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PRODUCT

Create Sustainable Value For Clients SELECTION SOLUTION


为客户创造可持续价值

河南铭捷环保设备有限公司
Henan Mingjie Environment Equipment Co., Ltd.
MINGJIE PROJECT
OVERVIEW
画册总览

ENVIRONMENTAL
PROTECTION 企业简介
COMPANY PROFILE 01

废旧橡胶/塑料热解设备
WASTE RUBBER/PLASTIC PYROLYSIS PLANT 03

废油/热解油蒸馏设备
WASTE OIL/PYROLYSIS OIL DISTILLATION PLANT 09

铭捷服务
MINGJIE SERVICE 15

成功案例
SUCCESSFUL CASES 17
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企业简介
COMPANY PROFILE

ENTERPRISE QUALIFICATION AND CERTIFICATIONS


河南铭捷环保设备有限公司是一家集科研, 生产, 销售以及进出口为一体的高新环保企业, 我们致力于为客户提
供综合的固体废物处理方案, 专注于废旧轮胎, 废旧塑料,钻井油泥以及废机油的回收处理, 将固体垃圾处理为 企业资质证书
可以被重新利用的再生能源。 公司拥有二十余年的生产经验以及一支专业的外贸销售和服务团队,我们将“为客
户创造可持续价值 ” 作为公司信仰。 以丰富的行业经验和眼光持续为客户提供优质服务。 公司产品已取得CE,
ISO等认证体系,出口到拉丁美洲,东欧,大洋洲,非洲,东南亚,中东等数十个国家和地区, 在国内市场拥有固
定的客户群体以及良好的口碑,铭捷环保将持续为客户创造更多价值, 争做行业第一。

Henan Mingjie Environmental Equipment Co., Ltd. is a high-tech environmental enterprise, covering
R&D, manufacturing, sales and exporting, We are committed to provide comprehensive solution for
solid waste recycling, specializing in waste tires, waste plastics, oil sludge, used engine oil
reprocessing equipment, to process the waste into renewable energy. With more than 20 years
manufacturing experience, a professional team for foreign trade and after-sale service, we take “To
create sustainable value for clients ”as pursuit. With abundant experience and foreseeing ability of
this industry, we will continuously to provide excellent service for clients. All the products from Mingjie
have been certified by CE and ISO, have been exported to Latin America, East Europe, Oceania, Africa,
South East of Asia, Middle of Asia etc., has very stable clients and good reputation in Chinese market,
Mingjie company will continuously to create value for our clients , strive to be the No.1 in the industry.
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WASTE RUBBER / PLASTIC PYROLYSIS PLANT


废旧橡胶/塑料热解设备

主要技术参数
TECHNICAL PARAMETERS

02 03
废塑料 油泥
D2200*L6000mm WASTE PLASTIC OIL SLUDGE
D2600*L6600mm

D2800*L7100mm

D2800*L8000mm

D2800*L7100mm

12500*2200*2500mm

适用初始加热燃料 天然气/柴油/液化石油气/木材/裂解油
Applicable Initial heating fuel Natural gas/Diesel/LPG/Wood/Pyrolysis Oil

反应釜厚度
12mm/16mm/18mm
Thickness of Rector

L30*W15*H7m

所需人工
04 05
Labor required 4-6 person in two or three shifts 4-6人分两到三班
生活垃圾 医用垃圾
MUNICIPAL SOLID WASTE MEDICAL WASTE
废轮胎 01 混合生活垃圾首先需要分拣处理,分离出来的废塑料和橡胶可 。
以进行裂解,混合塑料出油率约为30%-50%。
WASTE TIRE
是裂解最常用的原料,终端产品是燃料油,炭黑,钢丝和可燃
. .
气。 平均出油率在40%-45%。

The most popular material is waste tire, final products


are the fuel oil, carbon black, steel wire and syngas,
可适用原料 average oil yield is 40%-45%.

APPLICABLE MATERIALS 可适用原料


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半连续式SEMI CONTINUOUS

06 07
铝箔纸 废电缆
ALUMINIZED PAPER WASTE CABLES
1.Feeding size shall smaller than 50mm, which the shredder is required
2.Equipped with auto feeder system, feeding can be done at high temperature, no need to wait reactor temperature
cooling down
3.From Feeding to Discharging, the whole process is sealed, operation environment is clean
Aluminized Paper can be processed by pyrolysis plant, 4.Processing capacity 15-16T/D
oil yield depends on materials. The oil is around 35%, 5.Equipped with water cooling discharger, no ash flying, high efficiency. Discharging carbon black at high temperature
aluminum is around 20%.
is available, no need to wait long time cooling of reactor.
6.Equipped with carbon black and steel wire separator, which can separate the small steel in the tyre from the carbon black.
7.Special emission purification system

COMPARISON OF DIFFERENT OPERATIONS 全连续式FULLY CONTINUOUS


操作模式对比 1 进料尺寸需小于10mm,原料需要

间歇式BATCH

/D丰富可选,适用各种不同的需求
定制 1.Feeding size shall smaller than 10mm, Tire need to be shredded before feeding to pyrolysis, all steel wire shall be
removed in advance.
2.Fully continuous feeding and discharging in 24 hours
3.From Feeding to Discharging, the whole process is sealed, operation environment is clean
4.Processing capacity 20-25T/D
1.Low Investment cost 5.Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
2.Can be loaded with whole tyres or packed plastic bale, without shredding 6.Special emission purification system
3.Equipped with water cooling discharger, automatically discharge carbon black, without ash flying, high efficiency
4.Modular design condenser system, more convenient for transportation and installation
5.Capacity 6T-15T/D, can meet different requirement
6.Reactor feeding door(shape and size) could be customized based on customer requirement
7.Special emission purification system
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APPLICATION OF FINAL PRODUCTS TYPICAL OUTPUT FROM TIRE PYROLYSIS PROCESS


裂解产品终端用途 典型的轮胎裂解过程产物

PYRO OIL 裂解油 STELL WIRES 钢丝


40%-45% 15%

CARBON BLACK 炭黑 SYNGAS 可燃气


30%-35% 10%

WASTE TYRES PYROLYSIS PLANT


废轮胎 裂解设备
PYROLYSIS OIL
裂解油

Can be sold directly, widely used for cement


factory, ceramic factory, boiler factory, iron factory,
STEEL WIRE
etc.Part of it can be used back to the pyrolysis plant
for heating the reactor. Can be further refined to
the non standard dieselCan be used directly in 钢丝
heavy oil generator for producing electricity
可直接卖到炼钢厂
Can be sold directly to steel factory

CARBON BLACK SYNGAS


可燃气
炭黑 设备内部循环利用用于加热
Will be recycled to the furnace for heating the reactor

Can be pressed to be briquettes and used as fuel


for burning. Can be further reprocessed to be
higher quality and used as fortifier, filler of
plastic and rubber industry or as color master
batch. Can be used to produce rubber pads,
rubber belt, soles, etc.
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MJ-10 Batch Type Pyrolysis Plant Flow Chart PROFIT ANALYSIS(10T/D)


MJ-10 间歇式裂解设备流程图 项目经济利润分析(10吨/天)
每日经营成本DAILY RUNNING COST
图例 Figure

符号Symbol 说明 Remark

设备 Equipment

油气 Oil gas

天然气 Natural gas


原料成本 55美金/吨,10吨/天 55美金/吨*10吨=550美金
废气 Syngas
Price of raw materials $55/T, 10T/D $55/T*10T=550 USD
循环水 Circulating water

高温烟气 High temperature Smoke


工人工资 15美金/每人/每天 4人*15美金/天/人=60美金
烟气Emission
Salary for workers $15/person/day 4 person* $15/person/day=60 USD
碳黑 Carbon black

燃料消耗 柴油为例,用量240升,0.78美金/升 0.78美金/升*240升= 187.2美金


Fuel consumption Diesel as sample, 240 Liter, $0.78/L $0.78/L*240L=187.2USD

26千瓦/小时, 70%全功率工作,
电力消耗 0.12美金/度*26千瓦*70%*18小时=39.31美金
0.12美金/度 26kw/h,
Electricity consumption $0.12/kwh*26kw*70%*18h=39.31USD
70% full power running, $0.12/kwh

耗水量 蒸发损耗1立方/天 0.59美金/立方 1立方/天*0.59美金/立方=0.59美金


Water consumption Evaporation lost 1m3/d $0.59/m3 1m3/d*$0.59/m3=0.59USD

其他费用 20美金/天 20美金


1 .主 炉 2.机壳 3.高温阀门 4.头道出渣器 5.气包 6.重油罐 7.冷却水罐 8.储油罐
9. 水封 10.循环水池 11.水冷却塔 12.烟道冷凝器 13.除尘室 14.引风机 15.烟囱 Other cost $20/D
16.废气燃烧室 17.燃烧器总成 18.高温阀门 19.二道出渣器 20.包装袋

1, Reactor 2, Casing 3, High temperature valve 4, First carbon black screw discharger 5, Manifold
6, Heavy oil tank 7, Cooling water tank 8, Oil storage tank 9, Hydroseal
10, Circulation water pool 11, Cooling tower 12, Flue condenser 13, Dedusting scrubber
总计 857.1
14, Draft fan 15, Chimney 16, Extra syngas burning room 17, Burners 18 , High temperature valve Total
19, Secondary water cooling discharger 20, Packing bag

每日营收DAILY INCOME

MJL-15 SEMI CONTINUOUS PYROLYSIS PLANT FLOW CHART


裂解油(45%) 4.5吨,420美金/吨 4.5吨*420美金/吨=1890美金
MJL-15半连续式裂解设备流程图 Pyrolysis oil(45%) 4.5T, $420/T 4.5T*$420/T=1,890USD

钢丝(15%) 1.5吨,180美金/吨 1.5吨*180美金/吨=270美金


Steel wirse(15%) 1.5T, $180/T 1.5T*$180/T=270USD
图例 Figure

符号Symbol 说明 Remark

设备 Equipment
炭黑(30%) 3吨,50美金/吨 3吨*50美金/吨=150美金
油气 Oil gas

天然气 Natural gas


Carbon black(30%) 3T, $50/T 3T*$50=150USD
废气 Syngas

循环水 Circulating water

高温烟气 High temperature Smoke 可燃气(10%) 回燃利用


烟气Emission
Combustible gas(10%) Recycled in the system
碳黑 Carbon black

总计
2,310USD
Total

每日利润 2310美金-857.1美金=1460.52美金
1.上 料机 2.自动进料机 3.主炉 4.机壳 5.头道出渣器 6.高温阀门 7.气包 8.重油罐
9.沉降罐1# 10.沉降罐2# 11.冷却水罐 12.储油罐 13.水封 14.钢架平台 15.循环水池 Daily Profit 2,310USD -857.1USD=1,452.9USD
16.水冷却塔 17.烟道冷凝器1# 18.烟道冷凝器2# 19.除尘室 20.调节水箱 21.引风机
22.烟囱 23.废气燃烧室 24.燃烧器总成 25.高温阀门 26.钢丝分离器 27.二道出渣器1#
28.二道出渣器2# 29.二道出渣器3# 30.炭黑料仓 31.包装袋

1, Feeding conveyor 2, Screw auto feeder 3, Reactor 4, Casing 5, First carbon black screw discharger 每月利润(25天) 1452.9美金/天*25天=36322.5美金
6, High temperature valve 7, Manifold 8, Heavy oil tank 9, Settling tank 1# 10, Settling tank 2#
11, Cooling water tank 12, Oil storage tank
16, Cooling tower 17, Flue condenser 1#
13, Hydroseal 14, Steel Platform 15, Circulation water pool
18, Flue condenser 2# 19, Dedusting scrubber
Monthly Profit(25 days) USD 1,452.9 * 25 days=36,322.5USD
20, Adjusting water tank 21, Draft fan 22, Chimney 23, Extra syngas burning room 24, Burners
25, High temperature valve 26, Carbon black & Steel Wire Separator 27, Secondary water cooling discharger 1#
28, Secondary water cooling discharger 2# 29, Secondary water cooling discharger 3#
30, Carbon black storage tank 31, Packing bag 每年利润(10个月) 36322.5美金/月*10个月=363225美金
Yearly profit(10 months) 36,322.5USD* 10 months=363,225USD
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WASTE OIL/PYROLYSIS OIL DISTILLATION PLANT WASTE OIL/PYROLYSIS OIL DISTILLATIONPLANT


废机油/裂解油蒸馏设备 废油/热解油蒸馏设备
3D Layout (For Reference) 3D图 (仅供参考) 油品精炼技术
DISTILLATION TECHNOLOGY

TECHNICAL PARAMETER 技术参数

功率Power 44KW 44KW

废机油,裂解油,废变压器油,废润滑油
Used engine oil, Pyrolysis oil, Used transformer oil, used lubricating oil

非标汽油,非标柴油 Non standard gasoline, non standard diesel

80-85%

卧式Horizontal

液化石油气/柴油/天然气/自产非标柴油LPG, Diesel, Natural gas, self produced nonstandard diesel

L45m*W30m*H8m
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Distillation Plant Flow Chart THE FLOWING OF OIL REFINING PROCESS


蒸馏设备工艺流程 油品精炼流程

01 02 03 04 05 06

沉淀 蒸馏 酸洗 碱洗 活性白土吸附 过滤
Sediment Distillation Acid washing Alkaline Washing Activated Clay Treatment Filtering

Sediment 沉淀 Distillation 蒸馏

1.燃 烧器总成 2.蒸馏釜 3.蒸馏塔 4.钢架平台 5.热油泵 6.油道冷凝器1# 7.油道冷凝器2# 8.钢架平台 9.储油罐 图例 Figure

10.真空中间罐 11,真空泵总成 12.水封 13.循环水池 14.水冷却塔 15.废气燃烧室 16.烟道冷凝器1# 符号Symbol 说明 Remark

17.烟道冷凝器2# 18.除尘室 19.调节水箱 20.引风机 21.烟囱 22.酸洗罐 23 .碱洗罐 24.钢架平台 25.补充精制罐 设备 Equipment

26.蒸汽锅炉 27.钢架平台 28.过滤机 29.油道冷凝器3# 30.重油罐 31.空气压缩机 油气 Oil gas

天然气 Natural gas

1, Burners 2, Distillation Reactor 3, Distillation tower 4, Platform 5, Hot oil pump 6, Oil gas condenser 1# 7, Oil gas condenser 2# 废气 Syngas

8, Platform 9, Oil tank 10, Vacuum tank 11, Vacuum pump 12, Hydroseal 13, Cooling water pool 14, Cooling tower 循环水 Circulating water

15, Extra syngas burning room 16, Flue gas condenser 1# 17, Flue gas condenser 2# 18, Dedusting scrubber 19, Adjusting water tank 高温烟气 High temperature Smoke
20, Draft fan 21, Chimney 22, Pickling tank 23, Alkaline tank 24, Platform 25, Activated clay tank 26, Steam boiler 27, Platform 烟气Emission
28, Filter press 29, Oil gas condenser 3# 30, Heavy oil tank 31, Air compressor
碳黑 Carbon black

压缩空气 Compressed air

APPLICABLE MATERIALS AND FINAL PRODUCTS


可适用原料和终端产品
Filtering 过滤
废机油、热解轮胎塑料油等 Used engine oil, Pyrolysis oil, etc.
清除

Final Products 终端产品:

非标柴油,非标汽油
Nonstandard diesel, Nonstandard gasoline

非标柴油,可以用于加热或者用低速重载柴油机,可用于船舶,柴油发电机
Non standard diesel, as heating oil or used in the high duty low speed engine, for boats, Mining machine, Diesel generator, etc.
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铭捷服务
Paper works
Installation and
Commissioning
Warranty Sample Testing
MINGJIE SERVICE
文件工作 安装及试运行 保修期 样品测试

Spare parts supply Technology Upgrading Online service EIA Guidance


配件供应 技术更新 在线服务 EIA 指导
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Case 1 Case 4
泰国 罗马尼亚
Thailand Romania

安装时间: 2018 安装时间: 2017


Installation Time: 2018 Installation Time: 2017

原料:Raw material 原料:Raw material


Waste plastic 废塑料 Waste plastic 废塑料

Case 2 Case 5
马来西亚 黎巴嫩
Malaysia Lebanon

安装时间: 2019 安装时间: 2018


Installation Time: 2019 Installation Time: 2018

原料:Raw material 原料:Raw material


Waste tyre 废轮胎 Waste tyre 废轮胎

Case 3 Case 6
澳大利亚 乌兹别克斯坦
Australia Uzbekistan

安装时间: 2015 安装时间: 2018


Installation Time: 2015 Installation Time: 2018

原料:Raw material 原料:Raw material


Waste tyre 废轮胎 Waste tyre 废轮胎
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Case 7 Case 10
中国·湖南 中国·青海
Hunan, China Qinghai, China

安装时间: 2019 安装时间: 2020


Installation Time: 2019 Installation Time: 2020

原料:Raw material 原料:Raw material


Waste tyre 废轮胎 MSW 生活垃圾

Case 8 Case 11
中国·甘肃 中国·湖北
Gansu, China Hubei, China

安装时间: 2020 安装时间: 2019


Installation Time: 2020 Installation Time: 2019

原料:Raw material 原料:Raw material


Oil sludge 油泥 Waste tyre 废轮胎

Case 9 Case 12
中国·宁夏 中国·安徽
Ningxia , China Anhui, China

安装时间: 2019 安装时间: 2018


Installation Time: 2019 Installation Time: 2018

原料:Raw material 原料:Raw material


Oil Sludge 油泥 Waste tyre 废轮胎

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