrigerant stagnation in compressor.
• Check error of SV3A, SV3B, SV3C, SV3D, and SV3E valves.
• Check clogging of oil separator oil return circuit.
• Check clogging of oil-equation circuit.

MG-SW : Magnet Switch


OCR : Over-current Relay
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
H08 H08 01: TK1 sensor error d4 I/F Oil level detective All stop • Resistance value of sensor is • Check connection of TK1 sensor connector.
02: TK2 sensor error temp sensor error infinite or zero. (Open/Short) • Check characteristics of TK1 sensor resistance value.
03: TK3 sensor error • Check outdoor P.C. board (I/F) error.
04: TK4 sensor error
All stop • Resistance value of sensor is • Check connection of TK2 sensor connector.
infinite or zero. (Open/Short) • Check characteristics of TK2 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
All stop • Resistance value of sensor is • Check connection of TK3 sensor connector.
infinite or zero. (Open/Short) • Check characteristics of TK3 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
All stop • Resistance value of sensor is • Check connection of TK4 sensor connector.
infinite or zero. (Open/Short) • Check characteristics of TK4 sensor resistance value.
• Check outdoor P.C. board (I/F) error.
H14 H14 — 44 I/F Compressor 2 case All stop Compressor 2 case thermostat • Check compressor 2 case thermo circuit. (Connector, wire, P.C. board)
thermo operation operated. • Check full opening of service valve. (Gas and liquid side)
• Check outdoor PMV clogging. (PMV1, 2)
• Check SV42 valve leak.
• Check miswiring/misinstallation of SV41 and SV42.
• Check valve opening of indoor PMV.
• Check 4-way valve error.
• Check refrigerant shortage.
• Check compressor error.
66

H16 H16 01: TK1 oil circuit d7 I/F Oil level detective All stop Temperature change of TK1 could • Check TK1 sensor coming-off.
system error circuit system error not be detected though compres- • Check characteristics of TK1 sensor resistance value.
02: TK2 oil circuit MG-SW error sor 1 started the operation. • Check TK1, TK2, TK3, and TK4 misconnection.
system error OCR operation
• Check operation error of SV3E valve.
03: TK3 oil circuit • Check capillary clogging of oil-equation circuit and operation error of stop valve.
system error
• Check refrigerant stagnation in compressor.
04: TK4 oil circuit
• Check MG-SW or OCR.
system error
Temperature change of TK2 could • Check TK2 sensor coming-off.
not be detected though compres- • Check characteristics of TK2 sensor resistance value.
sor 2 started the operation. • Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil equalization circuit and check stop valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Temperature change of TK3 could • Check TK3 sensor coming-off.
not be detected though compres- • Check characteristics of TK3 sensor resistance value.
sor started the operation. • Check TK1, TK2, TK3, and TK4 misconnection.
• Check SV3E valve operation.
• Check capillary clogging of oil-equalization circuit and check valve operation.
• Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Temperature change of TK4 could • Check TK4 sensor coming-off.
not be detected though compres- • Check characteristics of TK4 sensor resistance value.
sor started the operation, or the • Check TK1, TK2, TK3, and TK4 misconnection.
difference from other TK sensor • Check SV3E valve operation.
MG-SW : Magnet Switch changed for a constant time only
within the specified range. • Check capillary clogging of oil-equalization circuit and check valve operation.
OCR : Over-current Relay • Check refrigerant stagnation in compressor shell.
• Check MG-SW or OCR.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
L03 — — 96 Indoor Duplicated indoor center units Corresponding There are multiple center • Check indoor address.
unit only stops. units in a group. • Check the change of remote controller connection
(Group/individual) after indoor address setup.
L04 L04 — 96 I/F Duplicated outdoor line address All stop Line address setup is • Check line address.
duplicated against the
outdoor unit in different
refrigerant pipe system.
L05 — — 96 I/F Duplicated indoor units with priority All stop Indoor units with priority • Check display of indoor unit with priority.
(Displayed on indoor unit with priority) were duplicated.
L06 L06 No. of indoor units with 96 I/F Duplicated indoor units with priority All stop Indoor units with priority • Check display of indoor unit with priority and outdoor
priority (Displayed on the unit other than were duplicated. unit.
indoor unit with priority)
L07 — — 99 Indoor Group line in individual indoor unit. Corresponding At least one indoor unit • Check indoor address.
unit only stops. connected to a group
existed in the individual
indoor units.
L08 L08 — 99 Indoor Indoor group / address unset Corresponding Address was not yet set up. • Check indoor address.
unit only stops.
[Note]
After installation, this code is displayed when the power
is firstly turned on.
L09 — — 46 Indoor Indoor capacity unset Corresponding Indoor unit capacity was Set up indoor capacity. (DN=11)
67

unit only stops. unset.


L10 L10 — 88 I/F Outdoor capacity unset All stop On the I/F P.C. board for Check model setup on outdoor I/F P.C. board A’ssy for
service, jumper line was not service.
cut according to the model.
L20 — — 98 AI-NET, Duplicated central control addresses All stop Duplicated central control • Check central control address.
Indoor addresses • Check network adaptor P.C. board.
(In case of AI-NET)
L28 L28 — 46 I/F Quantity over of connected outdoor All stop There were more than four • Check No. of connected outdoor units.
units outdoor units. (Max. 4 units per 1 system)
• Check communication line between outdoor units.
• Check outdoor P.C. board (I/F) error.
L29 L29 01: IPDU1 error CF I/F IPDU quantity error All stop No. of IPDU units detected • Check model setup for outdoor I/F service P.C. board.
02: IPDU2 error when power was turned on • Check connection of UART communication connector.
03: IPDU1, 2 errors were less. • Check IPDU, fan IPDU, and I/F P.C. board error.
04: Fan IPDU error
[Note]
05: IPDU1 + Fan IPDU error
UART: Universal Asynchronous Receiver Transmitter.
06: IPDU2 + Fan IPDU error
07: All IPDU error or
communication error
between IPDU and
I/F P.C. board, or outdoor
I/F P.C. board error
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
L30 L30 Detected indoor address b6 Indoor Interlock in indoor unit from Corresponding • Outside error input terminal n Outside device is connected to connector (CN80):
outside unit only stops. Detected signal to (CN80) for 1) Check outside device error.
more 1 minute 2) Check indoor P.C. board error.
n Outside device is not connected to connector (CN80):
1) Check indoor P.C. board error.
— L31 — — I/F Extended IC (Integrated Operation P.C. board (I/F) parts error Check indoor (I/F) P.C. board.
Circuit) error continues.
P01 — — 11 Indoor Indoor fan motor error Corresponding • Check the lock of fan motor (AC fan).
unit only stops. • Check wiring.
P03 P03 — 1E I/F Discharge temp TD1 error All stop Discharge temp (TD1) • Check full opening of outdoor service valves
exceeded 115°C. (Gas side, Liquid side).
• Check clogging of outdoor PMV. (PMV1,2)
• Check characteristics of TD1 sensor resistance value.
• Check refrigerant shortage.
• Check 4-way valve error.
• Check leakage of SV41 circuit.
• Check SV4 circuit.
(Miscabling and misinstallation of SV41 and SV42)
P04 P04 01: Compressor 1 side 21 I/F Actuation of high-pressure All stop High-pressure SW actuated. • Check Pd pressure sensor error.
02: Compressor 2 side SW • Check full opening of outdoor service valves
(Gas side, Liquid side).
• Check outdoor fan error.
68

• Check outdoor fan motor error.


• Check clogging of outdoor PMV. (PMV1,2)
• Check clogging of indoor/outdoor heat exchangers.
• Check short-circuiting of outdoor suction/discharge air.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error.
(Cause of air volume decrease)
• Check opening of indoor PMV.
• Check miswiring of communication line between indoor
and outdoor.
• Check operation error of check valve of discharge pipe.
• Check SV4 valve circuit.
• Check SV5 valve circuit.
• Check refrigerant overcharge.
P05 P05 01: Power supply open phase AF I/F Open phase negative phase All stop • Open phase was detected • Check outdoor power line.
02: Power supply negative phase when the power turned on. • Check outdoor P.C. board (I/F) error.
• Negative phase was detected
when the power turned on.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
P07 P07 01: Compressor 1 side 1C IPDU Heat sink overheat error All stop IGBT built-in temp sensor (TH) was • Check power voltage.
02: Compressor 2 side I/F overheated. • Check outdoor fan system error.
• Check clogging of heat sink cooling duct.
• Check fixation between IGBT and heat sink.
(Check screwing and contact.)
• Check IPDU error.(IGBT built-in temp sensor (TH) error)
P12 — — 11 Indoor Indoor fan motor error Corresponding • The value of motor speed • Check connection of fan connector and wiring.
unit only stops. deviated from target value was • Check fan motor error.
detected for certain time. • Check indoor P.C. board error.
• Over-current protection operated. • Check influence of outside air control.
• Check indoor type code (DN=10) and the capacity code (DN=11).
P13 P13 — 47 I/F Outdoor liquid back All stop <In cooling> • Check full close operation of outdoor PMV (1, 2).
detection error While the system is operating in • Check Pd and Ps sensor error.
COOL mode, a high pressure value • Check clogging of SV2 circuit.
was detected in follower unit in • Check clogging of balance pipe.
which compressor did not operate. • Check clogging of SV3B circuit.
<In heating> • Check outdoor P.C. board (I/F) error.
While the system is operating in • Check capillary clogging of oil return circuit from oil separator.
HEAT mode, outdoor PMV of which • Check leakage of check valve of the main discharge pipe.
opening degree was 100p or less
for a certain time.
P15 P15 01: TS condition AE I/F Gas leak detection All stop Suction temp exceeded the • Check refrigerant shortage.
69

(TS1 condition) judgment standard temp for 10 • Check full open of outdoor service valves (gas side, liquid side).
minutes or more. • Check outdoor PMV clogging (PMV1, 2).
<TS error judgment standard • Check characteristics of TS1 sensor resistance value.
temperature> • Check 4-way valve error.
In cooling operation: 60°C or higher • Check leakage of SV4 circuit.
In heating operation: 40°C or higher
02: TD condition AE I/F Gas leak detection All stop Discharge temperature TD1 or TD2 • Check refrigerant shortage.
(TD condition) was continuously 108°C or higher • Check outdoor PMV clogging (PMV1, 2).
for 10 minutes. • Check characteristics of TD1, TD2 sensor resistance value.
• Check indoor air filter clogging.
• Check pipe clogging.
• Check SV4 circuit (Valve leakage, misinstallation)
P17 P17 — bb I/F Discharge temp TD2 All stop Discharge temperature (TD2) • Check full opening of outdoor service valves
error exceeded 115°C. (gas side, liquid side).
• Check clogging of outdoor PMV (PMV1, 2).
• Check characteristics of TD2 sensor resistance value.
• Check 4-way valve error.
• Check leakage of SV42 circuit.
• Check SV4 circuit.
(Miscabling and misinstallation of SV41 and SV42)
P19 P19 Detected 8 I/F 4-way valve operation All stop When abnormal refrigerating cycle • Error of 4-way valve error
outdoor unit No. error data was detected in heating • Check coil error and connector connection of 4-way valve.
• Check characteristics of TS1/TE1 sensor resistance value.
• Check characteristics of Pd, Ps pressure sensor output voltage.
• Check misconnection of TE1 and TL sensors.
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
P20 P20 — 22 I/F High-pressure All stop Pd sensor detected 3.6MPa or more. • Check Pd pressure sensor error.
protective operation • Check full opening of service valves
(Gas side, Liquid side).
• Check outdoor fan error.
• Check outdoor fan motor error.
• Check clogging of outdoor PMV. (PMV1,2)
• Check clogging of indoor/outdoor heat exchangers.
• Check air short-circuiting in outdoor unit.
• Check clogging of SV2 circuit.
• Check outdoor P.C. board (I/F) error.
• Check indoor fan system error.
(Cause of air volume decrease)
• Check valve opening of indoor PMV.
• Check miswiring of communication line between indoor
and outdoor.
• Check operation error of check valve of discharge pipe.
• Check circuit of gas balance SV4 valve.
• Check circuit of SV5 valve.
• Check refrigerant overcharge.
P22 P22 0: IGBT shortage 1A FAN- Outdoor fan IPDU error All stop (Sub-code: 0) • Check fan motor. (Interphase short-circuit)
1: Position detection IPDU • Short-circuit current was detected at start time. • Check fan IPDU error.
circuit error • Short-circuit current was detected when
3: Motor lock error checking IGBT short-circuit before start time.
70

4: Motor current error


detection All stop (Sub-code: 1) • Check fan IPDU error.
C: TH sensor temp. error • The standard value of detection circuit of fan
IPDU current fluctuated at start time.
D: TH sensor error
E: Vdc error All stop (Sub-code: 3) • Check fan motor. (Lock, phase missing)
• Abnormal current was detected within • Check cause of abnormal overload at start time.
30 seconds after start time. • Check connection of connector to fan motor.
All stop (Sub-code: 4) • Check power supply voltage.
• Short-circuit current was detected when • Check fan IPDU error.
2 seconds or more passed after start time.
• Over-current was detected when 30 seconds or
more passed after start time.
All stop (Sub-code: C) • Check outdoor fan system.
• Heat sink sensor (TH) of fan IPDU detected • Check fan IPDU error.
95°C error. • Check fixation between fan IPDU and heat sink.
All stop (Sub-code: D) • Check fan IPDU error.
• Heat sink sensor (TH) of fan IPDU detected
short-circuiting or open.
All stop (Sub-code: E) • Check input power supply voltage of the fan IPDU.
• Input power supply voltage of the fan IPDU • Check power supply P.C. board error of the fan IPDU.
over the setup value was detected. • Check error of external electrolytic condenser.
• Input power supply terminal of the fan IPDU
was unconnected.
• Power supply P.C. board error of the fan IPDU
Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
P26 P26 01: Compressor 1 side 14 IPDU G-Tr short-circuit protection All stop Instantaneous over-current was • Check connector connection and wiring on IPDU P.C. board.
02: Compressor 2 side error detected when compressor started. • Check compressor error and defect of compressor coil.
• Check outdoor P.C. board (IPDU) error.
P29 P29 01: Compressor 1 side 16 IPDU Compressor position All stop Position was not normally detected. • Check connector connection and wiring.
02: Compressor 2 side detection circuit error • Check compressor error and defect of compressor coil.
• Check P.C. board (IPDU) error.
P31 — — 47 Indoor Other indoor error Corresponding E07/L07/L03/L08 was detected • Check indoor P.C. board.
(Group follower unit error) unit only stops. when other indoor unit in the group
was defective.
71
Error detected by TCC-LINK central control device
Check code
Display on AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
central control central control
device Check code Sub-code remote controller
C05 — — TCC-LINK TCC-LINK central control Operation Signal is not transmit from central • Check central control device error.
device transmission error continued. control device. • Check communication line error of central control device.
• Check setup of end terminal resistance.
C06 — — TCC-LINK central control Operation Signal is not received from central • Check central control device error.
device receiving error continued. control device. • Check communication line error of central control device.
• Check setup of end terminal resistance.
• Check the power of connecting destination connected device.
• Check P.C. board error of the connected device.
C12 — — General- Interface batch alarm of Operation Error was input in general-purpose • Check error input.
purpose device general-purpose control continued. control device control interface.
I/F devices
P30 TCC-LINK Follower unit error of group Operation An error occurred in follower unit of • Check the check code of the unit with alarm.
Differs according control continued. the group control.
to error contents of the with alarm ([P30] is displayed only on the
central control remote controller.)
Duplicated central control Operation Central control addresses were • Check the address setup.
(L20 is displayed.) address continued. duplicated.
72

Error detected by AI-NET central control device


Check code
Main AI-NET Detected Check code name Status Error detection condition Check item (position)
Outdoor 7-segment display position
remote central control
controller Check code Sub-code remote controller
— — — 97 AI-NET AI-NET communication system Operation E07/L07/L03/L08 was detected • Check multiple network adaptors.
error continued. when other indoor unit in the group • Check wire and miswiring of remote controller: Only one
was defective. network adaptor can be connected to communication line of
remote controller.
— — — 99 AI-NET Duplicated network adaptors Operation Multiple network adaptors were • Check communication line, miswiring, and power of indoor unit.
continued. connected to communication line • Check communication. (X, Y terminals)
of remote controller. • Check network adaptor P.C. board.
(Detected at central controller side) • Check the central controller
(Central control remote controller, etc.)
— — — b7 AI-NET Error in indoor group Operation Error of follower unit in the group • Check follower unit in the group.
continued.

∗ These errors are concerned to communication of remote controllers (A, B) and central system [AI-NET X, Y], and the main remote controller displays [E01], [E02], [E03], [E09], or
[E18] in some cases and displays none in other cases according to the contents.
7-4-1. Cautions When Servicing for Compressor
1. Removing wires of both compressors check output of the inverter as described below.

7-4-2. How to Check Inverter Output


1. Turn off the power supply.
2. Remove the compressor lead cables from the compressors.
(Be sure to remove lead cables of both compressors.)
3. Turn on the power supply and start cooling or heating operation.
In this time, pay attention to touch the fasten receptacle terminal lug of the compressor leads so that they
do not contact with other fasten receptacle terminal lug or other position (unit cabinet, etc.).
4. Check output voltage of compressor lead cable at inverter side.
When the output voltage does not satisfy the criteria in the following table, replace IPDU P.C. board.

No. Measured position Criteria

1 Between Red and White 400 V to 650 V

2 Between White and Black 400 V to 650 V

3 Between Black and Red 400 V to 650 V

∗ After checking the output, when connecting the compressor lead again to the compressor terminal, check
surely there is no distortion on the fasten terminal lug. If it is loosened, caulk it with pinchers, etc and then
connect lead to the terminal.

7-4-3. How to Check Resistance of Compressor Winding


1. Turn off the power supply.
2. Remove the compressor lead cables from the compressors.
In each compressor, check the winding resistance between phases and resistance of the outdoor cabinet
using a tester.
• Is not it earthed?
→ Normal if 10MΩ or more are measured
• Is not shorted between windings?
→ Normal if 0.7Ω to 0.9Ω are measured (Use a precise digital tester.)

7-4-4. How to Check the External Fan Motor


1. Turn off the power supply.
2. Take off three connectors (U.V.W) from the external fan IPDU P.C. board.
3. Turn the fan with hands. If the fan does not turn, it is a fan motor error (Lock). Replace the fan motor.
If the fan turns, measure the winding resistance between the phases of the connector (Motor winding) with
a tester. If 13 to 33Ω are measured, it is normal. (Use a digital tester.)

73
7-5. Diagnosis Procedure for Each Check Code
Check code Check code name Cause of operation

[E01] / [–] Communication error between 1. Remote controller inter-unit cable error
(Current code / AI-NET) indoor and remote controller 2. Indoor power error
(Detected at remote controller side) 3. Indoor P.C. board error
4. Remote controller address setup error
5. Remote controller P.C. board error

Is the inter-unit cable of NO Correct inter-unit cable of


remote controllers (A/B) normal? remote controller.

YES

Is there no disconnection or YES


connector contact error on harness out Correct connector connection
of terminal block of indoor unit? and check circuit cabling.

NO

NO
Is a group control operation?

YES

NO Check power connection status of


Is power of each indoor unit turned on?
indoor unit. (Turn on power again.)
YES

Is power applied to remote controller? NO Check indoor P.C. board.


AB terminals: Approx. DC18V Defect → Replace

YES

Is setup of two remote controllers YES Change one to main/other to sub.


without main remote controller? (Remote controller address connector)

NO

Check remote controller P.C. board.


Defect → Replace

74
Check code Check code name Cause of operation

[E02] / [–] Remote controller Signal could not be sent to indoor unit.
(Current code / AI-NET) sending error Check the communication wire of the remote controller.

∗ It is not displayed on 7-segment display of the central control controller.

Is communication cabling between NO


remote controller and indoor unit correct? Correct the communication cabling.

YES

Sending circuit error


inside of the remote controller
→ Replace remote controller.

Check code Check code name Cause of operation

[E03] / [97] Communication error between No communication from remote controller and
(Current code / AI-NET) indoor and remote controller communication adaptor
(Detected at indoor side)

This error is detected when the indoor unit cannot receive a signal from the remote controller.
Check communication cables of the remote controllers A and B.
As communication is impossible, this check code [E03] is not displayed on the main remote controller.
It is displayed on TCC-LINK central controller.

75
Check code Check code name Cause of operation

[E04] / [04] Indoor/Outdoor 1. Power of outdoor unit was firstly turned on.
(Current code / AI-NET) communication circuit error 2. Connection error of communication line
(Detected at indoor side) between indoor and outdoor
3. End terminal resistance setup error on
communication between indoor and outdoor
4. Address setup error
5. Switch setup error of wall type P.C. board

Was power turned on in order NO Turn on power again in order of


of indoor unit → outdoor unit? indoor unit → outdoor unit.

YES

Is connection (U1/U2 terminals) of NO


Correct inter-unit cable.
indoor/outdoor inter-unit cable normal?

YES

Is connector connection from NO


U1/U2 terminals of indoor/outdoor Correct connector connection.
inter-unit cable normal?

YES

Is setup of the model SELECT SW


(SW02) on wall type P.C. board of normal? NO
Correct switch setup.
Bit 1: ON
Bit 2: OFF

YES

Is the end terminal resistance NO


Correct the end terminal resistance setup.
setup of outdoor unit normal?

YES

NO
Is address setup correct? Set up address again.

YES

Check connection of inter-unit cable between


Is power applied to fuse (F03) NO indoor and outdoor is correct, and then
on indoor P.C. board? connect communication line connector on
indoor P.C. board (CN40) to CN44 (EMG).
YES

YES
Is there no noise, etc? Check noise, etc, and eliminate it if any.

NO

Check indoor P.C. board.


Defect → Replace For details, refer to “Troubleshooting in test operation”.

76
Check code Check code name Cause of operation

[E06] / [04] Decreased number 1. Communication lines (U1, U2) connection


(Current code7 / AI-NET) of indoor units error between indoor and outdoor
2. Connector connection error of communication
for indoor P.C. board
3. Connector connection error of communication
for outdoor I/F board
4. Power supply of indoor unit
(Is power turned on?)

Sub-code: No. of indoor units which received signals normally

Is there no miscabling/ YES


disconnection on communication line Correct communication line.
betweenindoor and outdoor?

NO

Is connection of CN40 connector NO


on indoor P.C. board normal?

YES

Is connection of CN01 connector NO


Correct cabling of cable connector.
on outdoor I/F P.C. board normal?

YES

NO
Is power of indoor turned on? Turn on power of indoor unit.

YES

NO
Did a power failure occur? Clear the check code.

YES

YES
Is there no noise, etc? Check noise, etc, and eliminate it if any.

NO

Check indoor P.C. board. (NOTE)


Defect → Replace
1. When signal is not sent for a certain period from the indoor unit
which has used to send signals normally, [E06] is displayed.

77
Check code Check code name Cause of operation

[E07] / [–] Indoor/Outdoor 1. Indoor/outdoor communication end terminal


(Current code / AI-NET) communication circuit error resistance setup error
(Detected at outdoor side) 2. Indoor/outdoor communication connection error

Is setup of end terminal resistance NO


of outdoor unit normal?

YES
Correct setup of end
YES terminal resistance.
Is inter-unit cable (U1, U2) between
indoor and outdoor short-circuited?

NO

NO Is connection of inter-unit cable


between indoor and outdoor correct? Correct short-circuit.

YES

Correct
communication line.

YES NO
Is there no error on Is F400 (fuse) on
power cable to outdoor unit? I/F P.C. board opened?

NO YES * Check conduction


with tester.

Correct power cable.

Turn on power to
start operation.
YES
Is there noise source?

NO

Eliminate noise.

I/F P.C. board failure


However an emergent operation is
Outdoor I/F P.C. board failure available by inserting connector to
→ Replace be connected to CN01 to CN33.

78
Check code Check code name Cause of operation

[E08] / [96] Duplicated indoor addresses 1. Indoor addresses are duplicated.


(Current code / AI-NET) 2. Switch setup error of wall type P.C. board

Sub-code: Duplicated indoor address

Using a main remote controller (RBC-AMT32E), check the setup item codes (DN code) 12, 13, and 14.
When there is no address duplication, check to the following flowchart.

Is cable connection to NO
communication line normal? Correct cable connection.

YES

Is setup of the model SELECT SW NO


(SW02) on wall type P.C. board of normal? Correct switch setup.
Bit 1: ON
Bit 2: OFF

YES

Is not communication line connected YES


to the different outdoor unit?

NO

Is indoor unit quantity connected NO


to outdoor unit correct? Correct communication line.

YES

Set up indoor address again.

Check code Check code name Cause of operation

[E09] / [99] Duplicated master Setup of master remote controller is duplicated.


(Current code / AI-NET) remote controller

Are two remote controllers set up YES Correct setup of remote controllers as a master:
as two master remote controllers? a other. (Remote controller address connector)

NO

Check remote controller P.C. board.


Failure → Replace

79
Check code Check code name Cause of operation

[E12] / [42] Automatic address 1. When indoor automatic address started, other refrigerant
(Current code / AI-NET) start error circuit system was setting automatic address.
2. When outdoor automatic address started, the indoor
automatic address was being set. (Sub-code: 02)

Sub-code: 01: Communication between indoor and outdoor 02: Communication between outdoor units

Are U1, U2, U3, and U4 NO


connectors connected?

YES

Disconnect connector connection Turn on power of Set up address again.


of U1, U2, U3, and U4. outdoor unit again. (Refer to “Address setup procedure”.)

Check code Check code name Cause of operation

[E15] / [42] No corresponding indoor unit 1. Communication line connection error


(Current code / AI-NET) during automatic address between indoor and outdoor.
2. Indoor power system error
3. Noise from surrounding devices
4. Power failure
5. Indoor P.C. board error

Is communication line between NO


indoor and outdoor normal? Correct communication line.

YES

Is connection of CN40 connector NO


on indoor P.C. board correct? Correct connection of connector.

YES

Is connection of CN01 NO
connector on I/F P.C. board of Correct connection of connector.
header outdoor unit correct?

YES

Is there any connection YES


error of power cable? Correct power cable.

NO
YES Set up address again after
Did a power failure occur? resetting power supply.
NO
YES
Is there no noise source? Eliminate noise.

NO

Set up address again


after resetting power supply.

80
Check code Check code name Cause of operation

[E16] / [89] Connected indoor units 1. There are 48 or more connected indoor units.
(Current code / AI-NET) capacity over 2. Capacity over of total connected indoor units.
3. Incorrect setup of indoor/outdoor capacity

Sub-code: 00 : Capacity over 49 to 64 of connected units

YES Perform setup of no detection


Is backup operation of outdoor unit being set up?
for capacity over. (∗1)
NO

NO Excessive indoor units are connected.


Is No. of connected indoor units correct?
Correct miscabling.
YES

NO
Is setup of indoor unit HP correct? Correct HP setup.

YES

NO
Is total capacity of connected Set capacity of connected
indoor units within 135%? indoor units within 135% of outdoor units.

YES

For a service P.C. board, check outdoor HP setup. OK Set up outdoor HP.
(Set up jumper 9, 10, 11, and 12.) (Refer “How to exchange interface P.C. board”.)

NG

Check outdoor interface P.C. board A’ssy. (*1) Setup of no detection of capacity over
Turn SW09 Bit 2 on I/F P.C. board of
header outdoor unit to ON. (Usually OFF)

81
Check code Check code name Cause of operation

[E18] / [97/99] Communication error between 1. Regular communication between indoor header
(Current code / AI-NET) indoor header and follower and follower is unavailable.
2. Switch setup error of wall type P.C. board

Are remote controller NO Correct remote controller


inter-unit cables (A/B) normal? inter-unit wire.

YES

Is there any disconnection of YES


connector or wiring from terminal block Correct connection of connector.
of indoor unit? Check circuit wire.

NO

NO
Is a group control operation?

YES

Are powers of NO Check power connection status


all indoor units turned on? of indoor unit.

YES

Is setup of the model SELECT SW


(SW02) on wall type P.C. board of normal? NO
Correct switch setup.
Bit 1: ON
Bit 2: OFF

YES

Check indoor address. Check indoor P.C. board.


Failure → Replace

Correct indoor address.

82
Check code Check code name Cause of operation

[E19] / [96] Header outdoor units 1. Misconnection of inter-unit cable between


(Current code / AI-NET) quantity error indoor and outdoor
2. Outdoor I/F P.C. board error

Sub-code: 00: No header unit 02: Two or more header units

Are not communication lines (U1, U2) YES Connect communication line between indoor
between indoor and outdoor connected and outdoor to one unit per 1 system.
to multiple outdoor units?

NO

Is communication line between indoor and NO Connect communication line between indoor
outdoor connected to one unit per 1 system? and outdoor.

YES

Check I/F board. Reference)


An outdoor unit connected with communication wires (U1, U2)
between indoor and outdoor is the header unit.

Check code Check code name Cause of operation

[E20] / [42] Unit connected to other line When starting automatic indoor address,
(Current code / AI-NET) during automatic address a device in other line is connected.

Sub-code: 01: Connection of outdoor in other line 02: Connection of indoor unit in other line

Separate the wire between lines according to address setup method.

83
Check code Check code name Cause of operation

[E23] / [15] Communication sending error 1. Inter-unit cable connection error between
(Current code / AI-NET) between outdoor units outdoor units
2. Communication connector connection error
between outdoor units, I/F P.C. board error
3. End terminal resistance setup error between
outdoor units

Is there no miscabling or YES


disconnection on communication line Correct communication line.
between outdoor units?

NO

Is connection of CN03 connector NO


on outdoor I/F P.C. board normal? Correct cabling of cable connector.

YES

Is not main power of YES


outdoor unit turned off? Turn on main power of outdoor unit.

NO

Is the end terminal resistance NO


between outdoor units turned on? Turn the end terminal resistance to ON.
(SW30 Bit 1)

YES

YES
Did power failure occur? Clear check code.

NO

YES
Is there no noise source, etc? Check and eliminate noise, etc

NO

Check outdoor I/F P.C. board.


Defect → Replace

84
Check code Check code name Cause of operation

[E25] / [15] Duplicated follower Addresses are duplicated by manual setup of


(Current code / AI-NET) outdoor address setup outdoor address

Do not set up outdoor address manually.

Check code Check code name Cause of operation

[E26] / [15] Decrease of 1. Outdoor unit backup setup


(Current code / AI-NET) connected outdoor units 2. Outdoor power error
3. Communication line connection error between
outdoor units
4. Connector connection error for communication
5. Outdoor I/F P.C. board error

Sub-code: No. of outdoor units which received signals normally

YES
Is outdoor unit setting backup? Clear the error, and then start operation. (∗1)

NO

NO
Is main power of follower unit turned on? Turn on the main power supply.

YES

Is communication line between NO


outdoor units connected normally? Correct connection of communication line.

YES

Is communication connector (CN03) NO Correct connector connection.


between follower outdoor units connected? (Communication connector: CN03)

YES

Check I/F P.C. board. (∗1) How to clear the error


Set SW01/SW02/SW03 on I/F P.C. board of header
unit to 2/16/1, and push SW04 for 5 seconds or more.
(7-segment display: [Er.] [CL])

85
Check code Check code name Cause of operation

[E28] / [d2] Follower outdoor unit error Follower outdoor error


(Current code / AI-NET)

Sub-code: Detected outdoor unit No.

An error occurred on the follower unit. Check the check code of follower unit on 7-segment display on I/F P.C.
board of follower unit, and then check according to Diagnose procedure for each check code.
(How to specify the follower outdoor unit in which error occurred)
If pushing SW04 for 1 second or more under condition that [E28] is displayed on 7-segment display of the
header unit, the fan of the outdoor which stopped due to occurrence of error starts rotating. When pushing
SW05 singly, the fan operation is cleared.

Check code Check code name Cause of operation

[E31] / [CF] IPDU communication error 1. Connection error of communication line


(Current code / AI-NET) between IPDU and I/F P.C. board
2. I/F P.C. board error
3. IPDU P.C. board error
4. External noise

Sub-code:
01: IPDU1 error 02: IPDU2 error
03: IPDU1, 2 error 04: Fan IPDU error
05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error
07: All IPDU error or communication line error between IPDU-I/F P.C. boards, or outdoor I/F P.C. board error

∗ If the fan IPDU is abnormal, be sure to check the voltage output on the fan power supply P.C. board.

Is communication connector between NO


IPDU and I/F P.C. board connected? Correct connection of connector.

YES

Is there no disconnection on communication YES


line between IPDU and I/F P.C. board? Replace communication line.

NO

Is there voltage deflection between NO


4 and 5 pin of CN600 on I/F P.C. board? I/F P.C. board error
(Measurement with tester: DC0 to 5V, 5 pins GND)

YES

Is there voltage deflection between NO


3 and 5 pin of CN600 on I/F P.C. board? I/F P.C. board error
(Measurement with tester: DC0 to 5V, 5 pins GND)

YES All IPDU (No.1, No.2) and three fan


IPDU do not return communication.

Replace defective IPDU P.C. board.

86
Check code Check code name Cause of operation

[F01] / [0F] Indoor TCJ sensor error TCJ sensor Open/Short


(Current code / AI-NET)

Is TCJ sensor connector (CN102: Yellow) NO


Correct connection of connector.
on indoor P.C. board normally connected?

YES

Are characteristics of TCJ sensor NO


Replace TCJ sensor.
resistance value normal?

YES * Indoor unit temperature sensor characteristics


See Characteristics-2.
Check indoor main P.C. board.
Defect → Replace

Check code Check code name Cause of operation

[F02] / [0d] Indoor TC2 sensor error TC2 sensor Open/Short


(Current code / AI-NET)

Is TC2 sensor connector (CN101: Blue) NO


on indoor P.C. board normally connected? Correct connection of connector.

YES

Are characteristics of TC2 sensor NO


resistance value normal? Replace TC2 sensor.

YES * Indoor unit temperature sensor characteristics


See Characteristics-2.
Check indoor main P.C. board.
Defect → Replace

87
Check code Check code name Cause of operation

[F03] / [93] Indoor TC1 sensor error TC1 sensor Open/Short


(Current code / AI-NET)

Is TC1 sensor connector (CN100: Brown) NO


Correct connection of connector.
on indoor P.C. board normally connected?

YES

Are characteristics of TC1 sensor NO


Replace TC1 sensor.
resistance value normal?

YES ∗ Indoor unit temperature sensor characteristics


See Characteristics-2.
Check indoor main P.C. board.
Defect → Replace

Check code Check code name Cause of operation

[F04] / [19] TD1 sensor error TD1 sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TD1 sensor.


Check disconnection of circuit for connection of connector (TD1 sensor: CN502, White) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.

Check code Check code name Cause of operation

[F05] / [A1] TD2 sensor error TD2 sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TD2 sensor.


Check disconnection of circuit for connection of connector (TD2 sensor: CN503, Pink) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.

Check code Check code name Cause of operation

[F06] / [18] TE1 sensor error TE1 sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TE1 sensor.


Check disconnection of circuit for connection of connector (TE1 sensor: CN505, Green) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.

88
Check code Check code name Cause of operation

[F07] / [18] TL sensor error TL sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TL sensor.


Check disconnection of circuit for connection of connector (TL sensor: CN521, White) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.

Check code Check code name Cause of operation

[F08] / [1b] TO sensor error TO sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TO sensor.


Check disconnection of circuit for connection of connector (TO sensor: CN507, Yellow) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.

Check code Check code name Cause of operation

[F10] / [0C] Indoor TA sensor error TA sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TA sensor.


Check disconnection of circuit for connection of connector (TA sensor: CN104, White) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace indoor P.C. board.

Check code Check code name Cause of operation

[F12] / [A2] TS1 sensor error TS1 sensor Open/Short


(Current code / AI-NET)

This error code means detection of Open/Short of TS1 sensor.


Check disconnection of circuit for connection of connector (TS1 sensor: CN504, White) and characteristics of
sensor resistance value. (Refer to Outdoor unit temperature sensor characteristics.)
If sensor is normal, replace outdoor I/F P.C. board.

89
Check code Check code name Cause of operation

[F13] / [43] TH sensor error IGBT built-in sensor error in A3-IPDU


(Current code / AI-NET)

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

This error code means IGBT built-in temperature sensor error.


Check connection of connectors CN06 on IPDU P.C. board and CN600 on I/F P.C. board.
If sensor is normal, replace IPDU P.C. board.

Check code Check code name Cause of operation

[F15] / [18] Outdoor temp sensor 1. Misinstallation and misconnection of TE1 sensor
(Current code / AI-NET) miscabling (TE1, TL) and TL sensor
2. Resistance characteristics error of TE1 sensor
and TL sensor
3. Outdoor P.C. board (I/F) error

Are installed positions of NO Correct installed positions of


TE1 sensor and TL sensor correct? TE1 sensor and TL sensor.

YES
Outdoor I/F P.C. board
TE1 sensor : CN505, Green
TL sensor : CN521, White

Are connection of TE1 sensor connector NO


Correct connection of connectors.
and TL sensor connector normal?

YES

Are resistance characteristics of NO


Correct connection of connectors.
TL sensor and TE1 sensor normal?

YES
∗ Outdoor unit temperature sensor characteristics
See TE1 sensor : Characteristics-5
See TL sensor : Characteristics-2.

Check outdoor I/F P.C. board.


Defect → Replace

∗ TE1 sensor : Outdoor heat exchanger temp sensor


TL sensor : Temp sensor between liquid tanks of outdoor PMV1/2

90
Check code Check code name Cause of operation

[F16] / [43] Outdoor pressure sensor 1. High-pressure Pd sensor and low-pressure sensor Ps
(Current code / AI-NET) miscabling (Pd, Ps) are exchanged.
2. Output voltage of each sensor is zero.

Are connection of Pd sensor and NO Correct connection of connectors.


Ps sensor connectors correct? Pd sensor: CN501, Red
Ps sensor: CN500, White
YES

Are output voltage characteristics of NO


Sensor error → Replace
Pd sensor and Ps sensor normal?

YES
* 1 Pressure (Check joint) by pressure gauge
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor itself is considered.
If 2 and 3 are different, check interface P.C. board.

Are Pd/Ps output values Pd>Ps NO


Check compressor.
during compressor operation?

YES
* Value can be confirmed by 7-segment display function on outdoor I/F P.C. board.
Pd SW01/02/03=1/1/2
Ps SW01/02/03=1/2/2

Check outdoor I/F P.C. board.


Defect → Replace

91
Check code Check code name Cause of operation

[F23] / [43] Ps sensor error Output voltage error of Ps sensor


(Current code / AI-NET)

Is connection of Ps sensor NO
Correct connection of connector.
connector correct?

YES
Connector: CN500, White

Are output voltage characteristics NO


Sensor error
of Ps sensor normal?

YES
∗ 1 Pressure (Check joint) by pressure gauge
2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor itself is considered.
If 2 and 3 are different, check interface P.C. board.

Is there no leakage NO Is not refrigerant by NO


passed from discharge to Check compressor.
from SV4 valve?
suction of 4-way valve?
YES
YES

Replace SV4 valve. Check 4-way valve.

Check code Check code name Cause of operation

[F24] / [43] Pd sensor error Output voltage error of Pd sensor


(Current code / AI-NET)

It is output voltage error of Pd sensor.


Check disconnection of connection of connector (Pd sensor: CN501) circuit and output voltage of sensor.
If the sensor is normal, replace outdoor I/F P.C. board.

92
Check code Check code name Cause of operation

[F29] / [12] Indoor other error Indoor P.C. board error


(Current code / AI-NET) EEROM error

This error is detected during operation of air conditioner of IC10 non-volatile memory (EEPROM) on indoor unit
P.C. board. Replace service P.C. board.

∗ If EEPROM was not inserted when power was turned on or it is absolutely impossible to read/write EEPROM
data, the automatic address mode is repeated. In this case, [97 error] is displayed on AI-NET central controller.

(Approx. 3 minutes) (Approx. 1 minute)


(Power ON) [SET DATA] is displayed [SET DATA] LED (D02) 1Hz flashes Repeat
on main remote controller. disappears. for approx. 10 seconds (Reset)
on indoor unit P.C. board.

(Repetition)

Check code Check code name Cause of operation

[F31] / [1C] Outdoor EEPROM error 1. Outdoor unit power error (Voltage, noise, etc.)
(Current code / AI-NET) 2. Outdoor I/F P.C. board error

Is there any trouble of YES Check power voltage and line.


outdoor unit power supply? Correct power line.
Check external noise, etc.
NO

Check I/F P.C. board.

93
Check code Check code name Cause of operation

[H01] / [1F] Compressor breakdown 1. Outdoor unit power line error


(Current code / AI-NET) 2. Compressor circuit system error
3. Compressor error
4. Cause of abnormal overload operation
5. IPDU P.C. board error

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

NO
Is power voltage of outdoor unit normal?
∗ 380 – 415V ± 10%
YES

Does voltage drop occur YES


when other compressor starts? Correct power line.

NO

Is connection of wiring or connection of NO


Correct connector connection or wiring.
connector on IPDU P.C. board normal?

YES

Is winding resistance NO
between phases of corresponding Compressor error
compressor normal? (Note 1) (Motor burning, etc.)

YES

YES
Is not it an abnormal overload? Correct cause of overload.

NO
Take off lead cable of compressor.
1. Check resistance between windings:
It is normal if there are 0.7Ω to 0.9Ω.
2. Check insulation between outdoor cabinet and terminal:
It is normal if there are 10MΩ or more.

Check IPDU P.C. board.

Note 1
∗ After checking the output, when connecting the compressor
lead again to the compressor terminal, check surely there is
no distortion on the Fasten receptacle terminal. S C
If it is loosened, caulk it with pinchers, etc and then connect
lead to the terminal firmly.

Details of compressor
power connecting section

94
Check code Check code name Cause of operation

[H02] / [1d] Compressor error (Lock) 1. Outdoor unit power line error
(Current code / AI-NET) 2. Compressor circuit system error
3. Compressor error
4. Refrigerant stagnation in compressor shell
5. IPDU P.C. board error

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

Is power voltage of NO
outdoor unit normal? *1
*1 380–415V ± 10%
YES

Does voltage drop occur YES


when other compressor starts? Correct power line.

NO

YES
Does OCR of MG-SW operate? Reset OCR manually. *3

NO

NO Correct connector connection


Is wiring or connector connection
on IPDU P.C. board normal? or wiring.

YES

YES
Is not it an abnormal overload? Correct cause of overload.

NO

Is there no refrigerant stagnation YES YES Correct refrigerant stagnation


Is case heater output normal?
in compressor shell? in compressor shell.

NO NO

Operation starts. Check case heater.

NO
Is compressor normal? *2 Compressor error

YES

Check IPDU P.C. board.

*2 Check the following items mainly.


1. Existence of abnormal sound and abnormal vibration during operation or starting
2. Abnormal overheat of case during operation or stop time (Never touch with hands.)
3. Current of compressor lead during operation or starting time
(No varied change of current) change
*3 If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (TO2) of Comp-IPDU is correct or not.

95
Check code Check code name Cause of operation

[H03] / [17] Current detective 1. Cabling or connector connection error on IPDU P.C. board
(Current code / AI-NET) circuit system error 2. IPDU P.C. board error

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

Wiring or connector connection NO


Correct connector connection or cabling.
on IPDU P.C. board normal?

YES

Check IPDU P.C. board.

96
Check code Check code name Cause of operation

[H04] / [44] Compressor 1 case thermo operation 1. Case thermo circuit error
(Current code / AI-NET) 2. I/F P.C. board error
3. Service valve closed
[H14] / [44] Compressor 2 case thermo operation 4. Outdoor PMV clogging
(Current code / AI-NET) 5. SV4 valve leak, Coil misinstallation
6. 4-way valve error
7. Compressor error
8. Refrigerant shortage

Is case thermo circuit normal?


1. Connector connection NO
2. Cabling Repair case thermo circuit.
3. I/F P.C. board (Note 1)
(Note 1) 1. Case thermo is usually closed.
2. Operation temperature of case thermo is 120˚C.
YES

Are service valves of NO


gas pipe and liquid pipe of Open service valves fully.
outdoor unit fully opened?

YES

Are outdoor PMV1/2 normal?


1. Connector connection NO
2. Cabling Repair outdoor PMV.
3. Coil Connector CN300, 301, White
4. Valve body
5. I/F P.C. board

YES

Operation starts.

Are SV41 and


Valve circuits normal?
1. Misinstallation installation and NO
connector connection of SV41 Correct SV4 valve circuits.
and SV42 SV4 valve: Connector CN311, Blue
2. Leakage from SV41, 42 circuit

YES

Does not refrigerant YES


bypass from discharge of Check 4-way valve.
suction through 4-way valve?

NO
NO
Is compressor normal? (Note 2) Compressor error

YES (Note 2)
Check the following items mainly.
1. Existence of abnormal sound and abnormal vibration during operation at start time
2. Abnormal overheat of case during operation or stop (Never touch with hands.)
3. Current of compressor lead during operation or starting (No rapid current change)

Refrigerant shortage, (After checking there is no slogging or pipe breakage, charge refrigerant again.)
clogging, pipe breakage

97
Check code Check code name Cause of operation

[H06] / [20] Low-pressure 1. Service valve close


(Current code / AI-NET) protective operation 2. Ps sensor error
3. SV2, SV4 circuit error
4. Miscabling of communication between indoor
and outdoor
5. Indoor/outdoor fan and condenser error
6. Indoor/outdoor PMV clogging
7. Indoor/outdoor heat exchanger clogging
8. Refrigerant shortage

Are service valves of gas and NO


Open service valves fully.
liquid pipe of outdoor unit fully opened?

YES
Are characteristics of NO
Exchange low-pressure sensor.
low-pressure sensor normal?
* 1 Pressure by pressure gauge (Check joint)
YES 2 Pressure display on 7-segment display
3 Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor error is considered.
If 2 and 3 are different, check I/F P.C. board.
NO
Are SV2 and SV4 circuits normal? Correct SV2 and SV4 circuits.
Check miscabling, misinstallation and
YES connector connection.
Is not indoor unit with YES
different circuit connected? Correct cabling.

NO (Check with miscabling check function of outdoor unit.)

In cooling season, go to (A)


In heating season, go to (B)

(A) Cooling

Are following items concerned


to indoor fan motor normal? NO
Does indoor fan normally NO 1. Connector connection
operate in cooling season? Repair faulty parts.
2. Condenser
3. Motor
YES 4. Fan
YES
Is there clogging of indoor YES
Cleaning air filter or heat exchanger? Check indoor P.C. board.
Failure → Replace
NO
NO NO
Is connector connection
Is indoor PMV normal? or coil normal? Repair faulty parts.
YES YES
Refrigerant shortage or YES
clogging or pipe deformed Is there clogging on whole valve? Replace PMV body.

NO

(B) Heating

Is outdoor fan normally NO Is indoor fan system normal? NO Check outdoor


operated in heating season? • Fan crack I/F P.C. board.
• Fan coming-off Failure → Replace
YES YES
YES
Is there clogging of
Cleaning outdoor heat exchanger?
Repair faulty parts.
NO
NO
Is outdoor PMV normal?

YES
Refrigerant shortage,
clogging, pipe deformed

98
Check code Check code name Cause of operation

[H07] / [d7] Oil level down 1. Valves of balance pipes closed.


(Current code / AI-NET) detection protection 2. Miscabling or misinstallation of TK1 to TK4 sensors
3. TK1 to TK4 sensor error
4. Gas leak or oil leak of all outdoor units
5. Refrigerant stagnation of compressor case
6. SV3A, 3B, 3D, 3C, 3E valve error
7. Clogging of oil return circuit from oil separator
8. Clogging of oil-equation circuit system

Are balance pipe valves NO Open balance pipe valves fully,


of all outdoor units in same line reset power supply,
fully opened? and start operation.

YES

Are TK1, TK2, TK3, and Correct miswiring and misinstallation.


TK4 sensors of the error-detected NO TK1: CN514
unit correctly connected?
Is there no sensor detached
or misinstallation?
(TK2: CN515
TK3: CN516
TK4: CN523
)
YES

Are characteristics of TK1 to TK4 NO


Sensor error → Replace
of error-detected unit normal?
∗ Characteristics-4
YES

Check gas leak of all outdoor units YES Specify gas leak position and repair it.
in the same line and check soaked oil. (Recharging, refill oil)

No error

Check refrigerant stagnation NO (∗1) Check leakage of valves YES


in compressor. (SV3A, SV3C) and clogging (SV3B, SV3E). Replace faulty part.

Refrigerant stagnation No leakage or clogging

Correct refrigerant stagnation (∗2) Check clogging of oil return circuit YES
in compressor, from oil separator. (Capillary tube, strainer) Replace faulty part.
reset power supply, Check clogging of SV3D valve.
and start the operation.
No choke

Check clogging of solenoid valves (SV3A, SV3C) YES


of all outdoor units in the same line. (∗3) Replace faulty part.
Check oil level judgment of each unit.

No choke
7-segment display with
SW01/02/03=1/15/1
NO
Are all oil levels correct?

YES

Choke
Clear cause of stagnation. Check clogging of oil equalization circuit. Replace faulty part.
(∗4)
Indoor/outdoor PMV error
(Cause of refrigerant stagnation),
discharge check valve error, etc. (Note) (∗1), (∗2), (∗3) and (∗4). See page 100, 101.

(Reference) When refrigerant stagnates in compressor shell, the oil level shortage may be judged.

99
In some cases, it may be difficult to check the leakage of clogging in the following condition of refrigerant
stagnation in low ambient temperature condition.
In this case, take a longer operating time prior to check.
(Criterion: Discharge temperature of TD1 and TD2 are 60°C or higher)

(*1)
a) Leakage check for SV3A valve (For multiple outdoor unit system)
• Turn off the power supply, take off connector of SV3A valve, and then start a test operation after
power-ON.
• Check the temperature change at secondary side of SV3A valve during operation. ( in the figure.)
→ If temperature is raised, it is a leakage of SV3A valve. Replace SV3A valve.
b) Leakage check for SV3C valve
• Turn off the power supply, take off connector of SV3C valve, and then start a test operation after
power-ON.
• After operation for several minutes, check temperature at secondary side of SV3C valve.
(‚ in the figure.)
→ If temperature is high (equivalent to discharge temperature TD), it is a leakage of SV3C valve.
Replace SV3C valve. (Even if there is leakage from SV3C valve does not occur, temperature of
SV3C valve at secondary side rises during operation. When the checked temperature is equiva-
lent to TD temperature, it is a leakage of SV3C valve. Replace SV3C valve.)
c) Clogging check for SV3B valve (For multiple outdoor unit system)
• While outdoor unit is operated, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [9], and turn on SV3A, SV3B, SV3C valves. (7-segment display [Hr] [ 3–])
• While outdoor unit is operating, check temperature change at secondary side of SV3B valve.
(ƒ in the figure.)
→ If temperature does not rise (equivalent to suction temperature), it is a clogging of SV3B valve.
Replace SV3B valve.
d) Clogging for SV3E valve
Reset the power supply.
ò
Referring to “Valve forced open/close function” of the outdoor unit, check ON/OFF operation
(Sound, coil surface temp up) of SV3E valve is performed.
ò
Start test operation in COOL or HEAT mode.
ò
After operation for several minutes, check the pipe temperature at the secondary side of SV3E valve
whether temperature changes or not.
If it is equivalent to outside temperature, clogging of SV3E is considered. („ in the figure.)
(Reference)
If SV3E valve is clogged, temperature of all TK1, TK2, TK3, and TK4 do not change.

(*2) Clogging check for SV3D valve of oil return circuit from oil separator
a) Oil return circuit
• While outdoor unit is operating, check temperature (secondary side of capillary) on oil return circuit.
(… in the figure.)
→ If temperature is low equivalent to suction temperature), a clogging of strainer of oil return circuit
or capillary is considered. Repair the clogged part.
b) Clogging check for SV3D valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [6], and turn on SV3D valve. (7-segment display [Hr] [ 3d])
• If temperature is low at secondary side of the valve or it does not change, clogging of valve, capillary,
or strainer is considered. († in the figure.)

100
(*3) Check for solenoid valve of outdoor unit (For multiple outdoor unit system)
a) Clogging check for SV3A valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [4], and turn on SV3A valve. (7-segment display [Hr] [ 3A])
• If temperature is low at secondary side of the valve or it does not change, clogging of valve or check
valve is considered. (Q in the figure.)
b) Leakage check for SV3C valve
• While outdoor unit is operating, set up SW01/02/03 = [2] [1] [3] to 7-segment display [Hr] [ 2], and
push SW04 for 2 seconds or more.
• Set up SW02 = [6], and turn on SV3C valve. (7-segment display [Hr] [ 3C])
• If temperature does not change (up), clogging of valve or strainer is considered. (R in the figure.)

(*4)
a) Clogging check for oil-equalization circuit
• Drive the outdoor unit. (Drive both compressors in the unit.)
• After driving for 10 minutes, check temperature of TK1 and TK2 sensors and temperature of oil-
equalization circuit capillary (W in the figure) were raised.
(Criterion)
TK1, TK2=Td1, Td2 temperature – Approx. 10 to 30°C
Oil-equalization capillary tubes should be higher sufficiently than outside air temperature and suction
temperature.
• If temperature is low, a malfunction of capillary, strainer, or check valve is considered.
Repair the defective parts.

High-pressure
sensor
5 Check joint
(SV2)
Oil
separator

(SV3D)
Solenoid valve
Solenoid valve (SV42)
(SV41)
6
High-pressure High-pressure
SW SW

(TD1) Sensor
(TD2)
2
Compressor 1

Compressor 2

Sensor
(Inverter)

(Inverter)

(TK3)
Strainer Strainer

(TK1) (TK2)

Oil tank
(SV3E) (TK4)
7
4

7
(SV3A)
1
Solenoid
Strainer valve
(SV3B)

Balance pipe Check


Packed valve valve
3

101
Check code Check code name Cause of operation

[H08] / [d4] Oil level detective TK1 to TK4 sensor Open/Short


(Current code / AI-NET) temperature sensor error

Sub-code: 01: TK1 sensor error 02: TK2 sensor error 03: TK3 sensor error 04: TK4 sensor error

The detected error is an oil level detective temperature sensor error. Circuit Connector
Check disconnection of the wiring and resistance value of the sensor.
TK1 CN514 (Black)
If the sensors are normal, replace the outdoor I/F P.C. board.
TK2 CN515 (Green)
TK3 CN516 (Red)
TK4 CN523 (Yellow)

Check code Check code name Cause of operation

[H16] / [d7] TK1 temperature 1. Coming-off of TK1 sensor, miscabling,


(Current code / AI-NET) detective circuit error characteristics error of resistance value
(Sub-code: 01) 2. Oil-equalization circuit error
(Check valve, capillary clogging, strainer clogging)
3. Refrigerant stagnation in case of compressor shell

YES
Is not TK1 sensor detached? Correct installation of sensor.

NO
Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
* Characteristics-4 (TK2: CN515
TK3: CN516
TK4: CN523
)
NO

Are characteristics of TK1 sensor NO


resistance value normal? Sensor error
* Outdoor unit temp sensor characteristics-4
YES
Error
Start a test operation in COOL or HEAT mode. Replace clogged part.

TK1 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [11] [2].

Check TK1 sensor temp approx. 10 minutes after compressor 1 has operated. Compressor 1
If low temperature continues (approximately outside temp) or temperature
does not almost change, a clogging of strainer of oil-equalization circuit,
clogging of capillary tube, or malfunction of check valve is considered.

No error Strainer

Capillary tube

TK1

Error Oil tank


Check the clogging of SV3E valve.
(Note 1)
(Note 1) Refer to item [H07] error.
No error

Check I/F P.C. board Replace SV3E valve.

102
Check code Check code name Cause of operation

[H16] / [d7] Oil level 1. Detachment of TK2 sensor, miscabling,


(Current code / AI-NET) detective circuit system error characteristics error of resistance value
(Sub-code: 02) 2. Oil-equalization circuit error
(Check valve, capillary clogging, strainer clogging)
3. Refrigerant stagnation in compressor shell

YES
Is not TK2 sensor detached? Correct installation of sensor.

NO

Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
(
TK2: CN515
TK3: CN516
TK4: CN523
)
NO

Are characteristics of TK2 sensor NO


resistance value normal? Sensor error
* Outdoor unit temp sensor characteristics-4
YES

YES
Does OCR of MG-SW operate? Reset OCR manually.(*2)

NO

After power reset


Error
Start a test operation in COOL or HEAT mode. Replace clogging part.

TK2 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [12] [2].

Check TK2 sensor temp approx. 10 minutes after compressor 2 has operated.
If low temperature continues (approximately outside temp) or temperature
does not almost change, a clogging of strainer of oil-equalization circuit,
clogging of capillary, or malfunction of check valve is considered. Compressor 2

No error
Strainer

Capillary tube

TK2

Check the clogging of SV3E valve. Error Oil tank


(*1)
*1 Refer to item [H07] error.
No error

Check I/F P.C. board Replace SV3E valve.

*2 If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (TO2) of Comp-IPDU is correct or not.

103
Check code Check code name Cause of operation

[H16] / [d7] TK3 temperature 1. Detachment of TK3 sensor, miscabling,


(Current code / AI-NET) detective circuit error characteristics error of resistance value
(Sub-code: 03) 2. Error of SV3C valve circuit periphery
(Check capillary clogging, strainer clogging)
3. Refrigerant stagnation in compressor shell

YES
Is not TK3 sensor come off? Correct installation of sensor.

NO

Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
(TK2: CN515
TK3: CN516
TK4: CN523
)
NO

Are characteristics of TK3 sensor NO


resistance value normal? Sensor error → Replace
* Outdoor unit temp sensor characteristics-4
YES
After power reset,
check capillary choke of SV3C valve bypass.
Error
Start a test operation in COOL or HEAT mode. Replace clogged part (Capillary).

TK3 sensor temp is displayed on 7-segment display with SW01/02/03=[1] [13] [2].
Check TK3 sensor temp approx. 10 minutes after compressor 2 has operated.
If low temperature continues (approximately outside temp) or temperature Strainer
does not almost change, a clogging of parallel capillary is considered.

No error
SV3E valve

TK3

Check the clogging of SV3E valve. Error


(Note 1) Replace SV3E valve.
(Note 1) Refer to item [H07] error.
No error

Check I/F P.C. board

104
Check code Check code name Cause of operation

[H16] / [d7] TK4 temperature 1. Detachment of TK4 sensor, miscabling, characteristics


(Current code / AI-NET) detective circuit error error of resistance value
(Sub-code: 04) 2. Check clogging and malfunction of SV3E valve circuit.
3. Oil-equalization circuit error
(Check capillary clogging, strainer clogging)
4. Refrigerant stagnation in compressor shell

YES
Is not TK4 sensor detached? Correct installation of sensor.

NO

Correct miscabling/misinstallation.
YES TK1: CN514
Is there no miscabling or misinstallation
on TK1/TK2/TK3/TK4 sensors?
(TK2: CN515
TK3: CN516
TK4: CN523
)
NO

Are characteristics of TK4 sensor NO


resistance value normal? Sensor error → Replace

YES

YES
Does OCR of MG-SW operate? Reset OCR manually.(*2)

NO

Check the clogging of SV3E valve. No error


(*1) Check I/F P.C. board
*1 Refer to item [H07] error.
Error
*2 If OCR operates even after manual reset of OCR, check whether the wiring to the
current sensor (TO2) of Comp-IPDU is correct or not.
Replace SV3E valve.

Check the clogging of SV3E valve.

105
Check code Check code name Cause of operation

[L03] / [96] Duplicated indoor header units There were two or more indoor header units
(Current code / AI-NET) in some remote controller group control.

1) Check the connection changing of the remote controller after the connection has been changed.
2) If the group configuration and address are normal when power has been turned on, the mode automatically
shifts to address setup mode. (Re-setup of address) → Refer to “Address setup”.

Check code Check code name Cause of operation

[L04] / [96] Duplicated setup Outdoor line addresses are duplicated.


(Current code / AI-NET) of outdoor line address

YES
Is there duplicated line address setup? Correct the line address setup.

NO

Are communication cable connections of NO


Correct the cable connection.
[U1.U2], [U3.U4], and [U5, U6] normal?

YES

Check outdoor I/F P.C. board. Re-set up the address.


Failure → Replace (Refer to “Address setup”.)

Check code Check code name Cause of operation

[L05] / [96] Duplicated indoor units with priority 1. Two or more prior indoor units exist.
(Current code / AI-NET) (Displayed on indoor unit with priority)

This check code is displayed on the set indoor unit when setup of indoor unit with priority is duplicated.
• Priority setup with two or more units is not available. Choose one prior unit in one refrigerant circuit system.

106
Check code Check code name Cause of operation

[L06] / [96] Duplicated indoor units with priority Two or more indoor units with
(Current code / AI-NET) (Displayed on the indoor unit other than one priority are duplicated.
with priority and on the outdoor unit)

Sub-code: No. of indoor units with priority

When indoor unit with priority is duplicated, this check code is displayed on the unit other than the setup indoor
unit and outdoor unit.
• As only one indoor unit with priority is valid, change the setup.

Check code Check code name Cause of operation

[L07] / [99] Group line in individual indoor unit The group line is connected in the
(Current code / AI-NET) individual indoor unit.

YES DN12: Line address


Is there group cabling? Check setup item code DN13: Indoor address
DN 12, 13, and 14 addresses.
DN14: Group address
NO

YES
There is individual indoor unit. Correct indoor group address.

NO

Check indoor P.C. board.


Failure → Replace

107
Check code Check code name Cause of operation

[L08] / [99]∗ Indoor group / address unset Indoor address unset


(Current code / AI-NET)

Are powers of all the NO


Turn on the power of indoor units.
indoor units turned on?

YES

Disconnect connectors between


[U1, U2] and [U3, U4].

Turn on the power of outdoor unit again.

Clear addresses.
(Refer to “Address clear”.)

Re-execute address setup.


(Refer to “Address setup”.)

Note) This code is displayed when the power is turned on at the first time after installation.
(Because the address is not yet set up)

Check code Check code name Cause of operation

[L09] / [46] Indoor capacity unset Indoor capacity unset


(Current code / AI-NET)

Are capacity setups YES Set up capacity data of indoor unit.


of indoor units unset? (Setup item code (DN) = 11)

NO

Check indoor P.C. board.


Defect → Replace

108
Check code Check code name Cause of operation

[L10] / [88] Outdoor capacity unset On the outdoor IF P.C. board for service,
(Current code / AI-NET) the model selecting jumper has not been
set up so as to match with the model.

I/F P.C. board A’ssy service for the outdoor unit is common to this series.
A setup for model selection different from that for P.C. board with trouble is necessary.
Set up a model based upon the P.C. board A’ssy exchange procedure.

Check code Check code name Cause of operation

[L20] / [98] Duplicated central Central control addresses are duplicated.


(Current code / AI-NET) control addresses

Are not two or more YES Correct the network address


central control system identical of the central control system.
network addresses connected?

NO

Check the network adaptor


on the indoor P.C. board.

Check code Check code name Cause of operation

[L28] / [46] Quantity over of 1. Quantity over of connected outdoor units.


(Current code / AI-NET) connected outdoor units 2. Connection error of communication line
between outdoor units
3. Outdoor I/F P.C. board error

Is the number of the connected NO Max. 4 outdoor units are


outdoor units 4 or less? connectable for one system.

YES

Is the communication line between NO Correct connection of


outdoor units correctly connected? the communication line.

YES

Check I/F P.C. board.

109
Check code Check code name Cause of operation

[L29] / [CF] IPDU quantity error 1. Incorrect model setup in service for I/F P.C. board
(Current code / AI-NET) 2. Communication error between IPDU, fan IPDU and I/F
3. IPDU, fan IPDU, I/F P.C. board error

Sub-code:
01: IPDU1 error 02: IPDU2 error
03: IPDU1, 2 error 04: Fan IPDU error
05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error
07: All IPDU error or disconnection of communication line between IPDU-I/F P.C. board or outdoor I/F P.C. board error

Is jumper setup of outdoor I/F P.C. board correct? NO


Correct connection of connector.
(Jumpers 7, 8, 9 ON)

YES

Is communication connector between IPDU and YES


Correct connection of connector.
I/F P.C. board connected?

NO

Is there no disconnection of communication YES


Replace communication line.
line between IPDU and I/F P.C. board?

NO

Is there voltage fluctuation between NO


4 and 5 pins of CN600 on I/F P.C. board. I/F P.C. board error
(Measurement by tester: DC0 to 5V, 5 pin GND)

YES

Is there voltage fluctuation between NO


3 and 5 pins of CN600 on I/F P.C. board. I/F P.C. board error
(Measurement by tester: DC0 to 5V, 5 pin GND)

YES Both IPDU (No.1, No.2) and fan IPDU


did not return the communication.

Replace IPDU P.C. board with trouble.

110
Check code Check code name Cause of operation

[L30] / [b6] Interlock in indoor unit Outside error was input.


(Current code / AI-NET) from outside

Is outside device connected NO Check indoor P.C. board.


to connector CN80? Failure → Replace

YES

NO Check outside device.


Does outside device correctly operate? Failure → Replace
YES

Check cause of the operation.

Check code Check code name Cause of operation

[L31] / [–] Extended IC error 1. Outdoor unit power error


(Current code / AI-NET) 2. Outdoor I/F P.C. board error

Is there any trouble of YES Check power voltage and line.


outdoor unit power supply? Check auxiliaty noise, etc.

NO

Check outdoor I/F P.C. board.

111
Check code Check code name Cause of operation

[P03] / [1E] Discharge temp TD1 error 1. Service valve of outdoor unit closed
(Current code / AI-NET) 2. Outdoor PMV error
3. TD sensor error
4. Refrigerant shortage, clogging of
refrigerant circuit system
5. 4-way valve error
6. SV4 circuit leakage, misinstallation

Are service valve of gas NO


Open service valve fully.
and liquid sides fully opened?

YES

Is outdoor PMV normal?


1. Connector connection
2. Cabling NO
Repair outdoor PMV.
3. Coil
4. Valve body * Connector CN300, 301 White
5. Outdoor I/F P.C. board

YES

Are characteristics of NO
Replace TD1 sensor.
TD1 sensor resistance normal?
* Refer to Outdoor unit temperature
sensor characteristics-4.
YES

Does not discharge NO


refrigerant gas bypass to suction side Check 4-way valve.
through 4-way valve?

YES

SV4 circuit
1. Are not SV41 and SV42 valve NO
coils installed reversely? Correct installation of valve coil,
2. IIs there no leakage through or replace SV41 valve.
SV41 circuit?

YES

Are not indoor units of different NO


Correct wiring
refrigerant circuit connected?
(Check with miswiring check
function of outdoor unit.)
YES

Refrigerant shortage,
clogging, pipe breakage (Check there is no pipe breakage, and then recharge the refrigerant.)

112
Check code Check code name Cause of operation

[P04] / [21] Actuation 1. High-pressure SW error


(Current code / AI-NET) of high-pressure SW 2. Service valve closed
3. Pd sensor error
4. Indoor/outdoor fan error
5. Indoor/outdoor PMV choke
6. Indoor/outdoor heat exchanger clogging, air short circuit
7. SV2 circuit error
8. SV4 circuit error
9. SV5 circuit error
10. Discharge line check valve malfunction
11. Refrigerant overcharge

Note) High-pressure SW is normally closed.


Sub-code: 01: Compressor 1 side 02: Compressor 2 side
(B contact)

NO NO
Does high-pressure SW operate? Is circuit cabling normal? Check and correct cabling.

YES YES
NO Check parts.
Are parts of high-pressure SW normal? Failure → Replace
YES
NO
Is service valve fully opened? Open service valve fully.

YES

Reset power supply, and start a test Cooling → To B Check I/F P.C. board.
operation corresponded to the season. Heating → To C Failure → Replace

Are characteristics of NO
Replace the high-pressure sensor.
high-pressure sensor normal?

B Cooling operation

Does cooling outdoor fan NO Is there no crack or NO


Repair faulty parts.
normally operate? coming-off of fan?

YES YES Connector connection,


fan IPDU, fan motor, wiring

Is there a cause to interfere operation YES


of heat exchanger of outdoor unit? Eliminate the interfered causes.
1. Heat exchanger clogging
2. Air short circuit

NO
NO
Is SV2 circuit normal? Repair SV2 circuit.

YES
( disconnection of wiring, etc. )
Coil error, clogging,

113
A C

NO Repair SV4 circuit.


Is SV4 circuit normal?
( Coil error, clogging,
disconnection of wiring, etc. )
YES

Refrigerant overcharge, Heating operation


clogging,pipe breakage,
abnormal overload condition

YES Does heating indoor fan


normally operate?

NO
Is indoor NO Is connector NO
PMV normal? connection,
coil normal?
YES
YES
Repair
faulty parts.

Is there a cause to Are connector connection, NO


interfere operation of heat exchanger, fan, and
YES indoor heat exchanger? fan motor normal?
1 Air filter clogging
2 Heat exchanger clogging YES
3 Air short circuit
Repair
NO faulty parts.

Eliminate the
interfered causes. Are characteristics of TC2 NO
and TCJ sensor resistance
value normal?
NO YES
Is SV5 circuit normal?
Replace TC2
YES or TCJ sensor.

Repair faulty position.


Connector connection,
cabling, coil installation, Is there clogging YES Check indoor P.C. board.
clogging, etc of valve? Failure → Replace

NO
NO Are not indoor units of different
refrigerant circuit connected? Replace PMV body.

YES (Check with miscabling check function of outdoor unit.)


Check and
correct the cabling.

Refrigerant overcharge,
clogging, pipe breakage,
abnormal overload condition

114
Check code Check code name Cause of operation

[P05] / [AF] Open phase, negative phase 1. Power supply open phase
(Current code / AI-NET) 2. Power supply negative phase

• Check the phase power line of outdoor unit.


• Check error of outdoor I/F P.C. board.
• Check there is no looseness, etc of terminal.

Check code Check code name Cause of operation

[P07] / [1C] Heat sink overheat error 1. Power voltage error


(Current code / AI-NET) 2. Outdoor fan system error
3. Heat sink installation error
4. Clogging of hear sink cooling duct
5. IPDU P.C. board error (TH sensor error)

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

NO
Is power voltage normal?* Correct power line.
* 380–415V ± 10%
YES

NO Correct wiring such as


Is wiring of IPDU normal? cable to compressor or
connector connection.
YES

NO
Is indoor fan normal? Check fan and fan motor.

YES

Is screw between IPDU YES


Tighten screws.
and heat sink loosened?

NO

Is there no clogging of YES


Correct clogging.
heat sink cooling duct?

NO

Check IPDU P.C. board.

115
Check code Check code name Cause of operation

[P12] / [11] Indoor fan motor error 1. Fan motor connector error
(Current code / AI-NET) 2. Fan motor error
3. Indoor P.C. board error
4. Cross-flow fan bearing error

Turn off breaker once.

Turn on breaker after


approx. 10 seconds.

NO Is voltage more than DC1V NO


Does fan stop under supplied between 5 + and 3 –
condition of operation stop? of motor connector (CN210)?
YES
YES
Start cooling operation
with LOW setup

NO Is voltage more than DC280V NO


Does fan rotate? supplied between 1 + and 3 –
of motor connector (CN210)?
YES
YES

(Motor connection status) NO Stop operation, turn off


Change setup of Is voltage DC15V supplied breaker, turn on breaker again,
cooling wind to HIGH. between 4 + and 3 – of and then stop operation from
motor connector (CN210)? remote controller.
YES

Is voltage more than NO


DC280V supplied between
4 + and 3 – of motor
connector (CN210)?

YES

Is voltage more than DC 1V supplied Stop operation andtake off


between 5 + and 3 – of motor connector NO plug socket.
(CN210) when turning on the motor Remove motor connector,
(except heating mode) from remote controller? connect plug socket again,
(Check it within 15 seconds and then stop the operation
after start of operation.) from remote controller.
YES

Is voltage more than DC 1V supplied


NO between 5 + and 3 – of motor connector YES
Does rpm of fan increase? (CN210) when turning on the motor
(except heating mode) from remote controller?
YES (Check it within 15 seconds
after start of operation.)

NO
NO
Does cross-flow fan
rotate normally with hands?
YES

Repair bearing
of cross-flow fan.

Does voltage 0 to 15V


(No. of rotation return signal) generate NO
between 6 + and 3 – of motor connector Replace
(CN210) when rotating cross-flow fan with indoor fan motor.
hands under condition of operation stop?

YES
Replace indoor main P.C. board
Fan motor is normal. (MCC-1510).

116
Indoor fan starts rotating by connecting plug socket. P.C. board
CN210
[P.C. board fan motor output voltage (DC) check]
6 Blue
5 Yellow
Measure voltage between 3 pin (GND (Minus): Black) Yellow 4 White
and 5 pin (V line (Plus): Yellow) of connector CN210.
Black 3 Black
2 —
Above DC1.0V Below DV1.0V 1 Red

Indoor main P.C. board Indoor fan motor error


(MCC-1510) error DC

Check code Check code name Cause of operation

[P13] / [47] Outdoor liquid 1. PMV1/PMV2 error


(Current code / AI-NET) back detection error 2. Pd sensor, Ps sensor error
3. Clogging of SV2 circuit
4. Clogging of SV3B circuit, balance pipe
5. Leakage of main discharge pipe
6. Outdoor I/F P.C. board error

Are connections of outdoor NO Correct connector connection.


PMV1/PMV2 connectors correct? (CN300, CN301)

YES

Are operations of outdoor NO


PMV error
PMV1/PMV2 normal?

YES

Are characteristics of Pd sensor/Ps sensor NO


Pd sensor/Ps sensor error
output voltage normal?

YES
NO Correct connector connection.
Is SV2 valve coil correctly connected?
(CV2: CN302)
YES

Are balance pipe service valves NO Open fully balance pipe


of all units fully opened? service valves of all units.

YES
YES
Is there no clogging of SV3B valve? Replace clogging parts.

NO

Is there no clogging of SV3B valve of YES


Replace clogging parts.
a unit other than unit with error?

NO

Is there no leakage of check valve of YES Replace check valve


main discharge pipe in follower units in which of main discharge pipe.
compressors are driven in cooling operation?

NO

Check I/F P.C. board.

117
Check code Check code name Cause of operation

[P15] / [AE] Gas leak detection 1. Outdoor unit service valve closed
(Current code / AI-NET) TS condition (Sub-code: 01) 2. Outdoor PMV error
3. TS1 sensor error
4. Refrigerant shortage, clogging refrigerant circuit
5. 4-way valve error
6. SV4 circuit error

Are service valves at gas and NO


Open service valves fully.
liquid side fully opened?

YES

Is outdoor PMV normal?


1. Connector connection
2. Cabling NO
Repair outdoor PMV.
3. Coil * Connectors CN300, 301 White
4. Valve body
5. Outdoor I/F P.C. board

YES

Are characteristics of NO
TS1 sensor resistance normal? Replace TS1 sensor.
* Refer to outdoor temp sensor
characteristics-2
YES

Does not discharge YES


refrigerant gas bypass to suction side Check and replace 4-way valve and coil.
through 4-way valve?

NO

Is there no leakage of NO
Repair SV41 and SV42 circuits.
SV41 and 42 valve circuits?

YES ( Coil,
disconnection of cable, etc )
valve body,

Refrigerant shortage, (Check there is no clogging and pipe breakage, and then recharge refrigerant.)
clogging, pipe breakage.

118
Check code Check code name Cause of operation

[P15] / [AE] Gas leak detection 1. Outdoor unit service valve closed
(Current code / AI-NET) TD condition (Sub-code: 02) 2. Outdoor PMV error
3. TD sensor error
4. SV4 circuit error
5. Refrigerant shortage, clogging refrigerant circuit

Are service valves of gas NO


Open service valves fully.
and liquid sides fully opened?

YES

Is outdoor PMV normal?


1. Connector connection
2. Cabling NO
Repair outdoor PMV.
3. Coil * Connectors CN300, 301 White
4. Valve body
5. Outdoor I/F P.C. board

YES

Are characteristics of NO
TD1, TD2 sensor resistance normal? Replace TD1 or TD2 sensor.
* Refer to outdoor temp sensor
characteristics-4
YES

Is SV4 valve circuit normal? NO


Repair SV41 and SV42 circuits.
(Coil misinstallation, valve leakage)

YES
( Coil, valve body, coil installation,
disconnection of cable, etc. )

Are not indoor units in different NO


Correct cabling.
refrigerant circuit connected?

YES
( Check with miscabling check
function of outdoor unit. )

Refrigerant shortage, (Check there is no clogging and pipe breakage, and then recharge refrigerant.)
clogging, pipe breakage.

119
Check code Check code name Cause of operation

[P17] / [bb] Discharge temp TD2 error 1. Outdoor unit service valve closed
(Current code / AI-NET) 2. Outdoor PMV error
3. TD sensor error
4. Refrigerant shortage, clogging of refrigerant circuit
5. 4-way valve error
6. SV4 circuit leakage, misinstallation

Are service valves of gas and NO


Open service valves fully.
liquid sides fully opened?

YES

Is outdoor PMV normal?


1. Connector connection
2. Cabling NO
Repair outdoor PMV.
3. Coil * Connectors CN300, 301 White
4. Valve body
5. Outdoor I/F P.C. board

YES

Are characteristics of NO
TD2 sensor resistance normal? Replace TD2 sensor.
* Refer to outdoor unit
temperature sensor
YES characteristics-4.

Does not discharge NO


refrigerant gas bypass to suction side Check 4-way valve.
through 4-way valve?

YES

SV4 circuit
1. Are not SV41 and SV42 valve NO Correct installation of valve coil.
coils installed reversely? Replace SV42 valve.
2. Is there no leakage through
SV42 circuit?

YES

Is not an indoor unit of different NO


Correct cabling.
refrigerant line connected?

YES
( Check with miscabling check
function of outdoor unit. )

Refrigerant shortage, (Check there is no pipe breakage, and then recharge refrigerant.)
clogging, pipe breakage.

120
Check code Check code name Cause of operation

[P19] / [08] 4-way valve operation error 1. 4-way valve error


(Current code / AI-NET) 2. TS1 sensor/TE1 sensor error
3. Pd sensor/Ps sensor error
4. TE sensor/TL sensor misconnection

Sub-code: Detected outdoor unit No.

Is 4-way valve coil NO Correct connector connection.


connector connected? (4-way valve coil: CN317)

YES

Correct connector connection.


Are TS1, TE1, Pd, Ps sensor NO TS1 sensor: CN504
connectors connected? TE1 sensor: CN505
Pd sensor: CN501
Ps sensor: CN500
YES

Are characteristics of resistance value NO


Replace sensor.
of TS1 and TE1 sensors normal?

YES

Are output voltage characteristics NO


Replace sensor.
of Pd and Ps sensors normal?

YES

Are connection and installation NO Correct connection


of TE1 and TL sensors correct? and installation.

YES

Reset the power supply and


start heating test operation.

Does not discharge If an error did not occur


YES refrigerant gas bypass to NO
Does 4-way valve operate? in test operation,
suction side through restart the operation.
4-way valve? *1
NO
YES

4-way valve error Check 4-way valve.

∗1 Check TS and TE temperature of the outdoor unit which compressors is operated.


(I/F) SW01=[1], SW02=[6], SW03=[2] → TS sensor temperature
SW01=[1], SW02=[7], SW03=[2] → TE sensor temperature
<Judgment criteria>
TE sensor: Normal if TE ≤ 20˚C except summer season (Outside temp 20˚C or lower)
TS sensor: Normal if TS ≤ 40˚C except summer season (Outside temp 20˚C or lower)

121
Check code Check code name Cause of operation

[P20] / [22] High-pressure 1. Pd sensor error


(Current code / AI-NET) protective operation 2. Service valve closed.
3. Indoor/outdoor fan error
4. Indoor/outdoor PMV clogging
5. Indoor/outdoor heat exchanger clogging
6. SV2 circuit error
7. SV4 circuit error
8. SV5 circuit error
9. Outdoor I/F P.C. board error
10. Operation error of check valve of main discharge pipe
11. Refrigerant overcharge

NO
Are service valves fully opened? Open service valves fully.
YES

Are characteristics of NO Check parts.


high-pressure sensor normal? Failure → Replace
YES

Reset power supply, and start a test Cooling → To B


operation corresponded to the season. Heating → To C
* 1. Pressure by pressure gauge (Check joint)
2. Pressure display on 7-segment display
B Cooling operation 3. Output voltage of I/F P.C. board
If 1 and 2, 3 are different, an error of pressure sensor is considered.
If 2 and 3 are different, check I/F P.C. board.

Does cooling outdoor fan NO


normally operate? Correct faulty parts.

YES
YES
Is there no fan crack or coming-off? Correct faulty parts.
NO (Connector connection, fan IPDU, fan motor, cabling)
NO
Is outdoor PMV normal? Correct faulty position.
YES (Connector connection wiring, coil mounting, valve clogging, etc)

Is there a cause to interfere operation YES


of heat exchanger of outdoor unit? Eliminate the interfered causes.
1. Heat exchanger clogging
2. Air short circuit
NO
NO
Is SV2 circuit normal? Repair SV2 circuit.
YES (Coil error, clogging, disconnection of cable, etc.)
NO
Is SV4 circuit normal? Repair SV4 circuit.
YES (Coil error, clogging, disconnection of cable, etc.)

Does check valve of main NO


Repair check valve. → Replace
discharge pipe normally operate?
YES

Refrigerant overcharge, clogging,


pipe breakage, abnormal overload condition

122
C

Heating operation

Is connector
Does heating indoor fan NO connection of indoor NO
normally operate? heat exchanger fan or
fan motor normal?
YES
YES
NO
Is indoor PMV normal? Repair faulty parts.

YES

NO Are characteristics NO
Is connector connection of sensor TC2 and TCJ
coil normal? resistance normal?
YES
YES

Repair faulty parts. Replace TC2 or TCJ sensor.

NO Check indoor P.C. board.


Is there a clogging?
Faulty → Replace
YES

Replace PMV body


.

Is check valve of main NO


Repair check valve. → Replace
discharge pipe normal?

YES

Is there a cause to
interfere operation of YES
heat exchanger of indoor unit? Eliminate the interfered causes.
1. Air filter clogging
2. Heat exchanger clogging
3. Air short circuit

NO
NO
Is SV5 circuit normal? Repair SV5 circuit.

YES Coil error, choke,


( disconnection of cable, etc. )

Are not indoor units of different NO


Check and correct cabling.
refrigerant circuit connected?

YES
( Check with miscabling check function
of outdoor unit. )

Refrigerant overcharge,
clogging, pipe breakage,
abnormal overload condition

123
Check code Check code name Cause of operation

[P22] / [1A] Outdoor fan IPDU error 1. Fan lock


(Current code / AI-NET) 2. Fan IPDU P.C. board error
3. Overload cause
4. External cause such as blast
5. Fan IPDU power P.C. board error

Sub-code:
0 ∗ : IGBT short circuit 1 ∗ : Position detect circuit error
3 ∗ : Motor lock error 4 ∗ : Motor current error detected
C ∗ : TH sensor error (Heat sink overheat) D ∗ : TH sensor error
E ∗ : Vdc error

Are cable connector NO


connection on fan IPDU and Correct cable connector connection.
power P.C. board A’ssy normal?

YES

YES
Is not outdoor fan motor locked? Replace motor.

NO

Is there no loosening on fixation YES


Retightening of screws, etc.
between fan IPDU and heat sink?

YES

YES
Is sub-code of outdoor I/F P.C. board [0d]? Replace fan IPDU.

NO

Is there no problem YES


such as stuffing or blast blowing to Correct cause of overload.
discharge port of outdoor fan?

NO

Check fan IPDU.

124
Check code Check code name Cause of operation

[P26] / [14] G-Tr short-circuit protection error 1. Outdoor unit power error
(Current code / AI-NET) 2. IPDU error/Cable connection error
3. Compressor error
4. IPDU P.C. board error

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

NO
Is power voltage of outdoor unit normal? Correct power line.

YES

Is wire connector connection NO Correct connection


on IPDU P.C. board normal? of wire connector.

YES

YES Replace fuse and


Is there no fusing of AC30A fuse?
IPDU P.C. board.
NO

NO
Is compressor normal? Replace compressor.

YES

Is smoothing condenser normal? NO Check capacity coming-out/


(1500µF, 350V) external appearance.

YES

Replace IPDU P.C. board.

125
Check code Check code name Cause of operation

[P29] / [16] Compressor position 1. Cable/connector connection error


(Current code / AI-NET) detective circuit error 2. Compressor error
3. IPDU P.C. board error

Sub-code: 01: Compressor 1 side 02: Compressor 2 side

Are connector connection NO Check and correct circuit and cables


and wiring normal? such as cabling to compressor, etc.

YES

YES
Is not grounded? Compressor error → Replace

NO

Is not winding shorted? YES


Compressor error → Replace
(Is winding resistance 0.6 to 1.2W?)

NO

YES
Is not winding opened? Compressor error → Replace

NO

Check IPDU P.C. board.


Failure → Replace

Check code Check code name Cause of operation

[P31] / [47] Other indoor error Other indoor unit in the group is abnormal.
(Current code / AI-NET) (Group follower unit error)

When the header unit of the group detected [E03, L03, L07, L08 error], the follower unit of the group displays
[P31] error and stops. There are no check code display and alarm record of the main remote controller.

126
Check code Check code name Cause of operation

[–] / [97] AI-NET communication line error AI-NET communication line error
(Current code / AI-NET)

Are AI-NET X and Y NO


Correct communication line.
communication lines normal?

YES

Are connections of CN01,


CN02, and CN03 connectors
on network adaptor P.C. board NO
Correct connection of connectors.
(MCC-1401) and CN309
and CN41 connectors on
indoor P.C. board normal?

YES

Are remote controller NO Check connection of A, B terminal.


communication lines Correct communication line of remote controller.
(A, B) normal?

YES

Is there no connection error YES


Correct power line.
of power line?

NO

Is not main power supply YES


Turn on the main power supply.
turned on?

NO
YES
Did a block-out occur? Clear check code.

NO

Is the network YES


address changed by main
remote controller?

NO
YES
Is there no noise etc.? Eliminate noise, etc.

NO

Can be other indoor units


normally controlled from Unavailable (Others are same.) Check central controller.
AI-NET central remote controller, Failure → Replace
or is the operation status
of indoor unit reflected?

YES
Can be the
Does the network adaptor NO indoor unit normally NO Check indoor P.C. board.
P.C. board LED (D01) turn on? controlled from the main Failure → Replace
remote controller?
YES
YES
Check power transformer of the
network adaptor P.C. board (MCC-1401).
Failure → Replace

127
7-5-1. Indoor Unit
n Temperature sensor characteristics

20

Characteristic-1
Indoor TA sensor
Resistance [kΩ]

10

0 10 20 30 40 50
Temperature [˚C]

200
Characteristic-2 20
Resistance [kΩ] (10˚C or lower)

Indoor TC1, TC2, TCJ sensors

150 15 (10˚C or higher)


Resistance [kΩ]

100 10

50 5

0 0
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Temperature [˚C]

128
8. CONFIGURATION OF CONTROL CIRCUIT
8-1. Indoor Controller Block Diagram
8-1-1. Case of Main (Sub) Remote Controller Connected

Main (Sub) master remote controller


(Up to 2 sets) Weekly timer

Display part Function setup LCD Display part


LCD driver LCD

Key switch
CPU CN2 Function setup
CN1 CPU
Display part DC5V Key switch
LED
Power circuit
Secondary battery
Remote controller DC5V
communication circuit *2
Power circuit

Indoor unit
#1 A B
A B A B
Main P.C. board
(MCC-1510)
DC20V Remote controller
communication circuit

Central control U3
remote controller Central control EEPROM
(Option) *1 communication circuit
U4 Sensor display TA sensor
P.C. board DC5V
(MCC-5044)
TC sensor Same Same
CPU as left as left
Sensor LED Driver
part Driver TCJ sensor

HA

Outside output
Start/Alarm/Ready Remote
Thermostat ON controller
COOL/HEAT/FAN A/B setup
Louver
motor
BUS U1U2 U1U2
DC12V
Communication
circuit L N L N
Fan motor
control circuit
Indoor
fan motor Power AC synchronous Power Power
DC280V circuit signal input circuit supply supply

Outdoor Outdoor
unit unit
L N U1 U2

Max. 8 units are connectable.


*1 In group connection, mount the central control L N
remote controller to group header unit. Power supply U2
*2 Connection of weekly timer to sub remote controller 1Ø 220 – 240V, 50Hz Outdoor unit
1Ø 220V, 60Hz U1
is unavailable.

129
8-1-2. Case of Wireless Remote Controller Kit Connected

Indoor unit
#1 A B
A B A B
Main P.C. board (MCC-1510)
DC20V Remote controller
communication circuit

Central control U3
remote controller Central control EEPROM
(Option) *1 communication circuit
U4 Sensor display TA sensor
P.C. board DC5V
(MCC-5044)
TC sensor
CPU Same Same
Sensor LED as left as left
part Driver
Driver TCJ sensor

HA

Outside output
Start/Alarm/Ready Remote
Thermostat ON controller
COOL/HEAT/FAN A/B setup
Louver
motor BUS U1U2 U1U2
DC12V Communication
circuit L N L N
Fan motor
control circuit
Indoor AC synchronous
fan motor Power Power Power
circuit signal input circuit supply supply
DC280V

Outdoor Outdoor
unit unit
L N U1 U2

L N
Max. 8 units are connectable. Power supply U2
*1 In group connection, mount the central control 1Ø 220 – 240V, 50Hz Outdoor unit
remote controller to group header unit. 1Ø 220V, 60Hz U1

130
9. HOW TO REPLACE MAIN PARTS

WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the main power supply switch or breakers are not turned off.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a test
run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the
circuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit board
may result in electric shocks.

131
9-1. Indoor Unit
No. Part name Procedures Remarks

Q Front panel 1) Stop operation of the air conditioner and


turn off its main power supply.
2) Open the air inlet grille, push the arm
toward the outside, and remove the grille.

3) Push “PUSH” part under the front panel and


remove hooks of the front panel from the
Installation plate
installation plate.

Front panel

Push

4) Remove the front panel fixing screws.


(4 pcs.)
5) Take off 4 hooks of panel from rear side.

4 screws

4 hooks

<How to assemble the front panel>


1) Push 3 center positions and 2 lower center
positions of the air outlet, and then hang
the hanging hooks (4 pcs.) at the top side
of the front panel to the rear plate.
2) Tighten four screws.
• Incomplete hanging or incomplete
pushing may cause a dewdrops or
generation of a fluttering sound.

132
No. Part name Procedures Remarks

R Electric parts 1) Perform work of item Q .


assembly 2) Take off PMV cover fixing screws (2 pcs.) PMV cover
and then remove PMV cover.
3) Take off drain guide fixing screws (2 pcs.)
and then remove the drain guide.
4) Take off earth screw (1 pc.) fixed to the
end plate. PMV cover fixing screw
5) Pull out TC1, TC2 and TCJ sensors from
the sensor holder of the heat exchanger. Connector cover
(When reassembling the electric parts, be Drain guide fixing screw
careful to the attaching positions of every
sensor. TC2 and TCJ sensors resemble in
the shapes, so distinct them by marking,
etc. when mounting them.) Drain guide
fixing screw
6) Take off the connector cover mounting
screw (1 pc.) and then remove the
connector cover. Earth screw
7) Take off the clamp base mounting screw
(1 pc.) and then remove the clamp base. Connector cover
8) Remove the bundling band and then
remove the fan motor connector (5P), the
connector (5P) for louver motor and the TCJ sensor
(Ø6 sleeve provided)
connector (6P) for PMV motor from the
P.C. board.
(When mounting the P.C. board, fix the
lead wires again by the bundling band.)
Tighten the bundling band at the same
position before removing.)
9) Disengage the display unit by simply
pushing at the top of the display unit. TC2 sensor ((Ø6)
6)
10) Remove the fixing screw that secures
the electric parts box assembly, LED TC1 sensor ((Ø4)
4)
assembly and remove the assembly.

Same as reassembly pace Addition of the Fixing screw


following cautions

<Cautions in reassembling>
Mount the electric parts box to the main unit
in the reverse order to the removing procedure.
Determine the sensor positions and lead
wire drawing as same as those before
Clamp base
removing according to the figure.

Fan motor connector

PMV connector

Binding band

133
No. Part name Procedures Remarks

S PMV motor <Cautions at work> <AP0243 to AP0153>


Using spanners by 17mm and 19mm, remove the Spanner push-in part
PMV motor. <AP0243 to AP0153> (Main unit side: 17 mm)
Using spanners by 16mm and 19mm, remove the
PMV motor. <AP0123 to AP0073>
To avoid deformation of the pipes, do not use a
monkey wrench. In case that the clearance to the
ceiling is 110, use a spanner with length by 150
mm or shorter.
1) Perform work of item Q .
2) Perform work of item R .
3) Remove the bundling band of PMV motor lead
wire.
Butyl rubber Spanner push-in part
4) Pull off butyl of PMV main unit until the position (Motor side: 19 mm)
shown in the right photo.
5) Using a spanner, remove PMV. <AP0123 to AP0073>
Spanner push-in part
<Caution in reassembling> (Main unit side: 16 mm)
Determine PMV motor lead wire drawing-out
position as same as that before removing.
Return butyl rubber to the original position.

Butyl rubber Spanner push-in part


(Motor side: 19 mm)

110 mm
M

or more
AX
M
AX

16
0
15
0

T Horizontal 1) Remove shaft of the horizontal louver from the


louver back body. (First remove the left shaft, and then
remove other shafts while sliding the horizontal
louver leftward.)

134
No. Part name Procedures Remarks

U Evaporator 1) Follow to the procedure in the item ‚ .


(Heat exchanger) 2) Remove the pipe holder from the rear
side of the main unit.
3) Remove 2 fixing screws at the left side
of the end plate of the heat exchanger. 2 screws

<AP0243 to AP0153>
4) Remove 2 fixing screws on the heat
exchager fixing holder to separate the
heat exchager from the back body. Screw
<AP0243 to AP0153>

Screw

<AP0123 to AP0073>
5) Remove 4 fixing screws on the heat Screws
exchager fixing holder to separate the
heat exchager from the back body.
<AP0123 to AP0073>

Screw

135
No. Part name Procedures Remarks

V Bearing 1) Follow to the procedure in the item T .


2) Remove the 2 screws used to secure
the bearing base.
3) Remove the bearing base.

2 screws

Bearing base

<Caution at assembling>
• If the bearing is out from the housing,
push it into the specified position and
then incorporate it in the main body. Bearing

136
No. Part name Procedures Remarks

W Fan motor 1) Follow to the procedure till item T .


2) Loosen the set screw of the cross flow fan.
3) Remove 2 fixing screws of the motor cover
and them remove the motor cover.
4) Remove 2 more fixing screws of the motor
band and remove the motor band.

Set screw

2 screws 2 screws
on motor cover on motor band

5) Pull the fan motor outward.

137
No. Part name Procedures Remarks

X Cross flow <Caution at reassembling>


fan 1) To incorporate the fan motor, remove the
fan motor rubber (at shaft core side),
incorporate the motor into the position in
the following figure, and then install the fan
motor.

5.0mm

• Install the cross flow fan so that the right


end of the 1st joint from the right of the
cross flow fan is set keeping 5 mm from
wall of rear plate of the main unit.
• Holding the set screw, install the cross
flow fan so that U-groove of the fan motor
comes to the mounting hole of the set
screw.

• Perform positioning of the fan motor as


follows:
• When assembling the fan motor, the fan
motor must be installed in such a way that
the fan motor leads will be taken out is
positioned at the bottom front.
• After assembling the 2 fixing screws of the
motor band (right) into the main body,
position the fan motor, insert it, and then
secure the motor band (right) using the
2 fixing screws.

138
10. REPLACEMENT OF SERVICE INDOOR P.C. BOARD

Model type P.C. board model Label display on P.C. board

MMK-AP ✻✻✻ 3H series MCC-1510 04DD M01

[Requirement when replacing the service indoor P.C. board assembly]


In the non-volatile memory (Hereinafter said EEPROM, IC10) installed on the indoor P.C. board before
replacement, the type and capacity code exclusive to the corresponding model have been stored at shipment
from the factory and the important setup data such as refrigerant line /indoor unit /group address in
(AUTO/MANUAL) mode have been stored at installation.
Replace the service indoor P.C. board assembly according to the following procedure.
After replacement, make sure that the indoor unit address is set correctly and also the refrigerant cycle is
working correctly by test operation.

<Replacement procedure>

CASE 1
Before replacement, power of the indoor unit can be turned on and the setup data can be readout
by the wired remote controller.

Read EEPROM data (see H1 in Page 139, 140)


ò
Replace service P.C. board & power ON (see H2 in Page 140, 141)
ò
Write the read data to EEPROM (see H3 in Page 142)
ò
Power reset
(If in group operation, reset the power for all indoor units which are connected to the remote controller.)

CASE 2
Before replacement, the setup data can not be read out by the wired remote controller.

Replace service P.C. board & power ON (see H2 in Page 140, 141)
ò
Write the data such as “option input selection” setup to EEPROM (see H3 in Page 142)
(According to the customers’ information)
ò
Power reset

H1 Readout of the setup data from EEPROM


(Data in EEPROM contents, which have been changed at the local site, are read out together with data in
EEPROM set at shipment from the factory.)
SET CL TEST
1. Push , and buttons of the remote controller at the same time for 4 seconds or more. 1
(Corresponded with No. in Remote controller as shown below picture)
∗ When group operation, the header indoor unit address is displayed at the first time. In this time, the CODE
No. (DN)  is displayed. The fan of the second indoor unit operates and the flap starts swinging if any.

139
] button, the indoor unit address in the group are displayed successively. 2
UNIT LOUVER
2. Every pushing [Unit, Louver
Specify the indoor unit No. to be replaced.
3. Using the set temperature / buttons, the CODE No. (DN) can be moved up and down one by one. 3
4. First change the CODE No. (DN) from  to . (Setting of filter sign lighting time)
Make a note of the set data displayed in this time.
5. Next change the CODE No. (DN) using the set temperature / buttons.
Also make a note of the set data.
6. Repeat item 5. and made a note of the important set data as shown in the below table.
∗  to )) are provided in the CODE No. (DN). On the way of operation, DN No. may skip.
TEST
7. After finishing making a note, push button to return to the usual stop status. 4
(Approx. 1 minute is required to be able to use the remote controller.)

CODE No.

SET DATA SETTING


UNIT No. Minimum requirements for CODE No.
R.C. No.

DN Contents
TEMP. ON / OFF
11 Indoor unit capacity

3 TIMER SET FAN MODE 12


13
Refrigerant line address
Indoor unit address
4
TIME SAVE VENT

FILTER

2
RESET TEST SET CL SWING/FIX UNIT LOUVER
14 Group address

Capacity of the indoor unit is necessary to set


1 the revolutions of the fan.

H2 Replacement of service P.C. board


1. Replace the P.C. board with a service P.C. board.
In this time, setting of jumper line (cut) or setting of DIP switch on the former P.C. board should be reflected
on the service P.C. board. Refer to the following table about DIP switch setting and drawing of P.C. board
parts layout.
2. It is necessary to set Indoor unit to be exchanged : Remote controller = 1 : 1
Based upon the system configuration, turn on power of the indoor unit with one of the following items.
1) Single (Individual) operation
Turn on power of the indoor units and proceed to H3.
2) Group operation
A) In case that power of the exchanged indoor unit only can be turned on.
Turn on power of the exchanged indoor unit only and proceed to H3.
B) In case that power of the indoor units cannot be turned on individually. (CASE 1 )
a) Remove temporarily the group wire connected to the terminal blocks A and B of the exchanged
indoor unit.
b) After connecting the remote controller wire only to the removed terminal block, turn on power of
the indoor units and proceed to H3.
* When the above methods cannot be used, follow at the CASE 2 below.

140
C) In case that power of the indoor units cannot be turned in individually. (CASE 2 )
a) Remove all CN41 connectors of the indoor units in the same group except those of the exchanged
indoor unit.
b) Turn on power of the indoor units and proceed to H3.
∗ After H3 operation has finished, be sure to return the temporarily removed group wire or CN41
connector to the original connection.

Indoor unit P.C. board Indoor unit Service P.C. board of the unit to be changed

(Case 1)
A B A B A B
× Remove the group wire of the
Group wire terminal blocks A and B of the
Remote changed indoor unit, and then
controller install the remote controller only.

Indoor unit P.C. board Indoor unit Service P.C. board of the unit to be changed
CN41

(Case 2)
A B A B A B
Group wire

Remote
Remove CN41 connectors of the indoor units other controller
than the units to be changed in the same group.

P.C. board parts layout drawing

<MCC-1510>

SW02
SW01 1 ON
2
ON 2
1

DIP switch (SW01, SW02)


J01

IC10

EEPROM (IC10)

Method of DIP switch setting


Selected content MMK-AP ✻✻✻ 3H series At shipment

Bit 1 Terminator resistor (for central control) ✻1 OFF (Without terminator)


SW01
Bit 2 Remote controller A/B selection ✻1 OFF (A selection)

Bit 1 Custom / Multi model selection ON ON (Multi model)


SW02
Bit 2 No use OFF OFF

∗1 : Match to set up contents of P.C. board before replacement.

141
H3 3 Writing of the setup contents to EEPROM
(The contents of EEPROM installed on the service P.C. board have been set up at shipment from the factory.)
SET CL TEST
1. Push , and buttons of the remote controller at the same time for 4 seconds or more. 1
(Corresponded with No. in Remote controller as shown below picture) (The UNIT No. is displayed.)
In this time, the CODE No. (DN)  is displayed.
The fan of the indoor unit operates and the flap starts swinging if any.
2. Using the set temperature / buttons, the CODE No. (DN) can be moved up and down one by one. 2
3. First set the capacity of the indoor unit.
(Setting the capacity writes the data at shipment from the factory in EEPROM.)
1) Using the set temperature / buttons, set  to the CODE No. (DN). 2
2) Using the timer time / buttons, set the capacity. 3
(For example, 0005 for MMK-AP0123H) Refer to the attached table.
SET
3) Push button. (OK when the display goes on.) 4
TEST
4) Push button to return to usual stop status. 5
(Approx. 1 minute is required to start handling of the remote controller.)
4. Next write the contents that have been written at the installation such as the address data into EEPROM.
Repeat the above procedure 1.
5. Using the set temperature / buttons, set  to the CODE No. (DN). 2
(Setup of lighting time of filter sign)
6. The contents of the displayed setup data in this time should be agreed with the contents in the previous
memorandum in H1.
1) If data disagree, change the displayed setup data to that in the previous memorandum by the timer time
SET
/ buttons, and then push button. (OK when the display goes on.)
2) There is nothing to do when data agrees.
7. Using the set temperature / buttons, change the CODE No. (DN).
As same as the above 6., check the contents of the setup data and then change them to data contents in
the previous memorandum in H1.
8. Then repeat the procedure 6. and 7.
TEST
9. After completion of setup, push button to return the status to the usual stop status. 5
In a group operation, turn off the power supply once, return the group wires between indoor units and CN41
connectors as before, and then turn on power of all the indoor units.
(Approx. 1 minute is required to be able to use of the remote controller.)
∗  to )) are provided in the CODE No. (DN). On the way of operation, DN No. may skip.
SET
When data has been changed by mistake CL
and button has been pushed, the data can be returned to
the data before change by pushing button if the CODE No. (DN) was not yet changed.

CODE No.
SET DATA SETTING
UNIT No.

R.C. No.

TEMP. ON / OFF

2 TIMER SET FAN MODE


3
5 TIME SAVE VENT

FILTER
RESET TEST SET CL SWING/FIX UNIT LOUVER
4
1
142
CODE No. table (Please record the objective unit data at field)

DN Item Memo At shipment

01 Filter sign lighting time 0001: 150 hour

02 Dirty state of filter 0000: Standard

03 Central control address 0099: Unfixed

06 Heating suction temp shift 0002: +2°C

0C PRE-DEF indication selection 0000: Standard

0d Cooling auto mode existence 0001: No auto mode


cooling/heating Automatic selection by
connected outdoor unit
0F Cooling only 0000: Heat pump

10 Type Be sure to set as 0008 0008: High wall type

11 Indoor unit capacity (See below table) According to capacity type

12 Refrigerant line address 0099: Unfixed

13 Indoor unit address 0099: Unfixed

14 Group address 0099: Unfixed

1E Temp difference of automatic cooling/ 0003: 3deg (Ts ± 1.5)


heating selecting control points

28 Automatic restart from power cut 0000: None

2A Option input selection (CN80) 0002: External emergency input

2b Thermo output selection (T10 S) 0000: Thermo ON

2E Input selection (T10 Q) 0000: Operation input

32 Sensor selection 0000: Available

60 Timer set (Wired remote controller) 0000: Available

69 Louver selection of cooling 0000: Standard

Indoor unit capacity (CODE No. [11])

Setup data Model

0001∗ Invalid

0001 MMK-AP0073H

0003 MMK-AP0093H

0005 MMK-AP0123H

0007 MMK-AP0153H

0009 MMK-AP0183H

0011 MMK-AP0243H

∗ Initial value of EEPROM installed on the supplied service P.C. board

143
11. EXPLODED VIEWS AND PARTS LIST
11-1. Indoor Unit
Model: MMK-AP0073H, MMK-AP0093H, MMK-AP0123H

207
201 238 208
236 225 220
223

204 219 211

237 242 203


241 202
206 240
Detail Drawi-ng A 212
218
213 214
222
224
215
235
A

234 232

217
209 205
233
210

Location Location
Part No. Description Part No. Description
No. No.

201 43T22312 Bearing Ass’y 219 43T49044 Cover PMV


202 43T70313 Hose, Drain 220 43T82010 Plate, Installation
203 43T20016 Fan Ass’y, Cross Flow 222 43T21407 Motor, Fan, MF340-30-2
204 43T49010 Pipe, Shield 223 43T19321 Holder, Sensor
205 43T83003 Holder, Remote Controller 224 43T09045 Louver, Horizontal
206 43T46029 Motor, PMV 225 43T22011 Bearing, Base
207 43T19333 Holder, Sensor 232 43T85070 Owner’s Manual
208 43T79313 Cap, Drain 233 43T15002 Display
209 43T66304 Remote Controller, Wireless, 234 43T00057 Panel Ass’y
WH-L11SE 235 43T62032 Clamp, Base Ass’y
210 43T09439 Grille Ass’y 236 43T47044 Pipe, Inlet
211 43T49043 Holder, Pipe 237 43T46031 Body, PMV,
212 43T39026 Band, Motor, Left EDM-25YGTCTH-1
213 43T39022 Band, Motor, Right Up 238 43T03018 Body Ass’y, Back
214 43T39023 Band, Motor, Right Down 240 43T44037 Evaporator Ass’y
215 43T80019 Air Filter 241 43T39027 Plate, Back
217 43T62031 Cover, Terminal 242 43T47043 Pipe, Outlet
218 43T39024 Drain Guide

144
Indoor Unit (Part-E)
Model: MMK-AP0073H, MMK-AP0093H, MMK-AP0123H

406

408

407

405
403

404

402

401

Location Location
Part No. Description Part No. Description
No. No.

401 43T50012 Sensor, Heat Exchanger 405 43T69320 Sensor (TA)


402 43T50304 Sensor Ass’y 406 43T69081 P.C.Board Ass’y, MCC-1510
403 43T60078 Terminal Block, 2P, 20A 407 43T69082 P.C.Board Ass’y, MCC-5044
404 43T60079 Terminal Block, 4P, 1A 408 43T21397 Louver, Motor, MP24Z3T

145
11-2. Indoor Unit
Model: MMK-AP0153H, MMK-AP0183H, MMK-AP0243H

207 220
221 208
206
230 204, 225 226, 227
239
223 201
219 211
218
202
216, 231 212
A
228, 229 213
Detail Drawing A
224 203

222
215
214

235
234
205
209
233
217
232
210

Location Location
Part No. Description Part No. Description
No. No.

201 43T22312 Bearing Ass’y 219 43T49044 Cover PMV


202 43T70313 Hose, Drain 220 43T82010 Plate, Installation
203 43T20016 Fan Ass’y, Cross Flow 221 43T03017 Body Ass’y, Back
204 43T49010 Pipe, Shield 222 43T21407 Motor, Fan, MF340-30-2
(AP0153, AP0183) 223 43T19321 Holder, Sensor
205 43T83003 Holder, Remote Controller 224 43T09045 Louver, Horizontal
206 43T46029 Motor, PMV 225 43T22011 Bearing, Base
207 43T19333 Holder, Sensor 226 43T44034 Evaporator Ass'y (AP0243)
208 43T79313 Cap, Drain 227 43T44035 Evaporator Ass'y
209 43T66304 Remote Controller, Wireless, (AP0153, AP0183)
WH-L11SE 228 43T47039 Pipe, Outlet (AP0243)
210 43T09439 Grille Ass’y 229 43T47040 Pipe, Outlet
211 43T49043 Holder, Pipe (AP0153, AP0183)
212 43T39026 Band, Motor, Left 230 43T46032 Body, PMV,
213 43T39022 Band, Motor, Right Up EDM-40YGTCTH-1
214 43T39023 Band, Motor, Right Down 231 43T47041 Pipe, Inlet (AP0243)
215 43T80019 Air Filter 232 43T85070 Owner’s Manual
216 43T47045 Pipe, Inlet 233 43T15002 Display
(AP0153, AP0183) 234 43T00057 Panel Ass’y
217 43T62031 Cover, Terminal 235 43T62032 Clamp, Base Ass’y
218 43T39024 Drain Guide 239 43T49045 Pipe, Shield (AP0243)

146
Indoor Unit (Part-E)
Model: MMK-AP0153H, MMK-AP0183H, MMK-AP0243H

406

408

407

405
403

404

402

401

Location Location
Part No. Description Part No. Description
No. No.

401 43T50012 Sensor, Heat Exchanger 405 43T69320 Sensor (TA)


402 43T50304 Sensor Ass’y 406 43T69081 P.C.Board Ass’y, MCC-1510
403 43T60078 Terminal Block, 2P, 20A 407 43T69082 P.C.Board Ass’y, MCC-5044
404 43T60079 Terminal Block, 4P, 1A 408 43T21397 Louver, Motor, MP24Z3T

147
11-3. Indoor Unit
Model: MMK-AP0073H-IN, MMK-AP0093H-IN, MMK-AP0123H-IN
207
225 201 238 208
236 220

223

204 211
219

203
242
237
241 202
206 240

Detail Drawi-ng A 212


218
213 214

222
224

215

235
A

234 232

217
209 205
233
210

Location Location
Part No. Description Part No. Description
No. No.

201 43T22312 Bearing Ass’y 218 43T39024 Drain Guide


202 43T70313 Hose, Drain 219 43T49044 Cover PMV
203 43T20016 Fan Ass’y, Cross Flow 220 43T82009 Plate, Installation
204 43T49010 Pipe, Shield 222 43T21407 Motor, Fan, MF340-30-2
205 43T83003 Holder, Remote Controller 223 43T19321 Holder, Sensor
206 43T46029 Motor, PMV 224 43T09045 Louver, Horizontal
207 43T19333 Holder, Sensor 225 43T22011 Bearing, Base
208 43T79313 Cap, Drain 232 43T85069 Owner’s Manual
209 43T66304 Remote Controller, Wireless, 233 43T15002 Display
WH-L11SE 234 43T00057 Panel Ass’y
210 43T09439 Grille Ass’y 235 43T62032 Clamp, Base Ass’y
211 43T49043 Holder, Pipe 236 43T47044 Pipe, Inlet
212 43T39026 Band, Motor, Left 237 43T46031 Body, PMV,
213 43T39022 Band, Motor, Right Up EDM-25YGTCHT-1
214 43T39023 Band, Motor, Right Down 238 43T03018 Body Ass'y, Back
215 43T80019 Air Filter 240 43T44036 Evaporator Ass'y
217 43T62031 Cover, Terminal 241 43T39027 Plate, Back
242 43T47042 Pipe, Outlet

148
Indoor Unit (Part-E)
Model: MMK-AP0073H-IN, MMK-AP0093H-IN, MMK-AP0123H-IN

406

408

407

405
403

404

402

401

Location Location
Part No. Description Part No. Description
No. No.

401 43T50012 Sensor, Heat Exchanger 405 43T69320 Sensor (TA)


402 43T50304 Sensor Ass’y 406 43T69081 P.C.Board Ass’y, MCC-1510
403 43T60078 Terminal Block, 2P, 20A 407 43T69082 P.C.Board Ass’y, MCC-5044
404 43T60079 Terminal Block, 4P, 1A 408 43T21397 Louver, Motor, MP24Z3T

149
11-4. Indoor Unit
Model: MMK-AP0153H-IN, MMK-AP0183H-IN, MMK-AP0243H-IN

207 220
221 208
206
230 204 225 226, 227

223 201
219 211
218
202
216, 231 212
A
228, 229 213
Detail Drawing A
224 203

222
215
214

235
234
205
209
233
217
232
210

Location Location
Part No. Description Part No. Description
No. No.

201 43T22312 Bearing Ass’y 219 43T49044 Cover PMV


202 43T70313 Hose, Drain 220 43T82009 Plate, Installation
203 43T20016 Fan Ass’y, Cross Flow 221 43T03016 Body Ass’y, Back
204 43T49010 Pipe, Shield 222 43T21407 Motor, Fan, MF340-30-2
205 43T83003 Holder, Remote Controller 223 43T19321 Holder, Sensor
206 43T46029 Motor, PMV 224 43T09045 Louver, Horizontal
207 43T19333 Holder, Sensor 225 43T39025 Bearing, Base
208 43T79313 Cap, Drain 226 43T44032 Evaporator Ass’y (AP0243)
209 43T66304 Remote Controller, Wireless, 227 43T44033 Evaporator Ass’y
WH-L11SE (AP0153, AP0183)
210 43T09439 Grille Ass’y 228 43T47037 Pipe, Outlet (AP0243)
211 43T49043 Holder, Pipe 229 43T47038 Pipe, Outlet
212 43T39020 Band, Motor, Left (AP0153, AP0183)
213 43T39022 Band, Motor, Right Up 230 43T46032 PMV, EDM-40YGTCTH-1
214 43T39023 Band, Motor, Right Down 231 43T47035 Pipe, Inlet (AP0243)
215 43T80019 Air Filter 232 43T85069 Owner’s Manual
216 43T47036 Pipe, Inlet 233 43T15002 Display
(AP0153, AP0183) 234 43T00057 Panel Ass’y
217 43T62031 Cover, Terminal 235 43T62032 Clamp, Base Ass’y
218 43T39024 Drain Guide

150
Indoor Unit (Part-E)
Model: MMK-AP0153H-IN, MMK-AP0183H-IN, MMK-AP0243H-IN

406

408

407

405
403

404

402

401

Location Location
Part No. Description Part No. Description
No. No.

401 43T50012 Sensor, Heat Exchanger 405 43T69320 Sensor (TA)


402 43T50304 Sensor Ass’y 406 43T69081 P.C.Board Ass’y, MCC-1510
403 43T60078 Terminal Block, 2P, 20A 407 43T69082 P.C.Board Ass’y, MCC-5044
404 43T60079 Terminal Block, 4P, 1A 408 43T21397 Louver, Motor, MP24Z3T

151
TOSHIBA CARRIER (THAILAND) CO., LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

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