Parts Tad1240ge Tad1241ge Tad1242gepdf

21 Long Block, Exchange
TAD1240GE, TAD1241GE, TAD1242GE
Upd:2013-03-11 23696 7741440 -21 -36525

Long Block, Exchange
21
REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3801111 1 Longblock engine TWD1240VE, TAD1240GE
Bulletin P-21-0-18 P-21-0-18-EN Longblock for Industrial Engines
1 3801101 1 Longblock engine TAD1241GE/VE, TAD1242GE/VE
Bulletin P-21-0-18 P-21-0-18-EN Longblock for Industrial Engines
7741440- 21- 36525 23696 Upd:2013-03-11

21 Cylinder Head
29
19
20 24
28
25
26
27
7
4
5
22 11 2
1
3
4
17 37
8 18
6 37
5
12 23
13
2
3
1 18
17
32
39
33
1
10
13
16 21 30
14
9
36 34
40
35 15
38
31
Upd:2013-03-11 25181 7741440 -21 -4516

Cylinder Head
21
REF PART NO. QTY DESCRIPTION NOTES

1 3803667 1 Cylinder head Including valves., (3586779)
2 3165130 1 Bearing housing, front Included in overhaul kit 3165309.
3165133 5 Bearing housing, middle Included in overhaul kit 3165309.
3165136 1 Bearing housing, rear Included in overhaul kit 3165309.
3 950542 14 Pin
4 8170626 7 Stud
5 1547889 14 Flange screw L=127mm
6 1547888 1 Screw L=106mm
7 1677283 6 Screw L=70mm
8 1546437 24 Valve guide SN-303403
20817645 24 Valve guide SN303404-, (3165303)
9 3183227 12 Valve seat, intake Std SN-303403
3183228 12 Valve seat O.S=0,20mm
20459329 12 Valve seat, intake Std SN303404-
20459332 12 Valve seat O.S=0,20mm
10 3165369 12 Valve seat, exhaust Std SN-303403
3165397 12 Valve seat O.S=0,20mm
3169366 12 Valve seat, exhaust Std SN303404-
20411979 12 Valve seat O.S=0,20mm
11 85104134 6 Copper sleeve kit (85104134)
12 20536487 6 O-ring (3165747)
13 968062 2 Plug
14 422426 1 Pivot pin
15 20441335 1 Plug
16 8170553 1 Expansion plug
17 3165025 12 Plug
18 949659 12 O-ring
19 20463179 1 Adapter
20 949721 2 O-ring
21 1544710 1 Sealing ring
22 21345131 38 Flange screw
23 21344784 9 Stud
24 20545669 1 Valve cover Without oil filler cap
8170115 1 Valve cover With oil filler cap, Repl by 20545669
25 20807510 1 Oil filler cap (1675839)
26 1675841 1 Gasket
27 21070576 1 Sealing strip
28 3964604 16 Bushing
29 8148488 16 Cap nut
30 3099100 1 Cylinder head gasket, cylinder head
31 20489341 1 Sealing
32 3828003 1 Cardboard tube
34 (3826657) 1 Lifting eye Obsolete part
35 959265 3 Hex. socket screw
36 940280 3 Spring washer
37 950562 14 Pin Included in overhaul kit 3165309.
38 3830718 1 Gasket kit See group 99
3165309 1 Bearing housing See group 99
39 8131707 11 Cap plug
40 947281 1 Gasket
7741440- 21- 4516 25181 Upd:2013-03-11

21 Cylinder Block
Upd:2013-03-11 18089 7741440 -21 -4616

Cylinder Block
21

1 8130120 1 Cylinder block Replaced by 20412465
20412465 1 Cylinder block Replaced by 20451181
20451181 1 Cylinder block
2 1 Main bearing cap, front
3 5 Main bearing cap
4 1 Main bearing cap, rear
5 422426 1 Pivot pin
7 981735 3 Cap plug
8 981245 1 Plug
9 8170389 2 Guide sleeve
10 1546624 3 Restricting washer
11 (8170666) 1 Plug Obsolete part
12 3165099 2 Plug
12A 976038 4 O-ring
13 18677 2 Gasket
14 960634 2 Plug
15 3828400 1 Cover
17 967344 1 O-ring
19 1 Lifting eye
20 11996 2 Gasket
21 960631 2 Plug
22 18677 1 Gasket
23 1676622 1 Nipple Alternative version. 1pc drain cock 949918, 1pc reduction nipple
191068 and 1pc elbow nipple 3826916.
24 476279 1 Protecting cap
25 946440 1 Flange screw Mounted behind the oil filter housing in the engine lubricating duct.
26 11992 1 Gasket Mounted behind the oil filter housing in the engine lubricating duct.
7741440- 21- 4616 18089 Upd:2013-03-11

21 Cylinder Block
Upd:2013-03-11 20352 7741440 -21 -7114

Cylinder Block
21

1 8130120 1 Cylinder block Replaced by 20412465
20412465 1 Cylinder block Replaced by 20451181
20451181 1 Cylinder block
2 1 Main bearing cap, front
3 5 Main bearing cap
4 1 Main bearing cap, rear
7 981735 3 Cap plug
8 8170389 2 Guide sleeve
10 3165099 2 Plug
11 1546624 3 Restricting washer
12 981245 1 Plug
13 976038 4 O-ring
14 947627 2 Gasket
15 960634 2 Plug
16 3828400 1 Cover
18 967344 1 O-ring
20 1 Lifting eye
21 11996 2 Gasket
22 960631 2 Plug
23 18677 1 Gasket
24 1676622 1 Nipple Replaced by 1pc drain cock 949918, 1pc reduction nipple 191068 and
1pc elbow nipple 3826916.
25 476279 1 Protecting cap
26 949918 1 Shut-off cock
27 3826916 1 Elbow nipple
28 191068 1 Reduction nipple
29 946440 1 Flange screw Mounted behind the oil filter housing in the engine lubricating duct.
30 11992 1 Gasket Mounted behind the oil filter housing in the engine lubricating duct.
31 3183414 1 Frame
7741440- 21- 7114 20352 Upd:2013-03-11

21 Flywheel Housing
16
13
15
14
7
8
5
3 6
12
11
9
10
Upd:2013-03-11 20357 7741440 -21 -4508

Flywheel Housing
21

1 11128689 1 Flywheel housing
2 85108352 1 Crankshaft seal (1543896)
3 467367 2 Plug
7 849135 1 Cover
10 11031785 1 Plug Obsolete part
11 11031769 1 Lock washer Obsolete part
13 949656 1 O-ring
14 11127387 1 Plug
16 11127388 1 Lock washer
7741440- 21- 4508 20357 Upd:2013-03-11

21 Valve Mechanism. Earlier Production
Upd:2013-03-11 18985 7741440 -21 -7096

Valve Mechanism. Earlier Production
21

1 8170158 1 Rocker arm shaft
2 955096 2 Expansion plug (980176)
3 20742698 6 Rocker arm, intake
4 946911 1 Hexagon nut
5 1546458 1 Ball stud
6 20441753 1 Ball socket
7 944364 1 O-ring
8 1 Ball seat
9 1547919 6 Valve yoke Earlier production 12 pcs, exhaust and inlet.
11 1543368 1 Adjusting screw
12 3169490 12 Inlet valve SN-303403
20459326 12 Inlet valve SN303404-
13 859171 24 Valve stem seal Included in cylinder head exch
14 3183211 12 Valve spring, exhaust Included in cylinder head exch
15 1546487 24 Valve spring washer
16 1677875 48 Valve collet
17 1677963 6 Guide pin Earlier production 12 pcs, exhaust and inlet., Included in cylinder head exch
18 20746798 6 Rocker arm, injector
19 1546775 1 Ball stud
21 3964817 1 Jet
22 20742703 6 Rocker arm, exhaust
23 1546458 1 Ball stud
25 21310068 24 Valve spring Included in cylinder head exch
26 20441486 12 Exhaust valve
27 3183207 6 Valve yoke
7741440- 21- 7096 18985 Upd:2013-03-11

21 Valve Mechanism. Later Production
19
15
25 3
1 9
24
14
2
9
13
12
14
13 22
22 11
15 17
11
18
16
19
21
20
7
6
8
3
4
5
7 23
6
8 10
Upd:2013-03-11 22666 7741440 -21 -4500

Valve Mechanism. Later Production
21

1 8170158 1 Rocker arm shaft
2 955096 2 Expansion plug (980176)
3 20742698 6 Rocker arm, intake Ceralloy roller
5 1546458 1 Ball stud
6 20441753 1 Ball socket
7 944364 1 O-ring
8 1 Ball seat
9 3183207 12 Valve yoke
10 3169490 12 Inlet valve SN-303403
20459326 12 Inlet valve SN303404-
11 859171 24 Valve stem seal Included in cylinder head exch
12 3183211 12 Valve spring, exhaust Included in cylinder head exch
13 1546487 24 Valve spring washer
14 1677875 48 Valve collet
15 21160845 6 Rocker arm, injector Ceralloy roller
16 1546775 1 Ball stud
18 3964817 2 Jet
19 20742703 6 Rocker arm, exhaust Ceralloy roller
20 1546458 1 Ball stud
22 21310068 24 Valve spring Included in cylinder head exch
23 20441486 12 Exhaust valve
24 8148186 6 Leaf spring
7741440- 21- 4500 22666 Upd:2013-03-11

21 Timing Gear Housing
14 15
10 42
11 9 3 43
9
12
10 1
11 8
13
12
6
11
8 9
12
7 4
10 2
16
22 20
47
17
18
19
46 44 45
28
27 23
40 31
24 38
39
25 26
30 21
32
28
27
35
30
48
36
41 37 34
33
29 5
Upd:2013-03-11 22940 7741440 -21 -4550

Timing Gear Housing
21

1 8170561 1 Timing gear plate Replaced by 21383522
21383522 1 Timing gear plate
3 20489341 1 Sealing (8170473)
4 3828662 1 Cover (8170237)
5 965197 4 Flange screw For cover 8170237., L=100mm
6 949736 1 O-ring
7 8170193 1 Idler gear
8 8170219 2 Hub
9 8170220 3 Thrust washer
10 3184865 3 Thrust washer
11 3184868 3 Bearing shield
12 1547886 18 Screw
13 8170195 1 Idler gear
14 8170197 1 Idler gear
15 8170199 1 Hub
16 20512768 1 Timing gear cover Replaced by 20713791
20713791 1 Timing gear cover
23 20714247 1 Sealing strip (20526706)
24 3835799 1 Timing gear cover Replaced by timing gear cover 21122283, companion flange
21243814 and 2 pcs screw 3595265.
21122283 1 Timing gear cover
25 467367 1 Plug
26 469328 1 Gasket
27 960632 2 Plug
28 948884 2 Gasket
965181 1 Flange screw Used when extra water pump is low mounted., L=70mm
33 8193986 1 Driving device
4338
34 1 Gear
35 967344 1 O-ring
38 3184837 1 Flange screw For driving device. mounted from the opposite side through the
fuel pump.
39 948981 1 O-ring
40 3826898 1 Bracket
4633
42 1556208 1 Cover
43 948888 1 O-ring
44 3964803 1 Plug
45 20555696 1 Sealing ring (421629)
47 3830184 1 Sealing
48 (1547940) 1 Pivot pin Obsolete part
7741440- 21- 4550 22940 Upd:2013-03-11

21 Camshaft
5
8
6
9
4 7
Upd:2013-03-11 19008 7741440 -21 -4541

Camshaft
21

1 20593688 1 Camshaft
2 20503200 1 Camshaft bearing kit, front (276626)
2 Bearing shell
3 276630 6 Camshaft bearing kit
2 Bearing shell
5 8170954 1 Vibration damper
6 3155166 1 Wheel
7 20450344 1 Gear
8 950572 1 Pin
9 20440991 6 Spacer
7741440- 21- 4541 19008 Upd:2013-03-11

21 Crank Mechanism
TAD1240GE
41
8
1 4
2 1
5
6
7 7
36
38
35
9
11
15
34 32
33
1 37
12
8 10 1
13 34 14
32
27 29
33
25 31
23 28 30
22
21
19 20
16 18
26
24
17 39
40
17
Upd:2013-03-11 24971 7741440 -21 -4526

Crank Mechanism
21
TAD1240GE

1 3586771 6 Cylinder liner kit
2 1 Cylinder liner
3 270950 1 Sealing kit
4 3840819 1 Piston ring kit (877572)
5 1 Piston
6 3155115 1 Piston pin
7 914530 2 Snap ring
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
9 3835339 6 Connecting rod, classifiable (3184823)
20412200 6 Connecting rod
11 20381185 1 Bushing
12 20538850 1 Crankshaft, classifiable (3832928)
20533078 1 Crankshaft
13 422253 1 Woodruff key
14 978130 6 Plug
15 950645 1 Pin
16 963254 10 Hexagon screw
17 8193962 1 Washer
21 3827504 1 Dust cover
23 3832906 1 O-ring
26 3826656 1 Companion flange
27 1543316 1 Screw
28 422124 1 Washer
29 945512 1 O-ring
30 1549407 1 Hub
31 8170192 1 Gear
32 20530916 7 Main bearing Std, (276615)
1 Bearing shell, upper Marked 1547741
1 Bearing shell, lower Marked 1547739
20578624 7 Main bearing U.S=0.25mm, (276616)
(20578626) 7 Main bearing Obsolete part, U.S=0.75mm, (276618)
33 3093651 1 Thrust washer kit Std
3093652 1 Thrust washer kit O.S=00,1mm
34 276134 6 Big-end bearing shel Std
276135 6 Big-end bearing shel U.S=0.25mm
(276137) 6 Big-end bearing shel Obsolete part, U.S=0.75mm
35 1543563 14 Washer
37 3841339 1 Flywheel (866380)
38 20711957 1 Ring gear (8193939)
7741440- 21- 4526 24971 Upd:2013-03-11

Crank Mechanism
21
TAD1240GE

40 3826640 1 Pulley
41 1161231 X Sealant 304ml
1161277 X Sealant 20g
7741440- 21- 4526 24971 Upd:2013-03-11

21 Crank Mechanism SN2012631189- SN-2012645018
TAD1240GE
40
8
4
2
1
5
6
7 7
36 35
37
34
9
11
15
33 31
32
1
12
9 10 1
13 33 14
31
28
32
18 26
30
25
23 27 29
24
22
21
19 20
16 38
17 39
17
Upd:2013-03-11 24951 7741440 -21 -35872

Crank Mechanism SN2012631189- SN-2012645018
21
TAD1240GE

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
22 3832906 1 O-ring
24 3595265 2 Screw
26 1543316 1 Screw
27 422124 1 Washer
28 945512 1 O-ring
29 1549407 1 Hub
30 8170192 1 Gear
31 20530916 7 Main bearing Std, (276615)
34 1543563 14 Washer
36 3841339 1 Flywheel (866380)
37 20711957 1 Ring gear (8193939)
7741440- 21- 35872 24951 Upd:2013-03-11

21
TAD1240GE

39 3826640 1 Pulley
40 1161231 X Sealant 304ml
7741440- 21- 35872 24951 Upd:2013-03-11

21 Crank Mechanism SN2012645019-
TAD1240GE
38
1 8
4
2 1
5
6
7 7
34
33
35
32
9
11
15
31 29
30
1
12
10 1
9
13 31 14
29
26
30
18 24
28
22
21 25 27
23
19
20
16
17 36
37
17
Upd:2013-03-11 24952 7741440 -21 -35858

Crank Mechanism SN2012645019-
21
TAD1240GE

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
21 3595265 2 Screw
22 85108423 1 Crankshaft seal
24 1543316 1 Screw
25 422124 1 Washer
26 945512 1 O-ring
27 1549407 1 Hub
28 8170192 1 Gear
29 20530916 7 Main bearing Std, (276615)
32 1543563 14 Washer
34 3841339 1 Flywheel (866380)
35 20711957 1 Ring gear (8193939)
37 3826640 1 Pulley
38 1161231 X Sealant 304ml
7741440- 21- 35858 24952 Upd:2013-03-11

21
TAD1240GE

7741440- 21- 35858 24952 Upd:2013-03-11

21 Crank Mechanism
TAD1241GE, TAD1242GE
41
8
1 4
2 1
5
6
7 7
36
38
35
9
11
15
34 32
33
1 37
12
8 10 1
13 34 14
32
27 29
33
25 31
23 28 30
22
21
19 20
16 18
26
24
17 39
40
17
Upd:2013-03-11 24971 7741440 -21 -21773

Crank Mechanism
21

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
21 3827504 1 Dust cover
23 3832906 1 O-ring
27 1543316 1 Screw
28 422124 1 Washer
29 945512 1 O-ring
30 1549407 1 Hub
31 8170192 1 Gear
32 20530916 7 Main bearing Std, (276615)
35 1543563 14 Washer
37 3841339 1 Flywheel (866380)
38 20711957 1 Ring gear (8193939)
7741440- 21- 21773 24971 Upd:2013-03-11

Crank Mechanism
21

40 3826640 1 Pulley
41 1161231 X Sealant 304ml
7741440- 21- 21773 24971 Upd:2013-03-11

21 Crank Mechanism SN2012631189- SN-2012645018
40
8
4
2
1
5
6
7 7
36 35
37
34
9
11
15
33 31
32
1
12
9 10 1
13 33 14
31
28
32
18 26
30
25
23 27 29
24
22
21
19 20
16 38
17 39
17
Upd:2013-03-11 24951 7741440 -21 -35856

21

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
22 3832906 1 O-ring
24 3595265 2 Screw
26 1543316 1 Screw
27 422124 1 Washer
28 945512 1 O-ring
29 1549407 1 Hub
30 8170192 1 Gear
31 20530916 7 Main bearing Std, (276615)
34 1543563 14 Washer
36 3841339 1 Flywheel (866380)
37 20711957 1 Ring gear (8193939)
7741440- 21- 35856 24951 Upd:2013-03-11

21

39 3826640 1 Pulley
40 1161231 X Sealant 304ml
7741440- 21- 35856 24951 Upd:2013-03-11

21 Crank Mechanism SN2012645019-
38
1 8
4
2 1
5
6
7 7
34
33
35
32
9
11
15
31 29
30
1
12
10 1
9
13 31 14
29
26
30
18 24
28
22
21 25 27
23
19
20
16
17 36
37
17
Upd:2013-03-11 24952 7741440 -21 -35871

21

2 1 Cylinder liner
4 3840819 1 Piston ring kit (877572)
5 1 Piston
8 1677591 X Shim TH=0,20mm
1677592 X Shim TH=0,30mm
1677593 X Shim TH=0,50mm
11 20381185 1 Bushing
14 978130 6 Plug
15 950645 1 Pin
17 8193962 1 Washer
21 3595265 2 Screw
22 85108423 1 Crankshaft seal
24 1543316 1 Screw
25 422124 1 Washer
26 945512 1 O-ring
27 1549407 1 Hub
28 8170192 1 Gear
29 20530916 7 Main bearing Std, (276615)
32 1543563 14 Washer
34 3841339 1 Flywheel (866380)
35 20711957 1 Ring gear (8193939)
37 3826640 1 Pulley
38 1161231 X Sealant 304ml
7741440- 21- 35871 24952 Upd:2013-03-11

21

7741440- 21- 35871 24952 Upd:2013-03-11

21 Driving Device
8
7
6
2 3
11
10
Upd:2013-03-11 17818 7741440 -21 -4338

Driving Device
21
REF PART NO. QTY DESCRIPTION

1 8193986 1 Driving device
2 1547846 1 Hub
4 1 Shaft
5 1 Bearing housing
6 11013 1 Ball bearing
7 1677558 4 Disc spring
8 1 Spacer
10 914532 1 Snap ring
11 1 Gear
7741440- 21- 4338 17818 Upd:2013-03-11

21 Engine Mounting and Frame
4
14
8
5
8
6 7
7
3 6
2
9
15
10
13
12
11
Upd:2013-03-11 20361 7741440 -21 -4685

Engine Mounting and Frame
21

1 (3826668) 1 Frame Obsolete part
2 1 Frame
3 865410 1 Engine mountings
4 (969448) 4 Flange screw L=90mm, Obsolete part
6 3826669 4 Engine bracket
9 971100 4 Flange lock nut
10 3827307 4 Engine bracket For 3828247
11 3828247 X Rubber cushion 60SH
12 955904 X Washer
13 955387 X Hexagon screw
14 (3827973) 4 Bracket Obsolete part, High engine mounting.
15 865549 2 Washer
7741440- 21- 4685 20361 Upd:2013-03-11

22 Lubricating System
38
37
38
30
31 36
34
32
33
35
28
27
23
20
26
21
29
24
22
17
1
25
10
9
15
2 16 14
40
13 3
12
11 39
41 43
51
4 44
50
8 49
19 7
42
6 48
18
5 46
47
46
4 45
Upd:2013-03-11 20367 7741440 -22 -21760

Lubricating System
22

1 3588798 1 Oil pan
2 468940 1 Hose connection
5 20571854 1 Magnetic plug (20556987)
6 20579690 1 Gasket (20556989)
7 1 Retainer Included in repair kit 3809423.
8 949721 1 O-ring Included in repair kit 3809423.
9 1 Washer Included in repair kit 3809423.
10 1 Hexagon nut Included in repair kit 3809423.
11 949658 1 O-ring Included in repair kit 3807335.
12 3588389 1 Retainer Included in repair kit 3807335.
13 479977 1 Plug
14 20364258 1 Washer Included in repair kit 3807335.
15 3588391 1 Hexagon nut Included in repair kit 3807335.
19 14 Spring sleeve
20 8170261 1 Oil pump
4618
21 8170878 1 Suction pipe
26 20411298 1 Pressure pipe
27 1 Nut
28 1 Ferrule
30 3155151 6 Piston cooling jet
32 8170583 1 Nozzle, transmission
33 471586 1 Screw
34 8170702 1 Spacer
36 8193971 1 Outlet pipe
39 3807498 1 Oil dipstick
40 925054 1 O-ring
41 3839161 1 Pipe
42 20808092 1 Oil filler pipe (8149086)
43 20807510 1 Oil filler cap (3154328)
44 20365079 1 Gasket
45 3831383 1 Hose
46 943476 2 Hose clamp
47 3831384 1 Bracket
49 949997 2 Clamp
51 945408 2 Flange nut
7741440- 22- 21760 20367 Upd:2013-03-11

22 Lubricating System with Low Oil Sump
19
20
15
21 22
23
24 18
34
14 16
31 17
26
27
29
28
33
30
32 3
2
6
4 8 1
9
8
9
5
6
12 7
4 10
11
5
13
25
Upd:2013-03-11 20369 7741440 -22 -4746

Lubricating System with Low Oil Sump
22

1 3828787 1 Sump Repl by 3843922
3843922 1 Oil pan
2 3827314 1 Oil draining pipe
3 479979 1 Plug
4 20555696 2 Sealing ring (421629)
5 479979 2 Plug
7 479956 1 Plug
8 960632 2 Plug
9 11998 2 Gasket
10 949175 1 Magnetic plug
11 18813 1 Gasket
12 3964803 1 Plug
13 8192235 X Rubber moulding L=2870mm
14 3829805 1 Guide
15 3827164 1 Oil filler pipe
17 865918 1 Dipstick
18 421723 1 Sealing plug
19 1675839 1 Oil filler cap Repl by 20807510
20807510 1 Oil filler cap
20 1675841 1 Gasket For 1675839
20365079 1 Gasket For 20807510
21 3827163 1 Anchorage
23 843075 1 Spacer sleeve
26 8170261 1 Oil pump (3165222)
4276
29 8170430 1 Pressure pipe
31 3808920 1 Suction pipe
34 20555696 1 Sealing ring (421629)
7741440- 22- 4746 20369 Upd:2013-03-11

22 Oil Pump, Components
17
3
5 15
1
16
4
7
11
12
13
14
10
Upd:2013-03-11 19678 7741440 -22 -4276

Oil Pump, Components
22

1 8170261 1 Oil pump (3165222)
2 1 Oil pump housing
3 1 Lock
6 1 Pin
7 1 Shaft, with gear
8 1 Gear
10 1 Idler gear
11 1 Hub
12 1 Bearing shield
13 1 Thrust washer
16 3979001 1 Connection plate
7741440- 22- 4276 19678 Upd:2013-03-11

22 Oil Pump, Components
5 3
7
2
5 4
12 11
13
14 10
Upd:2013-03-11 18701 7741440 -22 -4618

Oil Pump, Components
22

1 8170261 1 Oil pump
2 1 Oil pump housing
3 1 Lock
6 1 Pin
8 1 Gear
10 1 Idler gear
11 1 Hub
12 1 Bearing shield
13 1 Thrust washer
7741440- 22- 4618 18701 Upd:2013-03-11

22 Lubricating System
5
3 4
1
2 3 4
1
Upd:2013-03-11 17916 7741440 -22 -4617

Lubricating System
22

2 471706 1 Reduction valve Mounted between cylinder 4 and 5., Blue
3 948610 2 O-ring
4 1547934 2 Cover
5 471707 1 Reduction valve Mounted between cylinder 2 and 3., Yellow
7741440- 22- 4617 17916 Upd:2013-03-11

22 Lubricating System, Reduction Valve for Alternative Mounting of Oil Filter
5
3 4
1
2 3 4
1
Upd:2013-03-11 17916 7741440 -22 -4684

Lubricating System, Reduction Valve for Alternative Mounting of Oil Filter
22

2 471812 1 Reduction valve Mounted between cylinder 4 and 5.
3 948610 2 O-ring
4 1547934 2 Cover
5 3826265 1 Reduction valve Mounted between cylinder 2 and 3.
7741440- 22- 4684 17916 Upd:2013-03-11

22 Oil Filter, Alt. Location
52
53
51 57
56
49
47 33
55
45 48 36
57 50
32
44 56 37
46 32
54 43
43 33
42
42
61 58
38 32
7
8
60 13 11
25
55 13A
26
59
25
1
14
27 21
16
20
10 17 15
9 18 19
8
11 7
26
22
24
35 23 25
6
28 26 5
4
34
28
3
32 2
32 12
38 41 30 33 34
36 28
39 31 30
32
31
37 33
54
40
29
39
Upd:2013-03-11 18181 7741440 -22 -4683

Oil Filter, Alt. Location
22

1 8170274 1 Oil filter housing
3 471648 1 Cover
4 949659 1 O-ring
5 471646 1 Piston cooling valve
7 471598 2 Plug
8 947627 2 Gasket
9 3830138 1 Compression spring
10 471085 1 Valve cone
11 948812 2 Cap plug
12 466623 1 Nipple
13 960632 1 Plug
13A 11998 Gasket
14 3169689 1 Valve
15 3184806 1 Cover
16 1 Reducing valve
17 1 Valve
18 1 Spring
19 1 Valve guide
20 955964 1 Snap ring
21 949659 1 O-ring
23 946778 1 Cap plug
24 947760 1 Flange screw Used when oil filler is mounted on right side., L=40mm
27 8170534 1 Gasket
28 948981 3 O-ring
29 3812511 1 Cover (3828030)
30 944126 2 O-ring
31 3827458 2 Nipple
32 947627 6 Gasket
33 982254 4 Nipple
34 3827459 2 Cover
35 3832512 1 Nipple Obsolete part
36 3830932 1 Oil hose
37 3830882 1 Oil hose
38 982981 2 Nipple
39 945081 4 Clamp
42 466634 2 Oil filter
43 2 Gasket
44 477556 1 Oil filter, by-pass
45 1 Gasket
46 466623 2 Nipple
47 469904 1 Nipple
49 947627 2 Gasket
50 960634 2 Plug
51 960630 2 Plug
52 969011 2 Gasket
54 3832697 1 Hose
55 3832698 1 Hose
56 25167 2 Hollow screw
57 969011 4 Gasket
58 2 Reducing valve 4684
59 949747 4 Clamp
7741440- 22- 4683 18181 Upd:2013-03-11

22 Oil Filter Housing and Oil Filter
10
14
13
11 28
12
29
28
2
17
27
19
24
20
18
11 21
22
10 23
14
1 29 25
9
26 8
28 7
6
15
5
29
4
3
15
30 35
16 33
32
34
31
30
Upd:2013-03-11 22984 7741440 -22 -4049

Oil Filter Housing and Oil Filter
22

1 (3184873) 1 Oil filter housing Obsolete part
4 471648 1 Cover
5 949659 1 O-ring
6 1546305 1 Piston cooling valve
8 471598 2 Plug
9 947627 2 Gasket
11 471085 2 Valve cone
12 11998 1 Gasket
13 960632 1 Plug
14 948812 2 Cap plug
15 466623 2 Nipple
16 469904 1 Nipple
17 3169689 1 Valve
18 3184806 1 Cover
19 1 Delivery valve
20 1 Valve
21 1 Spring
22 1 Valve guide
23 955964 1 Snap ring
24 949659 1 O-ring
26 946778 1 Cap plug
27 8170534 1 Gasket
34 479979 1 Plug
35 Sender 4650
7741440- 22- 4049 22984 Upd:2013-03-11

22 Oil Drain Pump and Installation Parts, Engine Mounted
3
4 1
9
7
8
6
Upd:2013-03-11 18142 7741440 -22 -4659

Oil Drain Pump and Installation Parts, Engine Mounted
22

1 3827475 1 Oil drain pump
4 3826892 1 Bracket
6 3826227 1 Oil hose
7 944177 1 Nipple
9 18813 2 Gasket
7741440- 22- 4659 18142 Upd:2013-03-11

22 Oil Cooler, Engine
3
1
4
3 2
4
13
13
16
18 17
11
10 12 5
9 5 11
12
10
15 9
10 14
9
Upd:2013-03-11 20434 7741440 -22 -4511

Oil Cooler, Engine
22

1 8170596 1 Cover SN-369406
2 20538056 1 Cover SN369407-
3 20712545 1 Gasket
6 20749399 1 Oil cooler (8130186)
7 20551483 2 Sealing ring (1677516)
8 980366 4 Flange screw For 8130186
983585 4 Flange screw For 20749399
9 1546528 2 Plug
11 1546532 2 Lock brace
13 968063 1 Plug
14 20381177 1 Plug
16 975664 1 O-ring
17 471752 1 Cover
7741440- 22- 4511 20434 Upd:2013-03-11

23 Fuel System
32
11 26
23
10
31
8
9 17
31
20 27
15
20 18
14
25
17 48
7
29
24
23 47
3
4 13 46
36 38
48
12
12
13 47
67
28
6
62 54
18
62 61 52
53
66 18
33
49
39 34
51 50
28
35 69 42
64
2 43
30
37 19
21 1
22 41
56 44
19
40
55
5
21 22 59
68 45
57
20 23 58
16 59
65
60
17 24
63
Upd:2013-03-11 25463 7741440 -23 -21840

Fuel System
23

1 3826660 1 Fuel hose, inlet With return valve.
2 3832930 1 Fuel hose, return
3 3828653 1 Fuel hose Radiator-overflow valve.
4 3828655 1 Fuel hose Overflow valve-fuel pump.
5 3828656 1 Fuel hose Fuel pump-fuel filter.
6 3828657 1 Fuel hose Water separator-ECU.
7 3828658 1 Fuel hose Fuel filter-inlet cylinder head.
8 3828659 1 Fuel hose Outlet cylinderhead.
10 20478064 1 Hollow screw (20397814)
11 20548012 1 Faucet (1330191)
13 969011 4 Gasket
15 11996 3 Gasket
16 845999 1 Bracket
17 952629 4 Clamp
18 952626 3 Clamp
19 963948 2 Nipple
21 11996 2 Gasket
22 8148328 2 Nipple
25 3828610 1 Spacer
26 965537 2 Bracket
965540 3 Bracket When pre heater is mounted
29 965555 1 Bracket
30 3826659 1 Bracket
31 11996 2 Gasket
32 20547976 1 Protecting cover (656456)
35 21123193 2 Gasket
36 948211 3 Cable tie
37 3092460 1 Fuel pump SN-240248, Repl by 20440371
21838
20440371 1 Fuel pump SN240249-, Repl by 20752310
21839
20752310 1 Fuel pump SN542919-
4621
38 8170282 1 Radiator
40 8148604 1 Fuel filter housing
4568
4580
44 (3827382) 1 Bracket Obsolete part
46 865737 2 Fuel hose
47 956969 4 Ferrule
48 956983 4 Fitting nut
49 3825770 1 Fuel pipe D=10mm
50 956969 1 Ferrule
52 3831133 1 Fuel pipe D=12mm
53 980782 1 Ferrule
7741440- 23- 21840 25463 Upd:2013-03-11

Fuel System
23

55 21315997 1 Check valve
58 3587322 1 Banjo nipple
62 21123193 2 Gasket
63 861057 X Fuel hose 3/8''
Bulletin P-23-4-4 P-23-4-4-EN Fuel Hose P/N 861057
64 (3830342) X Hose Obsolete part, 1/4''
66 1 Hose clamp
68 21315997 1 Check valve
69 957082 1 Nipple
7741440- 23- 21840 25463 Upd:2013-03-11

23 Fuel Feed Pump, Components
1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 23 26 24
17
Upd:2013-03-11 17765 7741440 -23 -21838

Fuel Feed Pump, Components
23

1 3092460 1 Fuel pump
2 1 Housing
3 1 Cover
4 969408 5 6 point socket screw
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 3 Gasket
16 243136 1 Valve
17 3155523 1 Plug
18 20405026 1 Valve peg (1547949)
21 (1677217) 1 Sealing plug Obsolete part
23 11992 4 Gasket
24 18665 1 Gasket
25 949873 1 Spacer washer
26 20430101 1 Valve (3184856)
27 8148570 1 Plug
30 3964833 1 Gasket
7741440- 23- 21838 17765 Upd:2013-03-11

1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 23 26 24
17
Upd:2013-03-11 17765 7741440 -23 -21839

23

1 20440371 1 Fuel pump
2 1 Housing
3 1 Cover
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 3 Gasket
16 243136 1 Valve
17 3155523 1 Plug
18 1 Valve peg
19 1 Compression spring
23 11992 4 Gasket
24 18665 1 Gasket
26 1 Valve
27 8148570 1 Plug
30 3964833 1 Gasket
7741440- 23- 21839 17765 Upd:2013-03-11

1
6
9 30 2 31
7
10
7 15
14
16
13
12
20
4
5
3
31 21
23
11
14 23 29
27
25 32 28
22
18
19
14
22 23 25 23 26 24
17
Upd:2013-03-11 22999 7741440 -23 -4621

23

1 20752310 1 Fuel pump
2 1 Housing
3 1 Cover
5 940090 5 Washer
6 1 Shaft
8 976013 1 O-ring
10 1 Spacer washer
11 1 Shaft
12 2 Pin
13 1677545 1 Plug
14 947622 2 Gasket
16 1 Valve peg
17 1677545 1 Plug
18 20405026 1 Valve peg
23 11992 4 Gasket
24 18665 1 Gasket
26 20430101 1 Valve
27 8148570 1 Plug
30 3964833 1 Gasket
7741440- 23- 4621 22999 Upd:2013-03-11

23 Fuel Filter
Upd:2013-03-11 18095 7741440 -23 -4568

Fuel Filter
23

2 244834 2 Valve
4 976971 1 O-ring
5 1526474 1 O-ring
6 8148328 1 Nipple
7 947622 1 Gasket
8 3826073 1 Hand pump
9 20548012 1 Faucet (1330191)
10 8193841 1 Fuel filter
13 1 Fuel press regulator 4650
7741440- 23- 4568 18095 Upd:2013-03-11

23 Fuel Filter, Twin
12 18
17
7 13
11 1 16
1
19
3 2
6 2
4
5
15
12
10 13
9
11
14
Upd:2013-03-11 20405 7741440 -23 -4776

Fuel Filter, Twin
23

2 244834 2 Valve
4 976971 1 O-ring
5 1526474 1 O-ring
6 8148328 1 Nipple
7 947622 1 Gasket
8 3826073 1 Hand pump
9 20548012 2 Faucet (1330191)
10 3977947 2 Nipple
12 968609 2 Plug
13 968559 2 O-ring
18 965534 1 Bracket
19 1 Pressure monitor 4650
7741440- 23- 4776 20405 Upd:2013-03-11

23 Fuel Cleaner/ Water Separator
Upd:2013-03-11 25322 7741440 -23 -21750

Fuel Cleaner/ Water Separator
23

2 838506 1 O-ring
3 846719 3 Gasket
4 3825028 1 Turbine
5 3838852 1 Fuel filter insert (3825027) 10 micron
889419 1 Filter insert 30 micron
6 3838851 1 Bowl Metal bowl., (848293)
7 846620 2 Nipple
8 952075 1 Plug
10 3885070 1 Sensor
11 21415866 1 Extension cable'verl L=3m
21415883 1 Extension cable'verl L=5m
7741440- 23- 21750 25322 Upd:2013-03-11

23 Fuel Cleaner/ Water Separator
Upd:2013-03-11 18096 7741440 -23 -4580

Fuel Cleaner/ Water Separator
23

2 3943381 1 Filter housing
3 8159975 1 Filter
4 2 O-ring
5 3943424 1 Bowl
7 3831094 1 O-ring
8 874109 1 Sensor (874109)
7741440- 23- 4580 18096 Upd:2013-03-11

23 Air Filter for Fuel Tank
Upd:2013-03-11 18192 7741440 -23 -4688

Air Filter for Fuel Tank
23

1 3173995 1 Manifold
2 3944785 1 Air cleaner
5 968695 1 Nipple
6 976445 1 Nipple
7 968061 1 Plug
8 980832 X Tube L=2000mm
7741440- 23- 4688 18192 Upd:2013-03-11

23 Fuel Valve
2
6
5
3
7
9
7
3
5
6
Upd:2013-03-11 23644 7741440 -23 -21595

Fuel Valve
23

1 1 Fuel valve
2 70351592 1 Solenoid valve
3 944524 2 Nipple For fuel pipe
4 3825000 2 Hose nipple For fuel hose
5 980781 2 Ferrule
7 18817 2 Gasket
8 3841897 1 Wiring harness
9 1161053 1 Locking fluid
7741440- 23- 21595 23644 Upd:2013-03-11

23 Unit Injector
TAD1240GE
Upd:2013-03-11 17759 7741440 -23 -4622

Unit Injector
23
TAD1240GE

1 3829644 6 Unit injector Only class 2 and 3 as spare part. Could be used together with the remaining
classes.
3803568 6 Unit injector, exch Only class 2 and 3 as spare part. Could be used together with the remaining
classes.
2 276940 6 Repair kit
3 276948 6 O-ring kit (276935)
4 21168206 6 Yoke
5 1547887 6 Screw
6 3886740 6 Kit Nozzle kit
7741440- 23- 4622 17759 Upd:2013-03-11

23 Unit Injector
Upd:2013-03-11 17759 7741440 -23 -21774

Unit Injector
23

1 3832980 6 Unit injector SN-347267 Only class 2 and 3 as spare part. Could be used together with the
remaining classes.
3803570 6 Unit injector, exch SN-347267 Only class 2 and 3 as spare part. Could be used together with the
remaining classes.
3835257 6 Unit injector SN347268-, Only class 2 and 3 as spare part. Could be used together with
the remaining classes.
3803569 6 Unit injector, exch SN347268-, Only class 2 and 3 as spare part. Could be used together with
the remaining classes.
2 276940 1 Repair kit
3 276948 1 O-ring kit (276935)
4 21168206 6 Yoke
5 1547887 6 Screw
6 3886744 6 Kit Nozzle kit
7741440- 23- 21774 17759 Upd:2013-03-11

25 Induction and Exhaust Manifold
22
6
14
15
1
16 13
12 4
12
19
19
8
21
18
19 20
18
19
9 17 7
18
20
18
8
10 11
Upd:2013-03-11 23776 7741440 -25 -21775

Induction and Exhaust Manifold
25

1 20464758 1 Inlet pipe Early type
20760110 1 Inlet pipe Late type
2 1161277 X Sealant 20g
1161231 X Sealant 304ml
968999 2 Flange screw L=75mm
5 960628 1 Plug
6 947281 1 Gasket
7 3838248 1 Exhaust manifold
8 3155036 2 Exhaust manifold
9 8170959 6 Gasket
12 477314 2 Gasket
13 591247 X Sealant 1kg
14 1676806 1 Spacer 21769
16 3826750 1 Charge air pipe
17 20487035 1 Clamp
18 20486523 4 Hose clamp
19 4 Screw
20 20485168 2 Clamp Replaced by service kit 20487035.
21 20566300 1 Heat shield
22 20463858 Gasket For 20760110
7741440- 25- 21775 23776 Upd:2013-03-11

25 Heat Shield for Exhaust Manifold and Valve Cover
7 4
9 6
6
8
Upd:2013-03-11 18104 7741440 -25 -4629

Heat Shield for Exhaust Manifold and Valve Cover
25

1 3827733 1 Heat shield With silencer.
3 3809349 1 Heat shield Without silencer.
5 3839059 1 Heat shield, exhaust manifold
7741440- 25- 4629 18104 Upd:2013-03-11

25 Silencer and Exhaust Pipe
Upd:2013-03-11 18179 7741440 -25 -4679

Silencer and Exhaust Pipe
25

1 863049 1 Muffler 6''
2 (846413) 2 Weld flange Obsolete part
3 862976 2 Gasket
7741440- 25- 4679 18179 Upd:2013-03-11

25 Muffler, Engine Mounted
20
19
17
16
21
14 18
13
15
4
14
2
1
13
3 6A
7
12 6
11 7A
10
Upd:2013-03-11 18203 7741440 -25 -4701

Muffler, Engine Mounted
25

1 3837225 1 Bracket
6 3826894 1 Exhaust riser 5''
6A 479979 1 Plug
7 3827778 1 Exhaust riser 6''
7A 479979 1 Plug
8 (3826685) 1 Flange Obsolete part
9 3828218 1 Exhaust pipe, flexible 6'' L=380mm
10 1556930 1 Clamp (3033054)
13 20743152 2 Exhaust pipe clamp (3944558)
15 3826895 1 Muffler 5''
16 3827860 1 End pipe
17 836883 X Flange 6''
18 955368 X Hexagon screw
19 941912 X Spring washer
20 955785 X Hexagon nut
21 862593 X Gasket
7741440- 25- 4701 18203 Upd:2013-03-11

25 Turbocharger
TAD1240GE
Upd:2013-03-11 18110 7741440 -25 -4632

Turbocharger
25
TAD1240GE

1 3802135 1 Turbocharger (3828229)
2 3835501 1 Nipple
3 3835502 1 Gasket
4 3826658 1 Oil return pipe
5 8148729 1 Connector
6 469543 1 Flange
8 420643 1 Gasket
12 1546531 1 Lock brace
13 20784537 1 Gasket (470939)
14 20579303 4 Stud (977299)
15 1543499 4 Flange nut
17 11030375 1 Connection pipe
18 1542778 1 V-band clamp
21 3887794 1 Pressure hose (3832780)
7741440- 25- 4632 18110 Upd:2013-03-11

25 Turbocharger
Upd:2013-03-11 18110 7741440 -25 -21766

Turbocharger
25

1 3802136 1 Turbocharger SN-347268, (3828230)
3836605 1 Turbocharger SN347269-
2 3835501 1 Nipple
3 3835502 1 Gasket
4 3826658 1 Oil return pipe
6 469543 1 Flange
8 420643 1 Gasket
12 1546531 1 Lock brace
13 20784537 1 Gasket (470939)
14 20579303 4 Stud (977299)
15 1543499 4 Flange nut
18 1542778 1 V-band clamp
21 3887794 1 Pressure hose (3832780)
7741440- 25- 21766 18110 Upd:2013-03-11

25 Heat Shield for Turbo
4
7
12
11
3 7
10
2
8
9
7
5
6
7
7
7
7
Upd:2013-03-11 20414 7741440 -25 -4628

Heat Shield for Turbo
25

1 3837489 1 Heat shield
2 3828310 1 Bracket
3 3828309 1 Bracket
4 965556 4 Bracket
5 965567 1 Bracket
7741440- 25- 4628 20414 Upd:2013-03-11

25 Air Filter with Installation Components, High Mounted
14
8
1
2
12
3
13
10
5
11
Upd:2013-03-11 23758 7741440 -25 -21761

Air Filter with Installation Components, High Mounted
25

1 21202071 1 Air filter
2 1 Filter housing
3 3831143 2 Mounting strap
4 1 Screw
5 1 Nut
6 3828765 1 Pressure drop indica
7 21186955 1 Insert Replaced by 21212204
21212204 Insert
3841905 1 Air filter insert EP600, Only for the China market
8 1 Lock
10 1 Bracket
13 1066140 1 Hose clamp
14 1544733 1 Hose clamp
7741440- 25- 21761 23758 Upd:2013-03-11

25 Air Filter and Installation Components, Medium Duty
21
22
18
17
10
6
8
13 1
12 2
20
11 16
3 19
4
14
15
Upd:2013-03-11 20433 7741440 -25 -7174

Air Filter and Installation Components, Medium Duty
25

1 3838306 1 Air cleaner Replaced by 21167835 and 3828765
21167835 1 Air cleaner
2 1 Filter housing
4 1 Screw
5 1 Nut
7 3839339 1 Insert
8 1 Lock
10 1 Hose clamp
11 Dust cover
12 1 Hose clamp
13 1 O-ring
14 3837157 1 Bracket
18 20435760 1 Hose clamp
19 4775104 1 Hose clamp
22 1674223 1 Hose clamp
7741440- 25- 7174 20433 Upd:2013-03-11

25 Starter Element
25
9
8
7
14
15
4
5
6
25
13
3 16
12
11
10
17
20
21 24
19
18
22
23
Upd:2013-03-11 23767 7741440 -25 -21769

Starter Element
25

1 3834466 1 Starter element
2 1 Intermediate section
3 1 Wire element
4 468468 12 Sleeve
5 191156 12 Washer
7 468825 2 Terminal screw
8 192288 2 Washer
9 468511 2 Bushing
10 2 Isolation plate
11 4 Isolation plate
12 945444 1 Flange screw (949578)
13 478896 1 Sleeve
14 955894 1 Washer
17 873789 1 Diode
18 3829795 1 Bracket
20 873962 1 Relay
21 969405 2 6 point socket screw (955244)
22 940090 2 Washer
23 949874 2 Flange lock nut (946577)
24 1581123 1 Casing
25 3979639 2 Gasket
7741440- 25- 21769 23767 Upd:2013-03-11

25 Crankhouse Ventilation and Air Filter
22 23
18
16
13
17
15
8
14
6
5
6 2
3 9
24
21
10
1
4
7
29 11
19
31
26 20
28
12
25
30 28
29
27
28
29
Upd:2013-03-11 20432 7741440 -25 -4768

Crankhouse Ventilation and Air Filter
25

1 3808320 1 Breather pipe
3 3827462 1 Hose connection
5 942707 1 Hose
8 21202071 1 Air filter
9 1 Filter housing
11 1 Screw
12 1 Nut
14 21186955 1 Insert
15 1 Lock
16 3830971 1 Rain cap
17 930760 4 Expanding nut
19 3826670 1 Bracket
23 20435760 1 Hose clamp
24 1674223 1 Hose clamp
25 942707 X Hose For engines with thrust type fan., L=900mm
26 994561 1 Hose clamp For engines with thrust type fan.
27 952642 1 Clamp For engines with thrust type fan.
28 947542 3 Flange screw For engines with thrust type fan.
29 949278 3 Flange lock nut For engines with thrust type fan.
30 965562 1 Bracket For engines with thrust type fan. mounted in frame.
31 952642 1 Clamp For engines with thrust type fan. mounted in frame.
7741440- 25- 4768 20432 Upd:2013-03-11

25 Crankcase Ventilation
2
3 5
6
4
7
6
Upd:2013-03-11 23763 7741440 -25 -21768

Crankcase Ventilation
25

1 942707 X Hose L=2700mm
3 941976 1 Clamp
4 965561 1 Bracket
7 948616 2 Cable tie
7741440- 25- 21768 23763 Upd:2013-03-11

26 Radiator and Fan
47 46 35
48
49
28
29 52
31
24 26 59 54
23 25 61
45 26
39
43 37 42 38 24
62
33
26 55
27
26 60
41 51
44 53
40
50
56 32 30
12 36 14
17
16
13 8 17
12
17
64 1 16
65
34
17
9 16
4
2
20
4
18 15
19 12
17
57 11
58 21
5 22
16
63
6
10
9
7 12
10
Upd:2013-03-11 18112 7741440 -26 -4634

Radiator and Fan
26

1 3843761 1 Radiator Replaced by 21146121
21146121 1 Radiator
2 3827870 1 Intercooler
3 3826684 1 Fan shroud
4 3827816 2 Sealing strip (3831141)
5 3831142 4 Attaching bracket
6 4 Screw
7 8 Screw
965191 16 Flange screw In combination with high engine mounting.
971096 16 Flange nut In combination with high engine mounting.
11 3827265 1 Radiator hose
16 865127 4 Charge air hose
18 (3831190) 1 Clutch Obsolete part, Early type
19 965192 2 Flange screw Early type
20 971096 2 Flange nut Early type
21 1674206 1 Half clamp Early type
23 3837240 X Hose Expansion tank- water pump.
25 943367 X Rubber hose Expansion tank-radiator., L=500mm
27 943367 X Rubber hose Expansion tank-cylinder head., L=850mm
28 192618 X Hose Draining hoose., L=1700mm
30 3829536 1 Fan hub
31 130201 6 Stud
33 3828964 1 Fan
34 3827612 1 Fan ring
35 948211 X Cable tie
37 1674916 1 Expansion tank
38 1674922 1 Filler cap
39 1674083 1 Pressure cap
46 3830539 1 Cover
49 3839262 1 Protecting casing
51 3826687 1 Bracket
54 21536967 1 Fan hub
56 3831494 1 Bracket
57 3827871 1 Radiator protector
59 3825490 2 Fan guard
60 3827317 1 Pulley
61 3828041 1 V-ribbed belt
62 980568 1 Hose nipple Mounted in cylinder head. for air ventilation to the expansion tank.
63 3832463 2 Spacer In combination with high engine mounting.
7741440- 26- 4634 18112 Upd:2013-03-11

Radiator and Fan
26

64 846118 1 Emblem
65 941651 2 Cross recessed sunk
7741440- 26- 4634 18112 Upd:2013-03-11

26 Radiator and Fan
TAD1242GE
47 46 35
48
49
28
29 52
31
24 26 59 54
23 25 61
45 26
39
43 37 42 38 24
62
33
26 55
27
26 60
41 51
44 53
40
50
56 32 30
12 36 14
17
16
13 8 17
12
17
64 1 16
65
34
17
9 16
4
2
20
4
18 15
19 12
17
57 11
58 21
5 22
16
63
6
10
9
7 12
10
Upd:2013-03-11 18112 7741440 -26 -21751

Radiator and Fan
26
TAD1242GE

1 3843761 1 Radiator (888301)
2 3827870 1 Intercooler
3 3826684 1 Fan shroud
4 3827816 2 Sealing strip (3831141)
5 3831142 4 Attaching bracket
6 4 Screw
7 8 Screw
965191 16 Flange screw In combination with high engine mounting.
971096 16 Flange nut In combination with high engine mounting.
16 865127 4 Charge air hose
18 (3831190) 1 Clutch Obsolete part, Early type
20 971096 2 Flange nut Early type
21 1674206 1 Half clamp Early type
23 3837240 1 Hose Expansion tank- water pump.
25 943367 X Rubber hose L=500mm, Expansion tank-radiator.
27 943367 X Rubber hose L=850mm, Expansion tank-cylinder head.
28 192618 X Hose L=1700mm, Draining hoose.
30 3829536 1 Fan hub
31 130201 6 Stud
33 3828964 1 Fan
34 3827612 1 Fan ring
37 1674916 1 Expansion tank
38 1674922 1 Filler cap
39 1674083 1 Pressure cap
46 3830539 1 Cover
51 3826687 1 Bracket
54 21536967 1 Fan hub
56 3831494 1 Bracket
57 3827871 1 Radiator protector
59 3825490 2 Fan guard
60 3828043 1 Pulley
61 981390 1 V-ribbed belt
62 980568 1 Hose nipple Mounted in cylinder head. for air ventilation to the expansion tank.
63 3832463 2 Spacer In combination with high engine mounting.
64 846118 1 Emblem
7741440- 26- 21751 18112 Upd:2013-03-11

Radiator and Fan
26
TAD1242GE

7741440- 26- 21751 18112 Upd:2013-03-11

26 Belt Guard
3 5
4
17
6 2
3
4
4 16
12 10
14
8
3
4
13
11
9 3
15
4
4
3
3
4
3
7
Upd:2013-03-11 18136 7741440 -26 -4656

Belt Guard
26

1 3839288 1 Belt protector
2 3828852 1 Bracket
5 965555 1 Bracket
6 3842175 1 Belt protector (3839290)
8 3828851 1 Bracket
9 3828855 1 Bracket
12 3828854 1 Bracket
16 3828856 1 Bracket
17 3829660 1 Fan guard, alternator
7741440- 26- 4656 18136 Upd:2013-03-11

26 Water Pump, Thermostat Housing and Water Filter. SN-2012326598
25
31 26
13
15
12
30 29
28
27
36
16
14
32
18
17
33
35
2
18
34
21
19
23
3
10
22
20 5 24
4
9
7 8
10
8
6 11
Upd:2013-03-11 18119 7741440 -26 -4641

Water Pump, Thermostat Housing and Water Filter. SN-2012326598
26

1 1 Water pump
4647
3 20532237 1 Coolant filter
4 1677855 1 Pipe connection For three screw
7 20713197 1 Coolant pipe (8170314)
9 8170513 1 Pipe connection
10 8170514 1 Gasket
13 8149182 1 Thermostat
15 8170519 1 Gasket
17 8170319 1 Coolant pipe
20 8170515 1 Gasket
23 925255 1 O-ring
25 20585610 1 Pipe (20463008)
27 960632 1 Plug
28 11998 1 Gasket
29 942352 1 Plug
30 947628 1 Gasket
31 8149301 1 Gasket
32 20449272 1 Filler pipe (3979791)
33 1546531 1 Lock brace
7741440- 26- 4641 18119 Upd:2013-03-11

26 Water Pump, Thermostat Housing and Water Filter. SN2012326599-
24
29 25
12
14
37 36
11
27 26
34
35 38
43 42
13 39
44 40
15 30 41
17
16
42 2
33
45
17
31
20 32 28
18
22
3
9
21
23
19 5
4
8
6 7
7
10
5
Upd:2013-03-11 23795 7741440 -26 -7184

Water Pump, Thermostat Housing and Water Filter. SN2012326599-
26

1 1 Water pump
4647
6 20713197 1 Coolant pipe (8170314)
9 8170514 2 Gasket
12 8149182 1 Thermostat 82°C
14 8170519 1 Gasket
19 8130185 1 Gasket
22 925255 1 O-ring
24 20585610 1 Pipe (20463008)
26 981250 1 Hose nipple
27 947628 1 Gasket
28 979947 1 Plug
29 8149301 1 Gasket
30 20449272 1 Filler pipe (3979791)
31 1546531 1 Lock brace
35 3835323 1 Hose
37 3837240 1 Hose
39 965534 1 Bracket
40 952637 1 Clamp
43 960632 1 Plug
44 11998 1 Gasket
45 479977 1 Plug
7741440- 26- 7184 23795 Upd:2013-03-11

26 Water Pump, Components
2
1
10 8
12
6
7
5
14
11
13
Upd:2013-03-11 20450 7741440 -26 -4647

Water Pump, Components
26

1 1 Water pump
2 20713789 1 Housing (8170312)
3 979947 1 Plug
4 1676554 1 Nipple
5 1677695 1 Sleeve
6 968725 1 O-ring
7 3979940 1 Spindle
8 951972 1 Spring pin
9 975687 1 O-ring
10 20431135 1 Bearing housing Repl by 3803909
3803909 1 Coolant pump
12 948980 1 O-ring
14 1 Gasket
7741440- 26- 4647 20450 Upd:2013-03-11

26 Belt Transmission and Belt Tensioner Device
1
3
9 8
Upd:2013-03-11 26065 7741440 -26 -4633

Belt Transmission and Belt Tensioner Device
26

1 3826898 1 Bracket
3 3964803 1 Plug
5 20555696 1 Sealing ring (421629)
6 21631484 1 Belt tensioner
8 3827501 1 Idler pulley Replaced by 20747516
20747516 1 Idler pulley Replaced by 21574656
21574656 1 Idler pulley
9 1 Flange screw
7741440- 26- 4633 26065 Upd:2013-03-11

30 Battery Box
14
13
13
1
3
4
2
8
13
11
12 12
13 10
6
15
Upd:2013-03-11 18135 7741440 -30 -4655

Battery Box
30

2 846284 2 Washer
4 863627 1 Battery box
6 3987034 1 Main switch
7 8157766 1 Key
13 X electrical materials 1963
14 1587694 1 Cover
15 1582293 1 Bellows
7741440- 30- 4655 18135 Upd:2013-03-11

30 Alternator
20
8 21
15
10
2
11
4
3
1 13
12
16
23
23 7
17
14
22
19 22
18
Upd:2013-03-11 18158 7741440 -30 -4672

Alternator
30

1 3173821 1 Alternator 28V 60A
3803572 1 Alternator, exch, exch 28V 60A
21803
2 (3090711) 1 Fan Obsolete part
4 1636242 1 Pulley
5 978207 1 V-ribbed belt L=800mm
6 3808013 1 Bracket
8 1676586 1 Tensioner
10 1675830 1 Tensioning screw
11 1 Bracket
17 3841069 1 Pulley (3827415)
19 3979500 1 Washer
20 1 Cable kit 21759
21 941881 1 Cable terminal
22 3589388 2 Insulating bushing
23 3589369 2 Insulating bushing
7741440- 30- 4672 18158 Upd:2013-03-11

30 Alternator 28V 60A, Components
1 5
19 4
3
18
18
4
2
13
14
15
16
12
17
9
11
7 10
8
Upd:2013-03-11 17874 7741440 -30 -21803

Alternator 28V 60A, Components
30

1 3173821 1 Alternator
3803572 1 Alternator, exch, exch
2 1 End plate
4 847709 1 Bearing carrier
5 840634 1 Guide
6 (864346) 1 Stator Obsolete part
7 (864347) 1 Rotor Obsolete part
9 1 End plate
10 (840629) 1 Bearing race Obsolete part
11 (3090710) 1 Diode bridge Obsolete part
13 847710 1 Screw kit
14 1089451 1 Charge regulator
15 859312 4 Screw
16 840632 1 Brush retainer
17 859312 2 Screw
18 847706 1 Nut set
19 (3090711) 1 Fan Obsolete part
7741440- 30- 21803 17874 Upd:2013-03-11

30 Starter Motor
11
9
7
6
4
6
8
6
5
6
10
Upd:2013-03-11 25082 7741440 -30 -4691

Starter Motor
30

1 3827444 1 Starter motor Repl by 3832674
4692
3832674 1 Starter motor SN-302887, Marked 874385.
3803571 1 Starter motor, exch SN-302887, Marked 874385.
4692
874468 1 Starter motor SN302888-, Bosch. marked 874468.
3803872 1 Starter motor, exch, exch SN302888-, Bosch. marked 874468.
9856
3801288 1 Starter motor, exch Mitsubishi starter motor, Replaced by 3801288
3801288 1 Starter motor, exch Replaced by 21103718
21103718 1 Starter motor 24V 7.0kW
3801288 1 Starter motor, exch, exch 24V 7.0kW
2 953098 3 Stud
4 857180 1 Nut M10x32mm
5 971071 1 Hexagon nut M10
7 946670 1 Flange screw M10x14mm
9 855798 1 Protecting sleeve
10 3842130 1 Cable kit For starter motor 3803923 when cable harness 3809085 or
3808736 are used.
11 3888763 1 Gasket
7741440- 30- 4691 25082 Upd:2013-03-11

30 Starter Motor, Components: 3827444
28
30 31
31 21
19 29
25 14
24 30 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd:2013-03-11 18196 7741440 -30 -4692

Starter Motor, Components: 3827444
30

1 3827444 1 Starter motor
2 874355 1 Starter pinion
3 874350 1 Bearing housing
4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
9 (874349) 1 Intermediate lever Obsolete part
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
14 874352 1 Planetary gear
15 874347 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
21 1 Protecting casing
22 (874348) 1 Relay Obsolete part
23 2 Spring washer
24 2 Screw
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
33 1 Stator
35 1 Screw
36 1 O-ring
37 (874356) 1 Bearing Obsolete part
38 1 Bearing bushing
39 1 Washer
40 1 Insulating sleeve
41 1 Gasket
42 1 Insulating washer
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7741440- 30- 4692 18196 Upd:2013-03-11

30 Starter Motor, Components: 3832674
28
30 31
31 21
19 29
25 14
24 30 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd:2013-03-11 18196 7741440 -30 -4692B

Starter Motor, Components: 3832674
30

3803571 1 Starter motor, exch
4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
15 874347 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
22 (874348) 1 Relay Obsolete part
23 2 Spring washer
24 2 Screw
25 (874357) 1 Cable Obsolete part
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
33 1 Stator
35 1 Screw
36 1 O-ring
39 1 Washer
41 1 Gasket
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7741440- 30- 4692B 18196 Upd:2013-03-11

30 Starter Motor, Components
28
30 31
31 21
19 29
25 14
24 30 18
23 27 16 17
22
19 29
26 19
20
15
13
12
11
5 10
9 39
36
7 8
3
48
4 49
2 43
34
35 44 42
32
37
47
46
41 45
33 40
38
44
Upd:2013-03-11 18196 7741440 -30 -9856

Starter Motor, Components
30

3803872 1 Starter motor, exch, exch
4 1 Sealing ring
5 3 Screw
6 1 Gasket
7 1 Washer
8 1 Washer
10 1 Washer
11 1 Washer
12 1 Lock ring
13 1 Lock ring
15 3819998 1 Solenoid
16 2 Screw
17 2 Spring washer
18 2 Nut
19 3 Spring washer
20 1 Nut
22 3887186 1 Starter relay (3840001)
23 2 Spring washer
24 2 Screw
25 (874357) 1 Cable Obsolete part
26 1 Cable
27 1 Cable
28 1 Cable
29 2 Nut
30 2 Spring washer
31 2 Nut
33 (874353) 1 Field winding Obsolete part
35 1 Screw
36 1 O-ring
39 1 Washer
41 1 Gasket
43 1 Washer
44 2 Screw
45 1 Washer
46 1 Lock washer
48 1 Cable
49 1 Nut
7741440- 30- 9856 18196 Upd:2013-03-11

30 EDC Control Unit and Connector
9
9
8
9 10
1
3
2
7
4
Upd:2013-03-11 17856 7741440 -30 -4696

EDC Control Unit and Connector
30

1 1 Switch
2 3199185 1 Handle
3 3173907 1 Cover
4 3173908 1 Cover
7 Pin housing See group 30
8 20577134 1 Control unit, not programmed EDC. software ordered separately or downloaded with Vodia.,
Replaced by 20582963
20582963 1 Control unit
3586269 1 Software Warehouse programming. This p/n can not be ordered, but will be
used for invoicing.
3586268 1 Software Vodia-programming. This p/n can not be ordered, but will be used
for invoicing.
9 3095161 4 Rubber cushion
7741440- 30- 4696 17856 Upd:2013-03-11

30 Control Panel, DCU
2
5
12
13
11
10
9
Upd:2013-03-11 23169 7741440 -30 -21752

Control Panel, DCU
30

1 881776 1 Control unit Replaced by control unit 12330500
12330500 1 Control unit Warehouse programming. This p/n can not be ordered, but will be used for
invoicing.
3587268 1 Software Vodia-programming. This p/n can not be ordered, but will be used for
invoicing.
3587269 1 Software
3 3829181 1 Bracket
6 3843039 1 Bracket
8 874050 1 Horn
7741440- 30- 21752 23169 Upd:2013-03-11

30 CIU
Upd:2013-03-11 22887 7741440 -30 -21753

CIU
30

1 874239 1 Control unit Instrument panel / CIU
7741440- 30- 21753 22887 Upd:2013-03-11

30 Lcd Display
Upd:2013-03-11 24631 7741440 -30 -21758

Lcd Display
30

1 3840167 1 Display
2 830928 4 Stud
3 830930 4 Nut
7741440- 30- 21758 24631 Upd:2013-03-11

30 Electrical System
17
2
38
39
1
15
20
2 36
33
3 14 13
2 12 32 34
35
28
29
31 25
8 27
11
7
10
6
37 4
9
16 30
18 21 22
19
26
23
24
Upd:2013-03-11 20466 7741440 -30 -21756

Electrical System
30

1 3809085 1 Wiring harness SN-302887
3808736 1 Wiring harness SN302888-
3840094 1 Wiring harness Used when Mitsubishi starter motor 3803923 is mounted.
3887068 1 Wiring harness With remote aux stop
2 1 Cable harness
3 1 Box
4 1 Lock
6 1 Switch
7 874111 1 Fuse holder
8 969161 1 Fuse
9 873959 1 Breaker
10 828586 1 Nut
11 3809463 1 Decal (3581933)
12 20382270 1 Diode (1624394)
14 1079677 6 Plug
15 1079687 6 Rubber cushion
17 941269 1 Plug I.D=25mm
943920 1 Plug I.D=40mm
948211 X Cable tie
19 28429850 5 Retainer
20 949656 1 O-ring In cable grommet for unit injectors on cylinder head.
21 952633 2 Clamp
949997 1 Clamp I.D=31,8mm
949746 8 Clamp I.D=12,7mm
22 966807 6 Flange screw M8x16mm
946440 1 Flange screw In cable grommet for unit injectors on cylinder head., M8x16mm
23 3985509 1 Bracket
25 3173718 1 Bracket
26 1578046 2 Retainer
27 948645 2 Flange lock nut Mounted on bracket no. 3173718 and 20409007.
28 945444 2 Flange screw Mounted on bracket no. 3173718 and 20409007.
29 949997 2 Clamp Mounted on bracket no. 3173718 and 20409007.
30 (972409) 2 6 point socket screw Obsolete part
31 20409005 1 Bracket
32 965558 1 Bracket
34 874295 1 Bracket
37 3171420 1 Relay
38 20463179 1 Adapter
39 949721 2 O-ring
7741440- 30- 21756 20466 Upd:2013-03-11

30 Electrical Materials, Instrument
Upd:2013-03-11 23759 7741440 -30 -21754

Electrical Materials, Instrument
30

1 874903 1 Tachometer Black D=85mm
2 874910 1 Turbo pressure gauge Black 0-3 bar
3 874908 1 Oil pressure gauge, engine Black 0-7 bar
4 874904 1 Thermometer, coolant water Black 0-120°C
874905 1 Thermometer, oil-engine Black 0-150°C
5 874913 1 Voltmeter Black
6 874915 1 Instrument, alarm Black
7 874709 1 Mounting kit Black D=52mm
8 874450 1 Attaching ring
9 874448 1 Ring
10 874707 1 Gasket
11 874708 1 Mounting kit Black D=85mm
12 874449 1 Attaching ring
13 874447 1 Ring
14 874706 1 Gasket
15 874759 1 Extension cable'verl, instrument L=1000mm
3807043 1 Extension cable'verl, instrument L=3000mm
7741440- 30- 21754 23759 Upd:2013-03-11

30 Electrical Materials, Instrument
1 2 3 4
9
10
5 6 7 8
20
15
11
13
14
12
16
17
19
18
Upd:2013-03-11 23756 7741440 -30 -21759

Electrical Materials, Instrument
30

1 849849 1 Oil pressure gauge
2 849848 1 Thermometer
3 873196 1 Thermometer
4 873198 1 Oil pressure gauge
5 873998 1 Tachometer kit (877179)
874497 1 Tachometer kit D=72mm
6 862096 1 Voltmeter, hour meter D=72mm
7 863408 1 Thermometer, oil
8 872479 1 Hour recorder D=52mm
9 808175 1 Lamp socket For 849849, 849848, 862096, 863408.
863945 1 Lamp socket For 873196, 873198, 873998.
10 182059 1 Bulb For 849849, 849848., 24V, 3W
863947 1 Bulb Included in 873196, 873198, 873998, 872479., 24V, 1,2W red
828818 1 Bulb For 862096, 863408., 24V, 1,2W
11 874050 1 Horn
14 965534 1 Bracket
15 1 Battery box 4655
16 3808418 1 Wiring harness Cable kit CIU.
17 874118 1 Extension cable'verl Connecting cable edc, stand alone., L=5.0m
18 874414 1 Extension cable'verl Connection cable EDC, CIU., L=3.0m
874119 1 Extension cable'verl Connection cable EDC, CIU., L=5.0m
19 3840086 1 Wiring harness For alternator 55A, 60A, 80A.
20 873721 1 Intermediate ring D=80-72mm. for 874497
858643 1 Front ring D=52mm
873517 1 Ring D=72mm. for 849849, 849848
7741440- 30- 21759 23756 Upd:2013-03-11

30 Contacts and Sensors
6 4
10
12 14
7
13 15
9 11
22 23
16
19 24
17 20 25
18
21
17
Upd:2013-03-11 25088 7741440 -30 -4650

Contacts and Sensors
30

1 20508011 1 Sensor (20374282)
2 974673 1 O-ring
4 20706889 1 Sensor Turbo pressure and charge air temp sensor.
5 975632 1 O-ring
7 20576614 1 Sensor, coolant water temp.
8 949656 1 O-ring
10 1077574 1 Sensor, oil pressure/temperature
11 968559 1 O-ring
12 20424056 1 Switch
13 947622 1 Gasket
14 20796744 1 Pressure sensor
15 968559 1 O-ring
16 862154 1 Temperature sensor, coolant
water
862627 1 Temperature sensor, oil
17 11998 2 Gasket
19 866835 1 Sensor
Bulletin P-38-6-1 P-38-6-1-EN Vibration Damping Kit
20 421528 1 Nipple, oil
21 11996 1 Gasket
23 862251 1 Tachometer sensor
24 948884 1 Gasket
25 8140024 1 Sensor
Bulletin P-26-1-9 P-26-1-9-EN When Changing Coolant Level Sensor Type to
Normally Closed
7741440- 30- 4650 25088 Upd:2013-03-11

30 Instrument Panel and Control
37
5 38
36 40
6
4 43
34
2 33
35
42
39 41
12
10 47
9 1
45
11 44 46
3
8
23 17
48
52
49
50
7 10B
15
10A
19
13
31
22
51
56 16
55 53 18
14
27 28
57
54
24
30 29
20
26
21
25
26
32
Upd:2013-03-11 18129 7741440 -30 -21777

Instrument Panel and Control
30

1 874153 1 Instrument panel
2 873654 1 Protecting cover
4 874226 1 Plate
6 862501 6 Gasket
8 873625 1 Instrument, oil-pressure 24V
9 873624 1 Instrument, temperature 24V
10 873998 1 Tachometer kit, hour/tachometer 21759 12/24V
10A 863945 1 Lamp socket For 873625,873624
10B 943638 1 Bulb For 873625,873624
11 874380 1 Lamp socket Warning lamp, charging.
874373 1 Lamp socket Diagnos lamp.
874372 1 Lamp socket Indicate lamp, glow.
874228 1 Lamp socket Warning lamp for water in fuel.
863721 1 Lamp socket Warning lamp, low coolant level.
(874232) 1 Lamp socket Obsolete part, Warning lamp, low oil pressure.
863723 1 Lamp socket Warning lamp, high coolant temperature.
874231 1 Lamp socket Warning lamp, high oil temp.
12 182034 8 Bulb
13 863102 1 Push button Red
14 3817574 2 Contact unit Green-red
15 3817578 1 Push button Black (863104)
16 873792 1 Contact unit Green
17 863103 1 Push button Green
18 956065 6 Cross recessed screw
21 849839 1 Box
24 951967 2 Spring pin
25 849992 1 Terminal block 5-pole
849993 2 Terminal block 7-pole
27 874239 1 Control unit (3587921)
28 3 Screw
30 1 Screw
32 943920 1 Plug
33 3827009 1 Control
34 975672 1 O-ring
35 925054 2 O-ring
36 1 Handle
37 (940344) 1 Wing nut Obsolete part
38 951946 1 Spring pin L=20mm
39 955893 1 Washer
40 963105 1 Lock nut
43 1 Hub
44 1 Shaft
46 976945 1 Washer
47 3826795 1 Plate
49 1336385 1 Potentiometer
51 828584 2 Toggle switch
52 828586 2 Nut
53 952632 1 Clamp
55 960137 1 Washer
56 956065 1 Cross recessed screw
7741440- 30- 21777 18129 Upd:2013-03-11

Instrument Panel and Control
30

7741440- 30- 21777 18129 Upd:2013-03-11

30 Instrument Panel and Instrument Pillar
Upd:2013-03-11 18132 7741440 -30 -21778

Instrument Panel and Instrument Pillar
30
REF PART NO. QTY DESCRIPTION SEE SEC.

1 1 Instrument panel
21777
2 3827735 1 Bracket
7 827259 1 Decal
7741440- 30- 21778 18132 Upd:2013-03-11

30 Electrical Components, Contacts and Sensors
Upd:2013-03-11 23755 7741440 -30 -21757

Electrical Components, Contacts and Sensors
30

1 3817919 1 Spare parts kit
Bulletin P-38-6-1 P-38-6-1-EN Vibration Damping Kit
2 180110 1 Elbow nipple
3 1507501 1 Hose assembly
4 813006 1 Fitting
7 965558 1 Bracket
7741440- 30- 21757 23755 Upd:2013-03-11

30 Electrical Materials
2 3 4 5 6
1 8
9 10 11
12
13 14 16 17 18
15
19 20 21 22 23
24 25 26
27 28
29
31
32
30 33
34
35
36 37
Upd:2013-03-11 26718 7741440 -30 -1963

Electrical Materials
30
REF PART NO. DESCRIPTION NOTES

1 970624 Electric cable, type RK 1,5mm², black
970626 Electric cable, type RK 1,5mm², red
970661 Electric cable, type R2 1,5mm², red
(970663) Electric cable, type R2 Obsolete part, 2,5mm², black
970700 Electric cable, type RK 4,0mm², black
(970709) Electric cable, type RK Obsolete part, 6,0mm², black
(954500) Electric cable, type RK Obsolete part, 25,0mm², red
2 874854 Power cable Non reinforced ship cable approved by classification societies.,
2x1,5mm²
(863657) Cable Obsolete part, Reinforced ship cable approved by classification
societies., 4,0mm², red
874855 Power cable Non reinforced ship cable approved by classification societies.,
2x2,5mm²
(842092) Cable Obsolete part, Non reinforced ship cable approved by classification
societies., 3x1,5mm²
(874858) Power cable Obsolete part, Non reinforced ship cable approved by classification
societies., 6,0mm², black
(842090) Cable Obsolete part, Non reinforced ship cable approved by classification
societies., 16,0mm², red
25,0mm², red
35,0mm², red
846639 Electric cable Non reinforced ship cable approved by classification societies.,
2x1,5mm²
2x1,5mm²
846346 Cable Replaced by wiring harness 872679 and adapter 872939
(874346) Electric cable Obsolete part, Reinforced ship cable approved by classification
societies., RFOU 0,6/1kv
872679 Wiring harness (846346)
3 872939 Adapter (846346)
4 948211 Cable tie 3x1,5mm²
949666 Cable tie, with mount. Hole 3x4,0mm²
948616 Cable tie 3x6,0mm²
862832 Cable tie, steel 4x1,5mm²
980881 Cable tie
5 947827 Clamp 25,4mm
6 858283 Tape 4x2,5mm²
7 844280 Clip, battery cable +pole 16x1,5mm²
8 (844278) Isolation Obsolete part, Red
(844279) Isolation Obsolete part, Black
9 954505 Cable terminal, battery cable -pole D=77mm L=280mm
954506 Cable terminal, battery cable D=42mm L=170mm
+pole
10 956956 Splice D=102mm L=362mm
956958 Splice 1,5-2,5mm², blue
956960 Splice L=61mm
11 926219 Coupling piece Black
12 944306 Connector Blue
13 829200 Protective cap 0,5-1,0mm², red
14 (1234326) Protecting casing Obsolete part, 1,5-2,5mm², blue
15 960140 Washer 3-6mm², yellow
16 941269 Plug Max 20mm², 12-pole
821053 Protecting bushing I.D=35mm
943920 Plug I.D=40mm
17 20382270 Diode
18 20382270 Diode
19 970788 Cable terminal M5x1,1-2,5mm²
970789 Cable terminal M6x1,1-2,5mm²
(970791) Cable terminal Obsolete part, M10x1,1-2,5mm²
20 881492 Cable terminal M4x1,1-2,5mm²
7741440- 30- 1963 26718 Upd:2013-03-11

30

(940334) Cable terminal Obsolete part, M10x6,1-10,0mm²
21 949587 Cable terminal M10x10mm²
22 8140576 Nut M4
23 865758 Cable terminal I.D=12,5 D=23mm
24 944485 Cable terminal 6,3xM5x180
25 839328 Tab 16,3x6,3x0,8
26 881491 Cable terminal 6,3x0,75-2,1mm²
27 853015 Cable terminal For trim instrument., For 853866, Yasaki
28 942429 Cable terminal For 853866, Yasaki
29 3829867 Cable terminal
3829868 Cable terminal
31 968377 Housing 2,8x2 natural
968379 Housing 2,8x2 gray
32 968376 Housing 4,8/2,8x2 natural
968378 Housing 4,8/2,8x2 gray
33 974313 Cable terminal 2,8x0,8x1,1-2,5mm²
35 968400 Housing 4,8/2,8x8 natural
36 976256 Housing 2-pole
7741440- 30- 1963 26718 Upd:2013-03-11

2 3
5 6
7 8
1 10 4
9
11 12
13 14
15 16
19
17 18
21 23
20 22
Upd:2013-03-11 15819 7741440 -30 -1964

30

949206 Cable terminal 6,3x0,8x4,0-6,0mm²
6 945831 Tab housing 6,3x11 natural
7 958210 Housing 6,3x2 black
11 977184 Housing 6,3x5x4,8/2,8x4
15 828624 Receptacle housing 6,3x6
16 Housing 6,3x1 black
943511 Housing 6,3x1 natural
22 881489 Cable terminal 6,3x0,8x1,1-2,5
7741440- 30- 1964 15819 Upd:2013-03-11

1 2 3 4
6 7
9
10
5 8
11
12
13 14
18
17
22
23
19
16
24
15 20 21
25
26 27
28 29
30 31
Upd:2013-03-11 17905 7741440 -30 -1965

30

1 946038 Cable terminal 2,1x0,5-1mm²
4 Cable terminal Not marketed by Volvo Penta., 2,1x0,5-1mm²
948289 Cable terminal 3,5x2,5-4,0mm²
8 969831 Cable terminal 3,5x0,5-1mm²
1598753 Insulator 3,5x2,5-4,5mm²
16 1598753 Insulator
19 1608765 Insulator
21 1608766 Sealing
27 3523442 Pin housing 3-polig (1259829)
7741440- 30- 1965 17905 Upd:2013-03-11

1 13 9
8 11
10 12
3
6 2
5
14 15
4 7
19 17 20
16
18
34
22
24
26 27
23
21
25
35
36
29
28 30
32
31 33
Upd:2013-03-11 18282 7741440 -30 -4415

30

2 847005 Sealing collar L=100mm D=20mm
5 846615 Sealing ring
6 846647 Block 16-pole
9 Adapter
11 8155900 Cable seal
12 8155899 Sealing plug
13 1618737 Switch 7-pole
14 853521 Anode kit
15 (853498) Anode kit Obsolete part, 3-pole
16 873632 Protecting sleeve
18 970772 Cable seal 1,2-2,1mm² blue
9148107 Seal 1,4-2,0 grey
25325008 Cable seal 2,2-3mm² white
19 9148135 Switch 1,6x0,5-1mm²
970778 Cable terminal 4,8/2,8x0,5-1mm²
970779 Cable terminal 4,8/2,8x1,1-2,5mm²
20 8142100 Adapter
21 977532 Housing 24-pole black
22 977897 Housing 24-polig red
23 Seal
24 977533 Insulator retainer
26 1079234 Seal Brown
27 977540 Cable seal Gray
30 874144 Wedge Orange
31 874145 Wedge Orange
34 874271 Resistor, end terminator
35 874112 Connector unit From control panel to engine. 23-pole., Use Cable Terminal 874147
36 874092 Connector unit From engine to control panel. 23-pole., Use Cable Terminal 874146
7741440- 30- 4415 18282 Upd:2013-03-11

41 Flexible Coupling
4
1
3
5
Upd:2013-03-11 20484 7741440 -41 -7245

Flexible Coupling
41

1 1 Clutch flange ME 240
2 845622 1 Clutch flange
3 845621 1 Rubber element
4 845620 1 Clutch half
7741440- 41- 7245 20484 Upd:2013-03-11

41 Flexible Coupling
TAD1242GE
4
3
Upd:2013-03-11 9731 7741440 -41 -21748

Flexible Coupling
41
TAD1242GE

1 1 Elastic clutch CF D-275
3 864156 1 Hub
4 864157 1 Rubber cushion, kit Contains 16 pcs of rubber cushions.
7741440- 41- 21748 9731 Upd:2013-03-11

90 Hydraulic Pump
Upd:2013-03-11 18161 7741440 -90 -4675

Hydraulic Pump
90

1 3172488 1 Oil pump (3172492)
parts not sold separately
2 8170423 1 Gear
3 20367040 1 Castle nut
4 3987505 1 Servo pipe
6 948884 2 Gasket
9 977937 2 Gasket
10 925094 1 O-ring
11 925094 2 O-ring
12 276140 1 Gasket kit, hydraulic pump
3090436 1 Rotor kit
7741440- 90- 4675 18161 Upd:2013-03-11

90 Engine Heater, Separately Mounted
12 13
15
5 16
4
14 7 8
12 9
13
10
12
11 23
20
19 18
6
18
17
17
18
18
3
22 21
Upd:2013-03-11 23204 7741440 -90 -21755

Engine Heater, Separately Mounted
90

1 3828447 1 Engine heater 220-240V, 750W
3828643 1 Engine heater 220-240V, 2000W
4 3829642 1 Nipple
5 949659 1 O-ring
6 3829653 1 Tube
8 3829645 1 Striker plate
10 965555 1 Bracket
13 945081 2 Clamp
17 969033 X Rubber hose L=750mm
23 18677 1 Gasket
7741440- 90- 21755 23204 Upd:2013-03-11

90 Engine Heater, Block Mounted
3 1
5
9
8 10
6 7
Upd:2013-03-11 20486 7741440 -90 -4663

Engine Heater, Block Mounted
90

1 1676838 1 Engine heater 220-240V, 1500W
3 975664 1 O-ring
4 3589627 1 Cable
5 8153706 1 Cable L=2,5m (1129295)
6 8153710 1 Extension cable'verl L=3,2m
7 3986351 1 Cable L=5.0m
8 20587131 2 Locking clamp (1088719)
9 1079218 1 Retainer
10 948211 1 Cable tie
7741440- 90- 4663 20486 Upd:2013-03-11

90 Engine Heater, Block Mounted
3
1
6
13
12 14
10 11
Upd:2013-03-11 20487 7741440 -90 -5121

Engine Heater, Block Mounted
90

1 3831171 1 Engine heater kit, set
2 20460596 1 Engine heater
3 1 Engine heater
4 1 Connection pipe
5 975664 1 O-ring
7 8130185 1 Gasket
9 3589627 1 Cable L=1.5m
10 8153710 1 Extension cable'verl L=3,2m
11 3986351 1 Cable
12 20587131 2 Locking clamp (1088719)
13 1079218 1 Retainer
7741440- 90- 5121 20487 Upd:2013-03-11

90 Tool Kit
9
6
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
Upd:2013-03-11 18258 7741440 -90 -4743

Tool Kit
90

1 3832808 1 Tool box
2 3841091 1 Tool box (842021)
3 (962045) 1 Adjustable wrench Obsolete part
4 (962032) 1 Pliers Obsolete part
5 804771 1 Screwdriver
6 978201 1 Combination screwdri
7 884573 1 Tool
8 (962295) 1 Extension Obsolete part
9 (962291) 1 Jointed handle Obsolete part
10 (884912) 1 Open-end wrench Obsolete part, 10-11mm
15 (962259) 1 Sleeve Obsolete part, 10mm
7741440- 90- 4743 18258 Upd:2013-03-11

Repair Kits
99
TAD1240GE

914530 12 Snap ring
270950 6 Sealing kit
3155115 6 Piston pin
3840819 6 Piston ring kit
6 Cylinder liner
6 Piston

(470190) 12 Sealing ring Obsolete part
6 Sealing ring Obsolete part
6 Sealing ring

6 Compression ring
6 Compression ring
6 Oil scraper ring
276134 6 Big-end bearing shel Std

20530916 7 Main bearing Std, (276615)

3093651 1 Thrust washer kit Std

20503200 1 Camshaft bearing kit, camshaft, front (276626)

2 Bearing shell
276630 1 Camshaft bearing kit, camshaft
2 Bearing shell
3888509 1 Kit
3094423 6 Adjusting washer TH=1,26mm
7741440 - 99- 4752 Upd:2013-03-11

Repair Kits
99
TAD1240GE

3094436 6 Adjusting washer TH=1.52mm
3886740 1 Kit, fuel injector Nozzle kit

1 Nozzle
1 Spring
276948 1 O-ring kit
3099100 1 Cylinder head gasket, cylinder head

1 Gasket
18 Sealing ring For 26mm holes. color black.
4 Sealing ring For 16mm holes. color violet.
3830718 1 Gasket kit

859171 24 Valve stem seal
949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring (3165747)
21070576 1 Sealing strip
3832968 1 Gasket kit Inlet/exhaust manifold, thermostat housing.

477314 2 Gasket
8170959 6 Gasket
8170515 1 Gasket
8170519 1 Gasket
8170514 1 Gasket
8149301 1 Gasket

connection, turbo
420643 1 Gasket
20784537 1 Gasket (470939)
3835499 1 Overhaul kit, turbo

3835500 1 O-ring O-ring mounted between turbine housing and compressor
housing.
Circulation pump
8170833 1 Bearing housing, assy. Repl by 20431135
3803909 1 Coolant pump, assy.
3809423 1 Spare parts kit, oil sump

1 Retainer
1 Hexagon nut
1 Washer
949721 1 O-ring
7741440 - 99- 4752 Upd:2013-03-11

Repair Kits
99
TAD1240GE

3588389 1 Retainer
3588391 1 Hexagon nut
20364258 1 Washer
949658 1 O-ring
276940 1 Repair kit, fuel injector

276948 1 O-ring kit (276935)
3832970 1 Overhaul gasket kit, reconditioning

18677 2 Gasket
947627 10 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
85108352 1 Crankshaft seal (1543896)
967344 1 O-ring
20489341 1 Sealing (8170473)
20714247 1 Sealing strip (20526706)
20555696 3 Sealing ring (421629)
949736 1 O-ring
948981 3 O-ring
948888 1 O-ring
967344 1 O-ring
945512 1 O-ring
3832906 1 O-ring
20532272 1 Sealing strip (8130106)
18813 3 Gasket
948610 2 O-ring
925054 1 O-ring
949659 3 O-ring
11998 4 Gasket
8170534 1 Gasket
11994 1 Gasket
20551483 2 Sealing ring (1677516)
3964833 1 Gasket
976971 1 O-ring
1526474 1 O-ring
947622 1 Gasket
969011 6 Gasket
947620 2 Gasket
957173 1 Gasket
948980 1 O-ring
949016 1 Gasket
8170514 1 Gasket
925255 1 O-ring
3832779 1 Intake gasket
3832606 1 O-ring
949656 2 O-ring
975632 1 O-ring
7741440 - 99- 4752 Upd:2013-03-11

Repair Kits
99
TAD1240GE

968559 2 O-ring
8192235 1 Rubber moulding
949329 1 Gasket
20365079 1 Gasket
925256 1 O-ring
948884 2 Gasket
977937 2 Gasket
944126 2 O-ring
22004840 1 Overhaul kit

20503200 1 Camshaft bearing kit
20530916 7 Main bearing
21122677 1 Overhaul gasket kit
21267844 1 Thrust washer kit
276134 6 Big-end bearing shel
3099100 1 Cylinder head gasket
3848527 6 Cylinder liner kit
7741440 - 99- 4752 Upd:2013-03-11

Repair Kits
99

914530 12 Snap ring
3155115 6 Piston pin
6 Cylinder liner
6 Piston

(470190) 12 Sealing ring Obsolete part
6 Sealing ring Obsolete part
6 Sealing ring

6 Compression ring
6 Compression ring
6 Oil scraper ring
276134 6 Big-end bearing shel Std

20530916 7 Main bearing Std, (276615)

3093651 1 Thrust washer kit Std

20503200 1 Camshaft bearing kit, camshaft, front (276626)

2 Bearing shell
276630 1 Camshaft bearing kit, camshaft
2 Bearing shell
3888509 1 Kit
7741440 - 99- 21776 Upd:2013-03-11

Repair Kits
99

3094436 6 Adjusting washer TH=1.52mm
3886744 1 Kit, fuel injector Nozzle kit

1 Nozzle
1 Spring
276948 1 O-ring kit
3099100 1 Cylinder head gasket, cylinder head

1 Gasket
18 Sealing ring For 26mm holes. color black.
4 Sealing ring For 16mm holes. color violet.

859171 24 Valve stem seal
949659 12 O-ring
1675841 1 Gasket
20536487 6 O-ring (3165747)
21070576 1 Sealing strip
3832968 1 Gasket kit Inlet/exhaust manifold, thermostat housing.

477314 2 Gasket
8170959 6 Gasket
8170515 1 Gasket
8170519 1 Gasket
8170514 1 Gasket
8149301 1 Gasket

connection, turbo
420643 1 Gasket
20784537 1 Gasket (470939)
3835499 1 Overhaul kit, turbo

3835500 1 O-ring O-ring mounted between turbine housing and compressor
housing.
Circulation pump
3803909 1 Coolant pump, assy.

1 Retainer
1 Hexagon nut
1 Washer
949721 1 O-ring
7741440 - 99- 21776 Upd:2013-03-11

Repair Kits
99

3588389 1 Retainer
3588391 1 Hexagon nut
20364258 1 Washer
949658 1 O-ring
276940 1 Repair kit, fuel injector

276948 1 O-ring kit (276935)
3832970 1 Overhaul gasket kit, reconditioning

18677 2 Gasket
947627 10 Gasket
20712545 1 Gasket
11996 16 Gasket
975664 1 O-ring
85108352 1 Crankshaft seal (1543896)
967344 1 O-ring
20489341 1 Sealing (8170473)
20714247 1 Sealing strip (20526706)
20555696 3 Sealing ring (421629)
949736 1 O-ring
948981 3 O-ring
948888 1 O-ring
967344 1 O-ring
945512 1 O-ring
3832906 1 O-ring
20532272 1 Sealing strip (8130106)
18813 3 Gasket
948610 2 O-ring
925054 1 O-ring
949659 3 O-ring
11998 4 Gasket
8170534 1 Gasket
11994 1 Gasket
20551483 2 Sealing ring (1677516)
3964833 1 Gasket
976971 1 O-ring
1526474 1 O-ring
947622 1 Gasket
969011 6 Gasket
947620 2 Gasket
957173 1 Gasket
948980 1 O-ring
949016 1 Gasket
8170514 1 Gasket
925255 1 O-ring
3832779 1 Intake gasket
3832606 1 O-ring
949656 2 O-ring
975632 1 O-ring
7741440 - 99- 21776 Upd:2013-03-11

Repair Kits
99

968559 2 O-ring
8192235 1 Rubber moulding
949329 1 Gasket
20365079 1 Gasket
925256 1 O-ring
948884 2 Gasket
977937 2 Gasket
944126 2 O-ring
22004842 1 Overhaul kit

20530916 7 Main bearing
21122677 1 Overhaul gasket kit
21267844 1 Thrust washer kit
276134 6 Big-end bearing shel
3099100 1 Cylinder head gasket
3848523 6 Cylinder liner kit
7741440 - 99- 21776 Upd:2013-03-11

Engine
21
DESCRIPTION SEE SEC. NOTES

Long Block, Exchange 36525 TAD1240GE, TAD1241GE, TAD1242GE
Cylinder Head 4516 TAD1240GE, TAD1241GE, TAD1242GE
Cylinder Block 4616 TAD1240GE, TAD1241GE, TAD1242GE
Cylinder Block 7114 TAD1240GE, TAD1241GE, TAD1242GE
Flywheel Housing 4508 TAD1240GE, TAD1241GE, TAD1242GE
Valve Mechanism. Earlier Production 7096 TAD1240GE, TAD1241GE, TAD1242GE
Valve Mechanism. Later Production 4500 TAD1240GE, TAD1241GE, TAD1242GE
Timing Gear Housing 4550 TAD1240GE, TAD1241GE, TAD1242GE
Camshaft 4541 TAD1240GE, TAD1241GE, TAD1242GE
Crank Mechanism 4526 TAD1240GE
Crank Mechanism SN2012631189- SN-2012645018 35872 TAD1240GE
Crank Mechanism SN2012645019- 35858 TAD1240GE
Crank Mechanism 21773 TAD1241GE, TAD1242GE
Crank Mechanism SN2012631189- SN-2012645018 35856 TAD1241GE, TAD1242GE
Crank Mechanism SN2012645019- 35871 TAD1241GE, TAD1242GE
Driving Device 4338 TAD1240GE, TAD1241GE, TAD1242GE
Engine Mounting and Frame 4685 TAD1240GE, TAD1241GE, TAD1242GE
7741440 - 21- 21 Upd:2013-03-11

Lubricating System
22

Lubricating System 21760 TAD1240GE, TAD1241GE,
TAD1242GE
Lubricating System with Low Oil Sump 4746 TAD1240GE, TAD1241GE,
TAD1242GE
Oil Pump, Components 4276 TAD1240GE, TAD1241GE,
TAD1242GE
Oil Pump, Components 4618 TAD1240GE, TAD1241GE,
TAD1242GE
Lubricating System 4617 TAD1240GE, TAD1241GE,
TAD1242GE
Lubricating System, Reduction Valve for Alternative Mounting of Oil 4684 TAD1240GE, TAD1241GE,
Filter TAD1242GE
Oil Filter, Alt. Location 4683 TAD1240GE, TAD1241GE,
TAD1242GE
Oil Filter Housing and Oil Filter 4049 TAD1240GE, TAD1241GE,
TAD1242GE
Oil Drain Pump and Installation Parts, Engine Mounted 4659 TAD1240GE, TAD1241GE,
TAD1242GE
Oil Cooler, Engine 4511 TAD1240GE, TAD1241GE,
TAD1242GE
7741440 - 22- 22 Upd:2013-03-11

Fuel System
23

Fuel System 21840 TAD1240GE, TAD1241GE, TAD1242GE
Fuel Feed Pump, Components 21838 TAD1240GE, TAD1241GE, TAD1242GE
Fuel Filter 4568 TAD1240GE, TAD1241GE, TAD1242GE
Fuel Filter, Twin 4776 TAD1240GE, TAD1241GE, TAD1242GE
Fuel Cleaner/ Water Separator 21750 TAD1240GE, TAD1241GE, TAD1242GE
Fuel Cleaner/ Water Separator 4580 TAD1240GE, TAD1241GE, TAD1242GE
Air Filter for Fuel Tank 4688 TAD1240GE, TAD1241GE, TAD1242GE
Fuel Valve 21595 TAD1240GE, TAD1241GE, TAD1242GE
Unit Injector 4622 TAD1240GE
Unit Injector 21774 TAD1241GE, TAD1242GE
7741440 - 23- 23 Upd:2013-03-11

Intake and Exhaust System
25

Induction and Exhaust Manifold 21775 TAD1240GE, TAD1241GE, TAD1242GE
Heat Shield for Exhaust Manifold and Valve Cover 4629 TAD1240GE, TAD1241GE, TAD1242GE
Silencer and Exhaust Pipe 4679 TAD1240GE, TAD1241GE, TAD1242GE
Muffler, Engine Mounted 4701 TAD1240GE, TAD1241GE, TAD1242GE
Turbocharger 4632 TAD1240GE
Turbocharger 21766 TAD1241GE, TAD1242GE
Heat Shield for Turbo 4628 TAD1240GE, TAD1241GE, TAD1242GE
Air Filter with Installation Components, High Mounted 21761 TAD1240GE, TAD1241GE, TAD1242GE
Air Filter and Installation Components, Medium Duty 7174 TAD1240GE, TAD1241GE, TAD1242GE
Starter Element 21769 TAD1240GE, TAD1241GE, TAD1242GE
Crankhouse Ventilation and Air Filter 4768 TAD1240GE, TAD1241GE, TAD1242GE
Crankcase Ventilation 21768 TAD1240GE, TAD1241GE, TAD1242GE
7741440 - 25- 25 Upd:2013-03-11

Cooling System
26

Radiator and Fan 4634 TAD1240GE, TAD1241GE
Radiator and Fan 21751 TAD1242GE
Belt Guard 4656 TAD1240GE, TAD1241GE, TAD1242GE
Water Pump, Thermostat Housing and Water Filter. SN-2012326598 4641 TAD1240GE, TAD1241GE, TAD1242GE
Water Pump, Thermostat Housing and Water Filter. SN2012326599- 7184 TAD1240GE, TAD1241GE, TAD1242GE
Water Pump, Components 4647 TAD1240GE, TAD1241GE, TAD1242GE
Belt Transmission and Belt Tensioner Device 4633 TAD1240GE, TAD1241GE, TAD1242GE
7741440 - 26- 26 Upd:2013-03-11

Electrical System
30

Battery Box 4655 TAD1240GE, TAD1241GE, TAD1242GE
Alternator 4672 TAD1240GE, TAD1241GE, TAD1242GE
Alternator 28V 60A, Components 21803 TAD1240GE, TAD1241GE, TAD1242GE
Starter Motor 4691 TAD1240GE, TAD1241GE, TAD1242GE
Starter Motor, Components: 3827444 4692 TAD1240GE, TAD1241GE, TAD1242GE
Starter Motor, Components: 3832674 4692B TAD1240GE, TAD1241GE, TAD1242GE
Starter Motor, Components 9856 TAD1240GE, TAD1241GE, TAD1242GE
EDC Control Unit and Connector 4696 TAD1240GE, TAD1241GE, TAD1242GE
Control Panel, DCU 21752 TAD1240GE, TAD1241GE, TAD1242GE
CIU 21753 TAD1240GE, TAD1241GE, TAD1242GE
Lcd Display 21758 TAD1240GE, TAD1241GE, TAD1242GE
Electrical System 21756 TAD1240GE, TAD1241GE, TAD1242GE
Electrical Materials, Instrument 21754 TAD1240GE, TAD1241GE, TAD1242GE
Electrical Materials, Instrument 21759 TAD1240GE, TAD1241GE, TAD1242GE
Contacts and Sensors 4650 TAD1240GE, TAD1241GE, TAD1242GE
Instrument Panel and Control 21777 TAD1240GE, TAD1241GE, TAD1242GE
Instrument Panel and Instrument Pillar 21778 TAD1240GE, TAD1241GE, TAD1242GE
Electrical Components, Contacts and Sensors 21757 TAD1240GE, TAD1241GE, TAD1242GE
Electrical Materials 1963 TAD1240GE, TAD1241GE, TAD1242GE
7741440 - 30- 30 Upd:2013-03-11

Clutch, Elastic Coupling
41

Flexible Coupling 7245 TAD1240GE, TAD1241GE
Flexible Coupling 21748 TAD1242GE
7741440 - 41- 41 Upd:2013-03-11

Miscellaneous Equipment
90

Hydraulic Pump 4675 TAD1240GE, TAD1241GE, TAD1242GE
Engine Heater, Separately Mounted 21755 TAD1240GE, TAD1241GE, TAD1242GE
Engine Heater, Block Mounted 4663 TAD1240GE, TAD1241GE, TAD1242GE
Engine Heater, Block Mounted 5121 TAD1240GE, TAD1241GE, TAD1242GE
Tool Kit 4743 TAD1240GE, TAD1241GE, TAD1242GE
7741440 - 90- 90 Upd:2013-03-11

Repair Kits
99

Repair Kits 4752 TAD1240GE
Repair Kits 21776 TAD1241GE, TAD1242GE
7741440 - 99- 99 Upd:2013-03-11

REF DESCRIPTION SEE SEC.

21 Engine 21
22 Lubricating System 22
23 Fuel System 23
25 Intake and Exhaust System 25
26 Cooling System 26
30 Electrical System 30
41 Clutch, Elastic Coupling 41
90 Miscellaneous Equipment 90
99 Repair Kits 99
7741440 - - TOC Upd:2013-03-11

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21 Long Block, Exchange

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 23696 7741440 -21 -36525

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

7741440- 21- 36525 23696 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 25181 7741440 -21 -4516

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 4516 25181 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 18089 7741440 -21 -4616

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 4616 18089 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 20352 7741440 -21 -7114

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 7114 20352 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 20357 7741440 -21 -4508

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 4508 20357 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 18985 7741440 -21 -7096

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 7096 18985 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 22666 7741440 -21 -4500

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 4500 22666 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

7741440- 21- 4550 22940 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 19008 7741440 -21 -4541

TAD1240GE, TAD1241GE, TAD1242GE

REF PART NO. QTY DESCRIPTION NOTES

7741440- 21- 4541 19008 Upd:2013-03-11

TAD1240GE, TAD1241GE, TAD1242GE

Upd:2013-03-11 24971 7741440 -21 -4526