Getinge wd500

CASTLE WD500
WASHER DISINFECTOR
TECHNICAL MANUAL
TEC 6019017100 B EN 2018-07

CONTENTS
FOREWORD ..................................................................................................................................... 1
SAFETY .......................................................................................................................................... 2
IMPORTANT .................................................................................................................................... 2
PRODUCT LIABILITY ........................................................................................................................... 3
ISOLATING DEVICE ............................................................................................................................. 3
IN AN EMERGENCY ............................................................................................................................ 3
USE ENVIRONMENT ........................................................................................................................... 3
ATTENTION SYMBOLS......................................................................................................................... 3
REPORTING AN ACCIDENT OR INCIDENT .................................................................................................. 5
PRODUCT INTRODUCTION ................................................................................................................... 6
GENERAL ........................................................................................................................................ 6
AVANTI CONTROL PANEL .................................................................................................................... 6
SCREEN .......................................................................................................................................... 6
BUTTONS AND SYMBOLS .................................................................................................................... 7
PROGRAM SELECTION ........................................................................................................................ 9
PROGRAM SEQUENCE IN THE OP-D PROGRAM......................................................................................... 9
ABORTING A RUNNING PROGRAM........................................................................................................10
P&I DIAGRAM ................................................................................................................................11
SOFTWARE DESCRIPTION AND SETTINGS ................................................................................................12
CONTROL CONNECTION .....................................................................................................................12
CONTROL SYSTEM ............................................................................................................................13
CONNECTIONS ................................................................................................................................14
DATA ............................................................................................................................................16
STORAGE .......................................................................................................................................17
LOADING EQUIPMENT.......................................................................................................................18
PASSWORDS ...................................................................................................................................18
AVANTI MENU TREE .........................................................................................................................19
SYSTEM MENU ................................................................................................................................19
STARTUP OF NEW PANEL ....................................................................................................................34
PARAMETERS ..................................................................................................................................35
PREVENTIVE MAINTENANCE ........................................................................................................39
GENERAL .......................................................................................................................................39
PERIODIC MAINTENANCE ...................................................................................................................39
CRITICAL MAINTENANCE ....................................................................................................................40
FUNCTION CHECK ............................................................................................................................40
FLUSHING SYSTEM ...........................................................................................................................41
TEMPERATURE CHECK .......................................................................................................................41
ALARM INDICATION..........................................................................................................................42
HANDLING ALARM ...........................................................................................................................42
TROUBLE SHOOTING .........................................................................................................................43
REPAIR AND ADJUSTMENT .................................................................................................................45
CONNECTING A PC ...........................................................................................................................45
SET TYPE OF COMMUNICATION............................................................................................................45
PRINTER ........................................................................................................................................45
NETWORK COMMUNICATION ..............................................................................................................46
NETWORK COMMUNICATION CARD ......................................................................................................47
LOADING PROGRAMS TO FLASH MEMORY ..............................................................................................48
LOAD SYSTEM PROGRAM ...................................................................................................................48
LOADING LANGUAGE FILES .................................................................................................................50
LOADING A NEW APPLICATION INTO PACS .............................................................................................50
RELOADING THE BACKUP FROM “FLASH PROM” TO PACS ..........................................................................51
COLD START ...................................................................................................................................51
CHANGING USER LANGUAGE ...............................................................................................................52
CALIBRATION ..............................................................................................................................53
CALIBRATION OF FLOW TRANSMITTERS ..................................................................................................56
PRESSURE SENSOR FOR CIRCULATION PUMP ...........................................................................................58
TEMPERATURE SENSOR - WITH ICE BATH AND OIL BATH ..............................................................................60
DIFFERENTIAL PRESSURE GAUGE FOR DRYER ...........................................................................................62
TRIM PANELS ..................................................................................................................................65
DISMANTLE UPPER PANELS AT SOIL SIDE AND CLEAN SIDE ...........................................................................67
REPLACING A TEMPERATURE SENSOR ....................................................................................................71
DOOR ...........................................................................................................................................72
POSITION AND OPERATION, DOOR SWITCHES ..........................................................................................72
ADJUSTING DOOR SWITCHES...............................................................................................................73
REPLACING THE DOOR SEAL ................................................................................................................74
REMOVING THE DOOR ......................................................................................................................74
ADJUSTING THE DOOR CLOSING FORCE ..................................................................................................76
ELEMENT WITH BUILT-IN OVERHEATING CUTOUT ......................................................................................77
CLEANING FILTERS IN THE SOLENOID VALVES ...........................................................................................77
DRYER ..........................................................................................................................................79
OPEN DOOR AT POWER FAILURE ..........................................................................................................79
CONDUCTIVITY MEASUREMENT (EXTRA EQUIPMENT) ................................................................................79
SETTING DETERGENT AND RINSE-AID QUANTITIES.....................................................................................80
JUMPING AN EXPANSION CARD ...........................................................................................................81
REPLACING A HOSE TO A HOSE PUMP ....................................................................................................83
PRINTER CONFIGURATION ..................................................................................................................83
LIST OF COMPONENTS .......................................................................................................................85
HANDLING OF WORN-OUT WASHER DISINFECTORS .................................................................................. 88
WD500
Foreword
This service manual is intended to provide information for the maintenance and service
personnel whose job it is to ensure safe operation with optimum efficiency.
Before starting work on the machine, the maintenance and service personnel must have read
the safety instructions in this manual and familiarized themselves with the operation of the
machine and its safety instructions.
Read the safety instructions in the service manual before starting work on
the machine.
Please read and follow the entire manual carefully, and please pay special attention to the
framed warnings and caution remarks.
See “Attention symbols” under SAFETY
In the event of an accident or incident you are obliged to report this. See “Reporting an
accident or incident” under SAFETY.
Maquet Suzhou shall not be liable for any damages, directly or indirectly, due to actions, which
are not in accordance with this manual.
By following this manual you are ensured quality equipment for many years ahead. Should any
unforeseen problems occur, you are of course welcome to contact our local representative.
The machine is accompanied by the following documentation:

• User manual
• Installation manual
• Technical manual (this book)
• Spare parts list
Maquet Suzhou reserves the right to change the specification and design without prior notice.
The information in this manual was up to date on the date of issue of the manual.
© Copyright
The content of this manual must not be copied, in whole or in part, without
the written consent of Maquet Suzhou.
TEC6019017100B EN Page 1 of 90
Original instruction
WD500
Safety
This machine has been designed with a number of built-in safety devices. To avoid injury, it is
highly important not to bypass or disable these safety devices. These safety devices may fail to
perform as expected if the operation instructions are not followed. Operator and maintenance
personnel shall be trained on the safety of machine before start working.
Personnel who handling the process chemicals shall know about the working processes,
potential health hazard and leak inspection to toxic chemicals.
Operator and maintenance personnel shall be trained periodically on the operation and
maintenance of the machine. The training records shall be filed. The trainees shall be
evaluated to verify the efficiency of training.
Follow safety instructions when working on the machine. Contact local

representatives immediately if any issue.
Important
 Take care when handling the process chemicals used in the machine.
Read the details on the container or contact the manufacturer:
- if the agent comes into contact with the operator’s eyes or skin or if the vapors are
breathed in, etc.
- about storing ,handling and disposing of the agent.
- about disposing of empty containers.
- when using chemicals recommended in this manual(provided by Maquet Suzhou),
contact their manufacturer for instructions on dosing and processing temperature.
 The machine must be connected in accordance with safety regulations and installation
instructions.
 The machine may only be operated by adults.
 Installation and service work must be done by personnel trained in the use of this machine.
 Never bypass the door switch of the machine.
 Leakage in the system, due to a worn door seal for example, must be repaired without
delay.
 Before doing any repair and service work, the personnel concerned must study the
relevant handbooks and service manuals.
 Before welding begins on or close to the machine, all wiring connected by plugs and
sockets must be disconnected from all circuit boards in the machine.
 Before any repair and service work, the machines must be isolated from the electric power
supply and all tanks must be fully drained.
 The machine must not be hosed down with water or immerged into water.
 Take care when using corrosive detergents.
 Electrical cabinet can only be opened by authorized personnel.
 Precautions must be taken with hot water and steam
 Spare parts must be obtained only via Maquet Suzhou.
Page 2 of 90 TEC6019017100B EN
WD500
Product liability
Any modification or incorrect use of the equipment without the approval of Maquet Suzhou
invalidates Maquet Suzhou product liability.
This product was manufactured by:
Maquet (Suzhou) Co., Ltd.

No. 158 Fangzhou Road,
Suzhou Industrial Park
215024 Suzhou China
Authorized EC Representative
MAQUET GmbH
Kehler Str.31
D-76437 Rastatt
Germany
Isolating device
The machine must be fitted with a separate isolating device in the electric power supply. The
isolating device must be easily accessible on a wall close to the machine at clean side.
Isolating device is intended to be used as isolation device from the Mains Supply.
In an emergency
 Switch off the main switch
 Close stopcocks in the water and (where present) steam supply lines.
Use environment
 Indoor use；
 Altitude up to 2 000 m；
 Temperature 5 °C to 40 °C；
 Maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 %
relative humidity at 40 °C;；
 Mains supply voltage fluctuations up to ±10 % of the nominal voltage；Overvoltage
Category II;
 Maintenance space needs to ensure at least 200lx of illumination.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we use the
following special symbols to draw attention to them. The symbols and designs used are:
General warning sign
Warning, No touch, ESD sensitive item
Warning, hot surface
WD500
Warning, electricity
Warning, irritating or harmful substances
Other symbols
Manufacturer
Authorized representative in the European Community
Date of manufacture
Serial number
Consult instructions for use
Labelling for products which have been developed and are marketed in
ac-cordance with the 93/42/EEC Medical Products Directive. Class Is, Im, IIa, IIb
and III products are additionally marked with the code number of the noti-fied
body.
WD500
Reporting an accident or incident

If an accident or an incident associated with the washer disinfector occurs, this must be
reported immediately in writing to the address below. The report must be used to identify the
cause of the accident or incident and to what extent the occurrence was due to the unit.
The unit is a product in the Maquet Suzhou range.
The unit may also be a washer disinfector that is a medical engineering product and which
conforms to the EU medical devices directive, or which is constructed in a similar way to a
medical device. Under the medical devices directive, the manufacturer must investigate the
cause of accidents/incidents that occur and report them to the authorities concerned.
The investigation may lead to changes in new or already delivered devices or in instructions
and guidance.
The following circumstances must be reported:

Circumstances that caused the death of a patient, user or someone else, or that caused
serious deterioration in the health of a patient, user or someone else.
Circumstances that might have caused, the death of a patient, user or someone else, or that
might have caused serious deterioration in the health of a patient, user or someone else.
The following information is required:

The manufacturing number of the unit (on a label in the electrical cabinet),Date/time of event,
Description of event, Consequences of event.
Contact: Name, Phone number, Address:, E-mail:
The information must be sent by letter or fax to:
Quality Manager
Maquet (Suzhou) Co., Ltd.

No. 158 Fangzhou Road,
Suzhou Industrial Park
215024 Suzhou China
Tel： +86 512 6283 9880
Fax： +86 512 6283 8861
WD500
Product Introduction
General
A description of the mechanical design and general functions of the machine is given the user
manual. This section contains a general description of the control system. For detailed
information about the software and its settings, see section Software description and
settings.
Avanti Control Panel
Screen
The screen can be divided into three areas: status field, middle field and button field
Status field
The status field is displayed in all cycle images. The field contains information about the
machine's current status, such as the current cycle and phase and the time these have lasted.
The message is displayed in a blue box to the left of the indicators.
In the event of an alarm, the status field color changes to red and an error message displays in
a red message box to the left of the indicators.
WD500
Middle field
The middle field is specific for the screen and displays unique functions and information for the
respective menus; see the section Screens in the Main Menu chapter.
Button field
The button field shows the application buttons that are used to give commands.
Buttons and symbols
Symbol Operation Description
The machine’s doors are closed

Door locked
and locked.
The doors of the machine are

Door closed
closed.
The machine is processing the

Cycle in progress
Indicator selected cycle.
Steady light: Normal cycle concluded

without warnings or errors.
Completed cycle
Flashing light: Test cycle concluded
without warnings or errors.
Steady light: Cycle concluded, but a

warning and/or error has arisen during
processing.
Completed cycle
Flashing light: Test cycle concluded, but a
warning and/or error has arisen during
processing.
No function. For information, see "User

Help
Manual" or "Technical manual."
Cycles Open menu to select cycle.
Buttons Home Display standard/latest default screen
Return to the previous window or menu, or

Back
undo the input.
Alarm Display menu for alarm history.
WD500
Login Display screen for login.
Logout Log out current user.
Menu Log out user and return to the main menu.
Save Save edited data.
Calibrate Execute calibration.
Submit Submit values to the PACS.
Print Send selected data to the printer.
Start Start the selected cycle.
Open Open machine door.
Close Close machine door.
More Optional when alarms or preprogrammed

functions are active.
Silence alarm Switch alarm signal off.

Alarm
signal
handling
Cycle information Gives information about current cycle and

phase, as well as the time these have
been going on for. The information is
Information displayed to the right of the button for

selecting a cycle.
Messages Displayed if an incident occurs.
The message is displayed in a blue text
box on the left of the indicators.
Save Save changes and inputted values.
Other
points
WD500
Numeric Shift from alphabetic to numeric

keyboard keyboard.。
Alphabetic Shift from alphabetic to numeric keyboard.

keyboard
Right and left Move the cursor in the input window.

arrow
Zoom in/out Enlarge/reduce plot graph.
Insufficient user No authorization for accessing the menu.

access
Scroll list If there are more rows than space

available on the screen, a scroll list is
displayed on the right. To reach the row
above or below, just drag the button.
Program selection
Programs can be selected through cycle bottom . There are ten preset programs
available in scroll list (Standby mode).
Program sequence in the OP-D program
WD500
1 Pre-rinse 1 A Alkaline detergent

2 Pre-rinse 2 B Neutralisation
3 Wash C Instrument milk
4 Neutralize (extra equipment)
5 Post-rinse 1 If instrument milk is dosed,
6 Post-rinse 2 neutralization is not dosed.
7 Final rinse
8 Disinfection
9 Drying
Program cycles
Aborting a running program

While a program is running, the machine can be stopped by two means.
Mean 1: The machine can be stopped with the main switch. Fault code A00 POWER FALL is
displayed at switch off. To acknowledge the alarm, first silence the audible signal by pressing button
. When the fault has been corrected, enter the password. All liquid is drained from the machine
and the soiled-side door is unlocked and goes down.
Mean 2: Press button and press on button for three seconds. The machine is
stopped. Fault code A40 PROC ABORT is displayed. To acknowledge the alarm, first silence the
audible signal by pressing button . When the fault has been corrected, enter the password. All
liquid is drained from the machine and the soiled-side door is unlocked and goes down.
Page 10 of 90 TEC6019017100B EN
WD500
P&I diagram
Electric heating
Steam heating
TEC6019017100B EN Page 11 of 90
WD500
* = Optional equipment
Device function conforms to ISO 3511
Part labeling conforms to IEC 750
Explanation of symbols
Connection lines etc. Valves Auxiliary
Main flow line Valve manually
Check valve
Subsidiary flow line activated
Optional equipment Steam trap
* Optional equipment Valve solenoid activated
Drain
Dimension of piping
Valve pneumatic Hose
Connections activated Instrument function
Motor objects
No connection Control system
Pump connected instr.
Limits of supply with
identification code Blower/Fan Local control
Flow direction Electric heater (Hardware)
Spray nozzle Electric motor
Heat exchanger Filters Local
Instrument function
Heat exchanger air/air Filter air Tag number
Filter liquid
Software description and settings

This section describes the PACS 300 control and monitoring system. The purpose of the
control system is to issue orders and send them to the executive components of the
washer-disinfector so that a number of process steps can be performed in accordance with a
predetermined template. The order signals are worked out by the computer program of the
control unit in conjunction with measurements of actual parameter values for the current
program. These are usually times, temperatures and pressures.
Control connection
Several different pieces of equipment can be connected to the control unit for programming,
monitoring and documenting the disinfection processes.
The operator communicates with the control unit via a control panel or an ordinary PC. All
operator panels can be used to monitor the processes, since they display all the set parameter
values as well as actual values on request. All relevant data associated with a given process,
such as batch number, operator number, date, etc., can be entered by the operator.
Programs, system definitions and process data can be documented by connecting a printer to
the unit. A host computer can also be connected directly to the CPU of the control system.
When the need arises, a measuring and monitoring system entirely independent of the control
system can be set up by connecting a PACS MONITORING SYSTEM, consisting of CPU,
Page 12 of 90 TEC6019017100B EN
WD500
operator panel and connections to the control unit CPU. The measurements of the
MONITORING SYSTEM are done by its own separate temperature and pressure sensors.
The computer contains programs for automatic calibration of the temperature and pressure
sensors. Where alternative correction constants are known, they can be entered manually. The
testing functions include means of activating analog and digital outputs and for monitoring
analog and digital inputs.
Control system
The machine has an electronically programmable control system which can hold nine programs.
The control system is operated from the control panel.
Cycle button can be used to activate processes. There are nine preset programs available in
the device. Required program can be selected from scroll list by pressing button .
The machine comes with a number of standard programs in the programmer. Parameters in
these programs can be modified to suit the needs of individual users. Individual programs can
be created with a PC. An entire standard program or parts of one can be used as a starting
point for programming.
Programming can only be done by authorized service person from

Maquet.
When the program is complete, the green lamp lights up and the door can be opened
automatically.
TEC6019017100B EN Page 13 of 90
WD500
Connections
Power supply
Power Min.
Model No. Heating mode Electrical supply consumption Power
capacity
WD500-01 Electrical heating 380-400V, 3N+PE, 50Hz 22kW 25 kVA
WD500-02 Electrical heating 380-400V, 3N+PE,60Hz 22kW 25 kVA
WD500-03 Electrical heating 415V, 3N+PE,50Hz 22kW 25 kVA
WD500-04 Steam heating 380-400V, 3N+PE, 50Hz 11kW 15 kVA
WD500-05 Steam heating 380-400V, 3N+PE,60Hz 11kW 15 kVA
WD500-06 Steam heating 415V, 3N+PE,50Hz 11kW 15 kVA
MCCB：According to curve C.
Recommended power cable: Equal to or greater than 5x6mmsq. Local requirements on
power cable specification shall be complied with.
Electrical connection
Recommended MCCB:
Schneider iC65N 4P D32A
for electrical heating models
for steam heating models
Page 14 of 90 TEC6019017100B EN
WD500
Recommended MCCB:
for electrical heating models
for steam heating models
Water consumption
33 L/cycle (see note1)
Cold water
Recommended water： Drinkable water，Max. hardness 5°dH
Connection： ISO G-3/4
Pressure： 100-800 kPa
Flow rate： 30L/Min
Hot water
Recommended water： Preheated drinkable water，Max. hardness 5°dH
Temperature： 45 – 60 °C（113 – 140 °F）(see note2)
Pressure： 100 – 800 kPa
Flow rate： 30 L/Min
Note 1: Water consumption is affected by the type of wash cart and loadings.
Note 2: Water temperature affects the cycle time. The lower temperature, the longer cycle
time.
Dist./de-ion. water（optional）
Recommended water： The conductivity depends on the expected wash result.
Max. temperature： 60°C（140°F）(see note 2)
Pressure： 100 – 800 kPa（A separate feed pump is required when the
pressure below 100 kPa）
Flow rate： 30 L/Min
Steam（Only for steam heated models）
Pressure： 300 – 500 kPa (see note 3 and 4)
Max. temperature： 160 °C（320 °F）
Consumption： 0.9 - 1.0 kg /min at 300 kPa
Condensate（Only for steam heated models）
TEC6019017100B EN Page 15 of 90
WD500
Connection： ISO G-1/2 (see note 4)

Waste water
Pipe： ø50 mm（2”）
Drain capacity： 40 L/Min，Max. temp. 90 °C（194 °F）
Cooling capacity(optional)：80 L/Min，Max. temp 60 °C（140 °F）
Recommended length ： 100 mm
Waste air
Air quantity： Approx. 350 m3/h
Max. temperature： 160 °C（320 °F）
Humidity： 60 – 100 %
Note 3: The steam pressure and temperature affect the cycle time, the lower pressure, the
longer cycle time.
Note 4: The pressure difference between supply pipe and return pipe shall be more than 100
Kp.
Data
Outer dimensions
width： 1110 mm
depth： 910 mm
Height： 1870 mm
Chamber dimensions
Depth：720 mm
Width：665 mm
Height：667 mm
Volume：314 liters
Weight (including water and loadings)
Total weight: 350 – 400 Kg
Force bearing capacity of feet： 0.85-0.98 kN（Four feet）
Pressure Intensity of specific area： 3.4 - 3.9 kN/m2
Pressure Intensity of floor applied by feet： 347 kN/m2
Environment requirements:
Humidity： 80% at 31 °C（87 °F）
Room temperature： 5 – 40 °C（41 – 104 °F ）
Heat dissipation to the room
Max 5500 W hot air during drying.
Max 1100 W during disinfection at 90 °C（194 °F）

Page 16 of 90 TEC6019017100B EN
WD500
Max external temperature of the machine at 90 °C（194 °F）
Sound level
The sound level does not exceed 75dB (A- weight) at normal operation (discontinuous and
aperiodic sounds lasting within 3 seconds are not calculated.)
The measuring place is 1m far away from the machine and 1.5m height from the floor.
Degree of protection: IP20
Storage
The product shall be stored in doors with good ventilation and no corrosive gas. Room
temperature ranges from －10℃ to 40℃ and relative humidity below 80%.
TEC6019017100B EN Page 17 of 90
WD500
Loading Equipment
The machine is standardly equipped with three spray arms, a four-level wash cart (including
eight DIN trays) and a single-sided transport trolley.
There are a series of loading equipments are available to satisfy different cleaning needs.
Contact local sales preventatives or refer to loading equipment catalog for more information.
Four-level wash cart：For 8 SPRI I/ISO

I/DIN tray.
DIN tray size：480x250x50mm
SPRI I/ISO I tray size：450x340x50mm
Single-sided transport trolley:

This transport trolley is used for docking
and locking the carts to the machine or
the loading/unloading point.
Maximum loading weight: 75 kg.
Passwords
There are four passwords with different levels of authorization in the system program. The
operator password has the lowest authority; the programming password has full authority.
The following password levels are as follows:
• Operator - code 558387.
• Supervisor - contact Maquet Suzhou service for code.
• Service - contact Maquet Suzhou service for code.
Note: The password cannot be changed.
Refer to section User management for privilege and role setup.
Page 18 of 90 TEC6019017100B EN
WD500
Avanti Menu tree

A password is required for access to the menu. This menu tree provides routine guidance to
access functions.
TEC6019017100B EN Page 19 of 90
WD500
System menu
Settings
Panel setup
Screen setup
Here it is possible to select the standard start screen, the time for the screen saver, as well as
pop-up windows for confirming that a saved value is to be activated. If Confirmations is
activated, you will always receive a yes/no question asking for confirmation of a selection.
a. To set up the start screen, press the button for the start screen of your choice.
b. To set up the screen saver, press the button with the screen saver. An inputting window
is displayed for inputting the time. Press Save to store the changes.
c. To set up the “Save confirmations”, press the button with the desired status.
d. Press save to save the settings
Sound
Here the possibility is available of editing the volume of buttons, alarms and messages.
Change the volume level of the respective parameters by using the arrow buttons.
Page 20 of 90 TEC6019017100B EN
WD500
Panel setup
Here the possibility is available of adjusting the brightness of the screen.
Change the brightness by using the arrow buttons.
Communication
 Add a CPU address
Here the possibility is available of adding a CPU address.
To add a new CPU address, press on the address button. An inputting window is displayed for
inputting the new address. Press Save to add the new address. Communicating with the new
address is automatically initiated when the address is added.
Press Save to save the new address.
 Select CPU address

A list of CPU addresses to communicate with is displayed.
To edit the CPU address, press the button of the desired CPU address.
Press Save to save the settings.
 Delete CPU address

A list of CPU addresses that may be edited is displayed.
To delete a CPU address, press Delete for the CPU address in question.
 Reset panel type

Reset panel type involves changing the panel setting from "stand alone" or "Panel1."
A pop-up window is displayed enquiring whether the panel type should be reset.
• Selecting “No” displays the main menu.
• If you select "Yes", you confirm the selection and after startup,
a list of available panel types is displayed. Select panel type and confirm your choice.
Note：In order for this command to work, the Confirmations function must be active; see Panel
Configuration in the Screen Settings section.
Localization
A list of the following set-up options is displayed.
• Language
• Date format
TEC6019017100B EN Page 21 of 90
WD500
• Pressure unit
• Temperature unit
A list is displayed for each of options above. Press Save to save.
Printer setup
Printouts are available in the form of a report with all simultaneously measured values printed
on one line, known as logging, and/or in the form of a graph. Exactly how printouts are
composed is determined by various printing modes.
Different printout modes
Mode 1 An introduction containing batch information is followed by logging during
the cycle.
Mode 2 The print out corresponds to mode 1, but is supplemented afterwards by
showing the cycle in the form of one or more consecutive graphs. The
appearance of the graphs, the units used, and the measured values, can be
defined from the operator panel.
Mode 3 In this printout mode, an introduction in the form of batch information is
followed by cycle details in the form of a graph. The graph is produced in
real time, while the cycle is running, and is concluded at the same time as
the cycle.
After the graph, activated alarms are also printed out, together with all
measured values at the time of the alarm.
Storage on disk is not possible for mode 3.
Mode 4 The cycle is drawn in the form of one or more graphs in parallel with logged
measured values. With this mode, the logging interval should be set to at
least 30 seconds to allow time for the graph to be drawn.
Storage on disk is not possible for mode 4.
Setting
 To edit the print mode, mark the desired mode, 1-4.

• To edit short log intervals, press the time button. An inputting window is displayed for
inputting the desired time. Press Save to store the time.
• To edit long log intervals, press the time button. An inputting window is displayed for
• To edit the status of “Print last cycle," press the status button.Press Save to save the
settings.
Page 22 of 90 TEC6019017100B EN
WD500
Machine setup
A list of the available machine functions in the system is displayed.
The machine functions can be turned on or off by pressing the status button for the machine
function of your choice to edit the status.
When the settings are saved a pop-up window is displayed. This offers the possibility of
printing the print machine setup.
Machine name
A button with the current machine name is displayed. Press the button to edit the machine
name. An inputting window is displayed for inputting the desired machine name. Press Save
to save the name.
TEC6019017100B EN Page 23 of 90
WD500
Date and time
 To edit the date press the Date button. An inputting window is displayed for inputting the
desired date. Press Save to store the date.
 To edit the time settings, press the Time button. An inputting window is displayed for
 Press Save to save the settings.
Alarm clock
A list of optional alarm clocks that can be set to automatically start at set times and days of the
week is displayed.
Note: No alarm clocks are set in the factory.
 To edit the alarm time settings, press the time button of the desired alarm clock. An
inputting window is displayed for inputting the desired time. Press Save to store the time.
 For setting up active days of the week, mark the desired day.
 Press Save to save all settings.
Edit cycles
Note: The function is not available from the unloading side.
Edit parameters
A list of parameters with constant values for a selected cycle is displayed.
Page 24 of 90 TEC6019017100B EN
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Access is required for reading and editing certain parameters, depending on which type of
parameter, the parameter belongs to; see the section User management.
To edit a parameter, press the button with the parameter value for the desired parameter. An
inputting window is displayed for inputting the parameter value.
Press Save to save the edits.
Reorder & rename cycles

A list of available cycles is displayed.
• To edit the order of the cycles, press the button with the serial number of the cycle you wish
to move. An inputting window is displayed for inputting new serial numbers. Press Save to
store the number. The previous window is again displayed.
Note: Different cycles cannot have the same serial number when the settings are to be saved.
• To edit the name of a cycle, press the button with the name of the cycle. An inputting window
is displayed for inputting the new name. Press Save to store the name. The previous window is
again displayed.
Cycle char. lock

With this function, the first three letters of the cycle name can be locked for editing.
A window is shown with the question of whether the lock is to be activated. Here the
alternatives "Yes" or "No" can be chosen. If the function is already activated, then the question
as to whether the button lock should be activated is displayed instead.
TEC6019017100B EN Page 25 of 90
WD500
Configuring parameters
Setting up whether parameters should be A or P types is done in this menu, see section User
management.
A list of all A and P parameters for the selected cycle is displayed.
To edit a parameter type, press the button with the parameter type for the desired parameter.
Service
Calibration
Analog input – automatic
A list of analog inputs that can be calibrated is displayed.
To calibrate:
1. Mark the inputs to be calibrated and press Calibrate.
Note: Only one type of input can be calibrated at a time, i.e., if a temperature sensor is
selected, then no pressure sensor can be selected, and visa versa.
Page 26 of 90 TEC6019017100B EN
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2. It is possible to edit the low and high reference value in a window that is displayed, along
with a scroll list of previously selected analog inputs and their calibration values.
3. Press the button with the low reference value in order to edit it. An inputting window is
displayed for inputting the reference value. Press Save to save the value. The previous
window is again displayed.
4. Press Submit to submit the value to the PACS.
5. Press the button with the high reference value in order to edit it. An inputting window is
displayed for inputting the reference value. Press Save to save the value. The previous
6. Press Save to calibrate.
7. A pop-up window is displayed where it is possible to print out a calibration protocol
Analog input – manual

A list of analog inputs that can be calibrated is displayed.
a. To set the gain or offset for an input, press the button of the value to be set. An inputting
window is displayed for inputting values. Press Save to store the value. The previous
b. Press Save to save the settings.
Dose monitor – automatic

a. A list of dose monitor that can be calibrated is displayed.
b. Select the does monitor to be calibrated and press Calibrate.
c. Input the expected value. Press Submit and wait for the dose pump stopping work.
TEC6019017100B EN Page 27 of 90
WD500
d. Measure the liquid volume and input the value to the column. Press Save and the factor
number generated.
Dose monitor – manual

a. A list of dose monitor that can be calibrated is displayed.
b. Input the value into the fields.
c. Press Submit to submit the value to the PACS.
Diagnostics
Analog inputs
A list of current values for the systems analog inputs is displayed. The values are continuously
updated.
Analog outputs
A list of current values for the system’s analog outputs is displayed. The values are
continuously updated.
The user can choose to set the outputs to the automatic or manual position.
In automatic mode, the outputs are controlled by the PLC program’s outputs.
In manual mode, the user can manually influence the status of the outputs in both standby
mode or during the current cycle.
 To change between manual and automatic mode, press the button with the mode status for
the desired output. It is now possible to setup a value for the output.
 To set a value, press the button with the value. An inputting window is displayed for
inputting values. Press Save to store the value.
 Press Submit to submit the values to the PACS.
Page 28 of 90 TEC6019017100B EN
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Digital inputs
A list of current values for the system’s digital inputs is displayed. The values are continuously
updated.
Digital outputs
A list of the system’s digital outputs is displayed. The values are continuously updated.
The user can choose to set the outputs to the automatic or manual position.
In automatic mode, the outputs are controlled by the PLC program’s outputs.
In manual mode, the user can manually influence the status of the outputs in both standby
mode or during the current cycle.
 To change between manual and automatic mode, press the button with the mode status
for the desired output. It is now possible to set up a value for the output.
 To set a value, press the button with the value. An in-putting window is displayed for
inputting values. Press Save to store the value.
 Press Submit to submit the values to the PACS.
System flags
A list of system flags and their status is displayed.
User flags
A list of user flags in the system is displayed.
Service messages
TEC6019017100B EN Page 29 of 90
WD500
A list of options for managing service messages is displayed.

Note: No service messages are factory set.
To reset the counter for a service message, press Reset for the message in question.
To edit one type of service message, press the button for that service message.
A window is displayed with the following details concerning the service message:
Type of counter Displays what type of counter the selected service message is.
Current number Displays the current counter of cycles/hours for the selected service
message.
Limit value Specifies how long the message should be displayed on the screen.
To set up the counter limit, press the button for the limit value. An
inputting window is displayed for inputting a value. Press Save to store
the value.
Status Specifies if the service message is activated for displayor not.
To edit the status, press the status button.
Backup RAM
The menu allows the possibility of saving the content in RAM to a flash memory.
User Management
Users & passwords
A list of users that may be edited is displayed. Only users with the same or lower access level
than those of the current user that is logged in are displayed. The user who is logged in is not
shown.
Page 30 of 90 TEC6019017100B EN
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To edit a user, press the button for the user in question.
A window is displayed with parameters that can be edited for a user. When the edits have been
executed, press Save to save the settings.
• User name
To edit the user name, press the button for the user name. An inputting window is displayed for
inputting user names. Press Save to store the name.
• Passwords
To edit password, press the Edit password button. An inputting window is displayed for
inputting a new password. Press Save to store the password.
• Retyped password
To confirm the new password, press the Retyped password button. An inputting window is
displayed for inputting the new password.
Press Save to confirm.
• Edit access
To edit the user access rights, press the button for user access rights.
A list of various user access rights is displayed.

To edit the status of a user right, press the status button for the user right in question.
Press Save to save the settings. The user access rights change the next time the user logs in.
The following table describes what the activated access rights give access to:
TEC6019017100B EN Page 31 of 90
WD500
Access Access available Role

A Basic settings Panel setup Operator
Screen settings Department manager(Supervisor)
Localization Service technicians
Machine name Programmers
Date & Time
Alarm clock
B Extended settings Machine setup Service technicians
Printer setup Programmers
Communication
C Edit cycles - basic Edit parameters Operator
(A parameters *) Department manager(Supervisor)
Service technicians
Programmers
D Edit cycles - extended Edit parameters Service technicians
(A, P parameters *) Programmers
Configure parameter type
E Basic documentation Print test page Operator
Department manager(Supervisor)
Service technicians
Programmers
F Extended Print alarm list Department manager(Supervisor)
documentation Print all cycles Service technicians
Print cycle Programmers
Print machine setup
G Reorder& rename Edit name & order of Department manager(Supervisor)
cycles cycles Service technicians
Programmers
H User management Edit Users Department manager(Supervisor)
New user Service technicians
Erase user Programmers
I Basic Service Analog inputs Department manager(Supervisor)
Digital inputs Service technicians
System flags Programmers
User flags
Service messages
J Extended service Calibration Service technicians
Diagnostics Programmers
Analog outputs
Digital outputs
Test the triac
Backup RAM
Page 32 of 90 TEC6019017100B EN
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K Acknowledge alarms Acknowledge alarms Operator

Department manager(Supervisor)
Programmers
L Password configure Configure password for Operator
current and lower level Department manager(Supervisor)
Service technicians
Programmers
M Programming Cycle char. lock Programmers
* The following types of parameters exist:

• A, adjustable parameters:
Users with access for configuration of cycles are permitted to edit these parameters.
• P, programmable parameters:
These parameters are displayed for users with access to extended cycle settings.
• I, information parameters.
These parameters are displayed for all users, but they are not allowed to edit them.
Add new user
To add a new user:

1. To add a user name, press Add. An inputting window is displayed for inputting user names.
Input the name and press Save. The previous window is again displayed.
2. To add a user password, press Add. An inputting window is displayed for inputting the
password. Input the password and press Save. The previous window is again displayed.
3. To confirm a password, press Add. A precision inputting window is displayed for confirming
the password. Input the password and press Save. The previous window is again displayed.
4. To add user access rights, press Add.
TEC6019017100B EN Page 33 of 90
WD500
A window with a list of different user access rights is displayed. To edit the status of a user
right, press the status button for the user right in question. Press Save to save the settings.
The previous window is again displayed.
5. Press Save to save all settings.
Delete user
A list of users who may be erased is displayed. Only users with the same or lower access level
than those of the current user that is logged in are displayed.
To erase a user, press Erase for the user in question.
About
A list of machine specific data is displayed.
The following information is displayed:
• Machine name
• Application version
• Panel version
• PACS version
• PROM date
• Serial number
• Total amount of cycles
Startup of new panel

When a new operator panel is mounted on the washer disinfector, the menu "Select panel
type" display at the start. Select the alternative standalone, and press Save.
If the panel was started earlier, e.g. on production control or receipt inspection, the menu is not
shown.
The menu displays also after startup when selecting restart of panel type (see Configuration, in
the Communication section).
Page 34 of 90 TEC6019017100B EN
WD500
The "Select CPU address" menu then displays. Select WD500 or the program downloaded to
the PACS. Press Save.
Parameters
Using the operator code, the following A-parameters can be changed. Using the supervisor
cod, the P-parameters can be changed.
Parameters Setting Range Default value
(parameter type)
P Pre rinse 1
PF00
Pre rinse 1 selected： 0、1 0 （P）
CT00
Water type： 1、2、3、4 （CW、HW、CW+HW、DW/DWI） 1 （P）
TI00 0-10 min
Pre-rinsing time： 1 min （P）
P Pre rinse 2
缺省值（类型）
PF00
Pre rinse 2 selected： 0、1 0 （P）
CT01
TI01 0-10 min
Pre-rinsing time： 1 min （P）
Washing 1
PF02
Washing 1 selected： 0、1 1 （P）
CT02
TEC6019017100B EN Page 35 of 90
WD500

(parameter type)
CT10
Dosing pump： 0、1、2、3、4 1 （P）
LI00 20-85°C
Dosing temperature： 35°C （P）
TI02 0-10 min
Washing time： 1 min （A）
LI01 40-90°C
Washing temperature： 60°C （A）
Washing 2
PF03
Washing 2 selected： 0、1 0 （P）
CT03
CT11
Dosing pump： 0、1、2、3、4 2 （P）
LI02 20-85°C
TI03 0-10 min
Washing time： 1 min（A）
LI03 40-90°C
Washing temperature： 60°C （A）
Neutralizing
PF04 Neutralizing selected:

0、1 0 （P）
CT04
CT12
Dosing pump： 0、1、2、3、4 2 （P）
LI04 20-85°C
TI04 0-10 min
Neutralizing time： 1 min （A）
LI05 40-90°C
Neutralizing temperature： 60°C （A）
Chemical disinfection
PF05 Chemical disinf

0、1 0 （P）
selected:
CT05
CT13
Dosing pump： 0、1、2、3、4 4 （P）
LI06 20-85°C
TI05 0-10 min
Chemical disinf time： 5 min （A）
LI07 Chemical disinf 40-60°C
60°C （A）
Rinse 1temperature：
PF06 Rinse 1 selected:

0、1 1 （P）
CT06
TI06 0-10 min
Rinse time： 1 min （A）
Page 36 of 90 TEC6019017100B EN
WD500

(parameter type)
Rinse 2
PF07 Rinse 1 selected:

0、1 0 （P）
CT07
TI07 0-10 min
Rinse 3
PF08 Rinse 1 selected: 0 （P）

0、1
CT08
TI08 0-10 min
Final rinse
PF09 Final rinse selected:

0、1 1 （P）
PF34 Disinfection A0 print:
0、1 0 （P）
PF35 Disinfection A0 counter:
0、1 0 （P）
PF30 Disinfection:
0、1 1 （P）
CT09 Water type:
1、2、3、4 （CW、HW、CW+HW、DW/DWI） 2 （P）
CT14 Dosing pump
0、1、2、3、4 2 （P）
LI08 20-85°C
TI09 Final rinse time 0-10 min
1 min （A）
LI09 Final rinse temperature: 40-90°C
90°C （A）
PF10 CC selection： 0、1 0 （P）
CT15 1-3
CC MAXLP： 3 （-）
LI50 0-10μS/cm
Conductivity SP： 4μS/cm （P）
LI12 75-90°C
Activation A0 SP： 75°C （P）
LI51 600-3000
Disinfection A0 SP： 600 （P）
Descaling
PF11 0 （P）
Descaling selection： 0、1
LI16 Descaling temperature 40-90°C 85°C （A）
TI11 SP： 0-60 min 10 min （A）

Descaling time：
Drying
PF12
Drying selection： 0、1 1 （P）
TI12 0-60 min
Drying time： 16 min （A）
TEC6019017100B EN Page 37 of 90
WD500

(parameter type)
LI13 80-120°C
Drying temperature： 110°C （P）
LI14 60-90°C
Max chamber temp： 90°C （P）
LI15 60-90°C
Cooling temperature： 90°C （P）
Ordinary parameters

(parameter type)
TI45 0-1 min
Pipette on： 30s（P）
TI48 0-30 s
Pipette off： 20s（P）
LI20 0-500 ml
Dose volume 1： 50ml（P）
LI25 0-500 ml
LI28 0-500 ml
LI30 0-500 ml
Page 38 of 90 TEC6019017100B EN
WD500
PREVENTIVE MAINTENANCE
General
The required maintenance interval will depend largely on the quality of the incoming water and
how often the machine is used. The maintenance interval will have to be determined in each
individual case. We recommend that the stated maintenance operations are done at the
specified intervals. We also recommend that a function check is done once or twice a year. For
repairs or adjustments, see under Repair and adjustment.
Periodic maintenance
This may only be done by authorized service person from Maquet.
The machine is connected to the electricity supply and some components

are live.
Component
Check Replace if Replace Replace Replace after Replacem
yearly necessary yearly very other 1000 hours ent time
year
Door seal X X 1h
Hoses between dosing pump and X X 1h
detergent container
Hose between dosing pump and X X 1h
machine
Filter in incoming media X X 1h

Overheat protection X X 1h
Hose in hose pump X X 1h
Spray arm bearings X X 1h
Sterile filter in dryer X X 2h
Hoses to dryer X X 2h
Check valve in dryer X X 1h
Check valve in waste X X 1h
Fan to dryer X X 3h
Ribbon to printer X X 10h
Spring on door closing X 4h
Crush protection on door closing
door closing X 2h
protection on door closing
Make sure that the power cables are X 1h
firmly attached
in their
PE sockets.
bonding check X 1h
Bearings of door frame X X 2h
TEC6019017100B EN Page 39 of 90
WD500
Critical maintenance
Component
PE bonding check Connectivity test
Circulation pump X X
Drain pump •
X X
Dosage pump X X
Heating element,chamber X X
Solenoid valve X X
Steam valve X X
Chamber light
Avanti panel
• PE bonding check: Pull the PE wire by hand to check if the wire connected to device tightly. If
doubt, undertake connectivity test.
• Connectivity test: Apply a test current of twice the value of the MCCB specified in installation
manual for the building supply mains circuit for 1 minute between the protective conductor
terminal and each accessible conductive part for which protective bond is required. The
impedance between the protective conductor terminal and each accessible part for which
protective bonding is specified shall not exceed 0.1 Ω.
• If necessary, take high voltage test: Apply a voltage 1700V for 10 seconds; the leak current
shall keep stable.
• After repair or critical maintenance, the safety of the machine shall be checked, PE bonding
check and Connectivity test shall be taken. After repair, if necessary, take high voltage test.
Function check
The machine is connected to the electricity supply and some components are
live.
Instruction manual, cable, switch

 Check that a goods placing sign has been put up on the wall behind the disinfector.
 Check that the isolator switch on the wall is working and that the connecting cable is
undamaged and free from defects
Filters and valves

 Check that level switches and manual shutoff/opening valves are working properly.
 Check the filters in the supply line (see under Cleaning the filters in the supply line). Clean if
necessary.
 Check all pipe couplings. Tighten and seal if necessary.
Controls
 The machine is operated with the buttons on the control panel.
Page 40 of 90 TEC6019017100B EN
WD500
 Check that the control buttons are working. If the buttons are working, a beep will be heard.
 While a program is running check that the yellow lamp is lit.
 When the program is complete, the green lamp should light up.
Insert for goods

 Check that the inserts for the machine dock properly with the water outlets.
 Check that spray arms (if fitted) rotate and are not clogged.
 Check that the goods to be cleaned are retained in the insert.
Container alarm
Door
 Check that the door seal closes tight and is undamaged and that there is no leakage while a
program is running. Clean or replace the seal if necessary.
Detergent dosing
 Check that the suction hose and pump are full of detergent or rinse-aid before running a
program. When the pre-programmed amount of detergent is changed, the consumption
must be checked with a measuring breaker.
Flushing system
All supply line valves must be closed when working on the pipe system.
 Check that the spray arms can rotate freely.

 Check that the holes in the washing arms are not blocked. Clean if necessary.
 Check that the coarse strainer in the bottom of the washing chamber is correctly installed.
Clean if necessary.
 Check that all couplings connecting the washing system to the pump and chamber are leak
tight. Tighten and seal if necessary.
Temperature check
 Check the temperature during a program run. Compare time and temperature with the
program sheet. Time and temperature are especially important in the disinfection phase.
 The measuring equipment must be capable of registering temperature and time
continuously. High-performance equipment is essential for reliable measuring results,
because of the relatively rapid temperature changes.
 Only one measuring point in the centre of the machine is needed for the function check.
TEC6019017100B EN Page 41 of 90
WD500
Note: Washer-disinfectors that have been shown not to meet the requirements in terms of
temperature, sequence, washing system and safety must not be used until the faults have been
corrected.
Dryer
 Check seals and hoses for leaks once a year.
 Replace the sterile filter if necessary or in the event of an alarm.
Printer (option)
 Check ink ribbon cartridge
 Check print quality.
 Check ink cartridge.
Alarms
Alarm indication
 In the event of an alarm, the status field turns red and an error message will be displayed in
the message filed left to the indication light.
 Following message may be displayed:

DOSE 1 LOW Empty container alarm 1, if detergent 1 is finished, a handling alarm is
LEVEL generated. The alarm is reset automatically when detergent is added.
DOSE 2 Empty container alarm 2, if detergent 2 is finished, a handling alarm is
LOW LEVEL generated. The alarm is reset automatically when detergent is added.
Note: When the handling alarm is activated there is always enough detergent left for one run;
in other words, if you have started a program it can run to the end.
The machine cannot be started before fault clearance.
Handling alarm
Fault code means serious fault occurred during washing process. Fault clearance must be
done by authorized service person from Maquet or service person from user.
Acknowledge a fault code through following steps:
• Make a note of the fault code
• Cancel the acoustic signal by pressing . The machine remains locked but the program
has been stopped. The display shows the password entry menu.
• Correct the fault or call service person from user.
• Enter the password (558387). All liquid is drained from the machine and the soiled-side door
is unlocked.
• Open the door and remove the items.
Page 42 of 90 TEC6019017100B EN
WD500
The items in the machine are not clean and must be washed again from
the beginning with a new program.
If the items are still hot, handle them with care to avoid burns.
* If the drain pump is faulty, water cannot be drained from the machine. The soiled-side door
is unlocked as soon as the password is confirmed.
Trouble shooting
The table below describes the fault codes that may be generated and a possible action for
each fault code.
The machine is connected to the electricity supply and some

components are live.
System fault codes:

Fault code/Fault Comment
A00 Power failure If the power failure lasts for more than 59 seconds, the
process is aborted. The fault code is generated when the
power returns.
A01 The circuit breaker has The circuit breaker for the circulation pump, heating
tripped elements have tripped.
A02 F02 Water filling too slow. The water level sensor is not activated within ten minutes
of the start of filling.
A03 Emptying time too long Emptying takes longer than five minutes or the water level
sensor is still activated when the emptying phase is
complete.
A04 Water leakage in the dryer. The switch to water level sensor is open.
A05 Door not locked, soiled side Door does not lock within 10 seconds or opens while a
program is running.
A06 Door not unlocked, soiled The door does not unlock within 10 seconds.
side
A07 Door not closed, soiled side Door does not lock within 20 seconds or opens while a
program is running. Machine with automatic door.
A08 Door not open, soiled side The door does not open within 20 seconds.
A09 Door not locked, clean side Door does not lock within 10 seconds or opens while a
program is running.
A10 Door unlocked, clean side The door does not unlock within 10 seconds.
A11 Door closed, clean side Door does not close within 20 seconds or opens while a
program is running.
A12 Door fault, clean side The door does not open within 20 seconds.
A13 Dosing flow meter 1 Not enough detergent 1 dosed
TEC6019017100B EN Page 43 of 90
WD500
Fault code/Fault Comment

A18 High conductivity The conductivity is higher than 4 µS/cm after the third
repeat rinse.
A19 Low pressure from The pressure is <20 kPa.
circulation pump
A20 High pressure from The pressure is >130 kPa.
circulation pump.
A21 Low diff. pressure in dryer The diff. pressure is < 150 Pa.
A22 High diff. pressure in dryer The diff. pressure is > 750 Pa。
A23 Low temperature in dryer. The temperature is <-15 °C after dryer activated for four
minutes.
A24 High temperature in dryer. The temperature is > 130°C。
A25 Low temperature in wash The temperature is < 10 °C after dryer activated for four
chamber minutes.
A26 Temperature in wash The temperature is more than 5 degrees C above the set
chamber too high. value.
A27 Differential temperature in Wash temperature, dependent and independent, differ by
wash chamber more than ±3 degrees C for three seconds.
A28 Disinfection temperature too Final rinse time 60s over set time.
low.
A29 ROT Wash
A31 Conductivity sensor Conductivity sensor fault.
A32 Circulation pump pressure Circulation pump pressure sensor fault.
sensor
A33 Dryer diff pressure sensor Dryer diff pressure sensor fault.
A34 Dryer temperature sensor Dryer temperature sensor fault.
A35 Chamber temperature Chamber temperature sensor fault.
sensor
A36 Chamber temperature Chamber temperature monitor sensor fault.
monitor sensor
A37 Humidity sensor Humidity sensor fault.
A38 Wrong configuration Wrong configuration
A40 Process aborted Process aborted
A41 Wrong Input/output I2C communication line or I/O card fault.
A42 Communication port fault Communication port fault
Page 44 of 90 TEC6019017100B EN
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Repair and adjustment
Connecting a PC
An RS-232 cable is needed to connect a PC to the washer-disinfector.
Connect a cable between the PC and port X301, X302 and X303 as shown below.
- X301 is mainly used for a PC. （RS232)
- X302 is used mainly for printer. (RS485)
- X303 is used mainly for display screen. （RS232）
Set type of communication.

Open CS1000, enter Communication in menu and process as following:
• Choose RS232 and suitable communication port, click Confirm.
• Click Confirm in pop-up window, close CS1000.
• Restart CS1000. Input PLC node number in pop-up window, choose PACS 350 from
selection list and click Confirm.
Printer
Printer FT190II-S3-0005
This section describes how to connect a printer to the device.
Process as following:
1. Connect the printer and port X302 with a cable.
2. Connect the printer and port A07-X1 with a cable；
3. Set up the type of communication.
COM port 1=printer，baud rate=9600。
4. Set up printer mode.

Select the required print mode through menu route: system menu-settings-printer setup.
Printer configuration
Check printer configuration as following:
• Shut off printer；
• Hold buttons FEED and PRINT at the same time，switch on printer.
• The printer now enters programming mode:

• Press button FEED and enter parameter list. Modified parameters and Confirm or finish
setting. The available parameter list is showed in table below.
• Press button PRINT to shit among available parameters. Press button FEED after the
required setting printed.
• After the last parameter confirmed, the printer will automatically print out the new settings
TEC6019017100B EN Page 45 of 90
WD500
and now the printer is ready for use.
Print
Feed
Printer
Print current settings
Available parameters
Network communication
Process the setup of network communication card as following:
1. Follow the installation requirements in the manual of network communication card.
2. Set COM 3 = COMLI；mode= RS485；Baud rate=57600；
3. Set DIP switch to allow communication with T-DOC （ DS23-PC DISK LOG and
DS17network communication ）； The setup of DIP switch can be done in service
programme.
Page 46 of 90 TEC6019017100B EN
WD500
Network communication card
TEC6019017100B EN Page 47 of 90
WD500
Loading programs to flash memory

The flash memory (existing or new card) can be reloaded with new wash programs or a new
system program. Loading new wash programs requires the CS-1000 program, which can be
purchased via Maquet Suzhou Academy. Instructions are supplied with CS-1000. System
programs and language versions are loaded with Flash loader.
Load system program

Note: Always make a backup copy before starting work on updating system programs.
1. Connect a PC to the machine; see under Connecting a PC.
2. Check that the machine is in STANDBY mode.
3. Make a backup copy by starting CS 1000 and choosing:
Tools/PACS RAM/Upload To File...
4. Save the *.prm file in your chosen location.
5. If using existing card, do a Save RAM In Flash (the set calibration values will then be
automatically moved back after loading of the program(s))
6. Switch off the power to the machine with the main switch.
7. Move communication cable to port X25.
8. Move jumper 1 on the board for the PACS 300 control system from Normal to System load.
Test. Check that the jumper 2 is in the Flash position and that battery jumper is in the ON
position.
Page 48 of 90 TEC6019017100B EN
WD500
9. Switch on the power to the machine with the main switch. The screen lights up without text
display. The LED H1 and H2 on PACS 350 steady light.
10. Start Flashloader from PC.
11. Set up as shown:
File name Choose the right program file (*.a37).

Com Port The port to which you connected the data cable to your PC.
Baud Rate Choose 38400
All Sectors and Verbose must be checked (=selected).
12. Start loading by pressing Program !. The following image appears.
13. When loading is complete, the following image appears. Press OK.
14. Check that the battery jumper 3 is set to ON.

15. Switch off the power to the machine with the main switch.
16. Change the jumper 1 to Cold.
TEC6019017100B EN Page 49 of 90
WD500
17. Switch on the power to the machine with the main switch.
18. Without switching off the power, move jumper 1 to the Normal position.
19. Close Flash loader.
20. Start CS-1000 and load wash programs; see instructions for CS-1000.
Loading language files

Instructions for loading language files come with the CS-1000 package.
Note: Always make a backup copy before starting work on updating system programs.
Loading a new application into PACS

With CS 1000
1. Make a backup of the existing software: “TOOLS”、“PACS RAM”、“UPLOAD TO FILE”；
2. Download the new software: “TOOLS”、“PACS RAM”、“DOWNLOAD FROM FILE”；
3. Start the machine and check everything is as it should be.
4. Switch off machine and install “FLASH PROM”（ if it is missing）；
Page 50 of 90 TEC6019017100B EN
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5. Switch on machine. Flash new software to “FLASH PROM”，“TOOLS”“PACS RAM”“SAVE
RAM IN FLASH”. It may take a few seconds.
Reloading the backup from “flash prom” to PACS

Without CS 1000
1. Switch off the machine. Remove the old flash prom with a prom extractor.
2. Move jumper 1 to cold start. Switch on the machine and wait for a beep.
3. The screen displays: Switch off the power to the machine. Install the new FLASH PROM.
4. Switch on the machine,now the new software has been loaded from the flash prom to
processor.
5. Move the jumper 1 to Normal position without switching off the power. Start the machine
and make sure that everything is working as it should
Cold start
Do a cold start when the machine has hung and you cannot proceed with the program.
1. Switch off the power to the machine.
TEC6019017100B EN Page 51 of 90
WD500
2. Move the battery jumper 3 to OFF.

3. Move the programming jumper (1) from Normal to Cold.
4. Switch on the power.
5. Wait until CRC OK appears on the display.
6. Move the battery jumper 3 back to ON. Note: The power is still on.
7. Move the programming jumper 1 from Cold to Normal. Note: The power is still on.
8. Set the doors to the home position using the service program (tab 5 Software description
and settings, Test digital output display (1.4.2.5.3.4)) or CS1000.
9. Home position for the doors:
Soiled side = door unlocked and open
Clean side = door closed and locked
Changing user language

The language can be changed in two ways, via the control panel or via CS1000.
With user panel
The user language can be changed in the “Settings” “System menu” “Configuration”“Language
Date format” menu. See menu tree in this manual.
With CS1000
The user panel language can be changed in the “System” “System configuration” menu.
Page 52 of 90 TEC6019017100B EN
WD500
CALIBRATION
Conductivity meter
Check the output signal from conductivity meter
To check the output signal, proceed as follows.
1. Press on the conductivity meter.
2. Enter code 22 with and .
3. Press . Setup 1 appears.
4. Choose Output med and Z.
5. Press . Lin appears on the upper line and Sel. Type appears on the lower line.
6. Press .
7. Choose 4-20 mA with and .
8. Press .
9. Set 0/4 mA = 0.000 μS/cm with and .
10. Press .
11. Set 20 mA = 200 μS/cm with and .
12. Press .
13. Press and at the same time to log out.
Setting the cell constant

To set the cell constant, proceed as follows:
1. Press .
4. Press until the display shows Cellconst.
5. Set the relevant cell constant with and ; see the calibration certificate
6. Press three times. The display shows Setup 1.
TEC6019017100B EN Page 53 of 90
WD500
7. Press and at the same time to log out.
Calibrating PACS conductivity

To calibrate the conductivity meter, proceed as follows.
1. Connect a PC with the CS 1000 program installed to the disinfector.
2. Press on the conductivity meter.
5. Choose Output med and .
6. Press . Sel. Type appears.
7. Choose SIM med and .
8. Press .
9. Choose 0 ... with and 22 mA.

10. Set 4 mA.
11. Start CS 1000 and choose Settings/Calibration/Analog Input Automatic...
12. Click Conductivity (A) and then Calibrate (B).
Page 54 of 90 TEC6019017100B EN
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13. Enter the value 0 (C) and click Set Low.
14. Set 20 mA on the conductivity meter with and .

15. Enter 200 (D) in CS 1000 and click Set High.
16. Check that the value (E) rises to 200.

17. Cancel the acoustic signal by pressing Close (F).
TEC6019017100B EN Page 55 of 90
WD500
18. Press and at the same time. Output appears on the display.
19. Press . Sel. Type appears
20. Choose Lin. with .
21. Press ；
22. Press and at the same time twice to log out of the conductivity meter
Calibration of flow transmitters

Calibration of flow transmitters can only be done with CS1000.
Choose Settings – Calibration – Dose monitor automatic.
Choose the flow sensors you wish to calibrate by checking them in the boxes on the left (1).
Page 56 of 90 TEC6019017100B EN
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Then press Calibrate (2).
Information for the dose monitor(s) you chose is now displayed. Enter the amount of
detergent to be dosed, for example 100 ml, in the “Desired volume” field (2). Place a
measuring beaker under the detergent inlet in the machine as shown below.
A side
Detergent inlet
B side
Detergent inlet
The pipe at A side connects to detergent container. The pipe at B side connects to the
chamber detergent pipe. Remove the pipe at B side and replace with a new pipe connecting
to the measuring breaker.
Start calibration by pressing SET (3). The dosing pump starts and detergent is dispensed into
the beaker.
TEC6019017100B EN Page 57 of 90
WD500
When the pump stops, read off the amount of detergent in the beaker and enter it in the
“Measured volume” field (4). Then press Calc. (5).
The calibration constant is now re-calculated and calibration is complete. If something goes
wrong during calibration or if you want to cancel calibration for some reason, press the
ABORT button (6).
Pressure sensor for circulation pump

To calibrate the pressure sensor for the circulation pump, proceed as follows.
2. Connect a process simulator to B04-X2;
1-
2+
3. Set the process simulator to 4 mA.
5. Click Pump pressure (A) and then Calibrate (B).
Page 58 of 90 TEC6019017100B EN
WD500
7. Set the process simulator to 20 mA.

8. Enter 160 (D) in CS 1000 and click Set High.
TEC6019017100B EN Page 59 of 90
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9. Check that the value (E) rises to 160.

10. Log off CS 1000.
Temperature sensor - with ice bath and oil bath

Proceed as follows to calibrate the temperature sensors with the aid of an ice bath and an oil
bath:
1. Connect a PC with the CS 1000 program installed to the disinfector. (If the machine is
equipped with a monitoring system, the PC must be connected to that as described in
Chapter 9.)
2. Prepare an ice bath and an oil bath.
3. The ice bath must consist of crushed ice in a bowl of cold water. The bath must stand for at
least 20 minutes so that the temperature can stabilize.
4. The oil bath must be switched on for at least 45 minutes at the set temperature (100 ºC) to
stabilize the temperature.
5. Remove the temperature sensors from the disinfector. Tape the sensors together.
6. Lower the temperature sensors into the ice bath together with an external thermometer.
Page 60 of 90 TEC6019017100B EN
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8. Click Temp dryerr, Temp chamber and Temp independent (A), then click Calibrate(B).
9. Check that the reading of the external thermometer stabilizes. Enter the reading of the
external thermometer (C) and click Set Low.
10. Check that the value (D) rises to the set value.
11. Move the temperature sensors and the external thermometer to the oil bath. Check that the
reading of the external thermometer stabilizes. Enter the reading of the external
thermometer (E) and click Set High.
TEC6019017100B EN Page 61 of 90
WD500
12. Check that the value (F) rises to the set value.
14. Re-instate the temperature sensors
Differential pressure gauge for dryer

To calibrate the differential pressure gauge for the dryer, proceed as follows.
2. Close the machine doors.
3. Connect an external differential pressure gauge in parallel with the existing gauge on the
machine. Zero the external differential pressure gauge.
5. Click Diff Dryer pressure (A) and then Calibrate (B).
Page 62 of 90 TEC6019017100B EN
WD500
7. Start the machine fan manually as follows:

• Access the routine: main menu-system menu-service menu-diagnostic-digital output
• Modify item 15 from auto mode to manual mode
• Set item 08 dryer fan to manual, value to 1 and click Submit.
The dryer fan is started.
8. Check the reading of the external differential pressure gauge. Enter the reading of gauge (D)
in CS 1000 and click Set High. The reading should be between 200 and 400 Pa. If it is too
high, the filter may be clogged; if it is too low, there may be a hole in the filter.
9. Check that the value (E) rises to the reading of the external differential pressure gauge.
TEC6019017100B EN Page 63 of 90
WD500

11. Reinstate the fan.
12. Set item 08 fan value to 0. Change item 15 from manual mode to auto mode and click
Submit.
13. Log out.
14. Reinstate the differential pressure gauge.
Page 64 of 90 TEC6019017100B EN
WD500
Trim panels
Dismantle back lower panel
a) Loose the screw.
b) Pull upward the panel
c) Pull out the panel by the top.
TEC6019017100B EN Page 65 of 90
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Dismantle side panels

a) Loose the screw.
b) Pull upward the panel
c) Pull out the panel by the top.
Page 66 of 90 TEC6019017100B EN
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Dismantle upper panels at soil side and clean side

The method of Dismantling upper panels at soil side and clean side is the same as side
panels. Refer to” Dismantle side panels”
TEC6019017100B EN Page 67 of 90
WD500
Dismantle lower panels at soil side and clean side

Pull upward and the panels can be pulled out.
Page 68 of 90 TEC6019017100B EN
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Dismantle side panels at soil side and clean side

a) Loose the screw.
b) Pull upward the side panel.
TEC6019017100B EN Page 69 of 90
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Door
The door can be adjusted tight or loose through the spring on door top.
Page 70 of 90 TEC6019017100B EN
WD500
Replacing a temperature sensor

The machine is connected to the electricity supply and some components are
live. Before starting work, make sure that the booster tank and the process tank
are fully drained.
In wash chamber and dryer

a) Remove the old temperature sensor by pulling it out of the seal.
b) Push the new sensor in through the seal. The penetration depth of temp sensor into the
chamber shall be 22mm.
It is important that the sensor does not penetrate too far into the chamber, since it
may be damaged in service.
After replacing a sensor in the chamber, check that the controlling and
independent sensors show the same temperature. If not, calibrate as described
under Calibration.
The location of temp sensors in chamber and dryer is as shown below:
Temp sensor in dryer

Temp sensor in chamber
TEC6019017100B EN Page 71 of 90
WD500
Door
Position and operation, door switches

This may only be done by authorized personnel.
Before starting work, make sure that the machine is isolated from the electric
power supply.
Do not use magnetic material when adjusting the “Door locked” switch.
The pictures show the door switches on the machine.
Door switch
Door locked
Door switch
Door unlocked
Safety switch
Door up
Door switch
Door closed
Safety switch
Door down
Safety switch
Pinch protection
Door switch
Door open
When the door is at its bottom position, the DOOR OPEN switch is activated and when the door
is in the top position the DOOR CLOSED and DOOR UNLOCKED switches are activated.
When the motor has pulled the door into its inner position, the DOOR LOCKED switch is
activated. If the door is obstructed on its way up and the force on the door is greater than 150 N,
the DOOR UP safety switch stops the door. When the door is stopped, the motor drive unit
Page 72 of 90 TEC6019017100B EN
WD500
turns around its fixing point and activates the safety switch. For adjustment, see under
“Adjusting safety switches, DOOR UP”.
If the door is obstructed on its way down, the DOOR DOWN safety switch stops the door.
The door is suspended on two wires. If the door is obstructed, the wires continue to be paid out,
and a spring force activates the DOOR DOWN safety switch, stopping the door.
Adjusting door switches

power supply.
Check that the respective micro-switches are activated. Adjust if necessary.
Door switch
TEC6019017100B EN Page 73 of 90
WD500
Replacing the door seal

1. Push the door down to its lower position.

2. Pull off the old seal.
3. Check if the silicon sealant at the seal back is damaged or not. If damaged, replace with
new sealant.
4. The groove side of the seal shall be in the middle of the bottom and face up.
5. Fit the new seal and press it firmly into place.
Design used to install automatic door.
Door switch
Bolt
Removing the door

power supply.
• Remove the front panels.
Page 74 of 90 TEC6019017100B EN
WD500
• Remove door switches and the door switches of the loader/unloader (if there is one).
Remove bolts.
• Remove leaf springs, bolts and spacers in the lower part of the frame.
• Remove the drain hose.
• Access the service program; Test the operation of the door.
• Move the door to the half-open position.
• Separate the door frame and the door closing mechanism.
• Free the door frame at the top edge. NOTE: Secure the frame so that it cannot fall forwards.
• Free the lower edge of the door frame. NOTE: Secure the frame so that it cannot fall down
and suffer damage.
• The frame and door assembly can now be lifted out and placed on the floor or on a table.
• Release the wire from the door and pulley. There is only one wire secured between the
pulleys and the door
TEC6019017100B EN Page 75 of 90
WD500
Adjusting the door closing force

power supply.
When door is in its top position, the motor pulls the door in from the outer to the inner position.
The force with which it does this is adjusted with a spring as shown below.
Note: The spring must never be fully compressed!
Page 76 of 90 TEC6019017100B EN
WD500
Element with built-in overheating cutout

• Slow warm-up or too long process time means one or more overheat cutout tripped.
• The element’s overheat cutout can only trip one time. If the element’s built-in overheat
cutout has tripped, it must be replaced.
Cleaning filters in the solenoid valves

power supply.
Before starting work, make sure that the machine is fully drained.
The filters in the solenoid valves should be regularly checked and cleaned if necessary.
1. Turn off water inlet valve
2. Disconnect the inlet water at the solenoid valve position.
3. Pull upward the solenoid valve to release accessories
4. Pull out the filters in solenoid valve
5. Clean filters
6. Install back the filters.
TEC6019017100B EN Page 77 of 90
WD500
Page 78 of 90 TEC6019017100B EN
WD500
Dryer
power supply.
• Check seals and hoses for leaks once a year.

• Replace the dryer fan after 1000 working hours.
• Check disinfector filters at alarm A04. Replace them if too damp.
Open door at power failure

This can only be done by authorized service person from Maquet.
1. Silence the alarm

2. Acknowledge the alarm and correct the fault.
3. Input operator password. The door will open automatically after the machine is drained.
Conductivity measurement (extra equipment)

Conductivity is measured with equipment from Endress+Hauser.
TEC6019017100B EN Page 79 of 90
WD500
Function in washing process

The conductivity meter monitors the quality of the water in the final rinse, independently of the
process control. If the conductivity in the final rinse is higher that the preset value, the machine
is emptied and the final rinse is repeated automatically. If, after three repetitions, the
conductivity is still above the preset value, the process is stopped and fault code 11 appears on
the display.
Measuring range
The normal measuring range is 0-200 μS/cm
Calibrating the conductivity transmitter

See manual: Liquisys CLM 223, from Endress+Hauser.
The conductivity equipment is calibrated at the factory by specifying the exact cell constant;
See below.
7.1 Default
7.2 Default
7.3 Set SP1 Limit 15 μ S/ cm*
Set Hi= Max. contact
Rest default
*The user chooses the value during process validation.
7.4 Default
7.5 Set 200 μ S/ cm
Rest default
7.6 Default
7.7 Set cell constant as value in certificate 98.7%**
Rest default
** Take the figure from the certificate for the measuring cell.
Setting detergent and rinse-aid quantities

The machine is connected to the electricity supply and some components
a) Dispense detergent or rinse-aid into a measuring beaker. Check that the suction hose and
pump are full before the check.
b) Push the suction hose down into the beaker and measure the consumption during an entire
cleaning program. Lift up the hose when reading the volume. Adjust if necessary and repeat
the measurement until the amount conforms to the manufacturer’s recommendations (see
Calibration of flow transmitters in this manual).
c) If necessary, adjust the dosing time in the service program.
Note：The maximum amount per dosing is 500 ml.
Page 80 of 90 TEC6019017100B EN
WD500
Jumping an expansion card

The expansion board is jumped so that the processor can identify which card is which.
Jumping may be necessary when changing a card or when installing additional equipment.
Jumping is done as shown in the illustration
The jumpers shall be changed when you replace the expansion board. The control system
board layout is shown at below.
TEC6019017100B EN Page 81 of 90
WD500
Layout
CS1000 setting
In CS1000>system>configuration, the dialog I/O configuration is shown how to configure the
expansion board and IO settings.
Click No2 “350 extra module” and edit the start address and end address. Use same way to edit
No3.
Page 82 of 90 TEC6019017100B EN
WD500
Replacing a hose to a hose pump

Before starting work, make sure that the machine is isolated from the electric power supply.
a) Remove the cover (3) by unscrewing screw A.
b) Disconnect the hoses at connections B and C.
c) Take out the entire unit including hose (2) (a complete spare parts kit).
d) Install the new unit. •
e) Refit the cover.
Note: Always check the dosing amount after replacing a pump and/or a hose.
Printer configuration
Check the printer configuration as follows.
• Switch off the power to the printer.
• Hold down the FEED and PRINT buttons at the same time and switch on the power to the
printer.
• The printer is now in programming mode.
• Press the FEED button to step though the parameter list (this is printed on the paper) and to
confirm a changed parameter setting or that the set parameter is OK. Available parameter
settings are listed in the table below.
• Press the PRINT button to change between available settings for the current parameter.
Press FEED when the desired setting is printed out.
• When the last parameter in the list has been confirmed, the printer automatically prints the
entire new configuration. The printer is then ready for use
TEC6019017100B EN Page 83 of 90
WD500
Print
Feed
Printer
Print current configuration
Available parameter settings
Page 84 of 90 TEC6019017100B EN
WD500
List of components
U01
M05
M06
B12
B18
B13
B19
E01
M03
E02 B04 M04
B14
B15
B20 B21 B16 B17
TEC6019017100B EN Page 85 of 90
WD500
A01 Control system PACS350 M01 Motor, circulation pump

A02 Expansion card M02 Motor, waste pump
A05 Panel, soiled side M03 Motor, dosing pump 1
A06 Panel, clean side M04 Motor, dosing pump 2
A07 Printer M07 Drying fan
B03 Diff. sensor, dryer filter M08 Drying fan
B05 Temperature sensor, dryer M10 Motor, door locking, SS
B07 Temperature sensor, chamber / M12 Motor, door locking, CS
independent
B11 Level sensor, tank, chamber M16 Motor, door locked , SS
B12 Leakage sensor, dryer M17 Motor, door locked , CS
B13 Leakage sensor, dryer S01 Limit switch, door locked, SS
B14 Level sensor, empty container alarm 1 S02 Limit switch, door unlocked, SS
B15 Level sensor, empty container alarm 2 S09 Pinch protection switch.SS
B18 Level sensor, empty container alarm 3 S10 Pinch protection switch. CS
M05 Motor, dosing pump 3 S03 Limit switch, door closed, SS
E01 Heating element, tank S04 Limit switch, door open, SS
E02 Heating element, tank S05 Limit switch, door locked, CS
E03 Heating element, dryer S06 Limit switch, door unlocked, CS
F01 Motor cutout, circulation pump S07 Limit switch, door closed, CS
F02 Motor cutout, tank heating S08 Limit switch, door open, CS
F03 Motor cutout, tank heating S200 Limit switch, door closed, SS
Page 86 of 90 TEC6019017100B EN
WD500
F04 Motor cutout, dryer heating S201 Limit switch, door closed, CS
F10 Motor cutout, dryer circulation fan U01 Conductivity transmitter
F11 MCB control U03 Power supply. 24V DC
K01 Contactor, circulation pump U04 Power supply.5V DC，Netcom
K02 Contactor, tank heating Y01 Solenoid valve, cold water
K03 Contactor, tank heating Y02 Solenoid valve, hot water
M01 Circulation pump Z01 Filter, control
M06 Motor, dosing pump 4 B04 Sensor, circulation pump pressure
B16 Flow sensor, dosage pump 1 flow alarm B01 Conductivity sensor
B17 Flow sensor, dosage pump 2 flow alarm B19 Level sensor, empty container alarm 4
B21 Flow sensor, dosage pump 4 flow alarm B20 Flow sensor, dosage pump 3 flow alarm
K04 Contactor, dryer heating
TEC6019017100B EN Page 87 of 90
WD500
Handling of worn-out washer disinfectors, accessories and

package
Worn-out electrical and electronic machines consist of recyclable materials.
However, they also contain materials that are harmful but necessary in order for the
machines to function in a proper and secure way. If these materials are placed among the
domestic waste or handled in the wrong way, it could lead to health hazards or damage to
the environment.
The machine and accessories might be contaminated. This means it must be disinfected
before it can be recycled. Therefore you should never, not under any circumstances, place
the worn-out washer disinfector among the domestic waste. Instead, take worn-out
electrical and electronic machines to a recycling plant.
Ask your reseller if required.
Make sure the worn-out washer disinfector and accessories is kept out of reach of children
before it is taken away for recycling.
All plastic parts of the washer disinfector have international markings on them. All packages
are made of paper or wood. Therefore it is possible to recycle the parts of the washer
disinfector in an environmentally friendly way by means of proper waste sorting.
Handling of worn-out washer disinfectors, accessories and package shall follow local laws
and regulations.
Page 88 of 90 TEC6019017100B EN
WD500
Australia France South Africa

Getinge Australia Pty ltd Getinge France SAS Getinge South Africa (Pty) Ltd
PO Box 50 BP 49, avenue du Canada P O Box 48492
Bulimba QLD 4171 ZA de Courtaboeuf Hercules
Australia Les Ulis, FR-91942 Pretoria SA 0002
E-mail: info@getinge.com.au getinge.france@getinge.fr getinge@mweb.co.za
Cust Support: 1300 155 500 Phone: +33-1 64 86 89 00 Tel: +27-123 721 370
Phone: +61 7 3399 3311
Fax: +61 7 3395 6712 Germany Spain
Getinge Vertrieb & Service Getinge Iberica SL
Belgium GmbH Kehler Strasse 31 C/ Marie Curie, 5
Getinge NV 764 37 RASTATT Edifi cio Alfa, Planta 6ª
Vosveld 4 B-2 Germany 28521 Rivas Vaciamadrid
B-2110 Wijnegem Tel: +49-7222 932 306 SPAIN
info@getinge.be Fax: +49-7222 932 597 administracion@getinge.es
Phone: +32-33 542 865 e-mail: Phone: + 34-916 78 26 26
info.inco-de@getinge.com
Canada
Getinge Canada Ltd Italy Sweden
6685, Millcreek Drive Getinge S.p.A Getinge Sverige AB
Unit 3-5 via Poggio Verde, 34 P O Box 69
Mississauga, Ontario L5N5M5 00148 Roma SE-310 44 Getinge
Canada info@getinge.it info@getinge.com
info.northamerica@getinge.com Tel: +39-06 656 631 Phone: +46-10 335 30 00
Phone: +1-905-629-8777
Netherlands Switzerland
China Getinge B.V. Getinge ALFA AG
Maquet (Suzhou) Co., Ltd. Biezenwei 21 Weidenweg 17
No. 158 Fangzhou Road, NL-4004 MB Tiel 4310 Rheinfelden
Suzhou Industrial Park info@getinge.nl info@alfa.ag
215024 Suzhou China Phone: +31 (0)344-809900 www.getingealfa.ch
Email：info@getinge.com.cn Tel: +41-61 836 15 15
Norway
Tel: +86- 51 262 839 880
Getinge Norge A/S UK
Maquet Shanghai Trading Co.,
Strandveien 13 Getinge UK Ltd
Ltd.
1366 Lysaker Orchard Way
Room 227, Floor 2, No. 56, Mei
Norway Calladine Park
Sheng Road, China (Shanghai)
info@getinge.no Sutton-In-Ashfield
Pilot Free Trade Zone
Phone: +47-23 03 52 00 Notts NG 17 1JU
zip：200335
Email：info@getinge.com.cn sales@getinge.co.uk
Tel: +86-21-6197 3999 Phone: +44-1623510033
Poland
Getinge Poland USA
Denmark sp. z o.o.
Getinge Danmark A/S Getinge USA Inc.
ul. Osmańska 14, 1777 East Henrietta Road
Industriparken 44 B PL-02-823 Warszawa
DK-2750 Ballerup Rochester, NY 14623-3133
office@getinge.pl info.northamerica@getinge.com
Phone +45 45 93 27 27 Phone: +48-22 882 06 26
Fax +45 45 93 41 20 Phone: +1-800-475-9040
Finland Singapore
Getinge Finland AB Getinge International Far East
Niittykatu 8 Pte. Ltd.
FI-02200 Esbo 20 Bendemeer Road,
getinge@getinge.fi #06-02, Cyberhub Building
Phone: +35-89 6824 120 Singapore, SG-339914
Phone: + 65- 6396 7298
TEC6019017100B EN Page 89 of 90
WD500
Page 90 of 90 TEC6019017100B EN
Getinge Infection Control is the world leading provider
of solution for sterile processing in the healthcare sector.
We aim to ensure the highest quality and safety at the
lowest total cost. We offer complete solutions for a
seamless workflow, reducing the risk of contamination
while helping healthcare to increase efficiency.
THE GETINGE GROUP is a leading global provider of

www.getinge.com equipment and systems that contribute to quality
enhancement and cost efficiency within healthcare and
life sciences. Equipment, services and technologies are
supplied under the brands ARJO for patient hygiene,
patient handling and wound care, GETINGE for
infection control and prevention within healthcare and
life science and MAQUET for surgical workplaces,
cardiopulmonary and critical care.

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CASTLE WD500

TEC 6019017100 B EN 2018-07

The machine is accompanied by the following documentation:

Follow safety instructions when working on the machine. Contact local

Maquet (Suzhou) Co., Ltd.

General warning sign

Warning, No touch, ESD sensitive item

Warning, hot surface

Warning, irritating or harmful substances

Authorized representative in the European Community

Consult instructions for use

Reporting an accident or incident

The following circumstances must be reported:

The following information is required:

Maquet (Suzhou) Co., Ltd.

Avanti Control Panel

Buttons and symbols

Symbol Operation Description

The machine’s doors are closed

The doors of the machine are

The machine is processing the

Steady light: Normal cycle concluded

Steady light: Cycle concluded, but a

No function. For information, see "User

Cycles Open menu to select cycle.

Buttons Home Display standard/latest default screen

Return to the previous window or menu, or

Alarm Display menu for alarm history.

Symbol Operation Description

Login Display screen for login.

Logout Log out current user.

Menu Log out user and return to the main menu.

Save Save edited data.

Calibrate Execute calibration.

Submit Submit values to the PACS.

Print Send selected data to the printer.

Start Start the selected cycle.

Open Open machine door.

Close Close machine door.

More Optional when alarms or preprogrammed

Silence alarm Switch alarm signal off.

Cycle information Gives information about current cycle and

Information displayed to the right of the button for

Symbol Operation Description

Numeric Shift from alphabetic to numeric

Alphabetic Shift from alphabetic to numeric keyboard.

Right and left Move the cursor in the input window.

Zoom in/out Enlarge/reduce plot graph.

Insufficient user No authorization for accessing the menu.

Scroll list If there are more rows than space

Program sequence in the OP-D program

1 Pre-rinse 1 A Alkaline detergent

Aborting a running program

Software description and settings

Programming can only be done by authorized service person from

WD500-01 Electrical heating 380-400V, 3N+PE, 50Hz 22kW 25 kVA

WD500-02 Electrical heating 380-400V, 3N+PE,60Hz 22kW 25 kVA

WD500-03 Electrical heating 415V, 3N+PE,50Hz 22kW 25 kVA

WD500-04 Steam heating 380-400V, 3N+PE, 50Hz 11kW 15 kVA