FE55AV

SPECIFICATIONS

KOBELCO COMPRESSORS MANUFACTURING

(SHANGHAI) CORPORATION DWG. No.3B40ZC5570P1

Printed 2013.09 ISSUE 01

 Ｐ１

　CONTENTS

〔Contents〕

Contents ……………………………… 1
Product Specifications ………………2
Installation Conditions …………… 4
Caution on Piping ……………………8
Electric Power Facilities ……………10
Lubricating Oil ………………………12
Warranty Conditions / Indemnity … 13

WARNING 〔Attached Drawing〕

(1) Controller ……………………… 14
RESPIRATORY DISORDER
(2) External Dimensions ………… 16
(3) Foundation Drawing ………… 17
　Do not breathe in nonclean
　compressed air or do not use (4) System Diagram ……………… 18
　it for any respiratory (5) Wiring Diagram ……………… 19
　equipment ; otherwise, (6) Wiring for Automatic
　a respiratory disorder may be
Alternate Operation Point ……20
　caused.
 Ｐ２

　PRODUCTS SPECIFICATIONS

◆Inverter model : 55kW specifications

Model
FE55AV
Items
Frequency (Hz) 50
Voltage (V) 380 / 415　3-phase 3-wire type
Air discharge volume 3
(m /min) 8.1
Suction Pressure 　 Atmospheric pressure (1bar)
conditions Temperature (℃{ﾟF}) 2 ～ 40 {36 ～ 104}
Dis. pressure (MPa) 0.7 (at the constant pressure control)
Discharge
Max. dis. press. (MPa) 0.75
conditions
Temperature (℃{ﾟF}) Ambient temp.＋15 or less {Ambient temp.＋27 or less}
Consumption gas volume between about 45-100％;
the constant pressure control by the inverter
Control system
Consumption gas volume less than about 45％;
load and unload control or automatic start and stop control
Output (kW) 55
Type Interior permanent magnet motor
Voltage 380 / 415
Main motor

(V)
Poles 6P
Protection IP44
Cooling system Air cooling
Starting system Inverter
Insulation class F
Type (kW) 2.2
Fan motor

Output 3-phase cage induction motor totally enclosed type

Poles 4P
Insulation class F
Type (kW) 0.4
Oil pump

Output 3-phase cage induction motor totally enclosed type

Poles 4P
Insulation class F
Driving system Step-up gear
Discharge pipe diameter R21･1/2
Initial lubricating oil charge (L) 13
Dimensions (W × D × H) (mm) 1950×1200×1500
Weight (kg) 1440
Noise level (dB(A)) 67
Notes)
(1) How to measure discharge air volume (volumetric flow) depends on GB/T3853. (ISO 1217 appendix C
as well) Provision conditions : 20℃{68゜F}, 1bar and 0％RH
(2) The discharge pressure indicates rear of After Cooler.
(3) The noise level is measured at full load at 1.5m away from the front side of the unit and 1.0m away
floor. Please contact us for the noise level at the left or right side and rear side.
(4) The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(5) The inside of the unit is cooled according to ambient temperature of the compressor’s installation site.
Ventilate the place to avoid exceeding 40℃{104゜F} of ambient temperature.
(6) Please contact us for discharge temperature beyond the standard condition.
(7) The lubricating oil isn't filled at shipping. Never fail to fill the genuine lubricating oil before operation.
(8) As for the guaranteed values, consult with us separately.
 Ｐ３

◆Inverter parts
Model MAIN INVERTER
Items (Inverter for IPM motor)
Frequency (Hz) 50
properties
Electric

Voltage (V) 3-phase　380 / 415

Capacity (kVA) 114
Rated current (A) 152
Cooling system Air cooling
Details

Control mode Sinusoidal wave PWM system

Harmonic restraint DC reactor built in
 Ｐ４

　INSTALLATION CONDITIONS

１．INSTALLATION SITE
○ Install the unit where indoor and well ventilated.
Since this machine is manufactured to be used indoors, do not install it outdoors.
○ The cleaner the suction air is, the longer the machine (life is).
Do not install the machine especially at such place where there are a lot of dust,
the noxious gas such as chlorine gas, hydrogen sulfide gas, sulfur dioxide, ozone of
high density, basement, highly humid and etc.
○ Do not install the machine where the ambient temperature exceeds 40℃.
Operation in a room at higher than 40℃ causes thermal trip and other troubles.
Be sure to observe the allowable temperature range by installing a ventilation fan
in the room where the compressor is
installed.
○ Make spaces for maintenance around
a machine. Secure the front more than
600mm for the opening and closing of
the door, operation, maintenance.
Secure the upper face more than
1000mm for the normal exhaust function
security. Secure the left-right both side
more than 600mm and the rear face
more than 500mm for maintenance.
○ When unloading or carrying, use the openings on the base plate of the compressor.
They are large enough to fit forklift forks, which allows unloading and carrying by
a forklift.
Please use a suitable instrument
(wire, nylon sling, reliance board etc.)
after referring to the weight of the unit
of products specifications.

２．CAUTION IN INSTALLATION
○ Install the unit on a horizontal floor and don't install it on the shape steel and
the block.
○ Perform foundation works on 2 positions; the compressor front and rear, with
the foundation bolts and foundation bolt patches attached as standard accessories.
○ A ground terminal is installed on the operation panel. Be sure to connect the ground
cable to the terminal.
 Ｐ５

３．AIR TANK INSTALLATION

○ In order to suppress pressure fluctuation, install the air tank with proper and enough
capacity in the discharge line.

Model Air tank capacity (m3)

FE55AV Min. 1.04

○ The life of the compressor will shrink extremely if it is operated without installing
the air tank.

４．INSTALLING A VENTILATING FAN

○ Provide a fresh air inlet and an exhaust
outlet installed with a ventilating fan
when use the machine in a closed room.

　Install the exhaust outlet at a higher

　position and the air intake at a lower one.

○ Provide the size of the air intake so as not to produce negative pressure in the room.
○ Select the ventilating fan bigger than the following table.
○ Be careful for the exhaust heat is going to circulate at the air intake , and the ambient
temperature is higher if the ceiling is lower.
○ The compressor may be tripped at the room temperature of 40℃ or higher, so it must
be improved.
○ Select the position of ventilating fan where the compressor doesn't take a ventilating
air again.

◆Ventilating fan specifications

Heat Compressor cooling air Quantity of ventilation
Item Exhaust duct Entire ventilation
quantity Quantity of Ventilating Ventilating
allowable
to generate exhaust air Local duct duct & fan
press. Loss ventilation
Model
(kJ/h) (m3/min) (Pa){mmH2O} (m3/min) (m3/min) (m3/min) (m3/min)

FE55AV 214,000 110 50 {5} 594 280 59 169

Notes)
1. The local ventilation system expresses how to install a ventilating fan in the nearness
of the exhaust port of a compressor unit. 1/3 - 1/2 of the air capacity which are
exhausted from a compressor discharge to the exterior by the ventilating fan directly.
2. The quantity of the ventilation shows the flow rate at the time of making an indoor
allowable-temperature rise into 5℃ to open air temperature.
 Ｐ６

■ Installing a ventilating duct

○ Be sure to install a ventilating duct if it is

impossible to provide a ventilating fan in
a totally-closed room.
○ Do not mount the ventilating duct directly
on the compressor with screws.
○ Install wire net at the exit of the duct so
that birds or big refuse cannot get in.
○ Prevent rain water entering into the exit
of the duct.
○ Minimize a duct bend as much as possible
to avoid resistance.
○ Maximize a radius as much as possible
when bending the duct.
○ Install a ventilating fan at the exit of
the duct if the exhaust duct has a pressure
loss of more than 50Pa (5mmH2O).
○ In case of installing a ventilating fan in the duct, keep clearance of 300～400mm
between ventilating duct and exhaust outlet of the compressor.
○ Attach a sound absorbing material of heat resistance such as glass wool inside
the ventilating duct in the case of concerning the noise of the exhaust duct.
 Ｐ７

■ Install the ventilation system and the ventilating duct.

① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan
/ Local ventilation (*1)

･The ventilation capacity is ･Calculate the pressure loss (resistance) ･The pressure loss (resistance) in
for ventilating the entire in the ventilating duct based on the the ventilating duct is over 50Pa
room. exhaust air volume of the compressor. (5mmH2O), install a ventilating fan
(at the allowable room If the result is not more than 50Pa with the specified capacity inside
temperature of 5ﾟC higher (5mmH2O) , the exhaust from the duct taking the pressure loss into
than the ambient the compressor exhaust outlet through consideration.
temperature) the duct will be possible.
･The air supply opening ･Connect the ventilating duct referring
should be adjusted so that to the duct installation mark at the top Caution
the flow rate will be 2m/s or of the compressor. The duct should be
less. removable. Do not fix the duct with 　In such a case, clearance "H" or
screws. It may hinder repair and 　300mm to 400mm must be secured
(*1) maintenance work. 　between the ventilating duct inlet
　Local ventilation is a ･Minimize bents in the duct to avoid 　and the compressor exhaust outlet.
　method to exhaust air by resistance.
　directly exhausting one ･When installing the duct, provide a full
　third to a half of radius. Duct resistance over 50Pa ･Turn on the ventilating fan while
　compressor-exhausted air (5mmH2O) could reduce the exhaust the compressor is running, and turn it
　using a ventilating fan volume, causing temperature rise to off when the compressor is stopped.
　installed near the stop the compressor. ･The opening area of air inlet shall be
　compressor exhaust outlet. ･Even if the duct is connected directly adjusted so that the flow rate will be
to the compressor, the temperature will 2m/s or less.
rise. In such a case, install a
ventilating fan mentioned in
the P5 page (at the allowable room
temperature of 5ﾟC higher than
the ambient temperature).
･Prevent rain water from entering
the duct outlet.
･If the pressure loss in the ventilating
duct is over 50Pa (5mmH2O), install a
ventilating fan at the duct outlet.
(See method ③.)
･Follow the same installation procedure
to install a ventilating fan and air inlet
as that of entire ventilation.
The opening area for air intake shall be
adjusted so that the flow rate will be
2m/s or less.
 Ｐ８

　CAUTION ON PIPING

１．DISCHARGE AIR PIPING

○ The pipe diameter is 40A.
The discharge air pipe shall be as short as possible in design so as to minimize
the pressure drop in the pipe. When deciding the piping diameter, allow for
the piping resistance.
○ Never fail to install the piping to a discharge pipe by the union or flange in order
to disassemble the compressor.
○ Provide effective piping supports to prevent vibration or noise.
○ Slope the piping not to stand the drain, and provide drain cocks at the bottom of
branch lines.
○ When more than two screw compressor units are to be connected to the same main
discharge piping, equip a stop valve in every discharge piping from the unit to be
able to close the valve while either compressor unit is in rest. Set up a drainage
between the screw compressor, and set up the stop valve of the same size in that
point as well separately. It is necessary at the time of the trial run and the
maintenance.

○ Provide a drainage at the bottom part of piping if there is concave or risen piping.
○ Install a riser piping away more than 500mm from the soundproof cover in
consideration for the maintenance of the compressor.
○ Don't equip a check valve between a compressor and air tank.
 Ｐ９

○ When a screw type compressor and a reciprocating type compressor are to be

installed together, the discharge pipe from a screw compressor shall be connected to
the downstream of the receiver tank to keep the pulsation from the reciprocating
type compressor away.

２．OTHER PIPES
○ Install the pipe of 8A for the drain discharge from the drain separator.
 Ｐ10

　ELECTRIC POWER FACILITIES

380･415V/50Hz (3ph) should be supplied to the unit. Remove the front cover and
introduce the power cable through the opening on the left side, then connect each cable
correctly to the terminal panel in the starting box.
For normal operation, a suitable power source is required. Secure less than ±5% of rated
voltage during operation. In order to suppress the imbalance of current, keep the rated
voltage within less than 2%.

Use appropriate cables and breaker tabulated above. Use of any wrong size cable may
overheat and burn the motor and cables. An inverter power cannot be used.

１．SELECTION OF THE EARTH LEAKAGE BREAKER

○ Install an earth leakage breaker to prevent motor burn out, earth fault, and electrical
shock. Use of any breaker without high frequency measures may cause malfunction
due to affection of high frequency current.
（Sensitive current：100～200mA）
Voltage Motor max. Recommended breaker
Model
(V) operating current MITSUBISHI
380 110A
FE55AV NV250-SV/175A
415 100A

２．SELECTION OF THE POWER CABLES

○ For the power cables, select EV or CV cables for 600V insulated by the polyvinyl
chloride.

Voltage Wire (mm2 ) Screw size of

Model
(V) Max.5ｍ Max.10ｍ Max.20ｍ terminal panel

FE55AV 380/415 38 38 60 M 10

３．SELECTION OF EARTH CABLES

○ Connect the grounding cable to the grounding terminal of the inverter panel. Apply
the grounding of 10Ω or less to the compressor. Never fail to connect the grounding,
or it causes the electrical shock accidents and the compressor troubles.

2 Screw size of
Model Earth (mm )
terminal panel

FE55AV 38 M8
 Ｐ11

４．SELECTION OF THE POWER TRANSFORMER

○ The capacity of the transformer is insufficient and/or he electric wire diameter is too
small and/or the wiring route is too long, the voltage drop at the time of startup will
intense and the motor may not be accelerated properly and, in some cases, the motor
will not be started at all.
Therefore, it is important to select a proper transformer suitable to the motor capacity.

Model Capacity of transformer (kVA)

FE55AV 100 or more

５．THE CONNECTION OF THE POWER CABLE

○ Remove the front sound-proof cover and then the terminal block protective cover of
the inverter panel.
Connect the electric cables to the terminal block not to connect a wrong phase.
 Ｐ12

　LUBRICATING OIL

１．CONTROL OF LUBRICATING OIL

○ For the long and good use of the compressor, proper control of the lubricating oil is
necessary.
○ Lubricating oil shall not be mixed with that of a different brand. Mixing oil may cause
deterioration of oil or adherents which may shorten the life of compressor extremely.
○ When changing oil brand for lack of an alternative, clean the oil line by flushing oil
or replace the oil within 500 hours running.
○ In principle, oil should be changed on lapse of 4,000 hours after an initial filling with
oil, and periodically every 8,000 hours of operation or one year whichever comes first.
The used oil shall be thoroughly discharged. If the used oil is remaining in the new oil,
the life will be markedly reduced.

２．RECOMMENDED LUBRICATING OIL

○ Use the genuine lubricating oil we are recommending.

AAA-OIL
KOBELCO GENUINE SCREW OIL
PC-HD11-509

３．MOTOR GREASING
○ The bearing part on the load side and unload side of the main motor needs
replenishing grease. Replenish our recommended genuine grease during operation
every 2,000 operating hours, by using a grease gun which injects grease under
pressure.

◆Designated grease brand

Amount of replenishment Replenishment
Model Recommended grease
Load side Unload Side interval
KOBELCO
every
FE55AV GENUINE SUPER-GREASE 45 g 60 g
2000 hours
　（PC-HD11-528#01）

CAUTION
　Never mix different oils.
　Never fail to use the designated brand as to grease.
 Ｐ13

　WARRANTY CONDITIONS

１．WARRANTY CONDITIONS
The warranty period shall be 12 months after completion of the test run or 15 months
after shipment, whichever comes first.
※ “After completion of the test run” shall mean
[At the time when the test run (procedure and activities of receiving materials
test) is completed after installation at site.]

２．CONTENTS OF WARRANTY
In case a trouble should occur during the warranty period and when it is determined
that the trouble is caused clearly by our defective design, manufacture and/or
execution of work, we repair or replace the parts free of change without delay.

３．EXCEPTIONS TO THE APPLICATION OF WARRANTY

Even during the warranty period of this machine, we refuse warranty in the following
cases:
① Trouble caused by the natural disasters or accidents belong human control.
② Trouble caused by a defective material selected or supplied by you, or caused by
a defect resulted from the design designated by you.
③ Trouble caused by a repair or modification conducted by you without notifying
us of the fact.
④ Trouble caused by not adhering to the operating procedures, periodical inspections,
maintenance and storage, etc. described in the specification sheets and instruction
manuals issued by us.
⑤ Trouble caused by defective foundation, building and/or equipment other than
this machine.

　INDEMNITY

■ Indemnity

Under no circumstances shall, including any illegality, Kobe Steel, Ltd. be liable for
special, indirect, incidental, or consequential damages, including, but not limited to,
loss of production, loss of anticipated profits, loss of operational profits, loss of material
and products, or indirect losses, however same shall be caused.
 Ｐ15

CONTROLLER
Monitor's main functions of indiction are as follows.
　◆Indication of compressor's operating condition ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 5 0 b a r 　◆Emergency, Caution, and Maintenance Indications ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 3 0 b a r

R U N N I N
G C O N D I T I ON 1 B A C K MA I N T E N A N C E B A C K
O I
L P R E S S . 0 . 6 0 b a r
　　The compressor's operating condition is indicated on 1 s t D I
S . P R E S S . 1 . 0 0 b a r 　　In case of an emergency or caution, the screen shows C L OG G E D SU C . F I L T E R
2 n d D IS . P R E S S . 6 . 5 0 b a r
　　the screen, including running pressure, temperature, C U R R E N T 1 0 0 A 　　what happens and how to deal with it, in addition to T
B
A K E
Y
OU T F I L T E R
B L OW I N G A I R
E L E M E N T
F R OM
A N D
I N S I D E .
C L E A N I T
O I L T E M P . 5 5 . 0 ℃
　　current, loading condition, running hour, running 1 s t D I S . T E M P . 1 2 0 . 0 ℃ 　　its causes. C H A N G E E L E M E N T I F I T I S B A D L Y
2 n d SU C . T E M P . 5 2 . 0 ℃ C L OG G E D .
　　count, load hour, and load count. 2 n d D I S . T E M P . 1 6 0 . 0 ℃ 　　Maintenance indication comes out on the screen
SU C . F I L T E R PR OG R E S S 0 h r 0 / R E S E T
　　automatically when maintenance is required and also
T O T A L R U N N I N G H O U R . 1 0 0 0 0 0 0 H r
【 ＮE X T 】 SV C . 4 0 0 0 h r
F 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T
Ｆ 0 . 1 0
A E - 0 5
▲ MOV E
▼ MOV E E N T E R ： S E L E C T 　　shows when the next maintenance time comes. D E - 0 2 ▼ MOV E ：－ E N T E R ： S E L E C T

' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 5 0 b a r

R U N N I N G C ON D I T I ON 2 B A C K
　◆Graph Indication ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 # # . # # b a r
1 s t SU C . PR E S S . - 1 5 . 0 m b a r
1 s t SU C
P T 5
.
PR
T E
E
M
S
P
S
.
.
2
0
3
.
.
0
0
0
℃
b a r
　　Graph indication is a useful function to see [ b a r ]
H I
R U N N I N G R E C OR D [ D I S . PR E S . ] B A C K

T c
G E N E R A L
T
S I G
E
N
M
A
P
L
.
.
1 1 0 . 0
0
℃
%
　　the compressor's operating condition.
L OA D I N G C O
R U N N I N
N D I T
G C O
I
U
O
N
N
T
.
.
1
1 0 0 0 0
0
0
0
0
%
t i m e
　　Its indication mode has a function which shows both
L O
L OA
A D
D
H
C O
O
U
U
N
R
T
.
.
5 0 0 0
2 0 0 0 0
0
0
0
0
H r
t i m e
　　the operating condition in real time and running record.
F 0 . 1 0 　　The indicated data consist of five factors: the 2nd
A E - 0 9
　　discharge pressure, the 1st suction temperature, the L O
F 0 . 1 0 0 5 1 0 1 5 2 0
　　2nd discharge temperature, current, and loading rate. M E - 0 3 [ m ｉ n ]

　◆Setup of compressor's operation setting ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 3 0 b a r

S E T U P O F C OM PR E S SOR S E T T I N G 1 B A C K
　◆Running Record Indication ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 # # . # # b a r
　　Set up the compressor's operation setting on this O P E R A T I ON MOD E
PR E S S . D E T E C T ( O P T I ON ） 　 L OC
A U T O MA N
R E M R U N N I N G R E C OR D B A C K
　　screen. U N L OA D I N G PR E S S . 6 . 9 0 b a r
L OA D I N G PR E S S . 6 . 5 0 b a r 　　The compressor's running record is indicated on this R E C OR D ( E V E R Y 5 S E C )
　　Set up the setting of operation mode, pressure, and K E E P PR E S SU R E 6 . 3 0 b a r R E C OR D ( E V E R Y 1 H OU R )
A U T O S T A R T PR E S S . 5 . 7 0 b a r 　　screen.
　　PID on “Setup of Compressor Setting 1”, and D A I L Y R E POR T
P I D S E T T I N G P = 7 5 I = 2 3 0 D = 0 　　The latest running record is indicated every five W E E K L Y R E POR T
　　the setting of operation method interlocked with a [ N E X T ]
　　seconds and every one hour.
　　dryer at an instantaneous stop or a power failure on
F 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T E - S T O P & C A U T I ON R E C OR D

　　This function gathers the running data on

B E - 0 1 ▼ MOV E ：－ E N T E R ： S E L E C T

　　 “Setup of Compressor Setting 2”.

　　a day-to-day and week-to-week basis, and indicates F 0 . 1 0
H E - 0 1
▲ MOV E
▼ MOV E E N T E R ： S E L E C T
' 0 2 / 1 2 / 3 1 2 3 ： 5 9 # # . # # b a r
　　those data on a screen of Daily Report and
S E T U P O F C OM PR E S SOR S E T T I N G 2 B A C K
　　Weekly Report. ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 5 0 b a r

　　In case of an emergency stop or caution,

U N L OA D O P E R A T E O F F O N
D R Y E R PR E O P E R A T I O N O F F O N D A I L Y R E POR T B A C K
PA G E 0 1 ' 0 2 / 1 2 / 2 4
　　the emergency and caution screen shows data
D R Y E R O P E . A T F A U L T R U N S T O P
L A N G U A G E C H I N E N G R U N N I N G H OU R 1 0 0 0 h r
S T A R T & S T O P T I M E S 2 0 T I M E S
PWR
PWR
R E T U R N @ I
R E T U R N @ B
N
L
S T -
OC K
O
O
U
U
T
T
#
#
.
.
# s e c
# s e c
　　gathered for twenty minutes after the occurrence. 1 s t SU C . T E M P . 2 3 . 7 ℃

　　The data will be of use in analyzing why a trouble

PWR S T A R T W A I T # # s e c 2 n d D I S . T E M P . 9 8 . 6 ℃
2 n d D I S . PR E S S . 6 . 2 0 b a r
C U R R E N T 1 2 0 A
F 0 . 1 0
［ N E X T ]
MOV E ▲ MOV E ：＋ R E S E T ： E D I T
　　happens. L OA D I N G C ON D I T I ON 8 0 %
B E - 0 7 ▼ MOV E ：－ E N T E R ： S E L E C T C OU N T E R O F E R R OR 0 T I M E
L OA D I N G H OU R 8 0 0 h r
F 0 . 1 0 ▲ MOV E ：＋ R E S E T ： E D I T
H E - 0 4 ▼ MOV E ：－ E N T E R ： S E L E C T

　◆Setup of Weeklytimer ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 0 0 b a r

S E T U P O F W E E K L Y T I M E R B A C K
　◆Alternate operation of two compressors ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 3 0 b a r

　　Set the compressor's timer of starting up and S T

0
E P
1 M O N
S
A
T A R T
M 8 ： 0 0 MON
S T O P
PM 1 ： 0 0
S E T U P O F C OM PR E S SOR S E T T I N G 3 B A C K

　　stopping on this screen. 0 2 M O N P M 2 ： 0 0 PM 9 ： 0 0

0 3 W E D A M 7 ： 0 0 N ON E 　　This alternate operating function brings about
　　There are seven patterns in the setting of date and 0 4 T U E P M 1 1 ： 3 0 W E D A M 6 ： 3 0
G R OU P C ON T R O L N O Y E S

0 5 　　choice of a master unit or a slave one, rotation of

　　time. The setting of using a timer every day is also 0 6 N ON E T H U PM 7 ： 0 0
S T A R T S E L E C T MA S T E R S L A V E

0 7 　　a capacity control unit, and also setting of

　　equipped here. S L A V E PR E S S D I F F 0 . 3 0 b a r

F 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T 　　operating pressure differentials between a

　　master unit and a slave one.
J E - 0 2 ▼ MOV E ：－ E N T E R ： S E L E C T

Ｆ 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T
B E - 0 6 ▼ MOV E ：－ E N T E R ： S E L E C T

ISSUE
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION DRAWING No.
 Ｐ20
WIRING FOR AUTOMATIC ALTERNATE OPERATION
The wiring for automatic alternate operation, the setting and ・ THE SETTING POINTS
starting up of a compressor
１．WIRING
Setting of a compressor
Mutual wiring of the terminal panel in the starter panel of 2 compressors is as follows. ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 0 0 b a r

the first unit the second unit ① Push “Enter” key after moving a cursor into R U N N I N G C ON D I T I ON

【SETUP OF COMPRESSOR SETTING】on the initial I N F OR MA T I ON OF MA I N T E N A N C E

/ C A U T I ON / E ME R G E N C Y S T OP
remote start (X8 terminal) (Y3 terminal) remote selection order menu screen , and “SETUP OF COMPRESSOR S E T U P OF C OMP R E S S OR S E T T I N G
WE E K L Y T I ME R S E T U P

remote load order (XA terminal) (Y4 terminal) load operation output SETTING 1” appears. S E T U P OF C L OC K

R U N N I N G R E C OR D

remote selection order (Y3 terminal) (X8 terminal) remote start C H A R T

Ｆ 0 . 1 0 ▲ MOV E

load operation output (Y4 terminal) (XA terminal) remote load order A E - 0 3 ▼ MOV E E N T E R ： S E L E C T

COM 2 (COM 2 terminal) (COM 6 terminal) COM 6

COM 6 (COM 6 terminal) (COM 2 terminal) COM 2 ② Push “Enter” key after moving a cursor into【NEXT】 ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 3 0 b a r

on the “SETUP OF COMPRESSOR SETTING 1”, then S E T U P O F C OM PR E S SOR S E T T I N G 1 B A C K

※Refer to the following diagram “Wiring for automatic alternate operation”. “SETUP OF COMPRESSOR SETTING 2” appears. O P E R A T I ON MOD E A U T O MA N
※In the case of using the group control (automatic alternate operation), the above terminals PR E S S . D E T E C T ( O P T I ON ） 　 L OC R E M

　cannot be used except the group control (automatic alternate operation). U N L OA D I N G

L OA D I N G
PR E S S .
PR E S S .
6 . 9 0
6 . 5 0
b a r
b a r
K E E P PR E S SU R E 6 . 3 0 b a r
２．SETTING OF A COMPRESSOR A U T O S T A R T PR E S S . 5 . 7 0 b a r

Setup two compressors as follows.

P I D S E T T I N G P = 7 5 I = 2 3 0 D = 0
[ N E X T ]
F 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T

(１) “SETUP OF COMPRESSOR SETTING 3” indicates that 【GROUP CONTROL】is set to B E - 0 1 ▼ MOV E ：－ E N T E R ： S E L E C T

【YES】and one compressor is set to【MASTER】and the other【SLAVE】as to items of

【START SELECT】. ③ Push “Enter” key after moving a cursor into【NEXT】 ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 # # . # # b a r

on the “SETUP OF COMPRESSOR SETTING 2”, then S E T U P O F C OM PR E S SOR S E T T I N G 2 B A C K

※Refer to the right diagram “Compressor's setting (screen)”. “SETUP OF COMPRESSOR SETTING 3” appears. U N L OA D O P E R A T E O F F ON

(２) Select a local mode by “Remote/Local” key. D R Y E R

D R Y E R
PR E O P E R A T I ON
O P E . A T F A U L T
O F F
R U N
ON
S T O P
L A N G U A G E C H I N E N G

（Confirm that “Local” lamp is turned on.） PWR

PWR
R E T U R N @ I N S T - OU T
R E T U R N @ B L OC K OU T
# . # s e c
# . # s e c
PWR S T A R T WA I T # # s e c

３．STARTING UP OF COMPRESSOR ［ N E X T ]
F 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T

Automatically alternate operation starts by pushing either “Start” button of 2 compressors. B E - 0 7 ▼ MOV E ：－ E N T E R ： S E L E C T

④ Push “Reset” key in order to change a mode, and push

“The wiring for automatic alternate operation ”
“Enter” key after moving a cursor into【YES】by
The second unit pushing “ → ” key when a cursor points at the item of ' 0 2 / 1 2 / 3 1 2 3 ： 5 9 6 . 3 0 b a r

【GROUP CONTROL】. S E T U P O F C OM PR E S SOR S E T T I N G 3 B A C K

(In the same way,) Push “Reset” key in order to change G R OU P C ON T R O L N O Y E S

a mode after moving a cursor into the item of S T A R T S E L E C T MA S T E R S L A V E
【START SELECT】, and push “Enter” key after
S L A V E PR E S S D I F F 0 . 3 0 b a r
moving a cursor into【MASTER】or【SLAVE】by
pushing “ → ” key.
Ｆ 0 . 1 0 MOV E ▲ MOV E ：＋ R E S E T ： E D I T
B E - 0 6 ▼ MOV E ：－ E N T E R ： S E L E C T

The starting pressure of a slave unit's load operation / unload operation is controlled by
the value which is added the setting value of the slave unit's pressure differentials to
The first unit the setting value of pressure on “SETUP OF COMPRESSOR SETTING 1” (BE-01).
In the case of serious damage of the piping pressure, set it at a adequately large value.
（Never fail to set one is a Master and another a Slave.）

ISSUE
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION DRAWING No.