ALE75W，ALE90W，ALE100W

ALE90W-SH，ALE100W-SH，ALE110W-SH
ALE90W-SX，ALE110W-SX，ALE110W-SX，ALE120W-SX

SPECIFICATIONS

KOBELCO COMPRESSORS MANUFACTURING 　　S. No. 20S-A56342

(SHANGHAI) CORPORATION 　　T. No. B211603
Printed 2012.05 ISSUE 03
 Ｐ１

CONTENTS

〔CONTENTS〕

Contents 1
Product Specifications 2
Installation Conditions 5
Electric Power Facilities 9
Lubricating Oil 12
Cooling Water Facilities 14
Tips For Sound Control Measures 16
After-Sales Service 18
Warranty Conditions / Indemnity 19

〔Attached Drawings〕
(1) ITCS Controller 20
(2) External Drawing 21
(3) Installation Process 22
(4) System Diagram 23
(5) Wiring Diagram 24
(6) Outside Terminal Diagram 25

　　WARNING
RESPIRATORY DISORDER
　　　Do not breathe in nonclean compressed air or do
　　　not use it for any respiratory equipment; otherwise,
　　　a respiratory disorder may be caused.
 Ｐ２

PRODUCT SPECIFICATIONS
◆ 0.75MPa｛7.5bar｝ Specifications
Model
ALE75W ALE90W ALE100W
Item
Frequency (Hz) 50
3
Discharge air volume (m /min) 13.0 16.0 17.2
Pressure (MPa{bar}) 0.1 {1.0}
Suction
Temperature (℃) 20
condition
Humidity (%) 0
Gauge pressure
0.75 {7.5}
Discharge (MPa{bar})
condition Below water temp. Below water temp. Below water temp.
Temperature (℃)
＋10.5 ＋12.5 ＋13
Safety valve setting press. [After-cooler]
0.83 {8.3}
(Gauge pressure) (MPa{bar})
Output (kW) 75 (SF=1.15) 90 (SF=1.15) 100 (SF=1.15)
Main motor

Voltage (V) 380･415

Starting system Star-Delta
2 poles totally enclosed, Air-cooled, Insulation class F,
Specification
Continuous rating
Driving system Gear
Oil pump motor output (kW) 1.5
Discharge pipe diameter JIS10k-50A　RF
Quality Industrial water
Cooling water

Temperature (℃) 20
Volume (L/min) 108 134 147
Temperature rise (℃) 10
Head (m) Over 15, under 60
Diameter of cooling water inlet/outlet pipe JIS10k-40A
Initial charge of lubricating oil (L) 35
Dimensions
2150 × 1335 × 1891
(Width×Depth×Height) (mm)
Weight (kg) 2850 3080
Noise level (dB(A)) 65 66 67
Notes)
(1) The discharge air volume is the value obtained when the compressor is in the above mentioned suction condition.
(2) As for the guaranteed values, consult with us separately.
(3) The discharge pressure shows a value after the check valve of compressor.
(4) SF is the meaning of the service factor.
(5) The noise level is measured at 1.5 m away from the machine front and 1 m from the floor in the anechoic room,
with the machine being operated at its full load.
(6) The discharge air must not be used for respiratory equipment from which aspiration is directly made.
(7) The inside of the unit is cooled down by the ambient air of the compressor installation site; provide good
ventilation to keep the ambient temperature below 45 ℃.
(8) Keep the water temperature below 35℃.
(9) As for the discharge temperature and the cooling water volume exceeding the standard condition, consult with us
separately.
(10) Flanges are not included for ends of the air pipe and the water pipe.
(11) Make sure to fill the tank with the recommended lubricating oil before operation.
 Ｐ３

◆ 0.86MPa｛8.6bar｝ Specifications
Model
ALE90W-SH ALE100W-SH ALE110W-SH
Item
Frequency (Hz) 50
3
Discharge air volume (m /min) 14.1 16.0 17.1
Pressure (MPa{bar}) 0.1 {1.0}
Suction
Temperature (℃) 20
condition
Humidity (%) 0
Gauge pressure
0.86 {8.6}
Discharge (MPa{bar})
condition Below water temp. Below water temp. Below water temp.
Temperature (℃)
＋12 ＋14.5 ＋14
Safety valve setting press. [After-cooler]
0.94 {9.4}
(Gauge pressure) (MPa{bar})
Output (kW) 90 (SF=1.15) 100 (SF=1.15) 110 (SF=1.15)
Main motor

Voltage (V) 380･415

Starting system Star-Delta
2 poles totally enclosed, Air-cooled, Insulation class F,
Specification
Continuous rating
Driving system Gear
Oil pump motor output (kW) 1.5
Discharge pipe diameter JIS10k-50A　RF
Quality Industrial water
Cooling water

Temperature (℃) 20
Volume (L/min) 134 147 152
Temperature rise (℃) 10
Head (m) Over 15, under 60
Diameter of cooling water inlet/outlet pipe JIS10k-40A
Initial charge of lubricating oil (L) 35
Dimensions
2150 × 1335 × 1891
(Width×Depth×Height) (mm)
Weight (kg) 3080 3230 3300
Noise level (dB(A)) 68 69
Notes)
(1) The discharge air volume is the value obtained when the compressor is in the above mentioned suction condition.
(2) As for the guaranteed values, consult with us separately.
(3) The discharge pressure shows a value after the check valve of compressor.
(4) SF is the meaning of the service factor.
(5) The noise level is measured at 1.5 m away from the machine front and 1 m from the floor in the anechoic room,
with the machine being operated at its full load.
(6) The discharge air must not be used for respiratory equipment from which aspiration is directly made.
(7) The inside of the unit is cooled down by the ambient air of the compressor installation site; provide good
ventilation to keep the ambient temperature below 45 ℃.
(8) Keep the water temperature below 35℃.
(9) As for the discharge temperature and the cooling water volume exceeding the standard condition, consult with us
separately.
(10) Flanges are not included for ends of the air pipe and the water pipe.
(11) Make sure to fill the tank with the recommended lubricating oil before operation.
 Ｐ４

◆ 1.00MPa｛10.0bar｝ Specifications
Model
ALE90W-SX ALE100W-SX ALE110W-SX ALE120W-SX
Item
Frequency (Hz) 50
3
Discharge air volume (m /min) 12.9 14.1 16.0 17.1
Pressure (MPa{bar}) 0.1 {1.0}
Suction
Temperature (℃) 20
condition
Humidity (%) 0
Gauge pressure
1.00 {10.0}
Discharge (MPa{bar})
condition Below water Below water Below water Below water
Temperature (℃)
temp.＋12.5 temp.＋13.5 temp.＋15 temp.＋16.5
Safety valve setting press. [After-cooler]
1.10 {11.0}
(Gauge pressure) (MPa{bar})
Output (kW) 90 (SF=1.15) 100 (SF=1.15) 110 (SF=1.15) 120 (SF=1.15)
Main motor

Voltage (V) 380･415

Starting system Star-Delta
2 poles totally enclosed, Air-cooled, Insulation class F,
Specification
Continuous rating
Driving system Gear
Oil pump motor output (kW) 1.5
Discharge pipe diameter JIS10k-50A　RF
Quality Industrial water
Cooling water

Temperature (℃) 20
Volume (L/min) 134 147 152 158
Temperature rise (℃) 10
Head (m) Over 15, under 60
Diameter of cooling water inlet/outlet pipe JIS10k-40A
Initial charge of lubricating oil (L) 35
Dimensions
2150 × 1335 × 1891
(Width×Depth×Height) (mm)
Weight (kg) 3080 3230 3300
Noise level (dB(A)) 71 72
Notes)
(1) The discharge air volume is the value obtained when the compressor is in the above mentioned suction condition.
(2) As for the guaranteed values, consult with us separately.
(3) The discharge pressure shows a value after the check valve of compressor.
(4) SF is the meaning of the service factor.
(5) The noise level is measured at 1.5 m away from the machine front and 1 m from the floor in the anechoic room,
with the machine being operated at its full load.
(6) The discharge air must not be used for respiratory equipment from which aspiration is directly made.
(7) The inside of the unit is cooled down by the ambient air of the compressor installation site; provide good
ventilation to keep the ambient temperature below 45 ℃.
(8) Keep the water temperature below 35℃.
(9) As for the discharge temperature and the cooling water volume exceeding the standard condition, consult with us
separately.
(10) Flanges are not included for ends of the air pipe and the water pipe.
(11) Make sure to fill the tank with the recommended lubricating oil before operation.
 Ｐ５

INSTALLATION CONDITIONS

１．Caution in installing the unit

１) Installation site
○ Install the unit indoors where good ventilation is provided. Do not install the unit
outdoors since it is designed for indoor use.

○ The cleaner the suction air is, the longer the machine life is. Avoid such installation
sites subjected to dust, chlorine gas, hydrogen sulfide gas, sulfur dioxide gas, highly
concentration of ozone or any other toxic gas. Also avoid underground or highly
humid place.

○ Keep the machine ambient temperature 45℃ or lower. Operation in a room at a

temperature higher than 45℃ causes thermal trip or other troubles. Install a
ventilation fan in the room where the compressor is installed to keep the ambient
temperature 45℃ or lower.

○ When the indoor temperature that the compressor was installed is lower than 0℃,
the oil viscosity is raised, and it is expected to become a starter failure. As for such
case, consult the manufacture separately.

○ Provide adequate space for maintenance around the unit; the front: more than
750 mm for opening and closing the door, and the operation and maintenance of
the unit. The top: more than 1300 mm for the normal exhaust function.
The rear: more than 750 mm for sucking air and piping. The left side: more than
1050 mm, the right side: more than 750 mm.

２) Caution in installation
○ Perform foundation works on 2 positions, the compressor front and rear, with the
foundation bolts and foundation bolt's set plates attached (see the Exterior Drawing).
Always set cauls for foundation bolts, which is effective for noise prevention.

○ Be sure to connect the ground cable to the terminal installed on the operation panel.

○ The noise level changes by the size of the room where the compressor is installed,
the position, the reflective rating of the wall and so on.

○ Install the compressor on the horizontal floor, and don't install it on the shape steel
and the block. Installation on the shape steels or the blocks may cause increased noise.

○ In the case of installing the compressor's charge's and its discharge's mouth in
the room, pay attention to its mouth's position and direction.
 Ｐ６

３) Installation of air tank

○ Since the discharge air capacity control is performed by 2-step method (0% and 100%),
be sure to install an air tank in the discharge line.

Item ※ 3
Air tank capacity (m )
Model
ALE75W/ALE90W-SX Min. 2.5
ALE90W-SH/ALE100W-SX Min. 2.8
ALE90W/ALE100W-SH/ALE110W-SX Min. 3.1
ALE100W/ALE110W-SH/ALE120W-SX Min. 3.3

※) In case of load rate is 50%, differential pressure of upper and lower limit pressure is
0.05MPa {0.5bar}, a cycle time (load → unload → load) is 23 seconds.
And also the capacity shall be selected so as to keep pressure of the discharge line over
0.29MPa {2.9bar} .

○ Selection of air tank considering cycle time (example)

VR ：Air tank capacity (m3 )

PH
t1 ：Unload time (sec.)
t2 ：Load time (sec.)
t1＋t2 ≧ 23sec. (more than 23sec.)
Qs ：Discharge air volume (m3/s)
Pa ：Suction absolute pressure (MPa {bar})
PL
t1 t2 D ：Difference of high pressure from
low pressure (MPa {bar})
x ：Load rate (Air consumption to volume Qs)
(Air tank capacity is surely made the
　 biggest at the time of load rate of 50%.)

（t1＋t2）× Qs × Pa × x（1－x）
VR＝
D
 Ｐ７

２．Caution in piping

１) Discharge-air piping
○ The pipe diameter is 50A or bigger. The discharge air pipe shall be as short as
possible so as to minimize the pressure drop in the pipe. When deciding the pipe
diameter, allow for the piping resistance.

○ An unsupported long piping may cause for vibration and, as a result, the devices
to which such piping is connected may be damaged. The piping must be properly
supported (using hangers, fasteners, columns, etc.).

○ Slope the pipes in the air flow direction to prevent the drain from remaining in pipes.

○ When two or more screw compressor units are to be connected to the same main
discharge pipe, equip a stop valve in every discharge pipe from the unit to close
the valve while either compressor unit is in rest. Set up a drain outlet valve between
the screw compressor, and set up the stop valve of the same size in that point as well
separately. It is necessary at the time of the trial run and the maintenance.

○ For the piping extended up to the air tank, install a drain outlet, for easy draining.

○ Don't equip a check valve between a compressor and the air tank.

○ When a screw type compressor and a reciprocating type compressor are to be installed
together, the discharge pipe from a screw compressor shall be connected to
the downstream of the air tank to keep the pulsation from the reciprocating type
compressor away.
 Ｐ８

２) Other piping
○ Install joints in the cooling water piping so as to remove pipes from the compressor
for the maintenance.

○ Install drain valves in the cooling water piping.

○ For drain discharge from the inter-cooler and the after-cooler, use a 10A pipe.

３．Ventilation

○ Install a ventilating fan such a place where the ventilated air is never sucked again.

Item Heat quantity to generate Ventilation rate

Model （kJ/h） （m3/min）
ALE75W 30,205 84
ALE90W/ALE90W-SH/ALE90W-SX 36,504 102
ALE100W/ALE100W-SH/ALE100W-SX 40,107 112
ALE110W-SH/ALE110W-SX 43,124 120
ALE120W-SX 47,160 131

Note) Ventilation rate is provided, assuming that the room is ventilated entirely and
that the allowable indoor temperature rise is 5℃.

○ Consult with the service person for installing a ventilating duct.

WARNING
　　RESPIRATORY DISORDER
　　Do not breathe in nonclean compressed air or do not use it for any respiratory equipment;
　　otherwise, a respiratory disorder may be caused.

WARNING
　　Grease is not used in the compression section of an oil-free compressor, so discharged
　　air and drainage water essentially contain no oil. However, a small amount of oil, held in
　　the atmosphere or attached on the parts at the time of manufacturing, may be contained.
 Ｐ９

ELECTRIC POWER FACILITIES

○ The power to be supplied is 3-phases 380･415V in the 50Hz.

○ The wiring inside the compressor has been completed.
○ Remove the front cover and draw the power cable into the power supply entrance on
the left side of the soundproof cover. Then, connect the cable to the power supply
terminal block not to connect a wrong phase.
○ As for the cable size, earth leakage breaker and transformer, select the ones listed in
the following chart. The use of the wrong size or capacity may cause abnormal
overheat or burnout of the motor and cable.
○ Be sure to preserve the connection area of cables in good condition so that
the mechanical stress may not be applied to it.

◆ Compressor power-supply facility ◆

The compressor electric characteristics are listed in the following chart.
According to it, select an earth leakage breaker and cables for the compressor facility.

Starting Overload protection Overload protection Instantaneous

Item Rated
Voltage characteristic (Min. current) (Min. current) tripping
current
Current Time Current Time Current Time current
Model
(V) (A) (A) (sec) (A) (min) (A) (sec) (A) or more
380 160 371 15 204 120 1156 2～10 2588
ALE75W
415 148 379 15 185 120 1048 2～10 2379
ALE90W 380 192 441 15 244 120 1386 2～10 3120
ALE90W-SH
ALE90W-SX 415 176 404 15 221 120 1257 2～10 2854
ALE100W 380 211 514 15 266 120 1516 2～10 3424
ALE100W-SH
ALE100W-SX 415 191 466 15 244 120 1386 2～10 3101

ALE110W-SH 380 228 590 15 294 120 1674 2～10 3716

ALE110W-SX
415 210 541 15 264 120 1501 2～10 3404
380 248 571 15 314 120 1789 2～10 4045
ALE120W-SX
415 228 588 15 294 120 1674 2～10 3705
 Ｐ10

◆ Selection of power supply breaker ◆

The magnetic contactor inside the compressor protects the compressor from overload,
lock, and open-phase of the main motor. This contactor is not provided with
short-circuit protection, so be sure to install an earth leakage breaker in the power
unit. The earth leakage breaker must protect the wiring cables to the compressor.
Select one according to the following items.
(See our recommended breakers listed in the following chart.)
① The breaker operates at a larger current than compressor’s rated current and
thermal operating point. (The breaker is installed for short circuit protection.)
② The breaker does not operate at the compressor’s starting current and time.
(See the chart.)
③ The breaker does not operate at the overcurrent at the time of switchover
between star-connection and delta connection. (Select the breaker with larger
instantaneous tripping current than the listed one in the chart.)

■ Recommended earth leakage breaker (Sensitive current：100 ～ 200mA)

Item Voltage
MITSUBISHI TOSHIBA FUJI
Model (V)
NV400-SW/250 NJV400N/350 SG403C/350
ALE75W Instantaneous tripping Instantaneous tripping Instantaneous tripping
current 2750A current 2800A current 2800A
ALE90W NV400-SW/300 NJV400N/400 SG403C/400
ALE90W-SH Instantaneous tripping Instantaneous tripping Instantaneous tripping
ALE90W-SX current 3300A current 3200A current 3200A
ALE100W NV400-SW/350 NJV600N/500 SG603RC/500
ALE100W-SH 380･415 Instantaneous tripping Instantaneous tripping Instantaneous tripping
ALE100W-SX current 3850A current 4000A current 4000A
NV400-SW/400 NJV600N/600 SG603RC/600
ALE110W-SH
ALE110W-SX Instantaneous tripping Instantaneous tripping Instantaneous tripping
current 4400A current 4800A current 4800A
NV400-SW/400 NJV600N/600 SG603RC/600
ALE120W-SX Instantaneous tripping Instantaneous tripping Instantaneous tripping
current 4400A current 4800A current 4800A

◆ Selection of cables ◆
When selecting a cable, make sure that the power voltage does not drop by 10 % or
more at the compressor starting current. Also, make sure that the cable ampacity at
short circuit is larger than the breaker instantaneous tripping current.
Our recommended cables are listed in the next page.
■ Recommended cables
Power cable： 600 V rated EV cable (600V rated polyethylene cable)
600V rated CV cable (600V rated cross-linked polyethylene cable)
600V rated PVC cable (600V rated polyvinyl chloride cable)
【JIS C3605-93】
　Earth cable： Connect the earth cable to the earth terminal on the power
supply terminal block.
The earth resistance should be 10Ω or less.
 Ｐ11

■ Cable size
1) The below chart shows one example of 600 rated CV cable and conduit line
laying of the three-core cable with one hole and one bar.
In case of direct buried laying, covered conduit laying and air laying,
the ampacity will be larger.

2) The ampacity at short circuit in the chart is calculated at 90℃ of cable

temperature before short circuit.
If the cable temperature is high before short circuit, the ampacity at short
circuit will be smaller than the ones listed in the chart.

3) Select the earth leakage breaker that operates with smaller current than
cable ampacity at short circuit.
The cable instantaneous ampacity is calculated at 0.02 seconds of the breaker
instantaneous tripping time.

Earth
Item Power line
cable
Voltage
Max. Ampacity at Max. Ampacity at Max.
Ampacity Ampacity
30m short circuit 100m short circuit 5m
Model
(V) (mm2) (A) (A) (mm2) (A) (A) (mm2)

ALE75W 100 210 91093 100 210 91093 38

ALE90W
ALE90W-SH 100 210 91093 150 265 137007 38
ALE90W-SX

ALE100W
ALE100W-SH 380･415 150 265 137007 150 265 137007 38
ALE100W-SX

ALE110W-SH
ALE110W-SX
150 265 137007 150 265 137007 38

ALE120W-SX 150 265 137007 150 265 137007 60

 Ｐ12

LUBRICATING OIL

１．Control of Lubricating Oil

○ For the long and good use of the compressor, proper control of the lubricating oil is
necessary.

○ Lubricating oil shall not be mixed with that of a different brand.

Mixing oil may cause deterioration of oil or adherents which may shorten the life of
bearing extremely.

○ If you change the brand of oil, drain the oil completely, and clean the oil line by
flushing oil, and supply new oil.

○ Lubricating oil should be changed the entire quantity in 1 year or 8000 hours,
whichever comes first. But conduct sampling of every half year only in the first year,
and confirm the effectiveness of the exchange at 1 year (or 8000 hours).

○ You must use the lubricating oil of the brands recommended in the following table.
The machine has been designed for the following brands of lubricating oil.
The use of unrecommended brands could shorten the life of bearings extremely as
proper oil quantity and film cannot be maintained.

２．Recommended lubricating oil brand

Brand name 　　　Viscosity : ISO VG 68

Oil manufacturer 　　　Type of oil: Turbine oil with additives
Cosmo Oil 　Cosmo Turbine Super 68
　Teresso 68
Exxon Mobil 　Teresstic T 68
　Mobil DTE Oil Heavy Medium
Idemitsu Kosan 　Daphne Turbine Oil 68
　JOMO RIX Turbine 68
JX Nippon Oil & Energy
　FBK Turbine 68
Shell Oil 　Turbo Oil T 68
 Ｐ13

３．Replenish of motor grease

○ Since the grease valve system is adopted in the shaft seal part of the main motor.
Replenish the new grease to two places in the load-side and the fan-side according to
the following table. Undercharge or overcharge of motor grease could cause problem
on the bearing of main motor. The replenishment must be performed in an appropriate
amount (as per the specification) for every replenishment interval. Use grease gun to
replenish grease under pressure while the motor is in operation.

◆ Grease
Amount of
Item
Recommended grease brand replenishment Replenishment
Model interval
Load side Fan side

ALE75W 26g 24g

ALE90W/ALE90W-SH
ALE90W-SX
[SHELL OIL]
ALE100W/ALE100W-SH ・SHELL ALVANIA GREASE S2
2000hr
ALE100W-SX ・SHELL GADUS S2 V100 2
　 (Previous name “ALVANIA RL2”) 26g 26g
ALE110W-SH
ALE110W-SX

ALE120W-SX

○ Never mix different types of greases. Mixture of greases of different quality or brand,
or with different additives could cause deterioration and insufficient lubrication.
As a result, bearings could be damaged and extremely short-lived.

○ Do not fill the grease except the above one. The main motor is designed on the basis
of the above mentioned grease. If you use other grease, the bearing temperature will
rise and lead to damage of the bearing. It will also shorten the bearing life.

○ Please refer to the operation manual about other precautions.

 Ｐ14

COOLING WATER FACILITIES

１．Water quality standards

Circulating Replenishing Tendency

Item
water water Corrosion Scale

pH（25℃） 6.5 ～ 8.2 6.0 ～ 8.0 ○ ○

Conductivity （mS/m） 80 or less 30 or less
○ ○
（25℃） ｛μS/cm｝ ｛800 or less｝ ｛300 or less｝
Standard item

Chloride ion （mgCl-/L） 200 or less 50 or less ○

Sulfate ion （mgSO42-/L） 200 or less 50 or less ○
Acid consumption
（mgCaCO3/L） 100 or less 50 or less ○
（pH4.8）
Total hardness （mgCaCO3/L） 200 or less 70 or less ○
Calcium hardness （mgCaCO3/L） 150 or less 50 or less ○
Ionic silica （mgSiO2/L） 50 or less 30 or less ○
Iron （mgFe/L） 1.0 or less 0.3 or less ○ ○
Copper （mgCu/L） 0.3 or less 0.1 or less ○
Reference item

2-
Sulfide ion （mgS /L） 0 0 ○
＋
Ammonium ion （mgNH4 /L） 0 0 ○
Residual chlorine （mgCl/L） 0.3 or less 0.3 or less ○
Free carbon dioxids （mgCO2/L） 4.0 or less 4.0 or less ○
Stability characteristic 6.0 ～ 7.0 － ○ ○
REF. GUIDELINE OF THE JAPAN REFRIGERATION AND AIR CONDITIONING
INDUSTRY ASSOCIATION
JRA GL-02-1994
Notes)
(1) In case of using circulating water by a cooling tower or the like, the concentration
becomes higher with its use. Therefore, take care to lower the concentration
before it reaches these values. The periodicity of water-replenishing must be
decided by the results of periodical inspections of water quality. Especially when
the unit is located in the vicinity of facilities exhausting sulfur dioxide (SO2),
hydrogen sulfide (H2S), ammonia gas (NH3) or nitrogen oxides (NOX),
the circulating water to the cooling tower is much affected ; therefore carry out
periodical inspections every 6 months initially.
(2) Attach a screen or filter on the cooling-water pipes against foreign matters such
as mud or shellfishes.
(3) Water taken from wells or rivers in the vicinity of the sea might contain salt.
In case of using such water, carry out a water quality test in advance.
(4) Please contact us as for use of the deionized water separately.
 Ｐ15

２．Selecting the cooling tower

Item Heat Water flow Valid diff. press. of cooling Diff. temp. of
exchange rate rate to be water (Diff. press. of cooling water
to be required required compressor inlet/outlet) inlet/outlet
Model
(kJ/h) (L/min)(※) (MPa {bar}) (℃)

ALE75W 280,904 108 0.02 { 0.2 } 10

ALE90W
ALE90W-SH/ALE90W-SX
339,480 134 0.03 { 0.3 } 10

ALE100W
ALE100W-SH/ALE100W-SX
372,992 147 0.04 { 0.4 } 10

ALE110W-SH
ALE110W-SX
401,048 152 0.04 { 0.4 } 10

ALE120W-SX 438,581 158 0.05 { 0.5 } 10

Note) Strictly observe the required flow rate of cooling water in the above list.
If more flow rate is required, keep it under max. flow rate of 183 Ｌ/min.
(differential pressure: 0.055 MPa { 0.55 bar}) for all types.

　(Reason:)
Excessive flow rate can cause pitting in the tube of heat exchanger, resulting in
critical problems that oil mixes with cooling water or cooling water enters
the compressor. Never supply cooling water over max. flow rate. If the cooling
tower has no flow meter, install inlet and outlet valves and pressure gauges at
the both ends of the water line. Control the water flow rate and maintain
the differential pressure at or under the value shown in the table above.
　(Note:)
A great deal of drain may be discharged if the cooling water with much lower
temperature than the ambient temperature is supplied to the compressor
(the difference in the temperature between the cooling water and outside air is
more than 15 degrees). Please contact us in that case. The drain discharge time
needs lengthening.

３．How to treat the cooling water at the time of the compressor shutdown.

○ Internal condensation may occur to the compressor. Do not let the water pass at
the time of the compressor shutdown. Installation of the feed-water solenoid valve
is effective.

○ Drain the cooling water at the time of the compressor shutdown if there is
a possibility of freeze-up.
 Ｐ16

TIPS FOR SOUND CONTROL MEASURES

The sound level on this machine is measured at the point 1.5m from the front of
the machine and 1m above the floor in an anechoic chamber. The sound level
depends on the measuring position. It also changes according to the circumstances
and conditions under which the machine is installed. To install the machine, special
consideration should be given to sound control measures. The following are just
samples for sound control measures to be done by customers.

<Case 1>

If the discharge piping is securely

attached to the wall, vibration may
transmit to the building.

<Case 2>

There may be gap between the Fill up the gap to avoid resonance.
compressor base plate and the floor.

<Case 3>

The sound level is increased due to Install sound absorbing material to

reverberation against the wall behind the wall to reduce the sound level.
the machine.
 Ｐ17

<Case 4>

The piping is resonant with the air tank. ・Lag the piping
・Please install the silencer between the
　compressor and the air tank. Set up
　the support in consideration of weight
　when installing the silencer.
<Case 5>

The opening position of exhaust duct To reduce the sound level in the vicinity
can influence the sound level. of compressor room, install sound
absorbing material to the inner surface
of exhaust ducting.
Note) In constructing the exhaust ducting,
always maintain the static pressure at
20Pa or below.

<Others>
The sound level also varies according to the number of operating compressors.
For example, if three 85dB compressors operate, the sound level will be as calculated
by the following equation:
85 85 85
　10 log（10 10 ＋10 10 ＋10 10 ）＝90dB

There are other factors that may increase the sound level.
When installing the compressor, take effective sound control measures with adequate
consideration.

If there are unclear points, please consult separately.

 Ｐ18

AFTER-SALES SERVICE

Proper maintenance is necessary to keep the compressor in good condition for long
periods. Inside the compressor, there are various heavy equipments such as the motor,
and many of them need removing or replacing at the time of maintenance. As shown
below, the installation of the I-beam will make it safer and easier to do
the maintenance work.

<Installation of the I-beam>

<Precaution>

(1) Select the I-beam with enough load capacity to lift the heavy load listed above.
Take the joint strength between the building and I-beam into account.

(2) The compressor’s maintenance needs specialized knowledge and skill.

The maintenance work by the Customer yourself or other companies may
cause an unexpected accident.
Please be sure to contact us for the maintenance work.
 Ｐ19

WARRANTY CONDITIONS

１．Warranty conditions

The warranty period shall be 12 month after completion of the test run or 15 months
after shipment, whichever comes first.
※“After completion of the test run”shall mean
[At the time when the test run (procedure and activities of receiving materials
test) is completed after installation at site.]

２．Contents of warranty

In case a trouble should occur during the warranty period and when it is determined
that the trouble is caused clearly by our defective design, manufacture and/or
execution of work, we repair or replace the parts free of　change without delay.

３．Exceptions to the application of warranty

Even during the warranty period of this machine, we refuse warranty in the following
cases:
① Trouble caused by the natural disasters or accidents beyond human control.

② Trouble caused by a defective material selected or supplied by you, or caused by

a defect resulted from the design designated by you.

③ Trouble caused by a repair or modification conducted by you without notifying

us of the fact.

④ Trouble caused by not adhering to the operating procedures, periodical inspections,

maintenance and storage, etc. described in the specification sheets and instruction
manuals issued by us.

⑤ Trouble caused by defective foundation, building and/or equipment other than

this machine.

INDEMNITY

Under no circumstances shall, including any illegality, Kobe Steel, Ltd. be liable for special,
indirect, incidental, or consequential damages, including, but not limited to, loss of
production, loss of anticipated profits, loss of operational profits, loss of material and
products, or indirect losses, however same shall be caused.
 Ｐ25

OUTSIDE TERMINAL DIAGRAM

Outside terminal
Usage ： TB2 Signal Kind Motion Remark
T．No.
Notes)
3 Input signal for a compressor's remote stop. 1. The input signal means the signal to be input by compressor operating panel.
Remote stop Input b (N.C)
4 (one shot signal) The current of 11mA at AC 100V flows through the terminals.
Remote operating panel and group control panel

5 Input signal for a compressor's remote start. Input on no-voltage contact in order not to damage the controller in taking voltage.
Remote start Input a (N.O)
6 (one shot signal) Select the contacts which can flow faint current.
7 Input for a compressor's remote loading.
Remote load Input a (N.O)
8 (status signal) 2. The output signal means the signal to be output from the compressor operating
9 Input signal for having a compressor run by the outside ON panel. Use the receive circuit at AC 100-250V below 2A or at DC 30V below 2A.
Outside start condition (option) Input a (N.O)
10 signal. (AC 100/110V below 2A is suitable)
11
Outside caution (option) Input a (N.O) Input signal to display the outside caution on the controller.
12 3. The input signals of start and stop are necessary for remote operation.
13 Input signal for a compressor's stop by the outside emergency The terminal number 3-4 is short-circuited at factory shipments.
Outside emergency stop (option) Input a (N.O)
14 stop. Remove a short circuit wire in the case of using this terminal by remote operation.
15 Emergency stop Output a (N.O) General output on a compressor's emergency stop.
16 Caution Output a (N.O) General output on a compressor's caution. 4. Input longer than 500ms signal as to one shot signal.
17 Maintenance Output a (N.O) General output on a compressor's maintenance. In the case of a short pulse signal, a signal may be unable to be recognized.
18 Remote mode Output a (N.O) Output on a compressor's remote operation.
19 Loading Output a (N.O) Output during a compressor's loading. 5. The start orders of dryer, cooling tower and exhaust duct-ventilating fan interlock
20 Common (Output) － The common line of terminal number 15～19. with the auxiliary device start/stop in the unit.
21 It is possible to select the preceding operation (for 3 minutes) about the dryer.
Running Output a (N.O) Output during a compressor's running (main motor running).
22 And these terminals can be used for other auxiliary devices.
23 － － － －
24 － － － － 6. Refer to the following drawing as to the connection for the group control
25 (alternative) operation. In this case, the terminals of No.3 to No.20 can not be
Dryer Failure Input a (N.O) Input signal to display the dryer failure on the controller.
26 used for the original purpose shown in the left table.
27 Output signal to start the dryer on the compressor operating
Dryer start Output a (N.O)
28 panel. (ON: Start, OFF: Stop)
29 Output signal to start the cooling tower on the compressor The first machine The se cond machine
Cooling tower start Output a (N.O)
30 operating panel. (ON: Start, OFF: Stop)
ＴＢ２ ＴＢ２
31 Exhaust duct ventilating fan Output signal to start the exhaust duct-ventilating fan on the
3 3
Auxiliary device

Output a (N.O)
32 start compressor operating panel. (ON: Start, OFF: Stop)
4 4
33 The terminal number 35 is common line of the power source
34
Water supply valve operation
Output AC100V (AC100V). Connect it so that the valve may close when 33 is turned 5 5 　Remote start
(option) 6 6
35 ON and so that the valve may open when 34 is turned ON.
36 Oil mist collector power supply 7 7 　Remote load
Output AC100V Power is supplied to oil mist collector. (Used in unit)
37 (option) 8 8
38 － 9 9
39 － 10 10
40 －
11 11
41 －
42 － 12 12
43 － 13 13
14 14
15 15
16 16
17 17
18 18 　Remote mode
19 19 　Loading
20 20 　Common
21 21
22 22
ISSUE

KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION DRAWING No.